Hardware Manual V1.5
Contents
1. Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything 1s OK before system power on o NN OQ O BPW NI External power on Congratulation You have it For more detail of step by step installation guide please refer the file installation pdf on the CD come with the product or register as a member of our user s club at http automation com tw to download the complementary documents 1 Forward Thank you for your selection of 4 axis motion control card This card adopt the ASIC chip with complex motion functions including point to point linear and circular interpolation linear and s curve acceleration deceleration and several miscellaneous functions Dll s of various functions will save you a lot of time 1n the motion related projects Our other motion control products MPC 3034 advanced 4 axes linear circular point to point standard function motion control card PCI bus MPC 3028 8 axes linear circular point to point standard function motion control card PCI bus MPC 3042A 2 axes linear circular point to point standard function motion control card with Pulse Referenced PI Control PCI bus MPC 3042AL 2 axes linear circular p2. 4 DB25PM 180 DO 000 00 0 0 0 880 00000000000 CN m DB25PM WIRING BOARD V10 SV1 0 5 Pin definitions 5 1 JF1 JF2 Assignment Definitions JF2 JF1 X Z LS 1 LS X Z X Z SD 2 HOME X Z XIZ PCS 3 LTC XIZ XIZ FIN 4 CMP X Z XIZ EA 5 EA XIZ XIZ EB 6 EB XIZ XIZ EZ NG EZ XIZ XIZ CW 18 CW XIZ XIZ CCW 9 CCW XIZ XIZ INP SRDY X Z XIZ ALM SVON XIZ XIZ ERC LS Y A Y A LS SD Y A Y A HOME PCS Y A Y A LTC FIN Y A Y A CMP EA Y A Y A EA EB Y A Y A EB EZ Y A Y A EZ CW Y A Y A CW CCW Y A Y A CCW INP Y A Y A SRDY ALM Y A Y A SVON ERC Y A NC NC NC NC NC NC NC NC NC NC NC NC EMG EXTG NC NC EXTG EXTG 5Vin 5Vin 24Vin 24Vin 10 Descriptions Z X_LS EL Positive over travel LS EL of Z X axis Z X_SD Slowdown LS EL of Z X axis ZIX_PCS Position change start signal of Z X axis ZIX FIN General purpose output of Z X axis Z X_EA Encoder phase A feedback of Z X axis Z X_EB Encoder phase B feedback of Z X axis Z X_EZ Encoder phase Z feedback of Z X axis Z X_CW CW or PULSE of Z X axis Z X_CCW CCW or DIR of Z X axis Z X INP General I p of Z X axis Z XALM ALARM I p of Z X axis Z X_ERC Output for resetting error counter of Z X axis A YLS EL Negative over travel LS EL of A Y axis A Y HOME ORG Home ORG LS EL of A Y axis A Y_LTC Latch counter trigger of A Y axis A Y_C
3. SONL 17 26 10 11 The wiring diagram for MPC 3024 wiring board to Delta ASDA B2 servo driver DeltaASDA B2 CN1 44PIN D TYPE D Sub 26pin connector X Driver 25 11 Ordering information PRODUCT DESCRIPTIONS MPC 3024 4 ax s motion control card for servo step motor control ADP 3024 DIN N DIN rail mounted wiring board matched MPC 3024 3028 3034 ADP 3024 DIN P DIN rail mounted wiring board matched MPC 3024 3028 3034 ADP 3024 DIN R DIN rail mounted wiring board matched MPC 3024 3028 3034 P admet o JS51050 DIN rail mounted dummy wiring board for JM3 FVCOI F to V Module M266868152 68 pin mini SCSI cable 1 5M 2 axes control signal granted in one cable M266868301 68 pin mini SCSI cable 3 0M 2 axes control signal granted in one cable 26
4. 3 2 3 2 6 SUNT 3 2 8 3 29 External supply DC 24V14V Internal step down sps 5V General input 4 with LED indicator Output capacity 8 N MOS output LA continuous 120Vdc max Option 8 P MOS output LA continuous gt 24Vdc max Option 8 Relay output 3A continuous gt 250Vac max Connector 2 68pin mini SCSI female connector for main card connection Specific servo control connectors 4 D type 26p 1 per axis Operation temperature O to 70 C Operation humidity RH5 95 non condensed Dimension ADP 3024DIN N 121 W 204 L 47 H mm 4 8 W 8 1 L 1 9 H in ADP 3024DIN P R 121 W 204 L 45 H mm 4 8 W 8 1 L 1 8 H in JS51050 for JM3 pulse handler interface 3 2 10 Connection cable D type 25P cable to connect main and wiring board 3 2 11 Dimension 6 W 79 L 52 H mm 3 4 W 3 2 L 2 1 H in 4 Layout and dimension 4 1 MPC 3024 Main card JM2 175mm JMTN BH Ne am sw mt e CARDID repete B An 3 sw2 LE YR JF1 JF2 ZA_AXIS B de 122mm 8 XY AXIS 4008 0008 2008 2008 2008 2008 4008 2008 100101 A ake c4 an ENSE ak ak a An c o4 c 07mm 4 2 ADP 3024DIN for JF1 2 Din rail mounted wiring board 0 5mm 0 5mm 200mm EXTG E EB E2 EXTG EA EB E2 6 6 0 6 6 6 0 SB 6 WWW JM3 JM5 i eoooooooo Ch CCH NP EXTG __ ERC Chr ALM SUON 4 3 JS51050 for JM3 25PM Din rail mounted dummy wiring board 72mm U
5. For input INPSRDY ALM 13 Type3 input Wiring board Main Card l sv P P MAGNETIC ISOLATOR EXTG For encoder feedback input A B Z 6 1 2 Output diagram Typel output Main Card Wiring board 3 3V 24Ve External Supply 24Vi as EXTG y O P 2803 For SVON ERC Type2 output Main Card Wiring board 3 3V 24Ve External COMn Supply 24Vi b ue O P EXTG FIN CMP N MOS 14 Type3 output Main Card Wiring board 3 3V 24Ve External Supply 24Vi 24V O P 2803 FIN CMP Relay Type4 output Main Card l Wiring board 3 3V 24Ve External Supply 24Vi i EXTG 24Y O P EXTG FIN CMP P MOS Types output Main Card Wiring board 45V 5Ve gt O P 3 O P EXTG EXTG For motion control pulse output CW CCW 15 6 2 JM3 JS51050 Type 1 Input Wiring board Main Card 5V I P gt GND For Pulse Handler Input PA PB Type 2 TTL VO Wiring board Main Card 5V DIOn Control PIN For DIO0 DIO7 7 E wiring board with NMOS output xternal wiring diagram SCSI cable from main card Driver 5Vout EXTG Encoder or Linear scale SCSI cable from main card Servo Driver Encoder or Linear scale SCSI cable from main card Servo Driver 5Vout EXTG Encoder or Linear scale wiring board with PMOS output 124 Vout
6. ACIDC User may connect the signals with this DB26 specific connectors one axis per connector or screw terminals Wiring board with Relay output Wiring board DB26 specific connector 17 8 Hardware settings 8 1 Card ID setting Since PCI cards have plug and play function the card ID is required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A 4 bits ROTARY switch select from O to 0xF for extinguishing the 16 dentical card 8 2 Polarity setting for over travel limit switch For different applications maybe you have different considerations the POL polarity of over travel limit switch can be set by on card Dip switch to meet i i A i your requirement POL 9 Applications Precision positioning control Precision speed control Contouring control X Y table control Rotary machine control Robotic control Biotech sampling and handling Any combined control of servo and stepping motors 19 10 Wiring diagram examples 10 1 The wiring diagram for MPC 3024 wiring board to panasonic MINAS A driver Panasonic driver D Sub 26pin connector MINAS A X Driver co N c2 C2 N O mj mj 10 2 The wiring diagram for MPC 3024 wiring board to panasonic MINAS MSD driver Panasonic MINAS driver D Sub 26pin connector MSD Series X Driver 20 10 3 The wiring diagram for MPC 3024 wiring board to ESD servo driver ESD D Sub 26pin
7. connector TB506 25PIN DB X Driver CW STEP CCW DIR mgs EL SHLD 10 4 The wiring diagram for MPC 3024 wiring board to Moda servo driver Moda D Sub 26pin connector CN1 50 PINSCSI X Driver 21 10 5 The wiring diagram for MPC 3024 wiring board to YASKAWA servo driver YASKAWA D Sub 26pin connector CN1 50 PIN SCSI X Driver 10 6 The wiring diagram for MPC 3024 wiring board to Mokon YPV servo driver Mokon YPV D Sub 26pin connector CN1 37 PIN D TYPE X Driver 22 10 7 The wiring diagram for MPC 3024 wiring board to Mokon YJD servo driver Mokon YJD D Sub 26pin connector CON4 26 PIN D TYPE X Driver 23 10 8 The wiring diagram for MPC 3024 wiring board to MITSUBISHI J2 SUPER servo driver MITSU BISHI CN1A 1B D Sub 26pin connector 20 PIN SCSI X Driver CN1A LZR CN1A LZ CN1A B SG CN1A NG CN1B EMG CN1A INP CN1B LSP CN1B LSN CN1A LBR CN1A LB CN1A LG CN1A NP CN1A PG CN1B ALM CN1A CR CN1A B COM CN1A LA CN1A LAR CN1A PP CN1A RD CN1B SON 10 9 The wiring diagram for MPC 3024 wiring board to YAMAHA SRCP servo driver YAMAHA SRCP D Sub 26pin connector O 40 PIN X Driver 3 c2 co o N N t i IN oj o N A mg 24 10 10 The wiring diagram for MPC 3024 wiring board to Delta ASDA B servo driver Delta ASDA B D Sub 26pin connector CN1 25PIN D TYPE X Driver PULSE SIGN CCWL ALRM CCLR SIGN SRDY
8. I p of A Y axis A Y ERC Output for resetting error counter of A Y axis NC EXTG Common for external power 24V and 5V NC EXTG Common for external power 24V and 5 V 5V DC5V power output for external device 24V External DC24V power input 5 2 JMI JM2 Assignment Definitions m Description 1 Description a esta common start I O la CSTP common stop I O Note Connect CSTA low to start motion from external Connect CSTP low to emergency stop motion from external 5 3 JM3 Assignment Definitions 45V from PC 2 Pulse handlerl A phase input 3 Pulse handler2 A phase input 4 GND 5 Pulse handler3 A phase input Pulse handler4 A phase input 5V from PC TTL VO bit0 10 TTL VO bit2 11 TTL VO bit4 12 TTL VO bit6 13 GND t5Vout PC PA1 PA2 GND PA3 PA4 GND 5Vout PC DIOO DIO2 DIO4 DIO6 GND ceouooneoN 12 5Vout PC PB1 PB2 GND PB3 PB4 GND 5Vout PC DIO1 DIO3 DIO5 DIO7 14 15 16 17 18 19 20 21 22 23 24 25 5V from PC mime EMEN TTL VO bit7 6 VO interface diagram 6 1 JF1 2 ADP 3024DIN 6 1 1 Input diagram Typel input Wiring board Main Card 24Ve External Supply nt EXTG UP _ EXTG ni For input LS EL LS EL HOME ORG SD PCS EMG LTC Type2 input Wiring board Main Card 5Ve 5V 24Ve External Supply il EXTG I P EXTG i
9. MP General out or compare out of A Y axis A Y_EA Encoder phase A feedback of A Y axis A Y_EB Encoder phase B feedback of A Y axis A Y_EZ Encoder phase Z feedback of A Y axis A Y_CW CW or PULSE of A Y axis A Y_CCW CCW or DIR of A Y axis A Y_SRDY Servo Ready signal of A Y axis A YSVON Servo on of A Y axis NC EMG Emergency stop stop all axes NC EXTG Common for external power 24V and 5V 5V DC5V power output for external device 424V External DC24V power input 1 kai ka pe Descriptions Z X LS EL Negative over travel LS EL of Z X axis Z X HOME ORG Home ORG LS EL of Z X axis Z X LTC Latch counter trigger of Z X axis ZIX_CMP General out or compare out of Z X axis Z X_EA Encoder phase A feedback of Z X axis Z X EB Encoder phase B feedback of Z X axis ZIX EZ Encoder phase Z feedback of Z X axis ZIX_CW CW or PULSE of Z X axis ZIX_CCW CCW or DIR of Z X axis Z X_SRDY Servo Ready signal of Z X axis XSVON Servo on of X axis A Y_LS EL Positive over travel LS EL of A Y axis A Y_SD Slowdown LS EL of A Y axis A Y_PCS Position change start signal of A Y axis A Y FIN General purpose output of A Y axis A Y_EA Encoder phase A feedback of A Y axis A Y_EB Encoder phase B feedback of A Y axis A Y_EZ Encoder phase Z feedback of A Y axis A YCW CW or PULSE of A Y axis A Y CCW 4 CCW or DIR of A Y axis A Y INP General I p of A Y axis A Y ALM ALARM
10. MPC 3024 4 Axis Motion Control Card User s Manual V1 5 4 amp FFB A RAJ JS AUTOMATION CORP MT bP 29 ab FAR 100 35 6 1 6F No 100 Zhongxing Rd X1zhi Dist New Taipei City Taiwan TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw http www automation js com E mail control cards automation com tw Correction record Version Record 1 3 gt 1 4 1 Correct JF2 Pin48 DEFINITIONS in Chapter 5 2 Add JM1 JM2 description in Chapter 5 3 Add PULSE OUTPUT circuit diagram in Chapter 6 4 Correct EXTERNAL WIRING DIAGRAM IN Chapter 7 1 4 51 5 Modify 4 Layout and dimensions 6 I O interface diagram 10 11 Contents Forward ernennen esse 4 Eeat feS AA AA 2 PN MEN Cel TE E m US 5 22 Dirai mounted Wirin DOard an NANA ANA NANALO 5 DIE CLINIC 03 ee a AA 6 31 MPC 3024 Man eat AA 6 25 2 Dinral mounted naang Board ee 7 KAU AA NN een UU LR 8 41 MPE S3024 Min CAU arme 8 4 2 ADP 3024DIN for JF1 2 Din rail mounted wiring board sese 9 4 3 JS51050 for JM3 25PM Din rail mounted dummy wiring board esee 9 Pare EDITOS eo ee ee AA ede a Dux Y FA eee ees 10 S l JELJIE2 ASsrenment 7 DEMON aan MG FY AF Ffa dese GANA 10 32 JMLIM2 ASs1anment DDCEIDILODS o GG E 12 33 JMIS Assienmient DEMUS i cios ERR ERE Ep url cae d p M LM mM EU ME 12 KA OE RI NN 13 ob J ENZADPSUZADIN ae 13 62 JMJ JSS 1050 a ee 16 Exte
11. my wiring board for JM3 pulse handler interface ADP 3024DIN wiring board for JF1 2 motion control interface 3 Specifications 3 1 MPC 3024 Main card Motion 3 1 1 3 12 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 Digital VO 3 1 10 3 1 11 3 1 12 3 1 13 General 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 3 1 22 Max pulse rate 6 553 500 pps Pulse output mode Single phase CLOCK DIR Dual phase CW CCW Acceleration Deceleration mode linear S curve mode Homing mode 14 types Encoder up down counter 4 28bit counter Pulse Handle up down counter 4 28 bit counter Linear interpolation any 2 up to 4 axis Circular interpolation any 2 axes Motion specific input SRDY ALM LS EL LS EL SD HOME ORG PCS LTC per axis EMG per card Motion specific output CMP SVON ERC FIN per axis General input INP per axis TTLI O 2nibble configurable TTL I O Card ID 16 locations set by rotary switch Insulation resistance 100 M min at 1000Vdc Isolation voltage 2500Vac 1Min VO connector 2 68pin female mini SCSI connector External supply DC 2414V Operation temperature O to 70 C Storage temperature 20 to 80 C Operation humidity 5 95 RH non condensing Dimensions 175 W 122 H mm 6 9 W 4 8 H in 3 2 Din rail mounted wiring board ADP 3024DIN for JF1 2 motion control interface 32231 22 2 3 2 3 3 2 4
12. oint to point standard function motion control card PCI bus MPC 3035 4 axes linear circular point to point standard function with advanced encoder counter function with 2 8bit DA s motion control card PCI bus MPC 3035L _ 4 axes linear circular point to point standard function with advanced encoder counter function motion control card PCI bus Any comment is welcome please visit our website http Www automation com tw http www automation js com for the up to date information 2 Features 2 1 1 2 1 2 2 143 2 1 4 2 1 3 2 1 6 2 1 7 2 1 8 2 1 9 2 1 10 2 1 11 21 12 2 1 13 2 1 14 21435 2 1 16 2 1 17 2 1 18 2 1 19 2 1 20 221 22 2 2 1 Main card 4 axis servo stepping motor control 4 28 bit up down counter for incremental encoder 4 28 bit up down counter for pulse handler input Pulse output rate up to 6 55MHz Pulse output options OUT DIR CW CCW 2 4 axes linear interpolation Any 2 axes circular interpolation S curve or T curve acceleration deceleration in interpolation and positioning Continuous interpolation Speed change on the fly Synchronized start motion Position latch function Simultaneously start stop on multi axes Programmable interrupt conditions Backlash compensation Pulse handler function Software limit switches protection 2 nibble configurable digital TTL I O Motion parameters change on the fly Software key function 2 2 Din rail mounted wiring board JS51050 dum
13. rnal ne dar mare eier 17 Hardwire Seline N Ten 18 Sl Cae SC AA AA 18 8 2 Polarity setting for over travel limit switch 18 FA DDICHON DE M D ee GY AA 19 Maine dIderamie Xdmiplesosussses AA NR GE HN Y RR 20 10 1 The wiring diagram for MPC 3024 wiring board to panasonic MINAS A driver 20 10 2 The wiring diagram for MPC 3024 wiring board to panasonic MINAS MSD driver 20 10 3 The wiring diagram for MPC 3024 wiring board to ESD servo driver 21 10 4 The wiring diagram for MPC 3024 wiring board to Moda servo driver 21 10 5 The wiring diagram for MPC 3024 wiring board to YASKAWA servo driver 22 10 6 The wiring diagram for MPC 3024 wiring board to Mokon YPV servo driver 22 10 7 The wiring diagram for MPC 3024 wiring board to Mokon YJD servo driver 23 10 8 The wiring diagram for MPC 3024 wiring board to MITSUBISHI J2 SUPER servo driver 24 10 9 The wiring diagram for MPC 3024 wiring board to YAMAHA SRCP servo driver 24 10 10 The wiring diagram for MPC 3024 wiring board to Delta ASDA B servo driver 25 10 11 The wiring diagram for MPC 3024 wiring board to Delta ASDA B2 servo driver 23 Or ed nn 1m OED GOR AA 26 Notes on hardware installation Please follow step by step as you are installing the control cards Be sure your system 1s power off
Download Pdf Manuals
Related Search