Installation and Instruction manual TZ Series_Bluey
Contents
1. 2 2 2 Anode replacement One cast magnesium sacrificial anodes are connected to the inside of a storage tank from the top of the tank Magnesium is used because it is a more active metal than steel The magnesium rod therefore acts as an anode by supplying electrons and therefore sacrificing itself to protect the steel from corrosion Therefore over time the Magnesium anode corrodes and requires replacement Replacement of the anode should be carried out at every few years As a guide the more 21 BLUEY SOLAR HOT WATER www bluesun group com au dissolved solids in the water the faster the anode corrodes and the shorter the intervals should be between replacements If the Total Dissolved Solids TDS ppm is gt 1000 recommended anode replacement should be at 5 years If the Total Dissolved Solids TDS ppm is lt 1000 then replacement should be at 7 years 2 2 3 Storage cylinder location By locating the cylinder as close as possible to points of use you can minimize heat loss and hot water wasted Choose a position close to the most often used tap if possible In most cases this position would be close to the kitchen primarily followed by the bathroom A site midway between these rooms would be ideal The location should be accessible for maintenance The cylinders should be positioned so that the rating label can be read and parts can be removed for service 2 3 Pump Station Include pump and controller Our pu2. SOLAR HOT WATER www bluesun group com au u N SE aie 1 Propskre Lyi figg Valve wu 000 OOD Oo HOO FOG RODE nm LL Ba Butt wire cken Il L amp V Mila nipi Llc lrer F Figure 3 1 The schematic of the system 26 BLUEY SOLAR HOT WATER www bluesun group com au 4 Operating and Maintenance 4 1 Operating The detail of operating of the solar water heater system please refer to Appendices A the manual of the split controller 4 2 Maintenance requirements 4 2 1 Cleaning Regular rain should keep the evacuated tubes clean but if particularly dirty they may be washed with a soft cloth and warm soapy water or glass cleaning solution If the tubes are not easily and safety accessible high pressure water spray is also effective 4 2 2 Leaves During autumn days leaves may accumulate between or beneath the tubes Please remove these leaves regularly to ensure optimal performance and to prevent a fire hazard 4 2 3 Broken tube If a tube is broken it should be replaced as soon as possible to maintain maximum collector performance The system will still operate normally even with a tube broken Any broken glass should be cleared away to prevent injury To replace a tube Remove the tube clip slide broken tube out and carefully pick up any glass pieces Please wear protective gloves when handling the broken glass When removing the tubes the rubber ring in the manifold casing may pop out Just ret
3. 5 Safety devices The water heating system is supplied with various safety devices including temperature sensors overheat sensors and switches and a Pressure amp Temperature Relief PTR valve These devices must not be tampered with or removed The water heating system must not be operated unless each of these devices is fitted and is in working order DO NOT tamper with or remove safety devices DO NOT operate the water heater unless all safety devices are fitted and in working order DO NOT block or seal the PTR Valve and drain pipe 5 1 Pressure amp Temperature Relief PTR Valve This valve is located near the top of the water heater and is essential for safe operation It is normal for the valve to release a small quantity of water through the drain line during heating However continuous leakage of water from the valve and its drain line may indicate a problem with the water heater Lift lever until water flows from drain line Lower lever gently Never block the outlet of the PTR valve or it s drain line for any reason The lift lever must be operated at least every 6 months to remove lime deposits and verify that it is not blocked Failure to do this may result in the water heater failing If the valve does not discharge water when the lift lever is opened or does not seal again when the lift lever is closed attendance by an authorized person must be arranged without delay The PTR valve is not 29 BLU
4. LUEY SOLAR HOT WATER Installation and Instruction Manual For BLUEY Solar Water Heater System Version 1 2 Issued data Aug 21 2014 BLUEY This manual applies to model TZ250E 25R 250L TZ250E 30R 250L TZ315E 25R 315L TZ315E 30R 315L TZ3S15E 40R 315L TZ400E 30R 400L I Z400E 40R 400L The appliance must be installed commissioned and serviced by an authorised person in accordance with LUEY SOLAR HOT WATER 1 AS NZS 3500 4 National Plumbing and Drainage Part 4 Heated water services 2 AS NZS 3000 Electrical installation 3 Local plumbing regulations www bluesun group com au Blue Sun Group Pty Ltd BLUEY SOLAR HOT WATER www bluesun group com au content Importance information and warning cccccseeccecseeeeeeceeeeeecaeeeeeeseaseeeseaeeeessaeeeeeageeeessageeesnaeees 4 1 System specifications rise een era 6 2 Importance components of the system u 22244u0022000000nnnnnennnnnnn nennen nnnnnnnnnnnnnn nennen nennen 9 22 SOLAR CONG ClONS en ee ee ee ee ee ee 9 2 2 Hol water SIOKAGS Tank aan nennen een 21 2 3 Pump Station Include pump and controller uusss000020000000eRnnnnnnnnnnnnenennnnennnnn 22 2 4 Electric element and thermoStat ccccccccccsseeeeeeeceeeeeceeeeseeeeeeeseeeeeeeesseaeeeessseaeeeees 23 2 5 Water pipes ccccccecccccesscecceseeecseueeeceeuseeeseeseeecsauseecseuseeessaeeessauseeeseseeessaueesssaeeesnsaes 24 3 System installation proced
5. 10 and 15 tube 3pcs for 20 25 and 30 tubes Shorter side bar 2pcs for 10 and 15 tube 3pcs for 20 25 and 30 tubes Triangle plate 2pcs for 10 and 15 tube 3 pcs for 20 25 and 30 tubes Feet 4pcs for 10 and 15 tube 6pcs for 20 25 and 30 tubes 2 1 4 4 Solar collector for flat roof installation www bluesun group com au SOLAR HOT WATER www bluesun group com au BLUEY SOLAR HOT WATER www bluesun group com au 2 1 4 5 Solar collector sloping roof mounting 18 SOLAR HOT WATER www bluesun group com au 2 1 4 6 Insert heat pipe to manifold BLUEY SOLAR HOT WATER www bluesun group com au 2 1 4 7 Recommendation about lightning protection It s advisable to earth ground the copper circulation loop of the collector to avoid lightning related damage Refer also to local building codes regarding lightning safety and grounding The lightning rob has to be installed taller than collector and the other end to earth 2 1 4 8 Acceptable wind and snow load a The standard frame and frames kits all designed to withstand wind speed of up to 80mph 128km h without damage For areas with wind speeds that may exceed this level an additional front track and rear legs should be installed b The maximum snow load is 1000 pa 2 1 4 9 Pressure drop a For open loop systems the normal operating pressure should be less than 500kpa 72 5psi via use of a pressure limiting pressure reduction va
6. and pipe work as shown in the relevant diagram in Figures 3 1 Remove cover of pump box and connect the electric line Do not connect the power lead to power supply at this stage 5 Install and Connect Flow and Return Pipe Work Connect flow and return pipe work between storage cylinder and solar collector Ensure that suitable pipe and insulation is used as described in the section Water pipes 6 Connect Temperature Sensor Leads The hot longer temperature sensor lead should be fitted into the air bleed hot sensor lead assembly at the collector hot return connection It must be sealed in place with thermoplastic putty or silicone Run the lead down the solar return pipe and connect it to the connection within the pump and controller assembly Ensure the lead is protected from light and sunlight It must be sealed in place with thermoplastic putty or silicone 7 Cold Water Supply Connect cold water supply to the inlet T Purge the cold water supply lines to remove air and swarf before final connection 8 Hot Water Discharge Connect the hot water outlet of the storage cylinder to the pipe work supplying hot water to the premises 9 Electrical Supply Connections 10 Pipe insulation The system is in working condition without leaks you can pack the insulation layer FINISHING THE INSTALLATION After testing is completed explain to the householder the functions and operation of solar water heater components 25 BLUEY
7. fin heat pipe is heated and working liquid vaporize and rise to the top heat pipe condenser condenser is inserted into the manifold port inside the solar collector manifold when the heat pipe condenser meet cold water flow inside the manifold port the working liquid will cool down and fluidity return to the bottom of heat pipe so once and once again repeat this process so final cold water glycol inside the manifold port will be heated Heat pipe transfer condensor Solar collector F manifold ZI ie Manifold main pipe w7 N Cold water Evacuated heat pipe Hot water Solar LEE Z i a N Figure 2 1 1 Heat pipe solar collector working theory 10 BLUEY SOLAR HOT WATER 2 1 2 Specification of BLUEY R series collector www bluesun group com au aperture area m2 2 109 2 326 2 91 max operating pressure bar operating pressure bar oa FrUL coefficient W m C 1 ee ee temperature coefficient for FrUL 0 0166 W m C ambient ee 40 60 loading qty 20 40 40HQ 92 184 235 78 156 188 62 124 155 pple si mm 1850 150 300 2260 150 300 2680 150 300 size mm 58 1800 Tube heat pipe packing size mm 1920 330 250 BLUEY SOLAR HOT WATER www bluesun group com au Material aluminum alloy 2 1 3 Transportation of collector Solar Collectors must be secured during transportation It is imperative that each collector be secure
8. kW Power consumption of electric heating quantity of each collector Circulation pum setting BLUEY SOLAR HOT WATER www bluesun group com au BLUEY SOLAR HOT WATER www bluesun group com au Table 1 2 System Specifications System Type TZ315E 40R TZ400E 30R TZ400E 40R Rating of PTR Valve supplied kW Power consumption of electric heating 3 6 3 6 3 6 device kW Tube quantity of each 20 30 20 collector Circulation pump 4 setting SOLAR HOT WATER BLUEY www bluesun group com au 2 Importance components of the system There are five main components in your BLUEY solar water heater system These five components are solar collector Hot water storage tank Pump Controller Electric element 2 1 Solar collectors 2 1 1 Theory of evacuated tube with heat pipe solar collector Heat pipe working theory Heat pipe is not a new concept it is earliest used in aviation area in aircraft scientist use this heat pipe to transfer high temperature to keep the temperature balance and keep the aircraft safe Now heat pipe is commonly used in computer and air conditioning area Laptop computers usually use small heat pipe to conduct heat away from the CPU and in air conditioning area people use heat pipe for heat conduction As we know at sea level water s boiling point is 100 C but when you are on the top of a high mountain which level is very higher than the sea
9. 2y 3 a 4 N N i l 5 po A f 4 fi 30 BLUEY SOLAR HOT WATER 6 Trouble shooting www bluesun group com au 1 Pump not cycling during good weather and collector is hot 2 Pump always ON even during minimal solar radiation conditions 3 Not enough hot water 4 Banging noise in pipes when hot water tap is opened 5 Hot water leaking from pressure temperature relief valve 5 Heat pipe solar collector low working performance Vacuum tube broken Tank sensor not inserted properly into controller Possible airlock in manifold Electric booster not connected tomains power Steam formation in collector when hot water tap is opened after a period of collector Often when inlet cold pressure is low lt 400kPa Stagnation occurs Water temperature stored in tank is nominal Solar collector is covered by shade so can t receive enough sunlight 31 Check plug for sensor is connected at contact supplier if sensor plug connected and fault light still pump controller flashes Contact your supplier Ensure mains breaker remote internal booster switch also if installed is turned on for electric booster Check if connected to off peak tariff if connected to off peak tariff ensure that it is connected to tariff 33 If once all of the above is checked and booster still does not operate please contact supplier your Check cold supply water press
10. 3 electric element couple with thermostat 2 5 Water pipes All hot water pipework should be insulated with sealed Polyethylene foamed or equivalent insulation to optimize performance and energy efficiency Such insulation may also be mandatory under local regulations With the exception of solar collector flow and return pipes water pipe sizing should be performed in accordance with AS NZS 3500 Warning The collector flow and return pipes should be a minimum of 15 mm copper tube Plastic pipe must not be used Plastic pipe is not suited to the high water temperatures and pressures that may occur in the collector flow and return system The pipe insulation thickness shall be not less than 20 mm and covered by external re skin clad aluminum foil etc The circulation line may not have any part of the exposure to air or wall The recommend length of solar collector inlet and outlet are as follow 24 BLUEY SOLAR HOT WATER www bluesun group com au 3 System installation procedure 1 Install Solar Collectors Position and install the solar collectors in accordance with the section installation of solar collectors 2 Position hot water Storage tank Position the hot water storage cylinder on a level base in accordance with the section storage cylinder location 3 Connect PTR Valve Connect the PTR Valve in the location shown in hot water storage tank 4 Connect Fittings and Mount Pump Assembly Connect fittings
11. EY SOLAR HOT WATER www bluesun group com au serviceable It is normal and desirable that this valve allows a small quantity of water to be discharged during the heating cycle It should be put a properly drained safe tray under heaters located where leakage may cause damage If it discharges more than a bucket of water during a 24 hours period or discharges continuously there may be another problem If the valve dribbles continuously try easing the valve gear for a few seconds as described above This may dislodge any foreign matter and alleviate the problem If the valve discharges at high flows especially at night it may be as a result of the water pressure exceeding the design pressure of the water heater Ask your installer to fit a Pressure Limiting Valve PLV 5 2 Expansion Control Valve ECV lt is normal and desirable that this valve allows a small quantity of water to be discharged during the heating cycle If it discharges more than a bucket of water during a 24 hour period or discharges continuously there may be another problem If the valve leaks continuously try easing the valve gear for a few seconds This may dislodge any foreign matter and alleviate the problem Operate the easing gear regularly to remove any lime deposits and to verify that it is not blocked Solar Collector f 4 N y y y lt i 7 N f i j j f N X j f A Z lt a f 4 1 fon wy oy 22 Keep the Cap OP 7
12. able for the water heating system 11 If the user installing the product on their own solar water heater can not normally operate or ineffective even causing the collector or storage tanks falling and other consequences or losses the company accepts no liability 12 The installation should not compromise the structural integrity of the building when installing the solar water heater Interpretation of these provisions belongs to Blue Sun Group Pty Ltd If you do not fully act with this manual it may cause fire property damage personal injury or death BLUEY SOLAR HOT WATER www bluesun group com au 1 System specifications BLUEY solar hot water system is commonly referred to as a split system it consists of five components These five components are collector storage tank pump controller and boost element A Split System is a system where the heated water in the solar collector is moved around by using a small circulation pump and pump controller The pump draws water from the cold water connection to the tank and circulates the water through the collector then returns the water back to the storage tank which has been heated free from the sun Specifications and principal dimensions for the various systems and components are shown in table 1 1 and table 1 2 Table 1 1 System Specifications System Type TZ250E 25R TZ250E 30R TZ315E 25R TZ315E 30R PTR Valve setting kPa Rating of PTR Valve supplied
13. d from falling out of the packaging and that they be secured from scratching each other as this may damage the collectors and lessen their performance You should always follow these simple precautions Use of a carrying strap is recommended Do not lift the collector by the connection ports or header tube Avoid impacts and vibration on the collector as much as possible Please lift the collector by the lifting lugs if included 2 1 4 Heat pipe solar collector installation 2 1 4 1 Check solar collector parts One whole heat pipe solar collector generally packed by three or four cartons which contain manifold and tail stock as one carton frame as one carton vacuum tube as one or two cartons Before install the solar collector the most important for you is to open the vacuum tube carton s which contain both vacuum tubes and heat pipes combined Check to make sure the vacuum tubes are all intact and the bottom of each tube is still silver If a tube has a white or clear bottom it is damaged and should be replaced See below fine and damaged tube compare Each vacuum tube contains aluminum heat transfer fins which hold the heat pipe in place in the center of the vacuum tube BLUEY heat pipes are centrally located and pre inserted into the vacuum tubes to reduce your installation time and costs Do not remove and or expose the tubes to sunlight until you are ready to install them otherwise the inner tube and heat transfer fin will b
14. ecome very hot quickly The outer glass surface does not become hot under normal operating conditions If you wish to install the vacuum tubes into the manifold before commissioning the system you can place a cover over the whole collector so as not to attract the sun and cause very high temperatures in the manifold This can then be removed when you are ready to commission the system Normal Vacuum tube broken 12 BLUEY SOLAR HOT WATER www bluesun group com au Figure 2 1 4 1 Normal and broken vacuum tube System orientation and inclination The performance of any solar hot water system is determined by the way that the system is installed In Australia the solar collectors should face the equator North as shown below ki f South Figure 2 1 4 2 Orientation Angle of Collectors This orientation is not practical collectors facing within 45 degrees from North between North East and North West area acceptable with a reduction in efficiency of approximately 5 If the bulk of hot water consumption occurs before 2 pm face the collectors in a North Easterly direction If the bulk of hot water consumption occurs after 2 pm face the collectors in a North Westerly direction Orientation Angle of Collectors The inclination of the solar collectors should ideally be the same as the latitude angle of the site Inclinations within 20 degrees of the latitude angle of the site are acceptable with a reduction in efficienc
15. ich is too hot BLUEY solar water heaters are equipped with temperature relief valve or pressure relief valve For safe use do not personally change the installation location No blocking their exports diversion pipe must be installed on the temperature relief valve and pressure relief valve and going continuously downwards and diversion pipe should be connected directly to the floor drain diversion pipe must not have knots or clogging The storage tank is fitted with an anode if the hot water system is not used for two weeks or more a quantity of highly flammable hydrogen gas may accumulate in the water heater To dissipate this gas safely it is recommended that a hot tap be turned on for several minutes or until discharge of gas ceases Use a sink basin or bath outlet but not a dishwasher clothes washer or other appliance During this procedure there must be no smoking open flame or any electrical appliance operating nearby If hydrogen is discharged through the tap it will probably make an unusual sound as with air escaping The system is designed for the level 1 of frost protection This type of system is not recommended for hard frosts area because of the risk of the water in the collector freezing BLUEY SOLAR HOT WATER www bluesun group com au and causing damage to the collector 10 The water quality of most public supplies is suitable for the water heating system The water quality from bore wells is generally unsuit
16. level then the water s boiling point will less than 100 C water will boil such as at 60 C The high level the lower boiling point so it is why people must use pressure cooker to cook food on the top of high mountain or altiplano Heat pipe just take use of this principle of water boiling at a lower temperature with decreased air pressure we evacuated the heat pipe and fill a little volume purified water inside so make the purified water under evacuated situation so water can boil only on 30 C When vacuum tube absorb solar energy and heat the heat pipe to 30 C the water vaporizes and rise to the top of the heat pipe condenser when heat pipe condenser meet cold water and cool down the water will fluidity and return to the bottom of the heat pipe so once and BLUEY SOLAR HOT WATER www bluesun group com au BLUEY heat pipe tips Heat pipe condenser diameter D is 14mm length L is 90mm Heat pipe condenser surface Is nick coated silver shinning color it can prevent the heat pipe felt with the solar collector manifold copper pipe Highest resist temperature to be 300 C Lowest resist temperature to be 40 C Add copper powder inside the heat pipe to anti freeze Daub grease equably on the surface of the heat pipe condenser which can increase the heat pipe s energy transfer performance Heat pipe solar collector working theory Vacuum tube absorb solar energy and transfer to heat pipe via aluminum
17. lve on the mains cold supply line b For closed loop systems the solar loop must operate at less than 500kpa 72 5psi and have an expansion vessel installed to control water expansion c Any system design must provide means for allowing pressure release at no more than 800kpa 113psi The pressure drop of collector TZ 1800 30R with the flow rate range 0 01 0 08kg s was showed below for your reference T A x Q O O u 5 ao ep ped A 0 04 0 06 Flow rate kg s 2 1 4 10 Determine the installation space Because of the wind around the edge of the roof eddy current and pressure function make sure the frame of the collectors at least a meter away from such as the right picture the edge of the roof 20 BLUEY SOLAR HOT WATER www bluesun group com au 2 2 Hot water storage tank The hot water storage tank is used to store the hot water collected from the collector The special quality 2 5mm 3 5mm steel plate shaped by automatic bending roll machine and welded by imported program controlled welding facilities could ensure the excellent pressure bearing ability of vitreous enamel tank it has passed the Australian standard pressure fatigue test of over 250 thousand pulses and the bursting pressure is as high as 45Kgf cm2 2 2 1 Tank type and specification TABLE 2 2 1 Specification of the tank MAXIMUM OPERATING 850 kPa 850 kPa 850 kPa PRESSURE MAXIMUM SUPPLY PRESSURE 750 kPa 750 kPa 750 kPa
18. mp station is composed of Aetiva solar controller and Grundfos Pump what are fitted by a UV resistant ABS plastic cover Detailed information please see appendix 22 BLUEY SOLAR HOT WATER www bluesun group com au 2 4 Electric element and thermostat The electric element has a capacity of 3 6KW coupled with a thermostat to control the water temperature of the tank This Solar Thermostat has an auto reset over temperature cut out for high yield sunshine days taking the boost heater out of circuit It s auto reset so you don t have to get up on the roof to turn it back on This OTC protects the system against no fault over temperature tripping When the water temperature in the tank reduces to a normal operating level the auto reset occurs and the heater can once again use the booster heater The thermostat is adjustable with a temperature range from 50 C to 80 C you can rotate the red gear adjusting setting The normal setting is 60 C The ST13 70 has a unique internal fuse protection that is designed especially for Solar Water Heaters This internal fuse is extra protection against any electrical malfunction but it is a one use fuse If the fuse activates the thermostat will need to be replaced Neutral Active Supply 240Vao 50Hz Heating Element Figure 2 4 1 Photos of thermostat Figure 2 4 2 Wiring diagram 23 BLUEY SOLAR HOT WATER www bluesun group com au Thermostat setting 60 C Figure 2 4
19. o Queensland Australia 4014 Company phone 61 732 668 668 or 1300 326 668 Company Fax 61 732 569 212 Company website www bluesun group com au www bluesun group com au Tee eee ee eee eee eee ee eee eee ee ee eee eee ee eee ee eee eee eee eee eee eee ee eee eee eee eee eee OPP eee STOOP Tee eee eee eee eee eee ee eee eee OE ER EE er Er ee APPENDICES User Manual of PUMP STATION
20. surance protecting their workmanship So make sure you use a licensed person to install this appliance and ask for your Compliance Certificate This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Any power leads from the water heater system components MUST BE plugged into an external weatherproof electrical outlet If the power supply cord of any water heating components is damaged it MUST BE replaced by an authorized person in order to avoid a hazard using genuine replacement parts available from Blue Sun Group Pty Ltd Take care not to touch the power plugs with wet hands Care should be taken not to touch the pipe work as it may be HOT The pipes between the solar collectors and storage cylinder MUST BE copper or alternative material pipes that may be supplied by Blue Sun Group Pty Ltd Plastic pipe is NOT suited to the water temperatures and pressures that may occur in the system Hot water can cause scalds children disabled elderly and the infirm are at the highest risk of being scalded Feel water temperature before bathing or showering Scalds from hot water taps can result in severe injuries to young children Scalds occur when children are exposed directly to hot water when they are placed into a bath wh
21. ure 2uu0sss220000nnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 25 4 Operating and Maintenance cceeccccccaeeeeeeeeeeeeeeeeeeseeeeeeeeeseeeeeeeeesaaeeeeessaaseeeeesaaaeeeeesaaaees 27 ATOT 9 6 ee ee ee een nee nes 27 4 2 Maintenance require Ment ccccccsseccccseeeeeeseeeceeseeeeeeeseeeeesseuseeeseeeeessageeesseneessaaneees 27 JEDE CS VIC SS ee 29 5 1 Pressure amp Temperature Relief PTR Valve uuuessssssesnsssnnennennnnnnennnnnnnnnnnn nennen 29 5 2 Expansion Control Valve ECV ccccccccccccccseesseeeeeeeeeeseeeeeeeeeeeeeseeeeeeseeeeeessaaaeeeeeeees 30 6 Trouble shooting cccceeecccceceeeeeeeeecaeeeeeeecaeeseeeeesaeaeeeeeseeusceeeesaeeeeeeessaaeeeeeessaaseeeessaaeeeeeeenas 31 Fa Oy SISTA WAC KAS een ee ee ae een ee gie 33 APPENDICES User Manual of PUMP STATION 222u00sss220002200nneeennnnnnnnnnnnnennnnnnnnnnnnnnnnn 33 BLUEY SOLAR HOT WATER www bluesun group com au Importance information and warning Before installing and using the water heater please carefully read the manual and be sure to keep the manual well for reference in the future 1 This appliance must be installed commissioned and serviced by an authorized person in accordance with the requirements of AS NZS 3500 4 or in New Zealand NZBC G12 This appliance must be installed by a person licensed with the Plumbing Industry Commission Only a licensed person will have in
22. ure Install pressure pump to raise cold supply pressure above 400kPa It is normal operation for the system to discharge up to 5 liters per day the temperature relief valve from pressure Relocated in unshaded area Replace a new fine vacuum tube BLUEY SOLAR HOT WATER Heat pipe does not install correctly Solar collector installed by a wrong angle Pipe line don t seal and insulated very well so there is more energy loss www bluesun group com au Pull out the heat pipe and daub some silicon grease on the heat pipe s condenser then reinsert it into the manifold Adjust the solar collector and make sure the installation angle is from 15 to 75 degree Check and seal the pipe line and keep the pipeline insulated very well If after using this trouble shooting guide you still can t solve the problem please contact our Authorized service provider 32 BLUEY SOLAR HOT WATER 7 system tracking N ars arnee EREE ANE SE ENANS EE SEE len a CERUA Name of Purchaser eee eee eee eee ee eee eee eee eee eee eee ee eee eee eee eee eee eee eee ee ee ee ee ee ee eee ee ee eee eee eee ee eee eee ee Pee ee eee ee eee eee eee eee eee eee eee eee eee eee ee eee eee eee RE ee eee ee eee eee eee eee eee eee eee eee ee eee ee eee eee eee eee eee eee eee eee eee ee Be Ss j oE oo re Dealers Name EEE EEE EEE OE OO OO Dealer s Stamp Date Blue Sun Group Pty Ltd 31 Depot St Bany
23. urn the ring into place before inserting the new tube Avoid touching the glass wool insulation with bare hands as it can cause mild skin irritation The new tubes should already have heat transfer fins inserted so slide the new tube into place taking care to guide the heat pipe into the slot between the fin and the glass wall Normally the heat pipe does not need to be removed from the manifold 4 2 4 Draining the storage tank All plumbing work must be performed by a licensed plumber and take care of the hot water In the event that the tank is required to be drained in the following order 1 The power supply to the element and pump controller must be switched off and fuse s removed 2 Close the cold water mains supply stop cock 3 Open a hot tap to relieve pressure 4 Open a hose or pipe connect to the drain connection of the storage tank allow the discharge of hot water from the system 4 2 5 Protection against freezing If freezing occurred please turn on the anti freeze protection function on the controller If the system is not going to be used for a week or more it is advisable to turn the system off at the main power supply to the electric booster The power supply to the circulation pump must 27 BLUEY SOLAR HOT WATER www bluesun group com au remain on This is required to ensure that the circulation pump can continue to operate correctly 28 BLUEY SOLAR HOT WATER www bluesun group com au
24. y of approximately 5 fi ity Latitude 20 Figure 2 1 4 3 Inclination of Collector Table 2 1 4 1 is the latitude and longitude of Australia cities for your reference Table 2 1 4 1 latitude and longitude of Australia cities Latitude degrees Longitude shift from local time Longitude degrees 13 BLUEY SOLAR HOT WATER www bluesun group com au 2 1 4 2 Solar collector for sloping roof Manifold 1pcs Tail stock 1pcs Optional silicon grease 1 pcs collector Front leg 2pcs for 10 and 15 tubes 3 pcs for 20 25 and 30 tubes Horizontal bar 3pcs Vacuum tube 15pcs carton Vacuum tube Anti dust circle Same as tube quantity Optional sloping roof mounting kits 4pcs collector BLUEY SOLAR HOT WATER www bluesun group com au Optional sloping roof solar collector horizontal supporting bar 2pcs collector the length will be determined by how many collector installed in series 2 1 4 3 Solar collector for flat roof frame Manifold 1pcs Tail stock 1pcs Optional silicon grease 1 pcs collector Front leg 2pcs for 10 and 15 tubes 3 pcs for 20 25 and 30 tubes Horizontal bar 3pcs Vacuum tube 1 5pcs carton Anti dust circle Same as tube quantity Nut Side rear leg e ce rear leg 1pcs Cross bar 2pcs for 10 and 15 tube 4pcs for 20 25 and 30 tubes 15 BLUEY SOLAR HOT WATER Longer side bar 2pcs for
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