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Operation-Manual-ILD02

1. MACHINE DIVISION OPERATION MANUAL 1 002 SG original Operation manual revision 01 01 04 2011 Dvo k svahov seka ky s r o Tel 420 569 425 767 pore 2 Fax 420 569 429 239 Havl k v Brod ae 58001 Mail info spider cz com Czech Republic Web www spider cz com Operator Manual Spider 1002 SG 1 CONTENTS A CONMENT S cc att ch rS 2 2 INTRODUCTION mee EE 4 E 4 2 2 MACHINE USAGE E A E A 5 2 3 PROHIBITED USE MDC E ER 6 2 4 PRODUCT IDENTIFICATION ect rnen rn teen etc eroe no cuam creo cune nar nec ic Daum parans 7 2 5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS esee 8 3 SAFETY 8 22202 an pen irae daria Deed ee RU 9 4 2 12 4 SPECIFICATION fei soce docs E 12 4 2 NOISE EMISSIONS a sath duet acca deus 12 4 3 CONFORMITY CERTIFICATES 13 5 Sa
2. 49 TG SERVIGE RECORDS eec 51 3 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 2 INTRODUCTION 2 1 IMPORTANT This is a precision machine and the service obtained from it depends on the way it is operated and maintained This OPERATION MAUAL should be regarded as part of the machine and should always be present at the machine and available to the operator Suppliers of both new and second hand machines are advised to retain documentary evidence that this manual was provided with the machine This machine is designed solely for use in customary grass cutting operations Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential element of the intended use Before attempting to operate this machine ALL operators MUST go through a practical training in machine usage read through this manual and make themselves thoroughly conversant with Safety Instructions controls lubrication and maintenance The machine may be operated with additional accessories specifically designed for this purpose Operating and Safety Instructions of such accessories must be strictly adhered to Accident prevention regulations all other generally recognized regulations on safety and occupational medicine and all road traffic regulations shall be observed at all times Any ar
3. Send to Producer Part 2 2 DELIVERY NOTE CONFIRMATION BY OWNER THAT THEY HAVE READ AND UNDERSTOOD THE OPERATING INSTRUCTIONS Date Confirmation have read the instructions for users and the safety instructions set out in Product the operating instructions for the Product and Spider ILD02 SG understood them Owner Address tel fax e mail Serial number Signature Accessories serial numbers Dealer Address tel fax email Winch HSN02 Snow plow SPLO1 Signature 49 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 50 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 16 SERVICE RECORDS MACHINE Spider SPIDER ILDO2 SG Warranty Inspection after 200 Operating Hours Date Inspection description Defects found Parts changed Part number Part description Qty Service shop signature 51 51 Customer signature rev 01 01 04 2011
4. norms used for review of its ISO 3744 EN ISO 12100 1 2 EN ISO 3767 1 3 conformity EN ISO 14121 1 EN 13478 A1 EN 55012 EN 60204 1 ISO 11 684 Description basic technical specification Parameter Unit Value dimension mm 1640 x 1430 height mm 920 mowing width mm 1230 weight kg 335 driving speed kmph 0 8 engine KAWASAKI FS 691 V performance kW 17 9 engine speed rpm 2900 Conformity assessment in accordance with directives 2000 14 EC art 14 point 1 The person participating in this conformity assessment in accordance with directives 2000 14 EC 1017 T V CZ Mod ansk 98 CZ 147 00 Praha 4 Measured sound pressure emission level Lwa 97 3 dB Guaranteed sound pressure emission level Lwa 98 0 dB The person authorised to compile Jakub Trachtulec the technical file Dvor k svahov seka ky s r o Kyjov Dvorce 62 CZ 580 01 Havl k v Brod In Dvorce on 11 1 22041 322 0 Lubom r Dvo k CEO 13 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 5 DECALS Attention This machine may be dangerous Incorrect and negligent use may result in damage serious injuries or death This chapter is devoted to the safety symbols pictograms used on the product their placement and meaning Safety labels inform the operator about risks while using the product Understanding their meaning will make the use of this product s
5. C 15 20 C 25 C 30 C 35 C 40 C SAE 10W Engine SAE SW 30 SAE 10W 40 Recommended oils SAE 10W 40 API classification SF or higher 42 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 23 TECHNICAL PLATE The technical plate provides information on mower fillings and basic information for machine maintenance The technical plate is placed on the machine girder Type SPIDER ILD 02 SG Engine Kawasaki FS 691V Engine 10W40 API SG Engine oil Quantity 2 11 quantity Spark plugs NGK BPR4ES Spark plug Unleaded petro Fuel Hydrostatic system Hydraulic system HV 68 Hydraulic oil Quantity 8 51 quantity Electronic system Electronic system Accumulator 12V 18Ah FBTX20L Battery Fuses 5 15 15 20 20 Fuses Tires Tires 16x 650 8 Tire type max 250kPa 36 PSI Maximal pressure Lubrication Lubrication Chains Berner PTFE Chain gears Xintex Slix Sliding surfaces Sliding surfaces 11 24 TOOLS Spider ILDO2 is equipped with a basic set of tools which allow regular maintenance and basic servicing The tools are based under the side cover next to the control unit see figure below The tool roll is also equipped with a pocked for the business card of yo
6. f you are forced to reach under the machine wait until all rotating parts stop Attention it takes some time before blade runs down The run down time depends on the state and wear of the brake clutch Have the brake checked at regular intervals at an authorised servicing facility e While operating wear closed shoes and work clothing Do not wear loose clothes that could get caught by the machine short trousers or light shoes e t is strictly prohibited for the operator to wear loose clothing e A local risk assessment should determine the need for a face shield e Do not operate the machine after drinking alcohol or using medication influencing perception e Before starting the engine make sure that the mower blade is disengaged If the blade switch is in the ON position the machine cannot be started When engaging the mower blade step aside far enough to be protected against object accidentally thrown from the mower and to be able to stop the mower in case of an emergency Do not enter the path of the mower While operating the mower make sure that the mower is clearly visible at all times and within the range of the remote control unit and that you can clearly recognize dangerous situations and react to them properly Do not abuse the maximum reach of the remote control When using the mower follow all general work safety regulations Work with the mower may only be started if the mower is not damaged by previ
7. 11 32 11 1 MAINTENANCE 1 1 nennen 32 11 2 MAINTENANCE CHART 33 11 3 ENGINE 2 2 rer trice reete ttem nne oueesteesdnescerestusssertuerscorseeeve 34 11 4 CLEANING THE FUEL TANK 3er reete etico tne 34 11 5 MAINTAINING THE HYDRAULIC DRIVE 111 nnn tnnt 35 11 6 CHECKING AND REFILLING 1 1 1 1 35 11 7 ADJUSTMENT OF THE NEUTRAL POSTION OF THE HYDRAULIC 35 11 8 DRIVE V BELTS i voce nt 36 11 9 GEOMETRY 12 14 4 nns 36 11 10 FINAL GEAR DRIVE WHEELS 1 11 1 37 11 11 MAINTAINING ELECTRIC CIRCUITS AND DEVICES TRANSMITTER 37 11 12 ADJUSTING BLADE DECELERATION e eeeneeeeen nennen nnn nnn nn intr 37 S 38 11
8. 14 FUSES canoni n Nee coe Rn DDR 38 11145 MOWING BLADE ccc 39 11 16 CHANGING THE WHEEL orcinec tete cete aaan anaana 40 1147 TYRE uiis 40 11 18 MOWING HEIGHT ADJUSTMENT 5 121 121 1 1 1 1 40 2 51 01 01 04 2011 Operator Manual Spider 1002 SG 1119 LUBRICATION ec c c 41 11 20 CLEANING THE MACHINE ccce nce tcu ie race cae cu tm cn nn enum Pax cc uade pano 42 11 21 TORQUE iei ipee 42 11222 5 mt 42 11 23 50 ce toc tae Cue co De 43 1 lt 24 pem 43 11 25 AUXILIARY DRIVE 4 21 2 21 44 12 TROUBLESHOOTING 2 c 45 13 MAINTENANCE AFTER 5 2 2 2 2 tine nn ris 46 14 WARRANTY 5 1 47 TS BILE DELIVEHY
9. NBB REMOTE RADIO CONTROLLER Insert the original battery Ni Cd 7 2V 1500 mAh into the remote radio controller If the power indicator flashes the battery is charged If the remote radio controller battery voltage is below the required level the entire machine will turn off automatically Discharge signal if the voltage of the remote radio controller is too low then the RC will emit a high pitch sound Move the mower to a safe place and replace the battery After the low voltage is indicated you have about 15 minutes to move the mower to a safe place After 15 minutes the remote radio controller will be turned off permanently The transmitter remote radio controller and the receiver control unit were adjusted and set up by the manufacturer Do not make any modifications to these devices They are a matched pair 9 8 CHARGING THE NBB REMOTE RADIO CONTROLLER BATTERY To charge the battery e Connect the charger to the electric power outlet in your car e Insert the battery into the charger orange lamp is illuminated and the battery charging starts When the battery is fully charged the orange lamp flashes quickly Leave the battery in the charger as long as necessary the charger controls the charge level and does not overcharge the battery If the battery is exhausted replace it with a reserve battery 25 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 10 OPERATION 10 1 TRAN
10. STOP button on the control panel of mower and by removing the key Never leave the transmitter next to the mower but put it in different properly secured place inaccessible to third persons Do not engage the mowing blade until immediately before mowing 10 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG Turn off the mowing mechanism shut off the engine and remove the key from the ignition every time You clean the machine You remove dirt from the mowing mechanism grass or debris You run over an unknown object and need to check for possible damage or to repair it The machine unusually intensively vibrates and you need to find the cause You repair the engine or other parts of the mower also unplug cables from sparking plugs While operating avoid mole hills concrete bases guard stones stumps loose stones and curbs These must not come into direct contact with the blade as they could cause serious damage These may also compromise the mower stability Do not drive the mower into heaps of sand gravel or similar materials The mower may only be operated during daylight or under very good artificial light conditions Do not use the mower in limited visibility dusk fog heavy rain etc Do not let the engine run in enclosed spaces The exhaust gases contain CO They damage health and can ultimately cause death The engine should only be started and operating in open spaces If the engi
11. STOP button on the top of the mower is unlocked 2 Signal reception Illuminated green when the radio link between the RC and the receiver is established and correct 3 Neutral Illuminated green when the transmission is in the neutral position 4 Blade Illuminated red when the blades are engaged 5 Beacon flashing when the EMERGENCY STOP button on the top of the mower is unlocked e After the power supply is turned on indicator lamp 1 will be illuminated e After turning on RC and establishing communication between the RC and the machine lamp 2 flashes If there is a break in communication lamp 2 dims Lamp 3 is illuminated when the drive servomotor is in a neutral position e Lamp 4 is illuminated while the blades are engaged The mower cannot be started while this lamp is illuminated 20 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 8 SAFETY SYSTEMS 8 1 MOWER SAFETY SYSTEMS The product is controlled by a remote radio controller This means that the operator is not close to the mower at all times and cannot use controls on the mower For the safety of the operator and other persons the following table lists various situations and actions The mower is out of signal range The EMERGENCY STOP command is automatically generated Radio signal failure The EMERGENCY STOP command is automatically generated Another machine with the same The EMERGENCY STOP command is frequency is working in the vicinity automaticall
12. The filter hose from the fuel tank leads under the upper part of the body to the filter Blocking may be identified by poor engine performance and by vacuum being created in the tank When working with gasoline do not smoke or work near open flames 34 51 01 01 04 2011 Operator Manual Spider 1002 SG 11 5 MAINTAINING THE HYDRAULIC DRIVE The maintenance of the hydraulic drive requires properly trained service personnel Regular maintenance should address the torque of hydraulic connections and bolts replacement of pressure hoses and oil refilling NOTICE The maintenance of the hydraulic parts must be carried out in a very clean working area Any contamination brought into the hydraulic circuit may cause damage lf replacing any part remove all contamination by rinsing it with cleaning fluid NOTICE The hydraulic drive must never work without or with insufficient amount of oil not even for a short time 11 6 CHECKING AND REFILLING OIL Check the oil level in the hydraulic oil tank daily Measure the oil level with the dipstick in the cap of the tank The oil level must be between the limit marks If you are working in extreme conditions the level of oil at ambient temperature must reach the upper limit mark on the dipstick When checking the oil the engine must be off and the oil cold NOTICE If you are checking warm or hot oil the level of oil may be higher and reach
13. arrow V tread pattern Battery 12 V 18 Ah gel Fuel Unleaded gasoline Fuel tank capacity litre gallon 16 4 Engine Air cooled four stroke two cylinder Kawasaki FS 691 V 24 HP Cylinder volume cm 726 Performance kW 17 5 Engine speed 1 min RPM 2900 Ignition Electronic Starter Electric Frequency range of the MHz 433 100 434 750 Remote controller NBB for EU and USA 4 2 NOISE EMISSIONS The mower emits the following noise Sound pressure level Lwa 97 3 dB Guaranteed Sound pressure level Lwa 98 0 dB The measuring was carried out in conformity with ISO 3744 Noise at the operator s station ear according to EN 11 201 12 51 L 81 3 dB A Leq Measured in the distance of 3 m from the machine rev 01 01 04 2011 Operator Manual Spider 1002 SG 4 3 CONFORMITY CERTIFICATES EC DECLARATION OF CONFORMITY We manufacturer DVO K svahov seka ky s r o Kyjov Dvorce 62 580 01 Havl k v Brod Business ID 26013797 declare that the product name Slope applicable rotary mower model SPIDER ILD 02 SG designed for mowing of grass areas serial number fulfils all the relevant provisions of Directives Directive 2006 42 machinery Directive 2004 108 EC EMC Directive 2000 14 EC noise Directive 2002 88 EC 97 68 EC List of technical standards EN ISO 13850 EN 745 A1 953 A1 EN 982 1 specification and harmonised ISO 13849 1 EN 1005 3 1 ISO 11 201
14. claim will be settled without unnecessary delay The Distributor Dealer will issue a written document certifying the acceptance of the Product from the Customer and both parties will confirm it by their signatures or reject the Warranty claim as unwarrantable and together with the Customer they will agree on further steps or accept the claimed Product for a professional assessment based on which the warranty claim will either be acknowledged and consequently settled without unnecessary delay or rejected The Distributor Dealer will issue a written document certifying the acceptance of the Product from the Customer and both parties will confirm it by their signatures The Distributor Dealer will inform the Customer about the result of the assessment acknowledgement or rejection of the Warranty claim in a previously agreed manner in writing or by one of long distance communication devices 48 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 15 BILL OF DELIVERY Combined delivery note Copy for Dealer Part 1 1 DELIVERY NOTE Date Confirmation have read the instructions for users and the safety instructions set out in Product the operating instructions for the Product and Spider ILD02 SG understood them Owner Address tel fax e mail Serial number Signature Accessories serial numbers Dealer Address tel fax email Winch HSN02 Snow plow SPLO1 Signature
15. cuan rea da ies 14 5 1 RECOMMENDED METODS OF OPERATION eere eene enne 16 Reehgpie Ecc LB 18 6 1 REMOTE RADIO CONTROLLER 18 6 2MOWER CONTROLS ien euius enn aiu IIoc duct secs 19 T DISPEAYS ottenere MEDIDA Duets i Ee emi IN LET 20 7 1 RADIO CONTROLLED DISPLAYS 20 7 2 MOWER DISPLAY S tornei 20 8 SAFETY SYSTEMS tren Teese itia teens ee tees eT aeos Ad reet Td Pe e DE LAU 21 8 1 MOWER SAFETY SYSTEMS 4 1 1 nn nnne tn intr intr astris tnis snas snas ines s traten senes 21 9 PREPARING THE MACHINE creen nennen 22 9 1 MACHINE DELIVERY TO A DEALER OR RETAILER 22 9 2 HYDRAULIC PUMP BY PASS essetis 23 9 3 CHECKING ENGINE OIL 23 9 4 CHECKING HYDRAULIC DRIVE OIL ener nnne nnne nennt 24 9 5 PREPARING THE BATTERY 2 sena snas snas s eaaa 24 9 6 FUEL TANK m 25 9 7 PREPARING THE REMOTE RADIO CONTROLLE
16. e Implementation of changes to the Product which were not approved by the Manufacturer f The fact that the Manufacturer s regulations were not adhered to for handling the Product its maintenance and treatment e g the instruction and maintenance manual especially if the prescribed Warranty inspections were not carried out g The fact that the user neglected declaration and removal of defects which were apparent when they took receipt of the Product or which they did not immediately provide notification of an have removed when they arose later 6 case of Products sold with a discount the Warranty does not extend to defect for which the discount was granted 7 claims stemming from the Warranty are forfeit on expiry of the Warranty period In the case of defects for which notification was made during the course of the Warranty period and which were not removed during this period this Warranty remains valid until the defect is removed In this case the Warranty is terminated at the latest within 1 month of the last repair or after declaration by the Distributor Dealer that the defect was removed or that this does not concern a defect 8 The Manufacturer is not liable for any economic loss or for any subsequent damage caused to persons or their property which was created as a result of failure of the Product 9 The Warranty will only be valid subject to the condition that the correctly completed part 2 of the C
17. joystick Increase the engine RPM to Tighten the winch rope by machine turn on the hydrostatic slightly backward the rope will maximum pushing the driving joystick winch by the ON OFF switch begin to unwind Fasten the rope slightly in the forward direction properly to the anchoring point Turn the blades Leave the anchoring position of Method of cutting up and down a Method of cutting across the the mower by pushing the driving Slope driving up the slope push slope Drive according to the joystick forward and by driving up the joystick forward driving down picture The joystick should the slope the slope push the joystick always be pushed in the forward backward direction Place the mower at the bottom of Turn the wheels across the slope Turn off the blades Reduce the engine RPM to the slope perpendicular to the anchoring minimum idling speed point Loosen the winch rope by Untie the rope from the anchoring On the control panel on the Check the overall condition of the pushing the drive joystick slightly point Wind the rope back onto machine turn off the hydrostatic winch The rope and the snap backward the winch drum by pushing the winch by the ON OFF switch hook must not be damaged drive joystick slightly forward 17 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 6 CONTR
18. not fill the fuel into a hot tank or while the engine is still hot Let the machine cool down Before refuelling push the STOP button on the control panel of the mower Never refuel while the engine is running Do not start the engine if you find spilled fuel open vessels with fuel or other combustible objects or gases in the immediate proximity of the mower Do not refuel near open fire Do not place this product near open fire or other sources of heat While operating or immediately after shutting the machine off do not touch those parts of the machine that heat up during operation This concerns mainly the engine exhaust pipe metal parts of the hydraulic drive and metal parts of the internal combustion engine While operating do not touch the high voltage conductor leading to the sparking plug After starting the engine test the correct functioning of the emergency engine stop on the radio transmitter This function should be checked at least once during every shift and every time you enter a new area for mowing or mulching Before starting your work test the correct functioning of the safety components EMERGENCY STOP on the mower and the RC Never leave the engine running without supervision If the engine is running do not put aside the transmitter and do not touch or move any parts of the machine Always stop the engine when leaving the machine secure it against starting by pushing the red EMERGENCY
19. or in places where the mower could fall down or flip over When operating pay attention to electric power lines especially when driving beneath electric wires where the radio signal may be lost In such case the mower immediately shuts off the internal combustion engine and stops all movements When using the machine near busy thoroughfares make sure that the mower does not endanger by throwing undesirable objects passers by or their property Choose a suitable working procedure see chapter Operating the mower The operator user is responsible for the safety of persons that enter the working area of the machine Stop your work if these persons enter the working area The transportation of persons animals or loads on the mower is prohibited Do not place any objects or tools on the product While operating especially in windy conditions choose the operator s position carefully so as to keep the operator away from the stream of exhaust gas dust or mulched grass Stop work and clean the machine and its cooling surfaces several times while working in dusty conditions to avoid over heating during operation If necessary clean the machine and its cooling surfaces several times while working The dust layer must not exceed 1 mm Refuel only when the machine is off before operating if possible and the fuel tank is cold Always keep at least 30 of the fuel in the tank If you need to refuel during your work do
20. An electromagnetic clutch is placed between the main belt pulley and the engine Circles formed by the rotation of blades do not overlap The blades are fixed and attached to the flanges by bolt The cutting deck is open on two sides in order to facilitate the intake and discharge of grass These openings are covered by a chain curtain and by a rubber cover which prevent the throwing of undesirable objects A steel bumper above the rubber cover on the outside of the mower marks the safe distance from the blades Transmission is by chains and gears on all four wheels The wheels are driven by two hydraulic motors through V belts Wheels are steered by an electric motor The gel battery and the control unit are situated in the front part of the mower The mower is controlled by a multi channel transmitter TECHNICAL SPECIFICATION Parameter Hnit Value Length Width m inch 1640 x 1430 65 x 56 Height m inch 920 36 Mowing width m inch 1230 49 Mowing blade height m inch 80 120 3 1 4 7 90 140 3 5 5 5 continuous regulation Weight kg pound 335 738 Driving speed km h mph 0 8 0 5 Mowing mechanism Four blade fixed blades Blade length m inch 505 20 Mowing clutch Electromagnetic with a friction brake Hydraulic pump Hydro Gear BDP 21L Hydraulic motor Sauer Danfoss OMP 40 Propelled wheels 4 4 Travel wheel inch 16 x 6 5 with an
21. Clean air cleaner paper element Clean dust and dirt from cylinder and cylinder head fins Tighten nuts and screws Change engine oil Clean and set spark plug Change oil filter Replace air cleaner paper element K Clean combustion chamber K Check and adjust valve clearance K Clean and lap valve seating surface 33 51 01 01 04 2011 Operator Manual Spider 1002 SG 11 3 ENGINE MAINTENANCE NOTICE The following activities are considered to be workshop maintenance and should be carried out by trained personnel Before beginning any maintenance activity on the mower turn off the engine push the emergency button and remove the key from the button Also turn off the remote radio controller by the switch on the control panel To eliminate the possibility of an unexpected start of the mower disconnect the terminal connector on the battery The engine should only be repaired or serviced by an authorised dealer servicing facility that possesses all necessary tools equipment spare parts and professional skills When maintaining repairing or cleaning always follow the engine manufacturer s user s manual which is included is the technical manual pack 11 4 CLEANING THE FUEL TANK While using the mower impurities may settle in the fuel tank These impurities may cause a blockage while using the mower The fuel tank may only be emptied by siphoning the gasoline from the tank especially if it is full
22. OLS 6 1 REMOTE RADIO CONTROLLER NBB Main Switch EMERGENCY STOP button Driving speed controller H L Engine stop switch Engine starter switch Mowing blades ON switch Mowing blades OFF switch Height of cut adjustment Joystick for driving forward backward Joystick for steering left right 10 Skid steering switch 11 Remote controller power display 12 Operator s preparedness confirmation Horn 13 Frequency check change button 14 Engine speed controller 1 2 3 4 5 6 7 8 9 18 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 6 2 MOWER CONTROLS On the body of the mower there are two controls for operating the mower Additional controls may be added in case of attaching optional accessories The function of controls pertaining to these accessories is explained in the user s manuals of these devices 1 Lockable EMERGENCY STOP button Ignition switch 2 Choke for cold start 3 Winch switch 19 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 7 DISPLAYS 7 1 NBB RADIO CONTROLLED DISPLAYS Indicator 11 flashes RC power ON indicator Radio control emits a high pitch tone RC battery low voltage warning 7 2 MOWER DISPLAYS Power indicator Signal reception Neutral Blade Bop On the side cover of the mower there are a number of warning and indicating LEDs These displays signal the following states 1 Power indicator Illuminated green when the EMERGENCY
23. PRESSURE Keep the specified tyre pressure Other values may unfavourably influence the riding characteristics especially on slopes You may even lose control of the machine Max tire pressure 250 kPa 2 5 bar 36 PSI 11 18 MOWING HEIGHT ADJUSTMENT MECHANISM Keep the moving parts of the slide way clean undamaged and without an excessive clearance 40 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 19 LUBRICATION Use adequate amount of lubricant on parts which are to be lubricated Excessive lubricant tends to drop down and pollute both the machine and the environment Insufficient amount requires frequent lubrications Chain Spray Lubricant BERNER XINTEX slix Lubricating grease Mobilgrease XHP 222 41 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 20 CLEANING THE MACHINE Cleaning the whole machine by a power washer or similar is not recommended Water under pressure may penetrate inside electrical parts carburettor air filter and cause malfunction Wipe other parts with tissue or brush Do not use gasoline or other oil products for cleaning 11 21 TORQUE CHART ef e fs be fw 11 22 OIL VISCOSITY Oil requirement may differ according to the use in different seasons or climatic zones The following chart shows the SAE values Chart of SAE oil classes according to external temperatures engine gear 25 C 20 C 15 C 10 C 5 C 0 5 C 10
24. Problem Possible cause Correction Nothing appears on the display when the RC is turned on RC battery is exhausted Replace the battery with a charged one Charge the battery Engine does not start Accumulator is discharged Charge the battery Check the fuse Accumulator is disconnected Attach terminal connectors to the battery Cable lines are broken Check replace the cable lines Check the fuse Spark plug does not spark Clean the spark plug Fuel filter is clogged Change it Not enough fuel Refuel Not enough oil in engine Refill oil up to the required level No signal or the mower is out of the signal range Check the aerial attachment Move closer to the mower Emergency button on the mower is pressed Unlock the button The mower does not travel properly at all Not enough oil in the hydraulic circuit Refill oil and de aerate properly Oil is overheated Clean the fan area wait till oil cools down Hydraulic pump filter is clogged Change it Mechanic elements of the hydraulic drive are worn out Change them The mower cannot climb slopes V belts are worn Replace them V belts are not tensioned enough Tension them Damaged hydraulic pump servomotor Change it The mower vibrates when started Blade carrier shaft is curved Replace the shaft Blade is damaged Replace the blade Blade is not a
25. R eren 25 9 8 CHARGING THE REMOTE RADIO CONTROLLER 25 TO OPERATION m H 26 10 1 TRANSPORTING THE MOWER ener nennen nnne nennen 26 10 2 STARTING THE ENGINE OF THE MOWER eene 27 10 3 SHUTTING OFF THE ENGINE 1 1 1 nn intr intr 28 10 4 EMERGENCY SHUTTING OFF OF THE ENGINE eren nnne 28 10 5 ENGAGING THE BLADES intr inns sitas etas atras tn sa snas ssa sena dne asma aada 29 10 6 DISENGAGING THE 4 1 111 nennen nenne nr sn tras tras snas snas nnns 29 10 7 HEIGHT OF CUT ADJUSTMENT rene nnne 29 10 8 DRIVING THE 1 nnne 30 10 9 DRIVING SPEED OF THE MOWER eene nnne 30 10 10 DRIVING ON SEOPES 7 7 teneret en Naa aa rnc eric 31 10 11 STOPPING THE MACHINE ON A entrent 31 10 12 see D 31 11 MAINTENANCE AND LUBRICATION 1
26. SPORTING THE MOWER The mower should be transported to the mowing area on a trailer or other suitable transport vehicle Transporting the mower on thoroughfares on its own wheels is prohibited When loading unloading a trailer make sure that the edge formed by the floor of the trailer and the ramps is not an obstacle for the mower Otherwise you need to use longer ramps When loading do not allow any person to stand by the ramps or under the hanging mower if it is lifted It may only be hung up on places marked by the chain symbol The loading capacity of the lifting eyes hooks must be suitable for the weight of the machine as quoted on the serial plate After placing the mower on the transport make sure it is properly secured Attach fastening devices to the eyes marked by the chain symbol on the mower 26 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 10 2 STARTING THE ENGINE OF THE MOWER e Check the gasoline in the fuel tank refuel with unleaded gasoline BA95 if necessary e Check the forward reverse control joystick 8 on the remote radio controller and leave in the neutral position e Switch ON the remote radio controller power switch 1 by turning clockwise A red lamp 11 will illuminate on the RC NOTICE Unless button 1 is in the ON position the machine will not start Ensure the EMERGENCY STOP button 1 on the remote radio control is in the raised position Set the engine
27. above the limit mark due to the oil volume expansion Do not overfill the hydraulic tank 11 7 ADJUSTMENT OF THE NEUTRAL POSTION OF THE HYDRAULIC DRIVE This adjustment should only be performed by an authorised service dealer 35 51 01 01 04 2011 Operator Manual Spider 1002 SG 11 8 DRIVE V BELTS Check the wear and tension of the V belts and the tensioning devices Hydraulic pump drive Located under the cutter deck inside cover A The V belt is tensioned by a belt pulley To tighten the belt dismount the belt pulley and remove the required number of spacers b Travel wheels drive The V belts are tension by shifting the hydraulic motors 11 9 GEOMETRY ADJUSTMENT If you do not possess necessary equipment and skills have this work performed by an authorized service dealer Liftthe mower wheels above ground and position the wheels into a straight direction Release the steering chain taper lock figure 91 Place a straight lath to the wheel portal on the left side and to the tyre disc on the right side and adjust the wheels so that they are parallel figure 92 figure 93 Tighten at least 1 screw of the taper lock whichever is accessible Do not turn the wheels unless you have tightened at least one screw this would distort the geometry After tightening one screw you can turn the wheels Tighter the second screw Check the geometry with a lath Step by step t
28. afe Read the user s manual before use maintaining repairing or adjusting the mower follow the user s manual and remove the key from the ignition protective work aids face shield Attention electric accumulator device uses hydraulic energy drive danger of injury caused by the squirting hydraulic oil protective gloves when changing the mowing blades starting close all protective covers Transportatio n of persons on the machine is prohibited Attention danger of hand or feet injury caused by rotating blades Attention rotating parts are decelerating after they were turned off Attention combustible substance danger of fire Danger of getting burned by hot parts Attention danger of getting hit by flying object Keep safe distance Slinging point 15 16 17 18 Keep safe Attention On a slope never enter the area Maximum permissible slope with distance from rotating parts below or directly above the machine regards to machine application and the machine climatic conditions when it is moving 14 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 15 51 9 13 10 rev 01 01 04 2011 Operator Manual Spider 1002 SG 5 1 RECOMMENDED METODS OF OPERATION This chart shows basic information about recommended methods of cutting grass in var
29. an be re serviced should be separated and returned to the relevant centre 8 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 3 SAFETY INSTRUCTIONS This safety symbol indicates important safety messages in this manual When you see this symbol be alert to the possibility of injury carefully read the message that follows and inform other operators Safety Checks Do not enter or reach under the machine if it is lifted and not sufficiently supported The machine should be supported on places marked by the symbol of a lifting jack e he mower should only by transported in a container or on a trailer e Check bolt torques at regular intervals The first check should be done after 8 operating hours Pay attention to the attachment of the cutting blade and the proper bolt torque Use a torque wrench and a specified torque See 11 21 e The attaching flange of the blades or the bolts must not show sign of damage or wear The bolts must be complete The blade must be undamaged evenly worn and adequately sharp e f you are driving the machine outside the working area always turf off the mowing blade and set the maximum mowing height otherwise the blade may get damaged e Keep the product clean after use Do not use gasoline or similar oil products for cleaning e Do not reach into the space under the mower with your hands of feet Do not reach under the engine cover or into the gear mechanism e
30. bitrary modifications carried out on this machine as well as non adherence to this OPERATION MANUAL may relieve the manufacturer of liability for any resulting damage or injury In several places this Manual contains instructions for safe work If the text includes such an instruction then the instruction is marked by the following WARNING symbol Warning against a highly probable danger of severe injury or life threat if appropriate instructions are not followed other symbols Provides useful information 4 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 2 2 MACHINE USAGE The machine is designed for the mowing of grass on level as well as extremely steep terrain Any other use is prohibited The maximum slope on which the machine may be used depends on the type of area to be mowed on the current condition of the area and on the method of mowing sh 111111 DRY CONDITIONS Cutting across a slope Maximum slope is 35 Cutting up and down a slope Maximum slope is 36 Cutting across a slope with mower positioned diagonally Maximum slope is 41 WET CONDITIONS For all areas and applications Maximum slope is 20 The Spider is a mulching mower designed for mowing of unkempt or only occasionally mowed areas The mower is operated by one person using radio control The mower may only be operated by authorized persons over 18 years of age both mentally and physically fit who are familiar with this Safety O
31. choke control to the position for cold start the lever is pulled up only for the first start or if the engine is cold See the engine user s manual Use the key to unlock and pull up the EMERGENCY STOP button on the mower Wait till lamps 1 and 3 are illuminated and lamp 2 is flashing on the mower then press the horn button 12 on the remote radio controller the mower ignition engages Press the START button 4 on the remote radio controller If the engine does not start all the functions of the mower are locked again To unlock them and consequently to start the engine press button 3 The engine is running release the START button on the remote radio controller While the engine is working do not use the START button again Let the mower idle for about 2 3 minutes without engaging the mowing device and while the engine is warming up push back the choke control in the case of a cold start NOTICE Do not stand right next to the mower while starting it 27 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 10 3 SHUTTING OFF THE ENGINE Before shutting off the engine always disengage the mowing mechanism drive on the remote radio 2 controller Do not shut the engine off immediately after mowing 4 let it run for a short while with the minimum engine 9 speed in order to let it cool down P cn Stop the engine by pushing the STOP button 3 on 1 i remote radio controll
32. d with the Distributor Dealer and also resolved by them A properly completed Warranty sheet must be presented and all of the inspections prescribed by the Manufacturer must have been implemented Incorrect information additional extracts or overwriting on the Warranty card lead to loss of the Warranty 3 The Warranty applies to defects on the Product caused by defective raw materials construction faults or made workmanship Defective parts on the Product will be replaced free of charge with a new part or repaired No entitlement to immediate delivery is created and the Manufacturer takes on no liability for damage claimed for as a result of delayed delivery 4 The Warranty does not relate to regular wear and tear parts susceptible to regular wear and tear especially include the following blades blade hubs with bearings bearings of wheel shafts spark plugs air filters belts chains tires sealing hydraulic hoses winch rope etc 5 Warranty cannot be claimed against if the cause of the defect is a The effects of external mechanical or chemical influences on the Product b Unreasonable handling of the Product overloading it neglect or incorrect operation c Repair of maintenance of the Product performed by a third party which was not authorised to carry out such work by the Distributor Dealer or Manufacturer d Installation of such parts into the Product the use of which is not approved by the Manufacturer
33. er Do not use the EMERGENCY STOP button to shut off 4 1 the engine except an emergency 1 LJ Press the EMERGENCY STOP button on the mower and remove the key 10 4 EMERGENCY SHUTTING OFF OF THE ENGINE There are two red EMERGENCY STOP buttons One is placed in the remote radio controller 1 the other one on the body of the mower 2 Both buttons have the same function For emergency stopping use preferably 1 the remote control button 1 Use the button on the mower 2 only when the mower is in a stable position and on a flat area or when you are standing right next to the mower and cannot be endangered by the machine The EMERGENCY STOP buttons on the remote radio control 1 and on the mower 2 should be used at any time when an emergency stop is required 28 51 01 01 04 2011 Operator Manual Spider 1002 SG 10 5 ENGAGING THE BLADES The mowing blades can only be engaged when the engine is running Set the maximum mowing height with controller 7 First increase the engine speed by regulator 14 then push the button for blades engagement 5 the mowing device turns on Set the working position of the blade by the height of cut controller 7 on the RC NOTICE Do not engage the mowing blades in tall grass damage to the clutch may result If you wish to mow tall grass move the mower to a place without tall grass and then turn the blades on When engaging
34. es Do not change the clutch setting If damage on this part of the machine should occur always leave the repairing to an approved dealer The maximum rundown time of the rotary blade was set to 5 seconds NOTICE After finishing any work on the electro magnetic clutch the cover must be returned to its original place and properly sealed to prevent the clutch from getting dirty 37 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 13 CHAINS STEERING CHAIN Check the wear and tension of the chain and the tensioning devices The chain can by tightened by rotating the steering motor bracket after loosening two attachments bolts see the figure 11 14 FUSES The fuse box is placed in the space next to the battery Inside the fuse box you can find fuses for individual circuits 1 5A control panel skid steering valve 2 3 2x15A battery charging 4 5 2x 20A parallel protection of the main circuit When changing fuses follow the electric current value for which the fuses are designed Do not replace damaged fuses with fuses with a higher or lower electric current value These could cause damage or even a fire in the mower 38 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 15 MOWING BLADES Check the state of cutting blades in regular intervals The blades e Must not show signs of damage such as twisted bent or deformed parts of blades e Must be properly attac
35. f fuel When emptying the fuel tank work in an open area outside Prepare the engine for storage according to the user s manual of the engine Disconnect the ignition cable Unscrew the spark plug and pour a little oil into the cylinder bore about 1 cm 0 4 inch Turn the engine by starting it shortly with the ignition key without spark plugs on Screw the spark plug back hand tight Do not connect the cable Dismount the Accumulator and store it on the dry and warm place Keep the mower on the save and dry place Use the permeable cover to save the mower against the corrosion 46 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 14 WARRANTY CONDITIONS This document sets out the extent conditions and manner of exercising rights stemming from the Manufacturer s liability for defects of the delivered Product 1 Dvo k svahov seka ky Ltd registered office Dvorce 62 Havl k v Brod 58001 Czech Republic ID No 2601379 further referred to as Manufacturer provides a Warranty for new Products according to the set regulations for a period of 24 months from the day the Product is delivered to the Customer or from such a Product being set into operation or up to 800 operating hours according to whichever happens first The Warranty period for new spare parts delivered under Warranty expires together with the Warranty period of the whole Product machine 2 Claims stemming from the Warranty must be exercise
36. he limits specified by the manufacturer It is also prohibited to make any other modifications to the machine construction or to the engine setup The manufacturer does not bear any liability for damage or injury resulting from such modifications Itis prohibited to use the mower under the influence of alcohol or drugs e prohibited to drive the mower into heaps of sand gravel or similar material on stumps rocks construction elements or any other obstacle which may compromise the stability of the machine prohibited to use the machine under low visibility dusk fog heavy rain etc 6 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 2 4 PRODUCT IDENTIFICATION On the internal engine you can also find a factory label placed there by the engine manufacturer We strongly recommend that you copy this data to the chart below while taking over the machine and consequently use them during further communication with the manufacturer of the servicing facility FS691VA01065 HT ASSEMBLED IN PSA Engine factory label location Mower factory label location Engine factory label location Data to be filled in and confirmed by the dealer Declaration have read and understood the operating and safety instructions in this manual Signature 7 51 01 01 04 2011 Operator Manual Spider 1002 SG 2 5 GUIDELINES FOR THE DISPOSAL e Other worn out items should be sepa
37. he slope This will prevent possible movement of the mower down the slope 10 12 SKID STEERING Slope mower Spider ILDO2 is equipped with the skid steering function This function allows machine rotation around its vertical axis by driving wheels in opposite directions This function can be activated by controller 10 under the condition that the wheels are positioned in the straight direction see the figure below If these conditions are met then the mower can be rotated using controller 8 driving forward backward By moving the joystick forward the mower rotates clockwise by moving it backwards the mower rotates counter clockwise rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 MAINTENANCE AND LUBRICATION 11 1 MAINTENANCE CAHRT MOWER Machine Maintenance Plan Period according to the state of the operating hours OH counter ts Daily before Every Every Every Visually check for oil leakage from engine and hydraulic systems x x Grease all sliding bars at least once a season u Lubricate other lubrication points with dry lubricant in spray Check the level of hydraulic oil in tank Visually check the tension of the steering chain Check electronic and safety devices emergency stop steering signal etc Check screw and nuts tightening visually check daily Check blade sharpness and deformation Check the blade bolts tightening Change the hydraulic oil Change the hydraul
38. hed by the flange in the middle of blades e Must be sharp e fastening bolts of the flange must not be damaged For proper and reliable functioning the blades are statically balanced by the manufacturer This balance must be preserved during the entire use of the blade The blade must be statically balanced after each sharpening To tighten the blade use a torque wrench and a specified tightening torque of 60 Nm If the blades are damaged it is prohibited to Straighten them When replacing worn out parts follow these rules Heat them Weld them Ream them or otherwise change their construction The blade may only be sharpened within the permitted wear limit Balancing must be carried out after sharpening e blade cannot be repaired When changing the blade use new fastening bolts if the current ones show signs of damage Only high tensile steel bolts may be used for this purpose No other steel bolts are acceptable e f the mowing mechanism vibrates when engaged do not continue operating the mower turn it off and contact your local dealer e tighten bolts use torque listed in the chart at the end of this chapter see 11 21 Changing the mowing blades Raise the mowing device to the transport position Stop the engine switch off the RC and push the emergency button on the body of the mower Disconnect the battery Lift one side of the mower until it leans against the hand
39. ics filter Ecological oil first exchange after 200 OH Rinse the fuel tank change the breather filter Change the fuel filter change more often on extremely dusty or dirty conditions Clean cooling systems engine hydraulic pump Visually check hydraulic hoses fuel hoses cables replace if necessary Check and adjust wheel geometry Adjust the neutral position of the machine drive hydraulic pump Check adjust and tighten chains in the wheel suspensions Adjust the blade deceleration Check drive belts and mowing mechanism belts replace if necessary Check and clean the mowing mechanism gear belts pulleys belts pulleys Check safety decals on the machine Check the mowing device bearings Check the blade hub Check the Brake lining condition Adjustment of the auxiliary drive by an authorized service facility reret 32 51 01 01 04 2011 Operator Manual Spider 1002 SG 11 2 MAINTENANCE CHART ENGINE Engine maintenance chart Kawasaki FH 680 V 23 HP Maintenance Period according to the operating hours counter 2 Perform more often in dusty conditions Daily Afterfirst Every Every Every Every Every K Performed by authorized Kawasaki service dealer 8 hours 25 hours 50 hours 100 hours 200 hours 300 hours Check for fuel and oil leakage Check or clear air intake screen Clean air cleaner foam element
40. ious types of terrain It also describes the correct procedure of anchoring the hydrostatic stabilizing winch However current terrain and climatic conditions may require different methods of operation than those shown in this chart The operator is always responsible for choosing the most suitable method of operation especially with regards to safety In any case it is always absolutely necessary to comply with all safety instructions listed in this Manual Chart of recommended methods of operation is placed together with the basic set of tools on the machine See chapter 11 24 Tools 250 kPa 2 5 bar 36 PSI Always keep the tyres inflated to Check the blades Blades must be Check the fuel level Check the overall condition of the recommended pressure properly tightened Blades must the winch The rope and the Other values may unfavourably not be bent and the edges must snap hook must not be not be damaged damaged influence the driving characteristics Maximum pressure 250kPa 2 5bar 36PSI On slopes never enter the area Recommended method of cutting Recommended method of cutting On slopes exceeding 35 below or directly above the on slopes up to 20 degrees on slopes up to 35 degrees degrees always use the machine provided the operator is well provided the operator is well stabilizing winch On slopes acquainted with the terrain and acquainted with the terrain and never enter the area below or there is no risk of tipping the E 2 nos
41. lectrolyte The machine construction uses a dry type of battery If recharging use a maximum electric current of 1 4 A e Loosen safety clips and remove the side cover see figure e Insert the battery e Attach terminal connectors according to polarity First then e Secure the battery against movement with rubber band e Attach back the side cover When disconnecting and removing the battery proceed in reversed order Never start the mower when a charger is connected to the battery FOR CHARGING USE ONLY SPECIAL CHARGERS PREVENTING THE EXCESS OF THE GASSING VOLTAGE WHEN CHARGING THE BATTERY MAKE SURE THAT CABLES CONNECTING THE BATTERTY TO THE MOWER ARE DISCONNECTED 24 51 rev 01 01 04 201 1 Operator Manual Spider 1002 SG 9 6 FUEL TANK The fuel tank is placed on the frame on one side of the mower The tank has a screw on cap A Before refuelling always stop the engine Do not smoke or approach open flames or sources of sparks when manipulating with gasoline Use unleaded 95 octane gasoline without any additives The operator is responsible for all engine or fuel system damage resulting from the use of wrong low class old or contaminated fuel The warranty does not extend to such damage Do not fill the tank near open flames or sources of ignition Do not smoke Do not open the tank while it is hot Do not fill empty the tank in enclosed areas 9 7 PREPARING THE
42. les on the other side Always lift the mower on the exhaust side tilt it against the hydraulic tank side to prevent oil entering the air cleaner Secure the lifted side against falling by supporting it Use gloves when changing the blades Loosen the fastening bolts Remove the bolts and the washers Be careful when removing the last bolt the blade may fall to the ground After the blade is replaced fasten it by working in the reversed order Always check the bolts when fastening the blade After attaching the blades check their tightness Be very careful when engaging the mowing mechanism for the first time after replacement Check for unknown sounds vibrations etc NOTICE Always lift the mower on the control unit side and tilt against the fuel tank side to prevent oil entering the air cleaner Be aware of oil spills 39 51 rev 01 01 04 201 1 Operator Manual Spider 1002 SG 11 18 CHANGING THE WHEEL e Change the wheels on a level firm surface e Turn the wheel so that the tightening nuts are accessible from the outside e Stop the engine remove the key from the ignition Secure the machine against movement e Liftthe mower and support it under the cutter deck e Ensure the machine safe amp supported before working on it e Loosen the wheel nuts remove the wheel e After repairing it attach the wheel back in the reversed order e Use suitable tools to unscrew the nuts 11 17 TYRE
43. machine over there is no risk of tipping the directly above the machine machine over Recommended method of cutting Recommended method of cutting Recommended method of cutting Recommended method of around trees on slopes up to 35 around trees on slopes exceeding bushes on slopes up to 35 cutting bushes on slopes degrees 35 degrees On slopes exceeding degrees exceeding 35 degrees On slopes exceeding 35 degrees always use the stabilizing winch 35 degrees always use the stabilizing winch Recommended method of cutting along roads Never enter the area Position of important components on the machine air filter spark below or directly above the machine Danger of getting injured by plugs hydraulic by pass allowing the disengagement of hydraulics objects thrown by the blades Carefully check the terrain in front of the and consequent towing of the machine fuse box battery tools mower 16 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG Instructions for turning on and off the hydrostatic winch Rotate the machine so that the Turn the wheels so that they are Turn off the blades Reduce the engine RPM to winch is facing up the hill toward orientated across the slope along minimum idling speed the expected anchoring point the slope contours On the control panel on the By pushing the driving
44. ne is started and operated in enclosed spaces the exhaust gases must be conducted away by the means of prolonging the exhaust pipe outside the enclosed space Proper ventilation and fresh air supply must be secured in order to prevent the accumulation of CO Before storing the machine in a closed space let the engine and the hydraulic drive of the machine cool properly Regularly remove all combustible objects dry grass leaves from the areas around the exhaust pipe engine and battery Always control the machine from a working station which gives you a perfect view of the whole working area and of the machine While working change your working position to have a perfect view of the mower at all times When operating the mower on slopes never enter the space directly below the mower The working position should be far enough maximum 50 m 165 ft to prevent the operator from getting hit by objects that may be accidentally thrown by the mower Do not operate the mower if you cannot see it behind terrain obstacles corners of buildings hidden in grass etc Safety Decals Before starting the mower check the state of the safety labels If any labels are damaged or missing contact your dealer and replace such labels the machine Get thoroughly acquainted with these labels The placement of the labels on the machine is obligatory Do not remove or damage any of the safety labels Do not remove any covers
45. ng a different speed range rev 01 01 04 2011 Operator Manual Spider 1002 SG 10 10 DRIVING ON SLOPES Driving on slopes is very demanding for the operator as they constantly have to evaluate information about the movement of machine and the character of the terrain Especially important is the wheel adhesion to the grass or other surface and the mower tilt angle Pay attention to climatic conditions The climbing ability of the mower will be radically different on dry wet or moist grass slopes The mower may work on the recommended slopes see chapter 2 2 only when the surface grass is dry If the grass is wet or moist the maximum slope on which work is permitted is 20 degrees Examine closely the working area Evaluate the situation and test the possibilities and characteristics of the specific terrain Do not take chances If the mower loses traction you have lost control stop mowing and re evaluate the conditions The driving wheels of the mower must be evenly inflated to the maximum value allowed by the tyre manufacturer Maximal 250 kPa 2 5 bar 36 PSI Start your work at the bottom of the slope and proceed to the top This way you will be usually moving from less to more steep slopes which will give you a better chance to evaluate the climbing ability and make the right decisions concerning further work If you begin to mow steeper slopes first it may happen that due to adverse conditio
46. ns the mower will slip on the slope Due to dynamic effects the mower may even roll over The method of cutting from the top of the hill to the bottom should only be used exceptionally when the operator is in detail acquainted with the terrain If the mower is slipping do not try to stop it and do not approach it especially the area below the mower Do not touch or approach the mower if the wheels are lifted the mower tilted in an unstable position or starting to roll over LED 92 t 12422 m TA Akumulator 31 51 Before operating on slopes make sure that no one is below the mower or the working area Do not endanger third persons by the movement of the mower Choose your operating position away from the area to which the mower may slide or to which the mowed grass may be thrown The direction of the discharged grass may change while operating according to the driving direction of the mower When working on slopes avoid the following Sudden sharp acceleration steering or braking High driving speed Uneven ground Changing adhesion moving from areas exposed to sun to shade Driving over the mowed material Reduction of engine speed Stopping on a slope and shutting off the engine 10 11 STOPPING THE MACHINE ON A SLOPE In case you are forced to stop the mower on a slope and need to interrupt you work stop the engine etc be sure to position the wheels across t
47. ombined delivery note is delivered to the Manufacturer within 14 days of the date the Product is delivered to the Customer 10 The Warranty applies to the Product in the condition in which it leaves the production plant The Manufacturer is not liable for damage during transportation 47 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 12 13 In the event of a change in owner it is possible to transfer the remaining part of the Warranty period to the new owner if the Manufacturer is requested to do so The new owner confirms that they have taken receipt of the instruction manual at the same time as the Product as well as the Warranty conditions and that they agree with these The Warranty period is extended by the period of the duration of the Warranty claim assessment The Warranty claim assessment period begins on the day following the day the Product is accepted for assessment and terminates on the day the Warranty is acknowledged or rejected not on the day the Customer collects the Product back In case the Warranty claim is rejected the Warranty period will not be extended After inspecting relevant documents and the claimed product the Distributor Dealer will a b c acknowledge the Warranty claim as warrantable and settle the claim on spot in case it is not possible to settle the acknowledged claim on spot they will accept the Product into Warranty procedure during which the acknowledged
48. or Manual Spider 1002 SG While operating or transporting the mower the operator must always have the mower in their view The maximum distance between the operator and the mower is 50 m 165 ft While using the mower follow all safety regulations given in this manual and respect local regulations and provisions concerning noise emissions especially when using in hospitals spas and other sensitive areas The operator must pay attention to the area into which the mulched grass may be blown Neither the operator nor any other persons children nor animals should be allowed to enter this area If mowing uneven terrain the ejection and throwing of undesirable objects becomes more probable due to the displacement of the mowing device tilt of one side of the machine while crossing the edges of different terrain The operator of the machine may be responsible for any damage caused to third parties by operating the machine The mower may be used on dry surface on slopes listed in chapter 2 2 On wet or moist surfaces the mowed slope should not exceed 20 degrees Before operating the machine make sure you remove from the mowing area all loose stones Sticks glass wire bones branches and all other objects that can be picked up by the blades and thrown or that could damage the mower While operating the mower avoid obstacles do not drive over higher obstacles such as stones stumps brick near precipices on unstable soil
49. or safety elements They are for your protection Do not use the machine if any of the protecting devices or covers is damaged or missing Keep the machine and its accessories clean and in a good technical condition at all times It is strictly prohibited to make any changes or modifications to the machine that were not previously approved by the manufacturer Any modification to the machine may lead to a hazardous situation or injury If these instructions are not followed the manufacturer does not bear any liability for the machine and the terms of warranty may be invalidated The machine must always be equipped with all covers and protective elements It is strictly forbidden to use the machine with improperly mounted or damaged rubber mulching cover with chains 11 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 4 SPECIFICATION 4 1 SPECIFICATION TECHNICAL DESCRIPTION The mower is a self propelled machine with four wheel drive controlled by the transmitter remote radio controller signal Its unique wheel steering technology ensures a high manoeuvrability both on level ground and on slopes The basic part of the machine is formed by a square solid frame which is connected with a sliding frame The middle part of the sliding frame carries all transmission parts such as the engine the hydraulic pump the hydraulic motor and the control unit 4 mowing blades are attached to the bottom part of the frame
50. ous operation Do not change the engine tuning especially the engine speed regulator Do not modify the exhaust pipe Do not use the mower if there is less than 3096 of fuel in the fuel tank Do not move the mower by means of towing it behind another machine Operating Environment The machine should only be used by persons over 18 years of age who have been acquainted with the machine and the user s manual The remote control further referred to as RC is considered a part of the machine The user s manual must be stored in a place permanently accessible to the operator and must be available to him at all times Do not allow children or unauthorised persons use the product Before starting to operate the machine you have to be familiar with all the symbols next to the controls and indicators used on the mower and the RC Pay special attention to the stopping and shutting off of the engine and to the emergency shutting off of the mower Before using the mower on a slope make sure you test and practice your mower control skills on flat and level ground which is sufficiently free and spacious Master how to control the movement on a surface to mow around bushes trees and other terrain elements and obstacles When operating the mower on slope make sure that the engine revolutions are set to maximum speed If you stop the mower on a slope position the wheels across the slope 9 51 rev 01 01 04 201 1 Operat
51. pause of at least 20 seconds between all attempts to start the engine Parts of delivery SPIDER mower e Mower ignition key 2x Gel battery 12V starting Remote control including 2 batteries Remote control battery charger 12V 12V e Operation manual e Radio controller key 2 e Engine user s and maintenance manual e Copy of the EC declaration of conformity e Copy of the EC declaration of conformity for Remote controller NBB 22 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 9 2 HYDRAULIC PUMP BY PASS The By pass is used to disable the hydraulic drive and to engage the oil bypass for manual handling engine not running of the machine on flat surfaces The by pass should only be used when the hydraulic drive is not functional For normal hydraulic drive it is necessary to have the bolt on the pump tightened For manual handling loosen this bolt by two revolutions Before starting check the bolt tightness If loose it will disable the hydraulic drive undesirable behaviour of the mower on slopes It may uncontrollably drive down a slope Insufficient tightening may result in BY PASS 9 3 CHECKING ENGINE OIL LEVEL Attention Before checking or refilling oil stop the engine and let it cool down The oil level of the machine standing on a level surface must be between the limit marks on the dipstick see the engine user s manual Check oil according to the engine user
52. perator s and Maintenance Manual and all applicable regulations and laws pertaining to work health and safety that need to be observed while operating the mulching mower Spider 5 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 2 3 PROHIBITED USE e The mower may not be used for other purpose than for which it was designed and which is described in chapter 2 2 e The mower may not be used on surfaces littered by glass loose stones pieces of iron and other foreign objects that can either be thrown by the blades during mowing or damage the mower The mower may not be used on slopes exceeding 20 degrees when wet or foggy as the climbing ability and mower stability are adversely influenced by poor ground adhesion regardless of the type of area to be mowed he mower may not be used where other people children or animals can be found within 20 m 65 ft from the mower mowed area Never use the mower unless you are properly acquainted with the terrain and mainly with the occurrence of undesired terrain irregularities stumps swamps pits unstable and poor load bearing soil etc e The mower may not be used on slopes with incline exceeding the values stated in chapter 2 2 e The mower may not be used as a towing transporting device or as means of transporting persons e tis prohibited to drive the mower on public thoroughfares e tis prohibited to increase the engine revolutions or the engine performance above t
53. possible damage and missing parts from the delivery If necessary contact the transporting company with your claim e Before driving down from the pallet raise the mowing mechanism to the upper position this can be done without starting the engine e Place boards in front of the wheels in the direction in which you expect to drive the mower from the pallet to the ground Put at least 5 litres 1 2 gallon of fuel to the tank and attach cables onto the battery While starting follow instructions in chapter 5 The aerial must be attached to the mower e After starting the engine set the speed controller on the transmitter to the L turtle symbol lower driving speed e Slowly move the forward reverse joystick to correspond with the direction you want to move the mower The arrow on the wheel legs indicates forward e Slowly drive down to the ground and stop the engine While unpacking assembling and preparing the mower do not engage the mower blade NOTICE if you have a lifting device with a sufficient lifting capacity available place the lifting hooks eyes on spots marked with the symbols of chain lift the load by about 0 15 m 6 inches move the pallet away from the mower and lower the machine to the ground NOTICE There may not be enough fuel in the fuel system when starting for the first time and you may need to repeat the starting several times Starting period must not exceed 3 seconds There must be a
54. rated into OF SCRAP PRODUCTS material groups for recycling and disposal consistent with available facilities More When it has been identified that a turf care common separation types are as follows product has no further functional value and o Steel requires disposal the following actions should be taken o Nonferrous metals e Aluminium These guidelines should be used in conjunction with Health Safety and Environmental legislation and use of approved local facilities for waste e Copper disposal and recycling e Brass o Plastics e Use appropriate tools and Personal e Identifiable Protective Equipment PPE and take guidance from technical manuals applicable to the machine Non recyclable Recyclable e Remove and store appropriately identified o Rubber 1 Batteries o Electrical and electronic 2 Fuel Residue components 3 Oils e Items that cannot be separated economically into different material groups should be added e Disassemble the structure of the machine to the General waste area referring to the technical manuals where appropriate Special attention should be Do incarnate waste made for dealing with stored energy within pressurized elements of the machine or Finally update machinery records to indicate that tensioned springs the machine has been taken out of service and scrapped items that still have a useful service life as second hand components or c
55. s manual as follows 1 Place the machine on a level surface 2 Remove the upper body 3 Unscrew the dipstick and wipe off oil 4 Without screwing inset the dipstick back into the filler as far as you can min max 5 If the oil level is close or under the lower limit mark ADD fill with recommended oil up to the upper limit mark FULL 6 Refit the dipstick NOTICE Running the engine with insufficient oil may cause serious damage to the engine Check the engine oil level on a level surface and only when the engine is off Use only oil recommended by the engine manufacturer 23 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 9 4 CHECKING HYDRAULIC DRIVE OIL LEVEL Oil level should only be checked when the oil is cold Clear debris from around the cap unscrew the cap on the hydraulic oil tank on the side of the mower Using the dipstick check the oil level It must be between the limit marks If the level is above this range the oil may overflow from the breather pipe in the tank when hot If the level is below the lower limit the hydraulic drive may be damaged or the mower may become uncontrollable when operating on a slope Refill with oil if necessary HM 68 according to ISO 6743 or HLP 68 CLP 68 according to DIN 51502 When finished refit the cap back on the oil tank 9 5 PREPARING THE BATTERY SPIDER 11002 uses a gel battery model 6E12 12V 18 NOTICE Do not fill the battery with e
56. s the brake will be disengaged The brake includes a system which allows the brake to be manually disengaged If used together with the hydraulic by pass the machine can be moved without using its own drive pushed towed away This system of moving may be used only when the hydraulic drive is not functional and the machine cannot use its own drive For manual manipulation with the machine secure the brake lever by the Secure pin in position 1 see figure For normal operation if it absolutely necessary that the hydraulic by pass bolt on the hydraulic pump is tightened and the Secure pin of the auxiliary brake released position 2 see figure Before operation make sure that the hydraulic pump by pass bolt is tightened and the Secure pin of the auxiliary drive brake released position 2 Incorrect release of the auxiliary drive brake A Secure pin may lead to undesirable behaviour of the machine on slopes the machine may uncontrollable drive down the slope Daily check the brake lining If the lining gets A thinner than 1 mm replace it immediately Have the brake adjusted by an authorized service dealer every 200 operating hours The auxiliary drive brake is designed only to A brake the wheels during the drop of pressure in the hydraulic circuit and may not be used for securing the machine and parking on slopes 44 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 12 TROUBLESHOOTING
57. the blades stand in a safe distance from the mower Do not engage the blades if there are people near the mower The rotating blades may throw objects 10 6 DISENGAGING THE BLADES To disengage blades press button 6 If you are not planning to continue mowing set the maximum height of cut with controller 7 10 7 HEIGHT OF CUT ADJUSTMENT The machine has a variable mowing height As a standard the height of cut can be adjusted from 50 to 100 mm 2 to 4 inch The mowing height can be adjusted by switch 7 on the RC Follow the marks on the body of the mower If the grass growth is high or wet select a higher mowing position The lowest position is used when mowing well maintained and even areas NOTICE When mowing unknown areas for the first time we recommend to mow with blades in a higher position and after finishing mowing to re examine the area for undesirable objects The next cut should only be done after the grass cuttings have died Set the height of cut approximately mow a few meters of the area and check that the height of the cut grass meets you expectations NOTICE The height of cut on a slope may significantly vary from that on a level surface NOTICE Switch 6 has 3 positions The maximum and minimum limit position and the third intermediate position which preserves the current height set up Cleaning the mowing mechanism After each use the mowing mechanism must be caref
58. the joystick in the desired forward or reverse direction When changing the forward motion to reverse motion always leave the joystick for a short moment in the neutral positron prohibited When driving the mower always set the maximum engine speed Driving with any lower engine speed is In cold weather let the engine run for about 2 minutes to allow the oil to get warm before driving 30 51 10 9 DRIVING SPEED OF THE MOWER Always choose a suitable driving speed which enables an acceptable mowing quality When selecting speed always start with slow and proceed to fast not the other way around If the growth is thin you may mow at higher speed To control the driving speed you can also use the driving speed controller 2 which lets you choose between high rabbit and low turtle driving speeds When starting to operate always use the low turtle speed range Also choose the low speed range when mowing either slopes steeper than 20 degrees or an uneven terrain Never reduce the driving speed by reducing the engine speed Always use joystick 8 to reduce the speed Higher speed range 0 8 km h 0 5 mph Lower speed range 0 3 km h 0 2 mph IT IS PROHIBITED to drive on slopes steeped than 20 degrees with the mowing device engaged and the controller switched to the high speed rabbit position IT IS PROHIBITED to switch to the high speed position while mowing Stop the machine before selecti
59. ttached properly Change the blade bolts and tighten them properly Unevenly worn out or damaged blade Replace it Bad mowing quality Grass is overgrown too high Mow only grass which is maximum 3x taller that the pre set stubble height We recommend to mow the grass let it dry and mow it again Worn blunt cutting edge of the blade Sharpen or replace the blade Grass is too wet Wait till the grass dries Low engine speed Set the engine speed to maximum Too high driving speed Lower the driving speed Mowed grass get stuck in the mowing mechanism Grass is too wet Wait till the grass dries Low engine speed Set the engine speed to maximum 45 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 13 MAINTENANCE AFTER SEASON When the season is over or if the machine is not going to be used for longer than 1 month it is advisable to prepare it for storage If fuel stays in a tank longer than 1 month without moving it may create sticky sediment that can unfavourably affect the carburettor and the whole fuel system and cause engine malfunction Thoroughly clean the whole machine especially the mowing mechanism Replace damaged or worn out parts Check all bolted connections Tighten all loose nuts and screws Lubricate all mobile parts the whole machine according to the lubrication plan Empty the fuel tank and let the engine run until it runs out o
60. ully cleaned especially the inner walls of the mowing deck The cleaning should be carried out with a scraper The mower must not be washed by power washer or other high pressure devices When cleaning secure the machine against moving Raise the mowing mechanism to the transporting position When cleaning also check the blades Proper maintenance and treatment of the mowing mechanism increases the quality of work and durability of your machine After cleaning and drying especially if the mower will not be used for a longer time treat all scratched parts with preservative coating If you are lifting the mower during cleaning make sure that you secure it against movement and fall Remove the spark plug terminal and press the EMERGENCY STOP button on the mower 29 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 10 8 DRIVING THE MACHINE The machine movement is controlled by joystick 8 forward and reverse see the symbol under the controller on the remote radio controller and by joystick 9 Left right By combining these two controls you will be able to control the machine When these joysticks are moved the machine either accelerates or steers Accelerate slowly so as to be able to react to the direction in which the mower starts to move The V shaped tread pattern on the tyres denotes the direction the machine will move when forwards motion is selected NOTICE When driving slowly move
61. ur local authorized service dealer List of tools Use Placement on the machine Spark plug spanner 19 21 mm Spark plugs Socket head 19 mm Change of blades Socket head 17 mm Change of wheels Socket head 15 mm Tightening of drive belts Lever handle Flat spanner 10 13 mm Tightening of drive belts Flat spanner 16 17 mm By pass tightening of steering chain Hex wrench IMBUS 3 mm Wheel suspension Hex wrench IMBUS 5 mm Wheel suspension Hex wrench IMBUS 6 mm Wheel suspension Hex wrench IMBUS 8 mm Tightening of steering chain Screwdriver flat tip crosshead Fuse box Fuses 5A 20A Fuse box 43 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 11 25 AUXILIARY DRIVE BRAKE The machine is equipped with an auxiliary drive brake which brakes the wheels in situations when the pressure in the hydraulic circuit drops engine shut down air in the hydraulic circuit result of using the Emergency stop buttons The auxiliary drive brake works on the principle of a band brake where the braking band brakes the pulley of the hydraulic motor and consequently also the wheels The brake is controlled by a brake cylinder which is connected to the filling circuit of the hydraulic pump The braking effect will take place when the pressure in the hydraulic system drops When the pressure in hydraulic system increase
62. urn wheels and tighten both screws of the taper locks of all wheels until they are completely tightened approx 23 Nm 36 51 Figure 93 rev 01 01 04 201 1 Operator Manual Spider 1002 SG 11 10 FINAL GEAR DRIVE TO WHEELS If you do not possess necessary equipment and skills have this work performed by an authorized service dealer Remove the cover of the final gear drive The cover is attached by bolts onto the sides Adjust the chain tensioner C so the chain is properly tensioned The tensioner can be shifted after loosening the fastening screws see the figure To tighten the chain slightly unscrew the thrust bolt Do not tension the chain excessively This could reduce the durability of the chain and the bearing Lubricate the chain by spraying it with lubricating oil 11 11 MAINTAINING ELECTRIC CIRCUITS AND DEVICES TRANSMITTER Keep all parts of electric circuits clean especially from oil products dust sediments and dry grass Replace conductors with damaged insulation For replacement use only original conductors supplied by the manufacturer NOTICE Repairing of electric circuit should only be performed by an approved dealer 11 12 ADJUSTING BLADE DECELERATION The electromagnetic clutch is placed under the clutch cover above the rotary blades The clutch was adjusted by the manufacturer When engaged the clutch transmits power onto the blades when disengaged the brake stops the rotating blad
63. y generated Emergency situations shutting off by the EMERGENCY STOP button the EMERGENCY STOP button on the radio controller Push the EMERGENCY STOP button on the body of the mower Safety interlocks prevent the engine If the mowing blade clutch is engaged from starting If the transmission is not set to neutral position If the radio connection is not established properly The EMERGENCY STOP command automatic or manual has the following effects 1 Engine stops 2 Steering of wheels is blocked 3 Travelling is blocked 4 Starter is blocked 5 Mowing blade clutch disengages 6 Ignition is turned off 21 51 rev 01 01 04 2011 Operator Manual Spider 1002 SG 9 PREPARING THE MACHINE 9 1 MACHINE DELIVERY TO A DEALER OR RETAILER From the manufacturer the machine is A4 delivered filled with engine oil and Hydraulic oil but without gasoline in the tank The training of the operator should take place during the installation of the product The mower may be delivered on a wooden pallet or in a crate To take the mower off the pallet crate Place the palette with the mower on a level surface Carefully remove the upper boards of the crate and take out all accessories amp the remote control Disassemble the side boards of the crate e Release the attachment fastening the mower to the pallet remove transportation wrapping Recycle these wraps e Thoroughly examine the mower for

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