Deutsch DMC-MD80W
Contents
1. 3 Note the different tool s position depending on 4 Press the cable between the tool and your fingers the A B Cor D cavities and pull the overall back Note If the module is not wired use the same tool but push the module from the front of the shell User Manual DMC MD DMC M connectors are supplied with a coupling mechanism allowing 36 clocking possibilities Six different keys times six different key positioning Mi Receptacle coupling key TYPE 732 8021 B AN Color band AAA Seb JO a a LIL JIL e O e e e ze Violet Yellow Green Blue Orange o Standard Clocking Nut Without color band Mounting the receptacle coupling key requires the use of a spanner ref 057 0590 80 It is supplied with a lock nut and can be removed Bi Plug coupling key TYPE 732 8020 AN Color band Lal LO o g2 o T O 2 o o N N N KO o o x 2 J D D N N N Ko o o x N N N 732 8020 02 o st o S e o o O 2 o o A N N x o o o O D D U L o N N Ko o o x N N N A lt gt MOS SY gt e RA EAS NG HP BO OO Le Le Le Qe Wl Sy By Violet Yellow Green Blue Orange White Standard Without color band Mounting these keys does not require the use of a tool Note They must be changed when removed User Manual DMC MD 1 Use a plug s coupling key corresponding to the re ceptacle s coupling key same color code Mi Receptacle s coupling key mounting 2 Insert the pl2. 2 84 and 42 44 0 5 EG gt 07 o m m 75 30 Gi Ga 15 40 ii Ak TYPE 82 AND 84 M3 Direct fixation on panel 3 2 M3 screw and nut fixation 10 DMC MD aco FE ae SE 01 16 70 14 0 05 0 05 O 3 2 0 05 Nes 0 05 2 times 4 times TYPE 48 50 05 ago 15 40 0 16 _ y 2 times TYPE 42 AND 44 User Manual DMC MD e Receptacle coupling key mounting tool 057 0590 80 e Coupling tool 057 0592 80 o ZA gt e Module extraction tool 057 0289 00 A 057 0289 00 B A Long version 143 mm B Short version 113 mm For set up kit tool consult us Notes DMC MD DEUTSCH CONNECTEURS ELECTRIQUES DEUTSCH 17 rue Lavoisier z i n2 B P 117 27091 EVREUX CEDEX 09 FRANCE T l 33 0 2 32 23 57 00 Fax 33 0 2 32 23 58 00 E mail ced deutsch net Web www deutsch net Ref CC 744 22 A Edition Mars 2008
3. DEUTSCH BRANCHE CONNECTEURS AEROMILITAIRES DMC MD series Normes EN 4165 Standard User Manual User Manual DMC MD Mi General points This manual deals with the mounting and assembling of the DMC M connector It will allow you to get the best mechani cal and electrical performances out of the DMC M connector li Presentation of the connector The receptacles can be mounted on top of each others but multi receptacles are available too The plug receptacle coupling is done by a central clicker nut The DMC M allows 36 keying possibilities to avoid mating error in case of a stacked shells mounting Modules are available either in male versions or female versions A key coding system avoid snaping a module in the wrong shell cavity Only one type of module with the N polarisation can be snaped in any cavities Different modules are available they have the following arrangements e 20 contacts size 22 e 12 contacts size 20 e The DMC M is a rectangular modular connector e 08 contacts size 16 e It is available in two standard sizes a HA contac sie 12 e The shells plug and receptacle made of aluminum alloy receive several modules equipped with removable crimped contacts size 22 20 16 12 or 8 wrapping and PCB s contacts are available too e 01 contacts size 08 e Sealing module Shielded accessories are available They are fully dismoun table to allow an easy cabling and module inser tion e
4. ert the chimneys in their respective cavities 3 Place the accessory s cover and tie the overall screws by applying a 0 05 daN m torque MJ Rack and panel plug mounting The rack plugs are designed to allow a misalignment of 0 75 mm maximum on the X and Y axis and a compression of a 4 mm maximum on the Z axis Misalignment max between Rack and Panel to Receptacle OZ 2 mm OX 0 75 mm OY 0 75 mm 6 1 xx xx CD9 DMC MD 84 01 Boi c D To get the right sealing between the plug and the receptacle press the plug s spring by 1 mm at least 4 mm maximum Therefore the distance between both panels must be either A less 1 mm at least or B less 1 mm at least less the panel thickness The receptacle must be equipped with the appropriate coupling nut P N 732 8021 B to guaranty a centering of the plug when coupling However it will not avoid da maging contacts and modules when coupling a heavy rack unprecisely centered The compression force is 15 daN for 1 mm 18 daN for 2 mm 21 daN for 3 mm 24 daN for 4 mm xx xxCD9 DMC MD 84 01 7 8 max DMC M 88 with receptacle 82 or 84 DMC MD 48 with receptacle 42 or 44 User Manual Utilize M3 type of screws not supplied with the connector Coupling torque for panel screw 0 2 daN m max Mi For plug rack and panel TYPES 88 48 0 1 16 70 014 fe x 03 2 0 08 21151005 2 times 4 times TYPE 88 BI For receptacle TYPES 8
5. he tool Slide the tool into the cavity until butting Then pull the overall wire and tool back User Manual DMC MD E Arrangements Arrangement 20 22 Arrangement 12 20 Arrangement 08 16 20 contacts size 22 12 contacts size 20 8 contacts size 16 Arrangement 04 12 Arrangement 01 08 Arrangement 00 00 P 4 contacts size 12 1 contact size 8 Sealing module e Female module e Male module Note Male or female modules can be either mounted in plugs or receptacles E Polarisation Polarisation N Polarisation A Polarisation B Standard Polarisation C Polarisation D CC LC Each module can have a polarisation key A B Cor D Note The polarised modules must be installed in their respective A B C or D shell cavity The modules with standard polaristion N can be installed in all keyway options User Manual DMC MD Mi Modules snaping 93 29 CD9 DMC MD 82 W 01 1 The module must be inserted from the rear side of 2 Push manually the module wired or not until the shell The polarisation key must be visible from butting For sealed modules use the insertion tool the marked side of the shell P N 057 0699 00 A Make sure that the module is well inserted either by pulling back the wires if wired or by pushing the module from the front of the shell E Removing the modules Gs 1 Use the extraction tool P N 057 0289 00 A 2 Slide the tool around the cable Then push the tool inside the shell until butting
6. ug s coupling key in the front side of the plug and make sure that the position of the key 6 possibilities allows the insertion of the recepta cle s key Then fixe the plug s key manually by pu shing it down to the bottom of its cavity 1 The coupling key must be inserted by the rear side of the receptacle Position it as desired position 1 2 3 4 5 or 6 3 Tie the nut with the tool P N 057 0590 80 by ap plying a 0 15 daN m torque 2 Fixe it with the corresponding nut Ml Plug receptacle coupling Le 4 ing d Use the tool P N 057 0592 80 and apply a 0 1 daN m tightning torque User Manual DMC MD DW Shielded braid mounting on chimneys 1 Slide the chimney and the shielded braid around 2 Slide the shielded braid over the chimney as well as the cable the 3 mm band it ring A ES SD ei ke gt KE e ierch E NGA 3 Use the tool P N 057 0450 00 to tie the ring around 4 Snap the module s in the shell the shielded braid over the chimney Mi Shielded accessories mounting 1 Choose the appropriate plug or receptacle accessory Insert the accessory in the shell Make sure that the marking of the accessory A b gt is in front of the respective shell s cavities A B The accessory s screw of the plug s accessory must be coupled to the shell s nut of the plug to allow the receptacle plug coupling User Manual DMC MD 2 Ins
7. xtraction Refer to the brochure for further infor mation concerning P N of shells and accessories This modular concept allows you to design your own connector to match your own application User Manual Bi Contact crimping 1 Use a crimping tool 3 Insert the contact in the crimping tool DANIELS MFG ORP BLOOMFIELD HILLS MICH ATMA CRIMPING TOO M22520 2 01 K 5 Tie the crimping tool 4 Insert the wire in the contact 6 Control the contact It must have 8 markings and the wire must be seen in the contact side hole Note If you are using a shielded version do not forget to slide the cables in the chimney before crimping the contacts User Manual DMC MD Mi Contact insertion Tools part numbers M 81969 14 01 For size 22 M 15570 20 For size 20 M 15570 16 For size 16 MASs7051 2 For size 12 114 008 or M 81969 14 06 For size 08 1 Use the appropriate mounting and dismounting plastic tool There is one tool for each contact gauge 2 Insert the wire in the slot of the colored side of the 3 Insert the contact in the corresponding module s ca tool Pull the wire until the contact butts against the vity Push the contact until butting Then remove the tool tool and lightly pull the wire back to make sure that the contact is well inserted E Contact extraction 1 Insert the wire in the slot of the tool s white side 2 Press the wire between your fingers and t
Download Pdf Manuals
Related Search