Pneumatic Capper Manual.
Contents
1. E OBLIGACI N USO A 2 MANOS F UTILISER TOUJOURS LES 2 MAINS ce IMPORTANT THIS BOOKLET IS THE PROPERTY OF ZAMBELLI ENOTECH ANY REPRODUCTION EVEN PARTIAL IS PROHIBITED TYPE OF DOCUMENT INSTRUCTION MANUAL AND SPARE PARTS FOR THE FOLLOWING MACHINE PNEUMATIC CORKER AIR MATIC EUROPEAN COMMUNITY LEGISLATION Instructions taken from the following have been used in composing this manual Directive 2006 42 EC Machinery Directive EC Declaration of Conformity The undersigned ZAMBELLI srl Via dell Artigianato 70 36043 Camisano Vicentino Vicenza ITALY Assuming full responsibility declares that the following machine AIR MATIC Type PNEUMATIC CROWN CAPS CORKER Serial number n Year of construction 201 Complies with Machinery Directive 2006 42 EC NATIONAL REGULATIONS OBSERVED D P R 27 4 55 N 547 Legal Administrator Zambelli Enotech Responsible for the technical file Lorenzo Pillan Giorgio Pillan 1 INTRODUCTION First of all we thank you for buying one of our products Our company is manufacturing wine producing and grape processing equipment for small and medium size wineries When creating our items we always try to ensure they are practical and safe to use of good quality and long lasting to keep them this way please read the manual carefully 1 1 HOW TO READ THIS MANUAL 111 Purpose and content of the manual This manual descri2. DISPOSAL AND DEMOLITION WASTE DISPOSAL 6 When using the machine waste materials are generated during processing which must be e collected recycled or disposed of in accordance with the laws that exist in the country where the machine is installed Machine parts which are substituted must also be handled in the same way MACHINE DEMOLITION When demolishing the machine it is necessary to separate the plastic parts and electrical components which must be recycled separately in accordance with existing laws With regards to the parts made of metal simply separate the parts made of steel from those made of other metals or alloy so that the parts can arrive and be melted properly at the recycling center LE ATTENTION any discharged fluids must not be mixed together instead they must be preserved separately in closed containers to avoid being contaminated by foreign substances They must absolutely be disposed of at the appropriate Waste Disposal Centers 9 GENERAL SALES CONDITIONS TRANSPORTATION Responsibility of the buyer CLAIMS Claims will not be accepted if more than eight days have passed since receiving the goods and returns are not accepted without our prior authorization LIMITATIONS We are not responsible for any damages resulting from unintended use Furthermore the warranty does not cover deficiencies or defects due to parts that are subject to wear or pieces that are returned disassembled mishandled or which wer
3. all users THE MANUAL IS AN INTEGRAL PART OF THE MACHINE FOR SAFETY REASONS Therefore It must be preserved in tact in all its parts t must accompany the machine until the machine is demolished even if the machine is moved sold rented leased etc If you lose the manual you can order any another copy from the manufacturer or authorized retailer 5 1 2 MACHINE MANUFACTURER DATA Manufacturer ZAMBELLI ENOTECH srl Via dell Artigianato 70 CAP 36043 CAMISANO VICENTINO VI Italy Tel 39 0444 719004 Fax 39 0444 719044 e mail info zambellienotech it sito www zambellienotech it 1 3 TECHNICAL ASSISTANCE After sales service is available to Clients for Clarifications and information on site assistance at the Client s location by sending specialized technicians and charging for transfer costs and labor fees spare parts shipment ATTENTION remember that the Client is under the obligation to always buy original spare parts or spare parts authorized by the manufacturer the disassembly or assembly of parts must be done by qualified personnel following the manufacturer s instruction the use of no original parts and defective or incorrect assembly relieve the manufacturer from any responsibility 14 WARRANTY ZAMBELLI ENOTECH guarantees that the machine was built in compliance with existing norms in particular those related to the health and safety or workers The product warr
4. down if it results too much loose clasp the bolt places on the hinge O Operating procedure see FIG 111 1 2 3 4 5 position the cap under the bell M This one remain connected by means of the magnet placed on it position the bottle to be capped on the support plane H putting it to the bottle holder L pull at the same time with both hand the two levers C and P at the end of the corking release the two levers and remove the bottle corked repeat the operation for each bottle FIG 5 5 EVENTUAL CORKING FOR PLASTIC MUSHROOM CORKS Position the cap in vertical position on the mouth of the bottle pressing it slow Centering the bottle with the corking head M assured that there is a correct space trough the top of the cap and corking head approximately 2 Then proceed to corking pulling at the same time the two levers C and P 11 6 MAINTENANCE 6 1 ORDINARY MAINTENANCE ACTIVITIES GENERAL INFORMATION For good maintenance use only original spare parts suitable equipment for the task and in good conditions respect the frequency of interventions indicated in the manual for programmed maintenance preventative and periodic good preventative maintenance requires constant attention and continuous surveillance of the machine Immediately check the cause of eventual anomalies such as excessive noise overheating leaking fluids etc and attempt to remedy In case of doubts cons
5. stainless steel 2 1 1 Machine components The is made up of the following machine components as indicated to FIG and FIG 11 M_ CORKINGHEAD __________ N jPLEXIGLASS PROTECTION _______ D FIXED FRAME O PLEXIGLASSHINGE E AIR COMPRESSED CONNECTION P jJRIGHTLEVER __________ F MOBILEHEAD J PNEUMATICPISTON _______ R H 5 RP HANDLE HANDLE 0 0000000 HOLES FOR ADJUSTMENT LEFT LEVER IDENTIFICATION OF MACHINE COMPONENTS FRONT SIDE BACK SIDE FIG P LE R P VERSION OPTIONAL On request can be installed a pressure regulator on the frame of the corker in order to control the pressure directly on the machine FIG Il 2 2 TECHNICAL DATA SHEET Length A mm Height H mm Weight Kg Hourly output bot h approximate value 2 3 PURPOSE OF USE The corker AIR MATIC series is made to corking bottles containing liquids such as wine oil juice milk etc All working operations must be carried out by one single operator It is FORBIDDEN to use the machine for 1 liquids of any type explosive inflammable corrosive etc 2 solid products 3 animal products 4 any other use than that for which is was created 3 TRANSPORTATION The corker is delivered complety assembled except for the handle A and packed in a carton box 330 330 580 mm Upon delivery check that the machine was not damaged during transportation and that
6. OBBLIGO USO 2 GB 2 HANDS USE OBLIGATION D VERPFLICHTUNG MIT 2 IT IS REQUIRED to operate the corker using both hands in order to eliminate the crushing risk between neck of the bottle and the corking head M ATTENTION DO NOT use the machine for tasks it is not intended for DO NOT tamper with the machine and remove safety protections DO NOT allow use of the corking machine by children unauthorized persons or persons who do not know how to use it 4 3 HAZARDOUS MATERIAL RESIDUES The machine is built with materials that do not present danger or risk to operators However if not properly disposed of the following can be hazardous to the environment waste products that result from processing operations and from maintenance operations These materials must be collected and disposed of in accordance with the laws that exist in the country where the machine is installed 5 1 INSTALLATION AND WORKING MOVING AND POSITIONING As first operation once unpacked the corker assemble the handle A securing it on the top of the fixed frame D using the two screws provided with handle inside the box Moving happens in sure way appealing the corking machine through the handle A Once arranged the corking machine on a flat surface you will proceed to eventual leveling of the frame by adjusting the feet I 5 2 5 3 PREPARATION 5 2 1 Mobile head F regulation Reg
7. PNEUMATIC CROWN CAPS CORKER AIR MATIC User and maintenance booklet ZAMBELLI ENOTECH dell Artigianato 70 36043 Camisano Vicentino VI Italy Tel 0444 719402 Fax 0444 719423 www zambellienotech it E mail info zambellienotech it 2 INDEX 1 INTRODUCTION 1 1 HOW TO READ THIS MANUAL 1 1 1 Purpose and content of the manual 1 1 2 General warnings 1 1 3 Preserve the manual 1 2 MACHINE MANUFACTURER DATA 1 3 TECHNICAL ASSISTANCE 1 4 WARRANTY 2 DESCRIPTION 21 DESCRIPTION OF THE MACHINE 2 1 1 Machine components 2 2 TECHNICAL DATA SHEET 2 3 PURPOSE OF USE 3 TRANSPORTATION 4 SAFETY 41 GENERAL INFORMATION 4 2 GENERAL RESIDUAL RISKS 43 HAZARDOUS MATERIAL RESIDUES 5 INSTALLATION AND WORKING 51 MOVING AND POSITIONING 5 2 PREPARATION 5 2 1 Mobile head F regulation 5 2 2 Bottle holder regulation 5 2 3 Choosing of the bell M 5 3 COMPRESSED AIR CONNECTION 54 SETTING UP 5 5 EVENTUAL CORKING FOR PLASTIC MUSHROOM CORKS 6 MAINTENANCE 61 ORDINARY MAINTENANCE ACTIVITIES GENERAL INFORMATION 6 2 ORDINARY MAINTENANCE 6 3 CLEANING THE MACHINE 7 SPARE PARTS 8 WASTE DISPOSAL AND DEMOLITION 9 GENERAL SALES CONDITIONS NNN O1010101 Q NAMEPLATE ATTACHED TO THE MACHINE ZAMBELLI Enotech srl Mod AIR MATIC N Matr 2012C 4 MAX 5 BAR OBBLIGO USO 2 GB 2 HANDS USE OBLIGATION D VERPFLICHTUNG 2
8. anty lasts 12 months electrical parts are excluded from the warranty All expendable items are also excluded from the warranty The buyer has the right to substitute defective parts exclusively after confirmation has been made at our headquarters or at the Client s location with charges applied for transfer costs and labor fees Transportation fees for defective parts are at the buyer s expense and are excluded from the warranty Damages derived from mishandling the machine non compliance with maintenance norms as well as erroneous manoeuvres by operators are excluded from the warranty Any tampering with the product especially with the safety devices will void the WARRANTY and relieve the Manufacturer of any responsibility No compensation is due for any machine inactivity The personnel charged with operating the machine should know this manual well and all the information relative to safety Ihe improper use of the machine causes the expiry of the guarantee and the full assumption of responsibility on the part of the user 2 DESCRIPTION 2 1 DESCRIPTION OF THE MACHINE Air Matic is crown caps corker for crown caps 226 and 229 optional 231 and for plastic mushroom corks 15 adjustable in height with the possibility to cork bottles of various heights and diameters 130 mm gt Hmax 410 mm Qmin 40mm gt 160 mm The models of corking machine are manufactured in painted version or in
9. bes the PNEUMATIC CORKER AIR MATIC This manual was written to allow machine operators to know the operational issues related to the machine work in safety the quality of working process Inside this manual operators will find instructions and information for using and correctly maintaining the machine as well as safety and injury regulations 1 1 2 General warnings ATTENTION BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE OPERATORS MUST CAREFULLY READ THE INSTRUCTIONS IN THIS MANUAL AND FOLLOW THEM WHILE EXECUTING ALL OPERATIONS ATTENTION ZAMBELLI ENOTECH is not responsible for damage caused by using the machine for aims different than those indicated damage caused by unqualified personnel attempting to repair the machine ATTENTION with regards to some important European Directive norms that regulate safety at work THE PERSON RESPONSIBLE FOR SAFETY in the factory must Check that the workers in charge of using the machine are capable of understanding and applying the basic existing safety norms in any working environment provide adequate practical training and ascertain even through tests that the operators are capable of running the machine in a correct and safe way under normal working situations and in emergency situations 1 1 3 Preserve the manual IT IS MANDATORY TO PRESERVE THE PRESENT MANUAL and all attached documents in an easily accessible place that is near the machine and known to
10. e repaired outside our headquarters WARRANTY Our products are thoroughly tried tested and guaranteed for 12 months from the date of delivery Our responsibility under this warranty is limited to substituting pieces which are eventually found to be defective after careful examinations conducted at our headquarters or at the Client s location with charges applied for transfer costs and labor fees DISPUTES The Competent court is the Court of Vicenza Italy TECHNICAL DATA The technical data in this booklet is informational and not binding The company reserves the right to implement changes to its products without notice 15 ZAMBELLI
11. ulate the mobile head F in the appropriated position to second to the height of bottle leaving trough the top of bottle and bell one space of 2 4 cm approximately For make this unscrew partially the knob T and S and then move the head F up or down depending on the requirement insure that the pins places on the head F goes perfectly on the holes for insertion B Therefore proceed to block the knob T and S 5 2 2 Bottle holder regulation Once regulated the height of the head proceed to center the bottle in case the neck of bottle was not perfectly aligned with the corking head M For make this unscrew partially the knob R and then regulate the bottle holder L loosening before the nut G Once centered the bottle block all with the knob R 5 2 3 Choosing of the bell M Use the most suitable bell 0 26 29 31 mm depending on the chosen for capping The replacement happens unscrewing the bell from the corking head and screwing that one in substitution UE Cau COMPRESSED AIR CONNECTION Regulate the gauge of compressor or of corker R P version to the pressure indicated on label K places on the piston Q connect inlet hose from the compressor to the connection E of the corking machine at this point try to action the corking machine pulling at the same time the two levers C and P to check the proper functioning 10 5 4 SETTING UP ATTENTION the protection N must be in vertical position towards
12. ult the constructor or the authorised assistance centre 62 ORDINARY MAINTENANCE To keep the machine running at full capacity please follow the maintenance schedule as indicated The lack in conformity with the above exonerates the constructor from any and all responsibility in respect to the guarantee NOTE The indicated frequency refers to normal functioning conditions i e it corresponds to foreseen and contractually established working conditions FREQUENCY TYPE OF OPERATION START OF WORKING CYCLE END OF WORKING CYCLE Valves and pipes efficiency control X Joint and soldering control YEARLY 63 CLEANING THE MACHINE Cleaning the machine permits the removal of eventual incrustations or deposits which may compromise the optimal functioning of the machine and the processed product WARNING All cleaning and maintenance interventions should be carried out only with the machine disconnected from compressed air system A WARNING waste materials such as oil fat inert material and whatever else should be collected recycled or disposed of according to the laws in force in the country in which the machine is installed 12 7 SPARE PARTS RUBBERPANE o FXNGWASHER 13 WARNING to have the machine operate correctly it is recommended that original spare parts supplied by the manufacturer are always used 7 10 11 12 13 14 JJ 4 anil lt ics 14 8 WASTE
13. you receive all the pieces indicated in the shipping papers In case of damage it is mandatory to tell the carrier and to immediately inform both the manufacturer and the shipper 4 SAFETY 4 1 GENERAL INFORMATION The aim of the following chapter is to inform operators of possible risks and safety regulations to keep in mind when using the machine However such regulations must be respected in any working environment Each operator must look after their own health and safety and that of other people present at work In particular operators must gt use the machine correctly following the instructions in the user s manual notremove or modify the safety or signalling devices notexecute on their own initiative operations not within their competence wear clothing and any personal safety devices that comply with existing norms in the work place 42 GENERAL RESIDUAL RISKS Safety measures have been integrated into the design and manufacture of the machine as much as possible However risks remain from which operators must be protected ZAMBELLI Enotech srl www zambellienotech it In order to keep the possibility of accidents to a minimum such as the explosion of the bottle inviting the operator to maintain MAX 5 atmosphere pressures for crown cap and to MAX 3 atmosphere for plastic mushroom corks Therefore inviting the operator to maintain the pressures indicated in the adhesive label K MAX 5 BAR
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