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MELSEC iQ-R Module Configuration Manual

1. l me ma 1 46 1 16 116 116 116 1 16 1 146 1 46 EE EE EE loo los Los deos i i 1 50 60 1 70 1 20 1 90 AO BO 1 DO 1 to to to 1 to to 1 to 1 to 1 to 1 i OF 6F y YPF 2F OF AF BF DP 34 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules Precautions e The model name of a module needs to be set to the same model name of the mounted module e The CPU module that is not set as actually mounted denies access e For the module that permits changing the number of I O points set it in I O Assignment Setting of System Parameter e If the set number of I O points differs from an actual mounting state the modules operate as shown below A dL T a Ye E tl lees ater Pane Pa Q Affin A Tr maratinn Armarve When the set number of points is less than The available number of points for the mounted I O modules is Intelligent function modules does not the number of I O points of mounted reduced to the set number of points permit the setting of a fewer number of modules points When the set number of points is more than The extra number of points over the actual number of points is not the number of I O points of mounted used in the mounted I O modules and intelligent function modules modules e Set Module Configuration as in the same s
2. FACA AACA CACA AAA a mm TT At T TTL Ma il EACAN FAA TAA ANAC ToL AWA AWA TAWA ZW Zw Zw Zw Za Za Tot SEERA AAA Tot FACA CACA CACA Zam Zam Za ToT HIRO Titi tit FAVA AAS AA Se A ee es ee fio T Sho T PF mea il FRIAR AAA AN A CAN Gn TT A ii a TL Ma TTL LIL EAA a a a A Th LL TUTTI 1 SYSTEM CONFIGURATION 1 1 Overall Configuration Point f A MELSEC Q series module and base unit can be used by connecting the RQ extension base unit in the MELSEC iQ R series system 14 gt Page 71 Connection Method for the Extension Base Unit MELSEC Q series power supply modules I O modules and intelligent function modules can be mounted on the RQ extension base unit Page 46 RQ extension base unit for MELSEC Q series modules Using the RQ extension base unit makes it possible to reuse the existing Q series system as shown below MELSEC Q series system MELSEC iQ R series system MELSEC Q series main base unit MELSEC iQ R series main base unit aa a E i
3. The interrupt pointer setting method differs as below between GX Works2 and GX Works3 e The SI No setting of the interrupt module is not required on GX Works3 e Interrupt pointer of the interrupt module must be the serial number on GX Works3 Set 151 on No 2 and 152 on No 3 when No 1 is set 150 104 APPENDICES Appendix 3 How to Use MELSEC Q Series Modules Intelligent Function Module Tool of GX Works2 changes the following window in GX Works3 X Tool gt Intelligent Function Module Tool gt Each module tool Project Edit Find Replace Compile View Online Debug Diagnostics Tool Window Help 8x E y MM EE IC Memory Card gt in HHYH Check Program yy ee Check Paramet dbw Clear All Parameters F A Device Label Automatic Assign Setting o fy Block Password E amp Parameter Confirm Memory Size PLC Parameter BB Network Parameter Merge Data off Remote Password Set TEL Data Connect via Modem gt a a iS Logging Configuration Tool E 0030 QD64D2 p Q Global Device Comment Ethernet Adapter Module Configuration Tool 8 Program Setting Built in V O Module Tool acy Check Intelligent Function Module Parameter gt i B Program pe T MaN Intelligent Function Module Tool B Analog Module gt i i B Local Device Comment Predefined Protocol Support Function gt Temper
4. 116 0 3 328 O H o al ie o o N 15 5 222 5 0 3 245 2 co 15 5 190 0 3 2 00 15 5 190 0 3 0 227 10 3 439 1 4 mounting screws M4x14 2 5 mounting screws M4x14 INDEX B P Base UNM acarrea Oe rrite iss 15 Periodic inspection 0 000 e eee 96 Battery life o o o oooooooooooo 54 Power supply module o o oooo o 15 Battery replacement procedure 97 Process GPU cane we ie area ee wk 15 Production information 99 C Programmable controller CPU 15 Calculating the heating value 132 R Connector pin for extension level setting 72 Consideration for internal current consumption 27 RQ extension base unit 0 15 Control CPU o o ooooooooooooo es 42 CPU module 0 0 00 cee eee ee eee 15 S CPU numbers 00000 e eee oo 40 Single CPU system nannaa 0 0 00 0002 eee 19 D Slot numbers on a base unit 29 Software o o o o ooo 24 Daily inspection o oooooooooo 95 System configuration specifications 20 DIN fall cocos cosas rosca o 63 System parameter o o oo oooooooooo o 28 E W EMC Directive o o 113 Wiring a connector o ooo ooooooo oo 85 Extension base unit o ooooo
5. 89 5 INSTALLATION AND WIRING 5 7 Wiring Precautions e Use UL listed solderless terminals if necessary for UL compliance and for processing use a tool recommended by their manufacturer Note that a solderless terminal with an insulation sleeve cannot be used e The wires used for connection to the terminal block must be 0 3 to 0 75mm in core and 2 8mm or less in outside diameter e Wire the input and output lines away from each other e When the lines cannot be wire away from the main circuit and power lines use a batch shielded cable and ground it on the programmable controller side In some cases ground it in the opposite side Programmable controller Jacket for the shielded cable DC es e Ground the piping securely where wiring runs through the piping e Install a 24VDC input line away from the 100VAC and 200VAC lines Wiring of 200m or longer will occur the current leakage because of the line capacity resulting in a fault e Asa measure against the lightning surge separate the AC wiring and DC wiring and connect a surge absorber for lightning E Page 87 Precautions e Failure to do so may cause the failure of an I O device because of the lightning 5 INSTALLATION AND WIRING 5 7 Wiring 83 84 Wiring to a spring clamp terminal block This section describes the wiring to a spring clamp terminal block Wiring method Connecting a cable 1 Securely insert a spring clamp terminal block tool 2 to
6. 0 000 ccc ees System design circuit examples 0 0 eee eee eee eee Fail safe measures for CPU module failure 0 0 0 0 0 0 ce eee eee eens Appendix 6 Calculating Heating Value of Programmable Controller Calculation formula for the average power consumption Calculation examples for the average power consumption n sasaaa aaa eaea eee ee eee Appendix 7 Precautions for Battery Transportation 0 00 ce ees Regulated models u4 sesso wea Feed dda deen SSeS eS ede dk wh dida ewe eked het e eee seeds ds Transport guidelines Appendix 8 Handling of Batteries and Devices with Built In Batteries in EU Member States Disposal precautions 2 5 5 66 See ee hee a De ee ba cee ee eee eww can Exportation precauti0ns en eee ee eee eee eens Appendix 9 External Dimensions 2 0000 ees Power supply module Base WN noes zado oe orador aa eee Su ee tas a eee Connection Method for the Extension Base Unit 0 0 es When MELSEC Q series modules are Used Connection Disconnection of Extension Cable 0 ce es MELSEC iQ R series extension cable 1 0 a MELSEC Q series extension cable 0 ee ee eee eee eens CONTENTS 13 14 INDEX 141 REVISIONS estarse rc obs bases eee ross ia ee eet eee dd 142 WARRANTY no eases eh hee ee hehe eed Foose 52 bene eee 8 eee 143 TRADEMARKS seda estas ebro ee yea ee ee ee oe Ee 144 TERMS Unless otherwise spe
7. Delete Select All Bring to Front Send to Back Y Module Status Setting Empty Check Parameter gt ity Start XY Batch Input Default Points Batch Input Property Open System Parameter e Mounting state A reserved CPU number of the CPU module is assigned even without actually mounting the CPU module o 2 ASSIGNMENT FOR MODULES 2 3 CPU Numbers The CPU module can be mounted on the CPU slot and the slot number 0 to 6 where the opening slot between CPU modules can be reserved as an empty slot I O modules and intelligent function modules however cannot be mounted on the opening slot between CPU modules CPU number 2 ASSIGNMENT FOR MODULES 41 2 3 CPU Numbers 2 4 Control CPU The control CPU refers to the CPU module that controls I O modules and intelligent function modules The multiple CPU system configuration requires setting of the control CPU that controls modules If the control CPU is not set CPU No 1 controls all the modules CPU module TT tL PACA CACA CACA CA CACA TETTA Mm ProgPou PRG LD 2Step fs ProgPou PRG Local Label Set RX10 Start XY 0000 Points 16 Points Control CPU No 1 Set CPU which controls module with number Valid only when in multiple CPU configuration 42 2 ASSIGNMENT FOR MO
8. Information Module MES interface modules and Web server modules are classified into into this category Network module CC Link LT master modules and FL net OPCN 2 interface modules are classified into this category Blank cover 2 Q series large type extension base unit AnS series size 3 A model is not displayed on Element Selection window of Module Configuration 4 Large type input module 5 Large type output module APPENDICES Appendix 3 How to Use MELSEC Q Series Modules 107 Refresh processing time The refresh processing time us is a constituent of the scan time of the CPU module For details on the scan time refer to the following LA MELSEC iQ R CPU Module User s Manual Application The refresh processing time us which is taken for refresh is given by e Refresh processing time us Refresh read time time for transferring refresh data to the CPU module Refresh write time time for transferring refresh data to the intelligent function module The refresh read time and refresh write time vary depending on the settings of Target When Target is a refresh data register RD The following table shows the refresh read time and refresh write time with a MELSEC iQ R series CPU module used Module RQ extension base unit Q extension base unit Analog digital converter module Q64AD 32 93us Ons 47 69us QBBADV QBBADI Q68ADI 35 97us EH CH 54 9718 97us Channel isolated high resolution an
9. the Q6TE 18SN tool insertion opening square hole 1 deeply and straight 2 Insert a cable or bar solderless terminal to the wire insertion opening round hole 3 and pull out the spring clamp terminal block tool 3 Pull the cable or bar solderless terminal lightly check that it is clamped securely MDisconnecting a cable Securely insert the spring clamp terminal block tool to the Q6TE 18SN tool insertion opening Square hole deeply and straight and pull out the bar solderless terminal or cable Wiring precautions e Insert only one wire into the circular shaped hole of the spring clamp terminal block Inserting two or more wires may result in a poor contact to the terminal part e For the wire strip length satisfy the specifications in this manual Failure to do so may result in electric shock or short circuit between adjacent terminals because the conductive part If the wire strip length is too short it may result in the poor contact to the spring clamp terminal part e Do not use the wire soldered the head Poor contact or insertion extraction failure to the spring clamp terminal block may occur because of the difference of the solder processing result Precautions for using a spring clamp terminal block tool Observe the following precautions for using a spring clamp terminal block tool Failure to do so may result in the damage to the spring clamp terminal part or resin part of the terminal block e Use the dedicat
10. 15 Wiring to a screw terminal block 82 Extension cable o o o oooooo o 15 52 Wiring to a spring clamp terminal block 84 External dimensions o oo o o 137 Wiring to the power supply module 80 F Fail safe Circuit o oooooooooo oo 126 Ferrite COM corri ne 860 e a a 118 G General specifications 48 I I O module simo Kae ae Ree aes aS 15 I O numbers saca whee Gon ade ade eae wen ee 32 Intelligent function module 15 L Lateral dimensions ooooooo o 70 Lists of configuration devices 21 Low Voltage Directive 124 M Main base unit o ooooooooo ooo 15 Module configurati0N o 28 Module status setting 38 Modules having the restriction of the number of mountable modules o o 26 Multiple CPU systeM o o ooooo o 19 N Network module o ooo eee eee 15 Noise filter 0 ee ee 116 141 REVISIONS The manual number is given on the bottom left of the back cover June 2014 SH NA 081262ENG A First edition November 2014 SH NA 081262ENG B MAdded or modified parts TERMS Section 1 1 1 2 Appendix 1 3 4 January 2015 SH NA 081262ENG C MAdded models R62P R64P MAdded or modified parts SAFETY PRECAUTIONS INTRODUCTION TERMS Section 1 1 1 2 3 1 3 3 4 2 4 4 4 5 5 7 5 8 Chapter 6
11. DIN rail adapter Internal surface of a control panel The following table lists the dimensions 1 2 and 3 in the figure when 2 is the power supply module 1 differs depending on a base unit 2 and 3 differ depending on the module used 1 8 9mm 7 5mm 2 110 0mm 115 0mm 3 118 9mm 122 5mm 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail 5 5 Connection Method for the Extension Base Unit Up to seven base units can be extended including the extension base unit RQ extension base unit and MELSEC Q series extension base unit Use an extension cable for the connection with the extension base unit Connect the extension cable to the connector of the base unit in order of OUT gt IN Do not connect the extension cable to the connector in order of IN gt IN OUT OUT or IN gt 0UT OUT o Main base unit a la Extension base unit g I o o Extension base unit The extension level setting for the extension base unit and RQ extension base unit is not required because the extension level is set automatically in order near from the main base unit The setting cannot be changed arbitrarily When MELSEC Q series modules are used This section describes the connection between the RQ extension base unit and MELSEC Q series extension base unit The RQ extension base unit is connected to the lower level of the main base unit or MELSEC iQ R series extension base unit with a MELSEC iQ R serie
12. Hitch the upper part of the base unit to the DIN rail and push the lower part of the base unit until it clicks Fix the stopper of the DIN rail Page 69 Fixing of the stopper Use the adapters larger adapters smaller and stoppers included with the MELSEC Q series DIN rail adapter for the RQ extension base unit 1 Spot for the hook of the adapter smaller 1 O 1 E 2 Spot for the hook of the adapter larger Insert the hook of the adapter smaller into the lower square hole of two square holes at the upper part of the base unit and push the upper part of the adapter until it clicks 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail 67 68 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail Insert the adapter larger into the groove of the base unit from below As the adapter is inserted into the groove push the lower part of the adapter larger into two square holes at the lower part of the base unit until it clocks Mount the base unit installed the DIN rail adapter on the DIN rail Fix the stopper of the DIN rail Page 69 Fixing of the stopper Fixing of the stopper Fix the stopper to the DIN rail after the base unit installed the DIN rail adapter is mounted on the DIN rail 1 Loosen the screw at t
13. MELSEC Q series extension base unit RQ extension base unit 3 o o o o o 6 amp 9 ES Gr J J i U pr i i Aiai 1 SYSTEM CONFIGURATION 1 1 Overall Configuration 17 18 The network provides a seamless data communication across various levels from the production control of all automation down to a device such as a sensor Ethernet CC Link IE Controller Network CC Link IE Field Network 000000 0000000000000000 Co e Without being aware of layers and boundaries of the network access to the production control system programmable controllers and other devices is possible in a seamless and identical manner Device monitoring and data collection are easy to perform from anywhere e CC Link IE is the network with a large capacity and a high speed of 1 Gbps The 1 Gbps broad bandwidth which is divided into two parts one for control communications and the
14. MI O modules I O modules which operate at 100VAC or 200VAC rated input voltage have hazardous voltage peak voltage higher than or equal to 42 4V internally Therefore insulation between the primary and secondary circuits is reinforced for CE marked I O modules I O modules which operate at 24VDC or less rated input voltage are not targeted for the Low Voltage Directive compliance WCPU modules SD memory cards base units intelligent function modules and extended SRAM cassettes These products are not targeted for the Low Voltage Directive compliance because the circuits in the products operate at the 24VDC or less rated voltage Power supply Power supply modules are designed to meet the overvoltage category II Confirm that the power supply to a programmable controller meets the overvoltage category I Control panel mProtection against electric shock Handle the control panel as follows to protect a person who does not have adequate knowledge of electrical installation from an electric shock e Lock the control panel so that only a person who is trained and has acquired enough knowledge of electrical installation can open the panel e Design the control panel so that the power supply is automatically shut off when the panel is opened e Use a control panel with a protection degree of IP20 or higher HProtection from dust and water The control panel needs to be dustproof and waterproof Insufficient dustproof and waterproof lo
15. blank cover is used select the module with the Q series large type blank cover 1 1 2 APPENDICES Appendix 3 How to Use MELSEC Q Series Modules Appendix 4 EMC and Low Voltage Directives Compliance with the EMC Directive which is one of the EU directives has been mandatory for products sold within EU member states since 1996 as well as compliance with the Low Voltage Directive since 1997 For products compliant to the EMC and Low Voltage Directives their manufacturers are required to declare compliance and affix the CE marking The sales representative in EU member states is Company Mitsubishi Electric Europe BV Address Gothaer Strasse 8 40880 Ratingen Germany Measures to comply with the EMC Directive The EMC Directive sets requirements for emission conducted and radiated electromagnetic interference emitted by a product and immunity the ability of a product not to be influenced by externally generated electromagnetic interference This section describes the precautions for machinery constructed with the MELSEC iQ R series modules to comply with the EMC Directive These precautions are based on the requirements of the EMC Directive and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Directive The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the EMC Directive APPE
16. 2 Precautions for System Configuration 2 ASSIGNMENT FOR MODULES This chapter describes a slot number I O number CPU number and assignment for a control CPU The assignment can be set by mounting modules on Module Configuration in the engineering tool Reading out system parameters and the system configuration also can set the assignment LA GX Works3 Operating Manual The following table lists the setting availability on Module Configuration or System Parameter for each setting item Item Module Configuration System Parameter Base unit model Power supply module model Extension cable model Module model Module order Module I O number Page 32 I O Numbers of Modules Module status setting Page 38 Module status setting Number of empty slots Page 37 I O number of an empty slot Control CPU Page 42 Control CPU Number of slots of a base unit Page 30 Setting for any slot numbers Cp 4 Lo Gt Oe yO ES Number of points of a module Poin tr Use Module Configuration or System Parameter depending on the following application e Module Configuration when the unique information of the module such as occupied points is used without change e System Parameter when the number of slot for the base unit or the number of occupied points is changed 28 2 ASSIGNMENT FOR MODULES 2 1 Slot Numbers on a Base Unit Slot numbers are assigned in serial number starting from the slot at the right of th
17. 30m or less Wire cables connected to the external power supply and module power supply terminal in the control panel where the module is installed e For the cable connected to the power supply terminal or the AJ65SBT RPS AJ65SBT RPG or AJ65BT 68TD install a ferrite core with the damping characteristics ZCAT3035 1330 manufactured by TDK Corporation or equivalent Wrap the cable around the ferrite core by one as shown below Manufacturer Contact TDK Corporation www global tdk com 4 22 APPENDICES Appendix 4 EMC and Low Voltage Directives e To supply the module power supply terminal of the AJ65BTB2 16R 16DR or AJ65SBTB2N 8A 8R 85S 16A 16R 16S with power using the AC DC power supply follow as shown below e Install the AC DC power supply in the control panel where the module is installed e Use a reinforced or double insulated CE marked AC DC power supply and ground the FG terminal AC DC power supply used for the tests conducted by Mitsubishi DLP 120 24 1 manufactured by TDK Lambda Corporation e For the cable connected to the AC input terminal and DC output terminals of the AC DC power supply attach a ferrite core Wrap the cable around the ferrite core by one as shown below Ferrite core used for the tests conducted by Mitsubishi ESD SR 250 manufactured by NEC TOKIN Corporation APPENDICES 4 2 Appendix 4 EMC and Low Voltage Directives 3 Measures to comply with the Low Voltage Directive The Low Voltage Directiv
18. Appendix 3 4 5 6 9 Japanese manual number SH 081222 C This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2014 MITSUBISHI ELECTRIC CORPORATION 142 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The g
19. Application ERR contact Rated switching 24VDC 0 5A voltage current Minimum switching 5VDC 1mA load Response time Off on 10ms or less On gt off 12ms or less Life Mechanical 20 million times or more Electrical Rated switching voltage current 100 thousand times or more Surge suppressor None Fuse None Terminal screw size M4 M3 5 for 24V and 24G terminals of the R62P Applicable wire size 0 75 to 2mni Applicable solderless terminal RAV 1 25 4 RAV2 4 thickness of 0 8mm or less up to two solderless terminal connections per terminal for the 24V and 24G terminals of the R62P RAV1 25 3 5 RAV2 3 5 thickness of 0 8mm or less up to two solderless terminal connections per terminal Applicable tightening torque M4 screw 1 02 to 1 38N m M3 5 screw 0 66 to 0 89N m External dimensions Height 106mm Base unit mounting side 98mm Width 54 6mm Depth 110mm Weight 0 41kg 0 45kg 0 46kg 0 41kg 4 SPECIFICATIONS 49 4 2 Performance Specifications of Power Supply Module 50 Detailed explanation of items Winput power supply voltage Input power supply voltage is a voltage required for the power supply module to operate normally If the voltage is out of the specified range an error is detected and the system may stop Minrush current Inrush current is the maximum instantaneous input current drawn into the circuits immediately after power on If power is supplied to the system immediately after shut off an inrush curre
20. E 0000 000 0020 0030 0040 Uninstall A Major A Moderate A Minor Uninstall rita O Unit Base Access Error e 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules 33 Setting any desired I O numbers On placing a module in Module Configuration the l O numbers are automatically assigned according to the number of occupied points of the module In the following cases however change the I O numbers on a module by module basis e Even if the module is changed to a module that has a different number of occupied points it seems desirable to eliminate the need of the assignment modifications due to duplicated I O numbers e When applying an already existing program I O numbers are assigned to modules in just the same way in the program to reduce the program modifications Es ProgPou PRG Local Label Set f ProgPou PRG LD 2Step RX10 Start XY 0000 Points 16 Points Control CPU Detailed Setting Ba I O numbers can be freely assigned beyond a boundary between the MELSEC iQ R series and the MELSEC Q series being free from the restriction of assignment orders AEARARARARAL DA DDAU ADD AAA CAA AAAI food LEAVE FEA GAARA le Th LLL AARS ianc L Number of points 1 O number
21. Performance Specifications of Power Supply Module 6 Terminal cover A protective cover for the terminal block 7 Production information marking Shows the production information 16 digits of the module 8 2 24V and 24G terminals Used for a device that requires a supply of 24VDC M3 5 screw The power is supplied to a device through the external wiring Individually ground the FG and LG terminals with a ground resistance of 100 ohms or less 2 The R62P only has these terminals 3 PART NAMES 43 3 1 Power Supply Module 44 3 2 Base Unit Main base unit This section describes the part names of the main base unit The R312B is used as an example 1 2 5 4 OU U Ld E 3 7 6 ES a N O N E me YJeESCription 1 Extension cable connector OUT A connector for connecting to an extension base unit A MELSEC iQ R series extension cable is connected here When no cable is connected attach the supplied extension connector cover to prevent entry of foreign matter such as dust 2 Extension connector cover A protective cover for the extension cable connector 3 Module connector A connector for mounting MELSEC iQ R series modules Attach the supplied connector cover or the blank cover module RG60 to the connector s where no module is mounted to prevent entry of foreign matter such as dust A screw hole to fix a mod
22. cause malfunction O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction O Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction O After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction O After the first use of the product do not insert remove the SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction O Do not touch the metal terminals on the back side of the SD memory card Doing so may cause malfunction or failure of the module O Do not touch the integrated circuits on the circuit board of an extended SRAM cassette Doing so may cause malfunction or failure of the module O Do not drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using O Startup and maintenance of a cont
23. ce heee ee bee ee ed aeee bese eee oes ceeeenesdaete 43 3 2 Base Unos oras a ie eee ok eee eae oa 44 Main base unit ee eee eet eee teens 44 Extension Dase UNIU ou as i6442e beed iaiki heen AAA AAA 45 RQ extension base unit for MELSEC Q series modules 0 0 00 eee ees 46 3 3 SD Memory Card cticoetergase pate cdi nests eee reenter eee eee eae eee 47 CHAPTER 4 SPECIFICATIONS 48 4 1 General Specifications esperoo rre ee 48 4 2 Performance Specifications of Power Supply Module 0 0 00 cc eee ees 49 4 3 Performance Specifications of Base Unit 0 0 eee ees 52 Mam Base UNIL veces oo ober oe a eee oe oer eae bes oo ee tye oe ee es dee eee ee bees 52 Extension base unit 0 ee ee eee eee ee eee 52 RQ extension base unit for MELSEC Q series modules 0 0 0 eee eens 52 4 4 Performance Specifications of SD Memory Card 2 00 cee es 53 4 5 Performance Specifications of Battery 0 es 54 Bate IMG cope aora de oe oe ee ae ae Ohne oe ee ee oe eee eee Ob BR es Ge eee da 54 PIGCHUNIGNS 22 s20ven scenes 665 ee hee aed ene ee ee Pea eS ee A ee ee se aa 57 CHAPTER5 INSTALLATION AND WIRING 58 5 1 installation Environment crec ae ANA ee A A AAA ye 58 5 2 installation POSITION ice 6 e sean ot HAO eee ee eee Oe eek dA a i 59 5 3 Installing Base Unit to Control Panel 0 cc es 61 Installation method ee eee eee eee teen eee 61 5 4 Mounting Base Unit on the DIN Rail ix oo
24. environment that meets Page 48 General Specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product O To mount a module place the concave part s located at the bottom onto the guide s of the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module O When using the programmable controller in an environment of frequent vibrations fix the module with a screw O Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction O Securely insert an extended SRAM cassette into the cassette connector of the CPU module After insertion close the cassette cover and check that the cassette is inserted completely Poor contact may cause malfunction O Do not directly touch any conductive parts and electronic components of the module SD memory card extended SRAM cassette or conn
25. in GX Works2 cannot be set in GX Works3 e In GX Works2 the size of region 1 of cyclic data is set in units of bits while in GX Works3 it is set in units of words MODBUS interface module and MODBUS TCP interface module e When Start MODBUS device number of MODBUS device assignment parameter is set check the setting range in the manual in advance For Basic parameter starting method and MODBUS device assignment parameter starting method of Switch setting in Basic setting only Start by user setting parameter can be selected Write a program to set the automatic communication parameters as well as module parameters set only Switch Setting when the default assignment parameter is used as the staring method GX Works3 does not support Setting for GX Works2 Connection of GX Works2 The Z P MBRW and Z P MBREQ instructions cannot be used Instead of these instructions use the automatic communication function e Set parameters in a program because the auto refresh used in GX Works2 cannot be set in GX Works3 AnyWireASLINK master module and AnyWire DB A20 master module e Set a slave module by using the address writer because GX Works3 does not support AnyWireASLINK Configuration of GX Works2 e The auto generation of a global label CSV file output from the device assignment window cannot be use e When the AnyWire DB A20 master module is used select the following model displayed on Module Configuration The
26. is applied to power lines e AC DC power I O power and AC I O unshielded lines 2kV Fast transient burst immunity and signal lines DC I O analog and communication lines 1kV EN61000 4 5 Lightning surge is applied to power e AC power AC I O power and AC I O unshielded lines 2kV CM 1kV DM Surge immunity lines and signal lines e DC power and DC I O power lines 0 5kV CM 0 5kV DM e DC I O AC I O shielded analog 2 and communication lines 1kV CM EN61000 4 6 High frequency noise is applied to 0 15 to 80MHz Conducted RF immunity power lines and signal lines 80 AM modulation 1kHz 10Vrms EN61000 4 8 The product is immersed in the 50 60Hz 30A m Power frequency magnetic field magnetic field of an induction coil immunity EN61000 4 11 Power voltage is momentarily e 0 0 5 period starting at zerocrossing Voltage dips and interruption interrupted e 0 250 300 period 50 60Hz immunity e 40 10 12 period 50 60Hz e 70 25 30 period 50 60Hz 1 Programmable controller is an open type device intended to be placed in a conductive control panel or similar type of enclosure The tests were conducted with the programmable controller installed in a control panel 2 The accuracy of an analog digital converter module may temporarily vary within 10 4 4 4 APPENDICES Appendix 4 EMC and Low Voltage Directives Installation in a control panel Programmable controller is an open type device intended to be placed in a conduct
27. ltem to Search a a O Navigation window gt Parameter gt Module WA a Information gt Module model name gt Module 3 nena Satro i 0 Coincidence Output Function 0 Coincidence Output Function P a ra m ete r EA tem List Find Resut Check Restore the Default Settings 1 When the CPU module used can be connected to GX Works3 the actual system configuration can be read out by selecting Online gt Read Module Configuration from PLC in the menu For the modules which cannot be read out create the module configuration by dragging and dropping each module from Element Selection window 2 When Points Start XY or CPU Module Operation Setting at Error Detection are changed set the parameters in System Parameter L Page 102 Parameter items 106 APPENDICES Appendix 3 How to Use MELSEC Q Series Modules Product classification in Module Configuration The models are classified into the following Remarks Product classification in Module Configuration Model Q52B Q55B Q63B Q65B Q68B Q612B Q55BL 1 Q65BL Extension Base Q68BL Q55BLS 2 Q65BLS 2 Q68BLS 2 Q55BLS D 2 Q65BLS D 2 Q68BLS D 2 QCO5B QCO6B QC12B QC30B QC50B QC100B QX10 QX10 TS QX28 QX40 QX40 TS QX40 S1 QX41 QX41 Input S1 QX41 S2 QX42 QX42 S1 QX70 QX71 QX72 QX80 QX80 TS QX81 QX81 S2 QX82 QX82 S1 QX40H QX70H QX80H QX90H QX50 QX
28. module Manganese dioxide lithium primary battery 3 0V 1800mAh Type Initial voltage 5000mAh Nominal current Approximately 5 years room temperature 0 529 1 559 To hold backup data and clock data Battery life when not used Lithium content Application 1 The Q7BAT SET includes a battery holder Battery life ne programmable controller CPU A et There are two types of values for describing a battery life actual service value and guaranteed value MActual service value reference value The actual service value reference value refers to the battery life estimated based on our actual measurement value under a storage ambient temperature of 40 C This value is intended for reference only because it varies depending on the characteristics of the components e Actual service value of the Q6BAT and Q7BAT 43800 hours 5 00 years MGuaranteed value The guaranteed value refers to the battery life at 70 C where we can give a guarantee the value of which is estimated based on the characteristics of the memory device provided by the components manufacturer under a storage ambient temperature of 25 to 75 C an operating ambient temperature of 0 to 55 C Here are the guaranteed values of the Q6BAT and Q7BAT Not used 0 31700 hours 3 61 43800 hours 5 00 30600 hours 3 49 43800 hours 5 00 years years years years 30 43800 hours 5 00 43700 hours 4 98 years years 50 to 100 43
29. other for information communications ensures the time reliability of control communications and achieves a real time data collection which is not allowed via TCP IP e CC Link is a globally standardized open field network Flexible support for a multi vendor environment allows a rich variety of more than 1000 partner products to be connected to the MELSEC iQ R series e SSCNET is a synchronous motion network that supports optical network and offers high speed and high reliability 1 SYSTEM CONFIGURATION 1 1 Overall Configuration The system is classified into the following by the number of mounted CPU modules Single CPU system This system controls an I O module and intelligent function module using a CPU module mounted on a main base unit CPU module Multiple CPU system This system requires multiple CPU modules and each module controls an I O module and intelligent function module Page 42 Control CPU Configure the multiple CPU system in the following cases e To execute the high accuracy motion control by using a Motion CPU in a system e To shorten the scan time of the entire system by distributing the control of an I O module and intelligent function module with multiple CPU modules The CPU module is mounted on a main base unit only and maximum of four CPU modules can be mounted Page 27 Combinations of CPU modules on
30. problem provide an electromagnetic brake to lock the motor during absolute position restoration Precautions for using Motion CPU modules and Simple Motion modules O f safety standards ex robot safety rules etc apply to the system using the module servo amplifier and servo motor make sure that the safety standards are satisfied O Construct a safety circuit externally of the module or servo amplifier if the abnormal operation of the module or servo amplifier differs from the safety directive operation in the system Precautions for using CC Link IE Controller Network when optical fiber cables are used O The optical transmitter and receiver of the CC Link IE Controller Network module use laser diodes class 1 in accordance with IEC 60825 1 Do not look directly at a laser beam Doing so may harm your eyes Design Precautions NWARNING Precautions for using CC Link system master local modules O To seta refresh device in the module parameters select the device Y for the remote output RY refresh device If a device other than Y such as M and L is selected the CPU module holds the device status even after its status is changed to STOP For how to stop data link refer to the MELSEC Q R CC Link System Master Local Module User s Manual Application Precautions for using C Controller modules O In the settings of refresh parameters link output LY refresh devices and remote output RY refresh devices do not allow th
31. responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 143 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel Power
32. susceptible to the noise The LG terminal has a half potential of the input voltage 80 5 INSTALLATION AND WIRING 5 7 Wiring Precautions e Wire cables of the programmable controller power supply I O power supply and motor power supply separately as shown below Programmable Isolation Main controller power transformer power supply supply roy fos 100VAC E Programmable 200VAC ae 2 controller T terminal block I O power supply 7N O V O equipment Motor power supply AN Motor 3 equipment e Use an isolation transformer to reduce the noise such as the lightning surge Page 116 Isolation transformer e Considering the rated current and inrush current of the power supply module connect a breaker having the appropriate sensing property or an external fuse causing proper blowout When a single programmable controller is used connecting a breaker around 10A or an external fuse is recommended e Avoid connecting the 24VDC output of two or more power supply modules in parallel to supply power to one I O module This parallel connection causes a breakdown of the power supply modules Power supply module I O module Power supply module l1 O module e G kd K E q s f E a External power supply Loi ci e Do not install 100VAC or 24VDC wires together with the main circuit lines high voltage and large current or I O signal wires including common lines
33. to to to to I O number I OF 1F 1 2F 4F 3F 5 6 7 8 9 10 11 12 o fe o Crh vaas Ane i mola E Too Set the I O numbers in slot No 5 to non duplicated numbers by using the engineering tool CPU J0 0050 16 Points Points Control CPU Detailed Setting Set the start VO number of module Setting Range 0000 to OFFO When select empty slot the blank can be set e To set the module reserved for future use or when an already set module is not to be mounted perform the module status setting Page 38 Module status setting 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules I O number of an empty slot An empty slot is a slot where a module is not mounted and occupies 16 points by default Although this slot is empty it allows setting up the I O number and the number of points both of which are reserved for future use The number of points can be changed for all empty slots at once by selecting the CPU module in Module Configuration as shown below 16 Points ile 32 Points 48 Points 64 Points 128 Points 256 Points 512 Points Set the points of empty 5 1924 Points module extension base nroumare Network Type IP Address 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules 37 38 Module status setting The module status setting makes it possible to set the module status such as reser
34. with a different battery 6 MAINTENANCE AND INSPECTION 6 2 Periodic Inspection 97 98 Replacement procedure from the Q6BAT to the Q7BAT SET Replace it by the following procedure Ah 6h h a a Replacement procedure for the Q7BAT OQ ARON a 8 9 10 11 12 Back up the program and data Power off the programmable controller Remove the CPU module from the base unit Open the battery cover located on the bottom of the CPU module Disconnect the connector plug of the Q6BAT from the jack of the CPU module Securely insert the connector plug of the Q7BAT SET to the jack of the CPU module Set the connector 1 into the connector holder 2 of the battery holder Attach the Q7BAT SET 3 to the CPU module Back up the program and data Power off the programmable controller Remove the CPU module from the base unit Remove the battery holder Disconnect the connector plug of the Q7BAT from the jack of the CPU module When disconnecting the connector hold the connector part so that the cables are not damaged Separate the holder 2 into two pieces by disengaging the latches 1 on both sides of the holder and remove the Q7BAT 3 Set the new Q7BAT to the holder in the right direction checking the positive negative terminal markings Connect the holder back into one piece placing the battery cable into the hole at the connection part Press the holder pieces until they click Securely inse
35. 0m or less 10m or less for open collector output type e In wiring inside the panel the power line connected to the power or servo amplifier and the communication cable such as an expansion cable or a network cable must not be mixed In the duct leave 10cm 3 94inch or more between the power line and the communication cable and separate using a separator made of metal etc It is required in the same control panel as well e Mixing the power line and communication cable may cause increase of noise or malfunction due to noise influence MHEthernet equipped modules e Use a shielded twisted pair cable for connection to the 10BASE T 100BASE TX or 1000BASE T connector Strip a part of the jacket of the shielded twisted pair cable as shown below and ground the exposed shield to the largest area 1 Shield 1 e 2 Clamp NWCC Link IE Field Network equipped master local modules and Ethernet interface modules with built in CC Link IE when the CC Link IE function is used e Use an Ethernet cable recommended by CC Link Partner Association e Ethernet cable is a shielded cable Strip a part of the jacket as shown below and ground the exposed shield to the largest area 1 Shield 1 1 2 Clamp APPENDICES 121 Appendix 4 EMC and Low Voltage Directives mCC Link modules e Ground the shield of a cable connected to the CC Link module or any of the CC Link stations which is the farthest from the input power inside the control pan
36. 11L QX21L4 QY10 QY10 TS QY18A QY22 QY40P QY40P TS QY41P QY42P QY50 QY68A QY70 QY71 QY80 QY80 TS QY81P QY82P QY41H QY11AL QY13L QY23L QY51PL QH42P QX48Y57 QX41Y41P QI60 Q61LD Q62AD DGH Q64AD Q68ADV Q68ADI Q64AD GH Q64ADH Q66AD DG Q68AD G Q68CT Q62DA Q62DAN Q64DA Q64DAN Q68DAV Q68DAVN Q68DAI Q68DAIN Q62DA FG Q66DA G Q64DAH Q64AD2DA Q64RD Q64RD G Q68RD3 G Q64TD Q64TDV GH Q68TD G H01 Q68TD G H02 Q64TCTTN Q64TCRTN Q64TCTTBWN Q64TCRTBWN Q62HLC QD70P4 QD70P8 QD70D4 QD70D8 QD73A1 QD64D2 QD65PD2 QD72P3C3 QD63P6 QD60P8 G QE81WH QE84WH QE81WH4W QE83WH4W QE82LG QD51 QD51 R24 QJ71MES96 QJ71WS96 QJ51AW12AL QJ61CL12 QU71AS92 QJ71FL71 QJ71FL71 T QJ71FL71 B2 QJ71FL71 B5 QJ71FL71 F01 QJ71FL71 T F01 QJ71FL71 B2 F01 QJ71FL71 B5 F01 QJ71MB91 QJ71MT91 QG60 1 Q series large type extension base unit Interrupt Input Analog Input Analog digital converter modules and current transformer input modules are classified into this category Analog Output Digital analog converter modules are classified into into this category Analog I O Temperature Input Q61P Q61P A1 Q61P A2 Q62P Q63P Q64P Q64PN Q61P D Power Supply Bus Cable Temperature Control Module Loop Control Pulse O Positioning Positioning modules high speed counter modules and pulse input modules are classified into into this category Energy Measuring Module
37. 4 MITSUBISHI MY Wa ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R Module Configuration Manual SAFETY PRECAUTIONS Read these precautions before using this product Before using MELSEC iQ R series programmable controllers please read the manuals for the product and the relevant manuals introduced in those manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels WARNING and A CAUTION N WARN NG Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury 0 CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING O Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protec
38. 8 20 84us The refresh write time therefore is 20 84 us APPENDICES 4 09 Appendix 3 How to Use MELSEC Q Series Modules Precautions This section describes precautions for using the following modules For details refer to the manual for the module used I O modules BHigh speed input modules e When a high speed input module is used as a high speed input module select the following model in Module Configuration in accordance with on or off of a noise filter The module operates with the default setting input response time 0 2ms when on or off of the noise filter does not correspond to on or off of the model on Module Configuration Model Model displayed on GX Works3 When the noise filter is turned off QX40H QX40H NoiseF_ON QX40H NoiseF_ OFF QX70H QX70H NoiseF_ON QX70H NoiseF_OFF QX80H QX80H NoiseF_ON QX80H NoiseF_OFF QX90H QX90H NoiseF_ON QX90H NoiseF_OFF e When a high speed input module is used as an interrupt module select QI60 in Module Configuration The module operates with the default setting input response time 0 2ms when the noise filter is used at off e When high speed input modules are used as interrupt modules set the number of modules to be used in I O Assignment Setting of System Parameter Minterrupt modules e When multiple interrupt modules are used set the number of modules to be used in I O Assignment Setting of System Parameter High speed counter modules and pulse input modu
39. 800 hours 5 00 years Used 0 22000 hours 2 51 21500 hours 2 45 1MB type years years 30 31400 hours 3 58 30700 hours 3 50 years years 50 43800 hours 5 00 43000 hours 4 90 years years 70 to 100 43800 hours 5 00 years Used 0 19600 hours 2 23 19100 hours 2 18 43100 hours 4 92 2MB type years years years 30 28000 hours 3 19 27200 hours 3 10 43800 hours 5 00 years years years 50 39200 hours 4 47 38200 hours 4 36 years years 70 to 100 43800 hours 5 00 43800 hours 5 00 years years 4 SPECIFICATIONS 4 5 Performance Specifications of Battery Used 0 15300 hours 1 74 39600 hours 4 52 15000 hours 1 71 36200 hours 4 13 4MB type years years years years 30 21800 hours 2 48 43800 hours 5 00 21400 hours 2 44 43800 hours 5 00 years years years years 50 30600 hours 3 49 30000 hours 3 42 years years 70 to 100 43800 hours 5 00 43800 hours 5 00 years years Used 0 10100 hours 1 15 26900 hours 3 07 10000 hours 1 14 24800 hours 2 83 8MB type years years years years 30 14400 hours 1 64 38400 hours 4 38 14200 hours 1 62 35400 hours 4 04 years years years years 50 20200 hours 2 30 43800 hours 5 00 20000 hours 2 28 43800 hours 5 00 years years years years 70 33600 hours 3 83 33300 hours 3 80 years years 100 43800 hours 5 00 43800 hours 5 00 years years 1 The power on time ratio indicates the ratio of the programmable controller p
40. 9 years years years years 50 26600 hours 3 03 21800 hours 2 48 43800 hours 5 00 years years years 70 43800 hours 5 00 36300 hours 4 14 years years 100 43800 hours 5 00 years Used 0 9200 hours 1 05 years 22900 hours 2 61 8000 hours 0 91 years 19800 hours 2 26 8MB type years years 30 13100 hours 1 49 32700 hours 3 73 11400 hours 1 30 28200 hours 3 21 years years years years 50 18400 hours 2 10 43800 hours 5 00 16000 hours 1 82 39600 hours 4 52 years years years years 70 30600 hours 3 49 26600 hours 3 03 43800 hours 5 00 years years years 100 43800 hours 5 00 43800 hours 5 00 years years Used 0 6100 hours 0 69 years 15100 hours 1 72 5500 hours 0 62 years 13700 hours 1 56 ECC capable 8MB years years type 30 8700 hours 0 99 years 21500 hours 2 45 7800 hours 0 89 years 19500 hours 2 22 years years 50 12200 hours 1 39 30200 hours 3 44 11000 hours 1 25 27400 hours 3 12 years years years years 70 20300 hours 2 31 43800 hours 5 00 18300 hours 2 08 43800 hours 5 00 years years years years 100 43800 hours 5 00 43800 hours 5 00 years years 1 The power on time ratio indicates the ratio of the programmable controller power on time to 24 hours If the total power on time is 12 hours the ratio will be 50 If the total power on time is 6 hours the ratio will be 25 Precautions Note the following precautions regardi
41. DULES 2 4 Control CPU 3 PART NAMES 3 1 Power Supply Module This section describes the part names of the power supply module The R62P is used as an example MITSUBISHI ELECTRIC R62P INPUT 100 240VAC 50 60Hz 120VA OUTPUT 5VDC 3 5A 24VDC 0 6A Nr TN DN Q7 ON ONO N SEM M S MESAS DN uz MN YA A UTPU N R7 No Name D 1 POWER LED Indicates the operating status of the power supply module On Normal operation Off Power off power failure or hardware failure HA MELSEC iQ R CPU Module User s Manual Application 2 ERR contact Turns on when the entire system operates normally M4 screw This contact turns off opens when the power is not supplied a stop error including reset occurs in the CPU module or the fuse is blown In a multiple CPU system the contact turns off when a stop error occurs in any of the CPU modules The contact is off at all times when the module is mounted on an extension base unit 3 FG terminal A functional ground terminal connected to the shield pattern of the printed circuit board M4 screw 4 LG terminal A functional ground terminal for the power supply input filter For AC input the terminal has one half the potential of the input voltage M4 screw 5 Power input terminal A power input terminal for the power supply module The input power supply differs depending on a power supply module M4 screw lt Page 49
42. Directive 2006 66 EC 4 APPENDICES 36 Appendix 8 Handling of Batteries and Devices with Built In Batteries in EU Member States Appendix 9 External Dimensions Power supply module e R61P R62P R63P R64P s 98 Unit mm APPENDICES 1 Appendix 9 External Dimensions 37 Base unit 1 4 mounting Screws M4x14 00 O N 32 5 Unit mm e R38B 2 2 5 mounting screws E E gt 0 2 E E oS o E M4x14 S E gt gt gt 190 0 3 g MAA 0 3 170 aa 32 5 Unit mm e R312B 101 80 0 3 10 SE A VR A E ee RE ee er S e i g SN t dt OO G e e RR FF A ds 190 0 3 227 0 3 170 32 5 439 Unit mm 4 38 APPENDICES Appendix 9 External Dimensions 98 Unit mm e R68B Unit mm e R612B 98 Unit mm 32 0 32 5 32 5 101 101 80 0 3 10 80 0 3 10 2 11 U 4 A AAA ee 3 190 0 3 B 227 0 3 1 4 mounting Screws M4x14 e U l An 00 1 222 5 0 3 2 5 mounting screws M4x14 170 439 APPENDICES Appendix 9 External Dimensions 139 140 7 5 44 1 Unit mm e RQ68B Unit mm e RQ612B T9 44 1 Unit mm 98 APPENDICES Appendix 9 External Dimensions 1 5
43. Keep a distance of 100mm or more between them e A momentary power failure may be detected or the CPU module may be reset because of the lightning surge noise As a measure against the lightning surge noise connect a surge absorber for lightening as shown below Using the surge absorber for lightening can reduce the influence from the lightening Programmable controller I O equipment Surge absorber for lightening Point FP e Separate the ground of the surge absorber for lightening E1 from that of a programmable controller E2 e Select a surge absorber for lightening which the power supply voltage does not exceed the maximum allowable circuit voltage even when line voltage is maximum 5 INSTALLATION AND WIRING 4 5 7 Wiring 8 Wiring to a screw terminal block This section describes the wiring to an 18 point screw terminal block Wiring method P 1 Strip the insulating coating of a cable 2 Connect a solderless terminal to the stripped part of the cable For applicable solderless terminals refer to the specifications of each module 3 Wire the solderless terminal to an 18 point screw terminal block For the terminal layout refer to the specifications of each module Point Wired cables can be fixed to the 18 point screw terminal block by using a fixing band width 3mm thickness 1mm or less Fix the cables by passing the fixing band 1 to the hole for fixing band 2 as shown below
44. NA ANAS T E fo iii lun T N Tl AW ZAAS 7a Vz VAR Va Vai Via a m P Sfo iii T N ial FAAVAWNAYAN AANA ANAT NAA TTL LL ANANIZIN IAN Th LL Mounting prohibited LS 16 lrig o faio 1 2 iE QS aJuln o ENEE T N FACA AACA CA CA CACAN TTT TH T 1 FOIA VAS E Ca NA a a THU TLL AER o gt Two Too FACA AACA CA CESA CACA AN Th LT NN a a TTL LLL FEVERS TTT FAA nimo T 2 ASSIGNMENT FOR MODULES 4 2 1 Slot Numbers on a Base Unit 3 32 2 2 1 0 Numbers of Modules An I O number is a hexadecimal assigned number for data communication with the CPU module through I O modules and intelligent function modules Input and output are used for exchanging ON OFF data The head of an I O number is X for input and Y for output 1 Input modules 2 Output modules 3 Intelligent function module FAGOR IBARRA 7 THT LT l l L I a 00 10 20 30 40 l l l l 1 X x Y Y iX 1 PA PERL pel ee 161 16 16 16 1 32 1 Number of boon E Seno od eue Ss J points I I to to to to to 1 I O number OF 1F 2F 3F 4 SF I O numbers starting fr
45. NDICES 4 1 Appendix 4 EMC and Low Voltage Directives 3 EMC Directive related standards Emission requirements Standard EN61131 2 2007 Test item Test description Value specified in standard CISPR16 2 3 The electromagnetic wave emitted by 30 to 230MHzQP 40dBuV m measured at 10m distance Radiated emission the product to the external space is e 230 to 1000MHzQP 47dBuV m measured at 10m distance measured CISPR16 2 1 CISPR16 1 2 The noise level which the product 0 15 to 0 5MHZQP 79dB Mean 66dB Conducted emission 7 emits to the power line is measured 0 5 to 30MHzZQP 73dB Mean 60dB 1 QP Quasi Peak value Mean Average value 2 Programmable controller is an open type device intended to be placed in a conductive control panel or similar type of enclosure The tests were conducted with the programmable controller installed in a control panel applying the maximum rated input voltage of the power supply module immunity requirements Standard EN61131 2 2007 Test item Test description Value specified in standard EN61000 4 2 An electrostatic discharge is applied e 8kV Air discharge Electrostatic discharge immunity to the enclosure of the equipment e 4kV Contact discharge EN61000 4 3 An electric field is radiated to the 80 AM modulation 1kHz Radiated radio frequency product e 80 to 1000MHz 10Vm e 1 4 to 2 0GHz 3Vm e 2 0 to 2 7GHz 1Vm electromagnetic field immunity EN61000 4 4 Burst noise
46. NSTALLATION AND WIRING 90 5 8 Mounting Removing a Module or Terminal Block RQ extension base unit Mounting procedure Insert the module fixing projection 1 into the module fixing hole 2 Push in the module until the module fixing hook 3 snaps into place Check that the module fixing hook 3 hangs the base unit and the module is mounted on the base unit securely When using the programmable controller in an environment of frequent vibration or impact secure the module to the base unit using screws e Module fixing screw M3x12 sold separately MRemoval procedure 1 Support the module with both hands and securely press the module fixing hook 1 with your finger Pull the module straight supporting it at its bottom while pressing the module fixing hook 1 While lifting the module remove the module fixing projection part from the module fixing hole 2 e When module fixing screws are used remove the screws first and module from the base unit Failure to do so may damage the module e The module surface temperature may be high immediately after power off When the module is removed pay attention to the burn injury 5 INSTALLATION AND WIRING 5 8 Mounting Removing a Module or Terminal Block 91 Installing removing a terminal block This section describes the removal and installation procedure of the terminal block of a module Removal procedure 1 Open the terminal cover and loosen two t
47. O numbers used for an I O module or intelligent function module X Y3FF X Y400 For the future extension X YFFF X Y 1000 For a CC Link IE Field Network slave station Empty For a CC Link remote station I O numbers that can be used for a slave station 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules 39 40 2 3 CPU Numbers CPU numbers refer to the numbers for identifying the CPU modules on the multiple CPU system The CPU module mounted on the CPU slot in the base unit is CPU No 1 CPU No 2 CPU No 3 and CPU No 4 are sequentially assigned to the CPU modules on the right side of CPU No 1 CPU O 1 2 3 4 Slotnumber CPU number The multiple CPU system configuration requires the specification of mounted CPU modules so that the I O numbers are assigned to the CPU modules as well Assigned I O numbers are fixed by each CPU number as shown below CPU No 1 3E00H CPU No 2 3E10H CPU No 3 3E20H CPU No 4 3E30H Reservation setting of the CPU module The reservation setting of the CPU modules excluding CPU No 1 is possible to reserve CPU numbers for the CPU modules to be mounted in the future 1 gt Page 38 Module status setting However if an actually mounted CPU module is set to the disabled status the module is not to be interpreted as an empty slot e Module configuration Perform the module reservation setting on the CPU module at slot number 1 cpulo 1 2 3 4 gim m ee 6 Cut ES Copy m Paste
48. Point Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered trademarks or trademarks of SD 3C LLC QR Code is a registered trademark of DENSO WAVE INCORPORATED All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies P 144 SH NA 081262ENG C SH NA 081262ENG C 1501 MEE MODEL R MK E MODEL CODE 13JX01 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
49. Q extension base unit and the Q50B Vn Voltage drop at the extension cable between the Q50OB set as the extension level n and the extension level n 1 R1 Resistance value for the cable between the RQ extension base unit and the Q50B Rn Resistance value for the extension cable between the Q5LB set as the extension level n and the extension level n 1 11 to 16 Current consumption value 5VDC at the extension level 2 to 7 1 Sum total 11 to 16 of the current consumption by the Q5OB and current consumption by I O modules and intelligent function modules mounted on the Q50B differs depending on modules mounted on the Q5UB For detail refer to the following A User s manual for the module used Extension R1 11 V V1 level 2 Extension R1 11 12 R2 12 V V1 V2 level 3 Extension R1 11 12 13 R2 12 13 R3 13 V V1 V2 V3 level 4 Extension R1 11 12 13 14 R2 12 13 14 R3 13 14 R4 14 V V1 V2 V3 V4 level 5 Extension R1 11 12 13 14 R2 12 13 14 15 R3 13 14 15 R4 14 15 R5 15 V V1 V2 V3 V4 V5 level 6 15 Extension R1 11 12 13 14 R2 12 13 14 15 R3 13 14 15 16 R4 14 15 16 R5 15 16 V V1 V2 V3 V4 V5 V6 level 7 15 16 16 5 INSTALLATION AND WIRING 5 5 Connection Method for the Extension Base Unit 75 76 When the Q6OB is connected between the RQ extension base unit and the Q5OB The 5VDC output voltage of the power supply module on the Q6LB is set to 4 90VDC minimum value Therefore the Q5OB can be used when the voltage d
50. QX40 TS QX40 51 QX41 QX41 51 QX41 52 QX42 QX42 S1 QX70 QX71 QX72 QX80 QX80 TS QX81 QX81 52 QX82 QX82 S1 DC high speed input module QX40H QX70H QX80H QX90H AC DC input module QX50 Contact output module QY10 QY10 TS QY18A Extension cable Triac output module QY22 Transistor output module QY40P QY40P TS QY41P QY42P QY50 QY68A QY70 QY71 QY80 QY80 TS QY81P QY82P Transistor high speed output module QY41H I O combined module QH42P QX48Y57 QX41Y41P Interrupt module QI60 Large type AC input module QX11L QX21L Large type contact output module QY11AL QY13L Large type triac output module QY23L Large type transistor output module QY51PL 1 SYSTEM CONFIGURATION 1 1 Overall Configuration Module Model Intelligent function Q64AD Q68ADV Q68ADI module channel isolated high resolution analog digital converter Q62AD DGH module with signal conditioning function Channel isolated analog digital converter module with Q66AD DG signal conditioning function Q62DA Q62DAN Q64DA Q64DAN QG8DAV Q68DAVN Q68DAI Q68DAIN module Q64TCTTN Q64TCRTN Q64TCTTBWN Q64TCRTBWN QD70P4 QD70P8 QD70D4 QD70D8 QD73A1 FL net OPCN 2 interface module QJ71FL71 QU71FL71 T QU71FL71 B2 QU71FL71 B5 QU71FL71 F01 QU71FL71 T F01 QJ71FL71 B2 F01 QU71FL71 B5 F01 QE81WH QE84WH QE81WH4W QE83WH4W Blank cover module QG60 1 SYSTEM CONFIGURATION 2 1 1 Overall Configuration 3 Software The following softwar
51. RAM m Remote Reset I Allow Output Mode at STOP to RUN Previous State Recalculate Output is 1 scan later m Floating Point Arithmetic Processing TP Perform internal arithmetic operations in double precision Intelligent Function Module Setting Interrupt Pointer Setting m Module Synchronization IV Synchronize intelligent module s pulse up Common Pointer No P After 0 4095 Points Occupied by Empty Slot 1 fie y Points m System Interrupt Settings Interrupt Counter Start No C 0 768 Fixed Scan Interval 128 100 0 ms 0 5ms 1000ms 129 40 0 ms 0 Sms 1000ms 130 20 0 ms 0 5ms 1000ms 131 oo ms 0 5ms 1000ms High Speed Interrupt Settings m Interrupt Program Fixed Scan Program Setting J High speed execution m A PLC Compatibility Setting Use special relay special register from SM SD 1000 m Service i Processing Setting E os proces ae DE aaa 10 Specify service process time ms 0 2ms 1000ms m Built in CC Link Setting TF Use built in CC Link 1 Setting should be set as same when using multiple CPU c Specify Miss acral cas Times 1 10 Times Execute it while waiting for constant scan setting PLC Module Change Setting PLC Module Change Setting t X Navigation window gt Parameter gt Module Information gt Module model name gt Module Parameter
52. Setting should be set as same when using multiple CPU APPENDICES Appendix 3 How to Use MELSEC Q Series Modules O Navigation window gt Parameter gt System Parameter gt I O Assignment Setting VO Assignment Multiple GPU Setting Synchron Se st ization Setting within the Modules Setting Ite dha Read Mounting Status Displey Setting ChangeCPU Ord LP Dom e Ba Base Mode Details WY Base 7Power Extension Cable Settin Module Name Module Status Setting Points Start XY Control PLO Settings CPU Module Operation Setting at Error Detection a E VO Assignment Setting tow fj Setting of Points Occupied by Empty Slo 5 1 0 QX40 TS No Setting 16 Points DOGO 6 1 1 QY40P TS No Setting 16 Points 00D0 1 2 QI60 No Setting 16 Points 00E0 Critical Stop Moderate Continue 8 1 3 QD64D2 No Setting 2 Points DOFO Critical Stop Moderate Continue 1 4 10 1 5 1101 6 12 1 7 Set module name Unable E El ne lay the ited Lal Ms r than ho re station GPU and do t the bas conte ie nthe ons se PO cd Su mian s ha ble Setting si change this sati g if u module Le n fun ats At s VO a ent setting To change the setting des satin fa Use agit a le Synchror sett Furu in Sy Taa of i ter le synchronization function Not Used Tem Lit IEEE Check Restore the Default Settings System Paramet
53. THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT e Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety feat
54. TION AND WIRING 5 7 Wiring 85 4 Place the connector on one side of the connector cover and put the fixing screws through the screw holes Cover another connector cover onto the connector 5 Tighten the four screws MAGCONZ2 The following table shows the specifications of the FCN 363T T005 H used for the AGCONZ2 AWG24 0 20 to 0 24mni 1 25 to 1 30 3 0 to 4 0 AWG26 0 13 to 0 16mni 1 20 to 1 25 3 0 to 4 0 AWG28 0 088 to 0 096mni 1 15 to 1 20 3 0 to 4 0 Wiring of the A6CON2 requires the special tool For how to use and adjust the tool contact the manufacturer Arrangement for a flat cable is in the order of A1 gt B1 gt A2 The following figure shows a connector viewed from the plug in side 86 5 INSTALLATION AND WIRING 5 7 Wiring Plugging a connector Minstallation procedure 1 Plug the connector into the slot on the module 2 Tighten the two connector screws M2 6 1 gt gt 1 WRemoval procedure Loosen the two connector screws and pull out the connector from the module straight Precautions e Crimp or solder the connector for an external device AGCOND correctly e Connect the AGCONUD to the module securely and tighten the two connector screws e Tighten the connector screws within the specified torque range Connector screw M2 6 0 20 to 0 29N m e Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage
55. U Setting Synchronization Setting within the Modules GPU Setting Synchronization Setting within the Modules Setting Item Setting Item List Po ii read Mounting Status Ez pu Base Power Extension Cable Setting aa VO Assignment Setting Foon d Setting of Points Occupied by Empty Slot Base Mode Base No Power Supply Module Extension Cable bw REP Main Extension 1 Extension 2 Extension 3 Extension 4 Extension 5 Extension 6 Extension o OR WN Select the number of slots Setting Range 1to 12 m Display with blue bold when the number of slots are specified Display with black when it is other than the number of specified slots 4 z Check Restore the Default Settings item List Find Result EWhen the number of set slots is more than the number of actual slots Slots corresponding to the set number are occupied where the rest slots after a set of actually mounted slots are empty slots Ex Assuming that five slots are used in the base unit and eight slots are set as the number of slots the remained three slots are empty slots 1 I 1 g I I E I I I 1 QUE aio do do I I A Al Al AN I I I 2 82 2182 dr 4 82 I I A mul Ale I 1 I ga la alar Ja 1 g5 al
56. alog digital A GH 45 80us 77 91us converter module channel isolated high resolution analog digital Q62AD DGH 41 24us 66 99us converter module with signal conditioning function Channel isolated analog digital converter module Q68AD G G 40 76us 64 64us Channel isolated analog digital converter module e DG 38 48us 59 18us with signal conditioning function High speed analog digital converter module BRAD 58 32us 39 08us 103 09us 65 02us Digital analog converter module A Q62DAN 26 09us 22 89us 31 31us 29 94us Q64DA Q64DAN 26 09us 23 75uS 3131s 31 3131s 26 76us Q68DAV Q68DAVN Q68DAI 26 09us 25 47us 31 31us 30 40us Q68DAIN Channel isolated digital analog converter module 54 258 54 258 24 94us High speed digital analog converter module 26 76us Current transformer input module 100 66us Channel isolated RTD input module Ous as a Ce E Thermocouple input module AB gt EA CHE EE 63 1645 16us Channel isolated thermocouple micro voltage 30 60us 41 51us input module Channel isolated thermocouple input module Q68TD G HO1 Q68TD G H02 G H01 Q68TD G H02 3326s Ous 4788us Ons Temperature control module 98 20us Multichannel high speed counter module Ous 4Mpps capable high speed counter module Ous Channel isolated pulse input module Ous Multi function counter timer module Ous Positioning module with built in counter function Ous 4 08 APPENDICES Appendix 3 How to Use MELSEC Q Series Modules AnyWireASLINK mast
57. and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction O For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident O When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents O Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not write any data to the system area and write protect area of the buffer memory in the module Also do not use any use prohibited signals as an output signal fr
58. are Version Checking on the engineering tool The production information 16 digits of the module or firmware version can be checked on the engineering tool O Diagnostics gt System Monitor gt Product Information List button Basic 1 04 4 APPENDICES 00 Appendix 1 Checking Production Information and Firmware Version Appendix 2 Differences Between MELSEC iQ R Series and MELSEC Q Series This section describes differences between the MELSEC iQ R series and MELSEC Q series Hardware configuration supply module 05m 0005 Life detection power supply None Available module Battery for CPU module Q6BAT Q7BAT Q6BAT Q7BAT Q8BAT GOT connection Bus connection not available Bus connection available MELSEC AnS MELSEC A series Not available Available 1 The GOT that can be used and connection method differ between those series QA Connection Manual Mitsubishi Product for GOT used Function Application function standard Input value of n 1 to 28 function MUX _E Input value of n O to 27 APPENDICES 4 4 Appendix 2 Differences Between MELSEC Q R Series and MELSEC Q Series 0 102 Appendix 3 How to Use MELSEC Q Series Modules This section describes how to use MELSEC Q series modules For the modules which can be used refer to the following E Page 22 MELSEC Q series When using the C Controller module refer to the following LA MELSEC iQ R C Controller Mo
59. asily provide clearance between the module top bottom and structures parts as Wd MM shown below Y Y 30mm or more E mmc dA NENNT N Il mOTA noa vA wn 4 LU Ys 5mm or more 5mm or more SS A shaded area shows the ceiling of a control panel wiring duct or parts 1 Provide clearance of 30mm or more when the height of a wiring duct is 50mm or less In other cases provide clearance of 40mm or more 2 Provide clearance of 20mm or more when an extension cable is connected removed without removing a power supply module 3 Provide clearance of 20mm or more for a power supply module and 80mm or more for a module using a connector for external devices 4 Provide clearance of 45mm or more when the Q7BAT is installed Installation direction for programmable controller e To improve the airflow for heat dispassion install a programmable controller in the following direction 5 INSTALLATION AND WIRING 5 2 Installation Position 59 60 Installation surface Install a base unit on a flat surface If the installation surface is uneven excessive force is applied to the printed circuit board which may cause malfunction Installation of programmable controller with other devices To avoid the close installation of a programmable controller and vibration sources such as an elect
60. ature Input Module a Device Memory Language Selection Temperature Control Module gt A Device Initial Value Register Profile Counter Module gt Key Customize QD75 LD75 Positioning Module gt Options Serial Communication Module G r English Unlabeled Q13UDH Host Station CNL O Tool gt Module Tool List gt Q Series gt Each module tool Offset Gain Setting Create Wave Output Data Auto tuning Sensor Correction Function Preset APPENDICES Appendix 3 How to Use MELSEC Q Series Modules 105 Setting procedure This section describes the setting ieee for the MELSEC Q series module in GX Works3 gt ae E 1 Create the module configuration in accordance with the 2 ff Find POU 4 4 vz a K ur actual configuration by dragging and dropping each Display Target All X A LT Egon ports depen MELSEC Q series module from Element Selection E ayvesa 8 points All Points Independ ee es 15 pores Conect Opat I window of Module Configuration in GX Works3 Then b Qv22 16 points TRIAC Output E QMIOPETS 16points Sinktype i E pon a select Edit gt Parameter gt Fix 12 VAOR TS i Te P ES Specificati QY40P Output 12 24VDC 0 1A point 1 65A common output 24VDC 0 1A point 1 6A common Spring Clamp Number of VO Points Favorites Hi odul a E 2 Setthe module parameters of each module Input the Setting
61. below In this case mask off the inner wall surface of the control panel which comes in contact with the clamp 1 Paint mask YA 1 2 Clamp y t 2 Poin tr Do not use the tip of a PVC wire soldered onto a shield of the shielded cable for grounding Doing so will raise the high frequency impedance resulting in loss of the shielding effect Shielded cable lt Q4 Solderless terminal PVC wire Grounding cables with a cable clamp Use shielded cables for external wiring and ground the shields of the shielded cables to the control panel with an AD75CK cable clamp manufactured by Mitsubishi Ground the shields within 20 to 30cm from the module a AD7ECK i For details on the AD75CK refer to the following LA AD75CK type Cable Clamping Instruction Manual APPENDICES 117 Appendix 4 EMC and Low Voltage Directives MFerrite core A ferrite core is effective for reducing radiated noise in the 30MHz to 100MHz frequency band It is recommended to install a ferrite core if a shield cable extended out of the control panel does not provide sufficient shielding effects Install a ferrite core to the cable in the position just before the cable is extended out of the control panel If the installation position is not appropriate the ferrite core will not produce any effect Install a ferrite core to each power cable as shown below e Ferrite core used for the tes
62. ble solderless terminal RAV1 25 3 5 or RAV2 3 5 Wiring example The following figures show wiring examples of the power cables connected to a main base unit and extension base unit and the ground cables For wiring examples for each power supply module refer to the manual included with the power supply module LA Before Using the Product AC power supply DC power supply 100 200VAC gt al 41 24VDC ac alle CPU module AC 112 Ait aa CPU module ERR i ERR FG FG r LG a LG INPUT Och INPUT k 100 240VAC 24V Io SS 24G Ioil Li Connect to 24VDC terminals of I O e module that requires ERR 9 ERR 24VDC internally La FG FG 100 200VAC LG 24VDC LG 0 INPUT Oq O INPUT 100 240VAC Kel 24V Ground wire gt Ground wire gt 24G Grounding Grounding o e Point e 100VAC 200VAC and 24VDC wires must be twisted starting from the terminal connected and connect modules at the shortest distance Also use the thickest wire maximum 2mn to reduce the voltage drop e For the wiring to a terminal block use a solderless terminal e To prevent the short circuit because of loosening screws use the solderless terminal with an insulation sleeve of 0 8 mm or less Note that up to two solderless terminals can be connected per terminal block Solderless terminal Terminal block with an insulation sleeve e Ground the LG and FG terminals after short circuiting them Failure to do so may be
63. bles Keep a distance of 150mm or more between them Failure to do so may result in malfunction due to noise O Ground the shield cable on the encoder side relay box with a ground resistance of 100 ohm or less Failure to do so may cause malfunction Precautions for using CC Link IE Controller Network when optical fiber cables are used O For optical fiber cables to be used in the system select the ones that meet the specifications in the MELSEC iQ R Ethernet CC Link IE User s Manual Startup If not normal data transmission is not guaranteed Precautions for using CC Link system master local modules Use Ver 1 10 compatible CC Link dedicated cables in a CC Link system If not the performance of the CC Link system is not guaranteed For the station to station cable length and the maximum overall cable length follow the specifications in the MELSEC iQ R CC Link System Master Local Module User s Manual Startup If not normal data transmission is not guaranteed Startup and Maintenance Precautions NWARNING O Do not touch any terminal while power is on Doing so will cause electric shock or malfunction O Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire O Shut off the external power supply all
64. causes the communication line to close Consequently the CPU module cannot reopen the line and external devices cannot execute the remote RUN function Precautions for using digital analog converter modules Power on or off the external power supply while the programmable controller is on Failure to do so may result in incorrect output or malfunction At on off of the power or external power supply or at the output range switching a voltage may occur or a current may flow between output terminals for a moment In this case start the control after analog outputs become stable Precautions for using high speed counter modules O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 150mm or more between them Failure to do so may result in malfunction due to noise Installation Precautions NWARNING O Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Precautions for using C Controller modules O Do not mount a C Controller module on the right end of the base unit When no module is mounted at the right side of a C Controller module be sure to attach a blank cover module RG60 to prevent entrance of foreign material such as dust Installation Precautions CAUTION Use the programmable controller in an
65. cified this manual uses the following terms Term Base unit C Controller module CC Link IE CC Link IE Controller Network equipped module CC Link IE Field Network equipped master local modules Control CPU CPU module Dedicated instruction Engineering tool Ethernet interface module with built in CC Link IE Extension base unit Extension cable I O module Intelligent function module Main base unit Multiple CPU system Network module Power supply module Process CPU Programmable controller CPU Q5OB Q6OB Relay station RQ extension base unit Single CPU system Slave station Description A generic term for a main base unit extension base unit and RQ extension base unit A generic term for the MELSEC Q R series C Controller module A generic term for CC Link IE Controller Network and CC Link IE Field Network A generic term for the RJ71GP21 SX CC Link IE Controller Network module and RJ71EN71 when the CC Link IE Controller Network function is used A generic term for the RJ71GF11 T2 CC Link IE Field Network master local module and the RJ71EN71 when the CC Link IE Field Network function is used A CPU module that controls connected I O modules and intelligent function modules In a multiple CPU system there are multiple CPU modules and each connected module can be controlled by a different CPU module A generic term for the MELSEC iQ R series CPU module An instruction that simplifies programming fo
66. components manufacturer under a storage ambient temperature of 25 to 75 C an operating ambient temperature of 0 to 55 C Here are the guaranteed values of the Q6BAT and Q7BAT Not used 0 24400 hours 2 78 43800 hours 5 00 17300 hours 1 97 39900 hours 4 55 years years years years 30 34800 hours 3 97 24700 hours 2 81 43800 hours 5 00 years years years 50 43800 hours 5 00 34600 hours 3 94 years years 70 to 100 43800 hours 5 00 years Used 0 18100 hours 2 06 41500 hours 4 73 13900 hours 1 58 34200 hours 3 900 1MB type years years years years 30 25800 hours 2 94 43800 hours 5 00 19800 hours 2 26 43800 hours 5 00 years years years years 50 36200 hours 4 13 27800 hours 3 17 years years 70 to 100 43800 hours 5 00 43800 hours 5 00 years years 4 SPECIFICATIONS 4 5 Performance Specifications of Battery Used 0 16400 hours 1 87 38500 hours 4 39 12900 hours 1 47 32000 hours 3 65 2MB type years years years years 30 23400 hours 2 67 43800 hours 5 00 18400 hours 2 10 43800 hours 5 00 years years years years 50 32800 hours 3 74 15800 hours 2 94 years years 70 43800 hours 5 00 43000 hours 4 90 years years 100 43800 hours 5 00 years Used 0 13300 hours 1 51 33300 hours 3 80 10900 hours 1 24 27000 hours 3 08 4MB type years years years years 30 19000 hours 2 16 43800 hours 5 00 15500 hours 1 76 38500 hours 4 3
67. d for the MELSEC Q series extension base unit Set the extension level surely because the level is set 1 by the factory default The extension level setting connector of the MELSEC Q series extension base unit is aay located within the IN side extension connector E L LA y i cover Loosen the fixing screws 1 of the IN side extension connector cover and remove the extension connector cover 2 2 Insert the connector pin for the extension level setting 3 into the connector PIN1 between the IN and OUT sides extension cable connector 3 Set the extension level using the connector pin esne 2 Te s so do for the extension level setting in accordance OO OO OO OO OO Insert position of a connector pin for extension level setting with the left figure 5 INSTALLATION AND WIRING 5 5 Connection Method for the Extension Base Unit 4 Install the IN side extension connector cover on the MELSEC Q series extension base unit and tighten the screws of the extension connector cover tightening torque 0 36 to 0 48N m Poin tr Set the extension level in order of connection starting from the extension base unit connected to the main base unit Set the correct extension level for the extension level setting connector The incorrect settings as below may cause the incorrect input or incorrect output When any e
68. dule User s Manual Startup Window change between GX Works2 and GX Works3 Windows in GX Works2 for the MELSEC Q series changes the following windows in GX Works3 E Parameter items This section describes the window change of parameters For parameter setting method on GX Works3 refer to the following MELSEC Q R CPU Module User s Manual Application e Points Start XY and PLC Operation Mode at H W Error in I O Assignment of GX Works2 change the following window in GX Works3 XZ Project window gt Parameter gt PLC Parameter gt I O Assignment PLC Name puc System pec File puc RAS Boot File Program src Device I O Assignment Multiple CPU Setting Serial Communication Switch Setting Detailed Setting Select PLC type New Module Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Base Setting 1 r Base Mode Base Model Name Power Model Name Extension Cable G Auto Main Ext Basel C Detail Ext Base2 ae Ext Base3 8 Slot Default Ext Base4 x Ext Base5 12 Slot Default Ext Base6 T Select Ext Base7 x module name Export to CSV File Import Multiple CPU Parameter Read PLC Data 1 Setting should be set as same when using multiple CPU 1
69. dule holds the data on the device label memory for three minutes backup power time by the capacitor even after the battery is removed Note that the data on the device label memory may be erased if the backup power time is exceeded Replace the battery within three minutes Replacement procedure for the Q6BAT 1 2 3 4 5 9 10 11 12 Back up the program and data Power off the programmable controller Remove the CPU module from the base unit Open the battery cover located on the bottom of the CPU module Disconnect the connector plug of the Q6BAT from the jack of the CPU module When disconnecting the connector hold the connector part so that the cables are not damaged Remove the Q6BAT from the battery cover Set a new Q6BAT to the cover in the right direction with the positive terminal of the battery facing the connector holder Securely insert the connector plug of the Q6BAT to the jack of the CPU module Set the connector 1 to the connector holder 2 on the cover Close the battery cover 3 Mount the CPU module back on the base unit Power on the programmable controller Using the engineering tool check that SM51 Battery low latch is off If SM51 is off the battery has been replaced successfully If SM51 is on the battery may not be installed properly Repeat the procedure from step 2 If SM51 remains on the possible cause is a hardware failure of the battery Perform the procedure
70. e CPU slot When a base unit is extended a main base unit is assigned at the first level and extension base units are assigned at second to seventh level The MELSEC Q series extension base unit is required the extension level setting with the connector pin for the extension level setting lt Page 72 Setting method with connector pin for extension level setting gt CPU O 41 2 3 4 Slotnumber PAGACGAGAGACARAV NONE AAN AAN LEENA AAA LJ Tritt NAS Tomon AAA AIEEE Titi LARVA ro The module which occupied two slots is mounted slot numbers for two modules are assigned 2 ASSIGNMENT FOR MODULES 2 2 1 Slot Numbers on a Base Unit 9 Setting for any slot numbers The number of slots for each base unit can be set the range of 1 to 12 Set the number of slots in the following cases e To secure slots to change into the base unit having the different number of slots for the future e To not change the number of slots even if the base unit used in the existing system is changed O Navigation Window gt System Parameter gt I O Assignment Setting gt Base Power Extension Cable Setting o gt I O Assignment Multiple GP
71. e can be used for the MELSEC iQ R series system Ll_lManual for each software used iQ Works Version 2 A package software integrated the various software such as a programmable controller motion controller and GOT GX Works3 A software for a system design programming debug and maintenance of a programmable controller 24 1 SYSTEM CONFIGURATION 1 1 Overall Configuration Communications between systems The system that a programmable controller system communicates with other systems seamlessly can be configured by using the network such as Ethernet and CC Link IE Other series network can be connected by setting relay stations with multiple modules of difference network Ex Ethernet CC Link IE Controller Network gt i CC Link IE Field Network CC Link For the network module which can be used in the MELSEC iQ R series system refer to the following gt Page 21 Lists of configuration devices 1 SYSTEM CONFIGURATION 2 1 1 Overall Configuration 9 26 1 2 Precautions for System Configuration This section describes precautions for configuring a system When using the C Controller module refer to the following LA MELSEC iQ R C Controller Module User s Manual Startup Modules having the restriction of the number of mountable modules This section describes modules ha
72. e connector s where no module is mounted to prevent entry of foreign matter such as dust A screw hole to fix a module to the base unit M3x12 screw A hole to install the base unit to a control panel M4 screw A hole to mount a DIN rail adapter A guide to mount a module to the base unit Shows the production information 16 digits of the base unit 3 PART NAMES 3 2 Base Unit 45 46 RQ extension base unit for MELSEC Q series modules This section describes the part names of the extension base unit The RQ612B is used as an example 3 5 ol m E Sea ae A r O POWER 1 011 1 2 as Am N O or w Nor Extension cable connector IN Extension cable connector OUT Extension connector cover Module connector 3 PART NAMES 3 2 Base Unit A connector for connecting to a MELSEC iQ R series base unit upper level A MELSEC iQ R series extension cable is connected here A connector for connecting to a MELSEC Q series base unit lower level A MELSEC Q series extension cable is connected here When no cable is connected attach the supplied extension connector cover to prevent entry of foreign matter such as dust A protective cover for the extension cable connector A connector for mounting MELSEC Q series modules The CPU module cannot be mounted on an extension base unit Attach the supplied connector cover or the blank cover module QG60 to the connector s wher
73. e is connected to the base unit 2 Insert the connector 3 of the extension cable with the triangle mark at the left side to the connector of the base unit Lock the connector securely until it clicks Removal procedure To disconnect the extension cable hold the connector part with pushing two lock buttons on the connector 5 INSTALLATION AND WIRING 77 5 6 Connection Disconnection of Extension Cable MELSEC Q series extension cable Connection procedure RQ extension base unit 1 Remove the extension connector protective cover 2 from the extension connector cover 1 of the RQ extension base unit before the extension cable is connected to the base unit For the MELSEC Q series extension base unit peel the seal 3 on the extension connector cover 1 via Lu Pe AR Peel this seal el 2 Connect the extension cable connector to the connector of the base unit holding the connector part 4 of the extension cable correctly 3 After connection tightening the connector lt fixing screws 5 on the extension cable no ee l a connector securely tightening torque R 0 20N m Removal procedure Remove the connector part of the extension cable after loosing the fixing screws and checking that the screws are coming off completely 78 5 INSTALLATION AND WIRING 5 6 Connection Disconnection of Extension Cable Handling pr
74. e no module is mounted to prevent entry of foreign matter such as dust A screw hole to fix a module to the base unit M3x12 screw A hole to install the base unit to a control panel M4 screw A hole to mount a DIN rail adapter Shows the production information 16 digits of the base unit 3 3 SD Memory Card This section describes the part names of the SD memory card The NZ1MEM 16GBSD is used as an example A 4 MITSUBISHI 7 Ae MESE HE classe 16GB NZ1MEM 16GBSD Prevents the data in the card from being erased or modified by setting this switch to the LOCK position Write protect switch 3 PART NAMES 47 3 3 SD Memory Card 4 SPECIFICATIONS 4 1 General Specifications This chapter describes the general specifications of the modules used Item Specifications Operating ambient temperature 0 to 55 C Storage ambient temperature 25 to 75 C Operating ambient humidity 5 to 95 RH non condensing Storage ambient humidity 5 to 95 RH non condensing Vibration resistance Compliant with Frequency Constant Half amplitude Sweep count JIS B 3502 and acceleration IEC 61131 2 Under 5 to 8 4Hz A ES 3 5mm Bmm 10 times each in intermittent 8 4 to 150Hz 9 8m e X Y and Z vibration directions continuous 8 4 to 150Hz 4 9m s vibration Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147m s 3 times each in X Y and Z bidirections Operating atmosphere No corrosive gases 4 flammable
75. e requires electrical equipment that is designed or adapted for use between 50 to 1000VAC or 75 to 1500VDC to satisfy the safety requirements This section describes the precautions for use of the MELSEC iQ R series modules to comply with the Low Voltage Directive These precautions are based on the requirements of the Low Voltage Directive and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the Low Voltage Directive The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the Low Voltage Directive Standard applied to MELSEC iQ R series modules e EN61131 2 Safety requirements for electrical equipment for measurement control and laboratory use The MELSEC Q R series modules that operate at 50VAC 75VDC or higher rated input voltage have also been developed in accordance with EN61131 2 However the modules which operate at less than 50VAC 75VDC rated input voltage are not targeted for the Low Voltage Directive compliance MELSEC Q R series products to comply with the Low Voltage Directive EPower supply modules Power supply modules for the AC power supply which operate at 100VAC or 200VAC rated input voltage have hazardous voltage peak voltage higher than or equal to 42 4V internally Therefore insulation between the primary and secondary circuits is reinforced for CE marked power supply modules
76. e specification of Y Thus the CPU module holds the device status even after its status is changed to STOP Design Precautions CAUTION O Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise O During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating O After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or reset the CPU module while the settings are being written Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also may cause malfunction or failure of the module When changing the operating status of the CPU module from external devices such as the remote RUN STOP functions select Do Not OPEN in Program for Open Method Setting in the module parameters If OPEN in Program is selected an execution of the remote STOP function
77. ecautions e Connect an extension cable to the base unit with the extension connector cover When an extension cable is connected keep 55mm or more as the minimum bending radius for the cable Failure to do so may result in malfunction because of the characteristic deterioration or disconnection Keep the overall cable distance within 20m in total length of extension cables When MELSEC Q series extension cables are used keep the overall cable distance within 13 2m in total length of a MELSEC iQ R series extension cables and the MELSEC Q series extension cables Do not install extension cables together with the main circuit lines high voltage and large current For an extension cable hold the connector part of the cable Holding a ferrite core installed at both ends of the extension cable may cause the cable disconnection inside the connector Do not displace the ferrite core when the extension cable is used Doing so may change the characteristics 5 INSTALLATION AND WIRING 5 6 Connection Disconnection of Extension Cable 79 5 Wiring Wiring to the power supply module This section describes the wiring to the power supply module The terminal block of the power supply module has a screw size of M4 Wire cables to the terminal block with the applicable solderless terminal RAV1 25 4 or RAV2 4 Note however that the 24V and 24G terminals of the R62P have a screw size of M3 5 Wire cables to the terminal block with the applica
78. ector Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING O Shut off the external power supply all phases used in the system before installation and wiring Failure to do so may result in electric shock or cause the module to fail or malfunction O After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions CAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Poor contact may cause malfunction Do not install the control lines or communication cables together with the main circuit l
79. ed spring clamp terminal block tool e Do not insert a bar solderless terminal or cable before inserting the spring clamp terminal block tool to the tool insertion Opening e Insert the spring clamp terminal block tool to the tool insertion opening straight 5 INSTALLATION AND WIRING 5 7 Wiring Wiring a connector This section describes how to wire connectors for external devices Applicable connectors The following reference products are the connector types and crimping tool for a module 40 pin connectors Soldering type connector straight type A6CON1 0 088 to 0 3mm 28 to 22 AWG stranded wire Crimping type connector straight type A6CON2 0 088 to 0 24mm 28 to 24 AWG stranded wire Soldering type connector dual purpose straight oblique type A6CON4 0 088 to 0 3mm 28 to 22 AWG stranded wire 40 pin connector crimping tool Crimping tool FCN 363T T005 H www fcl fujitsu com en For how to wire the connector and how to use the crimping tool contact the manufacturer FUJITSU COMPONENT LIMITED ae Wiring method BAGCON1 AGCON4 1 Loosen the four fixing screws on the connector and remove the screws Open the connector cover from the connector side 2 Solder the wires and coat them with heat shrinkable tubes 1 3 Check the terminal layout and wire them to the connector When the connector is plugged into an I O module an FG wire needs not to be installed 5 INSTALLA
80. el within 30cm from the module or station e Ver 1 10 compatible CC Link dedicated cable is a shielded cable Strip a part of the jacket of the cable as shown below and ground the exposed shield to the largest area 1 Shield 1 2 Clamp e Use the specified Ver 1 10 compatible CC Link dedicated cable e Use the FG terminals of the CC Link module and CC Link stations as shown below to connect to the FG line inside the control panel Blue Blue Blue A Blue Terminating i ma i aa Terminating resistor DB White White op Pa l White resistor AL ive SLD Ver 1 10 compatible SLD Ver 1 10 compatible SLD CC Link dedicated cable CC Link dedicated cable one D o r U Q Z D o E A o O Q e Use a CE marked power supply to which the module power supply or external power supply is connected Ground the FG terminals e Keep each power cable connected to the external power supply terminal or module power supply terminal to 30m or less e Connect a noise filter to the external power supply Use a noise filter with the damping characteristic MA1206 manufactured by TDK Lambda Corporation or equivalent Note that a noise filter is not required if the module is used in Zone A defined in EN61131 2 Manufacturer Contact TDK Lambda Corporation www tdk lambda com e Keep the length of signal cables connected to the analog input terminals of the AJ65BT 64RD3 AJ65BT 64RD4 and AJ65BT 68TD to
81. en designing a heat release structure of the panel Calculate a rise in ambient temperature inside the control panel according to the following calculation formula The calculation formula for a rise in ambient temperature inside the control panel is as follows era W Average power consumption of the entire programmable controller system Page 132 Calculation formula for the average power consumption A Surface area inside the control panel ni U 6 when the ambient temperature inside the control panel is uniformed using a fan or 4 when the air inside the control panel is not circulated Poin tr If the temperature inside the control panel is expected to exceed the specified range it is recommended to install a heat exchanger to the panel to lower the temperature If a general purpose fan is used dust will be sucked into the control panel with the external air This may affect the performance of the programmable controller Calculation formula for the average power consumption The power power consumption of the programmable controller are roughly classified into six blocks Wpw Wsy Wa4y Wout Win Ws The total of the power consumption calculated for each block is the power consumption of the entire programmable controller system W Wow Woy Wagy Wout Win Ws W Calculate a heating value and a rise in ambient temperature inside the control panel according to the calculated power consumption W For the calculati
82. er Diversion e Switch Setting Error Time Output Mode and Intelligent Function Module Parameter in I O Assignment of GX Works2 change the following window in GX Works3 TZ Project window Intelligent Function Module gt TZ Navigation window gt Parameter gt Module Module model name Information gt Module model name gt Module Parameter Project Edit Find Replace Compile View Online Deb LEB S 2 aki LES Ea os Hoev ae 7 Setting ltem List Setting Item AR UH lt gt ft 1 X ith it ut 7 Input the Setting tem to Search h a 0 1 Phase Multiple of 1 0 Coincidence Output Function pod h MAIN fll Local Device Comment H Device Memory f Device Initial Value APPENDICES 4 03 Appendix 3 How to Use MELSEC Q Series Modules Minterrupt pointer setting Interrupt Pointer Setting of GX Works2 changes the following window in GX Works3 O Project window gt Parameter gt PLC Parameter gt PLC System gt Interrupt Pointer Setting PLC Name PLC System PLCFile PLCRAS Boot File Program SFC Device 1 O Assignment Multiple CPU Setting Serial Communication m Timer Limit Setting Low Speed 100 ms ims 1000ms High Speed 10 00 ms 0 01ms 100ms RUN PAUSE Contacts RUN x XOX 1FFF PAUSE X X0 X1FFF TP Backup all files in standard
83. er module 31 72us Insulation monitoring module Ous Target is a specified device Calculate the refresh read time and refresh write time according to the number of items and the number of their transfer data word that are set to be refreshed For the calculation method refer to the following MELSEC Q R CPU Module User s Manual Application In addition substitute the following values in the calculation formula to calculate the refresh read time RQ extension base unit The number of items that are set to be refreshed 0 38us per one word of each of the first to nth set items Refresh time B of each of the first to nth set items 0 43us per one word of each of the first to nth set items Q extension base unit The number of items that are set to be refreshed Refresh time A of each of the first to nth set items 0 91us per one word of each of the first to nth set items Refresh time B of each of the first to nth set items 0 97us per one word of each of the first to nth set items 1 This value is the time with a MELSEC Q R series CPU module used Ex If all the 5 items 5 words in total are set in the refresh read settings of the Q64DAN mounted on the RQ extension base unit 5 x 1 47 0 38 x 5 21 2 30 45us The refresh read time therefore is 30 45us Ex If all the 4 items 4 words in total are set in the refresh write settings of the Q64DAN mounted on the RQ extension base unit 4 x 0 83 0 43 x 4 15
84. er of mountable modules includes the empty slots Even if the number of I O points is set zero point for an empty slot the slot is counted as one module 4 This number is total of the extension base units RQ extension base units and MELSEC Q series extension base units 5 When a MELSEC Q series module is used in the system the overall cable distance is 13 2m Overall cable distance 20m Maximum of seven extension base units e Shaded areas show the power supply modules e CPU and the numbers in the above figure show the CPU slot and slot numbers e Modules cannot be mounted on x 1 SYSTEM CONFIGURATION 1 1 Overall Configuration Lists of configuration devices The following table lists configuration devices in the MELSEC iQ R series system MMELSEC Q R series Module Model Base unit R35B R38B R312B RQ65B RQ68B RQ612B Extension cable RCO6B RC12B RC30B RC50B Power supply module R61P R62P R63P R64P CPU module ROACPU ROSCPU R16CPU R32CPU R120CPU RO8PCPU R16PCPU R32PCPU R120PCPU R16MTCPU R32MTCPU Memory extension NZ1MEM 2GBSD NZ1MEM 4GBSD NZ1MEM 8GBSD NZ1MEM 16GBSD L1MEM 2GBSD L1MEM 4GBSD NZ2MC 1MBS NZ2MC 2MBS NZ2MC 4MBS NZ2MC 8MBS NZ2MC 8MBSE Battery Q6BAT Q7BAT SET RX40C7 RX41C4 RX42C4 RY40NT5P RY41NT2P RY42NT2P RY40PT5P RY41PT1P RY42PT1P Intelligent function module R60AD4 R60ADI8 R60ADV8 R60AD8 G R60AD16 G2 converter module R60DA4 R60DAI8 REODAV8 R60DA8 G R60DA16 G 2 con
85. erminal block 5 AD75CK 6 Strip off the jacket 20 to 30cm e The AD75CK cable clamp manufactured by Mitsubishi allows up to four cables to be grounded together if the outside diameter is approximately 7mm e For the wiring between the connector for external devices and the relay terminal block use a shielded cable and ground it to the control panel In addition the wire length should be 3m or less BHigh speed counter modules e Install a DC power supply and a high speed counter module inside the same control panel e Keep each DC power cable length to 30m or less e Keep the length of cables connected to external devices to 30m or less Positioning modules e Install a DC power supply and a Simple Motion module inside the same control panel e Keep the length of a cable between the RD75 and a drive unit as follows e RD75PO 2m or less e RD75DO 10m or less e Keep the length of cables connected to external devices to 30m or less except the pulse output e Keep each DC power cable length to 30m or less 1 2 APPENDICES 0 Appendix 4 EMC and Low Voltage Directives Simple Motion modules e Install a DC power supply and a Simple Motion module inside the same control panel e Keep the length of cables connected to external devices to 3
86. erminal block mounting screws 1 ajajaja Ahl AM AM AM YA ain a ES 2 Remove the terminal block 2 5 INSTALLATION AND WIRING 9 5 8 Mounting Removing a Module or Terminal Block Installation procedure installing an 18 point screw terminal block After installing the terminal block tighten two terminal block mounting screws installing a spring clamp terminal block 1 Remove the protective cap from the Q6TE 18SN 2 Install the Q6TE 18SN to the module and tighten the terminal block mounting screws within the specified torque range 5 INSTALLATION AND WIRING 5 8 Mounting Removing a Module or Terminal Block 93 Handling precautions This section describes precautions for the handling of a module e Do not drop or apply strong shock to the module SD memory card extended SRAM cassette terminal block connector and pin connector e Do not disassemble or modify the modules and extended SRAM cassettes Doing so may cause failure of the module e Tighten each screw within the following torque range Screw Tightening torque range Module fixing screw M3x12 0 36 to 0 48N m Terminal block screw M3 0 42 to 0 58N m Terminal block mounting screw M3 5 0 66 to 0 89N m Connector screw M2 6 0 20 to 0 29N m Terminal screw M4 of a power supply module 1 02 to 1 38N m Terminal screw M3 5 of a power supply module 0 66 to 0 89N m Mount a power supply module on the slot for the module except the base u
87. g ala 7 5 I I 1 iG IG gls lo I I g i i S fe alg alg 4 8 alg I I i AA AIA Al BIA 1 1 ge 18 416 JE I lt C lt SE I Ac AC AC Ac I 0 gfo glo 10 I I i dE Ale dE Ale I I i S F gF gF S F I I z I I C O O eee eee ee a 8 9 10 147 12 13 14 15 FAFA AAA mo P So Tr ur T Tl FRIAR CACA CACA AA am il Am T ayn T Tl FACA FAA AAAS AENA DONA DON it FREER AENA NODO DUDO BUEN FEAR AAAS Trill PACA ACACA CACA CACAN TTT TTL LL The number of empty slots can be changed in Module Configuration or Setting of Points Occupied by Empty Slot in the system parameters Page 37 I O number of an empty slot 30 2 ASSIGNMENT FOR MODULES 2 1 Slot Numbers on a Base Unit WHWhen the number of set slots is less than the number of actual slots Slots corresponding to the set number are occupied where slots that are out of the set range are prohibited from mounting a module and the slot number is not assigned Ex Assuming that eight slots are used in the base unit and five slots are set as the number of slots the excluded three slots are prohibited from use CPU Oo 41 2 3 4 ENAN ANANA ANANA TTL LLL TANIA AA
88. gases less conductive dust Operating altitude 0 to 2000m Installation location Inside a control panel Overvoltage category I or less Pollution degree 2 or less Equipment class Class 1 1 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi representative 2 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category I applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 3 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution degree 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 4 Use the special coated products which comply with the IEC 60721 3 3 3C2 in the environment with the corrosive gases For details on the special coated products please consult your local representative 5 When the programmable controller is used at altitude above 2000m the withstand voltage performance and the upper limit of the operating ambient temperature decrea
89. ground point with the thickest and shortest ground cable possible 2mm or less a length of 30cm or shorter e Twist the ground cable extended from the ground point with the power cable so that larger amount of noise generated from the power cable is absorbed to the ground Note that if a noise filter is attached to the power cable twisting may not be required WEDIN rails Aluminum DIN rails may have insulation films If an electrical contact cannot be secured between a DIN rail and a programmable controller take measures to obtain conductivity e Screw the programmable controller to the control panel directly without using a DIN rail e Use iron DIN rails such as TH35 7 5Fe and TH35 15Fe APPENDICES 1 1 Appendix 4 EMC and Low Voltage Directives O HNoise filter power supply line filter A noise filter is effective for reducing conducted noise in the 10MHz or less frequency band Use of a noise filter can suppress noise The following are the installation precautions e Do not bundle the cables on the input side and output side of the noise filter If bundled the noise on the output side is induced into the filtered cable on the input side Input side e Problematic example power supply side Noise is induced when the input and output cables are bundled Induction Output side device side Input side e Modification example power supply side Install the input and output cables separately Filter Outpu
90. he upper part of the stopper 1 2 Forthe stopper fixed to the left side of the base unit turn up the arrow mark printed on the stopper and hitch the tab 2 at the lower part of the stopper to the DIN rail 3 3 Hitch the tab at the upper part of the stopper to the upper part of the DIN rail 4 Fix the stopper on the right side of the base unit upside down for the stopper of the left side 5 Slide the stopper to the end of the base unit EOS 6 Tighten the screw of the stopper with a screwdriver The tightening torque is 1 00 to 1 35N m PONE NO NNN NNN NS Ed S IES 7 Check that both stoppers are fixed on the DIN rail securely When the base unit is mounted on the DIN rail select the DIN rail in the light of the following dimensions of the stopper For the dimensions W of the base unit refer to the following gt Page 52 Performance Specifications of Base Unit Base unit Stopper y Stopper DIN rail W W 18 Unit mm The method for fixing the DIN rail stopper is an example Fix the module in accordance with the manual for the DIN rail stopper used 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail 69 70 This section desenbes the lateral dimensions when the base unit is mounted on the DIN rail DIN rail depth D TH35 7 5Fe 7 5 TH35 7 5AL 7 5 TH35 15Fe 15 2 Base unit Power supply module DIN rail 35
91. hers included with the DIN rail adapter If two or more square washers are used together for one mounting screw the screw may interfere with the base unit e Align the square washer parallel to the DIN rail FOE 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail 65 Installing the DIN rail adapter When the base unit is mounted on the DIN rail install the DIN rail adapter on the base unit Main base unit extension base unit Use the hook As hook B Cs and stoppers included with the MELSEC Q R series DIN rail adapter for the main base unit and extension base unit 1 Insert the hook A 1 to the lower square hole of two square holes at the upper part of the base unit and push the upper part of the hook until it clicks two spots 2 Project the hook B 3 of the hook B C 2 on the downside shown the left figure 3 Push the tab of the hook B C into two square holes at the lower part of the base unit until it clicks two spots 2 J o e 1 lt gt S 1 4 Tighten the mounting screws M3x10 of the hook B C with a screwdriver and fix the hook B C total four spots two mounting screws per E one hook B C tightening torque 0 37 to 0 48N m 66 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail MRQ extension base unit Project the tab 4 of the hook B C on the upside by pushing up the hook B 3
92. in a part such as an I O control part may not be detected In this case depending on the failure all input or output points may turn on or off or normal operation and safety of the control target device may not be ensured Even though Mitsubishi programmable controllers are manufactured under strict quality control they may fail due to some reasons Provide fail safe circuits external to the programmable controller so that no machine is damaged and no accident occurs A system example and its fail safe circuit example are shown below Power supply module Power supply CPU module X00 to XOF X10 to X1F X20 to X2F X30 to X3F Y40 to Y4F module Y50 to Y5F Y60 to Y6F Y70 to Y7F Y80 to Y8F 1 Mount an output module for fail safe purpose in the last slot of the system In the example above Y80 to Y8F are assigned to the output module CPU module Output module 2 T1 T2 2 Since Y80 turns on and off at 0 5 second intervals use a contactless output module In the example above a transistor output module is used APPENDICES 1 31 Appendix 5 General Safety Requirements Appendix 6 Calculating Heating Value of Programmable Controller The ambient temperature inside the control panel where a programmable controller is installed must be 55 C or less It is necessary to know the average power consumption heating value of the equipment and devices installed inside the control panel wh
93. ines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove i
94. ive control panel or similar type of enclosure Remote modules on each network must be also installed inside the control panel Waterproof type remote modules can be installed outside the control panel This ensures safety as well as effective shielding of electromagnetic noise emitted from the programmable controller Control panel e Use a conductive control panel e Mask off an area used for grounding in advance e To ensure electrical contact between inner plates and the control panel mask off the bolt installation areas of each inner plate so that conductivity can be ensured in the largest area e Ground the control panel with a thick ground cable so that low impedance can be ensured even at high frequencies e Keep the diameter of the holes on the control panel to 10cm or less If the diameter is larger than 10cm electromagnetic wave may leak In addition because electromagnetic wave leaks through a clearance between the control panel and its door reduce the clearance as much as possible Use of EMI gaskets sealing the clearance can suppress undesired radiated emissions The tests were conducted by Mitsubishi Electric Corporation using a control panel having damping characteristics of 37dB maximum and 30dB average measured at 3m distance 30 to 300MHZ EPower cable and ground cable e Provide a ground point to the control panel near the power supply module Ground the LG and FG terminals of the power supply module to the
95. l power supply used for each module Ws 0 192 x 24 4 61 W Power consumption of the overall system W 4 10 9 57 0 24 0 32 3 07 4 61 21 91 W 4 4 APPENDICES 3 Appendix 6 Calculating Heating Value of Programmable Controller Appendix 7 Precautions for Battery Transportation When transporting lithium batteries follow the transportation regulations Regulated models The batteries for the CPU module are classified as shown below Model Supply status Classification for transportation Q7BAT Lithium battery Dangerous goods Q6BAT Lithium battery Non dangerous goods Transport guidelines Products are packed in compliance with the transportation regulations prior to shipment When repacking any of the unpacked products for transportation make sure to observe the IATA Dangerous Goods Regulations IMDG International Maritime Dangerous Goods Code and other local transportation regulations For details please consult the shipping carrier used APPENDICES 4 3 Appendix 7 Precautions for Battery Transportation 5 Appendix 8 Handling of Batteries and Devices with Built In Batteries in EU Member States This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and or devices with built in batteries to EU member states Disposal precautions In EU member states there is a separate collection system for waste batteries Dispose of batteries properly at the local com
96. les Check the latest error code with the system monitor because error codes for the QD63P6 and QD60P8 G cannot be checked in the module diagnostics When multiple errors occur refer to the buffer memory and check the error Positioning modules e Set parameters in a program because the positioning data parameter cannot be written to the module The positioning data parameter is discarded when the GX Works2 project is read out e Check the latest error code with the system monitor because error codes for the QD70P4 QD70P8 QD70D4 and QD70D8 cannot be checked in the module diagnostics When multiple errors occur refer to the buffer memory error codes for each axis and check the error Loop control module Check the latest error code with the system monitor because error codes for the Q62HLC cannot be checked in the module diagnostics When multiple errors occur refer to the buffer memory and check the error 4 4 0 APPENDICES Appendix 3 How to Use MELSEC Q Series Modules FL net OPCN 2 interface module e Select the following model displayed on Module Configuration The model is also displayed on the diagnostic window Model Model displayed on GX Works3 QJ71FL71 QJ71FL71 T B5 F01 QJ71FL71 F01 QJ71FL71 B5 QJ71FL71 B5 F01 QJ71FL71 T QJ71FL71 T F01 QJ71FL71 B2 QJ71FL71 B2 F01 QJ71FL71 B2 F01 e Select Online in Operation Mode Setting of Switch Setting e Set parameters in a program because the auto refresh used
97. malfunctions When inserted into a compatible module the SD memory card manufactured by Mitsubishi already conforms to IEC 61131 2 An SD memory card of the card type SDHC can be used only with products that bear the SDHC logo on the surface or in the user s manual Be aware that this type of card cannot be used with products that support only the card type SD All SD memory cards to be used in the CPU module need to be formatted When purchased an SD memory card is unformatted thus before use insert the SD memory card into the CPU module to format it using the engineering tool Do not attempt to format an SD memory card on a personal computer LA GX Works3 Operating Manual While access to an SD memory card is in progress performing a power off or reset or ejecting the SD memory card may cause corruption of data in the SD memory card If the CARD ACCESS LED is on be sure to deactivate the access to the SD memory card with the SD memory card access control switch and then perform a power off or reset or eject the SD memory card The use of the SD memory card can be disabled by SM606 SD memory card forced disable instruction and the disabled status can be checked by SM607 SD memory card forced disable status flag e The recommended way to protect precious data is to make a backup regularly on other media such as CDs and DVDs 1 For the SD memory cards that are commercially available and connectable refer to the following Before use properl
98. mmable controller is powered on or off the control module may not output signals correctly for a moment due to differences in the delay and startup times between the power supply for the programmable controller and the external power supply especially DC power for the control module Signals also may not be output correctly when the external power supply or the programmable controller fails In terms of fail safe and to prevent any incorrect output signals from leading to the entire system failure configure safety circuits such as emergency stop circuits protection circuits and interlock circuits external to the programmable controller for the parts where the incorrect output may cause damage to the machines or accidents This section shows system design circuit examples considering the points described above When using the C Controller module refer to the following LA MELSEC Q R C Controller Module User s Manual Application 126 APPENDICES Appendix 5 General Safety Requirements System design circuit examples When the ERR contact of the power supply module is not used AC power AC and DC power Power supply Power supply on Transformer Transformer A signal is input when the T0000 0500 Transformer ae 50000 DC power connection is Fuse Fuse Fuse established PUn CPU module f mod
99. model is also displayed on the diagnostic window Model Model displayed on GX Works3 QJ51AW12D2 MELSEC_Partner MES interface module and Web server module Use the module corresponding to the MELSEC iQ R series For the availability check the serial number of a module APPENDICES 4 4 4 Appendix 3 How to Use MELSEC Q Series Modules nt communication module e The SW1VD AD51HP software package can be used as well as the MELSEC Q series e When the PCRD instruction of the BASIC program is used there are restrictions on the following processing codes The codes other than the following can be used as well as when using the MELSEC Q series CPU module 513 8H201 Not available 515 8 H203 The device range of a MELSEC Q series CPU module only can be used 516 amp H204 533 4 H215 The buffer memory of a MELSEC Q R series module cannot be read out e When the PCWT instruction of the BASIC program is used there are restrictions on the following processing codes The codes other than the following can be used as well as when using the MELSEC Q series CPU module 515 84 H203 The device range of a MELSEC Q series CPU module only can be used 516 amp H204 533 4 H215 Data cannot be written to the buffer memory of a MELSEC Q R series module ries large type extension base unit AnS series size Select the module which can be used to each extension base unit on Module Configuration When the Q series large type
100. modules are connected Select the power supply module so that the current consumption of each extension base unit does not exceed the rated output current of the power supply module mounted on each extension base unit When the extension base unit type requiring no power supply module Q50O0B is used power is supplied from the power supply module mounted on the RQ extension base unit Select the power supply module so that the total current consumption of the modules on the RQ extension base unit and the Q5OB does not exceed the rated output current of the power supply module mounted on the RQ extension base unit 57 Page 27 Consideration for internal current consumption Poin tr The current consumption can be checked using the engineering tool Power Supply Capacity and I O Points 4 SPECIFICATIONS 4 4 2 Performance Specifications of Power Supply Module 5 92 4 3 Performance Specifications of Base Unit This section describes the performance specifications of the base unit Main base unit Number of mountable I O 5 12 modules DIN rail adapter model R6DIN1 Internal current consumption 0 58A 0 71A 0 88A 5VDC Mounting hole size M4 screw hole or 94 5 hole for M4 screw External dimensions Height 101mm Depth 32 5mm Weight 0 41kg 0 55kg 0 72kg Extension base unit Number of mountable I O 5 12 modules DIN rail adapter model R6DIN1 Internal current consumption 0 70A 0 81A 0 92A 5VDC Mounting hole size M4 scre
101. munity waste collection recycling center The following symbol mark is printed on the batteries and packaging of devices with built in batteries The symbol mark indicates that batteries need to be disposed of separately from other wastes This symbol mark is for EU member states only The symbol mark is specified in the new EU Battery Directive 2006 66 EC Article 20 Information for end users and Annex I Exportation precautions The new EU Battery Directive 2006 66 EC requires the following when marketing or exporting batteries and or devices with built in batteries to EU member states e To print the symbol mark on batteries devices or their packaging e To explain the symbol mark in the manuals of the products Labeling To market or export batteries and or devices with built in batteries which have no symbol mark to EU member states print the symbol mark describes in the following on the batteries devices or their packaging gt Page 136 Disposal precautions Explaining the symbol in the manuals To export devices incorporating Mitsubishi programmable controller to EU member states provide the latest manuals that include the explanation of the symbol mark If manuals are not provided separately attach an explanatory note regarding the symbol mark to each manual of the devices Poin tr The requirements apply to batteries and or devices with built in batteries manufactured before the enforcement date of the new EU Battery
102. ng battery life e Use the battery within the guaranteed period of life time If the battery is used exceeding the guaranteed period back up the data on the device label memory e When SM52 Battery low turns on replace the battery immediately Page 97 Battery replacement procedure 4 SPECIFICATIONS 7 4 5 Performance Specifications of Battery s 5 INSTALLATION AND WIRING 5 1 Installation Environment Install a programmable controller according to the installation environment shown in the general specifications Page 48 General Specifications Do not install the programmable controller to the following place e Ambient temperature is outside the range of 0 to 55 C e Ambient humidity is outside the range of 5 to 95 RH e Condensation occurs because of rapid temperature change e Corrosive gas or combustible gas exists e Conductive powder such as dust and iron powder oil mist salinity or organic solvent is filled e Programmable controller is exposed to direct sunlight e Strong electric field or strong magnetic field is generated e Programmable controller is subject to vibration and shock 58 5 INSTALLATION AND WIRING 5 1 Installation Environment 5 2 Installation Position When installing a programmable controller in a control panel fully consider its operability maintainability and environmental resistance Installation position for programmable controller To improve the airflow and change a module e
103. ngth of the rail Tighten the DIN rail by using the mounting screws and square washers included with the DIN rail adapter When the TH35 15Fe is used the square washers are not required e When the base unit which has eight slots or more is used screw three spots as below P 200mm or less 1 Mounting screws included with the DIN rail adapter 2 Mounting screws sold separately 3 Stoppers e When the base unit which has five slots or less is used screw two spots as below B3 A B3 P 200mm or less 1 Mounting screws included with the DIN rail adapter 2 Mounting screws sold separately 3 Stoppers 1 The following shows the installation position of the square washer 1 DIN rail 1 2 ple 2 Square washer 3 Mounting screw M5x10 4 Mounting side such as a control panel NE NB M Side view A e A arrow view a 4 2 For the A position tighten the DIN rail on the control panel by using the mounting screws and square washers included with the DIN rail adapter 3 For the B position where the base unit is not mounted the mounting screws and square washers included with the DIN rail adapter are not required Tighten the DIN rail with the mounting screws sold separately 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail Precautions e Use the DIN rail which M5 size screws can be used e Use only one square washer for each mounting screw Use only the square was
104. nit which is not required the power supply module Failure to do so cannot guarantee the operation because of the unstable voltage even if the module which is mounted on the base unit operates Do not install extension cables together with the main circuit lines high voltage and large current Keep a distance of 100mm or more between them Malfunction of the module may occur if the foreign matter such as the conductive dust contacts with the module surface other than front during the operation Protect the module by attaching the blank cover module RG60 for the connector which is not mounted a module 4 5 INSTALLATION AND WIRING 9 5 8 Mounting Removing a Module or Terminal Block 6 MAINTENANCE AND INSPECTION This chapter describes items that must be maintained or inspected daily or periodically to properly use a programmable controller in optimal condition at all times When using the C Controller module refer to the following LA MELSEC iQ R C Controller Module User s Manual Startup 6 1 Daily Inspection This section describes items that must be inspected daily Item Inspection Item Inspection method Judgment criteria Corrective action Mounting of the Loose Check that mounting screws The screws and cover must be Retighten the screws are not loose and the cover is fixed not dislocated base unit 2 Mounting of the Loose Check that the module is The module must be mounted Fix the module fixing hook mounted and
105. nsumption Consider the system to be used so that the internal current consumption of the entire system is less than the rated output current of the power supply module The total can be checked by using the engineering tool as follows Ei Module Configuration E fu Program fl Initial ib Scan 2 MAIN Ef ProgPou Es Lo fil Fixed Scan fil Event a Standby HEL No Execution Type pus Unregistered Program FB FUN fia Label Bring to Front a Ge Global Label Send to Back Slobal E Module Status Setting Empty E card Data Types Cheek o Power Supply Capacity and 1 O Points mni ty and I O Points me Device T w Parameter ip Start XY Batch Input Default Points Batch Input Property Open System Parameter a om ri x No Result Explanation The following window shows the check result Model Name Consumption Current Total Consumption Current Total Drop Voltage Total I O Points 80 Point 4096 Point Combinations of CPU modules on the multiple CPU system Depending on what type of CPU module is set as CPU No 1 the CPU modules that can constitute the multiple CPU system vary The following table shows the possible combination of CPU modules and the number of mountable modules in configuring the multiple CPU system Programmable controller CPU 0103 1 Under the multiple CPU system configuration online module change is not permitted 1 SYSTEM CONFIGURATION 27 1
106. nt consumption 5VDC of each module The power consumption of the 5VDC output in a power supply module is equal to the total power consumption of each module including the base unit and the CPU module The total of the internal current consumption 5VDC of each module or Wey is given by the following formula Woy Isy x 5 W 1 For the power consumption of the Motion CPU refer to the following A Manual for the module used Total average power consumption 24VDC of output modules The average power consumption power consumption for the number of simultaneous on points of the 24VDC power supply for the output module internal consumption is equal to the total power consumption of each output module The total average power consumption 24VDC of output modules or W gt 4y is given by the following formula Woay loay x 24 x Simultaneous on ratio W Average power consumption due to a voltage drop of output modules The average power consumption power consumption for the number of simultaneous on points due to a voltage drop at the output sections of output modules or Woyr is given by the following formula Wout lout Varop x Number of output points x Simultaneous on ratio W lout Output current current in actual use A Vdrop Voltage drop of each output module V Average power consumption at the input sections of input modules The average power consumption power consumption for the number of simultaneous on point
107. nt of more than the specified value may flow Wait for five seconds or more after shut off and supply power to the system again When selecting a fuse or breaker for the external circuit consider blowouts sensing property and specified value of inrush current Overcurrent protection The function of this protection is to shut off the circuit to stop the system if a current exceeding the specification value flows into a 5VDC or 24VDC circuit With overcurrent protection activated the LED of the power supply module turns off or lights dim green due to a voltage drop To restart the system shut off the power and eliminate the cause of the problem such as insufficient current or short circuit After the cause is eliminated wait for a few minutes and supply power to the system again When the output current is back to normal the system starts initially MHOvervoltage protection The function of this protection is to shut off the circuit to stop the system if an overvoltage exceeding the specified value is applied to a 5VDC circuit With overvoltage protection activated the POWER LED of the power supply module turns off To restart the system shut off the power wait for a few minutes and supply power to the system again Then the system starts initially If the system does not restart and the POWER LED remains off replace the power supply module Allowable momentary power failure time The system detects an input voltage down and stop
108. o edie kes Cee Dee ewe ete eke doe ee eee 63 Mounting the base unit on the DIN rail 2 0 0 nett eee nes 63 5 5 5 6 5 7 Wiring to a spring clamp terminal block 0 00 ccc eee teens VVC CONMECION serra arar eh oo os ee eee eee oye eee eee daa Ej 5 lt c cig nemee es A ee hee shee cade eae 5 8 Mounting Removing a Module or Terminal Block Mounting removing a module Installing removing a terminal block Handing precautions AA 2 654548 vee eee eee ee eee eee be ae eee ted ee hee ees CHAPTER6 MAINTENANCE AND INSPECTION 6 1 6 2 Dally IRSPECHON 1 222s score cesses ise Gb es on ee eee esas a NA ee a oe oe OEA Periodic INSPECHOMN 35 54 Sas oid ad a Saw did ad ae ee a a rta EA ee Md ia eel a Battery replacement procedure APPENDICES Appendix 1 Checking Production Information and Firmware Version 00 cece eee eee eee Appendix 2 Differences Between MELSEC iQ R Series and MELSEC Q Series Appendix 3 How to Use MELSEC Q Series Modules 0 0c cece ees Window change between GX Works2 and GX WorkS3 1 0 0 o Setting procedure Refresh processing time 1 0 cc eee eee tenet nee eens PreCautiOnS 0 ee ee eee eee eee eens Appendix 4 EMC and Low Voltage Directives 0 ccc ees Measures to comply with the EMC Directive 0 20 0 eee eens Measures to comply with the Low Voltage Directive 0 0c eens Appendix 5 General Safety Requirements
109. oin tr When the base unit mounted modules is installed on the control panel install the base unit without a module on the right end slot on the control panel The removal method is the same Installing the main base unit without the power supply module on the left end slot on the control panel is recommended The mounting screws can be tightened by inserting a screwdriver acock The removal method is the same 2 5 INSTALLATION AND WIRING 6 5 3 Installing Base Unit to Control Panel 5 4 Mounting Base Unit on the DIN Rail Mounting the base unit on the DIN rail This section describes the installation method for a base unit to a DIN rail A DIN rail adapter sold separately is required to install the base unit to the DIN rail For the MELSEC Q series extension base unit refer to the following QCPU User s Manual Hardware Design Maintenance and Inspection ter model Main base unit extension base unit For RBOB R6OB R6DIN1 R6DIN1 MRQ extension base unit Use the MELSEC Q series DIN rail adapter for the RQ extension base unit e For RQ68B RQ612B Q6DIN1 e For RQ65B Q6DIN2 Q6DIN1 Q6DIN2 able DIN rail model IEC 60715 e TH35 7 5Fe TH35 7 5Al e TH35 15Fe 5 INSTALLATION AND WIRING 5 4 Mounting Base Unit on the DIN Rail 63 64 Interval between DIN rail mounting screws When a DIN rail is used tighten DIN rail mounting screws in interval of 200mm or less to ensure the sufficient stre
110. oller Module User s Manual Application 11 12 CONTENTS SAFETY PRECAUTIONS saceen acre eae eet pee bodes cae oe eae one Powe ee bee aes bees os 1 CONDITIONS OF USE FOR THE PRODUCT 0 0c ee eee 11 INTRODUCTION ns ccaeaee aed eee Shae eee ae eee ee AS ee ee ea ara eine des 11 TERMS gab oe oo bee dk a oho hk Guha Bon or eee a Ge ed A Ge oe Sd ee Vee ees bed een Bi ee ab os 15 CHAPTER 1 SYSTEM CONFIGURATION 16 1 1 Overall Configuration 0 0c ees 16 System configuration specifications configuration devices and software o ooooooooooooooo 20 Communications between systems 00 ce eee eee eee e eee eee eee 25 1 2 Precautions for System Configuration 2 000 es 26 Modules having the restriction of the number of mountable modules 0 0 0 0 ee eee eee 26 Consideration for internal current consumption 20 0 0 0 0 cc ee ee eee eee eee 27 Combinations of CPU modules on the multiple CPU system 0 0 0 ccc eee 27 CHAPTER 2 ASSIGNMENT FOR MODULES 28 2 1 Slot Numbers on a Base Unit lt 6022c 020 d042240008054404 8240058094 504424685004 2844424000 29 2 2 0 Numbers of Modules gt 6 our cis wide tetaeesd a id as 0d 32 2 3 CPU NUMDEIS oso e555 5 heated ees ras dio Peer spas setae es da sos Des idas 40 2 4 Comrol GPU 224 cscceaeatas tis 6tbaecseededs brasas brotar id nea 42 CHAPTER 3 PART NAMES 43 3 1 Power Supply Module 2 2 0 242 42400 5 5666666644555
111. om OH which is given to the module just right to the CPU module are automatically assigned in consecutive order In the extension base unit assigned numbers start from the next number of the last l O number in the main base unit Each slot in the base unit occupies I O numbers corresponding to the points of a module mounted leeu OT 1 172 qaqa ARN ZANT ABN Fae Ae ae Nam eA NW TUT Lt ARVANA Aaa AA i Tritt tl Number of points I O number AAA Va Va a a AS 1 46 116 116 1 16 1 32 1 32 1 16 1 ea ea ce 50 60 1 70 1 80 1 90 BO 1 DO EO 1 to 1 to 1 to 1 to to 1to 1to to 1 5F 6F 7F 8F AF CF DF EF 4 On placing a module in Module Configuration in the engineering tool the I O numbers are automatically assigned according to the number of occupied points of the module Changing the module placement does not change the module I O numbers once assigned 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules Open System Monitor in the engineering tool to check the mounted modules and their I O numbers LA GX Works3 Operating Manual x PLC No 1 PLCNo 2 PLCNo 3 PLCNo 4 A E E Sta
112. om the CPU module to each module Doing so may cause malfunction of the programmable controller system For the system area write protect area and the use prohibited signals refer to the user s manual for the module used Design Precautions NWARNING O f a communication cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Incorrect output or malfunction due to a communication failure may result in an accident O To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures To maintain the safety against unauthorized access via the Internet take measures such as installing a firewall Precautions for using digital analog converter modules O Analog outputs may remain on due to a failure of the module Configure an external interlock circuit for output signals that could cause a serious accident Precautions for using high speed counter modules O Outputs may remain on or off due to a failure of a transistor for external output Configure an external circuit for monitoring output signals that could cause a serious accident Precautions for using positioning modules and Simple Motion modules O Configure safety circuits external to the programmable c
113. on describes the procedure of mounting removing a module on from a base unit Turn off a system when mounting removing the module To the connector where no module is mounted fit the blank cover module RG60 securely to prevent dust from entering Main base unit extension base unit Mounting procedure 1 Place the concave part 1 of a module onto the guide 2 of the base unit 2 Pushin the module until the module fixing hook 3 snaps into place 3 Check that the module fixing hook 3 hangs the base unit and the module is mounted on the base unit securely Point When using the programmable controller in an environment of frequent vibration or impact secure the module to the base unit using screws e Module fixing screw M3x12 sold separately 5 INSTALLATION AND WIRING 5 8 Mounting Removing a Module or Terminal Block 89 HRemoval procedure 1 Support the module with both hands and securely press the module fixing hook 1 with your finger 2 Pull the module straight supporting it at its bottom while pressing the module fixing hook 1 3 While lifting the module remove the concave part 2 from the guide 3 of the base unit e When module fixing screws are used remove the screws first and module from the base unit Failure to do so may damage the module e The module surface temperature may be high immediately after power off When the module is removed pay attention to the burn injury 5 I
114. on formula for each block refer to the following e Wpw Page 133 Power consumption of a power supply module e Wsy Page 133 Total of the internal current consumption 5VDC of each module e Woay Page 133 Total average power consumption 24VDC of output modules e Wout Page 133 Average power consumption due to a voltage drop of output modules e Win 4 Page 133 Average power consumption at the input sections of input modules e Ws Page 133 Power consumption of the external power supply used for each module Poin tr The total current consumption of each module can be checked by the engineering tool 4 32 APPENDICES Appendix 6 Calculating Heating Value of Programmable Controller Power consumption of a power supply module The power conversion efficiency of a power supply module is approximately 70 and the remaining 30 is dissipated as heat so that 3 7 of the output power will be the power consumption Therefore the power consumption of a power supply module Wpw is given by the following formula Wow Elsy 5 lzy 24 W Isy Internal current consumption 5VDC of each module logy Average current consumption current consumption for the number of simultaneous on points of 24VDC power supply for the output module internal consumption This does not apply to a case where a power supply module that does not have the 24VDC output is used and 24VDC is supplied from the outside Total of the internal curre
115. ontroller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Machine OPR Original Point Return is controlled by two kinds of data an OPR direction and an OPR speed Deceleration starts when the near point dog signal turns on If an incorrect OPR direction is set motion control may continue without deceleration To prevent machine damage caused by this configure an interlock circuit external to the programmable controller 2 When the positioning module detects an error the motion slows down and stops or the motion suddenly stops depending on the stop group setting in parameter Set the parameters to meet the specifications of the positioning control system used In addition set the OPR parameters and positioning data within the specified setting range 3 Outputs may remain on or off or become undefined due to a failure of a component such as an insulation element and transistor in an output circuit where the positioning module cannot detect any error In a system where the incorrect outputs could cause a serious accident configure an external circuit for monitoring output signals O An absolute position restoration by the positioning module may turn off the servo on signal servo off for approximately 60ms scan time and the motor may run unexpectedly If this causes a
116. ot e Mounting state Writing the module configuration to the programmable controllers allows operation even without mounting modules actually TUDO EACAN FACEA CA CACA CA rA LA i Tht Ld a a A a WO a VE D RCE KIF 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules Assigning I O numbers in the slave station Network systems such as CC Link IE Field Network can be controlled by assigning input X and output Y which are in the device of the CPU module to the I O modules and intelligent function modules in the slave station Ex Controlling a module mounted on the head module part on CC Link IE Field Network 1 Master station 2 Slave station 3 Head module 100F 101F MAvailable I O numbers In the slave station assign the I O numbers following the I O numbers assigned to the modules in the master station m Precautions e Avoid duplication of I O numbers between the refresh destination device on the CPU module side on CC Link IE Field Network and the CC Link remote station e If there is a possibility of adding I O modules and intelligent function modules to the CPU module side set the reserved I O numbers to be added Input output X Y X YO I
117. ower on time to 24 hours If the total power on time is 12 hours the ratio will be 50 If the total power on time is 6 hours the ratio will be 25 4 SPECIFICATIONS 4 5 Performance Specifications of Battery 99 96 s CPU There are two types of values for describing a battery life actual service value and guaranteed value Actual service value reference value The actual service value reference value refers to the battery life estimated based on our actual measurement value under a storage ambient temperature of 40 C This value varies depending on the characteristics and variation of the components and should be referred to as a reference value Not used 0 to 100 43800 hours 5 00 43800 hours 5 00 43800 hours 5 00 43800 hours 5 00 Used 1MB type years years years years Used 2MB type Used 0 42200 hours 4 81 4MB type years 30 to 100 43800 hours 5 00 years Used 0 33700 hours 3 84 31700 hours 3 61 8MB type years years 30 to 100 43800 hours 5 00 43800 hours 5 00 years years Used 0 24000 hours 2 73 23000 hours 2 62 ECC capable 8MB years years type 30 34200 hours 3 90 32800 hours 3 74 years years 50 to 100 43800 hours 5 00 43800 hours 5 00 years years Guaranteed value The guaranteed value refers to the battery life at 70 C where we can give a guarantee the value of which is estimated based on the characteristics of the memory device provided by the
118. phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions CAUTION When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents O Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure O Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may
119. posal precautions in this manual Transportation Precautions CAUTION O When transporting lithium batteries follow the transportation regulations For details on the regulated models refer to Page 135 Transport guidelines in this manual The halogens such as fluorine chlorine bromine and iodine which are contained in a fumigant used for disinfection and pest control of wood packaging materials may cause failure of the product Prevent the entry of fumigant residues into the product or consider other methods such as heat treatment instead of fumigation The disinfection and pest control measures must be applied to unprocessed raw wood CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT
120. put devices is shut off when the stop switch is pressed MC2 MC1 O ect pend A Interlock circuits O 1 Seta time required for DC power supply to be established 2 The programmable controller starts when RA1 run monitor relay turns on 3 The stop switch means an emergency stop switch or a limit switch 4 Configure external interlock circuits for conflicting operations such as forward reverse rotations and the parts where the incorrect output may cause damage to the machines or accidents APPENDICES Appendix 5 General Safety Requirements 129 The power on procedure is described below MFor AC and DC power 1 Power on the programmable controller 2 Run the CPU module 3 The relay RA2 turns on when AC power is converted to DC power 4 The timer TM turns on when the DC power connection is fully established The TM value shall be the time required from when RA2 turns on to when the DC power connection is fully established Set this value to 0 5 seconds 5 Turn on the start switch 6 The output devices will be activated by the program when the relay MC turns on If a voltage relay is used for RA2 the timer TM is not required 4 30 APPENDICES Appendix 5 General Safety Requirements Fail safe measures for CPU module failure A CPU module can detect hardware failures of the CPU module itself and of its memory by the self diagnostic function However failures which occur
121. r using functions of modules The product name of the software package for the MELSEC programmable controllers Another term for the RJ71EN71 The abbreviation for the MELSEC iQ R series extension base unit The abbreviation for the MELSEC iQ R series extension cables A generic term for an input module output module I O combined module and interrupt module A module that has functions other than input and output such as an A D converter module and D A converter module The abbreviation for the MELSEC Q R series main base unit A system where multiple CPU modules 2 to 4 modules control I O modules or intelligent function modules that are assigned to each CPU module A generic term for the following modules e Ethernet interface module e CC Link IE Controller Network module e A module on CC Link IE Field Network e MELSECNET H module e MELSECNET 10 module The abbreviation for the MELSEC iQ R series power supply module A generic term for the RO8PCPU R16PCPU R32PCPU and R120PCPU A generic term for the RO4CPU RO8CPU R16CPU R32CPU and R120CPU The abbreviation for the MELSEC Q series extension base unit that does not require a power supply module The abbreviation for the MELSEC Q series extension base unit that requires a power supply module A station that includes two or more network modules Data are passed through this station to stations on other networks The abbreviation for the MELSEC iQ R series extension base unit A
122. ram when the relay MC turns on MFor AC and DC power 1 Power on the programmable controller 2 Run the CPU module 3 The relay RA2 turns on when AC power is converted to DC power 4 The timer TM turns on when the DC power connection is fully established The TM value shall be the time required from when RA2 turns on to when the DC power connection is fully established Set this value to 0 5 seconds 5 Turn on the start switch 6 The output devices will be activated by the program when the relay MC turns on If a voltage relay is used for RA2 the timer TM is not required 4 28 APPENDICES Appendix 5 General Safety Requirements When the ERR contact of the power supply module is used AC and DC power Power supply Transformer Transformer 00000 0000 Fuse Fuse CPU module o SM52 oe O power A signal is input when SM403 the DC power connection is established Fuse Set a TM value M10 I Start Stop circuit Start Program dl RA1 RA3 mimg MC Stop switch RA2 Use of a voltage relay is recommended Output module a o e oo Low battery alarm Lamp or buzzer This relay turns on when the CPU module starts running by SM403 This relay turns off when the ERR contact turns off a stop error occurs Power ERR supply o module A ON AN Q Output module MC ES Power supplied to the out
123. ratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the
124. rol panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock Lock the control panel so that only qualified maintenance personnel can operate it O Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Startup and Maintenance Precautions CAUTION Precautions for using positioning modules Motion CPU modules and Simple Motion modules O Before testing the operation set a low speed value for the speed limit parameter so that the operation can be stopped immediately upon occurrence of a hazardous condition O Confirm and adjust the program and each parameter before operation Unpredictable movements may occur depending on the machine Precautions for using Motion CPU modules and Simple Motion modules O When using the absolute position system function on starting up and when the module or absolute value motor has been replaced always perform a home position return O Before starting the operation confirm the brake function Do not perform a megger test insulation resistance measurement during inspection O After maintenance and inspections are completed confirm that the position detection of the absolute position detection function is correct Lock the control panel and prevent access to those who are not certified to handle or ins
125. romagnetic contactor and no fuse breaker install them in a different control panel or at a distance Clearance between a programmable controller and other devices Provide the following clearance between the programmable controller and other devices such as a contactor and relay to avoid influence from the radiated noise and heat 1 A device in front of a programmable controller 100mm or more 2 A device on the right and left of a programmable controller 50mm or more 5 INSTALLATION AND WIRING 5 2 Installation Position 5 3 Installing Base Unit to Control Panel This section describes the installation method for a base unit to a control panel Installation method 1 Fix two mounting screws for the upper side of the base unit to the control panel Main base unit extension base unit 2 Place the notch on the right side of the base unit to a screw on the right side of the control panel When the RQ extension base unit is used place the bell shaped hole on the right side of the base unit to the screw on the right side of the control panel 3 Place the bell shaped hole on the left side of the base unit to a screw on the left side of the control panel 4 Fix the mounting screws into the holes at the bottom of the base unit and retighten all the mounting screws 5 INSTALLATION AND WIRING 61 5 3 Installing Base Unit to Control Panel P
126. rop at the extension cable is 0 15VDC or lower 4 90VDC 4 75VDC 0 15VDC RQ extension base Extension level n Rn Extension level n 1 Rn 1 Extension level n 2 Diagonal lines show the power supply modules V Voltage drop at the extension cable between the RQ extension base unit and the Q501B In Current consumption 5VDC when the Q50B is used as the extension level n 2 n 1 to 5 n Extension level for the Q60B Sum total of the current consumption by the Q50B and current consumption by I O modules and intelligent function modules mounted on the Q50B Rn Resistance value for the extension cable between the RQ extension base unit and the Q6OB or the Q6OB and the Q6OB Rn 1 Resistance value for the extension cable between the Q6OB and the Q50B Extension level 2 Extension level 3 V R1 R2 11 Extension level 2 to 3 Extension level 4 V R1 R2 R3 I2 Extension level 3 to 4 Extension level 5 V R1 R2 R3 R4 13 Extension level 4 to 5 Extension level 6 V R1 R2 R3 R4 R5 I4 Extension level 5 to 6 Extension level 7 V R1 R2 R3 R4 R5 R6 I5 5 INSTALLATION AND WIRING 5 5 Connection Method for the Extension Base Unit 5 6 Connection Disconnection of Extension Cable This section describes the connection disconnection procedure of an extension cable MELSEC iQ R series extension cable Connection procedure 1 Remove the extension connector protective cover 2 from the extension connector cover 1 before the extension cabl
127. rt the connector plug 4 of the Q7BAT to the jack of the CPU module Set the connector to the connector holder 5 on the cover Attach the battery holder 6 to the CPU module Mount the CPU module back on the base unit Power on the programmable controller Using the engineering tool check that SM51 Battery low latch is off If SM51 is off the battery has been replaced successfully If SM51 is on the battery may not be installed properly Repeat the procedure from step 2 If SM51 remains on the possible cause is a hardware failure of the battery Perform the procedure with a different battery 6 MAINTENANCE AND INSPECTION 6 2 Periodic Inspection APPENDICES Appendix 1 Checking Production Information and Firmware Version This section describes how to check the production information of the module or firmware version Checking on the module Rating plate The rating plate is located on the side of the module The production information 16 digits of the module is shown on the SERIAL field 1 Production information 16 digits MELSEC 10 2 Relevant regulation standards 3 QR code 9 MITSUBISHI ELECTRIC A a 7 AAA SERIAL 123456 89ABCDEE__ s 1 MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN Production information marking The production information 16 digits of the module is shown on the marking in front of the module APPENDICES 99 Appendix 1 Checking Production Information and Firmw
128. s at the input sections of input modules or Win is given by the following formula Win lin x E x Number of input points x Simultaneous on ratio W ln Input current effective value for AC A E Input voltage voltage in actual use V Power consumption of the external power supply used for each module The power consumption of the external power supply section of each intelligent function module or Ws is given by the following formula Ws logy x 24 W APPENDICES 1 Appendix 6 Calculating Heating Value of Programmable Controller 33 Calculation examples for the average power consumption System configuration M5VDC 24VDC current consumption of each module Persey A y O Power consumption of each block a iN eee eee o w w ee sw EPower consumption of power supply module Wpw 3 7 x 0 69 0 04 0 04 0 052 0 6 0 272 0 22 x 5 4 10 W EH Total power consumption for 5VDC logic circuits of all module Way 0 69 0 04 0 04 0 052 0 6 0 272 0 22 x 5 9 57 W E Total of the 24VDC average power consumption of the output module Woay 0 01x24x1 0 24 W MAverage power consumption when the voltage drop of the output module occurs Wout 0 1 x 0 2 x 16 x 1 0 32 W MAverage power consumption at the input section of the input module Win 0 004 x 24 x 32 x 1 3 07 W EPower consumption of the externa
129. s extension cable When the RQ extension base unit is connected to the lower level of the main When the RQ extension base unit is connected to the lower level of the base unit extension base unit g renomo a Main base unit a RQ extension base unit a lal Extension base unit M J Q 28 RQ extension base unit When additional MELSEC Q series modules are mounted the MELSEC Q series extension base unit is connected to the lower level of the RQ extension base unit with a MELSEC Q series extension cable When the RQ extension base unit is connected to the lower level of the main When the RQ extension base unit is connected to the lower level of the base unit extension base unit a Main base unit a Main base unit M M e e Extension base unit PI RQ extension base unit i Extension base unit El __ a for MELSEC O series Pry RQ extension base unit Extension base unit for MELSEC Q series The dot lines show the MELSEC Q series extension cables 5 INSTALLATION AND WIRING 71 5 5 Connection Method for the Extension Base Unit 72 The MELSEC Q series extension base unit is required the extension level setting with the connector pin for the extension level setting lt Page 72 Setting method with connector pin for extension level setting Extension Setting level necessity Setting method with connector pin for extension level setting This section describes the extension level setting metho
130. s its operation when a momentary power failure occurs Allowable momentary power failure time is a period of time that the system can continue its operation even after the power failure If power fails exceeding this period of time the system can either continue its operation or start initially depending on the load of the power supply module When the system continues its operation the operation will be the same as that of the system returned within the allowable momentary power failure time 4 SPECIFICATIONS 4 2 Performance Specifications of Power Supply Module Selecting the power supply module The power supply module should be selected in accordance with the total current consumption of the power supply target base unit CPU module s I O module s and intelligent function module s Select the power supply module so that the current consumption of the base unit does not exceed the rated output current of the power supply module mounted on the base unit For the internal current consumption 5VDC of the base unit and CPU module refer to the following e Base unit Page 52 Performance Specifications of Base Unit e CPU module LA MELSEC iQ R CPU Module User s Manual Startup For the internal current consumption 5VDC of each module refer to the manual for the module used For devices obtained by a user such as an external power supply 24VDC and breaker refer to the manual for the device used MWhen MELSEC Q series
131. se Please consult your local Mitsubishi representative 48 4 SPECIFICATIONS 4 1 General Specifications 4 2 Performance Specifications of Power Supply Module This section describes the performance specifications of the power supply module Input power supply voltage 100 to 240VAC 24VDC 85 to 264VAC 15 6 to 31 2VDC Input frequency 50 60HzZ 5 Input voltage distortion factor Within 5 Maximum input apparent power 130VA 120VA 160VA Maximum input power Inrush current 20A 8ms or less 100A 1ms or less 7 1A or higher 3 8A or higher 10 0A or higher 7 1A or higher 0 66A or higher Rated output current 5VDC 24VDC Overcurrent protection 5VDC 24VDC Overvoltage protection 5VDC 5 5 to 6 5V Allowable momentary power failure time Within 20ms Within 10ms Withstand voltage 2300VACrms per minute altitude O to 2000m 510VAC per minute between all input amp LG terminals and all output amp FG terminals altitude O to 2000m between primary terminal and 5VDC terminal Insulation resistance 10MQ or higher between all input amp LG terminals and all output amp FG terminals between all input terminals and LG terminal between all output terminals and FG terminal 500VDC insulation resistance tester Noise immunity e Noise voltage 1500Vp p noise width 1us noise frequency 25 to 60Hz noise simulator condition e Noise immunity test IEC 61000 4 4 2kV Fuse Built in user unchangeable Contact output section
132. se generating i h device SSA LILLLINO Z e g power system f Drive Drive f unit unit f my TT Shaded part Wiring duct External power supply Use a reinforced or double insulated CE marked external power supply and ground the FG terminal Ground the FG terminals e External power supply used for the tests conducted by Mitsubishi PS5R SF24 manufactured by IDEC Corporation APPENDICES 4 1 Appendix 4 EMC and Low Voltage Directives 9 Each module EPower supply modules e Ground the LG and FG terminals after short circuiting them e Use a power cable of 30m or shorter when connecting it to the module power supply terminal WCPU module When inserted into a compatible module the SD memory card NZ1MEM LOIGBSD manufactured by Mitsubishi already conforms to IEC 61131 2 MiI O modules e Install a DC power supply and an I O module inside the same control panel e Keep each DC power cable length to 30m or less e Take a surge protective measure such as installing a surge suppressor if the relay switches five times or more per minute Channel isolated analog digital converter modules channel isolated digital analog converter modules channel isolated thermocouple input modules and channel isolated RTD input modules Making a relevant module comply with the EMC and Low Voltage Directives requires the wiring as shown below 1 Relevant module 2 Connector for external devices 3 Inside a control panel 4 Relay t
133. spected one or two times every six months to one year When the equipment has been relocated or modified or wiring layout has been changed inspect the items Item Inspection Item Inspection method method Judgment criteria criteria Corrective action Environment Ambient temperature Measure the temperature AAA 0 to A Create the environment that using a thermometer satisfies the judgment criteria Ambient humidity Measure the humidity by using 5 to 95 RH a hygrometer Atmosphere Measure corrosive gases No corrosive gases corrosive No corrosive gases 2 Power supply voltage check Measure a voltage between the 85 to 264VAC Change the supply power terminals of 100 200VAC and 15 6 to 31 2VDC 24VDC 3 Installation Looseness and rattling Touch the module to check for The module must be mounted Retighten the screws the looseness and rattling securely If the module is loose fix the module with screws Attachment of dirt and Check visually Dirt and foreign matter must Remove them Clean the foreign matter not be attached programmable controller 4 Connection status Terminal screw Check for the terminal screw The terminal screws must not Retighten the screws loosening loosening be loose _ Clearance between the Check visually The proper clearance must be Provide the proper clearance solderless terminals provided between solderless terminals Connector loosening Check visually The cable connector mu
134. st not Connect the connector with no be loose loosening securely 5 Battery Check the BATTERY LED on The LED must be off Replace the battery when the the CPU module LED is on Check the length of term after The battery must not be used Replace the battery if it has purchasing the battery more than five years been used more than 5 years Check that SM51 or SM52 is SM51 or SM52 must be off Replace the battery when turned off using a engineering SM51 or SM52 is on tool 6 Module diagnostics Check an event history using An event history must not be GX Works3 Operating the module diagnostics updated Manual 7 Maximum scan time Check the values of SD526 Maximum scan time must be Specify causes that increase and SD527 using a within the allowable range the scan time engineering tool given in the specification of the Check the operation status of system the trigger signal that passes through a loop if loop positions exist in the sequence program 1 The temperature in the control panel installed a programmable controller is called the ambient temperature 96 6 MAINTENANCE AND INSPECTION 6 2 Periodic Inspection Battery replacement procedure When the life of the battery comes to an end replace the battery following the procedure below Power on the programmable controller for ten minutes or longer before removing the battery from the CPU module Power off the programmable controller and then replace the battery The CPU mo
135. system where one CPU module controls an I O module or intelligent function module A generic term for a local station remote I O station remote device station and intelligent device station on CC Link IE Field Network 15 16 SYSTEM CONFIGURATION This chapter describes the MELSEC iQ R series system configuration 1 1 Overall Configuration The MELSEC iQ R series system is configured by mounting a module on a base unit A power supply module is mounted on the power supply slot at the left end of a main base unit and a CPU module is mounted on the CPU slot at the right of the power supply slot Modules other than the power supply module are mounted on the slots at the right from the CPU slot 1 Main base unit 2 Extension cable 3 Extension base unit FOE TUT FEAR TUT WEAR ll TT Lt FWA AA ll Th TL FARRAR AAA TTT LL FACA AACA CACA CA CACAL nimo iii ho TT TL N il FARIA AR AANA A AS A nmo iii iii ii Na il DADE RAEE ANAN ATEN TTL LT LEENA amy iii TT TL Na il AN a TTL LL 3 Maximum of seven extension base units
136. t for heat dissipation before system operation Programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to Page 80 Wiring in this manual For Ethernet cables to be used in the system select the ones that meet the specifications in the user s manual for the module used If not normal data transmission is not guaranteed Wiring Precautions CAUTION Precautions for using channel isolated analog digital converter modules channel isolated digital analog converter modules and channel isolated RTD input modules O Individually ground the shielded cables of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Precautions for using channel isolated thermocouple input modules O Individually ground the shielded cables of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Do not place the module near a device that generates magnetic noise Precautions for using high speed counter modules O Do not install the control lines or communication cables together with the main circuit lines or power ca
137. t side device side e Ground the ground terminal of the noise filter to the ground point of the control panel with the shortest cable possible approximately 10cm Misolation transformer An Isolation transformer is effective for reducing conducted noise especially lightning surge Lightning surge may cause malfunction of the programmable controller As measures against lightning surge connect an isolation transformer as shown below Use of an isolation transformer can reduce a lightning effect Programmable Main Isolation controller power transformer power supply supply 100VAC_ gt e 200VAC terminal block Programmable S z controller Relay T I O power supply 7N O gt 0 equipment Motor power supply N Motor OA gt equipment 1 4 APPENDICES 6 Appendix 4 EMC and Low Voltage Directives Cables extended out of the control panel Use a shielded cable for a cable extended out of the control panel such as an I O signal line including a common line and cable for communications If a shielded cable is not used or not grounded properly the noise immunity will not meet the requirement Grounding a shielded cable e Ground the shield of a shielded cable as close to the module as possible so that the grounded cable will not be affected by electromagnetic induction from ungrounded cables e Ground the exposed shield to a large area on the control panel A clamp can be used as shown
138. tall electric equipment Operating Precautions CAUTION O When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so can cause malfunction or failure of the module Precautions for using positioning modules Motion CPU modules and Simple Motion modules O Note that when the reference axis speed is specified for interpolation operation the speed of the partner axis 2nd 3rd or 4th axis may exceed the speed limit value Do not go near the machine during test operations or during operations such as teaching Doing so may lead to injuries 10 Disposal Precautions CAUTION O When disposing of this product treat it as industrial waste O When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to Page 136 Dis
139. the module fixing and the module fixing hook securely hook is fixed securely must be fixed 3 Connection status Terminal screw Check for the terminal screw The terminal screws must not Retighten the terminal screws loosening loosening be loose Clearance between the Check for the clearance The proper clearance must be Provide the proper clearance module solderless terminals between the solderless provided between solderless terminals terminals Connector loosening Check for the cable connector The cable connector must not Connect the connector with no loosening be loose loosening securely 4 LED status POWER LED power Check that the LED is on The LED must be on When the judgment criteria is supply module not satisfied refer to the READY LED and RUN Check that the LED is on The LED must be on POO WIE NG take the LED corrective action User s Manual ERROR LED ERRLED Check that the LED is off The LED must be off Application for the module used P ERR LED and L ERR LED BATTERY LED CPU Check that the LED is off The LED must be off module USER LED CPU Check that the LED is off The LED must be off module I O indicator LED I O Check that the LED is on or off The LED turns on when I O module signals are on The LED turns off when I O signals are off 6 MAINTENANCE AND INSPECTION 6 1 Daily Inspection 95 6 2 Periodic Inspection This section describes items that must be in
140. the multiple CPU system Page 40 CPU Numbers For details on the multiple CPU system function refer to the following LA MELSEC iQ R CPU Module User s Manual Application CPU module 1 SYSTEM CONFIGURATION 1 1 Overall Configuration 19 20 System configuration specifications configuration devices and software This chapter describes the overview of the MELSEC iQ R series system configuration When using the C Controller module refer to the following LA MELSEC iQ R C Controller Module User s Manual Startup System configuration specifications Item Mounting position of a module Maximum number of mountable modules Maximum number of extension base units Overall extension cable distance Description Slot number 0 to 63 Single CPU system 6413 Multiple CPU system 57 to 63 129 74 20m MELSEC iQ R CPU Module User s Manual 1 Mount modules within the range of the number of I O points for the CPU module used LA Startup The number of I O points can be checked on the engineering tool LA GX Works3 Operating Manual 2 Modules can be mounted up to slot number 63 starting from the next slot where is mounted the CPU module at the right end For example when four CPU modules are mounted on the CPU slot and slot number 0 to 2 the maximum number of mountable modules is 61 3 The numb
141. tion circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are e Turned off if the overcurrent or overvoltage protection of the power supply module is activated e Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs in a part such as an I O control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to Page 126 General Safety Requirements in this manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident O in an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse O Configure a circuit so that the programmable controller is turned on first
142. to the module or cables or malfunction due to poor contact e Use copper wire with a temperature rating of 75 C or higher for the connector e Use UL listed connectors if necessary for UL compliance To ensure that the connector used maintains EMC and Low Voltage Directives please refer to the following gt Page 113 EMC and Low Voltage Directives Even when compliance with the EMC Directive and Low Voltage Directives is not required configuring the system that complies with the EMC Directive may reduce external noise 5 INSTALLATION AND WIRING 5 7 Wiring 87 88 Grounding Observe the following e Provide independent grounding when possible Ground the FG and LG terminals to the protective ground conductor dedicated to the programmable controller ground resistance 100 ohms or less e If independent grounding cannot be provided employ 2 Shared grounding shown below 1 2 3 Programmable Programmable Programmable O O O Q Q Q G d Ground orri of resistance of 1000 or less 1000 or less 1 Independent grounding Recommended 2 Shared grounding Allowed 3 Common grounding Not allowed e Use the thickest cable maximum of 2mm Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened 5 INSTALLATION AND WIRING 5 7 Wiring 5 8 Mounting Removing a Module or Terminal Block Mounting removing a module This secti
143. ts conducted by Mitsubishi ESD SR 250 manufactured by NEC TOKIN Corporation Connectors for external devices When a module that requires a connector for external devices is used take the following noise reduction measures e When shielded cables are connected The following figure shows an example of wiring against noise when a connector AGCON 7 is used A6CON1 1 The length between the connector and the shielded cables should be the shortest possible 2 Ground the FG wire of 2mm or more as short as possible Ground it to the control panel on the module side 3 Shielded cable e When shielded cables are processed electricity 5 Cover the conductive part with insulating tape 4 4 APPENDICES 8 Appendix 4 EMC and Low Voltage Directives e When a duct is used problematic example and modification example e Problematic example The drive units are placed near the noise source The connection cables between the programmable controller and drive units are too long ZL SLL 2 rog nt Noise generating SLL IDA P co device VLLLL LL ODD I IID DIDI TI e g power system GIISEIDLDIIEDD rammable roller SX f y f f f f e Modification example The programmable controller and drive units are placed closely The connected cables between them are placed separately from the power line and the shortest In this example the cables are connected without using the duct Programmable controller Noi
144. ule DC o M52 S O sa power SM403 1 SM403 Fuse Start Stop circuit XM Set a TM value Program TM Start switch RA1 NO E M M10 MC top switch Slan L Program Input module switch RAT ze MC Stop Wo SL switch oo T baat Cae SES Use of a voltage relay is Ym ae Lamp or buzzer i Qa me RA2 OM recommended NA This relay turns on when the Yn CPU module starts running S by SM403 gt uma Low battery alarm o utput module Output module Me X ls Lamp or buzzer Ym wy This relay turns on when the Mc E Power supplied to the output NA CPU module starts running devices is shut off when the Yn by SM403 stop switch is pressed 3 o oT Output module MC LMC Power supplied to the output ES devices is shut off when the nero ce tel stop switch is pressed i MC2 9 1 Seta time required for DC power supply to be established 2 The programmable controller starts when RA1 run monitor relay turns on 3 The stop switch means an emergency stop switch or a limit switch 4 may cause damage to the machines or accidents Configure external interlock circuits for conflicting operations such as forward reverse rotations and the parts where the incorrect output APPENDICES Appendix 5 General Safety Requirements 127 The power on procedure is described below MFor AC power 1 Power on the programmable controller 2 Run the CPU module 3 Turn on the start switch 4 The output devices will be activated by the prog
145. ule to the base unit M3x12 screw no al n gt gt o gt Q Z p D 0 oa ied O a 0 3 O Cc 5 Q gt o 4 Base unit installation hole A hole to install the base unit to a control panel M4 screw A hole to mount a DIN rail adapter na N Guide A guide to mount a module to the base unit Production information marking Shows the production information 16 digits of the base unit 3 PART NAMES 3 2 Base Unit Extension base unit This section describes the part names of the extension base unit The R612B is used as an example 1 3 6 l 2 5 A pa E LIN 2 4 R612B es di 8 Extension cable connector OUT Extension connector cover Module connector Production information marking PUION A connector for connecting to a base unit upper level A MELSEC Q R series extension cable is connected here A connector for connecting to a base unit lower level A MELSEC Q R series extension cable is connected here When no cable is connected attach the supplied extension connector cover to prevent entry of foreign matter such as dust A protective cover for the extension cable connector A connector for mounting MELSEC Q R series modules The CPU module cannot be mounted on an extension base unit Attach the supplied connector cover or the blank cover module RG60 to th
146. ures which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC iQ R series programmable controllers This manual describes the system configuration specifications installation wiring maintenance and inspection of MELSEC Q R series programmable controllers Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ R series programmable controller to handle the product correctly When applying the program and circuit examples provided in this manual to an actual system ensure the applicability and confirm that it will not cause system control problems Please make sure that the end users read this manual Point When using the C Controller module reading this manual and relevant manuals requires the replacement of the following terms e Programmable controller and Programmable controller CPU gt C Controller module e Programmable controller system gt C Controller system Where a reference to the GX Works3 Operating Manual or the MELSEC Q R CPU Module User s Manual Startup or Application is given the reference should be made to the following instead LA CW Configurator Operating Manual LA MELSEC iQ R C Controller Module User s Manual Startup LA MELSEC Q R C Contr
147. ved status and disabled status interpreting a configured module in the engineering tool as an empty slot The following table shows the application of the module status setting Reserved status To operate the module that is included in the module configuration of the engineering tool but without actually mounting the module e To allocate the I O numbers of a module reserved for future use Disabled status To make an actually mounted module stop the operation The change of the parameter settings is not reflected in the module where the module status setting has been performed In addition the following operations have no effect on the module where the module status setting has been performed e Setting a remote password e Executing a program that accesses the module itself Perform the module status setting as shown below LA GX Works3 Operating Manual x fs ProgPou PRG Local Label Set fs ProgPou PF a Cut Copy EA Paste Delete Select All Bring to Front Send to Back Y Module Status Setting Empty Check Parameter gt ity Start XY Batch Input Default Points Batch Input Property Open System Parameter Ex To operate the module that is included in the module configuration of the engineering tool but without actually mounting the module e Module configuration On performing the module status setting the module becomes a light color interpreted as an empty sl
148. verter module RD77MS2 RD77MS4 RD77MS8 RD77MS16 module RD62P2 RD62D2 RD62P2E RD75P2 RD75P4 RD75D2 RD75D4 RJ71GF11 T2 RJ71EN71 RJ71GP21 SX RJ71EN71 RJ71C24 RJ71C24 R2 RJ71024 R4 Blank cover module RG60 4 When the CC Link IE Controller Network function is used with the RJ71EN71 there are restrictions on the firmware version of the programmable controller CPU and the RJ71EN71 LA Manual for each module Note that the function cannot be used with the Process CPU 2 These modules take up two slots When used with the programmable controller CPU there are restrictions on the firmware version of the programmable controller CPU LA MELSEC Q R CPU Module User s Manual Application 1 SYSTEM CONFIGURATION 21 1 1 Overall Configuration 22 MMELSEC Q series The following table lists the MELSEC Q series modules and extension cables which can be used in the MELSEC iQ R series system When a MELSEC Q series module is used refer to the following gt Page 102 How to Use MELSEC Q Series Modules Base unit Extension base unit Q52B Q55B Q63B Q65B Q68B Q612B Q series large type extension base unit Q55BL Q65BL Q68BL Q series large type extension base unit AnS series size Q55BLS Q65BLS Q68BLS Q55BLS D Q65BLS D Q68BLS D QC05B QC06B QC12B QC30B QC50B QC100B Power supply module Q61P Q61P A1 Q61P A2 Q62P Q63P Q64P Q64PN Q61P D I O module AC input module QX10 QX10 TS QX28 DC input module QX40
149. ving the restriction of the number of mountable modules iQ R series modules CC Link IE Controller Network equipped e RJ71GP21 SX 32 One CPU module can control eight module e RJ71EN714 modules CC Link IE Field Network equipped e RJ71GF11 T2 32 One CPU module can control eight master local module e RI71EN71 modules CC Link module 12 e RJ61BT11 32 One CPU module can control eight modules There is no restriction when parameters are set using the dedicated instruction after Program in System Parameter is selected 2 Use three network modules RJ71GP21 SX RJ71GF11 T2 and RJ71EN71 when the CC Link IE Field Network function is used or less per CPU module at the automatic CC Link startup 3 There are the restrictions when the CC Link IE Field Network function is used 4 There are the restrictions when the CC Link IE Controller Network function is used Interrupt module 1 4 One CPU module can control one module Input module 172 1 4 One CPU module can control one module 1 There are the restrictions when parameters are not set in I O Assignment Setting of System Parameter There is no restriction when parameters are set in I O Assignment Setting 2 There are the restrictions when the input module is shifted to an interrupt module by turning off the function selection switch SW2 1 SYSTEM CONFIGURATION 1 2 Precautions for System Configuration Consideration for internal current co
150. w hole or 94 5 hole for M4 screw External dimensions Height 101mm Depth 32 5mm Weight 0 41kg 0 55kg 0 73kg RQ extension base unit for MELSEC Q series modules Number of mountable I O 5 12 modules DIN rail adapter model Q6DIN2 Q6DIN1 Internal current consumption 0 28A 0 31A 0 32A 5VDC Mounting hole size M4 screw hole or 94 5 hole for M4 screw External dimensions Height 98mm Depth 44 1mm Weight 0 32kg 0 41kg 0 55kg For the specifications of MELSEC Q series extension cables refer to the following QCPU User s Manual Hardware Design Maintenance and Inspection 4 SPECIFICATIONS 4 3 Performance Specifications of Base Unit 4 4 Performance Specifications of SD Memory Card This section describes the performance specifications of the SD memory card Item NZ1MEM 4GBSD NZ1MEM 8GBSD NZ1MEM 16GBSD Type SDHC Capacity 2G bytes 4G bytes 8G bytes 16G bytes Number of writings 60000 times 100000 times External dimensions 32mm Weight 29 For details on the performance specifications of the L1MEM 2GBSD and L1MEM 4GBSD refer to the following A QCPU User s Manual Hardware Design Maintenance and Inspection Handling precautions e The operation of the SD memory cards manufactured by Mitsubishi NZ1MEM HGBSD has been tested on the MELSEC Q R series modules An SD memory card manufactured by others may cause corruption of data in the SD memory card a shutdown of the system or other
151. wer the dielectric withstand of the control panel possibly causing dielectric breakdown The insulation of Mitsubishi programmable controllers is designed to be used in an environment of pollution degree 2 Use them in an environment of pollution degree 2 or below The environment of pollution degree 2 can be achieved when the programmable controller is installed inside the control panel with a protection degree of IP54 or equivalent 124 APPENDICES Appendix 4 EMC and Low Voltage Directives External Wiring M24VDC external power supply For 24VDC I O modules or intelligent function modules requiring an external power supply connect an external power supply of which insulation between the 24VDC circuit section and the hazardous voltage circuit section is reinforced MExternal devices For external devices connected to a programmable controller use the one of which insulation between the interface circuit section to the programmable controller and the hazardous voltage circuit section is reinforced if the device internally has a hazardous voltage circuit section EReinforced insulation Reinforced insulation means an insulation having the following withstand voltage Rated voltage of hazardous voltage Surge withstand voltage 1 2 50us 150VAC or less 2500V 300VAC or less 4000V Overvoltage category I source IEC 664 APPENDICES Appendix 4 EMC and Low Voltage Directives 125 Appendix 5 General Safety Requirements When a progra
152. x ProgPou PRG Local Label Set f ProgPou PRG LD 2Step Bg Se the N_CPUO Module Configuration 5 fy Program EL Initial m Wil Scan m 2 MAIN fo ProgPou Es Local Label M Program El Fixed Scan iil Event H Standby fEl No Execution Type lim 1 3 Delete Unregistered Program FB FUN Select All A f a Label Bring to Front Ga Global Label Send to Back ig Global Module Status Setting Empty a 5 Structured Data Types Check ES Power Supply Capacity and I O Points i Device Parameter a g Parameter ity Start XY Batch Input Default Points Batch Input Property Open System Parameter Check Verion rf Gor Waring 0 No Result Explanation a pose cen Current j Total 1 0 Points 80 Point 4096 Point ee Supply Fo CPU RO4CPU A RX10 RYIOR2 5 INSTALLATION AND WIRING 5 5 Connection Method for the Extension Base Unit When only the Q50B is connected to the lower level of the RQ extension base unit The 5VDC output voltage of the power supply module on the RQ extension base unit is set to 4 90VDC minimum value Therefore the Q5OB can be used when the voltage drop at the extension cable is 0 15VDC or lower 4 90VDC 4 75VDC 0 15VDC 1 RQ extension base Extension level 1 V1 Extension level 2 Err 16 QSOB Extension level 7 Diagonal lines show the power supply modules V1 Voltage drop at the extension cable between the R
153. xtension level is skipped slots cannot be reserved because no slots will be allocated to a skipped extension base unit e Any extension level is skipped e The same extension level is set to two or more extension base units e Two or more connector pins for the extension level setting are inserted or no connector pins are not inserted For details on the extension level setting refer to the following QCPU User s Manual Hardware Design Maintenance and Inspection 5 INSTALLATION AND WIRING 5 5 Connection Method for the Extension Base Unit 73 74 Voltage drop when a MELSEC Q series extension base unit is used When the Q50B is used the Q50OB is supplied with 5VDC from the power supply module on the RQ extension base unit a voltage drop occurs at extension cables Incorrect input or output may occur if the specified voltage 4 75VDC or higher is not supplied to the IN connector of the Q5OB When the Q5DB is used check that the IN connector of the Q5UB set as the last level is supplied with 4 75VDC or higher Connecting the extension base unit to the lower level of the RQ extension base unit with the shortest extension cable is recommended to reduce the influence of the voltage drop The following table lists the conductor resistance value for each extension cable QC05B 0 0440 QC06B 0 0510 QC12B 0 0820 QC30B 0 1720 QC50B 0 2730 QC100B 0 5300 The voltage drop can be checked on the engineering tool Navigation Y Moc E
154. y verify that the control performance on the system is free from a problem TECHNICAL BULLETIN No FA A 0078 Precautions If the CPU module is powered off or reset or the SD memory card is removed while the card is being accessed as below data on the SD memory card may corrupt e During saving data in the buffer memory to an SD memory card by using the data logging function e During the folder delete by User Data Operation in the engineering tool In the above case the SD memory card diagnostics such as the file system check and restoration is performed at powering off the system or the reset clear Note that the data may be not restored because of the file system status Diagnosing the SD memory card takes the following times assuming that 10000 files 100K bytes are stored in the SD memory card 12 e NZ1MEM 2GBSD approximately 7 seconds NZ1MEM 4GBSD approximately 8 seconds NZ1MEM 8GBSD approximately 9 seconds NZ1MEM 16GBSD approximately 10 seconds 1 The more the number of files in the SD memory card the longer the diagnosis time 2 When the CPU module is in connection with an external device running the CPU module and the external device simultaneously can cause communication time out on the external devise side 4 SPECIFICATIONS 3 4 4 Performance Specifications of SD Memory Card O 94 4 5 Performance Specifications of Battery This section describes the performance specifications of the battery used for the CPU
155. ystem configuration actually used Because the settings of the engineering tool control the module operation a setting that is different from the actual configuration may result in unintended operation e For an arbitrary setting of I O numbers setting the I O numbers to all the modules is recommended I O numbers of a module that is not set in the engineering tool are assigned following the I O numbers of the module already set which can cause duplication of I O numbers Ex Duplication of I O numbers as a result of setting the I O numbers arbitrarily up to No 4 slot e Engineering tool For the start I O number set 40 to a module of slot No 3 and set 30 to a module of slot No 4 Start XY de 3E00 aog AN O No Setting 16 Points 0000 i ae nnn ore acer aT Ae F10 Mo Setting 16 Points 0020 e F10 Mo Setting 16 Points 0040 40 47 R10 Ho Setting 16 Foints 0030 2 ASSIGNMENT FOR MODULES 2 2 1 0 Numbers of Modules 35 36 e Mounting state I O numbers in slot No 5 which is not set in the cPU o T1T1213T14 engineering tool are assigned following the I O numbers in slot No 4 which result in duplication of l O numbers LAA AR eA CAAA CAAA Trt ttt LESCA ACACA CACA ACAL Trt ttl EOF AAAA TTT Le AR a a le 3 THe LEA AA A RA A A AAT a mimo T Sho T AA ii N e Number of points E a ies 00 101 20 40 30 to

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