Home

Manual

1. Pika 2001 PV Link M gt s gt g 1 l P M d i y A a N s 4 4 d Y w b I j Y i AENA 1 W r Y g 8g J R p a 7 P BY f f ue M U E bd B ES a E E ius IH gi E Y aps 1 LLL Pika energy com Proud k ga i ky k k Xa LIS N kk lt De MS madeinthe ene USA E AM Operation Manual for the S2001 PV Link REbus Converter Revision Table pe E 2014 05 15 Initial Release 2014 08 26 Formatted many unneeded spaces corrected error regarding enabling disabling PVL via REview dashboard General Remarks Congratulations You have purchased the Pika Energy S2001 PV Link a REbus compatible photovoltaic converter module The S2001 is the result of the Pika team s careful development and testing building on decades of experience in the fields of power electronics and renewable energy systems The S2001 is an electrically non isolated single stage converter designed for high efficiency conversion between a photovoltaic panel and REbus Microgrid This converter is passively cooled for high reliability and low noise An interleaved converter topology ensures added reliability The S2001 PV Link uses advanced algorithms to ensure maximum power extraction from the photovoltaic cells What is REbus The underlying technology behind Pika Energy s S2001 Converter is an innovative energy management t
2. interconnection of different types of renewable energy products This section is informational only and not required knowledge for operation of your Pika 2001 Converter 4 1 Simple and Efficient Power Distribution and Management The REbus Microgrid architecture was designed with renewable energy in mind A clean sheet approach to power distribution has resulted in the most practical and efficient interconnection technology available The microgrid operates at variable voltage in a defined band between 180 200 V relative to ground which simultaneously allows for efficient power transmission reduced shock hazard and simplified electronics for a bidirectional utility grid converter such as the S2001 The variable voltage communicates energy availability to the attached REbus devices which allows for prioritized energy storage and load shedding The microgrid is designed to support many different types of renewable energy sources and power converters as well as accommodating future DC loads that are presently in development 4 2 Integrated Power Line Carrier PLC Communications The REbus microgrid standard also specifies an optional power line carrier communication technology that enables devices on the same microgrid to communicate with one another The X3001 uses this capability to gather information about your system such as the status and energy production of your Pika T701 Wind Turbine or your solar array which connects to the
3. read all instructions and caution markings in this manual and on the S2001 as well as on other REbus devices A warnine Electrical installation in the United States shall be done in accordance with all local electrical codes and or the National Electrical Code NEC ANSI NFPA 70 PA warnine Electrical installation in Canada shall be done in accordance with all local electrical codes and or the Canadian Electrical Code ZAN warnine Connecting the S2001 to the electric utility grid must only be done after receiving prior approval from the utility company and installation completed only by qualified personnel licensed electrician s 2 1 Appropriate Usage The S2001 is an electrically non isolated single stage converter designed for high efficiency conversion between a photovoltaic panel array and a REbus Microgrid tied inverter e g The X3001 Inverter Refer to the converter installation guide for detailed information about the product and its intended use The converter may only be operated with other REbus devices Do not use the converter for purposes other than those described here Alternative uses modifications to the converter or the installation of components not expressly recommended or sold by the manufacturer void the warranty claims and operating permission Contact the Pika Energy technical support if you need clarification regarding proper use of the converter 2 2 DC Input Details The 2001 input is ONLY to be conn
4. hoi ss E 14 13 Mech nical Drawings RE o o usera uno css 15 1 Regarding this Document This manual contains important instructions for the S2001 Converter that must be followed during installation and maintenance of the converter The 2001 is designed and tested according to international safety requirements but as with all electrical and electronic equipment certain precautions must be observed when installing and or operating the S2001 To reduce the risk of personal injury and to ensure the safe installation and operation of the 2001 you must carefully read and follow all instructions cautions and warnings in this user manual Store this manual so that it is always easily accessible 1 1 Symbols used in this document WARNING This indicates a fact or feature very important for the safety of the user to prevent injury or death and or which can cause serious hardware damage if not applied appropriately 1 3 Data Label A permanently affixed label indicating the device specifications serial number and manufacturing date is located on the bottom surface of the converter enclosure Tampering with label can void warranty 2 Important safety information and instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for model S2001 that shall be followed during installation and maintenance of the Pika S2001 Converter wanna Before installing the Pika Energy S2001 Converter
5. intended for use with a REbus microgrid inverter As of publication Pika Energy only offers one inverter the X3001 The beauty of REbus microgrid technology is that it allows the user to add multiple REbus microgrid devices to one inverter A proposed system setup is shown on the following page which uses two S2001 PV Link devices and one X3001 Inverter The RE and RE lines denote the REbus microgrid 190VDC lines X300 Inverter S2001 PV Link Proposed System Setup Using Two S2001 PV Link Converters and One X3001 Inverter Check the Pika Energy website at http www pika energy com products for the latest selection of REbus compatible product offerings 6 Installation Converter installation should only be performed by trained personnel Along with this manual there is an insert of a mounting hole drawing that is to scale of the converter mounting hole spacing This page is provided for the use of drilling holes and mounting the S2001 PV Link device Be sure to remove the paper template after drilling the holes and before the converted is mounted The converter should be mounted with at least 12 inches of space between the top of the converter and the ceiling for ventilation purposes 10 7 User Interface and Operation The S2001 is a devices that regulates a 190VDC output voltage for connection to REbus Microgrid from a photovoltaic panel array The S2001 converter is designed to convert up to 2kW of power
6. 1 unit does not have a user interface itself but there is both a user interface on the inverter module e g The X3001 Inverter as well as the REview online user interface Refer to the X3001 manual for information on both the X3001 inverter user interface as well as information on the online user interface REview 9 Maintenance In general the Pika S2001 does not require any regular maintenance 10 Troubleshooting In the event the converter is not behaving as expected or is in a fault state please contact your installer and or Pika Technical Support 12 10 1 Fuse Replacement There are no user serviceable parts except for the two fuses protecting the REbus microgrid 190VDC lines If you suspect a fuse of failure contact Pika Technical Support for further information on acquiring new fuses DO NOT replace either of these fuses with a fuse that isn t approved first by Pika Energy this could result in unsafe operating conditions as well as damage to the device and or personal injury Your installer can obtain a replacement fuse and install it for you if you do not feel comfortable replacing it yourself On the following page is a figure depicting the inside of the S2001 module and where the fuse holders are located They are long black cylinders with gray screw caps In order to replace the fuses simply take a screwdriver and twist the fuse holder until the cap unscrews and can be removed Replace the fuse and then reinsert the fu
7. CTLY TO THE REBUS OUTPUTS OF THE S2001 converter this is the OUTPUT of the S2001 converter DOING SO WILL VOID THE WARRANTY AND MAY DAMAGE THE CONVERTER Any use other than the specified intended use shall not be deemed intended or normal use and may result in property damage personal injury or death Pika is not liable for damage or injuries caused by unintended use Damage caused by unintended use is at the sole risk of the operator Intended use shall also include adherence to the operating and installation instructions Your trained and authorized installer must obtain all necessary permits and agreements from your local government and your utility company for a legal and code compliant installation of your REbus Microgrid system 3 2 Pika Energy Factory Limited Warranty Pika Energy LLC Pika has developed a reliable efficient photovoltaic converter designated 92001 Converter that is designed to withstand normal operating conditions when used in accordance with its intended use and in compliance with instructions in the accompanying Installation Manual and User Manual shipped with the unit The Pika limited warranty Limited Warranty covers defects in workmanship and materials of the Pika Converter Defective Product for a period of ten 10 years from the date of original purchase of such Converter at point of sale to the originally installed end user location the Warranty Period During the Warranty Peri
8. REbus microgrid through the Pika S2001 PV Link 4 3 REbus Control Protocol RCP REbus Control Protocol is a communications protocol developed specifically for the transfer of data between REbus compatible power converters and data management products RCP is an open standard protocol which enables independent developers to interface with REbus products and create software and applications to enhance user experience Please visit the Pika Energy website to learn more about RCP and the software applications that are currently available 5 Designing a REbus System Your trained and qualified installer will work with the Pika Energy technical support team to design the right system for your site Please consult with Pika Energy sales department at 207 632 8040 or on the web at www pika energy com to find an installer near you The Pika Energy product system is designed from the ground up for unmatched flexibility First and foremost the X3001 inverter accepts input from any combination of REbus compatible sources In fact the X3001 inverter supports up to 32 devices on the REbus microgrid network and the automatic power management capability of REbus allows the total power rating of sources on the network to exceed the converter power rating by up to 2X As of publication Pika Energy offers the following REbus products in addition to the 82001 PV Link Converter e 701 Wind Turbine e X3001 Inverter The S2001 is
9. The REbus Microgrid technology allows for parallelization of REbus compatible input devices including the S2001 converter Below is a figure of the S2001 PV Link housing along with its basic user elements 7 1 Enable Disable The S2001 Converter will automatically detect the presence of the REbus Microgrid and will only operate if there is a REbus Microgrid already established by a REbus Microgrid Inverter If the converter was enabled prior to power down the converter will automatically enable and begin functioning If it was previously disabled it will remain disabled after power up If you want to disable the converter to conserve power you can disable it using the user interface menu on the screen of an inverter module e g The X3001 Inverter When disabled but powered up the S2001 will still operate as a communications gatewayfor the REbus microgrid Once the converter is disabled the photovoltaic array input is disconnected from the converter The converter can be enabled through the same menu s 7 2 High Temperature Operation The S2001 is designed and tested to operate continuously at full power in ambient air temperature up to 50C However installation in tight spaces e g closets direct exposure to full Sun or installations that hamper the effectiveness of the passive cooling system may result in higher converter temperatures and reduced power operation If the maximum power has been reduced because of temperature
10. arranties are required under applicable law to apply to the Pika Converter such implied warranties shall be limited in duration to the Warranty Period to the extent permitted by applicable law Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply This Limited Warranty gives the customer specific legal rights and the customer may have other rights that may vary from state to state or province to province 3 3 Service WARNING Do not attempt to repair the S2001 Converter The converter contains no user serviceable parts If the Pika S2001 Converter fails first contact Pika customer service at 207 632 8040 for troubleshooting help See the Warranty section for details on terms and conditions for repair or replacement under warranty You must obtain an RMA Returned Merchandise Authorization number prior to returning the unit Obtain the assistance of a skilled and qualified installer to safely disconnect the converter for shipment Technical Support Information e Support department hours 9AM to 5PM Eastern Standard Time Zone Monday Friday excluding holidays e Phone 207 887 9105 Email support pika energy com 4 The REbus Microgrid The REbus Microgrid is the underlying technology that allows for the efficient and robust
11. d or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Pika Converter specifications including high input voltage from generators or lightning strikes 4 that has been subjected to incidental or consequential damage caused by defects of other components of the system or 5 if the original identification markings including trademark or serial number of such Converter have been defaced altered or removed The Limited Warranty does not cover costs related to the removal installation or troubleshooting of the customer s electrical systems The Limited Warranty does not extend beyond the original cost of the Pika Converter THE LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY GIVEN BY PIKA AND WHERE PERMITTED BY LAW IS MADE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE INCLUDING WITHOUT LIMITATION WARRANTIES OF TITLE QUALITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT OR WARRANTIES AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUALS OR OTHER DOCUMENTATION IN NO EVENT WILL PIKA BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT LIMITATION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY OR ANY PERSONAL INJURY To the extent any implied w
12. echnology or smart microgrid called REbus REbus is a DC energy network that operates alongside the existing AC infrastructure enabling customers to build cost effective scalable renewable energy systems The REbus network is designed to serve as an open interconnection standard for networking next generation energy technology like Wi Fi or USB for green energy IMPORTANT Only REbus compatible components may be used in connection with this converter Do not connect the output of this module to any non REbus modules Ensure proper installation procedures when installing the S2001 PV Link module any incorrect connections can result in serious property damage and or personal injury may result Contents Operation Manual for the 82001 PV Link REbuS Converter eee 1 PCV IS IOP PAO Coats E 1 GSTS el ded KS ance cone O ADR RR dU UTR CC REN RIG tsen dana Minit 2 1 Regarding this DOGUST z is oasis ME 4 2 Important safety information and instructions 2444000000000 nnn 4 Za LN 6 0 49 0 9 21 218 BIST 8 SETTE TT E 5 L2 DIN UEDC 2 eee ee eee E ee eee een NI MEM nee M eee eee eee ere ee 5 3 Notes concerning installation ANd operation 4 4 4 lt 4 lt lt lt lt lt lt lt 4 lt lt 6 lt lt lt 9 ceccccccrerrrr 6 Be ni ie ebigeic i me Umm 6 3 2 Pika Energy Factory Limited Warranty ccccccccescceecceeec
13. ected to a DC output from a photovoltaic panel array When PV panels are tied together to be put into an array they need to be put in series A figure is provided below depicting how to connect multiple PV panels together Voc Note The open circuit voltage is the voltage of all of the PV panels added together The PV open circuit voltage Voc can never exceed 360Vpc for safe operation The highest open circuit voltages typically occur on cold days The maximum power point voltage Vype cannot exceed 320 Vpc this value can be found on your PV panel datasheet Note PV panels manufactured by Sunpower are positive grounded panels and are not recommended for use with the S2001 Warning The converter is designed to work strictly with photovoltaic panels and could result in damage to the S2001 converter and or personal injury if connected to any other source 3 Notes concerning installation and operation 3 1 Intended normal use Your converter is strictly constructed according to approved safety requirements Improper use may lead to lethal hazards for operators and or damage to devices and property The S2001 includes important safety features such as overvoltage and overcurrent fault protection REBUS OUTPUT CONNECTION ONLY The S2001 is designed to output regulated direct current DC for REbus compatible converters which then is converted into grid compatible alternating current AC DO NOT CONNECT PHOTOVOLTAIC MODULES DIRE
14. eeeceeeceeeceeecseecseeseeeseeeseeeseeeseeess 6 ISONIC O O 8 4 The REbus Microgrid essseseeseeeeeteeteenetneen nnne R LKR AREA L ARE KRKA KARA esses 9 4 1 Simple and Efficient Power Distribution and Management 9 4 2 Integrated Power Line Carrier PLC Communications een 9 4 3 REDUS Control Protocol RCP audia RSECHE E ntaRU RO FUE NE UP ISI Gb nig 9 5 DESIGNING a REDUS E SySEGEDI asssoniMestenaeacuatcedu O 9 oM AIS UAW E L MERE EET omm 10 7 User Interface and Operation 2 2 2 4240 0400000000000 anna KK P KK KKK PK KA POKR rna ARR nn 11 7 1 Enable Disable 0 0000000 000000000 e nennen KKK PRK P KK nnne nn P RKO snis PK KS KKK nnns 11 7 2 High Temperature Operation 2 4200 0400000000000 nan na KK KKK nennen nnns 11 73 LEDN OC O m 11 9 Maintenance 0000000 nnne nnn nnne nnne nnne O KK SKK O KK sese sake O KK SKK O KK sek a PK KS KKK sana sena sena annuas 12 10 Troubleshooting 1 eeseeeeeeeeeeee eene eene nennen nnne nnne nnn nnn nnn nnn nnne sani sane KOKS O RKO KKK K 12 10 1 Fuse Replacement 0000000000000 n nenne K P K nennen nian KK KR PKR nennen K KA 13 11 Frequently Asked Questions 2 00 0000 200 000000000 00n nennen nnne P KK KK nnne KKK nnns 13 12 SIDS CC AON za esestese eso hus diii dm odes ee neste oe
15. od the warranty is transferable to a different owner as long as the Converter remains installed at the originally installed end user location During the Warranty Period if Pika determines through inspection the existence of a defect that is covered by the Limited Warranty Pika will at its option either 1 repair or replace the Defective Product free of charge or 2 provide a credit or refund to the owner of the system at the originally installed end user location in an amount not to exceed the then current price of a a like kind converter that is available for purchase by the system owner at the time of the Limited Warranty claim or b the original cost of the Pika Converter that is subject to a Limited Warranty claim If Pika elects to repair or replace the Defective Product Pika will at its option use new and or reconditioned parts in repairing or replacing the Defective Product Pika reserves the right to use parts or products of original or improved design in the repair or replacement of Defective Product If Pika repairs or replaces a Defective Product the Limited Warranty continues on the repaired or replacement product for the remainder of the original Warranty Period or ninety 90 days from the date of Pika s return shipment of the repaired or replacement product whichever is later The Limited Warranty covers both parts and labor necessary to repair the Defective Product if Pika elects to repair the Defective Product but doe
16. original equipment manufacturer OEM status or 3 the dated invoice or purchase receipt showing the product exchanged under warranty Model number of the Defective Product Serial number of the Defective Product Detailed description of the defect Shipping address for return of the repaired or replacement product as applicable All Defective Product authorized for return must be returned in the original shipping container or other packaging that is equally protective of the product he returned Defective Product must not have been disassembled or modified without the prior written authorization of Pika O O O Pika Converters are designed to withstand normal operating conditions and typical wear and tear when used for their original intent and in compliance with the installation and operating instructions supplied with the original equipment The Limited Warranty does not apply to and Pika will not be responsible for any defect in or damage to any Pika converter 1 that has been misused neglected tampered with altered or otherwise damaged either internally or externally 2 that has been improperly installed operated handled or used including use under conditions for which the product was not designed use in an unsuitable environment or use in a manner contrary to the Pika User Manual or applicable laws or regulations 3 that has been subjected to fire water generalized corrosion biological infestations acts of Go
17. s not include labor costs related to i un installing the Defective Product or ii if applicable re installing a repaired or replacement product To the extent applicable the Limited Warranty also covers the costs of shipping a repaired or replacement product from Pika via a non expedited freight carrier selected by Pika to locations within the United States including Alaska and Hawaii and Canada but not to other locations outside the United States or Canada The Limited Warranty does not cover and Pika will not be responsible for shipping damage or damage caused by mishandling by the freight carrier and any such damage is the responsibility of the freight carrier To obtain repair or replacement service credit or refund as applicable under this Limited Warranty the customer must comply with the following policy and procedure e Many problems can be addressed in the field Prior to returning a product customer must contact Pika technical support to evaluate and troubleshoot the problem in the original installation setting All Defective Product must be returned with a Return Merchandise Authorization Number RMA which customer must request from Pika e Requests for RMA must include the following information o Proof of purchase of the Defective Product in the form of 1 the dated purchase receipt from the original purchase of the product at point of sale to the end user or 2 the dated dealer invoice or purchase receipt showing
18. se holder in the cylinder and screw the gray holder with the screw cap back into place the fuse isn t polarized so it can be put in either way Fuse Holders 11 Frequently Asked Questions Why is there only one question in the FAQ Pika engineers are waiting for more questions to come in So navigate to www pika energy com submit your question and perhaps it will get added to the list 13 12 Specifications The S2001 converter produces a regulated DC current output of 190VDC and is designed exclusively for connection to a REbus DC microgrid Displayed below are two tables of general and electrical specifications of the converter We e e TN jjj jj jme Kom MENU B S K AK m V i ee Ll ELE meme LIRE jjj il ll al Mm me jee RR RR K a Sae n A D Wire Size 10 14 14 13 Mechanical Drawings 52001 PV Link 15 ENERGY C 35 Bradley Drive 1 Westbrook ME 04092 info pika energy com pika energy com 16
19. the LED on the converter will illuminate yellow While the converter has been designed to operate in these conditions without damage the lifetime of the converter will be longer when operated in a lower temperature environment It is highly recommended that the converter be installed in well ventilated areas and out of direct sunlight if possible 7 3 LED Notifications There is a multicolor LED indicates the status of the 82001 PV Link REbus microgrid converter A strobing LED is defined as a blink once every 5 seconds and a blinking LED is defined as continuous blinking 11 This LED provides an indication for the status of the S2001 converter LED Color Blinking Blue Blinking Green Strobing Green Solid Green Blinking Yellow Solid Yellow Blinking Red Strobing Red Off Description Standby mode The converter is connecting the state of the REbus The converter is in a low sun state The converter has connected to your REbus Microgrid system The REbus Microgrid voltage is low The converter is being run in a limited power state Generic error message contact technical support The converter is disabled There is no power to the converter no REbus voltage X3001 Status Code Standby State Initialization State Low Input Power State Making Power State Low REbus Voltage State Limiting Power State Generic Error State Disabled State Off State The S200

Manual

Contents

Download Pdf Manuals

Related Search

Related Contents