Operators manual
Contents
1. REMOVE BODY COVER AND BOTTOM PLATE TO REMOVE BOTTOM PLATE 1 REMOVE GROUND SCREW FROM BASE 2 REMOVE FOUR SCREWS FROM BOTTOM OF UNIT 228 3 REMOVE TWO SCREWS FROM BOTTOM OF Miao 4 REMOVE TWO SCREWS FROM FRONT OF BASE 228 TO REMOVE BODY COVER 1 REMOVE AUTO FEED CUTTER UNIT 2 REMOVE FOUR SCREWS 3 REMOVE PRESSURE KNOB 4 LIFT COVER FROM UNIT PRESSURE KNOB AUTO FEED CUTTER UNIT NOTE CONNECTOR 4 CONNECTS TO 526 OPEN SET CONTROL PANEL l 3 X 8 SCREW 4 u 2343 X 8 GROUNDING SCREW 713 4 X 3 SCREW 2 228 4 X 8 SCREW 2 2203 X 8 SCREW 4 CHANGE THE SEPARATING ROLLER 1 REMOVE TWO SCREWS 138 SEPARATING ROLLER RING RUBBER RINGS 2 GRIP RUBBER RINGS 3 LIFT ROLLER UNIT FROM TAPE UNIT SEPARATING ROLLER GEAR 136 SEPARATING ROLLER UNIT ROLLER AND RINGS ONLY eed ROLLER SHAFT et ee SEPARATING ROLLER HOLDER UNIT Sree Numbers in balloons represent the last three digits in replacement part number When ordering ask for ZCM1O00P__ _ 9 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number EXPLODED VIEWS PARTS BREAKDOWN Part Number Description Drawing FRONT HOLDER STRUCTURE S e ZCM1000P102 Face Decoration Plate SF 619 FRONT HOLDER 3 617 ROLLER PRESS UNIT 2 aeann ENN ZCM1000P105 Clear Plate _ S G22 CUT LEVER SHAFT COLLAR TI oe GZDCUT LEVER LINER 2 ZCM1000P106 Pressu2. ZCM1000P427 Feeder Roller Gear 2 Si Press FEED key until desired tape length has been fed This key overrides the ii preset length Press CUT to cut tape ZCM1000P428 Small Screw w Changing tape Cross Hole Press the REVERSE key The feed roller will rewind the tape away from cutter area Remove the tape manually ZCM1000P430 Separating Roller li cuseof iapeiam Gear 2 Press REVERSE key to remove tape from cutter area Rewind and replace tape on KS roller Also remove cutter unit to verify no tape is stuck on roller or cutter ZCM1000P431 Cutter Gear Unit 2 As B 20 5 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number OPERATION CONT D To Replace Cutter Unit Turn off sensor and power before removing cutter unit Pull sensor plug out then pull cutter unit forward while pressing the knob on the top of the unit ZCM1000P250 Switch Button 3 20 Fig 1 To replace blades remove the two screws inside Se ZCM1000P251 Switch Button 3 head Blade can then be lifted out and replaced KNOB Reverse 33 Before remounting the cutter unit to the frame the lower blade must be bottomed out If it is not Pop 7CM1000P254 Blade Set completely down use a screwdriver to lower it Fig 2 Remount the eet unit by aligning the bottom of the Xow O 7CM1000P256 Top Blade Holder O unit then pushing in the top ZCM1000P257 Blade Spring Replacing the Separating Roller Turn off
3. particular purpose REPAIR POLICY Contact START INTERNATIONAL to determine nature of problem Furnish START with the following information 1 Who the unit was purchased from 2 Model number and serial number 3 Date purchased copy of invoice or packing slip required START will issue an RMA Return Material Authorization for the repair Return machine to START by UPS insured and prepaid START will notify the customer if there is a repair charge A 25 00 evaluation charge will apply to all non warranty repairs which will be applied to repair change Pert Number Description Drawing naa a Bog ZCM2000P605 Face Decoration Plate em ston O oman stein 23
4. the sensor and power before removing the separating roller Remove the cutter unit then remove the two screws Fig 3 To remove roller holder grip rubber ring in the ZCM1000P259 Blade Guide left EEE ZCM1000P289 Silicone Oil R center of separating roller and pull Then remove the screws on the left and right of the roller holder and pull off shaft and gear Fig 4 PRECAUTIONS e Set the tape properly as described in these instructions If the end of the tape is folded when the tape is set the tape may jam at the tape outlet 7CM1000P312 Feed Roller e This machine will cut virtually any type of pressure sensitive tape cloth aluminum filament etc If tape is thicker than 05 test for compatibility e Because of tape differences elasticity stickiness etc some tapes may not ZCM1000P403 Flat Gear 15 cut at the set length If this occurs adjust the set length accordingly ZCM1000P404 Flat Gear 16 19 e If tape sticks to the blade remove the cutter unit clean with alcohol and apply silicone oil to the blade e To reduce jamming remove tape from machine when not in use To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number Part Number ZCM1000P228 ZCM1000P229 ZCM1000P230 ZCM1000P231 ZCM1000P232 ZCM1000P233 ZCM1000P234 ZCM1000P245 ZCM1000P246 ZCM1000P247 ZCM1000P248 ZCM1000P249 Screw Cross Tip Tapping Screw C
5. 054 7 Preventive Maintenance 0 00 eee eee eee 8 Additional Information for ZCM2000 0 0 00 ee eee 8 Exploded Views Parts Breakdown 00000 cece eens 9 14 PORSHISG a3 om suns yee eee eee oe eee epee ew mew eo oe 15 23 WARRANTY POLICY FOR ZCM SERIES TAPE DISPENSERS Start International warrants all parts on ZCM series tape dispensers against defects in design materials and workmanship for a period of 180 days Parts excluded from this are cutting blades silicone rollers and cutter liners these parts are considered wear parts Labor to replace defective parts will be performed at no charge for the first 90 days after date of purchase Warranty does not cover transportation costs Our sole obligation under this warranty is limited to repair replacement or credit of the purchase price at our option for the machines listed above which do not perform properly the function for which they were designed Warranty repair is contingent upon our examination and determination that alleged defects have not been caused by misuse abuse improper installation or application repair alteration accident or neglect in use storage transportation or handling The above warranty and remedy constitutes Start International s sole liability hereunder and are in lieu and exclusive of all other warranties and remedies expressed implied or statutory includ ing but not limited to those of merchantability and fitness for a
6. 1 Left Plate Unit 2 ZCM1000P502 P IF Le 7CM1000P503 Separating Roller Ss Holder of a 2 te i Main Board Unit 2 wi R 4 ZCM1000P507 Blade Holder 2 Q ZCM1000P508 Cutter Holder Unit 2 with Blades Right Plate Unit 3 ZCM1000P504 rt M Roller Pressure amar Pres ZCM1000P515 Roller Pressure Plate 2 21 Using Automatic Feed ZCM1000P406 Flat Gear Shaft 14 1 Plug in power cord and turn unit on 2 Set tape on the center of reel and stick the end of the tape onto the metal feed roller Press FEED key until tape feeds through cutting unit If the tape will not feed through the cutter fold corners of the tape to form a triangle shape and re feed Fig A ZCM1000P407 Flat Gear Shaft 13 ZCM1000P408 Collar 2 3 Press CUT key to cut tape Z FOLD Gear Plate 4 Set the tape length i TAPE ZCM1000P418 eee eee er Press MM key to set length of O 9mm FIG A BACK Lay aed Press CM key to set length of 20 990 mm ZCM1000P421 Flat Gear 11 esta a e If tape curls or slips increase pressure e If tape creases decrease pressure Z7CM1000P422 Fat Cear 12 6 Turn sensor switch ON Tape will be fed to set length and cut When the piece of tape is removed from machine another piece will be fed and cut Turn ZCM1000P423 Flat Gear 13 i Using AUTO key ZCM1000P424 Flat Gear 14 With sensor switch OFF press AUTO key Tape will be fed to set length and cut Using FEED key sensor switch OFF when not in use
7. IT 4 __ 602 RIGHT PLATE UNIT 3 FEEDER ROLLER GEAR 2 i TAPPING SCREW q GEAR PLATE INSTALLATION UNIT WITH GEARS e a pressure ROLLER CK COLLAR 2 PRESSURE ROLLER REMOVING SENSOR UNIT 1 OPEN SENSOR UNIT FROM BLADE HOLDER UNIT 2 PRESS SENSOR UNIT FORWARD UP TO REMOVE FROM CUTTER HOLDER UNIT PRESS SENSOR UNIT FORWARD 4 15 COVER FOR NON CONTACT SENSOR UNIT 2 607 BLADE HOLDER Numbers in balloons represent the last three digits in replacement part number When ordering ask for ZCM1000P__ _ 1 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number EXPLODED VIEWS PARTS BREAKDOWN NOTE Parts grouped within broken lines can be purchased as complete assemblies Corresponding Parts ZCM1000 ZCM2000 05 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number Read this user s manual before use to ensure proper operation Keep the manual on hand for reference in case there is a problem Warranty Intormanon sc05 0 4 noes ood seve toninss tee naae ds 2 NOIES 23 aeda mai e e a E EE 3 POQIWICS E E E E E EE E EEE 3 Description of Parts and Functions 0000 cece eee 4 OMENGHOR EE E E E E E E 5 6 Preca lons s cesas acei s i da aa oe ae ee we a S oe 6 Spec healons sesrerssrgxr intrati 2540 4beuensbeeuanicetes 7 Troubleshooling sarcs 4 5 gt Se 4b 5d iri inea hki 454445
8. To Order Parts Visit www propacksolutions com or call 770 554 1187 If you want to see color pictures of the parts cut and paste the following lick http Awww propacksolutions com catalog index php cPath 527 590 591 e START International START International START Japan Corporation 4270 Airborn Dr 1 26 14 Toshin Cho Addison TX 75001 USA Itabashi ku Tel 972 248 1999 Tokyo Japan Fax 972 248 1991 Tel 81 3 3554 5608 info startinternational com Fax 81 3 5966 9591 International www startinternational com japan startinternational com 02 03 ZCM1000P523 ZCM1000P526 ZCM1000P527 ZCM1000P528 ZCM1000P533 Roller Pressure Unit 2 Front Holder 3 Unit Front Holder 3 Cut Lever Pressure 2 Cut Lever Liner 2 Cut Lever Shaft Collar Cut Lever Unit 2 Open Set Knob amp Spring Pinion Gear Stopper Pinion Gear Unit 2 Separating Roller Holder Unit 22 Do not leave the tape dispenser in direct sunlight heavy shocks Do not use volatile liquids thinner benzine etc to Do not drop the tape dispenser or subject it to clean the dispenser Wipe with dry cloth only Do not use the tape dispenser in humid or dusty into the tape outlet this Do not insert bars or plates Do not insert your fingers into the tape outlet places will damage the blade If using automatic feed when one piece of tape is removed the unit will automatically feed and cut the next piece at the pre
9. e at the center of the teed roller so that the sensor will see the tape 7 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number PREVENTIVE MAINTENANCE WEEKLY Remove cutting head and clean and look for missing roller rings Replace as needed MONTHLY Remove blade spring and blades to inspect cutter liners Place one drop of alison oil on each liner or replace if worn Inspect feed roller and blades for tape fragments or adhesive buildup Clean with alcohol ADDITIONAL INFORMATION FOR ZCM2000 MEMORY Key The reverse key on the ZCM1000 is changed to the MEMORY M key on the ZCM2000 The reverse function can be accessed by pressing the O FEED key and the M key at the same time This function is tape Setting Memories 1 Press and hold the M key until the LED display flashes 2 Using the cm and mm keys set the desired length for first cut A The mm key controls the millimeter setting 1 digit B The cm key controls the centimeter setting 2 digits Ex 125mm 12cm and 5mm C Press M key to record memory The display will then flash 999 r changing Q Set additional lengths as shown in 2 If only two lengths are needed record 999 as last length 999 length will not be memorized Aa After lengths are set the display will flash O Press mm key to switch between O and 5 e On 0 the machine wil
10. l feed and cut the first set length until the M key is pressed then it will feed the second length until the M key is pressed and so on e On 5 the machine will feed and cut the recorded lengths in series nn When set correctly press and hold the M key until the display stops flashing The first preset length will be shown on the display and the unit is ready to use On Programmed tape lengths will be fed and cut in order when using either the sensor unit automatic feed and cut or the AUTO button N If RESET 20 key is pressed all of the memory will be erased ZCM1000P150 Tapping Screw er Cross Tip ZCM1000P1 54 Pressure Roller ae ZCM1000P155 Pressure Roller Collar CO ZCM OOOP 6 Cutter Holder Spring 2 ZCM1000P164 NY 2 OR 3 c A R Roller Pressure Spring ZCM1000P187 Motor Unit 2 12VDC Blue amp Yellow ZCM1000P200 Connector 4 Red Brown Blue amp Yellow x ZCM1000P204 Pinion Gear 12 j 7CM1000P206 Power Cord V 6 117V 7CM1000P206 2 Power Cord 3 lead 220V 240V we mn 17 a ve D F To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number Pan Number Description T Brewing ZCM1000P1 34 Main Board Shaft ZCM1000P136 Separating Roller With Roller Rings Separating Roller Ring Silicone Rubber ZCM1000P1 38 ZCM1000P141 Roller Shaft ZCM1000P142 Screw Cross Tip EXPLODED VIEWS PARTS BREAKDOWN
11. re Knob 623 CUT LEVER UNIT 2 620 CUT LEVER PRESS 2 Qo 403 FLAT GEAR 15 L gt J Damasus ZCM1000P107 3 Reel Unit ZN 4 Somm ZCM1000P108 ies 7 WITH SENSOR ae EON i ZCM1000P110 1 1 2 Reel G08 COLLAR 2 i oN m i 407 FLAT GEAR SHAFT 13 7 lL G06 FLAT Teepe a a a ae ZCM1000P1 11 Transformer 110V 6X3 SCREW 3X8 SCREW 33 3X8 SCREW p ZCM1000P1 12 Transformer 220V 187 CUTTER MOTOR UNIT ee eee eee ee ee es ZCM1000P113 Small Screw Cross Hole Hexagonal Nut Numbers in balloons represent the last three digits in replacement part number ZCM1000P1 14 TE 7 Washer When ordering ask for ZCM1000P___ pring 10 15 To order parts call 770 554 1187 or visit www propacksolutions com catalog and search the part number EXPLODED VIEWS PARTS BREAKDOWN BOTTOM PLATE WIRING TO CONTROL PANEL 471 TRANSFORMER 110V TRANSFORMER 120V 114 4mm NUT 2 N FUSE HOLDER N A anah STE A Ze Oss w 118 POWER SWITCH 206 CORD 220 240V 205 CORD 100 120V CONTROL PANEL CONNECTIONS AUTO BUTTON AUTO FEED 504 MAIN BOARD AND CONTROL PANEL CUT SENSOR MOTOR UNIT 4 FEED MOTOR UNIT 2 CUT TRANSFORMER Numbers in balloons represent the last three digits in replacement part number When ordering ask for ZCM1O00P__ _ 14 EXPLODED VIEWS PARTS BREAKDOWN FEED STRUCTURE FEED ROLLER LEFT PLATE UNIT 2 MOTOR UN
12. ross Tip Small Screw Cross Tip Cutter Gear Cover Screw Cross Tip Cutter Spring Control Screw Cross Tip Body Cover Screw Cross tip Tapping Screw Cross Tip Auto Button Switch Button 1 cm Switch Button 1 mm Switch Button 2 cut Switch Button 2 feed Gee Oe ss ssm SPECIFICATIONS zemiooo zcm2000 Applicable Tape Width Core Diameter Tape Length Set Limit Memory Settings a eee a eee 3 Power Consumption Power AC Ambient Temperature Ambient Humidit TROUBLESHOOTING When problems occur carry out the following procedures If the tape dispenser does not operate normally after following the troubleshooting procedures contact your supplier 1 If the motor does not drive e Check that the power cord is plugged in e Check that the power switch is turned on 2 If the tape does not cut e Make sure the cutter unit is set properly and clean 3 If the LED does not light e Check that the power cord is plugged in e Check that the power switch is turned on 4 If the tape does not feed e Check if the tape is jammed at the roller or in the cutter unit e Check that the tape is set properly 5 If the auto feed does not work e Check that the sensor plug is plugged in e Check that the sensor switch of cutter unit is on e Check that the sensor part of the cutter unit is not stained 6 If the tape feeding does not stop e Check that the tape is centered If not set the tap
13. set length The tape length is easily seen on the LED display and operation is simple press the CM key or MM key to set the length Setting limit 20mm to 999mm If a piece of long tape is needed press FEED key for desired length then press CUT key to cut The blade unit can be removed and replaced easily Tape jamming is also easily fixed by removing the blade unit DESCRIPTION OF PARTS AND FUNCTIONS TAPE LENGTH Display SIZE Keys RESET Key REEL REVERSE Key Yy CUT Key PRESSURE e Krok FEED Key i AUTO Key CUTTER SENSOR Switch Latch SENSOR Plug FUSE FEED Roller SEPARATING POWER Switch Roller e POWER Switch e REVERSE Ke L A A Press to turn power Feed Roller reverses ON or OFF Use this key to change tape zamar TAPE LENGTH Display 123 The last digit indicates millimeters and the first two e RESET Key Length display is reset to 20mm This key can be digits centimeters em fn e SIZE Keys Press mm key to set tape length in mm Press cm key to set tape length in cm used as an emergency stop e FEED Key Tape dispenses as long as key is pressed e CUT Key Press to cut tape merc AUTO Key Feeds tape to the preset length and cuts ae automatically WH e PRESSURE Knob 4 Adjusts top roller to change pressure on tape Z7CM1000P433 Gear Cover 2 Unit for cutter ZCM1000P435 Motor Unit 4 12VDC Red amp Brown ZCM1000P50
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