ST100 Series Profibus-PA Manual - Fluid Components International
Contents
1. onan 9 Sonson s 2 8 Co eme e esa ne o jueves ie 37 7 9 emos 3 o Ro oin a how hw w fom i a hw w a foom ite e hw w 3 ose e a 8 es gt a fom e bs iam _ 3 _ 3 w bw s our rea o jenem GO GO GO GO GO GO CO GO Oo Go Oo Go Go Oo Co Co Go 12 Fluid Components International 57100 Series Profibus PA Totalizer Blocks Description The ST100 PROFIBUS PA offers two ways of getting the totalized value of the flow for Volumetric and Mass flow The FCI Internal TOTALIZER is computed internally by the ST100 system The other TOTALIZER is computed by the PROFIBUS PA profile TOTALIZER module The recommended TOTALIZER module to use is the FCI internal TOTALIZER FCI Internal Totalizer Block All ST100 instruments are shipped from the factory with the Totalizer functions turned off When a TOTALIZER function is needed FCI recommends that the FCI Internal TOTALIZER function be used Used the TOTALIZER Transducer Block to turn the TOTALIZE2. sua aaa da dede taceat 14 Tot liz r AnalogilnipubBlOGIe sc rt recie t ete ere em t E s 14 Configuration Setting the ST100 for Profibus Operation Configuring Process Parameters in the TB modules Configuring the Al blocks of the STTOD x i coace a aaa a a a aa a a a a 16 Configuring the Profile TOTALIZER BIOO isisisi aaa na a aa na ap rnnt n a a aa tre tin 16 Using the STT00 PROFIBUS PA Service Transducer BlOGK catea eee ras ei apasa aa a a 17 Inttoductiomto the Service DOCK estre r eser ette tees ete Pen 17 General Station Descaption Files a ceata ce a ee 18 E22 E ez PES ava au 18 Technical Character E tcm 19 Appendix A Codes and Tables manie a Gatien tied nieder d pe tes data had tae 21 Appendix B Customer Service Technical a mtr aaa tae A p 29 Fluid Components International LLC 06ENO003407 Rev ST100 Series Profius PA INTENTIONALLY LEFT BLANK ii Fluid Components International LLC 57100 Series Profibus PA Introduction This manual describes the ST100 PROFIBUS PA features operation and configuration The ST100 can provide up to 4 different process variables It provides Flow Temperature Flow Totalizer
3. INTERNATIONAL LLC PROFIBUS PA Manual ST100 Series Thermal Mass Flow Meter D 88000968 LILI 57100 Series Profibus Notice of Proprietary Rights This document contains confidential technical data including trade secrets and proprietary information which is the property of Fluid Components International LLC FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Copyright 2011 by Fluid Components International LLC All rights reserved FCI is a registered trademark of Fluid Components International LLC Information subject to change without notice Fluid Components International LLC 57100 Series Profibus PA 06EN003407 Rev Table of Contents Introduction Definition Installation General Electrical Wiring Topology and Network Configuration Operation Functional Description Cyclic Operation Description Cyclic Operation Setup Acyclic Operation Description System Blocks Description Physical Block Parameters Service Transducer Block Parameters Transducer Blocks Description How Transducer Block Parameters Analog Input Blocks Description Totalizer Blocks DOSCPIDEIOHI 13 PROFIBUS PA Profile Totalizr BLOCK
4. STORE sus READIWRTE e ammon e a s w 5 o wesmwewrwox 6 ajunse s nowonecon 6 a ww s 1 am ww wws _ s oma se 6 a aw e oma see ns s Sosno 2 am m jmuwnwm e s mesa fo 5 w insonon s 2 RW s weuwnowiuw e s aor 8 4 m ot 6 s 4 ok CC m ae jwswos s 2 m mss nwon 6 fron wsnmowmim jw 8 4 jou _ S L wsmmsrm s 9 s e mes 5 momuws n jwswos s 2 s memiium 6 aw s moemmuw 6 x ew 8 9 s m o 1 The following parameters are in the block for compatibility with the profile for flow but perform no real function since the method of measurement used by the ST100 does not use those parameters The parameters are CALIBR FACTOR LOW FLOW CUTOFF MEASUREMENT MODE and FLOW DIRECTION The NOMINAL SIZE and the SIZE UNITS parameters are used by the Volume flow and the Mass flow These parameters are associated with the pipe dimensions and units NOMINAL SIZE is the diameter of the pipe The DEVICE VARIABLE CODE is use to identify the active flow type that the instrument is operating in The Volume Cod
5. 13 LIN_TYPE 14 CHANNEL PV_FTIME 17 FSAFE_TYPE FSAFE_VALUE 21 HI_HI_LIM 23 HI_LIM 25 LO_LIM 27 LO_LO_LIM 30 HI_HI_ALM 31 HI_ALM 32 LO_ALM 33 LO_LO_ALM 34 SIMULATE 35 OUT_UNIT_TEXT 22 22 Q m A co c ceo m lt E lt m Fluid Components International LLC gt _ 1 TYPE LENGTH STORE OCTETSTRING UNSIGNED16 21 UNSIGNED 8 READ WRITE n onsen m onsen a a se a a w Z ES Dat om ow fk e 51 OCTETSTRING 11 57100 Series Profibus Pressure Analog Input Block The instruments equipped with a pressure sensor will make use of the Pressure Al block This block gets its input from the Pressure transducer Block REL INDEX PARAMETER stor INDEX DATATYPEMENGTM STORE su nomin eue a n 2 __ fucose 3 ww rare 3 s 2 ww La mue funsieneos 3 e weak 3 se 8 7 eso 3 oe 8 a s mm we wes o bs 5 mss jns a forse 3 hose Unsoneos
6. and the type of process parameters available for display The PROFIBUS GSD Files for the ST100 are the following Profile Specific File pa139760 gsd FCI Specific File 01000E00 gsd 18 Fluid Components International LLC 57100 Series Profibus Technical Characteristics Physical Characteristics PROFIBUS PA Channel Permitted supply voltage 9 to 32 V Current Consumption 10mA Data transmission rate 31 25 kBaud Bus connection Non polarized Signal coding MBP Manchester coded Bus Powered PROFIBUS PA in accordance with IEC 61158 MBP galvanically isolated Profile 3 Characteristics PROFIBUS PA Version 3 02 Instrument profile Multi Variable Device Flow Temperature Pressure Function Blocks 1 Physical Block 5 Transducer Blocks Flow Transducer Block Temperature Transducer Block Pressure Transducer Block Totalizer FCI Internal Transducer Block Service Transducer Block 4 Al Analog Input Blocks Flow Al Block Temperature Al Block Pressure Al Block Totalizer FCI Internal Al Block 1 TOTALIZER Block Profile Fluid Components International LLC 19 20 INTENTIONALLY LEFT BLANK ST100 Series Profibus PA Fluid Components International LLC 57100 Series Profibus PA Appendix Codes and Tables ST100 ENGINEERING UNIT CODES TABLE PROFIBUS PA Codes Description TEMPERATURE UNIT CODES Degrees Celsius Degrees Fahrenheit 1002 PRESSURE UNIT CODES PSIA PSIG in H20 at 60degrees F bar A bar G k
7. at a time For volumetric units use VOLUME FLOW UNITS for mass flow units use the MASS FLOW UNITS parameter and for velocity flow use the VELOCITY UNITS TOTALIZER Start or Stop To start the internal FCI TOTALIZER load a 01 into the STATE parameter Then to stop the internal TOTALIZER load a value of 0 Fluid Components International LLC 15 57100 Series Profibus PA Configuring the blocks of the ST100 Instrument The AI blocks are the ones that make the process variables available to the cyclic DPVO layer of the PROFIBUS protocol They are use to configure and set the way that the process data is presented Each one of the Al blocks has been preset to the designated Transducer Block channel and the default prescribed by the profile These block are also use to set process alarms The Al blocks configurable parameters are the ones designated by the last columns with a R W definition in the Al block tables Note Some of the settable parameters require putting the Al block in an Out of Service mode In order to set the parameter to put the Al block in the 005 Out of Service mode you need to load the value of 80 in hex into the TARGET MODE parameter Then to return the AI block to the AUTO mode you need to load the hex value of 08 in to the TARGET MODE Configuring the Profile TOTALIZER Block When using the Profile TOTALIZER block confirm that the instrument flow is in volumetric or mass flow There are 4 parameters
8. from the Process Data Transducer Block selected by the Totalizer Average Channel and makes it available to other function blocks at its output ST REV STRATEGY MODE BLK UNIT TOT CHANNEL MODE TOT FAIL TOT PRESET TOT HI HI LIM LO LO LIM ALM REL INDEX mg _ m 5 EN NN 19 LO LO ALM 14 PARAMETER w Tocrersrans ow m wsswws unsioneos 4 CO o e m nod o 1 jew 1 TYPE LENGTH STORE READ WRITE 2 32 2 3 5 2 2 UE i ie Fluid Components International LLC 57100 Series Profibus PA Configuration For details on the general mounting placement of sensor head and mounting options see the Installation Operation amp Maintenance Manual for the ST100 Series Thermal Mass Flow Meter document number 06EN003400 Setting the ST100 for Profibus Operation Note If the ST100 was ordered from the factory as a Profibus device the factory will have configured the instrument for Profibus and it will not be necessary to do any instrument configuration The ST100 PC configurator is used to select the communication protocol Connect the PC with the configurator software to the ST100 USB port using FCI s cable USB cable FCI P N 022646 01 To configure the ST100 for Profibus invok
9. network it s software version hardware version as well as control some of it instrument level functions stor INDEX DATATYPE STORE Size READIWRTE s sorware revsion _____ o x jvsmeme 1 s emwsesusm 0 5 c w 8 w omeno o 2 w foewce _ o a vmsmwe 6 m ome sea o w s wews oos n w __ 3 m focs s sw wewsswms o a owwowsswasceres s c m oewce e w w wmm f 2 aw s o s www s 2 aw m oescnieron _ s aw m wewsss o aw s w 5 s 1 N e wem s Tee 7 8 9 0 1 2 3 4 ofj s ofj ofj w 5 Protection o funsieneos o 1 ofj e KNEE S KENNEN EN Fluid Components International LLC 5 57100 Series Profibus Service Transducer Block Parameters The Service Transducer Block is a manufacturer specific block that contains ST100 configuration and setup parameters so that some configuration can be done from the control room through PROFIBUS PA It facilitates the changing of pipe size dimensions restoring the current cal group to the original fa
10. that can be used to manipulate the operation of the Profile TOTALIZER SET TOT This parameter is used to set the Profile TOTALIZER block into the normal TOTALIZE mode using a value of 0 A value of 1 resets the TOTALIZER A value of 2 presets the block MODE TOT This parameter controls the behavior of the totalization A value of 0 puts it into the BALANCED behavior A value of 1 puts it into the POS ONLY totalization A Value of 2 puts it into the NEG ONLY totalization A value of 3 puts it into the HOLD or stop behavior FAIL TOT This parameter sets the Fail safe mode A value of 0 RUN continue totalizing even if the input channel has a BAD status A value of 1 HOLD Totalization stops when the input channel has a BAD status A value of 2 MEMORY continue totalizing using last GOOD value when status is BAD PRESET TOT This parameter holds the value of the preset to be used by the PRESET mode 16 Fluid Components International LLC 57100 Series Profibus PA Using the ST100 PROFIBUS PA Service Transducer Block Introduction to the Service block The ST100 Service Block provides access to a number of instrument configuration parameters and troubleshooting information The multi point configuration mode provides process information from each individual sensor and sensor electronics Configuration Parameters FLOW_TYPE This parameter is a read write parameter and is used to set and select one of three flow types velocit
11. 00 Series Profibus PA 1100 PROFIBUS PA CLASSIC DIAGNOSIS TABLE PROFIBUS PA PROFIBUS PA Classic ST100 FCI Error or Status Description FCI Fault Type DIAG EXT DIAG 2 40 6 DIA MAINTENANCE CORE reports SD card error Either initialization corrupt card error or card became full error while writing Fluid Components International LLC 23 15 DIA HW ELECTR unable to communicate with one or more FEs PD COMM ER NF NF NF NF NF NF NF F NF NF NF NF F F F F F F NF NF NF F 57100 Series Profibus 1100 PROFIBUS PA CLASSIC DIAGNOSIS TABLE DIAG EXT DIAG 2 DIA_HW_ELECTR Any FE reports FE ARM7 DATA FAULT DIA HW ELECTR Any FE reports FE_ARM7_FIQ_FAULT DIA HW ELECTR Any FE reports FE ARM7 SPURIOUS INT FAULT FCI RESERVED Not used Currently not implemented CORE pro NF cess data not updated because all FE s in self test DIA HW ELECTR Any FE reports FE ARM7 PREFETCH ABORT FAULT 24 Fluid Components International LLC 57100 Series Profibus PA Classic DIAGNOSIS Mnemonic DIA_CHARACT Characterization invalid 1100 PROFIBUS PA CONDENSED DIAGNOSIS TABLE ae ee PROFIBUS PA Condensed DIAG FCI Fault Type PROFIBUS PA Status _ e 7 BAD 4 ALL UNCERTAIN 5 0 2 4 pe DIA INV PRO COND Fluid Components International LLC 26 57
12. 100 Series Profibus ST100 PROFIBUS PA CONDENSED DIAGNOSIS TABLE PROFIBUS PA Condensed DIAG FCI Fault Type PROFIBUS PA Status Lom Lom p LN m Lv m Ca ______ Ca fe ooo 142127 Fluid Components International LLC 57100 Series Profibus PA Condensed DIAGNOSIS Mnemonic DIA_MAINTENANCE_DEMANDED DIA FUNCTION CHECK Device is in function check mode or in simulation or under ocal control e g maintenance DIA INV PRO COND The process conditions do not allow to return valid values Set if a value has the quality Uncertain Process related in maintenance or Bad Process related no maintenance PROCESS VARIABLES CODE STATUS VOLUMETRIC FLOW VOLUME TOTALIZER MASS FLOW MASS TOTALIZER VELOCITY FLOW TEMPERATURE PRESSURE Fluid Components International LLC 27 28 INTENTIONALLY LEFT BLANK ST100 Series Profibus PA Fluid Components International LLC 57100 Series Profibus PA Appendix B Customer Service Technical Support FCI provides full in house technical support Additional technical representation is also provided by FCI field representatives Before contacting a field or in house representative please perform the troubleshooting techniques outlined in this document By Mail Fluid Components International LLC 1755 La Costa Meadows Dr San Marcos CA 92078 5115 USA Attn Customer Service Department By Phone Contact the area FCI re
13. 57100 Series Profibus PA Fluid Components International LLC INTENTIONALLY LEFT BLANK 31 06ENO003407 Rev ST100 Series Profibus PA Flow amp Level Instrumentation Solutions for Industrial Processes FCl s Complete Customer Commitment Worldwide ISO 9001 and AS9100 Certified Visit on the Worldwide Web www fluidcomponents com FCI World Headquarters 1755 La Costa Meadows Drive San Marcos California 92078 USA Phone 760 744 6950 Toll Free US 800 854 1993 Fax 760 736 6250 Europe Persephonestraat 3 01 5047 TT Tilburg The Netherlands Phone 31 13 5159989 Fax 31 13 5799036 FCI Measurement and Control Technology Beijing Co LTD www fluidcomponents cn Room 107 Xianfeng Building II No 7 Kaituo Road Shangdi IT Industry Base Haidian District Beijing 100085 P R China Phone 86 10 82782381 Fax 86 10 58851152 Notice of Proprietary Rights This document contains confidential technical data including trade secrets and proprietary information which is the property of Fluid Components International LLC FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Copyright 2011 by Fluid Components International LLC rights reserved FCI is a registered trademark of Fluid Compon
14. ONNECTION PROFIBUS LINE A N lt PROFIBUS LINE B PROFIBUS GND non polarized but polarity needs to be observed for other manufacture s devices Connect the Field bus cable as noted J AN A Li below 5 4 8 5 C01109 1 1 Figure 1 Topology and Network Configuration The ST100 supports both Bus topology and Tree topology Both types have a trunk cable with two terminations The devices are connected to the trunk via spurs The spurs may be integrated in the device giving zero spur length A spur may connect more than one device depending on the length Active couplers may be used to extend spur lengths Active repeaters may be used to extend the trunk length The total cable length including spurs between any two devices in the Fieldbus should not exceed 1900m The connection of couplers should be kept less than 15 per 250m PROFIBUS DP DP PA SEGMENT COUPLER PROFIBUS PA DISTRIBUTER ST100 ST100 ST100 ST100 ST100 TT TERMINATION BUS RESISTOR 2 Fluid Components International LLC 57100 Series Profibus PA Operation Functional Description 57100 is a Flowmeter with three flow classifications volumetric flow mass flow and velocity flow In addition the ST100 family of instruments offers process temperature and process pressure The ST100 can support up to 2 flow sensors the output is p
15. Pa kPa G cm H20 torr VOLUMETRIC FLOW UNIT CODES SCFS Standard Cubic Feet per Second 1604 SCFM Standard Cubic Feet per Minute 1360 SCFH Standard Cubic Feet per Hour SCFD Standard Cubic Feet per Day NCMS Normal Cubic Meters per Second NCMM Normal Cubic Meters per Minute NCMH Normal Cubic Meters per Hour NCMD Normal Cubic Meters per Day NLPS Normal Litters per Second 1142 1143 1146 1521 1522 1523 1524 1525 1526 NLPM Normal Litters per Minute NLPH Normal Litters per Hour NLPD Normal Litters per Day MASS FLOW UNIT CODES LBPS Pounds per Second LBPM Pounds per Minute LBPH Pounds per Hour LBPD Pounds per Day KGPS Kilograms per Second KGPM Kilograms per Minute KGPH Kilograms per Hour KGPD Kilograms per Day Fluid Components International LLC 21 57100 Series Profibus 1100 ENGINEERING UNIT CODES TABLE PROFIBUS PA Codes __ _ S ST100 PROFIBUS PA CLASSIC DIAGNOSIS TABLE PROFIBUS PROFIBUS PA Classic ST100 Error or Status Description FCI Fault Type DIAG EXT DIAG 2 DA HW ELECTR CORE If any of these errors occurs 126 error UART error Mutex error F watchdog reset FCI RESERVED Not used DA HW ELECTR CORE detects FRAM SPI error 22 Fluid Components International LLC 40 3 DA HW ELECTR CORE unable to update process data PD NO FE DATA Unable to obtain use data from any Active FEs 571
16. R on REL INDEX __ PARAMETER ___ SLOT INDEX DATATYPE LENGTH STORE SIZE READ WRITE 1 sav 158 v n 2 R 2 15 8 s 2 mW 3 jsmaev 15 9 58 2 w 4 JAERTKY 51 9 _ 1 w 5 5 8 1 aw 9 vosk 5 22 sa 8 3 m 15 2 joo po e m s 15 jos 18 0 aw 15 ovo 5 R 1585 s e RW gt 15 2 oso s w m s 9 8 1 cmane 1585 unsienene s 2 RW s 2 ror 8 ww sene 15 8 1 8 s s RW farms s 3 roar 8 m waum s sx roar s RW m rm _ 5 s RW m 5 4 RW m uoum 18 s s RW 3 15 4 foss 0 8 R 9 5 a ss P D m j m gt 1585 jos 0 8 R 15 Joss 0 R 9 svusre 15 s osse 18 6 RW s omur 58 8 co co co co coj co co co co co Fluid Components International LLC 13 PROFIBUS Profile Totalizer Block ST100 Series Profibus PA This function implements the PROFIBUS PA Profile specified TOTALIZER function For additional information see the PROFIBUS PA standard Totalizer Analog Input Block This block takes the input data
17. RE PRESSURE PROFILE TOTALIZER 5 FCIINT TOTALIZER Acyclic Operation Description A number of transducer blocks that receive the process data from the instrument and a corresponding number of analog input blocks support the acyclic data operation of the ST100 See diagram below for a quick overview of the process ST100 PROCESS VARIABLES PROFIBUS PROCESS VARIABLES TRANSDUCER BLOCK VARIABLES ANALOG INPUT BLOCKS OTHER FUNCTION BLOCKS VOLUMETRIC FLOW NC MASS FLOW FROM ste PV PROCESS FLOW AI BLOCK FOR FLOW PROFILE MELOCITYELOW TOTALIZER BLOCK SV PROCESS AI BLOCK FOR PROCESS TEMPERATURE TEMPERATURE TEMPERATURE FCI TOTALIZER FCI TOTALIZER AIBLOCK FOR QV PROCESS AI BLOCK FOR PROCESS PRESSURE PRESSURE FCI PRESSURE The ST100 implements the PROFIBUS PA Profile 3 for a multi variable device Prof ile 3 uses a function block model to organize the variables and the parameters The diagram shows the PROFIBUS PA function blocks A class 2 master is needed to access the profile 3 function blocks Fluid Components International LLC 57100 Series Profibus System Blocks Description Physical Block Parameters This block contains general PROFIBUS PA instrument information This information helps to identify the device in the
18. and Pressure as outputs The flow output can be selected as a volumetric flow Mass flow Velocity flow depending on the model of the ST100 The basic ST100 can support up to two flow sensors and provides the average flow of the two sensors in a single output This document is written to be used with all members of the ST100 family of products that use the ST100 PROFIBUS PA digital communication Protocol The ST100 is compliant with the PROFIBUS profile for Process Control Devices specification Version 3 02 Profile Multi Variable Device The PROFIBUS PA is a master slave communication protocol The ST100 with PROFIBUS PA has been configured as a Multi variable device It implements both Classical and Condensed status and diagnostics The ST100 PROFIBUS PA instrument also supports the Automatic Indent Number adaptation feature The physical layer of the ST100 PROFIBUS PA instrument implements the H1 MBP interface it operates at a baud rate of 31 25 Kbits sec and it supports power and signal on the same wires PROFIBUS PA is provided through an extension card that is fully integrated into the ST100 instrument Definition Physical Block This block describes the necessary parameters and functions of the device or the device hardware itself Function Blocks These blocks describe the functions of the device executing within the automation system An example of a Function Block is the Analog Input Al block Transducer Block T
19. ctory values It also allows the user to change flow type from Volumetric Mass Flow and Velocity This block also allows activation and deactiva tion of the ST100 FCI TOTALIZER And finally for the multi point models of the ST100 this block allows viewing of each individual sensor variables for the purpose of troubleshooting wen stor wok DATATYPE STORE sus READIWRTE s jmwme ______ o 1 w IN usu _ 28 w mewswun w s um _ 9 w Prenom size vawuer w a 9 AW m wane Ponec moo w RW s o o EN as oewce sea numa to s ocrersrame o 0 e servea _ c to ami aor e e m o a ocrersmns NEI 6 Fluid Components International LLC 57100 Series Profibus Transducer Blocks Description There are 3 Process Data Transducer blocks in the ST100 one for each of the process variables that the ST100 can measure flow temperature and pressure Note Not every process variable is available in every ST100 model Flow Transducer Block Parameters There are three possible flow types but only one is active at a time The active flow type is the only one that has valid data in that structure of the block stot INDEX DATATYPE
20. d MAX values set by the factory Flow values outside of the range are not guarantied to meet the accuracy specification These parameters are read only and can not be changed by the user Advance instrument functions For multi point systems the SENSORS BANK 1 parameter can be use to view the process parameters for individual sensor elements SENSORS BANK 1 supports the first 4 sensor parameters the information is presented as floating values The structure repeats for each bank Only bank 1 is active Flow Value Sensor 1 Temperature Value Sensor 1 Pressure Value Sensor 1 Flow Value Sensor 2 Temperature Value Sensor 2 Pressure Value Sensor 2 Flow Value Sensor 3 Temperature Value Sensor 3 Pressure Value Sensor 3 Flow Value Sensor 4 Temperature Value Sensor 74 Pressure Value Sensor 4 General Station Description Files GSD Files The GSD files describe the communication features of the device they also allow easy configuration of PROFIBUS networks with devices from different manufacturers The GSD files can be thought as driver files for the device There are two GSD files provided in the accompanying CDROM The first is the Profile 3 specific file created by the PNO which is the International PROFIBUS Organization and all profile compliant instrument must meet The second file is a FCI specific 650 file This file supports features that are unique to the ST100 Flowmeter The GSD files contain the definitions of faults
21. ddress 35 DK Description FCI ST100 Activate device in actual configuration Enable watchdog control GSD file O1000E00 GSD Parameter Data length of in output data 27 Byte Length of in output data 15 Byte DPY1 Settings Max length of input data 25 Byte Length of input data 15 Bye Assigned master Max length of output data 2 Byte Length of output data 0 Byte Station address 0 Max number of modules 5 Number of modules 5 Master Outputs In Out Identifier o gt EMPTY MODULE Analog Input AI Actual slave TOTAL Station address 85 SETTOT_TOTAL FCI_ST100 SETTOT MODETOT TOTAL t 85 57100 Adar _ Accord Meads Analog Input FLOW nalog Input TEMPERATURE Remove Module EMPTY MODULE EMPTY EMPTY MODULE EMPTY dneetModue analog Input FCI TOTALIZER IB 0 Predefined Modules Symbolic Names Fluid Components International LLC 3 57100 Series Profibus When configuring the 57100 it is very important to follow the Slot sequence described below If a module is not needed make sure to load an EMPTY MODULE in its place In the example above the two EMPTY MODULE modules are taking the place of the PRESSURE AI that is not offer in this model and the profile TOTALIZER The recommended TOTALIZER to use is the ST100 internal Totalizer ST100 AI SLOT DEFINITION TABLE 1 FLOW TEMPERATU
22. e 1 zs nos _ 8 _ s o o FCI Internal TOTALIZER Transducer Block Parameters The ST100 has the totalizer function built in This function is made available through the PROFIBUS PA protocol in addition to providing the PROFIBUS PA profile TOTALIZER When needing a TOTALIZER function FCI recommends the use of this TOTALIZER function REL INDEX PARAMETER SLOT DATA TYPE LENGTH STORE TOTALIZER STATE UNSIGNED 8 REL INDEX i NEN Eme GK ia aE SIZE READ WRITE TOTALIZER_DYNAMIC_VALUE TOTALIZER_UNIT_CODE 101 DS33 UNSIGNED 8 stor E EA ofif w 9 tovauzervave o mor o 4 R 5 r oi R Fluid Components International LLC 9 57100 Series Profibus Analog Input Blocks Description There are 4 Al blocks three of those blocks will be described in this section the fourth one will be described in the Totalizer Blocks Description section The three blocks described in this section are Flow Temperature and Pressure The Al blocks are the ones that present the process variable data that gets mapped to the DPVO PROFIBUS layer for the cyclic transmission to the PROFIBUS master Flow Analog Input Al Block The Flow AI block is the instrument s primary output variable This block gets its input from the Flow Transducer block
23. e 0 the Mass Flow code 3 and the velocity flow code 4 DEVICE VARIABLE CODE Fluid Components International LLC 7 57100 Series Profibus Temperature Transducer Block Parameters The ST100 uses RTDs to measure flow one of the RTDs measure process temperature This block provides the measured temperature REL INDEX PARAMETER stor wok ATATVPE STORE sus READIWRTE os _____ 7 o mem 5 s 2 RW sewwwue _ 3 5 8 Cn o e sensor menses 7 ume jwsewos Jews 1 s ms Jews 71 Lo ore sensor p m sensor ut 7 s a ro ser NN The SECONDARY VALUE 1 parameter is not used because there is only one temperature sensor in the ST100 8 Fluid Components International LLC 57100 Series Profibus Pressure Transducer Block Parameters In some models the ST100 is equipped with a pressure transducer This block describes the variable and parameters associated with the process pressure measurement EN o ju n a jum n a om EN KA u 5 8 B 8 2 n m SENSOR s 33 Sunsin a N mwewue eese 8 o Panay vawe s s PRIMARY VALUE r
24. e the ST100 Configurator then from the tree menu on the left side select Configuration then select the Qutput tab In the Output Tab select Digital Output Board and then from the pull down menu select FF Profibus Fluid Components Intl Configurator m ur a INTERNATIONAL L 5 57100 IP Address Configuration a ST100 Pracess Dala Setup Output 420m amp Adust Options HART Modbus Advanced Setup Configuration Diagnostics gt Analog Output Board 4 20m4 Frequency Pulse amp HART Digital Output Board Modbus Foundation Fieldbus amp Profibus Digital Output Selection Digital Bus Get from Device Sendto Device Configuring Process Parameters in the TB modules The Flow Transducer TB and the Totalizer FCI TB have a number of process related parameters that can be set within them Theses parameters include Pipe size under the NOMINAL SIZE parameter three flow engineering unit types and the ability start and stop the ST100 internal FCI TOTALIZER Pipe Settings The NOMINAL SIZE slot 6 index 31 parameter in the Flow TB is use for entering a value of the pipe diameter The engineering units of the pipe are entered through the NOMINAL SIZE UNITS slot 6 index 32 parameter Flow Units Settings There are 3 possible flow types Volumetric Mass and Velocity and each has in own engineering units parameter Only one flow type is active
25. ents International LLC Information subject to change without notice Fluid Components International LLC
26. factory Information Parameters DEVICE CO This is a read only parameter that presents the Customer Order number assigned to the instrument DEVICE SERIAL NUM This is a read only parameter and it presents the instrument s serial number DEVICE SFTWR VER This parameter is a read only parameter and it presents the instruments software version Troubleshooting Parameters SENSORS BANK 1 This parameter allows viewing of the process parameters that the FE Sensor level before averaging allowing technical personnel in the control room the ability to identify the contribution of each sensor head and identify the problem sensor Fluid Components International LLC 17 57100 Series Profibus Basic Instrument Setup The ST100 PROFIBUS PA comes with two GSD files the profile version pa139760 gsd and the manufacturer specific file 01000E00 GSD It is recommended that the FCI manufacturer specific file be used This file gives the user access to the maximum number of process variables the ST100 instrument has to offer To setthe PROFIBUS PA address a class 1 master or a class 2 master is required The function of either the class 1 or class 2 master may be used to set the address For basic system configuration the blocks have been preset to their specific variable channels Other parameters in the block have been set to defaults Review of Instrument Min Max Settings The Flow Calibrated range is delimited by the MIN an
27. gional representative If a field representative is unable to be contacted or if a situation is unable to be resolved contact the FCI Customer Service Department toll free at 1 800 854 1993 By Fax To describe problems in a graphical or pictorial manner send a fax including a phone or fax number to the regional representative Again FCI is available by facsimile if all possibilities have been exhausted with the authorized factory representative Our Fax number is 1 760 736 6250 it is available 7 days a week 24 hours a day By E Mail FCI Customer Service can be contacted by e mail at techsupport fluidcomponents com Describe the problem in detail making sure a telephone number and best time to be contacted is stated in the e mail International Support For product information or product support outside the contiguous United States Alaska or Hawaii contact your country s FCI International Representative or the one nearest to you After Hours Support For product information visit FCl s Worldwide Web at www fluidcomponents com For product support call 1 800 854 1993 and follow the prerecorded instructions Point of Contact The point of contact for service or return of equipment to FCI is your authorized FCI sales service office To locate the office nearest you please go to www fluidcomponents com Fluid Components International LLC 29 30 5 57100 Series Profibus PA Fluid Components International LLC
28. his block contains the parameters of a device representing the necessary parameters and functions of the connection to the process For example in the ST100 PROFIBUS PA the parameters are flow temperature FCI Totalizer and pressure The ST100 has two transducer blocks Process TB and a Service TB The Service TB is used for limited instrument configuration some troubleshooting Analog Input Blocks These blocks receive the ST100 Process Data Variables from the Process Data Transducer Block of the ST100 and make the process data of the ST100 available to other function blocks at the output There are 4 blocks in the ST100 Flow Block Temperature Block Totalizer Block and Pressure Al block Not all Process Variables are available in every member of the ST100 family Totalizer Blocks The TOTALIZER block integrates accumulates the rate i e Flow rate to the corresponding integral For example the ST100 offers two ways of providing the Totalize output of the Flow Rate the FCI internally calculated TOATLIZER or the PA Totalizer Function Block The user can choose one or the other Only one can be use at a time GSD Files The GSD file is an electronic device data sheet or device data base file that identifies the ProfiBus device All Profibus devices class 1 masters and slaves have their own GSD files FCI Configurator A software tool that gives access to the ST100 functions and features It facilitates basic instrumen
29. resented as an average of the two flow sensors The ST100 has the capability of viewing the output of each sensor head In a two sensor configuration the cyclic data value for flow and temperature is the average of the two sensors Cyclic Operation Description In the cyclic operation of the ST100 there are up to 4 possible output variables and they are formatted as a value and status structure The first 4 bytes are the value in a floating point format and the fifth and last byte is the status byte The class 1 master typically a PLC handles cyclic data The ST100 PROFIBUS PA is organized as a Multi variable Device One of three flow types Volumetric Mass Flow 4 bytes float 4 bytes float Temperature 4 bytes float 4 bytes float One type only Totalizer 4 bytes float 4 bytes float ta Pressure 4 bytes float 4 bytes float One type only The ST100 support both the Classic Diagnosis and the new Condense Diagnosis The diagnosis selected depends on the PROFIBUS PA master Cyclic Operation Setup In PROFIBUS all process data is presented through the DPVO layer so that a class 1 master can interpret it A typical process data configuration for the ST100 instrument is made up of process Flow data process Temperature data and Totalizer data The Totalizer in this case is the ST100 native Totalizer See configuration table below for this typical configuration x General Device ST100 Station a
30. rex woex wes SLOT DATATYPE LENGTW STORE que row www gt mess emsme s w mmu 3 m a uma 3 m s m s 3 s m Ce exa spa a Thoma sua i a be a Ls em Jo a me o ownam i ws o 3 qmsu o x no aw suc a ms aw s qme s mw 3 x wsewms aw o eme o x mw s o w o eme 1 x seas e qewewur o mw sa m o m s s m i o mw m qum o hw s w m hom mw w m mmu 8 mw s w m mum i ws o e m qum Co foam i e ws o a m wonm i e ws a o me 8 s aw onma s w w NI AIN 10 Fluid Components International 57100 Series Profibus PA Temperature Analog Input Block The Temperature Al block is the secondary parameter of the ST100 instrument This block gets its input from the Temperature Transducer Block PARAMETER ST REV 3 STRATEGY MODE_BLK BATCH OUT TEMP PV_SCALE 12 OUT_SCALE
31. t setup and configuration as well as advance functions The FCI configurator can interface through the ST100 USB Service port or the Ethernet Service port Fluid Components International LLC 1 57100 Series Profibus Installation General For details on the general mounting placement of sensor head and mounting options see the Basic User Manual Electrical Wiring Access the wiring terminal block by removing the rear Electrical Connection Cover This cover can be locked closed by the cover locking screw Release the cover locking screw and remove the cover Cable access to wiring connections is obtained thru one of the conduit ports FCI recommends the use of PROFIBUS PA and FOUNDATION Fieldbus H1 cable compliant with the H1 Cable Test Specification FF 844 The PROFIBUS PA connections for the 57100 are located in E the back panel The connector pins are labeled Pin 22 Le and Pin Z3 57100 PROFIBUS PA connections Sy JUMPERS In addition the PROFIBUS connections in the back L panel the ST100 also has a series of jumpers used to select 3 other digital communication protocol Confirm that FF PA and FF PA have the shorting jumper installed this select SU the output pins for the PROFIBUS PA digital protocol OUTPUT CUSTOMER C
32. y flow or volumetric flow or mass flow To set the instrument to velocity flow a value of 4 needs to be entered To set the instrument to mass flow a value of 3 needs to be entered And to set the instrument to volumetric flow a value of 0 needs to be entered TOTALIZER_STATE This parameter is used to turn the FCI internal TOTALIZER on or off To turn the TOTALIZER on a value of 1 needs to be entered To turn the TOTALIZER off a value of 0 needs to be entered PLENUM_SIZE_VALUE1 This parameter and the other PLENUM SIZE VALUE2 are used to enter plenum size information when the plenum is a duct This parameter is used to enter the size of the width of the duct PLENUM SIZE VALUE2 This parameter is used to enter the size of the height of the duct WRITE PROTECT MODE This parameter is used to limit or give access to the parameters that can be written from the instruments other configuration ports The ST100 has 3 ports that can be used to set it up or configure the instrument a USB port an Ethernet port and the digital communication protocol like PROFIBUS PA By loading a value of 1 into this parameter it inhibits the other ports from accessing the setup parameters at the same time that the parameters are being set through PROFIBUS PA To release control a value of 0 needs to loaded into this parameter FACTORY RESTORE This parameter is used to restore the current active flow group calibration parameters to the values initially set by the
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