Gas Analyzer - MSC Malaysia eSolutions
Contents
1. Place the instrument in smooth horizontal position Make sure that the instrument is not shaking and no intensive electromagnetic interference and violent vibration is in the vicinity Complete grounding work and connect to AC 220V Refer to 2 3 electric wire connecting when connecting RS 232 4 20mA signal output line Note that gas must be purified and dried before it flows into inlet Make sure dust filter precision should be less than 1um and no condensation is occurred If sampling gas is sub pressure or the pressure is less than 2Kpa pump should be applied before the pipeline leads to the inlet Connect vent pipe to outlet of back panel of the instrument then connect sampling pipe to he inlet of back panel of the instrument Adjust rotameter to the level of 0 7 1 2L min Sampling and vent pipe should be made of fluorubber or TEFLON with inside diameter 4mm and outside 5mm Refer 2 2 pipeline installation 2 Quick Measure Turn on power supply and warm up for 15min Start measuring after warm up concentration of the gas will bedisplayed on the instrument Outlet terminal can measure 4 20mA output electric current Our company will offer protocol for freeif upper computer is transmitted through RS 232 3 Quick zero lt Press Enter to input password default password is 9999 lt Screw offthe sampling gas pipe and lead fresh air into inlet Adjust the flow to 0 7 1 2L min lt Enter in2. III Precautions Precautions in the manual book refer to personal safeties and performance of the instrument Please strictly abide by it Categories of the symbols are as follows A Bander It may cause danger such as physical hurt if inappropriately use j the instrument TUM Moderate harm and instrument damage may occur due to incorrect use It may cause electric shock if the instrument is incorrectly Electric shock operated No Entry No operation is allow ed III Precautions for instrument Installation Analyzer is not anti explosion Never put the instrument in an environment of explosive gas or else it may cause explosion and fire accident Put the analyzer in a location where is steady to stand the instrument Avoid overturning and dropping Avoid strong light wind and humidity which may bring about malfunction Protect the instrument internal environment from dust and water in the process of installing Or else instrument may become malfunctioned II I Precautions for gas route connecting Please follow the instructions strictly in order to enable the gas circuit Maintain integrity of the pipeline and avoid gas leakage It may result in severe accidents if the leakage gas contains poisonous or explosive contents The intake pressure should be within the prescribed limit so that it can avoid pipeline drop off or leakage caused by the excessive pressure When exhausting gas please lead the vent pipe to safe
3. 7 1L Select ESC ENT Take O2 example When the SO2 concentration less than 500PPM need to alarm you can input lower limit alarm value SO2 0500 as shown below Alarm setting SO2 high alarm value 0000 SO2 low alarm value 0500 NO high alarm value 0000 NO low alarm value 0000 T J Select ESC When the instrument measured SO2 concentration 500PPM the corresponding alarm output port DIO1 the next graph 1 and 2 pin 23 LKS Gs Analyzer GA 1000F 4 2 3 Zero Under system setting interface to move cursor to Zero then enter into following interface 1 Click can enter the auto zero cycle setting Continuous press ENT can adjust auto zero cycle turnoff 30mins lhours 2hours 4hours 8 hours 12 hours 24hours 48 hours the system can be automatically save the current settings of the auto zero cycle System setting Parameter setting Air Zero 2 Output setting Auto zeroing cycle off 4 Calibration 5 Diagnotics T J Select 4 2 4 Calibration Move highlight to Calibration through up down Press ENT to enter in calibration X Note n In order to ensure accuracy carry out calibration after 30 minutes warm up n User calibration includes Zero calibration and Span calibration Two steps must be carried out successively otherwise data will not be saved if you conduct only one operation n Control calibration gas pressure between 2 3KPa and gas flow between 0 7 1 2L min Steps 1 Move
4. i47 MORS MTS i642 o0n ONH CO TELE Sensor signal n Ch CO2 ll CU t l H25 b Press 4 14 15 2000 00 00 00 U0 00 ADC OD CHICH IH ODMH ORO OND 26 n Ch Ol n o M o ET Calibration record DAC OCHO OCHO OCHO DLH OCHO GNCH WEG TO LaroorTo GA 1000F LKS Gas Analyzer GA 1000F 5 Common Troubles and Solutions No response after power no power supply replace the socket Replace damaged on power cord socket broken parts fuse lies under the socket or fuse blown No image or white screen Environment temperature press left right to adjust display contrast in change affects LCD holding state Contrast setting is abnormal flow is tiny or there is no Sampling system check sampling system clear external flow malfunction fault dust filter choked replace filter paper and obturating ring sampling port leak tighten up filter upper cover Vent port or vent pipe is tighten pipe connected to sampling port choked replace sampling pipe check exhaust port replace exhaust pipe measuring lag tiny change sampling pipeline leak Check sampling system in measuring value dust filter choked Replace filter paper of dust filter value fluctuation range is warmup isnot enough warm up for 15 minutes significant which is beyond unstable sampling check sampling system permissible error can not zero after residual gas in gas route lead N2 or fresh air to exhaust resid
5. 0799 LKS M SDN BHD 2 Then warm up start 30 minutes of warm up is highly suggested Analyzer will basically reach to stability after warm up Attention In Warm up process concentration value displayed may not be accurate or unstable which is normal 3 When zero drift or span drift excess prescribed limit after warm up it needsto zero or user calibration 4 Lead sampling gas to the analyzer and then start to measure Note In the process of warm up user may start to measure but result may deviate greatly or mi stake user can conduct zeroing adjust and then re measure or wait until warm up is done 17 LKS Gas Analyzer GA 1000F 4 Gas measurement Confirm the following work is done before measuring Make sure the sampling gas contains no dust water vapor oil Inlet pressure should slightly excess atmospheric pressure Control the gas flow within 0 7 1 2L min Connect the outlet to the outside atmosphere to ensure safety Guarantee no chokingis happening Power supply ison and instrument is in stable condition after warm up When sampling begins instrument displays the current value The sampling frequency is 2Hz One group data will be collected in every 0 5 second if PCreads the data through RS232 serial port 4 2 System setting Steps 1 2 30 4L Under measure interface press ENT to enter into password interface as below Password 9999 Press ENT alter number through
6. gas analyzer can detect the concentration of gas components such as CO CO2 NO SO2 O2 in particular COQ CO2 NOD SO2 O2 measurement is on the basis of micro flow infrared technology while measurement of O2 is on the basis of ECD This instrument is applicable in boiler flue gas measuring before or after desulfurization and denitration 1 1 Working princi ple Infrared light source Q Chopper Chopper motor Measurement cell Detector Micro flow sensor O The 2 measurement cell and detector Signal processing and output system The working principle is illustrated above Infrared light goes through the chopper and then measurement cell As molecules like SO2 NO CO CO2 CH4 which are composed of heterogeneous atoms are absorptive to infrared light so if the measurement cell has such gases partial infrared light will be absorbed those infrared light not absorbed go into the detector The detector consists of front gas chamber rear chamber micro flow sensor and the front and rear gas chamber are filled with gas component to be measured Under the influence of infrared light the gas in the front and rear chamber will expand Due to expansion differences it will cause tiny flow between the front and rear gas chamber After micro flow sensors detect the flow it will produce an AC voltage signal gas concentration will be obtained after signal processed 1 2 Features Infrared flue gas analyz
7. liquid water in the sampling gas 7 gas sampling pump 8 reducing valve To adjust gas pressure 9 flow meter To maintain gas flow within 0 7 1 2 L min A tertiary dust removal To filter dust particles of lum and above We can offer specific solutions according to different situations Follow the instructions strictly when connecting gas pipeline Avoid gas leakage caused by line break It may cause serious accident if poisonous and explosive components are contained in the leakage Inlet pressure should be within prescribed limit Avoid gas leakage due to pipe shedding caused by excessive pressure Lead ventpipe to the outdoor atmosphere when exhausting Never let the gas disperse in the instrument or indoor atmosphere Pretreatment should be carried out strictly according to specific conditions of sampling gas Otherwise it may lead to malfunction Never use pipe reducing valve and other sampling equipment adhered with oil Otherwise it may lead to choke or fire accident 14 LKS Gas Analyzer GA 1000F 2 3 Electric wire connecting caution Cut off power supply before wiring and connecting Otherwise it may bring about electric shock Complete grounding work or else it may lead to electric shock or instrument malfunction Select the connecting line made of right material according to instrument rating Use power supply which is in accordance with instrument rating Disconnect analyzer and PC if there
8. outdoor atmospheric environment Mind that do not disperse the gas in the sampling apparatus or indoor environment LKS Gas Analyzer GA 1000F Appropriate pretreatment concerning sampling gas circuit of the analyzer should be conducted according to specific conditions of the sampling gas Otherwise it may cause instrument abnormal refer to the chapters concerning installation Do not use sampling apparatus such as pipe reducing valve which is stained with oil It may block gas circuit or cause fire when oil is dung to the sampling apparatus I I Precautions for electric circuit connecting Cut off power supply when wiring and connecting or else it may lead to electric shock accident Please complete grounding work by using grounding rod on the analyzer when operating or else it may cause electric shock accident or instrument malfunction Suitable material should be applied to the connecting wire according to the rated value of the apparatus Otherwise it may bring about fire accident caused by the wire burnt down Please choose power source that meets the requirement of rated value Otherwise it may bring about fire accident or instrument malfunction Cut off the power supply of the analyzer and PC if there is need to install serial port data transmission line Please carefully check the insulated wire connected to the power source it may lead to electric shock accident if the insulated part is damaged Do not smoke or use
9. parameter setting after input 4 2 2 Negative Under parameter setting interface to move cursor to Negative by pressing Up and Down keypad then press ENT to change it from OFF to On Parameter setting 1 Backlight setting ON 2 Password Change 3 Language 4 Time T LSelect 21 LKS Gas Analyzer GA 1000F 4 2 3 output setting Output setting includes 4 20mA output setting and alarm output setting 1 4 20mA output setting You can adjust linear 4 20mA DC output through this function Output setting 2 Alarm T 4 Select ESC Output setting 14 20MA SO2 2 Alarm NO Press ENT to set component s 4 20mA output O2 as example O2 4 20mA 4mA e gt 01 0650 20mA e gt 01 3350 T 4 Select ESC Take electric current output of O2 for example When the cursor moves on 01 please touch the No 1st and 274 Pin of output port of gas analyzer using multi meter As the picture illustrated Press the right button continuously to change adjustment step 01 05 20 80 then cover lt gt by up and down button After that the output current of the No 15th and 16th Pin can be changed by left and right button 4mA and 20mA in turn So other gas components can be changed as the same 22 LKS Gas Analyzer GA 1000F 2 Alarm You can set alarm value bound through this function Alarm setting SO2 highalarm value 0000 SO2 low alarm value 0000 NO high alarm value 0000 NO low alar m value 0000
10. up down value adds one by pressing up once value reduces one by pressing down once Move cursor through left right Press ENT when you finish outputting System will automatically enter into system setting interfaceif password is correctly entered System setti ng 1 Parameter setting 2 Output setting 3 Zero 4 Calibration 5 Diagnostic T Select Select different system settings through up down press ENT to enter in related interface Press ESC to return to measuring interface 18 LKS Gas Analyzer GA 1000F 4 2 1 LCD Backlight Setting Move highlight to parameter setting through up down Press ENT to enter in LCD Backlight 1 LCD backlight setting includes six options On Off 5min 10min 30min 60min To move cursor to corresponding option by pressing Up keypad and Down keypad the press ENT to save it Parameter setting 1 LCD Backlight OFF 2 Password Change 3 Language 4 Time 5 Diagnostic T L Select Parameter setting 1 LCD Backlight 5min 2 Password Change 3 Language 4 Time 5 Negative 1 Select Parameter setting 2 Password Change 3 Language 4 Time 5 Negative T L Select 19 LKS Gas Analyzer GA 1000F n Password change Steps 1 Movehighlightto password change press ENT to enter in Parameter setting Input password 1 Backlight setting 3 Language 4 Time 5 Negati ve T JL Select 2 By pressing ENT cursor will
11. LKS Gs Analyzer GA 1000F GA 1000F GASANALYZER INSTRUCTION MANUAL Version 2010 1 A product by LKS M SDN BHD LKS Gas Analyzer GA 1000F FOREWORD Thanks for choosing our Infrared Gas Analyzer LK GA1000F 1 Please read the user manual carefully and then install operate maintain the instrument after make a full understanding of it It may bring about physical hurt and instrument damage if the instrument is inappropriately operated 2 Never restructure the configuration or alter the components unless it s authorized We will shoulder no responsibility for the accident caused by the acts mentioned above 3 Specifications of the analyzer and regarding manual book may update due to technical improvement please be forgiving about that we will not inform you beforehand 4 Hand the manual book to the actual user and take care of it Please keep the manual book in hand for reference 5 Our company holds right of final interpretation concerning the manual book I list of items No nme Quy Note 1 mraedamlygrlKGM0E 1 2 ac220vconnedingline 1 o 3 Mawlbek 1 manufacturer certificate amp w arranty 1 S ioem amp redp oa SCS Actual delivery varies according to different contract requirements Please conduct a check according to the list and fill out the receipt If the items are not in accordance with the list please contact the after sales department LKS Gas Analyzer GA 1000F
12. appear below Input Password Alter number through up down 3 Move cursor through left right Press ENT after input 4 Enter in password change interface if password is correctly entered Parameter setting New password 1 Backlight setting 3 Language 4 Time 5 Negati ve T JL Select 5 Press ENT alter number through up down 60 Movecursor through left right to change input position Press ENT to enter in confirm password interface Parameter setting Confirm password 1 Backlight setti ng 3 Language Successful 4 Time 5 Negati ve T LSelect 7 Press ENT alter number through up down 8 If you enter password identically system will save set password Or else system will remind the mistake and return to parameter setting 20 LKS Gas Analyzer GA 1000F n Language Steps 1 Move highlight to language press ENT to language setting interface Parameter setting 1 Backlight setting 0o 2 Password Change English 4 Time 5 Negative T LSelect 2 Select language through up down Press ENT to save n Timesetting Steps 1 Move highlight to Time through up down Press ENT to enter in time setting interface Parameter setting 1 Backlight setting YY MM DD HH MM 2 Password Change 08 02 27 15 10 3 Language 5 Negative T LSelect 2 Press ENT alter number through up down 2 Move cursor through left right System will return to
13. e analyzer Keep away from hard light and strong wind Keep away from moist place environmental temperature should be within O 50 C Protect inside instrument from dust and water Otherwise it may result in malfunction Quakeproof measures should be taken to stabilize the analyzer in a place shake is unavoidable such as laying arubber gasket and quakeproof rubber between analyzer and support frame 12 LKS Gas Analyzer GA 1000F 2 2 pipeline installation Generally industry gas includes dust liquid water vapor so sample gas should meet the following requirements 2 2 1 Sample gas requirements 1 Protect gas pipeline from bug dust which may cause malfunction or inaccuracy So must the dust filter be set filter precision 1um recommended 2 Avoid liquid water accessing into the instrument and prevent condensation of vapor So before applying apparatus moisture removal is necessary 3 Assure the temperature of the gas that enter into instrument is within O 50 C Use condenser when it s over temperature 4 Sample gas psig should be within 50kPa flow rate should be ranging 0 7 1 2 L min and maintain stable High pressure may leads to malfunction and even damage 2 2 2 Sampling equipment selection 1 Prevent gas adsorption and pipeline breakage Shorten gas pipe in order to improve response time of measurement Never use pipe reducing valve and other sampling equipment stained with oil 2 Inlet and outlet pip
14. e standard should be 6 4mmx6mm IDXxOD T 3 Ensure air tightness of dust filter before use 2 2 3 sampling pipeline work 1 Gas flow in the analyzer through inlet then dust filter sensor eventually exhausted from outlet 2 Sample gas outlet should be connected to outdoor atmosphere or sampling pipeline to avoid high pressure in the sensor 3 Adjust the flow meter on the front panel to a right level INLET OUTLET 13 LKS Gas Analyzer GA 1000F 2 2 4 gas pipeline and pretreatment solutions Standard Gas ZeroSpan Gaz Gas outlet Sampling gaz R BA ee ssd 1 Dust Fiter le Dust filter Remove Humidib 3 way valve zi dis ina Cy SN CM OE OU water trap el Y I a iy Gas Analyzer meet nim D UM J Water condensator Twwa weray valve A way Drain Air port The diagram above illustrates the measuring system in straw biomass gasification steel smelting and other industrial process The analyzer can be applied in various kinds of conditions Configuration in the system varies according to different situations 1 Primary dust removal To filter dust particles of 10um and above 2 decoking unit To get rid of tar in sampling gas 3 Oil water seperator To separate liquid water and partial oil mist 4 Secondary dust removal To filter dust particles of 5um and above 5 condenser To reduce gas temperature and condense moisture 6 de moisture device To absorb
15. er measures NO SO2 CO CO2 concentration by using world leading microflow infrared detecting technique while O2 concentration is measured through ECD Features n ableto measure concentration of low range gas high precision stable vapor water exerts no influence in measuring SO2 NO Sampling flow exerts no influence in measuring SO2 NO CO CO2 CH4 gt J3 J5 5 1 3 Application area This instrument can be applied in continuous monitoring of waste gas generated from pollution sources such as fire coal smokestack steel works cement plant aluminum manufacturing factory nonferrous metallurgy plant phosphate fertilizer factory nitric plant sulfuric acid factory petrochemical works Chemical fibre Plant and large industrial chimneystack LKS Gas Analyzer GA 1000F 1 4 Technical parameter compone Measurin repeatability error nt range NOTE measurement range can be customized 07 0 12Umin Inlet pressure lt 1 Bar Sampling gas moisture removed no condensation dust filtered lum Response time 10 seconds NDIR 30 minutes Communication RS232 interface Analog output 4 20 mA can be customized Working Of 50 C temperature atmospheric 86 108kPa w working power 220V 44V AC 50Hz 1Hz m RN 483mmx373mmx140mm width xlength xheight Approximately 12ko LKS Gas Analyzer 1 5 Appearance 1 power on off 3 left 5 right 7 ESC 9 flow meter 11 outl
16. et 13 analog serial port output terminal 15 grounding rod 17 Air zeroing GA 1000F LCD 4 up 6 down 8 10 De bie 16 ENT inlet output terminal 1 output terminal 2 socket 10 LKS Gs Analyzer GA 1000F 2 installation Danger Analyzer is not anti explosion Never put the instrument in an environment of explosive gas or else it may cause explosion and fire accident Caution Follow the manual book carefully when installing or ask professional corporation marketing outlet and manufacturer to carry out In the process of installing never leave impurities like wire lead in the instrument Otherwise it may cause fire accident error and malfunction 2 1 instrument installation installation condition I You are suggested to put the instrument on smooth and steady surface such as horizontal tabletop 19 inch standard cabinet avoid overturning and dropping off 2 Indoor use only 3 Keep away from intensive magnetic field and violent vibration 4 Choose a place of clean air 5 Power supply 220VAC 50 60Hz 6 Ambient temperature 0 O 509 70 Ambient humidity 5 8596 non condensation Installation hole Installation hole LKS Gs Analyzer GA 1000F 1 _ Installation method for 19 inch standard cabinet installation dimension graph front view x P mm X 4 Under prop gt horizon Support frame must be steady enough to stand th
17. highlightto Calibration through up down press ENT to enter in Zero Calibration Unstable Measurement Value Standard Gas T JL Select 1 Zero calibration SO2 as example A Lead N2 of high purity to the analyzer continuously BE Movehighlight to Input SO2 VoL PPM through up down and input 0000 C When Unstable changes into Stable move highlight to Save through up down press ENT to save data Then system will return to measurement interface automatically 24 LKS Gas Analyzer GA 1000F 2 Span calibration SO2 as example Span Calibration Unstable Measurement Value Standard Gas A Lead SO2 of high purity to the analyzer continuously X Selected calibration gas concentration is generally 80 90 of the component s measuring range Suppose SO2 s measuring range is 1000ppm suggested concentration of calibration gas is within 800ppm 1000ppm B To move cursor to Input SO2 Vol by pressing UP and DOWN input value is the same with standard gas concentrati on F When Unstable changes into Stable move highlight to Save through up down press ENT to save data Then system will return to measurement interface automatically 25 LKS Gas Analyzer 4 2 6 Diagnotics Under system setting interface to move cursor to Diagnotics then enter into following interface System setting 1 Parameter setting 2 Output setting 3 Zero 4 Calibration 1 Select DE ao ADC
18. is a need to install serial port data line Make sure insulating protection is complete while installing AIO RS 232 T 10 DIO1 T 20 DIO2 socket and grounding rod areon the back of the analyzer Dn AICERS 23 RS 485 DO GNO Socket 1 Communi cation AlO RS 232 2 3 eee 1415 16 O2 902 HO HO TX RX GND 4 20mA output Terminal 1 TX 2 RX 3 GND 4 backup 11 12 SO2 output pin 13 14 NO output pin RS232 and DB9 connecting 15 LKS Gas Analyzer GA 1000F 1 2 3 eren 15 l6 4 ITX IRX GND DAY 1 NN MEM l TX E Loss Cut off analyzer power supply when connecting serial data line 20 Alarm contact DIO1 1 4 backup 5 6 SO2 low limit alarm output 7 8 SO2 highlimit alarm output 9 10 NO low limit alarm output 11 12 NO upper limit alarm output 30 Alarm contact DIO2 4 Socket connect to AC220V working power a sparefuse inside 5 Grounding GND Complete grounding work before use 16 LKS Gas Analyzer GA 1000F 3 Operation 3 1 preparation Confirm the following work is doneg 1 Install the analyzer smoothly according to related rules 2 Makesure gas pipe is correctly connected so as sampling equipment and exhaust pipe 3 Electric Circuit Check 3 2 warm up and running Steps l Switch to I on the front panel interface is as below Warm
19. open flame around the analyzer or else it may cause fire accident Please read instructions concerning calibrating gas usage when making use of it for calibrating instrument or else it may bring about physical hurt caused by high pressure gas or poisonous gas leakage Keep away moisture from analyzer or else it may lead to electric shock or short circuit inside the instrument Do not let instrument run for a long time under the circumstance that the cover board is dosed Otherwise impurities like bug dust oil would accumulate in the inside of the apparatus which would probably lead to instrument malfunction Never cut off the power supply or shut off the instrument when the instrument is in diagnosis or test mode or else it may shorten the operating life of the instrument or even cause instrument damage Follow the instructions strictly when applying national calibrating gas so as to maintain accuracy of measurement Make sure that the sampling gas has been conducted with pretreatment such as water dust oil removal Otherwise precision will beaffected LKS Gas Analyzer GA 1000F IL V Precautions for maintenance Cut off power to avoid electric shock accident when doing maintenance job Please carry out periodical maintenance Avoid instrument dropping off and protect the instrument from dust Cut off the power if the instrument is not used for a long period of time LKS Gas Analyzer GA 1000F Quick start 1 Quick install
20. system setting move to Zero through up down to start Zero lt Refer to 5 2 3 Zero fresh air should be continuously led in for about 30 seconds 4 Quick calibrate lt Press Enter to input password default password is 9999 lt Enter in system setting move cursor to Zero through up down to start Zero calibration lt Input nominal concentration value of calibration gas Press ENT and move cursor to save 6 LKS Gs Analyzer GA 1000F lt screw off sampling pipe connect calibration gas pipe to inlet adjust the reducing valve of zero gas cylinder to 0 7 1 2L min lt When unstable changes into stable press save to conserve data System will return to span calibration automatically lt Cut off zero calibration standard gas and screw off gas pipe Connect span calibration gas pipe to inlet and adjust reducing valve to 0 7 1 2L min lt When unstable changes into stable press save to conserve data System will return to measuring interface automatically Zero calibration and Span calibration should be carried out successively Otherwise calibration is invalid In the process of calibration identify whether the standard gas is zero gas or span calibration gas and correctly input nominal concentration value Ensure the value of flow meter is within 0 7 1 2L min Refer to 5 2 4 calibration LKS Gas Analyzer GA 1000F 1 Abstract Gasboard 3000 infrared flue
21. ual gas measuring zero drift affection implement zero or user calibration Contact the manufacturer if malfunction still exists after checking above Do not dismantle the instrument unless you are a professional or authorized to do so Other wise maintenance and repair service is not guaranteed Read instructions carefully before use in order to avoid physical hurt and instrument damage 6 After sale services and consultancy TEL T 603 5124 0822 ADD T 15 Jalan Anggerik Mokara 31 63 Kota Kemuning Shah Alam 40460 Selangor Malaysia FAX 603 5124 0222 Http www lkssb com my E mail info lkssb com my 27
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