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33.3 - NIBE

1. List of components 1 Grate 2 Cleaning mechanism 3 Electric heater 4 Switch protecting against the burner ignition if installed improperly 5 Power outlet to connect the pellet feeder 6 HV power outlet burner power supply 7 LV outlet burner control 8 Fan 9 Actuator 10 Photocell 11 Burner temperature limiter 12 Feeder tube 13 Housing 62 PELLUX 100 20 PELLUX 100 30 To Installers Electrical Components fe En a IL e T l i BN Sz ea GS List of electrical components 1 Main ON OFF switch 7 Boiler temperature limiter 2 Boiler regulator 8 Capacitor 3 Burner power supply and control cable 9 Gear motor connection 4 Door opening sensor 10 Boiler power supply connection 5 Grate cleaning module 11 Duct for electric cables HV 6 Duct for electric cables LV 12 Boiler primary module PELLUX 100 20 PELLUX 100 30 63 To Installers Dimensions R25 x3 PELLUX 100 20 PELLUX 100 30 mm PELLUX 100 20 PELLUX 100 30 k om L nom m om nN om a sn Greg DST R demmer 64 PELLUX 100 20 PELLUX 100 30 Quick Start Guide Standard Start Up without Oxygen Metering These a
2. The system requires to have two termination switches swi tched ON One in the control panel and one in the farthest modul or accessory that is installed The Lambda module and internet module has a terminating jumper and does not require a DIP switch 45 To Installers T On 0 Connection of Various Modules INT IN2 IN3 IN4 IN5 IN6 IN7 ING ING INPUTS OUTPUTS DO2 DO4 DO6 AO2 AO4 2 2 sfafsfef7fafe of fefspafspe pir fra INTOINTT IN12 L H T 42 1 12V GND GND GND GND GND poog E GND ADRESS GND POWER SUPPLY DO1 DO3 DO5 AO1 A03 N1 N1 STBSTB N N N N PE N L Modules No 0 4 are connected in the same way but support various circuits Module No 0 full control of 3 heating circuits with circu lating pump and mixing valve heating circuits No 2 3 amp 4 measurement of the external temperature Module No 1 full control of 3 heating circuits with circu Module No 2 full control of 3 heating circuits with circu lating pump and mixing valve circuits No 8 9 amp 10 Module No 3 full control of 3 heating circuits with circu lating pump and mixing valve circuits No 11 12 amp 13 Module No 4 full control of 3 heating circuits with circu lating pump and mixing valve circuits No 14 15 amp 16 lating pump and mixing valve circuits No 5 6 amp 7 wuraed wlamtr es 33 INS CH temp sensor circuits 4 7 amp 10 AO1 CH pump output circuits 2 5 amp 8
3. TT AAA AAAA I jf ATTENTION The system can be expanded up to 16 heating circuits including 2 circuits for the hot water treatment heating system control with heat accumulation tank a buffer and control of the solar heating system operating with the boiler Heating The heating medium is discharged to the heating sys tem through a nozzle located on the top of the boiler via a 3 way valve The three way valve mixes the heating medium flowing from the boiler with a colder medium returning from the instalation which maintains the preset temperature in the instalation Hot Utility Water Treatment The boiler allows connection of an external hot water heat exchanger and an external circulating pump of the hot water system This is a schematic representation only The actual diagram of the system should be developed by an individual qualified to do so in compliance with all standards and regulations PELLUX 100 20 PELLUX 100 30 To Users Control Panel Control Panel Control panel Push buttons TURNED OFF Fr 9397 av Omolo 438 Display Two types of menu are available in the unit a simple menu and Home menu Simple menu allows quick access to the basic control panel features You can access the simple menu by pushing the UP or DOWN buttons on the main display Home menu allows access to all control panel functio nalities You can access the Home menu by pushing the ENT
4. The conformity was checked in accordance with the following EN standards EN 60335 1 2012 Household and similar electrical appliances Safety Part 1 General requirements EN 60335 2 102 2006 A1 2010 Safety Particular requirements for gas oil and solid fuel burning appliances having electrical connections ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 303 5 2012 Heating boilers for solid fuels Terminology requirements testing and marking EN 50366 2003 A1 2006 Household and similar electrical appliances Methods for evaluation and measurement EN 55014 1 2012 Electromagnetic compatibility Requirements for household Emission EN 55014 2 1999 A1 2004 Electromagnetic compatibility Requirements Immunity EN 61000 3 2 2007 A1 2010 A2 2010 EMC Limits for harmonic current emissions equipment input current lt 16 A per phase EN 61000 3 3 2013 EMC Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16 A per phase PN EN 62233 2008 Measurement methods for electromagnetic fields of household appliances and similar apparatus with regard to human exposure EN ISO 3834 2 2005 Quality requirements for fusion welding of mattalic material EN ISO 15614 1 2004 A1 2008 A2 2012 Welding procedure tests for the arc welding EN ISO 9
5. After entering the operating parameters of the system from the control panel the boiler starts automatic opera tion providing optimal and comfortable conditions of use Basic Modes of Operation of the Boiler Controlling of heat production is based on the read out of indications of two temperature sensors external and inter nal for the room temp Both are optional and available as accessories Outside Temperature Sensor The boiler heats the water to the desired temperature when the outside temperature drops to a preset value This is done automatically on the basis of information obtained from the external sensor and the sensor on the lines supplying the radiators a sensor behind the mixer one per circuit The temperature sensor installed on the outside North North West facing wall of the house detects the tempe rature variations which makes the boiler able to respond automatically to the drops in outside temperature before the rooms in the house cool down Room Temperature Sensor Option This sensor measures the temperature in the room and ba lances the flow temperature If the temperature exceeds or falls below the setpoint the flow temperature is reduced or increased by the mixing valve accordingly Manual control of the boiler working temperature sys tem without mixing valve The user can set the boiler to operate at a preset tem perature which translates directly to the temperature of radiators P
6. Fan G green yellow Electric motor Wall sensor cable De Photocell white black blue white brown brown brown white black blue HOHOHOHOHO OU MG Mc EO 6 Temperature limiter brown blue brown white black blue Microswitch green yellow blue Plug connector Plug connector 60 PELLUX 100 20 PELLUX 100 30 Location of Components To Installers Location of Components Boiler VVVVW NA JAAANAN VVVVVVCUVVV VV NAAAAL LAAN List of components 1 Cleanout male 2 Smoke tube cleaning mechanism 3 Convection ducts smoke tubes 4 Flue gas turbulators 6 Soot box 7 Ceramic insert 8 Ash box 9 Burner 10 Circuit breaker 10 A 11 Cleanout cover PELLUX 100 20 PELLUX 100 30 12 13 14 15 16 17 18 19 20 21 CH heating water supply connection Boiler regulator operator panel Main ON OFF switch Throttle for burner supply lines Sight glass for burner flame checks Boiler door Auxiliary CH heating water supply connection Duct for cables ID 26 CH heating water return connection Blowdown connection 61 To Installers Location of Components Burner
7. 1 Installation Complete N A Comments a Constructional Hearth complies with Building Regulation Technical Guidance Document 2 Chimney and appliance flue pipe Complete N A Comments a Size of flue complies with NIBE requirements b Flue outlet position complies with Building Regulation Technical Guidance Document c Joints and seams of the flue pipes properly sealed to avoid flue gas leakage in the room d Chimney sweeping position debris collection space adequate e Existing chimney swept f Chimney visually checked and smoke tested Commissioning Report for NIBE Biomass Boilers Page 3 3 Commissioning Report for Biomass Boilers f No valve between boiler and safety valve g Fill and Expansion cistern complies with BS 5449 h Hot water pipes insulated properly i Method of system drainage from lowest point present j Can heat from new appliance flow through existing appliance and or vice versa k Safety controls are independent of other systems e g gas or oil boiler System heat dissipation capacity adequate 5 Commissioning and Handover Complete N A Comments f End user has been fully informed of correct fuel for system fuel moisture requirements and relevant storage information Other Comments Signed by Commissioning Engineer Name in Block Capitals NIBE NIBE Energy Systems Limited Unit 3c Broom Business Park Bridge Way 541 9QG Chesterfield Tel 44 0 845 095 1200 Fax 44 0 84
8. 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements Pellux 100 20 and Pellux 100 30 have been recommended as suitable for use in smoke control areas when burning wood pellets The product is not intended for use by persons with reduced physical fitness mental efficiency or without experience and knowledge if they are not supervised or instructed by a person responsible for their safety Operation of the product by children is strictly prohibited We reserve the right to make product design changes and changes in the manual ONIBE Energy Systems Limited 2014 2 PELLUX 100 20 PELLUX 100 30 To Users Information for the User rrnvrsanrrnnvernnvennvernnvesnnee 2 Eg le RE 4 J UE Le E 5 Conrolpanel 4 ee 6 Control Panel Features viscsossstansabevnaperarsdeutospuaesiancdestnrtonsedees 6 Start Up and ShutdoOWn E 7 COR PONa E E 8 NTE 9 EEE SE 11 E E EEE NE E E 11 Basic Modes of Operation of the Boiler rrrrrnrrrnrnnrrrnnnr 11 Setting the Automatic Control of the Heating System 11 Basic parameters for Automatic Control of the Heating OV SECU EE AEE 11 Adjustment of the Factory Set Parameters soseennneseee 11 Manual Temperature Change in the Room 11 Maintenance and Troubleshooting 12 TN 12 Failure Causes and Corrective Measures 13 To Installers General Information for Installers s0000000
9. GND 18 402 CHpump output circuits 3 6 amp 9 IN6 room temp sensor circuits 4 7 amp 10 a IN7 spare AO3 CH pump output circuits 4 7 amp 10 AO4 spare INS spare IN9 spare 42 IN11 Tzew external temp sensor only in Modu le 4 0 comm for all CH circuits 44 IN12 spare Ex WW ZS VS TO VM VD IM IU WwW WQIQIQVVININIDN K ODO ODIOIN IOMAIUINBR N E OD DI OI N LI um spare o G O o e One circuit No is per one extension module e g circuit No 2 is if for Module No 0 circuit No 5 is for Module No 1 etc 46 PELLUX 100 20 PELLUX 100 30 To Installers Module No 5 is for the pump supplying the heat buffer the pump that controls the mixing in the boiler together with mixing valve maintaining the minimum temperature of the boiler return water control of solar panels control of the hot utility water pump INPUT signal No OUTPUT signal 27 INT HUW sensor circuit 2 1 DO1 opening of return mixing valve increases re turn flow from the boiler 2 8 GND 2 DO2 closing of return mixing valve decreases return flow from the boiler and increases return flow temp 33 INS spare AO1 HUW pump output circuit No 2 GND 18 A02 boiler pump output buffer IN6 T1 solar panel sensor a A03 spare IN7 T2 solar panel sensor AO4 solar panel No 1 output Solar panel pump IN8 T3 solar panel sensor IN9 T4 solar pan
10. Lack of heat reception PELLUX 100 20 PELLUX 100 30 To Installers Info This menu contains information on the unit which may be useful for the user such as the controller software version Setting Date and Time The control panel contains a calendar and clock that allow setting of various time based features The controller has a battery CR2032 installed that supplies the clock in case of current decay 44 Example of Time Programming ATTENTION The comfort and economic temperatures may differ from the temperatures set for various circuits There fore to ensure the correct functioning of the schedule set a schedule for the comfort and economic tempe ratures KITCHEN 1 Press ENTER in the Home menu 2 Using the UP and DOWN arrows select the CENTRAL HEATING submenu 3 Press ENTER to open it 4 Using the UP and DOWN arrows select the C H SELECT submenu 5 Press ENTER to open it 6 Using the UP and DOWN arrows select the desired circuit here Kitchen 7 Press ENTER to open it 8 Using the UP and DOWN arrows select the TIME PROG submenu 9 Press ENTER to open it 10 Names of weekdays start flashing 11 Using the UP and DOWN arrows select the desired weekday to be programmed 12 Confirm your selection with ENTER 13 Indicator above the time axis starts flashing 14 Use the UP arrow to select time when the boiler starts heating indicator jumps to the next time 15
11. PELLUX 100 30 Cleaning ATTENTION Always disconnect the boiler power supply before its inspection and cleaning Remove soot and ash from the boiler on a regular basis Cleaning procedure Before cleaning ensure that the boiler has cooled down and is disconnected from the mains If installed close the chimney draught regulator This is to prevent the spread of soot to the boiler room during cleaning Don t forget to open the regulator again after cleaning The PELLUX 100 boiler cleaning is automatic however it also requires regular cleaning by hand Automatic cleaning is performed by the motion of the tur bulators in the convection section This motion is forced by the soot removal unit motor Soot layer deposited on the convection duct walls is scraped down to the soot tray Manual cleaning consists of pulling the soot removal brush through the boiler convection ducts smoke tubes after having removed the turbulators previously The flue gas turbulators need to be removed before cleaning the convection ducts smoke tubes In order to do it proceed as follows e open the cleanout by removing the outer knobs and using the inner ones as handles e pull away the movable arm under the pair of tur bulators in such a way that they remain in their uppermost positions e remove the flue gas turbulators holding them by the connectors e after removing the turbulators from the boiler flues remove any contaminati
12. PELLUX 100 30 To Installers lqe AH 59 Jeyeauq Buryooy 9 S OG e St 9 o HR e OCI GC SU 9 t O OSK BLZLILG Lt LIELITLLLOL 6 8 Z 9 GS HEIL TIN N an e 1 N dd O z GES S NPOUI Ule N jnpow Huluesjo 9JEIG ai Q 0908uuoo Jd O AND ACL AND H 1 Ol CSILS Hope EN LYOMEEIBEILEDEIGE HEIE EITEILEIDEIOUBULT Ven gon d Z Ot Lv S 9 Bag YOHMSOJOIN SJM Umoq yoelq SWUM O O9 UMOJQ 6 Oo DN G 0SC d4 184008 punou Dn Ka Jeu sinyesodwuay bl e EL gis 91989 AT D 7 e o UMO4Q Q 8 Gil ol WA mm EG e de jaued 011UO gen d 1 N z SE E e bp EN GO GITT TEL Go T hogz Alddns semod Jopoedeo JOJOUI UONONPUI om m CH 402409 W Wi Boiler iring iring PELLUX 100 20 PELLUX 100 30 To Installers Wiring Diagrams Burner Housing earth Heating Sep ocket Elemen green yellow
13. Unit 3c Broom Business Park Bridge Way S41 9QG Chesterfield Tel 44 0 845 095 1200 Fax 44 0 845 095 1201 In order to achieve the highest efficiency and safe working conditions please read this Installation amp Operating Manual care fully and comply with the recommendations and observations contained in it The PELLUX 100 boiler is designed to operate in open or closed systems Please note that the system has to be protected in accordance with the applicable regulations For the boilers operating in an open and closed systems protection of the system must be in accordance with local regulations PELLUX 100 boiler s can be used in residential single and multi family buildings guest houses department stores etc The PELLUX 100 boiler fitted with PBMAX burner is a device with high energy efficiency up to 92 a significant functionality and modern design The design of the product refers to the long tradition and experience of the Swedish company NIBE in the production of solid fuel fired boilers The basic boiler fuel is a modern eco friendly fuel in the form of wood pellets A burner used in the unit ensures minimum pellet consumption in relation to the thermal power received resulting in fuel efficient and comfort operation of the boiler The PELLUX 100 boiler has a compact design and operational solutions adapted to streamline its operation With the enhan ced electronic control you can control many parameters of the unit a
14. Use the DOWN arrow to select time when the boiler stops heating indicator jumps to the next time 16 After the completion of programming the selected day confirm your settings with ENTER 17 After the confirmation or rejection of new settings the name of the weekday starts flashing again 18 Select the next weekday to be programmed with the UP and DOWN arrows 19 In order to program all weekdays repeat the steps from 6 to 18 above PELLUX 100 20 PELLUX 100 30 Connection of Optional Accessories Connection of modules All optional accessories need to be connected through additional modules Seven additional communication modules are required to connect all optional accessories available for the PELLUX 100 boiler Modules No 0 4 are used for the heating circuits Various accessories can be connected to the Module No 5 such as solar panels buffer return temp sensor or external hot utility water circulating pump Module No 6 is a standard module which is always instal led in the boiler in order to ensure direct connection with various features of the unit The Lambda module is factory set to control the Lambda sensor only Individual optional accessories are connected to the proper modules and then via the CAN bus to the Module No 6 and boiler regulator Modules No 0 5 should be installed in a separate box near the boiler Module No 6 is inside the boiler ATTENTION Only one module may be installed i
15. amp 4 External temp sensor Module No 1 3 heating circuits No 5 6 amp 7 Module No 2 3 heating circuits No 8 9 amp 10 Module No 3 3 heating circuits No 11 12 amp 13 Module No 4 3 heating circuits No 14 15 amp 16 Module No 5 Buffer Solar panels CWU No 2 Return temp sensor External temp sensor Module No 6 Main boiler module Module No 7 Additional exhaust fan module Lambda module Lambda probe module PELLUX 100 20 PELLUX 100 30 To Installers System Configuration This menu allows configuration of the heating system hydraulic Setting options depend upon number of the extension modules set Feature beseripton Number of CH circuits Sets No of CH circuits in the heating system Number of HW circuits Sets No of HUW circuits in the heating system Number of buffers Sets No of buffers in the he ating system Module No 5 Outside temp sensor Specifies whether the exter nal temp sensor is installed in the system Module No 0 Specifies whether the return temp sensor is installed in the system Module No 5 Solars Specifies whether solar panels are installed in the system Module No 5 Restoring the Factory Settings Return temp sensor This option allows you to restore the factory settings of the regulator ATTENTION All factory settings will be restored which can cause malfunctioning of the system New configuration of the
16. boiler has a flue circular cross section with an outside diameter of 133 mm Flue must be tightly connected e g by means of a connection made of adequ ately thick sheet to the flue pipe The connection should be made with a slope towards the boiler recommended or in a straight boiler chimney line Do not reduce the dia meter of the connection Any bends and elbows increase the resistance of flue gas flow which may cause improper operation of the boiler ATTENTION Before installing the flue pipe has to be tested and approved by a chimney sweep 14 Pellet Requirements The PBMAX 20 PBMAX 30 burners installed in the boiler are designed to burn high quality wood pellets of 6 10 mm diameter and maximum moisture of 10 according to ISO 17225 2 We recommended Class A1 pellets When us ing pellets of poorer quality the boiler and the burner have to be cleaned more frequently Use of any other fuels in the burner is prohibited Pellets must be stored in a dry and clean place ATTENTION It is recommended to use high quality fuel coming from reliable sources Fuel should have adequate moisture and not contain mechanical impurities e g sand stones metal chips etc which may deteriorate the combustion process and cause failure of the unit ATTENTION NIBE shall not be liable for any malfunction and improper combustion resulting from the use of improper fuel PELLUX 100 20 PELLUX 1
17. boiler menu e Use the UP and DOWN arrows to select SETTINGS e Press ENTER to access the SETTINGS submenu e Select the Boiler temp set and set it to min 65 C Press ENTER twice to confirm your setting you can decrease the temp to 60 C in the summer when the boiler is only used to heat up the hot utility water Press ESC twice e Use the UP and DOWN arrows to select the BURNER option in the submenu and confirm your selection with ENTER e Go down with the arrow to the SERVICE option and press ENTER e Enter the passoword i e temp setpoint letters EST e Press ENTER again PELLUX 100 20 PELLUX 100 30 To Installers e Set Air MIN to 8 on the right e Then set Air MAX to 35 e Now you have completed the main settings in the menu e Return to the Home page by pressing ESC several times e Switch the red ON OFF button on the left hand side OFF and hold it for at east 3 sec until the ON text appears in the lower left corner After circa 15 min of operation thoroughly check the chim ney draught when the inspection window is open and at the lowest power ATTENTION the area can be very hot When you move your hand gently over the sight glass opening hot air should not blow on your hand when the appliance is on If there is no draught hot air escapes to the outside Drau ght should be good when no hot air escapes to the outside through the inspection window To be sure that the draft is good we recommend however
18. circuit No 1 3 Closed valve circuit No 1 4 Grate cleaning 5 Igniter 6 Grate cleaning 7 Fan 8 Boiler cleaning 9 Pellet feeder 10 Hot utility water supply pump Safety circuit open door burner overheating wrong installation THW Hot utility water sensor se f oertempersturelmtersv pp Nu Neutral permanet de SEET pr fetere pp 18 PELLUX 100 20 PELLUX 100 30 Burner Connection Connect the boiler s power supply cable to the socket in the burner External Temp Sensor Connection Install the external temperature sensor on the external wall from the north or north west side in such a way that the morning sun does not affect the temperature read outs The sensor is connected to the CAN communication module with two wire conductor Minimum area of the conductor is 0 4 mm and length max 50 m Heating Medium Temp Sensor The boiler is supplied with temperature sensor Connect it to the Cam communication module and install on the cen tral heating circuit directly behind the mixing valve The sensor must tightly fit to the circut and be well insulated External Control Burner Operation of the burner can be stopped by an external signal heat pump external control system etc from a non potential relay connected to the CAN communication module input No INS For the wiring diagram see page 18 External circulating pump output External circulating pump e g hot utlity water
19. dispenser feeder for testing Blower test Starts the air blower for testing Test fuel mass Amount of the fuel fed by the dispenser feeder during normal operation for 1 hour Fuel calorific value Calorific value of the fuel used kWh kg Lambda control Sets whether the regulator should consider oxygen content from the Lamb da probe in the control process Oxygen MIN 30 Oxygen setpoint at min burner power 30 PELLUX 100 20 PELLUX 100 30 41 To Installers Alarms This menu contains the history of up to twenty alarms that occured during the controller operation 1 Press ENTER in the Home menu to open the extended menu TURNED OFF Fr 12 05 33 3 60 OEFG O DU OO Io 38 2 Using the UP and DOWN arrows select the ALARMS section in the extended menu 3 Press ENTER to open the ALARMS submenu 4 Using the UP and DOWN arrows select the alarm No ALARMS 5 Press Enter to confirm the selected alarm 42 PELLUX 100 20 PELLUX 100 30 To Installers Alarm Codes Processor overheating Repeated overheating of the boiler Boiler door has been opened during the boiler operation Poor chimney draught Improper setting of the oxygen dose for firing at MIN and MAX power No fire fuel Ran out of fuel Photocell failure Too low or too high fuel dose Extinction of flame Burner safety circuit Burner temp reached the max value Boiler door has been opened during the boiler operation Poorly mount
20. on the regulator e disconnect the power supply and let the burner cool down in order to avoid burns e clean the corrugated hose e clean the feeder tube e scrape the igniter plate and grate and clean holes in the grate e remove the ash from the burner and boiler 58 DE Feeder tube f D Sis O CH Top fire grate Cleaning b k Q EZ i i mechanism Scheduled maintenance For user s safety and proper operation of the burner the device shall be subjected to annual maintenance Extinguish the flame and switch the boiler main switch OFF when the grate is in its outer position i e grate is exten ded and then 1 Remove the housing see Fig on page 57 and clean the flame sensor with a cloth and soft abrasive agent such as toothpaste 2 Clean the air blower vanes You can clean them carefully with compressed air 3 Remove the grate sides and igniter plate and loosen the pipes of the igniter heating element 4 Clean the space behind the igniter plate and the grate 5 Reinstall all of the previously removed components 6 Remove small particles from the pellet dispenser and feeder 7 Check the condition of the corrugated hose 8 Start the pellet feeder by inserting the plug into the burner s socket then go to Simple menu FEED FUEL and set it to YES It takes approx 10 20 min to fill the feeder tube completely 9 Adjust the burner PELLUX 100 20
21. regulator settings may be required after restoring the factory settings 39 To Installers Burner Open the BURNER submenu in order to check or change the burner operating parameters 1 Press ENTER in the Home menu to open the extended menu TURNED OFF Fr 12 05 ES BURNER section in the extended menu OFF amp sn OM OO Ho 38 3 Press ENTER to open the BURNER submenu and select the BURNER desired item 4 In this menu you can select various options using the UP and DOWN arrows 5 Confirm your selection by pressing ENTER here the STATE submenu has been selected 6 You can check the following parameters Burner operating status in the pic TURNED OFF MODULATION Fr 20 54 of the current burner power in the pic Power 100 7 6 Total fuel consumption in the pic 11 5 kg 02 8 0 Current fuel consumption in the pic 2 6 kg h Power geg Current burner power in kW in the pic 12 0 kW Oxygen content in the flue gas in the pic 02 8 0 x 12 0 kW Brightness of flame in the pic 215 Air blower power in the pic 13 Time of refilling the fuel dispenser in 20 sec cycle in the pic 7 6 Fan speed in thepic 1600 Day of the week and time in the pic Fr 20 54 40 PELLUX 100 20 PELLUX 100 30 To Installers Burner Settings e O O een O Feed fuel now Activates continuous fuel feeding regardless of settings Oxygen MAX 100 Oxygen setpoint at max burner power 100 Fuel pre dose
22. s temperature limiter has tripped This may have tripped during transportation e Air in the boiler or radiator system e Shut off valve in the heating system closed e Circulating pump switched OFF or jammed For more informaction see Emergency start of the circulating pump on page 13 e Burner failure e Circuit breaker tripped e Max flow temperature set too low e Boiler is not switched ON e Burner could be switched OFF by an external controller High temperature in the rooms e Heating automation settings incorrect Resetting of temperature limiters in the burner and boiler STB The unit has two temperature limiters installed One of them is installed in the boiler and the other in the burner The temperature limiter in the burner which should not be confused with the STB in the boiler cuts off supply to the boiler and feeder when the temperature rises to 90 C 5 KS The temperature limiter in the boiler STB cuts off supply to the feeder and air blower and activates alarm when the temperature rises to 99 C 10 C Before the burner and pellet feeder can be restarted you have to switch the temperature limiters ON manually For more details see page 57 Emergency start of the circulating pump Air vent screw PELLUX 100 20 PELLUX 100 30 To Users e Stop the circulating pump e Remove the air vent screw There can be a water leakage from the pump e Using a screwdriver rotate the pump van
23. to open the extended menu TURNED OFF Fr 12 05 E SOLAR section in the extended menu oFFAv OMmel o 38 3 Press ENTER to open the SERVICE submenu and select the desired option 52 PELLUX 100 20 PELLUX 100 30 To Installers 4 In this submenu you can select various options with the UP and DOWN arrows 5 Confirm your selection with ENTER here it is the STATE submenu 6 You can check the following parameters Operating status of the solar panels on pic STOP Currently supplied power on pic P 638 W Flow rate in I min on pic F 4 0 l min Temp of the T1 solar panels on pic 56 3 Temp of the T2 solar panels on pic 46 9 Temp of the T3 solar panels on pic 35 0 Pump operation status operating when symbol is flashing Solar unit settings Co Turn on delta Temp difference between the solar collector and he ated up water required to start the solar pump Turn off delta Temp difference between the solar collector and he ated up water required to stop the solar pump PELLUX 100 20 PELLUX 100 30 STOP P 638W F 4 0l min Solar unit service parameters ATTENTION Service settings of the solar unit may only be set by a qualified installer Improper setting may cause dama ge to the system a s oo Schematic Specifies type of the solar unit Fluid flow rate in the solar circuit during the pump operation This parameter is required to calculate the power of the solar collectors
24. 00 30 Distance to Walls Set the boiler while maintaining the minimum distances to the walls When installing the unit pay special attention toa convenient access to the boiler burner and chimney during maintenance cleaning and servicing Boiler Feeder Fundation Minimum distances to the building walls PELLUX 100 20 PELLUX 100 30 ATTENTION There is a risk of carbon monoxide poisoning when the boiler is installed in a not adequately ventilated room Installation Comply with the applicable laws when installing the boiler The heating system and the boiler room shall be made in accordance with local regulations PELLUX 100 20 PELLUX 100 30 To Installers The heating system of the closed layout shall meet the requirements of local regulations and shall be fitted with the system safety devices such as e safety valve with the inlet and outlet pipe e diaphragm expansion vessel e expansion pipe e protection of the heat source against exceeding the allowable temperature of the system water e accessories measuring and control devices indicating at least the temperature of the system water inflow and pressure in the system fittings for automatic venting of the expansion pipe blowdown fittings that allow draining of the expansion vessel water tank If the system has the open expansion vessel installed then the difference in
25. 14 Location of the Boiler E 14 Chimney Requirements rrrrnnnnnnnrrnnnnnnnrrnnnnnnnrrnnnnnnnssnnsnn 14 Pellet Requirements rrrrnnnnnnnrrnnnnnnnrrnnnnnnrrrnnnnnssvnnnnnnnsene 14 Distance tO W E 15 metala e e E 15 Connection to the SysteM sccccccsssssecccssssseeeeeees 16 Electrical Connections sisssssconscesscesscessscveasevensverevcsssensseues 17 ENN 17 Internal Overvoltage Protection cccccccsssseeeeeeseeeeeees 17 Control Panel Connection wwarvarvarnornarvervarnavvernevnasverner 17 Direct Connection of Devices sssssssseeeesssreresssrerssseree 18 Burner Connection REENEN 19 External Temperature Sensor Connechon 19 Heating Medium Temperature Sensor cscccceeeeeeeeeees 19 External Control 19 Tables of the Sensor Resistances 19 Boiler installation esnnronnvornnvennnornnvenenernnvernneenne 20 PIN 20 PELLUX 100 20 PELLUX 100 30 To Users Fuel Tank and Screw Feeder ssnnneossenssseeeessseeresssrerssseree 20 Other Types of Fuel Dispensers ssosesnnsssseeessseeesssseeeree 20 Draught Regulator ee 21 Boiler Regulator Settings ccsssccccssssseceeseeseeeesseeeeeeeees 22 Burner Deafult Settings E 24 ENN E 25 Seice EEE EE 25 Extended Menu E 32 Sie ele 39 Alarm e 43 Example of Time Programming rrrnnrrrnnrnnnnrvnnnnnnnnrnnnnnnneene 44 Connection of Optional Accessorles 45 Boiler and Burner Temperature Limiters rrrrnnrrrr
26. 24 02 2015 INSTALLATION amp OPERATING MANUAL 24148 AN K PELLUX 100 20 PELLUX 100 30 To Users Information for the User We recommend the following steps after the consumption of 300 kg of pellets 1 Check both ash pans and the combustion chamber Empty the ash from them and clean if necessary 2 Check the burner grate If you find ash or deposits there clean the grate including air holes 3 Check the bottom of the pellet tray If dust has accumulated there clean it 4 Remove the cleanout top cover remove the turbulators and clean them repeat this step every month 5 Use only high quality wood pellets of a diameter from 6 to 10 mm and a maximum length of 30 mm Dataplates are located on the right side of the boiler and under the cover of the front panel also on the right side of the burner NIE fflag PELLUX 100 20 1 N PE 230V 50Hz 10A IP21 Q 6 20 kW Pan 43 W He 20 W Tmax 85 C PMS 2 5 bar V 60 L class EN 303 5 5 wood pellet C1 Made by NIBE BIAWAR 21676 Sign electro recycling waste Sign indicating the need to read the manufacturer s information The Clean Air Act 1993 and Smoke Control Areas BIAWAR NIBE BIAWAR sp z 0 0 lee az 15 703 Biatystok Al Jana Paw a Il 57 An PBMAX 20 1 1 N PE 230V 50Hz 3A 1P21 Q 6 20 kW Pmax 650 W Prin 40 W M 14 5 kg Wood pellets 6 10 mm B2301015253010 a Iren m neg B2162 014015001 Sign electro
27. 5 095 1201 info nibe co uk www nibe co uk INITIAL START UP REPORT MANUFACTURER S COPY PLEASE RETURN CUSTOMER INSTALLER EE EE lar cemereetacseidieeneeeh ON SEE GE EE Se Ee Noe eei E E cesta POSTAL CODE amp PLACE EE Teana REISEN EI eege E EQUIPMENT AND BUILDING RE ET BOILER MODEL csisasxsectnscnesxeaagnesnnmesyininnssiateannieronnutes TYPEOF FEEDER dem BURNER N L venda BOILER NO Luer FEEDER NOLL ss DATE OF BURNER INSTAL Guardia DATE OF BOILER INSTALL BOILER ROOM VENTILATNON einen DATE OF PUR CAS Bi vr bsaein DATE OF PURCHASES Lupo Gneis HEATED AREA Ludt BOILER PARAMETERS COMBUSTION PROCESS AND SYSTEM DATA PARAMETER SETTINGS CHIMNEY PARAMETERS COMBUSTION PARAMETERS OPTIONALLY POWER MAX MIN Io DIE AE FLUE GAS Temp e KE AIR MAX MIN E EEE a e E EEE RE SO ee oe ce BOILER Temp SETPOINT 7 C siencswcicscstecvendsemnaveneddonssice TINS UTNE ege AYSTERESIS EEN HEIGHT ABOVE ROOF RIDGE 3 viscsssicesesessvasenvesecdvenenns OP E FUEL FEEDING TIME Sanser e OE Ce te EE aiaa 44444 SYSTEM OPTIONAL ACCESSORIES NO OF CIRCUITS anse LAMBDA MODULE Gps orig No OF HUW elef KEN EXT Jeroen Ee No OF MIX VALVES TT ROOM Temp SENSOR stsvcessmnscntnwoimnecnmvan RETURN PROTECTION sunne inndmaneesnade EXPANSION MODULES ii ssinwunaterasciiiermchateeeeteens BUFFER TANK VOL presten OTHER eeuenmiaimdouennmanumimnadown DATE OF INITIAL START UP I ACCEPT THE WARRANTY TERMS amp CONDITIONS STATED IN THE OPERATING MANUAL STAMP AND LEG
28. 606 1 2013 Qualification testing of welders Fusion welding Part 1 Steels EN ISO 14732 2013 Welding personnel Qualification testing of welding operators and weld setters EN 10204 2004 Metallic products type of inspection documents Markaryd 2014 09 29 EA ng Kenneth Magnusson Manager Peter Jocic Quality and Environmental Product Management Manager Commissioning Report for NIBE Biomass Boilers Page 1 3 Commissioning Report for Biomass Boilers Name of Commissioner if Different From Instaler Registration ID HETAS MCS etc Registration ID HETAS MCS etc GE EE Phone If available Model Identification Output L Wood Pellet LI 25kW 135 kw L Wood Gasifier LI 35kW Serial No Instalation Details Date of Completion ff EE 1 Size of system Pre existing heating sys Ll Yes LINo tem Age of Dwelling ves Buffer storage volume __titres m S Blending valve Laddo L Yes LINo mat Dwelling floor area fm om JL Fuel Gas Temp It LJ Space and hot water heating C ppm Draught Lt Boiler Combustion Efficiency Test Result SE Commissioning Report for NIBE Biomass Boilers Page 2 3 Commissioning Report for Biomass Boilers 3 Chimney Flue Refer to TGD Part J Diameter cm Height m above roof eves o Buildings m combustible material cm Address Construction Twin Wall Yes LINo L Stainless Steel C Masonry L Other Installation Checklist
29. CONFIGURATION 7 Using the UP and DOWN arrows select Module 5 and set it to YES TURNED OFF Module 4 Module 5 Module 6 8 Press ESC to return to the SERVICE submenu TURNED OFF 20 54 A SERVICE 9 Using the UP and DOWN arrows select the TURNED OFF 20 54 SYSTEM CONFIGURATION section in the submenu and open it by pressing ENTER SYSTEM CONFIGURATION 48 PELLUX 100 20 PELLUX 100 30 To Installers 10 Using the UP and DOWN arrows select Number of buffers in the submenu and set it to 1 TURNED OFF Number of HW circuits Number of buffers Outside temp sensor 11 Now the buffer tank is active and is controlled by the boiler con troller Setting and checking the buffer tank parameters In order to set and check the buffer tank parameters open the BUFFER section of the menu 1 Press ENTER in the Home menu to open the extended menu TURNED OFF Fr 12 05 a BUFFER section in the extended menu OFF4yvy4 OM O 10 38 3 Press ENTER to open the BUFFER submenu and select the desired BUFFER option p 4 In this submenu you can select various options with the UP and BUFFER 1 DOWN arrows 5 Confirm your selection with ENTER here it is the STATE submenu EJA 6 You can check the following parameters Current and preset buffer tank temperatures in its upper part on pic 70 0 Current and preset buffer tank temperatures in its bottom part on pic 34 4 B
30. Do not interrupt this condition If the unit is to be disconnected from mains wait until the fire extinguishing process ends and the burner status shifts to TURNED OFF You can also switch off only the burner alone without swi tching the heating system OFF In order to do this proceed as follows 1 Enter the BURNER menu and select SETTINGS option 2 Select the Burner on option and set it to NO The shutdown sequence is initiated immediately The boiler regulator still controls the heating system circulating pumps To Users Control General The boiler Control Panel is a state of the art microproces sor that controls not only the boiler but also the central heating and hot utility water systems The device controls the combustion process by feeding the required amount of air and fuel Thanks to the use of solid state relays the air blower output is continuously adjusta ble and thanks to the advanced operating algorithm and the possibility of control of many parameters the system can be easily adjusted to the needs of the heating system LCD Display Furnace status Day of the week Boiler temp Boiler temp Time measured setpoint TURNED OFF Mo 12 05 33 3 60 OFF sv OmO 1o m38 Regulator status Processor temp Furnace program No of alarms Heating program not confirmed Hot water program The Home screen is displayed during normal operation of the PELLUX 100 boiler where you can see the furn
31. ELLUX 100 20 PELLUX 100 30 To Users Setting the Automatic Control of the Heating System In order to preset various temperatures enter the CENTRAL HEATING menu You can select the desired values in the SETTINGS and SERVICE tabs For more detailed information see the Boiler Regulator Settings on page 23 ATTENTION Wait a day between successive settings to allow the temperature to stabilize Basic Parameters for Auto Control of the Heating System Flow temperature of floor heating should be dependent on the material of the floor For floors made of wood you can increase the flow temperature Adhere to the manufactu rer s recommendations Adjustment of the Factory Set Parameters If the temperature setpoints in the rooms cannot be obtained adjustment of the preset parameters may be required Manual Temperature Change in the Rooms In order to change the room temperature temporarily or permanently select Comfortable temp or Programme or Economical temp options in the CENTRAL HEATING C H SELECT SETTINGS submenu only if the room temp sensor is installed which is optional ATTENTION Temperature increase in the room can be limited by a thermostat installed on the radiator or in underfloor heating In such a situation you should increase its setpoint 11 To Users Maintenance and Troubleshooting General Alarm The LED indicator light will light continuously red if an alarm which ha
32. ER button on the Home screen You can return to the Home screen from any screen by pushing the ESC button several times Control Panel Features Status Indicating LED Green LED lights on Control panel switched OFF Green LED flashes Control panel switched ON burner switched ON Orange LED lights on Control panel switched ON burner switched ON Red LED lights on An alarm exists which requires acknowledgment Red LED flashes Indicates an active alarm Status indicating LED ON OFF switch ON OFF To switch the control panel ON or OFF press and hold the ON OFF button for at least 3 sec Heating Quick access to the complete configura tion of the central heating settings Hot Water Quick access to the complete configu ration of the hot utility water settings INFO It displays navigation data and descriptions of the controlled parameters Opens alarm list if any active alarms exists ESC Return a level up in the menu skipping a parameter change Up Navigating the menus increasing the value of the parameter being edited On the Home display entering the simple menu Down Navigating the menus decreasing the va lue of the parameter being edited On the Home display entering the simple menu ENTER Accessing menus Acceptance of changes in the value of the parameter being edited Alarm acknowledgement 00000606 PELLUX 100 20 PELLUX 100 30 Start Up and Shutdown The burner is fully aut
33. IBLE SIGNATURE OF THE PERSON LEGIBLE SIGNATURE OF THE CUSTOMER RESPONSIBLE FOR THE INITIAL START UP NIBE NIBE Energy Systems Limited Unit 3c Broom Business Park Bridge Way S41 9QG Chesterfield Tel 44 0 845 095 1200 Fax 44 0 845 095 1201 info nibe co uk www nibe co uk PELLUX 100 BOILER COMPLAINT PROTOCOL Type of DONOR cies eee Factory No Date Of purchase qusiauvuvisvvseesvvvsievvvvvseeevvvsseee BEER EET BURNER se Ae adeegten Date of installation Vendor Customer NAME varsle NAME gj ADDRESS GN ADDRESS juni FL KLS saat A a Installer NAME NNN ADDRESS Gav FL NN Fault description In the case of complaining please attach a copy of the Initial Start Up Report to the Complaint Protocol In the event of unwarranted service call the customer agrees to cover the costs of arrival REQUESTOR S DATE AND SIGNATURE NIBE NIBE Energy Systems Limited Unit 3c Broom Business Park Bridge Way 541 9QG Chesterfield Tel 44 0 845 095 1200 Fax 44 0 845 095 1201 info nibe co uk www nibe co uk
34. IGURATION 54 PELLUX 100 20 PELLUX 100 30 To Installers 7 Using the UP and DOWN arrows select Module Lambda in the TURNED OFF submenu and set it to YES Module 6 Module 7 Module Lambda 8 The select the BURNER option Enter the SERVICE submenu 20 54 A SERVICE 9 Using the UP and DOWN arrows select Lambda control in the BURNER submenu and set it to YES Test fuel mass Fuel calorific value Lambda control ATTENTION Remember about termination switches PELLUX 100 20 PELLUX 100 30 55 To Installers Boiler STB and Burner Temperature Limiters Resetting of the boiler temperature limiter STB ATTENTION Tripping of the boiler s temp limiter warns of incor rect operation of the System which requires investi gation 1 The STB temp limiter and door sensor are available behind the boiler s front panel Temperature limiter dg Door opening ay i fe sensor 2 Disconnect the boiler power supply cables 3 Open the boiler door and remove two screws retaining the front panel Screws 4 The front panel is installed on clips Pull it in your direction while taking care of the contr
35. IGURATION SYSTEM CONFIGURATION RESTORE FACTORY SETTINGS Module 0 Module 1 Module 2 Module 3 Module 4 Module 5 Module 6 Module 7 Module Lambda Number of CH circuits Number of HW circuits Number of buffers Outside temp sensor Return temp sensor Solars Blower control Blower with Hall Save changes 29 To Installers Burner BURNER STATE SETTINGS SERVICE 30 State overview Feed fuel now Burner on Fuel type Password Air MIN 30 Air MAX 100 Feeding MAX 100 Power MIN FL2 Power MAX FL2 Modulation type Photo threshold Igniter test Storage feeder test Blower test Test fuel mass Fuel calorific value Lambda control Oxygen MIN 30 Oxygen MAX 100 Fuel pre dose Cleaning period Cleaning cycles Exhaust fan Grid cleaning test Grid silent cleaning PELLUX 100 20 PELLUX 100 30 To Installers Alarm Alarms Alarms list displays 20 most recent alarms Solar SOLAR STATE State overview SETTINGS Turn on delta Turn off delta SERVICE Password Schematic Flow l min Fluid specific heat MAX HW temp Solar alarm temp MAX Solar alarm temp min Solar pump test This feature requires optional accessory and activation Info INFO Information on the current software version PELLUX 100 20 PELLUX 100 30 51 To Installers Extended Menu Heating Open the CENTRAL HEATING menu to check or change the heating parameters 1 Press ENTER in the Home menu to open the exte
36. NTER you can access the settings of the room temp setpoint This menu applies to the central heating circuit No 1 Program for heating circuit No 1 a Time according to the preset time intervals b Permanent comfort temperature is maintained regardless of time intervals c Turn off heating OFF d Economy temperature setpoint outside the heating period This menu applies to the central heating circuit No 1 Burner operation allowed If this option is deactivated the Control Panel controls the heating system but does not fire the burner even when tempe rature drops below the values which would ignite the burner under normal operation conditions Manual activation of the fuel feeder from the dispenser This feature is useful when running out of fuel from the dispenser or at the first start up After refilling the dispenser with fuel start the FEED FUEL option until the fuel starts to discharge from the feeder tube to the burner PELLUX 100 20 PELLUX 100 30 Heating General The internal temperature is dependent on several factors e The sun rays and heat emitted by humans and domestic appliances are sufficient to maintain the proper temperature in the house for a warmer part of the year e When it gets colder outside the heating system should be turned on The lower the outdoor temperature the higher the temperature of radiators if an outside temperature sensor and mixing valve are installed
37. Specific heat of the fluid used in the solar circuit expressed in kJ kg C Flow l min Fluid specific heat MAX HW temp Maximum temp of the water being heated up Maximum temp of the solar collectors above which the safety system starts and alarm is generated Solar alarm temp MAX Minimum temp of the solar collectors below which the safety system starts and alarm is generated Solar pump test Starts the solar unit pump regardless of other settings Solar alarm temp min 53 To Installers Settings of the Lambda module ATTENTION The Lambda probe module is available as option The Lambda probe module connected to the boiler auto matics can be controlled from the boiler control panel level Some changes in the control panel settings are required after the installation of the Lambda probe module Lambda probe module activation 1 Press ENTER in the Home menu to open the extended menu TURNED OFF Fr 12 05 E SETTINGS section in the extended menu OFFA O MO 0 38 3 Press ENTER to open the SETTINGS submenu SETTINGS 4 Using the UP and DOWN arrows select the SERVICE section in the submenu 5 Press ENTER to open the SERVICE submenu and log in For the TURNED OFF logging instructions see page 26 H SERVICE 6 Using the UP and DOWN arrows select the MODULES CONFIGU TURNED OFF 20 54 RATION section in the submenu and open it by pressing ENTER GE 20 54 eg MODULES CONF
38. Time of fuel feeding during the ignition process Cleaning period Intervals between the sub sequent burner cleaning Fuel type Sets the type of fuel used cycles Air MIN 30 Minimum amount of air at Grid cleaning test Activation of the grate modulation if the burner cleaning test threshold 1 Grid silent cleaning Grate cleaning only during cleaning of the exchanger Air MAX 100 Maximum amount of air at E er or at power wed when the regulator is in OFF mode The exhaust fan has to be connected to the additional eding at modulation if the burner power is 100 per Power MIN FL2 Minimum burner power at modulation power 1 Power MAX FL2 Minimum burner power at modulation power 2 modulated power Fuzzy Logic 2 or two power outside the hysteresis and power 1 within the Burner on Allows the regulator to start the burner Feature Deseription exhaust fan Exhaust fan settings power is 30 or at power modulation if the burner Testing of the devices in the BURNER menu is only allo Feeding MAX 100 Maximum time of fuel fe module Module No 7 each 20 sec Modulation type Burner mode of operation stages in steps Power 2 hysteresis Photo threshold Brightness in the burner above which the regulator considers that the flame exists Igniter test Starts the igniter for testing Heater feeder test Starts the fuel feeder for function not available testing Storage feeder test Starts the
39. Time programme settings SERVICE Password Comf MAX pump temp Econ MAX pump temp MIN Tch pump Source Temperature MAX Mixer time Hot water priority Pump test Mixer test Circ name CH temp for 20 C CH temp for 0 C CH temp for 10 C CH temp corr factor Operating mode Manual Tch Room temp sensor CH temp sensor Permanent pump PELLUX 100 20 PELLUX 100 30 27 To Installers Utility Water HOT WATER H W SELECT STATE SETTINGS TIME PROG SERVICE Buffer BUFFER BUFFER 1 STATE SETTINGS TIME PROG SERVICE This feature requires optional accessory and activation 28 State overview Comfortable temp Programme Heat now Hysteresis Economical temp Time programme settings Password Source delta Source Temperature MAX Delta MIN temp Pump test Circ name State overview Upper set temperature Lower set temperature Programme Time programme settings Password Minimal pump temp Auto upper temp PELLUX 100 20 PELLUX 100 30 To Installers Boiler BOILER STATE SETTINGS SERVICE Settings SETTINGS TIME AND DATA LANGUAGE GENERAL SETTINGS SERVICE PELLUX 100 20 PELLUX 100 30 State overview Boiler temp set Password MIN pump temp Mode Hysteresis MIN return temp Return mixer time Boiler pump test Return mixer test Heat Ex clean begint Heat Ex clean end time HeatEx clean out test Time and date settings Choice of language Alarm buzzer Password MODULES CONF
40. Value of any selected menu or submenu item can be edited by pushing ENTER button Menu Description Displays the current furnace temp large fonts and furnace temp setpoint BOILER TEMPERATURE small fonts M means operation in manual mode A means operation in 3 65 3 70 the boiler auto temp mode u After pushing ENTER you can access the boiler setpoint setting Displays current hot water temp large fonts and temperature setpoint small fonts After pushing ENTER you can access the hot utility water temp setpoint setting HOT WATER TEMPERATURE This menu applies to the hot utility water circuit No 1 ATTENTION Temperature is only displayed when a temp sensor is connected and the hot utility water circuit activated in the menu settings HEAT NOW Heats up hot water to the comfort temp once regardless of the program selected Sa YES This menu applies to the hot utility water circuit No 1 HOT WATER PROGRAM Hot water program No 1 DA a Time acc to the preset time intervals E b Manual comfort temperature is maintained regardless of time intervals manual i e c Turn off heating OFF This menu applies to the hot utility water circuit No 1 PELLUX 100 20 PELLUX 100 30 9 To Users ES mm 20 6 2 10 HEATING TEMPERATURE HEATING PROGRAM 4 permanent BURNER WORK Displays current temp in room No 1 large fonts and setpoint value small fonts After pushing E
41. ace status temperature setpoint and measured temperature Also date and time regulator status current boiler mode of operation number of alarms and processor temperature are displayed here Furnace statuses sms Description o TURNED OFF Burner does not operate Operation is not allowed Blowing of burner with strong jet air and sliding the grate out FIRING UP Fuel ignition Administering an initial dose of fuel start of lighter and blower INCANDESCING After detecting the flame ignition phase air blower speed is increased in order to heat the furnace up CLEANING POWER 1 Stage 1 of the burning operation MIN power POWER 2 Stage 2 of the burning operation MAX power MODULATION Burner operates with power modula tion power range BURNING OFF Damping of the furnace Air blower operates until complete disappearan ce of the flame STOP Burner does not operate but its ope ration is allowed The required boiler temp has been achieved PELLUX 100 20 PELLUX 100 30 To Users Simple Menu Main Menu BOILER TEMPERATURE BOILER TEMPERATURE HOT WATER TEMPERATURE HOT WATER TEMPERATURE HEAT NOW HEAT NOW YES NO HOT WATER PROGRAM HOT WATER PROGRAM time manual turn off HEATING TEMPERATURE HEATING TEMPERATURE HEATING PROGRAM HEATING PROGRAM time permanent turn off econom BURNER WORK BURNER WORK YES NO FEED FUEL FEED FUEL YES NO Navigation through the simple menu by clicking on UP and DOWN arrows
42. approximate values and you should measure them with a micro pressure gauge By default the controller is set to 10 Pa Correct adjustment should ensure smooth and even ope ning of the throttle when the boiler is switched OFF PELLUX 100 20 PELLUX 100 30 To Installers Swing axle adjustment After the installation slightly loosen two lock screws and turn the swing axle so that it would be in horizontal po sition after closing the draught regulator Retighten the lock SCrews Lock screws LEK 21 To Installers Boiler Regulator Settings The first boiler start up requires enabling some features and entering some parameters E g heating temperature sensor should be activated and the flow temperature set 1 Push ENTER on the Home screen to enter the Home menu TURNED OFF Fr 12 05 33 3 60 OFF amp v O MI OO Io 38 2 The Home menu contains the CENTRAL HEATING option Open it CENTRAL HEATING by pressing ENTER 3 By means of UP and DOWN arrows select the desired section 4 After selecting the desired section open with ENTER CIRCUIT NO 1 Kitchen 5 By means of UP and DOWN arrows select the SERVICE option 6 Open the SERVICE option by pressing ENTER The SERVICE menu is password protected The password consists of the boiler temperature setpoint and the letters EST e g If the boiler tempearture is preset to 70 C then HH the password is 7OEST For more details o
43. ation 1 Press ENTER in the Home menu to open the extended menu 2 Using the UP and DOWN arrows select the SETTINGS section in the extended menu TURNED OFF Fr 12 05 33 3 60 OFF v O DH OO Io 38 3 Press ENTER to open the SETTINGS submenu SETTINGS 4 Using the UP and DOWN arrows select the SERVICE section in the submenu 5 Press ENTER to open the SERVICE submenu and log in For the logging instructions see page 26 TURNED OFF A SERVICE TURNED OFF 20 54 6 Using the UP and DOWN arrows select the MODULES CONFIGURATION section in the submenu and open it by pressing ENTER sg MODULES CONFIGURATION 7 Using the UP and DOWN arrows select Module 5 and set it to YES TURNED OFF Module 4 Module 5 Module 6 PELLUX 100 20 PELLUX 100 30 51 To Installers 8 Press ESC to return to the SERVICE submenu TURNED OFF 20 54 HH SERVICE 9 Using the UP and DOWN arrows select the TURNED OFF 20 54 SYSTEM CONFIGURATION section in the submenu and open it by pressing ENTER SYSTEM CONFIGURATION 10 Using the UP and DOWN arrows select Solars in the submenu TURNED OFF 20 54 and set it to YES E Outside temp sensor YES Return temp sensor YES Solars YES 11 Now the solar unit is active and is controlled by the boiler controller Solar unit In order to set and check the solar unit parameters open the SOLAR submenu 1 Press ENTER in the Home menu
44. ce and HUW at which pumps can operate Pump test Starts the circulating pump regardless of other settings Circ name Gives a name to the HUW circuit PELLUX 100 20 PELLUX 100 30 55 To Installers Boiler Boiler operation statistics for the last 24 hours 1 Press ENTER in the Home menu to open the extended menu 2 Using the UP and DOWN arrows select the BOILER section in the extended menu 3 Press ENTER to open the BOILER submenu 4 In this menu you can select various options using the UP and DOWN arrows 5 Confirm your selection by pressing ENTER here the STATE submenu has been selected 6 You can check the following parameters Operating status last 24 h No of hours Boiler temp within the last two hours of the burner power Average power 36 TURNED OFF Fr 12 05 33 3 60 OFFQgy v O DH OO Io 138 BOILER Ah BOILER ella TURNED OFF Fr PELLUX 100 20 PELLUX 100 30 To Installers Boiler Settings gt Boiler temp set The heating medium temp which will be maintained by the regulator This menu is only active in the conti nuous mode of operation Boiler service settings MIN pump temp Temp above which the re gulator can start pumps Mode 1 Auto the temp set in auto mode 2 Permanent the temp is maintained all the time preset by the user Hysteresis The boiler temp has to decrease of this value from the temp setpoint in order to start the bu
45. d is 70EST For more details on using password see page 26 13 By means of UP and DOWN arrows select SYSTEM CONFIGURATION 14 Press ENTER in order to open the SYSTEM CONFIGURATION submenu 15 By means of UP and DOWN arrows select Outside temp sensor 16 Press ENTER in order to open the Outside temp sensor option 17 Set the Outside temp sensor to YES PELLUX 100 20 PELLUX 100 30 CH1 CH temp for 20 C CH temp for 0 C CH temp for 10 C CH1 CH temp corr factor Operating mode Manual Tch SETTINGS TURNED OFF 70 C 50 C 40 C 5 C weather 35 C H SERVICE TURNED OFF 20 54 e p SYSTEM CONFIGURATION TURNED OFF Number of HW circuits Number of buffers Outside temp sensor 20 54 1 O YES 23 To Installers 18 Ensure that the burner is installed Using UP and DOWN arrows BURNER select BURNER 19 Open this option by pressing ENTER JE 4 20 Using UP and DOWN arrows select SETTINGS 20 54 21 Open this option by pressing ENTER EE EE SETTINGS 22 Set the BURNER to YES BURNER 20 54 Feed fuel now NO Burner on YES Fuel type pellets These are the minimum settings that are to be entered in Burner Deafult Settings order to begin safe operation of the boiler Depending on the accessories connected to the boiler Set the following parameters in the BURNER SERVICE some other parameters require to be set and activated in menu the controlle
46. djusting it to different installation conditions and indivi dual needs This Manual applies to the PELLUX 100 20 boiler with the PBMAX 20 burner and the PELLUX 100 30 boiler with the PBMAX 30 burner ATTENTION PELLUX 100 boiler may only be installed by competent and qualified personnel in accordance with applicable regula tions standards and manufacturer s recommendations Failure to follow these instructions may void your warranty ATTENTION Use only original spare parts and accessories NIBE takes no responsibility for damages resulting from the use of parts from other manufacturers 4 PELLUX 100 20 PELLUX 100 30 To Users Installation Intended Use PELLUX 100 boiler is designed to heat homes and small buildings Product Description The boiler is designed to burn wood pellets Vertical convection system and the system of automatic soot removal from the combustion tubes facilitate its cleaning This ensures a high and equal level of energy efficiency A large ash box facilitates the daily maintaining of cleanliness and extends the time between subsequent ash removals Burner installed in the PELLUX 100 boiler is provided with automatic fuel feeding system The boiler regulator is re sponsible for the process of the fuel supply and the burner operation Thanks to its modular design it is possible to expand the control system System Diagram IVVVVVVVI T TT TT I IVVVVVVVI I TT PT j IAAAAAAAS
47. draught and flue gas tem perature measurement ATTENTION We recommend the draught between 20 25 Pa 2 0 2 5 mm HG at 100 capacity as long as the external conditions allow it depending on the weather con ditions If the sufficient draught cannot be achieved remove the central set of turbulators and repeat the test If the problem persists you should improve con ditions in the chimney e g through the installation of an air exhaust fan Flue gas temperature should neither drop below 110 C nor exceed 200 C for the most of the boiler operation time Maintaining the high temperature at the bottom may be difficult in particular with the older chimneys This means the lower capacity of the boiler 65 To Installers Procedure in the Case of Pellet Jamming Many customers are struggling with pellet jamming Jams should generally occur only at a very weak draught or too low ventilation setting We have some proposals how to deal with the pellet jam ming e Pellets are maybe too long The max length is 35 mm e Pellets should have a compact consistency and should not crumble up when it pours through the fingers e Do not store pellets in too dry or too wet conditions since it critically changes its calorific value e Remove the ash from burning pellets from the ash pan auger and flexible hose once or twice a year Pay attention to avoid the accumulation of ash at the screw feeder motor e Lengt
48. e eee Ave LNO YOLOW i ACL H 7 ZINI LLENIOLNI 6NI8NI ZNI 9NI SNI YNI ENI ZNI LNI H 10000000 NO NO NO NO l l ET ve zz Dr l SSaJPV 71 PELLUX 100 20 PELLUX 100 30 To Installers Connection of Modules Installation of the Exhaust Fan 72 ATTENTION Check and clean the fan blades on a regular basis Cleaning interval depends on the degree of contami nation PELLUX 100 20 PELLUX 100 30 Sak LU Declaration of conformity declare under our sole responsibility that the product e PELLUX 100 20 e PELLUX 100 30 To which this declaration relates is in conformity is in conformity with requirements of following directives EC directive on Electromagnetic Compatibility EMC 2004 108 EC Low Voltage Directive LVD LVD 2006 95 EC Pressure Equipment PED 97 23 EC Machinery Directive MD 2006 42 EC Restriction of Hazardous Substances RoHS 2002 95 EC These pressurized equipments are covered by Article 3 in EU Directive 97 23 EC As prescribed in item 3 of this article the equipments are designed and manufactured in accordance with the sound engineering practice of a member state in order to ensure safe use Such pressurized equipments must not bear the CE marking referred to in Article 15 in EU Directive 97 23 EC
49. e flue gas temperature on a regular basis Consider the values above 200 C as faulty and as the boiler malfunction However it is sometimes necessary if the chimney conditions are not good enough or installation of the exhaust fan is required If the temperature is maintained below 66 110 C then high risk of soot formation exists which forms peeling off overhangs at the final stage e Use proper measuring tools for the boiler adjustments or when pellets jamming or other issues occur during the equipment operation Sometimes you have to find a compromise since the conditions in chimneys may vary significantly Measuring Parameters without the Exhaust Fan Parameters at 100 load e Draught 20 25 Pa possibly 15 45 Pa e Temperature 130 180 C possibly 110 250 C e CO carbon monoxide lt 500 ppm it should be maintained below 1500 ppm and max 3000 ppm acc to the requirements e OXYGEN 8 10 Parameters at 30 load e Draught approx 5 Pa possibly 3 10 Pa e Temperature 100 150 C possibly 80 200 C e CO carbon monoxide lt 1000 ppm it should be maintained below 1500 ppm and max 3000 ppm acc to the requirements e OXYGEN 12 15 Measuring Parameters with the Exhaust Fan Installed Switched ON Parameters at 100 load e Draught 12 15 Pa possibly 10 30 Pa e Temperature 130 180 C possibly 110 250 C e CO carbon monoxide lt 500 ppm it should be maintained below 1500 ppm and max 3000 ppm acc to t
50. e installed in accordance with local reg ulations Installation of the boiler and pellet feeder on an even and levelled concrete foundation with a height of at least 5 cm and the edges protected by steel kerbs is recom mended The boiler room should have adequate air exchange Cor rectly designed and constructed supply and exhaust ducts should be made in the room Boiler room must have air in take of an accumulative 200 cm Ventilation ducts shall be made of non combustible materi als Adequate lighting as far as possible covered by natural light should be ensured but also the artificial lighting instal lation should be provided The floor must not be flammable or must otherwise be cov ered by a 0 7 mm thick steel sheet that extends 0 5 m out from the boiler in each direction Chimney Requirements ATTENTION Ensure that the chimney cleaning is carried out in ac cordance with the procedures in force If doubt ple ase contact a chimney sweep Chimney with the appropriate draught and with the right di mensions is a primary condition for the proper functioning of the boiler To a large extent the productivity and efficien cy of work depends on it The boiler may only be connected to the chimney with the appropriate draught see Specifica tions page 68 It is important that the flue diameter cross section and height are such that no overpressure could be created in the boiler and in the flue The PELLUX 100
51. ed The CH calculated temp is decreased only if Source Specifies the source of po the internal and CH sensors wer for the central heating are used circuit No the pump stops after Temperature MAX Maximum calculated temp the room temp setpoint is for the CH system reached Mixer time Time of full opening of the mixing valve Hot water priority Hot utility water priority for a given CH circuit When heating HUW the CH pump does not operate Pump test Starts the circulating pump regardless of other settings Mixer test Activates the mixing valve actuator regardless of other settings Circ name Gives a name for the central heating circuit CH temp for 20 C Point on the heating curve for the external temp equal to 20 C CH temp for 0 C Point on the heating curve for the external temp equal to 0 C PELLUX 100 20 PELLUX 100 30 33 To Installers Utility Water In order to check the hot utility water parameters open the HOT WATER submenu 1 Press ENTER in the Home menu to open the extended menu TURNED OFF F r 12 05 2 Using the UP and DOWN arrows select the HOT WATER section in the extended menu 33 3 60 OFFgyvyx2OMOQC o 38 3 Press ENTER to open the HOT WATER submenu HOT WATER i mm 4 Using the UP and DOWN arrows select the desired H W SELECT section alaks 5 Press ENTER to open the section selected H W NO BATHROOM 1 6 In this menu you can select var
52. ed burner Contaminated burner Poor chimney draught Improper setting of the oxygen dose for firing 4 Boiler sensor shorting Sensor failure Sensor cable broken 5 Break at boiler sensor Sensor failure Sensor cable broken Burner sensor shorting Sensor failure Sensor cable broken 7 Break at burner sensor Sensor failure Sensor cable broken gs Boiler overheating Boiler temp has exceeded the max value Processor reset Controller probably damaged Power loss possible Circulation pumps demage Lack of heat recep tion wo Im 19 HUW sensor shorting HUW sensor failure Sensor cable broken 20 Break at HUW sensor HUW sensor failure Sensor cable broken 21 Room temp sensor shorting Room temp sensor failure Sensor cable broken Break at room temp sensor Room temp sensor failure Sensor cable broken 23 Fire damping error Pellets accumulated in the flexible hose or burner Feeder failure _ Communication with Lambda Problem with CAN bus or power supply module 25 Overheating of solar panels Pump or power cord failure SCH Freezing of solar panels Pump or power cord failure 37 Grate cleaning error Burner may not close or open the grate which can be cuased by con taminated grate or loose screws Grate cleaning modul damege e Air blower error Air blower damaged connection issues power loss Temperature limiter STB Boiler overheating Reset the STB manually Circulation pumps dema ge
53. el sensor GND C LI Le E IL G Z w IN10 spare IN11 spare 44 IN12 spare P 3 ES The Lambda module is already preset By default its termination is OFF jumper installed Connect the Lambda probe in the plug and play manner ATTENTION Remember in all additional modules always use de dicated temperature sensors or equivalent sensors Table with sensor resistances You will find at page 19 Activation of the optional acessories You can activate each of the optional accessories connec ted from the control panel Buffer ATTENTION The buffer tank is available as option It can be con trolled from the control panel when connected to the heating system Activation of the buffer tank from the control panel 1 Press ENTER in the Home menu to open the extended menu TURNED OFF F p r 12 05 2 Using the UP and DOWN arrows select the mmm SETTINGS section in the extended menu 33 3 60 OEFG O mOIo 138 PELLUX 100 20 PELLUX 100 30 47 To Installers 3 Press ENTER to open the SETTINGS submenu 4 Using the UP and DOWN arrows select the SERVICE section in the submenu 5 Press ENTER to open the SERVICE submenu and log in For the TURNED OFF logging instructions see page 26 HH SERVICE 6 Using the UP and DOWN arrows select the z MODULES CONFIGURATION section in the submenu and open it by TURNEDOFF gt 20 54 pressing ENTER MODULES
54. emove soot regularly from the other boiler surfaces exposed to the flame recommended every 7 days Clean the furnace chamber of the boiler flue gas turbulators and flues at least once a month It s the user s responsibility to perform these operations and is not covered by warranty services 12 If the chimney draught regulator is installed close it before cleaning This is to prevent the spread of soot into the boiler room during cleaning After cleaning open the regulator again For detailed information see Cleaning on page 58 ATTENTION When you open the door of the combustion chamber the burner supply is automatically cut off In order to restart the burner close the door carefully py Soot box and ash box are located under the combustion chamber Empty them at least once a month ATTENTION You can only begin cleaning after damping a fire and after the furnace temperature drops to the ambient temp Use the adequate personal protective equip ment when cleaning PELLUX 100 20 PELLUX 100 30 Failure Causes and Corrective Measures In the event of malfunction or breakdown please check the following points ATTENTION Boiler must be filled with water during start up Low temperature in the rooms e Faulty set installed mixing valve e Boiler
55. es by hand e Screw venting screw back into place e Start the pump and check if it operates correctly Usually it is easier to start the pump when it is switched ON If you carry out the test with the circulating pump ON be prepared to the screwdriver jamming in the pump impeller vanes X 5 UNDFO De 24010 ve k If it is an electronic circulating pump and there is not any automatic regulator of the return temp in the system in stalled switch the auto mode in the pump OFF which will prolong the life of the boiler Low temperature of the hot utility water e Abnormally large hot water usage e Wrong setpoint of the mixing valve e Shut off valves at the heat exchanger throttled or fully closed e Boiler s temperature limiter has tripped this can occur during transportation e Circulating pump set to lower speed or switched OFF e Too large flow of the hot utility water e Burner failure e Burner could be switched OFF by an external controller e Circuit breaker tripped e Boiler is switched OFF e Incorrect parameters set in the controller settings e Shut off valve in the cold water supply line to the heat exchanger throttled or closed e Too low hot water temp setpoint ATTENTION Tripping of the STB temperature limiter is a warning If the situation repeats call the installer 13 To Installers General Information for Installers Location of the Boiler The boiler should b
56. es shall be made by an appropriately autho rized and qualified electrician Outputs suppying external devices shall be connected in accordance with the relevant indications e Power supply 1 N PE 230 V 50 Hz e Outputs to external devices 230 V 50Hz For the detailed wiring diagram see page 60 ATTENTION Only an appropriately authorized and qualified elec trician may connect the electrical installation and per form its servicing The electrical installation and cable routing must be done in accordance with applicable regulations ATTENTION No other electrical equipment may be connected to the boiler power supply line Internal Overvoltage Protection Automatic controller of the heating system pump burner and the system of supply for these devices are internally protected by a 10 A miniature circuit breaker MCB Control Panel Connection ATTENTION Power supply of the heating system must be discon nected when connecting the control panel PELLUX 100 20 PELLUX 100 30 To Installers Connect the sensors and actuators to the controller as required for the correct boiler operation according to the individual configuration Some adjustments in the system are required before the boiler start up For more details see Boiler Regulator Settings on page 23 Connection of additional accessories sometimes requires installation of additional modules Connection is to be made through additional CAN com mu
57. h of the flexible hose is min 50 cm It should be routed so that pellets might not accumulate inside the hose e The screw feeder may not be inclined of more than 45 vertically downwards e Adjust the pellets sieve mainly by using the short hose provided You can see the so called pellets sieve consisting of 3 layers when you remove the burner and the cover In the low models you can cut the bottom sive away or remove it but you should set the metering to 80 sec at the beginning in the BURNER submenu e Select the BURNER Fuel pre dose option Then check whether two semicircular sockets in the plate are covered with pellets at the burner ignition otherwise increase pellet metering up to 100 sec Remove the pipe elbow from the burner If the centering plate is in the ope ning push it completely to the boiler burner head so that it is no longer in the opening If all the above conditions are met and pellets are still jam ming you should shift to another type of pellets Check of Settings e Check the chimney draugt it should be between 20 25 Pa at 100 load and approx 5 10 Pa at 30 load manufacturer s requirements are 18 Pa at 100 capacity Boiler may be operated at pressures from 15 gt 45 Pa This value shall be 5 10 Pa at 100 load when measured in the inspection opening e Too high draught may cause some issues If this is the case install a throttle in the chimney flue e Check th
58. he requirements e OXYGEN 8 10 Parameters at 30 load e Draught approx 2 3 Pa possibly 1 10 Pa e Temperature 100 150 C possibly 80 200 C e CO carbon monoxide lt 1000 ppm it should be maintained below 1500 ppm and max 3000 ppm acc to the requirements OXYGEN 12 15 ATTENTION Never allow overpressure in the boiler You can check this by opening the inspection opening at the boiler hot air must not escape from the inspection window PELLUX 100 20 PELLUX 100 30 To Installers Specifications CE rz Ween em G my n Bw 1 at Q 0 8 m3 h 2 at Q 1 3 m3 h 3 at Q 1 6 m3 h 4 at Q 2 5 m3 h PBMAX20 30 Burner Specifications Electric power at start up 650 W Degree of protection IP 21 PELLUX 100 20 PELLUX 100 30 67 To Installers Accessories Provided and Optional PELLUX 100 Boiler Equipment Ramrod handle 1 pce CT2 temperature sensor L 600 mm 2 pcs Chimney connection vertical cleanout 1 pce User s Manual 1 pce PBMAX burner 1 pce Side pack kit envelope e Draft regulator Tigex 1 pce e Round cleaning brush 68 1 pce e Gasket adapter draught 1 pce e Plug 1 8 1 pce e Draining Valve G15 1 pce e Plug 3 8 1 pce e Wing nut M8 1 pce 68 Optional Accessories Pellets dispenser feeder ZP350 ZP600 VIDE GSM communications module Wireless room temperature controller CAN communications cable 5 0 m CAN communications cab
59. height between the highest positioned radiator and the expansion vessel shall not be less than 2 5 m Min 2 5 m al ATTENTION Before connecting the boiler flush the system to remove small debris that can damage the boiler or pump 15 To Installers Connection to the System Connection to the System The following diagrams show the connection of the PELLUX 100 boiler with hot utility water exchanger multivalent vessel solar heating system and a cascade of boilers PELLUX 100 boiler connected to hot water tank NI TTTTTT IAAAAAAA IVVVVVVV TTT TT ass SSS H IVVVVVVV TT TT TT TAAAAAAAL TT TT T EE EECH r i Can 1 05 prege E E e I D lb I BEE EE EE Kar mm pen mie mm pe pd reien ee ee e rie pre e im Ga pa e bi a GI mm meet e per pri ri 2 Z eee ee nus Eck additional accessory required ATTENTION These are schematic representations only The actual diagrams of the system should be developed by an individual qualified to do so in compliance with all standards and regulations 16 PELLUX 100 20 PELLUX 100 30 Electrical Connections Connection The boiler is equipped with a regulator that controls the burner and circulating pumps Electrical connection of external devic
60. ious options using the UP and DOWN arrows 7 Confirm your selection by pressing ENTER here the STATE submenu has been selected 8 You can check the following parameters BATH BATHROOM 1 4 Circuit number on pic HW 1 and name BATHROOM 1 Hot utility water temperature setpoint on pic 50 Hot utility water measured temperature on pic 45 45 0 50 Heat source temperature setpoint on pic 60 Indication of operation of the hot utility water circulating pump operating when symbol is flashing 34 PELLUX 100 20 PELLUX 100 30 To Installers Hot Utility Water Settings es oo o Comfortable temp Hot utility water temp setpoint within the heating period Programme 1 Time operation acc to the preset time intervals 2 Manual the setpoint comfort temperature is maintained all the time regardless of the set time intervals 3 Turn off switches the heating OFF Heat now Heats up hot water once up to the comfort temp regardless of the program selected Hysteresis Value of which the HUW temp can decrease Economical temp HUW temp setpoint outside the heating period Hot Utility Water Service Settings Feature Deseription gt Source delta Source temp increase in relation to the HUW temp setpoint throughout heating period Mode of operation Source Sets the HUW heating source Temperature MAX Maximum hot utility water temperature Delta MIN temp Minimum temp difference between the sour
61. le 0 45 m CTP 02 room temperature controller CAN 1 0 MC 1 expansion module ML 2 CAN Lambda probe module assembly Internet module PELLUX 100 20 PELLUX 100 30 Connection of Modules Lambda probe Adress ENTRET ae ee a E bn fee GE ed Lambda probe ANALOG s sfa sf2 1 IN2 IN3 IN4 IN5 IN6 IN7 IN8IN9 INTOINTT IN12 L H GND INPUTS OUTPUTS DO2 DO4 DO6 AO2 A04 MP PP EE PEP Peres psp pe DOT DO3 DO5 AO1 A03 NI NI STBSTB N N N N Activation of the Lambda probe module requires the following changes in SETTINGS 1 Enter the SETTINGS menu and then SERVICE Open the MODULES CONFIGURATION submenu and set Module Lambda to YES Go to the BURNER submenu and select the SERVICE menu item In the SERVICE submenu find Lambda control and set it to YES In the SERVICE submenu find Oxygen MIN 30 and set it to 14 0 6 Inthe SERVICE submenu find Oxygen MAX 100 i and set it to 8 0 For the detailed configuration see page 54 sl sl r Weather Sensor ON OFF ESC TURNED OFF Fr 12 35 O a ananas O s B 33 38 gt ah ON e 38 e INFO ENTER INT IN2 IN3 IN4 IN5 IN6 IN7 IN8IN9 IN10IN11 1IN12 L H T421 7 gt a 29 30 51 gt 3 54 35 967 29 39 0 1 2 3 4 a5 6 7 GND GND GND GND GND GND GND INPUTS OUTPUTS DO2 DO4 DO6 A02 A04 PPEE EP e PPh Ppsp psp pe DOT DO3 DO5 AOI AQ3 N1 NI STBSTB N N N N 230V POWER SUPPLY Adress E ED EE E ET AT Le EE nr Ac
62. n using password see page 26 SERVICE 22 PELLUX 100 20 PELLUX 100 30 To Installers 7 By means of UP and DOWN arrows select the following e MIN Tch pump press ENTER and set the lowest possible flow temp 20 C e CH temp for 20 C default 70 C press ENTER and set the flow temp at the external temp equal to 20 C e CH temp for 0 C default 50 C press ENTER and set the flow temp at the external temp equal to 0 C e CH temp for 10 C default 40 C and set the flow temp at the external temp equal to 10 C e CH temp corr factor press ENTER and set the flow temp change value when the external temp increments in 1 C intervals e Operating mode press ENTER and select weather if the system operates with the external temp sensor e CH temp sensor press ENTER and select YES if the system con tains the flow temp sensor e Permanent pump press ENTER and select YES if the system is controlled by an external temp sensor and flow temp sensor Accept all above settings by pressing ENTER 8 Press ESC repeatedly until you reach the Home menu 9 By means of UP and DOWN arrows select SETTINGS 10 Press ENTER in order to open the SETTINGS submenu 11 By means of UP and DOWN arrows select SERVICE 12 Press ENTER in order to open the SERVICE submenu The password consists of the boiler temperature setpoint and the letters EST e g If the boiler tempearture is preset to 70 C then the passwor
63. nded menu 2 Use UP and DOWN arrows to select the CENTRAL TURNED OFF Fr 12 08 HEATING submenu in the menu 33 3 60 OFFA sn OM O 0 38 3 Press ENTER to open the CENTRAL HEATING submenu CENTRAL HEATING E 3 4 Use UP and DOWN arrows to select the desired section 5 Press ENTER to open the submenu of the section selected C H SELECT CIRCUIT NO 1 Kitchen 6 Here you can select various options by means of the UP and DOWN arrows 7 Confirm your selection by pressing ENTER here it is the STATE submenu 8 You can check the following parameters Circuit number on pic CH 1 and name on pic KITCHEN KITGHEN Measured on pic 22 1 C and preset on pic 21 0 254 e 21 0 temperatures for a room section Measured on pic 44 1 C and preset on pic 43 0 44 1 C 43 0 temperatures for radiators o Measured external temperature on pic 7 5 C g t C Time of operation of the mixing valve on pic 10 O Heat source temperature setpoint on pic 43 Indication of operation of the mixing valve Indication of operation of the central heating system pump 32 PELLUX 100 20 PELLUX 100 30 To Installers Heating Settings ES Tee gt Comfortable temp Temperature setpoint in the CH temp for 10 C Point on the heating curve room within the heating for the external temp equal period to 10 C Programme 1 Time operation acc to CH temp corr factor Central heating temp set the preset time intervals
64. nication modules allowing installation of additional accessories such as e up to 16 heating circuits e two hot utility water treatment circuits e buffer tank e solar heating system e exhaust fan e Lambda probe e GSM module e Internet module e room temperature sensor e external temperature sensor e wireless room temperature sensor Connect the control panel to the CAN communication module and power supply in accordance with the following diagram ATTENTION Connection may only be performed with power sup ply disconnected and only by an individual appropria tely authorized to do it ATTENTION Always remember to install the termination at the end of each CAN communication path This is required even when connecting a single communication module 17 To Installers Direct Connection of Devices The diagram below shows connection of module No 6 and module for cleaning the grate to the control panel as well as the accessories that do not require any additional modules ATTENTION Never connect the PE conductor with neutral conductor N BURNER SAFETY CIRCUIT MOTOR OUT 24V ANALOG INT IN2 IN3 IN4 IN5 IN6 IN7 IN8IN9 INTOINTT IN12 L H T 421 12V BE pen GND ADRES GND OUT GND GND GND INPUTS OUTPUTS DO2 DO4 DO6 AO2 AO POWER 4 BDEDBDRDRD MOTOR CONTROL 230V DO1 DO3 DO5 AOI A03 NI NI STBSTB N N N N PE N L O000000 1 Circulating pump circuit No 1 2 Open valve
65. nnnnnnnrre 56 GE EE 57 Wiring Diagrams ssssooreeesssnnnvevesssnnnnnenssnnnnnevessnnnsee 59 PT 59 PUTTE 60 Location of Components nnrrsnnvvennnnvensnnvnessnveennnee 61 Eier EE EEE 61 NT 62 Electrical un ee SE DIMENSIONS 454444 64 Quick Start Guide rssnronnvennnornvernnvennvesnnnennnesnneeee 65 Standard Start Up Without Oxygen Metering 65 Procedure in the Case of Pellet Jamming ossenneesseenssseee 66 Check of Settings ccsnccdesvcscctaesanedicosvsadsBecanvacsuncaudabensgaatareaoues 66 Measuring Parameters Without the Exhaust Fan 66 Measuring Parameters with the Exhaust Fan Installed Switched ON 66 Specifications oeeeeeeeeeeeeeseeeseeeeseersreressereseeseseessees 67 Accessories Provided and Optional 68 Connection of MOdulles ccccsssscsssssesssseessseees 69 Lambda 26 0 E 69 Weather Sensor 69 Hot Water Circulating PUMP rrrnrnnnnrrnnrnnnnrrnnnnnnnrrnnnnnneeene 70 BE 71 Installation of the Exhaust Fan 72 Declaration of conformity rrrrrrnnnrrrnnrnnnnrrrnnnnnnrrnnnnnnneene 73 Commissioning Report for Biomass Boilers 74 PELLUX 100 Boiler Complaint Protocol 66 81 3 To Users General Thank you for your confidence in us and our product we also congratulate you on your choice of the PELLUX 100 boiler It is a high quality universal boiler designed and manufactured by NIBE Energy Systems Limited
66. nside the boiler All the remaining modules should be installed in a se parate box with the separate power supply In order to connect a module to an optional accessory you should assign it a new address using a DIP switch this does not apply to the jumper in the Lambda module to allow the boiler to control the new device or use information provided by it DIP switch PELLUX 100 20 PELLUX 100 30 To Installers The switches are numbered from 1 to 4 The switches No 1 2 and 3 assign a unique number for the module i e address Switch No 4 is a termination ending the address Value of switch No 1 is 1 of switch No 2 is 2 and of switch No 3 is 4 For example if you wish to address Module No 5 turn DIP switches 1 and 3 ON and turn the DIP switch 2 OFF Example for Module No 5 Switch No Module No Description green EE 1 gt OFF OFF Module No 0 3 heating modules No 2 3 amp 4 Module No 1 3 heating modules No 5 6 amp 7 Module No 2 3 heating modules No 8 9 amp 10 Module No 3 3 heating modules No 11 12 amp 13 Module No 4 3 heating modules No 14 15 amp 16 Module No 5 Buffer solar panels amp HUW No 2 Re turn temp sensor OFF Module No 6 Primary boiler standard mo module installed dule inside the boiler External temp sensor Module No 7 Auxiliary boiler module Lambda module Lambda probe module ATTENTION DIP switch No 4 is a termination
67. nt on the Home screen The temperature must be manual M 2 The temperature setpoint is displayed in small digits here it is 70 C default 65 C 3 Press ENTER to open the Home menu 4 Use the UP and DOWN arrows to select the desired menu sec tion 5 After selecting the desired menu section e g SETTINGS press ENTER to open the desired section of the submenu 6 Use the UP and DOWN arrows to select the SERVICE section 7 Open the submenu by pressing ENTER PELLUX 100 20 PELLUX 100 30 Temperature setpoint SETTINGS TURNED OFF A SERVICE 25 To Installers 8 Using the UP and DOWN arrows enter the password and confirm it TURNED OFF 20 54 with ENTER Se Password boiler temperature setpoint EST Password example Password xx x x 70EST ABCDEFIGIHIJKLM 9 After you enter the correct password the SETTINGS SERVICE screen TURNED OFF 20 54 is displayed 10 Press ENTER and open a tab HH SERVICE For the detailed information on menus and their contents see Extended Menu on page 33 You can navigate the menu using the UP and DOWN arr OWS Home Menu Main menu CENTRAL HEATING HOT WATER BUFFER BOILER SETTINGS BURNER ALARMS SOLAR INFO Optional accessories required 26 PELLUX 100 20 PELLUX 100 30 To Installers Heating CENTRAL HEATING C H SELECT STATE State overview SETTINGS Comfortable temp Programme Economical temp TIME PROG
68. ol panel wiring 56 5 Push the temperature limiter button on the left side of the thermostat CH E e EI a RESET button on the inside 6 Reinstall the front panel 7 Thoroughly close the boiler door The door has a sensor installed which prevents the boiler starting if the door is ajar 8 Connect the boiler power supply cables 9 Activate the control panel Resetting of the burner temperature limiter This temperature limiter is available behind the burner housing Photocell Temp limiter 1 Disconnect the burner power supply cables 2 Remove 4 screws fixing the burner housing 3 Push the metal switch on the burner temperature limiter 4 Reinstall the burner housing 5 Connect the power supply cables 6 Activate the control panel ATTENTION You may only reset the STB after the boiler cools down If the temperature remains high the STB will not reset This applies both to the boiler STB and bur ner temp limiter PELLUX 100 20
69. omatic i e it automatically ignites and extinguishes and does not require manual start up and adjustment during operation The process of firing pellets in the PBMAX burner is initiated by the boiler For more information about the settings see the section Boiler Regulator Settings on page 23 Start Up Before the first start up of the burner or if you run out of fuel fill the auger with pellets Fill the dispenser with pellets and then connect the feeder power cable to the wall outlet or run the Simple menu function FEED FUEL Complete filling of the feeder tube takes about 10 30 mi nutes depending on the feeder model When the pellets reach the feeder outlet leave the feeder running for ap proximately 2 minutes in order to optimize the feeder tube filling and ensure uniform fuel supply During the filling let the pellets fall into a container e g a bucket so that you can throw them back into the dispenser Then shift the plug into the burner socket and install the corrugated hose between the feeder and the burner securing it with a hose clamp 1 Push the ON OFF switch to start the boiler 2 In order to start the burner push and hold the ON OFF button for 3 seconds 3 Before turning the burner ON two step grate and heat exchanger cleaning process takes place The default settings allows for adjustments in the range of 1 5 Display of the control panel shows the status of CLEANING The heat exchanger is cleaned f
70. on deposited on them Soot removed from the boiler passes accumulates in the soot tray at the bottom of the boiler behind the ash pan In order to empty the soot tray open the door first remove and empty the ash pan and finally remove and empty the soot tray After the completion of cleaning insert the ash pan and soot tray to their original positions and close the door Reinstall the flue gas turbulators and close the cleanout ATTENTION The ash may still contain smoldering fuel particles When emptying the ash wear protective clothing and store the ashes in a nonflammable container PELLUX 100 20 PELLUX 100 30 To Installers Removing the trays 1 Open the cleanout by removing the outer knobs 2 Pull away the movable arm under the pair of turbulators in such a way that they remain in their uppermost positions 3 Remove the flue gas turbulators holding them by the connectors 57 To Installers Extraction of ash Flue Combustion chamber Ash box Ceramic insert Soot box The figure above shows the areas requiring cleaning Cleaning of burner In order to clean the burner manually do the following steps e begin the flame extinguishing procedure and wait until it ends up and the text TURNED OFF appears
71. or 30 seconds during the grate cleaning process 4 Ignition process starts after the completion of the cleaning process A The FIRING UP command is displayed on the control panel display B The pellet is supplied to the burner for a preset time 70 80 sec by default editable C The heater and air blower are switched ON D A photocell detects the flame and switches the electric heater OFF E Ignition process starts Control panel display indicates the INCANDESCING command This procedure takes approx 5 mins within which the air blower speed increases gradually F Atthe end of the start up procedure the boiler shifts to the preset program threshold or modulating operation PELLUX 100 20 PELLUX 100 30 To Users ATTENTION The standard ignition process takes approx 5 min If within that time the photocell does not detect a flame the igniter retries this process 5 times When the fire still cannot be detected after 5 attempts the fire alarm procedure is initiated No 2 No flame or fuel and the ignition process is interrupted Shutdown 1 In order to shutdown the burner do the following push and hold down the ON OFF button for 3 sec 2 The control panel display indicates TURNED OFF 3 The pellet feeder stops 4 The air blower operates until the no flame status detection ATTENTION The burner may still operate after switching the Con trol Panel OFF damping a fire depending on the previous status
72. pellets of 6 10 mm diameter 30 mm of length and max 10 humidity We recommend DIN PLUS EN A1 Pellet according to BS EN 14961 2 PELLUX 100 20 PELLUX 100 30 Draught Regulator ATTENTION The chimney draught should be at least 18 Pa 20 kW and 22 Pa 30 kW If such parameters cannot be ensured disassemble a couple of turbula tors or use an exhaust fan The chimney draught depends upon its diameter height building location wind conditions external temperature boiler power output flue gas temperature and soot accu mulation in the chimney Most boilers operated currently are connected to older types of chimneys Sometimes their diameters and insula tion are not adequate for the new types of fuel Large fluctuations in draught can cause some disturbances in the boiler combustion chamber operating conditions In order to minimize these deviations and the risk of damage caused by condensation in the chimney we recommend the installation of a draught regulator in the boiler flue Draught regulator installation Design of the draught regulator allows its installation in the flues in any orientation vertical horizontal or inclined The controllers are installed on an adapter plate that replaces the existing cleanout Draught control Adjust draught with the throttle opened by holding the clip with a weight and shifting it along the guide Each shifting of the weight of 2 mm corresponds to 1 Pa These are
73. point correction in relation 2 Permanent the setpoint to the room temp setpoint comfort temperature is per each 1 C Example if maintained all the time the correction factor is set regardless of the set time to 6 C the temp setpoint intervals for a room is 20 C and 3 Turn off switches the temp measured in the heating OFF room is 20 5 C then the 4 Econom economic CH calculated temp will be temperature is maintained decreased of 3 C in the rooms all the time Operating mode Sets mode of the CH Economical temp Desired temperature in the temperature presetting room outside the manual the CH temp is set period of heating manually weather the CH temp is Service Heating Settings calculated from the heating SE curve Sep oo Manual Tch CH temperature setpoint Comf MAX pump temp Maximum external tempe when the mode of opera rature at which the circula tion is set to Manual ting pump operates in the comfort temp mode Room temp sensor Indicates whether the in ternal sensor is used in the Econ MAX pump temp Maximum external tempe system rature at which the circula ting pump operates in the CH temp sensor Indicates whether the cen economic temp mode tral heating sensor is used We in the system MIN Tch pump Minimum calculated central heating temp at which the Permanent pump Yes the pump starts after CH circulating pump can the room temp setpoint is Operate reach
74. pump is connected to the CAN communication module Operation of the pump depends upon output values from the boiler controller For the wiring diagram see page 18 3 way valve with actuator output Connect the 3 way valve for the heating medium tempe rature control to the CAN communication module This valve operates basing on the values entered on the control panel For the wiring diagram see page 18 Tables of the Sensor Resistances Internal temperature sensor CTP 02 room Temperature C Resistance kQ PELLUX 100 20 PELLUX 100 30 To Installers Outdoor temperature sensor CTZ 01 Min kQ Nom kQ Max ere o 32201 Jon aer co fame fears fass o fim fias 128 90 1088 094 L n Internal boiler temperature sensor CT2a yr Min kQ Nom kQ Max kQ 329 927 E o 32201 Jon aer 0 faas faar 253s o han fazas is 90 foss foon oss 19 To Installers Boiler Installation Burner PBMAX burner is to be installed in the boiler door moun ting opening Install the burner using the knobs provided with the burner After installation ensure that the burner tightly fits to the boiler door ATTENTION In case of improper installation of the burner the burner safety circuit alarm can be activated After installing the burner do the following 1 Install the corrugated hose on the burner feed pipe and secure i
75. r such as number of heating circuits number of hot utility water treatment circuits buffer tank solar 20kW units etc Air MIN 30 Air MAX 100 Feeding MAX 100 Power MIN FL2 Power MAX E Modulation type FL2 Photo threshold 50 Test fuel mass Fuel calorific value Oxygen MIN 30 Oxygen MAX 100 Fuel pre dose 70s 24 PELLUX 100 20 PELLUX 100 30 Servicing Service Menu ATTENTION Only authorized personnel may use the service menu Service menu is password protected The password con sists of the boiler temperature setpoint and the letters EST If it s in manual mode letter M next to temperature You can read the temperature setpoint from the control panel display It is displayed in small digits next to the current boiler temperature If it s in auto mode letter A next to temperature Go to BOILER SETTINGS Boiler temp set to check the temperatu re that has been set To Installers Example If the boiler tempearture is preset to 70 C then the password is 7OEST The password is only required in the service menu After approx 10 min from pressing any button the servicing password is cancelled and you have to enter it again when accessing the SERVICE menu Example of entering a password in the service menu ATTENTION In the auto mode check the temperature setpoint for the password in the BOILER SETTINGS Boiler temp set menu 1 Begin from checking the temp setpoi
76. re the basic start up instructions The unit requires adjustment after the start up Perform the flue gas analysis if access to the chimney is difficult or any operation issues arise this option is not described here Connect the chimney without the draught regulator at the beginning unless there are some problems with differen tial strong draught e Connect the electrical installation in accordance with the local regulations with proper earthing and RCD e Install the flues in accordance with the regulations in force and proper installation practices with correctly dimensioned expansion vessel and protecting fittings e Fil the boiler with water and vent the system well e IMPORTANT ensure that the burner is correctly tightened and in particular its cover when assembling the boiler ATTENTION Due to the requirements of BS EN 303 5 Class 5 the gasket is very strong and you have to tighten it pretty much the first few times If this is not done the bo iler goes into alarm mode and a code 03 appears i e the burner safety circuit There are three factors that may activate alarm the door opening sensor contact between the cover and the burner or actual burner overheating when the bimetallic sensor at the pipe elbow is switched OFF due to secondary combustion 90 C Fuse and boiler ON OFF switch are switched ON e Press ENTER once e Select BOILER using the UP and DOWN arrows e Press ENTER to access the
77. recycling waste Sign indicating the need to read the manufacturer s information Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act
78. rner MIN return temp Minimum temp of the he ating medium returning to the boiler Return mixer time Sets time of full opening of the return mixing valve Boiler pump test Starts the boiler pump regardless of other con ditions Return mixer test Manual activation of the return mixing valve actu ator regardless of other conditions Heat Ex clean begin t Sets time of the heat ex Heat Ex Heat Ex clean end time end time Heat Ex clean end time Changer EESEIRE HeatEx clean out test Manual start of the test cleaning of the heat ex changer Optional accessories required PELLUX 100 20 PELLUX 100 30 37 To Installers Settings To check and set the following items e Date and time e Language e Alarm buzzer e Connection of new accessories 1 Press ENTER in the Home menu to open the extended menu 2 Using the UP and DOWN arrows select the SETTINGS section in the extended menu 3 Press ENTER to open the SETTINGS submenu and select the de sired item 38 TURNED OFF Fr 12 05 33 3 60 oFF v OMGGIlo 38 SETTINGS PELLUX 100 20 PELLUX 100 30 Service Settings Configuration of Modules This menu allows configuration of the CAN bus ATTENTION You have to configure the modules before entering any new settings For the configuration details see page 46 In this menu check the modules connected to the CAN module besripton Module No 0 3 heating circuits No 2 3
79. s not been acknowledged is present The LED indicator light will flash red if an alarm which has been acknowledged is still present In order to check the alarm enter the ALARMS menu where you can see the alarm code and description For the table with the alarm codes and descriptions see page 44 TURNED OFF Fr 12 35 33 36 ON gyvy OMI1O 0 38 Burner In order to ensure the economical and ecological operation of the system the burner should be always optimized In spection and regulation should be carried out before each heating season by a specialist in this field Circulating Pump Even if the circulating pump is OFF for a longer period of time the computer controlling the boiler will run it twice a day for 3 minutes This is to prevent jamming of the pump when starting the heating system Soot and Ash Removal Clean the chimney regularly at the intervals described in the relevant fire regulations The frequency of cleaning of the boiler depends on the mode of its operation and requires monitoring ATTENTION Always disconnect the power supply when perfor ming servicing or maintenance of the boiler and burner The boiler features an automatic removal of soot from the flues smoke tubes which facilitates maintaining clean liness and efficiency of the boiler during its operation In order to achieve an optimal level of energy efficiency of the work of the modern and properly adjusted pellet burner r
80. t with a hose clamp 2 Connect the electrical cables from the boiler to the burner and from the pellet feeder to the burner 3 Switch the boiler regulator and ensure that the burner safety circuit alarm is not displayed Otherwise check if the connection is correct and acknowledge the alarm Fuel Dispenser and Feeding Screw Auger The pellet feeder supplies the burner with fuel coming from the external fuel dispenser Install the auger at an an gle of 45 5 During its operation the auger installed should supply approx 10 11 kg h of pellets for PELLUX 100 20 and 12 13 kg h for PELLUX 100 30 The pellet dispenser and feeder are available as optional accessories The recommended models are as follows e ZP350 kit PP12 PPL12 and ZP600 PP15 PPL15 pellet dispenser with auger e PP15 amp PP25 augers 1 5 m amp 2 5 m that are dedicated to the PELLUX 100 boiler ATTENTION To connect the burner with the pellet feeder only use self extinguishing corrugated hose provided Using charging lines of other type is not permitted 20 ATTENTION We recommend disconnecting the feeder pipe from the burner before each opening of the boiler door 1 Set the fuel dispenser in a convenient place near the boiler and remove the plug for the feeder pipe 2 Install the pellet feeder in the fuel dispenser opening 3 Secure the feeder pipe with clamps 4 Adjust the length of the flexible hose the hose must not ha
81. tivation of the weather sensor requires the following changes in SETTINGS 1 Enter the SETTINGS menu and then SERVICE Find Outside temp sensor and set it to YES Return to the Home menu and open the CENTRAL HEATING submenu Enter the SERVICE submenu find Operating mode and set it to weather Find CH temp sensor and set it to YES oe 0 D PELLUX 100 20 PELLUX 100 30 Open the SYSTEM CONFIGURATION submenu and set Number of CH circuits to 1 To Installers Pl OH l ES POWER SUPPLY PE N L 1 Central heating circulating pump 2 3 way valve opening 3 3 way valve closing TcH CH temp sensor Text External temp sensor 69 To Installers Hot Water Circulating Pump 33 365 INFO INT IN2 IN3 IN4 IN5 IN6 IN7 ING INO INTOINTT IN12 L H T 421 1X pang GND GND GND GND GND ADRESS INPUTS OUTPUTS DO2 DO4 DO6 AO2 AO4 POWER SUPPLY or 2 3fafsfef7fefe hoprpiefpsfapsfrepr fr DOT DO3 DO5 AO1 A03 N1 N1 STBSTB N N N N PE N L HW HW circulating pump Tuw HW sensor EE OFF ON ON ON Activation of the HUW circulating pump requires the following changes in SETTINGS 1 St nr 2 hi 6 Enter the SETTINGS menu and then SERVICE Open the SYSTEMS CONFIGURATION submenu and set Number of HW circuits to 1 Return to the Home menu and open the CENTRAL HEATING submenu In the SERVICE tab find the Hot water priority parameter and set it to YES Return to the Home men
82. u and open the BOILER submenu In the SETTINGS tab find the Boiler temp set parameter and set min to 60 C ON fs nm ot 38 OQQOOQOOOO the boiler temperature setpoint must be of at least 10 C higher than the hot utility water temperature 70 PELLUX 100 20 PELLUX 100 30 To Installers Exhaust Fan NO so4Y211MS5 UD YUM YIUMS d G y Ssa4ppb 150u J31NO 34 SI npow ubf y fI yauing 34 10 Jamo q slob Da1p 1Da1u1 ay oi Ajd db 0u saop siy PaBbubpp aq ULI U asImMsay 0 O 1502 1D 0 125 aq pjnoys Jamod ubf ay NOILNALIV SSaJPV N N N N 41548185 LN LN EOV LOV soa eoa 10d l EE ogag ee e e e AlddNS YJMO d vOv cOV 900 toa zoa AOET SINdLNO SLAdNI GND GND GND GND GND GND EES EI oe ee cel oe se ve Jee ce fie Joe oe ec an9 1n0 H 1 ZINI LLNIOLNI O6NI8NI ZNI 9NI SNI YNI ENI ZNI LNI DOIWNV NV s MO DMG 75 NO eat EC E SE TL 14 330 GaNunNL 440 NO Uopdo ue JSNEYX3 y Ul p ds Ue y JIS ued noA Z JDIAUAS UY pue nu wqns YANN 94 1910F I SONILLIS ul s gueyo SUIMOJ 0J JY S3JINDb34 Ue ISNEUX3 y JO UOLEALDV TT Z ON S3ndjno uadaMjaq uez JSNEYX3 y J3UUO0 Jadunf 38 NOEZ JOYLNOD YOLOW 1 N dd N N N N gISdlsS IN IN COM LOV SOG eoa 10d Ned EES ees Petey Pay Tel PT sel AlddNS YAMOd ON cov 900a toa zoa SINdLNO de SINANI GND SSIYAv AND GND AND AND AND GND EO i EIS mm eee ee Perfo To
83. uffer tank operating temperature on pic 50M and 65 Return temperature on pic 56 Heat source temperature on pic 69 Indication of the CH circulating pump operation operating when symbol is flashing PELLUX 100 20 PELLUX 100 30 49 To Installers Buffer tank settings pes gt Upper set temperature Charging process begins in the upper part of the buffer tank at this temp Lower set temperature Charging process ends in the bottom part of the buf fer tank at this temp Programme 1 Time operation acc to the preset time intervals 2 Manual buffer tank is charged regardless of the preset time intervals 3 Turn off buffer tank charging OFF Buffer tank service settings ATTENTION Service settings of the buffer tank may only be set by a qualified installer Improper setting may cause da mage to the system oo O Minimal pump temp Minimum temp in the buf fer tank upper part at which the CH circulating pumps may operate Auto upper temp Sets whether the upper buffer tank temp min is to be set in manual or auto modes Auto mode sets the temp on the basis of the demand of other consu mers of the buffer tank energy 50 PELLUX 100 20 PELLUX 100 30 To Installers Solar panels ATTENTION The solar unit is available as an option The solar panels connected to the boiler automatically can be controlled from the boiler control panel level Solar unit activ
84. ve any kinks in order to ensure free falling of the pellets and avoid collection of sawdust 5 Secure the flexible hose to the burner and fuel dispen ser with hose clamps 6 Before the first start up of the burner or if you run out of fuel Fill the dispenser with pellets and then con nect the feeder power cable to the wall outlet or run the function Feed fuel Complete filling of the feeder tube takes about 10 30 minutes depending on the feeder model 7 When the pellets reach the feeder outlet left the feeder running for approx 2 minutes in order to optimize the fe eder tube filling and ensure uniform fuel supply During the filling let the pellets fall into a container e g a bucket so that you can throw them back into the dispenser 8 Then shift the plug into the burner socket and install corrugated hose between the feeder and the burner securing it with a hose clamp Other Types of Fuel Dispensers The fuel dispenser should have a cover installed protecting the pellets against moisture and the feeder components against possible mechanical damage e g due to entering ahard object that might damage the feeder For the correct connection see the drawing below Hose Additional clamps opening gt FI D GE NJ l i bk ATTENTION FUEL PBMAX burner is installed in the boiler is suita ble only for burning high quality

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