User`s Manual Template
Contents
1. ecce eese eL eee seen rennen 4 8 WIRING DIAGRAMS iE epe sued a epu aeu eumd een eee 4 Connecting Switches or push button ccce ecce eee Lese e eese esee nennen nnne nhan annnm nts 5 Connecting NEN Sensors ido eder oves ved e es dee NATL LOI ene eae 5 Conneciing PNP SefDnsOEFs vov 8 s 9 9 10 10 FREQUENTY ASKED QUESTIONS etnia t expe E ex EL eee 11 DISCLAIMER P 11 User s Manual Page i 1 OVERVIEW This card provides an easy way of interfacing your inputs and outputs from you parallel port and Smooth Stepper controller It provides terminals for the connections and conditions the signals for use in CNC applications 2 FEATURES e IEEE 1284 Standard compatible Includes the circuitry recommended by the IEEE 1284 Level 1 standards for bidirectional parallel communications between personal computers and peripherals e Smooth Stepper controller compatible Includes a pin header to connect directly the SS using a standard ribbon cable e PULL UP or PULL DOWN selection for inputs Includes jumpers to select the best input configuration for your application e Buffered inputs and outputs Outputs are buffered through the use of high speed and high current buffers allowing the card to output the signals without using2. required required ELI 2 2 2 SVU 11 USVU 10 Fig 6 Wiring diagram to connect NPN proximity sensors with internal pull up resistor Board Ground User s Manual Page 6 some NPN proximity sensor has a pull up resistor R1 internally It is necessary to know its value in order to connect safely the sensor with the BOB Follow this recommendation Connecting NPN open collector proximity sensor with the C10 R1 R2 Value 12V R1 R2 Value 24V Aprox 10KO Aprox 25KO Calculating the R1 value Note Rx is the unknown resistor value 12 or 24V DC External Power Supply Ry Vex R V R 1 Where Vex is the external power supply voltage V is the voltage across the R resistor An external resistor and a voltmeter are required to calculate the internal resistor Rx value Note The user should know the R value to do this operation A 4 7KOhm 1 2W is recommended SAMPLE if you are using a 12V power supply Vex and using a 4 7KOhm as external resistor R then the voltage across R should be 6V using the equation 1 the Rx value is 4 7KOhm User s Manual Page 7 Connecting PNP sensors PNP Open collector Sensor Normally open PNP Open collector Sensor Normally closed 12 or 24V DC External Power Supply R External resistor R External resistor required required ar 5V U15 OU SV L1 13 E SVU 11 25V 10 Fig 7 Wiring dia
3. switches using different voltages can be connected using the diagrams that follow Note This board has two possible inputs banks bidirectional pins 2 9 and dedicated inputs pins 10 11 12 19 and 15 and all the inputs of the same bank have the same configuration The below wiring diagrams are an example any input can be used for the connections Note The bellow wiring diagrams require setting the inputs to use pull down resistor User s Manual Page 4 Connecting Switches or push button Connecting N Connecting N Connecting the NO Switches NC Switches E STOP l amp iching N push button r 1 NC N 1 TEE m I I 2 agg Fig 3 Wiring diagram to connect switches IPAE A Connecting NPN sensors NPN Open collector Sensor Normally open NPN Open collector Sensor Normally closed 12 or 24V DC External Power Supply zio Fig 4 Wiring diagram to connect NPN open collector proximity sensors Board Ground User s Manual Page 5 OD C10Input 12 or 24V DC External Power Supply Fig 5 Wiring diagram to connect in parallel NPN open collector proximity sensors Connecting NPN open collector proximity sensor with the C10 R1 Value 12V R1 Value 24V Aprox 10KO Aprox 25KO NPN Sensor Normally open NPN Sensor Normally closed 12 or 24V DC External Power Supply External resistor External resistor
4. C INCa c Integration Solutions for CNC Projects USER S MANUAL C10S PARALLEL PORT INTERFACE CARD f LET y BB10R1 9 prt June 2012 USER S MANUAL TABLE OF CONTENTS Page L OVERVIEW iui ELDER DEL LIN LIII INIM 1 ME FEATURES 1 3 SPECIFICATIONS iam i edi iei pn eium a eumd aeneum erroe a aeu 2 4 BOAHDODESCHRIPTION irent rc e toos ecc sete bus atn eee 3 USING CONMGUTATION m 4 Using the COM configuration jumper nnn nnn nnn 4 Using the Pins 2 9 direction jumper eene nnne nnn nnns 5 5 SPECIAL FUNGC TIONS 2 12 82 522239 2222 28 222 22 2 2 9 28 22 2 2 2 8 0 7 2 ease 5 Using the Pull up or Pull down selection jumper for pins 10 11 12 13 and 15 2 3 priej we p Meere 2 6 WIRING iE EU Es Uem ea AL ee eee 2 Connection InstPUClIOTIS icone ede cea Mast mu bU EE D e e rera MEE 3 3 7 FUNCTIONAL BLOCK DIAGRAMS ERI ioco des eos sons eu e ee 3 Bidirectional pins simplified block diagram ce eee eec ee eese enne enne 3 Dedicated Inputs simplified block diagram
5. gram to connect PNP proximity sensors Connecting PNP proximity sensor with the C10S R Value 12V R Value 24V Aprox 10KO Aprox 25KO User s Manual Page 8 Other connections Other connections can be implemented by setting the inputs to pull up resistor This example shows how to do an Auto Tool Zero by setting the inputs with pull up resistor E12 1211712 42 l Board Ground Fig 8 Wiring diagram to do an Auto Tool Zero Other wiring diagrams samples are shown in the next links http encApc com Tech Docs E STOP N EN Wiring pdf http cnc4pc com Tech Docs E STOP N SCHP pdf http cnc4pc com Tech_ Docs C10R8 WD2 pdf User s Manual Page 9 9 DIMENSIONS 29 muuuuus LI 1 1 1111 jm ro 8 9 o 0 MO3 a O MOD 79 58 All dimensions are in Millimeters User s Manual Page 10 10 FREQUENTY ASKED QUESTIONS Q The power LED on the board can light even if the board is not connected to power Is this normal A Yes the board can steal enough power from the parallel port to light the LED not for reliable operation An external regulated 5vdc that can supply at least 500mA should be used If you are worried about false signals triggering out you should use the EN terminal to disable the outputs Q have power the board and connect it to the drivers but the signals do not get to the drivers A Three conditions must be met to enable the outputs a
6. lows you to select 5VDC or GND for the COM pins 1 2 COMz GND 3 2 COM 5VDC Users Manual 0 0000 Pageg Using the Pins 2 9 direction jumper There is a jumper X6 to select the pins 2 9 direction 1 2 OUTPUTS 2 3 INPUTS 5 SPECIAL FUNCTIONS Using the Pull up or Pull down selection jumper for pins 2 9 Jumper X4 allows change the input configuration for pins 2 9 Using the Pull up or Pull down selection jumpers for pins 2 9 the input voltage is pulled through a 4 7Kohm resistor to up or down in this way 1 2 PULL DOWN 2 3 PULL UP User s Manual Page 5 Using the Pull up or Pull down selection jumper for pins 10 11 12 13 and 15 Jumper X5 allows change the input configuration for pins 10 11 12 13 and 15 Using the Pull up or Pull down selection jumpers for those pins will pull them up or down through a 4 7Kohm resistor 1 2 PULL DOWN 2 3 PULL UP Enable pin The card must be provided with a 5VDC signal to enable operation This feature has been added to externally control the status of the outputs An external switch or a Safety Charge Pump can be added to provide the enabling signal When the enable signal is not present output signals sent high impedance state If this function is not required an jumper can be placed between 5vdc and the EN terminal It has an internal 4 7kOhm pull down resistor 6 WIRING The Parallel Port Interface Card has a very basic design that provides the flexibility you look fo
7. nd allow signals to get through The board needs to be connected to a PC using a parallel cable that uses pins 1 25 as there is a watchdog on pins 18 and 19 that disables the outputs if the board is not connected to a PC There are some parallel cables out there that use only pins 1 17 use a multimeter to verify continuity between these pins You should have 5vdc on the EN terminal This is for external hardware disable on the board You can use a jumper between the 5vdc in the power terminal and the EN terminal Inthe case of boards with built in Safety Charge Pump the SCHP must be configured and active or you can disable the SCHP in the board by moving the jumper to the disable position DISCLAIMER Use caution CNC machines can be dangerous machines Neither DUNCAN USA LLC nor Arturo Duncan are liable for any accidents resulting from the improper use of these devices The C10 is not a fail safe device and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage bodily injury or loss of life User s Manual Page 11
8. r on CNC projects 5VDC POWER SUPPLY A WARNING This card must have the power supplied while it is connected to the PC If power is removed to the card while it is connected to the PC noise can be introduced to the output lines This can create a dangerous situation as relays or other devices that might be connected to this card could get activated User s Manual Page 2 Connection instructions a Requirements It requires a 5VDC 400 milliamps power supply to operate This power can be taken from the computer s power supply or USB port Consider using the A3 USB Power Cable found under Accessories in the website WARNING Check the polarity and voltage of the external power source and connect the 5V and GND X1 Overvoltage or reverse polarity power applied to these terminals can cause damage to the board and or the power source Follow the steps bellow Step 1 Set the configuration jumpers X4 X5 X6 y X7 as are required by your System Note Is important to understand the selection jumper functions see section 4 1 and to know the input and output features of the devices to be connected to this board to reach a good couple Step 2 Ensure that all external power sources are set to OFF Step 3 Connect the power supply to the Power Inputs Connectors X1 Step 4 Connect the parallel cable coming from the PC to the Female DB25 Connector X3 Note If this board is not connected to the PC the outputs
9. the power from the parallel port It can take the 3 3 or 5vdc signal from the parallel port and deliver solid 5vdc at 24 milliamps e Bidirectional pins 2 9 By selecting the appropriate jumper setting you can use these pins for input or output If you use a second parallel port and set it to work in a bidirectional way you get a total of 34 I O pins e Output pins 1 2 3 4 5 6 7 8 9 14 16 17 Or 1 14 16 17 e Input pins 10 11 12 13 15 Or 2 3 4 5 6 7 8 9 10 11 12 13 15 e Input and output pins with close by ground or 5vdc connections e The common terminal to pins 2 9 can be ground or 5vdc Forget about grounding problems Easily connect your pin by using your close by ground connection No need to be an electronics expert to ground all your stuff The board has a jumper that allows you to select if the common terminal to pins 2 9 will carry a ground or 5vdc So if you are connecting encoders or proximity switches you can select it to ground If you are connecting Geckodrives or limit switches you can set It to be 5VDC e Input pins 10 11 12 13 15 User s Manual Page 1 External Enable Pin EN The board has a pin that allows you to enable disable all the outputs at once The board requires 5vdc in the EN pin If it is not present it will send all the outputs to ground You can use this to enable or disable the system manually or you can install an external Safety Charge Pump or other external safe
10. ty monitoring device Works directly with popular CNC hardware and software Such as Gecko drive or Rutex and parallel port control software such as mach2 Linux EMC Turbo CNC and others Not all tested All TTL 5VDC signals Interface directly with parallel port interface products and other CNC4PC cards 5VDC TTL cards are very common among automation devices Screw On connections for all terminals You only have to screw on the wires to make all your connections 3 SPECIFICATIONS Typical signal delay Time of transition to high impedance state User s Manual Page 2 4 BOARD DESCRIPTION pin 10 T um AYE gt pin 9 COM pin 8 pin 7 COM pin 6 pin 5 COM pin 4 pin 3 COM pin 2 N Gk N N SS T d ve me mm X pin 12 mm pin 13 py pin 15 emm t SEES 1 AAD U CYNS 2 pin 1 HA L 426 1S LHOLGS MORE E A UAA Board Pinout User s Manual Page 3 O O EJ LT O L 0B25 MALE D POWER LED eee pO p INDICATOR 243 2 M CONNECTORS 81 Wn ENABLE PULL UP OR PULL DONVN SELECTIONE JUMPER PINS 44 COM PIN 2 9 PULL UP OR XT DIRECTION PULL DONVN SELECTIONE SELECTIOME JUMPER JUMPER PINS 10 11 12 XB 13 AND 15 45 Using configuration jumper Using the COM configuration jumper There is a jumper X7 that al
11. will be deactivated Step 5 Connect to the board the components of the system Step 6 Turn on the external supplies and check that the power led indicator X2 lights Step 7 Apply 5V to the enable pin X8 to activate the outputs 7T FUNCTIONAL BLOCK DIAGRAMS Bidirectional pins simplified block diagram id i i j Direction P lkug i i my Pull down i Internal Selection i Enable Jumper High Current SEIS 3 State Output Input ae Buffer Connector IEEE1284 Standard Recommended Circuit Fig 1 Simplified functional block diagram for the 2 9 pins User s Manual Page 3 A Pull up or Pull down selection jumper allows selecting the configuration for the all bidirectional pins 2 9 when they are set as inputs Outputs simplified block diagram Internal Enable Female High Current Output DB25 Pin l Buffer Connector IEEE1284 Standard Recommended Circuit Fig 2 Simplified functional block diagram for the outputs Dedicated Inputs simplified block diagram Pull up or ry Pull down Selection Jumper 4 7 K 1 Input M Connector IEEE1284 Standard Recommended Circuit Fig 3 Simplified functional block diagram for the inputs A Pull up or Pull down selection jumper allows selecting the configuration for the all dedicated inputs pins 10 11 12 13 and 15 8 WIRING DIAGRAMS While this board supports only TTL 5VDC signals different kind of sensors
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