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V530-R2000 2D Code Reader

1. 14 is z 12 10 Ilia TIH s E 56 dj 4 z 2 20 mm 0 20 40 60 80 100 120 140 160 180 m Zoom lever angle degrees D 0 Q a E V530 L2002 Reading Head with Ring Lighting r With this Reading Head lighting is positioned in a ring It is suitable for relatively large 3 codes marked on metal surfaces or codes marked on substrates It s also suitable for 2 reading codes printed on paper or stickers i O Working Distance Field of Vision Field of Vision Zoom Lever Angle Chart 1 Z u 45 A a 40 E 35 E _ 30 105 mm 3 E 25 l 20 m 30 50 70 90 110 130 150 Zoom lever angle degrees V530 R2000 Users Manual 103 SECTION 9 Appendix E V530 L2003 Reading Head with V type Lighting With this Reading Head the optical system and imaging system are positioned in a V shape This makes it suitable for reading codes marked on mirrored surfaces The lighting color is automatically selected from white blue green and red This enables taking relatively good images under conditions that are traditionally very difficult to read image under such as with the effects of thin metal films Working Distance Field of Vision Field of Vision Zoom Lever Angle Chart 14 Lu S 12 z 1 E E E 8 Ce 35 mm 9 6 T Ww 4 E i N 0 20 40 60 80 100 120 140 160 180 Zoom lever angle degrees B Connecting to the
2. Date Time 2003 05 20 19 00 30 ReadData ABCEDFG Read Condition Set 2 1 Light 2 Mark 3 Focus 4 Locate 5 Size 6 B G Code Type SymbolSize Mirror Color ShutterSpd ReadData ABCEDFG DataMatrix 16x16 V Normal V Black V 1 2000 SECTION 4 Setting Read Conditions Deleting Read Conditions Read conditions that have been registered can be deleted e Read Set Read Condition 1 4 Move the cursor to the number of the condi tions to be deleted and press the ENT Key Date Time 2003 05 20 19 00 30 ReadData ABCEDFG o Im O wv 5 The Read Condition Setting Screen will be displayed Read Condition Z Set 2 A Code Type DataMatrix g SymbolSize 16x16 W o Mirror Normal V n 2 Select Delete TUA ad puce Y e 2 Mark ShutterSpd 1 2000 JJ 3 Focus 4 Locate 9 5 Si 65 6 e ReadData ABCEDFG S Q ct le 2 o wv The screen in 1 a Will return V530 R2000 User s Manual 33 SECTION 4 Setting Read Conditions Using Analytical Functions Rather than just knowing if a code has been read or not you ll know at a glance the leeway in reading the code Checks are made of the imaging conditions of the code the marking quality and temporal changes and alarms are output Use these functions to help prevent becoming unable to read codes e Read Set Watcher Function Watcher Function 1 Make the settings
3. 12 SECTION 2 Installation and Connections Connecting Peripheral Devices This section shows how to connect peripheral devices to the V530 R2000 UU ww z CHECK Turn OFF the power to the V530 R2000 before connecting or disconnecting Cables Peripheral devices can be damaged if connected or disconnected with the power supply turned ON The connectors are capped when the V530 R2000 is shipped When not using a connector leave the cap in place to protect against dust dirt and static electricity Connecting a Camera Connect the Camera Cable to the CAMERA connector on the V530 R2000 CAMERA 0 UR Lens and Lighting p 102 Connecting a Console Connect the Console to the CONSOLE connector on the V530 R2000 Co _ 9 ESC TRIG ENT CONSOLE E ttp F150 KP 2D Connecting the Monitor Connect the Monitor Cable to the MONITOR connector on the V530 R2000 and attach the enclosed ferrite core to the Monitor Cable The ferrite core should be attached to the Cable approximately 10 mm from the MONITOR connector Wrap one loop of the cable around the ferrite core V530 R2000 User s Manual sooiAoq Jeeudued Burnoeuuos ANIRE 13 SECTION 2 Installation and Connections Power Supply and Ground Wire the power supply and the ground and tighten the screws to a torque of 0 5 N m After wiring check to make sure that the wiring is correct Crimp Terminals and Cables The terminal b
4. Observe the following precautions when reading moving workpieces e Always set the Display Mode to still images e With live images the trigger can be delayed by up to 16 6 ms Shutter Speed Use the following formula to set the lower limit of the shutter speed to eliminate image motion and enable stable reading Allowable motion W Shutter speed T 2 gt _ Maximum line speed V Code size C Symbol size M W lt 0 1 x Emm M Field of vision Number of image pix N els in direction of motion n C x N A x M 1 Line speed 1 To allow leeway the number of pixels per cell should be greater than 4 2 The allowable motion is 1096 of the cell size CNN e l er L3 poods 1ennus pue aw Buipeeg paeds eur Example For V 60 mm s C 1 6 mm M 16 A 10mm N 512 R 300 ms L 30 mm As shown below there will be no problem in reading 1 6 x 512 5 12 gt 4 10 x 16 The lower limit of the shutter speed is as follows 0 1 x 1 6 1 16x60 6000 V530 R2000 Users Manual 111 SECTION 9 Appendix eU dfthe shutter speed does not meet the following conditions image motion will have a negative effect e on reading e T lt i 0 1C V MV To set a minimum shutter speed to read moving workpieces perform teaching after set ting the lower limit of the shutter speed under System Set Camera Lighting US p 45 Reading Time T
5. User s Manual SECTION 9 Appendix Not Using a Reading Head If using a Reading Head cannot provide the required field of vision or working distance or if the amount of light is insufficient use the following information to select the lighting and lens E Selecting the Lighting Processing Description Cross section External Precau lighting tions Transparent Metal depo Codes formed by metal dispo Through Make back material sition sition on a transparent mate LL lighting ground rial Transparent Coaxial darker material lighting Front sur Codes formed by carving the Coaxial face scribed front surface of a transparent lighting material Inner mark Codes formed inside a trans Ring lighting ing parent material Back sur Codes formed by carving the Ring lighting face scribed back surface of a transparent material Wafers Codes formed on the surface of wafers by laser e g SEMI T7 Mirror sur Codes formed by laser or Ring lighting face pro other method on cut or pol cessed ished surfaces Rough sur Codes formed by dot peen Ring lighting face cast marking or other method on surface cast surfaces Plated or Codes formed by removing Ring lighting painted sur metal plating resin or other face coating with a laser or other method Resin Colored sur Codes formed by using a laser Ring lighting face to change the color of a resin GANEN DunuDr pue sue Substra
6. Vibration resistance 10 to 150 Hz half amplitude 0 1 mm maximum acceleration 15 m s 10 times for 8 minutes each in 3 directions Shock resistance 150 m s 23 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Weight Accessory Performance Specifications MYe fReE suoisueuig pue suoneoyioods Viewable angle 25 up down and 50 left right with a contrast ratio greater than 10 Luminance 250 cd m Typical Backlight Cold cathode fluorescent light Input signal NTSC COMPOSITE VIDEO 1 0 V 75 Q termination V530 R2000 Users Manual 123 SECTION 9 Appendix Video Monitor F150 M09 2D Unit mm 222 250 Oooooooooo0ooOo0o0o0000000000 OoOoo0oOoboOoOoo0o0O00000000000000 opoopp0o00000000000000000000 on0000000000L000CO00C000000 General Specifications Power supply voltage Current consumption Vibration resistance Ambient temperature Ambient humidity Ambient environment Materials CRT size CRT type Resolution System I O impedance ALEN SUOISUBWIG pue suoneoyioods I O level and polarity Input signal V530 R2000 124 Users Manual 85 to 264 VAC 50 60Hz 5 to 100 Hz half amplitude 0 16 mm maximum acceleration 7 35 m s 6 times for 10 minutes each in 3 directions Operating 10 to 50 C Storage 20 to 65 C with
7. d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in
8. 1 m PFP N End Plate OMRON B Mounting the Controller Hook the V530 R2000 into the DIN Track as shown in the diagram and then press in at the bottom until the V530 R2000 locks into place B Removing the Controller Use a screwdriver to pull the hook down and then pull out the V530 R2000 from the bottom V530 R2000 User s Manual 49 043u02 eui Sununoiy Aie Ee f 9 19 01 U04 eui Bununom ANEEL SECTION 2 Installation and Connections Rear Surface Mounting 1 Attach the Mounting Bracket to the V530 R2000 Controller using the four machine screws M3 x 6 provided with the Bracket 2 Secure the V530 R2000 Controller and Mount ing Bracket to the mounting surface with four M4 screws Dimensions A5 0 2 Unit mm Four M4 holes K V530 R2000 User s Manual SECTION 2 Installation and Connections Side Surface Mounting feu Mounting the Controller Dimensions Unit mm 60 0 4 12 Four M3 holes Screw depth 4 8 mm max Fog ri 1 joe io eI CS Sn es Se a a i ee 11 V530 R2000 User s Manual SECTION 2 Installation and Connections Bottom Surface Mounting J eae Mounting the Controller Dimensions Unit mm Screw depth 6 mm max Four M4 holes 92 0 5 9 V530 R2000 User s Manual
9. CHECK p 74 1 Open the battery cover on the side of the V530 R2000 The cover can be opened with a small flat blade screw driver The Battery is mounted to the inside of the battery cover 2 Hold the battery connector by its base and disconnect it 3 Cut the band that holds the Battery and remove the Battery from the cover 4 Reverse steps 1 through 3 to install the new Battery Use the new band included with the new Battery to attach it to the battery cover N WARNING The lithium battery may combust explode or burn if not handled properly Do not short circuit attempt to charge disassemble apply pressure that would deform to or incinerate the lithium battery V530 R2000 Users Manual 113 SECTION 9 Appendix Handling Reading Heads The Camera and Reading Head are optical components Handle them with care Images will be negatively affected if the Reading Head or Camera is dirty or cracked possibly preventing reading e Do not touch the lens mirror surface or surface of the lighting cover with your fingers or any pointed object e Use the Reading Head in an environment free of dust If the lens mirror surface or surface of the lighting cover becomes dirty use a lens cloth or air brush to clean them e When mounting the Reading Head to the Camera do not touch the imaging surface of the CCD on the Camera or ge
10. SECTION 7 Host Communications B 1 N Multidrop Connections Using a Link Adapters one host can communicate with up to 31 Controllers RS 232C cable Personal computer or PLC Link Adapter Recommended Model NT ALOO1 Cable wiring 1 RS 422 cable Cable RS 422 cable Cable wiring 2 Recommended Model B500 AL001 RS 422 cable Cable wiring 2 Controller Controller Controller Cable Wiring 1 RS 232C Connection between Host and Link Adapter Keep the cable length to less than 15 m NT ALO001 Host personal computer Shielded cable A Pin numbers vary with the type and model of host that is connected Confirm pin numbers in the documentation for your PLC or computer CHECK V530 R2000 User s Manual 998JJ91U E4 9S PANO TEE E 63 998JJ91UJ ELAS JANES 64 SECTION 7 Host Communications Cable Wiring 2 RS 422 Connection between Controller and Link Adapter and between Branching Link Adapters Use a shielded cable with 0 324 mm AWG22 size wires or the equivalent Use twisted pair wires for SDB and SDA and for RDB and RDA NT ALOO1 Controller B500 AL001 8 pin terminal block B500 AL001 Shielded cable V530 R2000 User s Manual SECTION 7 Host Communications Normal Communications While the Read Screen is displayed communications will be performed through the serial interface with a computer or PLC using the normal communi
11. allowing sufficient leeway An error will occur if the next input occurs before communications have CHECK peen completed V530 R2000 User s Manual 998JJ91U El419S PA eRe 77 SECTION 7 Host Communications Using TXD Instructions When using the TXD instruction commands are not set in the Read Area but are actively sent from the PLC to the Controller Set System Set Com Mode Read Area to None Controller Unit number 00 fixed Send command using a TXD instruction Set the number bytes of Executes the command _ id send data to 3 bytes While the command is being executed the BUSY output terminal is ON Writes data to Write Area Returns write completed response END A Host Link error occurs and the ERROR output terminal turns ON if there is no response within 5 seconds It is assumed that the line is broken or the PLC is not working correctly An error message is displayed on the screen 998JJ91UJ ELAS JANES V530 R2000 78 User s Manual SECTION 7 Host Communications E Command List The following commands can be input from the host to the Controller Set the command to be executed in the Read Area Gommendcode Function f Page 998JJ91U El S PAN eI Ee E V530 R2000 User s Manual 79 998JJ91UJ E1 o0S PAY e H Ee ES SECTION 7 Host Communications Specific Command Formats Command formats are explained here in order of command codes The com
12. ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM V530 R2000 User s Manual SNOILVHHMGISNOO NOILVOlIddV BEER SNOILVHHMGISNOO NOILVOlIddV WEAEELT iv PREFIX PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believ
13. Camera 1 4 This section shows how to connect a Read ing Head to a Camera 1 a d Do not subject the Camera to unnecessary force check Ce Niejlker I3 DunubDr pue sue Heading Head 2 Remove the cap from the Reading Head con connector nector and connect the Reading Head cable Reading Head cable V530 R2000 104 Users Manual SECTION 9 Appendix B Mounting the Reading Head Align the direction of the lighting with the workpiece loosen the three screws with the enclosed Allen wrench change the direction and then retighten the screws Do not allow the Reading Head to fall when loosening the screws Also be sure to tighten the screw sufficiently If they are not tight the direction of the lighting may change the Heading Head may fall or it may be difficult to connect to or disconnect from the C mount Screw 3 locations V The focal point of the zoom lens is fixed There are differences in the position of the CCD that create differences in the focal point for each Camera Mount the Camera so that the installation distance cm CHECK can be adjusted in the direction of the optical axis Tighten the zoom bar so that the set field of vision does not change CHECK 180 as Tighten Loosen Zoom bar CEN ete f DunuDr pue sue V530 R2000
14. V530 R2000 User s Manual SECTION 6 Optional Functions Changing the Conditions for Storing Images Read images are temporarily stored in the Controller Stored images can be checked to enable analyzing the cause when reading fails This section describes how to select the conditions for storing images and whether to back up the images on a Memory Card at the same time Names of Files Backed Up in Memory Cards Directory Filename e Option Backup 1 Set the Image Store Mode Image Store Mode All v Auto Image Backup ON VW 2 Specify whether to automatically back up images to a Memory Card at Auto Image Backup System Settings v Backup 3 Select OK tem Seem BewHpion OO Image Store Stores images only when reading is NG Mode Alarm NG Stores images only when reading is NG and an alarm has been gener ated by an analytical function All default Stores an image whenever reading is performed Auto Image ON Images are stored both in the Controller and in the Memory Card for the Backup conditions specified for Image Store Mode OFF default Images are stored only in the Controller for the condition specified for Image Store Mode They are not automatically saved to the Memory Card t Q All of the images stored in the Controller can be saved to a Memory Card with a single procedure e Saving Images to Memory Cards p 48 CHECK soDeui Buiio1s 104 suonipuo2 y BuibDueu CEOE E LS V5
15. V530 R2000 s Ground the V530 R2000 s ground terminal tolessthan100Q terminal to less than 100 Q Weight Controller Approx 570 g Controller only only Degree of protection IEC60529 IP20 Accessory Connector for I O terminals ferrite core mounting bracket MYe fReE suoisueuig pue suoneoyioods V530 R2000 116 Users Manual SECTION 9 Appendix Camera F160 S2 2D Unit mm 04 9 15 5 9 46 5 6 _ Special light G ing connector lt 8 8 dia 21 7 1 32UN 2A Camera cable C mount connector 11 8 dia General Specifications Picture elements 1 3 interline CCD reading all pixels Effective pixels 512 x 484 pixels Synchronization External sync via horizontal sync signal Shutter speed s 1 120 1 200 1 500 1 1000 1 2000 1 4000 1 8000 1 16000 1 30000 or 1 60000 Automatically selected Ambient temperature Operating 0 to 50 C Storage 25 to 60 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Vibration resistance 10 to 150 Hz half amplitude 0 35 mm maximum acceleration 50 m s 10 times for 8 minutes each in 3 directions Shock resistance 150 m s 3 times each in 6 directions Materials Cover Zinc plated steel sheet thickness t0 6 SECC C Case Die cast aluminum alloy ALEN suoisueuig pue suoneoyioods Mounting base Bakelite containing cloth black
16. Weight Approx 85 g V530 R2000 Users Manual 117 ALEN suoisueuig pue suoneoyioods 11 8 SECTION 9 Appendix Reading Heads V530 L2001 Unit mm 50 dia Emi 1 32UN 2A C mount V530 L2002 Unit mm 1 32UN 2A C mount V530 R2000 User s Manual SECTION 9 Appendix V530 L2003 Unit mm 21 7 200 35 11 5 dia 1 32UN 2A C mount General Specifications Model V530 L2001 V530 L2002 V530 L2003 Ambient temperature Operating 0 to 50 C Storage 25 to 60 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Vibration resistance 10 to 150 Hz half amplitude 0 35 mm maximum acceleration 50 m s 10 times for 8 minutes each in 3 directions Shock resistance 150 m s 3 times each in 6 directions Materials Case ABS Front filter PMMA Lens body Aluminum Weight including cable Approx 160 g Approx 100 g Approx 110 g Accessory Allen wrench Performance a V530 L2001 V530 L2002 V530 L2003 mE E source White LEDs White LEDs White red green and blue LEDs Working distance 20 mm 105 mm 35 mm installation distance Field Field of vision vision 5x 5mm to 12x 12 mm x 5 mm to 12 x 12 mm 20 x 20 mm to 40 x 40 mm mm to 40 x 40 mm 5x5mmto12x12mm x 5 mm to 12
17. all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actu
18. are too small Partic ularly when introducing a new system adjust the relationship between the size of the code and the field of vision to increase this value B G Appraises the background conditions where the 2D code is marked The display value will decrease the more the background contains patterns that resemble codes The display value will increase if the background is plain If the background is plain then only the code needs to be discerned If the background is rough or contains geometric patterns time may be required to read codes suonounJ jeonAjeuy Buisn FAN emer V530 R2000 36 User s Manual SECTION 4 Setting Read Conditions Condition Watcher The Condition Watcher monitors transitions in continuous reading If the monitor level falls and alarm signal is output so that decreases in the ability to read can be detected in advance Condition Watcher Still 1 Light V Point 24 ____________ 5 100 50 3 O0 1000 500 5 Wd Make lighting brighter Total 1635 6 OMRON 002 OK eee 4 GL OMRON2002 Alarm 30 T GL OMRON2002 NG 3 L3 Display item Description Appraisal item Select the appraisal item to display on the screen The display will change as follows then the Up Down Keys are pressed Light Focus Mark Locate None URN Meaning of Appraisal Items p 36 LI NENNEN Displays the quality points of the appraisal item selected at 1 Graph Displays the transiti
19. below O N OO N c FO B RS 422 Block Diagram Prepare a suitable connector SDB SD Recommended Models SDA SD RDA RD XM2S 0911 998JJ91UJ E1 o0S PAY e H Fe ES Connection Method Align the connector and insert it straight in Secure the connector with the screws on both sides of the connector Turn OFF the power to the V530 R2000 before con e necting or disconnecting Cables CHECK The connector is capped when the Controller is shipped Always leave the connector capped when the communications interface is not being used to prevent dust and dirt from entering and to protect the Controller from static electricity V530 R2000 60 User s Manual SECTION 7 Host Communications Connection Examples B 1 1 Connection to a Personal Computer RS 232C cable XW2Z 200S V 2 m XW2Z 500S V 5 m Controller Computer Wiring Cables XW2Z 200S V or XW2Z 500S V Keep the cable length to less than 15 m Shielded cable 998JJ91U E419 S PAN eI Ee E V530 R2000 User s Manual 61 998JJ91UJ E1 o0S PAY e H Fe ES SECTION 7 Host Communications B 1 1 Connection to a PLC RS 232C cable XW2Z 200T 2 m XW2Z 500T 5 m Controller PLC CJ Series CS Series C200H C200HS C200HX HG HE Other OMRON PLCs Wiring RS 232C Cables XW2Z 200T or XW2Z 500T Keep the cable length to less than 15 m Controller Shielded cable V530 R2000 User s Manual
20. ensure safe use of the product B Installation Environment Precautions e Do not use the V530 R2000 in environments with flammable or explosive gases e Do not block the V530 R2000 s cooling vents Before the V530 R2000 is shipped a pro tective label is attached to the top of the V530 R2000 to cover the cooling vent This label prevents wire strands from falling into the V530 R2000 during wiring Do not remove it until wiring is completed The la bel must be removed after wiring to allow proper cooling during operation Cooling vent Install the V530 R2000 away from high voltage devices and moving machinery to allow safe access during operation and maintenance e Be sure to securely tighten the screws when mounting the V530 R2000 B Power Supply and Wiring Precautions e Use the V530 R2000 with the power supply voltages specified in this manual e Use the wire and crimp terminals of the proper sizes as specified in this manual Do not connect the power supply wires by just twisting stranded wires and connecting them directly to the terminals e Keep the power supply cable as short as possible 10 m maximum Use a DC power supply with countermeasures against high voltage spikes safe extra low voltage circuits on the secondary side ZA p 15 e Use an appropriate ground 100 Q maximum e Use a grounding point as close as possible to the V530 R2000 and keep the ground line as short as possible e Wire
21. mode when the Read Screen is entered spol suongoiunululo y 6umes G e 8 Ee E V530 R2000 User s Manual 41 SECTION 5 System Settings Setting Communications Conditions The conditions for communicating between the Controller and the host can be set Make these settings according to the communications specifications of the host e System Set Com Condition Com Condition Baud Rate 38400bps vw Data Length 8bit v Parity Bit None v 1 Make the settings for each item Stop Bit 1bit v 2 Select OK em Selections Bein Baud Rate 2400 bps 4800 bps 9600 bps Make these settings according to the communica 19200 bps 38400 bps default tions specifications of the host 57600 bps 115200 bps Data Length Tbit 8bit default None default Odd Even 1 bit default 2 bit 5 1 Baud rates over 20 kbps are not defined for the RS 232C standard Depending on the cable length A communications may not be stable if 38400 bps or higher is set If there are problems set the baud CHECK late to 19200 bps or lower UU Use the following settings when executing a Backup Upload or similar command CB CU etc CQ tem e SUOI IPUOD suomneoiunuiuo Bunes ANNIBEN V530 R2000 42 User s Manual SECTION 5 System Settings Setting the Trigger Mode Both the mode for the read trigger input from the TRIG input terminal and the Read Mode can be set e System Set T
22. o V530 R2000 User s Manual 39 spol suongoiunululo y buljes G NOILOJS 40 SECTION 5 System Settings Setting the Communications Mode Settings must be made according to the communications protocol Make these settings according to the communications specifications of the host Normal Communications e System Set Com Mode Com Mode Com Mode Normal Interface RS 232C 1 Make the settings for each item Prefix Nene Suffix CR FCS OFF 2 Multidrop ON Select OK Unit 1 EN CENE C ONNMNNNNNN OEENMMMN Com Mode Normal default Host Select Normal to communicate in a no protocol format Link Interface RS 232C default Set the data transfer method used to connect the Controller and RS 422 host Prefix OS default STX Set the code used to indicate the beginning of the command for mat Suffix CR default Set the code used to indicate the end of the command format LF CR LF ETX OFF default Set whether to calculate the FCS data ON UR p 127 sequence Multidrop ON Set whether to use the multidrop function OFF default If Multidrop is set to ON the results of read processing will not be output to the serial interface until a POLLING command requesting that data be sent is received from the host If Multidrop is set to OFF the multidrop function will not be used Unit 1 to 31 If multidrop connections are being used set a unit number so default 1 that th
23. oblique coaxial lighting 103 ring lighting 103 V type lighting 104 reading time 35 112 received data format error 96 selections inputting 26 serial interface 60 Host Link 75 normal communications 65 settings Start Setting 20 Upload Settings 21 SHIFT Key 23 shutter speed 30 31 111 software keyboard 50 BS 50 DEL 50 INS 50 SPC 50 stop bits 42 symbol size 30 31 teaching 28 timing charts 90 continuous reading 91 level trigger 92 one shot trigger 90 TRIG Key 23 trigger mode 43 TXD instruction 78 unit number 40 Wide Range Mode 44 working distance 110 Write Area 41 Write Flag 80 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No Q134 E1 01C Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version OO o September 2003 Original production Page 67 Output portion changed for GL command m SRBIIDDe 2008 Page 68 Output portion changed for RD command Pages ii to iv Replaced with new version of this material Beene Pages 67 and 68 Replaced output information January 2006 Page 106 Discription changed V530 R2000 Users Manual 135 Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed
24. part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and o
25. read data is written to the specified words in the PLC 1 Set the read conditions of the V530 R2000 and display the Read Screen 2 Set the command to start reading DM 0100 of the PLC The V530 R2000 reads the code writes the Write Flag in DM 0110 and writes the read data to DM Area words beginning with DM 0111 3 Check the Write Flag in DM 0110 in the PLC If data has been written the Write Flag will have changed from O to F V The Write Flag will change to 0 at the first reading after turning ON the power supply so store F as the initial value e m CHECK 9928JJ91U E419 S PAN eI Ee E E V530 R2000 User s Manual 83 SECTION 7 Host Communications Ladder Programming Example I 2 00 DIFU 013 W0 00 One shot Reading Wo0 00 MOV 021 H 0010 D0100 d DIFU 013 WO 01 Woe MOV 021 0021 D0100 irr DIFU 013 WO 02 W0 02 MOV 021 0022 D0100 Switch to read condition number 1 Switch to read condition number 2 Example of Incorrect Ladder Programming Bit outputs will not be possible if the Read Area is set to I O under System Set Com Mode in the Controller and the following type of ladder programming is used Settings at the Controller Begin read word 0100 Wweme OM Begin Write Word 0110 998JJ91UJ E1 o0S PAY e H Ee ES The read command 0010 will remain set in the Read Area and reading will be execut ed con
26. such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or uns
27. the V530 R2000 to the ground with a separate ground wire To avoid grounding problems do not share the ground wiring with any other devices or ground the V530 R2000 to the building s steel framing or plumbing US p 14 V530 R2000 User s Manual SNOILVHHMGISNOO NOILVOlIddV BEER vii PREFIX B Connectors Do not remove the connector cover Doing so may cause product failure Connector cover E Other Precautions e Do not attempt to disassemble repair or modify the V530 R2000 Doing so may cause product failure or a fire e If you Suspect an error or malfunction stop using the V530 R2000 immediately turn OFF the power supply and consult your OMRON representative SNOILVHHMGISNOO NOILVOlIddV BEE V530 R2000 Vill Users Manual PREFIX Precautions for Correct Use Observe the following precautions to prevent operation from failing malfunctions or adverse effects on performance or devices Controller Installation Site E Do NOT install the V530 R2000 in locations subject to the fol lowing conditions e Ambient temperatures outside of 0 to 50 C 32 to 122 F e Rapid temperature fluctuations likely to cause condensation e Relative humidity outside of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock Direct sunlight e Water oil chemical fumes or chemical spray SNOILVHHMGISNOO NOILVOlIddV BEE E M
28. the field of vision to from 13 5 mm to less than 30 25 mm GAN eE DunuDr pue sue V530 R2000 108 Users Manual SECTION 9 Appendix B Selecting the Lens Select the lens based on the required field of vision and the distance required between the workpiece and lens i e the working distance e The brightness will be reduced if an extension tube is used e The depth of field will increase if the working distance is increased e There are differences between individual Cameras so make sure that the dis tance can be adjusted during installation CCTV Lenses The following Moritex lenses are recommended Refer to the following website for details on Moritex products http www moritex co jp CCTV Lenses and Appearances CCTV Lenses Model ML 0614 ML 0813 ML 1214 ML 1614 ML 2514 Dimensions Lock structure Lock structure on focus and aperture Lock structure Lock structure on focus and aperture a CON Tubes CEN e lRe i DunuDr pue sue 000 Cetens ML EXH ed Moritex A set EN ME 7 extension tubes that are 0 5 1 2 5 10 20 and 40 mm in length V530 R2000 Users Manual 109 SECTION 9 Appendix The optical chart provides the field of o Q gt H O VE oO c E SET o nEs oo NE 1 I eoo oO c D O e g 2 oO t z ab e s c ox O Oo o o t9 oe t o c o t o E
29. the power UA p 22 Problems e Error messages and error codes Ua P 96 e Troubleshooting Uy p 97 V530 R2000 User s Manual SECTION 3 Basic Operations Starting the Controller The following procedure is used to access the menus 1 Be sure that the basic system components have been connected correctly Console V530 R2000 2D CODE READER Camera Monitor Power supply 2 Turn ON the power supply to the Monitor 3 Turn ON the power supply to the V530 R2000 wv When starting the Controller for the first time a screen to select the language will be displayed after the initial Screen alo x Do not input the RESET signal or turn OFF the English e power supply while the initial screen is being GHECI displayed Data may be corrupted preventing normal operation the next time the Controller is started 4 Move the cursor to English and press the ENT Key V530 R2000 User s Manual 19j 043u02 y Hues APEK 19 SECTION 3 Basic Operations The Start Setting Screen will be displayed Start Setting 5 Select Start Setting to set the conditions from the beginning Select Upload Settings to use settings uploaded from another Controller ne p 21 The Menu Screen will be displayed Read Set gt System Set 6 i Option gt 4 oet the read conditions Language Refer to SECTION 4 Setting Read Conditions Save 19 043u025 eui uiels EN wir After sett
30. x 12mm LL Automatic S LR direc S EA color tion selection selection ALEN suoisueuig pue suoneoyioods Zoom Rotation using enclosed Allen wrench System Fixed Fixed aperture variable focus 000 re variable Fixed aperture variable focus 000 m emission Pulse Light emission synced with Camera shutter method V530 R2000 Users Manual 119 SECTION 9 Appendix Console F150 KP 2D Unit mm 1 5 13 87 i o 12 5 General Specifications Vibration resistance 10 to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Degree of protection IEC60529 IP20 in panel Minimum bending 75 mm radius Materials Body ABS Cable sheathing Heat resistant vinyl chloride Connector PC PBT Approx 135 g ALEN suoisueuig pue suoneoyioods V530 R2000 120 Users Manual SECTION 9 Appendix Camera Cable F150 VS 2D 3000 Unit mm 51 30 43 Mt E 8 General Specifications Vibration resistance 10 to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s 3 times each in 6 directions Ambient temperature Operating 0 to
31. 16x16 v A pi Mirror Normal v jl A Conditions that can be changed p 30 eae baa v 1Light 55 gt ShutterSpd 1 2000 2 Mark 79 69 4 Select OK bee 5 Size 90 6 B G 64 ReadData ABCEDFG Code appraisal items CZ p 36 wv V530 R2000 28 User s Manual SECTION 4 Setting Read Conditions The Teaching Register Screen will be displayed Teaching Regiei og COP wi D Move the cursor to the number to which the conditions are to be registered and press the ENT Key Date Time 2003 05 20 19 00 30 ReadData ABCEDFG Cancel 6 7 8 The conditions that were taught will be registered to the specified number If teaching is not successful the presumed cause will be Screen Showing That Teaching Failed displayed Check the conditions being used for teaching based on the message Teaching Result Teaching is incomplete Can not find code BDuigoee Bunnoex3 ANTEE N alo bj If CANCEL is selected or the ESC Key is pressed on the screen showing that teaching was suc x cessful or the Teaching Register Screen the data will be deleted and the Menu Screen will return CHECK V530 R2000 User s Manual 29 o I O ile z A O gt D 5 2 5 JJ D D Q O O 5 Q O 5 D SECTION 4 Setting Read Conditions Changing Read Conditions Read conditions registered for teaching can be changed Either the setting r
32. 3 Press the eject button just above the Memory Card slot The Memory Card will shoot forward slightly 4 Pull the Memory Card straight out B Inserting Memory Cards into Personal Computers Insert the Memory Cards into a computer with a PC Card Drive PCMCIA 2 0 or JEIDA 4 1 or higher conforming to Type II or a drive compatible with Compact Flash cards Before inserting a Memory Card into a PC Card Drive insert the Memory Card into a PC Card Adapter PC Card Adapter spiey Aowa ul ejeq dp Buryoeg EXNeITIReEI 1 4 Align IN A on the front of the Memory Card with the front of the PC Card Adapter ww CHECK V530 R2000 User s Manual SECTION 6 Optional Functions Checking Read Images This section describes the method for checking the read images that are temporarily stored in the Controller This can be useful e g to enable analyzing the cause when reading fails Up to 46 images are stored in the Controller When more than 46 images are stored the oldest images are overwritten These images are deleted when the power supply to the Controller is turned OFF e Option Stored Image Stored Image _ uu B No 01 2003 05 12 12 00 05 NG 1 Check the image Left Key Goes back one image Right Key Goes forward one image 2 Press the ESC Key to exit this screen lt Last 9 Next ESC Exit Date image was read and read status sobeui pe y Bur45ou5 LREN
33. 30 R2000 User s Manual 55 SECTION 6 Optional Functions Backing Up Watcher Data in Memory Cards History data from the Condition Watcher can be periodically backed up in a Memory Card 10 000 records maximum The backup interval is set here File Name Fixed The file is overwritten with each backup Directory Filename WATCHER e Option Backup Image Store Mode Auto Image Backup ON v Auto Watcher Data Backup OFF w jj 1 Select the condition for Auto Watcher Data Backup Backup System Settings V 2 Select OK m simi eim 00000 Auto Watcher Data is not backed up automatically Data Backup EUR Data can be backed up manual when required IUA p 48 The current history data is backed up after 10 readings have been exe cuted The current history data is backed up after 100 readings have been exe cuted 1000 The current history data is backed up after 1 000 readings have been exe cuted spiey Aiowsyy ul ejeq 19u231eA dN Hulyoeg ANIRE K V530 R2000 56 User s Manual SECTION 6 Optional Functions Checking the Version Use the following procedure to check the model of Controller and the software system version e Option Version Info Version Information 1 The version information will be displayed V530 R2000 Ver1 00 2003 04 01 2 Press the ESC Key to exit this screen uoisJ9A 84 Burjoeu ERNE V530 R2000 User s Manual 57 SECTION 6 Optional Functions Ch
34. 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Materials Cable sheathing Heat resistant vinyl chloride Connector Fiberglass reinforced PC PBT Minimum bending radius Weight Approx 170 g ALEN suoisueuig pue suoneouyioods V530 R2000 Users Manual 121 SECTION 9 Appendix Monitor Cable F150 VM 2D Antifemale 2000 11 5 dia er Miu sr General Specifications Vibration resistance 10 to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196m s 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Materials Cable sheathing Ultra flame resistant vinyl chloride Connector PVC Minimum bending 50 mm radius Weight Approx 40 g Accessory BNC jack ALEN suoisueuig pue suoneoyioods V530 R2000 122 Users Manual SECTION 9 Appendix LCD Color Monitor F150 MOBL 2D Unit mm 132 5 5 Seen Monitor Cable F150 VM e Tolerance 1 mm Panel opening Mounting plate thickness dimensions 1 6 to 4 8 1335730 otra General Specifications Power supply voltage 20 4 to 26 4 VDC Current consumption 700 mA max
35. 530 R2000 4 User s Manual SECTION 2 Installation and Connections This section explains how to install the Controller and connect the peripheral devices suonooeuuo pue uonej e1su rae Tex E x Basic System Configuration 6 bd Component Names and Functions si V530 R2000 User s Manual uoleinbijuoy weajsAs oiseg ANPE N SECTION 2 Installation and Connections Basic System Configuration A basic configuration is shown below V bj Components marked with an asterisk are specifically designed for the V530 R2000 Other products cannot be used Using other products may damage other components in the system CHECK Console F150 KP 2D Cable length 2 m Controller V530 R2000 A 4 tS l omnon E O Crower vsao R2000 y ma O R N 2D CODE READER Se reset S Oeo O COMIN 2 EIN D RUN a C CONSOLE ERROR a I NG n 000 d I BUSY B 99 ce y il ALARM n OMOUT CONSOLE O INNEN Camera Cable F150 VS 2D 3 m Monitor Cable F150 VM 2D 2 m Recommended model OMRON S82K 05024 V530 R2000 User s Manual SECTION 2 Installation and Connections Reading Heads The Camera captures an image of Integrate the lighting and lens the workpiece Up to 2 Cameras can be connected to a V530 R2000 p 103 V530 L2001 e Camera Only A standard CCTV lens and light
36. EN EMEN oU oM Active Port CAMERA 0 default Select the Camera to use to read input CAMERA 1 images Use Type Disconnect Not connected Select the models of Cameras connected to F160 S2 Camera Only CAMERA 0 and CAMERA 1 L2001 V530 L2001 L2002 V530 L2002 L2003 V530 L2003 Shutter spd Imt 1 120 default 1 200 1 500 Set the lowest shutter speeds for CAMERA 0 1 1000 1 2000 1 4000 1 8000 and CAMERA 1 1 16000 1 30000 1 60000 The optimum speed equal or higher than the speed set here will be selected when teaching sBunjes Bunubr1 pue eiowed ATEEN V530 R2000 User s Manual 45 MEMO V530 R2000 46 User s Manual SECTION 6 Optional Functions This section describes methods for backing up and loading data using Mem ory Cards and saving images that have been read 44 Backing Up Data in Memory Cards 48 44 Changing the Language between Japanese and English 58 suonounJ jauondo CEN elmer V530 R2000 User s Manual 47 48 SECTION 6 Optional Functions Backing Up Data in Memory Cards Four types of data can be backed up in Memory Cards as described below We recommend that settings be backed up in case data is corrupted or the machine fails The files are stored under a directory that corresponds to the root directory of the Memory Card This directory is created automatically To set the same data in another Controller back up the system data and read conditions Data That Can B
37. Model 2 In the diagram below the symbol size is 21 x 21 7 cells m 7 cells l oO fue 7 cells 14 cells Data capacity Symbol size Error correction version level Alphanumeric characters uppercase 25 am U a 21x21 werent Q 290 25 x 25 Ora 29 x 29 CA 33x38 Mag 9 89 Veson aes 2 50 8 37 x 37 Version 5 41 x 41 Version 6 45 x 45 Version 7 V530 R2000 130 Users Manual SECTION 9 Appendix i Data capacity Symbol size Error correction Alphanumeric characters version level uppercase 461 279 49 x 49 365 Version 8 259 202 53 x 53 Version 9 57 x 57 Version 10 Source 2D Codes Basic Specifications for QR Code JIS X 0510 Maximum Data Capacity e Even with the same 2D code the maximum quantity of information that can be stored depends on the symbol size of the code In other words the symbol size must be increased to increase the data capacity The data capacity also depends on the type of characters used for the information con tained in the code The QR Code and DataMatrix code the maximum number of characters for the same symbol size will be greatest with numbers only and then with alphanumerics and will be the least with 2 byte characters The data capacity also depends on the order and combination of char acters used AOPEN sojqer Aoede epaqa V530 R2000 Users Manual 131 SECTION 9 Appendix Menu Str
38. OMRON 2D Code Reader V530 R2000 O e e TI 73 o 2 Zz G gt P USER S MANUAL Authorized Distributor Cat No Q134 E1 01C Cat No Q134 E1 01C Note Specifications subject to change without notice Printed in Japan 0106 0903 Thank you for purchasing the V530 R2000 which is also referred to as the Controller in this manual This manual explains how to use the Controller Before attempting to use the Controller be sure to read this manual in its entirety that you understand the information provided and that you use the Controller correctly Keep this manual in a safe place so that it is readily available for reference whenever needed Zs 4bem Application Considerations Sarok Outline S3010 2 Installation and Connections Seige c Basic Operations SSese Setting Read Conditions JSA gt System Settings sexe Optional Functions 33010 7 Host Communications Troubleshooting SECTION 8 J200 o Appendix 2D Code Reader Fixed USER S MANUAL V530 R2000 SNOILVHHMGISNOO NOILVOlIddV WEAEELT PREFIX APPLICATION CONSIDERATIONS READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if s
39. PLC Unit number 00 fixed Checks Read Area for command The rest of the operation is not per formed if the command format is in correct Clears the contents of the Read Area to all zeros Executes the command _ O While the command is being executed the BUSY output terminal is ON Sends a command to clear Command requires outputting reading data Yes Writes data to Write Area Returns write completed response A Host Link error occurs and the ERROR output terminal turns ON if there is no response within 5 seconds It is assumed that the line is broken or the PLC is not working correctly V530 R2000 User s Manual SECTION 7 Host Communications Inputting TRIG Signal on an Input Terminal The trigger is used to cause the V530 R2000 to read data and the data is written to the PLC System Set Com Mode Read Area to None Controller TRIG x Unit number 00 fixed Executes reading While the command is being executed the BUSY output terminal is ON Writes data to Write Area Returns write com pleted response END A Host Link error occurs and the ERROR output terminal turns ON if there is no response within 5 seconds It is assumed that the line is broken or the PLC is not working correctly An error message is displayed on the screen alo bj E Adjust the timing of the TRIG input considering the image processing time and data output time lt
40. SECTION 9 Appendix Lens and Lighting This section describes how to select lighting determine the field of vision and select the Camera and Lens to ensure accurate reading of codes If there is leeway in the installation try a Reading Head first E Selecting the Lens and Lighting START Use a Reading Head NO YES Select a Reading Head p 103 Do not usea Reading Are the light quantity field of vision NO bese suitable YES Check the field of vision and working distance p 108 Select the lens p 109 Check the line speed reading time and shutter speed p 111 V530 R2000 102 Users Manual SECTION 9 Appendix Using a Reading Head A Reading Head is equipped with LED lighting and manual zoom lens so that the field of vision can be changed within a specific range By setting the model of Reading Head under System Set Camera Lighting the optimum lighting direction for the V530 L2001 and the optimum lighting color for the V530 L2003 will be selected automatically when teaching vet A When using a Reading Head always attach the Reading Head before teaching z CHECK E V530 L2001 Reading Head with Oblique Coaxial Lighting This Reading Head shines light from nine directions The direction of the lighting is automatically selected when teaching Working Distance Field of Vision Field of Vision Zoom Lever Angle Chart 1
41. SVMORHME Camera F160 S2 2D 2 max Console F150 KP 2D Inputs Trigger reset 12 to 24 VDC 10 ON current 5 to 15 mA ON voltage 8 8 V max OFF current 0 1 mA max OFF voltage 4 5 V min Input specifications Monitor output NTSC composite video output RUN ERROR BUSY NG ALARM 12 to 24 VDC 10 Load current 45 mA max ON residual voltage 2 V max ALEN suoisueuig pue suoneouyroods Outputs Output specifications OFF leakage current 0 1 mA max Functions Teaching code checking monitoring function Memory Card backup function Applicable codes DataMatrix ECC200 10 x 10 to 64 x 64 8 x 18 to 16 x 48 QR Code Model 1 or 2 version 1 to version 10 Operating method Console or communications commands Settings Teaching or selecting conditions V530 R2000 Users Manual 115 SECTION 9 Appendix Model V530 R2000 V530 R2000P Memory Card backup 1 slot Compact Flash media Serial interface RS 232C 422 Power operation error Memory Card Ambient temperature Operating O to 50 C Storage 25 to 60 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Vibration resistance 10 to 150 Hz half amplitude 0 85 mm maximum acceleration 50 m s 10 times for 8 minutes each in 3 directions except for bottom surface mounting Shock resistance 150 m s 3 times each in 6 directions Ground the V530 R2000 s ground terminal tolessthan100Q the
42. Setting the Communications Mode 40 Setting Communications Conditions 42 Setting the Trigger Mode 43 Camera and Lighting Settings 45 V530 R2000 XIV User s Manual PREFIX SECTION 6 Optional Functions 47 D Backing Up Data in Memory Cards 48 u Checking Read Images 54 Changing the Conditions for Storing Images 55 gt Backing Up Watcher Data in Memory Cards 56 S Checking the Version 57 2 Changing the Language between Japanese and English 58 3 o SECTION 7 Host Communications 59 Serial Interface 60 I O Terminals 85 SECTION 8 Troubleshooting 95 Error Messages and Corrections 96 Error Messages and Corrections 97 Troubleshooting 97 2D Code Checker and Condition Watcher 99 SECTION 9 Appendix 101 Lens and Lighting 102 Line Speed Reading Time and Shutter Speed 111 Maintenance 113 Specifications and Dimensions 115 ASCII Table 126 FCS Check Programming Examples BASIC 127 Data Capacity Tables 129 Menu Structure 132 Index 133 Revision History 135 V530 R2000 User s Manual XV diia Table of Contents V530 R2000 User s Manual xvi SECTION 1 Outline This section introduces the functions and operational flow of the Controller 44 Functions 2 V530 R2000 User s Manual SECTION 1 Outline Functions E Setting Conditions by Teaching Head conditions can be set by using the results of reading a sample of the code pre pared in advance Read conditions are set according to the code to be read mak
43. al application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg IL 60173 847 843 7900 For US technical support or other inquiries 800 556 6766 OMRON CANADA INC 885 Milner Avenue Toronto Ontario MIB 5V8 416 286 6465 OMRON ON LINE Global http www omron com USA http www omron com oei Canada http www omron ca UNITED STATES To locate a Regional Sales Office local Distributor or to obtain product information call 847 843 7900 CANADA REGIONAL SALES OFFICES Ontario Toronto 416 286 6465 Kitche
44. anging the Language between Japanese and English Use the following procedure to select the language used to display messages on the screen e Language Language 1 Select the language for messages Langage EX 2 Select OK em S eWom Bw Language English Japanese Select the language used to display messages on the screen usijDu3 pue ssoueder usamjoq obenbue eui Duibueu EX ERSTE LS V530 R2000 8 User s Manual SECTION 7 Host Communications This section describes methods to connect a host through the serial interface or I O Terminals and the commands that are necessary for communications Serial Interface 60 Connector 60 Connection Method 60 Connection Examples 61 Normal Communications 65 Host Link 15 VO Terminals 85 Wiring Methods 85 Internal Specifications 87 I O Terminals 89 Timing Charts 90 A g ie z N I O zd O fo 3 3 o V530 R2000 User s Manual 59 SECTION 7 Host Communications Serial Interface The serial interface can be used to input read triggers and output read results Also settings can be backed up on a personal computer This section describes connection messages and commands Refer to SECTION 5 System Settings for the communications modes used to communicate with the host and the communications settings Connector The RS 232C 422 connector on the Controller is a female D sub 9 pin connector The pin layout is shown
45. anual suonounJ jeanAjeuy Buisn PAN elmer 35 SECTION 4 Setting Read Conditions B Meaning of Appraisal Items The range of values displayed for appraisal items is 1 to 100 BEEN cf Appraises the contrast between black and white of the code which changes with lighting conditions The display value will increase as the distinction between white and black sections of the code increases A value of 1 will be displayed to indicate the minimum amount of contrast required to read the code Mark Appraises the number of cells that cannot be discerned in the finder pattern timing pattern and data region The display value will decrease as the number of cells that cannot be discerned increases and reading becomes unstable Focus Appraises the focus of the image The 2D codes cannot be discerned if they are out of focus The display value will increase as the image goes out of focus Locate Appraises the location of the code in the field of vision The display value will be high if the 2D code is in the center of the field of vision and low if it is at the edge Size Appraises the sizes of the 2D code and the cells dots The larger the code is in respect to the field of vision the more accurate positioning must be The smaller the code however the smaller the cells If the cells are smaller than the resolution for imaging then the cells cannot be discerned The display value will decrease when the code is too large or the cells
46. anual 97 SECTION 8 Troubleshooting e Reading Operation Teaching was successful but Are the conditions of the code being read the same as those for reading is not possible teaching Code type Symbol size Mirror Status Symbol Color e Check the teaching image ee I O Terminals Smus Memwetote Reference There is no response for the Signal lines are not wired correctly p 85 signals from input terminals e Check the TRIG input status from the Condition Watcher Signals are not output from e Signal lines are not wired correctly p 85 output terminals e Serial Interface Smu Memwette Reference Communications are not pos The cable is not properly connected sible The communications specifications are not correct e The communications mode is not correct Need to know the communica Display the 2D Code Checker tions status e The communications status is displayed at the bottom of the monitor screen 2 ALM Display Sm irate ALM is displayed e Check the comment and correct the situation Execute teaching again V530 R2000 98 User s Manual SECTION 8 Troubleshooting 2D Code Checker and Condition Watcher These functions show quantitatively how much leeway there is in the ability to take readings and whether the suitable lighting and lens have been selected These functions are not displayed if a 2D code cannot be read If reading is not possible check the mes
47. be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
48. c 0 90 JE c 3 Sos o c Ss Ss E LO co e eo D l N N LO n l co eo ai l o LO e t m LO 9l l t T TE t g N Y l eo v co F t v e l i L tc ere X Lu o o S Xa ES jw o c I ON N WwW 10 rae M ux RY og s OF D owjoojoriw olocol ool zrlior O FF No Th z6 e 10 M s rn x Wo ab Q xX gt D ot O Do oo ae oe aA d ENG ap Toc eae movo IN 4t ITA I GO4 90 nro dco z xf 10 c0 sr C CO E C ION CO QNI JDA Spp Deor we ML N eS pes gas o o00 mr occi ri do 0 o s jos uu S D gw O O O jZ v4 ewe t0 C i s ODM 00 C2 Op CO ON OT ION er OO OO o 0o on oo o o oc o iS Zo on o jouw sF SF s E o LL O c i D ta MoO o o o gt oN o jos oto ge S c O O 10 10 O 0o low x N 1 cO st SP ON NS NOJj or qdor N OO T 020 Q Ut m O 10 CO CO CN b ms e SFO INDO Jer N N 100 O O 10 N CN rre N LO CO o uo oo O oOo it o Ot InN Source Lenses lighting and peripheral devices for image processing catalog from Moritex Note The values provided are computational and may vary from measured values Use these values as Lens and Lighting ZLo NE guidelines only V530 R2000 110 Users Manual SECTION 9 Appendix Line Speed Reading Time and Shutter Speed
49. cations format Set the System Set Com Mode to Normal p 40 E Command List Designating Controller Operation The following commands designate Controller operation such as executing reading and switching read conditions Command Fi Pe enb Outputs ead data 10 he soral interece Going pee ea swesteWaermo oe eon swictesthoreadmode B8 esn Gets orswiches read condions BIB GM GR SN Switches the display Bae Watcher Screen between the 2D Code Checker and the Condition Watcher Q WR QTS QWR Clears Watcher data Sets the date and time Backing Up and Uploading Data The following commands back up or upload settings to from a Memory Card or the host command Fumo Pme MB Backs up settings in Memory Cards Uploads settings from Memory Cards 998JJ91U El S PAN ei Ee E E Backs up settings in the host Uploads settings from the host Saves settings to flash memory V530 R2000 User s Manual 65 SECTION 7 Host Communications E Communications Format The commands are input in ASCII Either uppercase or lowercase letters may be input Inputs 1 1 Connection Prefix Command Parameters FCS Suffix 5 4 1 6 1 e Multidrop Connections 1 N Prefix Unit Command Parameters FCS Suffix o 03 5 1 4 F Number of Description characters 1 Prefix 1 Input the code used to indicate the beginning of the command format If the prefix is set to N
50. ct OK l CO STSTEM LINE2 SYD t 2 Do not input the RESET signal or turn OFF the power supply while a message is being displayed VA indicating that backup processing is being performed Data may be corrupted preventing normal CHECK operation the next time the Controller is started V530 R2000 User s Manual SECTION 6 Optional Functions Loading Data e Option Backup Backup Image Store Mode All Vv 1 4 Select the data type Auto Image Backup ON v Auto Watcher Data Backup OFF v Backup System Settings V 2 Select Upload Upload Data type wv The File Selection Screen will be displayed System Settings Upload 3 Select the file nme dl Up Down Keys Move the cursor 03 04 16 c0 indicates the 03 04 16 Memory Card Drive 03 04 16 cO SYSTEM 4 03 04 16 indicates the 03 04 16 SYSTEM Directory in E Pie een ney 03 04 16 the Memory Card ENT Select v A confirmation message will be displayed Upload Data 220707 SYD l System Set D Select OK alo 2 Do not input the RESET signal or turn OFF the power supply while a message is being displayed zA indicating that upload processing is being performed Data may be corrupted preventing normal CHECK operation the next time the Controller is started spiey Aowa ul ejeq dp Buryoeg CRNelikeE Ts V530 R2000 User s Manual 51 SECTION 6 Optional Functions Memory Cards Memory Cards are used to backup settings and images Also Memo
51. ction Watcher Function ON v Display Mode Watcher V Com Alarm ON v 1 4 d Ifthe ESC Key is pressed in the Menu Screen for 2 the Read Screen for 1 will return m CHECK V530 R2000 User s Manual suoneJedo jo obpajmouy oiseg A TE LS 25 SECTION 3 Basic Operations Selecting and Confirming Items Selections are available under items marked with a triangle W This section describes how to make selections 1 4 Move the cursor to the item to be set and press the ENT Key wv The selection will be displayed 2 Move the cursor with the Up Down Keys ON Up Down Keys Move the cursor up and down 3 Press the ENT Key The selection will be committed Inputting Numbers This section describes the method used to input numbers required for setting read con ditions communications and other parameters suoneJedo jo Bp jmouy oiseg ANo EE Move the cursor to the item to be changed and press the ENT Key 10 wy The cursor size will change to one digit Elo p Move the cursor to the digit to be changed and change the number Left Right Keys Move the cursor left and right Up Key Increases the number Down Key Decreases the number df Press the ENT Key The number will be committed EFA V530 R2000 User s Manual SECTION 4 Setting Read Conditions The read conditions for the code must be set This section describes teac
52. d may be not be consistent making it impossible to find the 2D code Check the surface of the workpiece and the condition of the lighting E300 Decode error The cells of the 2D code cannot be discerned Check the condi OR itn mana iang ana en ty weena saan E400 Timeout Reading was not completed within the set time Check the sur face of the workpiece and the condition of the lighting and then try teaching again Increase the setting of the Read Timeout setting Troubleshooting e Connection Errors The POWER indicator is not The power supply is not connected properly p 15 lit The Video Monitor image is e The Monitor Cable is not connected properly p 13 not clear Cannot make key inputs on The Console Cable is not correctly connected p 13 the Console C amera images are not dis e The lens cap is on the lens played when using a Camera e The Camera Cable is not properly connected p 13 and CCTV Lens EYellKeEL suonano pue seBessoe y 10413 Head setting under System Set Camera Lighting The code is not displayed on e Press the ESC Key on the Console to switch to a live image or move p 24 the screen to Teaching Mode and check the image p 28 The menu is not displayed Press the ENT Key on the Console Camera images are not dis e The Cable is not connected p 13 played when using a Reading The correct Reading Head is not selected for the Camera Use Type p 45 V530 R2000 User s M
53. ding Begin read word Command code 002 Switch Read Condition Number Function Switches the read conditions for the specified read condition number Replace the asterisk with the number of the read conditions to use Begin read Description word j Co o 9 2 j9mmedede 003 Switch Camera Function Switches the Camera to use for reading Replace the asterisk with the number of the Camera to use Begin read word Co o 3 ome 998JJ91U E419S PAN ei Ee E V530 R2000 User s Manual 998JJ91UJ E1 o0S PAY e H Ee ES SECTION 7 Host Communications B Example of Host Link Connection to PLC This example describes a connection to a CS1H PLC made by OMRON Settings at the PLC Set the communications conditions of the Host Link Unit of the PLC or the Host Link port built into the CPU Unit For details on setting methods refer to the manual for the PLC Data length 7 bits Settings at the Controller Communications Host Link Interface RS 232C maama OM Begin read word 0100 Write Area Begin Write Word 0110 Communications Baud rate The same settings as those at the PLC conditions UY p 42 Parity bit Stop bits Data length V530 R2000 User s Manual SECTION 7 Host Communications Programming Example This programming inputs a One shot Reading Command to the PLC s DM Area The V530 R2000 accesses this command and reads the data The
54. e The focus is off Check the distance between the lens and ment the workpieces and check the focus of the lens Marking condition degradation The number of cells that cannot be discerned is increas ing Check the condition of the mark of the 2D code 2D code location displace The 2D is leaving the field of vision Check positioning ment Condition Watcher Alarm Output Appraisal points for the 2D Code Checker are appraised statistically in the following two ways 1 Inconsistency Appraisal The standard deviation of a specific number of readings is calculated and an alarm is output and displayed when the following equation is met Average 3 x Standard deviation x 0 OBER 19YO E UO IPUOD pue 1949949 epo az 2 Temporal Appraisal A moving average is taken of a specific number of readings and an alarm is output and displayed when the slop of the change in the average value shows that the value will reach O after 5 000 readings V530 R2000 100 Users Manual SECTION 9 Appendix x Lens and Lighting 102 Using a Reading Head 103 Not Using a Reading Head 106 44 Line Speed Reading Time and Shutter Speed 111 44 Maintenance 113 Replacing the Battery 113 Handling Reading Heads 114 Regular Inspections 114 x Specifications and Dimensions 115 X ASCII Table 126 FCS Check Programming Examples BASIC 127 44 Data Capacity Tables 129 a Menu Structure 132 a Index 133 V530 R2000 User s Manual 101
55. e Backed a System data set on the system setting screens can be SYSTEM date SYD backed up in a Memory Card Read conditions Data set on the read setting screens can be READCOND date RDA 90 KB backed up in a Memory Card Stored image An image stored in the Controller can be IMAGE date time BMP 243 KB backed up to a Memory Card as a bitmap Images are numbered from 00 to 46 where 00 is the latest image File names are the time that each file was saved Backup images cannot be uploaded to the Controller pM Images can also be automatically Q backed up to a Memory Card CHECK Z p 55 All stored images All images stored in the Controller can be time md backed up to a Memory Card at one time Watcher data The history data from the Condition Watcher WATCHER undi 351 un can be backed up in a Memory Card maximum 1 M History data can also be automati e cally backed up to a Memory Card CHECK IE A p 56 RE A File names can be changed from the date and time to alphanumeric characters Directory names cannot be CHECK changed V530 R2000 User s Manual SECTION 6 Optional Functions Backing Up Data e Option Backup Backup Image Store Mode AM Vv Select the data type Auto Image Backup ON v Auto Watcher Data Backup OFF V Backup System Settings Select Backup Upload Go to steps 3 to 4 if Stored Image was selected Otherwise go to step 5 Data type wv If Stored Image wa
56. e Controller can be identified Set a different unit number for each Controller This item is displayed only if Multidrop is set to ON i check V530 R2000 User s Manual SECTION 5 System Settings Host Link Communications e System Set Com Mode Com Mode Host Link vV 1 Make the settings for each item 2 a Select OK Begin Write Word 100 PLC Mode Check ON po Seber Be Normal default Host Link ene Host Link to communicate in Host Link for Interface RS 232C default Set the data transfer method used to connect the RS 422 Controller and host Read Area I O I O bits default Select the area used by the Controller to check for HR holding bits commands LR link bits DM Data Memory None Reading not performed TXD instruction accepted Begin Read Word 0 to 9995 Set the word to start reading from default 0 Write Area I O I O bits default Select the area used by the Controller to output exe HR holding bits cution results LR link bits DM Data Memory None Writing not performed Begin Write Word 0 to 9996 Set the word to start writing from default 100 PLC Mode Check ON default OFF If PLC Mode Check is set to ON the PLC s mode will be checked during reading Reading will not be performed if the PLC is not in MONITOR mode An error message is displayed If PLC Mode Check is set to OFF a command will be sent to the PLC to force it to change to MONITOR
57. eading is performed synchronized on the rising edge OFF to ON transition of the trigger signal in the I O terminals If reading is successful reading is ended and the reading results is output The trigger signal is also synchronized as the camera shutter input to enable taking images of moving workpieces in an accurate position Read Screen Read Screen entered exited OFF RUN ON TRIG ON OFF BUSY ON lt _ lt E Reading performed Reading performed Reading performed OFF NG Reading NG Reading OK Reading OK ON OFF ON RS 232C NG Read Read 422 data data The output time to RS 232C 422 changes depending on the data volume and baud rate V530 R2000 90 User s Manual SECTION 7 Host Communications E Continuous Reading Trigger Mode Reading is perform continuously as long as the trigger signal is ON RUN TRIG BUSY NG ALARM RS 232C 422 Read Screen Read Screen displayed exited M ON O ON ON gt Reading performed Reading performed Reading performed OFF ON OFF Alarm output ON NG Read Read data E The output time to RS 232C 422 changes depending on the data volume and baud rate Reading NG Reading OK Reading OK V530 R2000 User s Manual 91 SECTION 7 Host Communications B Level Trigger Mode Reading is repeated until successful while the trigger signal is ON If reading is not per formed successfully NG is outp
58. ed by the Condition Watcher ATE Read data Executes teaching e s es son Specify O to 9 for the read condition number If the read condition number is omitted the current read condition number will be overwritten When Teaching Was Successful When Teaching Failed o E E o E s SECTION 7 Host Communications GM Function Switches the trigger mode A trigger is not input only the mode is changed input G M vermes Specify the trigger mode as follows pO One shot trigger Continuous trigger A Output communications commands specifying a level trigger until reading is suc A cessful When using a level trigger form the input terminal however commands will not be output when readings fail while being processed CHECK l T A one shot trigger will be set automatically when the multidrop setting is set to ON GR Function Switches the read mode mput e s R ame Specify the read mode as follows o homamo 000 Wide range mode 3 Move mode V530 R2000 User s Manual 998JJ91U El419S PAN eee 69 SECTION 7 Host Communications SN Function 1 Checks the read condition number Input e S N EXT EL Function 2 Switches the read condition number input e s n end condion no Specify O to 9 for the read condition number PC Function Selects the Camera to use when two Cameras are connected mput ale o Camera number Input
59. ed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety V530 R2000 User s Manual PREFIX PRECAUTIONS ON SAFETY e Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or PAN WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage e Meanings of Alert Symbols The following alert symbols are used in this document Indicates the possibility of explosion under specific conditions SNOILVHHMGISNOO NOILVOlIddV WEAEELT N WARNING Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure y
60. es and Corrections 97 44 Troubleshooting 97 4 2D Code Checker and Condition Watcher 99 O c o D o gt O S Q n m O o z V530 R2000 User s Manual 95 SECTION 8 Troubleshooting Error Messages and Corrections This section lists the error messages displayed on the screen and the measures to take p 4 ERR The ERROR output terminal will turn ON for the error messages marked with this symbol Error message Measure to take Reference Communication error End Controller operation and turn OFF the power supply Then p d ERR check the following items and try operation again s the cable wired correctly e Are the communications specifications of the Controller the same p 40 p 42 as those of the host s the host operating correctly Reason Data transfer was cancelled because an error occurred in the com munications functions of the host If the error persists after checking the above the Controller may be broken Consult with your OMRON representative Host Link error Check the following items and then restart the Controller or change ZW ERR the Interface setting under System Set Com Mode to Host Link s the cable wired correctly e Are the communications specifications of the Controller the same as those of the host s the PLC started The Interface will automatically be returned to Normal when this error occurs Replace the Memory Card with one with a larger capacity p 52 Loedet
61. esulting from teaching or Free can be selected for each item Change any of the parameters to Free if necessary Example for DataMatrix Code e Read Set Read Condition Read Condition 1 4 Move the cursor to the number of the condition to be changed and press the ENT Key Date Time 2003 05 20 19 00 30 ReadData ABCEDFG The Read Condition Setting Screen will be displayed Read Condition Set 0 Code Type DataMatrix SymbolSize 16x16 WV Mirror Normal VW 2 Change the conditions as required ee a aan ShutterSpd 1 2000 3 Focus 4 Locate 5 Size 6 B G 3 Select OK ReadData ABCEDFG pest Code Type DataMatrix will be selected SymbolSize Sets the numbers of cells on the sides of the 2D code Select either the setting Sets a normal image or a reverse image that was taught or Free for each item Sets the color of the 2D code to black or white ShutterSpd The shutter speed set by teaching is displayed The status of the code used for teaching we p 36 ReadData The data contained in the code used for teaching V530 R2000 30 User s Manual SECTION 4 Setting Read Conditions Example for QR Code e Read Set Read Condition Read Condition 1 4 Move the cursor to the number of the condition to be changed and press the ENT Key Date Time 2003 05 20 19 00 30 ReadData ABCEDFG The Read Condition Setti
62. for each item Watcher Function ON v Display Mode Watcher V Com Alarm ON v 2 Select OK em Sims Ben Watcher Function ON Select whether to display analytical functions on the Read OFF default Screen If the Watcher Function is turned ON the analytical screen selected for the Display Mode will be displayed Display Mode Checker Select the analytical function to display on the Read Screen Watcher default Checker Displays the 2D Code Checker N A pos Watcher Displays the Condition Watcher suonounJ jeonAjeuy Buisn PAN ei Re ES res p 37 Com Alarm ON Set whether to output an alarm to the serial interface no proto OFF default col when the reading quality drops Fl Can be used to check the history of the most recent 10 000 cases Clear fe Deletes the Watcher data stored in the Controller OK If the Watcher Function is turned ON the analytical function selected for the Display Mode will be displayed on the Read Screen e Alarms will be output on the ALARM terminal regardless of the setting of Com Alarm ww CHECK alo Watcher data can be saved in a Memory Card lt Backing Up Data in Memory Cards p 48 CHECK V530 R2000 34 User s Manual SECTION 4 Setting Read Conditions 2D Code Checker The 2D Code Checker analyzes the quality of read codes e g the contrast and shape and displays the quality as numeric values for the marking lighting camera positi
63. g fails 2D code is not distinguished There are too many shapes in the field of vision that could be 2D codes so reading is not possible Consider making a consistently plain background for the 2D code Decode error The 2D code is of a format not supported by the 2D Code Reader Timeout The read time set for the Read Timeout was exceeded causing reading to be ended Change the time set for the Read Timeout ATILE 49u21eM uonipuoo pue 1949949 epo az V530 R2000 User s Manual 99 SECTION 8 Troubleshooting Display mode Measure to take Condition Scattered lighting power There may be large inconsistencies in the angles of the Watcher workpieces Check the workpieces The timing between lighting and the trigger may be off Adjust the timing Scattered working distance The distance between the lens and the workpiece is not consistent Check the workpieces Scattered marking condition There are too many cells that cannot be discerned Check the marks to be sure they are suitable Scattered 2D code Location The 2D codes are not positioned consistently in the field of vision Check the positions of the marks After the following alarm messages are displayed it may no longer be possible to take readings after another 5 000 readings have been taken Read the message and take appropriate measures accordingly Lighting power declination The lighting may be becoming lighter or darker Check the lighting Working distance displac
64. he Camera s case is connected to the O V line in the internal circuits Observe the fol lowing precautions to prevent noise interference e Do not ground the Camera e Do not remove the base attached to the Camera e Do not remove the core attached to the F150 VS 2D Camera Cable E Video Monitor When using the recommended F150 MO09 2D Monitor observe the following precau tions to prevent noise interference The Video Monitor case is connected to the O V line in the internal circuits e Do not ground the Video Monitor e Do not ground the metallic part of the connector e Secure the Video Monitor with plastic screws if it is being mounted to a metallic sur face B Touching Signal Lines To prevent damage from static electricity use a wrist strap or another device for pre venting electrostatic discharges when touching terminals or signal lines in connectors B Memory Cards Do NOT remove the Memory Card when the Memory Card indicator is lit The Memory Card or the Controller may be damaged US p 53 V530 R2000 User s Manual xi PREFIX B Turning OFF the Power Supply Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed Data in memory will be destroyed and the V530 R2000 may not operate correctly the next time it is started Executing MEME ESC Cancel SNOILVHHMGISNOO NOILVOlIddV WeEAEELT B Using the RESET Signal Do not use the RESET input immedia
65. he reading time can be calculated using the following formula Code interval L Reading time R lt NEL so NN Maximum line speed V The 2D Code Checker can be displayed to check the reading time on the screen The time displayed by the 2D Code Checker however includes processing time so the time will be longer than normal If the reading time does not satisfy this equation the code will not be in the field of vision even if the speed code satisfies conditions and reading will not be possible Example For a line speed of 60 mm s and a code interval of 30 mm 30 lt aE 60 0 5 s 500 ms Thus reading will not be possible unless the reading time is 500 ms or less If the reading time is longer than 500 ms then either the line speed will need to be reduced or the code interval will need to be increased ANRE POOdS ynys pue swi Hulpeay paeds eur V530 R2000 112 Users Manual SECTION 9 Appendix Maintenance Replacing the Battery The V530 R2000 contains a Battery that backs up the time and date information When the Battery is nearly discharged the message BATTERY LOW will be dis played at startup Replace the battery with an OMRON 3Z49 BAT1 Battery Dispose of the spent Battery properly 3Z49 BAT 1 GOL Always turn OFF the power supply before replacing the Battery 5 The V530 R2000 s clock will be reset if the new Battery is not connected within 2 minutes of remov x ingthe spent Battery
66. he year and two digits for all other time and date elements The seconds may be omitted i Saves the read conditions system settings and history data in flash memory inside the Controller CEE GE SECTION 7 Host Communications Host Link While the Read Screen is displayed communications will be performed through the serial interface with a PLC or other host using the Host Link communications format It is not necessary to program communications in the PLC The Controller will automatically process communications Set the System Set Com Mode to Host Link p 41 me alo bj e Only 1 1 connections are supported for Host Link communications The 1 N connections are not supported CHEC pp t A If the power supply to the PLC is OFF when Host Link communications are used the Controller will lt show a Host Link Error and the ERROR output terminal will turn ON Furthermore the setting for the CHECK type of communications under System Set Com Mode will automatically switch to Normal 998JJ91U E49 S PAN eee V530 R2000 User s Manual 75 998JJ91UJ E1 o0S PAY e H Ee ES 76 SECTION 7 Host Communications B Flowcharts Using the Serial Interface for Both Input and Output Commands for the V530 R2000 are written to the Read Area in PLC memory The V530 R2000 automatically reads these commands and executes them Reading results are written to the PLC Read Area Write Area Controller
67. hecker comments 99 Condition Watcher comments 100 ESC Key 23 FCS 40 128 calculating 128 field of vision 108 files format error 96 focus 36 frame check sequence 40 G grounding 14 H history 34 Host Link 79 errors 96 I O terminal 85 images displaying 24 live 24 stil 24 storing 55 inputs HESET 89 TRIG 89 inputting numbers 26 V530 R2000 User s Manual MIEL fed XopuJ 133 Index K keys input 23 ladder programming example 84 language switching 58 lenses 109 level trigger 43 lighting 106 Lighting Mode 44 line speed 111 M mark 36 Memory Card access error 96 insufficient capacity 96 Memory Cards 52 menus 132 navigating 25 mirror images 30 31 Moving Body Mode 44 multidrop 40 connections 63 N Normal Mode 44 numbers inputting 26 O one shot trigger 43 operation ending 22 outputs ALARM 89 BUSY 89 ERROR 89 NG 89 RUN 89 P parity 42 peripheral devices connecting a Reading Head 104 connecting Cameras 13 connecting the Console 13 connecting the Monitor 13 PLC mode error 96 PLC mode check 41 power supply wiring 15 Ie ECCA XopuJ Q QR Code data capacity 130 V530 R2000 134 Users Manual R S T U W radar chart 35 Read Area 41 read conditions changing 30 deleting 33 switching 32 read mode 44 Read Screen 24 read timeout 43 Reading Heads 103 connecting to Camera 104
68. hing methods methods for changing switching and deleting read conditions registered using teaching and setting methods for analytical functions 44 Executing Teaching 28 77 I Im 4 amp 4 Changing Read Conditions 30 9 SENE D D D D D DD DD DD DD DD D DD D DD D DD DD DD DD GG NN 4 Switching Read Conditions 32 lt 44 Deleting Read Conditions 33 D 44 Using Analytical Functions 34 2 Taa ZU D Q O e Q o V530 R2000 User s Manual 27 SECTION 4 Setting Read Conditions Executing Teaching With teaching read conditions can be set by using the results of reading a sample of the code prepared in advance Read conditions are set according to the code to be read making reading more stable and shortening reading time Up to ten sets of read conditions can be set using teaching e Read Set Teaching The shutter speed will be set according to the workpiece and a live image will be displayed on the screen 1 Place the code in the center of the image and adjust the position of the workpiece until it is in focus Buiyoes Bunnoox3 ANTEE K D a ad 2 Press the TRIG Key wv Teaching processing will be started Screen Showing That Teaching Was When processing has been completed a screen showing the Successful results of teaching will be displayed Teaching Result _ TEN Code Type DataMatrix w 3 Change any of the conditions if necessary Li SymbolSize
69. ight images are read providing a wider dynamic range of lighting than for Normal Mode This mode is effective against changes in the workpiece rate of reflection varia tions in lighting etc Reading time however will increase Lighting This mode can be selected only when a V530 L2001 or V530 L2003 Reading Head is being used Multiple readings with different directions are performed for one trigger input for the V530 L2001 and with different colors for the V530 L2003 This mode is effective against variations in the condition of the workpiece surface Read ing time however will increase The mode will automatically change to Normal Mode when a Reading Head is not connected Move Select to read codes marked on moving objects Multiple readings are taken at 20 ms intervals for one trigger input enabling reading high speed moving bodies that can miss the trigger timing Reading time however will increase SpolN 406611 eui 6umes Ne Re LES V530 R2000 44 User s Manual SECTION 5 System Settings Camera and Lighting Settings Two Cameras can be connected to one Controller This section describes how to select the Camera to be used and set conditions for connected Cameras e System Set Camera Lighting Camera Lighting 1 l Active Port CAMERA 0 Make the settings for each item CAMERA 0 Use Type F160 S2 Shutter spd Imt 1 120sec CAMERA 1 2 Select OK Use Type Disconnect Shutter spd lmt 1 120sec
70. ing reading more stable and shortening reading time I p 28 Executing MEM ESC Cancel B Analytical Functions The quality of code images can be checked and ongoing reading stability can be moni tored There are two analytical functions the 2D Code Checker and the Condition Watcher Information based on the purpose of each function is displayed on the Read Screen If reading quality diminishes an alarm is displayed on the Monitor and output via an output terminal or communications IU p 34 2D Code Checker Still Condition Watcher Still Set 1 550msec Light W Point24 u p 1 Light 2 Focus 3 Mark 4 Locate 5 Size 6 B G a n n i X 1000 500 Make lighting brighter Total 1635 ighti i OK 1602 Make lighting brighter N J er ONE Susana Ade OMRON2002 a Pepine NG 3 Appraised items Continuous reading transition graph V530 R2000 User s Manual E Reading Heads SECTION 1 Outline There are three models of Reading Head each of which integrates lighting with a zoom lens If a Reading Head is used and teaching is performed optimization is possible for the lighting direction for the V530 L2001 or the lighting color for the V530 L2003 I p 103 Reading Head with Reading Head with Oblique Coaxial Lighting Ring Lighting V530 L2001 V530 L2002 Provides oblique coaxial lighting Diffuse lighting arranged in a ring arranged at various ang
71. ing will be needed F160 S2 2D V530 L2003 The Monitor is used to check the images and display menus when making settings e Liquid Crystal Monitor Color e Video Monitor Monochrome F150 MO5L 2D CRT XQMW gt F150 MO09 2D BNC jack Provided with the F150 VM 2D Monitor Cable Pin input BNC input V530 R2000 User s Manual uoleinbijuoy uiejs S oiseg ANIER 7 SECTION 2 Installation and Connections Component Names and Functions Console Connector p 13 POWER Indicator Lit while power is ON Memory Card Indicator p 53 RUN Indicator Lit when the Read Screen is displayed ERROR Indicator Lit when an error occurs Memory Card Slot p 52 I O Terminals p 85 Battery Cover p 113 TELL of fef Card Lock p 52 Camera Connectors p 13 SUOI OUN4 pue seuieN 1ueuoduio ANIRE Power Supply Terminals p 15 RS 232C 422 Connector p 60 Monitor Connector p 13 Ground Terminal p 14 V530 R2000 User s Manual SECTION 2 Installation and Connections Mounting the Controller There are four ways to mount the Controller DIN Track mounting rear surface mounting side surface mounting and bottom surface mounting DIN Track Mounting The Controller can be easily mounted to or removed from 35 mm DIN Track LL DIN Track OMRON PFP 100N 1 m PFP 50N 50 cm PFP 100N2
72. ing the read conditions and before turning OFF the power supply save the settings in the A flash memory in the Controller p 22 CHECK If data has been saved in flash memory the screens in steps 4 to 6 will not be displayed and the Read Screen will be displayed instead V530 R2000 20 User s Manual SECTION 3 Basic Operations Copying Settings from Another Controller Insert the Memory Card to which the settings have been backed up Select Upload Settings wv The System Data Selection Screen will be displayed Move the cursor to the data containing the settings to be uploaded and press the ENT Key wv The Read Conditions Selection Screen will be dis played Move the cursor to the data containing the settings to be uploaded and press the ENT Key wv The Read Screen will be displayed Upload Settings c0 SYSTEM 030416 030416 1 030416 2 030416 3 030416 4 c0 READCOND 030416 RDA 030416 1 RDA 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 03 04 16 ESC Live TRIG Read ENT Menu V530 R2000 User s Manual 19j 043u02 y Hues APEK 21 22 SECTION 3 Basic Operations Ending Operation Before turning OFF the power supply save the settings in the flash memory in the Controller galt CHECK The Controller will load the settings contained in the flash memory every time it is s
73. it will automatically be added according to the data o A type g gt il A Data types and file names p 48 D CHECK F D zh e O o V530 R2000 User s Manual SECTION 7 Host Communications MU Function Uploads settings from the Memory Card mput s w U Daatowiad T imme Input the data to be uploaded Em un Read conditions Watcher data Specify eight characters or less for the file name The file name extension is not required CB Function Backs up settings in the host input s c S oau Input the data to be backed up 00 Mostrecentimage 01 to 46 Corresponding image number Sv Emend no qRemos 00 Watcher data ELSE ES ka After outputting the READY signal the Controller will automatically switch to XMODEM communications and output after a normal end 998JJ91U E419 S PAN eI Ee E E V530 R2000 User s Manual 73 998JJ91UJ E1 o0S PAY e H Ee ES 74 SECTION 7 Host Communications CU Function Input TS Function Input SV Function Input V530 R2000 User s Manual Uploads settings from the host e c ju Data to upload Input the data to be uploaded Watcher data HERE After outputting the READY signal the Controller will automatically switch to XMODEM communications and output after a normal end Sets the time and date of the internal clock reps T v reba Feiss Set four digits for t
74. les Suit is used to read regular reflections able for wafers liquid crystal from a code This system is ideal glass PDP glass electronic com for reading 2D codes that have ponents and many other types of been embossed in engine parts or workpiece other metal parts E Readable Codes Readable Codes DataMatrix IE Readable sizes e ECC200 symbol size 10 x 10 to 64 x 64 8 x 18 to 16 x 48 Reading Head with V type Coaxial Lighting V530 L2003 A regular reflective optical system that does not produce interference is used with diffuse light from a large opening These along with the ability to handle a large skew angle makes the Reading Head ideal for reading codes from objects with mirrored surfaces such as wafers QR Code e Model 1 or 2 21 x 21 to 57 x 57 Version 1 to Version 10 V530 R2000 User s Manual SECTION 1 Outline B Backing Up Data to Memory Cards A Memory Card slot is provided to back up settings read images and monitoring infor mation on Memory Cards This data can be uploaded to the Controller except for read images I p 21 p 48 o OAI Oo o AHVI AHOWSM E Connect Up To Two Cameras Up to two Cameras can be connected to each Controller to enable reading and pro cessing two locations Controller e 1 The two Cameras cannot be used simultaneously Select the Camera to be used A Nec il zi p 45 CHECK V
75. lock uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Recommended Models Recommended Terminal shape wire size T Mf sammma D J S T Mfg Cos W1 25 N3A 4 Ltd 1 31 to 1 65 mm Forked AWG15 to POUNG AWG16 S T Mf 6 2 mm OI F TST MgO v4 25 MS3 punoux pue Ajddns 18wodg rA IES Wiring the Ground Be sure to wire the ground to a independent ground pole To avoid damage to the equipment do not share the ground pole with any other devices and do not wire the ground terminal to a girder Keep the ground line as short as possible Ol lols s s s slsl af al ele Connect the ground terminal to 100 Q max V530 R2000 User s Manual SECTION 2 Installation and Connections Wiring the Power Supply Wire the Power Supply Unit independently of other devices In particular keep the power supply wired separately from inductive loads Use a power supply with the following specifications Requirements Output current Power supply voltage 20 4 to 26 4 VDC Recommended Model 582 K05024 alo Use a DC power supply with safe extra low voltage circuits on the secondary side Co If UL recognition is required for the overall system use a UL class ll power supply puno19 pue Ajddng 1 mod ANOTRER CHECK M m C 24 VDC e Keep the power supply cable as short as possible 10 m max V Cover the power supply wi
76. mands are input in BCD Set the command in the begin read word in the Read Area 0010 One shot Reading Function Performs one reading Heading ends when the reading is correctly performed OK The reading result is output to the Write Area Begin read word o9 o9 3 9 9mm Description Begin write word 9 were o 9 9 WiHw Description lt 17 e The Write Flag changes between 0 and F each time data is output A This flag can be monitored to confirm when data has been written SUED The Write Flag will change to O at the first reading after turning ON the power supply so store F as the initial value e here is a limit to the amount of data that can be sent at one time in Host Link Mode The maximum data quantities for code are as given below If these limits are exceeded the por tion exceeding the limit will be truncated e Single byte characters 56 letters e Double byte characters 28 letters e Add a space ASCII 20 when the number of read data bytes is odd e An error code will be output to the 1 word for NG readings 0011 Continuous Reading Function Performs continuous reading The reading result is output to the Write Area Begin read Description word 9 o 9 3 omme Data output to the Write Area is the same as for the One short Reading command 0010 V530 R2000 80 User s Manual SECTION 7 Host Communications 0012 End Continuous Reading Function Stops continuous rea
77. maremr Thereisanerorinthefomatofte dale Received data format error Select the correct file and try transferring it again ERR Reason An incorrect file was selected The camera is disconnected e Check the Camera Cable to be sure it is connected and not bro ZA ERR ken The PLC is not in Monitor Mode e Place the PLC into MONITOR mode Error Messages when Reading Fails Screnmessage Screnmessage Measuretotake i O to take Reference 2D code is not found a live image to be sure that the 2D code is shown on the p 24 Screen 2D code is not distinguished Check the background to see if it is too rough and be sure the 2D code is shown clearly on the screen CEN ik EN SUOI 994102 pue sobessoy 140114 Decode error Check the condition of the mark Check the focus and the suitability of the lighting being used p 102 Execute teaching again Timeout Change the Read Timeout setting under System Set Trigger Mode V530 R2000 96 User s Manual SECTION 8 Troubleshooting Error Messages and Corrections The following table lists the error codes displayed on the screen and measures to take when reading fails The error codes are listed in numerical order Error code Message displayed on screen Measure to take E100 2D code is not found There may not be a 2D code in the field of vision Check the positioning and mark and be sure they are correct 2D code is not distinguished The backgroun
78. nded wire Size 0 14 to 1 5 mm AWG16 to AWG25 Keep the cable length to less than 30 m V530 R2000 User s Manual 85 SECTION 7 Host Communications 1 Using a flat blade screwdriver loosen the screw for the power line on the connector 2 Insert the power line wv 3 Tighten the screw The tightening torque must be between 0 22 and 0 25 N m wv 4 Insert the connector into the Controller s euruJe p O I ANOTE ER 5 Tighten the screws The tightening torque must be between 0 22 and 0 25 N m V530 R2000 86 User s Manual SECTION 7 Host Communications Internal Specifications Input Specifications Specifications V530 R2000 NPN V530 R2000P PNP Input voltage 12 to 24 VDC 10 ON current 5 to 15 mA See note 1 ON voltage 8 8 V max See note 1 OFF current 0 1 mA max See note 2 OFF voltage 4 5 V min See note 2 ON delay RESET input 10 ms max Other inputs 0 5 ms max OFF delay RESET input 15 ms max Other inputs 0 7 ms max Internal circuit diagram Input terminal COMIN L _ _ _ terminal 1 ON current voltage The current or voltage required to change from an OFF to an ON state The ON voltage is the difference in electric potential between COMIN and an input terminal 2 OFF current voltage The current or voltage required to change from an ON to an OFF state The OFF voltage is the difference in electric potential between COMIN and an inpu
79. ner 519 896 1144 Kingston 613 376 3968 Quebec Montreal 514 636 6676 British Columbia Vancouver 604 522 8855 Alberta Edmonton 403 440 0818 Calgary 403 257 3095 Sao Paulo 55 11 5564 6488 Cono Sur 54 114 787 1129 Florida 954 227 2121 Ciudad Juarez 656 623 7083 Mexico D F 555 534 1195 Monterrey N L 818 377 4281 Q134 E1 01C 1 06 2006 OMRON ELECTRONICS LLC Specifications subject to change without notice Printed in the U S A
80. ng Screen will be displayed oad Condition Set 1 Code Type QRcode SymbolSize Version 1 Model Model 2 2 Change the conditions as required ECC Level H 3090 1 Light Mirror Normal hdi Color Black FOCUS 4 Locate ShutterSpd 1 2000 5 Size 3 Select OK ReadData ABCEDFG o o a ee Code Type QR Code will be selected SymbolSize Sets the numbers of cells on the sides of the 2D code Select either the setting Sets the model of the QR Code that was taught or Free for each item ECC Level Sets the error correction level of the 2D code suonipuo pesy HulbueyD A e TEE Sets a normal image or a reverse image Sets the color of the 2D code to black or white ShutterSpd The shutter speed set by teaching is displayed The status of the code used for teaching US p 36 ReadData The data contained in the code used for teaching V530 R2000 User s Manual 31 SUOI IPUOD peau HulydUMS FAN eC Imes 32 SECTION 4 Setting Read Conditions Switching Read Conditions The read conditions used for reading can be switched e Read Set Read Condition 1 4 Move the cursor to the number of the condi tions to switch to and press the ENT Key wv The Read Condition Setting Screen will be displayed 2 Select OK wv The screen in 1 a Will return 3 Select OK v The conditions used for reading will switch V530 R2000 User s Manual Read Condition WS amp amp
81. no icing or condensa tion Operating storage 10 to 90 with no condensation No corrosive gasses Front ABS plastic Metal part SECC Galvanized steel sheet Approx 4 5 kg Performance Specifications 9 inches 164 H x 123 V mm Monochrome CRT 800 TV lines min at center Number of scanning lines 600 Horizontal frequency 15 75 kHz Field frequency 60 Hz 75 Q high impedance selectable Composite image signal 1 V peak to peak Image 0 7 V peak to peak positive Synchronization 0 3 V peak to peak negative NTSC COMPOSITE VIDEO 1 0 V 75 Q termination SECTION 9 Appendix Memory Cards F160 N64S S QM300 N128S Unit mm 42 8 3 3 MEMORY CARD CompactFlash General Specifications Ambient temperature Operating 0 to 60 C Storage 25 to 85 C with no icing or condensation 36 4 Ambient humidity Operating storage 8 to 95 with no condensation Ambient environment No corrosive gasses Life expectancy 300 000 overwrite operations Weight Approx 15 g ALEN suoisueuig pue suoneoyioods V530 R2000 Users Manual 125 SECTION 9 Appendix ASCII Table Data read with Normal commands using the serial interface is output in two characters of ASCII The ASCII correspond to the following characters Example e When the read data is A 41 is output e When the read data is T 54 is output Most significant 4 bits 0 1 2 3 4 5 6 7 a o P 0 e P
82. nst the FCS attached to the sent data so that the sent data can be checked for errors t 2 An FCS can be appended only if the communications mode is set to Normal 3 URN p 40 zs CHECK E Example FCS Calculation Example read data ABCDEFG The details of the read data and calculation method are as follows Head data Protx AB c E Fe 4 9 Sut a Read data FCS e Calculation Read data Hexadecimal Conversion to hexadecimal Conversion to ASCII Obtaining the exclu sive logical OR 0100 0000 Onconversion to ASCII FCS data 40 Nel lleEt OISVg sejduiexa Duruuued604d 42949 SOS V530 R2000 128 Users Manual SECTION 9 Appendix Data Capacity Tables The maximum quantity of information that can be stored depends on the symbol size of the code The maximum data capacity in relation to the amount of information carried by the code depends on the character type and the arrangement and combination of characters The relation between the symbol size number of cells and data capacity is shown in the following table B DataMatrix DataMatrix ECC200 In the following diagram the symbol size is 12 x 12 a 12 cells 12 cells Dmm oem CREER um characters symbols i2 3589 E L 3 L uu JL ow ee a po eer qe ccs dtp a E CEN e MReELS s jqeL Aoede epaqa V530 R2000 Users Manual 129 SECTION 9 Appendix B QR Code QR Code
83. nt based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples
84. o machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or
85. on etc If any of the six items displayed for quality becomes unstable and alarm is dis played and output This enables monitoring reading stability 2D Code Checker Still 1 _Set 1 550msec 2 1 Light 55 2 Mark 79 3 Focus 69 l 3 4 Locate 90 5 5 Size 90 6 B G 64 6 1 4 B 2 6 EN Make lighting brighter 4 3 T NEON No Display item Description Displays the condition number used when reading 2 Reading time Displays the time required from the input trigger to outputting reading results 3 Appraisal Items Displays the points for the items expressing code quality between 1 and 100 The larger the values the more stable the quality is Meaning of Appraisal Items p 36 4 Radar chart Displays the code quality data in a radar chart Normally the radar chart is displayed in green but it will change to red when the points for appraisal items have decreased Position of error cell The coordinates of mistaken cells are displayed in red Quality status and OK NG or ALM is displayed comment If ALM is displayed a comment will be displayed to indicate the cause or solution Comments and Countermeasures when Reading Fails p 99 Head data Displays the data that was read t When the radar chart 4 is displayed in red use the comment 6 to perform countermeasures e Alarm levels vary with the appraisal item code status code size and symbol size CHECK V530 R2000 User s M
86. one in the communications mode the prefix does not exist 2 Unit 2 When using multidrop connections set the unit number of the Control ler to which the command is to be sent 01 to 31 Set the unit number to to send the command to all connected Con trollers 3 Command 3 These characters indicate the operation to be executed ES Space ot Insert one space between the command 3 and the parameters 5 E Parameters Variable Parameters must be specified depending on the command 3 Set the parameters e g by inputting a numeric value FCS Specify the FCS If the FCS is set to OFF in the communications mode frame check the FCS does not exist relin i tor2 or 2 102 nput the code used to indicate the end of the command format x e Only the command 3 through the parameters 5 are given in the format descriptions for individual CHECK commands 998JJ91UJ E1 o0S JANES e 1 1 Connection e Multidrop Connections 1 N One response is returned for each command The suffix FCS and prefix in the response are the same as those in the command M NEC Only the returned contents when the command could not be executed normally are given in the e format descriptions for individual commands CHECK The following contents is returned when a command is executed normally V530 R2000 66 User s Manual SECTION 7 Host Communications B Specific Command Formats GL Function Input SC F
87. ons in the total points for the most recent 1 000 readings The most recent readings are displayed on the right The graph scrolls left Accumulative reading Displays the totals of the results of reading information Total Number of readings OK Number of successful readings Alarm Number of alarms NG Number of failures Read status and com OK NG or ALM is displayed ment If ALM is displayed a comment will be displayed to indicate the cause or solution Displays the data that was read Communications con Displays the contents of the last two communications with the host The tents most recent command is shown on top This information enables checking the serial interface and the communica tions status of the input terminals The following is displayed as the communications contents Trig in indi cates a trigger from the input terminal and Trig con indicates a trigger from the Console All other displays are commands V530 R2000 User s Manual suonounJ jeonAjeuy Buisp PAN elmer 37 MEMO V530 R2000 38 User s Manual SECTION 5 System Settings This section describes the communications settings required to communicate with the host the trigger settings and settings for the Camera being used Setting the Communications Mode 40 44 Setting Communications Conditions 42 44 Setting the Trigger Mode 43 Camera and Lighting Settings 45 T O Z O1 o lt n D EI o iD a
88. ou understand the information provided in the section and related sections before attempting any of the procedures or operations given V530 R2000 User s Manual V SNOILVHHMGISNOO NOILVOlIddV WEAEELT vi PREFIX e Alert statements in this Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your attention N WARNING A lithium battery is built into the V530 R2000 and may occasionally combust explode or burn if not treated properly Dispose of the Controller as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the V530 R2000 A lithium battery is built into the V530 R2000 and may occasionally combust explode or burn if not treated properly When replacing the battery never short circuit attempt to charge disassemble apply pressure that would deform or incinerate the battery Regulations and Standards The V530 R2000 complies with the international regulations and standards listed below EC Directives EMC Directive No 89 336 EEC EN Standards European Standards EN61326 1997 A1 1998 A2 2001 EMI Class A Note The length of Signal Cables should be less than 30 m The length of DC Power Supply Cables should be less than 10 m V530 R2000 User s Manual PREFIX Precautions for Safe Use Observe the following precautions to
89. ounting Orientation To improve heat dissipation install the Controller in the following orientation only Correct Do not install the Controller in the orientations shown in the following diagrams Incorrect Incorrect V530 R2000 User s Manual ix PREFIX B Ambient Temperature e Maintain a minimum clearance of 50 mm above and below the V530 R2000 to improve air circula tion e Do not install the V530 R2000 immediately above significant heat sources such as heaters trans 9 Controller formers or large capacity resistors e Do not let the ambient operating temperature exceed 50 C 122 F Louver e Provide a forced air fan or air conditioning if the ambient temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F SNOILVHHMGISNOO NOILVOlIddV WEAEELT B Noise Resistance e Do not install the V530 R2000 in a cabinet contain ing high voltage equipment Power cable e Do not install the V530 R2000 within 200 mm of 200 mm min power cables 200 mm min Controller V530 R2000 X User s Manual PREFIX Component Installation and Handling B OMRON Components Be sure to use the Camera Camera Cable and Console designed for the V530 R2000 E Cameras and Cables Always turn OFF the power supply before connecting or disconnecting Cameras or Cables SNOILVHHMGISNOO NOILVOlIddV BEER E Cameras T
90. p Q 5 2 4 V530 R2000 126 Users Manual SECTION 9 Appendix FCS Check Programming Examples BASIC B Calculation Example for Sending FCS DATA Sample data line Data length A Exclusive OR 100 ks ALOUEATE FCS 110 FCSSET 120 L LEN DATA 130 A 0 140 FOR J 1 TOL 150 CODE MID DATA J 1 160 A ASC CODE XOR A 170 NEXT J 180 FCS HEX A 190 IF LEN FCS 1 THEN FCS 0 FCS 200 RETURN B FCS Check Subroutine Example for Received Data ABEER OISWG Sojdwexy Duruuued604d 42949 SOS 1000 E CSHECK 1010 FCSHECK 1020 Q 0 FCSCK OK 1030 PRINT RESPONSE 1040 LENGS LEN RESPONSE 3 1050 FCSP MIDS RESPONSES LENGS 1 2 FCS in response data 1060 FOR J 1 TO LENGS Calculation range of FCS 1070 Q ASC MID RESPONSE J 1 XOR Q 1080 NEXT J 1090 FCSD HEX Q 1100 IF LEN FCSD 1 THEN FCSD 0 FCSD FCS calculated in a program 1110 IF FCSD lt gt FCSP THEN FCSCK ERR 1120 PRINT FCSD FCSD FCSP FCSP FCS correctly received OK FCSCK FCSCK FCS not received correctly ERR 1130 RETURN V530 R2000 Users Manual 127 SECTION 9 Appendix B FCS Calculation FCS Frame Check Sequence is the result of taking the XOR for each byte between the prefix and suffix 8 bits and converting to 2 character ASCII The FCS can be attached to output data to improve communications Each time data is received the Host Link system calculates the FCS and checks it agai
91. pecified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR V530 R2000 User s Manual PREFIX SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not
92. rigger Mode Trigger Mode 1 4 Make the settings for each item Trigger Mode One Shot v Read Timeout 99 sec Read Mode Normal vV 2 Select OK em Suis Den Trigger Mode One Shot One reading is performed synchronized on the rising edge OFF to default ON transition of the trigger signal If reading is successful reading is ended and the reading results is output The trigger signal is also synchronized as the camera shutter input to enable taking images of moving workpieces in an accurate posi tion Reading is perform continuously as long as the trigger signal is ON Level Reading is repeated until successful while the trigger signal is ON If reading is not performed successfully NG is output when the trig ger signal turns OFF Read Timeout 1 to 99 Set the timeout period default 99 The timeout period is the period from input of the trigger until read ing is forced to end t A The Trigger Mode Setting is valid only for the TRIG input terminal Ce The trigger from the Console is always a one shot trigger Spo 4066111 y Bunjes AN EE E CHECK V530 R2000 User s Manual 43 SECTION 5 System Settings Wem Selections Dewnn ooo Head Mode Normal default One reading is performed for one trigger input and the image is used as is for decoding Normally use this mode Wide Range Multiple readings with different shutter speeds are performed for one trigger input Dark to l
93. ry Cards contain ing data saved from the Controller can be inserted into a personal computer to easily back up the data in the computer Do not allow the backup file sizes to exceed the capacity of the Memory Card vA Data file sizes p 48 Recommended Models Name Model Capcity Memory Card F160 N64S S 64 MB Memory Card QM300 N128S 128 MB PC Card Adapter HMC APO01 lt A dumny card is inserted in the Memory Card slot when the V530 R2000 is shipped Remove the dummy card and then insert a Memory Card When not using a Memory Card leave the dummy DUE card mounted to protect against dust and dirt B inserting a Memory Card 1 Helease the card lock from the Memory Card slot aur Pull gently on the card lock Do not apply CHECK unnecessary force 2 Insert the Memory Card 5 Align IN A on the front of the Memory Card with MEMORY CARD V on the Controller and insert Bue the Memory Card spiey Aowa ul ejeq dp Buryoeg ANI mE TS 3 Return the card lock to its original position to secure the Memory Card V530 R2000 52 User s Manual SECTION 6 Optional Functions E Removing a Memory Card Memory Card Indicator 1 Confirm that the Memory Card indicator is not lit str Do not remove the Memory Card while the indica 7 A tor is lit The Memory Card or the Controller may be damaged CHECK 2 Release the card lock
94. s selected the Select Image to Select Image to Backup Backup Screen will be displayed No 01 2003 05 12 12 00 05 NG Display the image to be backed up Left Key Goes back one image Right Key Goes forward one image Press the ENT Key lt Last Next ENT Backup ESC Exit wv A confirmation screen will be displayed The date will be displayed as the file name Back up Data System Settings Select OK to use the date as the file name CO STSTEMI030416 SYD Select Edit to change the file name File name V530 R2000 User s Manual spiey Aowa ul ejeq dp Bbulyoeg EXNeITIeEI 49 o m i9 ie e72 UJ t O A e c o g Q e e E D 3 O lt Q Q o 50 SECTION 6 Optional Functions If Edit was selected a software keyboard will be dis System Settings Backup played LINE2I SYD CDEFGHI RSTUVW 6 Set a file name that is 8 characters or less ay e Pd qrstuvw 2345678 eX s PC DEL BS INS gt T Move the cursor to END and press the ENT LENT sSelect Key Characters that can be input A period cannot be input DEL Deletes one character to the right of the cursor BS Deletes one character to the left of the cursor Switches between insert default and overwrite Moves the cursor left Moves the cursor right A confirmation screen will be displayed Back up Data System Settings 8 Sele
95. sages displayed on the image monitor and use them to correct the system Comments and Countermeasures when Reading Fails Display mode Measure to take 2D Code Likely wrong lighting selection The contrast is too low and the situation is unlikely to be Checker corrected by changing the brightness of the lighting or the ALM is dis aperture of the lens Try changing the direction or color of played the lighting Make lighting brighter The contrast is low and the white portions are dark Increase the lighting or open the aperture of the lens Make lighting darker The contrast is low and the black portions are light Decrease the lighting or close the aperture of the lens The shutter speed may be incorrect Try teaching again Too many misidentified Cells The marked portion of the 2D code shown on the screen cannot be discerned Check the condition of the mark Likely defocusing Adjust the working distance or the focus of the lens Set 2D code center of view Follow the message Need to make the Cell size The dot size is too small Decrease the field of vision or larger increase the mark size of the 2D code Need to zoom out The code is too large for the field of vision Increase the field of vision of decrease the size of the mark for the 2D code 2D Code 2D code is not found No shape thought to be a 2D code can be found in the Checker field of vision Check the screen to be sure a 2D code is in When read the field of vision in
96. t it dusty p 104 Regular Inspections To maintain the V530 R2000 in the best condition perform the following regularly e Clean the Lens and LED indicators with a lens cloth or blow off dust with an air brush e Lightly wipe off dirt with a soft cloth The voltage measured at the power supply terminals on the termi T Power Circuit tester eee PPM nal block must be between 20 4 VDC and 26 4 VDC e Ambientoperating The ambient operating temperature inside the cabinet must be Thermometer temperature between 0 and 50 C Ambient operating The ambient operating humidity inside the cabinet must be Hvaromneler humidity between 35 and 85 yg Each cable connector must be correctly inserted and locked Installation The Cameras must be firmly secured Screwdriver The camera lens mounts must be firmly secured e Turn OFF the power and take safety precautions before conducting inspections e Do not use thinners or benzene CHECK V530 R2000 114 Users Manual SECTION 9 Appendix Specifications and Dimensions Controller V530 R2000 Unit mm 12 60 Four M3 holes 56 Four M3 holes 60 12 Depth 4 8 Depth 4 8 o Q 115 min 38 F 92 oe Four M4 holes Depth 6 General Specifications Wed JVEORO
97. t terminal V530 R2000 User s Manual 87 SECTION 7 Host Communications Output Specifications Mode V530 R2000 NPN V530 R2000P PNP Output voltage 12 to 24 VDC 10 Load current current M45mAmax 0 mA max OFF leakage cur 0 1 mA max rent Internal circuit diagram 1 Output terminal Output Output terminal V530 R2000 88 User s Manual SECTION 7 Host Communications I O Terminals Inputs NR EN Input the trigger for reading from an input device such as a photoelectric switch Keep the TRIG terminal ON for a minimum of 0 5 ms The interval at which the TRIG can be input depends on the reading time The BUSY signal is output during read processing at which time the TRIG input will not be accepted RESET Resets the Controller NG o ooo ON when a reading is NG BUSY ON while the Controller is processing reading TRIG inputs and commands will not be accepted while the BUSY signal is ON ALARM ON when the alarm level is reached assuming the analytical functions have been enabled p 34 Outputs RUN JON while the Read Screen is being displayed LEM US Error Messages p 97 Q Output signals are initially OFF but they can turn ON during the first 0 5 seconds after the power Q supply is turned ON Be sure that signals are not incorrectly read at the host CHECK V530 R2000 User s Manual 89 SECTION 7 Host Communications Timing Charts B One shot Triggers One r
98. tarted If the power supply is turned OFF without saving any changes to the settings in flash memory the changes will be lost Stored images cannot be saved in flash memory and will be cleared when the power supply is turned OFF To keep from loosing stored images back them up in a personal computer or on a Memory Card N 1 z p 48 Read Set gt 1 System Set Select Save from the Menu Screen Option 2 3 Language wv The Save Screen will be displayed along with a confir mation message All Settings will be saved Do you execute Select OK 1 Do not input the RESET signal or turn OFF the power supply while a message is being displayed lt indicating that data save or load processing is being performed Data may be corrupted preventing CHECK normal operation the next time the Controller is started wv The screen in 1 a Will return when the data has been saved Turn OFF the power supply to end operation V530 R2000 User s Manual SECTION 3 Basic Operations Basic Knowledge of Operations Input Keys Menu operations are performed using the Console TRIG trigger Key ENT enter Key Up Down Left and Right Keys suoneJedo jo obpajmouy oiseg Aet S V530 R2000 User s Manual 23 SECTION 3 Basic Operations Description of the Read Screen This screen is used to receive triggers and execute reading This is thus the main screen No Display item Descrip
99. te Peeled Codes formed by removing Ring lighting resist sur resist from a substrate with a face laser or other method V530 R2000 106 Users Manual SECTION 9 Appendix External Lighting Through lighting Provides high contrast resulting in stable images Workpiece St ee O Light source Ring lighting Provides consistent lighting Light source Coaxial epi lighting Reduces shadows from unevenness in the workpiece surface resulting in stable images Half mirror Light source Workpiece S V530 R2000 User s Manual Ee lRe i DunuDr pue sue 107 SECTION 9 Appendix E Setting the Field of Vision and Working Distance Use the following formula to calculate the field of vision and working distance Code size C 2 x Cell size S lt Field of vision A 121 x Cell size S Effective number of 512 H x 484 V Camera pixels Cell size S mm C M Four pixels are required per cell A margin of about the size of one cell is required Field of vision Max A mm S 4 x 484 Min A mm C Sx1x2 Taking the positioning accuracy of the workpiece in account set a suitable field of vision Example In this example the code size is 3 mm and the symbol size is 12 x 12 Cell size S 3 12 0 25 mm e Maximum field of vision 0 25 x 121 30 25 mm e Minimum field of vision 3 0 25 x 2 3 5 mm If the positioning accuracy is 5 mm set
100. tely after power is turned ON When using the HESET input to synchronize execution timing wait at least 1 second after turning ON the V530 R2000 power supply before turning ON the RESET signal V530 R2000 xii User s Manual PREFIX Visual Aids UU CHECK Indicates where to find related information ee Indicates information helpful in operation Screen Messages In this manual screen messages and menu commands are given in bold Example System Set System Settings System Set Com Mode indicates the levels in the menu Trademarks CompactFlash is a registered trademark of SanDisk e Indicates points that are important in using product functions or in application procedures V530 R2000 User s Manual SpIV IENSIA BEET xiii PREFIX 4 Table of Contents al X lt APPLICATION CONSIDERATIONS i D Visual Aids xiii D Table of Contents xiv O S c SECTION 1 Outline 1 Functions 2 o SECTION 2 Installation and Connections 5 Basic System Configuration 6 Component Names and Functions 8 Mounting the Controller 9 Connecting Peripheral Devices 13 Power Supply and Ground 14 SECTION 3 Basic Operations 17 Flow of Operations 18 Starting the Controller 19 Ending Operation 22 Basic Knowledge of Operations 23 SECTION 4 Setting Read Conditions 27 Executing Teaching 28 Changing Read Conditions 30 owitching Read Conditions 32 Deleting Read Conditions 33 Using Analytical Functions 34 SECTION 5 System Settings 39
101. th the terminal block cover Attach the terminal block cover in its original Ce position after completing wiring Be careful not to loose the terminal block cover when removing it CHECK Terminal block cover transparent V530 R2000 User s Manual 15 MEMO V530 R2000 16 User s Manual SECTION 3 Basic Operations This section describes the basic menu operations 7 m O O z CO 44 Flow of Operations 18 i o 4 Starting the Controller 19 x Ending Operation 22 Basic Knowledge of Operations 23 3 UU Oo Input Keys 23 o Description of the Read Screen 24 Navigating Menu Levels 25 Selecting and Confirming Items 26 Inputting Numbers 26 V530 R2000 User s Manual 17 SECTION 3 Basic Operations Flow of Operations Turn ON the power supply Starting for the first time wy Select the display language Japanese or English IA p 19 Copy settings from Another Controller as required UA p 21 bd Basic Operations before Reading Setting Conditions and Reading Execute teaching Change read conditions if necessary Start reading suoneJedo JO MO 4 HNO Re EL System Settings Set the Camera and lighting conditions Set the host communications specifications and O format UA p 39 59 Use the analytical functions Di O ies gt Check the read image UR p 54 Back up images read conditions and system data LX p 48 v Save settings before turning OFF
102. the camera number Camera number Description 1 Use CAMERA 1 998JJ91UJ E1 o0S PAY e H Ee ES V530 R2000 User s Manual SECTION 7 Host Communications DC Function Switches the monitor screen display status between a still image anda live image Input e D c Screen display status Input the image display status Screen display status Description Switches to a still image Switches to a live image ejk WF Function Starts stops the Watcher function put e w e Meerse Input the Watcher status mm Starts the Watcher Stops the Watcher ofk WD Function Switches the Watcher function display mode Input e Ww D Display mode Input the display mode 998JJ91U El4 9S PAN e l Ee E E oa 2D Code Checker Condition Watcher ofk V530 R2000 User s Manual 71 SECTION 7 Host Communications WR Function Clears the history data from the Watcher function History data that was saved will be deleted Input w R MB Function Backs up settings in the Memory Card put sw S Petru Flename Input the data to be backed up Most recent image 01 to 46 Corresponding image number WT Watcher data Specify eight characters or less for the file name The file name extension is not required m The directory where the backup is made depends on the type of data 9 UR Data types and directory names p 48 g N Uo dfthe file name is omitted
103. ther governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents t
104. tinuously l 2 00 100 04 V530 R2000 84 User s Manual SECTION 7 Host Communications I O Terminals I O terminals can be used to input read triggers and to output confirmation of reading NG This section describes the connection method for terminals Refer to SECTION 5 System Settings for the communications modes used to communicate with the host and the communications settings Wiring Methods Wire a cable to the enclosed connector and insert the connector into the Controller The pin layout on the Controller is shown below Wire only the required terminals TRIG Input Read trigger signal RESET _ Input Reset signal COMIN Input common RUN Output Output while Read Screen is displayed ERROR Output Output when an error has occurred NG Output Output when reading fails BUSY Output Output during processing NC Not used ALARM Output Output during alarms for analytical functions COMOUT Output common V Do not input the RESET signal immediately after turning ON the power supply When using the A RESET signal to synchronize startup timing wait for at least 1 second after turning ON the power Se supply to the Controller before turning ON the RESET signal alo For the COMIN terminal use a DC power supply with safe extra low voltage circuits on the second ZA ary side CHECK f UL recognition is required for the overall system use a UL class ll power supply E Recomme
105. tion Key functions Gives the functions of the Console Keys on the displayed screen Image display Still The still image that was read is displayed status Live The current image read by the Camera is displayed in real time suoneJedo jo Bp jmouy oiseg ANo Re The Read Screen will switch between a still and live image each time the ESC Key is pressed If reading is performed when a live image is being displayed the start of read ing the image may be delayed depending on the input timing of the command Display a still image when reading moving workpieces t Q When reading is executed the key descriptions 1 will disappear and the reading results will be dis played CHECK V530 R2000 24 User s Manual SECTION 3 Basic Operations Navigating Menu Levels This section describes how to display menu commands and how to move between menu levels 1 Press the ENT Key on the Read Screen ESC Live TRIG Read ENT Menu wv The Menu Screen will be displayed 2 Move the cursor to the item to be set dcos System Set gt Read Condition Up Down Keys Move the cursor up and down Option gt Watcher Function Language Save 3 Press the ENT Key A submenu will be displayed if the cursor is moved to a menu item with a triangle and the ENT Key or Right Key is pressed wv The setting screen for the selected item will be dis Screen when Read Set Watcher Function Is played Selected Watcher Fun
106. ucture Read Screen p 24 Menu Read Set Teaching p 28 Read Condition p 30 Watcher Function p 34 System Set Com Mode p 40 Com Condition p 42 Trigger Mode p 43 Camera Lighting p 45 Option Backup p 48 Stored Image p 54 Version Information p 57 Language p 58 Save p 22 V530 R2000 132 Users Manual Index Numerics 2D Code Checker 35 analytical functions 34 appraisal accumulative reading information 37 communications contents 37 graph 37 points 37 ASCII table 126 background 36 backup 48 all stored images 48 auto image backup 55 auto Watcher data 56 read conditions 48 stored images 48 system data 48 Watcher data 48 Battery replacing 113 baud rate 42 begin read word 41 begin write word 41 Camera active port 45 disconnection error 96 shutter speed 45 switching 45 used type 45 check programming 127 codes color 30 31 location 36 model 31 Size 36 type 30 31 commands 60 Host Link 79 normal communications 65 communications alarm output 34 conditions 42 errors 96 interface 40 41 mode 40 41 normal 65 prefix 40 suffix 40 Index Condition Watcher 37 configuration basic 6 continuous trigger 43 contrast 36 data capacity tables 129 data length 42 DataMatrix data capacity 129 date and time 74 display mode 34 ECC level 31 ENT Key 23 error cells positions 35 error messages 97 errors 2D Code C
107. uitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the exte
108. unction Input Performs one reading A reading is executed according to the set mode one shot continuous or level when the trigger is input e e t Communications Alarm Output for Analytical Functions Is OFF e Reading Successful or Alarm Generated Read data e When Reading Fails Error code Communications Alarm Output for Analytical Functions Is ON e Reading Successful K Read daa e When Reading Fails Error code e When an Alarm Is Generated by the Condition Watcher ATE Resems e For 1 N Connection Read data is not output until a POLLING command is input Performs continuous reading until the stop command SC is sent This command is valid for a level trigger or a continuous trigger V530 R2000 User s Manual 998JJ91U El4 9S PAN eI Ee E 67 998JJ91UJ E1 o0S PAY e H Ee ES 68 SECTION 7 Host Communications RD Function Input GT Function Input V530 R2000 User s Manual Outputs the current read data POLLING command This command is used to resend data lost due to communications errors or to have data sent for multidrop connections Communications Alarm Output for Analytical Functions Is OFF e Reading Successful or Alarm Generated Head data e When Reading Fails Error code Communications Alarm Output for Analytical Functions Is ON e Reading Successful K Reo e When Reading Fails Error code e When an Alarm Is Generat
109. ut when the trigger signal turns OFF Reading OK Read Screen Read Screen displayed exited OFF RUN ON W TRIG N OFF BUSY ON Reading performed OFF NG Reading OK ON OFF Alarm output ALARM ON RS 232C Read 422 data The output time to RS 232C 422 changes depending on the data volume and baud rate V530 R2000 92 User s Manual SECTION 7 Host Communications Reading OK after Repeated Reading RUN TRIG BUSY NG ALARM RS 232C 422 Read Screen Read Screen displayed exited o ON WO nn je ON A ee ON Reading per Reading per formed NG formed Ok OFF Reading OK ON OFF ON Read data The output time to RS 232C 422 changes depending on the data volume and baud rate Reading NG after Repeated Reading RUN TRIG BUSY NG ALARM RS 232C 422 Read Screen Read Screen displayed exited or mm ON umm ME ON T en ce ON Reading per Reading per Heading per formed NG formed NG formed OK OFF Reading NG ON OFF ON EY The output time to RS 232C 422 changes depending on the data volume and baud rate V530 R2000 User s Manual 93 MEMO V530 R2000 94 User s Manual SECTION 8 Troubleshooting This section explains the countermeasures to take when reading cannot be executed correctly or when trouble occurs 44 Error Messages and Corrections 96 44 Error Messag

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