DS3 User Manual - Innovative Cleaning Equipment
Contents
1. water line check local plumbing codes to ensure proper 1 Remove all components from packaging installation 9 Open the cover of the control box Insert the proper metering tip and connect the chemical intake line to the injector inlet barb Note Use the included metering tip color chart to determine the appropriate metering tip based on the product and dilution rate you will be using 2 Select an area to mount the control box Note The control box should be mounted to a vertical wall We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box 3 Attach the control box mounting feet to the back of the INJECTION RATES celia box using the four screws provided in the parts METERING TIP COLOR OZ GAL RATIO ackage i TAN 0 70 183 1 4 Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package ORANGE 0 90 142 1 Note To drill holes for the plastic anchors use a 5 16 TURQUOISE 1 15 111 1 inch drill bit PINK 1 55 83 1 5 Mount the nozzle assembly GK6T in the desired location using stainless steel bracket SSLB14 and four of the LIGHT BLUE 1 80 71 1 screws and plastic anchors provided in the parts package BROWN 1 85 69 1 Repeat as needed for multiple nozzles2. Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit Never use unit if it is damaged or leaking Disconnect unit from electrical power source before servicing PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations T lt Always remember to recycle ae es Y Specifications and parts are subject to change without notice Model No DS3 DS3K DS3V Page 20f9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 l min Water requirements 10 100 psi 0 69 6 9 bar Backflow prevention is required consult local plumbing ordinances for more information Liquid temperature range 40 100 F 4 4 37 C Electrical requirements 120 VAC at 60 Hz 2 amps GFCI protected outlet Operating voltage 120 VAC Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or SDS for your p
3. 14 2 OETIKER CLAMP 13 8 R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 INCLUDES FILTER AND BOWL FWP12 7 8 ID X 1 5 OD X 0 05 THK SSEW AFR25 AIR FILTER for R25 FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN ABR25 METAL AIR BOWL for R25 H12C 1 2in CLEAR POLYVINYL TUBING R25DT 3 16 X 5 16 CLEAR PVC TUBING Available per ft H12CP 1 2IN OD POLYETHYLENE TUBING NATURAL COLOR S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 H14B H 1 4 INCH BLUE GOODYEAR HOSE Available per ft SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE H38B H 3 8 INCH BLUE GOODYEAR HOSE Available per ft SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in HB1238 1 2in MPT X 3 8in HOSE BARB SSC38 WORM GEAR CLAMP S S 25 63 HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 SSE12 STREET ELBOW 1 2in 316 S S HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SSLB 14 14GA SS BRACKETS W SLOTS HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE ST8070 VEEJET NOZZLE BRASS 8070 BARB T5 1 2 POLY TEE HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB TR120DS A P REPEAT CYCLE TIMER ADJUSTABLE DIGI SET 120 VAC PART NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB TS2 TOGGLE SWITCH SPST NV14Y HNDL BLACK KNOB FOR NEEDLE VALVE 2839 1 4 TS2PLATE ON OFF SWITCH PLATE P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE FOOT STRAINER AND WEIGHT TIP KIT TSBT12 TOGGLE SWITCH BOOT P56 PUMP WITH SANTOPRENE S
4. EALS INCLUDES HOSE BARBS TW916 1 2 INT TOOTH L W 410SS AIR FITTING AND EXHAUST BARB WAAD 1X3 BROWN WADDING 1in BY 3in DIE CUT P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT WCB14F 14 16 1 4 FEM INSULATED CONNECTOR P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS WCB14FY 10 12 1 4in FEMALE INSULATED CONNECTOR AIR FITTING AND AIR PORT WMS14 14 X 11 4 HEX W H SMS SLOTT S S 20756103B Polypro G57 Air Port x HB Straight w Viton o ring WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR HB14P 1 4in BRASS HB AIR FITTING G57 P56 WR12SS WATER PRESSURE REGULATOR STAINLESS STEEL 1 2 INCH HB5638 HOSE BARB FOR P56 PUMP FPT pesoi OE o EOP EUND WR1A 18 3 SJOOW 90 BLACK N A W 5 15P amp 7in ROJ ers Hace BARBOUR EERIE WRG14 WATER PRESSURE REGULATOR GAUGE FOR WR12SS P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT HI LO SCREW FOR RETAINING P56 BRKT SCREW Model No DS3 DS3K DS3V Page 9 of9 07292015
5. N and OFF times can range from 1 second to 511 c Continue to open needle valve in turn increments minutes allowing 30 seconds between adjustments until Taserihe timer desired consistency of foam is achieved 1 Starting with the ON time move the top dip switch to the left 5 To deactivate the unit turn the power switch OFF for SEC seconds or to the right for MIN minutes to select the desired time interval 2 The next 9 dip switches will be used to control the total active time To the left is inactive and to the right is active Combine the numbers next to the active dip switches to achive the desired time 3 Repeat the above steps for the OFF time setting 12 With the power switch in the OFF position plug the unit into a GFCI protected 120 VAC power outlet Model No DS3 DS3K DS3V Page 50f9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been turned OFF unplugged from the electrical power source and disconnected from the air water supply e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps and push fittings are in good condition and properly secured e Replace th
6. Note The foam pattern dimensions provided in this Lan 2 69 aor manual were measured with nozzle assemblies mounted WHITE 3 40 38 1 oneal apOvetCnO0r Injection rates will vary based on chemical 6 Run tubing from the solution outlet fitting on the control viscosity air pressure and many other factors We box to the solution inlet fitting on the nozzle assembly recommend testing unit output to verify injection For multiple nozzles run the tubing from the control box rate prior to use into a tee fitting QFT12 as shown in the diagram Then run tubing from the tee fitting to the nozzle assemblies 10 Place the other end of the chemical intake line into a TEE FITTING QFT12 DIAGRAM dhemical container Note The chemical suction line must reach the bottom of the chemical container A strainer must be used on the chemical intake line Correct Incorrect 11 Set the timer for the desired on time and off time as described in the timer adjustment instructions Connecting the inlet to the stem Connecting the inlet to one of the tee creates even discharge side of the tee creates uneven from each side discharge 7 Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach a 3 8 inch I D air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in th
7. USER MANUAL MODEL NUMBER DS3 DS3K DS3V AND RELATED UNITS Single Line Concentrate Doorway Foam Unit English Original Instructions User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS AN WA R N l N G Pump Seal Material i Santoprene standard O Ge DS3 Viton V Kalrez K Read this manual completely and understand the Add bold option codes to item number as shown For standard machine before operating or servicing it options no option code is needed Read all instructions before installing or operating unit Examples Always wear appropriate personal protective equipment e DS3 aa unit with Santoprene pump seals and one nozzle PPE when operating or servicing unit Always follow all chemical safety precautions and DS3K unit with Kalrez pump seals and one nozzle handling instructions provided by the chemical e DS3V unit with Viton pump seals and one nozzle manufacturer and Safety Data Sheet SDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with hydrocarbons or flammable products
8. e parts package 8 Connect a water line to the unit The control box has a 1 2 inch FPT water inlet fitting SSA12 Note A back flow preventer must be installed in the Model No DS3 DS3K DS3V Page 40f9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ion i TIMER ADJUSTMENT INSTRUCTIONS ePeranenneuuecons 1 Verify that the unit is connected to compressed air water power and chemical NEES V Sd0cLUYL Nd 2 Open the compressed air inlet valve BVB14 LI NVOdA 3 To activate the unit turn the power switch ON The unit will begin cycling through the on time and off time intervals set on the timer beginning with the on time O gt 0 O C O C U C OC ve m UO 4 While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise OUT TO 120 VAC direction amici saad b Open needle valve NV14Y in counter clockwise AWIL WLOL X04 SAHOLIMS ANIGWIOO dO LNdLNO The TR120DS A is an adjustable repeat cycle timer with the ON time direction 2 complete turns operating first O
9. e filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Inspect mixing material WAAD 1X3 in foam nozzle GK6T for chemical build up or material breakdown Remove mixing material by untreading the solution inlet fitting QF1212 on the nozzle Replace with new mixing material if necessary e Check the chemical metering tip suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator item number WS 20CFM sold separately before the unit Model No DS3 DS3K DS3V Troubleshooting Instructions Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in Operation Instruction 2 Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air
10. e set at 20 psi 1 4 bar when deadheaded Setting the pressure higher or lower may damage the unit or cause it to malfunction Page 60f9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT CONTROL BOX ASSEMBLY PB16138 LATCH TS2PLATE TS2 TSBT12 CC8463 CC3224 BVB14 l WR1A sa PBFT PP H38B H P56 BRKT ug P56 BRKT SCREW Ly P56 P56K or P56V i j HBSSEL1438 ji ie CV38 5 H14B H PN1238 i ACV1D38 A HBELF3838 i HB12383 p203cT Ha Las 75 Bl HB1238 TR120DS A R25 TS2 SN1414 AG100 ACV1 SN1414 NV14Y SSE12 WRG14 WR12SS FWP78 SSA12 R25DT Model No DS3 DS3K DS3V Page 7of9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT NOZZLE ASSEMBLY QF1212 PW10 SSLB 14 TW916 BEL12F14F BN1412 ST8070 PARTS INFORMATION LEGACY DISCONTINUED COMPONENTS LEGACY WATER REGULATOR ASSEMBLY LEGACY PARTS LIST LEGACY PARTS DIAGRAM gt N3834 ITEM NUMBER DESCRIPTION HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 FPT A PEL34F PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 Ta a ee ee PN3834 POLY REDUCER NIPPLE 3 8in MPT X 3 4in MPT WR15G34 WATER PRESSURE REGULATOR 3 4in FGH BY 3 4in HSB34GH12 MPT Body ABS internal parts SS PP and Santo Conversi
11. on kit to upgrade to current water inlet CK WR12SS SSA12 Model No DS3 DS3K DS3V Page 80f9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT ACV1 MAC VALVE 1 4in 110VAC l PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK ACV1D38 110VAC SOLENOID VALVE 3 8in 61125 INCHES AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE PB16138 LATCH FOR PB16138 B10321 10 32 X 1 PHIL TRUSS MACH SCR 18 8 A Oia 10 32 X 1 1 4 PHIL TRUSS MACH 18 8 PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches BEL14F14F ELBOW 1 4in FPT X 1 4in FPT PBFT PP MOUNTING FEET FOR POLYBOX PB16138 BN1412 BRASS HEX REDUCER NIPPLE 1 4in X 1 2in MPT POLYPROPYLENE BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED LOCKABLE LID CC3224 LTC BLACK 1 2 NPT PN1238 1 2in MPT X 3 8 in MPT POLY NIPPLE CC8463 1 2in NPT BLACK LOCKNUT PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING QF1212 MALE CON 1 2in TUBE X 1 2in MPT POLYPROPYLENE EC
12. regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 3 5 to 8 CFM 99 to 226 5 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up o If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tip suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer must always be used Check for proper water pressure on the water pressure gauge WRG14 To check the pressure o Activate the unit and allow it to run through an on time cycle o During the subsequent off time cycle check the water pressure gauge WRG14 The pressure should read 20 psi 1 4 bar during the off time cycle or when deadheaded o If necessary adjust the water regulator using the flathead screw on the regulator body The water pressure should b
13. roduct or contact our customer service department SPECIFICATIONS Power type Compressed air electricity Chemical pickup type Draws from concentrated product Dilution ratio range water chemical 38 1 to 183 1 Number of products unit can draw from and whether it draws simultaneously or one at a time Suction line length diameter One product 8 ft 2 4 m clear hose with 1 4 in 6 4 mm inside diameter Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Timer operation type Repeat cycle Coverage area With one nozzle up to 9x4 ft 2 7x1 5 m With two nozzles up to 5x3 ft 2 4x1 2 m at each nozzle Fan tip ST8070 Nozzle type Single line nozzle assembly GK6T Number of nozzles One control box can support up to two nozzle assemblies Distance from nozzles to control box The combined distance between the control box and the nozzle s must equal 25 ft 7 62 m or less Tubing fitting sizes Designed for use with 1 2 in 12 7 mm outside diameter tubing between control box and nozzle s Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No DS3 DS3K DS3V Page 3 0f 9 07292015 User Manual Single Line Concentrate Doorway Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions
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