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iDCS-8000

1. 44 ad b Pin SONA 45 d ET a k 46 O A 46 17 ASS 46 422 3 Hardware TU U 47 20 2 85500 152 ede 48 A 2012 NE 49 O e 49 4432 Speer 49 3 3 Hardware STUE JE 50 A 51 Qi Me E 52 22 M 52 AAA SPENNE 52 AMAS A tu PP 53 lable of Contents AAAA ere 54 o EE PR Eo e 55 ONE e 55 2752 SOC CIM UO di 55 445 5 Haraware SA He 57 11 TREN 57 DACI e O UU OE CO PO OE EE AN 58 AA 58 A A 58 A A 58 ec 60 4 5 SIAM AE EE NE LEER 60 iii 61 O EEE 61 A 61 2 52 53 Hat dWSEB 62 15 2 APN assignen S lele 63 SECTION 5 TERMINATION BOARD av 64 IGAC PU alli 64 STEN 64 asas 64 SSN NN 64 SS PSN 65 TT 65 S V DN DE PT 66 66 NNN 66 5 12 3 Hardware 67 NT SN 68 AS QIN NE 69 70 EE TE TE Meat 72 S LDN DIOM ies inter a 72 PLN 72 32 1 25 PENN 72 S 2 dS PN SSN PEN 73 MT 73 522 DN DO 16PRA amp DNDO TER Bar 74 2 2 2 AV OVOL
2. Rear View Introduction 17 Section 1 Introduction e DN AIH 04 I 1 A 4 La Top View 237 18 Rear View gg f 1 C lt c 41 Installation Installation Section 1 Introduction 1 5 3 Mounting There are 3 types of mounting the DIN rail panel and wall for DCS 8000 to install in your cabinet or other places The DCS 8000 is originally designed for DIN rail and wall mounting by the mechanism The following section will describe how to mount the DCS 8000 in different type 1 5 3 1 DIN rail mounting Use screw drive to mount the DIN rail with M4 screw e Mounting the DCS 8000 unit to the DIN rail 1 Pull down the DIN rail lock behind the DCS 8000 unit 2 Attach the DCS 8000 unit on the DIN rail 3 Slide the DIN rail lock up to fix DCS 8000 to the DIN rail 19 Section 1 Introduction Installation e Successful mounting iDCS 8000 1 5 3 2 Panel mounting Use screw drive to mount the iDCS 8000 to the FRMK with M4 screw 20 Installation Section 1 Introduction e Then mount the FRMK panel 1 5 3 3 Wall mounting The steps of wall mounting are same as panel mounting The difference between panel and wall mounting is the FRMK unit The
3. Section 4 I O Module 32 digital input sink source channels Digital filter 1 32767ms Input channel LED indication RoHS compliance 3000 isolation from input to backplane 3000 isolation from input to frame ground Fast redundant switching time lt 100us The F 8040 features 32 digital input sink source channels Either sink or source type input can be selected via different wiring The F 8040 can determine binary input from a DC voltage source The digital input channels also offer LED indicators to locally display digital input status Moreover the module offers 3000 Voc optical isolation between channels and backplane bus If any high voltage or current damages the channels the system backplanes other modules and control unit won t be affected because of the benefits of isolation 4 2 1 2 Specification Parameter Feature Redundant Termination board break off detection Digital filter LED indicator Digital Input Channels Type Rated voltage Input voltage range 1 Input voltage range 0 Detection time Input impedance Value Yes Switching time lt 100us Yes Yes Ims 32767ms 1 RUN 1 ACT 1 DUX 32 as channel 0 31 status 32 One COM for all channels Wet current sinking sourcing 36 Voc 18 30 Voc 11 Voc 100us 5 2KQ 0 25W 37 Section 4 I O Module Nominal input channel current 4 85mA O 24Vpc Maximum input current 7MA O 24Voc Field
4. 26 Installation 1 5 7 Terminals and Wiring Section 1 Introduction The termination board of the DCS 8000 is a bridge between field devices and I O modules The termination board provides a pluggable terminal block to connect field devices to termination board Users can easily replace the termination board by removing the pluggable terminal block 1 5 7 1 Pluggable Terminal Blocks e Specification Parameters Tightening Torque Wire Size Insulating Material Inflammability Class Nominal Current Nominal Voltage Contact Screw Thread Operating Temperature e Dimension Unit mm Value 0 6 Nm 5 31048 Lb in 12 24 AWG PA UL 94 VO 12A 250 Tin plated M3 40 C to 105 C 27 Section 1 Introduction Installation 1 5 7 2 Wiring The following table is the recommended wire and end cord terminals 1 5 8 Cable There are three cables with different length can be used to connect the I O module and the termination board Cooper conductor Drain wire PVC jacket Aluminum mylar SR PVC insulation Model Connector Type CA 01 37P D Sub Male Cable CA 02 37P D Sub Male Cable CA 03 37P D Sub Male Cable CA 05 37P D Sub Male Cable CA 10 37P D Sub Male Cable 28 FPM D2440 Section 2 Power Modules 2 1 FPM D2440 2 1 1 Overview e Diagnostic FPM D2440 Section 2 Power Modules e 24VDC input e Redundancy The FPM D2440 is a power module It offers the i
5. 75 5 95 Non condensing 3009 30mm 85mm 115mm 2500 Vrms V AGND ADC Protection Block Redundant Control caundant 15 CHIS BKI BK2 Analog Input Section 4 I O Module 4 4 3 4 Pin assignments 19 0 ao 9 37 7 o 9 38 35 15 o 12 lo ol 30 lo 015912 c 9 28 07 lo velo 9 8 2 ia Ole TEE lo 37 pin male D Sub Connector 51 Section 4 I O Module 4 4 4 F 8017CH 4 4 4 1 Overview Redundancy Analog Input 8 current input channels Overrange measurement Built in HART master interface RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Fast redundant switching time lt 100us The F 8017CH is a 16 bit 8 channel analog differential input module This module accepts current input range 4 20mA and supports 25 overrange measurement Accuracy is not guaranteed Besides ithas 0 05 accuracy for highly accurate application Moreover this module provides 500Hz sampling rate for some application In addition to current input F 8017CH Is also built in HART master interface to remotely maintain devices via HART The F 8017CH provides 3000VDC optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component i
6. IDCS 3000 Remote Rugged I O System with Redundancy Hardware User s Manual Revision History Revision Date Description of Change 1 42 2013 06 28 Adding analog module to this hardware user s manual 1 41 2013 06 03 Adding some description for the section of mounting 1 40 2013 05 22 Document release Preface Warranty All products manufactured by ICP DAS are under warranty regarding defective materials for a period of one year from the date of delivery to the original purchaser Warning ICP DAS assumes no liability for damages resulting from the use of this product ICP DAS reserves the right to change this manual at any time without notice The information furnished by ICP DAS is believed to be accurate and reliable However no responsibility is assumed by ICP DAS for its use or for any infringements of patents or other rights of third parties resulting from its use Copyright Copyright O 2013 by ICP DAS CO LTD All rights are reserved Trademark The names used for identification only may be registered trademarks of their respective companies Table of Contents SECTION HEIN FROD apo 9 PROD OVN 9 EZ FAR a A er 10 EDR RO UR Ll EDR 12 SANN 13 15 EVNE SEN 13 15 2 DIMON ONS 13 152 NNN 13 1 5 2 2 IDCS 8000 Body Module Plugged esee 14 1525 FRMK CUVall OU DIE panel
7. e Wet contact Current sinking sourcing LK Ms LA di Us Relay ON Relay Off Relay Contact Tar Ti Relay Close IG DIx Relay Open DIx Voltage gt 3 5V Voltage lt 1V TTL CMOS Logic w COM e Power COM Logic Level Low Logic Level High gt OG Dix Dix Open Collector On Open Collector Off NPN Output AF OG com H oe om ES EA Open Collector On Open Collector Off PNP Output OS com HIRS 71 Section 5 Termination Board 5 2 Digital Output 5 2 1 DN DIO M Digital Output 5 2 1 1 Overview The DN DIO M is a termination board for digital input and output modules The size of DN DIO M is relatively small than other termination boards Due to the small size of termination board the DN DIO M can be fulfilled some applications in small cabinet 5 2 1 2 Specification Digital Output Type Channel General Dimension W x Lx H Mounting Operating temperature Humidity 72 Current sinking Open collector 32 112 x 117 x 29 mm 35 mm DIN Rail Wall 25 75 C 5 95 96 Non condensing Digital Output Section 5 Termination Board 5 2 1 3 Pin assignment E t Y Ls N RE LOT LL Resistance Load 73 Section 5 Termination Board Digital Output 5 2 2 DN DO 16DR A amp DN DO 16DR B 5 2 2 1 Overview The DN DO 16DR
8. ina 15 LS Termination BOI ridi 16 A R 19 DINSA NG 19 215 2 i 20 Wallonie 21 1 52 Module 22 a 23 1 5 5 Field GEO UN eee 24 doe oye A 25 VS TENNES ana WINN reca 27 La 1 Pl ggable TI DS ai 27 LS AZ MIN e 28 ESO 28 SECTION Z POWER MODULES 29 TD NN 29 APP 29 21224082 042 29 30 ED 30 2 1 5 Internal Hardware 5 31 2 1 6 List of Power Consumption of 31 SECTIONS COMMUNICATION MO DU VE Lars 32 Ar PP 32 TONN 32 TENNE 32 lable of Contents Ann 33 314 BED idas 33 e 34 SECTION ATO NIODULE ata d aea dte ala 35 A 35 AV ani 35 1 2 PE PT 35 ACRONIS LCS 36 219724 DEN EN O IO De 37 TN 37 A 37 12122180 0 REN A 37 2 2540 GO EN 38 42 14 5510 EN vr 39 scene e E M 40 A 40 AE OE EEE 40 2 3 1 2 40 1 3 15 AMES 41 A 42 AA MOEN 43 A 43 EE EET 43 44 12 43 4 4 1 3 Hardware Structure east
9. 5 4 Analog Output 5 4 1 DN AIO M This is left blank intentionally 5 4 1 1 Overview The DN AIO M is a termination board for analog input and output modules It is a general termination board for most kind of analog modules The size of this termination board is also small and same as other mini termination boards for users installation 5 4 1 2 Specification Analog Output Channel 16 General Dimension W x L x 112 x 117 x 29 mm Mounting 35 mm DIN Rail Wall Operating temperature 25 75 C Humidity 5 95 RH Non condensing 5 4 1 3 Pin assignment s T2 zr 2 aa as 26 27 29 ao ar 32 aa 35 cre aee pons oo nc onze ena pa nm p one ass ons ne i z s s e v s s 1 u uz us ua ss 16 lu xc ho ons om eo e ne om cur ne 86 Analog Output 5 4 1 4 Wiring Voltage Output Current Output HART Section 5 Termination Board 87
10. MOD DUX Status Description Solid Operating Mode MOD Halt Mode Caused by heavy fault Stop Mode Caused by light fault Output Input Enable m Master amp Output Input Enable Ott Output Input Disable Slave amp Output Input Disable Solid I O Module is operating in redundant mode 5 UN DUX Off I O Module is operating in single mode ALL Blink In the bootloader mode and preparing upgrade firmware Solid The corresponding I O channel is activated IO Off The corresponding I O channel is inactivated Not all of I O modules have IO LED indicators 4 1 2 D Sub 37 pin connector The D Sub 37 pin connector is the interface to field devices Every module has individual pin assignment for wiring The termination boards are wiring boards used for easily wiring and maintenance purpose 35 Section 4 I O Module Introduction 4 1 3 Timing Characteristics Parameter Value Description 1 800 ms Hardware watchdog activated T gt 50 ms I O modules lose connection to the termination board T3 1 ms Response time for analog output high low alarm lt 16 ms 8 channels Ta Response time for analog input high low alarm lt 32 ms 16 channels 5 lt 1 2 5 Response time for TC RTD high low alarm 100 ms Time when detect broken 1 28 Time when detect TC RTD channel broken 36 Digital Input 4 2 Digital Input 4 2 1 F 8040 4 2 1 1 Overview Redundancy
11. Analog Output 4 5 2 F 8028CH 4 5 2 1 Overview Redundancy Section 4 I O Module 8 current output channels Built in HART master interface Overrange output Open wire detection RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Fast redundant switching time lt 100us The F 8028CH is a 16 bit 8 channel analog output module It provides digital to analog conveter controlled by the system module to convert the digital data into output signals Users can specify the start up and safety value through configuration software Moreover this module has 0 05 accuracy for highly accurate application In addition to current output F 8028CH is also built in HART master interface to remotely maintain devices via HART Besides the F 8028CH provides 3000 optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component in DCS 8000 system 4 5 2 2 Specification Parameter Feature Redundant Termination board break off detection Open Wire Detection Power On Value Safety Value LED indicator Analog Output Number of channels Type Maximum Allowable Output Range Resolution Output Response Time Accuracy Zero Drift Value Yes Switching time lt 100us Yes Yes Yes Yes 1 RUN 1 ACT 1 DUX 8 4 20 mA currnet sourcing 25 0 24 mA
12. BK2 37 pin male D Sub Connector 45 Section 4 I O Module 4 4 2 F 8017C1 4 4 2 1 Overview Redundancy Analog Input 8 current input channels Overrange measurement RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Fast redundant switching time lt 100us The F 8017C1 is a 16 bit 8 channel analog differential input module This module accepts current input range 4 20mA and supports 25 overrange measurement Accuracy is not guaranteed Besides it has 0 05 accuracy for highly accurate application Moreover this module provides 500Hz sampling rate for some application The F 8017C1 provides 3000VDC optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component in DCS 8000 system 4 4 2 2 Specification 46 Parameter Value Feature Redundant Over Current Protection Termination board break off detection LED indicator Analog Input Number of channels Type Maximum Allowable Input Current Resolution Sampling Rate Accuracy Zero Drift Span Drift Common Mode Rejection Normal Mode Rejection Yes Switching time lt 100us Yes Yes 1 RUN 1 ACT 1 DUX 8 4 20 mA Support 25 overrange 25mA 16 bit 500 Samples sec Total 0 05 FSR 20 uV C 25 ppm C 86 dB 100 dB Analog Input Input Impedance Dat
13. for users is that they need no more additional terminal block for extending COM Furthermore the DN DI 32DW offers removable fuse protection for the field loops with local indication of fuse failure and overvoltage and transient protection 5 1 2 2 Specification Digital Input Type contact Current sinking sourcing Dry contact Current sinking sourcing Channel 32 Fuse ratings 350mA for each channel With physical indication Transient protection __ General Dimension W x Lx 126 6 x 274 6 x 25 5 mm Mounting 35 mm DIN Rail Wall Operating temperature 25 75 C Humidity 5 95 RH Non condensing Wet Dry contact is Jumper selectable 66 Digital Input Section 5 Termination Board 5 1 2 3 Hardware structure F 8040 with DN DI 32DW Dry contact Current sourcing EXT PWR EXT GND Field FG 3750 Vrms I LED Module Control Circuit EXT GND EXT PWR Field 3750 LED Module Control Circuit L GND 8040 DN DI 02 EG 67 Section 5 Termination Board Digital Input F 8040 with DN DI 32DW Wet contact Current sinking or sourcing Field 31754 V rms COM DIO LED Module COM DII Control Circuit COM DI30 COM 13 F 8040 DN DI 02 FG 5 1 2 4 Jumper Setting The DN DI 32DW offers various wire connections to connect with field device to digital input module It can be switched to different wire connection by
14. standard support The DCS 8000 provides connectivity to most popular industry standard to communicate with controller and makes DCS 8000 I O compatible with various controller or PLC The up to date I O The I O modules plugged in the DCS 8000 station will automatically update I O data to communication module This feature not only decreases the delay for updating I O data but also acquire the up to date I O data e 1 0 redundant switching lt 11115 The DCS 8000 features a tiny time for I O redundant switching within maximum 1ms Reliable The iDCS 8000 offers availability improving feature such as 10 Hot swap of modules A faulty I O module can be replaced on line without powering the station down and without affecting the rest of the station The iDCS 8000 system also ensures that only right type of modules can be inserted when to replace on line Automatically re configure same parameter when plugging a replaced module Redundancy options in all modules power communication I O Hardware Structure Section 1 Introduction 1 3 Hardware Structure The DCS 8000 is made by the combination of components of the backplane power modules communication modules I O modules and an termination board Power Communication IO e Backplane The backplane consists of 2 slots of power 2 slots of communication and 8 single or 4 pairs of redundant I O modules e Power Module It provides the power to the s
15. the load up to 0 5A current The digital output channels offer LED to indicate digital output status Moreover the module offers 3000 Vpc optical isolation between channels and backplane bus If any high voltage or current damages the channels the system backplanes other modules and control unit won t be affected because of the benefits of isolation 4 3 1 2 Specification Parameter Value Feature Redundant Termination board break off detection Safety output Power on Initial output LED indicator Digital Output Number of channels Type Rated voltage Output load current maximum Output switching time Output impedance Isolation 40 Yes Switching time lt 100us Yes Yes Preset Hold Yes 1 RUN 1 ACT 1 DUX 32 as channel 0 31 status 32 NPN Current sinking Open collector 36 Voc 0 5 100 us 20 3000Vpc Digital Output Certification EMC General Termination board Maximum power consumption Operating temperature Humidity Weight Dimensions W x Lx 4 3 1 3 Hardware Structure LED Module Control Circuit Section 4 I O Module EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 DN DO 16DR A DN DO 16DR B DN DIO M 23W 25 75 C 5 95 RH Non condensing 300g 30mm x 85mm x 115mm Field ISO SV 4750Vrms 1 4 DO 0 ISO sv DO 1 DO 30 00 31 Ext GND 3750Vnns Terminal Board examinati
16. 16 bit lt 200 5 0 05 FSR 0 2 uV C 61 Section 4 I O Module Analog Output Span Drift 25 Output Capacity 0 7500 Data Range 2500 12500 Isolation 3000Vpc HART Mode Master Monodrop Point to Point Certification EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 0 5 W 10W Operating temperature 25 C 75 Humidity 5 95 Non condensing Weight 300 g Dimensions W x L x H 30mm x 85mm x 115mm 1 The power consumption depends on the load 4 5 2 3 Hardware Structure 62 Field AV 24V GND DC DC amp A GND lout 0 3 HART Signal Control Circuit Photollsolation 2500Vrms GND Analog Output Section 4 I O Module 4 5 2 4 Pin assignments a BK2 Slo X mo io cla 1519 A X x Elo Sla X X x 10 OG X CH7 09 021 cum CH6 26 CH6 CH5 07 10 25 CH5 CH4 06 0 24 CH4 Ol 23 CH3 962 CH2 iiis e 21 CH1 20 CHO BK1 01 eu nn 37 pin male D Sub Connector 63 Section 5 Termination Board Digital Input Section 5 Termination Board 5 1 Digital Input 5 1 1 DN DIO M 5 1 1 1 Overview The DN DIO M is a termination board for digital input and output modules T
17. 4 M4 screws directly screwed DCS 8000 unit to the plane you want 21 Section 1 Introduction Installation 1 5 4 Module Installation e Installing along the guiding rail then pushing into 48 pin socket Guiding rail e Lock the module Locker Push following this direction to the module 22 Installation Section 1 Introduction 1 5 5 Wiring e Single Operation eis A A E RR E ALE E G Redundant Operation all 724 21 m IN EE ux x uou mum jx 5 oW uuu Section 1 Introduction Installation 1 5 6 Field Grounding The hardware circuit is easily broken by the noise ESD Electrostatic Discharge EFT Electrical Fast Transient and surge in the field The iDCS 8000 provides a frame ground to gain noise immunity This can prevent the damage caused by noise and increase the system stability There are many ways to ground DCS 8000 to earth ground The most common way to ground to earth 15 by using the sheet metal behind the DCS 8000 When mount the DCS 8000 with DIN rail in cabinet the sheet metal will attach to the conductor of the cabinet to lead to ground Frame Ground Cabinet Permanent set Ground rod Over 10 meters Class D grounding below 1000 24 Ins
18. 6 E x NC16 w 4 16 Control 1 Circuit Mm nmt 31 NC31 NO31 3750Vrms Terminal Board Isolation examination DN DO 16DR A DN DO 16DR B 5 2 2 4 Pin Assignment e DN DO 16DR A CN4 NCO 01 02 NC2 03 NO5 5 06 NC6 NO7 76 Digital Output Section 5 Termination Board e DN DO 16DR B CON1 CON2 77 Section 5 Termination Board Analog Input 5 3 Analog Input 5 3 1 DN AIO M Thie is left blank intentionally 5 3 1 1 Overview The DN AIO M is a termination board for analog input and output modules It is a general termination board for most kind of analog modules The size of this termination board is also small and same as other mini termination boards for users installation 5 3 1 2 Specification Analog Input Channel 16 General Dimension W x L x 112 x 117 x 29 mm Mounting 35 mm DIN Rail Wall Operating temperature 25 75 C Humidity 5 95 RH Non condensing 5 3 1 3 Pin assignment s T2 zr 2 aa as 26 27 29 ao ar 32 aa 35 cre aee pons oo nc onze ena pa nm p one ass ons ne i z s s e v s s 1 u uz us ua ss 16 lu xc ho ons om eo e ne om cur ne 78 Analog Input 5 3 1 4 Wiring Wiring Current Source 2 Wire Transmitter Passive Section 5 Termination Board 79 Section 5 Termin
19. 8000 system 4 4 5 2 Specification Parameter Value Feature Redundant Yes Switching time lt 100us Over Voltage Protection Yes Termination board break off detection Yes Open Wire Detection Yes LED indicator 1 RUN 1 ACT 1 DUX Thermocouple Input Number of channels 8 15mV 50 100mV 150mV Type 500mV 1V 2 5V 5V 10V Type J K T E R 5 210 1200 C 270 1372 C 270 400 C 270 1000 C Temperature Range 55 Section 4 I O Module Maximum Allowable Input Voltage Resolution Sampling Rate Accuracy Zero Drift Span Drift Common Mode Rejection Normal Mode Rejection Input Impedance Data Range Isolation Certification EMC General Termination board Maximum power consumption Operating temperature Humidity Weight Dimensions W x L x H 56 Analog Input 50 1765 50 1765 0 1820 C 270 1300 C 2320 C 120 Voc 16 bit 8 Samples sec Total 0 05 FSR 0 5 uV C 20 ppm C 106 dB 90 dB 10 2500 12500 3000Vpc EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 DN TC M 1 3 W 25 C 75 C 5 95 RH Non condensing 300g 30mm x 85mm x 115mm Analog Input Section4 I O Module 4 4 5 3 Hardware Structure Logic Field AGND CIC CHO CHO Temperature Sensor Module Fhbto Isolatton 500Vrms Control e Circuit
20. A amp DN DO 16DR B are termination boards with relay Form C SPDT output The DN DO 16DR A is used for digital output channel 0 15 and the DN DO 16DR B is used for digital output channel 16 31 These boards offer 2 output for each channel to extend control logic due to the Form relay it can be positive N O or negative N C logic output or both In addition each channel is built in two varistors on N O and N C channel to protect against high voltage transients and surges to the control loop 74 Digital Output 5 2 2 2 Specification Model Digital Output Channel Type Relay Contact Contact configuration Rated current Max peak current Rated voltage Max switching voltage Minimum switching Load Mechanical life Operate release time Relay Coil Voltage input Current consumption Varistor Protection Max applied voltage Continuous Rated voltage General Dimension Wx Lx H Mounting Ambient Temperature Humidity Section 5 Termination Board DN DO 16DR A DN DO 16DR B 16 200 15 16 2016 31 Form Relay SPDT 10 250 Vac 400Vac 300 mW 20 x 10 8 5 ms 24Vpc 10 400mA 9 24Vpc AC 300 Vims DC 385 Vpc 470Vrms 126 6 x 274 6 x 25 5 mm 35 mm DIN Rail Wall 25 75 C 5 95 RH Non condensing 75 Section 5 Termination Board Digital Output 5 2 2 3 Hardware structure e F 8041 with DN DO 16DR A amp DN DO 16DR B Field ISO SV 3730V rms 1 COM1
21. BK 4 4 5 4 Pin assignments CJC gt VBB 18 10 17 lo E 1610 X 5105 14 2 X 13 o X 12 110 X 10 7 09 10 5 i o 9 9 Se al 26 CH6 e 5 25 CH5 42 CH4 06 o ali CH3 05 l 23 CH3 2 de MM CH2 CH1 03 Sa or 6000 BK1 0110 375pin male D Sub Connector 57 Section 4 I O Module 4 5 Analog Output 4 5 1 8028 4 5 1 1 Overview Redundancy Analog Output 8 current voltage output channels Overrange output Short circuit protection Open wire detection RoHS compliance 3000 isolation from output to backplane 3000 Voc isolation from output to frame ground Fast redundant switching time lt 100us The F 8028CV is a 16 bit 8 channel analog output module that features programmable output range on all channels It provides digital to analog conveter controlled by the system module to convert the digital data into output signals Users can specify the start up and safety value through configuration software Moreover this module has 0 05 accuracy for highly accurate application Besides the F 8028CV provides 3000Vnc optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component in DCS 8000 system 4 5 1 2 Specification Parameter Feature Redundant T
22. a Range Isolation Certification Section 4 I O Module 230 Q 2500 12500 0 24 3000Vpc EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 1 5 W Operating temperature 25 75 C Humidity 5 95 RH Non condensing Weight 300 g Dimensions W x L x H 4 4 2 3 Hardware Structure Control Circuit 30mm x 85mm x 115mm LI Photo Isolation 2500Vrms Voltage a 4 ADC Protection Block Redundant Control 47 Section 4 I O Module Analog Input 4 4 2 4 Pin assignments 19 6 593 BK2 16 O 34 2 PUO cla x X 14 32 X 13 9 31 x mrs x 1 lo 069 Ol 28 X CH7 09 ol 27 CH7 e CH6 08 ML Ol 26 CH6 5 07 10 06 lo 25 CH5 24 CH4 gt CH3 05 ola TUE 29 2 4 Ol 22 CH2 e CH1 21 CH1 CHO 0210 cla HERE BK1 0110 ASAS 37 pin male D Sub Connector 48 Analog Input 4 4 3 8017 2 4 4 3 1 Overview Redundancy Section 4 I O Module 16 current input channels Overrange measurement RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Fast redundant switching time lt 100us The F 8017C2 is a 16 bit 16 channel analog differential input module This module accepts curre
23. at the I O modules can be combined to suit many applications including the most types of signals digital analog counter and HART The station of an DCS 8000 system consists of power module communication module I O modules and termination board The power module provides the isolated power to DCS 8000 system The communication module is the interface to the DCS 8000 I O modules The DCS 8000 I O modules sense or control the device in the field Termination boards are used to connect between signals to from the field and I O modules All of these modules can be configured into single or redundant operation Section 1 Introduction Feature 1 2 Feature The DCS 8000 is an open comprehensive distributed process I O system It communicates with controller over industry standard field buses It brings benefit for users install to DCS 8000 in the field to close to sensors and actuators to reduce the installation cost by reducing the cost of cabling e Comprehensive The DCS 8000 offers cost effective solutions to practically all needs for field device including basic analog and digital I O pulse and HART as well as high integrity solutions Flexible The I O modules plugged in iDCS 8000 station can be configured into single or redundant operation Users can easily upgrade I O security in a same station by adding same I O module and configuring into redundant operation without any additional wiring Wide industry
24. ation Board Analog Input 5 3 2 DN RTD M Thie is left blank intentionally 5 3 2 1 Overview The DN RTD M is a termination board for RTD input modules The size of this termination board is also small and same as other mini termination boards for users installation 5 3 2 2 Specification RTD Input Channel 8 General Dimension W x L x 112 x 117 x 29 mm Mounting 35 mm DIN Rail Wall Operating temperature 25 75 C Humidity 5 95 RH Non condensing 5 3 2 3 Pin assignment 19 20 zr zz oa aa os 36 27 28 25 ao ar 34 84 bo ba AS es 512 b13 as bad 87 ha b17 1 um u 1 16 0 AO bi b2 81 ba A2 82 bs 56 A3 B3 b be FG 80 Analog Input Section 5 Termination Board 5 3 2 4 Wiring 81 Section 5 Termination Board Analog Input 5 3 3 DN TC M Thie is left blank intentionally 5 3 3 1 Overview The DN TC M is a termination board for TC input modules This termination board is also built in CJC to measure temperature more accurate The size of this termination board is also small and same as other mini termination boards for users installation 5 3 3 2 Specification Thermocouple Input Channel Dimension W x Lx H 112 x 117 x 29 mm Mounting 35 mm DIN Rail Wall Operating temperature 25 75 C Hu
25. changing jumper setting The detail of jumper settings are described as following table in JP1 Wet Contact Dry Contact Dry Contact Current Sinking Sourcing Current Sinking Current Sourcing NOTE Please make sure the external power is attached as well when use dry contact wire connection 68 Digital Input Section 5 Termination Board 5 1 2 5 Pin Assignment 37 NC 55 NC aa as ao so sr sa sa us 007 pns 19 0120 322 pras 124 pus bis 0127 008 pus piso 051 NC se s7 so 60 61 2 a 65 7 69 70 y com com NC 69 Section 5 Termination Board Digital Input 5 1 2 6 Wiring e Dry contact Current sourcing aar ac n MGM CD i set 1 1 4 p a 1 1 P 4 lt EN ms 5 pg f d zm H KF 11 Ae at ELS EP eim re Relay Open LI Voltage gt 3 5V Logic Level High _ Logic GND amp 18 Relay Contact COM DS Dix gt IG DIx Relay Close Relay Open NPN 0 Output Open Collector On Open Collector Off mE OG COM EI 70 Digital Input Section 5 Termination Board
26. e I 74 3 22 CIN 0 E 75 lable of Contents 9323223 Hardware 76 edt 76 77 DB NAL OG ad EE 78 O Me M 78 T O 78 A a LM CE 78 SL E E 78 TINN 79 NTN 80 BMS EN EEE NR A IA RESTER 80 EUA 9 8 82110 NR 80 o 80 81 PSPrl 82 PLONE lia 82 5 9 3 2 NNN 82 NNN 82 PMI li 82 SBN 84 PL 84 5 23 42 84 SS PSN 84 TN 85 DARNADG NN 86 TN 86 TONN 86 000601 RE NERE RES 86 22124 8 ii 86 Scr A ier 87 Product Overview Section 1 Introduction Section 1 Introduction DCS 8000 is distributed modular I O which communicates with numerous controllers The DCS 8000 provides easy installation of the I O modules and process cabling It is highly modularized and flexible so that modules can be combined to suit many applications The iDCS 8000 can be mounted in many configurations to fit most requirements both in single or fully redundant applications 02440 FPM D2440 DCS 8830R DCS 8830R 1 1 1 Product Overview The iDCS 8000 is a modular remote I O system It provides easy installation of the I O modules and process cabling It is highly modularized and flexible so th
27. ermination board break off detection Short Circuit Protection Open Wire Detection Power On Value Safety Value LED indicator Analog Output Number of channels Type Maximum Allowable Output Range 58 Value Yes Switching time lt 100us Yes Yes Yes 4 20 mA Yes Yes 1 RUN 1 ACT 1 DUX 8 0 20 mA 4 20 mA current sourcing 5 5V0 5V 10V 0 20 mA 20 0 24 mA Analog Output Section4 I O Module 25 0 24 mA 20 0 6 V 20 6V 20 0 12 V 20 12V Resolution 16 bit Output Response Time 200 pS Accuracy 0 05 FSR Zero Drift 0 2 uV C Span Drift 25 Output Capacity Data Range 2500 12500 Isolation 3000Vpc Certification EN61000 6 2 EN61000 6 4 cb IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 1 W Operating temperature 25 C 75 Humidity 5 95 RH Non condensing Weight 3009 Dimensions W x L x H 30mm x 85mm 115mm 59 Section 4 Module Analog Output 4 5 1 3 Hardware Structure Field 24V Vri GND out 0 CHO A GND LED Module k CH7 7 Control i 5 Circuit AC SV e 2500Vrms A GND 15 GND BK 4 5 1 4 Pin assignments 37 pin male D Sub Connector NOTE The voltage output will start from channel 8 60
28. he 4th IP address The valid number of the address is from 1 to 254 The other 3 addresses can be configured through MiniOS7 Utility 3 1 4 LED Indicators 060 LED HF RUN LF LNK ACT Status On Heavy fault Off Normal On Module Power On Off Module Power Off On Light fault Off Normal On Ethernet Link Establish Off No Ethernet Link On Ethernet Activity Off No Ethernet Activity 33 Section 3 Communication Module FCM MTCP 3 1 5 Ethernet Port 34 The DCS 8000 is equipped with one Ethernet port which is fully compliant with IEEE 802 3u 10 100BASE TX The Ethernet port provides a standard RJ 45 with green color LED indicator on the front side showing activity Off No activity Green and Flash Activity and orange color LED indicator showing link status Off No Link Orange Link established Pin Description X Transmit Data X Transmit Data X Receive Data N C Not Connected Not Connected X Receive Data Not Connected Not Connected Recommended Media UTP STP Cable 10Mbps Category 3 or greater 4 S II 100Mbps Category 5 or greater Introduction Section4 I O Module Section 4 I O Module 4 1 Introduction 4 1 1 LED status Each module has three LED indicators for diagnostic These three indicators represent different situation when system is operating The LED indicators can help users to identify failures of the module
29. he size of DN DIO M is relatively small than other termination boards Due to the small size of termination board the DN DIO M can be fulfilled some applications in small cabinet 5 1 1 2 Specification Digital Input Type Channel General Dimension W x Lx H Mounting Operating temperature Humidity 64 Wet contact Current sinking sourcing 32 112 x 117 x 29 mm 35 mm DIN Rail Wall 25 75 C 5 95 RH Non condensing Digital Input Section 5 Termination Board 5 1 1 3 Pin assignment 19 20 22 a oa as 25 27 28 29 ao ar 82 34 ons 017 pus pio ora 0022 003 pras ors pua 227 028 pus Dra N A 5 1 1 4 Wiring e Wet contact Current sinking sourcing Rel RU ne COM Contact Relay Close IS DIx Relay Open E Power 5 COM Power 7 3 COM OGIC Logic Level Low Logic Level High gt OG DIx gt Dix Open Collector On Open Collector Off NPN Output a x Open Collector On Open Collector Off PNP Output 65 Section 5 Termination Board Digital Input 5 1 2 DN DI 32DW 5 1 2 1 Overview The DN DI 32DW is a termination board with EMS protection It provides sink and source connections for comprehensive applications Moreover the DN DI 32DW supports wet and dry contact to fulfill most applications In additional this board also offers each channel one COM pin the benefit
30. midity 5 95 RH Non condensing 5 3 3 3 Pin assignment Voltage Input TC Input 82 Analog Input Section 5 Termination Board 83 Section 5 Termination Board 5 3 4 DN AIH 08 Thie is left blank intentionally 5 3 4 1 Overview Analog Input The DN AIH 08 is a termination board for HART analog input module This termination board not only measures analog signal but also provides isolated power source for the field devices In other words this board supports both active and passive loop Besides thie board also has short circuit protection for the isolated power the loop current will be limited when circuit is shorted or the current is too large 5 3 4 2 Specification Analog Input Channel Isolated Power Rating General Dimension W x L x Mounting Operating temperature Humidity 5 3 4 3 Pin assignment 8 Support 2 Wire amp 3 Wire connection 1W with current limited protection 135 x 214 6 x 25 5 mm 35 mm DIN Rail Wall 25 75 5 95 RH Non condensing 1 5 5 36 FG 1 1 84 9 21 31 8 s cr pora ono PRS ENDS CHE ene pwer eno7 18 FG Analog Input 5 3 4 4 Wiring 4 Wire Transmitter Active 2 Wire Transmitter Passive Section 5 Termination Board 85 Section 5 Termination Board Analog Output
31. n 4 I O Module Analog Input 4 4 4 4 Pin assignments 19 6 BK2 X 17 24V GND 16 O 34 5 15 Q 6 33 14 32 X 13 9 31 x nmm Ci 11 19 x 069 Ol 28 X CH7 09 al 27 CH7 CH6 08 26 CH6 5 07 10 06 lo 25 CH5 e 24 CH4 gt CH3 05 ola 29 2 4 22 CH2 e CH1 21 CH1 d m 20 CHO BK1 01 AAA 37 pin male D Sub Connector 54 Analog Input Section4 Module 4 4 5 F 8019 4 4 5 1 Overview 8 thermocouple input channels User defined up down scale Open wire detection RoHS compliance 3000 isolation from output to backplane 3000 Vpc isolation from output to frame ground Redundancy Fast redundant switching time lt 100us The F 8019 is a 16 bit 8 channel thermocouple input module that features programmable input range on all channels It measures millivolt input 15mV 50mV 100mV 150mV 500mV voltage input 1V 2 5V 5V 10V and thermocouple input Type J K T E S An external CJC is supported for accurate termperature measurement Moreover this module has 0 05 accuracy for highly accurate application Besides the F 8019 provides 3000Vpc optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component in DCS
32. n iDCS 8000 system 4 4 4 2 Specification 52 Parameter Feature HART interface Redundant Over Current Protection Termination board break off detection LED indicator Analog Input Number of channels Type Maximum Allowable Input Current Resolution Sampling Rate Accuracy Zero Drift Span Drift Value Yes supports HART master Yes Switching time lt 100us Yes Yes 1 RUN 1 ACT 1 DUX 8 4 20 mA Support 25 overrange 25mA 16 bit 500 Samples sec Total 0 05 FSR 20 uV C 25 ppm C Analog Input Section 4 Module Common Mode Rejection 86 dB Normal Mode Rejection 100 dB Input Impedance 120 Q Data Range 2500 12500 Isolation 3000Vpc HART Mode Master Monodrop Point to Point Certification EN61000 6 2 EN61000 6 4 SS IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIH 08 Maximum power consumption 1 2 W 7 5W Operating temperature 25 C 75 Humidity 5 95 Non condensing Weight 300 g Dimensions W x L x H 30mm 85mm 115mm 1 F 8017CH provides the power for the passive loop so there will be an extra power for the transmitter in the field The amount of power consumption depends on the number of transmitters 4 4 4 3 Hardware Structure 24 V Soft Start HA VGND AC DC Separator with MUX Photo Isolation 2500Vrms Control Circuit A Voltage Protection Block 5V Redundant Control GND 53 Sectio
33. ng Storage Temperature 40 C 85 C Storage Humidity 5 95 RH non condensing Operating Voltage 24Vpc Maximum Operating Voltage 24Vpc 1096 1 5 2 Dimensions 1 5 2 1 Module 36 3 Unit mm 13 Section 1 Introduction Installation 1 5 2 2 IDCS 8000 Body Module Plugged Front View Left Side View Installation 1 5 2 3 FRMK Wall mount panel Top View 4 L 4mm o 5m 8 9 0 E 076 Section 1 Introduction Right Side View Front View 15 Section 1 Introduction Installation 1 5 2 4 Termination Board DN DO 16DR A DN DO 16DR B DN DI 32DW 148 137 0 126 61 Left Side View Front View Right Side View S gt Fm Mh Bottom View P Rear View 16 Installation Section 1 e DN DIO M DN AIO M DN TC M DN RTD M 130 121 0 112 6 Left Side View Unit mm A A Front View Right Side View 1 Bottom View EZ OO lt lt lt a 3
34. nt input range 4 20mA and supports 25 overrange measurement Accuracy is not guaranteed Besides ithas 0 05 accuracy for highly accurate application Moreover this module is built in 2 ADC to provide same sampling rate as F 8017C1 for some application The F 8017C2 provides 3000VDC optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component in DCS 8000 system 4 4 3 2 Specification Parameter Value Feature Redundant Over Current Protection Termination board break off detection LED indicator Analog Input Number of channels Type Maximum Allowable Input Current Resolution Sampling Rate Accuracy Zero Drift Span Drift Common Mode Rejection Normal Mode Rejection Yes Switching time lt 100us Yes Yes 1 RUN 1 ACT 1 DUX 16 4 20 mA Support 25 overrange 25mA 16 bit 500 Samples sec Total 0 05 FSR 20 uV C 25 ppm C 86 dB 100 dB 49 Section 4 I O Module Input Impedance Data Range Isolation Certification EMC General Termination board Maximum power consumption Operating temperature Humidity Weight Dimensions W x Lx H 4 4 3 3 Hardware Structure LED Module Contro Circuit 5V GND 50 Photo Isolation Analog Input 230 0 2500 12500 3000Vpc EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 DN AIO M 2 2 25
35. on BK BK2 41 Section 4 I O Module Digital Output 4 3 1 4 Pin assignments Ext PWR O Ext GND 18 0 DO 15 17 o DO 14 LS 203 DO 13 clo 013 29 DO 12 4 lo DO 11 lo 0 32 80 28 DO 10 012014 0027 DO 9 o 8 Dom solo Q 29 0025 DO 7 09 o 0128 020 24 DO 6 011 90 23 DO 5 098 0022 Da 6 0 5 00221 3 os lo Ol 24 DO 20 DO 2 4 918 00 19 DO 1 03 22 DO 18 mio o 020027 ni 00 20 00 16 37 pin male D Sub Connector 42 Analog Input Section 4 Module 4 4 Analog Input 4 4 1 F 8015 4 4 1 1 Overview 8 RTD input channels User defined up down scale Open wire detection RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Redundancy Fast redundant switching time lt 100us The F 8015 is a 16 bit 8 channel RTD input module that features programmable input range on all channels This module has 0 05 accuracy for highly accurate application Besides the F 8015 provides 3000Vpc optical isolation between channels and backplane bus If any high voltage or current damages these channels this module won t affect other component DCS 8000 system 4 4 1 2 Specification Parameter Value Feature Redundant Yes Switching time lt 100us Over Voltage Protection Yes Termination board break off detection Yes Open Wire Detection Yes LED indicato
36. on the number of sensors are connected 2 This is left blank intentionally Because this module is under developing 3 The power consumption depends on the load 31 Section 3 Communication Module Section 3 Communication Module 3 1 3 1 1 Overview Modbus TCP Hardware selectable node ID Redundancy LED indicators for local diagnostic The FCM MTCP is a communication module with Mudbus TCP through ethernet port The Modbus TCP is a Standard protocol commonly used in industrial applications The can be used for the Modbus TCP client to access I O modules It is built in two rotary switches to easily configure node ID without utility There are also 3 LED indicators for system diagnostic and 2 LED indicators for network status users can locally check system and network status The not only offers single operation but also redundant this benefit brings I O system more reliable 3 1 2 Specification Parameter LAN Port Protocol LED indicators Power consumption Redundant Operating temperature Isolation 32 Value 10 100BASE TX Auto negotiating Auto MDIX Modbus TCP 1 Power 2 Fault 1 Link Active Speed 2W Yes 25 75 C 3000Vpc Between LAN port and 1000Vpc Between LAN port and backplane 3 1 3 Switches Section 3 Communication Module SWI SW2 The switches are used for the value of t
37. r 1 RUN 1 ACT 1 DUX RTD Input Number of channels 8 IEC 60751 ITS90 Pt 100 0 03851 Q 0 C JIS C 1604 Type JPt 100 0 03916 Q 0 C IEC 60751 ITS90 Pt 1000 0 03851 Q 0 C Pt100 200 850 Temperature Range JPt 100 200 630 43 Section 4 I O Module Maximum Allowable Input Voltage Resolution Sampling Rate Accuracy Zero Drift Span Drift Common Mode Rejection Normal Mode Rejection Input Impedance Data Range Isolation Certification EMC General Termination board Maximum power consumption Operating temperature Humidity Weight Dimensions W x Lx H 4 4 1 3 Hardware Structure Module Control Circuit 44 Analog Input Pt1000 i ag 2500Vrms ADC 120 Voc 16 bit 8 Samples sec Total 0 05 FSR 250 mQ 0 5 uV C 20 ppm C 106 dB 90 dB 20 2500 12500 3000Vpc EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 DN RTD M 1W 25 75 5 95 Non condensing 3009 30mm 85mm 115mm BK Analog Input Section4 I O Module 4 4 1 4 Pin assignments Ske ie c 01 O Q O O O O Q Q O O Q Q Q Q Q 37 36 35 33 32 31 30 29 28 27 26 25 24 23 22 21 20
38. rential analog input channels 4 20mA HART interface with loop power for passive loop F 8019 8 analog input channels Thermocouple mV 5V 10V Analog F 8028CV 8 analog output channels 4 20mA 5V 10V Output F 8028CH 8 analog output channels 4 20mA HART interface DN DIO M Termination board for digital I O modules DN DI 32DW Termination board for digital input modules Termination board for digital output with power relay for DN DO 16DR A channel 0 15 mE Termination board for digital output with power relay for Termination Board DN DO 16DR B channel 16 31 DN AIO M Termination board for analog I O modules DN AIH 04 Termination board for HART analog input module DN RTD M Termination board for RTD I O modules DN TC M Termination board for Thermocouple I O modules ASIPP 801W CAG Dummy I O cover FRMK 19 mounting panel CA 01 D Sub 37pin Female Male 1m Cable 24AWG 180 UL 2464 CA 02 D Sub 37pin Female Male 2m Cable 24AWG 180 UL 2464 CA 03 D Sub 37pin Female Male 3m Cable 24AWG 180 UL 2464 CA 05 D Sub 37 Female Male 5m Cable 24AWG 180 UL 2464 D Sub 37 Female Male 10mCable 24AWG 180 UL 2464 Accessories CA 10 12 Installation Section 1 Introduction 1 5 Installation 1 5 1 Environment Specification The following table is the absolute maximum rating of the environmental specification for the DCS 8000 Parameter Specification Operating Temperature 25 C75 C Operating Humidity 5 95 RH non condensi
39. solated power source to the DCS 8000 system The FPM D2440 can be used to single or redundant application It also has diagnostic to make system more reliable 2 1 2 Specification Parameter Voltage input Voltage output Current output Insulation resistance Isolation Short circuit protection Redundancy Operating temperature Dimension Conducted emission Radiated emission Value 24Vpc 20 5 Vpct 296 24Vpc Depending on input power source 5Voc 5 max 24Vpc max 1000MQ 1500Vpc min Yes Continuous Yes 25 75 31mm x 91mm 115mm W x Lx H EN55022 Class A EN55022 Class A 29 Section 2 Power Modules 2 1 3 Pin Assignment Pin PWR PGND F G 2 1 4 LED Indicator FPM D2440 Off 30 FPM D2440 Description 24 VDC Ground Frame Ground LED Description On Normal operation e No input or invalid input PWR e Output lower than 4 5Vpc e Module failure e Output overloaded FPM D2440 2 1 5 Internal Hardware Structure 4 tt _ input control circuit Section 2 Power Modules EN I O module 2 1 6 List of Power Consumption of Module Model Name F 8040 F 8041 F 8017C1 F 8017C2 F 8017CH F 8028CV F 8028CH F 8015 F 8019 F 8084 Maximum Output Current 1 8W 2 3 W 1 5 W 2 2 W 1 2 W 7 5W 0 5 W 10 W 1W 1 3 W 13 W 11 W 1 24V is used for the power in passive loop The power consumption depends
40. tallation Section 1 Introduction 1 5 6 1 Grounding In order to prevent the operators to get an electric shock and external noise to affect DCS 8000 system the cabinet of the DCS 8000 must set earthed And all the metal that the operators might touch must set earthed The grounded system must follow Electrical Equipment Technical Standard Class D specification and the earth resistance must be below 1000 Note There is a 3 high tension condenser between the S G and F G of DCS 8000 The grounded system of the DCS 8000 must follow Class D specification When grounding please do not share the ground point of the DCS 8000 with other power system And the distance between two ground points must greater than 10 meters Cabinet Permanent set Class D grounding below 1000 Cabinet A Cabinet B Permanent set Permanent set Ground 16 Ground rod Class D Ground Class D Ground grounding Wirt grounding wire 25 Section 1 Introduction Installation cau cm eee FG Ground rod gr ui Ground wire 7 over 5 5mnr over Siani y grounding RR iip ee eee Grounding Ground wire 7 over 5 5mnr 7 device ers Sm y SE i grounding
41. to Logic isolation 3000Vpc Certification EN61000 6 2 EN61000 6 4 61000 4 2 IEC EN 61000 4 4 General Termination board DN DI 32DW DN DIO M Maximum power consumption 1 8 W Operating temperature 25 C 75 C Humidity 5 95 RH Non condensing Weight 300 g Dimensions W x L x H 30mm x 85mm x 115mm 4 2 1 3 Hardware Structure Logic v amp Field 7 3750 Vrms DI 0 LED Module DI 1 Control Circuit DI_30 DI 31 3750Vrms Terminal Board F G examination 38 Digital Input Digital Input Section 4 I O Module 4 2 1 4 Pin Assignment 19 9 37 7 lo _ 15 lo 9 mio 12 lo ol 30 lo 1692 lo 9 4 ilo O 27 o 012 o O 5 20 OG A lo 37 pin male D Sub Connector DI 31 DI 30 DI 29 DI 28 DI 27 DI 26 DI 25 DI 24 DI 23 DI 22 DI 21 DI 20 DI 19 DI 18 DI 17 DI 16 39 Section 4 I O Module 4 3 Digital Output 4 3 1 F 8041 4 3 1 1 Overview Redundancy Digital Output 32 digital output sink channels Safety value Preset Hold Power on Initial value Output channel LED indication RoHS compliance 3000 isolation from output to backplane 3000 isolation from output to frame ground Fast redundant switching time lt 100us The F 8041 is a digital output module with 32 NPN channels The output channel of F 80411 is a current sinking channel and can drive
42. ystem It also bypasses 24Vpc to the I O module to support passive loop This module has hot swappable and redundant functions e Communication Module This module is a configurable communication interface that performs operation such as signal processing automatically re configuration HART pass through and configuration of I O modules The module connects to the controller or PLC through of the most popular industrial fieldbuses e I O Module The DCS 8000 I O modules can be inserted and removed from backplane without disturbing system operation e Termination Board The termination boards provide the connection to the field It also reduces the wiring and installation effort 11 Section 1 Introduction Hardware List 1 4 Hardware List The equipment that is used as part of the DCS 8000 station is presented in the following table Type Module Name Description Communication Module FCM MTCP Modbus TCP Communication Module Power Module FPM D2440 24VDC Input 35W 95VDC Output Digital 32 digital input channels current sinking sourcing one Input common for 32 channels Digital I O Se igita F 8041 32 digital output channel current sinking open collector Output F 8015 8 analog input channels 3 wire RTD Pt100 Pt1000 8 differential analog input channels 4 20mA with loop F 8017C1 power for passive loop Analog ui F 8017C2 16 differential analog input channels 4 20mA NPU Analog I O i 8 diffe

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