08 R350 MANUAL GB
Contents
1. RES E 500 drawbar type 1 box packaging Warning labels He SASAS We wish you every success with the installation of this hardware set If anything is unclear or should you have queries you should of course contact Flexi Force B V flexiforce FF MANUAL RES350 3 www flexiforce com innovations for overhead doors 4 manual TOOLS REQUIRED FOR CORRECT AND RAPID ASSEMBLY Battery drill with Bit 4 0 mm Bit 4 5 mm Bit 6 5 mm Plug 10 mm Plug 13 mm Hexagonal key 4mm Ring open ended spanner 10 mm Ring open ended spanner 13 mm Ring open ended spanner 15 mm Ring open ended spanner 17 mm Socket wrench with 1 4 square Wrench Gluing clamp Cord Water level hose 2 blocks of ca 20 en 40mm in height CHECKING DIMENSIONAL DETAILS Before assembling the set the details below should be checked on the basis of this figure Figure A Clear width B Clear height C Side area D Top area Panel assembly See enclosure A Installation area required l Side area C minimum 85 mm 117 mm when using hook 2602 Mint Clear passage height based on manually Min A operated flat panel DMH Re 1 When you have a minimum installation height behind the spring package above the hor extension tracks we advise you to fir the top seal to the B lintel see assembly top seal Re 2 The upper area required will depend on the height of the drive rod of the A 2 W electrical dr2. 10 4OE500 W 40E610 W Tekla 450HZ 10 450CZ 10REV 40E500 W 40E610 W flexiforce FF MANUAL RES350 22 www flexiforce com innovations for overhead doors Fa manual INSTALLATION OF THE OPERATOR BRACKET TO THE TOP PANEL APPROVED COMBINATIONS The point on which the drawbar bracket is attached to the top panel and the angle of the bracket Is critical for the operated peak force of the e operator During Initial Type Testing the following instructions and connections were approved NB If you need more information ask your operator supplier for their instructions Er wt o a Crh gola vTap hr er Tae veh ee ep E r T be AN Ee p Ta eee ee rot tatr ee ee ie a ah rem rs tp gn are gy atte ie Ei a ee a ee ees bap ey ae pee nd tere Aan A e eg ere ae aia h ar MaE ee T ee eee ae rere ea papain a woo cia ee Mar Oo M 7 Va b The dimensions that effect the test results Is a the horizontal angle between the centre of the fastening bolt in the top panel to the centre of the fastening bolt connected to the operator b the horizontal distance between the same bolts Given the minimal in build dimensions of the systems the a and b values should be a B mm Remark Marantec Comfort 211 45 370 Marantec Comfort 220 32 300 Marantec Comfort 250 45 370 With bracket Marantec Comfort 292 45 370 With bracket Compact Marantec 45 370 With bracket Marathon 800 SL 45 360 With bracket Marathon 1100 SL 45 360 With bracket Duo 650 SL 45
3. Fa manual RES350 ce Nardware set residential garage overhead doors built in dimensions 350mm INSTALLATION MAINTENANCE All rights reserved Flexi Force 2006 215G 300 01 915VBS 1085 FF MANUAL RES350 1 www flexiforce com J 4 manual ATTENTION GENERAL WARNINGS A To install use and maintain this hardware set safely a number of precautions must be taken For the safety of all concerned pay heed to the warnings and Instructions given below If in doubt contact your supplier A Special safety warnings or remarks In this manual are Indicated with this symbol read these warnings carefully v This manual has been written for use by experienced fitters and as such is not suitable for d i y purposes or for use by trainee fitters This manual describes the installation of the hardware set components door sections panels and refers to installation manuals of the electrical operator Be sure to supplement this manual if needed with instructions for any additional components not described in this manual Before starting read this manual carefully Certain components may be sharp or have jagged edges As such you are advised to wear safety gloves All the components which have been supplied are designed for use with this specific overhead door Replacement or adding additional components may have an adverse effect on the safety of and the guarantee on the door Also the CE approval which has been
4. from the 1st tension lever to the 2nd tension lever Remove the 1st tension lever from the slot Turn the 1st tension lever a quarter turn such the spring Is tensioned Repeat steps 2 through 7 until the spring has realized the prescribed number of turns Secure the spring plug on the shaft by turning the bolts in the tension plug in the tube shaft Remove the final tension lever Check the number of turns by counting the number of turns that the marking strip has made Se Sa ro SO Number of turns spring CH 4 panels 5 turns 2100 7 1 turns 6 8 turns 2125 7 6 turns 7 3 turns 2250 8 0 turns 7 7 turns 2375 8 4turns 8 7 turns 2500 8 5 turns 9 2 turns Remove the restriction from the door in the tracks and from the shaft and check whether the door is properly balanced When this is not the case you should correct this by tensioning or relaxing by at most 1 turn per spring Make sure when doing this that both springs are equally corrected Correction of the spring tension Insert the 1st tension lever completely into the tension slot Take over the tension from the spring with this tension lever Loosen the bolts in the tension plug Turn the 1st tension lever in the direction required Insert the 2nd tension lever completely in the next tension slot Take over the tension of the spring from the 1st tension lever to the 2nd tension lever Remove the 1st tension lever from the slot Turn the 2nd tension lever a quarter turn in the direct
5. 360 With bracket Liftmaster 60 o2 215 Liftmaster 800 15 480 With bracket special astragal Liftmaster 1000 19 480 With bracket Liftmaster 5580 15 480 With bracket Bernal S 401 120 45 500 With bracket Novoferm Tormatic GTA 701 30 300 With bracket Novoferm Tormatic GIA 702 30 300 With bracket safety edge filled with foam FAAC 531 EM 600 N 23 435 FAAC 576 EM 1000 N 23 435 Marantec Comfort 220 45 360 Lindab door 15 485 new test with different config Marantec Comfort 250 32 300 Lindab door Marantec Comfort 252 32 300 Lindab door flexiforce FF MANUAL RES350 23 www flexiforce com innovations for overhead doors
6. 67 spring break devices on our website www flexiforce com downloads manuals After cable breaking the door will be stopped by the second cable which is designed to be strong enough to hold the weight of the door Again qualified overhead door mechanics must inspect the door and replace all possibly damaged components such as bottom brackets cable roller carriers rollers etc flexiforce FF MANUAL RES350 13 www flexiforce com innovations for overhead doors A A Gdmanual DISMANTLING THE OVERHEAD DOOR ATTENTION WARNING To dismantle an existing overhead door a number of precautions must be taken For the safety of all concerned pay heed to the warnings and instructions given below If in doubt contact your supplier Dismantling should only be carried out by experienced fitters This manual is not suitable for d i y purposes or for use by trainee fitters This manual only describes the installation dismantling of hardware for overhead doors and as such must be supplemented with instructions for any additional components FOR ANY DETAILS ON THESE DISMANTLING INSTRUCTIONS WE REFER TO THE INSTALLATION CHAPTERS OF THIS MANUAL WHERE DRAWINGS AND DETAILS ARE DISPLAYED STEP 1 De tensioning the torsion springs CAUTION Torsion springs and bottom brackets are under high tension Exercise at all times great caution Use properly fitting and maintained tension irons see drawing Start dismantling of the do
7. 68M to the bearing plate USA MINIJ Then fit disassembled halves of the coupler 703ST 711A 38 oes Ts Braet ayaa flexiforce FF MANUAL RES350 6 www flexiforce com innovations for overhead doors 4 manual Fit the spring break devices 651LH RH or 667LH RH to the stationary spring plugs following the drawings that are included in the packaging with every spring break device See handbook enclosed for the 651 667 spring break device Slide on both sides a cable drum FF 4X8 or FF 4 13 onto the shaft The cable drum coded RH should be fitted on the left side Turn the securing bolts of the cable drum to secure these hand tight to the tube shaft Secure each cable drum FF 4 13 with a cotter 711A 75 Fit the bearing plate spring rupture protection assemblies with a spring package on the wall FITTING THE DOOR PANELS General In order to insert the self tapping screws into the panels holes have to be drilled The diameter of the holes will depend on the panel material Guideline value for steel insulated panels is 4 5 mm Place the bottom panel truly level between the bearing tracks on ca 20 to 40 mm high blocks Hook the loop of the lifting cable k3 to the pin intended for that purpose on the bottom bracket Insert the shaft of the bearing roller 574 100 through the spacer 2066 07 and the holes of the bottom bracket 422LH RH intended for that purpose Place then the bearing roller first in t
8. PD 402201 Denk daarbij aan de maximale piekkracht die toegestaan is als de deur wordt gesloten Er kunnen mensen gewond raken als de software instellingen of de installatie van de aandrijving of de geselecteerde aandrijving voor deze deur niet goed zijn gecontroleerd flexiforce FF MANUAL RES350 10 www flexiforce com innovations for overhead doors J 4 manual GENERAL SYSTEM DRAWING Min 150 Min 350 2 ee D WT By Se RO ee ee ee ek LA ES Sel HHHH HHRH RHAH RHAH HHHH SS Sc T RES 300 50 248 00 0 dd 06 10 2006 flexiforce FF MANUAL RES350 11 www flexiforce com innovations for overhead doors E A 45 See also figure F B 15 See also figure Enclosure A NB Make sure that the bottom panel will not be cut for adjusting the panel or door height This should be done with the top section only The attachment of the bottom bracket which is holding the complete door weight is relying on the construction of the panel Danger can occur if the panel is cut at this point flexiforce FF MANUAL RES350 12 www flexiforce com innovations for overhead doors J 4 manual TROUBLESHOOTING What should be checked if the door is not balanced properly When a door is not well in balance then it is necessary to check first the following details 1 Is the given information correct weight of the door leaf including hardware is the division of the weight equal on each panel o
9. USER 8 Grease the rubbers slightly with vasaline USER After 3 months 1 Complete inspection visualy MECHANIC 2 Check balancing system and adjust if needed MECHANIC 3 Grease all the above mentioned points if needed MECHANIC Every 6 months or after every 750 cycles 1 Check side seals on damage or wear and tear USER 2 Check top seal on damage or wear and tear USER 3 Check bottom seal on damage or wear and tear USER 4 Grease all above mentioned points USER 5 Clean the panels USER 6 Clean the windows only water wash do not use cloth USER 7 Remove dirt and waste from the door or its surroundings USER Every 12 months or after every 1500 cycles 1 Check or test the fixation of the springs to the fittings MECHANIC 2 Check the balance of the door and adjust if needed MECHANIC 3 Check the cables for damage or wear and tear MECHANIC 4 Check the cable connection points on drums and bottom bracket MECHANIC 5 Check the roller on wear and free moving space MECHANIC 6 Check the hinges on breaking MECHANIC 7 Check the panels on damage wear and roust MECHANIC 8 Check the spring breaking device acc to instructions in manual MECHANIC 9 Check and test the safety edge system with operator MECHANIC 10 Check the manual operation of the door MECHANIC 11 Grease the springs MECHANIC oO Ga P flexiforce FF MANUAL RES350 20 www flexiforce com innovations for overhead doors 4 manual After two years or after ev
10. e drum STEP 4G Dismantle the horizontal track construction STEP 5 Remove the panels one by one from the vertical track construction starting with the top panel Do this by loosening the hinges and rollers first STEP 6 Remove the shaft construction from the lintel after you have dismantled the E operator from the shaft If the shaft is divided and connected with a coupler first disconnect the coupler and carefully remove both halves of the shaft system A Attention Watch out for parts that might slide of the shaft such as cable drums bearings or keys STAP 7 Remove vertical tracks and angles from the building construction STAP 8 Make sure that you remove all the parts and panels in an environment kindly way Check with your local authorities where and how you can leave this as garbage flexiforce FF MANUAL RES350 15 www flexiforce com innovations for overhead doors 4 manual TENSIONING IRONS SPANNERS 013 FF 2 00 FF 2 63TAl FSW51 FSW67 E Gia flexifo rce FF MANUAL RES350 17 www flexiforce com Fa manual INSTALLING GRIP TYPE 634 _ a es fie an i a eo S 9 m i k 1 a r a 5 pe a l e n a a a ae mai a a aa m ante a z ae Be e r i a i sy ni ar p lA al r Ea pami am P f a a a NB For safety reasons always install the grip in the center of a door In that way when opening the door manually there is less risk of injuring hands betwee
11. ery 3000 cycles Grease all the above mentioned points Check or test the fixation of the springs to the fittings Check the balance of the door and adjust if needed Check the cables for damage or wear and tear Check the cable connection points on drums and bottom bracket Check the roller on wear and free moving space Check the hinges on breaking Check the panels on damage wear and roust Check the spring breaking device acc to instructions in manual O N Oo OF WNDN gt O Check and test the safety edge system with operator Check the manual operation of the door Grease the springs Check side seals on damage or wear and tear Check top seal on damage or wear and tear Check bottom seal on damage or wear and tear ek l at M M ork WN O Check the shaft on wear and tear or damage Check the bottom bracket on wear and tear and damage Check the connection of the drum to the shaft keys Check and re fix the bolt of the coupler Check the connections of the track system Check the suspension of the door to the lintel and ceiling No a nann nnm O oo O N O After spring break See instructions in this manual and look into the manual of the spring breaking device 651 667 download manual from internet www flexiforce com NB Do not touch any connection or part of the door after spring break Wait until qualified mechanics arrive at the scene After cable break See i
12. f the horizontal tracks Figure Lubricate all hinges and bearing rollers with a drop of oil Grease the cables Grease the bearing roller shafts The torsion springs are already lightly oiled Place your CE identification plate on the door together with any warning labels required NB Place a warning label on the lower curve because fingers or hands could be trapped between curve and panel when the door is moving Hand over necessary documents to the end user User manual Dismantling instructions included in this manual Maintenance instructions included in the user manual Service log book Declaration of conformity Ila declaring the door is according to EN 13241 1 or WN NB WITH THIS DOOR NO ROPE IS BEING SUPPLIED DO NOT INSTALL A ROPE WITH A POWER OPERATED DOOR AT ANY TIME THIS CAN CAUSE SERIOUS INGOURIES OR DANGER TO THE USER OF THE DOOR OPTION ELECTRICAL DRIVE When you have selected option I Electrical drive RES E 500 then this should be assembled in conformity with the handbook supplied with the drive You should clearly follow the instructions for electrical operation in this handbook In order to maintain the closing force of the door within the standards set the attachment 97014 point of the drawbar should be 230 mm from the upper hinge point NB De persoon die de deur installeert dient grondig te controleren of deze deur veilig met de gekozen aandrijving kan worden gecombineerd ITT REPORT 0402 C
13. granted to this door will be cancelled when components are changed or installation is not done according to this manual Installer is responsible for this v During tensioning springs can exert large forces Work carefully Use the proper equipment Ensure that you are standing in a steady position Ensure that there is sufficient light during installation Remove obstacles and dirt Make sure that there is no one else present other than the fitters Other people children may get in the way or endanger themselves during the installation GARANTIE CONDITIES EN VOORWAARDEN The general terms and conditions of delivery and payment issued by the Metaalunie and designated as METAALUNIE CONDITIONS are fully applicable to all our quotations contracts and their implementation We expressly reject all other terms and conditions On request we will send you a copy of these terms and conditions free of charge A copy may also be downloaded from our website www flexiforce nl CONTACT Flexi Force Group B V P O Box 37 3770 AA Barneveld The Netherlands Tel 31 0 342 427777 ff flexiforce nl flexiforce FF MANUAL RES350 2 www flexiforce com innovations for overhead doors 4 manual INDEX Warranty terms and conditions Introduction Tools required for correct and rapid assembly Control dimensional details Assembly vertical track set Assembly horizontal track set Assembly top seal Assembly and fitting of spring package F
14. he bearing track and then secure the bottom brackets with the self tapping screws 1055BV Figure Place the remaining panels and secure the side and central hinges may be pre fitted to the panels Figure DMB lt 3000 1 central spring per section DMB gt 3000 and lt 5000 several central springs depending on the panel type and clear width See appendix in order to determine which type of hinge may be employed flexiforce FF MANUAL RES350 7 innovations for overhead doors www flexiforce com 24 4 manual Adjust the bearing roller to the side hinge such that the nylon bearing roller is located in the rounding of the track and that the play between panel and side seal is at a minimum The shaft of the bearing roller should remain capable of turning by hand Slide the shaft of the bearing roller 574 100 into the sleeve of the top roller holder Place the bearing roller in the shortened bend and fix the top roller holder 417 to the upper side of the top panel with 4 self tapping screws 1055BV Figure 574 100 FITTING CABLE AND TENSIONING THE SPRING PACKAGE Align the shaft Guide the cable from the bottom bracket behind the bearing roller shafts to the cable drum See fig Hook the end of the cable with the end of the pressure clamp circular into the cable drum and turn the cable drum until the lifting cable is taut Align the cable drum in such fashion that the lifting cab
15. ion required Insert the 1st tension lever completely into the next tension slot Take over the tension of the spring from the 1st tension lever to the 2nd tension lever Repeat steps 4 through 10 until the correction required has been realized Secure the spring plug on the shaft by turning the bolts in the tension plug in the tube shaft Remove the final tension lever a r Sto ee a SO oe n When the door panel is not hanging completely horizontally in the lifting cables in almost closed conditions there are three options for fine adjustment A Loosen slightly from the bearing plate the securing bolts of the spring break device and adjust the bearing plate upwards or downwards B Loosen the securing bolts of the cable drum and the drum relative to the tube shaft C When a coupling is employed this may be adjusted to ensure a better horizontal setting Close the door and secure the door panel Press the top panel against the side upper seal and slide the top roller holder as far as possible minimum play between door panel and seal flexiforce FF MANUAL RES350 9 www flexiforce com innovations for overhead doors HPHEEHBEE D D gt 4 manual FINISHING THE DOOR Fit any additional accessories that you have ordered separately such as Handgrip Lock Bolt a bolt may not be fitted to an electrically driven door Fit the rubber doorstop supplied with a pressed bolt M6x16 1062B and nut M6 1062M to the end o
16. itting the door panels Fitting cable and tensioning of the spring set Finishing the door Option electric drive Panel assembly Assembly instructions spring breaking device 651 667 incl BG approval Enclosure Installation and user instructions electric drive option Enclosure Additional information Additional information INTRODUCTION Flexi Force has a complete programme of hardware sets especially for residential garage overhead doors The set RES350 includes the following features Suitable for single and double garages to CW gt 5000mm 160 kg Springs in front at lintelEnkele horizontale rails Fitted with cable within the tracks and spring break device meeting CE standards Installation height 350mm In this handbook we shall restrict our instructions for the proper assembly of our hardware set parts For the installation of the complete door including any components added by the supplier as well as for a user handbook we refer you to the supplier of the complete overhead door who Is also responsible for the correct CE marking of the door The track set vertical and horizontal Standard parts and or fixing material including spring break device Fittings hinges ground console top roller holder etc in version selected The cable set Tube shaft Torsion springs galvanized or powder coated in version selected Connection suspension profiles for horizontal track set Top seal for on the lintel Electric drive
17. ive B 2 0 304 12 651 667 330 flexiforce FF MANUAL RES350 4 www flexiforce com innovations for overhead doors 4 manual ASSEMBLY VERTICAL TRACK SET Si First mark A en B on both piers using a spirit level or water level hose and then mark C Figure EA Fit both vertical tracks with the lower surface on mark line C and the edge 64 mm along the pennant Figure The two bearing tracks should be parallel to one another For fitting to brickwork a angle bracket 2602 may be used For sloping floors one of the bearing tracks may be compensated for example with a wedge a aia b corer rs Te PC er Pr e oor Fara Pa DRR ASSEMBLY HORIZONTAL TRACK SET Attach a piece of cord to the ceiling or the roof structure to maintain the elevation of the rear side of the horizontal tracks during the assembly process 5 Fit the horizontal tracks to the vertical bearing tracks See figure the extremity of the bend in line with the horizontal tracks Fit the M flanged nuts 1062M and secure them hand tight ASSEMBLY TOP SEAL za Fit the sealing profile 1085 to the lintel using the 4 spring clips 1083 figure 4 pieces for DMB lt 3000 6 pieces for DMB gt 3000 The top sealing profile 1085 replaces the top rubber 1036 36 This prevents the top rubber 1036 36 scraping along the ceiling flexiforce FF MANUAL RES350 5 www flexiforce com inn
18. le is free to wind up Secure finally the drum with the hexagon bolts to the shaft without keyway tightening moment 10Nm For a tube shaft with a keyway the drum must be secured with a cotter 711A 75 and bolts Block the shaft with for example a wrench Secure the other cable in the same fashion Both cables must be tensioned equally while the door panel is truly level Ensure that the door does not elevate You can do this for example by placing wrenches in the vertical bearing tracks Tension the springs by the prescribed number of turns see packaging list in the box pull the spring 5 mm apart to reduce friction and secure the spring to the tube shaft using the screws of the tension plug 17 Nm CAUTION Torsion springs are subject to considerable tension Proceed at all times with extreme caution Instal lation maintenance and repair should be carried out only by experienced and properly trained overhead door fitters Use correctly fitting and properly maintained tension levers Tensioning the spring a Make sure that the marking strip on the spring forms a sharp line b Insert the 1st tension lever completely into the tensioning slot flexiforce FF MANUAL RES350 8 www flexiforce com innovations for overhead doors 4 manual Turn the 1st tension lever a quarter turn such the spring Is tensioned Insert the 2nd tension lever completely into the following tensioning slot Take over the tension of the spring
19. n de track and rollers INSTALLING GRIP 639BL flexiforce FF MANUAL RES350 18 innovations for overhead doors www flexiforce com 4 manual INSTALLING SLIDE BOLT 638L NB Do not install a slide bolt in combination with an e operator LY Yr SiS TOaZEV 1055BV RVS OS5BV RVS Ga a flexiforce FF MANUAL RES350 19 www flexiforce com 4 manual MAINTENANCE AND REPLACEMENT OF PARTS RESIDENTIAL DOORS An overhead door should be maintained and checked regularly to ensure safe operation and use This is described in the EN norms GENERAL 1 Torsion springs brackets and other components which are attached to the springs and cables are under extreem tension If not handled properly injuries or damages might occur So working on these components may only be carried out by qualified overhead door mechanics 2 Replacement of broken or weared components should always be done by qualified overhead door mechanics 3 When checking the door always disconnect the electrical main power supply Make sure that it is blocked against re engaging without you knowing it REGULAR MAINTENANCE After installation 1 Grease running part of the tracks MECHANIC 2 Grease the bearings of the rollers MECHANIC 3 Grease the shafts of the rollers MECHANIC 4 Grease the bearings of the shaft MECHANIC 5 Grease the hinge pins MECHANIC 6 Grease the lock MECHANIC 7 Protect the panels with carwax
20. nstructions in this manual and look into the manual of the cable break device 440 600etc download manual from internet www flexiforce com NB Do not touch any connection or part of the door after cable break Wait until qualified mechanics arrive at the MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC scene Use for greasing PTFE or SAE20 or WD40 Use for cleaning Soft soap with water Do not use aggressive soap or cloth flexiforce FF MANUAL RES350 21 www flexiforce com innovations for overhead doors 4 manual HINGE PANEL END CAP OVERVIEW APPROVED COMBINATIONS In the Initial Type Testing with SP institute the following combinations of hinges were approved Overview fingersafe residential panels lt gt Flexi Force hinges Panel Intermediate hinge Side hinge Endcaps Bremet Secuwall 420HZ 10RES 420CZ 10RES 40E500 W 40E610 W ThyssenKruppHoesch 450HZ 10 450CZ 10REV 4OE500 W 40E410 W Tecsedo new panel 420HZ 10RES 420CZ 10RES 40E500 W 40E610 W Tecsedo old panel 450HZ 10 450CZ 10 40E500 W 40E610 W Kingspan Apco 423HZ 423CZ 10R 500mm section 4OES500L R 500mm section 40ES500WL R 610mm section 40ES610L R 610mm section 40ES610WL R Ryterna 450HZ 450CZREV prototype 40E500 W 40E610 W Lindab 450HL 450CL prototype 40E500 W 40E610 W IDL 450HZ 10 450CZ
21. or by closing the door and securing its movement with a clamp on the vertical track First the tension on the torsions springs and cable has to be released Do this by following these instructions Insert the 1st tensioning iron fully into the tensioning aperture Take over the tension of the spring with this tensioning iron Loosen the bolts in the tensioning plug and remove the key Turn the 1st tensioning iron in the direction required Insert the 2nd tensioning iron fully into the next tensioning aperture Take over the tensioning of the spring from the 1st tensioning iron with the 2nd tensioning Iron Remove the 1st tensioning iron from the aperture Turn the 2nd tensioning iron a quarter turn in the direction required Insert the 1st tensioning iron fully into the tensioning aperture Take over the tensioning of the spring from the 2nd tensioning iron with the1st tensioning iron Repeat steps 4 through 10 until all tension is released Remove the last tensioning Iron O N o ork WN _ O Ne O flexiforce FF MANUAL RES350 14 www flexiforce com innovations for overhead doors Fa manual STEP 2 Disconnect the electrical operator Follow any instructions given in the separate manual of the operator STEP 3 Loosen the cable drums and remove the keys Act carefully there might be some tension left on the cable Check if the cable is slack Remove the cable by disconnecting it from the bottom bracket and cabl
22. ovations for overhead doors J 4 manual FITTING TO FIXED POINT Depending on the option selected one of the following instructions will be appropriate The construction and fitting for suspension of the horizontal tracks will depend on others With suspension profile for horizontal tracks to ceiling or roof structure Figure Make using the perforated angle line 30B0750 a connection between the track fastening plate and ceiling roof structure With horizontal interconnecting profile between the horizontal tracks Figure Fit the angle bracket 2602 with 2x press bolt 1062B and 2x flanged nut 1062M to the end of the upper horizontal tracks 1026 68B 1068M 2602 5C Assembly and fitting of spring package CW lt 3000 en CH lt 2500 Slide the tube spindle CH lt 2500 701 CW gt 2500 705GB through both springs The tension plug of the anti clockwise wound spring is coded black and should be fitted on the left See figure CW gt 3000 Slide each of the two cottered tube shafts 705GB through a spring The tube shafts are of unequal lengths to avoid the coupling 703ST from the centre and when there is an electric drive sitting USA B under the drawbar The tension plug of the left wound plug is oo coded black and should be fitted on the left See figure Fit to both USA B shafts a bearing USA B and a bearing holder 325 each with 2 M8 Se BURST pressed bolts and nuts 1070 3 5B and 10
23. r are there panels with a different weight than the others for instance by the application of different panels glass pass door with heavy profiles 2 Were the correct parts supplied and fitted especially the drums and springs are important correct dimensions supplied 3 Is the door properly installed horizontal tracks really horizontally and not with inclination 4 Were modifications made afterwards heck if any changes were made during the fitting or if a pass door was fitted later or any reinforcement profiles fitted etc p Is the e operator installed and selected properly Is the installed e operator suitable for this door Is the e operator power adjusted properly for this door See installation manual operator Is the connection of the drawbar to the top panel on the right position See attachment and manual operator WHAT TO DO AFTER CABLE BREAK OR SPRING BREAK NB Also make sure to instruct the user about this After spring breaking the door will be stopped by the 651LH RH or 667LH RH spring break device The end user must contact immediately a qualified overhead door mechanic The spring breaking device is a so called one shot device After it has acted it must be replaced together will all other possibly damaged components of the door such as torsion springs spring plugs bearing plates etc The door has to be inspected thouroughly We refer to the separate manual for the 651 6
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