INSTALLATION / OPERATION MANUAL
Contents
1. 12 Replacement Parts 15 13 Wiring 14 Introduction Introduction We are confident that you will be delighted with your PARAMOUNT MIXER and it will become a most valued appliance in your commercial kitchen A new mixer can seem very complex and confusing at first glance To ensure you receive the utmost benefit from your new Paramount there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your oven contact your Paramount dealer promptly In many cases a phone call could answer your question The Paramount 10 is a dependable mixer for kneading and mixing all kinds of dough egg cream cookies mayonnaise etc The mixer works smoothly and reliably There are 3 speeds and various style attachments which can be selected to obtain the best results These are made of alloy aluminum or they re of food hygiene standard This model Mixer is equipped with a powerful HP motor and strong belt amp gear drive design The gears are made of hardened alloy steel and a hardened steel worm wheel A stainless steel safety guard or a timer is available on all models With proper operation and maintenance2. Bowl oe Bowl support a Base Bowl Figure 1 Controls All models are furnished with an ON OFF switch which controls power to the mixer The TIMER is used in conjunction with the ON OFF switch for timed mixing operations and will stop the mixer when the desired timed has elapsed The GEAR SHIFT LEVER is used to change speeds Always stop the mixer before changing speeds To change speeds turn the switch OFF move the gear shift lever to the desired speed and turn the switch back ON Speed 1 Low This speed is for heavy mixtures such as bread dough heavy batters and potatoes Speed 2 Medium This speed is for light dough which must rise quickly heavy batters and some whipping operations Speed 3 High This speed is fast speed for light work such as whipping cream beating eggs and mixing thin batters Operation Mixing Bowl Agitators New mixers bowls and agitators beaters whip and dough arms should be thoroughly washed with hot water and mild soap solution rinsed with either a mild soda or vinegar solution and thoroughly rinsed with clean water BEFORE being put into service This cleaning procedure should also be followed for bowls and agitators before whipping egg whites or whole eggs Fitting the Bowl The bowl must be installed before the agitator To install the bowl fully lower the bowl support Fig 1 Position the bowl so the alignment bracket on the back o
3. this mixer will give you years of service and obtain the best results Safety Precautions Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Failure to do so may result in serious injury or damage Keep hands and clothing away from the bowl and hob attachments when in operation e Keep rigid objects away from the bowl and hub attachments when in operation Do not use this machine for any applications other than food processing e Use the machine only with the electrical supply specified on the rating plate e Disconnect the machine from its power source before carrying out any maintenance not disable or remove any of the safety mechanisms included with this machine Do not leave the machine in operation unattended Observe all maintenance and safety inspection schedules e Ensure the machine and any accessories attachments are in stable upright position before operating e Ensure all safety features of the machine are fitted and operate correctly within the safety requirements and procedures before operating the machine Specifications Motor HP 0 25kW powerful ball bearing ventilated within mixer enclosure Electrical Supply 230 240 Volts AC 50Hz 1P N E Transmission The gears are constantly mesh in a s
4. 2 INSTALLATION OPERATION MANUAL BM10 Planetary Mixer F26290 4 WORLD WIDE BRANCHES UNITED KINGDOM Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph 121 327 5575 Fax 121 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston Salem North Carolina 27115 Ph 336 661 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Moffat Limited PO Box 10 001 16 Osborne Street Christchurch Ph 03 389 1007 Fax 03 389 1276 AUSTRALIA Victoria Moffat Pty Limited 740 Springvale Road Mulgrave Melbourne Victoria 3171 Ph 03 9518 3888 Fax 03 9518 3838 Western Australia Moffat Pty Limited 67 Howe Street Osbourne Park WA 6017 Ph 08 9202 6820 Fax 08 9202 6836 The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Auckland Moffat Limited 4 Waipuna Road Mt Wellington Auckland Ph 09 574 3150 Fax 09 574 3159 New South Wales Moffat Pty Limited 3 142 James
5. Likelihood Risk Rating Cleaning the machine with buckets of Safe work cleaning practices Catastrophic Rare water or hoses is extremely dangerous included in training manual and may lead to electrocution The local workplace rules and machine must be cleaned with a damp management cloth only Microswitch on safety guard should never Safe work guidelines Major injuries Moderate be removed nor tampered with otherwise reinforce non authorised machine could continue working with tampering with the machine moving parts exposed Access to microswitches service item only Electrical isolation switch should be fully Dependent on bakery Major injuries Rare High accessible to the operator Recommend electrical policy no more than 1 5 metres above the floor and within easy access by the operator Safety guard should not be removed Microswitch interlocked with Major injuries Unlikely Moderate machine controls will not operate Service panels should not be removed Machine designed to be Major injuries Unlikely Moderate whilst the machine is in operation nor still accessed by authorised connected to the power supply The service technicians only machine must not be operated with any Warning signs clearly service access panel removed evident Hands or arms should not be placed Safe operating procedure Minor injuries Unlikely Low behind bowl whilst the machine is in reinforces this not to be operation done Warnings in place Hands should n
6. Ruse Drive Rose Hill PO Box 913 Smithfield Sydney N S W 2142 Ph 02 8833 4111 Fax 02 8833 4133 Queensland Moffat Pty Limited 30 Prosperity Place Geebung Brisbane Queensland 4034 Ph 07 3630 8600 Fax 07 3630 8623 Copyright Moffat Ltd April 2008 Contents 2 3 Installation 4 aa a a 5 Cleaning Maintenance 8 Competency 9 Operations Competency Checklist Daily Cleaning Competency Checklist Risk
7. e is provided with a three pin 13A fused and earthed plug It is imperative that the outlet to which this plug is connected be properly earthed grounded Prior to installation test the electrical service to assure it agrees with the specifications on the machine data plate located on the back side of the pedestal Permissible voltage fluctuation is 10 of nominal voltage Components having adjustments protected e g paint sealed by the manufacturer are only allowed to be adjusted by an authorised service agent Rotation To start the motor push the ON button The speed selector handle must be at one of the numbers indicating a speed not an intermediate rating Operation Keep hands clothing and utensils out of the bowl whilst the machine is in operation Failure to follow the operation instructions or improper use of the mixer may result in damage to the mixer or cause injury to the operator Important Great care must be taken to minimise dust emission when handling dry ingredients such as flour Bags should opened in the lower part of the bowl and poured from as close to the base of the bowl as possible It is recommended that ingredients suppliers hazard data sheets are consulted prior to use The use of respiratory protective equipment during loading of the bowl may be required Top cover Gear shift lever SD Switch wite Planetary head AA SN 7A 91 OOF Guard f Yn Lifting handle
8. ever be placed near dough Bowl guarded during Major injuries Unlikely Moderate hook whilst in motion operation Safe operating procedures highlight safe work Cleaning of the machine should not take Correct cleaning procedure Major injuries Unlikely Moderate place whilst it is in operation nor still detailed in training connected to the power supply procedure The machine should never be connected External plug designed to Major injuries Rare Moderate to alternate power source other than that Australian New Zealand which it has been designed for and standards for the appropriate specified within this manual power supply Warnings in manual Risk Rating Extreme Risk Immediate action required High Risk Senior management attention required Moderate Risk Management responsibility must be specified Low Risk Manage by routine procedures Based on AS4360 1999 Risk Management Owners and Operators of Paramount Equipment Please Note The risk ratings and control measures as outlined in this manual must be incorporated into your safety management systems and procedures Ensure effective risk control by reinforcing these procedures with staff For example never clean any electrical equipment with buckets of water or pressurised hoses Replacement Parts List Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for the servicing and repair of this appliance The instructions supplied wi
9. f the bowl is in the bowl retainer and the alignment pins on the front of the bowl support fit in the holes on the sides of the bowl Fitting the Agitators To install an agitator the bowl must be installed and fully lowered Place the agitator in the bowl push it up on the agitator shaft and turn it clockwise to seat the shaft pin in the slot of the agitator shank Dough Arm It is frequently used for heavy bread dough and preferable to be use at low speed The moisture content of heavy dough is a critical when selecting proper mixing speed Never use 2 speed when mixing heavy dough with an Absorption Ratio AR of 50 or less Beater It is commonly used for thin batters cake and mashing potatoes like stuffing and preferable to be used at middle speed Whip It is best for whipping cream and beating eggs and preferable to be used at high speed Operation Mixing Heavy Dough The moisture content of heavy dough is a critical factor when selecting proper mixing speed Never use 219 speed when mixing heavy dough with an Absorption Ratio AR of 50 or less To determine the Absorption Ratio AR of a product the water weight divide by the flour weight Example Calculate the Absorption Ratio of a mixture containing 5 Ibs of water 10 Ibs of flour 5 10 0 50 50 aono Mashed Potatoes Mayonnaise Litres Oil Meringue Litres Water Waffle Pan cake Batter Whipped C
10. nproved grease or lubricants may lead to damage and void the unit s warranty The bowl lift slides should be lubricated every six months or more often under heavy usage Disconnect the unit from the power supply before removing the top housing or apron The drip cup should be inspected periodically for moisture or lubricant dripping Remove the cup and wipe it with a soft cloth Any parts found to be damaged defective or worn out should be replaced immediately Competency Checklists Guide Sheets for Staff Training The pages in the following section of this manual should be copied and used when training staff to operate the Paramount mixers It is suggested that the competency assessment checklists be completed signed and a copy kept in the personnel files for future reference Supervisors to Ensure e Competency check lists are copied and completed as part of the training of staff e Correct training of staff to the required competency expectations e The verification section of the competency check list is signed off e A copy of the completed and signed competency check list is placed in personnel records as evidence of operator competence Operations Competency Checklist Paramount Planetary Mixer Element Implement safe work procedures Assessment Criteria Can the operator Identify the purpose and use of Equipment guards Warning signs Safety features Related to this equipment Identif
11. pecial lubricant assuring long life transmission gears are of heat treated alloy steel high accurate construction All bearings are ball bearings Positive timing belt drive eliminates slip and speed variation Timer The 15 minute timer will stop the mixer when the desired time has elapsed Safety Guard Stainless steel safety guard smoothly rotates open Fitted with a limit switch to shut off power immediately to protect operator Dimensions Net Weight Model Motor Power Agitator Speed RPM Capacity BM10AT 10 litres 0 25kW 62 Kg Installation Before installing mixer check that the available electrical supply match that of the mixer as stated on the mixer s rating plate Unpacking Immediately after unpacking the mixer check it for possible shipping damage If this machine is found to be damaged after unpacking save the packaging material and contact the carrier within one day of delivery Location Place the mixer in its operating location this should be a sturdy level surface There should be adequate space around the mixer for the user to operate the control and install and remove bowls Holes are provided in the base to permanently secure the mixer although this not necessary in normal installations Floor models must be leveled front back and side to side by sliding shims under the legs as required Electrical Connection The supply cord on this machin
12. ream 2 ltrs Sheet Cake Batter 4 5 kg Cup Cake 10 doz Layer Cake 4 5 kg Pound Cake 4 5 kg Sugar Cookie 20 doz Bread or Roll Dough Light Medium 60 AR t Hook Water Flour 0 7 kg 1 1 kg Bread Roll Dough Heavy 55 AR t Hook Water Flour 0 5 kg 0 9 kg Thick Pizza Dough 60 AR t Hook Water Flour 0 25 kg 0 4 kg Raised Donut Dough 65 AR Hook Water Flour 0 6 kg 0 9 kg Whole Wheat Dough 70 AR Hook Water Flour 0 65 kg 0 9 kg 15 speed only 15 speed amp 2 speed only If high gluten flour is used reduce above dough batch size by 10 Cleaning Maintenance Cleaning Guidelines CAUTION ALWAYS TURN OFF THE POWER SUPPLY BEFORE CLEANING OR MAINTENANCE THIS UNIT IS NOT WATER PROOF DO NOT USE WATER JET SPRAY TO CLEAN INTERIOR OR EXTERIOR OF THIS UNIT The mixer should be thoroughly cleaned daily with a clean damp cloth and plastic scraper metallic implements are not recommended Never use a metal or stiff brush to clean the mixer Never clean the mixer with a water hose or any fluid pressure Bowls and agitators should be removed from the mixer and cleaned in a sink The bowl guard should be removed periodically and wiped clean Maintenance Guidelines The transmission case and planetary mechanism should be inspected weekly for leaks damage etc Should it become necessary to repack the ball bearings an authorized service technician or the manufacturer should be contacted Use of u
13. th the parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on the reverse of the front cover of this manual When ordering replacement parts please quote the part number the description as listed below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the Rating Plate located on the front lower corner of the right hand side panel Part No Description 10 12 001 Stainless Steel Bowl BM10 12 003 Aluminium Hook BM10 12 004 Stainless Steel Wire Whip BM10 12 002 Batter Beater 13 Wiring Chart ON OFF CONTROL PANEL l CAPACITOR GOVERNOR 14
14. to monitor hygiene and sanitation performance The effect of poorly maintained equipment on the control of contamination and spoilage Company policies and procedures regarding hygiene and sanitation e Actual and potential contamination and spoilage hazards Solutions to rectify contamination and spoilage problems Use work practices and methods that reduce the risk of product contamination Remove contamination where appropriate in accordance with Workplace hygiene and sanitation procedures e Procedures specific to the PARAMOUNT MIXER LJ Comments To gain competency in the use of the PARAMOUNT PLANETARY MIXER the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements This form should be signed off only when the assessor is satisfied that the employee trainee is competent to carry out all of the tasks described above Applicant s signature Date Assessor s signature Date 11 2 Q 9 pz e 2 d 7 Z V 9 Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the mixer and from systems of work associated with this machine Hazard Identified Existing Controls
15. y Machine related health and safety risks of this equipment Emergency procedures to be used with this equipment a Operate this equipment correctly in normal and emergency situations Identify OH amp S reporting procedures related to hazard reporting for this machine Comments To gain competency in the use of the PARAMOUNT PLANETARY MIXER the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements This form should be signed off only when the assessor is satisfied that the employee trainee is competent to carry out all of the tasks described above Applicant s signature Date 2 i S e d pa 7 2 V 9 Assessor s signature Date 10 Daily Cleaning Competency Checklist Paramount Planetary Mixer Element Implement essential hygiene and sanitation procedures Assessment Criteria Can the Operator Maintain sound personal hygiene at all times when working with the PARAMOUNT MIXER Use appropriate protective and work clothing while working with the PARAMOUNT MIXER 81 Identify Product handling requirements during production process Critical points in the process where contamination can be introduced Why it is important
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