Setting Standards
Contents
1. Pac Gm GO 5 Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS WIRE TEST ects mold wiring errors events machine downtimes www hummel com Wire test mold diagnosis The optional diagnostic function WIRE TEST is available for our proven MULTI hot runner controllers with 12 24 and 36 zones It is extremely easy to operate via a new function button The connected molds are scanned and the result is directly dis played on the front panel This function offers you increased safety of operation as potential faults such as sensor polarity reversal or mold wiring errors are detected fully automatically This helps to prevent downtimes and protects your molds against damage Specifications see MULTI series page 9 Order information TS MULTI 12 24 36 WT Setting Standards MULTI View for all MULTI control units for mold administration and process PC Interface data transfer This interface allows you to transfer all of your data between a MULTI controller and a either a USB interface or an Ethernet conne with PC Software for WINDOWS You just need to connect the interface box to tl interface of the control unit The output of the required interface Power is supplied directl in the case of USB operation In the Ethernet provided by the plug in PSU supplied USB or Ethernet connection2. a i vid 1 aan V 1 Pu 1 um el iga jas EL irri in lisi bei Jai d lier isi site piek ge Jee ie Wise dass fee Ld WW WW WW WW www hummel com Control accuracy process data assessment Sytem protection flexibility ease of use prre pda ELELE i E 6 ELLA Device Functions MINI DIALOG MULTI MASTER MASTER SL PROFESSIONAL PROFESSIONAL LC i 40 36 60 72 96 180 2 8 8 omme m 8 m em M M Mm my m m me E M y m eee M M mme www M M m m M 9 8 2 8 X m verve RNC HN RN Seam Fetes neniong M menyen 4 ax au eo a2 ua Gema au CC HEC RC HN RN EEE Toe eed ax aa Lope OCC display Indicates the current heat output in percent e g 50 half output C F switch over Selection of the temperature unit Celsius or Fahrenheit via the Parameter menu Alarm input output Interface to machine via switching contacts e g alarm ind
3. Information displayed Setpoint and instantaneous values C or F power Output in amperes or percent alarm indicators for temperature over or low temperature current overcurrent open load ground fault TC malfunction open reverse Order information TS REGELGERAT 1 FACH Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS INTEGRAL dd on for machines lodular for 6 48 controller circuits e in controller boards ration via machine www hummel com Built in temperature controllers The INTEGRAL temperature controllers were developed for machine installation Thanks to the slide in controller boards for 6 control ler circuits each a very flexible system can be obtained The controllers are preferably recommended for hot runner applications but may also be used for other applications The empty 19 rack for up to 48 controller circuits is ideally suited as a basic machine version with a good price performance ratio The controller can be later adapted according to requirements The slide in con troller boards can be added or exchanged within shortest time without any tools Screw terminals with labels ar provided for connection of load circuits and temperature sens
4. Following installation of the MULTIVIEW II sof delivery you can conveniently store your mold if needed later transfer it back to the contro any WINDOWS directory of your choic This ensures that the data is readily available if fe wish to edit it later by PDA systems Housing Plastic shell housing Connection 2m controller connecting cable RJ45 Ethernet plug or USB plug power supply plug for PSU Power supply Via USB interface or PSU supplied Software On CD for all common WINDOWS versions Order information Ethernet TS MULTI VIEW II TCP IP USB TS MULTI VIEW II USB Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS MASTER Q o 12 to 60 zones endable with pluggable control cards ouch screen with brilliant display ind on screen instructions tart assistant for super fast basic setting mance monitoring for error detection www hummel com MASTER Series Superior control precision and convenient straightforward touchscreen operation are the hallmarks of the multi zone controllers of the MASTER series A help function is provided to save you the cumbersome process of searching informati on in the user manual It can be called up at any point of the menu structure to provide you with the specific information you need Apart from co
5. 16 24 32 and 40 slots TS REGLERGEHAEUSE 2 40 FACH Mold connection load and TC separate EE Connectors x number of poles jo MN PR RUN 2 x 4 poles 6 slots 0 eeeeeece cece settee 2 x 16 poles lO slots use I x 24 poles 1 x 32 poles TC oe ER 4 x 16 poles QE Me 2 x 24 poles 2 x 32 poles TC Cy 3 x 24 poles 3 x 32 poles TC 40 50 4 x 24 poles 4 x 32 poles TC Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load PE RETE 400 VAC 16 A CEKON kW Men 400 VAC 32 A CEKON 22 kW Higher loads on request Load circuit fuses 16 ampere FF located on rear panel Cooling fans Cooling fans Housing sizes Number of fans jo C Alarm connector Circular plug 12 pole 1 alarm output max 33 V 0 5 A Standby switch input contact for alarm cables see Accessories Interface connector SUB D 15 pole female Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS MINI I zone 10 amp max ost effective compact unit ins connector with protective earth lly functional hot runner monitoring Ca cong TEMP STAR www hummel com Basic control unit This compact unit is designed to provide tem perature control of a load circuit It is suitab le for load currents up to 1O A The control unit is powered through a 230 VAC mains pl
6. C 228 C 230 C 232 C 2 e mc 230 C 280 200 C 200 6 09 E JI e 18 Exe D se D ses v Duse 3 Duse 10 FII Duse 11 D se 12 232 C 1 229 C E 231 C 232 C 230 C 230 2907C 230 C 290 C 230 C ox 0X I 0 ome Fr 225 C 221 C 227 C 220 a Los x AUS 205 C 225 C 220 C Vx les ZONE 22 2 ZONE A AUS AUS multitouch capacitive durable Table of Contents Multi zone controllers EE EE 8 MTR EE 10 MEN ee ee 0 ST 12 MASTER Lt 14 DO JO V T 16 de 18 PROFESSIONAL Mairena DIALOG slide in controller Housings for slide in controllers 24 up to 40 zones im MINI one zone controller 26 ih Be tan Of Built in controller INTEGRAL Load cables Thermocouple cables 31 Mold connectors 32 Single connectors 33 ue 34 Accessories Limited Liability Products design colors and dimensions are subject to change without prior notice We reserve the right to make technical improvements on all our products currently ordered or for future orders It is the user s responsibility to verify all dimensions and technical data HUMMEL AG will assume no liability regarding information provided to the user by published literature or inside technical staff its distributors and outside sal
7. HOT RUNNER CONTROLLERS Housings or DIALOG slide in controllers ibility due to modular design rerful cooling fans larm connector Data interface L Var D www hummel com Housings for slide in controllers The stylish and robust metal housing can be fitted with withdrawable units from the DIALOG series and central control unit if desired The slots can be filled with any number of controller modules Unused slots have to be covered with a cover plate and can be refit ted later if necessary Thus the user gets a highly flexible system that can be adapted perfectly to individual requirements As all controllers come with integrated power units replacing modules or adding new ones is just a matter of seconds without the need to open the housing or disconnect any cables This minimizes down time in case of malfunction The rear panel features separate connectors for the load and the thermocouples the alarm and interface connectors and the load circuit fuses The temperature can be decreased external ly by the alarm cable connecting the control ler to the control system of the machine In case of malfunction the controller stops the machine immediately The standard data interface can be used for remote control or logging tasks Setting Standards Housing Metal enclosure powder coated Available sizes Order information 2 6 10
8. TC 2x load up to 16 A ground coiled zones TS MWLTFK 4 8 cores Ax TC Ax load up to 16 A ground coiled TS MWLTFK 8 16 cores 8x TC 8x load up to 16 A ground coiled 4 zones TS MWLTFK 16 24 cores 12x TC 12x load up to 16 A ground coiled 6 zones TS MWLTFK 24 Setting Standards Accessories Spare parts genuine accessories Genuine spare parts will be available for at leas the date of purchase for all TEMP STAR contro The use of genuine accessories ensures per complete guarantee during the term of warranty Accessories e Cover plate for unused controller housing slots TS BP 3HE 1OTE e Alarm cable for all TempStar controllers 12 poles connectors TS ALARMKABEI 12 POL Selection of spare parts e load circuit fuses 16 A FF for all TEMP STAR controllers TS LS 16 A FF e Cooling fan 230 VAC for all TEMP STAR controllers TS KL120 e Spare filters for cooling fans 10 piece set TS EF120 e Controller card MULTI 6 BG MULTI6 BE 1 e Control card for MASTER PROFESSIONAL TS MASTER CB 8 E i ___4 E ETT
9. up to 180 C the advan tages of servomotors include utmost repeata bility of motion sequences and precise reproducibility of the end position Modular slide in controller technology and the excel lent control performance of the TEMP STAR PROFESSIONAL devices complement the positive aspects of the drive for hot runner temperature control Both functions can be operated and mana ged easily via the robust capacitive touchs creen The PC used for data visualisation and storage has various interfaces for data transmission and remote diagnosis Numerous monitoring functions e g for tor que or hot runner temperature limits detect faults or system errors and warn the opera tor of possible damage in good time AU PROFESSIONAL Connections Setting Standards Housing Bottom cabinet Metal enclosure powder coated oa with lockable castors DEN en Metal enclosure powder coated with touch screen ore act eet control panel Available devices Order information 12 to 48 heating zones 1 to 4 servo drives TS MD 12 48HZ 1 4SM Mold connection load and TC separate 12 zones each on a 24 pole load connector and a 32 pole thermocouple HAN A Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load 430 VAC 63 A CEKON 44kW Higher load on request Characteristics Power
10. 0 POLHAN A 16 poles fixing clamp 1x 8 zones TS TFS 16 POLHAN A 32 poles fixing clamp 2x 16 zones TS TFS 32 POLHAN A Combination connectors max 16 A Load and TC combined Male or female insert Cable outlet straigth or lateral A poles fixing clamp 1x zone TS LTFS 4 POL 8 poles fixing clamp 2x 2 zones TS LTFS 8 POL 16 poles fixing clamp 2x zones TS LTFS 16 POL 24 poles fixing clamp 2x 6 zones TS LTFS 24 POL www hummel com TEMP STAR ACCESSORIES P Cables Compensation cables FeCuNi Cableware sold by the meter or thermocou ples type J and L These types of cable are suitable for assembling customized con necting cables oad cables max 16 A Depending on the type of wiring different cable options are avai lable allowing you to connect the load and thermocouples eit her separately acc to DIN 16765 A or by way of a combi nation cable acc to DIN 16765 B Order information Compensation cables for TC type J or L black for a max of A cores coiled 2 zones TS MWTFK 4 10 cores coiled 5 zones TS MWTFK 10 16 cores coiled 8 zones TS MWTFK 16 24 cores coiled 12 zones TS MWTFK 24 Load cables for loads up to 16 grey A cores ground coiled 2 zones TS MWLK 4 10 cores ground coiled 5 zones TS MWLK 10 16 cores ground coiled 8 zones TS MWLK 16 24 cores ground Zcoiled 12 zones TS MWLK 24 Load TC combination cables type J or L red A cores 2x
11. 80 960 1245 9 650 gt and a 32 poles TC connector Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load 400 VAC 63 A CEKON 44 kW Higher load on request Connections Characteristics Power output max 16 A per zone contactless semicconductor zero switching Thermocouple Fe CuNi type J L or K Control precision Better 1 C self optimizing if hot runner permits Control range 50 500 C 122 932 F Operating temperature 10 40 C 50 104 F Features Alarm outputs 2 changeover contacts Control inputs 2 switch inputs contacts Data interface for SUB D plug 9 pole User panel M16 connector 10 pole Operation Information displayed Membrane keyboard with LED display for 24 zones scrollable Setpoint and instantaneous values and alarm indicators Optional operation with a PC Laptop Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS DIALOG 40 le slide in technology 6 ampere power unit integrated acement wi
12. Control range 50 500 C 122 932 F Operating temperature 10 40 C 50 104 F Features Alarm outputs 2 changeover contacts Control inputs 2 switch inputs contacts Interfaces s SUB D plug 9 pin device USB Ethernet VGA PS2 RS232 optional WLAN Touch Screen Operation amp display 15 XGAACD with touch screen Permanent indication of setpoint and instantaneous values plus power outputs for all zones Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 Subject to technical modifications Qo o www hummel com TEMP STAR 0 HOT RUNNER CONTROLLERS MOLD DRIVE emperature control for up to 48 heating zones or control for up to four servo drives yuchscreen operation with On Screen Manual onitoring of the hot runner system and ervo d rives lular easy to service device construction ith plug in cards Hot Runner Controller with Motor Control System The MOLD DRIVE device combination con sisting of a hotrunner controller and motor control system eliminates the need for a furt her peripheral device for electrically driven functions on the tool e g for unscrewing or linear movements In addition to problem free operation at
13. CuNi Type J Lor K Control precision Better 1 C self optimizing MS oe OO if hot runner permits m pm Control range 50 500 C 122 932 F 10 40 C 50 104 F Operating temperature Features Alarm outputs 2 changeover contacts Control INpuls cocos 2 switch inputs contacts Data interface for SUB D plug 9 pole Information displayed SE LUMNG BU Setpoint and instantaneous values for all zones C or F power output in amperes or percent alarm indicators for ET un temperature over or low temperature current overcurrent TEMP STAR open load TC malfunction open reverse tc pe 5 ec gt De m pa 5 oc pa 5 gt te 5 Functions Please open the page register of page 2 and align it on the 2 S N e N S N os 99 as f N N lk re N 1 TS so as r3 89 as so os rz 5 N left side This gives you a convenient overview of all available ec 8e oc x r3 I 92 rj 92 nS pe 02 tS 3 ox i a oc r3 functions For function explanations refer to page 3 89 te 1 Me ts TS IJ tS m 1 3 EJ 5 ec pe 5 gt Ie gt o 9e gt t os te ee T ec 8 Me ec r3
14. Operating temperature 10 40 C 50 104 F Features Alarm outputs 2 changeover contacts Control 560 5626 2 switch inputs contacts Interfaces SUB D plug 9 pin device nee USB Ethernet VGA PS2 RS232 TRETEN Touch Screen Information displayed 12 SVGAACD with touch screen Constantly displayed setpoint and actual values plus power output for all zones Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS MASTER SL N N to 72 zones xible withdrawable unit design ace saving free standing housing ss control and diagnosis function E n B ar 0 TE gt ears 4 o2 nn A 4 iy m B wu ANN ANN ANH www hummel com MASTER SL controllers The MASTER SL control series is designed to meet the highest demands with up to 72 control points The devices start at 24 zones and can be extended to 72 using the 6 withdrawable units The control devices are extremely accurate and all of the functions of the MASTER series e g performance monitoring for leakage detection as well as tool tempera
15. Which provides extensive storage and dis play options All production process parameters as well as potential errors are recorded and docu mented most clearly These controllers are available in 12 zone steps each dozen being wired to a 24 pole load connector and a 32 pole sensor con nector HAN A The modular pluggable control cards with 16 Amp power unit allow zones to be extended or to be quickly swapped if an error occurs Iu IE PROFESSIONAL Connections Setting Standards Housing Bottom cabinet Metal enclosure powder coated ads soa with lockable castors Bios eee Metal enclosure powder coated with touch screen control panel Available units Order information 48 to 180 zones in 12 zone steps TS PROFESSIONAL 48 180 Mold connection load and TC separate 12 zone units wired to a 24 poles load connector and a 32 poles TC connector Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load 400 VAC 63 A CEKON 44 kW Higher load on request Characteristics Power output max 16 A per zone contactless E dead semicconductor zero switching Thermocouple Fe CuNi type J Lor K Control precision Better 1 C self optimizing J if hot runner permits
16. ables you to store the settings for all of the hot runner molds and access these programs by a touch of the button A solid metal housing with powerful cooling fans allows continuous operation at maximum load even under extreme operating conditions The rear panel features separate connectors for the load and thermocouples the power switch interface and alarm connectors The temperature can be increased or decrea sed externally by the alarm cable connecting the controller to the control system of the machi ne In case of malfunction the controller stops the machine immediately Setting Standards MULTI 6 12 Housing Metal enclosure powder coated Available units Order information 6 12 18 24 30 and 36 slots TS MULTI 6 36 350 Mold connection load and TC separate Ber LZ EE EN Tm Connectors x number of poles 6 ZONES sne 2 x 16 poles 12 zones I x 24 poles 1 x 32 poles TC 18 ZONES 2 x 24 poles 2 x 32 poles TC DAZONES NN 2 x 24 poles 2 x 32 poles TC S10 rac soe obti 3 x 24 poles 3 x 32 poles TC OZON nende 3 x 24 poles 3 x 32 poles TC Power supply 10 50 60 Hz Voltage Connector Connected load 400 VAC 32 A CEKON 22 kW Characteristics Power output max 16 A per zone contactless semicconductor zero switching Thermocouple Fe
17. d installation instructions Press releases Certificates and approvals RoHS REACH SVHC WEEE Conflict minerals Individual Enclosures m Enclosure Solutions m Online configuration requesting and ordering Trade fairs and exhibitions Press releases New Products Job vacancies Studies training and vocational practical training Industrial Enclosures Electronic TEMP STAR HOT RUNNER CONTROLLERS MULTI Compact unit for 6 to 36 heating zones odular design thus easy to maintain ith mold memory insor monitoring and wer measurement ammable soft start ramp ocess data detection a Ethernet Interface MULTI VIEW 9 www hummel com Multi zone controllers The MULTI 6 controller series is available in practical 6 zone steps Its modular design with independent slide in controller slots ensures fast replacement in case of malfunction Perfect ease of use and a straightforward dis play showing all instantaneous and setpoint values guarantee the smooth integration of the se controllers into the production processes The alarm indicators only light up in case of error or malfunction This allows to check the operating state of the hot runner system at a glance Due to the presetting oF the system s basic para meters by the factory time consuming configu ration is not necessary the unit is immediate ly ready for use The mold memory en
18. ect to technical modifications www hummel com TEMP STAR ACCESSORIES P Load cables cables length 5 m l Controller to mold connection cables onnection acc fo DIN 16765 A Connects the hot runner safely to the controller Heat resistant PVC cables ready for use complete with high qua lity heavy duty industrial connectors Available either complete with plugs and tested or with open cable ends for customized connection Controller side straight cable outlet Mold side lateral cable outlet Load cable complete for a max of TS LK 4 POL 4 poles length 5 m 2 zones TS LK 10 POL 10 poles length 5 m 5 zones TS LK 16 POL 16 poles length 5 m 8 zones TS LK 24 POL 24 poles length 5 m 12 zones Load cable ends open TS LK 4 POLOE 4 poles length 5 m 2 zones TS LK 10 POL OE 10 poles length 5 m 5 zones TS LK 16 POL OE 16 poles length 5 m 8 zones TS LK 24 POL OE 24 poles length 5 m 12 zones Special lengths and configurations on request Setting Standards Thermocouple cables e Compensation cables FeCuNi Controller to mold connection cables for thermocouples type J and L Connects the hot runner safely to the controller e Connection acc to DIN 16765 A Heat resistant compensating lines ready for use complete with high quality heavy duty industrial plugs type HAN A Available either complete with connectors and tested or wit
19. es female insert fixing clamp 1x 2 zones TS WTFS 4 POL 10 poles female insert fixing clamp 1x 5 zones TS WTFS 10 POL HAN A 16 poles female insert fixing clamp 1x 8 zones TS WTFS 16 POL HAN A 32 poles female insert fixing clamp 2x 16 zones TS WTFS 32 POL HAN A Combination connectors max contact load 16 A Load TC mold connector A poles male insert fixing clamp lx zones TS WLTFS 4 POL 8 poles male insert fixing clamp 2x 2 zones TS WLTFS 8 POL 16 poles male insert fixing clamp 2x zones TS WLTFS 16 POL 24 poles male insert fixing clamp 2x 6 zones TS WLTFS 24 POL Single connectors e Male or female contacts e Cable outlet straigth or lateral Setting Standards Single connectors These high quality industrial connectors are su ling customized connecting cables The connector housings are available with sc and with a straight or lateral cable outlet Order information Load connectors max contact load 16 A for a max of Male or female insert Cable outlet straigth or lateral A poles fixing clamp 1x 2 zones TS LS 4 POL 10 poles fixing clamp 1x 5 zones TS LS 10 POL 16 poles fixing clamp 1x 8 zones TS LS 1 6 POL 24 poles fixing clamp lx 12 zones TS LS 1 6POL Thermocouple connectors HAN A Male or female insert Cable outlet straigth or lateral A poles fixing clamp lx 2 zones TS TFS 4 POL 10 poles fixing clamp 1x 5 zones TS TFS 1
20. es personnel Errors in the catalog can occur and shall not create any liability whatsoever for HUMMEL AG All information provided by HUMMEL AG is without guarantee and must be verified by the user Created amp Printed by Design and layout intermedia marketing gmbh MozartstraBe 2 79183 Waldkirch Germany Tel 49 0 76 81 47 78 99 0 Fax 49 0 76 81 47 78 99 27 kontakt i Print Druckerei Furtw ngler GmbH 79211 Denzlingen Germany Tel 49 0 7666 1331 Printed on ecologically friendly paper in May 2014 mid F r a cr aaa E a See bs cuui DR ee ee eres mun L i oe eran p Tele E www hummel com f M EI TE TIRES E BE AB 1 d DU m T Z HUMMEL AG Home Home HUMMEL AG Produkte Vertrieb Service Herzlich Willkommen bei der HUMMEL AG Die HUMMEL AG m amp NEA Online Catalog Product Pictures and Product Information Product and Assembly Videos Assembly and Operations Manual Technical drawings 3D data Certificates m Part Number search Searching Details Technical Information Protection thread material Diagrams and evaluation Product description Assembly Video and Operations Manual Cable Glands Circular Connectors Solutions hummel com your website Wir setzen Standards Um S oa P Standorte HUMMEL AG Catalog and Flyer Assembly instructions an
21. ether with the programmable soft start function the DIALOG series thus provides optimal protection for the connected hot run ner system Setting Standards Slide in controller amp central control unit European standard size PCB 160 x 100 mm DIALOG slide in 175 Connections via central multipoint connector provided in housing Power supply 230 VAC 50 60 Hz Slide in controller characteristics Power output max 16 A per zone contactless Te semiconductor zero switching Thermocouple Fe CuNi type J or L Control precision Better 1 C self optimizing if hot runner permits Control range 50 500 C 122 932 F 10 40 C 50 104 F Operating temperature Information displayed on slide in controller Setpoint and instantaneous values for all zones C or F power output in amperes or percent alarm indicators for temperature over or low temperature current overcurrent open load ground fault TC malfunction open reverse Order information TS DIALOG REGELEINSCHUB Slide in controller TS DIALOG ZENTRALE Central unit Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 Subject to technical modifications TEMP STAR
22. h open cable ends for customized connecti Controller side straight cable outlet Mold side lateral cable outlet Order information TC cables complete for a max of TS TFK 4 POL 4 poles length 5 m 2 zones TS TFK 10 POLHAN A 10 poles length 5 m 5 zones TS TFK 16 POLHAN A 16 poles length 5 m 8 zones TS TFK 24 POLHAN A32 24 poles length 5 m connector 32 poles 12 zones TC cables ends open TS TFK 4 POLOE 4 poles length 5 m 2 zones TS TFK 10 POLHAN A OE 10 poles length 5 m 5 zones TS TFK 16 POL HAN A OE 16 poles length 5 m 8 zones TS TFK 24 POL HAN A32 OE 24 poles length 5 m connector 32 poles 12 zones Special lengths and configurations on request www hummel com TEMP STAR ACCESSORIES Mold connectors load or sensor or both combined connection acc to Mold connectors 5765 A B These high quality industrial connectors are suitable to be fitted to injection molds We offer connectors for separate load and sensor wiring as well as for combined wiring Order information Load connectors max contact load 16 A for a max of Load mold connector 4 poles male insert fixing clamp lx 2 zones TS WLS 4 POL 10 poles male insert fixing clamp 1x 5 zones TS WLS 10 POL 16 poles male insert fixing clamp 1x 8 zones TS WLS 16 POL 24 poles male insert fixing clamp 1x 12 zones TS WLS 24 POL Thermocouple connectors HAN A VC mold connector A pol
23. ication or standby Auto mode If this function is activated the average output is used for continued heating in the event of sensor breakage Boost Brief setpoint increase e g for removing nozzle obstructions jet clearing Compound heat up Uniform controlled heatup process in which the fastest heating circuit waits for the slowest circuit to catch up Data recording Storage of production data e g for quality documentation purposes Diagnosis wire test Checks the connected hot runner mold for correct wiring and indicates errors Diagram recording Records process data as diagrams e g for error analysis Error logbook Recording of all process events e g alarms triggered during operation Reliable detection of polarity errors breakages and short circuiting Event logbook Records user entries and process events e g alarms triggered during the manufacturing process Explanation of Device Functions Group formation Combines several heating zones for fast parameter setting e g setpoint Language selection Allows language selection in the Operating and Help menus Load error detection Indicates potential errors regarding the connected heating circuit Reliable detection of breakages and excess currents Max zones Maximum number of heating zones that can be connected depending on type series Mold memory For storing all of the settings of a connected hot runner mold Password protecti
24. l inputs 2 switch inputs contacts Interfaces sss SUB D plug 9 pin device USB Ethernet VGA PS2 RS232 HP Touch Screen Operation amp display 12 SVGA LCD with touch screen Permanent indication of setpoint and instantaneous values plus power outputs for all zones Functions Please open the page register of page 2 and align it on the left side This gives you a convenient overview of all available functions For function explanations refer to page 3 www hummel com TEMP STAR 0 HOT RUNNER CONTROLLERS PROFESSIONAL Qo o or 48 to 180 zones ouch screen control panel with on screen manual ror and event log Professional controllers tart up wizard for rapid base setting The PROFESSIONAL controller series has been designed for controlling multi cavity molds thus satisfying the highest quality urement for advanced process control demands In addition extensive diagnostic and log functions are available that greatly facilitate testing and starting up complex hot runner molds Performance control and mold temperature PC based operation with a touch screen panel ensures maximum operator conveni ence thanks also to a clearly arranged dis play and optimal user guidance If space is scarce the control panel can be separated from the controller All parameter settings can be stored and managed conveniently in the system s memo ry
25. mprehensive system monito ring designed to protect the connected hot runner molds these units offer a wire test diagnostic function a tool memory and seve ral recording or documentation options for which the standard interfaces can be used as well The devices are available in two different sizes either for 36 or 60 zones housing fully equipped in each case The 6 zone plug in control cards can be inserted or replaced from the front Setting Standards Housing Metal housing with remote touch screen Available units Order information 12 to 60 zone 6 zone steps TS MASTER 12 60 65 65 MASTER 6 MASTER 0 200 200 665 gt gt 300 kp 300 Mold connection load and TC separate 12 zones wired to a 24 pole load connector and a 32 pole temperature sensor connector HAN A Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load 400 VAC 32A CEKON 22kW Optional 400 VAC 63 ACEKON 44kW Higher load on request Characteristics Power output max 16 per zone non contact EE TET switching at passage through zero pe with phase angle control on request Thermocouple Fe CuNi type J Lor K Control precision Greater than 1 C self optimizing EEE EE if hot runner permits Control range 50 500 C 122 932 F
26. on Code for accessing the Parameter menu prevents unauthorized entries Phase control Optional operation of the heating with adjusted output voltage if required Manual Pulse operation Allows manual heat output setting manual operating mode Sensor error detection Indicates potential errors regarding the con nected temperature sensor Softstart ramp Reduced heating speed to dry the heating elements Standby Setpoint reduction via front button or alarm input e g if interruption breakdown occurs Substitute sensor operation Allows using the sensor of a neighboring mold to continue the production process in the event of sensor breakage Extendable The devices can be ordered required zone number and then to the maximum zone number pluggable control cards Start assistant The start assistant provides qi production start settings Performance monitoring The average heating power monitored n error mess there are any discrepancies or heating errors Measuring zones Each control area can a measuring zone The tool ten displayed and monitored the tool 3 3 A MOLD DRIVE In addition en channel re devices car usec enabling all the tool www ny ammel com rom Touchsensors up to Touchpanel TOUCH MADE BY HUMMEL Display Tabelle Parameter Parameter System Optionen Diog D se2 Diseg Dised Dises Dse D zel 227 C 231 C 230
27. or A CAN interface is provided for operation In addition to the existing PC user interface the system can be adapted to work with other existing machine programs INTEGRAL Connections 538 ay P 4 TTFTFTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTETTET 9660600000460000000000006000000006000000800000080R art P Hg PR ee Pg ggg ERR RN RN oe em oe RE KAR tr E er KNELTE A 55 5 LAAT LITTELL TITTET LLL PSSA reed SIASAT Saloon Setting Standards Rack 19 rack 84 TE 7 HE for max 48 zones Available unit sizes 6 to 48 slots in increments of 6 Connections Screw terminals for power supply load circuits and thermocou ples 12 pole alarm plug Data bus SUB D 9 pole connector for control unit Power supply Voltage current power requirements 400 VAC 10 3x63 A AAkW Specifications Power output max 16 per zone contactless zero voltage switching Thermonal sensor Fe CuNi Type J or L eee EE better than 1 C self optimizing with appropriate hot runner version Control range 50 500 C Operational temperature 10 A0 C Cooling fans must be provided in rack for full output power Operating indicators With TEMP STAR Professional Software Professional membrane keyboard or customization for existing operational components Subj
28. output max 16 A per zone contactless E dead semicconductor zero switching Thermocouple Fe CuNi type J Lor K Control precision Better 1 C self optimizing if hot runner permits Control range 50 500 C 122 932 F Operating temperature 10 40 C 50 104 F Features Alarm outputs 2 changeover contacts Control inputs 2 switch inputs contacts Interfaces sss SUB D plug 9 pin device USB Ethernet VGA PS2 RS232 optional WLAN Touch Screen Operation display 15 XGA LCD capacitive touchscreen Motor connection Load and feedback cables via M23 connector Motors to 4 servomotors preferably complete drives from Servomold Subject to technical modifications TEMP STAR HOT RUNNER CONTROLLERS PROFESSIONAL LC or 48 up to 96 zones nably priced membrane keyboard is a console or fixed panel Jed user friendly construction ighest level of user friendliness and ndable process control with optional C software FULL HHS hehe 3 m LE LTD 8 X X X px XX mx x xxix ximimimImH mIm HNHN HN N NHN N NIN www hummel com Professional control unit LC The LC series differs from the TEMP STAR PROFESSIONAL unit
29. thin seconds in ase of failure entral control with memory function iil round leakage measurement TEMP STAR TEMP STAR PO o ESC ees r 08008 80 He LE www hummel com Slide in controllers with central control unit The DIALOG series combines all of the advantages of the classical single slide in controller with the central handling afforded by a multi zone controller Available control ler housings can be equipped with just the number of slide in modules actually needed plus a central control unit if required Unnee ded slots simply remain empty and can be refitted at any time The integrated 16 ampere 3 600 watt power unit allows fast and easy module replacement without the need to open the housing or disconnect any cables The DIALOG central control unit fits into any empty slot of the housing and allows central adjustment of any number of slide in modu les All functions can be accessed and con trolled either directly by the control module or the central control unit The front panel buttons guarantee easy ope ration Both the instantaneous and setpoint values are permanently displayed In additi on the setpoint window allows to display the instantaneous output power either in amperes or percent Ground fault temperature deviation over current and sensor error are monitored and indicated separately for each control modu le Tog
30. ture measu ring for checking mold cooling The 12 touch screen with its unique colour display allows all settings to be changed quickly and easily The on screen instructions and settings asssistant provide enhanced user friendliness The standard data interfaces enable data transfer and if necessary remote diagnosis over the Internet MASTER SL Connections Setting Standards Housing Bottom cabinet Metal enclosure powder coated me with lockable castors DE SM NEED Metal enclosure powder coated with touch screen interface Available units Order information 24 to 72 zones in 6 zone steps TS MASTER SL 24 72 Mold connection load and TC separate 12 zone units wired to a 24 poles load connector and a 32 poles TC connector Special configurations on request Power supply 10 50 60 Hz Voltage Connector Connected load 400 VAC 63 A CEKON 44 kW Characteristics Power output max 16 A per zone contactless T semicconductor zero switching Thermocouple Fe CuNi type J L or K Control precision Better 1 C self optimizing nto es if hot runner permits Control range 50 500 C 122 932 F Operating temperature 10 40 C 50 104 F Features Alarm outputs 2 changeover contacts Contro
31. ug with protective earth The unit is operated via buttons on the front panel where the instantaneous and setpoint values are constantly displayed The display for the setpoint can also be used to indicate the output power in either amperes or per cent Manual operation standby and boost functions can be directly accessed via front panel buttons For highest possible protection of the hot run ner all possible malfunctions like ground fault temperature deviations overcurrent and sensor breakage are constantly monito red and instantly indicated Additional pro tection is provided by the programmable soft start function The back side of the rugged metal housing holds two 4 pole connectors for load and thermocouple the load circuit fuse and the unit s main switch Setting Standards Housing Metal enclosure powder coated Mold connection load and TC separate 2 x 4 poles Power supply 10 50 60 Hz 230 VAC SCHUKO connector 2 3 kW Characteristics Power output max 10 A per zone contactless 0 dls semicconductor zero switching Thermocouple Fe CuNi type J or L Control precision Better 1 C self optimizing if hot runner permits Control range 50 500 C 122 932 F 10 40 C 50 104 F Operating temperature Operation Membrane keyboard with LED display at the front
32. with touch screen by employing a costeffective production dis play for use in extremely demanding pro duction environments The rugged membra ne keyboard with bright LEDs allows easy setting of all production parameters The unit is equipped with an individual error indica tor for each control zone An optional software is available for wiring testing starting of new molds mold data management or troubleshooting This soft ware can be installed on any PC or notebook with Windows giving the user access to all the same functions as on the touch screen equipped unit however by using a mouse instead of a touch screen A communication port on the back of the unit allows connection of the production display or a PC notebook even while the unit is running In case of a malfunction service friendly con trol cards for 6 zones each can be replaced without any tools The units are built for 48 to 96 zones Setting Standards PROFESSIONAL LC Housing Bottom cabinet Metal enclosure powder coated oly Guba Bad ole with lockable castors User panel Luse Metal enclosure powder coated with membrane keyboard Available units Order information 48 to 96 zones in 12 zone steps TS PROFESSIONAL 48 96 LC Mold connection load and TC separate 12 zone units wired to a 24 poles load connector 85 310 PROFESSIONAL LC 160 400 50 300 415 650 580 5
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