User`s Manual of RDLC320 Control System
Contents
1. 4 Shenzhen Reader Technology Co Ltd 3 Other Manufacturer Parameters gt gt gt gt Machine Type In most cases the general engraving machine should be selected and other types used for specific purposes Feeding Mode it has single way mode and two way mode for option If it is of single way feeding it is unnecessary to check the coordinates Feeding can be conducted in the single way mode if it is of two way feeding the system will check the maximum and minimum coordinates The odd sequence means feeding should be done to one direction and the even sequence means feeding done to the other direction The initial direction for the first time can be changed through setting the directional polarity or modifying the plus and minus values of the feeding length This parameter is valid only when the Z axes function is configured to Drive for Feeding axes Power Off Restart Delay it can be set to be 0 3000ms After the power off of the electricity grid the power supply of the system will not drop to 0 at once There is a delay during this time The delay value set here should basically consistent with the actual off delay value If the deviation of set value is larger on the de energizing for continuous engraving either the figure processed for the second time is not closed with that before the cutoff or it is coincided with that too much Transmission Mode generally the Belt Stepping Type should be ma2. the valid rising edge Some of its products can support the mode of valid rising falling edge When these products are delivered out of the factory they are all set at the valid rising edge if the user changes the ex factory setting into the valid pulse falling edge Section 6 3 can be referred to for the wiring method For the typical models such as M860 and 3MD560 Figure 6 2 1 and 6 2 2 show the wiring scheme of RD mainboard and Leadshine driver Terminal block side The Side of Driver X Y Z U 6 5V 4 xPulse 2 xDir Terminal block side Figure 6 2 2 Four Inputs Valid Rising Edge and Differential Connection 6 3 Valid Falling Edge for Pulse Signal The driver pulse ends of drivers for step servo motors presently produced by most of manufacturers are of valid falling edge These companies include BERGER LAHR Beijing HollySyn Motor Technology Co Ltd Shenzhen YAKO Automation Technology Co Ltd Shenzhen Baishan Mechatronics Co Ltd Beijing Jektechnology Co Ltd and the like The input signals for some motor drivers are independent and some of common anode 1 The drivers with independent input signals include D921 and WD3 00X from BERGER LAHR YKA3722MA from Shenzhen YAKO Automation Technology Co Ltd JK 2HB402M from Beijing Jektechnology Co Ltd Q2HB44MC D and Q3HB64MA from Shenzhen Baishan Mechatronics Co Ltd 13 Terminal block side The Side of Driver Terminal block side Figure 6 3 2 Four
3. this key at any time 9 Frame key 23 Shenzhen Reader Technology Co Ltd READER It is valid to press this key under the idle system interface and the work finished interface Press this key and the bordering will be operated on the currently selected file 10 Esc and Enter key Press the Esc or Enter key under different interfaces means to confirm or deny this operation 11 Directional Keys Up Down Left and Right keys In addition to being used for modifying parameters and moving the cursor as abovementioned the directional keys can be used to move the kinematic axis under such three interfaces as idle suspended system or work finished interface Under such three interfaces press the Left and Right keys to move X axis and press the Up and Down keys to move Y axis If the inching distance is set at 0 the moving time means the time of pressing this key which means that movement starts after the one of the keys is pressed and movement stops after the keys are released Where the inching distance is not 0 the corresponding axis will move for the corresponding inching distance after one of the directional keys is pressed once In the movement processing the speed can be increased or reduced automatically in order to reach the maximum minimum coordinates The maximum speed of key movement is the speed value set on the keyboard when the system lies idle After the polarity of directional signal for each axle of the machin
4. 24V power supply this pin should be 24V if it is powered with 36 V power supply this pin should be 36V All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay 4 4 3 axle Spacing and Special Input Interface CN3 CN4 Z axle spacing and special input interface CN3 6Pin 3 81mm space OGND DrProc FootSW Symbols Definitions External power ground output Input from protective port If the machine needs to be protected in the special state such as door open protection the protective signal can be inputted from this pin This pin can be enabled and prohibited This signal is not inquired by the mainboard if this pin is prohibited if this pin is enabled when the input is high leveled or this input port is suspended the machine will be protected the work suspended and the laser closed Input port of foot switch The connection method is when the pedal is stepped down the low level signal will be inputted to this port when the pedal is released the port will be disconnected or the high level signal can be inputted to this port when the stepped down pedal is held for not less than 100 ms if the machine lies idle it can be started for work if the machine is in the working state the work will be suspended of the machine is in the suspension the work will be restarted that is to say the function of the pedal switch is the same as that of
5. Definitions Laser power 5V ground output Laser enabled control interface 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube if the used laser is outputted in the low level form this pin will be connected with the laser power enable end and used to control the ON Off of laser Laser enabled control interface 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube if the used laser is outputted in the high level form this pin will be connected with the laser power enable end and used to control the ON Off of laser Power control interface of laser laser tube 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube and the laser power PWM end is high leveled this pin will be connected with the laser power PWM end and used to control the power of the laser Power control interface of laser laser tube 1 When the laser is the RF laser this pin will be connected with the laser RF PWM end 2 When the laser is a glass tube and the laser power PWM end is low leveled this pin will be connected with the laser power PWM end and used to control the power of the laser Analog voltage 1 and connected with the power control end of the first analog laser power source Please make corrective choice of laser type After the option for laser type is modified the mainboard should be reset so that the modificati
6. For a certain margin it is suggested to select 24V 2A power Besides this system is compatible with 36V power that is to say the 36V power of Motion driver can directly be connected to this main power port of this system but generally it is not suggested to do so 4 2 Panel Signal Cable Interface HMI HMI is a standard DB9 port with the special cable shipped with the controller may connect the IO board and the panel 4 3 General Output Port CN2 Definition of general output port 6Pin 3 81mm space Pin Symbols Definitions External power ground output General output 4 with the function reserved General output 3 with the function reserved General output 2 and the signal port of operating status If this port is externally connected with the relay the relay coil is broken over when it works no influence is produced when it suspends working When its work ends or is stopped manually the relay coil will be cut off General output 1 When the blower control is enabled this port will output the control signal of the blower otherwise it will output other special control signals When the blower is connected and its control enabled the blower switch can be set separately on each layer If the relay is connected externally the relay coil will be broken over when the blower is on the relay coil will be cut off when the blower is off External power output If the interface of main power source is powered with
7. Inputs Valid Falling Edge and Differential Connection 2 The drivers with common anode input signals include YKA2304ME from Shenzhen YAKO Automation Technology Co Ltd Q2HB34MB and Q2HB44MA B from Shenzhen Baishan Mechatronics Co Ltd Terminal block side The Side of Driver Figure 6 3 3 Three Inputs Valid Falling Edge and Common Anode Connection 14 7 Examples of IO port Wiring 71 Input Port The input connection at X Y minus spacing is exampled Mechanical Switc Photoelectric Switch 5V Figure 7 1 1 Example of Input port Connection 15 7 2 Output Port Driver Buzzer 5V Driver Indicator Driver Relay 5V Relay 24V Figure 7 2 1 Example of Output port Connection 16 4 Shenzhen Reader Technology Co Ltd READER 8 Operating Instruction of Man machine Interface There are sixteen keys on the man machine operating panel the function of each among which is as shown on the key 8 1 Introduction to the Main Interface 1 Idle Interface display system time day month year File XX File Number XXXX Max Power XX X Run Speed XXX mm s System Idle 25 12 2010 Figure 8 1 1 2 Pause Interface File XX File Number XXXX Max Power XX X Run Speed XXX mm s System Paused 00 12 40 Figure 8 1 2 3 Running Interface display run time of the selected file hour minute second File XX File Number XXXX Max Power XX X Run Speed
8. LASER POWER SUPPLY OF GLASS 10 5 3 RECO2 LASER se 11 6 EXAMPLES OF DRIVER INTERFACE FOR STEP SERVO MOTOR 12 6 1 OVERVIEW 12 6 2 VALID RISING EDGE FOR PULSE SIGNAL ccccecececscecececececececececececececececececececececececeeececececeeececs 12 6 3 VALID FALLING EDGE FOR PULSE SIGNAL ccccccececececececececececececececececececececececececececececeeesesecs 13 7 EXAMPLES IO PORT WIRING cccccccssscsssssssssscsssescescesssesscesscssecsecssecsesscessscsesssesseesseees 15 7 1 INPUTPORT rundes eee 15 7 2 OUTPUT PORT users NET 16 8 OPERATING INSTRUCTION OF MAN MACHINE 17 8 1 INTRODUCTION TO THE MAIN INTERFACE 17 8 2 INTRODUCTION TO THE 18 9 MANUFACTURER USER PARAMETERS 28 9 1 MANUFACTURER PARAMETERS 28 9 2 USER PARAMETERS ner eee 31 1 Overview 11 Briefing RDLC320 system is a new generation system for control of laser engraving and cutting which is developed by RD Co Ltd In addition to high hardware stability high voltage or static electricity rejection and friendly man machine operation this system is provided with stronger software function including perfect 3 axle motion control function large capacity file st
9. as Copy to Memory and Deletion the operation of which is similar to that of memory file In the operation of file copying if the interface shows the error information please press the Enter key or Esc key and the interface will return to the prior one This system supports such file formats of USB as FAT32 and FAT16 but it can identify them when the files are put under the root directory of USB The file name of more than 8 characters will automatically be cut out by the system The file name that has only English letters and digits will not show when they are copied to the mainboard The files copied from the mainboard to USB will be placed under the root directory of USB 7 Start Pause key Under the four main interfaces it is ok to press the Start Pause key Press this key on the system idle interface or work finished interface the selected file will be processed Press this key under the running system interface and the work will be suspended Press this key under the suspended system interface and the suspended work will continue 8 Origin key It will respond when this key is pressed under the idle system interface or the work finished interface If the single setpoint logic is selected by the system press this key and the mainboard will take the current X Y axle position of the machine as the relative origin of the figure if the multiple setpoint logic is selected by the system it is invalid to press
10. figure it is necessary to position each line or block accurately In such a case the speed of scanning line feed can be set as a lower value Scanning Mode it is divided into general mode and special mode for option If special mode is used the laser power should be increased The smaller the speckle percentage is the more the laser power reduces The laser power to set should be larger in order to reach the same scanning depth The purpose to select the special mode is to make the laser light at high power and short time On the depth scanning the effect that the bottom is flatter is obtained but it should be noticeable that if the speckle adjustment is not appropriate it can gt gt gt gt 31 1 Shenzhen Reader Technology Co Ltd READER gt achieve this goal If the high power remains short the lighting mode will influence the life of the laser The system will default the selection of general mode Speckle Size When the general mode is selected as the scanning mode this parameter will become ineffective when the special mode is selected this parameter will become effective The controller will control this parameter among 50 99 The cutting and scanning parameters can t exceed the limited ones in the axle parameters If so the setting will become ineffective and the Prompt system will automatically cover the parameters with the axle parameters 3 Reset Parameters VVVVY Reset Speed it
11. mm s System Idle 25 12 2010 Figure 8 1 5 8 2 Introduction to the Keys 1 Reset key On any interfaces press the Reset key or when the system is powered and the mainboard will be reset The machine will seek for the origin configured according to the user s parameters through start up and reset and show the Reset in progress prompted in the interface The machine having successfully returned to the origin the laser head will automatically move to the setpoint set last time If the last processing is successfully completed prior to the resetting the system will at this time return to the interface in Figure 8 1 1 if the last processing is not completed i e the power supply is cut off during the 18 Ww Shenzhen Reader Technology Co Ltd READER processing the system will at this time show as follows Whether to Power off restart Yes to Enter Noto Esc Figure 8 2 1 Pressing the Esc key in this interface and this de energizing for continuous engraving will be cancelled and the system return to the interface in Figure 8 1 1 If processing was once started the figure uncompleted in the former processing can t be de energized for continuous engraving if the Enter key is pressed in this interface the de energizing for continuous engraving can be started in order to process such a figure continuously After the de energizing for continuous engraving is started the interface will
12. origin can be modified to any one of origin 1 4 so as to control the start location of next work the premise is that the origin is enabled but it can t be modified to origin 0 Origin Enable after the multiple origin logic is enabled the four origins can independently be prohibited and enabled Once the multiple origin logic is selected and if the serial number of the next origin is 1 and four origins are enabled when the memory file Prompt function is started or the processing file is uploaded into the PC and this file selects Take the Original Origin as current Origin the work started for each time will use different origins The rotation order of origin is 1 gt 2 gt 3 gt 4 gt 1 gt 2 5 After the Set to Default Para in Figure 8 2 9 is selected and the Enter key pressed the interface will show the specific password to be entered when set as default parameter 26 Shenzhen Reader Technology Co Ltd hd After the manufacturer regulates all parameters of the machine well including all manufacturer parameters and user parameters this function can be used to store the well regulated parameters to help users to recover the original parameters including all manufacturer parameters and user parameters through selecting Load Default Para when they regulate parameters improperly 6 After the Load Default Para in Figure 8 2 9 is selected and the Enter key pressed the Successful Recovery dialog bo
13. press this entry the work time of the currently selected file will be calculated you can also lower the memory file on the menu to start the work time preview feature of a certain file calculated time according to the file size and complexity of the graphics in general if the actual work time is several hours then the calculated time may require tens seconds or even more The work time calculated is consistent with the actual working hours accurate to the millisecond Delete All Memory Files to delete the data of all memory files on the mainboard Memory to format the memory the mainboard There are Quick Format and Complete Format for option If there is some abnormity in memory you may check the invalid block with the format function Clear All File Number to delete the corresponding processing times to each memory file Total File Number to show the present total times of processing by the machine Clear Total File Number to clear and recalculate the total file number Move the cursor by way of the up and down directional keys to select an item first and then press the Enter key to enter the submenu On selecting Memory File or USB File if the callee has no files the interface will show the information of no file otherwise it will show the numbers and names of all object files the suffix name of object file is rd The processing times correspon
14. the Start Pause key If the interval time to the first stepping down of the pedal should be less than 1 5 seconds when the pedal is stepped down once again the second stepping down of the pedal will be considered invalid by the mainboard The spacing from axle Z and Z to 0 coordinate The spacing from axle Z and Z to max coordinate External power source 5V output Definitions External power ground output The spacing from axle Y and Y to 0 coordinate The spacing from axle Y and Y to max coordinate The spacing from axle X and X to 0 coordinate The spacing from axle X and X to max coordinate External power source 5V output The spacing polarity is optional that is to say when the motion axle reaches the spacing position it will trigger a low level signal so as to make the corresponding LED under the cover light when the motion axle leaves the spacing position it will trigger a high level signal or disconnect the spacing signal so as to make the spacing indicator go out but when it leaves the spacing the corresponding indicator will light and the spacing polarity become positive The mistaken setting of spacing polarity will result that the spacing can t be detected when the system is reset so as to lead to the collision of axles 4 5 X Y Z axle Motion Drive Interface The interfaces of the above three motion axles are the same 6Pin 3 81mm space The Axle X interface is exampled Symbols Definit
15. the speed of turning at the acute angle corner which is also the highest speed in the whole cutting process gt Turning Acceleration it means the acceleration of turning at the acute angle corner when cutting If the two speeds are set too high jarring will happen to the turning if set too low it will influence the cutting speed Cutting Acceleration it means the highest acceleration value in the whole cutting process gt Cutting Mode it is divided into high speed cutting and precision cutting In high speed cutting priority is given to the cutting speed but in precision cutting the cutting effect gt Acceleration Mode it is divided into acceleration and S acceleration accelerate will quicken the whole cutting process but it will result in that its cutting effect is inferior to that of S acceleration 2 Scanning Parameters Only affect scanning arts X axle Starting Speed Y axle Starting Speed X axle Acceleration Y axle Acceleration The above four parameters are used to set the starting speed and acceleration of two axles on the scanning The higher the two speeds are the quicker the scanning is Scanning Line feed Speed this parameter is specially used to control the highest speed at which that the previous line vertically moves to the next line in the scanning mode If the space between lines is larger during the scanning or if the distance of each block is larger during the scanning and deblocking of
16. will function Press the Esc key to return to the prior menu 3 When the cursor stops at Inch Setting or Laser setting the inching distance or the Laser shot time can be set 4 When Origin setting is selected it will show below 25 4 Shenzhen Reader Technology Co Ltd READER Multiple Origins No Yes Set as Origin1 Set as Origin2 Set as Origin3 Set as Origin4 Next Origin 0 Figure 8 2 12 Origin Enable Multiple Origins Yes or No can be selected If you select No the system will use the single origin logic You can press the Origin key and set the origin and only this origin can become valid If you select Yes the system will use the multiple origin logic and the Origin key on the keyboard become invalid In such a case the parameter of each origin must be set in the menu as follows Set as Origin 1 2 3 4 after the multiple origin logic is enabled you can stop the cursor at Set as Origin 1 2 3 4 Press the Enter key on the keyboard and the system will take the coordinate figures of current X Y axles as the corresponding ones to the origin 1 2 3 4 gt Next Origin there are such five digits as 0 4 for option which are the origins to be used for the next figure Origin 0 means the origin set by the Origin key on the panel in the single origin logic 1 4 means the serial number of the origins in the multiple origin logic Next
17. User s Manual of RDLC320 Control System Shenzhen Ruida Technology Co Ltd RuiDa Co Ltd Copyright Declaration Shenzhen RuiDa Technology Co Ltd reserves all rights Shenzhen RuiDa Technology Co Ltd hereinafter referred to as RD Co Ltd holds the patent right copyright and other intellectual property rights for this product and its related software Without authorization no one is allowed to copy manufacture process and use this product and its relative parts directly or indirectly RuiDa Co Ltd is entitled to increase or reduce and modify the shape and functions of this product stated herein as well as amend any documents attached to this product without prior notification The users should peruse this Manual prior to using the product stated herein RuiDa Co Ltd shall not be responsible for the direct indirect special incidental or corresponding losses or damages arising out of improper use hereof or of this product The machine in operation is dangerous so the users are obliged to design and institute the effective mechanism for error handling and safety protection RuiDa Co Ltd shall not undertake any duties or responsibilities for the incidental or corresponding losses arising therefrom CONTENTS 1 as ie cn E 1 1 1 BRIEFING vet 1 1 2 DESCRIPTION OF CONTROLLER MODEL ccccccccececececececececesececesesesecesesesesssesessesssse
18. XXX mm s System Run 00 12 40 Figure 8 1 3 4 Run finished interface display the total run time of the last file h min sec In this interface if ESC key is pushed down the interface will return to idle interface that is to say the figure 8 1 1 17 Ww Shenzhen Reader Technology Co Ltd READER File XX File Number XXXX Max Power XX X Run Speed XXX mm s Work Finished 00 12 40 Figure 8 1 4 The interface in Figure 8 1 1 shows when the system is idle File means the number of the memory file presently selected by the operator If it is 00 it means the memory file is not selected File Number means the processing times of the current file number Max Energy and Speed separately mean the maximum energy and the engraving speed set on the keyboard Maximum energy is expressed by percentage and accurate to 0 1 The unit of processing speed is millimeter a second mm s When there is a laser tube the interface only shows the maximum energy of this tube as shown in the above figure If there are two laser tubes that are enabled the interface show the maximum energy of two laser tubes The main idle interface is taken for example as shown in Figure 8 1 5 On the interface shown in Figures 8 1 1 and 8 1 4 you can press any keys on the keyboard On the interfaces shown in Figure 8 1 2 and 8 1 3 some keys can t respond File XX File Number XXXX Max Power XX X XX X Run Speed XXX
19. ate Once the work is started what is shown in the display interface is the parameter of the layer that is being processed now The power and the speed parameters corrected when the work is not started will influence the following operations bordering bursting and manually shifting the axle on the keyboard If the three parameters will be modified after the work is started it will only influence the layer that is being processed but neither the keyboard parameters set in the idle state nor other layer parameters Online parameter correction of the layer that is being processed can greatly facilitate the user s searching for a reasonable laser power and speed matching value 6 File key Press the File key in the idle system interface or the work finished interface and two pages will appear Press the Up and Down key and you can turn the pages up and down The interface will show the following in turn Memory File USB File Figure 8 2 5 Work Time Preview Delete All Memory Files 21 4 Shenzhen Reader Technology Co Ltd ar Format Memory Clear All File Number Figure 8 2 6 Total File Number XXXXX Clear Total File Number Brief the following items separately Memory File the related operations on the memory file such as processing bordering copying deletion and etc USB File the operations on USB file such as copy to memory and deletion Work Time Preview
20. board are the 5V signals that should directly be abutted with the corresponding terminals to the driver The interface pulse end of each motor driver for RD mainboard can provide such two signals as the rising edge walk and falling edge travel The improper use of the pulse end signal may give rise to the lost steps even back run and finally dislocation of processed figure when the motor steers In addition this mainboard provide two directional signals not restrict in requirements Either signal can be connected with the directional signal end of driver in the common anode mode Both directional signal ends can also be connected with the driver in the differential mode In such a case plus and minus can be exchanged at random The result of exchange is that the rotating direction of motor is different from the actually desired direction At this time the polarity of directional signal for the motor can be modified on the PC software In this section is exampled the driver of step servo motor popular in the market In addition to that the correct wiring scheme of this mainboard and motor driver is provided it is recommended to use the common anode connection in all wiring schemes 5V P DR Figure 6 1 1 Four Inputs Independent Figure 6 1 2 Three Inputs Common anode Input Signal of Driver Input Signal of Driver 6 2 Valid Rising Edge for Pulse Signal The driver of the step servo motor produced by Leadshine Technology Co Ltd is on 12
21. d fro cutting of array in sequence one way array means the cutting of array from one direction to another On selecting one way array the elements of each array are the same in action mode and completely uniform in action fluency which takes a little more time than two way array Two way array is the default option 32 1 Shenzhen Reader Technology Co Ltd READER gt Back Position The origin the relative origin and the machine s absolute origin can be selected This parameter decides the parking position of laser head after each work Before feeding Time Lag settable at 0 300s The lagged time can facilitate user s feeding and picking on the feeding device After feeding Time Lag settable at 0 9 9s It can facilitate the feeding device s delaying in jarring after moving to the correct position and waiting for the 274 work after the feeding axle stands still completely Focus Setting it means the distance from the focal point of laser head lens to Z axle origin When there is no automatic focusing function this parameter becomes invalid Backlash X The X axes backlash accurate to 1um Backlash Y The Y axes backlash accurate to 1um 33
22. de choice of The control algorithm will be changed a little when other types are selected Z Axes Function Drive for flat or Drive for Feeding axes are optional After the configuration parameters in the manufacturer parameters such as directional polarity control mode laser type and laser PWM frequence are modified the system should be reset Such a modification can function upon the resetting of the system 4 Enable Parameters VVVVVY Laser 1 Enabled Laser 2 Enabled Water Protector 1 Enabled Water Protector 2 Enabled Door Opening Protection Whether to Enable the blower The Enable Parameters are to enable or disable above functions If the machine is provided with the parameter for the single laser in the manufacturer parameters the display entry of enabling parameter will change accordingly 30 gt Shenzhen Reader Technology Co Lid READER 9 2 User Parameters 1 Cutting Parameters Only affect cutting arts gt Idle Move Speed this parameter decides the highest speed of all non lighting lines for the machine in the movement process gt Idle Move Acceleration it means the highest acceleration of all non lighting lines Idle stroke speed and idle stroke acceleration can be set higher to reduce the working time of the whole figure but if they are set too high it may cause the jarring of track so comprehensive consideration should be given to the setting gt Turning Speed it means
23. ding to this file is shown after the file name in the Memory File interface Each page has four files Figure 8 2 7 Select a certain file by pressing the directional keys move the cursor with the up and down keys and turn pages with the left and right keys first and then press the Enter key 22 w Shenzhen Reader Technology Co Ltd READER to enter the submenu For memory file it supports such six items as Copy to USB Run Deletion Work Time Preview Track Frame and Clear File Number On pressing the Enter key when you select the item directly start the processing of this file and the interface shows the same as Figure 8 1 3 Running Interface selecting To USB and pressing the Enter key this memory file will be copied to USB disk If copying fails the interface will show the error information if copying succeeds the system will return to the prior interface after the bell rings On selecting the Deletion and pressing the Enter key this file in the memory will be deleted Selecting the Work Time Preview and pressing the Enter key to start the work time preview feature of the certain file If Track Frame is selected the frame of the graph is previewed Then if Clear File Number is selected the work number of the certain file is set to zero For USB files it supports such two options
24. e is adjusted well if you press the Left key and the X axle will move rightward and if you press the Up key and the Y axle will move down which mean the key polarity of the axles moving to the opposite direction is not right In such a case you should modify the key polarity of this axle 12 Fn key Function key in the middle of directional keys The Fn key can be pressed when the system is idle or the work is finished On pressing this key it will show three pages and nine entries in the following interface 24 4 Shenzhen Reader Technology Co Ltd READER Z axle Move Axles Reset Inch Setting Laser Setting Figure 8 2 8 Origin Setting Set to Default Para Load Default Para Auto Focusing Langue Figure 8 2 9 1 Press the Up and Down keys to select the cursor position When the cursor stops at Z axle Move press the Left and Right keys and the system will move the Z axle If the inching distance is 0 Z axle will continuously move if it is not 0 Z axle will move the well set inching distance value 2 When the cursor stops at Axles Reset press the Enter key and it will show four entries as follows XY axle Reset X axle Reset Figure 8 2 10 Y axle Reset Z axle Reset Press the Up and Down keys to select the desired entry Press the Enter key and the corresponding axles will reset Only when the reset of this axle is activated in the manufacturer s parameters can the resetting
25. e of motor the inertia of motion axle and its drive ratio For example the typical value is 200 500mm s Acceleration it means the maximum acceleration of the motion axle in accelerated or decelerated motion If the acceleration is set too large it will make the motor lose steps jar and even squeak if too small it will cause the 28 1 Shenzhen Reader Technology Co Ltd READER reduction of acceleration so as to reduce the running speed of the whole figure For the axles with larger inertia such as Y axle corresponding to the beam its typical setting range is 800 3000mm s2 for the axles with smaller inertia such as X axle corresponding to the car its typical setting range is 8000 20000 52 scope it means the farthest distance that the motion axle can move which is determined in accordance with the actual condition of the machine Key Move Takeoff Speed it means the starting speed to move this axle by way of the keys on the keyboard which can t be higher than the takeoff speed Key Move Acceleration it means the acceleration to move this axle by way of the keys on the keyboard which can t be higher than the maximum acceleration of this axle Scram Acceleration if this axle enables the hard spacing protection when this axle moves to the spacing position it will scram operation at the scram acceleration This value can be 2 3 times of the maximum acceleration for this axle Distance from Origin to Hard Spacin
26. esseseeeesesess 1 1 3 COMPARISON OF CONTROLLER PERFORMANCE euserernvnvnvnvnvnvnvnvevnvnvnvnvnvnsnvnvnrnvnvnvevernvnvevnveveveveres 1 2 5 2 3 24 INSTALLATION SIZE OF IO INTERFACE 3 2 2 SIZE OF PANEL sneket 4 3 OBJECT PICTURES AND INTERFACES ccccscsssscssssccssscsssscssscesssscsssccsssscssscsssssccsssssessees 5 3 1 OBJECT PICTURES OF IO INTERFACE 5 3 2 OBJECT PICTURES OF PANEL usasararnrnvnvnvnvnvnvnvnnnvnvnvnvnnnvevnvnvnvnvnvnvevnvnsnvnvnvnvnsnvevnvnvsvevevsvevevesnveveverer 5 4 DESCRIPTION OF INTERFACE SIGNAL 6 4 1 INTERFACE MAIN POWER 5 6 4 2 PANEL SIGNAL CABLE INTERFACE 6 4 3 GENERAL OUTPUT PORT CN2 hisse era eiere deceGeadiateneeess 6 4 4 3 AXLE SPACING AND SPECIAL INPUT INTERFACE CN3 CN4 havanannnenenennnnnnnnnenensnsnensnsnsnsnsnensnenes 7 4 5 X Y Z AXLE MOTION DRIVE 8 4 6 LASER POWER CONTROL INTERFACE 6 7 8 4 7 WATER PROTECT INPUT INTERFACE 9 5 EXAMPLES OF LASER POWER INTERFACE ccccssscssssssssscsssscsssscssscssssscsssscsssscssesssenee 10 5 1 DIGITAL LASER POWER SUPPLY OF GLASS 10 5 2 ANALOG
27. g if this axle enables hard spacing protection generally this value should be set to be 2 5mm if it is set to be 0 when this motion axle moves to the smallest coordinate i e 0 this spacing may be validate which may wrongly triggers the hard spacing protection and scram the machine If the hard spacing protection is not enabled this value can be set to be 0 5mm 2 Laser parameters Laser Configuration single laser and double lasers are available for option and set in accordance with the laser tube quantity provided by the manufacturer Laser Type glass tube RF laser not need pre ignition pulse and RF laser needing pre ignition pulse available for option Maximum Power 1 Minimum Power 1 Laser PWM Frequence 1 Maximum Power 2 Minimum Power 2 Laser PWM Frequence 2 Laser Attenuation Quotiety Laser PWM Frequence is used to set the pulse frequency of control signal used by this laser in general glass tube is about 20KHZ RF laser is about 5KHZ the maximum minimum power is used to set the limit power of this laser that is to say during the operation the maximum power set by the user can t be higher than that set here and the minimum power set by the user can t be less than that set here either When a laser s power is attenuated then the laser attenuation quotiety may be set If it is only provided with the single laser it can show the one path parameter Prompt 29
28. ions GND Kernel power ground output only used for common cathode connection of driver xDir Differential plus end of directional signal xDir Differential minus end of directional signal xPulse Differential minus end of pulse signal when the common anode connection is used and the pulse rising edge valid input will start from this pin xPulse Differential plus end of pulse signal when the common anode connection is used and the pulse falling edge valid input will start from this pin 5V Kernel 5V power positive output only used for common anode connection of driver The polarity of directional signal for driver pulse signal can be set Where a certain axle is reset it will move to the opposite direction of machine origin which means the polarity of directional signal for this axle is not correct In such a case the connection between this axle and the motor driver can be broken first otherwise the mainboard can not be detected to the spacing so as to lead to the collision of this axle and then such a polarity can be corrected after this axle is reset completely Upon the correction the reset key can be pressed against to reset the mainboard 4 6 Laser Power Control Interface CN6 CN7 This control system has two independent and adjustable digital analog laser power control interfaces Signals of the two interfaces are similar and the first digital interface CN6 is hereby exampled 6Pin 3 81mm space Symbols
29. means the speed of X Y axle linkage reset to the origin X axle Startup Reset Y axle Startup Reset Z axle Startup Reset U axle Startup Reset You can select Yes or in the field of the above four parameters which is used to confirm whether each axle can be reset on the startup 4 Frame Setting gt Bordering Mode Blanked Bordering means idling to start border preview Outputted Border Cutting can manually cut off the well processed figure 4 corner Dotting means to emit the light at four corner points of the frame to make a point and turn off light The size and position of this figure can be checked intuitively through the four points The bordering speed is the speed value set on the keyboard when the system is idle For light output its minimum maximum power is the corresponding value set on the keyboard when the system is idle The lasering power on the 4 corner dotting means the well set maximum power Margin Distance It means whether to extend a certain length outside the actual frame of the figure on the preview cutting of frame If the frame crosses the border the interface will prompt it If the Enter key is pressed at this time the system will cut the border at the maximum minimum coordinates first and then border the figure This bordering can be given up 5 Other User Parameters gt Array Mode Two way array or one way array can be selected Two way array means the to an
30. nalog power source 1 27 7 Low output enable 1 5 2 Terminal block side Analog power source 2 Laser power ground Analog power 2 10 5 3 amp RF CO2 Laser Terminal block side CN5 Laser enable Laser power g cae Laser power ground 11 RF laser 1 RF laser 2 6 Examples of Driver Interface for Step servo Motor 6 1 Overview The input signal end of step servo motor driver employs the light coupled isolation technology For the step by step impulse signal some isolate the side OC diode from cutoff to conduction e g the valid falling edge of pulse signal inputted from the diode minus end and some do so from conduction to cutoff e g the valid rising edge of pulse signal inputted from the diode minus end When it is indicated whether the pulse signal of motor driver is the valid rising edge or the valid falling edge it will be subject to the pulse signal inputted from the minus end of side OC diode Some input signals of motor driver are independent and some are internally of common anode so some have 4 external leading out wires and some 3 wires only the pulse and directional signals are counted as shown in Figure 10 and 11 Meanwhile the input signal can generally be compatible with different voltage classes If it is higher than the 5V signal it is necessary to connect the current limiting resistance externally The interface signals of motor driver for RD main
31. on can be effected after resetting 4 7 Water Protect Input Interface CN5 Water protect input interface CN5 5Pin 3 81mm space Symbols Definitions Laser power 5V ground output The input port of water protector for the first laser power source When the water protector 1 is enabled the mainboard will detect the input port of water protector 1 If this port is of low level it will be deemed normal if this port is of high level the mainboard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 1 is not enabled the mainboard will not detect the input port of water protector 1 and the user not connect the water protector 1 The input port of water protector for the second laser power source When the water protector 2 is enabled the mainboard will detect the input port of water protector 2 If this port is of low level it will be deemed normal if this port is of high level the mainboard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 2 is not enabled the mainboard will not detect the input port of water protector 2 and the user not connect the water protector 2 General input with the function reserved Laser power 5V positive output 5 Examples of Laser Power Interface 5 1 Digital Laser Power Supply of Glass Tube Terminal Digital power source 1 block side 7 Digital power source 2 A
32. orage two channel adjustable digits analog laser power control interface USB driver of stronger compatibility multi channel general special IO control and realtime clock and battery integrated for hardware encrypt 1 2 Description of Controller Model Conventional Edition Manufacturer Reserved Bit Hardware Edition 3 axle Card Engraving Cutting Card Laser Control RD Technical Products 1 3 Comparison of Controller Performance RD RDLC420 RD Two way 5V One way 5V Only one way 24V compatible with independent one way 24V 36V for power supply but not independent recommended Only one way One way digit and Two way digits and two way analog digital control one way analog port settable independently and port non interacted Copying Speed Slow Common Quick Compatibility Support a few Support USB disks Support all USB disks with different USB disks with small capacity capacities Capacity 32M 64M 256M Fault Tolerance Poor Common Capable of checking defective track and formatting and good in fault tolerance Input Port Nil Two ways 4 ways two for general two for specialties Output Port Nil 1 way low current 4 ways 500mA high current for so additional drive is each OC output two for general two needed for specialties Power off restart for NO YES YES Engraving Online Modification NO YES YES Laser Power Speed Multi
33. origin Logics NO NO YES Parameter Backup NO NO YES Logics Work time Preview NO NO YES the work time accurate to 1ms Online Updata NO NO YES Startup Display Online Updata NO NO YES Mainboard Program Soft Spacing YES YES YES Hard Spacing NO NO YES Z axle Linkage NO NO YES Feeding Feature Null Single direction Single double direction for option Power on Resetting Fixed Fixed Configurable for each axes Key Speed Fixed Fixed Configurable Axles 3 4 3 Z axes is configurable to flat or feeding axes Null Encryption based on Realtime clock and battery integrated the PC time for hardware encryption 2 Installation Size 2 1 Installation Size of IO Interface Board The unit of all sizes is millimeter mm and the size accurate to 0 1mm 188 4 M3 Stud rivet 4 high 120 Figure 2 1 1 2 2 Size of Panel The unit of all sizes is millimeter mm and the size accurate to 0 1mm 4 Stud rivet 8 high Figure 2 2 1 3 Object Pictures and Interfaces 3 1 Object Pictures of IO Interface Board For more detailed pin description see the Chapter 4 Description of Interface Signal for IO Board Figure 3 1 1 IO Object Picture of Interface Board 3 2 Object Pictures of Panel Figure 3 2 1 Object Picture of Panel 4 Description of Interface Signal for IO Board 4 1 Interface of Main Power Source CN1 No Symbols Definitions This control system employs single 24 power supply
34. osite direction In such a case the polarity of keys should be modified Control Mode Double pulse or direction single pulse are optional in general direction single pulse is selected gt Hard spacing Protection it is used for whether the hard spacing protection of this axle is enabled gt Reset Enable if the machine is provided with this axle its Reset Enable should be opened if no its Reset Enable should be prohibited gt Motor Stepping it means the impulse equivalent the absolute distance gone by the corresponding motion axle when a pulse is delivered to the motor Prior to the correct setting of this value a large rectangle can be cut with the machine the larger the figure is the smaller the difference is The motor stepping can automatically be calculated according to the figure length and measuring length Takeoff Speed it means the speed of the motion axle in direct start from the idle condition If this value is excessively large it will make the motor lose steps jar and even squeak if small it will reduce the running speed of the whole figure If the inertia of the motion axle is larger the axle is heavier you can set a smaller takeoff speed if smaller the axle is lighter you can increase the takeoff speed For example the typical value is 5 30mm s gt Maximum Speed it means the maximum limit of motion speed that this axle can bear This parameter has something to do with the driving forc
35. r Technology Co Ltd READER On four main interfaces i e idle system running system and suspended system work finished interface this key can be pressed On pressing this key if the manufacturer only provides a single laser tube or if there is a double path laser tube but the user only enables one path it only shows the maximum energy of this path laser tube and the interface shows the same as Figure 8 2 2 If two laser tubes are enabled together it will show the maximum energy of two laser tubes and the interface shows the same as Figure 8 2 3 Max Power XX X Esc Enter Figure 8 2 2 Max Power 1 XX X Max Power2 XX X Figure 8 2 3 Esc Enter 4 Min Power key The display interface and the operating mode of this key are similar to those of the MaxPower key 5 Speed key On four main interfaces i e idle system running system and suspended system work finished interface this key can be pressed Press this key and the interface will show the same as Figure 8 2 4 20 4 Shenzhen Reader Technology Co Ltd Vv Speed mm s Enter Esc Figure 8 2 4 The operating mode of this key is similar to that of the MaxPower key When the PC software generates the cutting engraving data file if a certain or all the parameters of the maximum power the minimum power and the speed parameter are set at 0 the value set on the keyboard will be take as the corresponding parameter in the idle st
36. show Looking for cutoff point please wait The waiting time has something to do with the data size of last processing The larger the data size is the longer the search for the cutoff point by the mainboard is Generally speaking if the power is cut off after the figure processing of one hour the time that the mainboard looks for the cutoff point is approximately one minute when the de energizing for continuous engraving is started after it is powered next time 2 Laser key On the system idle interface the work finished interface the system paused interface and the interface to prompt whether to de energize for continuous engraving press the Laser key and the laser outputs on the bursting The time of open laser may be set If the time is set to zero then the outputting time is the time when the Laser key is pressed that is to say press this key for outputting and release it for blanking If the time is not zero such as 100ms then the laser flash 100ms when you push down the laser key You can press the Down key on pressing the Laser key to start manual cutting The laser energy of burst is the maximum energy value set on the keyboard It is no use to press the Laser key on other interfaces If the water protector is started and something wrong happens to the protector no laser will be outputted after the laser and the interface prompts dislocation 3 Max Power key 19 Ww Shenzhen Reade
37. x will pop up to prompt that all manufacturer parameters and user parameters are recovered successfully You can return to the previous menu by press the Enter key 7 When the cursor stops at Auto Focusing press the Enter key to search for the focus When there is z axes and the z axes reset function is enabled the auto focusing is valid press the Esc key to return the prior menu 8 The item Langue helps you to select a appropriate langue which is displayed on the panel 27 4 Shenzhen Reader Technology Co Ltd ar 9 Manufacturer User Parameters Explanation 9 1 Manufacturer Parameters 1 axes parameters Direction Polarity Modification of direction polarity can move the motor to the opposite direction The modification purpose can move this axle to the origin on resetting If this axle moves far from the origin on resetting it means the direction polarity of this axle is wrong in setting and should be modified Spacing Polarity it is used to set the high and low level mode of spacing signal When the motion axle arrives at the spacing position and input a low level signal to the mainboard the spacing polarity at this time should be set to be minus Key Polarity it is used to control the movement direction of the axle that is moved through manual operation of the keys After the direction polarity is correctly set if you press the directional keys on the operating panel this axle will move to the opp
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