User Manual - Durham Geo Enterprises
Contents
1. PDSS DURHAM GEO SLOPE INDICATOR Durham Geo Slope Indicator 2175 West Park Court Stone Mountain GA 30087 USA S 600 Test Load Frame User Manual Version 2 0 Phone 800 837 0864 or 1 770 465 7557 Fax 770 465 7447 e mail solutions durhamgeo com www DurhamGeo com Disclaimer Durham Geo Enterprises Inc including all affiliates to include its trade name of DGSI makes no representations or warranties with respect to the contents hereof and specifically disclaim any implied warranties of merchantability or fitness for any particular purpose Durham Geo Slope Indicator reserves the right to revise this publication and to make changes from time to time in its content without obligations to notify any person or organization of such revision or changes IMPORTANT Read 8 Save these instructions e Before beginning installation procedures these Installation and Operating Instructions should be studied carefully e Doing so will make installation easier and help you in the future if you have questions e The installation and operation should also be in accordance with local regulations and accepted codes of good practice e Call Durham Geo Slope Indicator if you have any questions when you call you will need the model and serial numbers Information Record Model Serial Sold By Date Purchased You will need the serial number if you call DGSI for service or support Table of Contents IMPORTAN2. whichever is greater IN NO EVENT SHALL DGSI BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR FOR INSTALLATION ADJUSTMENT LOST PROFITS OR OTHER COSTS WHICH MAY ARISE IN CONNECTION WITH SUCH PRODUCTS THE APPLICABLE PRODUCT WARRANTY EXTENDS ONLY TO THE ORIGINAL CUSTOMER OF DGSI OR ITS AUTHORIZED DISTRIBUTOR AS THE CASE MAY BE AND IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED WHETHER OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE AND OF ALL OTHER OBLIGATIONS AND LIABILITIES OF ANY KIND AND CHARACTER EXCEPT FOR THE WARRANTY APPLICABLE TO THE SPECIFIC PRODUCT S PURCHASED DGSI MAKES NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PURPOSE THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Any products components or accessories that are not manufactured by DGSI and are supplied by other manufacturers are subject to their respective warranties Certain products will carry their own warranties For further assistance Call 1 800 837 0864 toll free or 770 465 7557 E mail to infoQ durhamgeo com S 600 LOAD FRAME REFERENCE 4 3 Information Record Frame Model _ S 600 Frame Serial Sold By Date Purchased The model and serial numbers for the frame and readout are listed on the side and back of the equipment respectively You will need these numbers if you call DGSI for service or support We can be reached b
3. machine By using it you can control all the parameters of the machine and the tests you will be running such as 1 Fast Up Down to quickly move the platen up or down prior to a test 2 Platen travel in in test mode 3 Platen speed in min in test mode 4 Run Mode The S 600 Load Frame s menu system is very simple to use Upon powering up the machine the readout on the controller will come to the startup screen Motor Diagnostic Continually monitors motors conditions This is were Upper limit and lower limit alarm will be displayed As well as a motor overheat condition alarm ctual Position tinchez gt S 600 LOAD FRAME OPERATION 2 5 Operating Commands MOVE F1 All movement is referenced from the position indicated on the first line of the controller display actual position X XXX inches The indicated position does not necessarily reflect the current position of the platen in reference to the upper and lower limits Example If the indicated position on the display is 0 000 the platen could be up 1 inch from the lower limit leaving a maximum of approximately 2 inches of upward movement Indicated positions range from 3 inches to 3 inches It is an obsolute position machine if the screen shows 1 00 and 1 00 is programed as a move command then the motor is already at that position and will not move If the screen shows 0 00 and 1 00 is programmed then the platen wil move 1 0
4. 0 If the screen shows 2 00 and 1 00 is programmed then the platen will move 1 00 DOWN The easiest operation simply is to ZERO the position and program a move TO START ENTERING MOVE DATA PRESS F1 MOVE Press the MOVE key F1 in the upper left hand corner The display will then move to the command screen awaiting a commanded position Simply touch the numbers and a keypad will display ENTER THE COMMANDED POSITION PRESS ENTER The third line will have 1 0000 or the last commanded travel position displayed Press ENTER to accept the present displayed travel position or input a new desired travel position If you press the wrong key s use the DEL key to remove the last entered digit s After entering the correct value press the ENTER key at the bottom right hand comer Possible positions range from 3 0000 to 3 0000 ENTER THE COMMANDED VELOCITY PRESS ENTER The fourth line will have 0 010 or the last commanded velocity displayed Press ENTER to accept the present displayed velocity or input a new desired velocity If you press the wrong key s use the DEL key to remove the last entered digit s After entering the correct value press the ENTER key at the bottom right hand comer The velocity range is 0 001 in min to 0 200 in min PRESS F4 START or F5 STOP The final step is to press F4 or F5 The start key F4 START will start the test and cause the machine to perform the move at the rate and distance previ
5. LOAD FRAME 2 6 Main Screen Sample Shots T ad Actual Position Cinches gt S 600 LOAD FRAME OPERATION COMMAND POSITION This is the platen move distance as related to the displayed ACTUAL POSITION on the startup screen i e this displayed distance of 100 would cause the platen to move down 0 100 Programming a positive distance of 100 would cause the platen to move up Touch in the Display and a POP UP keypad will TRAVEL VELOCITY in min Displayed value would move the platen at 0 0100 in min MOTOR OK A EE SEPETTETYTTTTOTTEETEEFTTTFTTTWYTE START When all 3 values are deemed satisfactory then bress START to Touch display to display keypad ual Position rn inches gt moped STOP To immediately stop a test or to re enter incorrect data press STOP The disblav will OPERATION S 600 LOAD FRAME OUERHEAT The motor overheat is displayed in the motor status window when the motor is overheated To reset the whole machine must be turned off This allows the controller to download reset commands to the motor s control circuits This is not likely to ever appear but it usually caused by running the motor very slow in a hot environment The UPPER LIMIT or LOWER LIMIT will be displayed in the motor status window when the platen reaches it s mechanical travel limit There are mechanical limit switches ins
6. T SAFETY INSTRUCTIONS 2 e e esamna aan na ameea emma aa az aa aaa rc 4 i RECEIVING SETU Pa cosets z Z TE ai aaa at Tyt twoko 6 1 1 RECEIVING Pr CedUreS zai wa Gina a a asa RAE 6 1 2 Setup PLOCOUTES naa Azazel APO ALLO dE tr 6 2 OPERATION E EE E E T E E E 8 2 1 Construction and Principles of Operation e seeeee eee aaa aaa aaa aaa aaa aaa aaca 8 2 2 A El OO a AE A ey PJ BYT pd wd 8 2 3 General Specificatii Seisin a OP ad uel iad AO Ad PA a T A 8 2 4 Controller Operating Commands amp Sample Screens eea aaa aaa aaa aaaa aa eren ac 10 25 Operating Commands cessed A a AE AYO evaded ah ei eave 11 2 6 Main Screen Sample Shots coco ata a i civic tard era 13 A ence eneee aeaaeae aee r oraaa cute e P aa ce Aa ara Eaa aae aAa LNA E SASEN uA ESSEE Sa 16 3 1 Cleaning and Periodic CHECKUPS eeee esse aaa a aaa aaa aaa aaa aaa aaa aaa aaa aan ca 16 A taa ay te vot eat a add O 17 4 TREFERENCE o A o AO OOO a O BE 17 4 1 Troublesnooting its R at ee I Ant 17 4 2 Limited Wat a Ete Eno ai e Bd aaa te 18 4 3 Information ReCOrds c daw ieee elie ea ee ia AG ie ite Sate 19 4 4 Calibration Record asa aloha heel A AA Aa A ia ne A 20 S 600 LOAD FRAME IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Your safety and the safety of others are very important We have provided many important safety messages in this manual Always read and obey all safety messa
7. d damage must be reported to and inspected by the carrier within ten days Unpacking Inspection Remove the outer protective wrapping and the outside crate walls being careful to not damage the main housing Remove the supporting braces and steel banding from around the main housing Closely inspect the frame and electronics for damage Inspect all packages received and note any missing parts If you find any problems please contact DGSI immediately at 1 800 837 0864 1 2 Setup Procedures Due to the weight of the Load Frame extreme care MUST be taken when removing the machine from the shipping pallet By using a lifting strap with a minimum capacity of 1200lbs around the top cross beam the frame can be lifted using a fork lift or hoist Place the load Frame on a sturdy level surface capable of supporting at least 1000lbs It is important for the machine to be as level as possible Using a bubble level verify that the upper cross beam is parallel to the loading platen The machine has 4 leveling feet on the bottom which can be used to level the machine These leveling feet can be removed if desired to allow the machine to bolted down directly S 600 LOAD FRAME RECEIVING SETUP WARNING MACHINE STARTUP HAZARD Before continuing verify the on off button on the front panel is in the OFF position This is when the red inner button is flush on top with the gray outer base of the switch Failure to do this could resu
8. etween 8 00 am and 5 00 pm Eastern Standard Time EST at Telephone 1 800 837 0864 outside Georgia USA 770 465 7557 inside Georgia USA Fax 770 465 7447 S 600 LOAD FRAME REFERENCE 4 4 Calibration Record THANK YOU for CHOOSING DGSI PRODUCTS Your comments and observations on this manual and its associated machinery are welcome Please call us with any corrections or improvements you feel would improve the quality of this product Your feedback as the end user of the device is important to our Business
9. ges This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages follow the safety alert symbol and either the word DANGER or WARNING These words mean DANGER You can be killed or seriously injured if you don t immediately follow instructions AN WARNING You can be killed or seriously injured if you dont follow instructions All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed Wear safety glasses or goggles to protect your eyes when operating calibrating maintaining or ortherwise using the equipment Be sure to understand ALL operating procedures BEFORE using equipment Unplug the machine from the electrical supply when not using the equipment Avoid the pinch points when setting up and working with the equipment S 600 LOAD FRAME IMPORTANT SAFETY INSTRUCTIONS Properly protect all electrical cords and machine cables from damage WARNING TIP OVER HAZARD Do not use the load frame until it is completely installed The frame MUST be positioned on a stable base Failure to follow the above can result in serious injury WARNING ELECTRICAL SHOCK HAZARD Plug into a grounded 3 prong outlet Do not remove ground plug Do not use an adaptor Do not use an exten
10. ide the steel cross bar and these are wired directly to the servo motor To reset these messages simply reverse direction with the FAST DOWN F5 command When the platen moves off the mechanical switches the screen will switch back to MOTOR OK S 600 LOAD FRAME REFERENCE 3 UPKEEP 3 1 Cleaning and Periodic Checkups Periodically wipe down the outside of the machine to keep dust and dirt from building up on the outside surfaces especially the LCD screen Computer monitor screen cleaner works well on the control panel LCD Every 3 6 weeks spray the tie rods and center spindle with a good quality lubricant A silicon spray or dry lubricant works well Monthly inspect the electrical supply connection It is good practice to protect electronic devices by using a good quality surge protector Monthly inspect the machine for loose fasteners Yearly disconnect the supply power and remove the rear cover Using DRY compressed air blow out the inside of the case and visually inspect the running gear Use a silicon lubricant on the chain drive mechanism IMPORTANT All servicing and repair work on the machine requires special training This is especially true of the machine s safety equipment If your machine needs repair please contact us BEFORE attempting to make any repairs We have available professional service technicians for repair and service WARNING SAFETY HAZARD NEVER use the machine with fau
11. low blow fuse Auxiliary Outlets Two auxiliary outlets have been placed in the rear of the Load Frame for your use and convenience DO NOT exceed 1amp of total current in the two outlets Excessive loading may cause damage to the Load Frame and or blow the internal fuse 2 3 General Specifications Velocity Speed Control Onboard computer with LCD Touch Screen Display LCD Display provides for operator ability to 1 Select Velocity Speed 2 Select Platen Travel Distance Position 3 Return Home 4 Rapid Up Down 5 Start Stop Speed Range Variable by operator setting from 0 001 in min up to 0 200 in min S 600 LOAD FRAME OPERATION Bottom Platen 614 diameter x 1 thick steel Platen Travel 3 maximum Upper cross beam Fully adjustable down to bottom platen Adjustable center attachment max 6 Safety switches Upper and lower limit safety cut out switches Strain Rods 1 1 4 diameter ACME threaded high strength steel rods Distance between columns 13 horizontal clearance Daylight without load measurement device 32 vertical clearance Overall Dimensions approx 19 W x 14 D x 50 H Power 110 VAC 60 Hz 5A 2 Auxiliary sockets 2 A rated Weight approx 175 lbs Paint All parts painted or plated for rust protection S 600 LOAD FRAME OPERATION 2 4 Controller Operating Commands amp Sample Screens Controller Below is a diagram of the controller This computer is the brains of the
12. lt in the machine accidentally starting up when the power cord is connected It is the customer s responsibility to assure that the electrical installation is adequate and in conformance with all national and local codes and ordinances Failure to do so can result in serious injury Plug the black 3 wire power supply cord with the 3 prong plug into a 120V 60Hz AC only 15 amp fused electrical power supply We recommend a time delay fuse or circuit breaker along with a separate circuit After all connections are securely fastened with no load on the platen push in the on off button to the ON position the red inner button will be down inside the outer gray base This will apply power to the Load Frame and Control Panel Two auxiliary outlets have been placed in the rear of the Load Frame for your use and convenience DO NOT exceed 1amp of total current in the two outlets Excessive loading may cause damage to the Load Frame and or blow the internal fuse S 600 LOAD FRAME OPERATION 2 OPERATION 2 1 Construction and Principles of Operation Lower mainframe is CNC machined from structural steel and welded to provide a high strength structure for supporting the drive assembly screw jack mechanism and strain rods Strain rods are constructed of high strength steel and precision machined Upper loading cross beam is constructed of structural steel and contains a high strength precision machined center spindle t
13. lty safety equipment The machine s safety equipment must be checked and maintained in working order Failure to do so can result in serious injury S 600 LOAD FRAME 3 2 Calibration REFERENCE The Load Frame is calibrated before it leaves the factory The calibration certificate is enclosed with the machine If ASTM on site calibration is required the enclosed certificate cannot be used as a replacement In most instances a recalibration is not required It is good practice to have the machine calibrated on a minimum two year rotation If tests are being run per ASTM standards then it is required to have the Load Frame calibrated every 12 months Only a certified calibration technician should calibrate the S 600 Universal Test Frame 2 1 Password to enter the Calibration Screen is 2175 The Calibration Position is the gear ratio of the unit The Calibration Velocity is based on the following formula Gear ratio 60 32212 1000 4 REFERENCE 4 1 Troubleshooting Problem Sample does not fit into frame Cause Crossbeam is too low Solution Adjust crossbeam higher The sample does not hit upper platen even when the lower platen is fully extended Crossbeam is too high Adjust crossbeam lower Platen will not move and overtravel screen is displayed Platen has overtraveled Press F4 or F5 to travel platen In opposite direction Motor is not communicating with cont
14. o provide the customer with the ability to attach customized load cells proving rings and loading platens Screw jack drive unit for ease of maintenance high reliability and long life DC Servo smart motor drive for high precision and ease of control Overtorque limit by shear pin on drive spindle High safety factor for repeated use to a maximum load limit of 10K lbf Built in micro processor based controller is capable of providing constant velocities between the speeds of 0 001 in min and 0 200 in min The test velocity can be easily set by the operator on the convenient front mounted control panel Load Frame is capable of reaching maximum capacity in compression 2 2 Safety Features Limit Switches If either the upper or lower limit of platen travel is reached the machine will stop and the phrase UPPER LIMIT REACHED will be displayed This will notify you that a limit has been reached and that the test that was running will not be completed After pressing F6 REVERSE or FORWARD as required the machine will move off the corresponding limit switch and return to the startup display awaiting another command NOTE The limit switches were installed as a safety feature to prevent over travel Use the HOME key to return the platen back to its original operator zeroed starting position rather than using the limit switches Fuses The Load Frame is fused at the power cord If the fuse is blown replace it with a 250V 7amp s
15. ously entered Pressing the stop key F5 STOP will prevent any movement of the platen and will cause the display to return to the startup screen This allows you to re input data if you made an error when entering the rate or distance HOME F2 PRESS F2 This key will move the platen back to its original operator input zero position Maximum travel speed is 200 in min therefore 3 0 of travel will take approximately 15 minutes S 600 LOAD FRAME OPERATION ZERO F3 PRESS F3 This key will force the indicated position display to 0 0000 regardless of the actual platen position This position will be the new origin for the platen Note Once the operator has the platen in the desired test position then the F3 key should always be used to make this the new origin before moving to the command screen and entering test position and velocity parameters F UP F4 PRESS F4 This is the FAST UP key This key will move the platen upward until the upper limit switch is reached or until the STOP key F6 is pressed Maximum travel speed is 200 in min Maximum travel distance is 3 0 inches F DN F5 PRESS F5 This is the FAST DOWN key This key will move the platen downward until the lower limit switch is reached or until the STOP key F6 is pressed Maximum travel speed is 200 in min Maximum travel distance is 3 0 inches STOP F6 PRESS F6 This is the STOP key which will halt the chosen command OPERATION S 600
16. roller at startup Command Codes not sent to motor On start up Load frame motor and Controller screen must be powered up at same time 9 pin plug on the side of the controller is disconnected Reconnect plug in COM1 on the controller Controller screen does not light up at startup Power is cut off from the controller Check power plug is plugged into back of load frame Power LED does not come on when S 600 is turned on Blown fuse Replace fuse in back of the machine Motor is running but there is no platen movement Shaft key or Shear Pin is broken Chain has slipped off or is broken Replace key pin Call Factory Check the chain Call Factory S 600 LOAD FRAME REFERENCE 4 2 Limited Warranty Durham Geo Enterprises Inc Slope Indicator DGSI warrants the products manufactured by DGSI to be free of defects of workmanship and material on a product basis The products accompanied by this Warranty Statement are warranted for a period of 90 DAYS from the date of delivery to the customer The obligation of DGSI is hereafter limited to replacement or at its option repair of products returned to it should DGSI s examination disclose to its satisfaction that the products were not free from defects Products repaired or serviced by DGSI are warranted against defects in workmanship and materials for a period of 90 days or the remainder of the original warranty period
17. sion cord Disconnect power BEFORE servicing Replace all parts and panels before operating Failure to follow these instructions can result in death fire or electrical shock S 600 LOAD FRAME RECEIVING SETUP 1 RECEIVING SETUP Congratulations and thank you for purchasing the Durham Geo Slope Indicator S 640 Universal Test Frame To insure optimum performance it is strongly suggested that the operator s manual be read prior to unpacking and setup of the load frame Failure to follow the installation and operation instructions may result in voiding the warranty of the equipment By following the setup operating and maintenance procedures you can enjoy a lifetime of use 1 1 Receiving Procedures Onsite Delivery Damage in Transit This product has been packed to insure that it arrives at your location free from damage Damage in shipping is rare but may happen so always check for evidence of damage or loss before signing for any shipment Do not sign for any shipment with apparent damage until the carrier notes damage on the receipt and signs same Do not discard original packing materials until equipment has been fully examined in operation If damage to contents is evident an examination and report by the transport agent must be requested If damage is found after the carton is unpacked notify the transport agent immediately to arrange an inspection and provide you necessary forms for filing a concealed damage report Conceale
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