GP2 GENIUS SERIES 1500/2000
Contents
1. REV 001A High Quality Nautical Equipment G P2 GENIUS SERIES 1500 2000 CIMA E CATENA SU UN UNICO BARBOTIN ROPE AND CHAIN ON A SINGLE GYPSY GP2 1500 EEN GP2 1500 D CABO Y CADENA EN UN NICO BARBOTEN GP2 1500 F GP2 2000 GP2 2000 D GP2 2000 F iT Manuale d uso SALPA ANCORA ORIZZONTALI GB User s Manual HORIZONTAL WINDLASSES ER Manuel de l utilisateur GUINDEAUX HORIZONTAL DE Benutzerhandbuch HORIZONTAL ANKERWINDEN ES Manual del usuario MOLINETES HORIZONTALES INDICE Pag 4 Pag 5 Pag 6 Pag 7 Caratteristiche tecniche Installazione Schema di collegamento Uso Awertenze importanti INDEX Pag 14 Pag 15 Pag 16 Pag 17 Technical data Installation Connection diagram Usage warning SOMMAIRE Pag 24 Pag 25 Pag 26 Pag 27 Caract ristiques techniques Installation Schema de cablage Utilisation Avvertissements importants INHALTSANGABE Seite 34 Seite 35 Seite 36 Seite 37 Technische Eigenschaften Montage Anschlussplan Gebrauch Wichtige hinweise E INDICE P g 44 P g 45 P g 46 P g 47 Caracter sticas t cnicas Instalaci n Esquema de montage Uso Advertencias importantes GP2 SERIES GENIUS 1500 2000 REV001A Pag 8 9 Pag 10 Pag 11 Pag 12 13 Pag 18 19 Pag 20 Pag 21 Pag 22 23 Pag 28 29 Pag 30 Pag 31 Pag 32 33 Seite 38 39 Seite 40 Seite 41 Seite 42 43 P g 48 49 P g 50 P g 51 P g 52 53 Manute2. e Shut off power to the windlass e Block the chain with a lock e Push the pin D into the center of the gypsy with the aid of a suitable tool as shown in fig B e Make certain the clutch 1 closed engaged e Release the chain e Turn power to the windlass back on When the freefall system 15 deactivated the chain can be lowered only electrically or manually see paragraph USAGE CLUTCH USE 20 GP2 SERIES GENIUS 1500 2000 REVOOOA a MAINTENANCE GP2 1500 FF GP2 2000 FF POS DESCRIPTION knob 10 Shaft Windlass pin guide Gypsy cover screw screw M5 Screw M 8 18 Pin 5 Pin 8 Spring pin 8 Gypsy cover Spring pin 5 Pilot boss Number and code references given on next page GP2 SERIES GENIUS 1500 2000 REVOOOA 21 22 OSP GYPSY GP2 8 OSP GYPSY GP2 7MM 1 4 OSP GYPSY GP2 6MM OSP GYPSY GP2 5 16 OSP KIT GP2 500 1200 PRESSURE LEVER OSP GYPSY COVER SERIES 2 OSP WINDLASS DRUM SERIES 2 STAINLESS 5 OSP DRUM BUSH SERIES 1 2 Q FVSSBGP20008A00 FVSSBGP20714A00 FVSSBGP20006A00 FVSSBGP20516A00 FVSSTCGP2200A00 FVSSCPBBASGOA00 FVSSMSE0800XA00 FVSSGMSDCP05000 GP2 SERIES GENIUS 1500 2000 REVOOOA SET OSP GP2 WINDLASS CLUTCH CONE FVSSCFG00000A00 OSP COMPLET FF GP2 GYPSY COVER FVSSCPBBGFFOA00 N OSP KIT GP2 FF WINDLASS PIN GUIDE FVSSGPGFF000A00 OSP STRAIGHT WINDLASS LEVER NYLON FVSSLVSDN000A00 GP2 SER
3. is switched off when working manually on the windlass Carefully remove the chain from the gypsy Quick windlasses are manufactured with materials resistant to marine environments In any case any salt deposits on the outside must be removed periodically to avoid corrosion and damage to the equipment The parts where salt may have built up should be washed thoroughly with fresh water Once a year the drum and the gypsy are to be taken apart as follows VERSION WITH FREEFALL SYSTEM Use the handle 37 to unscrew the gypsy cover F loosen screw H and take off the gypsy cover Loosen the screws 33 of the chain stripper 32 and remove it remove the gypsy 35 NO DRUM VERSION Use the handle 37 to remove the gypsy cover 36 remove the top clutch cone 34 loosen the fixing screws 33 of the chain Stripper 32 and remove it and pull off the gypsy 35 DRUM VERSION Use the handle 37 to loosen the bush 49 pull off the drum 48 and the top clutch cone 34 loosen the fixing screws 33 of the rope chain stripper 32 and remove it Pull off the gypsy 35 Clean all the parts removed to avoid corrosion and grease the shaft thread 28 46 or A and the gypsy 35 where the clutch cones rest use grease suitable for marine environment 34 Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit grease them 19 68 USAGE GP2 FREE FALL C FREEFALL SYSTEM MOD GP2
4. 1500 FF MOD GP2 2000 FF A ATTENTION The automatic system should be activated or deactivated with the clutch closed engaged to avoid damage to the electromechanical components ACTIVATING THE FREEFALL SYSTEM Follow the directions given below to activate the freefall system e Turn the cover F until the pin s hole D faces upwards as shown in fig A e Shut off power to the windlass e Block the chain with a lock e Pull the knob G until the pin is completely out D e Make certain the clutch is closed engaged e Release the chain e Turn power to the windlass back on Hold down the DOWN button to open the clutch disengaged As a result the gypsy will turn freely around its axis On the other hand hold down the UP button to close the clutch engaged As a result the gypsy is integral to the A axis again CASTING WITH THE FREEFALL SYSTEM With the freefall system activated keep the DOWN button pressed up to the point in which the anchor can fall freely without encountering any problems and then release the button To slow down or stop letting the chain fall down hold down the UP button until the desired effect is obtained WEIGHING THE ANCHOR WITH THE FREEFALL SYSTEM Perform the procedure given in paragraph USAGE WEIGHING THE ANCHOR DEACTIVATING THE FREEFALL SYSTEM Follow the directions given below to deactivate the freefall system Turn the cover until the pin s hole D faces upwards
5. a medium grade locking product onto the thread Fix the windlass by screwing the nuts onto the fixing studs Connect the supply cables from the windlass to the reversing contactor unit B WARNING before wiring up be sure the electrical cables are not live GP2 SERIES GENIUS 1500 2000 REVOOOA 15 CONNECTION DIAGRAM ES QUICK ACCESSORIES FOR WINDLASS OPERATION BASIC SYSTEM WATERTIGHT HAND HELD WINDLASSES CHAIN COUNTER CONTROL BOARD WATERTIGHT PANEL CHAIN COUNTER MULTI PURPOSE WATERTIGHT HAND HELD REMOTE CONTROL MOD HRC 1002 REMOTE RADIO CONTROLS RECEIVERS cal Equipment WINDLASS POCKET HANDHELD Cat FUSE 12V 2A 24V HYDRAULIC MAGNETIC CIRCUIT BREAKER lt lt SEE TABLE ON PAGE 14 REVERSING CONTACTOR UNIT MOD T6415 12 12V MOD T6415 24 24V L 16 GP2 SERIES GENIUS 1500 2000 REVOOOA USAGE WARNING WARNING stay clear of the chains and gypsy Make sure the electric motor is off when windlass is used manually even when using the handle to disengage the clutch In fact people with windlass remote controls hand held remote control or radio controlled systems might accidentally operate it WARNING secure the chain with a device before starting the navigation W
6. ARNING do not operate the windlass by using the electrical power when the handle is inserted in the drum or into the gypsy cover WARNING Quick recommend using a circuit breaker designed for direct current DC with delayed action thermal magnetic or hydraulic magnetic to protect the motor supply line from overheating or short circuits The circuit breaker can be used to cut off power to the windlass control circuit and so avoid accidental activation CLUTCH USE MOD FF see drawing on page 21 The clutch F provides a link between the gypsy and the main shaft A The clutch can be released disengagement by using the handle 37 which when inserted into the gypsy cover F must be turned counter clockwise The clutch will be re engaged by turning it clockwise MOD 1500 2000 see drawing on page 18 19 The clutch 34 provides a link between the gypsy and the main shaft 28 or 46 The clutch can be released disengage ment by using the handle 37 which when inserted in the bush 49 of the drum or into the gypsy cover 36 must be turned counter clockwise The clutch will be re engaged by turning it clockwise WEIGHING THE ANCHOR Turn on the engine Make sure the clutch is engaged and remove the handle Press the UP button on the control pro vided If the windlass stops and the hydraulic magnetic switch or thermal cutout has not tripped wait a few seconds and try again avoid keeping the button pressed If the hydraulic magne
7. IES GENIUS 1500 2000 REVOOOA 23 series 1500 2000 Codice e numero seriale del prodotto Product code and serial number Code et num ro de s rie du produit Code und Seriennummer des Produkts rr ES C digo y n mero de serie del producto 0 uick QUICK S P A Via Piangipane 120 A 48124 Piangipane RAVENNA ITALY Tel 39 0544 415061 Fax 39 0544 415047 Nautical Equipment www quickitaly com E mail quick quickitaly com
8. bly user s manual conditions of warranty TOOLS REQUIRED FOR INSTALLATION drill and drill bits 9 mm 23 64 and Y 11 mm 7 16 Y 40 1 9 16 hollow mill hexag onal wrenche 13 mm QUICK ACCESSORIES RECOMMENDED anchoring RL control board mod 800 Waterproof hand helds R C mod HRC 1002 Foot switch mod 900 Hydraulic magnetic circuit breaker Anchor chain counter mod 1102M and CHC1202M Radio control RRC mod R02 P02 H02 INSTALLATION REQUIREMENTS the windlass must be positioned with the gypsy aligned with the bow roller Ensure that the upper and lower surfaces of the deck are as parallel as possible If this is not the case compensate the difference appropriately a lack of parallelism could result in a loss of motor power The deck thickness must be included among the figures listed in the table In cases of other thicknesses it is necessary to consult a Quick retailer There must be no obstacles under deck to the passage of cables rope and chain lack of depth of the peak could cause jamming FITTING PROCEDURE when the ideal position has been established drill four holes using the drilling template provided Remove excess material from the chain through hole ensuring the free passage of the chain or rope Position the windlass lowering it from above deck and inserting the gasket between the deck and the base Screw the stud bolts using the short threaded end onto the base Apply
9. er designed for direct currents DC and delayed action thermal magnetic or hydraulic magnetic 1 2 3 Minimum allowable value for a total length L lt 20m see pag 16 Determine the cable size according to the length of the wiring 4 5 5 On request studs can be supplied for greater deck thicknesses GYPSY 6 mm 6 mm 6 mm Chain size 7 7 mm 7 mm 5 16 DIN 766 ISO DIN 766 ISO 1 2 12 7 mm 1 2 12 7 mm 12 7 mm The values in the table regard a three strand polyester rope with the Quick system rope chain joint ISO EN 818 3 DIMENSIONS OF MODELS mm inch GP2 1500 D GP2 2000 D 91 54 SEL 8 8mm 5 16 DIN 7 ISO 1 2 12 7 mm 12 7 mm 1 2 12 7 mm GP2 1500 FF GP2 2000 FF 9 s S SEL LAC Quick reserves the right to introduce changes to the equipment and the contents of this manual without prior notice In case of discordance or errors in translation between the translated version and the original text in the Italian language reference will be made to the Italian or English text 14 GP2 SERIES GENIUS 1500 2000 REVOOOA INSTALLATION BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY IF IN DOUBT CONTACT YOUR NEAREST QUICK DEALER A WARNING the Quick windlasses are designed to weigh the anchor Do not use the equipment for oth
10. er purposes A Quick shall not be held responsible for damage to equipment and or personal injury caused by a faulty use of the equipment The windlass is not designed for the loads that might occur in extreme weather conditions storms Always deactivate the windlass when not in use Check that there are no swimmers nearby before dropping anchor The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape For any problem or request feel free to contact Quick Technical Service For improved safety we recommend installing at least two anchor windlass controls in case one is accidentally damaged we recommend the use of the Quick hydraulic ma gnetic switch as the motor safety switch secure the chain with a further device before starting the navigation The contactor unit or reversing contactor unit must be installed in a point protected from accidental water contact After completing the anchorage secure the chain or rope to fixed points such as chain stopper or bollard Dto prevent accidental releases the anchor must be secured The windlass shall not be used as the only securing device Isolate the windlass from the power system during navigation switch the circuit breaker off and lock the chain securing it to a fixed point of the boat THE PACKAGE CONTAINS windlass reversing contactor unit base gasket drill template handle bolts and screws for assem
11. le to modify the rope winding speed WARNING during take up maintain a safe distance between hands and windlass drum Once take up is complete screw up the clutch by tightening the gypsy drum clockwise and secure the rope to a bitt or other strong point on the boat GP2 SERIES GENIUS 1500 2000 REVOOOA 17 MAINTENANCE 18 POS DESCRIPTION 1A Electric motor 800W 12V 1B Electric motor 800W 24V 1C Electric motor 500W 12V 2 Sun gear 3 Plug 4 Fixed gear 5 Screw GP2 1500 GP2 1500 D GP2 2000 GP2 2000 D 6 Ring 0 80 7 Fifth wheel 8 Plant gear 9 Movable gear 10 Bearing 11 Circlip 12 Key GP2 SERIES GENIUS 1500 2000 REVOOOA 35A 35B 35C 35D 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 GP2 SERIES GENIUS 1500 2000 REVOOOA DESCRIPTION Screw Pressure lever Spring for pressure lever Screw for pressure lever Plug Washer Idler gear Bearing Plug Screw Windlass base Bearing Circlip Output gear Plug Short shaft Oil seal Windlass cover Assembled sensor Rope chain stripper Screw Windlass clutch Gypsy GP2 Gypsy GP2 7 mm 1 4 Gypsy GP2 8 mm Gypsy GP2 5 16 Gypsy cover Windlass lever Nylon Gasket jig Stud Washer Spring washer Nut Cable Screw Gasket watertight Gasket watertight Key Drum Bush Plug Grower Plug Cable outlet MAINTENANCE WARNING make sure the electrical power to the motor
12. nzione GP2 Uso GP2 Free Fall Manutenzione GP2 Free Fall Set Maintenance GP2 Usage GP2 Free Fall Maintenance GP2 Free Fall Set Entretien GP2 Utilisation GP2 Free Fall Entretien GP2 Free Fal Groupes Wartung GP2 Gebrauch GP2 Free Fall Wartung GP2 Free Fall Gruppen Mantenimiento GP2 Uso GP2 Free Fall Mantenimiento GP2 Free Fall Grupos ep TECHNICAL DATA MODELS MOTOR OUTPUT Motor supply voltage GP2 1500 D GP2 1500 FF 500W 12V GP2 2000 D GP2 2000 FF 800W 12V 24V Maximum pull 680 Kg 1499 0 Ib 900 Kg 1984 Ib 900 Kg 1984 Ib Maximum working load Working load Current absorption working load 1 250 Kg 551 0 10 85 Kg 187 0 Ib 76 350 Kg 772 0 Ib 120 kg 265 0 Ib 96 A 350 Kg 772 0 Ib 120 kg 265 0 Ib 50A Maximum chain speed 2 25 5 mm 83 7 ft min 29 6 mm 97 1 ft min 29 6 mm 97 1 ft min Maximum chain speed working load 2 Motor cable size 3 Protection circuit breaker 4 10 3 mm 33 8 ft min 10 mm AWG7 20 0 mm 65 6 ft min 16 mm AWG5 80A 20 1 mm 65 9 ft min 10 mm AWG7 Deck thickness 5 20 40 mm 3 4 1 9 16 Weight mod without drum Weight mod with drum Weight mod Free Fall 1 After an initial period of use 2 Measurements taken with a gypsy for a 8 mm chain 10 2 kg 22 4 Ib 11 5 kg 25 3 Ib 10 9 kg 24 0 Ib 4 With circuit break
13. tic switch has tripped reset it and wait a few minutes before weighing anchor once again If after a number of attempts the windlass is still blocked we suggest to move the boat to release the anchor Check the upward movement of the chain for the last few meters in order to avoid damages to the bow CASTING THE ANCHOR The anchor can be cast by using the electrical control or manually To operate manually the clutch must be disengaged allowing the gypsy to revolve and letting the rope or chain fall into the water To slow down the chain the handle must be turned clockwise To cast the anchor by using the electrical power press the DOWN button on the control provided In this manner anchor casting is under control and the chain and rope unwind evenly In order to avoid any stress on the windlass once the boat is anchored fasten the chain or secure it in place with a rope DRUM USE MOD 1500 D 2000 D see drawing on page 18 19 WARNING before carrying out warping operations check that the anchor and relative rope or chain are solidly fixed to a bitt or another strong point on the boat For the independent use of the drum 48 release the clutch with the handle 37 at least 2 turns of the bush anticlock wise Remove the handle from the bush 49 on the gypsy wrap the rope around the drum at least 3 turns Activate the windlass control keeping the rope under tension during take up By varying the tension during take up it is possib
Download Pdf Manuals
Related Search