Sun Cooling Door 5600 Installation Guide
Contents
1. Remove cap for only the required ports Do not remove caps from the unused ports Once Step 3 has been completed remove the pipe plugs that are supplied on the Liebert XD Flex Pipe Use system refrigerant to lubricate the face of the male coupling half including the poppet valve face and the stainless steel delta ring 3 8 Sun Cooling Door 5600 Installation Guide January 2009 FIGURE 3 5 Liebert XD Prefabricated Piping Assembly Figure Legend Return Main Supply Main Threaded Cap typical ER N Service Valve Typical all ports Notice Risk of overtightening of couplers Can cause equipment damage See FIGURE 3 6 and the related Figure Legend for correct coupler tightening specifications 6 Thread the return couplers together The return couplers are the larger of the couplers 7 Use the adjustable wrench to hold the fixed side of the female coupler on the Sun Cooling Door 5600 stationary Use the torque wrench to tighten the collar onto the coupler to the values below Supply fittings 22 1 25 8 lb ft 30 35Nm Return fittings 59 62 7 lb ft 74 88Nm 8 Mark the female and male coupler with an etching tool or other marker for future reference Chapter 3 Installation 3 9 FIGURE 3 6 Detail View of Liebert XD Flex Pipe and Prefabricated Piping Port 9 Repeat Step 6 and Step 7 for the smaller couplers supply line 10 Once the supply and return connections are completed o2. 4 1 4 2 Sun Cooling Door 5600 Installation Guide January 2009 APPENDIX A Removing an Existing Door To install the Sun Cooling Door 5600 you first need to remove the existing door that is installed with the rack or chassis V To Remove the Rear Door on the Sun Blade 6048 Modular System Chassis Note The Sun Cooling Door 5600 does not fit on the early Sun Blade 6048 chassis It fits on the newer Sun Blade 6048 chassis manufacturing part number 594 5971 01 You can distinguish the newer Sun Blade 6048 chassis by looking for the rear top and bottom cover for greater air flow control 1 If necessary unlock the rear door and open Locate the door keys that were shipped with the rack and unlock the rear door 2 Detach the grounding straps connected to the door Press down on the tabs on the grounding strap s quick release connectors Pull the straps away from the frame 3 Lift the door up and off of its hinges See FIGURE A 1 A 1 FIGURE A 1 Removing the Sun Blade 6048 Door A 2 Sun Cooling Door 5600 Installation Guide January 2009
3. FIGURE 2 2 Remove Sun Cooling Door 5600 from Package Caution Risk of 130 Ib 59 Kg unit falling over Can cause personal injury or property damage Do not leave a Sun Cooling Door 5600 standing unattended on its side or its end without adequate support to prevent it from falling over The Sun Cooling Door 5600 must be supported at all times or laid flat on protective material until it is installed 2 4 Sun Cooling Door 5600 Installation Guide January 2009 CHAPTER 3 Installation Sun Cooling Door 5600 modules must be securely mounted on the rear of the Sun cabinet No cutting or drilling is required to attach the modules all mounting features required are fabricated at the factory The module s dimensions are listed in TABLE 3 1 and shown in FIGURE 3 1 TABLE 3 1 Sun Cooling Door 5600 Dimensions Dimension Measurement Height without hardware 78 5 inches 1994 mm Height with hardware 80 2 inches 2038 mm Width without hardware 23 5 inches 597 mm Width with hardware 27 4 inches 697 mm Depth 5 9 inches 150 mm FIGURE 3 1 Sun Cooling Door 5600 Dimensions 21 4 607mm e 23 5 507mm Top View Guiside Surface DPN001612 Rev 0 Outer Surface Of Sun Cooling Door 5600 Shown 3 1 European Union Fluorinated Greenhouse Gas Requirements Stationary air conditioning refrigeration heat pump equipment and stationary fire protection systems in the European Community market and ope
4. also required to use Sun Cooling Door 5600 modules For information refer to the Liebert XD manuals which can be found on Liebert s web site http www liebert com Chapter 3 Installation 3 5 FIGURE 3 4 Sun Cooling Door 5600 with Liebert XD Flex Hose Attached to Refrigerant Supply and Return Pipes Caution Risk of explosive discharge of pressurized refrigerant This can cause personal injury Do not disconnect one shot refrigerant connections after they have been connected Disconnection will release pressurized R 134a refrigerant from the Sun Cooling Door 5600 1 Remove the caps on the supply and return lines on the top of the Sun Cooling Door 5600 2 Lubricate the threads diaphragm and O ring with one or two drops of mineral oil taking care to minimize oil on surfaces that will be exposed to refrigerant 3 Connect the line set coupling finger tight 4 Make sure the Schrader valve is properly oriented refer to the label on the top of the Sun Cooling Door 5600 5 Hold the backup hex nut with a wrench while tightening the swivel nut 6 Tighten the swivel nut on the female coupling until it is seated or a definite resistance is felt 3 6 Sun Cooling Door 5600 Installation Guide January 2009 7 Once a definite bottoming resistance is felt as in metal to metal place a mark lengthwise from the swivel nut to the backup hex with an etching tool or other marker and tighten the swivel nut on the
5. female coupling an additional 1 4 turn 8 Tighten the 7 8 supply fittings to 941b ft 9 Tighten the 1 1 4return fittings to 1501b ft 10 Mark the female and male coupler with an etching tool or other marker for future reference 3 3 1 Header System The Sun Cooling Door 5600 module system with optional flexible piping requires use of the Liebert XD prefabricated piping assembly The prefabricated piping is compatible with the Liebert XD Flex Pipe required to attach to the Sun Cooling Door 5600 modules For additional information refer to the Liebert X treme Density System Design Manual SL 16655 available at the Liebert web site http www liebert com Chapter 3 Installation 3 7 3 4 Connecting a Sun Cooling Door 5600 to an Operational Liebert XD System This operation requires two properly trained and qualified Liebert service personnel Before connecting the Sun Cooling Door 5600 with Liebert XD Flex Pipe to the prefabricated piping mains check the entire system for leaks Check the holding charge in the Sun Cooling Door 5600 to ensure that the unit has no leaks Read all instructions before beginning installation Tools Required Torque wrench 1 2 drive capable of 1501b ft Adjustable wrench with a maximum adjustment size of 2 51mm Screwdriver Phillips or blade type Determine the port locations on the two supply and two return lines overhead Make sure the service valve for each port is closed
6. higher than 6 152mm while moving it If it must be lifted higher than 6 152mm exercise great care and keep all personnel who are not helping move the unit at least 20 feet 5m away from the unit Do not use unit piping to lift or move the Sun Cooling Door 5600 211 Unpacking the Sun Cooling Door 5600 Do not unpack the Sun Cooling Door 5600 units before moving them to their installation location Refer to FIGURE 2 1 for the steps below Once at the installation point 1 10 Cut the banding and place all packaged Sun Cooling Door 5600s on the floor for unpacking Straighten all metal tabs as shown in FIGURE 2 1 Sun recommends using any of these tools to straighten the tabs flat blade screwdriver claw hammer pliers or crowbar Remove the top cover from the package Remove and set aside the hardware and key package Remove and set aside the Supply Return kits from the end of package Remove the center top brace Remove the side panels from the package Remove the top protective foam from the package Cut the bag to permit removing the Sun Cooling Door 5600 A two person crew of properly trained and qualified Liebert personnel can now lift the Sun Cooling Door 5600 from the package and install it see FIGURE 2 2 2 2 Sun Cooling Door 5600 Installation Guide January 2009 FIGURE 2 1 Uncrating the Sun Cooling Door 5600 Page 1 Rev 0 2 3 Chapter 2 Preparing for Installation
7. serv s Sun Microsystems Inc poss de les droits de propri t intellectuels relatifs la technologie d crite dans ce document En particulier et sans limitation ces droits de propri t intellectuels peuvent inclure un ou plusieurs des brevets am ricains list s sur le site http www sun com patents un ou les plusieurs brevets suppl mentaires ainsi que les demandes de brevet en attente aux les Etats Unis et dans d autres pays Ce document et le produit auquel il se rapporte sont prot g s par un copyright et distribu s sous licences celles ci en restreignent l utilisation la copie la distribution et la d compilation Aucune partie de ce produit ou document ne peut tre reproduite sous aucune forme par quelque moyen que ce soit sans l autorisation pr alable et crite de Sun et de ses bailleurs de licence s il y en a Tout logiciel tiers sa technologie relative aux polices de caract res comprise est prot g par un copyright et licenci par des fournisseurs de sun Des parties de ce produit peuvent d river des syst mes Berkeley BSD licenci s par l Universit de Californie UNIX est une marque d pos e aux Etats Unis et dans d autres pays licenci e exclusivement par X Open Company Ltd Sun Sun Microsystems le logo Sun Java AnswerBook2 docs sun com et Solaris sont des marques de fabrique ou des marques d pos es de Sun Microsystems Inc aux Etats Unis et dans d autres pays Toutes les marqu
8. 1 European Union Fluorinated Greenhouse Gas Requirements 3 2 3 2 Mounting the Sun Cooling Door 5600 on a Sun Rack or Chassis 3 3 3 2 1 Refrigerant Connection Methods and Points 3 4 3 2 1 1 Attaching F Pipe Fittings 3 5 3 3 Connecting Liebert XD Flex Pipes to the Sun Cooling Door 5600 3 6 3 3 1 Header System 3 8 3 4 Connecting a Sun Cooling Door 5600 to an Operational Liebert XD System 3 9 3 5 Disconnecting a Sun Cooling Door 5600 from a Liebert XD System 3 13 3 6 Checklist for Proper Installation 3 16 Maintenance 4 1 4 1 Fluorinated Greenhouse Gas Requirements 4 1 A Removing an Existing Door A 1 v To Remove the Rear Door on the Sun Blade 6048 Modular System Chassis 1 iv Sun Glacier Installation Guide January 2009 CHAPTER 1 Introduction The Sun Cooling Door 5600 is a 35kW cooling system for high density heat loads that mounts on the rear of a Sun product and allows access to the back of the server rack or chassis Room air is drawn in through the front of the rack picks up heat from the servers transfers the heat to the Sun Cooling Door 5600 s coil and is expelled through the rear of the rack or chassis When entering air temperature is 77 F 25 C or fewer the Sun Cooling Door 5600 removes up to 35kW of heat generated by the components without raising the temperature of the air leaving the rack or chassis The Sun Cooling Door 5600 is a passive system and requires no electricity It relies on the server fans to mo
9. 2 outside diameter copper pipe and the return connection is 5 8 outside diameter copper pipe The supply fitting is equipped with a Schrader valve The door contains a shipping charge of dry nitrogen that should be purged before installation 3 4 Sun Cooling Door 5600 Installation Guide January 2009 3 2 1 1 Attaching F Pipe Fittings 1 Remove the cap from each Schrader valve on the Sun Cooling Door 5600 module and vent the shipping charge of nitrogen gas 2 Find and open the bag containing the supply and return connectors that were shipped with the Sun Cooling Door 5600 3 Attach the supply and the return connectors to the top of the Sun Cooling Door 5600 Position the connectors so that they do not interfere with rack use The supply fitting connection is 7 8 outside diameter copper pipe and return fitting connection is 1 1 4 outside diameter copper The supply fitting attaches to the right side of the Sun Cooling Door 5600 when viewed from behind and the return fitting attaches to the left side refer to FIGURE 3 3 Use the wrenches and torques specified in TABLE 3 2 FIGURE 3 3 Refrigerant Supply and Return Attachment Locations lt O Back of Sun Cooling Door 5600 3 3 Connecting Liebert XD Flex Pipes to the Sun Cooling Door 5600 The Sun Cooling Door 5600 module system requires using the Liebert XD prefabricated piping assembly The prefabricated piping is compatible with the Liebert XD Flex Pipe which is
10. 3 6 Checklist for Proper Installation m Sun Cooling Door 5600 modules are securely attached to the cabinet m Refrigerant supply and return connectors are properly attached to the Sun Cooling Door 5600 m Handles are removed from Sun Cooling Door 5600 and stored properly Chapter 3 Installation 3 15 3 16 Sun Cooling Door 5600 Installation Guide January 2009 CHAPTER 4 Maintenance Minimal maintenance is required to keep the Sun Cooling Door 5600 operating at optimal levels The unit should be cleaned and checked for damage Suggested maintenance includes Cooling fins Clean any dust and debris from the cooling fins taking care not to bend them 4 1 Fluorinated Greenhouse Gas Requirements Stationary air conditioning refrigeration heat pump equipment and stationary fire protection systems in the European Community market and operating with fluorinated greenhouse gases f gas such as R407C R134a R410A must comply with the F Gas Regulation EC No 842 2006 F gas The regulation prohibits among other actions venting fluorinated greenhouse gases to the atmosphere The F Gas Regulation requires operators to use all measures that are technically feasible and do not entail disproportionate cost to prevent leakage of these gases to test for leakage regularly and to recover f gas during equipment service and maintenance and before disposing of equipment Refer to the full regulation for additional details
11. S Ro SUN microsystems Sun Cooling Door 5600 Installation Guide Sun Microsystems Inc www sun com Part No 820 7186 10 January 2009 Revision A Submit comments about this document at http www sun com hwdocs feedback Copyright 2009 Sun Microsystems Inc 4150 Network Circle Santa Clara California 95054 U S A All rights reserved Sun Microsystems Inc has intellectual property rights relating to technology that is described in this document In particular and without limitation these intellectual property rights may include one or more of the U S patents listed at http www sun com patents and one or more additional patents or pending patent applications in the U S and in other countries This document and the product to which it pertains are distributed under licenses restricting their use copying distribution and decompilation No part of the product or of this document may be reproduced in any form by any means without prior written authorization of Sun and its licensors if any Third party software including font technology is copyrighted and licensed from Sun suppliers Parts of the product may be derived from Berkeley BSD systems licensed from the University of California UNIX is a registered trademark in the U S and in other countries exclusively licensed through X Open Company Ltd Sun Sun Microsystems the Sun logo Java AnswerBook2 docs sun com and Solaris are trademarks or registered tradema
12. Tools Required m Two adjustable wrenches maximum adjustment size of 2 1 2 inches m Phillips head 2 screwdriver 1 Close the service valves in the supply line to the Sun Cooling Door 5600 smaller couplers 2 Close the service valves in the return lines to the Sun Cooling Door 5600 larger couplers 3 Locate and have ready the caps and plugs for both ends of the supply and return couplers 4 Loosen the female supply couplers from the male supply couplers smaller couplers This requires two adjustable wrenches Refer to FIGURE 3 6 5 The Sun Cooling Door 5600 side of the female couplers must be held stationary while the collars on the couplers are being loosened Refer to FIGURE 3 6 6 Disconnect the couplers Sun Cooling Door 5600 Installation Guide January 2009 FIGURE 3 8 Profile View of the Sun Cooling Door 5600 Piping System Service Valve Return Supply Line Line Chapter 3 Installation 3 13 FIGURE 3 9 Piping Mains Without Sun Cooling Door 5600 or Liebert XD Flex Pipe 7 Place the protective dust cap and plug back onto both ends of the couplers on the Sun Cooling Door 5600 and the port pipe 8 Repeat Step 5 through Step 7 for the return couplers larger couplers 9 Carefully lay the Liebert XD Flex Pipe aside Notice The Liebert XD Flex Pipe might kink if improperly handled This can cause permanent damage to the pipe 3 14 Sun Cooling Door 5600 Installation Guide January 2009
13. e M6 x 12mm bolts that were shipped with the Sun Cooling Door 5600 and insert one in the top hole on each side of the rack 2 Tighten the two bolts with a 10mm wrench leaving enough space between the bolts flanged head to accept the thickness of the Sun Cooling Door 5600 s frame 2 3mm 3 Lift the Sun Cooling Door 5600 by the handles on the side match the keyhole slots to the bolts in the Sun rack or chassis and hang the Sun Cooling Door 5600 on the protruding bolt heads 4 Insert the remaining bolts and tighten snugly with a 10mm wrench 5 Tighten the bolts in the keyhole slots snugly with a 10mm wrench Chapter 3 Installation 3 3 6 Remove the four handles two on each side Each is attached with two socket head bolts with 6mm Allen key heads Use a 6mm Allen wrench to remove the handles store the handles for use in case the Sun Cooling Door 5600 must be removed from the Sun rack or chassis FIGURE 3 2 Mounting Hole Locations on Sun Cooling Door 5600 s Inner Surface Seven on Each Side 3 2 1 Refrigerant Connection Methods and Points The piping assembly and connection means used for piping in the Sun Cooling Door 5600 system are similar to those used in conventional refrigeration systems Observe all standard practices during installation and startup to prevent damage and contamination The Sun Cooling Door 5600 has supply and return connection points on the top of each module The supply piping connection is 1
14. es SPARC sont utilis es sous licence et sont des marques de fabrique ou des marques d pos es de SPARC International Inc aux Etats Unis et dans d autres pays Les produits portant les marques SPARC sont bas s sur une architecture d velopp e par Sun Microsystems Inc Liebert est une marque d pos e de Liebert Corporation L interface utilisateur graphique OPEN LOOK et Sun a t d velopp e par Sun Microsystems Inc pour ses utilisateurs et licenci s Sun reconnait les efforts de pionniers de Xerox dans la recherche et le Side dae du concept des interfaces utilisateur visuelles ou graphiques pour l industrie informatique Sun d tient une license non exclusive de Xerox sur l interface utilisateur graphique Xerox cette licence couvrant galement les licenci s de Sun impl mentant les interfaces utilisateur graphiques OPEN LOOK et se conforment en outre aux licences crites de Sun LA DOCUMENTATION EST FOURNIE EN L TAT ET TOUTES AUTRES CONDITIONS DECLARATIONS ET GARANTIES EXPRESSES OU TACITES SONT FORMELLEMENT EXCLUES DANS LA LIMITE DE LA LOI APPLICABLE Y COMPRIS NOTAMMENT TOUTE GARANTIE IMPLICITE RELATIVE A LA QUALITE MARCHANDE A L APTITUDE A UNE UTILISATION PARTICULIERE OU A L ABSENCE DE CONTREFA ON Sb ass T Adobe PostScript Contents Introduction 1 1 1 1 Product System Description 1 1 Preparing for Installation 2 1 2 1 Unit Handling 2 1 2 1 1 Unpacking the Sun Cooling Door 5600 2 2 Installation 3 1 3
15. pen the return service valves then open the supply service valves 3 10 Sun Cooling Door 5600 Installation Guide January 2009 FIGURE 3 7 Sun Cooling Door 5600 Piping System with Prefabricated Piping Assembly and Liebert XD Flex Pipe Figure Legend 1 2 3 4 5 6 Return Main Return Liebert Flex Pipe Return Service Valve After system leak check make sure valve is open Supply Service Valve After system leak check make sure valve is open Supply Main Supply Liebert Flex Pipe Chapter 3 Installation 3 11 gt gt 3 12 Disconnecting a Sun Cooling Door 5600 from a Liebert XD System Caution Risk of handling a 130 Ib 59kg unit Improper lifting can cause personal injury and equipment damage A minimum of two properly trained and qualified are required to lift or move the Sun Cooling Door 5600 The Sun Cooling Door 5600 should only be installed by properly trained and qualified Liebert associates Caution Risk of explosive discharge of pressurized refrigerant Can cause personal injury or equipment damage Relieve refrigerant system pressure before attempting to disconnect piping connections or removing the door Reclaim all refrigerant per local codes Before uninstalling a Sun Cooling Door 5600 with Liebert Flex Pipe from the prefabricated piping mains close the supply service valve wait approximately two minutes and then close the return service valve Read all instructions before beginning
16. rating with fluorinated greenhouse gases f gas such as R407C R134a R410A must comply with the F Gas Regulation EC No 842 2006 F gas The regulation prohibits among other actions venting fluorinated greenhouse gases to the atmosphere 3 2 Sun Cooling Door 5600 Installation Guide January 2009 The F Gas Regulation requires operators to use all measures that are technically feasible and do not entail disproportionate cost to prevent leakage of these gases to test for leakage regularly and to recover f gas as part of regular scheduled maintenance or decommission Refer to the full regulation for additional details Note Only properly trained and qualified personnel should service charge or repair the system 3 2 Mounting the Sun Cooling Door 5600 on a Sun Rack or Chassis The Sun Cooling Door 5600 module mounts on the rear of a Sun rack or chassis with 14 M6 x 12mm bolts that secure the Sun Cooling Door 5600 s frame to the rack or chassis This operation will require two persons to lift the Sun Cooling Door 5600 and hang it on bolt heads on the Sun rack or chassis Note Risk of improper installation Can cause equipment damage The Sun Cooling Door 5600 must be installed by properly trained and qualified Liebert service personnel Before beginning to attach the Sun Cooling Door 5600 module on the Sun rack or chassis remove the rear door from the rack or chassis Refer to Appendix A for details 1 Find th
17. rks of Sun Microsystems Inc in the U S and in other countries All SPARC trademarks are used under license and are trademarks or registered trademarks of SPARC International Inc in the U S and in other countries Products bearing SPARC trademarks are based upon an architecture developed by Sun Microsystems Inc Liebert is a registered trademark of Liebert Corporation The OPEN LOOK and Sun Graphical User Interface was developed by Sun Microsystems Inc for its users and licensees Sun acknowledges the pioneering efforts of Xerox in researching and developing the concept of visual or graphical user interfaces for the computer industry Sun holds a non exclusive license from Xerox to the Xerox Graphical User Interface which license also covers Sun s licensees who implement OPEN LOOK GUIs and otherwise comply with Sun s written license agreements U S Government Rights Commercial use Government users are subject to the Sun Microsystems Inc standard license agreement and applicable provisions of the FAR and its supplements DOCUMENTATION IS PROVIDED AS IS AND ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NON INFRINGEMENT ARE DISCLAIMED EXCEPT TO THE EXTENT THAT SUCH DISCLAIMERS ARE HELD TO BE LEGALLY INVALID Copyright 2009 Sun Microsystems Inc 4150 Network Circle Santa Clara Californie 95054 Etats Unis Tous droits r
18. shipping manifest Note If the Sun product has an existing door see Appendix A Removing an Existing Door gt gt gt Unit Handling Caution Risk of sharp edges splinters and exposed fasteners Can cause personal injury Only properly trained and qualified Liebert personnel wearing appropriate headgear gloves shoes and glasses should attempt to move lift unpack or prepare the unit for installation Caution Risk of handling a 130 Ib 59kg unit Improper lifting can cause personal injury and equipment damage A minimum of two properly trained and qualified are required to lift or move the Sun Cooling Door 5600 The Sun Cooling Door 5600 should only be installed by properly trained and qualified Liebert associates 2 1 When unpacking and handling the unit exercise extra care to prevent damage Sun recommends using a forklift or pallet jack to move the Sun Cooling Door 5600 while it is packaged If multiple Sun Cooling Door 5600 units are delivered they will be shipped on a pallet with up to four units A pallet jack will be required to move these units to the installation location If using a forklift or pallet jack ensure that the fork tine length is suitable to safely move the packaged unit Sun recommends keeping the unit in the protective packaging until it has been moved to the installation site When handling and unpacking the unit exercise great care to prevent damage Do not lift the unit any
19. ve air across the micro channel coil Captured heat is carried away through Liebert XD pumped refrigerant technology Pumped R 134a refrigerant is supplied by either a Liebert XDP or Liebert XDC Either Liebert unit will support up to four Sun Cooling Door 5600 units Room cooling must be provided by a computer room air conditioner For further information refer to the Liebert XD System Design Manual Liebert XDP User Manual or the Liebert XDC User Manual available in the product pages at the Liebert web site http www liebert com 1 1 Product System Description Each Sun Cooling Door 5600 when attached to a fully loaded Sun rack or chassis has a nominal cooling capacity of 35kW 10 tons 120 000 BTUh The complete system consists of Sun Cooling Door 5600 modules piping and a Liebert XDP or Liebert XDC 1 1 1 2 Sun Cooling Door 5600 Installation Guide January 2009 CHAPTER 2 Preparing for Installation Upon arrival of the unit and before unpacking it verify that the labeled equipment matches the bill of lading Inspect all items for visible and concealed damage Damage should be immediately reported to the carrier and a damage claim filed with a copy sent to Sun or to your sales representative If concealed damage is found later report it to the shipping company and your local Sun representative Check to be sure all required assemblies and parts have been received by comparing the delivered items to the
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