Pages - BTB Tools
Contents
1. i yp Now that you have this BTB 7 T7 7 7 system catalogue ensure you also ask for BTB s Hand nce amp Power Tools Catalogue including 96 pages of over 1000 tools and consumables dedicated to the auto glass amp m collision repair industries gt eA EN 1 si T gt One Tool gt Any Glass Panel or Part gt arvicing Evary industry a Linie D lass amp BTE Auto G VIA r M I Cc mp Vi l IDH M Wey hh ay rt we WS V FA i VI i OQ Bee FC IR Y LJ LJ ry FF ALJ E e ETT2. No more scratching or touching up A E ea s 5 t3 PT m m paintwork Part Width 4 Blade Set Blades WK6 S WK6 M WK6 L WK6 40 Accessories WKZ WKKEY Blade Image e salesabtbtools com wall and which leaves the correct thickness of adhesive for re bonding Specific Applications This blade is best suited for trimming narrow beads of bonding adhesive This blade covers most pinchweld trimming applications This blade is best suited to trimming wider beads bonding adhesive This pinchweld trimming set will cater for ALL of your adhesive trimming requirements Application Like the winged blades flat WK6 blades include an underside radius grind They are good for general trimming applications The WK6 40 blade is great for trimming wide adhesive beads on buses and trains btbtools com Radius Grind underneath blade extends up the vertical wings to avoid scratching paintwork 4 correct thickness of adhesive remains for re bonding Wings protect P j pinchweld and trim and allows adhesive to steer blade Pinchweld WKSB blades are excellent for removing urethane embedded with shattered glass Auto Body repairers can use these for body deadener hemlock and seam seals All BTB Blades are designed for use in the BTB E Tool Air Tool and Manual Handles BASS SA
3. Versatility The tool s versatility allows you to cut from inside or outside of the vehicle against the glass surface or in the case of an encapsulated glass the reverse R blades will safely cut against the pinchweld or body panel and away from the encapsulation Two Power Tool Options BTB s renowned Air Powered Tool or our new 12 Volt TAA Battery Powered E 100 Precision and Control Precision and control for both tools comes from their short and fast in line reciprocal in out stroke adjustable speed and power and the adjustable cutting depth control system The non aggressive action of both tools also minimises risk of operator injury or vehicle damage Force is eliminated and expensive undamaged glasses and mouldings can be re used Intelligent Design All blades can be used in the BTB Air Tool or the 2G 6t and can also be used in BTB s manual handles Blades can be quickly interchanged in less than 10 seconds The controller cap on both power tools is made from nylon designed to rest on the glass while cutting from inside the vehicle correctly aligning the blade and avoiding scratching glass or painted panels e Both power tools also operate as a very powerful and effective power hack saw btbtools com Blades for All Applications AVSOWY nls tis SY ISI Air Power J A BTB PATENT APPLIES TO BOTH T POWERTTO OEST J 12 Volt Battery Power Tool One System two
4. se the Yellow against exposed edge glass ORANGE BLADE blades Part Length WKAZHR S 140 mm WK242ZR S 150 mm WK4R S 190 mm WK11CW under blade WK24R S 240 mm WITH FLAT SIDE AGAINST GLASS Serrated Serrated A ADHESIVE APILLARor y INTERIOR BODY PANEL TRIM Blade Image Serrated Serrated ols com Specific Applications Rigid short reverse blade for precise control cutting of easy to reach adhesive Flexible short reverse blade for precise cutting and is designed to follow contour of curved encapsulated glass Flexible medium reach reverse blade for accessing hidden adhesive and will follow contour of curved encapsulated glass Flexible serrated longer reverse blade providing extra reach for hidden adhesives on curved encapsulated glasses e salesabtbtools com LADIES gt SARIS WV ISI S V amp VR Safety Edge Blade Design As with the YELLOW and ORANGE blades the flat side of these EXPOSED EDGE GLASS blades also steer toward the glass or panel However BTB s exclusive GLASS V GREEN amp VR BLUE blades have the cutting edge suspended GREENIBUADER P a small distance away from the flat surface to avoid potential URETHANE damage to the painted surface or softer material panels aluminium fibreglass polycarbonates These surfaces are not flat and hard like glass and often have high or low areas panel joins lap overs or spot welds
5. amp auto dismantler recycler Includes an assortment of non serrated amp serrated blades Serrated blades x are mostly used for glass and or panel removal Non serrated blades are for removing adhesive fitted side body mouldings emblems and nameplates without damage to glass moulding or painted panels If a mobile air supply is required for your BTB air power tool simply use a small air compressor powered by a vehicle power inverter system OR for quiet and total portability use a bottle of Carbon Dioxide CO fitted with a pre set pressure regulator See Pages 6 amp 7 for Glass amp Body Panel Removal Applications Curved and Hatch Glass Body moulds amp badges btbtools com BODI SOR All FOOL KIMS Powerful Precise Versatile and Reliable e See the tool in action at btbtools com Videolntro NOTE Low vibration levels of BTB s Air Tool and E Tool help avoid hand arm vibration injuries AR Precise depth control KIT CONTENTS Tool Cutting Depth WK10HD Heavy Control Arms Duty Air Tool WK11AW Blades Mu WK11CW WK1 S WK4 WK11EW WKAR S WKAZ S wyaigW WKAZR S WK24Z WK24ZVR S Accessories WK24 S WK275 WK7Z WKZL WK27M WK28S WK8DSM WK9 WK28M WK6 M wk9B WK11VEL WK20 WKGA See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual Every Air Tool kit comes with a det
6. B Browse all the products in this catalogue via our online shopping cart Quickly search by description or part number or navigate the side menu to the category you seek You can also place your order online and BTB will forward it to your nearest BTB distributor or supply direct from BTB if there isn t a distributor in your area Misplaced your printed BTB catalogues Remember you can always go online to browse page by page or download the entire Aula Glass Tools oe ela tal I LE Mena Penned LubcnH Tosk STE E taal roit Puit Wee A Tools kryes amp EUrisg Glam Handing Cauliceg Sas RS ieee Haii TEDIN ee Windom Egpas Tapes B Zns natees Aulo Glass amp tedy Shep Tools Ligme ederent Tht a Lp Togli Protecines Egiujrrmani catalogue BTB Tools have an extensive collection of product videos online to provide greater insight into features benefits and use of the tools Wherever you see the amp 3 video symbol throughout this catalogue you can go online and experience the product for yourself e See the tool in action at btbtools com Videolntro yenftubr cam Item z LOG Tecoma al li 11 Made E Toal Kul m VM SNAM i Emi 7 gtii Funnies fata BTE Home Thee BTB Tala OT Teikia ETE Madea A RE Ace T 50 38 2 TOOLS BTB Hand amp Power Tools Catalogue STS Oo EID Entre Catacous TWb c TESEEE m Wage 2 nitrmiirbon Page BL Ll zu D Xx The BTB Air Powe
7. BLADE CUTTING DEPTH WK5 S or WK5 BLADE flat side faces control arm WKGA KIT ACCESSORY PACK All items below are in the WKGA kit and available separately The WKGA kit is included with every BTB power tool WKKEY 4mm Allen Key SPB34 5 Saw Guide WK100B Oil Bottle with Oil SPBS3SF qu Flat Nose Grub Screw for use with hack saw blade 24 Teeth Inch Hacksaw Blade HACKSAW BLADES PACKS OF 5 TOOL KIT PACKAGING WKTB Vinyl Tool Roll Only WKBX Sturdy Plastic Tool Kit Box Only SUPPLY MEMS MANUAL HANDLES for all blades WK7 Manual Blade Handle WK7L Manual Blade Double Handle KIT COMPONENTS WKe20 Plastic Paddle Lever Tool WKS8DSM Diamond Grit Blade Sharpening Stone WK11VEL Velcro Self Adhesive Round Pads Pkt 25 WKS 4 WKSB Cutting Lubricant Cutting Lubricant Spray Bottle with Concentrate Bottle Adjustable Nozzle for reserve supply TRAINING MATERIAL WK12DVD Intro amp Auto Glass Removal Training DVD CAT UME BTB E Tool User Manual CAT UMA BTB Air Tool User Manual Training information and videos are also available at btbtools com Videolntro e salesabtbtools com Ia SUPPLY EMIS E TOOL BATTERIES E TOOL 12 VOLT EXTENSION CABLES GO T3777 9 ETS12B5 ETSCEXMP Plug into mobile vehicle power 12 Volt cd 2 Metre via vehicle mounted socket Battery in Extension o Carry Bag Cable with NOTE ETI Q Merit Plug amp Socket must be
8. are compact and light weight e have low noise and vibration levels e use the same blades and accessories have precise amp powerful cutting performance are available in industry specific tool kits wwe ey ie BIB 66t Power Options wwe The 12 Volt Battery Powered 192 s TAn Along with its total portability the E Tool e a vut Is specifically e has a faster and shorter stroke eliminating hot blades and designed for Mobile smoke also avoiding kickback from incidental blade contact Installations The BTB E Tool is available with a small portable 12 volt battery pack however you can use your own 12 volt power supply e allows Power Cold Knife blades to also be pulled backwards eg Up an A pillar BTB s A 12V Carry Mobile Vehicle _ Directto An AC Transformer Shoulder Packor EV 12V Battery Ex ter Supplying Battery T Vehicle pE patir Ja AGE 12 Volt Pack Battery TA 3 M hattery Power tm i m Using optional BTB Extension Cables 6 Ah Battery 12 to 40 Ah Battery Regularly re charged Unlimited 12V power gt 6 to 8 cut outs gt 15 to 40 cut outs via Vehicle Battery gt Unlimited cut outs BTB Air Tool Power Options The WK1OHD is a small but superior The BTB WK10HD Air Tool consumes a small volume of powered air tool for every day use air and is generally powered via a workshop air supply and ideal for workshop OR for portable use in a mobile repair van sim
9. power tool options Servicing any Industry Any Vehicle Any Glass Any make or model Every Time Low Hand Arm Vibration HAV Both the Air Powered Tool and 12 Volt Battery Powered 400 conform to 1505349 1508662 and C standards Quality Manufacture by BTB Both the Air Powered Tool and 12 Volt Battery Powered uur are unique custom built tools providing quality power precision and low vibration They are small compact light weight and user friendly with proven reliability and long life requiring minimal maintenance Training Package amp User Manuals Tama Every E166 and Air Tool comes with a Training Video and detailed User Manual providing excellent and valuable guidelines hints and tips for most cut out and glass types A level of skill and proficiency quickly develops from applying the system to a range of cut out applications fils eroot X ES Likert Muenial de Tool Kits amp Individual Components BTB offer a range of industry specific tool kits Also any power tool blade or tool kit accessory can be purchased separately Cutting Depth Control Pinchweld Trimming Blades e salesabtbtools com d BIB ys Power E E n i Jowerec P Gontrol System amp Selected Aminta Cutting Blades have Registered Patents Designs Extending Worldwide e Which Tool Batter Both versions of the power tool e use the same blade cutting depth control arms
10. 24Z S WK24ZR S WK7 WK8DSM WK9 WK27M WK28M WK9B WK11VEL WK6 M WK20 WKGA See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual See page 15 on for detailed descriptions of blades btbtools com blade applications cutting depth control arms and accessories e salesabtbtools com AUTO CLASS MOINLE BOOL dS E165 Starter Kit ETK12SIR 4 Blade E Tool STARTER Introduction Kit This Mobile E Tool kit is ideal kit for introducing mobile auto glass technicians to the BTB removal system Contains a small selection of BTB s most used blades and adjustable cutting depth control arms for modern style vehicle glass removals NNN x ETO ETK1205 E Tool with 12 Volt Battery in Carry Bag and 110 240V Smart Charger For existing BTB system users who already have cutting blades or a tool kit who would like to go mobile This is a basic kit with power tool battery pack and charger to go mobile No blades included i68 Power Tool Only ETS1200 E Tool Plus WKGA Tool Accessory Kit NOTE ETS1200 power tool is conveniently powered using the ETS12B5 Battery Pack or alternate 12 volt power sources See Page 5 AG ETOOL e gt R Every E Tool and E Tool REN kit comes with a detailed b 16 page User Manual which provides excellent and valuable guidelines hints and tips for most cut out and glass types Mar
11. BTB tool specialises in all applications Gain control of workshop job flow times by adopting IN HOUSE GLASS REMOVAL Safely remove difficult and expensive quarter amp hatch glasses and PANORAMIC GLASS ROOF amp FRAME ASSEMBLIES for re installation Powerful tool amp strong blades cut tough adhesive to REMOVE ADHESIVE BONDED PANELS or panel sections Quickly and SAFELY REMOVE BODY MOULDS bump strips badges nameplates decals and emblems The blade s smooth surface slides freely against a painted panel resulting in no damage to paint or part Glass panel and bonded component removal in large vehicles is similar but involves harder and wider beads of adhesive BTB s robust air tool is designed for heavy duty applications CUT FROM INSIDE with standard blades OR from OUTSIDE with PCK blades or combine both to reduce effort and removal time for large glasses Special blades quickly and safely REMOVE BACKFILL ADHESIVE between glass edges and or panels Refer Page 22 e salesabtbtools com CUT WIDE HARD DOUBLE or HIDDEN ADHESIVE BEADS without removing interior trims BTB s thin smooth blades safely reciprocate between the trim seal and glass REMOVE BONDED PANELS or accident damaged panel sections for repair from buses trains and similar vehicles btbtools com EGG Technician Kit ETK12TEC 11 Blade E Tool TECHNICIAN Auto Glass Specialist Kit
12. CKFILL amp MOULDING Applications Backfill removal blades are used to quickly remove adhesive backfill from between panel amp glass edges and are excellent for buses trains RV s marine and a range of other backfill removal applications WK5 S Blade WK17 Blade Blade Image Cutting Technique Result ADHESIVE FLAT SIDE OF WK5 S BLADE MUST FACE GLASS FOR 1st EE V CUT OPERATE AT 45 TO a AND 2nd CUT v EXPOSES GLASSFORBOTH d lt GLASS EDGE 1st AND 2nd CUT n an BUSOR TRAIN PANEL S WK11DW5 F Serrated CONTROLLER ARM Part Channel Blade Image Cutting Technique tener Body Paus ALL Adhesive backfill p Z2 being removed 6mm WK26 Use a rat tail round Adhesive c Zt 3 a Controller file to sharpen D Z Arm radiused side WK1 7 4 4mm Adhesive in divisional joint Applications The WK16 blade tip Part Tip Length Cutting Technique is slid between the WK 16SL moulding and glass and pulled along to 5 mm left tip sever the adhesive from E Applied Encapsulated the glass edge Once WK16LL N a released the glass will slide down and out of the moulding 8 mm left tip Glass slides out WK16SR l 1 KES of moulding BTB recommends use l l AA m N in the WK7 Manual 5 mm right tip gt handles but they can p Urethane also be used in the BTB WK16LR Piece Tammi air tool or E ruue 8 mm right tip e salesabtbtools com
13. HIN 1mm wheel are designed to roll smoothly along uneven in and out urethane surfaces Controller Arms with the THICK nylon wheel are designed to roll along A pillar trim soft headliner or vehicle body panel URETHANE Be 1AW CONTROL ARM WHEEL STOPS AT URETHANE INTERIOR _ _ WK11BW5 CONTROL ROOF LINER OR ARM WHEEL STOPS PILLAR TRIM AT PILLAR TRIM WK11CW CONTROL ARM UNDER BLADE ENCAPSULATED WHEEL STOPS MOULDING AT URETHANE ADHESIVE FLAT SIDE OF ORANGE OR BLUE REVERSE BLADE AGAINST PINCHWELD ADHERING A WINDSHIELD VELCRO TAB CAN REDUCE BLADE NOISE CONTROL ARM WHEEL STOPS AT ADHESIVE ADHESIVE BELOW DASH e sales btbtools com Includes 2 x spare protection strips WK11PP The smoothly polished PCK blades combined with the in line power tool stroke will not scratch paintwork However the WK11PP provides additional paintwork protection and stops blade hitting corner regions e salesabtbtools com For Blades Long end for WK2 WK2 S WK2V S WK24 WK24 S Short end for WK3 WK3 S WkK4 WK4 S For Blades WKS WK5 S For Blades WK27 range WK28 range WK29 range WK30 range For Blades WK17 6 WK17 4 FRONT WINDSHIELD WQOoWOS NC LONG BLADE d WK11FW CONTROL ARM WHEEL STOPS AT URETHANE URETHANE DASHBOARD URETHANE ADHESIVE BELOW DASHBOARD WK11DW5 CONTROLLER ARM WHEEL ROLLS ALONG GLASS TO CONTROL
14. Like all BTB blades the operator must select the blade that will allow the flat side of the cutting tip to face and hug the surface that the adhesive is being cut away from Part Numbering URETHANE gt un iD Cutting Edge PINGHWELD i Safety Edge blades have a V in their part number to identify them as Fatsideof Safety Edge Blades eg WK4ZV S WK24ZVR S Blade Tip Flat Side of Blade Tip JN Cutting Edge Radius Side ENCAPSULATED GLASS Radius Side OCWS VRI Safety Edge Blades Applications The V GREEN label WK4ZV S WK2V S rigid and WK24ZV S WK24ZV flexible blades are a safety edge version of their equivalent YELLOW blades They cut with the flat side against the glass See Standard Z Blades section on page 17 The VR BLUE label WKAZVR S rigid and WK24ZVR S flexible blades are a safety edge version of their equivalent R ORANGE blades See Reverse R Blades For Encapsulated and or Exposed Edge Glass on page 18 They will safely remove undamaged encapsulated glass without scratching paintwork while still cutting close to the pinchweld BLUE blades should be introduced into the adhesive with the flat side against the pinchweld Flexible C Arm Part Length Blade Image Specific Applications WKAZVR S Rigid serrated short blade used for cutting against pinchweld from inside vehicle in flat or slightly Serrated curved encapsulated glass removal applications WKe4ZVHR S Flexible serrated shor
15. This comprehensive kit designed for the Mobile Auto Glass Professional contains a wider range of mostly serrated blades which are preferred for their faster cut e out times Includes f adjustable cutting depth Ro F ij control arms Safely remove 4 any bonded glass from any vehicle ui TAAA E Classic Kit ETK12CLS 7 Blade E Tool CLASSIC Auto Glass Kit This Mobile E Tool kit contains an assortment of serrated amp non serrated blades to easily remove modern vehicle glasses f including laminated ow AA 3 amp encapsulated style glasses Includes adjustable cutting depth LN control arms l gani AOO OLASS MOINLE Is OOL KIIS 74221 BTB s 12 Volt Battery Powered Auto Glass Cut Out Tool Designed and Built by BTB Technicians specifically m for Mobile Installations KIT CONTENTS Tool Cutting Depth E Tool 12V Battery in Control Arms Carry Bag Charger WK11AW WK11BW5 Blades WK11CW WK11EW WK1 S WK2 S Midi WK4 S WKAR S Accessories WKAZ S WKAZVR S B BA WKZL WK24Z WK24 S WK8DSM WK9 WK27M WK28M WK9B WK1 1 VEL WK6 M WK20 WKGA See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual KIT CONTENTS Tool Cutting Depth E Tool 12V Battery in Control Arms Carry Bag Charger WK11AW WK11BW5 Blades WK11CW WK11FW WK2 S WK3 Accessories WK
16. ace Push them forward to cut with the wide face or pull them backward to cut with the serrated side Non serrated versions are great for removing body side mouldings emblems amp nameplates Powered Cold Knife Blades BTB s Powered Cold Knife Blades cut out a glass from outside the vehicle the same as a manual cold pull knife There is no strain on operator or physical force required because the BTB power tool does all the cutting work more efficiently and safer for the vehicle and yourself NOTE also available in reverse Orange grind for encapsulated glass Refer Page 20 Pinchweld Trimming Blades BTB s exclusive anti scratch trimming blades are uniquely sharpened with special wings on each side leaving the correct adhesive thickness for re bonding and eliminating damage to paintwork and vertical pinchweld walls WK6 wing profile J btbtools com ISLANDS GANAR Applications Standard Straight Blades are designed to cut adhesive very close to glass surface by placing the blade tip flat side against the glass e Mostly used for cutting from inside vehicle Easily reach urethane below dashboards or for long reach applications For extra long reach applications see WK1X and WK1ZX blades below Blade Image Non serrated for cutting below deep dashboards amp long reach applications WK11EW Cutting below deep dashboards amp long reach applica
17. ailed User Manual which provides excellent and valuable guidelines hints and tips for most cut out and glass types Panoramic roof systems e salesabtbtools com OID SOAR Mile WOOL IKUS 13 tiu Body Shop Craftsman Kit _ SIS UNIS Tool Cutting Depth WKCRA BX 9 Blade WKIOHD Heavy Control Arms Air Tool CRAFTSMAN asia Meu Body Shop Kit BUE e WK11CW wk Wins N d a d i E VICIT i WIQAZ Accessories needed for the auto body WIOAZR S repairer vehicle WK27M du or dealership WK28M WK6 M WK11 VEL WK20 workshop and WKGA automotive D d dismantler recycler See new Spade Blades on Page 18 Includes serrated J s D S non serrated and ii a a fA Packaging external cutting N l j Sturdy Plastic Carry Box blades Cutting depth NM F i Training Package control arms regulate Oi j Intro amp Training DVD User Manual cutting depth T Air Tool Starter Kit AIT CONTENTS e Tool Cutting Depth WKSTR BX 4 Blade WK10HD Heavy Control Arms Air Tool STARTER Kit ND s Blades SMS The ideal kit for introducing body repairers to the BTB removal system Contains a small selection of BTB s most used blades for removal of standard windshields and basic side rear amp hatch glasses LY A Air Power Tool Only WK2 S WK4z S Accessories WK27M WK28M WKZ WK8DSM WK9 WK11VEL WKGA See new Spade Blades on Page 18 NEM ap Packaging if Sturdy Plastic C
18. arry Box Training Package Intro amp Training DVD User Manual NOTE f All BTB blades are designed for use in the WK10HD Air Tool With WKGA Tool Accessory Kit BTB 7565 Air Tool and Manual Handles See the tool in action at btbtools com Videolntro See Pages 6 amp 7 for Glass amp Body Panel Removal Applications Reach below dashboards Blades forall applications Access confined spaces Pinchweld trimming blades e salesabtbtools com btbtools com US MAU ss AVAIL BTB s Famous Air Powered Glass amp Panel Removal Tool BTB s Air Tool is small but incredibly powerful and great for everyday jobs or for prolonged heavy duty use in removal of glass and bonded panels from buses trains and other similar vehicles e See the tool in action at btbtools com Videolntro Bus Truck and Rail Kit WKBTH15 BX 15 Blade BUS TRUCK amp RAIL Air Tool Kit For the bus truck rail and commercial industries this tool kit is suited to removal of adhesive bonded glass and bonded panels on today s transport fleets The kit includes external and VOIL KM KIT CONTENTS Tool Cutting Depth WK10HD Heavy Control Arms Duty Air Tool WK11BW5 Blades WK11DW5 WK1 S WK1X AA WK2 S WK4Z S Accessories WKAZR S WK4 S WK7 WKZL WK5 S WK27S WK8DSM WKO9 WK27M WK27L WK9B WK11VEL WK28S WK28M WK20 WKGA WK28L WK6 L WK6 40 See new Spade Blades on Page 18 internal c
19. charged with ETSCAC Charger ETSBS E Tool 12V GAh fm Extension N Replacement Cable with Battery Merit Socket amp Clamps ETSCEXAC Connect to portable 12 volt 2 Metre battery or battery pack E TOOL BATTERY CHARGER AND POWER SUPPLY CORDS COUNTRY SPECIFIC AC POWER SUPPLY CORD ETSCAC Battery Smart Charger Use only AC or ETSCACAU ETSCACUK Includes an AC power supply cord Please pane ocean S ey gU E specify your preferred country specific power supply cord when A Se A ETSCACUS ETSCACEU ordering NOTE ETSCAC is used to T D ep 9 charge ETS12B5 not ETSB5 SPB34K Nylon SPB32 Controller Controller Cap Cap Screw Assembly SPB33 Cone Point m SPB34JK Blade Chuck Screw AW i Controller Cap Veale Jaw Set For GG and WK10HD servicing and repairs please contact your BTB supplier e sales btbtools com btbtools co BIB m GLASS rna d TOOLS iue Dr 4 ARAL go er E ace amp Bn 1B Automotive Pty Ltd ABN 41 098 604 954 Tradi Ig asp BTB Auto Glass amp Bod Shor p Tools gt Quality At Our Heart gt Hands On Experience and Industry Knowledge amp 7 3 Worldwide Endorsement RNS C by Leading Manufacturers ER N 1 755 Address mm a ee i 263 1b Wood Street nu N tools com Bendigo Victoria 3550 da or otbtools com Australia Ew 3 Free Call 1800 032 166 Fax 61 0 3 for Sales and Technical Email sales bt SL Ippor t within Australia Web www
20. di 2 J Mia a Fo a YS f r we Ff P d 4d d i d nr f a F _ A le o _ Flexible Adhesive a Cutting System Catalogue gt One Tool gt Any Glass Panel or Part gt Servicing Every Industry gt Automotive gt Public Transport gt Heavy Commercial gt Mining amp Agriculture gt Construction gt Marine amp Aviation INTRODUCCION BTB Tools is Australia s One Stop Shop for specialised tools accessories and consumables to the auto glass repair amp replacement collision repair and a variety of other transport industries A Family Business with Customer Service at its Heart From his early days in the collision repair and windscreen repair amp replacement industry the company founder Trevor Lock identified a need for better tools to service the industry The company s flagship BTB Glass amp Panel Removal Tool was born in the mid 1980 s and has evolved to the world class tool it is today BTB spans two generations with Trevor s daughter Kylie and son Craig who also began his career in the auto body repair industry BTB are continuously extending the product range to meet many needs in the auto glass and body shop industry Industry Knowledge amp Training With over 60 years hands on professional experience in the auto glass amp collision repair industry BTB are qualified industry experts BTB are technological leaders f
21. e Image WK11AW WK11BW5 WK24Z S 150 mm Serrated e sales btbtools com URETHANE gt PINCHWELD Non Serrated blades can also remove body side mouldings emblems decals and nameplates Specific Applications Semi rigid non serrated multi purpose blade Semi rigid serrated multi purpose blade Flexible non serrated medium reach blade for curved glass applications Flexible serrated medium reach blade commonly used for curved glass on rear hatch doors Flexible non serrated longer reach blade follows contour of curved glass and cuts hard to reach adhesive Flexible serrated longer reach blade follows contour of curved glass on rear hatch doors and cuts hard to reach adhesive Specific Applications Rigid non serrated short blade for precise control Can also be used to remove body moulds badges emblems and decals Rigid serrated short blade for precise cutting from inside vehicle along A Pillars top of windscreen and other flat or slightly curved glasses Short blade with longer flexible non serrated tip for curved glass removals Can also be used to remove body moulds badges emblems and decals Short blade with longer flexible serrated tip for curved glass removals Applications For cutting from inside vehicle these blades provide precise stability and control with their 40mm wide flat surface resting on the glass or panel These blades use the same d
22. epth control arms as other BTB blades Part Length Blade Image WK18ZS v c 1 40MM OAN ATOT Serrated WK19Z amp 180MM d x WK19Z S 1 80MM Nn nf ntf rtf rg Serrated e ay ul DESIGN J viue Specific Applications Windshields amp Glass Removal These blades will cut in either direction either by pushing forward or pulling backward against serrated edges Their wide tip is also great for severing remaining adhesive stringers hidden behind black frit band Body Mouldings Emblems amp Badges WK18Z amp WK19Z Spade blades have their wide flat and smooth surface freely and safely sliding against a painted panel causing no paint damage and resulting in a quick removal of mouldings emblems and thin delicate name badges Cutting Depth Control BTB s exclusive cutting depth control arms also apply to Z Spade Blades Ir severse M blade 9r En Exposed cade Applications CUTTING FROM INSIDE VEHICLE ENCAPSULATED GLASS ORANGE blades are for safe SUNCEBDSDE Orange DEL geri A removal of undamaged WITH FLAT SIDE ADHESIVE 7 and Blue ra ee pa A encapsulated glasses by cutting a PINCHWELD Reverse R 7 2 e E EN adhesive against the pinchweld or Blades have Z panel surface from inside vehicle the cutting CUTTING FROM OUTSIDE VEHICLE tip bent Also great to use from outside EXPOSED EDGE opposite to hicle with flat side of blade GLASS
23. he vehicle e against the pinchweld panel surface from inside of the vehicle avoiding contact with the encapsulation Long flexible blades Cut from outside easily REACH vehicle with URETHANE BELOW POWERED COLD DASHBOARDS KNIFE BLADES for a including double fast cut out without beads and difficult physical force to the adhesives on side and glass or technician s back glasses limbs PRECISE CUTTING For ANY CURVED from INSIDE VEHICLE GLASSES thin with BLADE DEPTH flexible blades follow CONTROL ARMS the contour of the for user confidence curved glass and protection of painted surfaces CUT AGAINST PINCHWELD from inside vehicle and underneath the moulding to save and RE USE EXPENSIVE Small light weight and versatile power tool is excellent for removing SMALL amp DIFFICULT GLASSES ENCAPSULATED GLASSES Quick and easy CUT UNDER EDGE ANTI SCRATCH OF EXPOSED GLASS PINCHWELD OR ENCAPSULATION SCRAPER blades from outside using a standard blade to cut against either the glass or body panel leave the correct thickness of adhesive for re bonding B btbtools com e salesabtbtools com Sis EY YII AVPIPIEIGA IAIN ES See the tool in action at btbtools com Videolntro Removal of a broken front windscreen is easy The challenges to auto body repairers are removal and re installation of unbroken expensive or encapsulated front side and rear glasses panoramic glass roofs and bonded panels The
24. kshop based auto glass technicians to the BTB removal system Contains a small selection of BTB s most used blades for removal of standard windshields and side rear amp hatch glasses Ifa mobile air supply is required for your BTB air power tool simply use a small air compressor powered by a vehicle power inverter system OR for quiet and total portability use a bottle of Carbon Dioxide CO fitted with a pre set pressure regulator NOTE BTB s Starter Kit is also available ina sturdy plastic carry box WKSTR BX Every Air Tool kit comes and valuable guidelines hints and tips for most cut out and glass types WK6 Non Scratch Pinchweld Trimming Kit _ WK6 SET 4 Blade Pinchweld Trimming Set Remove excess adhesive easily and safely with BTB s exclusive pinchweld trimming set Intelligent design features of these blades include e A special wing on each side of the blade to eliminate scratching of paint including vertical pinchweld walls e A special grind which leaves the correct thickness of adhesive for re bonding of replacement glass TIP Auto Body repairers can use these for body deadener hemlock and seam seals e salesabtbtools com with shattered tempered glass No more scratching or touching up paintwork a KIT CONTENTS Blades WK6 S WK6 M WK6 L WK6 40 Accessories WK7 WKKEY WK6 blades are excellent for removing urethane embedded btbtoo
25. ls com with a detailed User Manual which provides excellent pinchweld KIT CONTENTS Tool Cutting Depth WK10HD Heavy Control Arms Duty Air Tool WK11BW5 WK11FW Blades Accessories WK2 S WKAZ S WK7 WK8DSM WK27M WK9 WK1 VEL WK28M WKGA See new Spade Blades on Page 18 Packaging Vinyl Tool Roll Training Package Intro amp Training DVD User Manual Additional blades can be purchased separately and easily be added to any kit as required HOW THESE BLADES WORK Pull adh Y raid i i iv as snown A lt remains for re bonding Wings protect Ed Pinchweld and trim and allows adhesive to steer blade Trim Panel a 3i BTB s WK6 blades can be used in the WK7 manual handles or power tools BIE BTB s Famous Air Powered Cut Out Tool amp Blade System for all Auto Glass and e Precision removal of any difficult body shop glass for reinstallation e Bonded body panels amp parts e Mouldings nameplates amp badges The BTB system allows Auto Body repair shops to adopt IN HOUSE GLASS REMOVALS and control workshop job flow times Refer to glass panel and moulding removal examples on pages 6 and 7 Body Shop Tradesman Kit WKTDM BX 13 Blade Air Tool TRADESMAN Body Shop Kit This professional Automotive body shop kit contains the most popular blades needed for the auto body repairer dealership workshop
26. ment of serrated amp non serrated blades to easily remove modern vehicle glasses including laminated amp encapsulated style glasses Includes adjustable cutting depth control arms See Page 6 for Auto Glass Removal Applications Reach below dashboards Blades for all applications btbtools com Powerful Precise Versatile and Reliable e See the tool in action at btbtools com Videolntro l4 cw o Cutting depth control AUG GOASSE Alli VOOL INIHI KIT CONTENTS Tool Cutting Depth WK10HD Heavy Control Arms Duty Air Tool WK11AW WK11BW5 Blades WK11CW WK11EW WK11FW WK1 S WK2 S WK4 S WKAR S Accessories WKAZ S WK7 WK7L WK8DSM WK4ZVR S WK24Z WK9 WK9B WK1 1VEL WK24 S WK27M WK20 WKGA WK28M WK6 M See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual KIT CONTENTS Tool Cutting Depth WK10HD Heavy Control Arms Duty Air Tool WK11AW WK11BW5 Blades WK11CW WK11FW WK2 S WK3 Accessories WK24Z S WK7 WK8DSM WK9 WK24ZR S WK27M WK9B WK1 1VEL WK28M WK6 M WK20 WKGA See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual Pinchweld trimming blades e salesabtbtools com AUTO CLASS Alli VOOL IKUS R00 Starter Kit WKSTR 4 Blade Air Tool STARTER Kit in Vinyl Tool Roll The ideal kit for introducing wor
27. ntly added to the range Incremental improvements and enhancements are also made to our BTB tool to take advantage of new breakthroughs in manufacturing and materials technology and to cater for new car models and industry trends Terms amp Conditions All product returns must be approved prior by BTB and be within fourteen 14 days from receipt of delivery Incorrectly ordered product returns may be subject to a restocking fee Returned goods shall be in their original and unmarked condition complete with any instruction sheets supplied The following goods cannot be returned for credit under any conditions Any goods specially made including items cut to length Any goods used altered or damaged by the purchaser All product returns must be freight prepaid by the sender All orders are to be prepaid unless trading terms are agreed prior by BTB Prices and availability are subject to change without notice The supply of items may vary from time to time from the actual images shown in this catalogue Any unauthorised copying duplicating or transmitting of this publication or any part thereof is strictly prohibited unless prior consent is given in writing by BTB Auto Glass amp Body Shop Tools Any infringement of copyright may be subject to legal liability Note that BTB s distributors may have additional terms and conditions to the above Ap btbtools com BTB TOOLS are your one stop shop for auto glass am
28. ofile R ORANGE blades are for saving expensive encapsulated glasses They are designed to cut with the flat side of the blade against the pinchweld of vehicle body panel and underneath the encapsulated moulding 2 Ifthe adhesive is set further back from the glass edge BTB recommends an internal cut method using Standard Straight Z or Bent blades OR if exposed edge glass use WK4ZR S reverse blade from outside vehicle as shown on page 18 Part Tip Length Blade Tip Direction Blade Tip Direction Direction WK27 tip WK 278S WK27M WK27L WK27XL facing left 19mm 25 mm 30mm A5 mim WK28 WK 285 WK28M gt wear Dana 19mm 25 mm 30mm right Ta Part Tip Length Application lt a Reverse R ORANGE blades have the flat side of cutting WK27RM tip down and cut underneath the Part Tip Length Wide angle allows blade to cut underneath panoramic roof frame PANORAMIC SUNROOF FRAME BONDED TO VEHICLE BODY encapsulation from outside the vehicle Narrow angle allows tool to operate where vehicle body restricts access SUN ok otbtools com e salesabtbtools com Applications BTB s WK6 range of winged non scratch Pinchweld Trimming Blades allow easy and safe removal of excess adhesive They have a special and distinct radius grind cutting edge to the underside extending up i the vertical wing on each side which avoids any damage to painted pinchwelds including the vertical pinchweld
29. or the safe removal of adhesive fitted auto glass bonded panels amp components have in house training facilities and provide technical support for the tools we sell On Site Manufacturing BTB s patented and unique specialised products including the BTB Glass amp Panel Removal Power Tools and Cutting blades are manufactured on site at our BTB Head Office in Bendigo Victoria Australia Extensive Product Range Offering a comprehensive range of specialised hand tools power tools and accessory products BTB s warehouse carries over 1000 tool and accessory line items dedicated to auto glass and collision repair specialists but has evolved to cater for all industries utilising flexible adhesives to fit parts and panels BTB Tools Head Office Manufacturing amp Warehousing Facility National and International Reputation BTB Tools products are distributed nationally through our dedicated distribution network We have an international reputation and export our BTB adhesive cutting system worldwide to over 50 countries Prompt Service and Delivery BTB prides itself on its high standard in Customer Service Responding to product enquiries is given top priority BTB manufactured products are also backed by our in house tool service repair centre New Products amp Continuous Improvement BTB continuously reviews its product range and looks for products to meet new and existing needs in the industry New products are freque
30. p body shop tools e salesabtbtools com GOIN ISIN IS THE BTB SYSTEM ABOUT THE BTB SYSTEM paged4 TOOL POWER OPTIONS page5 TOOL SPECIFICATIONS o page5 APPLICATIONS pageso 7 oe i Bus Truck Rail amp Other Industries 7 NENNEN Windshield amp Other Glass Removal Difficult Body Shop Glass Removal TOOL KITS AUTO GLASS MOBILE 12 V TOBE KITS Pages 8 9 AUTO GLASS AIR TOOL KITS F Pages 10 11 el gt BODY SHOP AIR TOOL KITS Pages 12 13 BUS TRUCK amp RAIL c AIR TOOL KIT Page 14 e salesabtbtools com BLADES BLADE DESIGN SUMMARY Page 15 STANDARD BLADES Pages 16 18 STANDARD REVERSE BLADES Page 18 SAFETY V EDGE BLADES Page 19 POWERED COLD KNIFE BLADES Page 20 PINCHWELD TRIMMING BLADES Page 21 BACKFILL amp MOULDING BLADES Page 22 TOOL amp KIT ACCESSORIES BLADE CUTTING DEPTH CONTROL Pages 24 25 RESUPPLY ITEMS Pages 26 27 btbtools com INTRODUCTION BTB s unique and patented system has been designed to remove all types of adhesive fitted glass and components Its speciality is Automotive glass including those with encapsulated or bonded mouldings and or where adhesive is difficult to reach or hidden far below the dashboard Equally it is superior in removing adhesive fitted body panels and side body mouldings All without damage to painted panel glass or component
31. ply usea or heavy small air compressor powered by a vehicle power inverter s system duty use mac OR for quiet and total portability use a bottle of Carbon Dioxide CO2 fitted with a pre set pressure regulator FGbT ool Specification A R TOOL Free Speed Cycles Per Minute 6 400 Free Speed Cycles Per Minute 6 500 Reciprocal Stroke Length 4 mm 1 8 fixed Reciprocal Stroke Length 0 6mm 1 4 variable Noise at 1 metre 80 dBA Noise at 1 metre 77 79 dBA Vibration Emission Value A 8 03 m s Vibration Emission Value A 7 6 m s Tool Weight 1 3 kg 2 87 Ib Tool Weight 1 15kg 2 53 Ib Overall Length Excluding Lead 280mm 11 Overall Length Excluding Hose 260mm 10 4 Warranty on Tool 1 year Warranty on Tool 2 years Motor Power Output 112W Air Inlet 1 4 NPT Voltage Input 12V DC Max Air Pressure 6 2 Bar 90 PSI Battery Charger Voltage Input 110 240 V AC Air Consumption Free Air Delivery 60 140 Litres min 2 5 CFM e sales btbtools com btbtools com S13 SAS USE APPLICA TIONS See the tool in action at btbtools com Videolntro Many glass removals most specifically if undamaged and to be re installed may require different or a combination of cut out techniques BTB s precise smart and versatile system allows you to cut the adhesive e using no stress or force e against the glass surface or e from outside t
32. provide a faster and more aggressive cut for glass removal Blade Length Extra blade length may be needed to reach adhesive deep below dashboards or in other long reach applications However in general shorter blades provide more cutting control and a long blade should not be used if a short blade does the job serrated Colour Coding YELLOW blades cut with the flat side of the blade Yellow tip facing and cutting against the glass surface 7C ORANGE reverse blades cut with the flat side Orange ofthe blade tip facing and cutting against the pinchweld underneath encapsulated glass mould NOTE ORANGE amp BLUE blades have their cutting tips bent opposite to YELLOW blades lt li GREEN and BLUE blades are a double bevelled Green safety edge version of YELLOW and ORANGE umme blades respectively See the V blades section on Blue Page 19 for further details Flexibility Flexible blades are simply ground thinner allowing the blade to bend and follow the contour of curved glasses e salesabtbtools com e Standard Spade Blades e Powered Cold Knife Blades e Pinchweld Trimming Blades 15 ESSE T ATER BIBos Power Toots Gontrol System amp selected Gutting Blades have Registered Patents Designs Extending Worldwide Spade Blades a7 BTB s new spade blades provide safe and superior control with their 40mm wide blade and cutting edge resting against the glass or panel surf
33. r Tool and 12 IB sanr BTE Technical Info amp Frequently Asked Questions Volt Battery Powered E 7GGE are FO Ak Pon both supplied with comprehensive User Manuals including valuable technical information hints tips and training video The btbtools com website also covers a range of additional technical information for the BTB system and other tools e salesabtbtools com WKAOHD Aur Powar Tool E Tool 12 Wok Balbery Power Tesi Liser bianual Cormar Guestlons amp Ampesrs Balore You Buy Which Dade dol Uso Quick Raolerancn BTB s patented adjustable cutting depth control system ensures you can cut with precision and confidence and only M cut as deep as required avoiding unnecessary CUTTING damage to the e gei pinchweld blade mouldings or glass NYLON CONTROLLER CAP RESTS AGAINST GLASS AND SECURES DEPTH CONTROL ARMS For Blades WKAZ WKAZ S WK18Z WK18Z S WK19Z WK19Z S WK24Z WK24Z S WK24ZV WK24ZV S For Blades WK24ZR S Long end for While cutting against pinchweld not against the glass use the WK11CW control arm underneath all ORANGE and BLUE reverse blades to provide support to reciprocating blade and avoiding flapping IMPORTANT WK11EW P ols com WK24ZVR S WK24R S Short end for WKAZR S WKAZVR S WKAR S For Blades WKI WK1 S CONTROLLER ARM WHEELS Controller Arms with the T
34. t blade used for cutting v against pinchweld from inside vehicle in curved 150 mm Serrated encapsulated glass removal applications 140 mm WK11CW WK4zZV S Rigid serrated short blade most commonly used for cutting from inside vehicle along surfaces Serrated made of softer materials M Flexible serrated tip for removal of curved glasses Serrated and for cutting against softer materials Flexible non serrated short blade for removal of WK24ZV body moulds and emblems from concave panel 150 mm surfaces 140 mm WKe4ZVv S 150 mm WK11AW WK11BW5 This straight blade can be used with its flat side facing either axaed surface you want to cut against e salesabtbtools com btbtools com CUTTING FROM OUTSIDE OF VEHICLE REGULAR GLASS Applications BTB s Powered Cold Knife Blades cut underneath the glass edge from outside the vehicle for a fast cut out similar to a manual cold pull knife However there is no physical force strain On operator or pressure on glass because the BTB power tool does all the cutting work more efficiently and far safer for the vehicle and yourself Due to the reciprocating in line blade action these thin and smoothly polished blades can operate between most close fitted glass and pinchwelds without damage to painted pinchweld wall 1 Always start using the shortest blade tip available then progress to longer blade tip if required Reverse pr
35. te Cians Lai Did Vade rer e salesabtbtools com KIT CONTENTS Tool E Tool 12V Battery in Carry Bag Charger Blades WK2 S WK4Z S WK27M WK28M Cutting Depth Control Arms WK11BW5 WK11FW Accessories WK7 WK8DSM WK9 WK1 1VEL sux Power Tool with Batter WKGA See new Spade Blades on Page 18 Packaging Sturdy Plastic Carry Box Training Package Intro amp Training DVD User Manual KIT CONTENTS Pack amp Charger Tool E Tool 12V Battery in Carry Bag Charger Accessories WKGA Training Package Intro amp Training DVD User Manual Additional blades can be purchased separately j and easily be added to any kit as required NOTE E Tool battery chargers are supplied with a region specific AC power cord UP asi eg btbtools com BTB s Famous Air Powered Auto Glass Cut Out Tool A small but superior powered Air Tool for every day use and ideal for workshop or heavy duty use in bus and train glass removal ANIR QOL Technician Kit WKTEC BX 11 Blade Air Tool TECHNICIAN Auto Glass Specialist Kit This comprehensive kit designed for the Auto Glass Professional contains a wider range of mostly serrated blades preferred for their faster cut out times Includes adjustable cutting depth control arms i AR TOOL Classic Kit WKCLS BX 7 Blade Air Tool CLASSIC Auto Glass Kit This tool kit contains an assort
36. tions Non serrated for general medium reach cutting WK11FW Medium reach blade and for cutting below dashboards Rigid and non serrated short general trimming blade Rigid serrated short blade ideally suited for backfill adhesive removal in bus truck rail glass removals WK11DW5 Do not use long blades when a short blade will do A short blade brings the blade cutting tip closer to the nylon controller cap resulting in more precise controlled cutting of adhesive Applications These blades may be required in special and extra long reach applications to access adhesive where other blades may not reach All BTB Blades are designed for use in the BTB E Tool Air Tool and Manual Handles tools com e salesabtbtools com Applications For general use and mostly for cutting from inside vehicle These blades provide access to adhesive in mid range reach applications and for curved glass where extra reach is required Blade Image WK11FW Applications Mostly used for cutting from inside vehicle using cutting depth control arms to protect painted surfaces Common applications are top and sides of windscreens and other interior cutting where working close to cutting area is possible and in confined work areas Interior trims often do not need to be removed Part Length WK4Z 140 mm WK42Z S 140 mm WK24Z 150 mm Blad
37. utting blades F P g as well as blades 9p d E l ats i i tur astic Carry Bo to easily remove p Fi u 7 ic Carry Box adhesive backfill F Training Package from between glasses Adjustable cutting depth control arms regulate cutting depth Intro amp Training DVD User Manual Glass panel and bonded component removal in large vehicles involves harder and wider beads of adhesive BTB s robust air tool is designed for heavy duty applications CUT FROM INSIDE with standard blades OR from OUTSIDE with PCK blades or combine both to reduce effort and removal time of large glasses REMOVE BONDED PANELS or accident damaged panel sections for repair from buses trains and similar vehicles i n r P btbtools com CUT WIDE HARD DOUBLE or HIDDEN ADHESIVE BEADS without removing interior trims BTB s thin smooth blades safely reciprocate between the trim seal and glass Ne e salesabtbtools com SLAVS DISION Blade Desic The BTB System incorporates SIX basic blade types e Standard Straight Blades e Standard Bent Blades Standard Z Blades Standard Blades Straight Bent Z and Spade blades provide for a variety of lengths flexibility angles and blade tips Straight NOTE See colour coding below Non Serrated vs Serrated Tips Non Serrated blades can be used in all removal applications non serrated Serrated S blades
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