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MU-78-07 BEAT-Tr

1. 44 5 2 2 Updating the programme 44 CHAPTER 6 TECHNICAL CHARACTERISTICS oi 525 9545 id uic mra na E EAE dada 45 6 1 EIGCEFOTUSIOD Control Rada 45 6 1 1 General 2 2 45 6 1 2 Generator 46 6 2 SIZ eral W CIO pP 46 6 2 1 Weights and 4 46 0 2 2 FCCC SSO CS ced UNDER 46 Edition February 2012 4 GENERAL INDEX Revision No 7 USER MANUAL hy BEAT Tr ACUSTER CHAPTER 1 INTRODUCTION Lob GENERAL The electrofusion units BEAT Tr are designed to carry out polyethylene PE pipe fittings joints through electrofusion fittings with a range of 8 V to 48 V electrofusion voltage The BEAT Tr electrofusion unit receives the relevant data of the fitting via the bar code system and also by operator s manual introduction VOLTAGE and TIME from the fitting manufacturer Take into account that some fitting manufacturers provide different fusion times according to ambient temperature Refer to the fitting manufacturer s instructions The BEAT Tr is provided with traceability so it allows the data entry such as operator s ID job order ID auxiliary data and fitting traceability The unit stores all this data in its memory for
2. ISO 12176 2 ISO 12176 3 ISO 12176 4 ISO TR 13950 Sant Just Desvern 20 September 2010 Jaume Puig General Manager Edition February 2012 Revision No 7 INTRODUCTION 9 USER MANUAL ACUSTER BEAT Tr 1 7 GUARANTEE Guarantee Declaration All the electrofusion units BEAT Tr electrofusion control boxes manufactured from high quality material and have been subjected to rigorous tests for resistance and working order as well as passing all the quality control tests required by the applicable normative see CE Declaration of conformity Regardless of whether an incident might occur during the period of guarantee we recommend careful reading of the following general guarantee conditions General conditions of Guarantee ACUSTER BAHISA S L U guarantees that this product has no manufacturing defect at the time of its purchase and extends this guarantee for the period of TWO years If the product proves defective during this period due to the materials or its assembly it will be repaired free of charge including the cost of materials and labour at Grupo Acuster s Technical Service The Guarantee is not valid in the following cases When the fault in the product is a result of e Abuse or incorrect use of the unit e Not following the instructions specified in this User Manual for connecting to a group generator Repairs carried out without authority from Grupo Acuster the taking ap
3. Entering job number using the barcode Code 128 up to 16 characters Start screen Capture by optic pen or scanner JOB delete the reading and move to the start screen press lt STOP gt If the barcode or reading were incorrect JOB WRONG DATA Error message Two acoustic signals are emitted and it returns to the start The message is showed up during 3 seconds Entering job number without barcode via the keyboard Click one of the 4 arrows The display will show the following screen Blinking Sor cur Manually enter using the arrow buttons 16 alphanumeric characters Press the and arrows to move the cursor to a different field and the and arrows to select the values To delete the reading and pass to the start Screen press lt STOP gt Press the START VALIDATE key to pass to the next screen Edition February 2012 Revision No 7 MODE OF USE 19 y lt ACUSTER USER MANUAL BEAT Tr 3 1 8 Entering Auxiliary Data Only If Enabled SETUP AUXILIARY DATA 1 Entering Auxiliary data using the barcode Code 128 up to 16 charac ters AUXILIARY DATA AUXILIARY DATA XXXXXXXXXXXXXXXX To delete the reading and move to the start screen press STOP If the barcode or reading were incorrect AUXILIARY DATA WRONG DATA Two acoustic signals are emitted and it returns to the start S
4. i USER MANUAL lt BEAT Tr ACUSTER 3 1 10 Fitting connection Connect the unit cable connectors in the fitting terminals to be jointed The contact surfaces of both the fitting s terminals and the cable connectors must always be clean NOTE p ir We advise you to always use adapters even though the connection to the fitting may be made directly Doing so the cable terminals are protected do not wear out burn etc It is recommend refraining from electrofusion if the exterior temperature is below 10 C or above 45 C 3 1 11 Entering electrofusion data in the unit e When data entry relating to operator job auxiliary data and traceability are not enabled or if they are enabled once validated the following screen will appear Verification of memory capacity When 50 or less fusion records remain only to reach the full memory s capacity the following message will be display ATTENTION MEMORY POSSIBLE FUSIONS xx Press the START VALIDATE key to pass to the next screen Where xx corresponds to 50 fusion records Where 23 C corresponds to the ambient temperature informative BEAT TR 23 C FUSION DATA Edition February 2012 Revision No 7 MODE OF USE 23 lt ACUSTER Reading the fitting 5 barcode using optic pen or scanner Read the fitting s barcode with the optic pen or Scanner connected to the serial connector WARNING
5. ACUSTER USER MANUAL ELECTROFUSION CONTROL BOX MODEL BEAT Tr Revision No At the time of the publication of this User Manual the software version 5 V 1 24 The modifications carried out against the previous revision of this publication are indicated with on the right margin USER MANUAL Edition February 2012 Revision No 7 GENERAL INDEX i BEAT Tr ACUSTER CONTENTS Page CHAPTER 1 uta tua s 5 1 1 ee 5 1 2 Design 6 1 3 General 6 1 4 Unit 2222222222 2222 1 2 2 2 2 7 1 4 1 Serial number 7 Up ES Ei O M 7 1 5 Measures of protection against accidents 8 1 6 Declaration CE Of 9 1 7 Se PaCS T eee 10 CHAPTER 2 DESCRIPTION OF THE ELECTROFUSION 11 251 Ese M 11 2 2 misso MT 12
6. Validate the following and last option of the ERASER RECORDS menu to delete the fusion data recorded in the unit s memory WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Enter the supervisor PIN number Once the supervisor code has been introduced and the START VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled Edition February 2012 Revision No 7 MODE OF USE 33 y USER MANUAL ACUSTER BEAT Tr 3 2 3 3 2 4 Validate this option to request delete confirmation PRINT gt ERASER RECORDS ARE YOU SURE lt NO gt Click lt STOP gt key to exit this option NO by default Use the or keys to change to lt YES gt Click START to validate INFO option To validate the following INFO menu option FUSION RECORDS gt INFO V v vv UK 1100 LAST SERV dd mm yy Use the and keys to move to the selected option and validate with the START key The display screen shows the following information V v vv is the software version and UK are the letters of the active language 1111 indicates that the four setup options are enabled ON 0000 indicates that the four setup options are disabled OFF These setup options correspond to from left to right Operator identification Job identification A
7. 2012 38 MODE OF USE Revision No 7 USER MANUAL lt BEAT Tr ACUSTER 3 2 5 LAST REVISION option Validating the fourth menu option of LAST REVISION SETUP gt LAST REVISION dd mm yy dd mm yy dd mm yy ON OFF Use the f and keys to move to the selected option and validate with the START key The display will show the following information It allows to check the date of the last revision service the warning date the date of expiration of the next service and the unit blocking status OFF or ON in this order Click lt 5 gt to exit this option 3 2 6 SERVICE option Finally validate the last menu option of SERVICE LAST REVISION gt SERVICE The last option of the Setup is for exclusive use of the Grupo Acuster s after sales service centres and an access password 15 required To exit from this access to other menus stop the unit through the general switch Use the and keys to move to the selected option and validate with the START key Edition February 2012 Revision No 7 MODE OF USE 39 4 7 USER MANUAL ACUSTER BEAT Tr CHAPTER 4 TROUBLESHOOTING 4 1 4 2 4 2 1 GENERAL All maintenance and repair work of the BEAT Tr electrofusion units is to be carried out by qualified personnel Full guarantees are obtained by shipping the unit to the Grupo Acuster s After Sales Service both for the yearly revision and for repairing any fault that may have occurred i
8. 245 SIGS Dia FES 12 2 4 OU epee 13 CHAPTER 32 UP DE 14 3 1 Electrofusion 2 14 Seded 22 r das DUE 14 3 1 2 Scraping pipe 14 Sebo FINO Motala tiO UD PIERII year 14 LA corn itia sua Ra recs dover winds Se rq t 15 3 1 5 Using the Barcode 17 3 1 6 Entering the operator 18 3 1 7 Entering the job 19 3 1 6 Entering auxiliary Gala tives rh temer tones 20 Seld TRC Sa UU oe stud pU sade 21 3 1 10 FITTING CONNGCUON ereinen ie odie i pe Hoax coat doe 23 3 1 11 Entering electrofusion data in the 23 3 1 12 ElectroTusloti DI OCOSS is imet ec bare reu E 25 321 13 COOITRO detur ibis netur 26 3 2 Access to other 5 24 3 21 PAVGHADIC ODUIONS 27 3 2 2 FUSION RECORDS OPON
9. 9 keys to modify values Once past the second line it is not possible to return to the first You will have to click STOP to restart the change of date time Click the START VALIDATE key to accept the option once you have gone over the 5 fields Click STOP to exit this option without making a modification Enter the supervisor PIN number dd mm yy corresponds to the date and hh mm to the time OPERATOR To modify the existing configuration of the option OPERATOR proceed as follows WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Once the supervisor code has been introduced and the START VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled gt SHOW COMPULSORY SHOW lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt NO gt or vice versa Click the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification Enter the supervisor PIN number Pressing START VALIDATE key the current configura tion is showed YES corresponds to operator s identification enabled whereas NO to disenabled Edition February 2012 Revision No 7 MODE OF USE 35 7 USER MANUAL ACUSTER BEAT Tr 36 The next option allows to establish the obl
10. BEAT Tr 16 If the date dd mm yy has not expired yet press START to confirm and proceed to the next screen regardless of the existing locking set up of the unit If the date dd mm yy has already expired but the unit is set up without locking by pressing START you will be able to move to the next screen However if the unit is set up with locking subsequently the unit will not be able to be used until the TMS has been carried out AMBIENT TEMPERATURE OUT OF RANGE If the ambient temperature is not within 20 C and 50 C from software version v 1 21 previous software versions 15 C and 50 C or the temperature sensor is defective with data entry via bar code the following message will be displayed TEMPERATURE OUT OF RANGE NOTE In the case of faulty probe send the unit to the Grupo Acuster s After sale Service Pressing the key START VALIDATE automatically switches to manual mode INTERNAL FAULT If the software detects that there is a voltage output through the electrofusion cables out of the electrofusion cycle the display shows the following message SERIOUS TROUBLE TURN OFF UNIT NOTE If case to have an electrofusion fitting connected check if it has suffered damage Send the unit to the Grupo Acuster s After sale Service The unit will be blocked and the buzzer will be permanently activated Switch off immediately the unit LOW BATTERY case to detect a battery voltage below the minimum
11. Hyper Terminal 2 With the BEAT Tr unit on the gt EXPORT screen click the START VALIDATE key EXPORTING RECORDS The display will show the percentage of the data 00 exported 3 Select Transfer and Receive file in the Hyper Terminal menu Move the received file to the following folder Ea the one you want Use reception protocol Select Xmodem Receive 4 Name of the received file will appear File name The name you want We recommend using txt or csv extensions OK 5 The will be transferred BEAT Tr display will show the progress Click STOP to exit this option Disconnect the ODS transmission cable Dealing with exported fusion records Once the fusion records have been exported these can be consulted by the following ways e Using the text file The exported fusion records to a PC can be consulted directly in the text file created during the export process Once the text file has been opened the stored fusion records data will appear in a row with fields separated by a semicolon Edition February 2012 Revision No 7 MODE OF USE 29 N 7 7 USER MANUAL ACUSTER BEAT Tr Description of the list of fields e Using Microsoft Excel NOTE If the entries contain data of the traceability acc to ISO 12176 4 and these need to be decoded go straight to clause The exported data can easily be transferred to Microsoft Excel where they be dealt with and organised as on
12. Make sure you always read the barcode corresponding to the fitting to be electrofused Should you not record the fitting s data this could cause errors in the electrofusion process that would have repercussions on the quality and reliability of the joint If the barcode or reading were incorrect FUSION DATA WRONG DATA Two acoustic signals are emitted and it returns to the start When the data have been satisfactorily cap tured the screen will show the following mes sage FUSION DATA I AG d20 40 0V 34s Where it involves a 1 Agru coupler of diame ter 20 40 Volt and 34 seconds nominal Error Sage mes Information captured USER MANUAL BEAT Tr Entering joint data without barcode via the keyboard Click one of the 4 arrows The display will show the following screen 40 0 Volt by default 23 C 40 0 FUSION DATA VOLTAGE Volt The electrofusion voltage should be be tween 8 and 48 V Enter voltage Press the and arrows to move the cursor to a different field and the and arrows to select the values Press START VALIDATE to pass to the next screen FUSION DATA TIME s Jooo 23 C 0000 by default Maximum permitted time of 5940 seconds 99 minutes Enter the time indicated by the fitting manu facturer bearing in mind the correction given according to the ambient temperature accord ing to the manufacturer Press the and a
13. allows the use of an optic pen or scanner indistinctly connect the barcode reader to use before connecting the unit so it will be recognized Checking the fitting connection cable terminals before starting up the unit 15 Connection to a generator the generator electric connection where the advised The are different types of adapters depending on the type of fitting to be used e Set the master switch in the ON position BEAT TR No xxxx Vv vv UK dd mm yy The display backlight will be enable an acoustic signal heard and the following information will appear BEAT TR model unit serial number V software version UK Letters of the active language dd mm yy current date Once the display time has elapsed 3 seconds the unit will display the following screen Possible initial messages MEMORY FULL If the capacity of the memory is already full the display will show the following message MEMORY FULL FUSION NOT POSSIBLE TECHNICAL MACHINE SERVICE Export or and eraser the fusion records refer to clause 3 2 2 of this Manual If the programmed warning date for the Technical Machine Service in the unit has expired the display will show REV VALID UNTIL dd mm yy Edition February 2012 Revision No 7 MODE OF USE 15 The unit will emit an acoustic signal and a message will appear in the display along with the date of the next check N 7 7 USER MANUAL ACUSTER
14. from 10 to 40 C Barcode 20 to 50 C Display LCD 2 lines x 20 characters backlight Acoustic warning piezoelectric buzzer Enter fusion data Automatic Manual Barcode Voltage Multivoltage to ISO TR 13950 Time Up to 5 940 seconds 99 minutes internal memory capacity 1000 fusions Front keys and chassis Green grey silkscreen plastic membrane with tactile push buttons and tubular frame of 20 of inclination Other features Soft start and message display in case of initial voltage failure Power cable 3x2 5 Schuko French type plug 4 m long 3x4 mm 3 pin 110V 32A plug acc to 60309 2 4 m long Electrofusion cables 1x16 4 m long female terminals of diameter 4 mm Optic pen scanner Non intelligent infrared Laser scanner optional CT 5280 Connection of optic pen scanner Combined TTL RS 232 special gt PC and serial printer P E Accessories Document holder with optic pen or a scanner and set of 4 and 4 7 mm electrofusion adaptors Options ODS transmission cable for PC and printer connection Serial printer Weight and dimensions Height 425 mm Width 370 mm Length 230 mm Nett weight 23 kg Edition February 2012 Revision No 7 TECHNICAL CHARACTERISTICS 45 ACUSTER 6 1 2 Generator specifications Frequency Output power Voltage Intensity Voltage regulation 6 2 SIZE AND WEIGHT 6 2 1 Weights and dimensions Nett weight Dimensi
15. further treatment This model can be optionally supplied as AR Series High Performance with the same original technical specifications except for having a higher duty cycle The AR series is especially indicated for ongoing electrofusion of large size fittings and for very hot climates The technical data contained in this Manual are purely informative and may be changed at anytime ACUSTER BAHISA S L U declines all responsibility for claims arising from misuse of the data contained herewith and or errors or omissions detected after publication This Manual must be considered as part of the unit Edition February 2012 Revision No 7 INTRODUCTION 5 i hy USER MANUAL ACUSTEBR BEAT Tr 1 2 DESIGN SPECIFICATIONS The electrofusion units BEAT Tr are designed according to the following specifications ISO 12176 2 Equipment for fusion jointing polyethylene systems Part 2 Electrofusion ISO 12176 3 Equipment for fusion jointing polyethylene systems Part 3 Operator s badge ISO 12176 4 Equipment for fusion jointing polyethylene systems Part 4 Traceability coding ISO TR 13950 Plastic pipes and fittings automatic recognition of electrofusion systems The BEAT Tr accepts all the identifications which correspond to the above listed Specifications All the fittings can be fused by electrofusion if the manufacturer encloses the programmed bar code system in accordance with ISO TR 13950 13 GENERAL INFORMATION Th
16. required the display will indicate SERVICE FLAT BATTERY Pressing the START button the display shows the date and time to update it refer to paragraph DATE TIME of section 3 2 4 of this Manua This update will keep for some time if the battery is not replaced especially with the unit disconnected from the mains Send the unit to the Grupo Acuster s After sale Service for the replacement of the battery From the time the unit is started up a verification of the input voltage is performed If the voltage registered by the unit is above or below the tolerance allowed 195 265 V for 230Vac nominal voltage or 90 140 V for 110Vac nominal voltage one of the following messages will appear on the display POWER SUPPLY ERROR Appears when the input voltage or frequency is over 265 65Hz 265Vac 140 65 Hz respectively Edition February 2012 MODE OF USE Revision No 7 USER MANUAL BEAT Tr ACUSTER POWER SUPPLY ERROR 195V 45Hz Check the power supply group and correct the defect It is not necessary to switch the unit off and switch it on again to refresh the input voltage Appears when the input voltage or frequency is under 195Vac 90Vac 45 Hz respectively 3 1 5 Using the Barcode Reader If you read the different data operator s ID job ID fittings pipe etc by using optical means optic pen or scanner indistinctly connect the reader device into the corresponding connector and slid
17. ART key And click again to see INFO Use the f and keys to move to the selected option gt SETUP and validate with the START key And click amp again to see SETUP Use the f and keys to move to the selected option gt LAST REVISION and validate with the START key And click amp again to see LAST REVISION Use the f and keys to move to the selected option gt SERVICE and validate with the START key And click amp again to see the first option SERVICE Use the f and keys to move to the selected option gt FUSION RECORDS and validate with the START key 3 2 2 FUSION RECORDS option With the cursor marking FUSION RECORDS click the START VALIDATE key gt SEE FUSION RECORDS EXPORT Click the START key to validate Click the amp key to pass to the following option Edition February 2012 Revision No 7 MODE OF USE 27 N 7 7 USER MANUAL ACUSTER BEAT Tr 28 e SEE FUSION RECORDS Validate the SEE FUSION RECORDS option to show the latest fusion stored inthe memory 00016 dd mm yy hh mm I AG d20 OK Click the key to see the previous fusion Top line fusion no date start time Bottom line fitting type coupler in the example brand AG diameter result OK correct ERRn incorrect gt for the errors list see CHAPTER 4 TROUBLESHOOTING In the case of electrofusion with manual data entry the display will show the following information 00016 dd mm yy hh mm 40 0V 0020s ER
18. P Switches are correctly selected The setup for a printer Citizen model CT S280 is the Pa 5 6 7 8 Px x f kff k USER MANUAL BEAT Tr ACUSTER The generic setup for an appropriate data print out on other printer s brands and models IS XON XOFF 8 bits Parity NONE 19200 Bauds 1 Stop bit Printing Validate this option to print the options LAST FUSION TODAY S RECORDS ALL FUSIONS SELECT DATE RANGE Use the f and keys to move to the selected option and the START key to validate Click the START VALIDATE key to print the fusion data If you select the last option o f SELECT DATE RANGE the display will show the following screen D MM YY dd mm yy Press the and arrows to move the cursor to a different field and the and arrows to modify the values Once past the second line it is not possible to return to the first You will have to click STOP to restart the range selection Click the START VALIDATE key to print Select any of the four options for the display to show the following message while the printing is under way PRINTING RECORDS Click lt STOP gt key to exit this option DD MM YY corresponds to the earliest fusion record the first by default and dd mm yy to the latest When data delivery to printer has terminated the display returns to the option selected at the start e ERASING RECORDS
19. R2 Click the key to see the previous fusion Top line fusion No date start time Bottom line electrofusion voltage cycle time completed if fusion OK or remaining if it shows an error result OK correct ERRn incorrect gt for the errors list see CHAPTER 4 TROUBLESHOOTING Click STOP to exit this option e EXPORT Validate the EXPORT option to transfer the fusion data to a computer gt EXPORT PRINT The unit must have been previously connected to a computer using the ODS transmission cable No specific PC software is required It is done using Windows Hyper Terminal Click the START key to validate Click the key to pass to the following option Connection configuration for the first time l Open Windows Hyper Terminal usually in Programs Accessories Communica tions 2 Accept possible previous screens until you reach Connection Description Name e g BEAT con Choose one of the icons shown OK 3 Connect to screen Connect using Select COMI or 2 as appropriate OK Edition February 2012 MODE OF USE Revision No 7 i USER MANUAL ACUSTER 4 COM1 COM2 Properties screen Port configuration Bits per second Select 38400 Data bits Select 8 Parity Select None Stop bits Select 1 Flow control Select None OK 5 Connection created When exit it is asked Do You Wish To Save YES Exporting to a PC 1 the connection created in
20. RT VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled AUXILIARY DATA lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Click the START VALIDATE key to accept the selection made Click lt 5 gt to exit this option without making a modification lt YES gt corresponds to the auxiliary data identification enabled whereas NO to disenabled TRACEABILITY To modify the existing configuration of the option TRACEABILITY proceed as follows WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Enter the supervisor PIN number Once the supervisor code has been introduced and the START VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled TRACEABILITY lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Click the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification Click lt 5 gt to exit this option Turn the unit off and turn back on again at the mains to access the work menu lt YES gt corresponds to the traceability identification enabled whereas lt NO gt to disenabled Edition February
21. T Tr electrofusion unit software must be performed exclusively by the Grupo Acuster s After Sales Service Edition February 2012 44 MAINTENANCE Revision No 7 USER MANUAL BEAT Tr ACUSTER CHAPTER 6 TECHNICAL CHARACTERISTICS 6 1 ELECTROFUSION CONTROL UNIT 6 1 1 General specifications Classification acc to ISO 12176 2 acc to ISO 12176 2 P 4US VKADX Configuration options Language Date Time Operator Job Auxiliary Traceability EN data Activate deactivate ON OFF ON OFF ON OFF ON OFF ON OFF Enter data by barcode to 150 Jacc 0150 acc to ISO 12176 3 12176 4 12176 4 Enter data manually Multilingual Manual 16 alphanumeric 26 or 40 digits Select Enter characters maximum as component Input voltage 2 195 Vac tc Vac to 265 Vac Nominal voltage 230 Vac 90 Vac to 140 Vac Nominal voltage 110 Vac input frequency 45 Hz to 65 Hz Nominal frequency 50 Hz Electrofusion voltage 8 to 48 Vac galvanically separated Power consumption 3500 W maximum Generator output performance 4 5 kVA unipolar operation electronic regulation Protection fuse Exterior of 20 A at 230 Vac 32 Aat 110 Vac Protection type Doble isolation IP54 Series AR Doble isolation 4 Duty factor 20 to 100 depending on the fitting Series AR 40 to 100 Electronic temperature monitoring of the unit Working temperature Manual Informative with established limits recommended acc to ISO 12176 2
22. al However no action should be taken by unqualified personnel beyond these troubleshooting measures in order not to run the risk of seriously damaging the unit Storage If the unit is not to be used for a long period of time keep it in its original packing and protected from dust moisture extremes of temperatures direct sunlight and so on The electrofusion control box could be stored either on the warehouse floor or in pallet racks Cleaning Clean the electrofusion control box regularly using only a damp cloth NOTICE Do not clean the electrofusion control box with water under pressure by immersion in water o with compressed air Do not rub excessively the plastic shell for it could charge itself with static electricity Should the unit be very dirty clean it with a bit of alcohol do not use solvents or cleaning products containing trichloroethylene Checks We recommend shipping the electrofusion control unit to the Grupo Acuster s After Sales Service for a yearly service Edition February 2012 Revision No 7 MAINTENANCE 43 My USER MANUAL ACUSTER BEAT Tr 5 2 CONTROL UNIT 5 2 1 Electronic Control Unit Besides the exterior cleaning of the casing there is no specific maintenance for the electronic control unit Tune ups and adjustments should be performed by qualified personnel or by the Grupo Acuster s After Sales Service 5 2 2 Updating the Programme Version The updating of the BEA
23. art or breaking of the unit s seal immediately renders the guarantee invalid Accidents natural disasters including lightning water action etc as well as any cause beyond Grupo Acuster s control In all claims against this guarantee information relating to the model date of purchase Serial number and any other additional information must at all times be stated Edition February 2012 10 INTRODUCTION Revision No 7 USER MANUAL fn 7 BEAT Tr ACUSTER CHAPTER 2 UNIT S DESCRIPTION 2 1 GENERAL The electrofusion units BEAT Tr are made up of an ABS plastic case assembled on a steel tubular frame a master switch fuse holder the mains and electrofusion cables as well as serial connector for the non simultaneous connection of optic pen or scanner a PC and one serial printer The front part is formed by a membrane which incorporates tactile push buttons to enter the data and a back lit LCD display Inside the unit is formed by a processor board CPU transformer in addition to all of the electronics necessary for the electrofusion process current and voltage controls Figure 3 BEAT Tr general view Edition February 2012 Revision No 7 MACHINE S DESCRIPTION 11 Jp ly USER MANUAL ACUSTER BEAT Tr 2 2 2 3 12 FRONT PART The front part of BEAT Tr electrofusion unitis formed by a silkscreened plastic membrane which incorporates membrane type tactile push buttons The display is lo
24. cated on the upper left side 5 1 3 4 2 Where 1 Front cover 2 Tubular frame 3 Membrane with push buttons 4 Display 5 Seal plug 6 Adhesive of model Tr Figure 4 SIDES On the right side of the BEAT Tr electrofusion unit looking at it from the front the following elements are located 1 Master switch 2 Fuse holder 3 Power cable Figure 5 Edition February 2012 MACHINE S DESCRIPTION Revision No 7 4 USER MANUAL 7 7 ACUSTER On the left side of the BEAT Tr electrofusion unit looking at it from the front the following elements are located 1 Electrofusion cables 2 Serial connector Optic pen scanner PC and printer 3 RT sensor 4 Guarantee seals Figure 6 2 4 REAR The unit s identification plates are located on the rear cover of the BEAT Tr units 1 Technical specifications sticker 2 Seal plug 3 Document holder bag 4 Buzzer 5 Service revisions plate 6 CE plate Figure 7 Edition February 2012 Revision No 7 MACHINE S DESCRIPTION 13 1 hy USER MANUAL ACUSTER BEAT Tr CHAPTER 3 MODE OF USE DE 3 14 31 2 3 1 3 FUSION PROCEDURE FOR ELECTROFUSION FITTINGS Introduction The assembly jobs and the PE network electrofusion should always be carried out by specifically trained personnel and strictly following the manufacturer s inst
25. e Edition February 2012 40 TROUBLESHOOTING Revision No 7 i USER MANUAL lt BEAT Tr ACUSTER 4 2 2 Fitting resistance outside margins ERR1 Once the electrofusion process has begun and where data is captured exclusively by barcodes if the fitting resistance is higher than the tolerances established by the fitting s manufacturer the display will show FAILURE OF FITTING RESISTENCE TOO HIGH If this message persists send the unit the After Sales Service to check the calibration of the resistance measure ERRS Once the electrofusion process has begun and where data is captured exclusively by barcodes if the fitting resistance is lower than the tolerances established by the fitting s manufacturer the display will show FAILURE OF FITTING RESISTENCE TOO LOW If this message persists and after checking the that fitting and barcode resistance are correct send the unit the After Sales Service to check the calibration of the resistance measure 4 2 3 Interruption by operator ERRZ Ifthe operator presses the STOP key once the electrofusion process has begun the display will show STOP PUSHED XXXXS 4 2 4 Output current Where xxxxs corresponds to the remaining cycle time at the moment of stopping ERR3 If the electrofusion current is excessive the display will show CURRENT TOO HIGH XXXXS This message appears in the following cases Where xxxxs corresponds to the remaining cycle time a
26. e development documentation production tests and shipping of the products herewith described have been made Complying with the respective safety rules and accordance with the requirements of quality guarantee WARNING The electrofusion control box can only be opened by the Grupo Acuster After sales Service In the case of the front and back covers opening or coming apart parts of electrical components which are not covered may be left exposed Only qualified personnel are authorised to intervene both for fusion and repairs These qualified personnel must be familiar with all the safety measures potential dangers and maintenance rules described in this Manual The safe use of the products described requires an appropriate means of transport storage installation and use a careful handling and the preestablished periodical maintenance follow up Edition February 2012 6 INTRODUCTION Revision No 7 USER MANUAL ACUSTER 1 4 UNIT IDENTIFICATION 1 4 1 Serial Number Stamping electrofusion units BEAT Tr are identified by means of their own identification plate ACUSTER s CONTROL DE CALIDAD QUALITY CONTROL MACHINE MAQUINA 2 MAINTENANCE REVISIONES REVISIONS MANUFACTURER S Juan de la Cierva 1 Pol g Ind n9 1 ADDRESS Telf 34 93 4703070 Sant Just Desvern Barcelona Figure 1 The quality control identification plate includes the fusion contr
27. e it barcode reader our put it in front of the barcode data scanner ATTENTION The scanner should be correctly setup In case no data is captured by the device carry out the following barcode reading Software version v 1 23 Software version v 1 24 4 i 5 BS RO IL 1 4 F 4 1 BB Optic pen The barcode reader pen works with greater efficiency when gently slid along the barcode and when the inclination in relation to the vertical is kept between 10 and 409 However the pen s working angle is bigger it can be used between 0 and 509 in relation to the vertical The displacement speed during the reading is also a factor to be borne in mind as a general rule slide the reader neither too slowly nor too fast Laser scanner When reading the connected scanner emits a red laser line of a particular length To capture the barcode data place the scanner so that the laser line coincides longitudinally with the barcode The distance will depend on the size of the barcode to read Once the scanner has been placed in position the laser line will stop flashing and remain fixed When this happens press any of the three buttons on the top of the scanner Figure 9a Example of using the optic pen Figure 9b Example of using the laser scanner NOTE If none of the configuration menu options are enabled such as identification of the operator job auxiliary data or traceability go directly to cla
28. e wishes To do this follow the set of instructions below 1 Open Microsoft Excel 2 On the menu choose File Open 3 In the dialogue box which appears change the Files of Type to Text Files prn txt csv 4 Choose the corresponding directory and choose the exported filer from BEAT Tr Click Open Edition February 2012 30 MODE OF USE Revision No 7 i USER MANUAL BEAT Tr ACUSTER 10 In the Text Import Wizard Step 1 of 3 which will appear do the following Field Delimited mark it Option Start import at row 1 and in File origin Windows ANSI Click Next gt and the next step will appear In el Text Import Wizard Step 2 of 3 which will appear do the following Delimiters mark Semicolon the remainder of the options should be unmarked Text qualifier Click Next gt and the next step will appear In the Text Import Wizard step 3 of 3 which will appear select the last column very wide and empty and do the following In the box Column data format click the option Do not import column skip Click Finish The exported data will then appear on screen in columns The order of the columns is the same as that specified for the text file see previous page Delete last row END OF TRANSMISSION Once we have the data ready in Excel we will be able to use the following options Data Order Data Filter Autofilter or others e Using Microsoft Access If the fus
29. formation will open Click Accept 12 The table lt name_file gt _ImportErrors will have been created which can be deleted This is because the last line of the exported text file by BEAT Tr contains line END OF TRANSMISSION If we have previously deleted this entire line in the text file the contents of the file should end with the semicolon of the last line of data the message indicated in step 10 will not appear nor will a table of import errors be created 13 To manage the data of the data file open the Electrofusion Table in which the electrofusion data appears and whose columns are ordered in the same way as that specified for the text file see previous page 14 When accessing Queries we will find one created with the name DATA with 15012176 4 in which the same fields are listed as in the previous Table option but in which the fields of the fitting and component s traceability if they should exist have been decoded with their description shown 15 When accessing Reports you will be able to make the reports you wish or otherwise use the provided ready made report Report with ISO12176 4 data e PRINT 34 Validate the following PRINT option menu to print the fusion data to a serial printer gt PRINT ERASER RECORDS Connect the unit to a serial printer using the ODS transmission cable Printer setup for the first time Before using the serial printer on the electrofusion unit be sure that the printer s DI
30. h of the non authorised personnel They will have to be kept in rooms of low humidity degrees and of restricted access Always use adequate working clothes For outside work it is recommended to use rubber gloves and boots with insulating soles In wet areas this advice is essential Before using the fusion control box its external condition will have to be checked as well as its working condition All components must be correctly assembled in order to guarantee the correct functioning of the unit The damaged components must be repaired or replaced by the After Sales Service of Grupo Acuster The fusion control box can only be opened by the After Sales Service of Grupo Acuster e Should the fusion control box not work properly it will have to be sent immediately to the After Sales Service of Grupo Acuster Edition February 2012 INTRODUCTION Revision No 7 s N USER MANUAL BEAT Tr ACUSTER 1 6 DECLARATION CE OF CONFORMITY ACUSTER BAHISA S L U Juan de la Cierva 1 Poligono Industrial del Sud oest 08960 Sant Just Desvern Spain declare under our sole responsibility that the electrofusion unit BEAT Tr to which this declaration relates is in conformity with the following Directives and also the following relating standards Directive Related Specification Model 2006 95 CE EN 60335 1 BEAT Tr Low Voltage 2004 108 CE EN 61000 6 2 EN 61000 6 3 Electromagnetic compatibility
31. ics are protected by an internal temperature sensor which blocks the unit If this safety device is activated the electrofusion under way will not be interrupted The display will show the following message TRAFO TEMPERATURE TOO HIGH WAIT If during an electrofusion process the transformer temperature reaches 909 the cycle will stop and the unit will remain blocked until the internal temperature falls to 559C The display will show the following ERR6 message TEMPERATURE TOO HIGH XXXXS This message will remain on the screen until the internal temperature falls to 559C Where xxxxs corresponds to the remaining cycle time at the moment of stopping Edition February 2012 42 TROUBLESHOOTING Revision No 7 USER MANUAL BEAT Tr ACUSTER CHAPTER 5 MAINTENANCE S Sob 5 1 2 5 1 3 5 1 4 GENERAL Introduction The electrofusion units BEAT Tr have been designed and manufactured for a long life service without the need for costly repairs and adjustments All that is required is careful handling when loading unloading and during transport and in general to keep the unit clean by following the recommended preventive maintenance The costs are very low and are soon written off given that the unit will be fully functional at all times This section includes a list of general upkeep and maintenance routine operations Should any problem arise please refer to CHAPTER 4 TROUBLESHOOTING point in this User Manu
32. igation or not in carrying out the identification SHOW gt COMPULSORY COMPULSORY lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Click the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification The next option allows to establish the operator s identification following ISO 12176 3 criteria in the fields of expiration date and skills that the operator s would be allowed to carry out electrofusion joints NOTE The fact to enable this option by selecting lt YES gt automatically disenable the data manual input COMPULSORY gt CONTROL ISO 12176 3 CONTROL ISO 12176 3 YES NO Use the or keys to shift from YES to NO or vice versa Click the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification Finally the latest option RESET allows to establish the way to delete the operator s identification entered CONTROL ISO 12176 3 gt RESET RESET lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Click the START VALIDATE key to accept the selection made Click lt 5 gt to exit this option without making a modification Pressing START VALIDATE key the current configura tion is showed lt YES gt enables the obligation and automatically makes that the SHOW option shift
33. ion records contain traceability data of ISO 12176 4 and the respective bar codes need to be decoded these can easily be transferred to Access Microsoft Access 2000 or higher To do this follow the instructions below Open the data base file 06 provided Acuster On the menu choose the option File Get external data Import In the dialogue box which appears change the Files of Type to Text files txt csv tab asc Choose the corresponding directory and select the text file exported from BEAT Tr Click Import In the Text Import Wizard which will appear press Advanced Click Specs and a box will open with a list with the beat specification selected Click Open Click Accept and that window will be closed Check that the Delimited option is marked and click Next gt Edition February 2012 Revision No 7 MODE OF USE 31 4 a USER MANUAL ACUSTER BEAT Tr 7 In the next window check that the Semicolon is selected and click Next gt 8 In the following window select the option In and existing table and select the Electrofusion table Click Next gt 9 the next screen check that the slot Import to table indicates Electrofusion Check that the two lower options are unmarked and click Finish 10 The message Microsoft Access was unable to annex all the data to the table and you will be asked Do you want to continue with this Click Yes 11 Another message containing in
34. k the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification Pressing START VALIDATE key the current configura tion is showed YES corresponds to the job identification enabled whereas NO to disenabled Pressing START VALIDATE key the current configura tion is showed YES enables the obligation and automatically makes that the SHOW option shifts to YES Finally the latest option RESET allows to establish the way to delete the job s identifica tion entered COMPULSORY gt RESET RESET lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Click the START VALIDATE key to accept the selection made Click lt STOP gt to exit this option without making a modification Pressing START VALIDATE key the current configura tion is showed lt YES gt the job s ID is deleted every time the unit is Switched off lt NO gt with the change of date only Edition February 2012 Revision No 7 MODE OF USE 37 ly USER MANUAL ACUSTER BEAT Tr AUXILIARY DATA To modify the existing configuration of the option AUXILIARY DATA proceed as follows WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Enter the supervisor PIN number Once the supervisor code has been introduced and the STA
35. n the established range voltage 165 265 V for 230Vac nominal voltage and 80 140 V for 110Vac nominal voltage current gt 2A lt 70A Once overpassed this initial phase the above mentioned voltage and current values are continuously checked during the whole electrofusion cycle If electrofusion data were entered using a barcode the unit should also check that the fitting resistance corresponds to that of the fitting connected and that it is within the tolerances assigned by the manufacturer This will be done when the unit Starts the electrofusion cycle If the resistance is not correct the display will show the following messages where appropriate FAILURE OF FITTING RESISTENCE TOO HIGH FAILURE OF FITTING RESISTENCE TOO LOW Check the fitting connections etc and restart the cycle When the fitting resistance read by the unit is higher than allowed Corresponds to 1 When the fitting resistance read by the unit is lower than allowed Corresponds to ERR8 Edition February 2012 Revision No 7 MODE OF USE 25 1 7 USER MANUAL ACUSTER BEAT Tr When the fusion cycle has ended satisfactorily the display will show the following message BEAT TR No 0019 The upper message is dis COOLING TIME 10 CORRECT FUSION played alternately CORRECT FUSION The top line of the display alternately shows the messages listed above Where No 0019 corresponds to the internal numbering of the unit s electrofusion
36. n the unit DISPLAY ERROR MESSAGES Input voltage frequency The input voltage frequency is valued differently according to the process being done at the time 1 Verification before fusion process If the input voltage frequency is outside the established tolerances min 195Vac 90Vac for 110Vac nominal voltage max 265Vac 140Vac for 110Vac nominal voltage and min 45Hz max 65Hz respectively the screen will show POWER SUPPLY ERROR 194V 44Hz POWER SUPPLY ERROR 266V 66Hz Verification during electrofusion The values the display shows are refreshed and correspond to the real input of the unit The values the display shows are refreshed and correspond to the real input of the unit During the fusion cycle the minimum input voltage may be below 195 Vac 90Vac for 110Vac nominal voltage without the process being interrupted but always so long as the required output current is supplied Otherwise the display will show the following ERR2 message POWER SUPPLY ERROR XXXXS 160V 42Hz Where xxxxs corresponds to the remaining cycle time at the moment of stopping In the example 160V is the minimum voltage detected by the unit This error message also is enabled when the maximum input voltage detected by the unit is higher than 265 Vac 140Vac for 110Vac nominal voltage Check the power supply group connections state of fitting etc It is not necessary to restart the unit to refresh the input voltag
37. ng 3 seconds Start screen Click one of the 4 arrows The display will show the following screen OPERATOR OPERATOR 1234 724 SG Shows the decoding of the operator number country and certifying organization To delete the reading and move to the start screen press lt STOP gt If the barcode or reading were incorrect OPERATOR WRONG DATA To delete the reading and pass to the start Two acoustic signals are emitted and it returns Screen press STOP to the start Captare by opik OPERATOR Blinking cursor pen or scanner Manually enter using the arrow buttons 16 alphanumeric characters Permitted characters capital letters O0to9and space Press the and arrows to move the cursor to a different field and and 9 arrows to Error message select the values Press the START VALIDATE key to pass to the next screen Edition February 2012 18 MODE OF USE Revision No 7 USER MANUAL BEAT Tr 3 15 7 ACUSTER Entering the Job Number Only If Enabled SETUP JOB 1 In case the job s ID entering is enabled the unit allows both voluntary or compulsory entering according to its established setup e Voluntary job s setup it can be avoided by pressing START VALIDATE key e Compulsory job s setup it must be unavoidably entered In case of pressing START VALIDATE key to skip it the following message 15 displayed JOB COMPULSORY
38. ol box serial number The plate includes room for future maintenance date stamping 1 4 2 CE marking The electrofusion unit is supplied with the appropriate plate with the CE mark as the European Community norm indicates on the new Machine Security Regulation Board 98 37 CE dated 22nd June 1998 pns N SERIE Juan la Cierva 1 Pol g Ind n9 1 Telf 34 93 4703070 Sant Just Desvern Barcelona Desvern Barcelona SPAIN Figure 2 Edition February 2012 Revision No 7 INTRODUCTION 7 hy USER MANUAL ACUSTER BEAT Tr 1 5 8 MEASURES OF PROTECTION AGAINST ACCIDENTS Please go by the following security measures Keep the fusion control box out of the reach of non authorised personnel qualified personnel and children Protect the control unit from water rain snow etc Protect the electrofusion cables and the cable that goes to the power supply of cutting objects All damaged cables must be replaced immediately by the After Sales Service of Grupo Acuster Always plug the control box to a power supply provided with differential and ground connection Do not expose the fusion control box to heavy weights slight damage caused to the external frame or to other elements will have to be replaced immediately by the After Sales Service of Grupo Acuster The fusion control boxes which are not being used must be kept out of the reac
39. ons Package exterior dimensions Gross approximate weight 6 2 2 Accessories USER MANUAL BEAT Tr 50 60 Hz 4 5 kVA minimum 230 Vac 110 Vac 16 A for 230 Vac 20 A min for 110 Vac Preferably electronic 23 Kg including cables and accessories Height 425 mm Width 370 mm Length 230 mm 440 x 430 x 240 mm 30 Kg List of accessories included in the unit QTY DESCRIPTION Document holder 1 1 User Guide BEAT Tr 1 Optic pen or scanner depending on the model option 2 4 mm terminal adaptors 2 04 7 mm terminal adaptors List of optional items not included in the unit QTY DESCRIPTION 1 ODS transmission cable 1 High speed thermal serial printer 46 TECHNICAL CHARACTERISTICS Edition February 2012 Revision No 7 i USER MANUAL BEAT Tr ACUSTER NOTES Edition February 2012 Revision No 7 TECHNICAL CHARACTERISTICS 47
40. or tee fitting evenness 2 Now enter the traceability data of Compo nent 2 PIPE PE100 9052 110 SDR17 6 The decoding is shown when the data are entered Capture by optic pen or scanner The Component 2 text disappears To delete the reading and move to the start screen press lt STOP gt USER MANUAL BEAT Tr Enter 26 or 40 digits depending on the com ponent Click the START VALIDATE key to show the decoding PIPE PE100 9052 200 SDR11 Click the START VALIDATE key to pass to the following screen which will correspond to the Component 2 in the case of a coupler elbow reducer or tee fitting men 2 Click one of the 4 arrows The display will show the cursor and the 40 digits with zeros The far right hand side of the top line of the display shows the digit involved COMPONENT 2 01 000000000000000000 Press the and arrows to move the cursor to a different field and the and 4 arrows to select the values Enter 26 or 40 digits depending on the component The Component 1 text disappears Blinking SOF cur COMPONENT 2 33 Enter data 2848765002002038 7489 Click the START VALIDATE key to show the decoding PIPE PE100 9052 200 SDR11 The Component 2 text disappears Press the START VALIDATE key to pass to the next screen regardless of wether or not the traceability data were entered 22 MODE OF USE Edition February 2012 Revision No 7
41. rerien renane RR RR 27 Sel WINE OMOOUION UR 34 cm MES ISP 34 32 9 EAST SERVICE C000 ti TE Dad xD 39 S220 SERVICE dirmi rima ies 39 3 4 USER MANUAL ACUSTER BEAT Tr Page CHAPTER TROUBLESHOOTING 5 ade esuada EE 40 4 1 c 40 4 2 Display error 40 4 2 1 2 40 4 2 2 Fitting resistance outside 41 4 2 3 Interruption by 2 4 4 41 4 247 OQUCDUL CUETGDIE ME EE ER RU 41 4 2 5 Electrofusion output 42 4 2 6 Protection against internal temperature 42 CHAPTER S MAINTENANCE aada 43 5 1 euge 43 2 221 UMTPOOUCHOMcucsacncsanetacesuidenededsGoketanenneeadtaceateaetaatbocaanad 43 SN M ME Iis TUM 43 43 RN 43 5 2 OO WW 44 9522 12 EICCIFOMIG
42. rrows to move the cursor to a different field and the and 9 arrows to select the values Main symbols used for the full list please see ISO TR 13950 Monofilar coupler Saddle Single socket Y Reducer T Tee C Elbow 24 MODE OF USE Edition February 2012 Revision No 7 USER MANUAL BEAT Tr ACUSTER Click the START VALIDATE key to pass to the following screen SCRAPED amp CLEANED lt YES gt Click the START VALIDATE key to pass to the following screen CLAMP USED lt YES gt Click the START VALIDATE key The following message will appear PRESS lt START gt TO BEGIN 3 1 12 Electrofusion process Does not contemplate it being lt NO gt lt YES gt by default Change to NO by clicking any of the 4 arrows Click the START VALIDATE key to hear an acoustic signal and the electrofusion cycle will begin The unit has initiated the electrofusion cycle The time and countdown till you get to zero will come on the display in seconds The START VALIDATE led will flash during the whole cycle ON PROCESS I AG d20 40 0V 34s Where the data corresponds to an Agru coupler of diameter 20 40 Volt and 34 seconds The input voltage is checked during the start up phase of the electrofusion cycle During this phase it 15 considered that the unit specially for a generator will stabilize its energy supply The unit verifies if the input voltage and electrofusion current are withi
43. ructions both for the fittings as well as the fusion equipment In the gas sector in Spain to give an example this training is given by specialised centres adhering to technical specifications edited by Sedig s and which are available in pdf format at www sedigas es PE welder s certification Scraping pipe surfaces First clean the surface to be scraped with a clean lint free dry cloth The length to be cleaned will depend on the size of the fitting to be used adding a minimum additional margin of 50 mm on each Scrape the area of the pipe or pipes where the fitting to be joined will be installed The length of the scraping should be greater than that of the fitting IMPORTANT The scraping of the pipe should generate swarfs This ensures the elimination of the pipe s most exterior oxidation which would otherwise lead to a dissatisfactory electrofusion joint Next clean the scraped area with a degreasing towel or with a clean dry white cloth which does not shed lint dampened with isopropanol or recommended PE solvent Fitting installation For joints of tapping saddles and branch saddles place a rounder on each side of the scraped area if the fusion is performed over a bar pipe If the joint is performed over a pipe from a roll the placement of an aligner rounder tool is indispensable Next install the fitting over the pipe If the fitting to be jointed is a coupler reducer or elbow remove it from it
44. s and 10 corresponds to the cooling time indicated in the fitting bar code The fusion process can be stopped at any time by pressing the STOP key The cycle will then stop and the display will show the following message lt STOP gt PRESSED XXXXS If other incidents occur during the fitting electrofusion process the process will stop and the corresponding message will be shown on the display For further information see CHAPTER 4 TROUBLESHOOTING Where xxxxs 15 the remaining cycle time at the mo ment of stopping Corresponds to ERR7 3 1 13 Cooling time Once the electrofusion cycle is completed satisfactorily leave a minimum cooling time as provided by the fitting s manufacturer before proceeding to disassemble the equipment Repeat the procedure described for a new electrofusion process Edition February 2012 26 MODE OF USE Revision No 7 USER MANUAL BEAT Tr ACUSTER 3 2 ACCESS TO OTHER MENUS 3 2 1 Available options You can access other menus by starting up the unit at the main power supply clicking the START VALIDATE key There are a total of 5 menu options DATA INFO SETUP LAST REVISION SERVICE accessed by sequentially clicking the key The first screen is gt FUSION RECORDS Use the f and keys to move to the selected option INFO and validate with the START key Click on to see FUSION RECORDS Use the and keys to move to the selected option gt INFO and validate with the ST
45. s to lt YES gt Pressing START VALIDATE key the current configura tion is showed lt YES gt corresponds to the identification according to ISO 12176 3 whereas selecting lt NO gt there is no observance Pressing START VALIDATE key the current configura tion is showed lt YES gt the operator s ID is deleted every time the unit is switched off lt NO gt with the change of date only Edition February 2012 MODE OF USE Revision No 7 USER MANUAL BEAT Tr ACUSTER JOB To modify the existing configuration of the option JOB proceed as follows WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Enter the supervisor PIN number Once the supervisor code has been introduced and the START VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled gt SHOW COMPULSORY SHOW YES NO Use the or keys to shift from YES to NO vice versa Click the START VALIDATE key to accept the selection made Click STOP to exit this option without making a modification The next option allows to establish the obligation or not in carrying out the identification SHOW gt COMPULSORY COMPULSORY lt YES gt lt NO gt Use the keys to shift from lt YES gt to lt gt or vice versa Clic
46. s wrapping and without touching its interior install it on the scraped and cleaned pipe Now assemble the aligner and the other specially prepared pipe or fitting Electrofusion joints should only be carried out by qualified staff Protect the area where electrofusions area carried out from adverse weather conditions such as rain snow or wind Admissible temperatures range from 5 C to 45 C In order to achieve a uniform temperature in the whole diameter of the pipes protect the fusion area against sunrays or bad weather The quality of the joint depends substantially on the care taken in the previous preparation tasks scraping degreasing etc Figure 8 Edition February 2012 14 MODE OF USE Revision No 7 USER MANUAL lt BEAT Tr ACUSTER 3 1 4 Unit connection Connect the unit to a 230 V 15 50 60 Hz mains source or to the corresponding voltage according to market requirement of alternating current For generator group Specifications please refer to CHAPTER 6 TECHNICAL CHARACTERISTICS IMPORTANT NOTES electrofusion unit is plugged must be normalized and fitted with differential and ground pin Refer to the generator s User Manual Connection to the mains the building electric installation where the electrofusion unit is plugged must be fitted with earth connection as well as circuit breaker type D EN 60898 Do not unplug the mains by pulling on the cable Because the unit
47. t the moment of stopping 1 When the connected fitting has a very low resistance outside the margins 2 Crossed fitting resistence ERR4 If the electrofusion current is very low the display will show CURRENT TOO LOW xxxxs Where xxxxs corresponds to the remaining cycle time at the moment of stopping Edition February 2012 Revision No 7 TROUBLESHOOTING 41 4 7 USER MANUAL ACUSTER BEAT Tr This message appears in the following cases Fitting not connected Disconnection of the electrofusion terminals Cut in the filament of the fitting resistance If the electrofusion current is lower than 2 A AUNE 4 2 5 Electrofusion output voltage ERRS5 If there is a deviation of 0 5 V in the output voltage during the electrofusion of the fitting the cycle will stop and the display will show VOLTAGE FAILURE XXXXS This message may also appear due to poor fitting application fitting voltage outside range Where xxxxs corresponds to the remaining cycle time at the moment of stopping 4 2 6 Protection against internal temperature If the electrofusion unit is submitted to intensive prolonged operation especially with large diameter fittings with high fusion times for which the internal temperature may exceed the maximum allowed the following procedure is established l If after an electrofusion cycle the transformer temperature is higher than 602 the transformer and electron
48. tart screen Capture by optic pen or scanner Error message Entering Auxiliary Data without barcode via the keyboard Click one of the 4 arrows The display will show the following screen AUXILIARY DATA Blinking cur E ASS Se ee tet Go SOF Manually enter using the arrow buttons 16 alphanumeric characters Press the and arrows to move the cursor to a different field and the and arrows to select the values To delete the reading and pass to the start screen press STOP Press the START VALIDATE key to pass to the next screen regardless of wether or not the auxiliary data were entered 20 MODE OF USE Edition February 2012 Revision No 7 USER MANUAL BEAT Tr lt ACUSTER 3 1 9 Traceability Only If Enabled SETUP TRACEABILITY 1 Entering Traceability data by barcode Code 128 TRACEABILITY Y PE100 AGRU 200x100 SDR17 6 The decoding is shown when the barcode is entered The traceability text disappears Start screen Capture by optic pen or scanner To delete the reading and move to the start screen press lt STOP gt If the barcode or reading were incorrect TRACEABILITY WRONG DATA Two acoustic signals are emitted and it returns to the start Click the START VALIDATE key to pass to the following screen atn 1 Now enter the traceability data of Component L PIPE PE100 9052 200 SDR17 6 The decoding is shown when
49. the data are entered Error message Capture by optic pen or scanner The Component 1 text disappears Edition February 2012 Revision No 7 057 Entering Traceability data without barcode via the keyboard Click one of the 4 arrows The display will show the cursor and the 26 digits with zeros The far right hand side of the top line of the display Shows the digit involved TRACEABILITY 01 000000000000000000 Press the and arrows to move the cursor to a different field and the arrows to select the values Once the fitting s traceability data are entered press START VALIDATE to show the decoding I PE100 AGRU 200 SDR11 Click the START VALIDATE key to pass to the following screen nd 1 Click one of the 4 arrows The display will show the cursor and the 40 digits with zeros The far right hand side of the top line of the display shows the digit involved Blinking Sor cur The traceability text disappears COMPONENT 1 01 cur 000000000000000000 Blinking Sor Press the and arrows to move the cursor to a different field and the and arrows to select the values MODE OF USE 21 y lt ACUSTER To delete the reading and move to the start screen press lt STOP gt Click the START VALIDATE key to pass to the following screen which will correspond to the Component 2 in the case of a coupler elbow reducer
50. use 3 1 10 Fitting connection Edition February 2012 Revision No 7 MODE OF USE 17 lt USER MANUAL ACUSTER BEAT Tr 3 1 6 Entering the Operator Number Only If Enabled SETUP OPERATOR 1 In case the operator s ID entering is enabled the unit allows both voluntary or compulsory entering according to its established setup e Voluntary operator s setup it can be avoided by pressing START VALIDATE key e Compulsory operator s setup it must be unavoidably entered In case of pressing START VALIDATE key to skip it the following message 15 displayed OPERATOR COMPULSORY case the unit would be setup to carry out the operator s traceability according to ISO 12176 3 it shall be not allowed that the operator s identification would be carried out manually If done the following message 15 displayed OPERATOR CONTROL ISO 12176 3 If once the operator s barcode encoding data is read and processed some of the coded fields are not accepted such as the expiry date has expired the encoded skill does not include the electrofusion jointing or there is an error on the encoding data itself or on the identifier the following message 15 displayed OPERATOR The message 15 showed up during 3 seconds WRONG DATA Entering Operator No by barcode 2x5 Entering Operator No without barcode interleaved via the keyboard The message 15 showed up during 3 seconds The message 15 showed up duri
51. uxiliary data Traceability dd mm yy corresponds to the date of the latest revision made in the unit Click STOP to exit this option SETUP option Validate the option of the SETUP menu INFO gt SETUP This enables access to the following options LANGUAGE DATE TIME OPERATOR JOB AUXILIARY DATA TRACEABILITY Use the keys to move to the selected option and validate with the START key Use the and keys to move to the selected option and validate with the START key LANGUAGE LANGUAGE UK The display shows the letters of the active language Click the and keys to see the other languages loaded in the unit If you cannot find the language you want consult with your distributor Click the START VALIDATE key to accept the option Click STOP to exit this option without changing the language Edition February 2012 34 MODE OF USE Revision No 7 USER MANUAL BEAT Tr ACUSTER DATE TIME The following option enables you to update the unit s date and time WARNING This option might have restricted access If enabled the following screen will appear initially OPERATOR Once the supervisor code has been introduced and the START VALIDATE button pressed the following screen will appear which is the one that is automatically shown if the restriction is not enabled Bhh mm Click the and keys to move the field and

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