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1. 75 Clean and Maintain the Module cao eate oett o hacia o ette tate pend epus undutees Uta Late tu edet lales 76 Calibration Equipment and Gases i ioi ra ces edere deed e ve tao de a petet ee Us Pa UR ai 77 Technical Specification and Warranty iai icc cinere aaaea aaa aana aaa aE aaa ER E aa REKA AREA KAE aaka 78 Technical Special reaa E O 79 Limited Warranty and Limitation Liability eese 80 MOSS a eR ts 81 Contact BW Technologies 5 5 1 rio DO es eee ee eee ee ee ed cue 84 BW TECHNOLOGIES BY HONEYWELL PAGE 2 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ABOUT THIS PUBLICATION About this Publication IntelliDoX Docking ModuleOperator Manual 50104991 168 OM EN FMSU B1 2015 BW Technologies by Honeywell All rights reserved The IntelliDoX Docking Module is designed to support multiple detectors manufactured by BW Technologies As a result certain procedures features and options described in this manual may not be supported by all of the compatible detector models To understand which procedures features and options are supported refer to the appropriate detector operator manual Ensure that you are familiar with the use of personal gas detection devices and accessories and take appropriate action in the event of an alarm condition While this information is presented in good faith and believed to be accurate BW Technologies disclaims the implied warra
2. eee al E IntelliDoX Device Configuration RM RN Select Unselect all updatable BW Clip Configuration IntelliDoX Configuratio n E d a t JE _ aw t he pa sg ad 5 Click the Hibernation icon to activate hibernation BW Clip Hibernation BW Clip Hibernation O O BW Clip hibernation mode OFF BW Clip hibernation mode OM Press to activate Press to deactivate 6 The hibernation activation dialog box is displayed Click OK to save the setting or click Cancel to discard the changes E You have activated the IntelliDoX hibernation command Detectors loaded into IntelliDoX will hibernate after their event logs have been transferred No other changes can be made to the detector s settings before and during hibernation Cancel BW TECHNOLOGIES BY HONEYWELL PAGE 64 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL HIBERNATION Transferring a Hibernation Configuration File to a Module via Fleet Manager Il Software Create the hibernation configuration file See Hibernation on page Click Save to IntelliDoX The IntelliDoX Selection dialog box is displayed Select one or more modules and then click OK to transfer the hibernation configuration file to the selected modules After the file is transferred the Operation completed message box is displayed Click OK to return to the IntelliDoX Device Configuration dialog box Verify that the selected modules are configured for hibernation 1 TheLCD is
3. S Enter your network parameters Select Network Type Static IP Y Save Settings DHCP IP Address Cancel Changes Subnet Mask 255 W255 255 go Default Gateway 192 0 2 3 Change the password Enter Old Password Enter New Password Repeat new Password 4 Change the Select Network Type to Static IP and then type a unique IP address Unique IP addresses are usually provided by a network administrator or Help Desk For more information contact your network administrator or Help Desk 5 To change the password type the old password Type a new password and then type the new password again Click Save to save your settings and return to the IntelliDoX Login webpage or click Cancel Changes to abandon the changes and return to the IntelliDoX Login webpage 6 Close the browser window or type a different IP address in the browser address bar to change network settings for another module Managing Network Settings through Fleet Manager II Software When you log in to Fleet Manager II software as an administrative user you can change network settings and the administrative password for networked modules For more information refer to the Fleet Manager II operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 33 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connect a Calibration Gas Cylinder The IntelliDoX Enabler Kit includes tubing and quick connect fittings that are app
4. Dynamic IP address A temporary IP address that is automatically assigned to a device when it connects to a network and then automatically released when it disconnects E Event log An event log is a file that contains detailed time stamped records data related to gas events compliance tests and auto zero operations The event log is updated when an event occurs A specified number records for the most recent events is retained For more information refer to the appropriate detector operator manual F FastBump FastBump is an accelerated compliance test that confirms a detector s ability to respond to target gases by exposing the detector to a known gas concentration FastBump may only be performed with a compatible detector via a module that is configured for FastBump When a compatible detector is inserted into the configured module FastBump and event log transfer start automatically once the detector is recognized Other procedures specified to occur automatically on insertion are suppressed Firmware Permanent software or coded instructions that are programmed into read only memory on a device Firmware provides the operating instructions for a device and may be updated periodically to enhance device performance Fleet Manager Il A proprietary Windows based software developed by BW Technologies to configure and manage docking modules calibration bump tests and datalogs Fleet Manager Il is available for download
5. to save the changes and return to the Adjust dock station settings menu or press X to cancel the time settings and return to the Adjust dock station settings menu BW TECHNOLOGIES BY HONEYWELL PAGE 39 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU Configure Gas Inlets For each attached calibration gas cylinder you must configure the gas blend and then configure each gas type and concentration contained in the gas blend You may also record the lot number of the calibration gas cylinder If a single inlet key is inserted in an individual module or all connected modules in a gang then you can attach one calibration gas cylinder If a multi inlet key is inserted in an individual module or one or more connected modules in a gang then then you can attach up to four calibration gas cylinders For more information see Inlet Keys on page 9 If the module is part of a gang of up to 5 connected modules then changes to the gas inlet settings affect all of the modules in the gang If the gang contains both single inlet and multi inlet key modules then changes to Inlet 1 affect all modules and changes to Inlets 2 3 and 4 affect the multi inlet key modules only Configuring Gas Inlets 1 11 08AM EC 015 Adjust dock station settings 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press amp Jor to select Configure gas inlets and then press V If th
6. DOCKING MODULE OPERATOR MANUAL HIBERNATION Activating Detector Hibernation 1 Verify that the module is configured for hibernation 1 TheLCD is gray 2 The hibernation symbol is displayed 2 Insert a compatible detector into the module Detector identification is displayed on the LCD 3 After the detector is recognized event logs are transferred to the module 4 After the event log transfer is complete hibernation is activated on the detector 5 Remove the detector from the module and store for future use To learn more about hibernation suitable conditions for detector storage and detector reactivation refer to the appropriate detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 66 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TRANSFER DATA FILES Transfer Data Files This section contains information and instructions related to transferring data files from detectors to modules and from modules to a PC via Fleet Manager II software or USB flash drive Contents Transfer Data Files from the Module seein esol ED et ooo eaa M ehe Coed ee lee aliens beter 68 Transferring Data Files via Fleet Manager lI Software eeeeeesssssseeeeeeeeneeeenenn 68 Scheduling Automatic Data File Transfers via Fleet Manager ll Software 69 Transferring Data Files Manually via USB Flash Drive cccccccccccecseeeeeeeeeeeeeeeeesaeeeeeeseaeeeeeesaaees 69 BW TECHNO
7. E a A E 27 lrziziamur 3l spp halel a ecedias teenie ce iat Ae S 28 Connect the POWER s itte odia em as Ses cheat cc ss cece ssw tessa des nas cts M M a aa M dI EM M M EE 29 CONNECTING thie OWS aestu acis iot teed ions testis Codi naa katie catsaaaeseceaaslatecuecadeusaaraeateuestsaness 29 Disconnecting the POWEF EE T TIPS 29 Connect the Module to a Network 1 eroi ecco ior etes cas Eie esee dace ener ice eie 30 Belore Voll Begallic uon cocci eria actu i tios eee estu i es oec ee eee td 30 Connecting the Module to a Network sss nennen nnne nennen nnn nn snas 31 Managing Network Settings through an Internet BroWSel cccccsseecceeeeeeeeeeeeeeeeeeeeseeeeeeesaaeeeeeeeas 31 Default User Name and Password for Internet Browser ACCESS cc ssccccseseeccseeeeeeeeeeeseeeesaaeees 31 Managing Network Settings through Fleet Manager ll Software ccceecccessseeeeeeeeeeeeeeesaeeeeeeeeas 33 Connect a Calibration Gas Cylinder 5 12 etcetera cee Odo sew opcs dcus 34 Belore You Begi issn A tese oos tio tusese dudes fecu added boi cA nia senes expleta 34 Connecting a Calibration Gas Cylinder eeeeessssssessssesesseeeeennnneenennnnnn nnne nnne nnns 35 BW TECHNOLOGIES BY HONEYWELL PAGE 24 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Attach the End Plate The end plate must be attached and locked with the latch arm before connecting power su
8. Internet Browser Window 1 When the module is successfully connected to a network display the About summary screen and then record the IP address for the module To display the About summary screen follow these steps 1 Press and hold until the Adjust docking station settings menu is displayed 2 Press XJ or to scroll to About and then press V to display the About Screen 2 From a networked computer open an internet browser window In the address bar of the internet browser window type http followed by the IP address of the module The IntelliDoX Login webpage is displayed in the browser window S Enter your user name and password to modify network parameters User Name Password Login Current Network Parameters Type of Network Configuration Static IP IP Address 192 0 2 12 Subnet Mask 255 W255 W255 HO Gateway 192 0 2 3 IntelliDoX Information Hostname example local Serial Number 5345DOX01142800016 Firmware Version FMSUME 04 027 Main Board Hardware Version FMSUME 10J Gas Module Hardware Version FMSGRE 40D Interface Board Hardware Version FMSUIE 20G Sensor Board Hardware Version FMSPLW 30C BW TECHNOLOGIES BY HONEYWELL PAGE 32 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE 3 Type the user name and password in the text boxes provided and then click Login The Enter Your Network Parameters webpage is displayed in the browser window
9. Ionio iain UC O S Hexe oS Dese SEC euh m racha iesu uae E beo ene weer T1 Updating Module Firmware via USB Flash Drive ccccccccsseecceeeeeseceeeceeseceeeceeseeeeeseeeeeeesaeeeeeeteas 71 Updating Module Firmware via Fleet Manager ll cccccccsecceceseeeeeeeeeeceeeeeseeeceseeeeeseeeeesseeeeenes 72 Update D l ctor alg a0 eI nnn enna ren re ene OOo oT DU NER 73 Work Plan Updating Detector FirmWware ccccccseseceeeceeeeceeeeeeeeceeeseeeeceeeseeeeeeessaeeeeeessaeeeeeesaaneeees 73 Transferring Detector Firmware via USB Flash Drive cccccssseeeceeeeeeeeeeeseeeeeeessaeeeeeeesaaeeeeeesaaees 73 Transferring Detector Firmware via Fleet Manager Il ccccccseeeeccseeeeeeeeeeeeseeeeeseaeeeeseeeeeeeaeeeesaaes 74 Updating the Detector Firmware cccccccssecccceecceceeeceeceseceseeceeceeecesseeeceseueeeseaecesseeeesaeeessaneeeeas 74 Updating the Detector FIKIWal 8 uucce cua dicente ae en eoe eeu Ga eI obo qu p o ue AEA 74 BW TECHNOLOGIES BY HONEYWELL PAGE 70 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL UPDATE FIRMWARE Update Module Firmware BW Technologies is committed to continuously improving product features and performance As a result firmware updates may become available for the modules BW Technologies recommends that you visit the appropriate product site at www honeywellanalytics com to find and download the latest firmware version for your modules Updating Module Fir
10. USB transfer in progress messages are displayed while the file is transferred 4 After the transfer is successfully completed the LCD changes to blue and the USB File Copy Utility menu is displayed Press amp or amp to select Exit Press to continue 5 The LCD changes to green Remove the USB flash drive from the port when prompted BW TECHNOLOGIES BY HONEYWELL PAGE 73 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL UPDATE FIRMWARE Transferring Detector Firmware via Fleet Manager Il When a module or gang of modules is connected to a network you may transfer the detector firmware update file to multiple selected modules via Fleet Manager II software For more information refer to the Fleet Manager ll operator manual 1 Download and save the firmware update file to a PC or network drive Do not rename the file 2 Start Fleet Manager ll software and then log in as an administrator Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed Click Bootloader The IntelliDoX Selection dialog box is displayed Click Choose File The Choose Firmware File To Upload dialog box is displayed Select the downloaded file and then click Open The IntelliDoX Selection dialog box is displayed 6 Select one or more IntelliDoX modules and then click OK A prog
11. ace toh fred ier ue eL dir 25 Connect the Exhaust TUDIFIQa ae it sued dee eiue et cue b seetileeco dise Batu becos edes be cutd ade ides Ben adis 26 Connect i a MI i EET RTT T 27 IASON TG MOT POS aah T T os 28 OMS CTS POWER inr ha uei cn ate ct ud uel M ee cal ru MEIN Ad ae clea 29 Gonnect the Moaule to a NetWork cassie te tate tae tee ae eee tee al ae ete 30 Connect a Calibration Gas Cylinder ccccccccssssecccceeeceeeeeeeceeeeeeeeeeeeceeeeeseseeeeeeeeeeeseueaeeeeeeesseaaaeses 34 Dock Station Settings MGW vesccdiccccccsaevescausccastvndevedsaravictancetsecasceacandedsavancaacaveeveseataaceesaed RE deS dT QE eS Ed E EOEE OMNE 36 Display the Dock Station Settings Menu seeeesssssessssssseeeseeeeneeenennnnnn nennen nennen nnns 9d Adiust the LCD BriglitlsSss de tei nete Aa 38 Adj st Date and Time Settings sisse Croce sa a EQRe Ram uen QoS Be ea PR CORR ep Fav eoo ido fs Ru bo inu ipie iR 39 COPIOUS Gas Inlele oss acere evite eb rape ore ur ae eo rt gb ch euet acorde dea acce uie ci eeu za cn fev es USA a 40 Display ihe About Sumirmaly SOEIGerlu uus uieutae x ed ec EU ea rates aute USED tac o o Ut ve cade aucune tas ded eta teat 42 DETECIOr Operations m as T 43 Msera Detel METUO a rom 44 Detector Operations Men s eresas a a coUe esd 45 BURID IOS cu cette tede a DE MU Lu he ue et i errr 46 C Sllbrallotia cssneaoidiaaceas tando PENE EEN P posee iine
12. canes 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for a compatible detector and then select the IntelliDoX Configuration tab for the compatible detector a IntelliDoX Device Configuration PII Select Unselect all updatable BW Clip Configuration se 5 5 o 6 oe 5 Inthe IntelliDoX Operations section select the operations you want to protect with a passcode Allowed and Protected IntelliboX Operations Select what IntelliDoX is allowed to do and which operation must be passcode protected Pad ppc Protected Access IntelliDoX menu selections v Perform detector bump tests v v Exchange files with USB memory devices v v 6 Inthe IntelliDoX Passcode section click amp or to select a 4 digit number IntelliboX Passcode 12125385 7 Click Save to IntelliDoX to transfer the passcode configuration settings to one or more modules For more information see Transferring the Configuration File to a Module via Fleet Manager Il on page 57 BW TECHNOLOGIES BY HONEYWELL PAGE 55 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE Configure Module and Detector Settings Certain features options and settings for the module and or compatible detectors can be configured through Fleet Manager II software You must use Fleet Manager ll software to create a configuration file th
13. dicun tuni sdi a 49 AIDING set C Le ClON Sus aeo resets ae alae este atnete oe ae ade deor ete adnate Rl O eM LLLI MME etse 50 Transter Datalogs trom a DelecloF 5 hac cases Enea oce dE EE ex Eau peine ro Eee aeara Aaa Aaa naaa E anaa 51 Transferring Datalogs via the Detector Operations M Nu cccccccccsseseeeeeeeeeeeeeeeeeeeeesssaaeeeeeeees 51 Transferring Datalogs Automatically by Configuring Settings via Fleet Manager II Software 51 Display the Adjust Dock Station Settings Menwu 1111111 eeeeee eee Lieeeeeeern nene e nennen nnn anna annu 52 Charge a Detector Ree 53 Charging acDEleClOF ETE TT m m 53 BW TECHNOLOGIES BY HONEYWELL PAGE 43 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Insert a Detector 1 Verify that the detector is compatible with the module The detector model must match the model displayed on the module lid 2 Activate the detector if necessary If you plan to perform compliance tests then activate the detector and verify it is in normal operating mode prior to insertion If you plan to configure a compliant detector prior to activation or charge a rechargeable battery then activation may not be required For more information refer to the appropriate detector operator manual 3 Pressthe lid release button and lift the module lid Insert the detector and then close the lid Detector identification is displayed 4 Whe
14. from www honeywellanalytics com PAGE 81 OF 84 INTELLIDOX DOCKING MODULEOPERATOR MANUAL G Gang A group of two 2 to five 5 connected IntelliDoX modules Modules that are connected share power network and gas connections H Hibernation Hibernation is a factory installed feature that is available for certain detectors manufactured by BW Technologies When Hibernation is activated all detector safety functions are disabled and the operating life countdown is suspended Hibernation may be activated when the detector is not required for operational service for periods from 7 days up to one year Hibernation may extend the service life of the detector limited by the specified maximum operating life of the detector It does not extend the specified maximum operating life of the detector I D I D is a measurement that represents the inner diameter of a tubing or pipe Instrument Management System An instrument management system IMS is a network of IntelliDoX automated test and calibration stations Fleet Manager II instrument management software compatible detectors and other integration equipment IntelliDoX Docking Module An IntelliDoX docking module module is an automatic bump test and calibration docking station for use with portable gas detectors manufactured by BW Technologies Internet Protocol A protocol that is used to send data from one device to another on the Internet Each device connected to an IP
15. in the gang See Attach the End Plate on page 25 2 Connect an inlet filter to the purge inlet on the first module in the gang For more information see Connect the Inlet filter on page 27 3 Insert an inlet plug into each unused inlet on the first module in the gang For more information see Insert the Inlet Plugs on page 28 4 Connect the exhaust tubing to the first module in the gang For more information see Connect the Exhaust Tubing on page 26 5 Connect the power to the first module in the gang 6 Connect to a network See Connect the Module to a Network on page 30 6 Connect the calibration gas cylinder or cylinders and then configure the gas inlets For more information see Connect a Calibration Gas Cylinder on page 34Error Bookmark not defined and Configure Gas Inlets on page 40 BW TECHNOLOGIES BY HONEYWELL PAGE 14 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Assemble the Stand The back panel of the module can be used as a stand to support an individual module or gang of up to five connected modules at an angle that is suitable for normal use AWARNING Do not use the stand if parts are missing or damaged Do not attempt to repair or replace any parts of the stand If the plate is damaged or missing contact BW Technologies or an authorized distributor The equipment must be used only in a normal atmosphere 20 9 v v O that is free of hazardous gas Do not use the equipment in a hazardous a
16. of idle time PDF Portable Document Format PDF is a file format developed by Adobe as a means to distribute compact platform independent documents To view PDF files download and install Adobe Reader from www adobe com PPE Personal protetective equipment PPM Parts per million a measure of concentration R Reboot Restart the operating system for the module S Service Life The expected lifetime of a product as specified by the manufacturer Single inlet key A removable insert that is compatible with the IntelliDoX Docking Module When the single inlet key is inserted one gas inlet may be configured for use in the module Stand alone Individual A stand alone module is not connected to any other module PAGE 82 OF 84 INTELLIDOX DOCKING MODULEOPERATOR MANUAL GLOSSARY Static IP address A permanent IP address that is assigned to a device by a network administrator It is the permanent address for the device and may be used to identify the device on a network It is not automatically released when the device disconnects from the network Station An area or zone dedicated to a specific activity A compliance testing station may contain several IntelliDoX modules and gangs of connected modules U USB flash drive A data storage device that is compatible with USB ports USB flash drives are removable and portable and may be used to transfer data between devices that contain USB ports USB port Universal Seri
17. of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period In no event shall BW s liability here under exceed the purchase price actually paid by the buyer for the Product This warranty does not include e fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use e any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or e any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use The obligations set forth in this warranty are conditional on e proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of BW e the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and e the right of BW to require that the buyer provide proof of purchase such as the original invoice bil
18. operate the module in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage 2 The use of gas cylinders other than those specified by BW Technologies may result in unsafe bump tests or possible non recoverable failure of the equipment and will invalidate the warranty 3 Do not use gas cylinders past their expiration date 4 Ademand flow regulator must be used with all gas cylinder connections The module inlet should not be pressurized 5 Do not bump test the detector immediately after charging is complete 6 Bump test the detector if ambient gas readings vary during startup 7 Allow the sensor to stabilize before starting the bump test 1 Used sensor wait 60 seconds 2 New sensor wait 5 minutes 8 When bump testing the same detector multiple times wait 10 minutes between bump tests to allow the sensors to stabilize FastBump FastBump is an accelerated compliance test that confirms a detector s ability to respond to target gases by exposing the detector to a known gas concentration When a compatible detector is inserted into the configured module FastBump and event log transfers begin automatically after the detector is recognized Other procedures specified to occur automatically on insertion are suppressed FastBump can only be performed with a compatible detector via a module that is configured for FastBump To determine if a FastBump is available refer to the
19. power connection on the module Press firmly until you hear a click The click confirms that the plug is locked 4 Plug the AC power cord into a suitable wall outlet 5 When the power is connected the LCD activates and a self test is performed Network 7 x Power Exhaust l Purge Disconnecting the Power To deactivate a module or gang of modules disconnect the power supply The module or gang of modules deactivates immediately and without warning 1 Retract the plastic cover on the plug to unlock it 2 While the cover is retracted pull the plug out of the module AWARNING To prevent the corruption or loss of data and or software and or firmware do not deactivate the equipment while performing datalog transfers bump tests calibrations or other operations BW TECHNOLOGIES BY HONEYWELL PAGE 29 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connect the Module to a Network Individual modules and gangs of up to 5 connected modules may be connected to a computer network via an Ethernet cable Gangs of up to 5 modules share one network connection Each individual or connected module requires a unique and separate IP address You can manage network settings through an internet browser window or via FleetManager II software When modules are connected to a network you may use Fleet Manager II software to update firmware reconfigure modules and detectors manage datalog transfers and automate certai
20. the detector to a known gas concentration Other procedures that are specified to occur automatically when the detector is inserted into a docking module may be performed in conjunction with the bump test C Calibration A two step compliance test that determines the measurement scale for the detector s response to gas In the first step a baseline reading is taken in a clean uncontaminated environment In the second step the sensors are exposed to known concentrations of gas The detector uses the baseline and known gas concentrations to determine the measurement scale CD Compact disc A computer readable disc Compliance test A compliance test is a procedure designed to confirm that a product or process meets a defined set of standards D Datalog A datalog is a file that contains detailed date stamped records related to detector operations and configuration settings The datalog is continuously updated Records that span the operating life of the detector are retained For more information refer to the appropriate detector operator manual DC Direct current DC is an electric current that is provided by power sources such as batteries and solar cells BW TECHNOLOGIES BY HONEYWELL DHCP Dynamic Host Configuration Protocol DHCP is a network protocol for assigning an unused IP address to a device that connects to a network DIN rail A DIN rail is a metal strip that is used to mount industrial equipment and devices
21. BERNATION Hibernation Hibernation is a factory installed feature that is available for certain detectors manufactured by BW Technologies When hibernation is activated all detector safety functions are disabled and the detector operating life countdown is suspended Hibernation may extend the service life of the detector limited by the specified maximum operating life of the detector It does not extend the specified maximum operating life of the detector For more information refer to the Fleet Manager II operator manual and the appropriate detector operator manual Contents Configure HibetnaloN scio aote a eriam Arr eie ate Eu AD e METRI ae eta Ol tat 63 Work Plan Configuring Ellberfationi iere d e een Toon o eeu en kein mau Ee pue lee RU ven De DURER ied 63 Creating a Hibernation Configuration File ccccccccccccsssseeeceeeeeeeeeeeeceeeeeseeeeeeeeeeeeessaeaeeseeeeessaaeaeess 64 Transferring the Hibernation Configuration File to a Module via Fleet Manager II Software 65 Transferring the Hibernation Configuration File to a Module via USB Flash Drive 65 Activating Detector HIDSITIatlOl sueco oo tenencia tee Se bein eaa ine uter Ee E ARAE eiie Decus 66 BW TECHNOLOGIES BY HONEYWELL PAGE 62 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL HIBERNATION Configure Hibernation You must use Fleet Manager II software to create a configuration file to activate hibernation on insertion Aft
22. CE Calibration Equipment and Gases AWARNING The use of calibration gas cylinders other than those specified by BW Technologies may result in unsafe calibration or possible non recoverable failure of the equipment and will invalidate the warranty A demand flow regulator must be used with all calibration gas cylinder connections The module inlet should not be pressurized To receive a complete list of calibration gases and accessories approved for use with this product contact BW Technologies or an authorized distributor or visit the Order Information section of the product website at www honeywellanalytics com BW TECHNOLOGIES BY HONEYWELL PAGE 77 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TECHNICAL SPECIFICATION AND WARRANTY Technical Specification and Warranty This section includes the technical specification and warranty for the module Contents MOC IMIG Specat ON tees mci RE 79 Limited Warranty and Limitation Liability 0 cccssssseeesseesseeeseeesseeeeceesseesseeesseeeeoeesseseeoensaeessoesneeessoness 80 Waran Reg alll OM este ses sean D aes seo censa secant aleectedidastakyecaweade aS 80 BW TECHNOLOGIES BY HONEYWELL PAGE 78 OF 84 INTELLIDOX DOCKING MODULE Technical Specification Dimensions 14 2 x 5 4 x 4 3 in 361 x 137 x 109 mm Weight 4 2 lb 1 9 kg Base system ingress protection IP20 Enclosure Impact resistant polycarbonate and acrylonitrile butadiene styrene PC ABS Operating t
23. E OPERATOR MANUAL MAINTENANCE Maintenance This section contains general information related to cleaning and maintenance replacement parts and accessories and calibration equipment and accessories Contents Clean and Maintain th Os ost a Dres el ir aote SS conte toes nut inf 76 BOOG 1 OU mco ae e T LEE 76 Easiciallterdl6 Cla clits oat aa tte ou al scu ecelesie vede red erat bac udo Pare ocelot fep ead 76 Replacement Parts and Accessories ccccssccccesececceeseeccauececsuseecseueeeesaueeecsugeesseaeeeesaneeessuseessaeees 76 Calibration Equipment and Gases secesacesssesscoccondeceesseesceedscescetesvoscendeesdsansevesendaeedveceedessendeeveeneasinaumeeeeeteane 77 BW TECHNOLOGIES BY HONEYWELL PAGE 75 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL MAINTENANCE Clean and Maintain the Module Before You Begin 1 Disconnect power before performing maintenance or cleaning 2 To avoid personal injury or damage to the module use only replacement parts and or accessories obtained from BW Technologies or an authorized distributor 3 Nouser serviceable parts are inside the module 4 Ifthe module is damaged contact BW Technologies or an authorized distributor WARNING If the equipment is damaged or parts are missing contact BW Technologies immediately Substitution of components may impair the safety of the equipment Do not attempt to disassemble adjust or service the equipment unless instructions are provide
24. ERATOR MANUAL DOCK STATION SETTINGS MENU Display the About Summary Screen The About information screen displays summary information about the module that may be helpful when you install or configure modules such as 1 Module serial number 2 Versions of firmware and hardware installed on the module 3 IP address and 4 MAC address Displaying the About Summary Screen 1 11 08AM e Adjust dock station settings a Rc v About 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press X to return to the Adjust dock station settings menu BW TECHNOLOGIES BY HONEYWELL PAGE 42 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Detector Operations This section contains information and instructions for inserting a detector and performing certain operations Contents INNSEM a DEIOCION D 44 DETECTOR Operations Men associ cass t b ce eres eee ace ae ere ies 45 BUMD SS cess hae M 46 Berore You BC ON siento raso id esce ont cael deduci t coste cated aceites idee tee E 46 Bump Test Guidelines c duas aet taedia ho eati dta aote Lae diae eelsa d ute d Balad a cue apu e 47 piisiijeptetc t Mc ep 47 Slandare BAND FES UN TEE EET tn 48 Srl ri mee 49 Belgre Troes ocu intone rR ee Ne E MELLE d UL LEE EM ML e 49 Calibration Gudene Sansare atas este ident dide eiectus ente dede tandtite dcl te cubass te itu
25. INTELLIDOX Operator Manual BW MN by Honeywe INTELLIDOX DOCKING MODULE OPERATOR MANUAL TABLE OF CONTENTS Table of Contents Table or GColitellls eee mei usos iaceo des aestu use dis ded Lev v pL sei Mu ee SENE UM M V M c D pO eU 1 About THIS PublICatlOT 5 sei dovelb out da aMeuur ee usa ua coup ese dela ee oteds aue lana eas tow Dau MEM den ud I DLE cute I I M dc M MEUM 3 Important Safety Information Read Fits e oio eio o on oc M Gi ac Co a oed uo o M ceto ie 4 Getting St rled Mec C 5 About the IntelliDoX Docking Module ccccccsseeececceeeeeeeecaeeeeeeecaeeeeeeseeaeeeessaaaeeeeeeeageeeessseneeeseaas 6 Whats in the elo CERO T 7 INteIiIDOX at a Glan CC ee i S m mt 8 Ip c ETE 9 LG DSS ORCC i MEI T e 10 Keypad RM NM MEI 11 Assemble Modules zec s 12 Work Plan Assemble Individual Modules eeeseeseeen nennen nnne 13 Work Plan Assemble Gangs of up to Five Connected MOdules ccccccsseecceeeeeeceeeeeeseeeeeeaeees 14 Assemble the STAG i TEE E 15 Gonnect MOCUIES acct tice rece Qt cals aE eat a i hte rE deal Gt le ts 16 MOU ona Walerna oe ee amo st tome ID M EIE M DE pap S A EU eut 17 Mounton Parallel DIN all ciet essai act Siena tected tees N e aes dc im a te scopi cL ude iT ea ELE 21 Pr par Modules f r irc nw0 n 0 0 0 Mw v 24 Altach the End PIelgu s tuscntocar eese teh efe ttes eels Lu ioca aha e ie
26. LOGIES BY HONEYWELL PAGE 67 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TRANSFER DATA FILES Transfer Data Files from the Module Each module retains detailed time stamped data related to compliance test results and module configuration events The data are continuously updated and stored in on board memory When the on board memory has reached capacity the newest data replaces the oldest data Each module also stores event logs and datalogs that are transferred from inserted detectors When the on board memory has reached capacity the newest logs replace the oldest logs You can use Fleet Manager ll software to transfer and manage data files or you can transfer the data files to a PC via USB flash drive Data file transfers may take several minutes to complete when multiple and or large data files are transferred For best results BW Technologies recommends that you transfer data files periodically For more information refer to the Fleet Manager II operator manual and the appropriate detector operator manual Transferring Data Files via Fleet Manager Il Software You can use Fleet Manager ll software to transfer data from modules that are activated and connected to a network Data files transferred via Fleet Manager ll software are added to the Fleet Manager II database After the data files are transferred you can use Fleet Manager II to manage data and prepare custom reports 1 Start Fleet Manager Il software and then l
27. O that is free of hazardous gas Do not use the equipment in a hazardous area Failure to adhere to this caution can lead to fire and or explosion The equipment is intended for indoor use only This equipment uses potentially harmful gas for calibrations The equipment must be attached to a venting system or be used in a well ventilated area BW TECHNOLOGIES BY HONEYWELL PAGE 17 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Mounting Individual Modules on a Wall 1 Prepare the modules for mounting 1 Disconnect modules that are connected into gangs 2 Disconnect the power cord network cable tubing and inlet filter assemblies 3 Remove the end plate 2 Detach the back panel 1 Hold the module with the back panel facing toward you 2 Find the panel latch at the top left side of the module near the panel hinge 3 Press down firmly on the panel latch and then continue to press down while you slide the panel to the right until the hinge pins are detached 3 Mark the position of the anchor points on the wall and then drill the holes 1 Hold the panel against the wall in the desired position 2 Useapencil or non permanent marker to mark the center of the 4 anchor points and then set the back panel aside 3 Drill through the center of each anchor point mark 4 Secure the panel to the wall with the metal brace facing out Use appropriate hardware for each of the 4 anchor points Do not overtighten 5 Attac
28. OFTWARE Adjusting the Clock for Daylight Savings Time After the module time is set via Fleet Manager II software you may use Fleet Manager Il to configure module and detector clocks to automatically adjust for daylight savings time 1 Setthe module time See Setting the Module Time on page 59 2 Select the tab for a compatible detector and then select the IntelliDoX Configuration tab for the compatible detector o s 3 IntelliDoX Device Configuration i NN Select Unselect all updatable BW Clip Configuration IntelliDoX Configuration ik d m E c umso e o tl m a o A ga 3 Under Timezone Settings select Automatically adjust clock for Daylight Savings Time Timezone Settings Time zone UTC 07 00 Canada Mountain Spring Start Time 2015 03 08 01 59 59 Offset From UTC 06 00 Fall End Time 2015 11 01 01 59 59 OffsetFrom UTC 07 00 Current date and time Thursday January 08 2015 09 23 AM 4 Click the Time zone selector and then select a time zone from the drop down menu The next start and end dates for daylight savings time are displayed for the specified time zone 5 Review and revise other configuration settings if necessary and then save the configuration file and transfer it to one or more modules For more information see Configure Module and Detector Settings on page 56 BW TECHNOLOGIES BY HONEYWELL PAGE 61 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL HI
29. OLOGIES BY HONEYWELL PAGE 27 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Insert the Inlet Plugs Each IntelliDoX Enabler Kit contains inlet plugs Verify that an inlet plug is inserted into each unused gas inlet before using the module Once inserted the inlet plugs help to protect the module from dust ingress If an inlet plug is damaged or missing replace it immediately If plugs are not available you may use inlet filters instead For replacement parts contact BW Technologies or an authorized distributor ZNCAUTION Failure to comply may result in damaged equipment BW TECHNOLOGIES BY HONEYWELL PAGE 28 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connect the Power Each IntelliDoX Enabler Kit contains one power supply and AC power cord Use only the power supply provided in the Enabler Kit to connect the module to an appropriate electrical power outlet When the power is connected the module activates and a self test is performed Connecting the Power Gas inlet 1 Gas inlet 2 Gas inlet 3 Gas inlet 4 1 Verify that the power supply and power cord provided in the Enabler Kit are compatible with the local power source If the power supply is not compatible do not attempt to connect the module to a power source Contact BW Technologies or an authorized distributor immediately 2 Connect the AC power cord to the power supply 3 Connect the power supply into the
30. Release the DIN mount lock and remove the module from the upper DIN rail zie MN c Removing Connected Modules from Parallel DIN Rails 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Remove the end plate 3 Lift the latch arm between connected modules at the end of the gang 4 Find the DIN mount lock on the lower right side of the last module Hold the DIN mount lock down and then slide the module along the DIN rails until it is separated from the gang 5 Hold the DIN mount lock down and then tilt the module away from the lower DIN rail until the lower DIN mount is released Release the DIN mount lock and remove the module from the upper DIN rail 6 Repeat steps 3 4 and 5 until only one module remains 7 Repeat steps 3 and 4 to remove the final module BW TECHNOLOGIES BY HONEYWELL PAGE 23 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Prepare Modules for Use This section contains instructions and information related to preparing modules for use The following topics are included Contents Attach the End Plate eR 25 Atacning Ahe End PAL riena a It E E O A 25 REMOVING ere ENA Flao PI PE 25 Connect the Exhaust TUBING ratr er pecus e toco Qe e a A inea Que aAa Oe A ee 26 Connecting the Exhaust Tubing senes iio ieu idee itte inea Me a tee His UR res 26 SnhISa dJ gcgetee t 27 Connecting the lnlet Fitter mr m
31. To learn more about instrument management via Fleet Manager II software refer to the Fleet Manager Il Operator Manual or visit the product website at www honeywellanalytics com BW TECHNOLOGIES BY HONEYWELL PAGE 7 OF 84 INTELLIDOX DOCKING MODULE IntelliDoX at a Glance Latch arm Lid Compatible detector Lid latch USB port LCD screen Keypad Latch lock Inlet key Top DIN rail mount Lid End plate Latch arm O Bottom DIN O rail mount O O J O a d anes L Inlet key BW TECHNOLOGIES BY HONEYWELL OPERATOR MANUAL GETTING STARTED Lid Network connection Power connection Exhaust outlet Purge inlet Gas inlet 1 Gas inlet 2 Gas inlet 3 Gas inlet 4 Inlet key Hinge Panel latch Detachable back panel PAGE 8 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL GETTING STARTED Inlet Keys Single inlet Key Release tabs Insert the single inlet key when only one gas inlet is required to support compliance test operations performed on the module When the single inlet key is inserted into a module gas inlet 1 is active and gas inlets 2 3 and 4 are inactive Multi inlet Key Release tabs Insert the multi inlet key when more than one gas inlet is required to support compliance test operations performed on the module When a multi inlet key is inserted into a module gas inlets 1 2 3 and 4 are active Change an Inlet Key
32. To remove the inlet key pinch the release tabs together and then pull the inlet key out To insert the inlet key align the inlet key with the opening and push firmly BW TECHNOLOGIES BY HONEYWELL PAGE 9 OF 84 INTELLIDOX DOCKING MODULE LCD Screen Bay number Indicates the position of the module in a connected gang Gas inlet settings Gas details for available inlets are displayed Screen Color 11 08AM lt eee gt 07 07 2015 INTELLIDOX ll Open lid Bl Load BW Clip Bi Close lid ll Ready Press and hold w for settings menu Blue Prompt for user action BW TECHNOLOGIES BY HONEYWELL OPERATOR MANUAL GETTING STARTED Status Module date and time are displayed If the module is connected to a network the network symbol is displayed Insert instructions for compatible detectors Messages Red Warning or activity failed PAGE 10 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL GETTING STARTED Keypad gt Scroll right lt Scroll left e Scroll up P Scroll down v Press and hold until the module settings menu is displayed Press and release to select a menu item or save changes X Press and hold until an operation is cancelled Press and release to close a menu item or return to a previous screen or cancel changes BW TECHNOLOGIES BY HONEYWELL PAGE 11 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Assemble Modules This section contains wo
33. a compatible detector and then select the IntelliDoX Configuration tab SS IntelliDoX Device Configuration mn Connexl BW Clip Select Unselect all updatable BW Clip Configuration IntelliDoX Configuration gt Ade wd a o Pf St Rp HR tl gS apo ga BW TECHNOLOGIES BY HONEYWELL PAGE 59 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE 6 Verify that the Current date and time displayed under Timezone settings is correct The date is synchronized with the PC on which Fleet Manager ll software is installed If the date is incorrect change the date on the PC If the time is incorrect click on the Time zone selector to select a different time zone 7 When the correct date and time are displayed click Set IntelliDoX Time The IntelliDoX Time Confirmation dialog box is displayed 8 Click Save to IntelliDoX The IntelliDoX Selection dialog box is displayed Select one or more IntelliDoX modules and then click OK IntelliDox Selection 5345DOX01142800016 BW Clip 5345DOX01141800017 5345DOX01141800012 10 When the operation is complete the IntelliDoX Device Configuration dialog box is displayed peration completed 11 Verify that the new data and time settings are displayed on the selected modules BW TECHNOLOGIES BY HONEYWELL PAGE 60 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II S
34. ager ll software to configure a detector to automatically perform calibration on insertion if the sensor calibration is overdue When a compatible detector is inserted into the module and the calibration is overdue then calibration starts automatically once the detector is recognized Progress screens are displayed while the tests are performed Um Insert a compatible detector into the module The LCD changes to gray and Detector identification is displayed When the module is configured to perform a calibration on overdue sensors and other procedures on insertion and the calibration is overdue the LCD changes to yellow and Testing Alarms is displayed after the detector is recognized Go to step 6 When the module is configured to perform calibration and other procedures on insertion and the calibration is NOT overdue the other procedures are performed after the detector is recognized After the procedures are completed What do you need to do is displayed on the LCD Go to step 5 When the module is NOT configured to perform calibration or other procedures on insertion detector operations menu and What do you need to do are displayed after the detector is recognized Go to step 5 Press amp J or to scroll to Calibrate my detector and then press w The LCD changes to yellow and the calibration begins Calibration begins Progress screens are displayed while the tests are performed If the module is configured via Fleet Manager II softw
35. al Bus A USB port is a standard connection interface for computers and personal electronics V viv Volume percent concentration BW TECHNOLOGIES BY HONEYWELL PAGE 83 OF 84 INTELLIDOX DOCKING MODULEOPERATOR MANUAL CONTACT BW TECHNOLOGIES Contact BW Technologies Corporate Headquarters BW Technologies by Honeywell 2840 2 Avenue SE Calgary AB Canada T2A 7X9 America BW Technologies by Honeywell 405 Barclay Blvd Lincolnshire IL USA 60069 Europe BW Technologies by Honeywell Hatch Pond House 4 Stinsford Road Nuffield Industrial Estate Poole Dorset BH17 ORZ United Kingdom Web www honeywellanalytics com Telephone Toll free Canada 1 800 663 4164 Toll free Europe 44 0 1295 700300 Toll free USA 1 888 749 8878 All other regions 1 403 248 9226 Warranty Registration www honeywellanalytics com support product registration BW TECHNOLOGIES BY HONEYWELL PAGE 84 OF 84 50104991 168 OM EN FMSU B1 English BW Technologies by Honeywell 2015 All rights reserved
36. and then continue to press down while you slide the panel to the right until the hinge pins are detached 3 Markthe position of the anchor points and drill holes for the first panel 1 Hold the panel against the wall in the desired position 2 Useapencil or non permanent marker to mark the center of the 4 anchor points and then set the back panel aside 4 Drill through the center of each anchor point mark 5 Secure the first panel to the wall with the metal brace facing out Use appropriate hardware for each of the 4 anchor points Do not overtighten 6 Clip the second panel to the first panel and then secure it to the wall Use appropriate hardware for each of the 4 anchor points Do not overtighten Repeat as necessary to mount up to 5 connected panels 7 Attach a module to the first panel 1 Align the hinges on the module with the hinge pins on the mounted panel Align the hooks on the mounted panel with the hook receptacles on the module 2 When the module lies flat against the mounted panel firmly push to the left to lock onto the panel If this is difficult loosen the mounting hardware slightly and try again 8 Attach a module to the second panel and connect it to the first module 1 Unlock and raise the latch arm on the first module 2 Align the hinges on the next module with the hinge pins on the next mounted panel Align the hooks on the next mounted panel with the hook receptacles on the next module Align the conn
37. appropriate detector operator manual You must use Fleet Manager II software to configure the module to automatically FastBump a compatible detector on insertion For more information refer to the Fleet Manager II operator manual and the appropriate detector operator manual 1 Insert a compatible detector into the module The LCD changes to gray and Detector identification is displayed 2 After the detector is recognized the LCD changes to yellow and progress messages are displayed FastBump and event log transfer begin automatically 3 When the bump test is successful the LCD changes to green and Bump test passed is displayed 4 Ifthe bump test fails the LCD changes to red and the Bump test failed message is displayed X indicates failed alarm and or sensor test Bump test failed 5 To understand how to respond appropriately to failed tests refer to the appropriate detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 47 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Standard Bump Testing During a standard bump test the bump procedure and other procedures specified to occur automatically on insertion are performed You must use Fleet Manager ll software to configure the module to automatically bump test a compatible detector on insertion When a compatible detector is inserted into the configured module the bump test starts automatically after the detector is recognized Pro
38. are The update is processed only when the module or gang of modules is idle You can verify the version of the installed firmware as well as other module details via the IntelliDoXs on the Administration menu in Fleet Manager Il For more information refer to the Fleet Manager ll operator manual 1 11 12 Download and save the firmware update file to a PC or network drive Do not rename the file Start Fleet Manager II software and then log in as an administrator Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection m Load existing configuration file from an IntelliDoX Load existing configuration file from hard drive Load default configuration file OK Cancel Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed Click Bootloader at the bottom of the IntelliDoX Device Configuration dialog box The IntelliDoX Selection dialog box is displayed Click Choose File The Choose Firmware File To Upload dialog box is displayed Select the downloaded file and then click Open The IntelliDoX Selection dialog box is displayed Select one or more IntelliDoX modules and then click OK A progress screen is displayed while the firmware update file is automatically transferred to the selected modules When the transfer is complete click OK to close the dialo
39. are to automatically download datalogs the detector datalogs are transferred to the module after the calibration is complete When the calibration is successful the LCD changes to green and Calibration passed is displayed Press W to return to the detector operations menu If the calibration fails the LCD changes to red and Calibration failed is displayed X indicates failed alarm and or sensor test Calibration failed To understand how to respond appropriately to failed tests refer to the appropriate detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 50 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Transfer Datalogs from a Detector There are two ways to transfer datalogs from a detector to the module 1 Manually via the module operations menu or 2 Automatically by configuring detector settings via Fleet Manager II software Transferring Datalogs via the Detector Operations Menu 1 11 08AM d What do you need to do al ie Bah Le v Transfer datalogs from my detector imber ABCDO1234567890 1 Insert a compatible detector into the module Detector identification is displayed on the LCD After the detector is recognized procedures specified to occur automatically on insertion are performed 2 When the module is configured to transfer datalogs on insertion the datalogs are transferred after other procedures specified to occur automatically on insertion are comp
40. at DIN rails that are 35 millimeters by 7 5 millimeters Use DIN rails that are appropriate for the combined weight and normal use of the total number of mounted modules Space the DIN rails 15 2 centimeters 6 inches apart on center 3 BW Technologies strongly recommends using a DIN rail end plate when mounting in a vehicle or when lateral motion is possible or when attaching the first module in a ganged system If a DIN rail end plate is not available use the anchor holes in the back panel to secure the module to the wall AWARNING Incomplete or improper mounting may result in property damage and or personal injury Do not install near heat sources or on vibrating surfaces The wall and the mounting hardware must be strong enough to support the equipment during normal use The equipment must be used only in a normal atmosphere 20 9 v v O that is free of hazardous gas Do not use the equipment in a hazardous area Failure to adhere to this caution can lead to fire and or explosion The equipment is intended for indoor use only BW TECHNOLOGIES BY HONEYWELL PAGE 21 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Mounting Modules on Parallel DIN Rails Prepare the modules for mounting 1 Disconnect modules that are connected into gangs 2 Disconnect the power cord network cable tubing and inlet filter assemblies 3 Remove the end plate 2 Attach a module to the DIN rails Repeat as necessar
41. at is compatible with the module After the configuration file is created transfer it to one or more modules to implement the new configuration settings For more information refer to the Fleet Manager II operator manual and the appropriate detector operator manual Workflow Configuring Settings 1 Create the configuration file 2 Transfer the configuration file to one or more modules via Fleet Manager ll software or via USB flash drive 3 Transfer configuration settings to a detector Creating a Configuration File via Fleet Manager II 1 Start Fleet Manager II software and then log in as an administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection Load existing configuration file from an IntelliDoX J Load existing configuration file from hard drive Load default configuration file ox Cancel 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for a compatible detector and then select the detector configuration tab Modify the available detector features options and settings as required For more information refer to the Fleet Manager ll operator manual and the appropriate detector operator manual TD IntelliDoX Device Configuration mmm P o o 5 Select the IntelliDoX C
42. at the configuration settings are updated For more information refer to the appropriate detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 58 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE Adjust Time and Date Settings via Fleet Manager Il Software Follow the instructions in this section when you want to adjust the module time and date settings automatically via Fleet Manager ll software For connected modules you must adjust time and date settings for each module in the gang You must use Fleet Manager Il when you want to e Configure a module or detector to adjust for Daylight Savings Time e Synchronize a module time and date to a PC and e Configure compatible detectors to synchronize time and date settings to the module when inserted For more information refer to the Fleet Manager ll operator manual Setting the Module Time 1 Start Fleet Manager Il software and then log in as an administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection amp Load existing configuration file from an IntelliDox J Load existing configuration file from hard drive O Load default configuration file OK Cancel 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for
43. automatically when the module is idle If the module is part of a gang of connected modules then installation begins after all of the modules in the gang are idle 5 The LCD changes to yellow Installing new dock firmware Please wait is displayed Do not deactivate the module during installation 6 After the update is installed updated modules restart automatically IntelliDoX reboot pending Please wait is displayed After a few minutes IntelliDoX rebooting is displayed The reboot takes about 5 seconds The screen deactivates briefly while the module restarts 7 After the installation is complete the LCD changes to green and Firmware update complete is displayed 8 Verify the version of the installed firmware BW TECHNOLOGIES BY HONEYWELL PAGE 71 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL UPDATE FIRMWARE 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press or to select About and then press The About this docking module summary screen is displayed 3 Read the firmware version information 4 Press X to return to the Adjust dock station settings menu For connected modules repeat steps 3 through 7 until all modules in the gang are updated Updating Module Firmware via Fleet Manager Il When a module or gang of modules is connected to a network you may transfer the firmware update file to multiple selected modules via Fleet Manager II softw
44. be used in a well ventilated area BW TECHNOLOGIES BY HONEYWELL PAGE 34 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connecting a Calibration Gas Cylinder 1 Connect a demand flow regulator to the calibration gas cylinder and then attached the supplied connector with attached 3 16 inch 9 5 millimeter I D tubing to the demand flow regulator 2 Cut 1 8 inch 3 2 millimeter I D tubing to an appropriate length BW Technologies recommends that the tubing is between 39 inches 1 meter and 33 feet 10 meters in length 3 Attach one end of the 1 8 inch 3 2 millimeter I D tubing to the demand flow regulator 4 Insert a quick connect fitting into the free end of the tubing and then connect it to Inlet 1 on the module 5 Ifa multi inlet key is inserted in an individual module or one or more connected modules in a gang then repeat steps 1 2 3 and 4 as necessary until up to 4 cylinders are attached 6 Configure the gas inlets before using the module See Configure Gas Inlets on page 40 BW TECHNOLOGIES BY HONEYWELL PAGE 35 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU Dock Station Settings Menu This section contains information and instructions for using the Dock Station Settings menu Contents Display the Dock Station Settings Menwu 111111lleeeeee eee Lieeeeeeen nnne eene n annee nna a nasa ann sena anna s annus 37 Displaying the D
45. chnologies recommends bump testing detectors before each use For more information refer to the appropriate detector operator manual 1 11 08AM d What do you need to do Vv Bump test my detector nber ABCD01234567890 A bump test is a procedure that confirms a detector s ability to respond to target gases by exposing the detector to a known gas concentration The module supports two types of bump test 1 FastBump an accelerated test that performs the bump procedure and event log transfer only and 2 Standard Bump Test a test that performs the bump procedure and other procedures specified to occur automatically on insertion such as datalog transfers or firmware updates Before You Begin 1 Read and understand bump test information in the appropriate detector operator manual Read and understand Bump Test Guidelines in this section Verify that the detector is activated Verify that the detector is not in a low battery state Bump test only in a normal environment that is 20 996 v v O and free of hazardous gas Do not operate the docking module in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage ae I BW TECHNOLOGIES BY HONEYWELL PAGE 46 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Bump Test Guidelines 1 Perform compliance tests only in a normal environment that is 20 9 v v O and free of hazardous gas Do not
46. connected Ts Qe I c BW TECHNOLOGIES BY HONEYWELL PAGE 16 OF 84 INTELLIDOX DOCKING MODULE Mount on a Wall OPERATOR MANUAL ASSEMBLE MODULES You can use the back panel to mount the module securely to a wall Because wall materials vary mounting hardware is not provided BW Technologies strongly recommends that wall mounting is performed by a qualified installation contractor Sufficient expertise is required to 1 2 Determine the strength of the wall supporting the module and Select mounting hardware appropriate to the weight and normal use of the module Before you Begin he Select a suitable installation location Each module or gang of connected modules requires e Access to an appropriate power source e Access to a network connection if using e Access to calibration gas sources e Adequate clearance for the power cord cables and tubing e Adequate clearance for normal use maintenance and cleaning 2 Have ready appropriate mounting hardware Each module requires sufficient hardware for 4 anchor points 3 Have ready tools and accessories required to install the mounting hardware AWARNING Incomplete or improper mounting may result in property damage and or personal injury Do not install near heat sources or on vibrating surfaces The wall and the mounting hardware must be strong enough to support the equipment during normal use The equipment must be used only in a normal atmosphere 20 9 v v
47. cted modules If the module is damaged or if parts are missing contact BW Technologies or an authorized distributor immediately IntelliDoX Enabler Kit You need one IntelliDoX Enabler Kit for each stand alone IntelliDoX module or gang of up to 5 connected modules Each Enabler Kit contains One power supply and AC power cord appropriate to shipping destination One IntelliDoX end plate One ethernet cable Gas tubing 1 8 inch I D 4 6 meters 15 feet Quick connect fittings Inlet filters and plugs Connectors with attached 3 16 inch I D tubing for use with demand flow regulators Miscellaneous connectors One CD containing the IntelliDoX Operator Manual and Quick Reference Guide in PDF format and 10 One CD containing Fleet Manager II software version 4 0 or higher pO UMP pr dq t If Enabler Kit parts are damaged or missing or if additional Enabler Kits are required contact BW Technologies or an authorized distributor immediately Fleet Manager II Software Fleet Manager Il is proprietary instrument management software developed by BW Technologies You can use Fleet Manager II to Configure and manage compatible docking modules and detectors Update firmware for compatible docking modules and detectors Configure and manage compliance tests Import manage and analyze datalogs event logs and compliance test results and Automate certain procedures and processes for compatible docking modules and detectors
48. d to perform a procedure or a component is listed as a user replaceable component in the user manual Use only BW Technologies replacement components Do not expose the equipment to electrical shock or severe and or continuous mechanical shock Do not immerse the equipment in liquids Basic maintenance To maintain the module in good operating condition perform the following basic maintenance as required 1 Maintain a log of all maintenance that is performed 2 Clean the exterior with a soft damp cloth e Do not immerse in liquids e Do not use solvents soaps or polishes 3 Confirm that the inlet filter is free of dirt Replace if required Once service is complete reconnect the power supply When power is connected the LCD activates and self test is performed Replacement Parts and Accessories Replaceable parts are sold separately To receive a complete list of replaceable parts approved for use with this product contact BW Technologies or an authorized distributor or visit the product website at www honeywellanalytics com Gas detectors calibration and purge gas cylinders and other accessories are sold separately To receive a complete list of calibration gases and accessories approved for use with this product contact BW Technologies or an authorized distributor or visit the product website at www honeywellanalytics com BW TECHNOLOGIES BY HONEYWELL PAGE 76 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL MAINTENAN
49. dual Module from Parallel DIN RailS ccccseecccsseeeeeeeeeeeceeeeeseeeeessaeeeesaaeees 23 Removing Connected Modules from Parallel DIN RailS ccccccssseceeeeeeseceeceeeeeeeeecaeeceeseeaeeees 23 BW TECHNOLOGIES BY HONEYWELL PAGE 12 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Work Plan Assemble Individual Modules Follow these steps to assemble and prepare an individual module for first time use 1 Place the module and component parts on a clean dry work surface 2 Verify that the appropriate inlet key is inserted Replace the inlet key if necessary For more information see Inlet Keys on page 9 3 Assemble the stand or mount the module on a wall or DIN rail For more information See 1 Assemble the Stand on page 15 2 Mount on a Wall on page 17 3 Mounton Parallel DIN Rails on page 21 4 Prepare the module for use For more information see Prepare Modules for Use on page 24 1 Attach the end plate For more information see Attach the End Plate on page 25 2 Connect an inlet filter to the purge inlet For more information see Connect the Inlet filter on page 27 3 Insert an inlet plug into each unused inlet For more information see Insert the Inlet Plugs on page 28 4 Connect the exhaust tubing For more information see Connect the Exhaust Tubing on page 26 5 Connect the power For more information see Connect the Power on page 29 6 Connect to a network See Connect
50. dule via USB Flash Drive ss 58 Transferring Configuration Settings to a Detector eeesssssseessssseseeeeeeeenenenennnn nennen 58 Adjust Time and Date Settings via Fleet Manager Il Software eeeeee erre 59 Seting he Module Gime cem 59 Adjusting the Clock for Daylight Savings Time ccccccccceccseeeeeeceeeeseeaeeeseeeeeeessaeeeeeeeeeesssaaaeeeeeeess 61 BW TECHNOLOGIES BY HONEYWELL PAGE 54 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE Protect Module Operations with a Passcode You can configure a passcode to control access to certain module operations When an operation is protected by a password a lock symbol is displayed with the menu icon Protected operations that are not performed automatically on insert may be performed only after the correct passcode is entered on the module You must use Fleet Manager Il software to configure and manage the passcode Configuring a Module Passcode 1 Start Fleet Manager Il software and then log in as an administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection mr Load existing configuration file from an IntelliDoX Load existing configuration file from hard drive Load default configuration file ox
51. e What do you need to do menu 8 If the bump test fails the LCD changes to red and the Bump test failed message is displayed X indicates failed alarm and or sensor test Bump test failed 9 If the module is configured to automatically calibrate the detector when a bump test fails then the calibration procedure begins To understand how to respond appropriately to failed tests refer to the detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 48 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Calibration 1 11 08AM d What do you need to do v Calibrate my detector imber ABCD01234567890 Calibration is a two step procedure that determines the measurement scale for the detector s response to gas In the first step a baseline reading is taken in a clean uncontaminated environment In the second step the sensors are exposed to known concentrations of gas The detector uses the baseline and known gas concentrations to determine the measurement scale Over time and through use sensor performance may drift from the manufacturer s baseline For optimal performance BW Technologies may recommend calibration for certain detector models To confirm that calibration is recommended refer to the appropriate detector operator manual Before You Begin 1 Verify that calibration is recommended for the detector Refer to the appropriate detector operator manual 2 Read and understand Calibra
52. e a menu item or return to a previous screen or cancel changes Communications method Two way infrared between docking module and detector Ports 1 USB port 1 Ethernet port for connection to a computer network Sensors Audio and optical Warranty 2 years beginning at date of shipment to the buyer FCC NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense FCC CAUTION Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment PAGE 79 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TECHNICAL SPECIFICATION AND WARRANTY Limited Warranty and Limitation Liability BW Technologies LP BW warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date
53. e procedure is passcode protected then enter the passcode and press W to continue 3 The Inlet overview for Inlet 1 is displayed If a multi inlet key is inserted in an individual module or one or more connected modules in a gang then four inlet tabs are displayed Press amp or 7 to select and configure a different inlet Inlet Overview Single gas H2S Hydrogen Sulfide H2S Hydrogen Sulfide Concentration 25 ppm Lot number v Edit 1 Press W to display the Inlet edit menu Gas blend is highlighted 2 Press V to select Gas blend and then press amp or 7 to select a single gas blend or a multi gas blend of 2 or more gas types If the inlet is not connected to a gas cylinder select No inlet 3 Press W to save the changes and return to the Inlet edit menu or press w to abandon the changes and return to the Inlet edit menu BW TECHNOLOGIES BY HONEYWELL PAGE 40 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU 5 Configure the gas type for the blend Inlet Edit Single gas 1 To configure a gas type in a multi gas blend select Gas blend from the Inlet edit menu and then press amp J or to select one of the gases available in the blend 2 Select gas type from the Inlet edit menu and then press amp or to find and select the type of gas Verify that the gas type selected matches the type of gas contained in the calibration cylinder 3 Press W to save the chan
54. ections on the modules 3 When the next module lies flat against the next mounted panel firmly push to the left to lock it onto the panel and ensure a full connection with the first module 4 Lower and lock the latch arm Repeat as necessary to attach and connect up to 5 modules 9 Prepare connected modules for use 1 Verify that connected modules are firmly attached and latch arms are lowered and locked 2 Attach the end plate to the last module in the gang Verify that the latch arm is lowered and locked 3 Connect the inlet filters tubing network connection and power cord 4 Verify that each module in the gang is activated and a consecutive bay number is displayed on the LCD See LCD Screen on page 10 BW TECHNOLOGIES BY HONEYWELL PAGE 19 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Removing Connected Modules from Mounted Back Panels 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Unlock and lift the latch arm between the two modules at the end of the gang 3 Find the panel latch at the top right side of the module at the end of the gang 4 Press down firmly on the panel latch and then continue to press down while you push the module to the right until the hinge pins and hooks are detached For best results BW Technologies recommends that you hold the remainder of the gang firmly in position while pushing to help protect the remaining modules in the gang from
55. em or be used in a well ventilated area Parts and Accessories Replaceable parts are sold separately To receive a complete list of replaceable parts approved for use with this product contact BW Technologies or an authorized distributor or visit the product website at www honeywellanalytics com Gas detectors calibration and purge gas cylinders and other accessories are sold separately To receive a complete list of calibration gases and accessories approved for use with this product contact BW Technologies or an authorized distributor or visit the product website at www honeywellanalytics com Warranty Registration www honeywellanalytics com support product registration BW TECHNOLOGIES BY HONEYWELL PAGE 6 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL GETTING STARTED Whats in the Box IntelliDoX Docking Module Each IntelliDoX Docking Module package contains 1 One module with a factory installed nest for a compatible portable gas detector 2 One printed Quick Reference Guide 3 One CD containing the module Operator Manual and Quick Reference Guide in PDF format and 4 One CD containing Fleet Manager ll software version 4 0 or higher The power supply and power cord end plate Ethernet cable tubing inlet filters and plugs quick connect fittings and miscellaneous other fittings are packaged separately as the IntelliDoX Enabler Kit One Enabler Kit is required for each individual module or gang of up to 5 conne
56. emperature 50 F to 95 F 10 C to 35 C Humidity 10 to 90 non condensing Altitude Maximum 6 561 feet 2 000 meters Storage temperature 14 F to 140 F 10 C to 60 C Power supply 12 V 8 33A ITE power supply Type of equipment Process Control Equipment Equipment class Cord connected Class III Pollution degree 2 Installation category Mode of operation Continuous Real time clock Provides date and time stamp Data storage 2 gigabytes of on board memory External interface Ethernet Pump flow rate 350 mL per minute Calibration gas cylinder inputs 1 or 4 gas inlets 1 ambient air purge inlet Automatic tests Functional bump test calibration data transfer audible alarm visual alarm Configuration recognition Automatic instrument and sensor Alarm calibration parameters User defined Calibration gas connections Built in BW TECHNOLOGIES BY HONEYWELL OPERATOR MANUAL TECHNICAL SPECIFICATION AND WARRANTY Gas connection 3 2 mm 1 8 in sub miniature connect SMC coupling Solenoid Built in LCD Background Gray Idle Blue Prompt for user action Yellow Activity in progress Green Activity completed Red Warning Keypad Scroll right Scroll left Scroll up Scroll down CICAP Press and hold until the module settings menu is displayed Press and release to select a menu item or save changes x Press and hold until an operation is cancelled Press and release to clos
57. er the configuration file is created you can use Fleet Manager Il software or a USB flash drive to transfer the file to one or more modules When a module is configured to activate hibernation on insertion the LCD changes to gray and the hibernation symbol is displayed All other module functions are disabled AWARNING Detectors in hibernation mode do not respond to gas Do not use detectors in hibernation mode as personal protective equipment PPE Work Plan Configuring Hibernation 1 Create a hibernation configuration file 2 Transfer the hibernation configuration file to one or more modules via Fleet Manager Il software or USB flash drive 3 Activate detector hibernation BW TECHNOLOGIES BY HONEYWELL PAGE 63 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL HIBERNATION Creating a Hibernation Configuration File 1 Start Fleet Manager Il software and then log in as an administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection e Load existing configuration file from an IntelliDoX O Load existing configuration file from hard drive Load default configuration file 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for a compatible detector that supports hibernation and then select the IntelliDoX Configuration tab
58. ess d or D on the keypad to select a settings option and then press W to display the option menu BW TECHNOLOGIES BY HONEYWELL PAGE 37 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU Adjust the LCD Brightness When you adjust and save the settings for one module in a gang the settings for all of the modules in the gang are also changed Adjusting LCD Brightness 1 3 4 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 1 11 08AM EC 2015 Adjust dock station settings v Adjust display settings X Back Press J or on the keypad to select Adjust display settings and then press Vv to display the Adjust display settings menu 11 08AM Lee Adjust display settings Back ight Press or L to adjust the brightness of the LCD screen 11 08AM lt gt Adjust display settings Backlight Vv Save and exit XQ D Adjust b Return to prior setting Press V to save settings and return to the Dock Station Settings menu or press X to return to prior settings BW TECHNOLOGIES BY HONEYWELL PAGE 38 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU Adjust Date and Time Settings Follow these instructions when you want to adjust the module time and date settings manually via the Adjust dock station settings menu When you adjust and save the settings for one module in a gang the settin
59. excessive movement or falls 5 Repeat steps 2 3 and 4 until only one module remains 6 Repeat steps 3 and 4 to remove the final module BW TECHNOLOGIES BY HONEYWELL PAGE 20 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Mount on Parallel DIN Rails The module is designed for installation on two parallel top hat DIN rails that are 35 millimeters by 7 5 millimeters as per EN Standard 50022 BW Technologies strongly recommends that mounting is performed by a qualified installation contractor Sufficient expertise is required to 1 Determine the strength of the wall supporting the module and 2 Select DIN rails and mounting hardware appropriate to the weight and normal use of the total number of mounted modules What is a DIN Rail A DIN rail is a metal strip that is used to mount industrial equipment DIN rail can be cut to suit specific applications Multiple rows of DIN rail can be used The module is designed for installation on two parallel top hat DIN rails that are 35 millimeters by 7 5 millimeters as per EN Standard 50022 Before You Begin 1 Selecta suitable installation location Each module or gang of connected modules requires e Access to an appropriate power source e Access to a network connection if using e Access to calibration gas sources e Adequate clearance for the power cord cables and tubing e Adequate clearance for normal use maintenance and cleaning 2 Install two parallel top h
60. g Module The IntelliDoX Docking Module the module is an automatic test and calibration station for use with portable gas detectors manufactured by BW Technologies The module automatically performs essential procedures including sensor identification bump tests calibrations alarm tests and data transfers It also retains a cumulative record of detector datalogs and event logs that are transferred to and stored in onboard memory Modules may be used as individual stand alone docking stations They may also be connected to form gangs of up to 5 modules that function independently Connected modules share power network and gas connections Modules may be connected to a network via an Ethernet cable for enhanced access to and control of administrative and maintenance tasks Modules are compatible with Fleet Manager II software version 4 0 or higher Normal Operating Conditions The module is designed to be safe in the following conditions 1 Indoor use only 2 Normal atmosphere 20 9 v v O that is free of hazardous gas 3 Temperature range of 50 F to 95 F 10 C to 35 C and 4 Relative humidity of 10 to 90 non condensing If the intended operating environment does not match these criteria BW Technologies recommends that you consult a qualified professional specialist prior to installing and using any modules This equipment uses potentially harmful gas for calibrations The module must be attached to a venting syst
61. g box The firmware update begins automatically when the module is idle The LCD changes to yellow Installing new dock firmware Please wait is displayed Do not deactivate the module during installation If the module is part of a gang of connected modules then installation begins after all of the modules in the gang are idle After the update is installed updated modules restart automatically IntelliDoX reboot pending Please wait is displayed After a few minutes IntelliDoX rebooting The reboot takes about 5 seconds The screen deactivates briefly before the module restarts After the installation is complete the LCD changes to green and Firmware update complete is displayed Verify the version of the installed firmware 1 Select IntelliDoXs on the Administration menu in Fleet Manager II software 2 The Manage IntelliDoXs table is displayed Review the module information BW TECHNOLOGIES BY HONEYWELL PAGE 72 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL UPDATE FIRMWARE Update Detector Firmware BW Technologies is committed to continuously improving product features and performance As a result firmware updates for detectors may become available BW Technologies recommends that you visit the appropriate product site at www honeywellanalytics com to find and download the latest firmware version for your modules Work Plan Updating Detector Firmware 1 Download and save the firmware update file to a PC o
62. ges and return to the Inlet edit menu or press X to abandon the changes and return to the Inlet edit menu 6 Configure the gas concentration Inlet Edit 25 ppm Single gas H2S Hydrogen Sulfide 1 Verify that the gas concentration displayed on the screen matches the gas concentration contained in the calibration gas cylinder If the concentration does not match select Concentration from the Inlet edit menu and then press V to edit 2 Press amp or V to configure the gas concentration 3 Press V to save the changes and return to the Inlet edit menu or press X to abandon the changes and return to the Inlet edit menu 7 Record the lot number of the calibration gas cylinder Inlet Edit Single gas H2S Hydrogen Sulfide ntration 25 ppm 1 Select the lot number setting from the Inlet edit menu 2 Press W to edit the lot number and then press amp or Y to find and select alphabetic numeric and special characters Press or to move to the next character space Up to 14 characters may be entered 3 Press W to save the changes and return to the Inlet edit menu or press x to abandon the changes and return to the Inlet edit menu 8 Repeat steps 3 4 5 and 7 until all of the gas inlets are configured 9 Press X to close the Inlet edit menu and return to the Inlet overview Press X again to return to Adjust dock station settings BW TECHNOLOGIES BY HONEYWELL PAGE 41 OF 84 INTELLIDOX DOCKING MODULE OP
63. ging If the detector is activated the module will deactivate it after 10 minutes of inactivity and continue charging the battery 4 When charging is complete remove the detector from the module BW TECHNOLOGIES BY HONEYWELL PAGE 53 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE Configure Settings via Fleet Manager II Software Certain features options and settings related to module or detector operations can be configured via Fleet Manager II software This section contains general instructions for creating and transferring configuration files to modules and detectors via Fleet Manager II software Contents Protect Module Operations with a Passcode e eeeeeeeeeee eee eeeeeeee nnne e nnn n nanus n nna n nana nnns 55 Gonngutrindqs Medule JP 8sseOde cust ae rer iae oque ORE EUR EE D novus p coU pedet aces o aontor e gerat LB RR UPS 55 Configure Module and Detector Setlihgs iiri eroe co eoo SER Ecco cisco y succ eua e ius qux ecce suce eR CHE EEUU Es 56 Workflow Configuring Settings cccccccccccsssseeceeeeeseeeeeeeeeeeseeeeeeeeeeeeeesaueaseeeeeeesseaaseeeeeeeesseaseeeeeeees 56 Creating a Configuration File via Fleet Manager ll seseeeeseseeeeenneeeeennnnnnnnn 56 Transferring the Configuration File to a Module via Fleet Manager ll sess 57 Transferring the Configuration File to a Mo
64. gray 2 The hibernation symbol is displayed Transferring a Hibernation Configuration File to a Module via USB Flash Drive For connected modules transfer the file to each appropriate module in the gang Insert a USB flash drive into a USB port on your PC Use Windows Explorer or My Computer to open the USB flash drive and then create a new folder named System Create the hibernation configuration file See Hibernation on page 62 Click Save to File The Save Settings to File dialog box is displayed Save the hibernation configuration file to the System folder on the USB flash drive Do not change the file name or extension Eject the USB flash drive from the PC Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed Press amp or amp to select Copy to dock and then press to continue The LCD changes to yellow A progress bar and alternating Do not remove stick and USB transfer in progress messages are displayed while the file is transferred After the transfer is successfully completed the LCD changes to blue and the USB File Copy Utility menu is displayed Press M or amp to select Exit and then press to continue The LCD changes to green Remove the USB flash drive from the port when prompted Verify that the selected modules are configured for hibernation 1 TheLCD is gray 2 The hibernation symbol is displayed BW TECHNOLOGIES BY HONEYWELL PAGE 65 OF 84 INTELLIDOX
65. gress screens are displayed while the tests are performed You may use Fleet Manager Il software to configure the module to automatically calibrate a compatible detector after a failed bump test When a compatible detector is inserted into the configured module and the bump test fails then calibration starts automatically Progress screens are displayed while the tests are performed 1 Insert a compatible detector into the module The LCD changes to gray and Detector identification is displayed 2 When the module is configured to perform a standard bump test and other procedures on insertion the LCD changes to yellow and Testing Alarms is displayed after the detector is recognized Go to step 6 3 When the module is NOT configured to perform bump test or other procedures on insertion What do you need to do is displayed after the detector is recognized Go to step 4 4 Press or L to select Bump test my detector If the procedure is passcode protected then enter the passcode and press to continue Press to continue 5 The LCD changes to yellow and the standard bump test begins Progress screens are displayed while the test procedures are performed 6 When the bump test is successful the LCD changes to green and Bump test passed is displayed If the module is configured to automatically download datalogs then the detector datalogs are transferred to the module after the test is complete 7 Press V to return to th
66. gs for all of the modules in the gang are also changed Adjusting Time and Date via the Module Settings Menu 1 11 08AM EC 0 2015 Adjust dock station settings v Adjust time and date X Back 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press Xlor to select Adjust time and date and then press If the procedure is passcode protected then enter the passcode and press W to continue 3 The Adjust time and date menu is displayed and date settings are ready to edit Edit the date settings or press X to skip to the time settings 1 To set the date press amp J or to select day month or year and then press amp or 7 to change the value 2 To change the date format press J or until the date labels are selected and then press amp or to change the date display to year month day day month year or month day year 4 Press V to save the date settings and continue or press X to cancel the date changes and go to time settings The time settings screen is displayed 5 Edit the time settings or press X to skip the date settings and return to the Adjust dock station settings menu 1 To set the time press or L to select a hours or minutes and then press amp or V to change the value 2 To change the time format press amp l or until the time format is selected and then press amp or to change the clock format to 12 hour or 24 hour 6 Press W
67. h the module to the mounted back panel 1 Align the hinges and hook receptacles on the module with the hinge pins and hooks on the mounted panel 2 When the module lies flat against the mounted panel push it firmly to the left to lock it onto the panel 6 Prepare the module for use For more information see Prepare Modules for Use on page 24 1 Attach the end plate Verify that the latch arm is lowered and locked 2 Connect the inlet filters tubing network connection and power cord Removing an Individual Module from a Mounted Back Panel 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Find the panel latch at the top right side of the module near the panel hinge 3 Press down firmly on the panel latch and then continue to press down while you push the module to the right until the hinge pins and hooks are detached Remove the module BW TECHNOLOGIES BY HONEYWELL PAGE 18 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Mounting Connected Modules on a Wall 1 Prepare the modules for mounting 1 Disconnect modules that are connected into gangs 2 Disconnect the power cord network cable tubing and inlet filter assemblies 3 Remove the end plate 2 Detach the back panel from the modules 1 Hold the module with the back panel facing toward you 2 Find the panel latch at the top left side of the module near the panel hinge 3 Press down firmly on the panel latch
68. hat the exhaust tubing is not connected to a negative pressure system or obstructed in any way BW TECHNOLOGIES BY HONEYWELL PAGE 26 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connect the Inlet filter Each IntelliDoX Enabler Kit contains inlet filters Unless otherwise specified the purge inlet is configured to use ambient air in a fresh air environment with a normal atmosphere of 20 996 v v O that is free of hazardous gas Verify that an inlet filter is attached to the purge inlet and each unused gas inlet before using the module Once connected the inlet filters help to protect the module from dust ingress For best results replace the inlet filters periodically or whenever the inlet filter is damaged or dirty You may connect an extension tubing to the inlet filter to draw ambient air from an adjacent fresh air environment If an inlet filter is damaged dirty or missing replace it immediately For replacement parts contact BW Technologies or an authorized distributor ZNCAUTION Failure to comply may result in damaged equipment Connecting the Inlet Filter Gas inlet 1 Gas inlet 2 Gas inlet 3 Gas inlet 4 Network 7X Power Exhaust Purge 1 Verify that each inlet filter is free of obstructions and defects 2 Connect an inlet filter to the purge inlet 3 If necessary connect an extension tubing to each inlet filter to draw ambient air from an adjacent fresh air environment BW TECHN
69. ied to occur automatically on insertion are performed 2 After the detector is recognized and all procedures specified to occur automatically on insertion are completed the detector operations menu and What do you need to do Are displayed 3 Press or L to select Adjust dock station settings and then press 4 The Adjust Dock Station Settings menu is displayed BW TECHNOLOGIES BY HONEYWELL PAGE 52 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Charge a Detector You may use the module to charge compatible detectors that are fitted with rechargeable batteries For more information on battery maintenance refer to the appropriate detector operator manual AWARNING Charge only in a normal environment that is 20 9 v v O and free of hazardous gas Do not operate the docking module in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage Charging a Detector Battery charging is disabled during bump test and calibration procedures Do not store the detector in the module 1 Insert a compatible detector into the module Detector identification is displayed on the LCD 2 When the detector is recognized procedures specified to occur automatically on insertion are performed If the detector contains a rechargeable battery battery charging begins 3 After the procedures are completed you may leave the detector in the module for char
70. l of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Warranty Registration www honeywellanalytics com support product registration BW TECHNOLOGIES BY HONEYWELL PAGE 80 OF 84 INTELLIDOX DOCKING MODULE Glossary OPERATOR MANUAL GLOSSARY The following term and abbreviations are used in this document A AC Alternating current An electric current that is usually accessed by plugging a power cord into a wall outlet B Bump test A compliance test that confirms the detector s ability to respond to target gases by exposing
71. leted Go to step 5 3 When the module is NOT configured to transfer datalogs on insertion What do you need to do is displayed after the detector is recognized Go to step 4 4 Press or to select Transfer datalogs from my detector and then press V If the procedure is passcode protected then enter the passcode and press to continue The LCD changes to yellow A progress bar and the Datalog file transfer message are displayed 5 When the transfer is complete the LCD changes to green and Datalog transfer complete is displayed Press to continue 6 Openthe lid and remove the detector or perform other procedures Transferring Datalogs Automatically by Configuring Settings via Fleet Manager Il Software For more information about creating and transferring configuration settings files via Fleet Manager II software refer to Configure Module and Detector Settingson page 56 For more information about configuring settings via Fleet Manager II software refer to the Fleet Manager II operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 51 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Display the Adjust Dock Station Settings Menu 1 11 08AM q What do you need to do amp fe Ba 43 v Adjust dock station settings iber ABCDO1234567890 1 Insert a compatible detector into the module Detector identification is displayed on the LCD After the detector is recognized procedures specif
72. m recommended calibration tubing length is 10 meters 33 feet Use of tubing that is longer than the recommended length may result in inaccurate or failed compliance tests or calibrations The maximum recommended exhaust tubing length is 15 meters 49 5 feet Ensure that the inlet filter is clean The use of calibration gas cylinders other than those specified by BW Technologies may result in unsafe calibration or possible non recoverable failure of the equipment and will invalidate the warranty Do not use calibration gas cylinders past their expiration date Ensure that all calibration gas cylinders are in good condition Ensure that all calibration gas cylinders contain enough gas Ensure the exhaust line is not connected to a negative pressure system A demand flow regulator must be used with all calibration gas cylinder connections The module inlet should not be pressurized Failed tests can result if inlets are not set up correctly Do not expose the equipment to electrical shock or severe and or continuous mechanical shock Do not immerse the equipment in liquids ACAUTION Products may contain materials that are regulated for transportation under domestic and international dangerous goods regulations Return product in compliance with appropriate dangerous goods regulations Contact freight carrier for further instructions NOTICE To prevent the corruption or loss of data and or software and or fir
73. mware do not deactivate the equipment while performing datalog transfers bump tests calibrations or other operations PAGE 4 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL GETTING STARTED Getting Started This section contains information and illustrations related to the module and its components It also includes an overview of the module settings menu and general instructions for inserting a detector and using the detector operations menu on the module Contents About the IntellDoX Docking Module 5 5 213 eio obere Ere iu erae toe aet cuoio adeo eroe a cH o Sube re obs vr t desi a nnmnnn 6 Normal Operating Conditions sssssesseesssssseeeeeene nennen nenne nnn nnn n nsns naar n nnn sss n nans 6 mic acciaio Miele i e Mic NR M ERES 6 Warranty Registration 99 eda tte Mandat tite uet osea AAA 6 Whats mthe BOX d 7 ntelliDOX DOCKING Module sninn ccce 7 IntelliDBoX setae DIEKE eeni siete ttn ee ge ee ee ee meet J Fleet Manager Il SO tWal E ainra A aai 7 iMe liD X ata Glan OC mee 8 BENG UIR EVS EUR 9 SInale danlet E OV eea T EE cce i 9 Vultum Mie iR E D a 9 BOlPE EDO 10 Seen Col venii Er 10 EA e e E E E E E T E A E AE E E T NS 11 Keypad BUON c ETT D DLE E eee 11 BW TECHNOLOGIES BY HONEYWELL PAGE 5 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL GETTING STARTED About the IntelliDoX Dockin
74. mware via USB Flash Drive Follow these instructions to update firmware for an individual module or a gang of up to five connected modules The update is processed only when the module or gang of modules is idle For connected modules you must transfer the firmware update to each module in the gang 1 Download and save the firmware update file to a PC or network drive Do not rename the file 2 Transfer the update to a USB flash drive 1 Insert a USB flash drive into a USB port on your PC Use Windows Explorer or My Computer to open the USB flash drive and then create a new folder named System 2 Copy the firmware update to the System folder on the USB flash drive Do not change the file name or extension 3 Eject the USB flash from the PC 3 Transfer the file from the USB flash drive to a module 1 Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed 2 Press V or amp to select Copy to dock and then press to continue 3 TheLCD changes to yellow A progress bar and alternating Do not remove stick and USB transfer in progress messages are displayed while the file is transferred 4 After the transfer is successfully completed the LCD changes to blue and the USB File Copy Utility menu is displayed Press amp or amp to select Exit Press WV to continue 5 The LCD changes to green Remove the USB flash drive from the port when prompted 4 The firmware update begins
75. n administrative functions To improve performance BW Technologies recommends that you assign a static IP address to each networked module To improve security BW Technologies recommends that you change the password for each networked module Before you Begin 1 Verify that you have access to one active network port for each module or gang of up to 5 connected modules Network ports are usually managed by a network administrator For more information contact your network administrator or Help Desk 2 Have ready one static IP address for each individual or connected module Static IP addresses are usually provided by a network administrator For more information contact your network administrator or Help Desk 3 Have ready one Ethernet cable for each module or gang of up to 5 connected modules 4 Verify that the power supply is connected and the module is activated 5 Verify that you have access to a networked computer that is part of the same network as the module BW TECHNOLOGIES BY HONEYWELL PAGE 30 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connecting the Module to a Network Gas inlet 1 Gas inlet 2 Gas inlet 3 Gas inlet 4 Network SE Power Exhaust Purge Insert one end of the Ethernet cable into the Ethernet port on the module Insert the free end of the Ethernet cable into the network outlet When the module is connected to the network the network symbol is displayed at the top
76. n administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed IntelliDoX Configuration Selection Load existing configuration file from an IntelliDoX O Load existing configuration file from hard drive Load default configuration file Cancel 3 Select Load existing configuration file from an IntelliDoX The IntelliDoX Selection dialog box is displayed 4 Select a module and then click OK The Retrieving from IntelliDoX progress screen is displayed Retrieving From IntelliDoX Retrieving file information for 5345DO0X01142800016 please wait 5 After the settings are retrieved the IntelliDoX Device Configuration dialog box is displayed The serial number of the selected module is appended to the dialog box title bar a IntelliDoX Device Configuration 5345DOX01142800016 BW TECHNOLOGIES BY HONEYWELL PAGE 57 OF 84 INTELLIDOX DOCKING MODULE Di OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE 6 Verify that the configuration settings are updated Repeat steps 3 through 6 until configuration settings are verified for all modules Transferring the Configuration File to a Module via USB Flash Drive For connected modules transfer the configuration file to each appropriate module in the gang Insert a USB flash drive into a USB port on your PC Use Windows Explorer or My Computer to open the USB flash dri
77. n the detector is recognized procedures specified to occur automatically on insertion are performed If the detector contains a rechargeable battery battery charging begins Progress screens may be displayed while certain procedures are performed 5 After the detector is recognized and automated procedures are completed the detector operations menu and What do you need to do are displayed 6 Press g or D on the keypad to select a menu item Follow on screen instructions to perform the selected procedure 7 After the procedures are completed you may leave the detector in the module for charging If the detector is activated the module will deactivate it after 10 minutes of inactivity and continue charging the battery When charging is complete remove the detector from the module BW TECHNOLOGIES BY HONEYWELL PAGE 44 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Detector Operations Menu 1 11 08AM re What do you need to do v Bump test my detector er ABCD01234567890 After the detector is recognized and automated procedures are completed the detector operations menu and What do you need to do are displayed Press 4 or D on the module keypad to select a menu item and then follow on screen instructions to perform the selected procedure BW TECHNOLOGIES BY HONEYWELL PAGE 45 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Bump Test For optimal performance BW Te
78. network must have at least one unique IP address to distinguish it from other connected devices IP address A unique value that is assigned to a device when it connects to a network that uses the Internet Protocol for communication Each device connected to an IP network must have at least one unique IP address to distinguish it from other connected devices IR Infrared IR is an invisible radiant energy that can be used for short range wireless communications between enabled devices L LCD Liquid crystal display LCD is a technology that is commonly used for display screens on mobile digital devices BW TECHNOLOGIES BY HONEYWELL GLOSSARY MAC Media Access Control MAC is a data communication protocol that supports communication between nodes on the same or other networks MAC address A unique code assigned to any device that has built in networking capability The MAC address is assigned at the factory by the device manufacturer Multi inlet key A removable insert that is compatible with the IntelliDoX Docking Module When the multi inlet key is inserted up to four gas inlets may be configured for use in the module N Normal atmosphere A normal atmosphere is a fresh air environment with 20 996 v v oxygen O that is free of hazardous gas O Operating Life The period of operational use required to attain the specified operating limit Operating life includes normal operating time alarm time and all types
79. nnection exhaust tubing inlet filter assemblies and connected calibration gas cylinders Connecting Modules 1 Assemble the stand for each module you plan to connect For more information see Assemble the Stand on page 15 2 Connect two modules 1 Unlock and raise the latch arm on the first module If an end plate is attached remove it 2 Align the connection port outlets and stand on the first module with the connection port inlets and stand on the second module 3 Push the modules firmly together to connect Verify that the stands are connected and then lower and lock the latch arm on the first module 3 Unlock and raise the latch arm on the last connected module and then connect another module Repeat as necessary to connect up to a maximum of five modules in one gang 4 Prepare connected modules for use 1 Verify that connected modules are firmly attached and latch arms are lowered and locked 2 Attach the end plate to the last module in the gang Verify that the latch arm is lowered and locked 3 Connect the inlet filters tubing network connection and power cord 4 Verify that each module in the gang is activated and a consecutive bay number is displayed on the LCD See LCD Screen on page 10 Disconnecting Modules Disconnect the power Unlock and raise the latch arm between two modules Holding one unit in each hand gently pull the modules apart Repeat as necessary until all modules in the gang are dis
80. nsfer is successfully completed the LCD changes to blue and the USB File Copy Utility menu is displayed 5 Press V or 5 to select Exit The LCD changes to green and USB transfer complete and Please remove stick are displayed Remove the USB flash drive from the port 6 Insert the USB flash drive into a USB port on a computer that contains Fleet Manager Il software 7 Start Fleet Manager ll software and then select Import from the Devices menu The Import Device Data window is displayed 8 Select Directly From a File Click Choose File to select one file for import from the USB flash drive or click Choose Directory to select all files in a named folder on the USB flash drive Click Import A downloading progress bar is displayed 9 When the progress bar reaches 10096 complete the Successfully Imported Files message box is displayed Click OK to return to Fleet Manager 10 Repeat steps 7 and 8 until all data files are imported BW TECHNOLOGIES BY HONEYWELL PAGE 69 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL UPDATE FIRMWARE Update Firmware BW Technologies is committed to continuously improving product features and performance As a result firmware updates may become available for certain products BW Technologies recommends that you visit the appropriate product site at www honeywellanalytics com to find and download the latest firmware version for your products Contents Update Module tl dia kc Li seamen omens o e ean ce
81. nties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is BW Technologies liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Trademarks Brand or product names are trademarks of their respective owners The following brand or product names are trademarks of BW Technologies and or Honeywell e Fleet Manager Il e IntelliDoX Signal Words This manual uses the following signal words as defined by ANSI Z535 4 1998 ADANGER Hazardous situation which if not avoided will result in death or serious injury This symbol identifies the most extreme hazardous situations AWARNING Hazardous situation which if not avoided could result in death or serious injury ACAUTION Hazardous situation which if not avoided may result in moderate or minor injury NOTICE Situations which if not avoided may result in property damage BW TECHNOLOGIES BY HONEYWELL PAGE 3 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL IMPORTANT SAFETY INFORMATION READ FIRST Important Safety Information Read First To ensure personal safety read all Safety Information and Warnings before using this equipment Use this equipment only as specified by the manufacturer Failure to do so may impair protection provided by the e
82. ock Station Settings Menu sseeseseessssssseesseeneeeeennnnn nennen nennen 37 Adi stthe LOD Brightn sSs ceia a a aa aa ai 38 Adiusting ECD BrightheSsS sansi a E ee al acacia ett ieee 38 Adjust Date and Time Setlhgs oorpore eas tle tees est eee ee ace ees 39 Adjusting Time and Date via the Module Settings M nu cccccccsseeeeeeeeeeeeeeeeeeeeeeeeeeaeneeeeeeeeneaas 39 Configure Gas MIEIS E 40 Contngutrig Gas Inlet toties a e viride doas 40 Display th About Summary Sereen fa oe dte eei ure Ee cuc caa eue HEC oct aA se Su Deut o ct UP ee 42 Displaying the About Summary Screen eesssssssssssssssssseeee eene enne nnns sns n nannten nna 42 BW TECHNOLOGIES BY HONEYWELL PAGE 36 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DOCK STATION SETTINGS MENU Display the Dock Station Settings Menu Display the Dock Station Settings menu when you want to 1 Adjust the brightness of the LCD screen 2 Change date and time settings for the module 3 Configure gas inlet settings for attached calibration gas cylinders and 4 Display network and other information about the module Displaying the Dock Station Settings Menu 1 Press and hold W on the keypad until the Dock Station Settings menu is displayed 1 11 08AM EC 0 2015 Adjust dock station settings v Adjust display settings X Back 2 Pr
83. og in as an administrator 2 Select Import from the Devices menu The Import Device Data window is displayed 3 Select IntelliDoX Import The Getting list of IntelliDoXs message box may be displayed while Fleet Manager ll prepares a list of available modules 4 Select one or more modules Select the file types to import and then set a date range for the records Click Import A downloading progress bar for each selected module is displayed 5 When all the progress bars are 10096 complete the Successfully downloaded logs dialog box is displayed Click OK to return to Fleet Manager Il BW TECHNOLOGIES BY HONEYWELL PAGE 68 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TRANSFER DATA FILES Scheduling Automatic Data File Transfers via Fleet Manager Il Software You can use Fleet Manager ll software to schedule automatic data file transfers from modules that are activated and connected to a network Fleet Manager ll software must be operating on a PC that is connected to a computer network when the scheduled transfer is initiated Fleet Manager Il automatically transfers data from specified modules that are activated and connected to the network when the transfer is initiated 1 Start Fleet Manager II software and then log in as an administrator 2 Select Import from the Devices menu The Import Device Data window is displayed 3 Select IntelliDoX Import The Getting list of IntelliDoXs message box may be displayed while Fleet Manage
84. onfiguration tab Modify the available features options and settings as required For more information refer to the Fleet Manager Il operator manual and the appropriate detector operator manual 6 Transfer the configuration settings to one or more modules via Fleet Manager II or USB flash drive For more information refer to 1 Transferring the Configuration File to a Module via Fleet Manager Il on page 57 2 Transferring the Configuration File to a Module via USB Flash Drive on page 58 7 Save the configuration file to PC or network folder if necessary BW TECHNOLOGIES BY HONEYWELL PAGE 56 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL CONFIGURE SETTINGS VIA FLEET MANAGER II SOFTWARE Transferring the Configuration File to a Module via Fleet Manager Il 1 Create the configuration file See Configure Module and Detector Settings on page 2 Click Save to IntelliDoX The IntelliDoX Selection dialog box is displayed Select one or more modules and then click OK to transfer the configuration file to the selected modules IntelliDoX Selection O Semiunte iain ne i 5345DO0X01142800016 BW Clip 5345DOX01141800017 5345DOX01141800012 3 After the file is transferred the Operation completed message box is displayed Click OK to return to the IntelliDoX Device Configuration dialog box 4 Verify that the configuration settings are updated on the selected modules 1 Start Fleet Manager II software and then log in as a
85. pply or connecting gas cylinders The end plate must remain securely latched at all times during operation If the end plate is detached during operation disconnect power and replace the end plate immediately Abnormal performance may occur when the end plate is detached or removed ZNCAUTION Failure to comply may result in incorrect or failed compliance tests or calibrations Attaching the End Plate 1 Unlock and raise the latch arm 2 Attach the end plate Verify that the end plate is firmly attached and set flush with the edge of the module 3 Lower and lock the latch arm Removing the End Plate 1 Unlock and raise the latch arm 2 Remove the end plate BW TECHNOLOGIES BY HONEYWELL PAGE 25 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Connect the Exhaust Tubing Each IntelliDoX Enabler Kit includes tubing that may be cut to a length that is appropriate for the exhaust inlet AWARNING The maximum recommended exhaust tubing length is 15 meters 49 5 feet Ensure the exhaust line is not connected to a negative pressure system Connecting the Exhaust Tubing Gas inlet 2 Gas inlet 3 Gas inlet 4 1 Inspect the tubing to ensure that it is free of obstructions and defects 2 Cut tubing to a length that is appropriate for exhaust and then attach a male quick connect fitting to one end 3 Connect the exhaust tubing to the exhaust outlet using the quick connect fitting 4 Verify t
86. quipment The safety and security of any system or network incorporating this equipment and its accessory components is the responsibility of the assembler of the system Follow all required National Electric Codes NEC and safety standards This IntelliDoX module is intended for use as a stand alone docking module or as a component in a connected gang of up to five IntelliDoX modules AWARNING If the equipment is damaged or parts are missing contact BW Technologies immediately Substitution of components may impair the safety of the equipment Do not attempt to disassemble adjust or service the equipment unless instructions are provided to perform a procedure or a component is listed as a user replaceable component in the user manual Use only BW Technologies replacement components To eliminate the risk of electrical shock disconnect the equipment when cleaning or performing maintenance This equipment uses potentially harmful gas for calibrations The equipment must be attached to a venting system or be used in a well ventilated area To prevent gas leaks the end plate must be attached and locked with the latch arm lock before connecting power supply and or connecting gas cylinders The end plate must remain securely latched at all times during operation Perform calibrations and bump tests only ina normal atmosphere 20 9 v v O that is free of hazardous gas BW TECHNOLOGIES BY HONEYWELL The maximu
87. r II prepared a list of available modules 4 Click View Edit Schedule The Gathering the connection status of Scheduled IntelliDoX message box is displayed while Fleet Manager II gathers information from modules that are active and connected to the network 5 After the module information is gathered the Scheduled Import dialog box is displayed 6 Select one or more modules from the Available IntelliDoX list and then click Add to Schedule The selected modules are added to the Scheduled IntelliDoX list Set the date time and occurrence options under Next Scheduled For Select the log file types to import under Select Logs Select Next Scheduled For options and then select the logs to import 0 Click Save to save the schedule settings Fleet Manager ll processes the scheduled transfer at the specified date and time until the scheduled import is modified or deleted For more information refer to the Fleet Manager ll operator manual c ce DEM Transferring Data Files Manually via USB Flash Drive 1 For connected modules you must transfer the data files from each module in the gang 2 Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed 3 Press V or amp to select Copy from dock and then press V The LCD changes to yellow A progress bar is displayed with alternating USB transfer in Progress and Do not remove stick messages while the files are transferred 4 After the tra
88. r network drive Do not rename the file 2 Transfer the firmware update to a module or gang of modules See Transferring Detector Firmware via USB Flash Drive on page 73 or Transferring Detector Firmware via Fleet Manager Il on page 74 3 Update the detector See Update Detector Firmware on page 73 4 Verify the firmware version For more information refer to the appropriate detector operator manual Transferring Detector Firmware via USB Flash Drive Follow these instructions to transfer detector firmware via USB flash drive to individual modules or to modules that are connected in a gang For connected modules transfer the file to each appropriate module in the gang 1 Download and save the firmware update file to a PC or network drive Do not rename the file 2 Insert a USB flash drive into a USB port on your PC Use Windows Explorer or My Computer to open the USB flash drive and then create a new folder named System 3 Copy the firmware update to the System folder on the USB flash drive Do not change the file name or extension Eject the USB flash drive from the PC 4 Verify that the detector firmware is appropriate for the module and then transfer the file 1 Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed 2 Press V or amp to select Copy to dock and then press to continue 3 TheLCD changes to yellow A progress bar and alternating Do not remove stick and
89. rea Failure to adhere to this caution can lead to fire and or explosion Do not install near heat sources or on vibrating surfaces The equipment is intended for indoor use only Assembling the Stand 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Detach the back panel 1 Hold the module with the back panel facing toward you 2 Find the panel latch at the top left side of the module near the panel hinge 3 Press down firmly on the panel latch and then continue to press down while you slide the panel to the right until the hinge pins are detached 3 Pinch the arms of the metal brace together to release the ends If the metal brace is damaged or missing contact BW Technologies or an authorized distributor 4 Attach the back panel at the hinged joint Align the hinges on the module with the hinge pins on the back panel Firmly push the back panel to the left to lock the hinge pins into place 5 Pinch the arms of the metal brace together and insert into the brace receptacle on the back of the module 6 Prepare the module for use 1 Attach the end plate Verify that the latch arm is lowered and locked 2 Connect the inlet filters tubing network connection and power cord BW TECHNOLOGIES BY HONEYWELL PAGE 15 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Connect Modules Up to 5 modules may be connected to form a gang Connected modules share a power supply network co
90. ress screen is displayed while the firmware update file is automatically transferred to the selected modules 7 When the transfer is complete click OK to close the dialog box on Updating the Detector Firmware Modules must be configured via Fleet Manager ll software to enable firmware updates on insertion for compatible detectors For more information see Configure Module and Detector Settings on page 36 1 Insert a compatible detector into the module Detector identification is displayed on the LCD 2 Ifthe module is configured to perform a firmware update and other procedures on insertion and a firmware update is available then the detector event logs are automatically transferred to the module and the firmware update begins 3 TheLCD changes to yellow A progress bar and the Detector firmware upgrade message are displayed 4 After the upgrade is completed the detector reboots Alternating Detector rebooting and Do not open lid messages are displayed 5 When the reboot is successful the LCD changes to green and the Firmware upgrade complete message is displayed Other procedures specified to occur automatically on insertion are performed 6 After all operations are completed verify the firmware update 1 Open the lid and remove the detector 2 Verify the firmware version For more information refer to the appropriate detector operator manual BW TECHNOLOGIES BY HONEYWELL PAGE 74 OF 84 INTELLIDOX DOCKING MODUL
91. right corner of the LCD If the network symbol is not displayed within several seconds then follow these steps 1 Verify that the module is activated 2 Verify that one end of the Ethernet cable is fully inserted into the Ethernet port on the module and then verify that the free end is fully inserted into an active network outlet 3 Press and hold until the Adjust docking station settings menu is displayed Press amp J or to scroll to About and then press to display the About screen If the IP address displays only zeroes then the connection is not active If problems persist contact your network administrator or Help Desk Managing Network Settings through an Internet Browser You can change network settings and the administrative password for networked modules through an internet browser To improve performance BW Technologies recommends that you assign a static IP address to each networked module To improve security BW Technologies recommends that you change the password for each networked module Default User Name and Password for Internet Browser Access The user name and password are case sensitive BW Technologies recommends that you change the password for each networked module e The default user name is admin e The default password is admin BW TECHNOLOGIES BY HONEYWELL PAGE 31 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL PREPARE MODULES FOR USE Changing Network Settings and Password through an
92. rk plans and instructions for assembling and installing individual modules and gangs of up to five modules Contents Work Plan Assemble Individual Modules e leieeee eee ieeeeeee esee eene nennen nnn nnne anna nnn 13 Work Plan Assemble Gangs of up to Five Connected Modules cessere 14 htis ade Nd Pejtlipoeweem t 15 Assembling Ihe Stand eio devil ci suu Meat eee te ums D reel dtu Mea eel etal lal 15 Connect MOU CS is ee n 16 Connecting MOC em E 16 DISGCONMECHING Modules Prec 16 Mounton a L Bette E 17 BeIOIe VoL BOLT sse eee mene ate ieee eens Tr oeste afe Mss e LE ce mete Re ert ue adde 17 Mounting Individual Modules on a Watll ssseseeeseseseeseeeeeenennnnnnnne nnne 18 Removing an Individual Module from a Mounted Back Panel cccsssccecseeeeeceeeeeeeeeeesseeessausees 18 Mounting Connected Modules on a Wall sseeeeeeeesssssseeeeeeeenneenennnn nennen nnn 19 Removing Connected Modules from Mounted Back Panels seeseeeeeeeeeeeeeeeeeeeeeseaeneeeeeeeeesaas 20 MOunt On sciri 21 Whats x DIN Rall fom cd 21 BOOEY OU BEO eaen a a a e a i a Eel 21 Mounting Modules on Parallel DIN Rails eseseeeseseeeeeenneeennnnnnennn nnn 22 Removing an Indivi
93. ropriate for use with calibration gas cylinders that are approved for use with this product For best results BW Technologies recommends that the tubing is between 39 inches 1 meter and 33 feet 10 meters in length for calibration gas cylinders Before You Begin 1 Read and understand the warnings and cautions in this section 2 Verify that you are in a normal atmosphere 20 996 v v O that is free of hazardous gas 3 Verify that the end plate is attached and the latch arm is lowered and locked 4 Verify that the exhaust tubing is connected and that it is free of defects and obstructions AWARNING The maximum recommended calibration tubing length is 10 meters 33 feet Use of tubing that is longer than the recommended length may result in inaccurate or failed compliance tests or calibrations A demand flow regulator must be used with all calibration gas cylinder connections The module inlet should not be pressurized The use of calibration gas cylinders other than those specified by BW Technologies may result in unsafe calibration or possible non recoverable failure of the equipment and will invalidate the warranty Do not use calibration gas cylinders past their expiration date Ensure that all calibration gas cylinders are in good condition Ensure that all calibration gas cylinders contain enough gas This equipment uses potentially harmful gas for calibrations The equipment must be attached to a venting system or
94. the Module to a Network on page 30 5 Connect the calibration gas cylinder or cylinders and then configure the gas inlets For more information see Configure Gas Inlets on page 40 BW TECHNOLOGIES BY HONEYWELL PAGE 13 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Work Plan Assemble Gangs of up to Five Connected Modules ro ea Up to five modules may be connected to form a gang Connected modules share the power supply exhaust tubing inlet filter connected test gas cylinders and network connection Follow these steps to assemble and prepare gangs of up to five connected modules for first use 1 Place the modules and component parts on a clean dry work surface 2 Verify that the appropriate inlet keys are inserted Replace the inlet keys if necessary For more information see Inlet Keys on page 9 3 Assemble the stand or mount the module on a wall or DIN rail if necessary For more information see e Assemble the Stand on page 15 e Mount on a Wall on page 17 e Mount on Parallel DIN Rails on page 21 4 Connect up to 5 modules For more information see e Connecting Modules on page 16 e Error Reference source not found on page Error Bookmark not defined e Mounting Connected Modules on a Wall on page 19 5 Prepare the connected modules for use For more information see Prepare Modules for Use on page 24 1 Attach the end plate to the last module
95. tion Guidelines Verify that the detector is activated 4 Verify that the detector is not in a low battery state w Calibration Guidelines 1 Perform compliance tests only in a normal environment that is 20 996 v v O and free of hazardous gas Do not operate the module in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage 2 The use of calibration gas cylinders other than those specified by BW Technologies may result in unsafe calibration or possible non recoverable failure of the equipment and will invalidate the warranty 3 Do not use gas cylinders past their expiration date 4 Ademand flow regulator must be used with all gas cylinder connections The module inlet should not be pressurized 5 Do not calibrate the detector immediately after charging is complete 6 Calibrate the sensor if ambient gas readings vary during startup 7 Calibrate a new sensor before use Allow the sensor to stabilize before starting calibration 1 Used sensor wait 60 seconds 2 New sensor wait 5 minutes 8 When calibrating the same detector multiple times wait 10 minutes between calibrations to allow the sensor to stabilize 9 Ifa certified calibration is required contact BW Technologies or an authorized distributor BW TECHNOLOGIES BY HONEYWELL PAGE 49 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL DETECTOR OPERATIONS Calibrating a Detector You may use Fleet Man
96. ud A nns E A N EEA OE AP cad 49 Transfer Datalogs from a De t CtOr ccccccccceeccceececeeeeeceeeeceuceceucessueeeseeeeseueesseessaeesseeeesaneessesessaees 51 Display the Adjust Dock Station Settings Menu cccccccccceceeseceeceeeseceeeeeeseceeceaeeeeeessaeaeceeseeaeeeess 52 Surio re BI ero M a M 53 Configure Settings via Fleet Manager II Software ee ee eiieeeeeee elec eeeeee enne enhn nhan nnn nnt 54 Protect Module Operations with a Passcode ccccccccccecseeeseeeeeceeeeaeeeeeeeeesesaeeeeeeeeeeessaeaeeeeeeeeeaaas 55 Configure Module and Detector Settings scssi n edet e t ot sa nde ups ncln aes 56 Adjust Time and Date Settings via Fleet Manager ll Software cccccsseseeeeeeeeeeeeeeeeeeeeeeesaeeeeees 59 mliel idariire pee Se too NE 62 Configure TIDES HINT OI scene puces anadena dass tes Ue damen rsen e hada brdnd Retuhuldesu duin cde AR 63 BW TECHNOLOGIES BY HONEYWELL PAGE 1 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL TABLE OF CONTENTS Ici bicHu me Ld 67 Transfer Data Files from the Module cccccccccceeeceeceeceeeeeceeseesceeceeeceeseuecessueeeeseuecessaeeeesseeeeesaaes 68 Update Firmware eoi eoo rero oi pn ede 2a es x ceoEu se uo Eua la eon E coa ne FEDES o o desi e OE Dam fusa es rige ePuee dd E 70 Update Module Fim ares ecco t Aas aencatie ted e eetaael ati Pt aites uinea uda batis wd a aa 71 Upadle Detector FIWA RETE TO EE TO oL Om 73 Maintenir
97. ve and then create a new folder named System Create the configuration file See Creating a Configuration File via Fleet Manager Il on page 56 Click Save to File The Save Settings to File dialog box is displayed Save the configuration file to the System folder on the USB flash drive Do not change the file name or extension Eject the USB flash drive from the PC Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed Press M or amp to select Copy to dock and then press W to continue The LCD changes to yellow A progress bar and alternating Do not remove stick and USB transfer in progress messages are displayed while the file is transferred After the transfer is successfully completed the LCD changes to blue and the USB File Copy Utility menu is displayed Press M or amp to select Exit and then press to continue The LCD changes to green Remove the USB flash drive from the port when prompted Transferring Configuration Settings to a Detector 1 Insert a compatible detector into the module Detector identification is displayed on the LCD If the detector is configured to update settings on insertion then the detector settings are updated automatically after the detector is recognized After the configuration update is completed other procedures specified to occur on insert are performed After all procedures are performed remove the detector from the module and verify th
98. y until all modules attached 1 Hold the module upright with the back panel toward the DIN rails Place the top DIN mount over the top of the upper DIN rail and then lower the module toward the lower DIN rail until it snaps into place 2 Verify that the module is firmly attached to both the upper DIN rail and the lower DIN rail 3 Connect the attached modules into gangs of up to 5 if using Repeat as necessary until all gangs are connected 1 Snap the first module into position on the DIN rail and then unlock and raise the latch arm 2 Snap the second module onto the DIN rail and then slide it into position beside the first module Push the modules firmly together and then lower and lock the latch arm 3 Repeat as necessary until the gang is complete 4 Prepare the module for use For more information see Prepare Modules for Use on page 24 1 Attach the end plate Verify that the latch arm is lowered and locked 2 Connect the inlet filters tubing network connection and power cord BW TECHNOLOGIES BY HONEYWELL PAGE 22 OF 84 INTELLIDOX DOCKING MODULE OPERATOR MANUAL ASSEMBLE MODULES Removing an Individual Module from Parallel DIN Rails Disconnect the power cord network cable tubing and inlet filter assemblies Remove the end plate Find the DIN mount lock on the lower right side of the module Hold the DIN mount lock down and then tilt the module away from the lower DIN rail until the lower DIN mount is released

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