INSTALLATION INSTRUCTIONS
Contents
1. ae 35 supercharger Gear mol 36 7 2 1 Check NEE 36 7 2 2 Replace Gear eae a le 37 9 JEIMITED WARRAN TY cet ie cat aoe Sn cae 38 SUPERCHARGER WARRANTY REGISTRATION FORM 41 2 FRS Manual 1 0 1 Getting to Know your Supercharger System 1 1 Intellectual Property used in this Publication This document is copyright of Innovate Motorsports This document may not be re sold copied or distributed in any way without prior written authorization of a director of Innovate Motorsports Innovate Motorsports has patents for its products or are pending Any unauthorized copying or modification of the Innovate Motorsports products may result in legal action Copyrights Trademarks Innovate Motorsports is a registered trademark of Performance Motorsports Inc Innovate Motorsports has patents for its superchargers Any unauthorized copying or modification of the system may result in legal action Loctite and Grey Maxx are registered trademarks of Henkel KGaA a company incorporated in Germany Other than commercial supply arrangements Henkel KGaA does not have any association with Innovate Motorsports RedLine is a registered trademark of RedLine Synthetic Oil Corporation a company incorporated in the United States of America Other than commercial supply arrangements Redline and RedLine Synthetic Oil Corporation do not have any association with Inn2. 19 54 Install Engine Breather Hose 19 5 2 Install Throttle Body Heater ele EE 20 9 9 EVAP Solenoid ClO CATION EE 21 54 Install Throttle Body Loom EXtenSlON pa epa de Eege 22 5 5 Attach the MAP Sensor loom 0 22 5 6 Remove Brake Booster Hard Line Automatic Transmission 22 OG has Losada Maes 23 So Prepare Manifold EE 24 5 9 JestFit The Supercharger Manifold 25 5 10 Attach throttle body connector EE 27 5 11 Atach heater e 27 5 12 Ueleg 27 5 13 Connect F el SUDDIY e 28 5 14 E EE 29 5 10 Attach MAP Sensor Connector 29 5 16 mei EE 30 5 17 Brake Booster Jumper Hose Connection Automatic Transmission 31 5 18 gis ICE OND Ck T 32 5 19 milla ejos ne 32 5 20 Remove Under Hood Insulation 33 5 21 Ber loo 33 MK le Ee ee de EE 34 lr inda eO ERO 34 62 on D Oa RN RR OSEE 34 0 9 Road 34 T Supercharger system Maintenane EE 35 Dive BOLE
3. Masking Spray Lube 3 8 Drive Ratchet 3 8 Drive Breaker Bar 3 8 Drive Short Length 6 Point Sockets 10mm 12mm 13mm 14mm 3 8 Drive Elbow 3 8 Drive 5mm Allen Socket Check Supercharger Oil Level 3 8 Drive Extensions 5 000 To 7 000 Torque Wrench 3mm Allen Wrench Map Sensor Allen Bolt Heat amp Phillips Screw Drivers Adjustable Pliers Needle Nose Pliers Dykes Cutters File Telescoping Magnet Panel Push Pin Clip Removal Tool Blue Thread Locker Optional Tape Measure Optional 6 FRS Manual 1 0 doc 3 System Contents l er Pulley Mount 6 Washer Dia 24xDia8Sxamm 1 M6 x170mm Long Hex Head Bot 2579 n Hump Coupler Long 1 eem ID Straight Silicone Coupler 75mm Long 1 Dia 65 89 Hose Clamp Evap Solenoid Relocation Braket 1 a Alea wech eS 7 FRS Manual 1 0 doc Bsa O Ring 81710 2620 1 inch arkro Grommet Fuel Rail Support Bracket 1 150mm Long 3 700mm 520mm Evap Solenoid Hose Assembly 330mm Throttle Body Outlet Heater Hose Assembly 1 800mm Throttle Body Inlet Heater Hose Assembly 900mm L3 3 FT86 Brake Booster Hose RHD 12mm Hex Tool Automatic Transmission Kit Brake Booster Vacuum Cap HoseBab 2 BrakeBoosterRe RouteHose 1 8 FRS Manual 1 0 doc 4 Disassembly Instruct
4. Verify correct gear oil level Refer to instructions on page 36 e Ensure coolant is at correct level e Ensure engine oil is at correct level e Ensure vehicle has fresh 91 Octane or higher Premium Unleaded Pump fuel e Ensure the belt is aligned e Ensure the air filter is clean e Check amp replace spark plugs if necessary Set gap to factory spec 0 050 6 2 Engine Warm Up e Start engine and allow it to run until engine reaches normal operating temperature e Check for oil leaks 6 3 Road Test Vehicle e Road test vehicle e Recheck all joints and connections for leaks rectify as needed 34 FRS Manual 1 0 doc 7 Supercharger System Maintenance 7 1 Drive Belt recommended that the supercharger drive belt be checked at every regular service and be replaced at 50 000 km 30 000 miles or 2 years whichever occurs first The part number for the replacement belt is K061015 Dynamic tensioner Use a 14mm wrench to release the dynamic tensioner and remove the belt Allen Wrench e Tensioner Arm may be into position by a small Allen Wrench to provide ease of belt 35 FRS Manual 1 0 doc 7 2 Supercharger Gear Oil It is recommended that the supercharger gear oil be checked at every regular service and be replaced at 50 000 km 30 000 miles or 2 years whichever occurs first ENGINE SITS AT A REARWARD ANGLE THIS PREVENTS ACCURATE MEASUREMENT OF THE GEAR OIL WITH THE DIPSTI
5. 42 41 FRS Manual 1 0
6. CK AND PROPER DRAINING WHEN MEASRING OR REPLACING THE SUPERCHARGER OIL LEVEL ENSURE THE ENGINE IS LEVEL 7 2 1 Check Oil Level e Remove the Gear Oil Dipstick and wipe off with a rag Fig A Reinsert and tighten the dipstick before removing again 27 and inspect oil level on the dipstick he scribed mark on the 15275 dipstick indicates proper oil level 36 FRS Manual 1 0 doc 7 2 2 Replace Gear Oil e Remove the Gear Oil Dipstick Fig A e Using a syringe to draw out the old gear oil drain the supercharger s gearbox e Using Redline 75W90 NS Gear Oil or equivalent fill with exactly 15275 5 31 157 mil mi e Check oil level with dipstick 37 FRS Manual 1 0 8 LIMITED WARRANTY Who is the Warrantor The warrantor for this limited warranty is Innovate Motorsports 8 Mason Irvine CA 92618 Which Products are Covered This limited warranty applies to Innovate Motorsports superchargers and supercharger systems sold and normally operated in the United States Canada and Mexico the Product When Warranty Begins The warranty period begins on date the Product is sold to the first retail purchaser Limitations Repair replacement or a refund of not more than the retail price of the Product are the exclusive remedies under this limited warranty or any implied warranties Innovate Motorsports does not authorize any person to create f
7. INNOVATE MOTORS INNOVATE MOTORSPORTS SCION FR S SUBARU BRZ TOYOTA FT86 SUPERCHARGER KIT FOR INNOVATE PART NUMBERS 6010 and 6011 INSTALLATION INSTRUCTIONS Kit Serial Supercharger Serial 6010 amp 6011 Version 1 0 TABLE OF CONTENT 1 Getting to Know your Supercharger System 3 1 1 Intellectual Property used in this 3 UCM CURED NOM NEN WE NON NU 3 UE eiue ee 4 14 Changes to ee Eeer Te EE 5 Kee E 6 a 7 4 DISASSEMODIY Ale Ce elt EE 9 Aes EP 9 4 2 DISCONNECT Bale 11 9 eu 549 wae 14 44 Remove Inlet Manifold Cover 11 4o Disconnect EE Ee 12 46 Disconnect SENSO irn ena er E ieee ne ee 12 4 7 Disconnect TAOS BOOY EE 12 4 8 Disconnect Harness from Manifold ccccccccesccceeececececeececeeceesueeeceecesecesseeeeseeeeseeeeseueesseeeesaeeeesaneeeseeeesees 13 4 9 Remove Sound Generator EE 14 4 10 REMOVE E CUMONT EE 14 4 11 Disconnect EuelTeall SUDDO EE 15 4 12 Disconnect Injector ta 16 4 13 Disconnect Heater HOSES EE 17 4 14 Manifold EE 17 4 15 Remove EV Ar lt SOlGMOIG EE 18 Veto 53 EE
8. Motorsports patent pending supercharger kit to the Toyota FT86 Subaru BRZ Scion FR S vehicle the vehicle The instructions are aimed at being simple yet informative and are aided with well presented 3 FRS Manual 1 0 doc pictures to make installations as simple fast and problem free as possible Please read the entire instruction manual prior to beginning the installation procedure Pictures and descriptions may vary slightly from model to model It is recommended that all wiring harness connectors and vacuum hoses are labeled at the time of removal for easy and correct refitting Some components that are removed and are to be refitted are fragile and should be stored safely to prevent damage to these components Innovate Motorsports recommends performing the following vehicle checks prior to installing the supercharger 1 Check that the factory fuel system is operating correctly 2 Inspect the factory exhaust catalyst for blocks or damage 3 Check fuel quality in fuel tank ensuring that it is not stale or low octane fuel Replace with a higher octane 91 octane Premium Unleaded Gasoline as required It is also recommended to replace the fuel filter if the vehicle has travelled more than 9000 miles or 15 000 Km Innovate Motorsports will not be liable for any loss damage payment costs expenses or other liability not expressly stated in this document In particular Innovate Motorsports shall not be liable to any person for an
9. cturers Owners Handbook SAFETY WARNING Use Personal Protective Equipment such as safety glasses gloves etc at all times and as necessary Allow engine to cool prior to proceeding with disassembly to prevent scalding During disassembly and removal of components take notes and ensure to label and store them safely this will help with the reassembly A Many of the photos shown in this document are of a typical FT86 right hand drive vehicle and are similar to a typical FT86 left hand drive vehicle 9 FRS Manual 1 0 Caution Connect and disconnect battery cables jumper cables or battery charger only with the ignition switched off Warning Disconnecting the battery may erase fault codes stored in control module memory Using diagnostic equipment check for fault codes before disconnecting battery cables If the malfunction indicator light MIL is illuminated MIL Malfunction Indicator Lamp light The MIL light can be found in one of two locations dependent on the market the vehicle has been built for 1 The MIL light may be an illuminated ENGINE symbol within the speedometer cluster 2 The MIL light may be displayed as SERVICE ENGINE SOON within the tachometer Please refer to the OWNERS HANDBOOK to define which off the above applies to the vehicle to be fitted with the Innovate Motorsports unit Note Always disconnect the negative battery terminal before the positive terminal This prevents possib
10. eeded the cash value of the vehicle Incidental and Consequential Damages Incidental or consequential damages associated with a Product failure Such damages include but are not limited to inconvenience the cost of removal installation transportation or towing labor telephone calls and lodging the loss of time the loss of personal or commercial property destruction of other components and the loss of pay profits business or other opportunities some states and jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Disclaimer of Extra Expenses and Damages The performance of necessary repairs replacement or refund of not more than the retail price of the Product are the exclusive remedies under this limited warranty and under any implied warranty Innovate Motorsports does not authorize any person to create for it any other obligation or liability in connection with the Product Innovate Motorsports shall not be liable for incidental or consequential damages resulting from breach of this written warranty or any implied warranty Any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this written warranty except in states where this limitation is not allowed some states and jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitati
11. er the supercharger manifold into place and check the clearance around the alternator Due to normal fluctuation in the OEM components it may be necessary to file the corner of the alternator bracket to make sure that the supercharger manifold is not prevented from sitting flat on the intake face of the cylinder heads This step if needed should be simple with a large flat file and take less than 1 minute e sure that the intake ports are covered before filing the corner of the alternator support Fig A e Use a vacuum cleaner to collect any metal debris before removing tape or rags from the intake runners prior to fitting the manifold e Position throttle body plug so it can be accessed once manifold is in place e Lower the manifold into place and secure the manifold in place with the 6 original OEM fasteners Torque to 18 ft Ib 25 Nm It is recommended to re torque these 6 intake manifold bolts after 500 miles 25 FRS Manual 1 0 doc 26 Secure the manifold with the M14 x 1 5 x 40 SHCS bolt as shown Fig B 12mm Hex Insert Tool Provided In Supercharger Kit Fig C 12mm Hex Insert Tool Provided In Supercharger Kit In Use 12mm 6 Point Socket Elbow amp Extension as shown Fig D 1 FRS Manual 1 0 doc 5 10 Attach throttle body connector e Connect throttle plug connector to throttle body re KR 2 D 5 11 Attach heater h
12. ions SAFETY WARNING No unauthorized service or alteration may be undertaken to the Innovate Motorsports supercharger Installation should be carried out in a workshop which is a safe and ventilated working environment with equipment and procedures compliant with local authority guidelines and legal requirements Installers should ensure adequate hearing eye and physical protection is used at all times during the installation process Installers should take reasonable precautions to avoid fatigue and closely follow the installation instructions during every installation Innovate Motorsports recommends installation should not be carried out unsupervised Innovate Motorsports its directors employees and agents will not accept liability for damage accident or injury resulting from the installation process Safety warnings are also provided throughout this document 4 1 Preparation Ensure that all components required to assemble the supercharger are available Refer to the Parts Supplied section provided earlier Ensure that all required tools are available Please read the entire instruction manual prior to beginning the installation procedure Ensure vehicle is located in a secure position with vehicle tires secured and handbrake applied To avoid injury Innovate Motorsports recommends use of suitable a vehicle lift or axle stands when the vehicle is required to be lifted for access to Stands should be positioned as per the vehicle Manufa
13. le shorting and potential battery damage 10 FRS Manual 1 0 doc 4 2 Disconnect Battery e First disconnect negative battery cable Fig A Lift positive terminal plastic cover B then disconnect positive cable 4 3 Disconnect Inlet Pipe e Disconnect vacuum hoses from inlet pipe Loosen hose clamps and remove the inlet pipe and sound pipe from the vehicle AY LEN j m 4 4 Remove Inlet Manifold Cover e Depress tabs and lift cover to remove 11 FRS Manual 1 0 doc x ZA 1 T a 4 5 Disconnect Hoses e Disconnect engine breather and brake vacuum hose from the rear of the manifold 4 6 Disconnect MAP Sensor e Disconnect MAP sensor plug 4 7 Disconnect Throttle Body e Disconnect throttle body plug 12 FRS Manual 1 0 doc 13 4 8 Disconnect Harness from Manifold e Disconnect wiring harness from manifold supports Disconnect alternator harness from manifold covers z EJ e c PN mu p Z SEA P gt E BAM FRS Manual 1 0 doc Nes AAA H V REBEL 4 9 Remove Sound Generator We e Remove Sound Generator 2 bolts e Plug the hole in the firewall with the blanking grommet supplied 4 10 Remove ECU Mount e Disconnect ECU from mount 3 bolts and carefully lower the ECU e Remove ECU mount from Engine 2 bolts 14 FRS Manual 1 0 doc 4 11 Discon
14. m original hoses Ensure that the vacuum check valve supplied with this hose is oriented correctly To Motor arrow on the check valve is installed towards the engine Automatic Transmission Vehicle Using the supplied vacuum cap block off the brake booster line FRS Manual 1 0 doc 5 17 Brake Booster Jumper Hose Connection Automatic Transmission ONLY e Using the supplied hose and 2 hose barb fittings route the brake booster line behind the supercharger Fig A 31 FRS Manual 1 0 doc 5 18 Fit Air Inlet pipe e Attach the inlet pipe to the throttle body and air box with couplers and hose clamps supplied 5 19 Reconnect Battery Re install battery if removed and connect terminals NOTE Battery Positive terminal B should always be connected before the negative terminal 32 FRS Manual 1 0 doc 5 20 Remove Under Hood Insulation e Under Hood Insulation will need to be removed Use a commercially available tool such as the one pictured in Fig A to properly remove plastic retaining rivets which this insulation is held by 5 21 Install ECU Calibration nis Innovate Motorsports installation requires that the vehicle be fitted with AN APPROVED ECU and ECU calibration Failure to ensure this will cause catistrophic engine failure and void all warranty 33 FRS Manual 1 0 doc 6 Pre Test Drive Inspection 6 7 Pre Start Inspection e Supercharger comes prefilled with gear oil
15. ne Innovate Motorsports parts e Repair modification or any other action performed by anyone other than a Innovate Motorsports approved repairer e A matter outside the control of Innovate Motorsports or its employees and contractors for example a defect caused by the failure of a product supplied to you by a person that is unrelated to us such as the manufacturer or your motor vehicle e Corrosion from environmental conditions or chemical treatments e Fire accident or theft or Act of God This warranty also does not cover the following Normal Wear and Tear Noise vibration cosmetic conditions and other deterioration caused by normal wear and tear Maintenance Expense Normal maintenance services such as changing oils belts injectors and any similar consumable parts 39 FRS Manual 1 0 doc Vehicles With Altered Odometer Failure of a Product installed on a vehicle on which the odometer has been altered so that actual vehicle mileage cannot be readily determined Vehicles With Unknown Vehicle Identification Number Any vehicle for which the original factory assigned vehicle identification number cannot be determined Salvage or Total Loss Vehicles Any vehicle that has ever been issued a salvage title or similar title under any state s law or has ever been declared a total loss or equivalent by a financial institution or insurer such as by payment for a claim in lieu of repairs because the cost of repairs exc
16. nect Fuel Rail Support e Disconnect EVAP solenoid hose from barb A e Remove bolt from fuel rail support B 15 FRS Manual 1 0 doc 4 12 Disconnect Injector Harness 16 Disconnect injector plugs from injectors disconnect injector harness from fuel rail on both banks Fig A amp B Disconnect fuel line from fuel rail both banks Note Be prepared to catch fuel when lines are disconnected Fig C amp D Disconnect EVAP solenoid connector and harness from manifold right hand side rear Fig E Be sure to remove injector O rings from intake manifold you will need to reuse these O rings on the Supercharger intake manifold installation Fig F FRS Manual 1 0 doc 4 13 Disconnect Heater Hoses e Disconnect throttle body heater hoses from throttle body Note Be prepared to catch coolant when hoses are removed 4 14 Remove Manifold e Remove the 6 bolts from the intake manifold flanges 3 on each bank and carefully lift the intake manifold from engine e Cover intake ports with rags or tape to prevent foreign objects falling into the engine e Remove the belt guards from the alternator and AC compressor Use a 14 mm wrench to release the tension on the dynamic tensioner and remove the drive belt from the engine 17 FRS Manual 1 0 doc 4 15 Remove the EVAP solenoid 18 Remove the EVAP solenoid from the manifold also remove the throttle body and f
17. nect to the supercharger inlet later in the installation OEM Engine Breather Hose 19 FRS Manual 1 0 doc 20 5 2 Install Throttle Body Heater Hoses e Attach spring band clamp to new throttle body heater hoses install the 900mm long heater hose to the outlet on the rear of the engine make sure clamp 15 secured correctly e Attach 800mm long heater hose to the outlet secure hoses in place with cable ties supplied FRS Manual 1 0 doc 5 3 EVAP Solenoid Relocation 21 Attach the 520mm long fuel tank purge hose to the solenoid attach the other end of the hose to the fuel tank purge line route hose as shown in image Fig A amp B Fuel Tank Purge Line 6 Attach the 330mm long fuel vapor hose to solenoid the other end of this hose will be attached to the supercharger intake once installed Attach EVAP solenoid to the relocation bracket supplied in kit Fig C Secure EVAP solenoid bracket to the engine with the M8 x 16 SHCS bolt supplied FRS Manual 1 0 doc 22 5 4 Install Throttle Body Loom Extension e Attach the throttle body loom extension to the throttle body connector and route the extension behind the alternator 5 5 Attach the MAP Sensor loom extension e Attach the MAP sensor loom extension to the MAP sensor connector and lay the extension towards the firewall Note MAP sensor extension harness is NOT required on LHD vehicles 5 6 Remove Brake Boo
18. on or exclusion may not apply to you WARRANTY CLAIMS To make a warranty claim contact Innovate Motorsports at 8 Mason Irvine CA 92618 To make a warranty claim you must provide proof of your purchase of the Product While necessary maintenance or repairs on the Product can be performed by any company we recommend that you use only authorized Innovate Motorsports repairers Improper or incorrectly performed maintenance or repair voids this limited warranty A list of approved repairers is available from us by contacting the Innovate Motorsports 40 FRS Manual 1 0 doc SUPERCHARGER WARRANTY REGISTRATION FORM Thank you for purchasing an Innovate Motorsports Supercharger System In order to activate this limited warranty you must return this Warranty Registration Form along with a copy of your original purchase receipt within 30 days of purchase Owner Information Name First amp Last Street Address City State Zip Country Phone Email Vehicle Information Year Make Model VIN Purchased Product Information Required serial numbers needed to complete this for are located on the front of your installation manual System Serial Supercharger Serial Product Purchase Date Name of company where purchased Please mail or fax this completed registration form copy of your original purchase receipt to Innovate Motorsports Warranty Registration Dept 8 Mason Irvine CA 92618 FAX 714 893 21
19. or it any other obligation or liability in connection with the Product Warranty coverage is limited to the first retail purchaser of the Product This limited warranty is not transferrable and terminates upon the first retail purchaser s sale or other transfer of the Product Any implied warranty or merchantability or fitness for a particular purpose is limited to the duration of this written warranty Some states and jurisdictions do not allow limitations on how long an implied warranty lasts so this limitation may not apply to you Your Rights Under State Law This warranty gives you specific legal rights and you may also have other rights that vary from state to state and jurisdiction to jurisdiction WHAT IS COVERED AND HOW LONG Basic Warranty Innovate Motorsports warrants to the first retail purchaser of the Product that 1 the Product will be free from defects in materials and workmanship during the period of 12 months or 12 000 miles whichever comes first from the date of purchase the Warranty Period This warranty is an express limited warranty If the Product fails during the Warranty Period under normal operating conditions as a result of a defect in materials or workmanship at Innovate Motorsports option it will either 1 repair the Product using new used or refurbished replacement parts or 2 replace the Product with a new used or refurbished equivalent Product or 3 refund not more than the retail price of the P
20. oses e Connect the throttle body heater hoses to the throttle body making sure hose clamps are installed correctly 5 12 Install drive belt e Use a 14 mm wrench to release the tension on the dynamic tensioner and install new drive belt Follow belt routing diagram and make sure that the belt is properly aligned on each pulley 27 FRS Manual 1 0 5 13 Connect Fuel supply line e Reconnect the fuel supply line to both left and right fuel rails making sure that each locking tab is fully engaged e Reconnect injector harness to all injectors e Install Fuel Rail Support Bracket Provided Part 260P8111 Fig A 28 FRS Manual 1 0 doc 5 14 Mount ECU e Install ECU mount and secure with original fasteners attach RHS injector cover and secure with original bolts e Re attach ECU and secure with original bolts 5 15 Attach MAP Sensor Connector e Attach MAP sensor extension loom to the MAP sensor 29 FRS Manual 1 0 doc 5 16 Fit Breather Hoses 30 Attach loose end of EVAP solenoid vacuum hose to supercharger intake To Crankcase To EVAP Breather Solenoid Be us To Brake Vv mg ge F D e o D LE Ld Attach crank case breather hose to supercharger intake Manual Transmission Vehicle Attach brake booster hose supplied to supercharger intake and attach other end to brake booster Use OEM spring band clamp fro
21. ovate Motorsports Toyota FT86 Subaru BRZ 8 Scion FR S are registered trademarks of Toyota Subaru 8 Scion Companies SAE is a trademark of SAE International www sae org a global technology information and standards setting resource organization for the design manufacturing operation and maintenance industry Gates is a registered trademark of the Gates Rubber Company a subsidiary of Tomkins PLC incorporated in London United Kingdom Other than commercial supply arrangements Gates and Tomkins PLC do not have any association with Innovate Motorsports Limited 1 2 Product Warning Installation of the Innovate Motorsports Supercharger kit on Scion FR S Subaru BRZ amp Toyota FT86 vehicles may void all or parts of Toyota Subaru amp Scion Warranties Customers should consult their dealer for details Innovate Motorsports makes no representation that installation and use of the Innovate Motorsports supercharger kit is legal for public road use worldwide Customers should check that installation and use of the Innovate Motorsports supercharger kit on their vehicle is legal by contacting the relevant statutory authority in their jurisdiction prior to use on roads Innovate Motorsports supports safe driving So always remember to observe all speed limits and road rules relevant to the state city or other local jurisdiction Provided in this installation manual are detailed instructions to the installer on how to install the Innovate
22. roduct You must pay the costs of returning any Product to Innovate Motorsports for a warranty claim Innovate Motorsports is not responsible for any freight or handling charges on Products returned to it If a Product returned to Innovate Motorsports is 38 FRS Manual 1 0 doc returned for a reason covered by this limited warranty Innovate Motorsports will pay for ground shipping charges only to return the Product to you The decision whether the Product should be repaired or replaced or whether a refund of not more than the retail price of the Product should be given will be made by Innovate Motorsports Innovate Motorsports neither assumes nor authorizes any person to assume for it any other liability in connection with the sale of the Product This limited warranty is subject to the exceptions indicated under What is Not Covered section below WHAT IS NOT COVERED This warranty does not cover damage defect or failure resulting directly or indirectly from any of the following e Use of contaminated poor quality or incorrect fuels e Alteration modification or disassembly e Improper or incorrectly performed installation or repairs or when the Product is used in an application for which it was not designed or approved e Use of an incorrect pulley size or failure to regularly inspect and replace the pulley belt e Abuse negligence or neglect e Misuse for example racing Lack of or improper maintenance e Use of non genui
23. ster Hard Line Automatic Transmission ONLY e Automatic Transmission OEM Brake Booster Tube must be removed as it will interfere with the Supercharger installation FRS Manual 1 0 doc 5 7 Install idler Pulley Mount e Remove alternator mounting bolt e Assemble idler pulley in the order illustrated in Fig A using replacement alternator mounting bolt supplied e Bolt idler pulley assembly to alternator bracket Blue Loctite is recommended Replacement Al ternator Mounting Bolt 23 FRS Manual 1 0 doc 5 8 Prepare Manifold 24 Install the injector O rings injectors and fuel rails onto the supercharger manifold Apply assembly lubrication petroleum jelly or engine oil to the O rings prior to installation Turn the supercharger manifold upside down on a clean rag to prevent marking supercharger and install the manifold seals supplied Apply assembly lubrication petroleum jelly or engine oil to the O rings prior to installation Turn the supercharger back over Install the throttle body seal and throttle body to the supercharger manifold attach with OEM fasteners and tighten to 12 Nm Apply assembly lubrication petroleum jelly or engine oil to the MAP sensor O ring prior to installation Install MAP sensor with supplied M4 X 0 7 X16 bolt Do not use OEM bolt in the supercharger manifold FRS Manual 1 0 doc 5 9 Test Fit The Supercharger Manifold e Carefully low
24. the installation process Safety warnings are also provided throughout this document A Many of the photos shown in this document are of a typical FT86 Right hand drive vehicle and are similar to a typical FT86 Left hand drive vehicle 4 FRS Manual 1 0 doc A Some of the terminology and language used in this instruction may vary from that of the end user installer s expectations as some tools and automotive components have different common names in different geographical locations 1 4 Changes to Factory Specifications FUEL 91 OCTANE OR HIGHER PREMIUM UNLEADED PUMP GASOLINE TO BE USED AT ALL TIMES NEVER ALLOW THE ENGINE TO KNOCK OR DETONATE AS SERIOUS ENGINE DAMAGE MAY OCCUR REQUIRED SERVICE SEE MAINTENANCE SECTION OF MANUAL 1 INSPECT SUPERCHARGER DRIVE BELT AT EVERY ROUTINE SERVICE AND REPLACE WHEN REQUIRED 2 DRAIN AND REPLACE SUPERCHARGER OIL EVERY 30 000 miles or 50 000 km USE REDLINE 75W90 NS GEAR OIL OR EQUIVALENT IT IS CRITICAL NOT TO OVERFILL SUPERCHARGER GEARBOX AS DAMAGE WILL OCCUR FILL WITH EXACTLY 5 3102 157mil THE ENGINE SITS AT A REARWARD ANGLE THIS PREVENTS ACCURATE MEASUREMENT OF THE GEAR OIL WITH THE DIPSTICK AND PROPER DRAINING WHEN MEASRING OR REPLACING THE SUPERCHARGER OIL LEVEL ENSURE THE ENGINE IS LEVEL CHECK OIL LEVEL WITH THE DIPSTICK PROVIDED IN THE SUPERCHARGER ASSEMBLY TIGHTEN DIPSTICK FULLY BEFORE CHECKING THE OIL LEVEL 5 FRS Manual 1 0 doc 2 Tools Safety Glasses Tape For
25. uel rails from the intake manifold Ensure that the injector seals are removed from the manifold and set aside for installation to the supercharger system Remove the 2 throttle body heater hoses from the engine also remove the spring band clamps on original hoses put aside to re use later in the installation FRS Manual 1 0 doc 5 Installation Instructions SAFETY WARNING No unauthorized service or alteration may be undertaken to the Innovate Motorsports supercharger Installation should be carried out in a workshop which is a safe and ventilated working environment with equipment and procedures compliant with local authority guidelines and legal requirements Installers should ensure adequate hearing eye and physical protection is used at all times during the installation process Installers should take reasonable precautions to avoid fatigue and closely follow the installation instructions during every installation Innovate Motorsports recommends installation should not be carried out unsupervised Innovate Motorsports its directors employees and agents will not accept liability for damage accident or injury resulting from the installation process Safety warnings are also provided throughout this document 5 1 Install Engine Breather Hose Extension Attach the 12 inch ID 700mm long engine breather extension hose to the OEM engine breather hose route the supplied hose as shown in picture The extended hose will con
26. y consequential indirect or economic loss or punitive or exemplary damages of any kind Innovate Motorsports reserves the right to change specifications from time to time and will not be liable to any person for doing so Innovate Motorsports believes that information in this document is correct at time of print Innovate Motorsports limits its liability to the maximum extent permissible at law with regard to the reliance which any person places on anything in this document ms INNOVATE MOTORSPORTS INSTALLATION REQUIRES THAT THE VEHICLE BE FITTED WITH AN APPROVED ECU AND ECU CALIBRATION FAILURE TO ENSURE THIS WILL CAUSE CATISTROPHIC ENGINE FAILURE AND VOID ALL WARRANTY 1 3 Safety Warning No unauthorized service or alteration may be undertaken to the Innovate Motorsports supercharger Installation should be carried out in a workshop which is a safe and ventilated working environment with equipment and procedures compliant with local authority guidelines and legal requirements Installers should ensure adequate hearing eye and physical protection is used at all times during the installation process Installers should take reasonable precautions to avoid fatigue and closely follow the installation instructions during every installation Innovate Motorsports recommends installation should not be carried out unsupervised Innovate Motorsports its directors employees and agents will not accept liability for damage accident or injury resulting from
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