Maintenance Tools
Contents
1. DIMENSIONS Dimensions Package Size Mass Heater Body excludes yokes MISCELLANEOUS sound Signal Temperature Hold Demagnetizing lt 2 A cm Thermal Safety Guard Magnetic Temperature Probe DIGITAL DISPLAY Temperature Time Error Report VHIN 10 36k VA 120V 20A 230V 16A 50 60 Hz No Yes 15 kg 33 1 Ibs 10 kg 22 1 Ibs 15 mm 0 6 210 mm 8 3 120 mm 4 7 120 x 130 mm 4 7 x 5 1 40 mm 1 6 130 mm 5 1 150 C 302 F 0 30 Min 10 14 20 40 mm 0 4 0 6 0 8 1 6 in case 435 x 225 x 275 mm 17 1 x 8 9 x 10 8 500 x 250 x 350 mm 19 7 x 9 8 x 13 8 21 kg 46 3 Ibs includes yokes yes yes yes yes yes yes yes yes VHIN 33 36kVA 120V 15A 230V 16A 50 60 Hz No Yes 40 kg 88 2 Ibs 25 kg 55 1 Ibs 10 mm 0 4 350 mm 13 8 135 mm 5 3 135 x 135 mm Ia X59 95 40 mm 3 7 1 6 135 mm 5 3 240 C 464 F 0 45 Min Automatically 7 10 14 20 40 mm 0 3 0 4 0 6 0 8 1 6 Yes 600 x 220 x 275 mm 23 6 x 8 7 x 10 8 650 x 290 x 350 mm 25 6 x 11 4 x 13 8 23 kg 50 7 Ibs yes yes yes yes yes yes yes yes VHIS 35 __3 6 kVA 120 20A 230V 16A 50 60Hz Yes Yes 35 kg 77 2 lbs 20 kg 44 1 Ibs 15 mm 0 6 340 480 mm 13 4 18 9 150 mm 5 9 150 x 140 mm 5 9 x55 60 mm 2 4 140 mm 5 5 240 C 464 F 0 45 Min 102. 70 b m VHIS 200 Model Mobile heavy duty heater with unique swing arm Min Bore Max O D 30 mm 1 2 1020 mm 40 2 VHIS 2002 400V C Yoke 80 VHIS 2003 450V C Yoke 80 VHIS 2007US 500V F Yoke 80 Max Width 265 mm 10 4 Max Weight 250 kg 551 Ibs mug E European plug 230V ea GB UK 2 pin plug for 120V a please add the UK 3 pin plug for 230V following suffix to P SS US 2 flat pin plug 120 V part number to EN in plug 230 V identify your plug EN iod ipai i MODELS E VHIN 550 Model Powerful heater for exceptionally heavy components up to 600 kg 1 322 Ibs Popular in workshops within steel mills paper mills and gear box manufacturing Heats parts in horizontal and vertical positions Min Bore Max O D Max Width Max Weight 85 mm 34 900 mm 35 4 400 mm 15 8 600 kg 1 322 Ibs VHIN 5502 400V C Yoke 100 VHIN 5503 450V C Yoke 100 VHIN 5504US 500V F Yoke 100 E VHIN 800 Model Powerful heater for exceptionally heavy components up to 1 250 kg 2 756 Ibs Popular in workshops within steel rail wind paper and gear box operations Heats parts in horizontal and vertical positions Min Bore Max O D Max Width Max Weight 85 mm 34 1400 mm 55 1 420 mm 16 5 1250 kg 2 756 Ibs VHIN 8002 400V C Yoke 150 VHIN 8003 450V C Yoke 150 VHIN 8004US 500V F Yoke 150
3. Q4 1 80 mm 2mm n 0 360mm 520mm 111mm 20mm 27mm 33mm 60mm 161mm 40 mm 1427 20 5 44 0 8 1 1 1 3 2 4 6 3 f e VHPT30 360mm 550mm 111mm 20mm 27mm 38mm 60mm 155mm 50m 142 217 44 0 8 1 1 1 5 2 4 6 1 3 9 io ACCESSORY SETS HYDRAULIC PUMP NOT INCLUDED MODEL Puller Arm length pe Min OD Max OD MASS VHPT490 VHPT690A VHPT1290 SPLITTER ACCESSORY SET MODELS VHPT490 VHPT690A VHPT890 VHPT1290 1 Arm Length 2 Width of Grip 3 Stroke Puller shown with splitter accessory set supplied without pump MASS 4 5 kg 9 9 Ibs 6 5 kg 14 3 Ibs 6 5 kg EUN nae 22 kg 48 5 Ibs 32 kg 70 6 Ibs 13 BEARING INSTALLATION TOOLS Impact Fitting Tool Proper mounting allows the load to be transmitted to the ring experiencing the interference fit This way mounting forces are not transmitted via the rolling elements avoiding damage to the raceways IMPACT FITTING TOOL HANDLING TIPS HL li a 60 62 12 22 63 64 13 23 NU NJN 302 322 320 313 70 72B 73B 3233 22221523 4 ane aan 32332 Sleeve Ring All ISO bearings codes ending with A1 10 30 6200 1200 fo 330 S T 220 ur G G G o 12 28 gor 0o ooo ooo poo ooo Jo 12 3 6301 1301 Bu e j j y Do ooo o f Tq az 15 35 6202 1202 7202B8 330 men 17
4. x 12 2 80 mm 3 2 310 mm 12 2 240 C 464 F 0 99 Min Automatically 20 30 40 60 80 mm 008 1 2 15 24 3 2 Yes Yes 950 x 640 x 1000 mm 37 4 x 25 2 x 39 4 1140 x 750 x 1000 mm 44 9 x 29 5 x 39 4 120 kg 264 6 Ibs yes yes yes ye yes yes yes yes VHIS 400 12 kVA 400 450 500V 32A 50 60Hz Yes 990 kg 1 212 5 Ibs 450 kg 992 1 Ibs 60 mm 2 4 920 mm 36 2 350 mm 13 8 350 x 305 mm 13 8 x 12 0 170 110 x 80 mm 6 7 4 3 x 4 7 305 mm 12 0 240 C 464 F 0 99 Min Automatically 40 60 80 mm 15 24 32 Yes Yes 1200 x 640 x 1000 mm 47 2 x 25 2 x 39 4 1250 x 750 x 1000 mm 49 2 x 29 5 x 39 4 205 kg 452 0 Ibs yes yes yes yes yes yes yes yes VHIN 550 24 kVA 400 450 500V 63A 50 60Hz No 600 kg 1 322 8 Ibs 350 kg 771 6 Ibs 85 mm 3 4 900 mm 35 4 400 mm 15 8 390 x 400 mm 15 4 x 15 8 100 mm 3 9 390 mm 15 4 240 C 464 F 0 99 Min Automatically 60 80 100 mm 2 4 327 4 0 Yes On request up to 480 C 896 F 1000 x 500 x 1350 mm 39 4 x 19 7 x 53 2 1400 x 700 x 1600 mm 55 1 x 27 6 x 63 0 200 kg 440 9 Ibs yes yes yes yes yes yes yes yes VHIN 800 40 kVA 400 450 500V 100A 50 60Hz No 1250 kg 2 755 8 Ibs 750 kg 1 653 5 Ibs 85 mm 3 4 1400 mm 55
5. 11 Q7 24 1 33lbs 365 mm 570mm 111 mm 20mm 27mm 33mm 62mm 80mm 40mm 25kg 44 222 4 08 1 13 Q4 32 167 55lbs 30t 465 mm 680mm 111 mm 20mm 27mm 38mm 85mm 98mm 50mm 36kg 193 068 44 08 11 15 33 39 2 80lbs B PULLER HANDLING TIPS e Check condition of puller Fai i before use moa E e f there are indications of wear i and tear such as ground down overloaded or worn out parts L e 7 5 bon jJ exchange them with new parts e Do not use a hammer when operating spindle e f any indications of overload HN l l 1 stiff working etc can be M EN observed during pulling please YO l MEM N F stop the procedure at once Try uw D A wu P GJ to use a larger or different type of puller if necessary 1 Max Aslengte Reach Abziehtiefe Port e max Alcance m x 2 Max Spreiding Spread Spreizweite Ecartement Dispersi n i 3 Slag Stroke Hub Course v rin Carrera the jaws legs should be centered e For proper puller engagement e When pulling make sure puller and pulled part are kept covered by the safety blanket provided e When operating the puller please wear protective clothing including safety shoes protective glasses gloves and helmet e Spindle and puller body should always be kept clean e Make sure you avoid puller overload as it c
6. 211 n m 7B 604 1212 7238 302 220 212 6015 1213 6212 2213 INNER n am 3n SUES EPIS eee iei neni o 223m 6311 1311 SS pa 6410 2311 ee For tapered bearings impact rings fit outer ring and also inner ring if driving is from larger diameter side The numbers on each impact ring e g 25 62 are clearly marked on the ring The first figure refers to shaft diameter the second to bearing outer diameter a p IEEE ge 2g eg pee a sr set ei 15 WARNING Proper maintenance and handling practices are critical Failure to follow user manual instructions can result in equipment failure creating a risk of serious bodily harm TIMKEN Where You Turn Bearings Steel Precision Components Lubrication Seals e Remanufacture and Repair Industrial Services www timken com Timken is a registered trademark of The Timken Company 2009 The Timken Company Printed in Europe Order No E7710 GB
7. 35 608 0 01 0 0 p o p S p s Ooo o de s ee NN UU 1 X9 S og 133 73398 333 3003 2393 Eoo 0 O 1 208 S e B2 x2 004 210 8M M Jy J J 304 20 87 0 0 24 S QM Q4 7248 3320 2 39 mas ooo qoo po J sae R O O a pa NENNEN 25 47 OH HT 82005 ee ee Er po 82805 C GEL A SE Ss SS SSS SS SS SS Enis pls 23 por e Lp ee eee ee ee Ooo TRE S w l a a e 0 ES ee E aww 35 07 3 89 0 J 300 Sl ee ee Se ue ES 82807 40 68 OR 806 82008 Ooo d S Vu EHE ee S wne a 60 2208 238 WW f aog 475 09 S 80 S 309 485 0 2X9 31 S 809 129 7298 329 2209 29 30209 3329 EECUN SEES WENN GS 7 IE SEE a A 8 SEI RS 608 2239 239 98 2X9 580 o 00 800 8330 2010 5090 0 20 S eaw 10 7208 320 2210 210 30210 3320 tg J J 3M0 205 149 10 205110_ 31310 49 609 200 230 49 3930 ooo G QQ QO A Impact rings 50 90 45 100 50 110 also fit the following bearing where only the outer ring is to be fitted e g shaft is not installed 6011 02 E Seen SR
8. E VHIN 850 Model The biggest standard size and capacity design Powerful heater for exceptionally heavy components up to 1 500 kg 3 300 Ibs Min Bore Max O D Max Width 145 mm 5 7 1760mm 69 29 700 mm 27 6 Max Weight 1500 kg 3 300 Ibs VHIN 8501 400V C Yoke 150 VHIN 8502 450V C Yoke 150 VHIN 8503US 500V F Yoke 150 Contact your local Timken representative for assistance in building a custom solution for extremely large heaters DIGITAL TEMPERATURE PROBE HORIZONTAL CONTROLS Each Timken Induction Heater model is rmm SUPPORT All digital controls supplied with a magnetic temperature probe Support for heating in operate by time or A clamp is also available for nonferrous horizontal position components Replacement probes are also available for purchase Partnumber VHIA 100001 temperature in C or F BEARING INSTALLATION TOOLS INDUCTION HEATERS MODELS Type ELECTRICITY Power Rating Voltage Current Different Voltage Option Frequency owing Arm Plug WORK PIECE Max Weight Bearings Other Parts Min Bore Diameter Max O D Vertical Horizontal Max Work Piece Width POLE DIMENSIONS Operating area Width x Height Pole Section Pole Height CONTROLS Temperature Control Max Temp Time Control Max Time Auto Power Reduction OPTIONS Standard Optional Yokes Support for Horizontal Heating Mobile Temperature Control
9. F Yoke 80 HEATING EXAMPLES 20 110 C 68 230 F Work Piece Weight Weight OLD ND Bore Bore Heating kg Ibs mm inch mm inch Time Bearing 23156 95 8 211 460 18 1 11 0 280 4 min Gear wheel 300 661 600 23 0 210 8 3 3 min BEARING INSTALLATION TOOLS INDUCTION HEATERS MODELS E VHIN 10 Model Portable design easy to use ideal for on site Jobs Min Bore Max O D Max Width Max Weight 15 mm 0 6 210 mm 8 3 120 mm 4 8 15 kg 33 Ibs WANT veena VHINTOGE _ 230V C Yoles 10 1440 SSS VHINTOUS 120V Yoes 10 1440 SSS VHINTOEN 230V Yokes 10 1440 SSS VHINTOGE INN C Yores 10 7440 SSSOSCS S S E VHIS 35 Model This bench top model is the most popular among customers and features a unique swing arm for ergonomic working Min Bore Max O D Max Width Max Weight 15 mm 0 6 480 mm 18 9 150 mm 5 9 35 kg 77 lbs VHIS35 23V C Yokes 14 3060 o VHIS35GB_ 230V C Yokes 14 3060 VHIS35EN 23V C Yokes 14 3060 o IVHIS3S1GB 120V C Yokes 14 3060 o IVHIS3S1US 120V t Yokes 14 3060 E VHIS 100 Model Large capacity bench top model with swing arm Min Bore Max O D Max Width Max Weight 30 mm 1 2 720 mm 28 3 200 mm 7 9 125 kg 275 lbs IVHIS 1003 450V C Yokes 20 70 VHIS 1005 400V C Yokes 20 70 IVHIS 1011US 500V F Yokes 20
10. press fit parts including bearings wheels bushings gears and pulleys The pump handle is able to rotate 360 degrees providing flexibility to use the puller in the most convenient position Pullers can be used with two or three legs Available with accessories Benefits Ergonomic design easy to handle Flexible use in any position with a pump handle that rotates 360 degrees Protective prevents damage to shafts and objects being pulled Efficient saves time Accessories available for models from 4 to 12 tons The safety release valve prevents overloading and ensures that you never exceed maximum force The VHPS20 and VHPS30 ton models are equipped with an innovative 2 stage pump for easier and safer pumping The greater the pulling force the tighter the jaws grip the object concerned The arms cannot be bent or deflected The combination 2 or 3 arm puller gives you 2 pullers for the price of one At 190 mm 325mm 60mm 13mm 10mm 22mm 40mm 42mm 22mm 0 kg 7 48 128 Q4 05 04 09 6 077 0 9 18lbs 6t 230 mm 380mm 70mm 13mm 10mm 22mm 50mm 45mm 23mm 10kg 9 1 5 3 4 05 04 09 2 18 09 22lbs 9t 280mm 450mm 85mm 13mm 13mm 275mm 70mm 50mm 25mm 12 kg qi 057 4 05 05 11 Q7 v 1 26lbs Dt 305 mm 485mm 8mm 15mm 17mm 29mm 70mm 60mm 28mm 15kg 02 091 34 06 07
11. 1 420 mm 16 5 660 x 420 mm 26 0 x 16 5 150 mm 5 9 660 mm 26 0 240 C 464 F 0 99 Min Automatically 60 80 100 150 mm 2 4 3 2 4 0 5 9 Yes On request up to 480 C 896 F 1500 x 600 x 1470 mm 59 1 x 23 6 x 57 9 1920 x 950 x 1720 mm 75 6 x 37 4 x 67 7 660 kg 1 455 1 Ibs yes yes yes yes yes yes yes yes VHIN 850 40 kVA 400 450 S00V 100A 50 60Hz No 1500 kg 3 300 Ibs 800 kg 1 764 Ibs 145 mm 5 7 1760 mm 69 29 700 mm 27 6 750x700 mm 29 52 x27 56 240 mm 9 5 750 mm 29 5 240 C 464 F 0 99 Min Automatically 60 80 100 150 mm 2 4 3 2 4 0 5 9 Yes On request up to 480 C 896 F 2300 x 1000 x 1000 mm 90 6 x 39 4 x 38 4 2 50 x 1350 x 1350 mm 108 x 53 x 53 J3000 kg 6614 0 Ibs yes yes yes yes yes yes yes yes BEARING REMOVAL TOOLS Self centering Hydraulic Pullers with Integrated Pump and Cylinder The new Timken Self centering Hydraulic Pullers are practical and convert easily to either a 2 or 3 arm puller The arms slide inwards or outwards simultaneously Features Integrated pump cylinder hose and puller with safety release valve Compact design The self contained hydraulic pump and puller saves space Sets are supplied in handy carrying case Multi purpose Ideal for pulling a wide variety of
12. 14 20 30 40 50 60 mm 0 4 0 6 0 8 L2 15 20 24 in carry box Yes 340 x 290 x 380 mm 13 4 x 11 4 x 15 0 600 x 450 x 600 mm 23b x 17 7 x 23 6 31 kg 68 3 Ibs yes yes yes yes yes yes yes yes VHIS 75 _ 3 6 KVA 120V 15A 230V 16A 50 60Hz Yes Yes 95 kg 209 4 Ibs 50 kg 110 2 Ibs 15 mm 0 6 520 750 mm 05 295 230 mm 9 1 200 x 230 mm 7 9 x 9 1 120 60 mm 2 4 4 7 230 mm 9 1 240 C 464 F 0 45 Min _ Automatically 10 14 20 30 40 50 60 mm 0 4 0 6 0 8 1218 20 247 in carrier Yes 440 x 370 x 360 mm 3 x 14 6 x 14 2 700 x 500 x 700 mm 27 6 x 19 7 x 27 6 38 kg 83 8 Ibs yes yes yes yes yes yes yes yes VHIS 100 8 kVA 400 450 500V 20A 230V 50 60Hz Yes 125 kg 275 6 Ibs 75 kg 165 4 Ibs 30 mm 1 2 480 720 mm 18 9 28 4 200 mm 7 9 200 x 180 mm US x71 70 mm 2 8 210 mm 8 3 240 C 464 F 0 60 Min Automatically 20 30 40 50 70 mm 08 1 2 1 6 2 0 2 8 Yes 630 x 365 x 470 mm 24 8 x 14 4 x 18 5 700 x 500 x 700 mm 27 6 x 19 7 x 27 6 53 kg 116 8 Ibs yes yes yes yes yes yes yes yes VHIS 200 12 kVA 400 450 500V 32A 50 60Hz Yes 250 kg 551 2 Ibs 150 kg 330 7 Ibs 30 mm 1 2 700 1020 mm 27 6 40 2 265 mm 10 4 265 x 310 mm 10 4
13. Where You Turn Maintenance Tools SAFETY Never spin a bearing with compressed air The rollers may be forcefully expelled Proper maintenance and handling procedures are critical Always follow installation instructions and maintain proper lubrication Tensile stresses can be very high in tightly fitted bearing components Attempting to remove such components by cutting the cone inner race may result in a sudden shattering of the component causing fragments of metal to be forcefully expelled Always use properly guarded presses of bearing pullers to remove bearings from shafts and always use suitable personal protective equipment including safety glasses DISCLAIMER Every reasonable effort has been made to ensure the accuracy of the information contained in this writing but no liability is accepted for errors omissions or for any other reason Less Friction More Solutions BEARING INSTALLATION TOOLS Induction Heaters Timken offers a large assortment of high quality induction heaters designed for demanding industrial applications They can heat and radially expand a wide variety of gears rings couplings bearings and other components All heaters are produced in accordance with International IEC and European CE health and safety requirements They feature a microprocessor controlled power supply automated time and temperature control and automatic demagnetization Why choose an induction heater In
14. an result in breakage of the puller s arms and or beam This breakage can cause damage to the puller shaft and bearing as well as personal injury Technical specifications for the accessory sets can be found on page 13 11 BEARING REMOVAL TOOLS DL Hydraulic Pullers fe HW ibi Timken has a wide range of self contained portable hydraulic pulling systems that have capacities from four to 30 tons They are excellent for the removal of all kinds of shaft fitted parts Advantages Integrated pump cylinder hose and puller with safety release valve Compact design The self contained hydraulic pump and puller saves space sets are supplied in handy carrying case Multi purpose Ideal for pulling a wide variety of press fit parts including bearings wheels bushings gears and pulleys The pump handle is able to rotate 360 degrees providing flexibility to use the puller in the most convenient position Pullers can be used with two or three legs Available with accessories HYDRAULIC PULLERS HANDLINGTIPS 12 a Width of MODEL Withrawal Arm length Grip STROKE E EESE EEEE o 2 4 04 02 09 03 B33 Q7 l 4 m 51mm 122mm i 0 4 04 2 0 4 8 Tes on oe ar 3 4 04 04 1 0 122 mm N c 2 3 4 8 E mm 13 8 3 5 mm 14 8 EE HE 2 0 2 0 Si E IEEE DEG AEEE 10 6 32 06 04 a1 20 46
15. duction heating is a superior fast and controlled heating method It is a safe and environmentally friendly alternative for traditional heating methods such as ovens oil baths or blow torches These methods cause smoke fumes or oil waste and are hazardous for personal health and safety Timken induction heaters use the principle of induction similar to a transformer The heater and yokes remain cool only the work piece is heated During the induction heating cycle a certain degree of magnetism occurs All Timken heaters demagnetize automatically after each heating cycle Versatility safety and quality Timken induction heaters can be used for heating gear wheels p bushings couplings and other components Proper mounting lengthens the life span of your equipment and controlled induction heating helos prevent unnecessary damage Digital electronics provide optimal control during the heating process and automatically select the most efficient power supply to ensure balanced and fast heating Timken induction heaters are dependable The robust and easy to use designs offer you reliable heaters that are suitable for continuous operation in industrial environments NEW HEATER MODELS TURBO DESIGN e Powerful turbo design for demanding industrial applications e Maximum capacity for both work piece sizes and heating capability e Plug amp Heat design models are delivered with a molded plug available for 120V and 230V
16. models only e Sate all Timken heaters automatically select the most effective power setting to ensure optimal and balanced heating VHIN 33 Model 1 Plug amp Heat Turbo Model Bede Min Bore Max O D Max Width Max Weight 10 mm 0 4 350 mm 13 8 135 mm 5 3 40 kg 88 2 Ib 230V C Yokes 10 14 40 230V C Yokes 10 14 40 230V C Yokes 10 14 40 120V C Yokes 10 14 40 120V F Yokes 10 14 40 VHIS 75 Model Y Plug amp Heat Turbo Swing Arm Model Bede Min Bore Max O D Max Width Max Weight 15 mm 0 6 750 mm 29 5 230 mm 9 1 95 kg 209 4 Ib 230V C Yokes 14 30 60 230V C Yokes 14 30 60 230V C Yokes 14 30 60 120V C Yokes 14 30 60 120V F Yokes 14 30 60 HEATING EXAMPLES 20 110 C 68 230 F Voltage Work Piece Weight Weight O D O D Bore Bore Heating kg Ibs mm inch mm inch Time 110V 6314 2 6 5 7 150 5g 70 2 9 1 5 min 110V 23148 63 0 138 9 400 15 7 240 9 4 53 0 min 230V 23148 63 0 138 9 400 15 7 240 94 53 0 min 230V 23156 95 0 209 4 460 18 1 280 11 0 45 0 min VHIS 400 Model Turbo Design a Sliding support Mobile extra powerful heater with unique swing arm ur for heating gt in horizontal Min Bore Max 0 D Max Width Max Weight E position 60 mm 2 4 920 mm 36 2 350 mm 13 8 550 kg 1 212 Ibs 78 VHIS 4001 400V C Yoke 80 VHIS 4002 450V C Yoke 80 VHIS 4003US 500V
Download Pdf Manuals
Related Search