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User`s Manual - Fuji Electric

1. C1 C2 Ldoi to Ldo5 wpe 0 No setting 1 ALM1 2 ALM2 3 ALM3 4 ALM4 5 ALMS5 6 ALM6 7 ALM7 8 ALM8 17 OR of ALMs 21 Output MV 1 3 22 Output MV 2 23 29 System fault 41 Totalizer ALM1 42 Totalizer ALM2 80 Manual MV status 81 EX MV command status 82 Remote SV status 83 Local SV status 84 PV tracking status 85 Normal Direct action status 86 Auto tuning AT status 87 Remote request status 88 Remote acknowledge R ACK Status 89 Not Auto status 90 Mode OR output 1 91 Mode OR output 2 2 1 Contents of OR operation Manual Auto 2 Contents of OR operation Manual EX MV 3 The lamp does not come ON for current 4 to 20mA output type INP TN514557 E 1 05 Digital Controller User s Manual 5 ADVANCED USAGE 5 13 Function key Fil to Description F1 Ch9 32 to F3 Ch9 34 Functions listed in the following table can be allocated to the F1 F2 and the F3 keys The F1 F2 and the F3 keys are collectively called F key Z 3 Function key allocation setting Setting range 0 to 62 F key settin Function key HE Pey opanuon 0 No function 1 dSV display Changeover between Remote and Auto Press for 2 seconds Note 1 2 Standby RUN changeover 3 Alarm latch reset 10 AT Auto tuning START STOP 20
2. O Can be set X Cannot be set See 5 7 Parameter jump setting 1 Press the function key when 60 is selected and the display jumps to the specified parameter Setting range I 01 to Z Z9 Parameter jump setting 2 Press the function key when 61 is selected and the display jumps to the specified parameter Setting range I 01 to Z Z9 INP TN514557 E Parameter jump setting 3 Press the function key when 62 is selected and the display jumps to the specified parameter Setting range I 01 to Z Z9 149 Digital Controller User s Manual Appendix 2 Parameter list Control parameter Parameter Display Symbol Factory Parameter Name Content Explanation default Proportional band Setting range 0 0 to 999 9 on heating side ON OFF control at setting 0 Integral time on heating side Setting range 0 0 to 3200 0 seconds Integral control OFF at setting 0 240 0 Derivative time on heating side Setting range 0 0 to 999 9 seconds Derivative control OFF at setting 0 60 0 Anti reset windup Upper limit setting value Integration cut point upper limit setting value Setting range 0 to 100 FS 100 FS Anti reset windup Lower limit setting value Integration cut point lower limit setting value Setting range 0 to 100 FS 100 FS Sets by devia tion from SV See 5 5 SV value upper limit
3. l L A l h to AG H Alarm upper limit setting Description Set the operation value of alarms from 1 to 8 Display non display status of AL1 Ch1 10 to AL8 Ch1 31 A1 L Ch1 11 to A8 L Ch1 32 Al h Ch1 12 to A8 h Ch1 33 changes automatically according to the type of alarms selected following table for details Setting of 1TP to 8TP Displayed parameter 1 to 11 35 ALI to AL8 See the Al h to A8 h 16 to 32 A1 L to A8 L Digital Controller User s Manual 64 INP TN514557 E Setting example Setting alarm 1 setting to 60 0 3 BASIC USAGE Operation procedure Display PV 2g ae Operation display i 5 I mmm LOLOL Check that the operation display is shown 1 2 Press the SEL displaying P5 Channel selection display v4 DT 3 Press the NZ key to display oPE WI k rh un Channel selection display Tors we nee 4 Press the SEL or the key and E i ms Bur parameter selection display is shown ut Parameter selection di isplay L ALI Z key to display key and the channel selection display appears appears and the H i pad L l D Press the My umm ws TANS Parameter selection display 9 O 4 l sth I 6 Press the SEL or the _ key to make t
4. 142 Symptom Possible cause Remedy SEE page 1 Reading appears 1 Input signal of the sensor and Make the setting of PV1T PV2T and as UUUU or settings of parameter PV1T AIIT again 27 LLLL PV2T or AIIT do not coincide 2 Polarity of input signal is Check the polarity and connect 148 reversed properly 3 Short circuit occurred to the input Set parameters PV1T and PV2T to 3 of B or R thermocouple PV IT and check that temperature around PV2T 4 5 normal temperature is displayed 27 The error of B and R thermocouples is extremely large near normal temperature It is not a failure 4 Input signal of the sensor and the Ask your distributor for modification type do not match or replace it with a proper type unit 5 Input connection is loose Fasten securely 6 The sensor is broken or Replace the sensor or remove the ie aie eae 148 short circuited short circuited part 7 Adevice connected to the sensor Replace the sensor or input devices or the input of the main unit is defective 8 Parameter PV1B PV2B AIIB or Make the setting again to assure UCB is set to the value larger PV1IB lt PVI1F PV2B lt PV2F AIIB 27 than PV 1F PV2F AI1F or UCF1 lt AIIF and UCB1 lt UCF1 respectively 9 Measurement value is too large or Extend the setting value for parameters too small PV1B PV2B AI1B UCB1 PV1F 21 PV2F AIF and UCF1 Fractional Parameter PV 1d PV2D AIID
5. Description 3 BASIC USAGE io Setting output limiter type on heating side Setting range 0 to 3 iL df Setting output limiter type on cooling side Setting range 0 to 3 Whether the value should be limited or exceeded scale out 125 25 when the limit setting of cooling output or heating output is reached can be selected If scale out setting is made the minimum ON or OFF time can be created when relay output is made The function operates as shown by the following figure according to the Ld1 Ch2 38 and LdC1 ch2 39 setting Output on heating side Ldl Upper Lower Ch2 38 limit limit 0 125 25 I 125 Limit 2 Limit 25 3 Limit Limit Scale out 125 100 H Heating DB1 0 0 MV Lh1 20 0 a eT OE eee a a aT eS 1 i Scale out 25 0 0 25 50 75 100 125 MV Example of output limit on heating side ere a Lh1 20 0 INP TN514557 E Output on cooling side LdCl Upper Lower Ch2 39 limit limit 0 125 25 1 125 Limit 2 Limit 25 3 Limit Limit Scale out hC1 85 0 DBt 0 0 i Cooling MV Limit i 10 0 APERE EEE OOE EA DE EE LC1 10 0 Scale out 25 0 25 H 1 1 1 1 1 1 i 25 0 25 50 75 100 MV Example of output limit on cooling side eee 85 0 LCI 10 0 A7 Digital Controller User s Manual 3 BASIC USAGE Setting examp
6. SEL xZ SEL set the value to key Press the Press the SEL DISP key to display A ALA or the key to display 9 oP Display Operation procedure mo 2 m A Check that the operation display is shown l GC aa gt or the D 10N ou key to register the setting key once to return to the parameter selection display Press it again to return to the operation display using the DB AA or the XZ key and 9 fP appears and the key to make the setting flicker and INP TN514557 E 61 Digital Controller User s Manual 3 BASIC USAGE igi IRIS Description to to SdL 8h95 Setting alarm delay time Setting alarm delay time Setting range 0 to 9999 Setting alarm hysteresis Setting range 0 00 to 50 00 FS When alarm ON conditions are met the alarm is set to ON after selected ON delay time elapses Alarm operation Normal alarm relay operation ON delay function Setting alarm hysteresis ON E E ore I y ty ON cep a u ON Pie aa atte eee Relay operation at ON delay setting Set the operation dead band hysteresis By setting alarm hysteresis fluctuation of output is prevented and the output is stabilized Setting can be made according to applications
7. Measure ment A value Input Conditioner input 1 I Diallocation r 7 SV select I signal 1 SV select 1 SV select r I signal 2 Di2 Sv select 2f SV select L signal 3 Di3 i SV select 3 EX MV L__ AN Cia 1 command command i Dij 4 No ig 1 allocation Di15 1 Dj allocation can be I changed with para meters Digital Controller User s Manual Local SV SV select sv1 SV1 to SV7 SV7 Current output or SSR driver output Current output SSR driver or Transmitter supply Control output Relay output Control output Relay output Do Indicator lamp PV Re transmission m AotT output 1 Output type So GETM a SE J ay MV I OUTI PV Re transmission i 1 Q Ao2T output 2 i i io PID O RET2 OUT2 4 Heati Depend ony operation Heating eating OTYP 1 sv output output 109 3 t 1 Setting P2 Goa Relay output i Q Cooling 1 RUN NO output 1 DO4 EX MV setting H i 1 D04 EXM1 iM i i s I f Control 77 i 1 output 1 Manual MV setting Saute De ae cad oe acta j 1 DO allocation 1 Q passte 25 gt 1 Srey am Dot 1 I 1 i am j 1 1 1 H pei 1 am j 1 EX MV l Lam jD output command I I N 1 o h i 1 allocation f Do11 i L Do allocationcanbe q io Preset ou
8. m CD A CT CE OT Oo es DOR as ALA FARBER a y SOOOmmomomoo gt Digital Controller Heating cooling control type Type PXH User s Manual INP TN514557b E BEFORE USE BEFORE USE Thank you very much for purchasing Fuji s digital controller Heating cooling control type 1 Be sure to deliver this manual to the end user 2 Be sure to read this manual and grasp the concept before operating the instrument 3 The purpose of this manual is to provide detailed information on the function of the instrument It does not guarantee that the instrument conforms to the specific purpose of the customer 4 No part or the whole of this manual may be reproduced without Fuji Electric permission 5 The contents of this manual may be changed without prior notice Note Sufficient care has been taken to assure the accuracy of this manual Please note that Fuji Electric is not responsible for any damage including indirect damage resulting from an error in writing missing information or the use of the information described in the manual Fuji Electric Co Ltd 2006 Issued in January 2006 Rev Ist edition May 2008 Rev 2nd edition April 2011 INP TN514557 E 1 Digital Controller User s Manual PLEASE READ FIRST PLEASE READ FIRST SAFETY WARNINGS Please read the section Safety Warnings thoroughly before
9. Communication Di6 function setting Sets the function of communication Di6 Communication Di7 function setting Sets the function of communication Di7 Communication Di8 function setting Sets the function of communication Di8 Note Be sure to reset or turn on the power after parameter setting is changed Digital Controller User s Manual 1 62 INP TN514557 E ChC Lar Linearize Parameter No Display Symbol Linearize table P1X0 Linearize table XO for PV1 input Setting range 25 to 125 FS Appendix 2 Parameter list c Expl Factory Parameter N Name ontent Explanation default mask otes 25 FS See 5 27 Linearize table P1YF Linearize table YF for PV1 input Setting range 25 to 125 FS 125 FS Linearize table P2X0 Linearize table XO for PV2 input Setting range 25 to 125 FS 25 FS Linearize table P2YF Linearize table YF for PV2 input Setting range 25 to 125 FS 125 FS Linearize table A1X0 Linearize table XO for Ai1 input Setting range 25 to 125 FS 25 FS Linearize table A1YF Cho ELE Parameter aspiy Symbol Constant for Math function Tuning Parameter Display Name AP I Symbol ATP1 Auto tuning type INP TN514557 E Linearize table YF for Ai1 input Setting range 25 to 125 FS Calculation constant A Factory Parameter Name Content Explanation default
10. INP TN514557 E 35 Digital Controller User s Manual 3 BASIC USAGE 3 3 Setting output type of YP Selecting output type Setting range 50 to 55 Description Select a control output type according to applications See the following figure for details of each output type OTYP 50 OTYP 51 Re transmission fn OUT1 output 1 mi Current Control output Ao1 scaling A01 OUTI MV on limit Current SSR drive heating side scaling Re transmission nee OUT2 output 2 limit Current scaling Control output MV on aber ca OUT2 ccoling side Current SSR drive cooling side scaling Control output MV on heating side OTYP 52 OTYP 53 Re transmission Aol OUT1 output 1 limit Current SSR drive scaling urren rive output 1 scaling OUT2 XPS Transmitter power supply Control output Ao2 fe OUT2 MV on limit Current SSR drive Control output cooling side scaling MV on cooling side Control output Control output MV on MV on heating side heating side OTYP 54 OTYP 55 Control output Ao1 Control output Ao1 e OUT1 aa OUT1 MV on lirit Current SSR drive MV en limit Current SSR drive heating side scaling heating side scaling Re transmission Ao2 OUT2 OUT2 XPS output 2 limit Current SSR drive Transmitter power supply scaling Control output MV on cooling side Control output MV on cooling side Digital Controller User s Manual 36 I
11. displaying PS Press the Press the NZ key to display 2 Prd SEL or the gt key and F I appears and the parameter selection display is shown Press the Press the set the value to 259 using the Press the Press the NZ key to displaye Pia i SEL or the SEL gt key to make the setting flicker and gt A key to register the setting or the key and the channel selection display appears 4 DISP key once to return to the parameter selection display Press it again to return to the operation display key Digital Controller User s Manual 44 INP TN514557 E Description 3 BASIC USAGE hh i Upper limit setting on operation output heating side Setting range 25 0 to 125 0 Lh i Lower limit setting on operation output heating side Setting range 25 0 to 125 0 RE l Upper limit setting on operation output cooling side Setting range 25 0 to 125 0 L E Lower limit setting on operation output cooling side Setting range 25 0 to 125 0 The upper limit hh1 Ch2 11 and the lower limit Lh1 Ch2 12 on the heating side and the upper limit Hc1 Ch2 28 and the lower limit LC1 Ch2 29 on the cooling side can be limited independently to each other 100 0 100 0 hh1 90 0 hC1 70 0 Coo
12. DO3 Control output2 Relay peserotinwasoetiosteueeeceseseee wee eee eee eee eee ie St O00000 000000 00000 OeOoe Measurement value input 1 1 RCJ Module 63 D cy of D 8 8 Current Voltage R T D T C 000000 000000 OOOO 0000 0O The RCJ module must be connected in case of thermocouple T C input Remove it for resistance bulb R T D input PV2 Measurement value input 2 Auxiliary analog input v mv i 100 240VAC DC current DC voltage R T D C 50 60Hz The RCJ module must be connected in case of thermocouple T C input Remove it for resistance bulb R T D input Digital Controller User s Manual 148 INP TN514557 E Appendix 2 Parameter list Appendix 2 Parameter list Operation parameter Parameter No Display Symbol Factory Parameter N Name Content Explanation default mask otes Remote mode Switches setting between remote auto mode operation REM Remote mode AUT Auto mode Standby command Switches controller to RUN Standby ON Control standby output OFF alarm OFF OFF Control RUN Auto tuning command Sets auto tuning OFF non action ON1 start auto tuning Alarm latch clear command Disables alarm 1 8 latch OFF non action CLR Latch clear Palette selection Selects a PID palette
13. Aof Totalizer alarm 2 excitation non excitation setting Setting range 0 1 Digital Controller User s Manual 5 ADVANCED USAGE of Ff Totalizer option setting Setting range 0000 to 1111 Description ToPT ChG 13 Additional functions of totalizer operation can be set EE EEE EEE 666 E to Totalized value at totalizer overflow If No flickering is selected Totalizer is suspended when flickering totalizer is reset and 0 No flickering 1 Flickering restarted beginning from 0 If Flickering is selected Totalizer operation at standby the display starts flickering 0 Continue 1 Stop TrUG HOLD after the reset Totalizer operation at power ON 0 Stop TrUG HOLD 1 Start Totalizer operation at the occurrence of an error to the input used for the totalizer 0 Added 1 Not added F h Totalizer time base setting Setting range SEC Min hour dAY only for English mode Description Tb ChG 14 The unit of integration reference time can be set Time base SEC Min hour dAy SEL Totalizer scaling value setting Setting range 0 to 1000000 only for English mode Description SCL ChG 15 The unit of totalized value can be transformed from the unit of input value Example Unit of totalizer Unit of totalized SCL input value cm m 1000000 g kg 1000 Note Do not select 0 I
14. 300 0 to 300 0 o rr 2 degrees of freedom coefficient B setting Setting range 0 0 to 900 0 Description The function is used to suppress overshoot generated in PID control The 2 degrees of freedom PID system of this instrument adopts set value SV filter method which is effective at suppressing overshoot at the time of setting change or power ON If ALP1 a is set to 100 0 and bET1 B to 0 0 ordinary PID control 1 degree of freedom PID is performed Adjust ALP1 a and bET1 B as follows 1 Set ALP1 a to 40 0 and bET1 PB to 100 0 2 Perform control and check responsibility overshoot volume If overshoot cannot be improved in this stage adjust ALP1 a and bET1 8 following the definition listed in the following table If ALP1 is generally not required adjusting Therefore it is recommend that you to use the instrument with ALP1 a set to 40 0 Result of control bET1 ALP1 Large overshoot Increase BET 1 B by 20 Decrease ALP1 a by 10 Small overshoot Decrease BET1 B by 20 Increase ALP1 a by 10 2 degrees of freedom PID block diagram PV PID operation MV 2 degrees of freedom PID operation Note Change the setting of ALP1 a in manual mode Before changing ALP a setting set bET1 B to 0 0 Change ALP1 q setting and then set desired value to bET1 B again Improper procedure may cause output target value
15. Communication Di2 Communication Di1 Communication Displays the status of communication Di6 8 Di monitor 6 8 Communication Di8 T Communication Di7 Communication Di6 INP TN514557 E 155 Digital Controller User s Manual Appendix 2 Parameter list l Input output definition Parameter No Display Symbol Name PV1 full scale Factory Parameter Content Explanation default mask Sets the full side scale of PV1 input As ordered Setting range 19999 to 99999 PV1 base scale Sets the base side scale of PV1 input As ordered Setting range 19999 to 99999 PV1 decimal point position Specifies the decimal point position of PV1 input Setting range 0 to 3 0 No decimal point PV1 input type Sets the type of PV1 input Setting range 0 to 27 PV1 unit PV1 input zero point adjustment Sets the measurement unit non No unit F F unit C C unit Sets the correction value of a zero point for PV1 input Setting range 50 to 50 FS PV1 input span point adjustment Sets the correction value of a span point for PV1 input Setting range 50 to 50 FS PV1 input cut point Sets the cut point of square root extraction calculation for PV1 input In case of OFF the square root extraction is not calculated Setting range OFF 0 0 to 125 0 PV1 input filter Sets the time
16. Digital Controller User s Manual 128 INP TN514557 E 5 ADVANCED USAGE A ICP Totalizer alarm 1 alarm type setting Setting range 0 to 3 AP Totalizer alarm 2 alarm type setting Setting range 0 to 3 Description A1TP ChG 6 A2TP ChG 9 Alarm type of totalizer alarms 1 and 2 can be set The alarm type can be selected from the three types listed in the following table ALLP Alarm type A2TP 0 No alarm 1 Totalized value alarm 2 Batch control output 3 Batch control output with auto reset 1 Totalized value alarm output Plus alarm setting Alarm comes ON when totalized value gt alarm setting Minus alarm setting Alarm comes ON when totalized value lt alarm setting Totalized alarm is set to OFF by reset input TrES ChG 2 Or it is also set to OFF by auto reset display overflow reset or setting the totalizer initial value at which alarm comes OFF 2 Batch control output Plus alarm setting Alarm comes ON when integrated value gt alarm setting Minus alarm setting Alarm comes ON when integrated value lt alarm setting Select pulse width from parameters Alon ChG 7 and A2on ChG 10 100ms 200ms 500ms 1s Continuous If continuous output is set to pulse width alarm output is set to OFF by performing totalizer reset TrES ChG 2 Batch control output SSS SSS Se a SS Se eS at Overflow value Totalized value Totalizer
17. Ao2T Heating SV input Remote command Remote acknowledge Manual command No allocation EX MV output command EX MV command No allocation 1 Di allocation can be I changed with para im eters I Since the R ACK I value is INH at the q time of delivery set q it to ENA before use INP TN514557 E gt RSV1 Remote command i EX MV output command EX MV setting EXM1 Manual MV setting Cooling output Preset output value PMV1 Preset output value PMC1 Stand by STBY or Di allocation 23 Current output or SSR driver output Re transmission Cuire tput 2 FETE a Bi output SSR driver or Transmitter Heating Depend ont supply 1 1 output OTYP I o3 Relay output Control output Relay output Control output Relay output Do No allocation L Do allocation can be changed with para 1 meters Higher priority is 1 assigned to designation of OTYP for the output 1 to Do3 and Do4 1 ALM1 to 5 Indicator lamp OR of all the ALMs Digital Controller User s Manual 3 BASIC USAGE Template No 51 Single loop SV selection heating cooling control type with math function Use the template to perform math operation with PV1 PV2 and Ail in SV selection control See templat
18. Character height 20 mm Setting display 7 segments 5 digits orange Character height 13 mm Auxiliary display 7 segments 2 digits orange Character height 12 mm Bar graph 12 segments orange Status display indicator lamp Standby control mode R A M output alarm Operation and storage conditions 1 Ambient operating temperature 10 C to 50 C 2 Storage temperature 20 C to 60 C 3 Ambient humidity for use storage 90 RH or less non condensing 4 Warm up time 15 min or longer Structure 1 Mounting method Panel flush mounting 2 External terminal M3 screw terminal 3 Case lt Material Plastic Flame resistant UL94V 0 Color Gray 4 Protection Faceplate IEC IP66 NEMA 4xX equivalent When mounted on panel with our genuine packing Waterproof feature unavailable in side by side mounting Body IEC IP20 Provided with slits on top and bottom faces Terminal section IEC IP00 Terminal cover can be mounted option 5 External dimension 96 W x 96 H x 81 5 D mm D is the depth from the front face of the panel not including terminal cover 6 Mass Approx 500 g Digital Controller User s Manual Appendix 1 Appendix 1 Terminal connection diagram DO4 Control output 1 OUT1 Output 1 Output 2 RS485 Communication Relay P GOH _ SSR SSC 2 Transmitter Current drive power output Output output o supply
19. Fig 5 Attachement position of Zetrap and Fig 6 External wiring for the model with the transmitter RCJ module power supply PC loader interface PA 000 l in 00000 e To connect the main unit to a PC connect the optional PC loader communication cable to the PC loader interface and the serial port RS232C of the PC Pass through the top of the cover Terminal cover e Connection when terminal cover is used To connect 2 cables to one terminal use cables of 1 25 mm2 or smaller in diameter and make connections as shown by the figure at right through the bottom of the cover Digital Controller User s Manual 18 INP TN514557 E 3 BASIC USAGE Seasic USAGE Basic settings required in the flow from power ON to the start of operation are shown below See the next page for basic key operations Setting procedure Setting control template Setting input Setting output Resetting main unit Setting heating cooling control type Setting set value SV Auto tuning AT Note To enable the setting of rEv1 of Ch2 Ch9 ChB and Ch8 that has been registered reset the controller or turn on the power again If key operation is not performed for 10 seconds under the condition where the setting is flickering in setting change mode the value being changed is canceled This instrument is not provided with the function of automatically returning to the operation screen when no operation sta
20. Totalizer alarm Sets excitation non excitation option for 1 option setting totalizer alarm 1 Setting range 0 Excitation 1 Non excitation Totalizer Sets alarm type of totalizer alarm 2 alarm 2 type Setting range 0 No alarm 1 Totalize value alarm 2 Batch control output 3 Batch control output with auto reset Totalizer Sets ON pulse width for batch control alarm 2 ON output for totalizer alarm 2 pulse width Setting range 0 Continue 1 100ms 2 200ms 3 500ms 4 1 sec Totalizer alarm Sets excitation non excitation option of 2 option setting totalizer alarm 2 Setting range 0 Excitation 1 Non excitation Operation mode Selects operation mode from Japanese and English modes Japanese mode Calculation is made using totalizer conversion factor English mode Calculation is made based on time base time and scaling value Setting range 0 JPn Japanese mode 1 EnG English mode Digital Controller User s Manual 164 INP TN514557 E ChG for Totalizer Parameter No Display l Symbol Appendix 2 Parameter list Content Expl Factory Parameter Name ontent Explanation default mask Notes Totalizer option setting Totalizer time base bit setting 0000 to 1111 Obit Sets flickering of the totalized value at the occurrence of totalized value over Totalize is suspended while the display flickers 1bit Totalizer operation at standby 0 Continue 1
21. i 28 pr Operation eg Check that the operation display is shown Press the SEL key and the channel selection display appears displaying PS Press the XZ key to display A AL Press the SEL or the parameter selection display is shown Press the SEL or the D gt key to make the setting flicker and 8 using the D ZA or the XY set the value to 28900 key Press the SEL key to register the setting Press the DISP key once to return to the parameter selection display Press it again to return to the operation display gt key and 9 rp appears and the INP TN514557 E 59 Digital Controller User s Manual 3 BASIC USAGE iof to GoFP Setting alarm options Setting range 0000 to 1111 Description Setting alarm options Switching of alarm unit time and function setting can be made See the following figure Circ D a I A r A a A ar Unit time switching i ae 0 Second 1 Minute Non excitation Input error alarm Alarm latch Unit time switching is used for 1dLY ChA 4 to 8dLY ChA 39 What is the excitation non excitation function It is a function that makes the alarm output excited or not excited and outputs to the alarm relay When the function is set to ON the alarm is outpu
22. or the SEL the SEL SEL ess the DISP key to display b Cof key to display hor or the gt key to make the setting flicker and A YZ key key to register the setting key and 45 4 appears and the or the gt key once to return to the parameter selection Digital Controller User s Manual 76 INP TN514557 E 4 OPERATION 4 OPERATION Operation mode This instrument can be operated in Auto Remote or Manual mode The operation method of each mode operation display and operation procedures are described below Auto operation The instrument is automatically operated with the target settings set in the controller Target settings can be set on the front panel or with communication Mode indicator A lights PV indicator Displays measurement value PV SV MV indicator Displays set value SV SV MV operation Settings can be changed on the front panel Mode indicator A lights PV indicator Displays measurement value PV SV MV indicator Displays operation output MV SV MV operation Operation output cannot be changed on the front panel See section 4 1 Auto operation for details of auto operation procedures Manual operation An operator manually changes operation output MV to operate the instrument
23. 0 to 300 0 to 500 0 to 600 50 to 100 100 to 200 150 to 600 150 to 850 Input Type Pt100Q Resistance bulb RTD IEC e To use Zener barrier for RTD input user adjustment section 5 9 is required Note 1 Note 2 When using at the settings below the minimum R thermocouple 0 to 500 C B thermocouple 0 to 400 C range stated in the table above the input accuracy is not guaranteed Proper values may not be displayed within these ranges due to the sensor s characteristics Note 3 In the 50 FS to 50 FS display values under 199 99 will not be displayed Note Measurement Range F to 752 to 1832 to 752 to 1472 to 2192 to 2912 to 3272 to 2912 to 392 to 752 to 1472 to 1472 to 3272 to 2372 to 2372 to 4172 Measurement Range C to 400 to 1000 to 400 to 800 to 1200 to 1600 to 1800 to 1600 to 200 to 400 to 800 to 800 to 1800 to 1300 to 1300 to 2300 Input Type Thermocouple J K K K R B S T T E E PR40 20 N PL II WRe5 26 1 to 5V DC 0 to 5V DC 0 to 10V DC 0 to 10mV DC 0 to 50mV DC 4 to 20mA DC 0 to 20mA DC DC voltage 19999 to 99999 Scaling is possible DC current To enable the setting reset the main unit procedure screen Check whether the setting has been enabled with the display and parameter setting on the operation Se
24. Ch9 Parameter Display Symbol Password 2 Appendix 2 Parameter list System definition c Factory Parameter hare ontent Explanation default mask Notes Tp AS I Pasi Password 1 Sets security passwords 0000 26 1 Setting range 0000 to FFFF See 5 20 Sets security password Setting range 0000 to FFFF Password 3 Sets security password Setting range 0000 to FFFF Remote mode inhibiting Prevents switching to the REMOTE mode See 5 15 Setting range ON OFF R_ACK use selection Selects use or non use of R_ACK Setting range INH ENA See 5 16 A M mode Selects the A M mode Setting range A M A See 5 17 Mode settings when the power turns ON Sets the mode when the power turns ON Setting range A R M See 5 18 Tracking method selection SV Selects ON or OFF for tracking the local set value SV See 5 19 Operation settings when in standby mode Sets the front display operation in the standby mode Setting range 0 lighting 1 extinction See 4 5 Palette switching method selection Selects a palette switching factor Setting range PLTn SV PV See 5 6 User designation key 1 F1 User designation key 2 F2 User designation key 3 F3 See 5 13 Sets user assignments for function keys F1 F3 Setting range 0 to 62 Burnout direction specification MV1 Specifies the dir
25. Has m n Auto us uu Press the A M key again to return to Manual operation INP TN514557 E 83 Digital Controller User s Manual 4 OPERATION 4 3 Remote operation SV Auxiliary input Ai1 Changing Remote Auto operation Setting range REM AUT cr l Description This instrument can be operated either in Auto operation mode in which SV is set using the keys on the front panel or Remote operation mode in which SV is set with external settings remote SV set by analog auxiliary input signals or SV selection method see section 4 4 SV selection function Remote operation Change to Remote operation mode can also be made using the Function key allocated by users or Di remote acknowledge signals R ACK besides using this parameter This parameter cannot be used for SV selection method See section 5 16 for details of R ACK function See section 5 13 for details of Function keys To operate the instrument in Remote mode SV Auxiliary input Ail set the control template TPLT Ch8 92 to 50 or 53 in advance Note Remote operation can be performed only when 1 is selected for the 7th digit of the code symbols To perform Remote operation 1 Set AilF AilB and AilD Ch8 40 41 42 to the same value as PVIF PVIB and PV1D Ch8 1 2 3 If PV1 input scale setting and Ail input scale setting do not coincide the value of Ail monitor Ch7 4 and remote SV ar
26. OD OD Cp Ep 0 BEA HB GEESE p p e aomnommmmnmooo e gt Eu E II LI ug ul T Jump m Jump 7 n a A a wa aro BB ED 4 2 Operation screen PV SV II 1 Wet L i oui After a jump is made transfer between parameters and setting can be made as usual Digital Controller User s Manual INP TN514557 E 110 5 ADVANCED USAGE 5 14 Math function ALE Math function type setting Setting range 0 to 40 n Scale of Math function on the full side Setting range 19999 to 99999 Scale of Math function on the base side T ry co HE Decimal point position of Math function Setting range 0 to 3 O i to amp I6 The constant for expression Setting range 9999 to 99999 Description What is Math function By substituting arbitrary values into input value PV1 PV2 Ail and constant k01 ChD 1 to k16 ChD 16 the result of operation M1 can be used as PV which is called Math function See the following figure Constant k01 to k16 Operational expression CALC Result of operation PV M1 AiM Ch7 27 Set the control template TPLT Ch8 92 to 50 or 51 to use Math function IMPORTANT In the case of using the result of operation M1 as PV the scale of PID operation i e Full Scal
27. Press the SEL or the _ gt _ key to make the setting flicker and set the value to nr ffl using the LA J or the X77 key r eu l 7 Press the SEL key to register the setting wal th Parameter selection display Bi n 8 Press the DISP key once to return to the parameter selection pe id display Press it again to return to the operation display oe Operation display Digital Controller User s Manual 50 INP TN514557 E 3 BASIC USAGE CE Proportion cycle on heating side of control output MV Setting range 1 to 150 sec FEL Proportion cycle of cooling side of control output MV Setting range 1 to 150 sec Description The setting is applicable to relay output and SSR drive output While input is kept within the proportional band output is turned ON OFF at fixed intervals which is called proportion cycle By making the proportion cycle time shorter ON OFF switching time of the operation unit is made shorter which allows delicate control In the case of contact output The higher the output frequency is the more delicate control is assured but service life of contact and operation unit is made shorter Adjust the proportion cycle time to acquire balance between controllability and service life Example 30 sec In the case of SSR drive output If there is no trouble with the operation unit
28. See section 4 2 Manual operation for detailed operation procedures Related functions 1 Prohibition of change to manual operation Change to manual operation can be prohibited with A M1 Ch9 15 parameter See section 5 17 Manual operation prohibition for details 2 Operation mode can be switched to Manual by manual command signal with Di input See section 5 10 Digital input Di function for details Note Change both from Auto to Manual and Manual to Auto is a balanceless bumpless transfer Digital Controller User s Manual 78 INP TN514557 E 4 OPERATION W Changing between Auto and Remote operations Changing method 1 Related functions Note 2 3 1 2 Change from Remote to Local Change from Local to Remote Operation mode can be changed between Auto and Remote with rEM1 Ch1 1 See section 4 3 Remote operation for detailed operation procedures Operation mode can be changed between Auto and Remote by operating the dSV key See section 5 13 Function key for details The operation mode is automatically changed to Remote by performing SV switching at the time of SV selectable PID controller Remote operation prohibition function Remote operation can be prohibited with rihl Ch9 7 parameter Changing with R ACK signal The operation mode can be changed to Remote with R ACK signal from digital input with rAC1 Ch9 11 setting S
29. Sets upper limit SV Setting range 25 to 125 FS 100 FS SV value lower limit Sets lower limit SV Setting range 25 to 125 FS O FS MV value upper limit Sets upper limit MV Setting range 25 0 to 125 0 FS 105 0 MV value lower limit Sets lower limit MV Setting range 25 0 to 125 0 FS See 3 5 5 2 MV upper limit value on heating side Sets the upper limit value of operation output MV on heating side Setting range 25 to 125 MV lower limit value on heating side Sets the lower limit value of operation output MV on heating side Setting range 25 to 125 MV change ratio limit Sampling cycle Sets the limit value of deviation of MV DMV in one control cycle 50ms Setting range 0 0 to 150 0 0 0 No limit Sets sampling cycle for PID operation Setting range 5 to 1000 Limit is not applied to the deviation of MV by EX MV operation See 5 2 The actual cycle is dT1 x 10 ms See 5 3 Hysteresis setting Hysteresis value during ON OFF control time Setting range 0 to 50 FS 0 3 FS See 5 4 Dead band Sets the dead band and overlap band for heating cooling control Setting range 100 0 to 50 0 0 0 See 3 5 Operation output convergence value Sets output convergence value Setting range 100 0 to 100 0 Cycle time of Control output MV1 on heating side Control action on heating si
30. Stop 2bit Command at power ON 0 Stop 1 Start 3bit Totalizer operation at the occurrence of erroneous input 0 Add 1 Not add Sets reference unit time for totalize Setting range SEC Min hour dAY Totalizer scaling value Divisor for totalizer input value scale conversion Note Addition is not performed when 0 is selected Setting range 0 to 1000000 Input multiplier Multiplier for input value scale conversion Setting range 0 to 1000000 Tb SCL MUL TCF Totalizer conversion factor Totalizer initial value Totalized value display when 100 input is continued for 1 hour Setting range 20 to 9999999 The decimal point appears according to TdP setting The following relation holds when the value different from the current setting is selected as the initial value of totalizer Totalized value Initial value of totalizer Setting range 1999999 to 9999999 The decimal point appears according to TdP setting Totalizer alarm 1 setting Sets the operation value of totalizer alarm 1 Setting range 1999999 to 9999999 The decimal point appears according to TdP setting Totalizer alarm 2 setting Sets the operation value of totalizer alarm 2 Setting range 1999999 to 9999999 The decimal point appears according to TdP setting INP TN514557 E Re transmission output scale Sets the totalized value that allows re transmission output to be 100 Setting
31. 1000 16 Set 1000 to ds03 to mask TC1 Note When the setting of the parameter dsxx whose setting is to be changed is other than 0 add current set value to the value calculated as shown above mae set value of ds00 to ds43 Do not display parameters masked at the time of delivery and change the setting Otherwise a failure may occur Digital Controller User s Manual 120 INP TN514557 E 5 ADVANCED USAGE 5 22 EX MV function EHS External manipulated value setting Setting range 25 to 125 Description 1 EXM1 Ch2 97 In this mode the instrument is operated with the MV value set according to the value of external manipulated value EXM1 During EX MV operation ordinary MV follows EX MV To set the control mode to EX MV set the EX MV value and then set Di to ON Di input Output signal OFF MV PID result ON EX MV During Manual operation if Di allocated with EX MV is set to ON EX MV is not output but MV set on the operation screen Manual MV is output Allocation is made to Di4 of each template at the time of delivery If EX MV value is not output when Di4 is set to ON check if EX MV 103 is allocated to Di Ch9 39 to 47 INP TN514557 E 121 Digital Controller User s Manual 5 ADVANCED USAGE 5 23 Setting 2 degrees of freedom PID a c Lt 2 degrees of freedom coefficient a setting Setting range
32. 9 digital output point model Select signals to be output to digital output Do Do keeps output even if the input value becomes error ex UUUU LLLL If OTYP Ch8 93 is set to 51 52 53 54 or 55 and MV is allocated priority is given to MV See the following table for the setting Do Setting Output signal 0 No setting 1 ALM1 2 ALM2 3 ALM3 4 ALM4 5 ALMS5 6 ALM6 7 ALM7 8 ALM8 17 OR of ALMs 29 System fault 41 Totalizer ALM1 42 Totalizer ALM2 80 Manual MV status 81 EX MV command status 82 Remote SV status 83 Local SV status 84 PV tracking status 85 Normal Direct action Heating side 86 Auto tuning AT status 87 Remote request status 88 Remote acknowledge R ACK status 89 Not Auto status 90 Mode OR output 1 91 Mode OR output 2 2 1 Contents of OR operation Manual Auto 2 Contents of OR operation Manual EX MV Digital Controller User s Manual 104 INP TN514557 E 5 ADVANCED USAGE 5 12 Setting LED allocation 2 r L ra wa LED allocation setting Setting range 0 to 255 Logo i to idoS Description 1 C1 Ch9 67 C2 Ch9 68 Ldol Ch9 69 to Ldo5 Ch9 to 73 Make the setting to change signals to be output to the lamp on the front face See the following table for the setting
33. Control continues between A and B Note eee until below r he 0 5 Lite 2 When PV value without fractional portion is Burnout occurs at below 5 FS under 19999 Note In case of the resistance bulb 44t is not displayed even if under 150 C PV not Standby mode PV display set to off MV operation output is output with the displaying value of PMv1 ch2 22 or PMC1 Ch2 37 19999 Display limit is smaller than over range or under Control continues or range value Note Control continues until under 99999 S ES or 105 FS Correct The main unit was not reset or the power was PV not not turned on after scale setting was changed displayed Digital Controller User s Manual 144 INP TN514557 E 7 FREEQUENLY ASKED QUESTIONS FREQUENTLY ASKED QUESTIONS Q1 Q8 Q9 Q10 Decimal point of the measurement value PV started flickering while parameter setting was being changed What does the decimal point at the far right mean The decimal point at the far right is kept flickering while auto tuning is being performed Set AT Ch1 7 to OFF How is temperature displayed The value rounded off from the lower place value is displayed Can 105 C be expressed as 60 C It is possible by adjustment by the user Display can be made in the range of 50 of the full scale range What kind of cables should we use for RS485 Use twisted pair cables with a shield Recommended cable KPEV SB By FURUKAW
34. I aiji i mi piil 10L 79 5 2 7 i i i 5 lt u gt D o 82 7 oO i a 5 1 1 i t 1sts8 i i sai Terminal cover option Panel pa 37 48 49 60 61 72 4 12 13 24 25 36 U 0 U 0 Panel Cutout Dimensions 0 8 92 5 0 8 0 92 116MIN 100MIN Terminal screw M3 Note In the case where a paint finish will be applied after panel hole punching take care of the finished dimensions Digital Controller User s Manual 6 2 cocco CS decsss Seeeee Geeeeeleoeeeee GeOeS ee Oeeeee CGeeOeee eeeeee RCJ module Remove the RCJ module for ist Ib input RCJ module for PV2 resistence DuINIMpU Installed only when 2 measurement value input points are selected Remove the RCJ module for resistance bulb input INP TN514557 E 14 2 INSTALLATION AND WIRING 2 3 Mounting the PXH to the panel Please attach the PXH with the included Fixtures 2 pieces to the top and bottom and tighten with a screwdriver The clamp torque is approximately 0 15 N m 1 5 kg cm However do exercise caution in not applying too much torque because t
35. J I 1 1 1 i L Do2 L N I I Relay I ALM3 p gt Do3 output I I 1 alma r Dog Do 1 1 gt 1 No LE I allocation I l Do allocationcanbe I changed with para 1 1 meters 1 1 Higher priority is i assigned to designation Alarm 1 SPIOTYP for the outputl 1 to Do3 and Do4 1 ALM1t05 Indicator lamp OR ofall LL the ALMs I Digital Controller User s Manual 3 BASIC USAGE Template No 54 Single loop SV selection heating cooling type control setting and 7 pairs of palette setting SV of Ch4 8 points in total P E E Set the control output and transfer output with parameter OTPY The allocation of digital output Do and LED lamp can be changed The set value SV can be selected by digital input The SV can be selected from local front face The PID parameter can also be switched according the SV Set PLTS ch9 31 to SV By changing the allocation of digital input Di standby operation etc can be made See the description of template No 51 for the SV selection signal and SV No selected Note 1 In manual operation the setting of EX MV Ch2 97 EXM81 and the setting at occurrence of an input error Ch9 35 brd1 are for the MV value before it is allocated to heating cooling output If setting is made so that MV 50 holds the output both on heating and cooling sides is set to OFF when heating output rEV1 is set to REV and cooling output rVc1 to NRML only
36. Meaning Ac IF AilF Ch8 40 Analog input Ai1 full scale setting Alc ib Ailb Ch8 41 Analog input Ail base scale setting Ac id Aild Ch8 42 Analog input Ail decimal point position setting cit AilT Ch8 43 Analog input Ail input type setting Subsequent descriptions are given with PV1 taken as example To use PV2 or Ail check the above parameter symbols and make the setting following the same procedure Note To enable the setting reset the main unit See section 3 4 Reset command for resetting procedure Check whether the setting has been enabled with the display and parameter setting on the operation screen INP TN514557 E 27 Digital Controller User s Manual 3 BASIC USAGE Po iF Pu ib scription De Measurement value input PV1 full scale Setting range 19999 to 99999 Measurement value input PV1 base scale Setting range 19999 to 99999 Set the upper limit PV1F Ch8 1 and the lower limit PV1b Ch8 2 of the measurement range Select decimal point position with Pv1d Ch8 3 and input type with Pv1T Ch8 4 See the following table for details of input range To use Pv2 and Ail set Pv2F Ch8 14 Pv2b Ch8 15 AilF Ch8 40 and Ailb Ch8 41 following the same procedure Measurement Range F 32 to 302 32 to 572 32 to 932 32 to 1112 58to 212 148 to 392 238 to 1112 238 to 1562 Measurement Range C 0 to 150
37. Peer eee eee e er eee ree eee eer ee eee eee eee eee eer ee eee eee eee eee eee eee 66 3 10 Setting communications eee eee eee e rere eee rere rere ee eee ee eee eee eee ee ee eee ee eee ee eee eee eee 73 4 OPERATION coreene insets ures nev ate oe TE AAE E E A A E a EEEE 77 4 1 Auto operation Eee ere e eee eee ere rere ee eee ee eee eee eee ee eee eee eee eee eee eee ee eee eee eee eee 80 4 2 Manual operation eee ree eee rr eee reer eer rere eee eer ere eee eee eee eee eee eee eee eee eee 82 4 3 Remote operation SV Auxiliary input Ai1 sreertertreetettete eters tee te tenn teeta eteeteees 84 4 4 SV selection function Remote Operation srr ttre tet tet tt teeter tee tetee tenes 86 4 5 Standby function Peer eee ree eee eee ee eee eee eee ee eee eee eee eee ee eee eee eee eee eee eee eee eee eee eee 87 4 6 How to use monitoring function eee eee reer eee eee eee eee eee eee eee eee 89 5 ADVANGE USAGE terrienne enei E E TE A AEEA 90 5 1 Setting inputs Peer eee eee eee eee eee eer ee eee eer ee eee ee ree etree eee ee eee eee eer ee eee eee eee eee 90 5 2 Setting output eee errr rere rere rer rr ee tree errr eer rrerrrrrrrrrrrr errr errr rrer treet treet rr rrr rr rrr rrr irri iri ie 92 5 3 Setting PID PEEP eee eer eee ere eee eee eee ee eee eee eee ee eee ee eee eee eee ee eee eee eee eee eee eee eee eee 93 5 4 Setting hysteresis eee eee eee eee ee ee eee ee ree ee eee eee etree eee rere ee eee eee eee eee eee eee eee eee 95 5 5 Setting bAL Arh and ArL eee e
38. See the following figure for details of alarm type 1TP to 8TP Alarm Type Operation Diagram 1TP to 8TP Alarm Type Operation Diagram Upper lower limit No alarm absolute Upper limit Upper lower limit absolute deviation Upper limit Lower limit absolute absolute Lower limit deviation ini Lower limit Upper limit absolute absolute Upper limit with hold deviation Lower limit Upper lower limit absolute absolute with hold with hold Upper lower limit deviation with hold Upper limit deviation Lower limit Upper limit absolute deviation Lower limit deviation with hold PP Upper limit deviation marie iinit Lower limit absolute gvianon with hold Upper limit Range deviation upper lower limit with hold absolute Lower limit Range upper deviation limit lower limit with hold deviation nee Range upper Upper lower limit eae nile limit absolute deviation Lower limit with hold deviation Range upper Range upper lower limit deviation limit deviation Lower limit absolute Range upper H s limit lower limit fea The Hold Function absolute This is an alarm for situations when the alarm does not turn ON me hold immediately and the value go to outside the range once and views ice then
39. Timer operation start stop ALM 1 21 Timer operation start stop ALM 2 22 Timer operation start stop ALM 3 23 Timer operation start stop ALM 4 24 Timer operation start stop ALM 5 25 Timer operation start stop ALM 6 26 Timer operation start stop ALM 7 27 Timer operation start stop ALM 8 30 Totalizer RUN HOLD 31 Totalizer RUN LATCH 32 Totalizer RESET 41 Transfer of SV1 to local SV 42 Transfer of SV2 to local SV 43 Transfer of SV3 to local SV 44 Transfer of SV4 to local SV 45 Transfer of SV5 to local SV 46 Transfer of SV6 to local SV 47 Transfer of SV7 to local SV 50 Selection of palette 0 51 Selection of palette 1 52 Selection of palette 2 53 Selection of palette 3 54 Selection of palette 4 55 Selection of palette 5 56 Selection of palette 6 57 Selection of palette 7 60 Parameter jump 1 61 Parameter jump 2 62 Parameter jump 3 Note 1 Do not use this setting when TPLT Ch8 92 is set to 51 or 54 Digital Controller User s Manual 106 INP TN514557 E 5 ADVANCED USAGE 1 dSV display Remote Auto changeover Function key code 1 Not INP TN514557 E Press the F key once By pressing the F key once on the operation display the dSV display and the PV SV operation display or PV MV operation display can be displayed alternately Remote operation modes PV i PV p la 1L m mm Press m mm H ERR the F key once a Baho al Operation display dSV display Note Switching
40. Two position operation is allowed when setting 0 Integral time 7 on cooling side Palette 7 proportional band on cooling side Setting range 0 0 to 3200 0 sec Integral operation is set to OFF when setting 0 Derivative time 7 on cooling side Palette 7 derivative time on cooling side Setting range 0 0 to 999 9 sec Derivative operation is set to OFF when setting 0 MV upper limit value 7 on cooling side Palette 7 upper limit value on cooling side of operation output MV Setting range 25 0 to 125 0 MV lower limit value 7 on cooling side Palette 7 lower limit value on cooling side of operation output MV Setting range 25 0 to 125 0 PID switch point 1 Palette 1 PID switch point Setting range 25 to 125 FS INP TN514557 E PID switch point 7 Palette 7 PID switch point Setting range 25 to 125 FS 1 53 Digital Controller User s Manual Ch7 fi Appendix 2 Parameter list Orn Monitor Parameter No Display Symbol PV1 monitor Displays Process value 1 input PV2 monitor Displays Process value 2 input Al1 monitor Displays Analog input 1 input RSV1 monitor Displays Remote set value 1 Local SV1 monitor Display Local set value 1 RCJ1 monitor Displays RCJ1 input RCJ2 monitor Displays RCJ2 input AO1 monitor Displays Analog output 1 output value AO2 monitor Displays Ana
41. ambient temperature is 45 C Locations in which the ambient humidity falls outside the range of 0 to 90 RH when equipment is in use Locations with rapid temperature changes leading to dew condensation Locations with corrosive gases especially sulfide gas ammonia etc or flammable gases Locations in contact with water oil chemicals steam or hot water If the equipment gets wet there is a risk of electric shock or fire so have it inspected by the distributor Locations with high concentrations of atmospheric dust salt or iron particles Locations with large inductive interference resulting in static electricity magnetic fields or noise Locations in direct sunlight Locations that build up heat from radiant heat sources etc Cautions when attaching the panels Please attach the PXH with the included Fixtures 2 pieces to the top and bottom and tighten with a screwdriver The clamp torque is approximately 0 15 N m 1 5 kg cm It is designed such that overtightening will cause left right cracking to the central area of the Fixtures and hence reduce the torque Cracking to the central area will not cause any problems in terms of usability of the equipment as is However do exercise caution in not applying too much torque because the casing is made of plastic Digital Controller User s Manual 4 INP TN514557 E PLEASE READ FIRST Cautions for wire connections For thermocouple input use the designated compensation lead for resist
42. be done between control RUN and Standby with Di ON Standby OFF RUN 2 Auto tuning start AT Di setting 30 Switching can be done between Start and Stop of auto tuning Di _t ON OFF Auto tuning type Normal type NRML AT start AT stop Low PV type LPV Type of auto tuning NRML LPV is selected with ATP1 ChE 1 beforehand INP TN514557 E 1 01 Digital Controller User s Manual 5 ADVANCED USAGE 3 Alarm latch reset Di setting 40 The latched alarm can be released with this function Di ON OFF Di setting 40 Latch release Latch hold all alarms 4 Timer operation Di setting 50 to 57 When the code is set to 36 to 38 with alarm type setting timer ON OFF can be selected See section 3 8 Alarm function for details of timer operation ON Timer operation ON OFF Timer operation OFF Di Setting Timer operation 50 ALMI 51 ALM2 52 ALM3 53 ALM4 54 ALMS5 55 ALM6 56 ALM7 57 ALM8 5 R ACK Remote acknowledge Di setting 60 Changeover between Auto and Remote can be done with Di To use this function set TPLT Ch8 92 to 50 or 53 rAC1 Ch9 11 to EnA and rEM1 Ch1 1 to rEM Example Dil is allocated to this function prades m AI am Cig Ses cowl fae mm M1 we ee Li ee oie Di1 OFF Di1 ON Auto operation Remote operation The _R_ lamp flickers The _R_ lamp comes ON
43. constant for PV1 0 0 input filter Setting range 0 0 to 900 0 sec PV1 linearize setting PV1 input linearize enable disable setting OFF Setting range OFF nrML hi C Lo C PV2 full scale Sets the full side scale of PV2 input As ordered Setting range 19999 to 99999 PV2 base scale Sets the base side scale of PV2 input As ordered Setting range 19999 to 99999 PV2 decimal point position Specifies the decimal point position of PV2 input Setting range 0 to 3 3 2 As 0 No decimal point PV2 input type Sets the type of PV2 input Setting range 0 to 27 PV2 unit Sets the measurement unit for PV2 input non No unit F F unit C C unit PV2 input zero point adjustment Sets the correction value of a zero point for PV2 input Setting range 50 to 50 FS PV2 input span point adjustment Sets the correction value of a span point for PV2 input Setting range 50 to 50 FS PV2 input cut point Sets the cut point of square root extraction calculation for PV2 input In case of OFF the square root extraction is not calculated Setting range OFF 0 0 to 125 0 PV2 input filter Sets the time constant for PV2 input filter Setting range 0 0 to 900 0 sec Note Be sure to reset or turn on the power after parameter setting is changed Digital Controller User s Manual 156 INP TN514557 E Appendix 2 Parameter list inpu
44. following figure Measurement value PV A A Lower limitof SV lower Set value SV upper Upper limit of measurement limit limiter SV limit limiter measurement range Pv1b SL1 Sh1 range PV1F a gt Set value SV settable range a gt SV limit value settable range Measurement range FS Note Be sure to set the following parameters before setting Sh1 Ch2 7 and SL1 Ch2 8 parameters Measurement range upper limit setting Pv1F Ch8 1 Measurement range lower limit setting Pv1b Ch8 2 Decimal point position Pv1d Ch8 3 After changing Pv1F Ch8 1 Pvlb Ch8 2 and Pvid Ch8 3 parameters reset the controller and then set Sh1 Ch2 7 and SL1 Ch2 8 parameters Set the limit values so that Sh1 Ch2 7 becomes equal or larger than SL1 Ch2 8 Digital Controller User s Manual 54 INP TN514557 E 3 BASIC USAGE 3 7 AT Auto tuning A Auto tuning function Setting range OFF ON1 AYP Setting auto tuning method Setting range NRML LPV Description The controller automatically measures calculates and sets PID constant which is called auto tuning Perform auto tuning after setting of input range PvIF Ch8 1 Pvlb Ch8 2 Pvld Ch8 3 set value SV and proportion cycle TC1 Ch2 19 and TCC1 Ch2 34 is completed When auto tuning is normally completed the automatically set PID parameter value is maintained even if the power is turned off If the power is tur
45. mask Notes 0 0000 38 1 See 5 14 38 4 Sets the constant used for mathematical expressions Content Explanation Specifies the auto tuning method Setting range NRML Standard type AT LPV Low PV type AT 163 125 FS Factory Parameter default mask Notes NRML 39 1 See 3 7 Digital Controller User s Manual Appendix 2 Parameter list ChG fof Totalizer Parameter contentent Factory Parameter Not No Display Symbol Name ASNS SAP AT ANON default mask ores Totalizer Control the totalizer See 5 25 command status Setting range HoLd rUn LATcH Totalizer Resets totalizer on oFF reset command Totalizer Selects input used for totalizer input selection Setting range Pv1 Pv2 Ai1 AiM Math function scale Ch8 89 90 91 is adopted when 3 AiM is selected Totalizer decimal Sets decimal point position of totalized point position value Setting range 0 to 4 Totalizer input Sets the cut point for totalizer cut point input The input lower than the cut point is not added Setting range 0 to 100 FS Totalizer Sets alarm type of totalizer alarm 1 alarm 1 type Setting range 0 No alarm 1 Totalize value alarm 2 Batch control output 3 Batch control output with auto reset Totalizer Sets ON pulse width for batch control alarm 1 ON output for totalizer alarm 1 pulse width Setting range 0 Continue 1 100ms 2 200ms 3 500ms 4 1 sec
46. or 25 ON ON 25 to 125 Value of PMV1 Ch2 22 1 Value of PMC1 Ch2 37 OFF or 25 OFF 25 to 125 OFF Normal operation Normal ON operation 3 Set the output value MV on heating side during control standby to PMV 1 Ch2 22 Set the output value MV on cooling side during control standby to PMC1 Ch2 37 This value is output during standby On setting standby to OFF the operation value MV restarts in bumplessly Example When PMv1 Ch2 22 is set to 100 0 Operation screen Digital Controller User s Manual se ON wo a ow PV 7 PV p e ON w 0 we 1mm ui GS oie diay 88 STbY Ch1 5 OFF Las J cy C3 INP TN514557 E 4 6 How to use monitoring function Monitoring Input output value can be checked with the monitoring function The monitor exists in Ch7 Mon See the appended parameter list 1 Di and Do are displayed as shown below wry m r wry ioc Li I ida i 4 g Lal I Jc i ey Ez Di4 When the value is kept on ON E Do1 Do2 Do3 Do4 When the value is kept off OFF When the value is kept on ON When the value is kept off OFF Communication Di3 Communication Di4 Communication Di5 When display stays on ON When display stays off OFF 2 Aol and Ao2 are in unit of TT r q4 Md Cp lhal a a l Ree AN GHIZI A
47. rEv1 Ch2 20 and cooling output rvC1 Ch2 35 can be switched independently between normal and reverse action There are two control action normal and reverse NRML Normal action If the measurement PV exceeds the set value SV the control output increases REV Reverse action If the measurement PV reduces to less than the set value SV the control output increases Control action Application NRML Normal action Cooling control REV Reverse action Heating control rVC1 NRML rV1 REV rVC1 REV rV1 NRML db 0 0 db 0 0 100 0 100 0 100 0 100 0 Cooling MV Heating MV 0 0 0 0 0 0 0 0 0 0 40 0 50 0 60 0 100 0 0 0 40 0 50 0 60 0 100 0 MV MV INP TN514557 E 49 Digital Controller User s Manual 3 BASIC USAGE Setting example Changing the control actuation direction on heating side from REV to NRML Display Operation procedure 7 pe m g 1 Check that the operation display is shown Oe Operation display vo p 5 f 2 Press the SEL key and the channel selection display appears I displaying PS 7 3 Press the key to display 2 Pred a 4 Press the SEL or the key and 2 P appears and the parameter selection display is shown Parameter selection ies 5 Press the XZ key to display 2r Ew Parameter selection display it 6
48. range 0 1 Description The totalizer function is available in 2 modes Japanese mode and English mode Mode selection is allowed by parameter setting Description of each mode and setting method are described below 1 Japanese mode Calculation is carried out using totalizing factor Totalizing factor TCF ChG 17 Sets the totalized value display when 100 input is continued for 1 hour Setting range 20 to 9999999 2 wa English mode Totalized value display by totalizer reference time integration divisor and integration multiplier Totalizer reference time Tb ChG 14 Sets the reference time of input signals Integrated value per reference time is displayed Setting range sec min hour day Scaling value SCL ChG 15 Divisor for integrated value scale conversion The value divided by the divisor is used as integrated value Setting range 0 to 1000000 Input multiplier MUL ChG 16 Multiplier for integrated value scale conversion The value multiplied by the multiplier is used as integrated value Setting range 0 to 1000000 Input value Input multiplier Remainder of Engineering value x MUL previous operation Previous totalized value Totalizer Scaling value SCL TMod ChG 12 Totalized value Setting Setting contents JPn Japanese mode EnG English mode INP TN514557 E 125 Digital Controller User s Manual 5 ADVANCED USAGE i cm Totalizer RUN HOLD and LATCH Setti
49. reenters within the range even when the measured value deviation is within the range of the alarm at the time the power is turned with hold on Range upper limit absolute Notes Lower limit e After changing the alarm type confirm the alarm setting deviation with hold values fis upper Alarm setting values may change by changing the alarm type Meee une but this is normal absolute with hold e Caution The alarm latch function cannot be used when using SV upper lower the OFF delay timer limit eALn Indicates the AL1 ch1 10 to AL8 ch1 31 alarm setting values PV rate of 0 ALn e An H Indicates the A1 H ch1 12 to A8 H ch1 33 alarm change SH 39 Upper lower limit py change ratio among 5 cycles of setting values input sampling e An L Indicates the A1 L ch1 11 to A8 L ch1 32 alarm setting values ON delay edLYn Indicates the 1dLY chA 4 to 8dLY chA 39 alarm ON timer delay setting values OFF delay timer ON OFF delay timer Digital Controller User s Manual 58 INP TN514557 E 3 BASIC USAGE Setting example Setting alarm type of Alarm 1 to upper limit deviation with hold Display Operation procedure 28 oe Operation ay PV _ a co c3 Channel selection y g vt pte mal ri 1 Parameter selection display om Setting change mode Parameter selection display
50. select short time setting Example 1 sec INP TN514557 E 51 Digital Controller User s Manual 3 BASIC USAGE Setting example Changing the proportion cycle on heating side from 30 sec to 20 sec Display Operation procedure mo P m A 1 Check that the operation display is shown l or BB Operation display wo p 5 t 2 Press the SEL key and the channel selection display appears I displaying PS aa D Fad 3 Press the XZ key to display 2 Prd 4 Press the SEL or the gt key and 2 appears and the parameter selection display is shown Parameter selection display I rr i D Press the X7 key to display 2 FE 1 y Parameter selection display T F f l 6 Press the SEL or the key to make the setting flicker and E onnar set the value to G0G2 using the AA or the X7 Ton a key Setting change mode Cc r C l 7 Press the SEL key to register the setting Parameter selection display wo m 8 Press the DISP key once to return to the parameter selection Pa iA display Press it again to return to the operation display mr nn unt us Operation display Digital Controller User s Manual 52 INP TN514557 E 3 BASIC USAGE 3 6 Setting the set value SV Setting t
51. the Press the parameter selection display is shown Press the Press the SEL Lvs SEL SZ SEL set the value to key Press the Press the display Press it again to return to the operation display SEL DISP key and the channel selection display appears key to display 8 SEF or the gt key and Pa iF appears and the key to display 8Pu id or the gt key to make the setting flicker and GGGGe2 using the gt ZX or the XZ key to register the setting key once to return to the parameter selection INP TN514557 E 31 Digital Controller User s Manual 3 BASIC USAGE Pu uw i Description Specify input type See the following table for details of input type and setting input code Input Type Code Input Type Resistance bulb e Pt100Q IEC Thermocouple oJ K eR B S eT E e PR40 20 OMAN DOA FW PY eN e PL II e WRe5 26 DC voltage e1to5VDC O0to5VDC 0to10VDC 0 to 10 mV DC e 0 to 50 mV DC DC current e 4 to 20 mA DC e 0 to 20 mA DC For Ail only DC voltage code 16 to 18 settings are possible To use PV2 or Ail set Pv2T Ch8 17 or AilT Ch8 43 following the same procedure Digital Controller User s Manual 32 Setting input type of measureme
52. to be used to control Setting range 0 to 7 See 5 6 Alarm settings 1 Alarm 1 operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 1TP chA 1 is set to 1 to 11 See 3 8 Alarm lower limit settings 1 Alarm 1 lower limit operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 1TP chA 1 is set to 16 to 31 See 3 8 Alarm upper limit settings 1 Alarm 1 upper limit operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 1TP chA 1 is set to 16 to 31 See 3 8 Alarm settings 8 Alarm 8 operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 8TP chA 36 is set to 1 to 11 See 3 8 Alarm lower limit settings 8 Alarm 8 lower limit operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 8TP chA 36 is set to 16 to 31 See 3 8 Alarm upper limit settings 8 Alarm 8 upper limit operation value setting Setting possible within the input range 10 FS Displayed when alarm operation type 8TP chA 36 is set to 16 to 31 See 3 8 Keylock Selects parameter lock type Setting range 0 to 5 Key operation Communication No All Parm SV MV All Parm SV MV
53. value of re transmission output Setting range 25 0 to 105 0 2 r ve fe Lower limit value of re transmission output Setting range 25 0 to 105 0 I c 1I fh Description Set the limit values of re transmission output When setting Ao2 set A2Lh and A2LL in the same way INP TN514557 E 71 Digital Controller User s Manual 3 BASIC USAGE Setting example Changing lower limit setting of re transmission 1 output from 5 to 10 Display Operation procedure 7 pe m g 1 Check that the operation display is shown Oe Operation display PS 2 Press the SEL key and the channel selection display appears displaying PS ik E3 S Channel selection display z 3 Press the XZ key to display amp SEF g a M T 4 Press the SEL or the D gt key and 8 F appears and the z paj re H Z parameter selection display is shown Parameter selection display 5 Press the XZ key to display GA iLL City n L000 hook ri 5m eB ati Parameter selection display 6 Press the SEL or the _ key to make the setting flicker and _ a set the value to 99 GQ using the D LA or the X7 II shot ke a Lh 2 pa mm imar DI a A Setting change mode 7 Press
54. 00 0 to 100 Proportional band 1 on cooling side Palette 1 proportional band on cooling side Setting range 0 0 to 999 9 Two position operation is allowed when setting 0 Integral time 1 on cooling side Palette 1 integral time on cooling side Setting range 0 0 to 3200 0 sec The integral operation is set to OFF when setting 0 Derivative time 1 on cooling side Palette 1 derivative time on heating side Setting range 0 0 to 999 9 sec The derivative operation is set to OFF when setting 0 MV upper limit value 1 on cooling side Palette 1 upper limit value on cooling side of operation output MV Setting range 25 0 to 125 0 FS MV lower limit value 1 on cooling side Palette 1 lower limit value on cooling side of operation output MV Setting range 25 0 to 125 0 FS Setting value 7 Palette 7 SV Setting range SV lower limit value to SV upper limit value Digital Controller User s Manual Proportional band 7 on heating side Palette 7 proportional band on heating side Setting range 0 0 to 999 9 Two position operation is allowed when setting 0 152 INP TN514557 E Appendix 2 Parameter list Li Control palette No Display 5 Factory Parameter Name Content Explanation default mask Integral time 7 on heating side Palette 7 integral time on heating side Setting range 0 0 to 3200 0 sec The integral operati
55. 0000 to PAS1 Ch9 1 and PAS2 Ch9 2 Set 0000 to PS1 and PS2 To channel screen Check that all the channels are displayed Tf F1C3 is selected parameters not displayed in normal times are displayed Never change the parameters that are not displayed in normal times Otherwise a failure may occur PAS3 is for maintenance work Never change the setting Otherwise a failure may occur INP TN514557 E 119 Digital Controller User s Manual 5 ADVANCED USAGE 5 21 Parameter mask 3500 to dS544 Parameter mask setting Setting range 0000 to FFFF Description 1 ds00 Ch9 80 to ds43 Ch9 C3 Unnecessary unused parameters can be masked non display This function can be used to prevent settings from being changed by mistake See Display mask in the parameter list for correspondence between ds00 Ch9 80 to ds43 Ch9 C3 setting and parameters to be masked non display See the following setting example for setting method Setting example What is the parameter to be masked Example TC1 Parameter mask definition is below See Appendix2 Parameter List 03 13 What is the display mask value 1 2 r P R R Digit of 16bit binary number 4th digit 3rd digit 2nd digit 1st digit hexadecimal number No of digits of Set 1 to the 2 th bit binary number Hexadecimal number Binary number Set ds 1 1 0 Hexadecimal number
56. 2 to F3 Ch9 34 Function key code Finean F1 to F3 30 RUN HOLD 31 RUN LATCH Digital Controller User s Manual 126 INP TN514557 E 5 ADVANCED USAGE le ES Totalizer reset Setting range ON OFF Description 1 TrES ChG 2 Totalizer can be reset ON Clears totalized value totalizer alarm OFF Automatically returns to OFF state after the reset 2 Allocation to Di function Reset function can be allocated to Di The following Di settings can be allocated to parameters Di01 Ch9 39 to Di04 Ch9 42 and Dill Ch9 43 to Di15 Ch9 47 Di setting Di input Di1 to Di15 OFF ON 162 Reset 3 Allocation to function keys Totalizer operation reset function can be allocated to function keys Totalizer reset function can be allocated to parameters F1 Ch9 32 to F3 Ch9 34 Function key code Funation F1 to F3 32 Totalizer reset lon Totalizer input source setting Setting range PV1 PV2 Ai1 AiM Description Toin ChG 3 Input source used for totalizer can be selected Select one from PV1 PV2 Ail and AiM as totalizer input Parameter Input source PV1 Measurement input 1 PV2 Measurement input 2 Ail Auxiliary analog input AiM Result of Math operation INP TN514557 E 127 Digital Controller User s Manual 5 ADVANCED USAGE f dP Totalizer decimal point position setting Setting rang
57. 5 1 8 Operation mode at the time of power ON ida Gaia rea EE EAEE Saree MUA T ETEA AA TAATA ww unde 117 5 1 9 SV tracking function BOSE ORCC CC HIC TSO TIO COG OC HOC CRUG HCCC CCICCGCCCRCCCOOCICP CRC A CCRC nti AT 11 8 5 20 Password iin Sela A T AA TO O a Wisin Gale sinned Si lG wD aibidw le ein Gime O A E OE A A T ATT 1 1 9 5 21 Parameter mask O RENE E ENEN EAN RE bain esis beled in swSuis Ga vusia Cin abu waiswnmaiduls T T OTN AT 120 5 22 EX MV function EAA E S rer a O EN AENEA E T A T T eee tic 121 5 23 Setting 2 degrees of freedom PID EREI A EE EEE EET TTIE TELIAT ETITI TITTET 122 5 24 Screen display selection function EE E E A A TEITT E EE AEE EE weneee 123 5 25 Totalizer function aA A A TA A T A A T A A A A T A T AS 124 5 26 Recipe function E P EP AEN E E susie TA T O E salina O E O E ET AAA A S 135 5 27 Linearize function ANENE ETTA TTET A TE T TT T E ATTA EES E ETT 138 5 28 Data change through communications E TT T T A en bine A TATT 140 6 TOUR SOO TING sesteiaesse vas satsercneai vos 00d ctina nts adds bentioivess 142 7 EREOUENTLY ASKED QUESTIONS soir scsicesvesvieaiesviesuasiisaioeuisseseueseness 145 Be SEC ICA TIO NID an taidassridasalensud lo vto adalah tsatalabasetedeeaendadeidatalabosadilubasadde ties 146 Appendix 1 Terminal connection diagram snuononuonsnusnsnuonsnnossonaossnaonsnuonsnunnsnnsnsonsosonnonsnan 148 Appendix 2 Parameter list snosaosonanuonsnnnososassosuononusnsnunosnnoononaononuonsnunnsnuonsnnoosanaossnuonnnunnnn 149 9 INDEX ces
58. 50 0 SV2 Ch4 41 to 60 0 and SV3 Ch4 81 to 40 0 and the operation can be performed according to the settings of SV1 for 0 to t SV2 for t to t2 and SV3 for t to ts Di1 gt OFF Di2 ON Di3 gt OFF Cio ae Di2 gt ON 25 0 to 125 0 FS Di3 gt OFF Engineering value setting depends Setting rane on full scale g Within the range of the SV limiter if it is set 0 0 FS Factory set value Engineering value setting depends on full scale See section 5 19 SV tracking function for the SV when the operation mode is changed from Remote to Auto Digital Controller User s Manual 86 INP TN514557 E 4 OPERATION 4 5 Standby function Sf bY Standby setting Setting range ON OFF Si bo Operation setting for standby function Setting range 0 1 PAG l Output setting for standby function Setting range 25 0 to 105 0 Description 1 Change between RUN Standby with STby Ch1 5 During standby state all the outputs except for control output MV and communication are turned OFF Control output MV becomes designated value The STBY lamp is kept on during standby PV and SV display can be turned off with STbo Ch9 30 setting See the following table for the status of functions during standby During standby Return from standby Operation output Outputs value designated by Bumpless restart
59. 57 E 39 Digital Controller User s Manual 3 BASIC USAGE 3 5 Outline of function of heating cooling control type About PID control parameters In heating cooling control type PID operation the PID combination on the heating side and that of cooling side are switched according to the result of previous operation MV The threshold value of switching the PID combination is fixed to 50 of MV MV 50 PID combination on cooling side PID combination on heating side MV 2 50 Constant P I D Output limit on heating side Fixed to limit Heating hh1 Lh1 cooling reverse Mvh1 sot SV operation MvL1 operation Suput Imi on cooling side Result of PID operation Dead band Heating MV Cooling MV Note Operation is performed without performing integration either on heating or cooling side when I heating side or I cooling side is set to 0 BAL is used both for heating output and cooling output Even if P is set to 0 P 0 when heating cooling control is performed ON OFF control is not carried out but control operation is performed with P set to 0 1 P 0 1 To perform 3 poistion control allocate deviation alarm to Do3 4 Digital Controller User s Manual 40 INP TN514557 E 3 BASIC USAGE Heating cooling output operation The result of PID operation is output divided both to heating and cooling sides doi Dead band function Setting range 100 to 50 Des
60. 5i N Jil Lh O07 PE E mm KE C A E Mode indicator M lights PV indicator Displays measurement value PV SV MV indicator Displays set value SV SV MV operation Settings can be changed in local mode Ww O ae H p a E ar b ALl ate HEH Mode indicator M lights PV indicator Displays measurement value PV SV MV indicator Displays operation output MV SV MV operation Settings can be changed on the front panel See section 4 2 Manual operation for details of manual operation procedures INP TN514557 E Digital Controller User s Manual 17 4 OPERATION Remote operation Operation is performed with auxiliary input Ail or the setting of SV selection SV selectable PID controller type used as target setting Mode indicator Mode indicator R lights on R lights on PV indicator PV indicator Displays measurement value PV Displays measurement value PV SV MV indicator SV MV indicator Displays auxiliary input Ail or Displays operation output MV target setting of SV selection PID control SV MV operation SV MV operation Target settings cannot be changed Settings can be changed on the front panel See section 4 3 Remote operation for details of remote operation procedures W Change between Auto and Manual mode Changing method Operation mode can be changed between Auto and Manual using the A M key on the operation display
61. 7 Press the SEL key to register the setting Parameter selection display ao m 8 Press the DISP key once to return to the parameter selection Pad iq display Press it again to return to the operation display ma mm oe OL Operation display Digital Controller User s Manual 42 INP TN514557 E 3 BASIC USAGE Pu Output volume setting function on standby heating side Setting range 25 0 to 125 0 PNE Output volume setting function on standby cooling side Setting range 25 0 to 125 0 Description The output volume on the heating side PMV1 Ch2 22 and that on the cooling side PMC1 Ch2 37 can be specified independently of each other in control standby mode INP TN514557 E 43 Digital Controller User s Manual 3 BASIC USAGE Setting example Changing the output on heating side from 20 0 to 25 0 Display Operation procedure PV i m ea or Og Operation display psy jes w i r ja T r h Channel selection display Es p m7 1 aM 4 mer bar m mem I Z Parameter selection display Iam A NL J rr g 1 A LILI lt Parameter selection display v Parameter selection display d iB G x m ai u Operation display Check that the operation display is shown Press the SEL
62. A PV value has been stably displayed for about a week Then it increased suddenly for 2 to 3 minutes and returned back to the original value Effect of noise is considered Replace the cable with the one provided with a shield P PC is set to 0 0 but ON OFF display does not appear There is no ON OFF display Either of the two output status of MV 0 OFF or 100 ON is displayed Key operation cannot be made The instrument is provided with key lock function but if the display does not change even if the SEL key is pressed key failure is considered Check the type and ask the manufacturer for repair Reading error of 7 to 8 C is observed The error can be adjusted by user adjustment What does 50 FS full scale of user adjustment mean Setting can be made within the range of 50 of the measurement range Up to 200 C can be set if the measurement range is 0 to 400 C MV is not output from Ao Setting of OTYP Ch8 9 which is output type selection may have been set to 51 52 or 53 Set OTYP to 50 54 or 55 INP TN514557 E 145 Digital Controller User s Manual 8 SPECIFICATIONS 8 SPECIFICATIONS General specifications General specifications 1 Power supply voltage 100V 15 to 240V 10 AC 50 60 Hz 2 Power consumption 15 VA or less 100 V AC 20 VA or less 220 V AC 3 Insulation resistance 20 MQ or more 500 V DC 4 Withstand voltage Power supply lt All terminals 1500 V AC for 1 minute Relay
63. A key and the value of the digit at the far right Pv 2 ri increases Ha Press the lt 7 key and the value of the digit at the far right Bh 49 decreases The MV value is immediately reflected in this case Pressing the Z key or the lt 7 key for 3 seconds Zz i accelerates the increase or the decrease A N 3 Press the gt key and the digit at the far right of the MV value gug starts flickering Press the gt again while it is flickering and Setting change mode you can move to the digit you want to change Pag m if 4 When flickering moves to the digit you want to change change De Fig nn the setting by pressing the A and the 5Z keys PV ng Z l 5 Press the SEL key and the change of MV is completed and the Ol 938 setting is reflected Operation display Digital Controller User s Manual 8 2 INP TN514557 E Changing from Manual M to Auto A operation 4 OPERATION Display Operation procedure WON wo Pai m Check that the M lamp lights on the operation display l Ot 800 Operation display AJON ri Press the A M key while the M lamp is kept on and the PV Pag n A lamp starts flickering and the operation mode is changed to
64. Ait X k05 k06 1 Square root extraction cut point can be set with k06 2 Square root extraction cut point can be set with k07 Digital Controller User s Manual 112 INP TN514557 E 5 ADVANCED USAGE 2 UCF1 Ch8 89 UCb1 Ch8 90 The scale of the full side upper limit and the base side lower limit of the result of operation used for control operation can be set This scale becomes the scale of PID operation 3 UCd1 Ch8 91 Select the decimal point position of the result of Math operation ooocca Set value fo No decimal point 09 First decimal place 4 Second decimal place 2 Third decimal place 3 If CALC CH8 88 is set to 0 no operation when TPLT is set to 50 or 51 PV1 becomes the result of operation and the scale used for PID operation becomes UCF1 Ch8 89 UCB1 Ch8 90 and UCD1 Ch8 91 4 k01 Chd 1 to k16 Chd 16 Substitute proper values into constant k01 Chd 1 to k16 Chd 16 a 6 6 Setting method me g ooo Setting method of constant is different from the method of setting other 5 O 0 0 0 parameters z Press the gt _ key and digit selection is changed in the order from oe the Ist 5th decimal point 4th 3rd 2nd and back to the Ist OULU Press the A key to move the decimal point to the left and press Sp fa the XZ key to move it to the right When it is moved to the end i
65. Check whether the setting has been enabled with the display and parameter setting on the operation screen INP TN514557 E 29 Digital Controller User s Manual 3 BASIC USAGE Dai Measurement value input PV1 decimal point position Setting range 0 to 3 Description Select the decimal point position of the measurement input value PV 1 D D D m m koz ep en on Set value No decimal point 0 Number of decimals 1 1 Number of decimals 2 2 Number of decimals 3 3 To use PV2 or Ail set Pv2d Ch8 16 or Aild Ch8 42 following the same procedure Note To enable the setting reset the main unit See section 3 4 Reset command for resetting procedure Check whether the setting has been enabled with the display and parameter setting on the operation screen Digital Controller User s Manual 30 INP TN514557 E Setting example Selecting 2 decimal places 3 BASIC USAGE Display Operation procedure mw OG no ay a une Operation display PGi Parameter selection display a ci od f I LAI A A E i Parameter selection display a ar a t l Ci of to Parameter selection display wo OG no ay ee ue Operation display Check that the operation display is shown Press the displaying P5 Press
66. Digital Controller User s Manual 6 2 INP TN514557 E 3 BASIC USAGE Setting example Setting delay time of Alarm 5 to 50 Display Operation procedure mo Z m A 1 Check that the operation display is shown l ar GB Operation display wo p 5 2 Press the SEL key and the channel display appears displaying j PSI n 3 Press the X7 key to display A ALA J par 4 Press the SEL or the key and 9 rp appears and the m parameter selection display is shown Parameter selection display Oe Ht Ls D Press the X7 key to display 9S 1 y ac d l ri 6 Press the SEL or the LP key to make the setting flicker and rey none set the value to 99959 using the gt LA or the XZ ees io key a ioe m A uy 7 Press the SEL key to register the setting Parameter selection display wv m 8 Press the DISP key once to return to the parameter selection Pad la display Press it again to return to the operation display mr nn unt UL Operation display INP TN514557 E 63 Digital Controller User s Manual 3 BASIC USAGE AL I to ALE Alarm setting Setting range 0 to 100 FS for absolute Alarm lower limit setting value alarm 100 to 100 FS for deviation alarm Al to 88
67. Input conditioner User adjustment 50 FS both for zero point and span point Square root extractor OFF or cut point from 0 0 to 125 0 Input filter 0 0 to 900 0 sec for time constant Digital Controller User s Manual Auxiliary analog input Option 1 Number of inputs 1 2 Input signal DC voltage 1 to5 VDC 0to5VDC 0to10 VDC Input accuracy 0 2 FS Sampling cycle 100 ms Input impedance 1 MQ Influence of source resistance 0 2 FS per 500Q Permissible input voltage 35 V 10 V DC Noise reduction ratio Normal mode 40 dB 50 60 Hz Common mode 120 dB 50 60 Hz 9 Input value correction function User adjustment 50 FS both for zero point and span point Square root extractor OFF or cut point from 0 0 to 125 0 Input filter 0 0 to 900 0 sec for time constant 3 4 5 6 7 8 Digital input Dl 1 Number of points Basic 4 Di1 4 Expansion 5 9 points in total at max 2 Specifications Contact or transistor input 3 Contact capacity 12 V DC Approx 2 mA per point 4 Detection pulse width 200 ms or more 5 Function Control mode changeover EX MV selection SV changeover Control run standby Auto tuning start Built in timer start Alarm latch cancel Math function 1 Kind of formula Select by the parameter setting flow compensation Average Hi Lo selector input selector 2 Operation parameter Analog input PV1 PV2 Ait Constant K01 K16 3 D
68. NE E EEEE E E 124 Digital Controller User s Manual 9 INDEX U Z Unit of inpute esenee sien Ai een 34 Zero span adjustment value of input 100 Upper lower limit value of MV cc ccccccccceeeesseeees 92 User adjustment ccccccccccccccccccecececececeeeeeeeeeeeseeeeeees 100 Digital Controller User s Manual 168 INP TN514557 E Fuji Electric Co Ltd International Sales Div Sales Group Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan http www fujielectric com Phone 81 3 5435 7280 7281 Fax 81 3 5435 7425 http www fujielectric com products instruments
69. NP TN514557 E 3 BASIC USAGE Setting example Changing the setting so that both the relay as control output and 2 points of current output as re transmission output 2 points can be used Parameter selection display w U arameter selection display eg g M m ae as Operation display displaying PS Press the Press the parameter selection display is shown Press the Press the Display Operation procedure wo 2 7 pa Check that the operation display is shown l ar BB Operation display vo oO 5 1 Press the SEL key and the channel selection display appears i I iva SEL nt SEL set the value to key Press the Press the display Press it again to return to the operation dispaly SEL DISP key to display 8 SEF or the gt key and amp PoG IF appears and the key to display Bof YP or the D gt _ key to make the setting flicker and 0005 using the gt LA or the XY key to register the setting key once to return to the parameter selection INP TN514557 E 3 7 Digital Controller User s Manual 3 BASIC USAGE 3 4 Reset command CES Resetting the main unit Setting range ON OFF Description Selecting ON t
70. No Display Symbol c Factory Parameter N Name ontent Explanation default mask otes Calculation setting Math function type setting Setting range 0 to 40 Math function full scale Sets the scale on the full side which is As ordered 25 9 utilized for mathematical calculations Setting range 19999 to 99999 Math function base scale Sets the scale on the base side which is As ordered utilized for mathematical calculations Setting range 19999 to 99999 Math function decimal point position Sets the decimal point position for mathematical calculations Setting range 0 to 3 Template Output type Specifies control template The range of effective setting 50 Single loop heating cooling control with math function 51 Single loop SV selection heating cooling control with math function 53 Single loop heating cooling control 54 Single loop SV selection heating cooling control Selects the control output selector type As ordered Setting range 50 to 55 Note Be sure to reset or turn on the power after the parameter setting is changed Digital Controller User s Manual System constant 1 System constant 16 Sets a constant value used for templates As ordered The meaning of the value varies depending on template Make the setting after checking the description of each template Setting range 19999 to 99999 158 INP TN514557 E cue p
71. ON Reset OFF Run Note Be sure to reset or turn on the power after parameter setting is changed Digital Controller User s Manual 160 INP TN514557 E Appendix 2 Parameter list ChA ALI Alarm setting Parameter No Display Symbol Factory Parameter Name Content Explanation default mask Notes Alarm 1 type setting Sets the alarm type for alarm 1 Setting range 0 to 38 Alarm 1 option setting Sets alarm options for alarm 1 Setting range 0000 to 1111 Switching unit ime f 0 seconds 1 minutes non excitation output Unit abnormal Latch Alarm 1 hysteresis setting Sets alarm hysteresis for alarm 1 0 3 FS Setting range 0 00 to 50 00 FS Alarm 1 delay time setting Sets delay time for alarm 1 Setting range 0 to 9999 Sets alarm options for time units The unit of time is selected by alarm options Alarm 8 type setting Sets the alarm type for alarm 8 Setting range 0 to 38 Alarm 8 option setting Sets alarm options for alarm 8 Setting range 0000 to 1111 Switching time unt 0 seconds 1 minutes non excitation output Abnormal input Latch Alarm 8 hysteresis setting Sets alarm hysteresis for alarm 8 0 3 FS Setting range 0 00 to 50 00 FS INP TN514557 E Alarm 8 delay time setting Sets delay time for alarm 8 Setting range 0 to 9999 Sets alarm options for time units
72. SS SSS aS SS SS SSS SSS a Overflow value Totalizer alarm 2 setting Totalizer alarm 1 setting Totalized value Totalizer alarm 1 output without auto reset ON Continuous on Totalizer alarm 2 Dig EE eee tee output with auto reset ON Continuous ON pulse width j i ON pulse width Note The error of pulse width falls within 0 to 50msec Digital Controller User s Manual 130 INP TN514557 E par Description Alon ChG 7 A2on ChG 10 The ON pulse width can be set for batch control output of totalizer alarms 1 and 2 The pulse width can be selected from the 5 types listed in the following table Ae ON pulse width 0 Continuous 1 100 ms 2 200 ms 3 500 ms 4 1 sec Description A1oP ChG 8 A20P ChG 11 Excitation or non excitation output for totalizer alarms 1 and 2 can be set Setting Setting contents 0 Excitation 1 Non excitation for totalizer alarm When excitation is selected for totalizer alarm When non excitation is selected INP TN514557 E ON OFF ON OFF 131 5 ADVANCED USAGE H fon Totalizer alarm 1 ON pulse width setting Setting range 0 to 4 Aeon Totalizer alarm 2 ON pulse width setting Setting range 0 to 4 A lof Totalizer alarm 1 excitation non excitation setting Setting range 0 1
73. The unit of time is selected by alarm options 1 61 Digital Controller User s Manual Appendix 2 Parameter list ChB Lof Communication Parameter No Display Symbol Name RS485 station No Factory Parameter default mask Notes Content Explanation Specifies RS485 communication station See 3 10 No Setting range 0 to 255 x does not operate with STn4 0 RS485 communication speed Selects communication speed for RS485 communication Setting range 96 9600 bps 192 19200 bps 384 38400 bps RS485 bit format Selects bit format for RS485 communication Setting range Data length Parity 8n 8 None 80 8 Odd 8E 8 Even PC Loader communication speed Selects the communication speed for PC Loader communication Setting range 96 9600 bps 192 19200 bps 384 38400 bps PC Loader bit format Selects the bit format for PC Loader communication Data length Parity Setting range 8n 8 None 80 8 Odd 8E 8 Even Communication Di1 function setting Sets the function of communication Di1 See 5 28 Communication Di2 function setting Sets the function of communication Di2 Communication Di3 function setting Sets the function of communication Di3 Communication Di4 function setting Sets the function of communication Di4 Communication Di5 function setting Sets the function of communication Di5
74. The _A lamp comes ON After changing TPLT Ch8 92 setting be sure to reset the instrument or turn the power on again See section 5 16 for details of R ACK remote acknowledge 6 SMV Manual command Di setting 70 Changeover between Auto and Manual operation can be done with Di To use this function set TPLT Ch8 92 to 50 or 53 Example Di2 is allocated to this function wm woo PV PV AI 1 1 C J Soe k l r i mm a u EE we hee balbat ee oto Di2 OFF Di2 ON Auto operation The _A lamp comes ON Manual operation The__A lamp flickers The M lamp comes ON After changing TPLT Ch8 92 setting be sure to reset the instrument or turn the power on again Digital Controller User s Manual INP TN514557 E 102 5 ADVANCED USAGE 7 PV tracking Di setting 80 SV value can be tracked to PV value Select one Di from Di 1 to 4 or Di 11 to 15 and set it to 80 Set the selected Di to ON or OFF to perform switching E I i I g w ba t _ LAL t o m l D Maigi g M1 aru ma aru ee henna ee no ae ee wo ae Di OFF Di ON Di OFF SV 100 0 SV 27 4 SV 27 4 8 EX MV Di setting 103 Switching between MV operation output and EX MV external output can be done with Di Set Di to OFF to select MV and set it to ON to select EX MV When EXM1 Ch2 97 is set t
75. V1 PV2 PV1 or PV2 whichever is larger is selected L selector 2 points M1 Min PV1 PV2 PV1 or PV2 whichever is smaller is selected H selector 3 points M1 Max PV1 PV2 Ait PV1 PV2 or Ail whichever is largest is selected L selector 3 points M1 Min PV1 PV2 Ai1 PV1 PV2 or Ail whichever is smallest is selected Input switching 2 points M1 PV1 when PV1Sk01 M1 PV2 when PV1 gt k01 H L selector 2 points with Di switching function Expression 7 or 8 is used by Di switching Specify 140 for Di function for switching H L selector 3 points with Di switching function Expression 9 or 10 is used by Di switching Specify 140 for Di function for switching Flow rate compensation with temperature and pressure value operation _ Ai1_ k01 k02 Mi PV1 7BV2 X k03 k04 PV1 Differential pressure flow rate value k01 Pressure compensation constant 1 k04 Temperature compensation constant 2 PV2 Fluid temperature value k03 Temperature compensation constant 1 Ai1 Differential pressure value k02 Pressure compensation constant 2 k05 Square root extractor cut point Input data value 0 0 to 100000 100 000 Flow rate compensation with temperature and pressure value operation without square root extraction Ai1 X k01 k02 PNA PV2 X k03 k04 All the inputs and constants are of the same spe
76. alarm 2 setting value Totalizer alarm 1 setting value Totalizer alarm 1 output ON Continuous e Totalizer alarm 2 output ON Continuous ON pulse width gt it ON pulse width ON RESET input Note The pulse width error falls within 0 to 50msec INP TN514557 E 129 Digital Controller User s Manual 5 ADVANCED USAGE 3 Batch control output with auto reset Plus alarm setting Alarm is set to ON when integrated value gt alarm setting Minus alarm setting Alarm is set to ON when integrated value lt alarm setting Select pulse width from parameters Alon ChG 7 and A2on ChG 10 100ms 200ms 500ms continuous If the pulse width is set to continuous alarm output is set to OFF by performing totalizer reset TrES ChG 2 Auto reset function Resets the totalizer when the alarm output comes ON If the pulse width is set to continuous totalizer alarm is not set to OFF at the time of auto reset OFF action of the batch control output Alarm ON pulse width by Auto reset by Reset input Continuous output Not set to OFF OFF Others Set to OFF after the output of ON pulse width irrespective of reset input When the totalizer initial value is the same or larger than the alarm setting resetting is made immediately and the totalizer starts from 0 Batch control output with auto reset SSS SS SS SS SS SS
77. ame value to PV1Z and PV1S The shift is made by the set value To adjust PV2 set PV2Z Ch8 19 and PV2S Ch8 20 To adjust Ail set AilZ Ch8 45 and AilS Ch8 46 Digital Controller User s Manual 100 INP TN514557 E 5 ADVANCED USAGE 5 10 Digital input Di function diol to d Gy Di operation setting Setting range 0 to 255 oc il to du i5 Description di01 Ch9 39 to di04 Ch9 42 dill Ch9 43 to di15 Ch9 47 only for 9 digital input point model Select each Di function with Di setting parameter and set Di to ON to operate Operation Conditions Di1 to Di15 z setting Function Status detection Edge detection ON OFF f ON 4 OFF 0 None 1 STBY standby Standby RUN 30 AT Auto tuning AT start AT stop Alarm latch reset 40 Alarm 1 to Alarm 8 T Release all Latch hold Release all Timer operation ace Alarm 1 to Alarm 8 ON OEE R ACK 60 Remote acknowledge Remote Local 70 SMV Manual Auto S Manual command mode mode PV TRK command a PV tracking ON Or 103 EA MY EX MV MV External output value Switching of the active expression for Hi selector To 140 as selector Math function expression expression 160 HOLD RUN 161 Totalizer start stop reset LATCH RUN 162 Reset 1 Switching between control RUN and Standby Di setting 1 Switching can
78. ance temperature sensors use wires with small lead wire resistance and without any resistance difference among the three wires To avoid noise conductor effects do not use input signal wires in close proximity with electric power lines or load lines Use input signal lines and output signal lines that are separated from each other and are shielded If there is a lot of noise from the power source adding an insulation transducer and using a noise filter is recommended Example TDK ZMB22RS5 11 noise filter Always attach a noise filter to a panel that is grounded securely and keep the wiring between the noise filter output side and the measuring equipment power terminal wiring to a minimum length Please do not attach fuses and switches etc to the noise filter output wiring since doing so will decrease the filter s effectiveness Twisting the measuring instrument wiring is effective when connecting the wires The shorter the pitch of the twist the more effective the connection is against noise Operation preparation time is required for the contact output when power is turned on If using it as a signal to an external interlock circuit please couple it with a delayed relay Concerning the output relay connecting the maximum rated load will shorten the product s life so please attach an auxiliary relay If the output operation frequency is high selecting a SSR SSC drive output type is recommended Proportionate cycles Relay output 30 seco
79. and cooling output rVcl to NRML only Measure ite Input Conditioner input 1 Local SV R Remote SV SV input Input Conditioner RSV1 Remote command CREM Parameter setting or key operation l Dj allocation can be 1 changed with para 1 meters I Since the R ACK 1 value is INH at the 1 time of delivery set 1 it to ENA before use sssesse l Remote Remote 1 J acknowledge acknowledge Coir R ACK 1 Manual SWN command H i i No Dig 1 allocation i EX MV I EXMV output Qia T command e command I 1 P I I Di1 I i No to 1 allocation I Di15 I 1 1 1 I I I 1 INP TN514557 E EX MV setting EXM1 M Manual MV setting Preset output value PMV1 Cooling output Preset output value PMC1 STBY or Di allocation 25 Stand by command PV Re transmission t Ao1T output 1 pOutput type y SV settin output or T RETI z Soag SSR driver O OUT1 PV Re transmission eae PV __ Ao2T output 2 I Current sv X i 1A02 OUTS Output SSR driver PID O RETZ Depend oni or Transmitter operation 2 Heating aa 1 OTYP supply A output utput i A 1D03 O HMV setting Do3 Relay output Q Gimv _ l i 003 Control output Cooling I RUN NO output bo 4 p04 Relay output Control output AO allasahan 1
80. anual 5 ADVANCED USAGE I 1 wm Re transmission output scale setting Setting range 1999999 to 9999999 Description rTSC ChG 21 The totalized value can be set so that re transmission output becomes 100 Note This setting is enabled only when TV is selected for re transmission output type Example When rTSC 50000L Output becomes 50 12mA when totalized value is 25000L Re transmission output value 20mA 100 12mA 50 ae gt Totalized value 0 25000L 50000L Digital Controller User s Manual 134 INP TN514557 E 5 ADVANCED USAGE 5 26 Recipe function Description of the recipe function The recipe function is used to switch the values of the parameters registered as recipe parameters synchronized with the switching of control palettes Select the setting for each control palette for parameters d00 to d79 Refer to the description on the next page for details L P to P9 Recipe allocation Setting range 0 00 to W Z9 Description 1 rCPO to rCP9 ChX 1 to 10 Parameters to be allocated to recipe parameters can be set Symbol Name Description rCPO Recipe allocation 1 Select parameter to be allocated as recipe 1 rCP1 Recipe allocation 2 Select parameter to be allocated as recipe 2 rCP2 Recipe allocation 3 Select parameter to be allocated as recipe 3 rCP3 Recipe allocation 4 Se
81. are Mounting fixture see ee rete cece ee ee ee 2 pes Waterproof packing 1 pe Unit nameplate aneian aa esisi 1 pe Terminating resistance 1 1 pe 1 Supplied only when the communications function RS485 is selected with this model Option Name Order No PC loader ZZPPXH TK4H4563 communication cable Terminal covers 2 ZZPPXR1 B230 2 Two pieces are required per unit Digital Controller User s Manual 10 INP TN514557 E 1 3 Operating parts and their functions M C CA 90 Cor ez Nas E D roa oa i Op p Cp 1 00 y Se n E g F2 F3 A M 1 OUTLINE Operation Part Display Name Function Name Function F1 key Assignable by the user STBY Lamp Stays on in standby mode F2 key Assignable by the user M R Lamp Stays on in REMOTE mode F3 key Assignable by the user A Lamp Stays on in AUTO mode A M key Switches between AUTO mode and 3 M Lamp Stays on in MANUAL mode AUTO MANUAL MANUAL mode C1 Lamp Stays on while heating output is ON N switch key C2 Lamp Stays on while cooling output is ON N DISP key Switches display between the set value DO1 Lamp Stays on while digital output 1 to 4 DO1 switch display SV control output MV DO2 Lamp to DO4 is on key Press the key to return from th
82. as or ammonia or inflammable gases are not generated A place where vibration or impact is not directly transferred to the main unit The output relay may malfunction because of vibration or impact A place not subjected to exposure to water oil chemicals vapor and steam If water is splashed onto the controller electrical leak or fire may occur Ask your distributor for maintenance in such cases A place where accumulation of heat due to radiant heat does not occur A place where electromagnetic interference by radios or mobile phones does not occur A place where dust salt or iron content is minimal A place not subjected to direct sunlight A place where inductive interference is large and therefore not prone to generation of static electricity magnetism and noise INP TN514557 E 1 3 Digital Controller User s Manual 2 INSTALLATION AND WIRING 2 2 External and panel cut dimensions 96 C lt gt LOLL Mmi j Io im IE im j Io es G Fi F2 F3 A M DISP Mounting fixture 94 5 including terminal cover Waterproof packing PC loader interface le
83. ata type Engineering unit with floating point Output section Control output 1 Number of points 2 2 Type Select one as follows 1 Relay contact output Contact structure OUT1 SPDT contact Do4 used OUT2 SPST contact Do3 used Contact capacity 220V AC 30 V DC 3A Resistive load 220V AC 30 V DC 1A Inductive load Life 100 000 operations rated load 2 SSR SSC driver output Voltage pulse Rating 12 V DC 10 to 15 V DC Maximum current 20mA provided with protection against short circuit Load resistance 6000 or more 3 Current output 4 to 20 mA DC Accuracy 0 2 FS Linearity 0 2 FS Load resistance 6000 or less 1 46 INP TN514557 E Digital output 1 Number of points Basic 2 Do3 4 Expansion Maximum 7 9 points in total at max 2 Specifications Contact structure SPST contact except for Do4 SPDT contact Do4 Contact capacity 220 V AC 30 V DC 1A Resistive load Life 100 000 operations rated load 3 Function Alarm output timer output control output Do3 D04 Analog re transmission output 1 Number of points 2 at max 2 Type Current output 4 to 20 mA DC Accuracy 0 2 FS Linearity 0 2 FS Load resistance 6000 or less 3 Output contents PV SV MV DV Transmitter power supply output 1 Number of points 1 at max 2 Rating 24 V DC 17 to 30 V DC Maximum current 23 mA with short circuit protection Alram function Number of alarm poin
84. between the operation display and the dSV display can be done both in Auto and Press the F key for 2 seconds By pressing the F key for 2 seconds on the operation display changeover between Remote and Auto operations is executed HIN Ea a oo 7 oo a4 lt M 8 ye mm Press Ay mm eee he Revie a taaan TM 2 seconds Operation display dSV display How to use the dSV display Use the dSV display to balance the Remote SV and the Local SV when switching operation mode from Auto to Remote When operation is switched from Remote to Auto the set value SV is automatically balanced which is SV tracking function dSV Local SV Remote SV Example of use Operation mode Auto Local SV 50 0 C Remote SV 200 0 C dSV 150 0 C 50 0 C 200 0 C is displayed Procedure 1 Press the F key once to show the dSV display Procedure 2 Using the gt 4 andthe YW key change the value of dsv from 150 0 to 0 0 When dSV is set 0 0 the Local SV becomes equal to the Remote SV Procedure 3 Press the F key for 2 seconds to switch operation from Auto to Remote The controller is operated with the Remote SV externally set signal regarded as target set value e If the operation cannot be switched from Auto to Remote by following the procedures shown above check rAC Ch9 11 parameter See section 5 16 Remote acknowledge R ACK function for details of rAC parameter If th
85. cases 1 During manual operation 2 During auto tuning 3 During standby 4 During EXMV output 5 During burnout 4 MN ol oS peda aca vie E TO 1 125 SE SE ire oe 3 5 25 A 125 MV value 25 A 125 Mvh1 before limit MvL1 Upper limit Lower limit 2 dMv1 Ch2 13 Limit value for the change of MV in 1 control cycle 50 msec can be set Setting 0 0 provides no limit Operation output MV set manually during manual operation is also limited MV value calculated by PID operation MV ra af 7 MV value after limit dMV1 gt dMV1 lt gt t ms 50 50 Digital Controller User s Manual 92 INP TN514557 E 5 ADVANCED USAGE 5 3 Setting PID Pi Proportional band on heating side Setting range 0 0 to 999 9 r Proportional band on cooling side Setting range 0 0 to 999 9 L Integral time on heating side Setting range 0 0 to 3200 0 sec n Integral time on cooling side Setting range 0 0 to 3200 0 sec di Derivative time on heating side Setting range 0 0 to 999 9 sec cdi i Derivative time on cooling side Setting range 0 0 to 999 9 sec oi PID operation cycle setting Setting range 5 to 1000 msec Description 1 P1 Ch2 1 PC1 Ch2 25 Setting method Setting can be made automatically by auto tuning To set manually select optimum value in the proportional band with this param
86. cedure AJON mw P m g 1 Check that the A lamp lights on the operation display C l DCO oD Operation display WON PV Pa ni 1 Ta l n 2 Press the A M key while the lamp is on and the ue 50 M lamp comes on and the operation mode is changed to Manual Press the A M key to return to Auto operation Note The operation output MV value immediately before the change to Manual operation is displayed when operation mode is changed from Auto to Manual The MV value is kept output until the MV setting is changed INP TN514557 E 81 Digital Controller User s Manual 4 OPERATION 4 2 Manual operation Description Operation output MV can be directly operated by an operator which is called Manual operation Setting unit is The M Displaying operation output MV lamp lights is on during manual operation Display Operation procedure ON 2 Displaying MV PV le Pad rm id 1 Check that SV of the SV MV lamp lights on the operation display ai display le Pag ng 2 Press the DISP key while the SV lamp is kept on and the 50 display changes to MV display Press the DISP key again to return to the SV display screen WON wON Sa Changing MV Pag j g 1 _ Check that the MV lamp and M lamp lights on the operation Or 38 display Operation display 2 Press the Z
87. ches etc to the noise filter output wiring since doing so will decrease the filter s effectiveness Twisting the measuring instrument wiring is effective when connecting the wires The shorter the pitch of the twist the more effective the connection is against noise It takes preparation time before operation starts for the contact output when power is turned on If using it as a signal to an external interlock circuit please couple it with a delayed relay Concerning the output relay connecting the maximum rated load will shorten the relay s life so please attach an auxiliary relay If the output operation frequency is high selecting a SSR SSC drive output type is recommended Proportional cycles Relay output 30 seconds or more SSR SSC drive output 1 second or more When inductive loads such as magnetic opening closing equipment etc as relay output equipment are connected use of Zetrap manufactured by Fuji Device Technology Co Ltd is recommended in order to protect the connection points against opening closing surges and to ensure long term use Model names ENC241D 05A For 100V power voltage ENC471D 05A For 200V power voltage Attachment position Please connect between the relay control output connection points Refer to Fig 5 If using a thermocouple input make sure that an RCJ module is connected as shown in Fig 5 If an RCJ module is not connected the temperature measurement cannot function To use res
88. cifications as mathematical expression 20 H selector 2 points with coefficient M1 max PV1 X k01 k02 PV2 X k03 k04 L selector 2 points with coefficient M1 min PV1 X k01 k02 PV2 X k03 k04 H selector 3 points with coefficient M1 max PV1 X k01 k02 PV2 X k03 k04 Ai X k05 k06 L selector 3 points with coefficient M1 min PV1 X k01 k02 PV2 X k03 k04 Ai X k05 k06 Input switching 2 points with coefficient M1 PV1 X k02 k03 when k01 gt PV1 X k02 k03 M1 PV2 X k04 k05 when k01 lt PV1 X k02 k03 H L selector 2 points with Di switching function Expression 27 or 28 is used by Di switching Specify 140 for Di function for switching H L selector 3 points with Di switching function Expression 29 or 30 is used by Di switching Specify 140 for Di function for switching Input switching 2 points with coefficient and interpolation function When PV1Sk05 M1 PV1 X k01 k02 When PV2Sk06 M1 PV2 X k03 k04 When PV1 gt k05 and PV2 lt k06 Interpolation shown below is executed 7 PV1 XKO1 k02 k05 L Lor _ PV1 X k01 k02 Mi 1 OU 2a e ae X PVT X k01 k02 ko5 08 KOE note k05 Input switching upper value k06 Input switching lower value 5 X PV2 X k03 k04 Calorie calculation M1 PV1 X k01 k02 PV2 X k03 k04 X
89. cription In heating cooling control the output on both the heating and cooling sides can be overlapped or a dead band can be provided This function operates as shown by the following figure according to the setting 100 0 100 0 100 0 100 0 0 0 0 0 0 0 i 0 0 Note 0 0 40 0 90 0 60 0 100 0 0 0 30 0 ii 70 0 100 0 Dead band db 20 0 Dead band db 40 0 Dead band Overlap band Set positive value 0 to 55 for the dead band and negative value 100 to 0 for the overlap band INP TN514557 E 41 Digital Controller User s Manual 3 BASIC USAGE Setting example Changing dead band from 0 to 20 Display Operation procedure mo P m A 1 Check that the operation display is shown l or BB Operation display wo p 5 f 2 Press the SEL key and the channel selection display appears I displaying PS T D Fad 3 Press the XZ key to display 2 Prd 4 Press the SEL or the gt key and 2 P appears and the parameter selection display is shown Parameter selection display l 5 Press the XZ key to displayedt i Parameter selection display I cl h i 6 Press the SEL or the _ gt key to make the setting flicker and a anor set the value to pgg using the gt ZA orthe X77 key ger l
90. d for templates No 50 and No 51 and SV selection can be selected for templates No 51 and No 54 See the template chart on the next page for details See 5 14 Math function for Math function See 4 4 SV selection function Remote operation for SV selection function INP TN514557 E 21 Digital Controller User s Manual 3 BASIC USAGE Setting example Setting the template to be used to 51 Display Operation procedure wo Jm 1 Check that the operation display is shown an la or 8g Operation display os 2 Press the SEL key and the channel selection display appears PS i displaying P5 Core 3 Press the XZ key to display 8 S amp F I M 4 Press the SEL or the D gt key and amp Pu iF appears and the H H or parameter selection display is shown ne Un mee ARAARA Parameter selection display Taa mre D Press the X7 key to display 8F PLT H A j H f f 6 Press the SEL or the XZ key to make the setting flicker and GI nnne set the value to GOOS using the ZA or the XZ t OOST key 7 Press the SEL key to register the setting Parameter selection display display Press it again to return to the operation display m 37 8 Press the DISP key once to return to the parameter selecti
91. dT1 5 to 9 control operation cycle is 50ms When dT1 10 to 14 control operation cycle is 100ms Digital Controller User s Manual 94 INP TN514557 E 5 ADVANCED USAGE 5 4 Setting hysteresis 45 i Hysteresis width at the time of 2 position operation Setting range 0 to 50 FS Description 1 hS1 Ch2 15 To perform ON OFF control 2 position operation control set P1 Ch2 1 to 0 0 Set PC1 Ch2 25 to 0 0 for proportional band on cooling side il Ch2 2 or d1 ch2 3 need not be set If the hysteresis width width of ON OFF control is made small output may be repetitively turned ON OFF frequently In the case of contact output in particular the service life of the relay and the operation device may be shortened The unit of the setting of this parameter is engineering value but the settable range varies depending on the measurement range of the input Example Input K Thermocouple When measurement range is 0 to 400 C Settable range is 0 to 200 C Resistance bulb When measurement range is 0 to 150 C Settable range is 0 to 75 C Example of parameter setting and operation 1 Reverse action P1 Ch2 1 YG PC1 Ch2 25 Increased i PV value hS1 Ch2 15 Arbitrary rEv1 Ch2 20 REV Relation between PV and SV _ wy When PV is PV gt SV decreased PV lt SV 2 Normal direct action Parameter Set value P1 Ch2 1 0 0 Increased PC1 Ch2 25 i PV value hS1 Ch2 15 Arbit
92. de Sets proportional cycle for control output Setting range 1 to 150 sec Sets a control action NRML Normal action REV Reverse action By designation at the time of ordering Effective only for RY output and SSR drive output See 3 5 Digital Controller User s Manual Preset value for control output on heating side Sets MV for stanby mode Setting range 25 0 to 125 0 150 INP TN514557 E No Display Appendix 2 Parameter list Control parameter Factory Parameter Name Content Explanation default Alpha Sets 2 degrees of freedom coefficient 40 0 a Setting range 300 0 to 300 0 Beta Sets 2 degrees of freedom coefficient 100 0 B Setting range 0 0 to 999 9 Proportional band on cooling side Sets the proportional band cooling side 5 0 Setting range 0 0 to 999 9 Integral time on cooling side Sets the integral time cooling side Setting range 0 0 to 3200 0 sec Derivative time on cooling side Sets the derivative time cooling side Derivative operation is set to OFF when setting 0 Setting range 0 0 to 999 9 sec MV upper limit value on cooling side Sets the upper limit value of operation output MV cooling side Setting range 25 0 to 125 0 MV lower limit value on cooling side Sets the lower limit value of operation output MV cooling side Setting range 25 0 to 125 0 Control output
93. do auto tuning again 3 Peripheral devices or connections Make connections with peripheral with those devices are faulty devices properly E 4 Forward reverse operation of Set parameter rEV1 properly thermoregulator and the system of 49 control target do not coincide 5 Control target runs out of time ina Do tuning manually Set P1 or PC1 very slow process about 17 hours to 0 and perform ON OFF control 93 or longer 13 Overshoot is too 1 Do auto tuning at ATP1 LPV 55 large in auto low PV type AT tuning 2 Do tuning manually 14 Decimal point TPLT has been set to 50 or 51 Set TPLT to 53 or 54 or change the cannot be decimal point of UCd1 21 or 27 changed INP TN514557 E 143 Digital Controller User s Manual 6 TROUBLESHOOTING Error indications This Controller has a display function to notify when the equipment is not functioning properly problem occurs remove the cause immediately Once the cause has been removed turn the power OFF then ON again When a Display Cause Control output 1 Thermocouple sensor wire broken MV operation output is output with the 2 RTD wiring broken value of brd1 ch9 35 3 PV value above upper limit 5 FS or more Curpuc type uu 4 RCJ sensor not attached thermocouple eae ar input 2 LO OFF or low limit value of the AO 3 HI ON or upper limit value of the AO 4 EXMV 1 Short circuit of resistance bulb sensor
94. e 0 to 4 Description TdP ChG 4 Decimal point position in totalized value display can be set yy Cc me A Setting value No decimal point gt o First decimal place gt a Second decimal place gt 2 Third decimal place 3 Fourth decimal place 4 Note Once the decimal point position is changed the decimal point position of totalizer conversion factor TCF ChG 17 totalizer initial value TihT ChG 18 totalizer alarm 1 setting AISP ChG 19 totalizer alarm 2 setting A2SP ChG 20 and re transmission output source scale rTSc ChG 21 is also changed Check the decimal point position of each parameter In the case of English operation mode once the decimal point position is changed during totalize operation the digit of totalizer is changed Be sure to reset the totalized value before changing the decimal point position CELH Integration cut point setting Setting range 0 to 100 FS Description TCUT ChG 5 Integration cut point for totalizer input can be set Input lower than the integration cut point is not added to totalized value Cut time Totalized value MN Cut time v gt Time A l PV value Cut point gt CUT gt Time Note In the case of English operation mode if minus value is selected the integration cut point becomes 0 The decimal point appears according to the decimal point position setting of measurement input
95. e is defined with UCF1 UCb1 and UCd1 INP TN514557 E 111 Digital Controller User s Manual 5 ADVANCED USAGE 1 CALC Ch8 88 Select the type of arithmetic expressions There are 24 types of arithmetic expressions CALC setting Name of operation No math operation See the following table Arithmetic expression M1 PV1 input Mathematical expression 1 Flow rate compensation with temperature and pressure ki ET lj Ait k02 k04 M1 k01X yPV1X k3 X PV2 k05 PV1 Flow rate differential pressure PV2 Temperature Ai1 Pressure Mathematical expression 2 Flow rate compensation with temperature and pressure TAIT k02 y __k04 k03 PV2 k05 PV1 Flow rate differential pressure PV2 Temperature Ai1 Pressure M1 k01 X PV1 X Mathematical expression 3 Flow rate compensation with temperature and pressure E Ait k02 k04 M1 k01 x PV1 x 103 X Pvoek05 PV1 Flow rate differential pressure PV2 Temperature Ai1 Pressure Mathematical expression 4 KOT X k02 X PVT k03 X PV2 k04 XAlt k05 M1 106 X k07 X PVT k08 X PV2 k09 X Ait k10 Mathematical expression 5 KOT X k02 X PV1 k03 X k04 X PV2 k05 X k06 X Ait k07 k08 KO9 X k10 X PV1 k11 X k12 X PV2 k13 X k14 X Ait k15 k16 M1 Mathematical expression 6 M1 k01 X PV1 X k02 X PV2 k03 X Ai1 k04 X Ai1 k05 H selector 2 points M1 Max P
96. e 1 Control parameter 2 PLTn Ch1 9 When PLTS is set to PLTn set the No of control palette used for operation When PLTS is set to SV or PV No of control palette currently used for operation is displayed PLTn parameter cannot be set in this case Note 1 Before using the palette function be sure to set rEF1 and rEF7 2 Set as rEF1 lt rEF2 lt rEF7 Unless the above is met settings will be ignored INP TN514557 E 97 Digital Controller User s Manual 5 ADVANCED USAGE 5 7 Key lock lL of Key lock setting Setting range 0 to 5 Description 1 LoC Ch1 34 Key lock is the function of preventing parameters and set values SV from being changed Note that if the key lock function is made valid parameters and set values can be displayed Set LoC Ch1 34 to 0 to reset the key lock function Control operation and alarm operation are performed normally even if the key lock function is made valid The setting of key lock function can be made in the following 6 stages Key operation Via communication LoC All Set value All Set value parameters SV parameters SV ulale o x x Oxx O O gt lt O O lt O gt lt gt lt gt lt O O O lt gt lt gt lt O O O O Setting allowed X Setting not allowed Digital Controller User s Manual 98 INP TN514557 E 5 ADVANCED USAGE 5 8 Setting output direction at the input error b
97. e No 54 for the functions other than math function Measure ment value input 1 Measure ment value input 2 Aux input SV select signal 1 SV select signal 2 SV select signal 3 EX MV output command Note 1 Scale setting UCF1 UCB1 and UCD1 Ch8 89 to 91 should be made according to the range of operation result Note 2 In manual operation the setting of EX MV Ch2 97 EXM1 and the setting at occurrence of an input error Ch9 35 brd1 are for the MV value before it is allocated to heating cooling output If setting is made so that MV 50 holds the output both on heating and cooling sides is set to OFF when heating output rEV1 is set to REV and cooling output rVcl to NRML only SV selection signal and SV No selected SV selection Signal 1 SV selection Signal 2 SV selection Signal 3 Result of calculation Input Conditioner Math module Local SV Input peir P7 Input SV select 1 SV select 2 SV select 3j EX MV command No allocation 1 Di allocation can be changed with para I meters Maa a maa a a Digital Controller User s Manual SV select svi SV1 to SV7 SV7 EX MV setting EXM1 Manual MV setting EX MV output command value PMV 1 Preset output Re transmission output 2 i Heating output Cooling outpu
98. e not the same 2 Set AilT Ch8 43 to the voltage range to be input 3 Connect the voltage signal for remote SV to the auxiliary input terminal Ai1 4 Perform zero point adjustment and span point adjustment of remote SV input as required AilZ Ch8 45 Parameter for zero point adjustment of remote SV input AilS Ch8 46 Parameter for span point adjustment of remote SV input See section 5 9 User adjustment for details 5 Change REM1 Ch1 1 parameter from AUT to REM and the mode is changed to Remote SV operation mode Change can also be made by the Function key or Di AITF Ch8 50 is the setting for remote SV input filter Keep the setting to 0 0 factory set value unless the change is inevitable Digital Controller User s Manual 84 INP TN514557 E 4 OPERATION Setting example Changing operation mode from Auto to Remote Display Operation procedure PON 1 Check that the operation display is shown et s nmmn Of Operation display p Z 4 2 Press the SEL key and the channel selection display appears I displaying P5 E E 3 Press the X7 key to display oPE j f Pa pas a H 4 Press the SEL or the gt _ key and the parameter selection anr aur display ap
99. e section 3 4 Reset command for resetting Digital Controller User s Manual INP TN514557 E 28 Setting example Changing scale to 0 to 800 3 BASIC USAGE Display Operation procedure PV Le Di eg no Operation display PV Poi nnn 7 Lee Channel selection display Cor lhl rs OO i i ee ee 0 ms unre ae TLOLOL Parameter selection display OO 16 Lip oa m Dm m wee COLI Parameter selection display OG no 8 O peration display Check that the operation display is shown Press the SEL key and the channel selection display appears displaying P5 Press the NZ Press the SEL key to display amp SEF or the gt parameter selection display is shown Press the SEL set the value to key Press the SEL Press the DISP or the gt 08G6 using the key to register the setting key once to return to the parameter selection display Press it again to return to the operation display key and amp Pu iF appears and the key to make the setting flicker and Z or the XZ Note To enable the setting reset the main unit procedure See section 3 4 Reset command for resetting
100. e set value SV cannot be automatically balanced when operation is switched from Remote to Auto check Trk1 Ch9 23 parameter See section 5 19 SV tracking function for details of Trk1 parameter Digital Controller User s Manual 107 5 ADVANCED USAGE 2 Standby RUN changeover Function key code 2 Control can be switched between RUN and Standby with the F key Press the F key for 1 second to switch Press the F key for 1 second RUN Standby See section 4 5 for details of standby function 3 Alarm latch reset Function key code 3 The latched alarm can be released with this function 4 Auto tuning AT Function key code 10 Auto tuning start and stop can be switched Type of auto tuning F key gt F key Standard Low PV AT start AT stop See section 3 7 AT Auto tuning for details 5 Timer operation Function key code 20 to 27 When alarm type code is set to 36 to 38 with alarm function timer ON OFF can be selected See section 3 8 Alarm function for details of timer operation 6 Totalizer START HOLD LATCH and RESET operation Function key code 30 to 32 Use this function to perform totalizer operation control The following functions can be allocated to function keys Function key Function Note 30 RUN HOLD Every time the function key is pressed 31 RUN LATCH Every time the function key is pressed 32 RESET Press the function
101. e setting DO3 Lamp The lamp functions are assignable by the mode to the operation mode operation DO4 Lamp user screen DO5 Lamp SEL key For parameter block selection ALM Lamp Stays on while alarm is activated Select key parameter selection and parameter SV MV Lamp Indicates the status shown in the setting change sub segment display D gt key Select a digit of data value for a desired SV Set value Digit selection setting change MV Control output value key Measurement Displays the measurement value PV a key Increases the data value of a desired value PV during operation Up key setting change display Also displays the parameter name when Changes the value of a set value SV setting parameters when in operation Set value SV Displays the set values SV or control Used to select channels and parameters display orange output value MV during operation and change parameter settings in the or control output Displays lower 5 digits of the integrated setting mode value MV value in integrated value display Wey Decreases the data value of a desired display DOWN key _ setting change Sub segment During operation Changes the value of a set value SV display When TPLT ch8 92 is set at 50 or 53 when in operation the loop number is displayed Used to select channels and parameters When TPLT ch8 92 is set at 51 or 54 and change the parameter setting in the the SV number is displayed setting
102. e the table range is output without making conversions hi C Values higher outside the table is limited Lo C Values lower outsides the table is limited Output Output Output gt Input gt Input gt Input Normal HIGH cut LOW cut NrML hi C Lo C Digital Controller User s Manual 138 INP TN514557 E 5 ADVANCED USAGE P IHG to A IYE Linearizer table setting Setting range 25 to 125 FS Description P1X0 to ALYF ChC 1 to 128 1 The settings of the X axis and the Y axis of the linearize table for PV1 input P1X0 to PLYF for PV2 input P2X0 to P2YF and for Ail input A1X0 to A1YF are set as follows 2 Sixteen straight line setting can be made for each table 3 The following table shows the broken line table Input Output X0 YO XI Y1 X2 Y2 X3 Y3 X4 Y4 X5 Y5 X6 Y6 X7 Y7 X8 Y8 X9 Y9 XA YA XB YB XC YC XD YD XE YE XF YF INP TN514557 E 139 Digital Controller User s Manual 5 ADVANCED USAGE 5 28 Data change through communications 1 MV value setting in manual mode Setting range 250 to 1250 Description If data is written into the manual MV exclusive for communications the MV value can be changed in manual mode The data is tracked to calculated value MV in modes other than manual mode The data is limited within the range from 25 to 125 if values that do not fall within that ran
103. ection of the control output during a burnout Setting range HOLD LO UP EXMV Assignment for digital input 1 Assignment for digital input 4 Assignment for digital input 11 Assignment for digital input 15 Sets assignments for DI1 D14 DI11 DI15 Setting range 0 to 255 Assignment for digital output 1 Assignment for digital output 4 Assignment for digital output 11 Assignment for digital output 15 Sets assignments for DO1 D04 DO11 DO15 Setting range 0 to 255 Note Be sure to reset or turn on the power after the parameter setting is changed INP TN514557 E Digital Controller User s Manual 159 Appendix 2 Parameter list Ch9 System definition Parameter Content Explanati Factory Parameter Not No Display Symbol Name OEE TAP AMATON default mask B 2 LED C1 1 32 1 See 5 12 assignment LED C2 25 32 2 assignment Cooling output LED DO1 Allocates indicator LEDs Ldo1 1 assignment Setting range 0 to 255 Ldo2 2 Ldo3 3 LED DO5 Ldo4 4 assignment Ldo5 0 LED ALM 17 assignment Operation Sets display items during operation 000 See 5 24 display setting Setting range 000 to 111 A PV totalized value Totalizer instantaneous value totalized value PV Math calculation result Parameter Skips not display unnecessary mask setting parameters Reset Resets the main unit command
104. ee eee ere reer reer e rere eee eee eee eee eee eee eee eee ee eee eee eee 12 2 INS TALEATION AND WIRING aivisesiecdieceiccstoue tect secected inc ied sucededddenededsivesectse 13 2 1 Installation site eee eee rere ree eee rere reer eee eee eee eee eee ee ree eee ee eee eee ee eee eer ee eee ee eee eee eee 13 2 2 External and panel cut dimensions sss triste treet eee ere tenet rece eentneennnees 14 2 3 Mounting the PXH to the panel vsvssrerstreeteesseee testes eeeteeeeeteeeeeencensenteesenenenennees 15 2 4 Before wiring eee eee eee eee eee eee eee eer ee eee ere etree eee eee eee eee eee eee eee eee eee eee eee 1 6 2 5 Wiring ee 1 7 IBA SIC 1S AGE E EEA E E aaa 19 3 1 Setting control template Pere ere ere rere reer reer eee ee eee eee eee eee eee eee eee eee ee eee eee 21 3 2 Setting input Pee Eee eee eer eee eer eee e reer reer eer eee eee eee eee eee eee eee ee eee eee 27 3 3 Setting output type ee 36 3 4 Reset command Peer eee eee eee eee eee ere eee eee ee eee eee eee eer eee eee eee etree eee eee ee eee eee eee 38 3 5 Outline of function of heating cooling control type sss tttttttetttttstttttee test tte e te eees 40 3 6 Setting the set value SV eee Eee eee r eee errr rere eee eee eee ee eee eee eee eee 53 3 7 AT Auto tuning EEE eee ee ee eee eee eee eee eee eee eee eee eee eee eer eee eee ee eee eee ee eee 55 3 8 Alarm function eee eee eee eee eee ee ee eee ee eee eee ee eee ee eee eee eee eee eee eee eee eee ee eee 58 3 9 Re transmission output
105. ee section 5 16 R ACK function and section 5 10 Digital input Di function for details Provision of tracking function can be selected with Trk1 Ch9 23 Balanceless bumpless transfer when TrK1 On Balance bumpless transfer when TrK1 Off Balance bumpless transfer Balance remote SV and local SV while watching dSV display before changing modes Flow of operation mode change A ON w ON ra Ti ae SEI 0 Ake par l Lott gt ba bl gr oo 2i B5 Auto operation display Manual operation display A rEM1 Ch1 1 rEM1 CH1 1 rEM setting AUT setting R ON i at A M key wii 1 Aon sv rr ai Li Li Remote operation display INP TN514557 E Digital Controller User s Manual 79 4 OPERATION 4 1 Auto operation Description Set value SV can be set on the front panel and the result of PID operation can be output as operation output MV which is called Auto operation The A lamp is kept on during auto operation The SV during auto operation is called Local SV Changing SV Display Operation procedure svON T Changing SV Pa ng 1 Check that the SV of the SV MV lamp lights on the operation oe 38 display Operation display wo m 2 Press the Z key and the value of the digit at the far right Z l inc
106. eter ON OFF control Set P1 to 0 0 PC1 0 0 to perform ON OFF control 2 position control Hysteresis of ON OFF control can be set with hS1 Ch2 15 Note Generally if too small a value is set to P proportional band the control becomes unstable If too large a value is set on the contrary the reaction becomes slow The instrument is placed under PID control P40 PC140 mode if auto tuning is performed If the instrument should be operated with ON OFF control do not perform auto tuning 2 il Ch2 2 iC1 Ch2 26 Setting method Setting can be made automatically by auto tuning To set manually select optimum integral time with this parameter Positional P operation If il is set to 0 0 C1 0 0 integral action is not carried out Positional P operation is performed instead Note If P1 PC1 is set to 0 11 G C1 setting is made invalid INP TN514557 E 93 Digital Controller User s Manual 5 ADVANCED USAGE 3 d1 Ch2 3 dC1 Ch2 27 Setting method Setting can be made automatically by auto tuning To set manually select optimum derivative action time with this parameter Note If d1 is set to 0 0 dC1 0 0 derivative action is not carried out If P1 PC1 is set to 0 d1 dC1 setting is made invalid 4 dT1 Ch2 14 Set the cycle of performing control operation PID operation Note Setting can be made in the unit of 10ms but operation cycle is changed in the unit of 50ms Setting example When
107. eter jump 1 JP1 Ch1 35 61 Parameter jump 2 JP2 Ch1 36 62 Parameter jump 3 JP3 Ch1 37 See JP parameter setting on the next page for details of jump destination parameter setting PASI is displayed if a maked parameter or channel is specified and the F key is pressed Even if the F key is pressed while parameter setting is performed jump to a parameter does not occur INP TN514557 E 109 Digital Controller User s Manual 5 ADVANCED USAGE UP I JPJ to JP parameter setting Setting range 1 01 to z z9 Description JP1 Ch1 35 JP2 Ch1 36 JP3 Ch1 37 Enabled when parameter jump function is allocated to function keys The parameter to which the jump is to be made can be set See the following table for the function key setting and parameters to which jump is to be made JP parameter Function key setting JP1 Ch1 35 60 JP2 Ch1 36 6l JP3 Ch1 37 62 1 JP parameter setting method Parameters can be allocated as JP parameters as follows Use channels and parameter numbers to make parameter setting Example When allocating alarm 1 setting AL1 ch1 10 to F1 key to make a jump 1 I 006 a l alal G Setting range 0 to 9 me Setting range 0 to 9 AtoZ arameter No display fixed Setting range 1 to 9 AtoZ Channel No E R A CT eT ez DoT ae Hos ow oS AL
108. f 0O is selected the value is not added to integrated value Digital Controller User s Manual 132 INP TN514557 E 5 ADVANCED USAGE fiLiL Input multiplier setting Setting range 0 to 1000000 only for English mode Description MUL ChG 16 The unit of totalized value can be transformed from the unit of input value Totalizer conversion factor setting Setting range 20 to 9999999 only for Japanese mode Description TCF ChG 17 Integrated value display when 100 input is continued for 1 hour Note The decimal point position is determined according to the totalizer decimal point position setting TdP ChG 4 f laf Totalizer initial value setting Setting range 1999999 to 9999999 Description TinT ChG 18 When totalizer initial value is changed the current totalized value is changed to changed value Note The decimal point position is determined according to the totalizer decimal point position setting TdP ChG 4 A 155P Totalizer alarm 1 set value setting Setting range 1999999 to 9999999 ASO Totalizer alarm 2 set value setting Setting range 1999999 to 9999999 Description 1 A1SP ChG 19 A2SP ChG 20 The operation value for totalizer alarms 1 and 2 can be set Note The decimal point position is determined according to the totalizer decimal point position setting TdP ChG 4 INP TN514557 E 133 Digital Controller User s M
109. format Setting range 80 8n 8E Description See the following figure for details of parameter setting ChB COM parameter Selected parameters are not enabled unless the power is turned on again SPE SV 384 Set communication Set data bit and parity speed bit Display SPd2 Display wa 96 9600 bps Data bit Parity 192 19200 bps 80 8 Odd 384 38400 bps 8E 8 Even 8n 8 None turn the power on again INP TN514557 E 75 Be sure to reset the instrument or Digital Controller User s Manual 3 BASIC USAGE Setting example Setting bit format 80 to 8E Display Operation procedure m 7 Z m A 1 Check that the operation display is shown l oe og key and the channel selection display appears Operation display PV PS eee Le Dal Channel selection cr p i r wok ri ci r ba L 4 a Channel selection display a ali od te i Parameter selection display lay Parameter selection disp de lay PV 2g pr 2 4 Press the Press the Press 5 6 Pr 7 8 Operation a Press the parameter selection display is shown Press the set the value to 8E using the Press the display Press it again to return to the operation display SEL displaying PS A
110. from PMV1 PMv1 PMC1 Alarm output All outputs are OFF Timer operation All operations are OFF Zero start Hold operation Initial start Latch operation All operations are OFF Initial start released Non excitation output All outputs are OFF Work in non excitation operation Non exitation operations are operation invalid Communication Not affected by standby status Analog OmA re transmission output Digital output Do All outputs are OFF E Digital input Di Status detection Operated Edge detection Not operated Control mode Not affected by standby status Display Can be selected from ON OFF ON Standby setting is maintained even if the power is turned ON OFF If the instrument is put into standby while auto tuning is carried out the auto tuning is canceled PID constant is not updated 2 Set the operations during standby to STbo See the following table for the operations during standby Operation during standby STBY STbo setting MV output Er ae Display a ee L A 1 25 to 125 OFF or 25 OFF OFF Normal operation Normal operation ON INP TN514557 E 87 Digital Controller User s Manual 4 OPERATION 2 Set the operations during standby to STbo See the following table for the operations during standby Operation during standby STBY STbo setting MV output ee pri Display Value of PMV1 Ch2 22 0 Value of PMC1 Ch2 37 OFF
111. ge are specified 2 Di function through communications Description In addition to terminals to 4 and Dill to 15 communication Di can be used Communication Di functions can be allocated to Ci01 to Ci08 chb 51 to 58 Di1 Di4 Terminal Di pitt Di15 DiC1 Communication Di DiC8 momen OQ 0 000 00000000 eae ae ea a a a ae ae abi A A DiC1 DiC2 DiC3 DiC4 DiC5 DiC6 DiC7 DiC8 gt Allocation of communication DiC1 to DiC8 O OFF 1 ON See the communication manual for MODBUS communication address of communication D1 Digital Controller User s Manual 140 INP TN514557 E 5 ADVANCED USAGE CeO to CLOR Communication Di function setting Setting range 0 to 255 Description 1 Ci01 to Ci08 Chb 51 to 58 Function setting is the same as Di function setting See 5 10 Digital input Di function 3 RSV change through communications for Template 16 Description Change of RSV setting is allowed through communication Select communication RSV using the RSV signal selector switch lt Setting method gt Set CN02 ch8 99 5 This allows values to be set through communications See the communication manual for the MODBUS communication address of communication RSV INP TN514557 E 141 Digital Controller User s Manual 6 TROUBLESHOOTING 6 TROUBLESHOOTING
112. hanging the type of re transmission output 1 from PV to SV Display Operation procedure wo Pa 7 g Check that the operation display is shown l or BB Operation display PS 1 2 Press the SEL key and the channel selection display appears I displaying PS 5 3 Press the XZ key to display amp SEF a 4 Press the SEL or the key and 8P5 if appears and the H H Lt H parameter selection display is shown m wares ee CLO Lene Parameter selection display am im 5 Press the key to display 8Ao iT Pa 0 ros a on root Parameter selection display 6 Press the SEL or the key to make the setting flicker and ere 1 set the value to 55 using the gt LA or the 5Z key DND O rhe co on pat AN 7 Press the SEL key to register the setting Parameter selection display 8 Press the DISP key once to return to the parameter selection display Press it again to return to the operation display PV ni eg m u fae m ue as Operation display INP TN514557 E 67 Digital Controller User s Manual 3 BASIC USAGE Ao Ih Upper limit value of the scale of re transmission output 1 Setting range 130 0 to 130 0 an o Lower limit value of t
113. hat cannot be registered Ch4 PLT channel Ch7 MON channel Ch9 SYS channel ChA ALM channel ChT TLK channel ChX RCP channel STBY Ch1 5 AT Ch1 7 LACH ch1 8 RES Ch9 E3 TrES chG 2 TinT chG 18 Example 5 ADVANCED USAGE Ch8 SET channel ChB Com channel PLTN Ch1 9 TrUn chG 1 CALB chF 8 To change the alarm setting AL1 to 100 0 C when control palette is not used PLTn 0 the alarm setting AL1 to 200 0 C when control palette 1 is selected PLTn 1 and the alarm setting AL1 to 300 0 C when control palettes 2 to 7 are selected PLTn 2 to 7 select recipe related parameters as follows Parameter Setting rCPO Recipe allocation 1 1 10 d00 Value when PLTn 0 holds 100 0 d10 Value when PLTn 1 holds 200 0 d20 Value when PLTn 2 holds l l 300 0 d70 Value when PLTn 7 holds INP TN514557 E 1 37 Digital Controller User s Manual 5 ADVANCED USAGE 5 27 Linearize function P IlL m PV1 input linearize setting P2L ma PV2 input linearize setting Setting range OFF nrML hi C Lo C A Il m Ail input linearize setting Description Linear conversion is performed by 16 straight line table specific to each input PV1 PV2 Ail Select linearize output from the following 3 types P1Ln Ch8 13 P2Ln Ch8 26 AlLn Ch8 51 Select enable disable of linearize function of each input OFF Linearize disabled NrML Values outsid
114. he casing is made of plastic The front of this equipment is wateproof in compliance with NEMA 4X standards IP66 equivalent However regarding waterproofing between the equipment and the panel use the included packing to ensure waterproofing and attach it according to the guidelines below Incorrect attachment may cause the equipment to lose its waterproof capabilities 1 As shown in Fig 1 insert the panel after attaching the packing to the equipment case 2 As shown in Fig 2 tighten the fixture screws so that no gaps can remain between the equipment face the packing and the panels Once finished confirm that there are no changes in shape such as displaced or improperly fitted packing etc as shown in Fig 3 Please exercise caution if the panel strength is weak and gaps develop between the packing and the panel as this will result in the loss of its waterproofing capabilities Mounting Method Mounting fixture Unit ae Screw l j Case Good Bad Front Packing Panel ia Sore Mounting fixture Fig 1 Fig 2 Fig 3 Packing Packing Case Fig 4 Standard vertical panel attachment horizontal position installing If attached at an angle the maximum gradient is a 30 downslope Caution In order not to hamper heat radiation do not block the sides of the equipment Do not block the air vents on the upper part of the terminal F
115. he scale of re transmission output 1 Setting range 130 0 to 130 0 Description Set the upper limit value and lower limit value of the scaling of re transmission output The unit of setting is Output type Meaning of setting value When TPLT 53 54 When TPLT 50 51 PV SV DV Scale set in Pv1F Ch8 1 Scale set in UCF1 Ch8 89 Pv1b Ch8 2 Pv1d Ch8 3 UCb1 Ch8 90 UCd1 Ch8 91 AiM RS Scale set in UCF1 Ch8 89 UCb1 Ch8 90 UCd1 Ch8 91 MV MVRB Fixed to 0 0 to 100 0 output value Fixed to 0 0 to 100 0 output value TV Scale of input type selected in Scale of input type selected in Toin ChG 3 Toin ChG 3 Note The following is an example where scales used are PVIF PV1b and PV 1d Find the setting using the same expression when using other scales Refer also to the setting example shown below Setting A B x 100 A The value to be set Setting of parameter Pv1b Ch8 2 B Setting of parameter Pv1F Ch8 1 Setting of Pv1b Ch8 2 When the value of re transmission output type SV for example becomes equal to the setting of AolL Ch8 67 the re transmission output becomes 0 output When the value of re transmission output type PV for example becomes equal to the setting of Aolh Ch8 66 the re transmission output becomes 100 output To use the function for output2 make the setting of Ao2h Ch8 72 and Ao2L Ch8 73 in the same way If
116. he set value SV Description Set value SV is the target value of the control The upper limit value and the lower limit value of the setting can be set with Sh1 Ch2 7 and SL1 Ch2 8 Setting example Changing the set value SV from 0 0 C to 60 0 C Display Operation procedure vo a3 1 _ Check that SV 7 is shown on the operation display A 6 ae og Operation display Pa n 2 _ Press the gt _ key to make the SV flicker O ODRDD Set the SV value to GU GGE using the gt AA or the SV change mode XZ key PV Pa mi ne e n 4 _ Press the SEL key to complete the operation ue Cotes Tf the DISP key is pressed while the setting is flickering or no operation status continues for 10 seconds or longer the value being changed is canceled The SV can also be changed without making the value flicker by pressing the L key Just change the value using the A or the LX key INP TN514557 E 53 Digital Controller User s Manual 3 BASIC USAGE wn h i SV upper limit value Setting range 25 to 125 FS wn L i SV lower limit value Setting range 25 to 125 FS Description Set the settable range of set value SV The SV upper and lower limit values Sh1 Ch2 7 and SL1 Ch2 8 can be set within the range of Pvl scale from Pv1F Ch8 1 to Pv1b Ch8 2 See the
117. he setting flicker and HH Lt set the value to 996G9 using the gt LA or the XZ key Setting change mode y PV m i HL l 7 Press the SEL key to register the setting My gmn mw Chena Parameter selection display DISP key once to return to the parameter selection ed m ae ue Operation display previous page 8 Press the display Press it again to return to the operation display When ITP is set to 16 32 ALI is not displayed See the table on the INP TN514557 65 E Digital Controller User s Manual 3 BASIC USAGE 3 9 Re transmission output Ala if Setting output type of re transmission output 1 Setting range PV SV MV DV AiM MVRB TV Description See the following table for details of output type To use output scaling make the scaling setting of AolH Ch8 66 and Ao1L Ch8 67 To use A02 make the setting of Ao2T Ch8 70 Ao2H Ch8 72 Ao2L Ch8 73 in the same way Note 1 MVRB cannot be used Note 2 If TV is selected as re transmission output type make rTSC ChG 21 setting Digital Controller User s Manual Ao1T Meaning PV Measurement value PV SV Set value SV MV Operation output value MV DV Deviation PV SV AiM Result of Math function AiM MVRB Valve opening feedback MVRB TV Totalizer result value 66 INP TN514557 E 3 BASIC USAGE Setting example C
118. i amA ja Communication Di1 Communication Di2 Communication Di6 Communication Di7 Communication Di8 4 OPERATION 3 The unit for TM1 to 8 is changed between seconds and minutes according to the alarm option setting Note Contents in monitors cannot be changed INP TN514557 E 89 Digital Controller User s Manual 5 ADVANCED USAGE D ADVANCED USAGE 5 1 Setting inputs 0 iLL PV1 input square root extractor cut point Setting range OFF 0 0 to 125 0 mn if F PV1 input filter time constant Setting range 0 0 to 900 0 seconds Description 1 P1CU Ch8 11 Square root extraction To convert differential pressure to flow rate use square root extraction Where differential pressure is small the flow rate to the set router cut point is handled as 0 to prevent the flow rate from being changed greatly and becoming unstable by noise Flow rate P1CU Differential pressure To use square root extraction for PV2 and Ail make the setting for P2CU Ch8 24 and A1CU Ch8 49 in the same way 2 PITF Ch8 12 Input filter Fluctuation of measurement value by noise etc can be suppressed by input filter When the value of P1 Ch2 1 proportional band on heating side or PC1 Ch2 25 proportional band on cooling side is small even a small change of PV makes the MV value fluctuate greatly Control can be stabilized by filtering in such cases This instrument s filter i
119. i1 to Di4 2 points Do3 Do4 0 4 points Di1 to Di4 4 points Do1 to Do4 A 9 points Di1 to Di4 Di11 to Di15 9 points Do1 to Do4 Do11 to Do15 5 B 13 lt Additional specifications gt Not fitted 0 1 2 for the 6th digit and B for the 12th digit cannot be specified at the same time 2 One digital output Do4 or 2 points Do3 and 4 is occupied when relay is allocated as control output 3 Explanation of the 9th digit of Terminal Output Rela Kind s ype code and output terminal function is below SSR SSC driver Current Rel iid 4 to 20 mA Current 4 to 20 mA SSR SSC driver Function Control output or Digital output Control output or Re transmission output Control output or Digital output Control output Control output or Re transmission output Control output Trensmitter power suupply Not fitted O Fitted The selection of Function is specified according to the parameter INP TN514557 E Digital Controller User s Manual 1 OUTLINE 1 2 Checking the delivered items Confirm that all of the following accessories are included Digital Controller 1 unit Instruction Manual 1 copy CDROM eaves 1 pe Contents Instruction Manual User s Manual Communication Functions Instruction Manual Modbus Communication Sample Program Parameter Loader Instruction Manual Parameter loader softw
120. in other cases it is started by Auto operation See section 4 1 Auto operation section 4 2 Manual operation and section 4 3 Remote operation for details of each operation INP TN514557 E 117 Digital Controller User s Manual 5 ADVANCED USAGE 5 19 SV tracking function rc c amp i SV tracking function ON OFF setting Setting range ON OFF Description 1 TRK1 Ch9 23 Tracking of RSV remote SV to LSV local SV is allowed when operation is switched from Remote to Auto which is called SV tracking function ON Tracking is performed Local SV Remote SV OFF Tracking is not performed Local SV Remote SV Local value at the time of switching to remote operation is restored Example When TPLT Ch8 92 is set to 50 or 53 Local SV is set to 200 0 and Remote SV is set to 0 0 When Trk1 ON Remote R Auto Local Local operation emote operation oca SV 200 0 SV 0 0 SV 0 0 dsv 200 0 A l gt R dsv 0 0 RI A dsv 0 0 When Trk1 OFF Remote R t Auto Local Local operation emote operation oca SV 200 0 SV 0 0 SV 200 0 dsv 200 0 Al R dsv 0 0 R l gt A dsv 200 0 See section 3 1 Setting control template for details of TPLT Ch8 92 Note If setting is changed from Remote SV to Local SV during Manual operation the instru
121. ion function is independent of the adjusted value of the controller main unit If 0 is set to this parameter factory set status can be restored 1 Before starting calibration using this parameter provide the following devices Generator 1 to 5V For voltage input 0 to 100mV For thermocouple 0 to 100mA For current input Dial resistor 100 0 to 400 0Q For resistance bulb input 2 Apply input equivalent to 0 If the error is out of permissive range set PV1Z Ch8 6 See the following example for setting method 3 Apply input equivalent to 100 If the error is out of permissive range set PV1S Ch8 7 See the following example for setting method Example of adjustment for input range of 0 C to 400 C Before adjustment Adjusted value After adjustment Reading at 0 C input 1 C PV1Z 1 Reading at 0 C input 0 C Reading at 400 C input 402 C PV1S 2 Reading at 400 C input 400 C If 0 is set both to PV1Z and PV1S parameters factory set calibration status is restored Note Check the value of each input with monitoring parameters in Ch7 MON To adjust thermocouple input set parameter rCJ1 to OFF before performing operation in item 2 above and when the operation in item 3 above is completed set it to ON again See section 5 21 Setting parameter mask for procedure of displaying parameter rCJ rCJ1 display mask 20 6 ee display mask 21 6 To use it as input offset set the s
122. istance bulb input instead of thermocouple input remove RCJ module Keep the removed RCJ module and do not forget to mount it back again when input is changed Take wiring resistance into consideration when using a Zener barrier In applying mV voltage do not remove the RCJ module It is dangerous to make an SSR connection when the output is set at 4 20mA because the output will be kept ON even when the MV display shows 5 Make sure to confirm the setting and the wiring before making the SSR connection When the transmitter power supply model is selected the external wiring will be connected as Fig 6 INP TN514557 E 1 7 Digital Controller User s Manual 2 INSTALLATION AND WIRING West 37 48 49 60 61 72 4 12 13 24 25 36 0 U U 0 4 to 20mA DC _ OUT2 3 Transmitter power supply f a output Zetrap Trans a mitter PV Input type code 26 re S37 4 to 20mA DC Ol El Cr onnecte O gt Er a evieially 36 Input impedance 250Q module L RCJ module for PV2 Terminal a Installed only when 2 measurement Main unit value input points are selected
123. key for 1 second 7 Local SV switching Function key code 41 to 47 The settings for palettes 1 to 7 SV1 to SV7 can be used as Local SV Press the F key for 1 second to make Switching can be made only when PV SV is displayed on the operation screen This function is available even when operation is performed in SV selectable controller This function is available even when Remote operation is performed 1 Operation is performed with switched SV at the time of R gt A if SV tracking function is OFF 2 Operation is performed with Remote SV at the time of R gt A if SV tracking function is ON i Palette number selection Function key code 50 to 57 Use this function to switch palette numbers PLTn parameter Palette number 0 means Local PID control parameters Ch2 Pid Palette numbers 1 to 7 mean control palettes Ch3 PLT Press the F key for 1 second to make Switching can be made only when PV SV is displayed on the operation screen Digital Controller User s Manual 108 INP TN514557 E ve Parameter jump Function key code 60 to 62 5 ADVANCED USAGE Use the function to jump to set parameters specified beforehand The destination of the jump is the parameter set in JP parameter setting Press the key once to jump to the specified parameter Jump can also be made on the operation parameter display and monitor screens Function key Function Parameter for setting destination of jump 60 Param
124. l Controller User s Manual 96 INP TN514557 E 5 ADVANCED USAGE 5 6 Palette function PL Frm Palette selection Setting range 0 to 7 cC PLF Palette switching method setting Setting range PLTn SV PV Description This instrument is provided with 7 groups of control palettes group of control parameters at Ch3 PLT in addition to control parameter at Ch2 PID Control can be made while switching these control palettes Select control palette switching method with PLTS parameter 1 PLTS Ch9 31 PLTS setting PLT n Operation is performed with the control palette set at PLTn Ch1 9 The SV of the control palette being selected becomes the current target set value SV This is effective when SV selectable type PID control TPLT 51 or 54 is used Operation is performed with the control palette of the SV No selected by Di See section 3 1 Setting control template for details of SV selection type PID control Operation is performed while control palettes are automatically switched depending on the measurement value PV with the value set for rEF1 to rEF7 Ch4 T1 to T7 regarded as threshold The following figure shows the relation between the PV reference point and the control palettes Control palette switching method Measurement value PV Control palette 7 Control palette 6 Control palette 5 Control palette 4 Control palette 3 Control palette 2 Control palett
125. lar ror eP L P wee woe mw I rol Press SEL SEL or gt Press SEL to confirm in PS fo PS2 Press DISP to confirm oo PS Password A After selecting a ANNnNne i entry FH H UUuLUL desired channel See ee ye press SEL or AO R B AM DSP SEL gt a v L gt PHs DISP If the value entered does not allow PS1 PAS1 Ch9 1 or PS2 PAS2 Ch9 2 to hold the later channels cannot be selected Parameter No Parameter name Parameter No Parameter name 01 Emni 01 D n Parameter ir Ertl Ar LPG selection See appended parameter list Digital Controller User s Manual 20 INP TN514557 E 3 1 Setting control template r IC Li Specifying control template Setting range 50 51 53 54 Description Specify control templates SV TPLT Control template selection Math function 50 Single loop heating cooling control k O with math function Single loop SV selectable 51 heating cooling control O O with math function 53 Single loop heating cooling control 54 Single loop SV selectable O _ heating cooling control Each template is provided with an input conditioner function Input conditioner function allows the following four operations 1 User adjustment 2 Square root extraction 3 Input filter 4 Linearize 3 BASIC USAGE lt Factory set gt Math function can be selecte
126. le Setting the limiter type at normal output to upper 125 and lower limit Ldl 1 Display Operation procedure wo eC m A 1 _ Check that the operation display is shown l oC Ba Operation display ev p 5 1 2 Press the SEL key and the channel selection display appears I displaying P5 S DT 3 Press the XZ key to display 2 Pcd 4 Press the SEL or the key and P I appears and the parameter selection display is shown Parameter selection display 5 Press the XZ key to displayet d Parameter selection display I l Pai H 6 Press the SEL or the key to make the setting flicker and oor n mv i set the value to usingthe gt ZA forthe 7 key ad Pai i 7 Press the SEL key to register the setting at H PX I Parameter selection display m m 8 Press the DISP key once to return to the parameter selection Pad if display Press it again to return to the operation display m mm ue tus Operation display Digital Controller User s Manual 48 INP TN514557 E 3 BASIC USAGE rE Control action on heating side Setting range NRML REV rE l Control action on cooling side Setting range NRML REV Description Heating output
127. lect parameter to be allocated as recipe 4 rCP4 Recipe allocation 5 Select parameter to be allocated as recipe 5 rCP5 Recipe allocation 6 Select parameter to be allocated as recipe 6 rCP6 Recipe allocation 7 Select parameter to be allocated as recipe 7 rCP7 Recipe allocation 8 Select parameter to be allocated as recipe 8 rCP8 Recipe allocation 9 Select parameter to be allocated as recipe 9 rCP9 Recipe allocation 10 Select parameter to be allocated as recipe 10 Make parameter setting using channel parameter numbers Example When setting the alarm setting 1 AL1 Ch1 10 for recipe allocation 1 rCPO ba IL bo g Setting range 0 to 9 i Parameter No Setting range 0 to 9 A to Z fixed Setting range 0 to 9 A to Z Channel No INP TN514557 E 135 Digital Controller User s Manual 5 ADVANCED USAGE dO to a99 Recipe set value setting Setting range Depends on the setting range of parameter set in recipe allocation Description Set the value that corresponds to each control palette of parameters allocated to recipe allocation 1 to 10 The setting range is the same as that of parameters to which recipes are allocated The correspondence between control palette numbers and recipe related parameters is shown below Control palette 1 PLT Ch4 sv1 Control palette 7 Refer to section 5 6 lt Palette function Recipe parameter setting See
128. ling MV Lh1 10 0 0 0 0 0 0 0 30 0 20 076 70 0 100 0 Note Output limit cannot be made while auto tuning is performed or in standby state INP TN514557 E 45 Digital Controller User s Manual 3 BASIC USAGE Setting example Setting the upper limit output on heating side to 90 Display Operation procedure PV i m ea or Og Operation display psy i r ja T Parameter selection display Parameter selection display Parameter selection display d iB G x m ai u Operation display Check that the operation display is shown Press the displaying PS Press the Press the parameter selection display is shown Press the Press the set the value to 999 using the gt LA or the 5Z key Press the Press the display Press it again to return to the operation display SEL MZ SEL YZ SEL SEL DISP key and the channel selection display appears key to display 2 Pad or the key and 2 P appears and the key to display hh i or the gt key to make the setting flicker and key to register the setting key once to return to the parameter selection Digital Controller User s Manual 46 INP TN514557 E
129. log output 2 output value DI monitor 1 Displays DI1 to 4 status p4 DI3 DI2 DI1 DI monitor 2 Displays DI11 to 15 status DI15 DI14 DI13 DI12 DI11 OFF ON DO monitor 1 Displays DO1 to 4 status DO4 DO3 DO2 DO1 OFF ON DO monitor 2 Displays DO11 to 15 status DO15 DO14 DO13 DO12 DO11 ry IJ Math result monitor Displays result of Math operation a I IJ z323 3 IJ Alarm delay remaining time monitor Displays the remaining time for the alarm delay of ALM1 to ALM8 3 73 T3 Ta T T T T EXMV monitor Displays the value to be output as EXMV 2 2 OO GA el My LL MES TYI cycy Digital Controller Use r s Manual Feed Forward value Displays the value of Feed Forward element 154 Factory Parameter Name Content Explanation default mask Notes INP TN514557 E Appendix 2 Parameter list Ch7 fon Monitor Parameter Content Explanati Factory Parameter Not No Display Symbol Name Onen EAP ANAAO default mask oios m z I MV on MV monitor on heating side heating side MV on MV monitor on cooling side cooling side Communication Displays the status of communication Di1 5 See 5 28 Di monitor 1 5 Communication Di5 A i Communication Di4 Communication Di3
130. ment operates as shown above During Remote operation SV tracking setting is used when setting is changed from Remote SV to Local SV both in auxiliary input Ail and SV selection methods Digital Controller User s Manual 118 INP TN514557 E 5 ADVANCED USAGE 5 20 Password PS PS2 Password entry Setting range 0000 to FFFF PAS I PASA PA53 Password setting Setting range 0000 to FFFF Description 1 PS1 PAS1 The function prevents people other than the administrator from changing the setting of this instrument Enter the set value in PAS1 Arbitrarily set 4 digit value PS1 PAS1 gt PS1 PS2 and all the channels are displayed Password entry Password setting PS1 and PS2 only are displayed PAS1 Channels are not displayed Please be sure to note the registered password 2 PS2 PAS2 The function prevents people other than the administrator from changing the settings except for Ch1 oPE operation parameter Enter the set value in PAS2 Arbitrarily set 4 digit value PS2 PAS2 gt PS1 PS2 and all the channels are displayed Password entry Password setting Please be sure to note the registered password PS1 Ch1 and PS2 only are displayed Other channels are not displayed Ch1 oPE operation parameter setting can be changed Note If the password is lost Set F1C3 to PS1 All the parameters are displayed Set
131. mode Displays higher 2 digits of the integrated Note For the current output the lamp will not light value in integrated value display Setting parameters Parameter number is displayed 2 Bar graph Displays a bar graph of control output display MV during operation INP TN514557 E 11 Digital Controller User s Manual 1 OUTLINE 1 4 Digital characters The following tables provide correspondence between digital characters used for the display of the controller and alphanumerical characters Alphabet Digital character a Alphabet Digital character a Alphabet Digital character TIC ce an LUC Ee aa oa a a a aa a a CL Numeric Digital character character Numeric character alali Olwlolziz v5 Digital character Not used by PXH Digital Controller User s Manual 12 INP TN514557 E 2 INSTALLATION AND WIRING Z INSTALLATION AND WIRING 2 1 Installation site Install the controller in the following places A place where ambient temperature falls within the range from 10 C to 50 C and temperature change is minimal We recommend you to use the controller at the ambient temperature of 45 C at the maximum if the power supply is 200 V AC A place where ambient humidity falls within the range from 0 to 90 RH and where condensation does not occur A place where corrosive gases such as sulfuric g
132. nds or more SSR SSC drive output 1 second or more When inductive loads such as magnetic opening closing equipment etc as relay output equipment are connected use of Zetrap manufactured by Fuji Device Technology Co Ltd is recommended in order to protect the connection points against opening closing surges and to ensure long term use Model names ENC241D 05A For 100 V power voltage ENC471D 05A For 200 V power voltage Others Please do not wipe the equipment with organic solvents such as alcohol or benzene etc If wiping is necessary do so with a neutral cleaning agent Do not use mobile phones near the instrument within 50 cm Otherwise malfunction may occur INP TN514557 E 5 Digital Controller User s Manual CONTENTS CONTENTS BEFORE USE OPP eee eee eee eee eee eee eee ree eee eee ee eee ere eee eee eee eee eee eee eee 1 PLEASE READ FIRST eee Pere ere rere ere rere ere eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee 2 CONTENTS eee eee eee eee eee rere rere eee eee reer eee ee eee eee eee eee eee eee eee eee eee ee eee eee ee eee eee 6 Fo OLD TAI E T E E E E R A 9 1 1 Code symbols eee eee eee eee eee eee ee eee eee eee eee eee eee etree eee eee ee eee eee eee eee eee eee 9 1 2 Checking the delivered items srt teeter etree eters teen teeta eeeten een teeeeeennententees 10 1 3 Operating parts and their functions Pree reer etree ee eee ree rere e reer eee er eer ere eee tere eee eee ee 11 1 4 Digital characters eee e
133. ned 2 Connection with operation terminal Connect properly 148 ON OFF is off 3 Power for the operation terminal is Set the power to ON OFF 4 Output signal and input signal of Provide a thermoregulator the operation unit do not coincide appropriate for the operation terminal or provide operation EE terminal appropriate for the signals from the thermoregulator 9 Key operation Parameter LOC is set to 1 2 4 or 5 Set LOC to 0 or 3 If LOC is set to 3 cannot be setting cannot be made by performed communication 98 Parameter value cannot be changed 10 SV cannot be 1 Parameter LOC is set to 1 or 4 Set LOC to 0 2 3 or 5 98 changed 2 Setting of values outside the Extend the range of Sh1 and SL1 measurement range parameters Do not extend the range exceeding 54 Sh1 to SL1 was attempted the values listed in input range table 11 Parameter to be Setting has been made to skip the Change the setting of the parameter checked or parameters in question with parameters in question in ds00 to ds43 120 changed does ds00 to ds43 not appear 12 Auto tuning 1 After auto tuning was started input Expand the range of parameters cannot be done was set to UUUU PV 1d PV1F and PV1B when properly TPLT 53 54 and expand the range 27 of parameters UCD1 UCF1 and UCB1 when TPLT 50 51 and then do auto tuning again 2 After auto tuning was done SV Restore the SV value to be controlled 55 was changed and then
134. ned off during the process of auto tuning start again from the beginning PID value does not change Since ON OFF operation 2 position operation is performed during auto tuning PV may fluctuate greatly depending on the process Do not perform auto tuning for the processes where great fluctuation of PV is not allowed Do not perform auto tuning either for the processes where the response is quick such as pressure control or flow rate control If auto tuning is not completed in 4 hours it may not be performed properly Check input output wiring and parameters such as control output forward reverse and input sensor type If input range Pv1F Ch8 1 Pv1b Ch8 2 and Pv1d Ch8 3 is changed or the operation of control target is changed because a great change is made to the SV perform auto tuning again Parameter Description ChE arp Auto tuning type MRML Standard type with reference to SV LPV Low PV type With reference to SV 10 FS Chl Pirn Palette No used for control Reflect the result of AT 0 Local PID 1 to 7 Palettes No 1 to 7 1 Standard type ATPI NRML 2 Low PV type ATP1 LPV Overshoot at the time of tuning is reduced AT start AT calculated AT start AT calculated sv gt sv gt la NA SV 10 FS PV R PID calculation start PV gt PID calculation start INP TN514557 E 55 Digital Controller User s Manual 3 BASIC USAGE Auto tuning sys
135. ng communication speed from 38400bps to 19200bps Display Operation procedure es 2g 20 a n ue Operation display PS eee Le Dal Channel selection cr Ji ng 7 Oo LDI ro we a Channel selection display Parameter selection display Parameter selection display Setting change mode Parameter selection display i 2g pr Operation E Check that the operation display is shown Press the SEL key and the channel selection display appears displaying PS Press the XZ key to display b Cof Press the SEL or the key and 45 4 appears and the parameter selection display is shown Press the XZ key to display 45P 4 Press the SEL or the gt key to make the setting flicker and set the value to 92 using the gt ZA or the X7 Press the SEL key to register the setting Press the DISP key once to return to the parameter selection display Press it again to return to the operation display key Digital Controller User s Manual 74 INP TN514557 E SPor r cic 3 BASIC USAGE PC loader interface RC232C communication speed Setting range 96 192 384 PC loader interface RS232C bit
136. ng range HoLd rUn LATcH Description 1 TrUn ChG 1 Totalizer is started stopped and latched as follows When power is turned on Selection can be made from RUN and HOLD During standby Totalizer is not performed during standby RESET operation is allowed Since totalizer alarm is set to OFF during standby alarm judgment is not made Totalizer operation is continued in other modes Parameter Operation RUN Starts totalizer makes totalizer alarm judgment HOLD Stops totalizer continues instantaneous value display holds totalizer alarm output LATCH Stops totalizer display continues totalizer stops instantaneous value display continues totalizer alarm operation 2 Allocation to Di function Operation can be allocated to Di The following totalizer operations can be allocated to parameters Di01 Ch9 39 to Di04 Ch9 42 and Dill Ch9 43 to Dil5 Ch9 47 Di setting Di input Di1 to Di15 OFF ON 160 RUN HOLD 161 RUN LATCH Note If RUN HOLD and RUN LATCH functions are allocated to Di at the same time the one with larger Di number takes precedence in operation over the other If RUN HOLD and RUN LATCH functions are allocated to Di parameter setting or allocation to function keys cannot be performed 3 Allocation to function keys Totalizer operation can be allocated to function keys The following totalizer operations can be allocated to parameters F1 Ch9 3
137. nsaaees 49 Control templates cccccccccceceesesscesececeesesssaeeeeeeeeseees 21 D Decimal point position of the input eee eeeees 30 Derivative time Digital characters cccccessscecececeeseenececeeeceseeneaeseeees 12 Digital input Di function cccceceesseseesesseteeseeens Digital output Do function ccc Direction at the input error burnout EX MV FUNCTIONS 2 e irer A RAAS 121 Function Key s sesesesesesesesererererererererererererererererererere 107 HYySteEresisiscs3 ht hee ad he te eee eS 95 Input decimal point position ccceesceceeeeeeeeneteeeeeees 30 Input filter time constant ccccccesscecssceceesteeeeseeaees 90 Input rooter cut point cccccecccceceesensecececeeeeeenneeeeeees 90 Input scale Input type Integral time ennnen eie aeeoeia 93 Integration upper lower limit cut point esseseeeeees 96 K Key lock functiones a a e a aa eea dae ih 98 INP TN514557 E 167 9 INDEX LED allocation setting Limit value of MV change rate Limit value of transfer output ssssssssseseeessereessssees Local SV ritare eran e aeaa AE AE a OEE EA Manual Operation ccccccccccccccccececececececececeeeceeeeeeeeeeeees 82 Manual operation prohibition setting ccce Math function Monitors anen ite beat ee thread ee Operation during standby ccccccececeeeeeenseeeees 87 88 Operation MOdE cccccececss
138. nt value input PV1 Setting range 0 to 27 INP TN514557 E 3 BASIC USAGE Setting example Selecting thermocouple J input Display Operation procedure oi riB r BD Operation display PGi ry mw I ae E OF DAAE Parameter selection display eg r BD oi Operation display Check that the operation display is shown Press the displaying SEL key and the channel selection display appears PST Press the Z key to display amp SEF Press the parameter selection display is shown SEL or the D_ key and 8c IF appears and the Press the NZ key to display 8Po iT Press the set the value to OOGO using the gt LA or the X 7 key Press the Press the display Press it again to return to the operation display SEL or the gt key to make the setting flicker and SEL key to register the setting DISP key once to return to the parameter selection INP TN514557 E 33 Digital Controller User s Manual 3 BASIC USAGE Po IU Selecting the unit of measurement value input PV1 Setting range non F C Description Select a measurement unit from the following non No unit F Funit C C uni
139. o 60 0 PV PV AVIL ae Vols Cott ee cut ye ee m m ofa crn wee bal hal ee Cte Di1 OFF Di1 ON MV EX MV See section 5 22 EX MV function for details 9 Switching the active expression for Math function Di setting 140 Di input is used as a selector switch between Lo selector Hi selector expressions in the case of CALC Ch8 88 is set as follows CALE Name of operation D input setting OFF ON 12 H L selector 2 points Lo selector Hi selector 13 H L selector 3 points Lo selector Hi selector 32 H L selector 2 points with coefficient Lo selector Hi selector 33 H L selector 3 points with coefficient Lo selector Hi selector 10 Totalizer RUN HOLD and LATCH Di setting 160 161 Di input Di setting OFF ON 160 RUN HOLD 161 RUN LATCH See RUN HOLD LATCH in section 5 25 Totalizer function for details 11 Totalizer RESET Di setting 162 Di input OFF ON 162 RESET Di setting See Totalize RESET in section 5 25 Totalizer function for details INP TN514557 E 103 Digital Controller User s Manual 5 ADVANCED USAGE 5 11 Digital output Do function doi to doY Do allocation setting Setting range 0 to 255 do lil to gois Description 1 dol Ch9 53 to do4 Ch9 56 doll Ch9 57 to do15 Ch9 61 only for
140. o reset the main unit To enable parameters selected for Ch8 Ch9 ChB and Ch2 rEv1 reset the main unit or turn on the power again Digital Controller User s Manual 38 INP TN514557 E 3 BASIC USAGE Setting example Resetting Display Operation procedure wo Z mi A 1 Check that the operation display is shown l ar OB Operation display vw p 5 f 2 Press the SEL key and the channel selection display appears i displaying PS Oo CC ue 3 Press the XZ key to display 9 595 4 Press the SEL or the gt key and 9 A5S i appears and the parameter selection display is shown Parameter selection display D pas D D Press the X7 key to display 9 r E5 e ro gn ape a Parameter selection display ee ZL 6 Press the SEL or the key to make the setting flicker and Li r A am set the value to on using the gt AA or the X key Setting change mode 7 Press the SEL key to register the setting M m a a ey Parameter selection display i r 8 WAIT RESET appears and the bar graph comes on After Z iA resetting is completed the operation display automatically appears mr mm unt Lis Resetting takes approx 10 seconds Operation display INP TN5145
141. on eg Jae nn une aR Operation display Digital Controller User s Manual 29 INP TN514557 E Template No 50 Contents of input conditioner User adjustment Square root extraction Input filter Linearize 3 BASIC USAGE Single loop heating cooling control type with math function The value obtained by calculating the input values PV1 PV2 and Ail can be controlled as PV lt Practical operations gt Flow rate compensation with temperature and Pressure Averaging Weighting allowed Maximum minimum selector Input signal switching Calorie calcuration See section 5 14 for details of arithmetic expressions Others See template No 53 for the functions other than math function Note 1 Scale setting UCF1 UCB1 and UCD1 Ch8 89 to 91 should be made according to the range of operation result Note 2 In manual operation the setting of EX MV Ch2 97 EXM1 and the setting at occurrence of an input error Ch9 35 brd1 are for the MV value before it is allocated to heating cooling output If setting is made so that MV 50 holds the output both on heating and cooling sides is set to OFF when heating output rEV 1 is set to REV and cooling output rVcl to NRML only Measure ment value input 1 Measure Input wey ment Input rage OD input 2 Aux input Ai7 Input Remote Conditioner Math module Result of calculation Local SV Remote SV PID operation
142. on is set to OFF when setting 0 Derivative time 7 on heating side Palette 7 derivative time on heating side Setting range 0 0 to 999 9 sec Derivative operation is set to OFF when setting 0 Integration cut point upper limit value 7 Palette 7 upper limit value of integration 100 FS cut point Setting range 0 to 100 FS ntegration cut point lower limit value 7 Palette 7 lower limit value of integration 100 FS cut point Setting range 0 to 100 FS MV upper limit value 7 Palette 7 upper limit value of operation output MV Setting range 25 0 to 125 0 MV lower limit value 7 MV upper limit value 7 on heating side Palette 7 lower limit value of operation output MV Setting range 25 0 to 125 0 Palette 7 upper limit value on heating side of operation output MV Setting range 25 0 to 125 0 MV lower limit value 7 on heating side Palette 7 lower limit value on heating side of operation output MV Setting range 25 0 to 125 0 Hysteresis 7 Palette 7 hysteresis Setting range 0 to 50 FS 0 3 FS Dead band 7 Palette 7 dead band and overlap band 0 0 for heating cooling control Setting range 100 0 to 50 Output convergence value 7 Palette 7 output convergence value Setting range 100 0 to 100 0 Proportional band 7 on cooling side Palette 7 proportional band on cooling side Setting range 0 0 to 999 9
143. or Set them in the range from to 3 portion of the UCD1 is set to 0 27 reading is not displayed SV and set value Parameter PV 1b PV1F or Pvid has Make the setting of all the parameters of some of the been changed when TPTL 53 or again 149 parameters 54 A change Parameter UCB1 UCF1 or UCD1 160 spontaneously has been changed when TPLT 50 or 51 ON OFF control Parameter P1 is not set to 0 0 PC1 Set P1 PC1 to 0 0 2 position 0 0 93 control cannot be started ON OFF control 1 Setting of parameter hS1 is not Adjust the setting of hS1 according to does not correct the control target 95 function Control does not 1 Setting of parameter P1 il ord1 Do auto tuning 55 function PC1 iC1 dC1 is not correct properly 2 Proportion cycle is too long Gradually decrease the setting of 44 parameter TC1 3 Output limit is posed Make the setting of parameters MVh1 and MVLI1 to the value appropriate for 92 the process Digital Controller User s Manual INP TN514557 E 6 TROUBLESHOOTING Symptom Possible cause Remedy See page 7 Reaction is slow Input filter is too large Decrease the setting of parameter Measurement PITF 90 value changes When PV2 or AI is used decrease very slowly the setting of P2TF or AITF 8 Reading does 1 Input is short circuited Remove the short circuited part not change although output is tur
144. or the PXH9 please attach the Fixtures to the attachment holes in the center of the main unit INP TN514557 E 1 5 Digital Controller User s Manual 2 INSTALLATION AND WIRING 2 4 Before wiring Use wires and crimp style terminals of the size shown below for connection Wire size Parts Size Thermocouple 1 25 mm or smaller Compensation wire Wire 1 25 mm or smaller Crimp style terminal Applicable wire size Fastening torque 0 25 to 1 25 mm 0 8 N m 03 2 mm 0 mm or less 6 0 mm or less 3 2 mm Be 3 Digital Controller User s Manual 16 INP TN514557 E 2 INSTALLATION AND WIRING 2 5 Wiring For thermocouple input use the appropriate compensating cable for resistance bulb sensors use wires with small resistance and without any resistance difference among the three wires To avoid noise conductor effects do not use input signal wires in close proximity with electric power lines or load lines Use input signal lines and output signal lines that are separated from each other and are shielded If there is a lot of noise from the power source adding an insulation transducer and using a noise filter is recommended Example TDK ZMB22R5 11 noise filter Always attach a noise filter to a panel that is grounded securely and keep the wiring between the noise filter output side and the measuring equipment power terminal wiring to a minimum length Please do not attach fuses and swit
145. output signal Setting range PV SV MV DV AiM MVRB TV AO1 output scale upper limit Sets the scale upper limit value of the AO1 100 0 output Setting range 130 0 to 130 0 AO1 output scale lower limit Sets the scale lower limit value of the AO1 0 0 output Setting range 130 0 to 130 0 AO1 output limit upper limit Sets the upper limt value of the AO1 output 105 0 limit Setting range 25 0 to 105 0 AO1 output limit lower limit Sets the lower limt value of the AO1 output 5 0 limit Setting range 25 0 to 105 0 AO2 output type Switches the AO2 re transmission output PV signal Setting range PV SV MV DV AiM MVRB TV AO2 output scale upper limit Sets the scale upper limit value of the AO2 100 0 output Setting range 130 0 to 130 0 AO2 output scale lower limit Sets the scale lower limit value of the AO2 0 0 output Setting range 130 0 to 130 0 AO2 output limit upper limit Sets the upper limt value of the AO2 output 105 0 limit Setting range 25 0 to 105 0 AO2 output limit lower limit Sets the lower limt value of the AO2 output 5 0 limit Setting range 25 0 to 105 0 Note Be sure to reset or turn on the power after the parameter setting is changed INP TN514557 E Digital Controller User s Manual 157 Appendix 2 Parameter list input output definition Parameter
146. output All terminals 1500 V AC for 1 minute Others 500 V AC for 1 minute Input section Measurement value input 1 Number of inputs 1 or 2 Option 2 Input signal type Thermocouple J K R B S T E PR40 20 N PL ll WRe5 26 Resistance bulb Pt100Q 3 wire Voltage 0 to 10 mV DC 0 to 50 mV DC 1to5VDC 0to5VDC 0to10 VDC Current 4 to 20 mA DC 0 to 20 mA DC 3 Measurement range Refer to the measurement range table 4 Input indication accuracy Ambient temperature 23 C Thermocouple 0 1 FS 1digit 1 C or 1 5 whichever is larger Thermocouple B 0 to 400 C range 5 FSH digit 1 C Thermocouple R 0 to 500 C range 1 FS 1 digit 1 C Resistance bulb input 0 1 FS 1digit or 0 25 C whichever is larger Voltage input current input 0 1 FS 1 digit 5 Input sampling cycle 50 ms 6 Input impedance Thermocouple voltage input mV 1 MQ or more Voltage input V 1MQ Current input 250Q 7 Influence of source resistance Permissible wiring resistance Thermocouple voltage input mV 0 1 FS per 1009 Voltage input V 0 1 FS per 500Q Resistance bulb input 10Q or less per cable 8 Permissible input voltage Voltage V input 35 V 10 V DC Current input 25 mA DC Thermocouple Resistance bulb Voltage mV input 5 V DC 9 Noise reduction ratio Normal mode 40 dB 50 60 Hz or more Common mode 120 dB 50 60 Hz or more 10 Input value correction function
147. pears displaying rE i ut Fits Parameter selection display Pv l ia 5 Press the SEL or the key to make the setting flicker io kvet and set the value to using the or the NZ key re d he val Ef using the ZA h key ui ren Setting change mode RON mI 6 Press the SEL key to register the setting IWO ILI I i or eli Parameter selection display TON a Tn 7 Press the DISP key once to return to the parameter selection in display Press it again to return to the operation display M7 m ue RAE Operation display Note For changing operation mode from Remote to Auto Follow the same procedure to change this parameter from REM to AUT See section 5 19 SV tracking function for the SV when the operation mode is changed from Remote to Auto INP TN514557 E 85 Digital Controller User s Manual 4 OPERATION 4 4 SV selection function Remote operation Eight kinds of set values SV SV1 to 7 of Ch4 PLT and local SV can be selected and controlled with Dil to 3 which is called SV selection function Set TPLT Ch8 92 to 51 or 54 to use the SV selection function Select SV referring to the following table SV Local set value SV1 Remote SV SV2 Remote SV SV3 Remote SV SV4 Remote SV SV5 Remote SV SV6 Remote SV SV7 Remote SV Note Operation is carried out in Remote mode when SV1 to 7 is selected Example Set SV1 Ch4 1 of to
148. proportion cycle on cooling side Sets the proportion cycle of control output 30 0 RY cooling side 5 0 SSR d Setting range 1 to 150 sec Control action on cooling side Sets the control action of cooling side NRML NRML Normal action REV Reverse action Control output volume on cooling side Sets the output value at control standby cooling side Setting range 25 0 to 125 0 Output limiter type setting on heating side Output limiter type setting on cooling side Sets whether the output value should be limited or exceeded 125 25 when the output reaches the output limit setting Setting range 0 to 3 Ld1 Output operation LdC1 Upper side Lower side 0 125 0 25 0 1 125 0 Limit 2 Limit 25 0 3 Limit Limit External control amount Sets external output value Setting range 25 0 to 125 0 FF gain FF bias1 INP TN514557 E FF bias2 Sets Feed Forward gain and bias 1 bias 2 FF KF1 x Input B1F B2F Setting range 1000 0 to 1000 0 1 51 Digital Controller User s Manual Appendix 2 Parameter list Control palette Parameter No Display Symbol Expl Factory Parameter N Name Content Explanation default mask otes Setting value 1 Palette 1 SV Setting range SV lower limit value to SV upper limit value Proportional band 1 on heating side Palette 1 proportional band Set
149. r the key and 8P5 IF appears and the u parameter selection display is shown tn 4 Parameter selection display L 5 Press the XZ key to display Alo th a J m l L 6 Press the SEL or the key to make the setting flicker and ES on en set the value to 090950 using the gt LA or the X77 E Seip key Setting change mode H H m i L 7 Press the SEL key to complete the setting of Ao Ih ec neon Continued to the next page Parameter selection display INP TN514557 E 69 Digital Controller User s Manual 3 BASIC USAGE Operation procedure Parameter selection display Setting change mode Parameter selection display eg G x m Gi u Operation display 10 11 Press the Press the SZ SEL key to display 8Ao iL or the D gt key to make the setting flicker and set the value to 99258 using the gt key Press the Press the SEL DISP A or the key to complete the setting of 8Ao iL key once to return to the parameter selection display Press it again to return to the operation display WZ Digital Controller User s Manual 70 INP TN514557 E 3 BASIC USAGE Upper limit
150. range 1999999 to 9999999 The decimal point appears according to TdP setting 165 0011 See 5 25 hoUr 45 9 1 45 9 10000 0 Digital Controller User s Manual Appendix 2 Parameter list Chx LF Recipe Parameter Content eee Factory Parameter N No Display Symbol Name ontent Explanation default mask otes rCPO Recipe Sets parameter to be allocated as 0 00 46 1 See 5 26 allocation 1 recipe 1 Setting range 0 00 to W Z9 rCP9 Recipe Sets parameter to be allocated as 0 00 allocation 10 recipe 10 Setting range 0 00 to W Z9 doo Recipe Recipe parameter 1 setting for palette 0 0 setting 0 when palette is not used Setting range According to rCPO setting dog Recipe Recipe parameter 10 setting for palette 0 0 setting 9 when palette is not used Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 1 setting 10 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 1 setting 19 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 2 setting 20 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 2 setting 29 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 3 setting 30 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 3 se
151. rary rEv1 Ch2 20 NRML Relation between PV and SV Output When PV is decreased PV gt SV ON PV lt SV OFF INP TN514557 E 95 Digital Controller User s Manual 5 ADVANCED USAGE 5 5 Setting bAL Arh and ArL bAL Output convergence value Setting range 100 0 to 100 0 Arh Integration upper cut point Setting range 0 to 100 FS A L i Integration lower cut point Setting range 0 to 100 FS Description a bAL1 Ch2 18 In the case of I 0 positional P operation Operation output MV The value of bALI Ch2 18 is added as offset to the result of PID operation performed with PV and SV which is regarded as output MV PV MV Operation C output 0 bAL Set value Measurement SV value PV In the case of PID operation 1 0 Proportional band The value set to bAL becomes the operation output value at the time of power ON a Arh1 Ch2 5 ArL1 Ch2 6 The range where integral action is performed is limited Integration is performed within the range SV ArL lt PV lt SV Atrh Integral action is not carried out outside the range If integral action is included in the control operation SV overshoot occurs due to initial excessive integration To prevent this the range where integral action is performed is limited Note Implemented Cut Time Arh1 Ch2 5 ArL1 Ch2 6 and bAL Ch2 18 are not automatically set by auto tuning Digita
152. re eer eee errr eer eee eee eee eee eee eee eee eee eee eee 96 5 6 Palette function eee eee eee ee eee eee eee eee ere eee ee eee eee eee eee ee eee ee eee eee eee eee eee 97 5 7 Key lock eee eer ee eee eee eee reer ee rere er eee ree ee rer rere ere errr rere eee ree ree ere eee eee eee eee eee eee eee 98 5 8 Setting output direction at the input error DUPMOUT ss sstertttttetttetstttetteee tee tteeeteeene 99 5 9 User adjustment PPE eee rere eee eee reer eee eee ee eee eee eee eee eee eee ee eee eee ee eee eee 1 00 5 1 0 Digital input Di function Peer eee eee eee eee eee eee eee ee ee eee eee ee eee eee eee eee eee 1 01 5 11 Digital output Do function eee eee errr eee eee ree rere eee ee eee eee eee eer ee eee ee eee eee 1 04 5 12 Setting LED allocation Peer eee reer eee eee ere eee eee eee eee ee eee eee eee eee eee eee eee 105 5 1 3 Function key Sree eee eee ere eer eee eer errr reer ee eee rere eee e reer reer eee eee ree eer eee eee ee eer ee eee ee eee 1 06 5 14 Math function eee eer e ee eee rere eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee 111 5 1 5 Remote operation prohibition eee ere eee errr rere reer eee ee eee eee eee eee etree eet eee 114 5 16 Remote acknowledge R ACK function sttrrtrttrttrerstetttte tte tre tenet tteteeeenteneeeneees 115 5 1 7 Manual operation prohibition eee eee rere eee eee eee rere eee eee eee eee eee eee eee eee ee eee 11 6 Digital Controller User s Manual 6 INP TN514557 E CONTENTS
153. reases g C gB Press the NZ key and the value of the digit at the far right decreases The SV value is immediately reflected in this case i a m l 3 Press the _ gt _ key and the digit at the far right of the SV starts Gi ug g a i flickering Press the gt key again while it is flickering and you can move to the digit you want to change PY ah g 4 When the digit you want to change being flickering change the mp En I rf setting by pressing the Z and 5Z keys orogsag Pris n 5 Press the SEL key and the change of SV is completed and the pa I g setting is reflected ma mr oe RRE Operation display Digital Controller User s Manual 80 INP TN514557 E 4 OPERATION Displaying operation output MV Display Operation procedure WON Displaying MV ee 3n 1 Check that the SV of the SV MV lamp lights on the operation C id display ae ag Operation display wON w N J m g 2 Press the DISP key while the SV lamp is on and the display Lh 4 changes to MV display MV lamp comes on EP 50 Press the DISP key again to return to the SV display operation screen Changing from Auto A operation to Manual M operation Display Operation pro
154. s a first order lag filter If the input filter time constant PITF is set to 5 0 the PV display gradually changes when input is suddenly changed from 0 to 100 as shown by the following figure and it takes 5 seconds for the value to change from 0 to 63 2 The larger the value of the filter time constant the stronger the effect of the filter Small Time constant Large Fast lt Response Slow Weak lt Effect Strong Digital Controller User s Manual 90 INP TN514557 E 5 ADVANCED USAGE A Time constant Large A Time constant Small Input o Input ra o npu 100 63 28 22 aw 63 PV display lt t Time constant Time constant To use the filter for PV2 and Ail make the setting for P2TF Ch8 25 and A1TF Ch8 50 in the same way INP TN514557 E 91 Digital Controller User s Manual 5 ADVANCED USAGE 5 2 Setting output Nuh l Upper limit value of operation output MV Setting range 25 0 to 125 0 FS fat Lower limit value of operation output MV Setting range 25 0 to 125 0 FS dila Limit value of MV change rate Setting range 0 0 to 150 0 Description 1 Mvh1 Ch2 9 MvL1 Ch2 10 Operation output MV limit is used to limit the internal MV value If MV is limited P and I operations in the direction in which MV deviates from the limit are cut off Note Neither upper lower limit nor scale out does not occur in the following
155. ses ecg eves oaie a ere sar Tee e eea a A eaaa Sa ERROR 167 INP TN514557 E 7 Digital Controller User s Manual CONTENTS Digital Controller User s Manual 8 INP TN514557 E 1 OUTLINE 7 OUTLINE Thank you very much for purchasing Fuji s digital controller Heating cooling control type This manual describes the installation operation maintenance etc of this instrument Read it carefully before operating the controller 1 1 Code symbols Before using the controller check that the controller is of the type you ordered 12345678 910111213 Digit PIXIH 9 F 1 V 0 Digit Description Notes ae Pid 4 lt Dimension of front face H x W gt 96 x 96 mm 5 lt Number of control loops Function gt Heating cooling controller 6 lt Measurement value input gt Universal input 1 point Universal input 2 points FI 7 lt Auxiliary input gt Not fitted DC voltage 1 point 8 lt Version No gt 9 lt Output gt OUT1 OUT2 3 Current Not fitted Current Current Current SSR SSC drive Current Transmitter supply SSR SSC driver Not fitted SSR SSC driver Current SSR SSC driver SSR SSC drive 10 lt Power supply gt 100 to 240 V AC V 11 lt Communication interface gt Not fitted 0 RS 485 R 12 lt Digital input output gt Digital input Digital output Including relay control output 2 4 points D
156. splay N mu a l t Setting change mode PV 4 or l It yD a te I met 4 D T Parameter selection display PV ul eid Operation display Display Operation procedure mo Z m A 1 Check that the operation display is shown l ar 8g 2 Press the SEL displaying PS 3 _ Press the XZ key to display 4 Press the SEL or the parameter selection display is shown Press the ZY key to display Press the SEL or the gt set the value to on using the D_ LA or the Press the SEL Press the 8 While auto tuning is in progress the decimal point of the figure on the right of the lower row is kept flickering completed DISP key and the channel selection display appears key to register the setting key once to return to the parameter selection display Press it again to return to the operation display io PE key and frE I appears and the i AF key to make the setting flicker and NZ key It goes off when auto tuning is INP TN514557 E 57 Digital Controller User s Manual 3 BASIC USAGE 3 8 Alarm function i to GFP Setting alarm type Setting range 0 to 38 Description Set the operation type of alarms 1 to 8
157. splays the result of Math operation PV Math operation result INP TN514557 E 123 Digital Controller User s Manual 5 ADVANCED USAGE 5 25 Totalizer function Description Description of totalizer function The totalizer function can be used to select one point from PV1 PV2 Ail and AiM and totalize the input values The totalizerd value can be displayed on the screen Totalized value display PV totalized value display and totalizer instantaneous value totalized value display can be displayed on the operation screen using the screen display selection function odSP Ch9 79 Switching is made every time the DISP key is pressed on the operation screen oO 1 lia l l s ba M 1 wee A l Operation screen pvm E IUE th l to n5 5432 y M n os an mas f maan an anm mas an gt Measurement display area Displays measured value PV Totalizer display area Displays totalized value 7 digits PV totalized Miep value J I3IYE b l tk 5432 P F mam n on man man mn o mn ma m gt Decimal point flickers Totalizer instantaneous value display area Displays totalizer instantaneous value Decimal point flickers Digital Controller User s Manual Totalizer display area Displays totalized value 7 digits 1 P 4 INP TN514557 E 5 ADVANCED USAGE i fled Totalizer operation mode setting Setting
158. ssscecececeessssscecececeenenseaeeeeecs 77 Output convergence value cccccecsessscececesessstseeeeeeees 96 Output during standby OEP Ut CY Pe oaks cass csc Soave e eE N E A Palette switching method setting cccceesereees 97 Parameter JUMP ccccecececccccececececececeeeeeeeeeeeeeeees Parameter masker cessed actatteteiesecs eerste aatesnet bettas Password s s s Proportion cycle Proportional band Remote acknowledge R ACK function 06060 Remote operation ccccecccccccececececececeeeceeeeeeeeeees Remote operation prohibition setting ReMOte SV ertir eni n a ee Reset COMMANA cccccccccessesensecececeeesecneceeeeeseesenteaeees Resetting alarm latch sesssseeeseneesseseerreesesseserersessesreee Re transmission Sampling cycle cccccccccccccsssssscecececsesesssceeececeesesseseeeeecs SealesGl Input es sedeccecesihe eslesest ahs tatedsledececshdeewiielesceesees Scale of transfer output ccccccccceesssssceeececsessseeeeeeeees Screen display selection function Set value SV Setting SV cseeeeeseee Setting communications Setting operation mode at the time of power ON 117 Standby Munich Onsecicssei ncn san n oes 87 SV limit yalens ee E nE ENE E E tees 54 SV tracking ives ceicscagcnved ache a E e e aii 118 SV upper lower limit value ccccceccccccceceesssseceeeeeees 54 T Terminal connection diagram ccccccccccccccececececeeeees 148 Totalize n o a
159. t Preset output value PMC1 Stand by STBY or Di allocation 24 RET2 Heatin output 1 OTYP P a Depend ony l setting 1 9 si Cooling 1 output 4 Control output 1 r I No allocation Do allocation can be Higher priority is changed with parameters assigned to designation I of OTYP for the output 4 to Do3 and Do4 ALM1 to 5 OR of all the ALMs Current output or SSR driver output Current output SSR driver orTransmitter supply Relay output Control output Relay output Control output Relay output Do Indicator lamp INP TN514557 E Template No 53 Template No 53 is the most basic control template Single loop heating cooling control type 3 BASIC USAGE Control is made by digital input in Auto Manual Remote operation mode Re transmission output is set with parameters Ao1T Ao2T By changing digital input Di allocations standby operation etc are allowed Digital output Do and LED lamp allocation can be changed Note 1 In manual operation the setting of EX MV Ch2 97 EXM_1 and the setting at occurrence of an input error Ch9 35 brd1 are for the MV value before it is allocated to heating cooling output If setting is made so that MV 50 holds the output both on heating and cooling sides is set to OFF when heating output rEV 1 is set to REV
160. t To use PV2 set Pv2U Ch8 18 following the same procedure Digital Controller User s Manual 34 INP TN514557 E 3 BASIC USAGE Setting example Changing the unit from C to non Display Operation procedure vo 2 r 1 Check that the operation display is shown iW or 8B Operation display g 2 Press the SEL key and the channel selection display appears i p ZI l displaying PS pe l mmmn Leonean Channel selection display mr Pv a 3 Press the XZ key to display amp SEF MaA oS m a aan ja Li tes 1 amn ro Ln Channel selection display Pe eae 4 Press the SEL or the gt key and amp P o IF appears and the H H wr parameter selection display is shown Parameter selection display 5 Press the XZ key to display 8 o iu Parameter selection display Ya i 6 Press the SEL or the _ key to make the setting flicker and ota set the value to non using the gt LA orthe 7 key f 7 Press the SEL key to register the setting Parameter selection display display Press it again to return to the operation display m wo 2 m 8 Press the DISP key once to return to the parameter selection io Jae nn oe Osos Operation display
161. t is then moved to the other end INP TN514557 E 113 Digital Controller User s Manual 5 ADVANCED USAGE 5 15 Remote operation prohibition Description 1 rihl Ch9 7 Remote operation can be prohibited Use this function when remote operation function is not required p Remote DE operation OFF Allowed ON Prohibited L m Remote operation prohibition setting Setting range ON OFF See the following table When rihl is set to ON R ACK of Di function SV selection of Di function remote operation function with REM1 parameter and remote operation function at the time of power ON cannot be used Digital Controller User s Manual 114 INP TN514557 E 5 ADVANCED USAGE 5 16 Remote acknowledge R ACk function m AL Setting of permission of switching to remote operation with Di Setting range EnA inh Description 1 rAC1 Ch9 11 Setting of permission of switching to Remote Auto operation can be made with Di To use this function set TPLT Ch8 92 to 50 or 53 rAC1 Ch9 11 to EnA rEM Ch1 1 to rEM and 60 Remote acknowledge to either of Di01 to Dil5 Ch9 39 to 47 Setting Explanation EnA Enable Remote mode allowed with Di Inh inhblt Remote mode prohibited with Di Operation Di ere mode R ACK Indication lamp status Remote ON R ON Auto OFF R flickers ON ON ON R flickers Man
162. t have a power switch or fuses install them separately as necessary Main power switch 2 point Breaker fuse rating 250 V 1A For power supply wiring use wire equal to 600 V vinyl insulation or above To prevent damage and failure of the equipment provide the rated power voltage To prevent shock and equipment failure do not turn the power ON until all wiring is complete Before feeding power confirm that clearance space has been secured to prevent shock and fire with the equipment Do not touch the terminal while the machine is on Doing so risks shock or equipment errors Never disassemble convert modify or repair this equipment Doing so carries the risk of abnormal operation shock and fire INP TN514557 E 3 Digital Controller User s Manual PLEASE READ FIRST Maintenance When installing and removing the equipment turn the power OFF Failing to do so may cause shock operational errors or failures Periodic maintenance is recommended for continuous and safe use of this equipment Some components used on this equipment have a limited life and or may deteriorate over time The warranty period for this unit including accessories is one year if the product is used properly Caution Cautions when installing Please avoid installing in the following locations Locations in which the ambient temperature falls outside the range of 10 C to 50 C when equipment is in use If the power supply is 200 V AC the recommended maximum
163. t output definition Parameter Display Symbol PV2 linearize setting c Exol Factory Parameter Not Name ontent Explanation default mask otes PV2 input linearize enable disable setting Setting range OFF nrML hi C Lo C Ai1 full scale Sets the full side scale of analog Ai1 As ordered input Setting range 19999 to 99999 Ai1 base scale Sets the scale of base side analog Ai1 As ordered input Setting range 19999 to 99999 Ai1 decimal point position Specifies the decimal point position for analog Ai1 input Setting range 0 to 3 7 0 No decimal point Ai1 input type Sets the type of Ai1 input Setting range 16 to 18 23 24 Ail input zero point adjustment Sets the correction value of a zero point for Ail input Setting range 50 to 50 FS Ai1 input span point adjustment Sets the correction value of a span point for Ail input Setting range 50 to 50 FS Ai1 input cut point Sets the cut point of the square root extraction calculation for Ai1 input In case of OFF the square root extraction is not calculated Setting range OFF 0 0 to 125 0 Ail input filter Sets the time constant for Ai1 input filter Setting range 0 0 to 900 0sec Ait linearize setting Ai1 input linearize enable disable setting Setting range OFF nrML hi C Lo C AO1 output type Switches the AO1 re transmission
164. t when not excited Excitation non excitation function Al iud t ON ere TO O arm judgmen OFF y Non excitation ON o D function OFF OFF y Non excitation ON p gai function ON OFF y Note If power is turned OFF or during standby alarm is not output OFF even if non excitation function is set to ON What is input error alarm function It is a function that turns ON the alarm relay when an error occurs to the main unit What is alarm latch function It is a function that maintains alarm ON status once the alarm is turned ON Following procedures are available to reset the alarm latch 1 Turn on the power of the controller again 2 Set the alarm latch setting to OFF 3 Reset using the alarm latch reset command LACh Ch1 8 4 Reset by DI input 5 Reset by communication Digital Controller User s Manual 60 INP TN514557 E 3 BASIC USAGE Setting example Setting the unit to minute non excitation to ON input error alarm to OFF and alarm latch to OFF Operation display ro m a 1 l 4 I Parameter selection display Parameter selection display d iB G s rm Gi u Operation display Press the SEL key and the channel selection display appears displaying PS Press the Press the parameter selection display is shown Press the Press the WZ
165. tem 1 Standard type ATP1 NRML AT start AT operation underway sv gt gt PID operation start MV N 100 0 ek ae PAPE ON ON 50 0 Een eee Fy ee OFF OFF Control output system When heating side is in reverse action and cooling side in normal action PV PV Heating side reverse action MV 0 0 ae e t Cooling side normal action MV it 100 0 50 0 0 0 2 Low PV type ATP1 LPV Overshoot at the time of tuning is reduced AT start AT operation underway sv gt a SV 10 FS PV gt PID operation start When heating side is in normal action and cooling side in reverse action PV PV Heating side normal action MV 100 0 4 4 0 0b 3 r Cooling side reverse action MV uo 100 0 50 0 lt lt 4 0 0 The output both on the heating and the cooling sides become 0 and 100 while auto tuning is performed Digital Controller User s Manual INP TN514557 E Setting example Performing auto tuning 3 BASIC USAGE Operation display r L Channel selection display PV es a a l Li vi e al mm 1 t On e 1 bal Parameter selection di
166. the SEL key to register the setting Coty spot A000 a n co 1m oot Cea Parametar Seni Oie Dee 8 Press the DISP key once to return to the parameter selection Pv F r ig display Press it again to return to the operation display Oe Operation an Digital Controller User s Manual 72 INP TN514557 E 3 BASIC USAGE 3 10 Setting communications SI 74 RS485 station No Setting range 0 to 255 SPd4 RS485 communication speed Setting range 96 192 384 bL H RS485 bit format Setting range 80 8n 8E Description Reading and writing of internal data are allowed with MODBUS RTU communications See the following figure for details of parameter setting ChB COM parameter PV Shay PV SPdY sv 384 Sv 1g Set data bit and parity Set communication bit Not operated when STn4 0 speed Display SPd4 Display l 96 9600 bps Data bit Parity 192 19200 bps 80 Odd 384 38400 bps 8E Even 8n None biT4 Selected parameters are not enabled unless the power is turned on again Be sure to reset the instrument or turn the power on again See Instruction Manual for Communication Functions MODBUS for details of reading and writing of internal data and communications INP TN514557 E 73 Digital Controller User s Manual 3 BASIC USAGE Setting example Changi
167. the figure at right for details lt of the recipe d29 d39 d49 d59 d69 d79 rCP9 Value that becomes parameter setting registered for rCPO to 10 when PLTn 1 d00 to d79 ChX 11 to 90 1 d00 to d09 ChX 11 to 20 Setting that corresponds to the situation where none of control palettes for recipe allocation 1 to 10 are selected d10 to d19 ChX 21 to 30 Setting that corresponds to control palette 1 of recipe allocation 1 to 10 d20 to d29 ChX 31 to 40 Setting that corresponds to control palette 2 of recipe allocation 1 to 10 d30 to d39 ChX 41 to 50 Setting that corresponds to control palette 3 of recipe allocation 1 to 10 d40 to d49 ChX 51 to 60 Setting that corresponds to control palette 4 of recipe allocation 1 to 10 d50 to d59 ChX 61 to 70 Setting that corresponds to control palette 5 of recipe allocation 1 to 10 d60 to d69 ChX 71 to 80 Setting that corresponds to control palette 6 of recipe allocation 1 to 10 d70 to d79 ChX 81 to 90 Setting that corresponds to control palette 7 of recipe allocation 1 to 10 Note Masked parameters cannot be registered as recipes Recipe allocation setting is enabled after the main unit is reset or power ON again The following parameters cannot be used as recipe parameters Do not select them for recipe allocation rCPO to 9 Digital Controller User s Manual 136 INP TN514557 E Parameters t
168. the scaling upper limit values Aolh Ao2h and the lower limit values Ao1L Ao2L are set in reverse the output is reversed See the following figure 20mA 20mA 4mA 4mA 0 Normal setting 100 0 Reverse setting 100 When AolL 0 0 AolH 100 0 When AolL 100 0 AolH 0 0 Digital Controller User s Manual 68 INP TN514557 E 3 BASIC USAGE Setting example Performing scaling to allow 0 output when PV value of re transmission output type is 100 C and 100 output when it is 300 C with the input type of K thermocouple of 0 to 400 C Since measurement range is from 0 to 400 C Pvlb 0 lower limit value of the measurement range and Pv1F 400 upper limit value of the measurement range the values of A and B in the expression on the previous page are calculated as follows A 100 C 0 or 300 C 0 B 400 0 400 1 Setting of Ao1L At what position is 100 C in 0 to 400 C range 25 100 0 400 x 100 AolL 25 0 2 Setting of Aolh At what position is 300 C in 0 to 400 C range 75 300 0 400 x 100 Aolh 75 0 Display Operation procedure 6 P m A 1 Check that the operation display is shown l p BB Operation display a p 5 f 2 Press the SEL key and the channel selection display appears I displaying PS n EC r 3 Press the X7 key to display 8 SEF TO Ec 4 Press the SEL o
169. the values described below secure clearance space and creepage distance as shown in the table below If such space cannot be secured the EN61010 safety compliance may become invalid Voltage used or generated Clearance Space Creepage Space by any assemblies mm mm Up to 50 Vrms or Vdc 0 2 1 2 Up to 100 Vrms or Vdc 0 2 1 4 hazardous Up to 150 Vrms or Vdc 0 5 1 6 voltage Up to 300 Vrms or Vdc 1 5 3 0 Above 300 Vrms or Vdc Please consult our distributor For the above if voltage exceeds 50Vdc called danger voltage grounding and basic insulation for all terminals of the equipment and auxiliary insulation for warning outputs are required Note that the insulation class for this equipment is as follows Before installing please confirm that the insulation class for equipment meets usage requirements Power source Internal Circuit Digital output Do 1 2 Measurement value input 1 PV1 Digital output Do 3 Measurement value input 2 PV2 Digital output Do 4 Auxiliary analog Input 1 Ai1 Digital output Do 11 to 15 Output 1 Current SSR driver Basic insulation 1500 V AC awa Digital input DI 11 to 15 Functional insulation 500 V AC Transmitter power supply aaa ta No insulation RS485 In cases where damage or problems with this equipment may lead to serious accidents install appropriate external protective circuits As this equipment does no
170. ting range 0 0 to 999 9 ON OFF control at setting 0 Integral time 1 on heating side Palette 1 integral time Setting range 0 0 to 3200 0 sec Integral control OFF at setting 0 Derivative time 1 on heating side Palette 1 derivative time Setting range 0 0 to 999 9 sec Derivative control OFF at setting 0 Anti reset windup upper limit value 1 Palette 1 Anti reset windup upper limit 100 FS value setting Setting range 0 to 100 FS Anti reset windup lower limit value 1 Palette 1 Anti reset windup lower limit 100 FS value setting Setting range 0 to 100 FS MV upper limit value 1 Palette 1 upper limit value of operation output MV Setting range 25 0 to 125 0 FS MV lower limit value 1 Palette 1 lower limit value of operation output MV Setting range 25 0 to 125 0 FS MV upper limit value 1 on heating side Palette 1 upper limit value on heating side of operation output MV Setting range 25 0 to 125 0 FS MV lower limit value 1 on heating side Palette 1 lower limit value on heating side of operation output MV Setting range 25 0 to 125 0 FS Hysteresis 1 Palette 1 hysteresis 0 3 FS Setting range 0 to 50 FS Dead band 1 Palette 1 dead band and overlap band for 0 0 heating cooling control Setting range 100 0 to 50 FS Output convergence value 1 Palette 1 output convergence value Setting range 1
171. to increase temporarily thus posing danger The purpose of this function is to suppress overshoot generated in ordinary PID control Overshoot may not always be eliminated Digital Controller User s Manual 122 INP TN514557 E 5 ADVANCED USAGE 5 24 Screen display selection function od 5P Operation display setting Setting range 000 to 111 Description Items to be displayed on the operation screen can be selected with parameters Make the following parameter setting for operation display setting odSP Ch9 79 6s E C PV integrated value Instantaneous totalized value integrated value PV result of mathematical calculation 1 Displayed 0 Not displayed The display shifts as follows during operation od DISP Operation screen ood DISP LI Measurement display area a me Jo 71 Displays measured value PV n aia Totalizer display area 16 a 432 Displays totalized value 7 digits PV totalized value J pise Decimal point a flickers i c 4 uy C Totalizer instantaneous value display area n SY T Displays totalizer instantaneous value g 0 J IJL 1 Decimal point flickers aiza n Totalizer display area otalizer instantaneous A value totalized one DISP Displays totalized value 7 digits vo a Measurement display area f c 4 uy 5 Displays measured value PV Th Math display area nm m play coe AY dy Di
172. tput changed with parameters value PMV1 i Alarm 1 aedaredto designation 1 D015 1 of OTYP for the output 4 Lt Do3 and Do4 4 i ee a a e a Preset output AA TART ED display allocation value PMC1 I I rm d l l Stand by i z 1 ePet 1 STBY or command l 1 ALM to 5 P L a to Di allocation 0777777777777777 ig LDod5 ae 1 Se 1 oRofall Ly H H 1 the arms rE AM bee eee eee J 26 INP TN514557 E 3 BASIC USAGE 3 2 Setting input Make the setting of each input of PV1 PV2 and Ail Parameters you have to make the setting are shown below lt PV1 input gt Parameter symbol Meaning Po IF Pv1F Ch8 1 Measurement value input PV1 full scale setting PG ib Pv1b Ch8 2 Measurement value input PV1 base scale setting Po id Pvld Ch8 3 Measurement value input PV1 decimal point position setting Po If Pv1T Ch8 4 Measurement value input PV1 input type setting Po lu Pv1U Ch8 5 Measurement value input PV1 unit setting lt PV2 input gt Parameter symbol Meaning Puc Pv2F Ch8 14 Measurement value input PV2 full scale setting Poeb Pv2b Ch8 15 Measurement value input PV2 base scale setting Pud Pv2d Ch8 16 Measurement value input PV2 decimal point position setting Poet Pv2T Ch8 17 Measurement value input PV2 input type setting Pot Pv2U Ch8 18 Measurement value input PV2 unit setting lt Ail input gt Parameter symbol
173. ts 8 points for setting Type of alarm PV value upper lower limit absolute deviation band PV variation ratio SV upper lower limit main unit error lt Optional operation gt Hold standby function Alarm latching Excitation non excitation Operation delay 0 to 9999 sec 0 to 9999 min Alarm output Allocated to DO1 to DO4 and DO11 to DO15 Allocation change available Communication function PC Loader interface 1 Number of points 1 2 Physical specifications EIA RS232C 3 Protocol Modbus RTU 4 Communication method 3 wire half duplex bit serial asynchro nous communication 5 Data type Data length 8 bits Parity Odd Even None 6 Communication speed 9600 bps 19200 bps 38400 bps 7 Connector 3 pole 2 5 mm dia Sub miniature jack Special cable is prepared as option INP TN514557 E 147 8 SPECIFICATIONS RS 485 interface 1 Number of points 1 2 Physical specifications EIA RS485 3 Protocol Modbus RTU 4 Communication method 2 wire half duplex bit serial asynchro nous communication 5 Data type Data length 8 bits Parity Odd Even None 6 Communication speed 9600 bps 19200 bps 38400 bps 7 Connection topology Multi drop Up to 31 units can be connected including master device 8 Communication distance 500 m max Total length of connection Display 1 Type LED 2 Display contents Measurement value display 7 segments 5 digits red
174. tting 39 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 4 setting 40 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 4 setting 49 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 5 setting 50 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 5 setting 59 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 6 setting 60 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 6 setting 69 Setting range According to rCP9 setting Recipe Recipe parameter 1 setting for palette 7 setting 70 Setting range According to rCPO setting Recipe Recipe parameter 10 setting for palette 7 setting 79 Setting range According to rCP9 setting Digital Controller User s Manual 166 INP TN514557 E Qinvex Numeral 2 degrees of freedom PID cccccccccccceesessceeeeeeeenes 122 Alarm delay time jsissccccocicss scossseccescestendacvenceswesessicetsceense 62 Alarm hysteresis Alarm Option cccecceeeees Alarm settiin asna e sist oet E N N Alarm types sececstsctvececcccvesscecs seh n a decks Auto OPCLatiON eese e ee ea Auto tuning function Auto tuning method Burnout direction cccceseseseseseseseseseseeeseseseseeenenenens 99 Control operation type ccccccsessecccccecsesscsseeeececee
175. tus is continued Return to the operation screen manually Parameters in the text are expressed as shown below Example STbo Chl 5 Ls Parameter No Channel No Parameter symbol See 3 1 Setting control template Set measurement range decimal point position input type and unit of PV1 PV2 and Ail See 3 2 Setting input Type of each output can be set according to applications See 3 3 Setting output type Reset the main unit See 3 4 Reset command Set proportion cycle and actuation system See 3 5 Outline of function of heating cooling control type See 3 6 Setting the set value SV Make SV limit setting as required Perform PID constant auto tuning See 3 7 AT Auto tuning INP TN514557 E 19 Digital Controller User s Manual 3 BASIC USAGE Switching parameters DISP e iS rail a innn g m 19S n Totalizer display t t0 switching Gi wu sooeoooooon gt Mese FI F2 F AM DISP PV totalized value SV MV switching gns 15 5432 Af B OAM DP Operation mode oe Operation display Totalizer instantaneous value totalized value oo M E T T a E E a PV Math operation result a t ee eee ees eee 2a lee ee Channel ERA 233 selection Cha ChB ChC ChD ChE ChG menltonlta ltic
176. ual OFF ON A flickers INP TN514557 E 115 Digital Controller User s Manual 5 ADVANCED USAGE 5 17 Manual operation prohibition A M Description 1 A M1 Ch9 15 Manual operation can be prohibited Use this function when manual operation function is not required Setting manual operation prohibition Setting range A M A See the following table Setting Manual operation A M Allowed A Prohibited When manual operation is prohibited forced manual operation SMV and manual power ON by Di function cannot be performed Digital Controller User s Manual 116 INP TN514557 E 5 ADVANCED USAGE 5 18 Operation mode at the time of power ON Lmg l Operation mode setting at the time of power ON Setting range A R M Description 1 Cnd1 Ch9 19 Operation mode at the time of power ON can be set Operation mode can be selected from the following three option below A Auto operation R Remote operation M Manual operation Setting Cnd1 to R Remote operation Under Remote operation prohibition setting the instrument is started by Manual operation when SMV of Di function is set to ON and in other cases it is started by Auto operation Setting Cnd1 to M Manual operation Under Manual switching prohibition setting the instrument is started by Remote operation when R Ack of Di function is set to ON and rEM1 Ch1 1 is set to rEM in SV selection and
177. urnout a bra Description 1 brd1 Ch9 35 Set the value of operation output MV at the time of input error Output value can be selected from the following 4 types Burnout direction setting Setting range HOLD LO UP EXMV brd1 Operation output MV at the time of input error hold LO UP Value of operation output MV immediately before burnout 25 125 EX MV EXM1 Ch2 97 setting See section 5 22 EX MV function for details of EXM1 setting Error display Display Cause 1 Burnout of thermocouple sensor 2 Burnout of resistance bulb MUUN 3 PV reading exceeds upper limit value 5 FS 4 RCJ module is not mounted thermocouple input LLLL 1 LLLL display appears for a moment when resistance bulb sensor line B breaks If even one of the inputs related to mathematical expressions PV1 PV2 Ail burns out when Math function TPLT Ch8 92 50 or 51 is performed the main unit is brought into burnout state See section 5 14 for details of Math function See section 3 1 for details of control templates INP TN514557 E 99 Digital Controller User s Manual 5 ADVANCED USAGE 5 9 User adjustment Po id Zero adjustment value setting of PV1 input Setting range 50 to 50 5 Span adjustment value setting of PV1 input Setting range 50 to 50 Description PV1Z Ch8 6 PV1S Ch8 7 User calibrat
178. using Please observe the warnings stated here as they contain important safety details warning items are divided into WARNING and CAUTION categories A WARNING Mishandling may lead to death or serious injury Z CAUTION Mishandling may cause injury to the user or property damage The safety Digital Controller User s Manual INP TN514557 E PLEASE READ FIRST WARNING Limitations in use This product was developed designed and manufactured on the premise that it would be used for general machinery In particular if this product is to be used for applications that require the utmost safety as described below please take into consideration the safety of the entire system and the machine by adopting such means as a fail safe design a redundancy design as well as the conducting of periodical inspections Safety devices for the purpose of protecting the human body Direct control of transportation equipment Airplanes Space equipment Atomic equipment etc Please do not use this product for applications which directly concern human lives Installation and wiring This equipment is intended to be used under the following conditions Ambient temperature 10 C to 50 C Ambient humidity 90 RH or below with no condensation Installation category II by IEC1010 1 Pollution level 2 y Between the temperature sensor and the location where the voltage reaches

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