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TROPHY - Handicare

1.
2. Console actuator B1 FT CLAXUN SWITCH LE 1 Actuator Bk e ri ms 113 WARNING SWITCH 2 O Power PCB actuator RD 88 ACTUATOR DOWN 3 A Actuator RD 4 ACTUATOR UP 11 MA d bv ST EE Power res SPEED SEN BKO a Speed sensor incl RESET SWITCH eo on off Horn ev isa ev 1 ov Bkre SD e wiring amp magnet FORWARD REVERSE SW 7 Horn OV PK 2 ind te T R asa Jwala SPEED SEN BK ERUISE CONTROL SwrTcH 8 hoes Horn 6V Lanp 24V 1A anje Speed sen 0V BK LIGHTS SWITCH 3 gt IND LE R 24V 35mA W7 1 ICLAXON SWITCH RI 10 Q Load sjaj eet 6v 45 GY 3 Lan 24V i ENT Rear left brake O e Ind ri F 12V asa RD 4 nn inci wich AE BRAKE 24V Sana GN 3 incl wi Wiper right MT 1 Ind Le 12V 054 vr 1 Ind Le OV BN 5 215 i Uer gt Z Hee Ov mz er Lans OV ve Bava SD TE Rear lights OV YL 4 Emp Mier tert i a ie ani ee C BN z d Blink left 12V T aw 6dz Not connecter 8 Not connecte 5 L216 IND 24V 35m vr NN own horn 0V is Micros broke nc 3 ot connecte 6 LAMP 24V 100A BN Speed sw Halin nc
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4. Technical product dTa sbc 7 1 CE Declaration and standards 7 2 Technical specifications 7 3 Driving programs 7 4 Controller settings PG Drives Egis 7 5 Controller settings PG Drives S Drive 120A oun N O0 O0 d 4 30 30 31 32 32 33 37 39 45 61 62 68 71 74 76 76 76 77 78 79 4 Trophy 7 6 Controller settings PG Drives S Drive 140A 81 7 7 Electrical diagram Trophy Egis 89 7 8 Electrical diagram Trophy S Drive 90 7 9 Service information transaxles 92 B Warranty id hern an leat editur nets reads ee 93 8 1 Provisions of warranty 93 8 2 Statement of liability 94 Trophy Introduction Service manual Trophy 5 1 Introduction Service manual Trophy 1 1 This manual This manual contains the instructions for repairs and general maintenance of the Trophy Scooter Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the Trophy scooter Always make sure that the work is carried out safely particularly with respect to procedures requiring the scooter to be lifted up We advise that you contact our service department before doing repair work on a scooter that has been involved in an accident The following specifications are important when ordering parts Model Year of manufacture Colour D number Part number Name of the part concerned This information is provid
5. Standard Definition description Weight test dummy EU guideline 93 42 EEC Applicable as mentioned in Appendix 1 N A The requirements from EN12182 as mentioned in NEN EN 12184 1999 NEN EN 12182 1999 Technical aids for the handicapped General requirements and test methods 160 kg October 1997 NEN EN 12184 1999 Electric wheelchairs scooters and accompanying battery chargers 160 kg Class C Requirements and test methods 2009 ISO 7176 8 ae and test methods for static impact and fatigue strengths July 160 kg ISO 7176 9 Climate tests for electric wheelchairs and scooters N A ISO 7176 14 Hide and test methods for control systems for electric wheelchairs N A ISO 7176 16 Requirements for resistance to ignition of upholstered parts May 1997 N A 7 2 Technical specifications Manufacturer Handicare Model Trophy 3 wheels 3W Trophy 4 wheels 4W Maximum user weight 160 kg 25 2 stone Description 3W 4w Total length mm inches 1400 55 1 1400 55 1 Total width mm inches 660 26 660 26 Minimum height mm inches 760 29 9 760 29 9 Total weight excluding batteries kg stones 110 17 3 121 19 1 Total weight including batteries 80 Ah kg stones 155 24 4 166 26 1 Weight of heaviest component kg stones 90 14 2 101 15 9 Static stability in the downward direction S 15 15 Static stability in the upward direction s 15 15 Lateral static stability S 15 15 Distance range ISO 7176 4
6. 17 5 16 18 9 8 WAR TAM Trophy Warranty 93 8 Warranty 8 1 Provisions of warranty Warranty In the warranty and liability provisions the following terms are defined as follows Product The manual or electric wheelchair or scooter manufactured and supplied by Handicare Customer The person who directly obtains a product from Handicare Dealer The person who supplies a product obtained from Handicare to third parties User The person who uses a product manufactured by Handicare Irrespective of what has been determined concerning warranty conditions in the general terms and conditions applicable to the product the following shall in any case apply with regard to the warranty 1 Except insofar as described otherwise in the provisions below Handicare guarantees the product for its suitability for the purpose for which the product is intended all of these points as described in this manual and for the quality of the material of which the product is made and the manner in which the product is manufactured 2 Repairs or replacement of parts of the product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors shall be carried out free of charge as long as such faults occurred within one 1 year of the date of delivery of the product to the Customer The parts to be replaced must be shipped post paid
7. Connections Capacity test Wheels and tyres Tread depth Pressure Bearings Wheel fixing nuts Motors Cables Noise Connections Brake Brushes Trophy Service instructions 31 Annual inspection 1 2 3 4 5 6 7 Chassis Condition Steering Seating Seat Backrest Armrests Electrical Harnesses Connections Lighting system Test Forwards Backwards Emergency stop Left turn Right turn Uphill downhill Obstacle Brake List of necessary repairs Warning Pull the charge cable out of the battery charging connection of the scooter before carrying out any maintenance on the scooter 5 2 Batteries Always follow the instructions related to battery maintenance amp storage as given by the battery manufacturer L Battery charger The scooter is equipped with gel batteries These batteries are fully encased and sealed and require no maintenance A sticker indicates how the batteries are to be connected This sticker is located on the rear cover and on the battery cable Warning Ensure that the batteries are always well charged Do not use the scooter if the batteries are almost flat Doing so may damage the batteries and means you run the risk of coming to an unexpected standstill Ensure that the
8. Trophy Service instructions 43 Replacing the swing arms top and lower assy Preparation Switch off the scooter with the ignition key Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the swing arms Note Suitable work area required Remove the front spoiler Remove the cover and the hexagon bolt to remove the front wheel Remove the hexagon screw from the lower swing arm Remove the two axle suspension parallel bolts Remove the lock nut at the wheel side of the swing arm and turn the swing arm out of its position Replace the new swing arm Rebuild the scooter in the reverse order Relevant article numbers 9002091 Swing arm lower assy 9002090 Swing arm top assy Tools used Torque wrench socket 7 mm 13 mm socket bit 6 mm Torque wrench socket 17 mm Allen key 8 mm Screwdriver Open ended spanner 10 mm Notice Na 110448 04 001 110448 04 002 110448 04 004 Trophy 44 Service instructions Trophy Service instructions 45 5 4 4 Rear frame Replacing the rear wheel Preparation Switch off the scooter with the ignition key Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the rea
9. Trophy Service instructions 55 110448 04 030 Standard suspension max 130kg lt 80kg 0 standard 80 105kg 1 105 130kg 2 Heavy suspension 115 160kg 115 130kg 130 145kg 1 145 160kg 2 standard Load User weight Adjust position Load User weight Adjust position 0 Position 0 Position 1 Position 2 110448 04 031 56 Service instructions Trophy Replacing the shock absorber rear Preparation Relevant article numbers Switch off the scooter with the ignition key 9000603 Shock absorber standard 9000683 Shock absorber heavy duty Instructions The following operations are required to replace the shock Tools used absorber rear Socket 7 mm 17 mm Note Suitable work area required Allen key 8 mm Remove the seat 9000825 Suspension adjustment key Liftthe scooter to raise the wheels clear from the ground Notice Remove the rear cover Make sure the scooter is switched off Remove the battery cover Remove the bolts of the rollbar 6x Remove the roll bar Remove the hexagon head cap screw Take out the shock absorber Read the table for more information about the adjustment of shock absorbers Use the special adjustment tool to adjust the shock absorber as desired Mount the new correct adjusted shock absorber Rebuild the scooter in the reverse order 110448 04 001 Trophy
10. Position 0 standard Position 4 110448 04 035 Position 2 Position 3 Trophy Service instructions 41 Replacing the shock absorber front Preparation Relevant article numbers Switch off the scooter with the ignition key 9001641 Shock absorber front Usealifting device to raise the scooter clear of the ground Tools used Torque wrench socket 17 mm Instructions Socket 7 mm The following operations are required to replace the shock Screwdriver crosshead absorber front Allen key 8 mm Note Suitable work area required 9000825 Suspension adjustment key Remove the basket the front tiller cover the mounting bracket for the mirrors the front cover the front spoiler Notice the front cover rear part the front fender L R the front Position O soft and position 4 hard cover bottom and the front bumper Remove the Allen hexagon screws and locknut form the shock absorbers on the swing arm top and lower assy Remove shock absorber Adjust the new shock absorber according the specifications Replace the new and adjusted shock absorber Rebuild the scooter in the reverse order Note Be sure you fasten all bolts and nuts with the correct torque 110448 04 001 110448 04 002 Trophy 42 Service instructions Position 1 Position 0 standard Position 3 Position 4 Position 2 110448 04 011 110448 04 010
11. 0 Pull away Delay centi Seconds 0 S Drive Only Aux Output Mode 1 Slope Factor 900 S Drive Only Anti Rollback Velocity 0 S Drive Only Factory Settings Max Min Braking Current Limit Amps 140 S Drive 180A S Drive II Aecelpration 0 EEE uw 3 Timed Foldback Braking Current Amps 140 S Drive 180A S Drive II Dec leration 01 Sgoonds 100 3 Timed Foldback Speed 100 S Drive 180A S Drive II Forward speed uet 190 9 Enhanced Motor Compensation Up 96 200 S Drive Il Only Reverse Speed 100 0 Enhanced Motor Compensation Down 96 170 S Drive Il Only Enhanced Motor Compensation Up Gain 75 S Drive II Only Throttle Settings Throttle Type 1 0 Single ended 1 Wig wag 2 Unipolar Throttle Deadband 15 Throttle Gain 140 Throttle Operated at Power up 2 0 Drive 1 Inhibit 2 Trip Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 0 Off 1 Inhibit 2 2 Inhibit 3 S Drive II Only 89 Technical product information Trophy 7 7 Electrical diagram Trophy Egis 4 L6L2006 Audou Weibeip nono eou29 3 wees Jequnu Buimeig en aS L am HAS L ab aeza 3ALISDA us 1 YSL esny ss wey uJoH L bou eq cd Kab G 9 oe Asse ssewey J2MOd oDueio sseuimu e 49 0 3U09 Sif NE od sod yeq 1103 163 61 sseuJey esou r 1 Asse eDueJo Jojoui eyeiq AZ 0g uly yoqms PEUR 9juw LJ lt n eas l
12. Buuim jou ejxesuei ssouiey sseuieu O04 JOO jeu 3 yaejuoo Aay ym do sseuieu Si93 Buum our 10 98 2S soil GE AE 40 SIS9J YIM uod RIS e SSOUWEY 19915 uO OMO bL T w pl CEE CEE ie 9w ace Cia rala xa nala aia a LEE C sana ial CE ana in EET ae wf me Der Joy ssawe oa pw P io3u09 abu BG p S TA ssed q god uim Buum jou nm SsouJeu JOULE dd 199188 paeds joxe js oyeiq yo Wey JeIIIL 494 HMS 3 660 lt o uburyo anasvival safer o YOUMS Qe LV 1C AZITE e e ano aao Ee xa Asse 1884 God Li yoyms 21660 9 uye Buum out snivis sala oyelq ybu 7699 wee sale o yams Ed s Asse yo suo aaa 9 fana ang youms 4x J8MOd LOA Rad NIJE main al c Asse sassa nale yeuBew Bui Josuas peeds afna on C__awlinlr pu Josues pesds D yams dojs jeuond o Oy uoys 9josuoo myoeg moy yoyms Kay ssausey 29Bjeju Moms E AOU JOO 104 jeuondo Trophy Technical product information 90 7 8 Electrical diagram Trophy S Drive ID no lt QT02400 Ics l electron igina Or
13. 1 4 1002646 Carbon brush for Trophy with Egis 8x10mm il 4 103 00031 000 Carbon brush for Trophy with S Drive 8x12mm 1 1 1011585 Carbon bruch set for CT transaxle 4 51035 Carbon brush screw cap for Schmid transaxle 2 1 1007947 Transaxle Schmid Trophy 3 and 4 wheel Egis 2 1 1007961 Transaxle Trophy Alpine Egis max 11 km h 2 1 1008565 Transaxle Trophy Alpine S Drive max 11 km h 2 1 1013184 Transaxle CT Trophy 3 and 4 wheel S Drive 3 4 00000 1703 Lock nut M10 D985 3 4 1013185 Lock nut low M10 D985 4 2 1005956 Hex flange bolt M12x30 torque 90Nm use locktite 270 5a 1 9000550 Rear wheel left side with brake drum white rim and grey tyre 5b 1 9001996 Rear wheel left side with brake drum grey rim and grey tyre 5c 1 1015104 Rear wheel left side with brake drum grey rim and grey tyre with block profile 5d 1 9007719 Rear wheel left side with brake drum grey rim and black tyre 5e 1 9007723 Rear wheel left side with brake drum grey rim and black tyre with block profile 6a 1 9001172 Rear wheel left side standard white rim and grey tyre 6b 1 9001998 Rear wheel left side standard grey rim and grey tyre 6c 1 1015154 Rear wheel standard grey rim and grey tyre with block profile 6d il 9007717 Rear wheel left side standard grey rim and black tyre 6e 1 9007721 Rear wheel left side standard grey rim and black tyre with block profile 7a il 9000549 Rear wheel right side with brake drum white rim and grey tyre 7b 1 9001995 Rear wheel right side w
14. 110448 04 001 110448 04 006 110448 04 042 X Ail 110448 04 053 Trophy Service instructions 59 Replacing the stop switch Preparation Relevant article numbers Switch off the scooter with the ignition key 9006138 Emergency stop Disconnect the batteries Tools used Instructions Socket 10 mm The following operations are required to replace the stop Screwdriver crosshead Switch Note Suitable work area required Notice Remove the basket and the mounting bracket for the Make sure the scooter is switched off mirrors Remove the two bolts and remove the front tiller cover Remove the nut the four Ejot screws and the dashboard Remove the tyrap Disconnect all connectors from the tiller PCB Remove the three Ejot screws to remove the tiller PCB Disconnect the connectors of the console bottom Remove the recessed button head and Ejot screws disconnect the connectors the stop switch and remove the top and bottom steering wheel covers Mount the new stop switch Rebuild the scooter in the reverse order 110448 04 001 L d D 110448 04 006 60 Service instructions Trophy xa f X 110448 04 044 110448 04 054 Trophy Service instructions 61 5 4 5 Electronics Replacing the controller Preparation Switch off the scooter with the ignit
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16. 59 Motor Cooling Time Seconds 660 Current Foldback Temperature Deg C 30 Current Limit Min Amps 10 Motor Stall Timeout Seconds 0 S Drive Il Only Motor Compensation milli Ohms 25 AntiRollback Level 12 S Drive Only Pull away Delay centi Seconds 0 S Drive Only Slope Factor 900 S Drive Only Anti Rollback Velocity 0 S Drive Only Braking Current Limit Amps 140 S Drive 180A S Drive Il Timed Foldback Braking Current Amps 140 S Drive 180A S Drive Il Timed Foldback Speed 96 100 S Drive 180A S Drive Il Enhanced Motor Compensation Up 96 180 S Drive Il Only Enhanced Motor Compensation Down 96 170 S Drive Il Only Enhanced Motor Compensation Up Gain 75 S Drive Il Only Throttle Settings Throttle Type 0 0 Single ended 1 Wig wag 2 Unipolar Throttle Deadband 15 Throttle Gain 180 Throttle Operated at Power up 2 0 Drive 1 Inhibit 2 Trip Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 0 Off 1 Inhibit 2 2 Inhibit 3 S Drive Il Only 88 Technical product information Trophy Trophy S drive 140 15 km h CT advanced electronics ID no gt QT02400 Speed Settings Fast Slow General Settings Forward Acceleration 0 1 Seconds 35 35 Soft Stop On Forward Deceleration 0 1 Seconds 13 13 Brake Time milli Seconds 1000 Reverse Acceleration 0 1 Seconds 40 40 Output Voltage Volts 24 Reverse Deceleration 0 1 Seconds 25 25 St
17. AntiRollback Level Pull away Delay centi Seconds Slope Factor Anti Rollback Velocity Braking Current Limit Amps Timed Foldback Braking Current Amps Timed Foldback Speed 96 Enhanced Motor Compensation Up 96 Enhanced Motor Compensation Down 96 Enhanced Motor Compensation Up Gain Throttle Settings Throttle Type 1 Throttle Deadband 96 15 Throttle Gain 96 140 Throttle Operated at Power up 2 Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 S Drive Il Only 1500 24 0 Off Off Off Off On Off 35 20 0 Trucharge 1 LED 2 Analogue Disable Off 130 130 10 80 70 59 660 30 10 0 35 12 0 650 0 140 140 100 180 190 50 S Drive 120 140 180A S Drive II S Drive Il Only S Drive Only S Drive Only S Drive Only S Drive Only S Drive 180A S Drive II S Drive 180A S Drive II S Drive 180A S Drive II S Drive Il Only S Drive Il Only S Drive Il Only 0 Single ended 1 Wig wag 2 Unipolar 0 Drive 1 Inhibit 2 Trip 0 Off 1 Inhibit 2 2 Inhibit 3 86 Technical product information Trophy Trophy S drive 140 15 km h CT original electronics ID no lt QT02400 Speed Settings Fast Slow General Settings Forward Acceleration 0 1 Seconds 35 35 Soft Stop On Forward Deceleration 0 1 Seconds 13 13 Brake Time milli Seconds 1500 Reverse Acceleration 0 1 Seconds 40 40 Output Voltag
18. Yes Right throttle selection switch Yes Yes Trophy s equipped with the finger hand control the basic foil will be used If the foot throttle and or cruise control is chosen the advanced foil with all icons will be used Be aware that the switches are always visible on the foil but not working when an option is not selected Upgrade can be done via spare part options see matrix below Right hand 0 2 2 4 1 4 5 7 8 or 9 8 Left hand 0 2 2 4 1 4 5 7 8 or 9 8 Foot 1 1 1 4 2x1 4 5 7 8 or 9 8 Hand foot 0 0 0 1 5 7 8 or 9 8 Dual hand 0 0 2 2 5 7 8 or 9 8 CC only works with 8 standard 0 10 10 1 standard Only remove replay parts 1008055 Throttle potentiometer 9007569 Assy foot throttle incl assy top full option 7 9008789 Tiller PCB Basic 9008791 Tiller PCB Dual control 9008790 Tiller PCB Full option 9007568 Assy top standard basic foil 1012535 Assy top full option advanced foil 9006138 Emergency stop button 1016535 Full option steering wheel includes 2x 1 5 7 8 0 9007499 Assy foot throttle pcm eae IV Since Full option steering wheel only means to exchange the complete steering wheel this may be advisable to use always as upgrade for Cruise Control on single hand finger control Cruise control will only work together with the Emergency Stop Button If this button doesn t function or isn t present the scooter will give an error and
19. km miles 60 37 3 60 37 3 Dynamic stability z 11 Alpine 14 11 Alpine 14 Maximum speed forwards km h mph 15 Alpine 11 15 Alpine 11 9 3 Alpine 6 8 9 3 Alpine 6 8 Back angle 45 85 180 45 85 180 Effective seat depth mm inches 430 16 9 430 16 9 Effective seat width mm inches 500 19 7 500 19 7 Back height excl head rest mm inches 550 21 7 550 21 7 Seat height front edge of seat mm inches min 420 max 550 min 420 max 550 min 16 5 max 21 2 min 16 5 max 21 2 Armrest height mm inches min 150 max 340 min 150 max 340 min 5 9 max 13 4 min 5 9 max 13 4 Front armrest to backrest mm inches 260 10 3 260 10 3 Distance between armrests mm inches 457 610 18 24 457 610 18 24 Turning radius ISO 7176 5 mm inches 1250 49 2 1750 Reversing width mm inches 1650 65 1940 76 4 Obstacle height max user weight mm inches 100 3 9 100 3 9 Ground clearance max user weight loaded mm inches 70 2 8 70 2 8 Test data Test weight 160 kg 25 2 stone Trophy Technical product information 77 Operating force Operating handle lt 60N Parking brake lt 60N Electronic switches lt 13 5 N Connecting the charger plug lt 60 N Technical specifications for wheels Front wheel diameter 3W mm inches 320 x 60 12 5 x 2 25 Front wheel diameter 4W mm inches 320 x 60 12 5 x 2 25 Rear wheel diameter
20. 0 1 Seconds 40 40 Output Voltage Volts 24 Reverse Deceleration 0 1 Seconds 25 25 Status Output Type 0 0 Trucharge 1 LED 2 Analogue Max Forward Speed 100 100 Diagnostic Flash Sequence 2 Min Forward Speed 10 10 Reverse Alarm Off Max Reverse Speed 40 40 Min Reverse Speed 5 5 Pulsed Reverse Alarm Off Speed Limit Pot Enabled On Diagnostic Alarm Off Operation Settings Brake Disconnected Alarm Off Sleep Timer Minutes 0 Throttle Invert Yes Brake Fault Detect On Battery Settings Brake Light On Low Battery Flash Level Bars 0 Push too Fast Threshold 35 Cable Resistance milli Ohms 100 Push too Fast Timeout 20 Calibration Factor 100 Freewheel Enable Disable Low Battery Alarm Off Inhibit 2 Horn Input Enable Off S Drive 120 140 180A S Drive Il Trucharge Reset Voltage Deci Volts 250 Motor Settings S Drive 180A S Drive II Current Limit Max Amps 130 Battery Curve Scaler 0 Boost Drive Current Amps 130 S Drive II Only Boost Drive Time Seconds 10 Inhibit Settings Current Foldback Threshold Amps 80 Inhibit 1 Mode 1 Current Foldback Time Seconds 70 Inhibit 1 Operation Latching Current Foldback Level 96 59 Inhibit 1 Speed 96 0 Motor Cooling Time Seconds 660 Inhibit 2 Mode 1 Current Foldback Temperature Deg C 30 Inhibit 2 Operation Latching Current Limit Min Amps 10 Inhibit 2 Speed 96 0 Motor Stall Timeout Seconds 0 S Drive II Only Inihibit 3 Mode 1 Motor Compensation milli Ohms 35 I
21. 1 BRAKE RELAIS SD GY 4 BRAKE 24V 53mA GN Speed sw Hain ne 2 G Dref Halin ne 5 INDRI R 24v Ra TTT Rear lights 0V YL M Hh ZE nd ri evoa RD 1 Not connected 6 iame eav ioma BN T ji ma ri Ive cn in RAKE 24V 53n4 GN 3 Em Meer ert EN 2 Bink right 12V Bose mje ov GND 1 pK 1 rie entr rein ne t 5 HU e e In OF F max 8 Rear lights 0V e gt Ej oN 3 IS ch Dref Halin nc e BT 1A mx SID war lights TUS T Rear right brake lt a Net connected 5 Not conectes TTS incl wirin o ON OFF ter BN Drive entr Halin nc 7 L wiring ON OFF tiller Mi rer Tain ne za ov SD BK Not connected 6 ON OFF ter Be Lo AVR Juil Ar A status SD re D Inn Al Front light 24V Lone ov ele als Suma cr HT pret Hanne ie Bat eave 10a max RDI 402 fawn ov ret TT tol es Sate het correctes T m fiat eave itn vox RS za Dref Hatin ME 9 ss s 14 Bat eav toa max BK 3 513 e WU Drive entr Hoin BK 3 E 4 ON OFF 14 max SD BK Eu S BAT 24V 104 max BK 4 Dref Hatin nc IT E ON OFF 1A max SD BK agale BL i e s 4 s e 7 12 WII Q TTS E BK ov 7 ew 2 RB o O re Drive entr Hatin BK v 7 cun 1 BK Detaretrieve SIEI 8 9 10 12 12fi3 i4 Microsw erake ne 1 o o bv TS x IW T E ew SD 2 C YUS ref Halin BK peed sensor L te Drive cntr Hain Bk 3 P lov 7 ow amp RB e QD vere Hatin ne T ES Dataretrieve GY BAV SD RD Indicator switch left right ZZ uu ssv ref BNI
22. 1c 2 1015770 Mudguard Sparkling champagne metallic 1d 2 1015775 Mudguard Platinum white metallic 1e 2 1015780 Mudguard Graphite black metallic 2a 1 1007754 Rear cover assy Red metallic 2b 1 1015760 Rear cover assy Moonstone blue metallic 2c 1 1015761 Rear cover assy Sparkling champagne metallic 2d 1 1015762 Rear cover assy Platinum white metallic 2e 1 1015763 Rear cover assy Graphite black metallic 9 1 1007757 Battery cover assy 4 1 1007755 Rear bumper assy 5 1 1001276 Rubber strap battery cover 6 1 9002230 Plateau mat if 2 1007756 Side skirt assy not available See 1009940 7 1 1009940 Side skirt assy black set replacement set 8 1 9006856 Rear cover steering column black gt 31 10 2011 8 1 9006997 Rear cover steering column black with hole for switch gt 31 10 2011 8 1 9006998 Ignition lock tiller cover bottom replacement set Trophy lt 01 11 2011 8 4 9006999 Ignition lock tiller cover bottom with switch hole replacement set Trophy lt 01 11 2011 9a 1 1001895 Front cover steering column Red metallic 9b 1 1015766 Front cover steering column Moonstone blue metallic 9c 1 1015771 Front cover steering column Sparkling champagne metallic 9d 1 1015776 Front cover steering column Platinum white metallic 9e 1 1015781 Front cover steering column Graphite black metallic 10 1 9000486 Front cover front portion 11a 2 9000543 Indicator light 12V for originial electronics ID no QT02400 11b 2 9007552 Indicator light 24V for advanced e
23. 4213 Tube light 24V 5W rear light 5 4 00000 3204 Screw M5x25 6 1 1008074 Controller Egis 110A 6 1 9002457 Controller S Drive 120A from serial number LT03210 6 1 1012504 Controller S Drive 140A if 1 1002558 Controller interface for original electronics ID no lt QT02400 8 1 9000647 Mounting plate Electronics only needed on old frame 9 1 9000782 Tulle 32 x 1 6 10 2 9002759 Battery MK 50Ah C5 60Ah C20 10 2 9002761 Battery MK 72Ah C5 86Ah C20 Trophy Spare parts 21 06b Wiring electronics and batteries for advanced electronics ID no gt QT02400 Pos Qty Article number Description 1 2 9004503 Rear light LED 9 2 00000 3204 Screw M5x25 6 1 1012504 Controller S Drive 140A T 1 9008778 Controller interface for advanced electronics ID no gt QT02400 9 1 9000782 Tulle 32 x 1 6 10 2 9002759 Battery MK 50Ah C5 60Ah C20 10 2 9002761 Battery MK 72Ah C5 86Ah C20 11 2 00000 4036 Screw M5x12 12 4 00000 1501 Hexagon nut M6 lS 1 9004433 Horn for advanced electronics ID no gt QT02400 14 1 00000 4322 Hexagon bolt M8x12 NS 1012412 Connector cover 16 2 9002752 Set battery connection covers 22 Spare parts Trophy 07 Seat and seat post Pos Qty Article number Description 1 1 118 00221 000 Armrest right 2 1 1002861 Master seat with armrests 9 1 1003383 Lumbar knob 4 1 118 00231 000 Armrest left 5 1 9000034 Seat frame
24. M10 D985 Rear spring standard Rear spring heavy duty Allen bolt M10x75 Hex bolt M6x12 Mounting bracket right mud guard Mounting bracket left mud guard Rubber mounting strip transaxle Allen bolt M10x40 Back frame Hinge bush M8 Motor brake Egis Motor brake S Drive Motor brake for CT transaxle Friction disk for motorbrake Brake right for hand brake Brake left for hand brake Wheel hub standard Wheel hub with drum brake Freewheel lever for CT transaxle Motorbrake cover Schmid Hand brake 16 Spare parts Trophy 04 Steering column mirror and basket 16 17 18 19 20 21 22 Pos Qty Article number Description 1 1 00000 4041 Allen bolt M8x55 2 1 00000 2203 Spring washer M8 Z 1 9000019 Spacing bush 4 1 9000648 Handle steering adjustment 5 1 9000781 Cap steering adjustment handle 6 1 00001 0804 Rolled pin 6x30 if 1 9001095 Steering column adjustment tube 8 1 1008573 Nylon bushing steering column 9 1 9000610 Control cable gas spring for steering adjustment 10 2 9000826 Shoulder bolt gas spring 11 2 00000 1701 Lock nut M6 2 1 9000684 Gas spring steering adjustment inc operating mechanism 13 2 00000 4312 Hex Bolt M8x16 14 1 9000435 Cylinder steering column 15 1 9001135 Basket front side 16 2 00000 4307 Hex bolt M6x12 17 2 00000 2202 Spring washer M6 18 1 9000732 Support 19 2 00000 3612 Screw M4x10 20 il 9000704 Basket holder 21 1 1010832 Mirror black left s
25. Speed Speed Limit Pot Enabled Operation Settings Sleep Timer Minutes Throttle Invert Battery Settings Low Battery Flash Level Bars Cable Resistance milli Ohms Calibration Factor Low Battery Alarm Trucharge Reset Voltage Deci Volts S Drive 180A S Drive II Battery Curve Scaler S Drive Il Only Inhibit Settings Inhibit 1 Mode Inhibit 1 Operation Inhibit 1 Speed 96 Inhibit 2 Mode Inhibit 2 Operation Inhibit 2 Speed 96 Inihibit 3 Mode Inhibit 3 Operation Inhibit 3 Speed 96 Aux Output Mode Factory Settings Acceleration 0 1 Seconds Deceleration 0 1 Seconds Forward Speed 96 Reverse Speed 96 Fast Slow 35 30 13 13 40 40 25 25 100 100 10 10 40 40 5 5 1 Latching 0 1 Latching 0 1 Latching 0 1 Max Min 100 1 100 1 100 0 100 0 General Settings Soft Stop Brake Time milli Seconds Output Voltage Volts Status Output Type Diagnostic Flash Sequence Reverse Alarm Pulsed Reverse Alarm Diagnostic Alarm Brake Disconnected Alarm Brake Fault Detect Brake Light Push too Fast Threshold Push too Fast Timeout Freewheel Enable Inhibit 2 Horn Input Enable Motor Settings Current Limit Max Amps Boost Drive Current Amps Boost Drive Time Seconds Current Foldback Threshold Amps Current Foldback Time Seconds Current Foldback Level Motor Cooling Time Seconds Current Foldback Temperature Deg C Current Limit Min Amps Motor Stall Timeout Secon
26. afterwards easier This means that converting the gas throttles would require pulling electrical wiring through the steering wheel To make this conversion easier and safer for the dealer we have created an exchange pool of complete steering wheels with throttles and wiring You can buy an exchange steering wheel rebuild the Trophy and return the old steering wheel This way it costs you little time you can realize a swift rebuild with little waiting time for the end user and do it in the safest way Loose cables will no longer be available as parts delivery Our advice in converting gas throttles is to always use an exchange or new steering wheel assembly Partnumber Description Refund 1008342 Revision steering wheel with left throttle Egis 60 9002671 Revision steering wheel with left throttle S Drive 60 1008343 Revision steering wheel with right throttle Egis 60 9002672 Revision steering wheel with right throttle S Drive 60 1008344 Revision steering wheel with dual throttle Egis 60 9002673 Revision steering wheel with dual throttle S Drive 60 Different types of throttle controls Red throttle control Grey throttle control AN Warning Never use AN Warning Never use Grey throttle control with black lock and warranty seal Warning Use on an updated product see label near serial number Use on Trophy with S Drive 36 Service instructions Trophy Replacing the
27. and by whom To be carried out by Time Description User Dealer Daily Charging the batteries after each use X Weekly Checking the tyre pressures X Monthly Cleaning the scooter x Cleaning the upholstery if necessary X Every three Grease the seat s swivel mechanism the seat needs to be removed for this See months Removing the seat Lithium grease is recommended Inspecting the electrical system Checking the batteries Inspecting the drive see 7 6 Inspecting the mechanical parts Inspecting the bearings Inspecting the suspension Checking the tyres Checking all fastenings and bolts tighten if necessary Sign the inspection record table in the user manual x x Annually Annually XIX X X X 0X 0X 0X X It is recommended that the dealer carries out a service on the scooter at least once a year If the scooter is used intensively the service should be carried out every six months Maintenance requirement for re use Disinfect surfaces with commercially available disinfectants and clean the surfaces with damp cloths and cleaners tuned Warning Do not use high pressure cleaners or similar to clean the product The followina work most be carried out before re use Annual inspection 1 2 3 4 5 6 7 Electronics On off switch Output connector Operation Brake Programmable settings Batteries Level
28. sensor 4 il 9004429 Main Harness for advanced electronics ID no gt QT02400 5 2 99117 Fuse 100A 6 2 9006564 Batterry cable with ring lugs T z amp Z 8 2 9007367 Indicator extension harness for advanced electronics ID no gt QT02400 Trophy Spare parts 29 4 3 Options D 4 HK a Q 5 Pos Qty Article number Description 1 1 1015545 Trolleybag 1 9000620 Bracket for trolleybag 2 1 9000703 Front bag 3 1 259 Cane holder mounted to chair vertical 4 1 1001754 Cane holder mounted to chassis 5 1 1010833 Mirror right 1 9000752 Bracket for mirror right 6 1 9000436 Anti tip wheel left 6 1 9000437 Anti tip wheel right 7 1 1015507 Lap strap with roll up for Master Seat 1 9000825 Adjustment tool for rear spring 1 1001809 Foot throttle Egis for originial electronics ID no QT02400 1 1008572 Foot throttle S Drive for originial electronics ID no lt QT02400 1 9007569 Assy foot throttle incl assy top full option for advanced electronics ID no gt QT02400 1 9007499 Assy foot throttle for advanced electronics ID no gt QT02400 30 Service instructions Trophy 5 Service instructions This document is a reference book to be used to order parts for the scooter model shown on the front cover 5 1 Maintenance plan Below we have indicated what needs to be checked how often this should be done
29. sides from the backrest frame Mount with the two bolts on every side the walking aid holder on the backrest frame LAN 110948 03 005 66 Service instructions Trophy Mount the mounting bracket Preparation Relevant article numbers Switch off the scooter with the ignition key 9000620 Mounting bracket rear 4930 Basket Instructions 1015545 Trolley bag The following operations are required to mount the mounting bracket Tools used Note Suitable work area required Allen key 6 mm Remove the armrest on both sides from the backrest frame Mount with the two bolts on every side the mounting bracket on the backrest frame Putthe basket or trolley bag on the mounting bracket KE 2 L ge W gt N gt a ae uet A 110948 03 005 i p ud ad LAN 110948 03 006 E 4 _ en Md _ ecl C A 110948 03 008 Trophy Service instructions 67 Mount the lap strap with roll up to the Master seat Preparation e Switch off the scooter with the ignition key Relevant article numbers 1015507 Lap strap with roll up for Master Seat Instructions The following operations are required to mount the lap Tools used strap with roll up to the Master Seat Socket 17 mm Note Suitable work area required Unzip the cover from the Master seat The frame has a hole on th
30. to Handicare Disassembly or assembly of these parts shall be at the expense of the Customer Therefore the following cases are not eligible for free repair or replacement as meant above The repair or replacement that is necessary in connection with faults that arise after one 1 year after the date of delivery of the Product to the Customer The repair or replacement that is required in connection with faults due to improper or careless use of the Product or that are based on the Product being used for another purpose than the one for which it is intended in which regard it applies that if the Customer is a Dealer this Dealer will indemnify Handicare against possible claims from Users or other third parties for faults based on an incorrect or careless use of the Product Parts that are subject to wear and the need for repair or replacement of the parts are the actual consequence of normal wear These can include but are not limited to tyres shrouds arm pads seatings etc 3 Irrespective of that stipulated under 2 it applies as far as an electric Product is concerned that with regard to the battery that forms part of the Product warranty is only given in case of faults or non functioning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations Similarly not cov
31. tyres 2 4 bar front and 2 2 bar rear Never forget to replace the valve cap after inflating the tyres The valve cap prevents dirt and sand from getting into the valve See the Maintenance table regarding tyre checks 5 4 Assembly replacement and adjustment instructions This chapter covers illustrated assembly replacement and adjustment instructions Every separate visual instruction is prefaced with Preparations Instructions suggestions and advice to help you carry out tasks or procedures more easily Relevant article numbers Tools used Notices extra notes covering information you need when executing the specific task The tools for the specific task are illustrated in the visual instructions The visual instructions are based on the Trophy 20 functioning for the Trophy is similar but therefore may visual deviate from the Trophy Trophy Service instructions 33 5 4 1 Console Replacing the throttle for original electronics ID no lt QT02400 Preparation Switch off the scooter with the ignition key Disconnect the batteries Instructions The following operations are required to replace throttle Unscrew the gas throttle Note Suitable work area required Remove the console panel 1 4 screws and disconnect the console panel harnesses Remove the tiller PCB 3 3 screws Remove the front tiller cover 5 4 screws from the steering column Remove the ty rap which fun
32. will not start Safety Trophy Service instructions 71 5 5 Display menu settings Starting the service menu for original electronics ID no lt QT02400 Dealer Kilometer total user Hold the hazard light button and press the left horn button briefly Reset total user Push the I button 3 sec Hours on total scooter Hold the hazard light button and press the left horn button briefly Battery voltage Hold the hazard light button and press the left horn button briefly Kilometer total scooter Hold the hazard light button and press the left horn button briefly Leave dealer menu Any other button km h Push the button Reset daily counter Push the button 3 sec R Daily kilometer counter Push the button R Kilometer total user Push the button It s possible to fit the Trophy with either one foot throttle one hand throttle or two hand throttles See technical diagram chapter 7 A Warning A combination of foot throttle and finger control is not possible Any guarantee on the Trophy is invalidated by the third party fitting of electronic circuits other than as described below which interfere with the finger control or foot throttle signal 72 Service instructions Trophy Starting the service menu for advanced electronics ID no gt QT02400 Pushing the hazard button G together with the claxon button E more than 2 seconds the service menu shall be vi
33. 000783 Power cable complete with charge socket Egis for original electronics ID no QT02400 1b il 9002449 Power cable complete with charge socket and quick release clamps S Drive for original electronics ID no lt QT02400 1c 1 9004029 Power cable complete with charge socket and ring lugs S Drive 2a 1 9002181 Cable harness interface Egis for original electronics ID no QT02400 2b 1 9002190 Cable harness interface Egis for footcontrol for original electronics ID no QT02400 9 1 9004431 Speed sensor 4a 1 9000537 Main harness lighting for original electronics ID no lt QT02400 4b 1 9004653 Main harness lighting for version 2 from 11 11 2010 till original electronics ID no QT02400 5 1 99117 Fuse 100A 6a 1 9000526 Battery cable series connection incl terminal clamp for original electronics ID no QT02400 6b 2 9006564 Batterry cable with ring lugs 7a 1 9002180 Main cable Egis for original electronics ID no lt QT02400 7b 1 9002460 Main cable S Drive for original electronics ID no lt QT02400 2 9000774 Battery connector red for original electronics ID no lt QT02400 2 9000775 Battery connector black for original electronics ID no lt QT02400 28 Spare parts Trophy 10b Cabling for advanced electronics ID no gt QT02400 Pos Qty Article number Description 1 il 9004029 Power cable complete with charge socket and ring lugs S Drive 2 E z z Z 1 9004431 Speed
34. 015771 Front cover steering column Sparkling champagne metallic 9d 1 1015776 Front cover steering column Platinum white metallic 9e 1 1015781 Front cover steering column Graphite black metallic 10 1 9000486 Front cover front portion 11a 2 9000543 Indicator light 12V for originial electronics ID no QT02400 11b 2 9007552 Indicator light 24V for advanced electronics ID no gt QT02400 2 9002236 Foam ring for indicator 24 Spare parts Trophy Continued from 08 Covers Trophy 3W Pos Qty Article number 12a 1 1001899 12b 1 1015767 12c 1 1015772 12d 1 1015777 12e 1015782 13 1 9000536 14 1 9000535 14 1 1010852 15 1 1009956 16 1 9000485 Iy 9000460 18 1 9000461 19 1 1009941 Description Front cover Red metallic Front cover Moonstone blue metallic Front cover Sparkling champagne metallic Front cover Platinum white metallic Front cover Graphite black metallic Spherical bulb 24V 21W Headlight complete Headlight complete Version 2 from 11 11 2010 Front bumper Trophy 3W Front cover rear portion Trophy 3W Foot support right not available See pos 19 Foot support left not available See pos 19 Foot support set replacement set Trophy Spare parts 25 09 Covers Trophy 4W 17a b c d e 2a b c d e 18a b c d e Pos Qty Article number Description 1a 2 1001905 Mudguard Red metallic 1b 2 1015765 Mudguard Moonstone blue metallic
35. 2 Free wheel Trophy if not A1 Identification plate Tyre pressure front wheel s Tyre pressure rear wheels G O T nar ORG A Freewheel handle position 1 DRIVE mode Lever fully upper position Motor brake applied scooter can not be pushed 2 FREEWHEEL NEUTRAL mode Lever lowest position Motor brake not applied Scooter can be pushed manually when electronics are off Model Year of manufacture ID number Usage indoor outdoor or both Maximum load in kg Manufactures address TYPE TYPE TYP YEAR JAAR JAHR USAGE GEBRUIKSGEBIED GEBRAUCHSGEBIET MAX LOAD MAX BELASTB AL nmoowx FE ele PER inui Wi ore ou Bea 82 SBE E mi w 4 Ei E Z Ei C Instruction for transportation L3 Scooter A Warning li The scooter is not intended to be used as seat in motor vehicle 2 6 Technical specifications No changes may be made to the technical specifications 2 7 Modifications Adaptations Modifications not executed by Handicare to components and electronics of this product are not permitted Trophy Tools 9 3 Tools 3 1 Tools The tools below are needed for various mechanical settings and maintenance 1 Screwdriver medium 5 1 Screwdriver crosshead 1 Hammer plastic 1 Chaser 1 Circlip pliers 1 Ring spanner 7 4 9 3 E 3 E 1 Torque wrench 1 Socket 7 8 10 11 12 13 16 1
36. 7 1 Socket bit 6 1 Allen key 3 4 5 6 8 1 Loctite 243 1 Shock absorber adjustment key Use only high quality tools for the adjustment s described Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article This prevents the rotation of hexagons of fastening articles and spanners that may affect proper adjustment The following tools are needed for various electronic settings PG pc programmer Adaptation of the drive programs and technical settings 1 c PRO210 B version Reading out the fault history BG et Alternative device for PC Adaptation of the drive programs 1 prog and technical settings 10237 SPIS henehek Reading out the fault history 10 Spare parts Trophy 4 Spare parts 4 1 Use of the parts lists This document is meant as a reference book to be used to order parts for the scooter that is shown on the front cover How to order When ordering parts please specify D number see the identification plate Group to which the relevant part belongs Article number Number of parts required Description in the relevant language Dimensions if applicable Remark Ifa part does not have a position number it means that the part concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece It has to be replaced in its entirety Boxed position numbers refer to th
37. 8789 9008791 9008790 and 1016535 20 6a Added for original electronics to drawing name and for original electronics ID no lt QTO2400 to the original specific options 21 6b Added for advanced electronics to drawing name and for advanced electronics ID no gt QT02400 to the advanced specific options Changed article number position 7 9004430 into 9008778 Added position 7 to drawing 23 8 Added article numbers 1015775 1015776 1015777 and 1015762 Platinum white metallic covers Added article numbers 1015780 1015781 1015782 and 1015763 Graphic black metallic covers Updated drawing 23 26 8 9 Changed naming of the Ruby red covers in Red covers 25 9 je Added article numbers 1015775 1015776 1015777 1015762 1015778 and 1015779 Platinum white metallic covers Added article numbers 1015780 1015781 1015782 1015763 1015783 and 1015784 Graphic black metallic covers Updated drawing 27 10a Added for original electronics to drawing name and for original electronics ID no lt QT02400 to the original specific options Changed description of article numbers 9000786 9002449 and 9004029 added with charge socket 28 10b Added for advanced electronics to drawing name and for advanced electronics ID no gt QT02400 to the advanced specific options Changed description of article number 9004029 added with charge socket 29 4 3 Added position 7 article number 1015507 Lap strap with r
38. 9003243 Motor brake S drive 1012104 Motor brake for CT transaxle Tools used Screwdriver Socket 7 mm Allen key 4 mm Notice Some parts need to be replaced the replacement is indicated by a t symbol Make sure the scooter is switched off 110448 04 001 110448 04 002 instructions 51 ervice Trophy 52 Service instructions Trophy Replacing the transaxle Preparation Switch off the scooter with the ignition key Disconnect the batteries Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the transaxle Note Suitable work area required Remove the rear cover Disconnect all motor connectors from the S drive controller and the speed sensor cable e Lock the freewheel lever Remove the cover and hexagon flange bolt to remove the rear wheel Remove the brake cable Remove the two hexagon head cap screws to remove the brake mounting key and brake Remove the four lock nuts and remove the transaxle and rubber mounting strips Mount the new the transaxle Rebuild the scooter in the reverse order Use Loctite 243 before fastening the hexagon flange bolt with 90 Nm Relevant article numbers 1007947 Transaxle Schmid Trophy 3 and 4 wheel Egis 1007961 Transaxle Trophy Alpine Egis max 11 km h 1008565 Trans
39. ATUS SD vi io Aux OUTPUT ne l tt TOES SO n DREF SD VTT REVERSE Sw SD TS BRAKE sD POS 24V osa BK 1 aana pi DRIVE CONTROL SD BN DRIVE CONTROL SD BN 2 fav SD e sx 13 BRAKE SD NEG OV OSA Bel la mox RD DREF SD GN DREF SD GE Reverse sw SD YT Innit sw SD wi ATA wii Bat 24V 10A max RD ee ee lov SD BN ov s BN BAT 24V 10A nox BK BAT 24v 108 nox BK e zl 1 Standard finger throttle 1 RES wii pum S Drive 140 NENNEN SPEED POT SDP L T DREF SD GNI 3 POWER SD POS 30V 140A RD 1 e VH POWER SD NEG 30V 140A 2 BATTERY PES a Je peer so rep I r l 5 d at comeca ZT BATTERY NEG 30V 140A Ts eve conrea sep l S i Not conecte DREF SD GIE 4 L a By He TF H E hot conectea 7 EE dle LA y d INHIBIT CHARGER BD 1 3 e e DRIVE CONTROL SDJEN n A DREF R ay Key way batt pos main DREF SPEED POT WT lee e harness power ee SPEED POT SD BN e B harness gt Peer seeen mr es Optional forward reverse switch Optional inh switch Stop switch ss 85 a Optional dual finger confrot L4 TIU a E ws is e e RE DREF R wT d batt neg DRIVE CONTROL SD BN ov harness DREF R on 4 CHARGER POS 24V 16a RD 1 CHARGER POS 24v 16A RD BATTERY Pos 30V 140 RD T CHARGER OV 16A SKIS CHARGER OV 164 BK BATTERY NEG 30V 1404 BK la fap ET 5 Charge Iam CHARGER vifs s 2
40. CE Speed 24V connector sla D LS ql ector 5 3 incl wiring Key way E 7 S 7 H Drawing number Electrical circuit d Trophy g S driv e agram 9002717 B 91 VLSSL006 INES SVE AUOT Technical product information Advanced electronics ID no gt QT02400 Trophy
41. Flash Level Bars Cable Resistance milli Ohms Calibration Factor Low Battery Alarm Trucharge Reset Voltage Deci Volts S Drive 180A S Drive II Battery Curve Scaler S Drive Il Only Inhibit Settings Inhibit 1 Mode Inhibit 1 Operation Inhibit 1 Speed 96 Inhibit 2 Mode Inhibit 2 Operation Inhibit 2 Speed 96 Inihibit 3 Mode Inhibit 3 Operation Inhibit 3 Speed 96 Aux Output Mode Factory Settings Acceleration 0 1 Seconds Deceleration 0 1 Seconds Forward Speed 96 Reverse Speed 96 Fast Slow 35 35 13 13 40 40 25 25 100 100 10 10 40 40 5 5 1 Latching 0 1 Latching 0 1 Non Latching 0 0 Max Min 100 1 100 1 100 0 100 0 Trophy S drive 140 15 km h CT foot throttle original electronics ID no QT02400 General Settings Soft Stop On Brake Time milli Seconds 1500 Output Voltage Volts 24 Status Output Type 0 0 Trucharge 1 LED 2 Analogue Diagnostic Flash Sequence 2 Reverse Alarm Off Pulsed Reverse Alarm Off Diagnostic Alarm Off Brake Disconnected Alarm Off Brake Fault Detect On Brake Light On Push too Fast Threshold 35 Push too Fast Timeout 20 Freewheel Enable Disable Inhibit 2 Horn Input Enable Off S Drive 120 140 180A S Drive Il Motor Settings Current Limit Max Amps 130 Boost Drive Current Amps 140 Boost Drive Time Seconds 10 Current Foldback Threshold Amps 80 Current Foldback Time Seconds 70 Current Foldback Level
42. QT02400 if 3 1001730 Screw Ejot K30x10 8 1 9007223 Console Bottom 10 2 9004435 Indicator switch for advanced electronics ID no gt QT02400 11 1 9008789 Tiller PCB Basic for advanced electronics ID no gt QT02400 11 il 9008791 Tiller PCB Dual Control for advanced electronics ID no gt QT02400 11 1 9008790 Tiller PCB Full Option for advanced electronics ID no gt QT02400 12 il 9004438 Speed switch for advanced electronics ID no gt QT02400 9 1 9004432 Ignition switch for advanced electronics ID no gt QT02400 14 1 9005810 Ignition key for advanced electronics ID no gt QTO2400 17 1 9007423 Cover steering wheel 18 1 9004302 Steering wheel cover bottom 19 7 9005802 Srew Ejot K40x12 20 i 9004301 Steering wheel cover top 21 3 00000 3200 Recessed buttonhead screw M5x12 22 2 9004331 Cover brake position 23 2 00000 3719 Buttonhead screw M5x10 24 il 9006138 Emergency stop button 25 1 9000904 Emergency stop button dummy 26 2 9004303 Cover for indicator switch 2 1 9006980 Cover Steering Console 28 1 1016535 Full option steering wheel for advanced electronics ID no gt QT02400 20 Spare parts Trophy 06a Wiring electronics and batteries for original electronics ID no QT02400 Pos Qty Article number Description 1 2 1009814 Replacement Set 2 LED rear lights 2 2 00355 4203 Tube light 24V 10W brake light Z 2 00355 4203 Tube light 24V 10W indicator 4 2 00355
43. S x Datasera vL BRAKE RELAIS SD Y rent xD E BAM XS B Dreft Halin BN 2 HalrSVref Drefs Hall ON OFF 14 mox SD WG BRT 14 max SDI ve Drive entr Hun nc 3 Dref Hatin ur 4 7 Shield ne SE 1E MEE B ee DRIVE CONTROL SD sw Shield nc 6 ea Speed BL DREF SD WT GE peed sensor REVERSE SV SD WT BRAKE RELAIS SD zav SD RD 7 le bv 7 GND 2 RB Dv sn BN ON OFF 14 rax SD s STATUS sD yije alo ov GND 1 BK Dateretrleve GY 7 mx Speed sensor BL 9 Te BAV SD RD Dotosend Us LM RD ov GND e RB 10 Speed sensor BL DRIVE CONTROL SD BN DRE D Botoretrieve oY i hv ane RE DREF SD UT ram Por i Datasend HBD Dotaretrieve GY ON OFF 1A mox SD GP INHIBIT 3 SD WT Batosend YL DREF SD EJ ov sp E bv sp Er STATUS SD VI SPEED POT SD PK STATUS SD YL Normally closed rT T ON OFF 1A max SD WG DRIVE CRE sqmq 1181 4 5 e 7 freewheel switch I DREF SD vi s spo upetat4 EM Brake 24V 125A motor eae ecas si forja oe YP E a Pest Por e prer Por saw Fast sv nef 4 MOTOR SD PUS see 140A BL v je control wiper BR Drive control wiper UN UFF 14 spl cp 5 pret por aL Drr por peer SD MT nox e MOTOR SD NEG 26V 1404 RD DRIVE CONTROL SD BN DTE SDine pe BRAKE SD POS 24V 0 54 BK DREF SD GN ENS RD 7 MOTOR SD POS 26V 140A BL 1 BRAKE SD NEG OV 05A BK i i i DREF SD GN 8 al Optional Twist grip or foot throttle SPEED POT SD PK AS SA S pomor so nec 26v 1404 ro 2 ST
44. SERVICE MANUAL TROPHY d wey ve n Mr ELS NS handicare CE 2 Trophy 2011 Handicare All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of Handicare The information provided is based on general data concerning the constructions known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible diligence but Handicare cannot be held liable for possible errors in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties Names trade names etc used by Handicare may not as per the legislation concerning the protection of trade names be considered as being available Trophy Introduction Service manual TEODpliy tete t iter e teta auae be la nu ein np tite ux ati a eeteeerenets 1 1 This manual 1 2 Identification of the product 1 3 Symbols used in this manual 2 1 Personnel qualifica
45. Service instructions 57 Standard suspension max 130kg Load User weight Adjust position lt 80kg 0 standard 80 105kg 1 105 130kg 2 Heavy suspension 115 160kg Load User weight Adjust position 115 130kg 0 130 145kg 1 145 160kg 2 standard Position 0 Position 1 Position 2 58 Service instructions Trophy Replacing the tiller PCB Preparation Switch off the scooter with the ignition key Disconnect the batteries Instructions The following operations are required to replace the tiller PCB Note Suitable work area required Remove the basket and the mounting bracket for the mirrors Remove the two bolts and remove the front tiller cover Remove the tyrap Remove the nut the four Ejot screws and the dashboard Disconnect all connectors from the tiller PCB Mount the new tiller PCB Rebuild the scooter in the reverse order Remove the three Ejot screws to remove the tiller PCB Relevant article numbers 9000496 PCB console for original electronics ID no QT02400 9008789 Tiller PCB Basic for advanced electronics ID no gt QT02400 9008791 Tiller PCB Dual control for advanced electronics ID no gt QT02400 9008790 Tiller PCB Full option for advanced electronics ID no gt QT02400 Tools used Socket 10 mm Screwdriver crosshead Notice Make sure the scooter is switched off
46. TS active Default O off Change by pressing the DSS 1 switch 2 2 seconds First two characters of the display show tS 74 Troubleshooting Trophy 6 Troubleshooting If the scooter doesn t function while the batteries are fully charged check the following points A Set the scooter off and then on again Check if the problem is solved B Check if all the battery connectors are properly attached and firmly connected C Check whether the freewheel handle is in the DRIVE position D Make sure the position of the speed controller has not changed E If there is a problem the lights of the battery condition meter flash Use the table below to determine the cause of the problem Indication on the display Description of problem Corrective action The complete LED bar flashes The Controller security has found Switch off the scooter rapidly something that causes a problem Check all connectors Check the condition of the batteries Consult the manufacturer if the LED bar continues flashing after the scooter has been switched on The socket LED is lit continuously Short circuit in the potentiometer Contact the manufacturer after the scooter is switched on Cabling from the Tiller PCB to the controller interface is defective Cabling from the Tiller PCB to the touch control is defective Tiller PCB is defective The first red LED of the LED bar is The batteries require charging or there Check all connections be
47. This is the space for the speed switch on the console panel Assemble the console panel 1 4 screws Connect the console panel harnesses The harness from the speed Switch should be routed underneath the tiller PCB Assemble the pull relief with the supplied ty rap to the steering column Assemble the tiller cover 5 4 screws Connect the batteries Turn the scooter on and test the gas throttles If in doubt always contact the service department of Handicare be removed Relevant article numbers Mounting the gas throttle 9007083 Foot throttle Advanced electronics Assemble the two included white plastic bushes 7 in 1008730 4 8x19 self tapping screw combination with the two mounting screws 6 Attach the connector of the gas throttle to the connector Tools used of steer harness Allen key 3 mm Guide the cable steer harness gently in the steer Metal drill 6 mm towards the console Guide the harness from the Drill console Make sure the gas throttle connector is Screwdriver crosshead 110448 04 001 Trophy 34 Service instructions Trophy Service instructions 35 Mount the throttle controls for original electronics ID no lt QT02400 Safety comes first in the present design of the gas throttle circuit This means that a build to order Trophy is specifically build to the requested configuration There is no more loose wiring to make rebuild
48. amage to another object that is the private property of the user of the Product as long as said loss is the direct result of a fault in the Product B Handicare accepts no other or further liability than delineated under 1 In particular Handicare accepts no liability for consequential damage in any form whatsoever Used scooters and the environment CAT e If your scooter is no longer needed or needs to be replaced it can usually be taken back by your dealer If this is not possible please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials For the production of the scooter several plastics and metals have been used The scooter also contains electronic components that must go to electronic waste Used batteries belong to chemical waste Trophy 95 Version Page Draw Changes 2012 V3 2013 V1 11 19 22 24 27 28 29 30 30 31 32 67 68 73 76 85 82 85 88 89 12 13 15 24 25 05b 06b 08 09 10b 4 3 5 5 7 2 Hat 7 8 Transfered entire manual in new lay out comparable with Trophy 20 Textual changes in Introduction Updated table of content added drawing number 5b 6b and 10b Added exploded view and spare part list Console printed circuit board and throttle control according electronics ID no gt QT02400 Added exploded view and spare part list Wiring electronics
49. and batteries according electronics ID no gt QT02400 Changed position 11 9000543 in 11a and 11b 900543 Indicator 12V ID no lt QT02400 and 9007552 Indicator 24V gt QT02400 Added exploded view and spare part list Cabling according electronics ID no QT02400 Added article numbers 9007569 and 9007499 according electronics ID no gt QT02400 Added annual inspection table Textual changes in chapter 5 Added service instructions Added paragraph 5 5 Display menu settings Updated specifications Changed S Drive settings into Mk Added controller settings tables according electronics ID no gt QT02400 Added electrical diagram according electronics ID no gt QT02400 Added service information S drive controller ID no gt QT02400 transaxles Changed article number position 1 into 9003907 Changed description of article number 9000178 Changed description of article number 9000542 Changed position and description of article numbers 9000584 and 9001994 and added position 20c article number 9004159 Changed position and description of article number 15010 4200 and added position 21b article number 9004161 Changed one position number 2 into 24 and added into the part list Changed description of article number 9000542 Changed position and description of article number 9001815 and added position 18b article number 9004511 Changed position and description of article number 15010 4200 and added position 19b arti
50. atus Output Type 0 0 Trucharge 1 LED 2 Analogue Max Forward Speed 100 100 Diagnostic Flash Sequence 2 Min Forward Speed 10 10 Reverse Alarm Off Max Reverse Speed 40 40 Min Reverse Speed 5 5 Pulsed Reverse Alarm Off Speed Limit Pot Enabled On Diagnostic Alarm Off Operation Settings Sleep Timer Minutes 0 Brake Disconnected Alarm Off Throttle Invert Yes Brake Fault Detect On Battery Settings Brake Light Off Low Battery Flash Level Bars 0 Push too Fast Threshold 35 Cable Resistance milli Ohms 50 Push too Fast Timeout 20 Calibration Factor 100 Freewheel Enable Disable Low Battery Alarm Off Inhibit 2 Horn Input Enable Off S Drive 120 140 180A S Drive II Trucharge Reset Voltage Deci Volts 250 Motor Settings S Drive 180A S Drive Il Current Limit Max Amps 130 Battery Curve Scaler 0 Boost Drive Current Amps 140 S Drive II Only Boost Drive Time Seconds 10 Inhibit Settings Current Foldback Threshold Amps 80 Inhibit 1 Mode 1 Current Foldback Time Seconds 70 Inhibit 1 Operation Latching Current Foldback Level 76 59 Inhibit 1 Speed 96 0 Motor Cooling Time Seconds 660 Inhibit 2 Mode 1 Current Foldback Temperature Deg C 30 Inhibit 2 Operation Latching Current Limit Min Amps 10 Inhibit 2 Speed 96 0 Motor Stall Timeout Seconds 0 S Drive II Only Inihibit 3 Mode 1 Motor Compensation milli Ohms 25 Inhibit 3 Operation Non Latching AntiRollback Level 12 S Drive Only Inhibit 3 Speed
51. axle Trophy Alpine S Drive max 11 km h 1013184 Transaxle CT Trophy 3 and 4 wheel S Drive Tools used Socket 7 mm Socket 17 mm Torque wrench socket 16 mm Screwdriver Allen key 4 mm Loctite 243 Notice Some parts need to be replaced the replacement is indicated by a T symbol Make sure the scooter is switched off 110448 04 001 110448 04 002 Service instructions 53 Trophy 110448 04 017 110448 04 016 Note Use Loctite 243 at the indicated locations during assembling the scooter 110448 04 025 Replacing the transaxle 9 54 Service instructions Trophy Adjustment the shock absorber rear Preparation Switch off the scooter with the ignition key Instructions The following operations are required to adjust the shock absorber rear Note Suitable work area required Remove the seat Remove the battery cover Loosen the battery strap Disconnect all connectors from the battery Remove the battery Read the table for more information about the adjustment of shock absorbers Use the special adjustment tool to adjust the shock absorber as desired Rebuild the scooter in the reverse order Relevant article numbers Na Tools used 9000825 Suspension adjustment key Notice Make sure the scooter is switched off 110448 04 001
52. batteries are never completely flat This can seriously damage the batteries and shorten their lifespan Only use gel batteries Replacing the batteries If battery capacity is so low after fully charging that the scooter can only make short trips or can not be driven at all then the batteries have reached the end of their lifespan Replace the batteries as soon as possible Warning Once the new batteries have been put in place they will need to be charged and run in A Battery charger For the correct way to dispose of batteries see H Scooter Used scooters and the environment 32 Service instructions Trophy Cleaning the batteries Gel batteries are maintenance free However attention may be paid to the following matters Note Ensure that the batteries remain clean and dry dirt and water can cause leaks as a result of which battery capacity can be reduced Clean the battery terminals and then grease them using acid free Vaseline 5 3 Tyres To ensure that your scooter performs well it is of great importance for the tyres to be kept at the right pressure Inflating the tyres The tyres are equipped with a car tyre valve Remove the caps from the valves before inflating the tyres If the tyres are not adequately inflated the range of the scooter may be reduced and the tread may wear more quickly Warning When inflating tyres never exceed the maximum recommended tyre pressure which is stated on the
53. caer saxon JAN z 43 AR MR Ho ML d z N8 Hadim o 4t9 HOLIMS SNINSVA l e woxosipup4o8 i wa Avg veers tno 104 O zn an HOLIAS NOXW79 O R NUNN LU M 3euBeui Buyin AE E sosues peedg 2 pa A von spang PU Josues pesds t as vet AS WH gt a AD uas paads baa R 58 SS Cas 82d 19M04 92 Technical product information Trophy 79 Service information transaxles Summary End of 2008 Handicare has published the product update Trophy with S Drive Controller Among other things this update mentioned the new sturdier transaxles for Trophy with Egis controller and for Trophy with S Drive controller Since the benefits of these new transaxles remained underexposed in the load of information in the news item we will explain here the improvements to the transaxle and summarise service instructions for these parts The new transaxles Egis or S Drive configuration offer improved bearing and bearing position New bigger motor brushes also contribute to extend the life expectancy of the parts and reduces costs of ownership Regular preventative service checks are important to verify the condition of the parts and enables to replace them at the right time See service instructions Description The new transaxles standard and heavy duty Egis and S Drive compatible as presented in our Product News item Trophy with S Drive Controller dated 10 09 2008 offer improved performance and life expectancy This is due t
54. celeration 0 1 Seconds 100 1 Reverse Acceleration 0 1 Seconds 40 40 Reverse Acceleration 0 1 Seconds 100 1 Reverse Deceleration 0 1 Seconds 25 25 Reverse Deceleration 0 1 Seconds 100 1 Forward Speed 100 100 Forward Speed 100 0 Reverse Speed 50 50 Reverse Speed 100 0 Operation Settings Advanced Settings Sleep timer minutes 0 Profile Top 40 Throttle Invert On Profile Bottom 80 Battery Settings Throttle Settings Low battery Flash Inhibit On Wig Wag Throttle On TruCharge Cable Resistance milli Ohms 40 Throttle Deadband 15 TruCahrge Calibration 97 Throttle Gain 130 Max Charge Amps 0 1 Amps 15 Iso Test On Min Charge Amps 0 1 Amps 0 Options Settings Inhibit Settings Options Register 17 Inhibit Mode 1 Motor Settings General Settings Current Limit Max Amps 110 Soft Stop On Curerent Foldback Time Seconds 1S Output Voltage Volts 24 Current Foldback Level 50 Pulsed Reverse Alarm Off Hold Factor 160 Brake Time 0 01 Seconds 60 Bridge Hold Time centi Secs 80 Freewheel Voltage 100 Motor Compensation milli Ohms 45 Freewheel Time out 0 01 Seconds 20 Trophy Egis 120 15 km h foot throttle Speed Settings Fast Slow Factory Settings Max Min Forward Acceleration 0 1 Seconds 25 25 Forward Acceleration 0 1 Seconds 100 1 Forward Deceleration 0 1 Seconds 13 13 Forward Deceleration 0 1 Seconds 100 1 Reverse Acceleration 0 1 Seconds 40 40 Reverse Acceleration 0 1 Seconds 100 1 Reverse Deceleratio
55. cle number 9004161 Added article number 1015444 Motorbrake cover Schmid Changed position and description of article numbers 9000550 9001996 and 1015104 and added position 5d and 5e article numbers 9007719 and 9007723 Changed position and description of article numbers 9001172 9001998 and 1015154 and added position 6d and 6e article numbers 9007717 and 9007721 Changed position and description of article numbers 9000549 9001955 and 1015103 and added position 7d and 7e article numbers 9007720 and 9007724 Changed position and description of article numbers 9001173 9001997 and 1015153 and added position 8d and 8e article numbers 9007718 and 9007722 Changed position and description of article number 9000548 and added position 9b 9c and 9d article numbers 1015102 9007716 and 9007725 Changed position and description of article number 1001905 and added position 1b and 1c article numbers 1015765 and 1015770 Changed position and description of article number 1007754 and added position 2b and 2c article numbers 1015760 and 1015761 Changed position and description of article number 1001895 and added position 9b and 9c article numbers 1015766 and 1015771 Changed position and description of article number 1001899 and added position 12b and 12c article numbers 1015767 and 1015772 Changed position and description of article number 1001905 and added position 1b and 1c article numbers 1015765 and 1015770 Chang
56. ctions as a pull relief for the wiring Remove the screws 6 from the throttle levers 7 Take the throttle levers out the steering wheel Guide the steering harness from the console The tiller PCB should be lifted to do this Never pull on a throttle lever or on a connector This can result in serious product faults Disconnecting the gas throttle connector requires precise handling For the best result use a small flat Screw driver Push the tip of the screwdriver under the foremost longest lip and gently pull the connectors The connectors will come loose and the gas throttle can positioned inside the steering wheel metalwork The gas throttle can be assembled Assemble the gas throttle 7 and 6 Warning Assembly of the screws until the black steering wheel material starts to deform Afterwards the gas throttle must be checked on normal freedom of movement This can be checked by moving the gas throttle to reverse and to forward direction The gas throttle must return by itself to its middle position The gas throttle should not stick If the gas throttle sticks loosen the screws a few turns until sticking of the gas throttle disappears If the problem still exists please contact service department of Handicare Assemble the tiller pcb 3 3 screws Note Place the gas throttle harnesses in the outermost corners of the console Make sure that no harness is visible through the middle hole of the PCB
57. ds Motor Compensation milli Ohms AntiRollback Level Pull away Delay centi Seconds Slope Factor Anti Rollback Velocity Braking Current Limit Amps Timed Foldback Braking Current Amps Timed Foldback Speed 96 Enhanced Motor Compensation Up 96 Enhanced Motor Compensation Down 96 Enhanced Motor Compensation Up Gain Throttle Settings Throttle Type 1 Throttle Deadband 96 15 Throttle Gain 96 140 Throttle Operated at Power up 2 Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 S Drive Il Only 1500 24 0 Off Off Off Off 20 0 Trucharge 1 LED 2 Analogue Disable Off 130 130 10 80 70 59 660 30 10 0 35 12 0 650 0 140 140 100 180 190 50 S Drive 120 140 180A S Drive II S Drive Il Only S Drive Only S Drive Only S Drive Only S Drive Only S Drive 180A S Drive II S Drive 180A S Drive II S Drive 180A S Drive II S Drive Il Only S Drive Il Only S Drive Il Only 0 Single ended 1 Wig wag 2 Unipolar 0 Drive 1 Inhibit 2 Trip 0 Off 1 Inhibit 2 2 Inhibit 3 84 Technical product information Trophy Trophy S drive 140 Alpine foot throttle original electronics ID no lt QT02400 Speed Settings Fast Slow General Settings Forward Acceleration 0 1 Seconds 35 30 Soft Stop On Forward Deceleration 0 1 Seconds 13 13 Brake Time milli Seconds 1500 Reverse Acceleration
58. e Volts 24 Reverse Deceleration 0 1 Seconds 25 25 Status Output Type 0 0 Trucharge 1 LED 2 Analogue Max Forward Speed 100 100 Diagnostic Flash Sequence 2 Min Forward Speed 10 10 Reverse Alarm Off Max Reverse Speed 40 40 Min Reverse Speed 5 5 Pulsed Reverse Alarm Off Speed Limit Pot Enabled On Diagnostic Alarm Off Operation Settings Sleep Timer Minutes 0 Brake Disconnected Alarm Off Throttle Invert Yes Brake Fault Detect On Battery Settings Brake Light On Low Battery Flash Level Bars 0 Push too Fast Threshold 35 Cable Resistance milli Ohms 100 Push too Fast Timeout 20 Calibration Factor 100 Freewheel Enable Disable Low Battery Alarm Off Inhibit 2 Horn Input Enable Off S Drive 120 140 180A S Drive II Trucharge Reset Voltage Deci Volts 250 Motor Settings S Drive 180A S Drive Il Current Limit Max Amps 130 Battery Curve Scaler 0 Boost Drive Current Amps 140 S Drive II Only Boost Drive Time Seconds 10 Inhibit Settings Current Foldback Threshold Amps 80 Inhibit 1 Mode 1 Current Foldback Time Seconds 70 Inhibit 1 Operation Latching Current Foldback Level 76 59 Inhibit 1 Speed 96 0 Motor Cooling Time Seconds 660 Inhibit 2 Mode 1 Current Foldback Temperature Deg C 30 Inhibit 2 Operation Latching Current Limit Min Amps 10 Inhibit 2 Speed 96 0 Motor Stall Timeout Seconds 0 S Drive II Only Inihibit 3 Mode 1 Motor Compensation milli Ohms 25 Inhibit 3 Operation Non Latchin
59. e Deceleration 0 1 Seconds DS 25 Reverse Speed 96 100 0 Max Forward Speed 96 100 100 Min Forward Speed 96 10 10 Throttle Settings Max Reverse Speed 96 40 40 Throttle Type 1 Min Reverse Speed 96 5 5 Throttle Deadband 96 15 Speed Limit Pot Enabled On Throttle Gain 96 140 Throttle Operated at Power up 2 0 Drive Operation Settings 1 Inhibit Sleep timer minutes 0 2 Trip Throttle Invert Yes Throttle Reference Test On Iso Test Resistor Off Battery Settings Low battery Flash Level Bars 0 Motor Settings Cable Resistance milli Ohms 50 Current Limit Max Amps 110 Calibration Factor 100 Boost Drive Current Amps 120 Low Battery Alarm Off Boost Drive Time Seconds 10 Current Foldback Threshold Amps 110 Inhibit Settings Curerent Foldback Time Seconds 1S Inhibit 1 Mode il Current Foldback Level 50 Inhibit 1 Operation Latching Motor Cooling Time Seconds 120 Inhibit 1 Speed 0 Current Foldback Temperature Deg C 80 Inhibit 2 Mode 1 Current Limit Min Amps 18 Inhibit 2 Operation Latching Motor Compensation milli Ohms 20 Inhibit 2 Speed 0 Anti Rollback Level 12 Inhibit 3 Mode 1 Pull away Delay centi Seconds 0 Inhibit 3 Operation Latching Slope Factor 1275 Inhibit 3 Speed 0 Anti Rollback Velocity 0 Aux Output Mode 0 General Settings Soft Stop On Brake Time milli seconds 1500 Output Voltage Volts 24 Status Output Type 0 0 Trucharge 1 LED 2 Analogue Diagnostic Flash Sequence 2 Rever
60. e left and right side Make on both sides at the level of the hole a notch in the cover Left side The locknut needs to be mounted on the inside of the frame Right side The plastic bushings and pivot van needs to be used on the right side When everything is mounted place the black cap on the bolts Turn the flaps of the cover with velcro inside and close the zipper carefully Fold also the zipper back inside 120848 01 04 lA s Pit 120848 01 05 68 Service instructions Trophy 5 4 7 Upgrade instructions controllers Mount the foot throttle for advanced electronics ID no gt QT02400 Preparation Switch off the scooter with the ignition key Disconnect the batteries Instructions Basic display Advanced display EN wcc939 Aommmvs J z Note This procedure is intended for the Throphy with the latest electronics In case your Trophy has the dashboard as one above you have the latest version electronics Contact Handicare in case you have another dashboard original electronics ID no lt QT02400 The following operations are required to mount the foot throttle Note Suitable work area required Note Remove always one finger control Replace it with cover steering wheel 9007423 Note In case you have a basic display a advanced display will be delivered with the foot throttle Dismount
61. e motor from dust with pressed air Place the carbon brush in the holder this can be done in one way only Screw the new plastic screw cap onto the carbon brush holder Rebuild the scooter in the reverse order Relevant article numbers 1002646 Carbon brush for Trophy with Egis e 10 300 031 000 Carbon brush for Trophy with S Drive 1011585 Carbon brush set for CT transaxle Tools used Lifting device e Screwdriver short Allen key 4 mm Socket 7 mm 10 mm and 16 mm Notice Some parts need to be replaced the replacement is indicated by a T symbol Make sure the scooter is switched off 110448 04 001 110448 04 002 50 Service instructions Trophy Replacing the motor brake Preparation Switch off the scooter with the ignition key Disconnect the batteries UseaLifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the free wheel lever Note Suitable work area required Remove the rear cover Disconnect all motor connectors from the S drive controller and the speed sensor cable Lockthe freewheel lever Remove the four hexagon bolts and remove the motor cover Remove the hexagon screws and remove the free wheel lever Mount the new free wheel lever Rebuild the scooter in the reverse order Relevant article numbers 1003225 Motor brake Egis
62. e product or damage to the environment Reference symbol When necessary this service manual refers to other manuals as shown below Battery charger refers to the user manual of the battery charger Scooter refers to the general user manual of the Trophy Trophy Safety 7 2 Safety 2 1 Personnel qualification Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician 2 2 Identification on the product Safety Safety information is indicated with the warning symbol Warning Follow the instructions carefully next to these warning symbols Not paying careful attention to these instructions could result in physical injury or damage to the scooter or the environment Wherever possible safety information is also provided in this manual in the relevant chapter 2 3 Temperature Warning Avoid physical contact with the scooter s motor The motor is continuously in motion during use and can reach high temperatures After use the motor will cool down slowly Physical contact may cause burns Ensure that the scooter is not exposed to direct sunlight for extended periods of time Certain parts of the scooter s
63. e relevant drawing Order address Please mail or fax your orders to your supplier Service technicians Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised Service technician Trophy Spare parts 11 4 2 Overview exploded views Pos Description Page 01 Front frame front fork and front wheel Trophy 3W 12 02 Front frame front suspension and front wheels Trophy 4W 118 03 Rear frame drive unit and rear wheels 14 04 Steering column mirror and basket 16 05a Console printed circuit board and throttle control for original electronics ID no lt QT02400 le 05b Console printed circuit board and throttle control for advanced electronics ID no gt QT02400 19 06a Wiring electronics and batteries for original electronics ID no lt QT02400 21 06b Wiring electronics and batteries for advanced electronics ID no gt QT02400 22 07 Seat and seat post 29 08 Covers Trophy 3W 24 09 Covers Trophy 4W 25 10a Cabling for original electronics ID no QT02400 26 10b Cabling for advanced electronics ID no gt QT02400 27 Options 28 12 Spare parts Trophy 01 Front frame front fork and front wheel Tr
64. ed on the identification plate See Identification of the product Available documentation The following technical documentation is available required to service this scooter User manual Service manual Service and technical support For information concerning specific settings maintenance or repair works please contact the Handicare Customer Service department They are always prepared to help you Ensure you have at hand Model Year of manufacture D number 1 2 Identification of the product The identification plate contains the following data Model Year of manufacture ID number Usage indoor outdoor or both Maximum load in kg Manufactures address TYPE TYPE TYP YEAR JAAR JAHR USAGE GEBRUIKSGEBIED GEBRAUCHSGEBIET mmoomg A 2 3 T w I lj z m B E a 26 a wg ua or an no 9o oR E m ul 3 lt amp a Z lt zs See for the location of the identification plate markings on the scooter 6 Introduction Service manual Trophy Trophy 1 3 Symbols used in this manual Note Pointing out possible problems to the user of this manual Caution Advice for the user of this manual to prevent damage to the product A Warning Warnings for the user of this manual to prevent personal in jury Not following these instructions may result in physical injury damage to th
65. ed position and description of article number 1007754 and added position 2b and 2c article numbers 1015760 and 1015761 Changed position and description of article number 1001895 and added position 9b and 9c article numbers 1015766 and 1015771 Changed position and description of article number 1001899 and added position 12b and 12c article numbers 1015767 and 1015772 Changed position and description of article number 9001963 and added position 17b and 17c article numbers 1015768 and 1015773 Changed position and description of article number 9001964 and added position 18b and 18c article numbers 1015769 and 1015774 96 Trophy Version Page Draw Changes 26 27 10a b Changed article number 9000773 into 99117 28 4 3 Changed article number 9000701 into 1015545 32 66 Updated several service instructions 2014 V1 13 2 Changed description of acticle numbers 9002090 9002091 9001795 and 9001801 added grey Added article numbers 9003406 9003408 9004458 and 9004459 14 3 e Added mounting material Added article number 1353 and 1001817 114 5a Added for original electronics to drawing name and for original electronics ID no lt QT02400 to the original specific options 19 5b Added Tor advanced electronics to drawing name and for advanced electronics ID no gt QT02400 to the advanced specific options Changed article numbers positions 11 and 28 9007572 9007374 9007373 and 9007372 into 900
66. ered by the warranty are faults or non functioning that are the consequence of improper or unprofessional use of the Product or the battery that is part of the Product including the incorrect charging of the battery and the failure to carry out timely and good maintenance in which context it also applies that if the Customer is a Dealer this Dealer will indemnify Handicare against possible claims from Users or other third parties that are based on the above mentioned improper or unprofessional use of the Product or the battery that is part of the Product Handicare does not guarantee batteries provided by dealers or purchased by the customer 4 The warranty conditions as mentioned in above stipulations in any case become null and void if The guidelines of Handicare for the maintenance of the Product are not or insufficiently followed Anecessary repair or replacement of parts is based on neglect damage or abuse of the Product or a use of the Product for another purpose than the one for which it was intended Parts of the Product are replaced by parts of another origin than those used by Handicare and or parts of the Product are replaced without the permission of Handicare 5 The warranties as mentioned in stipulations 1 through 3 also become null and void if what is involved is re used by a new user within the warranty period and that such re use necessitates adaptations to the product and those adaptations are carried out without the instruct
67. g AntiRollback Level 12 S Drive Only Inhibit 3 Speed 96 0 Pull away Delay centi Seconds 0 S Drive Only Aux Output Mode 0 Slope Factor 900 S Drive Only Anti Rollback Velocity 0 S Drive Only Factory Settings Max Min Braking Current Limit Amps 140 S Drive 180A S Drive II Acceleration e prona uw 3 Timed Foldback Braking Current Amps 140 S Drive 180A S Drive II Dec leration 01 Sgoonds 100 7 Timed Foldback Speed 100 S Drive 180A S Drive II Forward speed uet 190 9 Enhanced Motor Compensation Up 96 180 S Drive Il Only Reverse Speed 100 0 Enhanced Motor Compensation Down 96 170 S Drive Il Only Enhanced Motor Compensation Up Gain 75 S Drive II Only Throttle Settings Throttle Type 1 0 Single ended 1 Wig wag 2 Unipolar Throttle Deadband 15 Throttle Gain 140 Throttle Operated at Power up 2 0 Drive 1 Inhibit 2 Trip Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 0 Off 1 Inhibit 2 2 Inhibit 3 S Drive II Only Trophy Technical product information 87 Speed Settings Forward Acceleration 0 1 Seconds Forward Deceleration 0 1 Seconds Reverse Acceleration 0 1 Seconds Reverse Deceleration 0 1 Seconds Max Forward Speed Min Forward Speed Max Reverse Speed Min Reverse Speed Speed Limit Pot Enabled Operation Settings Sleep Timer Minutes Throttle Invert Battery Settings Low Battery
68. ide 22 il 9000601 Cover plate steering adjustment Trophy Spare parts 17 05a Console printed circuit board and throttle control for original electronics ID no lt QT02400 Pos Qty Article number Description 1 1 1008345 Steering wheel with throttle left Egis 1 1 1008342 Revision steering wheel with throttle left Egis 1 1 1008346 Steering wheel with throttle right Egis 1 1 1008343 Revision steering wheel with throttle right Egis 1 1 1008347 Steering wheel with dual throttle Egis 1 1 1008344 Revision steering wheel with dual throttle Egis 1 1 1008603 Steering wheel with throttle left S Drive 1 1 9002671 Revision steering wheel with throttle left S Drive 1 1 1008604 Steering wheel with throttle right S Drive 1 1 9002672 Revision steering wheel with throttle right S Drive 1 1 1008601 Steering wheel with dual throttle S Drive 1 1 9002673 Revision steering wheel with dual throttle S Drive 2 2 1008055 Potentiometer accelerator 3 4 00000 3307 Sheet metal screw 2 9x13 5 1 1001341 Knob speed potentiometer 6 1 1002555 Console upper standard for original electronics ID no lt QT02400 if 7 9002792 Screw 8 1 9000481 Console lower 9 2 9000531 Cable RAW switch 10 2 9000522 RAW switch for original electronics ID no lt QT02400 11 1 9000496 PCB console for original electronics ID no lt QT02400 12 1 9002182 Speed potentiometer Egis for original electronics ID
69. ion 1 2c00 Low battery error Low battery voltage 1 2c01 Low battery error Low battery voltage 2 3B01 Motor fault 1 Motor disconnected 3 1400 Bridge fault 1 Motor wiring fault 4 7000 Startup with push selected Parking brake off 4 7001 Push activated in drive mode Parking brake off 6 1e03 Inhibit activated Inhibit active 7 0810 Tiller fault 1 Throttle trip b 0814 Tiller reference error Throttle trip 7 0815 Tiller lo reference error Throttle trip Y 0816 Tiller high reference iso error Throttle trip iG 0817 Tiller lo reference error Throttle trip 7 0300 Speed Limit Potentiometer wiper open Throttle trip 7 1d02 Front end spec change trip Throttle potentiometer trip iG 2101 Tiller displaced error Throttle displaced at power up 8 0002 Eeprom calibration checksum error 2 Possible controller trip 8 0003 Eeprom program checksum error 2 Possible controller trip 8 0100 Running checksum 1 Possible controller trip 8 0203 Eeprom calibration checksum error 1 Possible controller trip 8 0204 Eeprom program checksum error 1 Possible controller trip 8 1501 Brake fault 2 Possible controller trip 8 1705 Relay fault 1 Possible controller trip 8 1802 Watchdog voltage ref error Possible controller trip Trophy Troubleshooting 75 D O0 Oo OD CO OO OO OO OO OO OO OO OO OO CO OO OO OO OO OO OO OO 1805 1b20 2102 2007 3100 3102 3210 3211 3212 3213 3600 3601 3602 3603 3608 3609 360a 360b 360c 360d 360e 4401 1500 1502 1600 Sa
70. ion Settings Sleep Timer Minutes Throttle Invert Battery Settings Low Battery Flash Level Bars Cable Resistance milli Ohms Calibration Factor Low Battery Alarm Trucharge Reset Voltage Deci Volts S Drive 180A S Drive II Battery Curve Scaler S Drive Il Only Inhibit Settings Inhibit 1 Mode Inhibit 1 Operation Inhibit 1 Speed 96 Inhibit 2 Mode Inhibit 2 Operation Inhibit 2 Speed 96 Inihibit 3 Mode Inhibit 3 Operation Inhibit 3 Speed 96 Aux Output Mode Factory Settings Acceleration 0 1 Seconds Deceleration 0 1 Seconds Forward Speed 96 Reverse Speed 96 Fast Slow 35 30 13 13 40 40 25 25 100 100 10 10 40 40 5 5 1 Latching 0 1 Latching 0 1 Non Latching 0 1 Max Min 100 1 100 1 100 0 100 0 General Settings Soft Stop Brake Time milli Seconds Output Voltage Volts Status Output Type Diagnostic Flash Sequence Reverse Alarm Pulsed Reverse Alarm Diagnostic Alarm Brake Disconnected Alarm Brake Fault Detect Brake Light Push too Fast Threshold Push too Fast Timeout Freewheel Enable Inhibit 2 Horn Input Enable Motor Settings Current Limit Max Amps Boost Drive Current Amps Boost Drive Time Seconds Current Foldback Threshold Amps Current Foldback Time Seconds Current Foldback Level Motor Cooling Time Seconds Current Foldback Temperature Deg C Current Limit Min Amps Motor Stall Timeout Seconds Motor Compensation milli Ohms
71. ion key Disconnect the batteries Instructions The following operations are required to replace the controller Note Suitable work area required Remove the rear cover Remove the S drive cover Disconnect all connectors from the S drive controller Remove the two hexagon head cap screws and remove the controller Mount the new controller Rebuild the scooter in the reverse order Relevant article numbers 1008074 Controller Egis 110A 9002457 Controller S Drive 120A ID no gt LT03210 1012504 Controller S Drive 140A Tools used Allen key 5 mm Notice n case of S drive controller 90A watch out for motor harness and power harness 110448 04 001 110448 04 020 110448 04 055 62 Service instructions Trophy 5 4 6 Accessories Mount the crutch holder horizontal Preparation Switch off the scooter with the ignition key Instructions The following operations are required to mount the horizontal crutch holder Note Suitable work area required Mount the horizontal crutch holder with two bolts on the seat frame Relevant article numbers 1003095 Crutch holder mounted to chair horizontal Tools used Open ended spanner 10 mm 110948 03 002 S Rs a V l l 110948 03 003 Trophy Service instructions 63 Mount the crutch holde
72. ions and or at the order of Handicare 6 Toretain rights under the warranties delineated above the Customer must in case of damage or other calamities as rapidly as possible contact Handicare and inform them as fully as possible The possibility of taking recourse to the above mentioned warranty conditions becomes null and void for the Customer in any case after 20 workdays after the claim situation or the calamity arises that was the reason for the recourse to the warranty 7 The replacement of a part or the repair or the reconditioning of the Product within a current warranty period does not extend the warranty period 8 Handicare gives no warranty on repair to or reconditioning of the Product carried out other than under order of and or at the instructions of Handicare If repairs and or reconditioning are executed by or on behalf of a Customer the Customer indemnifies Handicare with respect to the claims of third parties who result in the broadest sense of the word from such repairs or reconditioning 94 Warranty Trophy 8 2 Statement of liability Irrespective of what is determined regarding liability in the general conditions applicable to the Product with regard to liability in any case the following applies A Taking into consideration the following stipulations Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for d
73. ith brake drum grey rim and grey tyre me il 1015103 Rear wheel right side with brake drum grey rim and grey tyre with block profile 7d 1 9007720 Rear wheel right side with brake drum grey rim and black tyre 7e 4 9007724 arn right side with brake drum grey rim and black tyre with block 8a 1 9001173 Rear wheel right side standard white rim and grey tyre 8b 1 9001997 Rear wheel right side standard grey rim and grey tyre Trophy Spare parts 15 Continued from 03 Rear frame drive unit and rear wheels Pos 8c 8d Qty h DNE Sa ND nan CB Ss NN IN N IN N IN N IN E Article number 1015154 9007718 9007722 9000548 1015102 9007716 9007725 9000547 1004272 9002006 9000821 9000642 00000 4009 00000 1703 9000603 9000683 1002243 00000 4307 9000256 9000257 9000689 1002242 9000494 1353 1003225 9003243 1012104 1003209 1002576 1002577 9001171 9000551 1012106 1015444 1001817 Description Rear wheel standard grey rim and grey tyre with block profile Rear wheel right side standard grey rim and black tyre Rear wheel right side standard grey rim and black tyre with block profile Tyre grey rear wheel Trophy Tyre grey with block profile rear wheel Trophy Tyre black rear wheel Trophy Tyre black with block profile rear wheel Trophy Inner tube rear wheel Trophy Cover white Cover grey Magnet plate speed sensor Speed sensor magnet Allen bolt M8x35 Lock nut
74. lectronics ID no gt QT02400 2 9002236 Foam ring for indicator 26 Spare parts Trophy Continued from 09 Covers Trophy 4W Pos Qty Article number Description 12a 1 1001899 Front cover Red metallic 12b 1 1015767 Front cover Moonstone blue metallic 12c 1 1015772 Front cover Sparkling champagne metallic 12d 1 1015777 Front cover Platinum white metallic 12e 1 1015782 Front cover Graphite black metallic 13 1 9000536 Spherical bulb 24V 21W 14 1 9000535 Headlight complete 14 1 1010852 Headlight complete Version 2 from 11 11 2010 15 1 9001970 Front bumper Trophy 4W 16 1 9001921 Front cover rear portion Trophy 4W 17a 1 9001963 Mudgard right hand front Red metallic 17b 1 1015768 Mudgard right hand front Moonstone blue metallic 17c 1 1015773 Mudgard right hand front Sparkling champagne metallic 17d 1 1015778 Mudgard right hand front Platinum white metallic ire 1 1015783 Mudgard right hand front Graphite black metallic 18a 1 9001964 Mudgard left hand front Red metallic 18b 1 1015769 Mudgard left hand front Moonstone blue metallic 18c 1 1015774 Mudgard left hand front Sparkling champagne metallic 18d 1 1015779 Mudgard left hand front Platinum white metallic 18e 1 1015784 Mudgard left hand front Graphite black metallic Trophy Spare parts 27 10a Cabling for original electronics ID no lt QT02400 Pos Qty Article number Description 1a 1 9
75. left hand is lit left hand side throttle is active no hand icons are lit foot throttle is active Foot throttle information is converted by the MC into a drive signal This signal will be presented here OK Trophy Service instructions 73 8 Miles hour reset P Set speed and distance calculations to km or miles Km icon on display is shown km km per hour micon on display is shown miles miles per hour Default km Change by pressing the DSS 1 switch 2 2 seconds 9 Scooter type selection This reflects the diameter of the wheels used t30 Trophy speed algorithm Trophy 30 t20 Trophy speed algorithm Trophy 20 Default t30 Change by pressing the DSS I switch 2 2 seconds 10 This reflects if a beeping sound is enabled TU no beep when driving backward e 1 beeping when driving backward default 1 Change by pressing the DSS I switch 2 2 seconds First one character of the display show b Setting the options Not all options are standard available Some options are only available as ordered at Handicare Not activated values will not be shown in the service menu 11 Cruise Control enable S e 0 disabled e 1 enabled Default 0 disabled Change by pressing the DSS 1 switch 2 2 seconds First two characters of the display show CC 12 Manual intelligent throttle switch 0 off 1 Manual Throttle Switching MTS 2 ntelligent Throttle Switching ITS 3 ITS and M
76. lty finger ref error Both clamps measuring current Progres counter error Front end spec change trip Battery bridge difference error 1 Temperature settings incorrect No internal timers Internal timer out of range Atod readings not finished before next read Unknown mux channel Hardware error Test trip latch 1 Test trip latch 2 Test trip latch 3 Test trip latch 8 Test trip latch 9 Test trip latch 10 Test trip latch 11 Test trip latch 12 Test trip latch 13 Test trip latch 14 Generic ctrl error Brake fault 1 Brake over current error High battery error Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Possible controller trip Solenoid brake fault Solenoid brake fault High battery voltage 76 Technical product information Trophy 7 Technical product information 7 1 CE Declaration and standards CE bears the CE mark This product complies with the regulations of the Medical Devices Directive and therefore
77. mm inches 410 x 80 16 1 x 3 1 Tyre pressure 4W front wheel bar psi 2 5 36 3 Tyre pressure 4W rear wheel bar psi 2 5 36 3 Tyre pressure 3W front wheel bar psi 2 5 36 3 Tyre pressure 3W rear wheel bar psi 2 5 36 3 Batteries Maximum dimensions of batteries Ixbxh mm inches 334 x 178 x 253 13 1 x 7 x 10 Max battery capacity C20 Ah 86 Max battery capacity C5 Ah 72 Maximum permissible charging voltage Voltage 18 6 Maximum permitted charging current Amp re 12 RMS Excluding seat and tiller folded down range dependent on user weight condition of tyres type of terrain condition of battery and weather conditions with 80 Ah C20 7 3 Driving programs The driving programs for Handicare products can be found on our FTP server Log on to the FTP server Open internet explorer Go to ftp mobilityftp handicare com Enter user name and password User name dealer mobilityftp handicare com Password dealer You will be logged on Select your wheelchair and the appropriate controller Click the file to download 78 Technical product information Trophy 7 4 Controller settings PG Drives Egis Trophy Egis 120 15 km h Speed Settings Fast Slow Factory Settings Max Min Forward Acceleration 0 1 Seconds 25 25 Forward Acceleration 0 1 Seconds 100 1 Forward Deceleration 0 1 Seconds 1 13 Forward De
78. move the rear wheel Remove the brake cable Remove the two hexagon head cap screw and remove the brake Mount the new brake Rebuild the scooter in the reverse order Use Loctite 243 before fastening the hexagon flange bolt with 90 Nm Relevant article numbers Tools used Notice 1002576 Brake right 1002577 Brake left Screwdriver Torque wrench socket 16 mm Allen key 5 mm Loctite 243 N a 110448 04 001 110448 04 002 110448 04 016 110448 04 017 Note Use Loctite 243 at the indicated locations during assembling the scooter Service instructions 47 Trophy 48 Service instructions Trophy Replacing the carbon brushes Preparation Switch off the scooter with the ignition key Disconnect the batteries Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the carbon brushes Note Suitable work area required Remove the rear cover Disconnect all motor connectors from the S drive controller Lock the freewheel lever Remove four hexagon bolts and remove the motor cover Unscrew the carbon brush cover Pull the carbon brush out of the housing and remove the brush Inspect the collector on the anchor of the motor if the collector is seriously worn replace the entire drive unit Clean the collector on the anchor of th
79. n 0 1 Seconds 25 25 Reverse Deceleration 0 1 Seconds 100 1 Forward Speed 100 100 Forward Speed 100 0 Reverse Speed 40 40 Reverse Speed 100 0 Operation Settings Advanced Settings Sleep timer minutes 0 Profile Top 40 Throttle Invert Off Profile Bottom 80 Battery Settings Throttle Settings Low battery Flash Inhibit On Wig Wag Throttle Off TruCharge Cable Resistance milli Ohms 40 Throttle Deadband 96 15 TruCahrge Calibration 97 Throttle Gain 96 120 Max Charge Amps 0 1 Amps 16 Iso Test On Min Charge Amps 0 1 Amps 0 Options Settings Inhibit Settings Options Register 17 Inhibit Mode 1 Motor Settings General Settings Current Limit Max Amps 110 Soft Stop On Curerent Foldback Time Seconds l5 Output Voltage Volts 24 Current Foldback Level 96 50 Pulsed Reverse Alarm Off Hold Factor 96 156 Brake Time 0 01 Seconds 60 Bridge Hold Time centi Secs 80 Freewheel Voltage 100 Motor Compensation milli Ohms 45 Freewheel Time out 0 01 Seconds 20 Trophy Technical product information 79 7 5 Controller settings PG Drives S Drive 120A Trophy S drive 120 15 km h Speed Settings Fast Slow Factory Settings Max Min Forward Acceleration 0 1 Seconds 35 95 Acceleration 0 1 Seconds 100 1 Forward Deceleration 0 1 Seconds 13 13 Deceleration 0 1 Seconds 100 il Reverse Acceleration 0 1 Seconds 40 40 Forward Speed 100 0 Revers
80. ncl ball head bearings Trophy 4W 2 4 00000 1703 Lock nut M10 D985 3 2 9002090 Swing arm top assy grey 9 2 9004458 Swing arm top assy black 4 2 00000 3218 Screw M4x12 5 1 9000542 Horn for original electronics ID no QT02400 6 2 9001641 Shock absorber T 2 9002091 Swing arm low assy grey if 2 9004459 Swing arm low assy black 8 1 9001895 Connection plate 9 4 001 03010 001 Hex bolt M10x40 D931 10 2 9001803 Axle suspension parallel bracket 11 2 9002101 Steer rod 12 1 9001802 Steer shaft 9 8 00000 1702 Lock nut M8 14 1 9001795 Wheel bracket left grey 14 1 9003406 Wheel bracket left black 15 1 9001801 Wheel bracket right grey 15 1 9003408 Wheel bracket right black 16 2 00000 4307 Hex bolt M6x12 117 1 9001940 Bumper plate Trophy 4 wiel 18a 2 9001815 Front wheel complete with grey rim and grey tyre Trophy 4W 18b 2 9004511 Front wheel complete with grey rim and black tyre Trophy 4W 19a 2 15010 4200 Tyre grey front wheel Trophy 19b 2 9004161 Tyre black front wheel Trophy 20 2 15010 4100 Inner tube front wheel Trophy 21 2 9002006 Cover grey 22 2 00000 4312 Hex Bolt M8x16 23 2 00000 2003 Washer flat M8 24 4 00000 1702 Lock nut M8 2 9000493 Ball head bearing 6004 2NSE 14 Spare parts Trophy 03 Rear frame drive unit and rear wheels 9a b c d 10 13 14 15 16 17 18 7a b c d e 8a b c d e 5a b c d e 6a b c d e 9a b c d 10 11 12 Pos Qty Article number Description
81. nhibit 3 Operation Latching AntiRollback Level 12 S Drive Only Inhibit 3 Speed 96 0 Pull away Delay centi Seconds 0 S Drive Only Aux Output Mode 1 Slope Factor 650 S Drive Only Anti Rollback Velocity 0 S Drive Only Factory Settings Max Min Braking Current Limit Amps 140 S Drive 180A S Drive II NU Seconds jam 1 Timed Foldback Braking Current Amps 140 S Drive 180A S Drive Il Deceleration 0 1 Sec nds cd Timed Foldback Speed 100 S Drive 180A S Drive II Forvard Speed 109 9 Enhanced Motor Compensation Up 96 180 S Drive Il Only Reverse Speed 100 0 S Drive II Only S Drive II Only Enhanced Motor Compensation Down 96 190 Enhanced Motor Compensation Up Gain 50 Throttle Settings Throttle Type 0 0 Single ended 1 Wig wag 2 Unipolar Throttle Deadband 15 Throttle Gain 180 Throttle Operated at Power up 2 0 Drive 1 Inhibit 2 Trip Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 0 Off 1 Inhibit 2 2 Inhibit 3 S Drive II Only Trophy Technical product information 85 Trophy S drive 140 Alpine advanced electronics ID no gt QT02400 Speed Settings Forward Acceleration 0 1 Seconds Forward Deceleration 0 1 Seconds Reverse Acceleration 0 1 Seconds Reverse Deceleration 0 1 Seconds Max Forward Speed Min Forward Speed Max Reverse Speed Min Reverse Speed Speed Limit Pot Enabled Operat
82. no lt QT02400 12 1 9006110 Speed potentiometer S Drive for original electronics ID no lt QT02400 13 1 9006111 Ignition lock gt 31 10 2011 for original electronics ID no lt QT02400 13 1 9002188 Harness for ignition lock Egis for original electronics ID no lt QT02400 13 1 9006998 Ignition lock tiller cover bottom replacement set Trophy lt 01 11 2011 13 1 9006999 Ignition lock tiller cover bottom with switch hole replacement set Trophy lt 01 11 2011 14 2 1008307 Ignition key for original electronics ID no lt QT02400 14 2 1002571 Ignition key Old type A126 18 Spare parts Trophy Continued from 05a Console printed circuit board and throttle control for original electronics ID no lt QT02400 Pos Qty Article number Description 14 2 19005810 Ignition key gt 31 10 2011 15 14 9002104 Spacer 3 2x5 5x2 2 16 2 9002177 Throttle control dummy 2 19001230 Cover steering wheel Trophy Spare parts 19 05b Console printed circuit board and throttle control for advanced electronics ID no gt QT02400 Pos Qty Article number Description 1 1 9004185 Steering wheel 2 1 1008055 Potentiomet accelerator 3 4 00000 3307 Sheet metal screw 2 9x13 4 2 9004641 Throttle harness 5 1 1012536 Assy Dashboard speed knob 6 1 9007568 Assy Top Standard for advanced electronics ID no gt QT02400 6 1 1012535 Assy Top Full option for advanced electronics ID no gt
83. o the improved bearing and bearing position but also to some changes that were made to reduce wear of the commutator and brushes This way service costs are reduced The new transaxles are equipped with bigger motor brushes As a consequence the current density Amps mm2 in the commutator and brushes drops and this improves the life span of these parts The effect is more pronounced in the Trophy Egis because this controller uses higher currents than the S Drive controller Regular preventative service checks are important to verify the condition of the parts and enables to replace them at the right time Therefore see the service check instructions Service checks instructions Check if dimensions of commutator and motor brushes satisfy minimum dimensions as indicated in the illustrations accordingly to the table below Part Trophy with Egis controller and Trophy with S Drive controller and Schmid transaxle Schmid or CT transaxle Commutator Once every 3 years Once every 3 years Motor brush At least once a year or every 1000 km At least once a year or every 3000 km Clean the collector on the anchor of the motor with pressed air from dust Gommiisionscamid Egis controller and Schmid S Drive controller and transaxle Schmid or CT transaxle Dimensions Dimensions Dimensions Schmid minimum 35 4mm maximum 17 5mm maximum 16mm minimum 9mm minimum 8mm Dimensions CT maximum 18mm minimum 8mm
84. oll up for Master Seat Updated drawing added Lap strap updated drawing of Front bag and adapted sort order of images 58 Changed article numbers 9007572 9007374 and 9007373 into 9008789 9008791 and 9008790 70 Changed article numbers 9007372 9007572 9007374 and 9007373 into 1016535 9008789 9008790 and 9008791 Updated expand controller options table br Changed max battery capacity C20 88 Ah into 86 Ah Added chapter 7 3 Driving programs Added for original advanced electronics to desciptions ID no PBxxxxx only QBxxxxx onwards 81 88 Updated Electronic settings Trophy 97 Ke handicare Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands T 31 0 492 593 888 F 31 0 492 537 931 www handicare com
85. ophy 3W Pos Qty Article number Description 1 1 9003907 Nylon bearing seat post 2 1 9004025 Seat post Z 2 00001 0008 Spacer block battery 4 il 9005156 Seat post bolt 5 1 9000762 Lever freewheel 6 2 00000 1701 Lock nut M6 If 9000178 Freewheel mechanism for Schmid transaxle 7 1 9000871 Hand brake mechanism 8 2 9000630 Tulle 9 2 9000591 Strap battery retention 10 14 9000788 Clamp cable 11 1 1010286 Front frame incl ball head bearings Trophy 3W 12 2 1001277 Anti slip mat 13 2 00000 5306 Hinge pin steering adjustment 14 1 00001 0804 Rolled pin 6x30 15 1 1001796 Lock washer 16 1 00000 6008 Ring 20x28x1 am 2 9000632 Bush bearing tiller 18 1 9000542 Horn for original electronics ID no lt QT02400 19 2 00000 3218 Screw M4x12 20a 1 9000584 Front wheel complete with white rim and grey tyre 20b 1 9001994 Front wheel complete with grey rim and grey tyre 20c 1 9004159 Front wheel complete with grey rim and black tyre 21a il 15010 4200 Tyre grey front wheel Trophy 21b 1 9004161 Tyre black front wheel Trophy 22 1 15010 4100 Inner tube front wheel Trophy 23 1 9002166 Hex bolt M8x150 24 2 00000 2203 Spring washer M8 25 1 00000 1702 Lock nut M8 26 1 9000504 Front fork complete 2 9000493 Ball head bearing 6004 2NSE Trophy Spare parts 13 02 Front frame front suspension and front wheels Trophy 4W Pos Qty Article number Description 1 1 1010287 Front frame i
86. r wheel Note Suitable work area required Remove the cover and four hexagon head cap screws to remove the rear wheel Mount the new rear wheel in the reverse order Relevant article numbers 9000550 Rear wheel white left side with brake drum 9001996 Rear wheel grey left side with brake drum 1015104 Rear wheel grey left side with brake drum and block profile 9001172 Rear wheel white left side standard 9001998 Rear wheel grey left side standard 1015154 Rear wheel grey left side standard with block profile 9000549 Rear wheel white right side with brake drum 9001995 Rear wheel grey right side with brake drum 1015103 Rear wheel grey right side with brake drum and block profile 9001173 Rear wheel white right side standard 9001997 Rear wheel grey right side standard 1015153 Rear wheel grey right side standard with block profile Tools used Screwdriver Torque wrench socket bit 6 mm Notice Na 110448 04 001 110448 04 002 110448 04 014 110448 04 015 46 Service instructions Trophy Replacing the mechanical brake Preparation Switch off the scooter with the ignition key Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the mechanical brake Note Suitable work area required Remove the cap and hexagon flange bolt to re
87. r vertical Preparation Switch off the scooter with the ignition key Instructions The following operations are required to mount the vertical crutch holder Note Suitable work area required Remove the armrest from the backrest frame Mount the vertical crutch holder and the armrest with two bolts back on the backrest frame Relevant article numbers 2537 Crutch holder mounted to chair vertical Tools used Allen key 6 mm CU IL 1 E 110948 03 010 c 110948 03 011 64 Service instructions Trophy Mount the luggage carrier Preparation Switch off the scooter with the ignition key Instructions The following operations are required to mount the luggage carrier Note Suitable work area required Remove the armrest from the backrest frame Mount with the two bolts on every side the luggage carrier on the backrest frame Relevant article numbers 1001813 Luggage carrier Tools used Allen key 6 mm 948 03 005 iN 110948 03 012 Trophy Service instructions 65 Mount the walking aid holder Preparation Relevant article numbers e Switch off the scooter with the ignition key 1001814 Walking aid holder Instructions Tools used The following operations are required to mount the walking Allen key 6 mm aid holder Note Suitable work area required Remove the armrest on both
88. ry Flash Level Bars Cable Resistance milli Ohms Calibration Factor Low Battery Alarm Trucharge Reset Voltage Deci Volts S Drive 180A S Drive II Battery Curve Scaler S Drive Il Only Inhibit Settings Inhibit 1 Mode Inhibit 1 Operation Inhibit 1 Speed 96 Inhibit 2 Mode Inhibit 2 Operation Inhibit 2 Speed 96 Inihibit 3 Mode Inhibit 3 Operation Inhibit 3 Speed 96 Aux Output Mode Factory Settings Acceleration 0 1 Seconds Deceleration 0 1 Seconds Forward Speed Reverse Speed 96 Fast Slow 35 30 13 12 40 40 25 15 100 50 10 30 40 30 5 30 1 Latching 0 1 Latching 0 1 Latching 0 0 Max Min 100 1 100 100 100 oo General Settings Soft Stop Brake Time milli Seconds Output Voltage Volts Status Output Type Diagnostic Flash Sequence Reverse Alarm Pulsed Reverse Alarm Diagnostic Alarm Brake Disconnected Alarm Brake Fault Detect Brake Light Push too Fast Threshold Push too Fast Timeout Freewheel Enable Inhibit 2 Horn Input Enable Motor Settings Current Limit Max Amps Boost Drive Current Amps Boost Drive Time Seconds Current Foldback Threshold Amps Current Foldback Time Seconds Current Foldback Level 96 Motor Cooling Time Seconds Current Foldback Temperature Deg C Current Limit Min Amps Motor Stall Timeout Seconds Motor Compensation milli Ohms AntiRollback Level Pull away Delay centi Seconds Slope Factor Anti Rollback Velocit
89. s Throttle Invert Battery Settings Low Battery Flash Level Bars Cable Resistance milli Ohms Calibration Factor Low Battery Alarm Trucharge Reset Voltage Deci Volts S Drive 180A S Drive Il Battery Curve Scaler S Drive II Only Inhibit Settings Inhibit 1 Mode Inhibit 1 Operation Inhibit 1 Speed 96 Inhibit 2 Mode Inhibit 2 Operation Inhibit 2 Speed Inihibit 3 Mode Inhibit 3 Operation Inhibit 3 Speed 96 Aux Output Mode Factory Settings Acceleration 0 1 Seconds Deceleration 0 1 Seconds Forward Speed Reverse Speed Fast Slow 35 30 13 12 40 40 25 15 100 50 10 30 40 30 5 30 On No 100 100 Off 250 1 Latching 0 1 Latching 0 1 Latching 0 0 Max Min 100 1 100 100 100 General Settings Soft Stop Brake Time milli Seconds Output Voltage Volts Status Output Type Diagnostic Flash Sequence Reverse Alarm Pulsed Reverse Alarm Diagnostic Alarm Brake Disconnected Alarm Brake Fault Detect Brake Light Push too Fast Threshold Push too Fast Timeout Freewheel Enable Inhibit 2 Horn Input Enable Motor Settings Current Limit Max Amps Boost Drive Current Amps Boost Drive Time Seconds Current Foldback Threshold Amps Current Foldback Time Seconds Current Foldback Level Motor Cooling Time Seconds Current Foldback Temperature Deg C Current Limit Min Amps Motor Stall Timeout Seconds Motor Compensation milli Ohms An
90. se Alarm Off Pulsed Reverse Alarm Off Diagnostic Alarm Off Brake Disconnected Alarm Off Brake Fault Detect On Brake Light On Freewheel Speed Limit 35 Freewheel Time Out 0 01 Seconds 20 Freewheel Enable Disable Inhibit 2 Horn Input Enable Off 80 Technical product information Trophy Trophy S drive 120 15 km h foot throttle Speed Settings Fast Slow Factory Settings Max Min Forward Acceleration 0 1 Seconds 35 95 Acceleration 0 1 Seconds 100 1 Forward Deceleration 0 1 Seconds 15 13 Deceleration 0 1 Seconds 100 1 Reverse Acceleration 0 1 Seconds 40 40 Forward Speed 100 0 Reverse Deceleration 0 1 Seconds 25 25 Reverse Speed 100 0 Max Forward Speed 100 100 Min Forward Speed 10 10 Throtile Settings Max Reverse Speed 40 40 Throttle Type 0 Min Reverse Speed 5 5 Throttle Deadband 15 Speed Limit Pot Enabled On Throttle Gain 180 Throttle Operated at Power up 2 0 Drive Operation Settings 1 Inhibit Sleep timer minutes 0 2 Trip Throttle Invert No Throttle Reference Test On Iso Test Resistor Off Baitery Settings Low battery Flash Level Bars 0 Motor Settings Cable Resistance milli Ohms 50 Current Limit Max Amps 110 Calibration Factor 100 Boost Drive Current Amps 120 Low Battery Alarm Off Boost Drive Time Seconds 10 Current Foldback Threshold Amps 110 Inhibit Settings Curerent Foldback Time Seconds 15 Inhibi
91. sible First information shown after starting the service menu is the Total km 1 Pushing the hazard button again G allows you to scroll through the menu shown below f any other button other than the DSS I horn E hazard button G is switched during the service menu the display returns to the user menu and will show actual speed When the batteries of the scooter are removed the service information shall not get lost for at least 1 year The display will blink at a frequency of 1 2HZ indicating this value can be changed 1 Total km 1 S The amount of km the scooter has driven after the last time this value was reset Resettable by pressing the DSS 1 switch 2 2 seconds 2 Total km 2 S The amount of km the scooter has ever driven in its total life 3 Actual battery voltage B The actual battery voltage measured real time 4 Hours ON The amount of hours the scooter has been switched on in its life First one character of the display show H 5 Hours Driven The amount of hours the scooter has driven more than 596 of its maximum speed in its life First one character of the display show h 6 Software version First one character of the display show F 7 Signal Actual throttle input Range Actual input of the active throttle available R First characters of the display show C The Icons on the tiller display will indicate the active throttle right hand is lit right hand side throttle is active
92. symbol Some operations have to be carried out by two persons this is indicated by a symbol 110448 04 002 110448 04 061 110448 04 062 38 Service instructions Trophy 110448 04 063 Trophy Service instructions 39 5 4 3 Front frame 4W Replacing the front wheel Preparation Switch off the scooter with the ignition key Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the front wheel Remove the cover and the four hexagon screws to remove the front wheel Mount the new front wheel in the reverse order Relevant article numbers 9001815 Front wheel 4W Tools used Screwdriver medium Torque wrench socket bit 6 mm Notice Na 110448 04 002 110448 04 004 110448 04 005 40 Service instructions Trophy Adjustment shock absorber front Preparation Tools used Switch off the scooter with the ignition key 9000825 Suspension adjustment key Instructions Notice The following operations are required to adjust the shock Position 0 soft and position 4 hard absorber front Read the table for more information about the adjustment of shock absorbers e Use the suspention adjustment key to adjust the shock absorber as desired Relevant article numbers Na
93. t 1 Mode 1 Current Foldback Level 96 50 Inhibit 1 Operation Latching Motor Cooling Time Seconds 120 Inhibit 1 Speed 96 0 Current Foldback Temperature Deg C 80 Inhibit 2 Mode 1 Current Limit Min Amps 18 Inhibit 2 Operation Latching Motor Compensation milli Ohms 20 Inhibit 2 Speed 96 0 Anti Rollback Level 12 Inhibit 3 Mode 1 Pull away Delay centi Seconds 0 Inhibit 3 Operation Latching Slope Factor 1275 Inhibit 3 Speed 96 0 Anti Rollback Velocity 0 Aux Output Mode 0 General Settings Soft Stop On Brake Time milli seconds 1500 Output Voltage Volts 24 Status Output Type 0 0 Trucharge 1 LED 2 Analogue Diagnostic Flash Sequence 2 Reverse Alarm Off Pulsed Reverse Alarm Off Diagnostic Alarm Off Brake Disconnected Alarm Off Brake Fault Detect On Brake Light On Freewheel Speed Limit 95 Freewheel Time Out 0 01 Seconds 20 Freewheel Enable Disable Inhibit 2 Horn Input Enable Off Trophy Technical product information 81 7 6 Controller settings PG Drives S Drive 140A Trophy S drive 140 15 km h original electronics ID no lt QT02400 Speed Settings Forward Acceleration 0 1 Seconds Forward Deceleration 0 1 Seconds Reverse Acceleration 0 1 Seconds Reverse Deceleration 0 1 Seconds Max Forward Speed Min Forward Speed Max Reverse Speed Min Reverse Speed Speed Limit Pot Enabled Operation Settings Sleep Timer Minutes Throttle Invert Battery Settings Low Batte
94. the basic display and mount the advanced display Loosen the floor mat from the frame Note For mounting the foot throttle on the floor mat you have to drill two holes in the floor mat and frame Be sure you will not damage any cables mounted under the frame Determine the exact laying of the cables under the frame Reposition the cables in case they will be damaged while drilling the two holes Replace the floor mat and position the foot throttle mounting plate on the floor mat Drill the holes and mount the foot throttle mounting plate Mount the foot throttle on the mounting plate Guide the cable trough and under the frame to the electronics compartment on the backside of the scooter Remove the rear cover Connect the plug to the socket in the electronics compartment and replace the rear cover Relevant article numbers 9007083 Foot throttle Advanced electronics 1008730 4 8x19 self tapping screw Tools used Allen key 3 mm Metal drill 6 mm Drill e Screwdriver crosshead 110948 03 021 Service instructions 69 Trophy 70 Service instructions Trophy Expand controller options for advanced electronics ID no gt QT02400 Function button foils on dashbord Left throttle selection switch Yes Yes Revers switch for foot throttle No Yes Display menu selection switch Yes Yes Cruise control switch No
95. throttle for advanced electronics ID no gt QT02400 Preparation Switch off the scooter with the ignition key Instructions The following operations are required to replace the throttle Note Suitable work area required Remove the two sheet metal screws and the throttle disconnect in between the connector of the throttle Mount the new throttle Rebuild the scooter in the reverse order Relevant article numbers 1008055 Throttle potentiometer Tools used Screwdriver crosshead Notice Na 110448 04 001 Trophy Service instructions 37 5 4 2 Front frame 3W Replacing the front wheel and fork Preparation Switch off the scooter with the ignition key Use a lifting device to raise the scooter clear of the ground Instructions The following operations are required to replace the front fork 3W Remove the front cover and the front cover rear part Remove the retaining ring and spiral pin Remove the complete fork with wheel Remove the hexagon nut washer and bolt to take out the wheel Replace the new front fork 3W Rebuild the scooter in the reverse order Relevant article numbers e 9000504 Front fork Tools used Torque wrench socket 13 mm Screw driver crosshead Hammer plastic Chaser Circlip pliers Open ended spanner 13 mm Notice Some parts need to be replaced the replacement is indicated by a
96. tiRollback Level Pull away Delay centi Seconds Slope Factor Anti Rollback Velocity Braking Current Limit Amps Timed Foldback Braking Current Amps Timed Foldback Speed 96 Enhanced Motor Compensation Up 96 Enhanced Motor Compensation Down 96 Enhanced Motor Compensation Up Gain Throttle Settings Throttle Type 0 Throttle Deadband 96 15 Throttle Gain 96 180 Throttle Operated at Power up 2 Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 S Drive II Only Off 1400 24 0 Off Off Off Off 20 0 Trucharge 1 LED 2 Analogue Disable Off 130 140 10 80 70 59 660 30 10 25 12 1275 140 140 100 200 170 85 S Drive 120 140 180A S Drive II S Drive II Only S Drive Only S Drive Only S Drive Only S Drive Only S Drive 180A S Drive II S Drive 180A S Drive II S Drive 180A S Drive II S Drive II Only S Drive II Only S Drive II Only 0 Single ended 1 Wig wag 2 Unipolar 0 Drive 1 Inhibit 2 Trip 0 Off 1 Inhibit 2 2 Inhibit 3 Trophy Technical product information 83 Trophy S drive 140 Alpine original electronics ID no lt QT02400 Speed Settings Forward Acceleration 0 1 Seconds Forward Deceleration 0 1 Seconds Reverse Acceleration 0 1 Seconds Reverse Deceleration 0 1 Seconds Max Forward Speed Min Forward Speed Max Reverse Speed Min Reverse
97. tion 2 2 Identification on the product 2 3 Temperature 2 4 Electromagnetic radiation and interference 2 5 Markings on the scooter 2 6 Technical specifications 2 7 Modifications Adaptations 3 1 Tools Spare el E 4 1 Use of the parts lists 4 2 Overview exploded views 01 Front frame front fork and front wheel Trophy 3W 02 Front frame front suspension and front wheels Trophy 4W 03 Rear frame drive unit and rear wheels 04 Steering column mirror and basket 05a Console printed circuit board and throttle control for original electronics ID no QT02400 05b Console printed circuit board and throttle control for advanced electronics ID no gt QT02400 06a Wiring electronics and batteries for original electronics ID no QT02400 06b Wiring electronics and batteries for advanced electronics ID no gt QT02400 07 Seat and seat post 08 Covers Trophy 3W 09 Covers Trophy 4W 10a Cabling for original electronics ID no lt QT02400 10b Cabling for advanced electronics ID no gt QT02400 4 3 Options Service inst FcllOflsz ieu secet ticos aeta sio dace eee Ente Cete etu AA E aa exta Lese ette ce et nies Fete a Te ERR Paani 5 1 Maintenance plan 5 2 Batteries 5 3 Tyres 5 4 Assembly replacement and adjustment instructions 5 4 1 Console 5 4 2 Front frame 3W 5 4 3 Front frame 4W 5 4 4 Rear frame 5 4 5 Electronics 5 4 6 Accessories 5 4 7 Upgrade instructions controllers 5 5 Display menu settings Uee e e L
98. tween the controllers lit continuously is a poor connection to the batteries and the batteries If the connections are OK try recharging the batteries LED bar left to right chase The batteries are being charged Disconnect the battery charger from the scooter Two LEDs of the LED bar are lit There is a poor connection to the motor Check all connections between the controller and the motor Three LEDs of the LED bar are lit There is a short circuit in the motor Check the motor cables or replace the motor Seven LEDs of the LED bar are lit The throttle was held in during start up Restart the scooter without pressing the throttle Speed potentiometer fault Check or replace the speed potentiometer Eight LEDs of the LED bar are lit The controller is malfunctioning Replace the controller Nine LEDs of the LED bar are lit The neutral handle is in the neutral Put the neutral handle in the drive position position Check the connections between the brake and the The brake is malfunctioning controller Replace the brake Ten LEDs of the LED bar are lit The battery is malfunctioning Check the connections between the batteries and the controller Check the batteries The table below provides explanation for the trip codes that can be indicated by the controller These trip codes can be read with the manual programming unit SP1 or the mobility programmer PG LED code Trip code Errortype Explanat
99. ually controlled equipment for personal communication such as a radio transmitter or mobile telephone while the electric scooter is switched on 2 Keep at a distance from transmitter equipment such as radio and TV stations 3 If the scooter starts making unintended movements or if the brake goes into freewheel neutral mode turn off the powered wheelchair or scooter by removing the ignition key from the lock 4 Be aware of the fact that any accessories components or adaptations installed on the scooter may increase the effect of radio waves Note There is no easy way of testing the effects of radio waves on the general immunity of powered wheelchairs or scooters 5 All cases of unintended movements of the scooter spontaneously going into freewheel neutral mode should be reported to your dealer or to the scooter manufacturer When reporting please indicate whether a source of radio waves was nearby at the time 8 Safety Trophy 2 5 Markings on the scooter Never remove or cover up the markings symbols and instructions affixed to the scooter These safety measures must remain present and clearly legible throughout the entire lifestam of the scooter Replace or repair any markings symbols or instructions that have become illegible or damaged immediately Please contact your dealer for assistance Product labels The following sticker label can be found on the product A1 Free wheel Trophy Alpine and models lt 201
100. uch as the seat the backrest the armrests and the steering device become hot if exposed to the sun for too long This may cause burns or skin irritation 2 4 Electromagnetic radiation and interference The scooter has been tested for compliance with the applicable requirements regarding electromagnetic radiation EMC requirements The Trophy s immunity level is 20 volt metre Note It cannot be excluded that electromagnetic radiation emanating from mobile telephones medical apparatus and other sources may have an influence on the scooter It cannot be excluded that the scooter will interfere with the electromagnetic fields of for example shop doors burglar alarm systems and or garage door openers In the unlikely event that such problems do occur you are requested to notify your dealer immediately Powered wheelchairs and scooters can be affected by sources of radio waves such as radio and TV transmitters amateur radio stations lifts transmitting equipment stereo radios and mobile telephones If the scooter s electronics are not well shielded sensitive electrical devices such as shop alarm systems and garage door openers can be affected The scooter has been tested for such interference Please report any problems of this nature to your dealer immediately The following advices are intended to prevent the electric scooter from being driven unintentionally which could lead to serious injury 1 Do not turn on any man
101. with slider right side operation 1 9000042 Seat fixation strip 1 1366 Plastic cover for seat fixation strip Trophy Spare parts 23 08 Covers Trophy 3W 2a b c d e 9a b c d e Pos Qty Article number Description 1a 2 1001905 Mudguard Red metallic 1b 2 1015765 Mudguard Moonstone blue metallic 1c 2 1015770 Mudguard Sparkling champagne metallic 1d 2 1015775 Mudguard Platinum white metallic 1e 2 1015780 Mudguard Graphite black metallic 2a 1 1007754 Rear cover assy Red metallic 2b 1 1015760 Rear cover assy Moonstone blue metallic 2c 1 1015761 Rear cover assy Sparkling champagne metallic 2d 1 1015762 Rear cover assy Platinum white metallic 2e 1 1015763 Rear cover assy Graphite black metallic 9 1 1007757 Battery cover assy 4 1 1007755 Rear bumper assy 5 1 1001276 Rubber strap battery cover 6 1 9002229 Plateau mat if 2 1007756 Side skirt assy not available See 1009940 7 1 1009940 Side skirt assy black set replacement set 8 1 9006856 Rear cover steering column black gt 31 10 2011 8 1 9006997 Rear cover steering column black with hole for switch gt 31 10 2011 8 1 9006998 Ignition lock tiller cover bottom replacement set Trophy lt 01 11 2011 8 4 9006999 Ignition lock tiller cover bottom with switch hole replacement set Trophy lt 01 11 2011 9a 1 1001895 Front cover steering column Red metallic 9b 1 1015766 Front cover steering column Moonstone blue metallic 9c 1 1
102. y Braking Current Limit Amps Timed Foldback Braking Current Amps Timed Foldback Speed 96 Enhanced Motor Compensation Up 96 Enhanced Motor Compensation Down 96 Enhanced Motor Compensation Up Gain Throttle Settings Throttle Type 1 Throttle Deadband 96 15 Throttle Gain 96 140 Throttle Operated at Power up 2 Throttle Reference Test On ISO Test Resistor Off Timed Throttle Invert 0 S Drive Il Only Off 1400 24 0 0 Trucharge 1 LED 2 Analogue Off Off Off Off 20 Disable Off S Drive 120 140 180A S Drive II 130 140 10 80 70 59 660 30 10 0 S Drive Il Only 25 12 S Drive Only 0 S Drive Only 1275 S Drive Only 0 S Drive Only 140 S Drive 180A S Drive II 140 S Drive 180A S Drive II 100 S Drive 180A S Drive II 200 S Drive Il Only 170 S Drive Il Only 85 S Drive Il Only 0 Single ended 1 Wig wag 2 Unipolar 0 Drive 1 Inhibit 2 Trip 0 Off 1 Inhibit 2 2 Inhibit 3 82 Technical product information Trophy Trophy S drive 140 15 km h foot throttle original electronics ID no lt QT02400 Speed Settings Forward Acceleration 0 1 Seconds Forward Deceleration 0 1 Seconds Reverse Acceleration 0 1 Seconds Reverse Deceleration 0 1 Seconds Max Forward Speed Min Forward Speed Max Reverse Speed Min Reverse Speed Speed Limit Pot Enabled Operation Settings Sleep Timer Minute

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