Autoclamp/Autofeed Guillotine Super D Pipe Saw
Contents
1. 37 Chapter 8 Parts Lists and 5 39 S 10205995212 UE VE E VI Eis eda 39 Parts d are akan Sa S ROUES CA Et COSC abe RU ON ADR RC SR A 47 Chapter 9 2 2 2 53 E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 lil Guillotine Super D Pipe Saw User s Manual Chapter 10 Ordering Information 55 Ordering Replacement Parts Repair Information Warranty Information Return Goods Address iv Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 1 About this Manual Chapter 1 About This Manual PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the Guil lotine Super D Pipe Saw It includes instructions for set up operation and maintenance with special instructions for the optional autoclamping and autofeed accessories It also contains parts lists diagrams and service information to help you order replacement parts and perform user service able repairs Before operating the Guillotine Pipe Saw you should read through this manual and become familiar with all instruc tions At a minimum make sure you read and understand the following chapters Chapter 1 About This Manual Chapter 2 Safety Chapter 3 Introduction to the Equipment Chapter 52. Return the saw bow to its fully retracted position using the rapid reverse autofeed or using the drive wheel in manual mode 2 Loosen the blade by turning the blade tension knob counterclockwise 3 Pullthe blade off the mounting pins WARNING Use gloves to 4 Insertthe new blade onto the mounting pins Make N remove the worn sure the teeth point to the left as you face the machine blade There may See the blade direction labels on the saw bow be sharp metal fragments on the blade 5 Turn the blade tension knob clockwise until the blade is taut E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 35 Guillotine Super D Pipe Saw User s Manual 36 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 7 Service and Repair Chapter 7 Service and Repair The Guillotine Super D saw is a durable system with little required maintenance There are no user serviceable components on the machine except for replacement of the blade Contact the E H Wachs Company if service is required See Chapter 10 Ordering Information Any service must be performed by a factory authorized service representative E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 37 Guillotine Super D Pipe Saw User s Manual 38 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Chapter 8 Parts Lists and Drawings Refer to the parts lists an
3. 1 25 039 00 BEARING 1 25 040 00 DRIVE SHAFT 1 25 042 00 REAR GUARD 2 04 043 01 SHAFT 1 25 044 00 FEED SCREW 1 25 051 00 WHEEL 1 25 052 00 FEED NUT 4 04 053 00 _ BRONZE BUSHING 2 04 054 00 THRUST BEARING 1 90 215 01 CASTLE NUT 1 04 061 00 FOLLOWER MODIFIED 1 25 068 00 REAR GUARD LH 1 25 069 00 MAINIFRAME 2 25 070 00 FRAME GUIDE 2 04 074 02 VERTICAL GUIDE SHAFT 1 03 082 00 PLATE 1 25 080 00 _ BUSING BEARING PLATE 4 25 095 00 WEAR PLATE 2 04 212 00 BEARING 1 1 4 2 4 2 4 2 2 2 FITTING ADAPTER 1 8 NPT M x 1 8 NPT M 90 DEG Fasteners 4 HHCS 1 1 4 7 x 2 1 2 LNG 24 HHCS 1 2 13 x 1 1 2 LNG 1 HHCS 3 4 10 x 1 1 2 LNG 4 SHCS 1 2 13 x 2 3 4 LNG 24 NUT HEX 1 2 13 48 WASHER 1 2 1 WASHER 3 4 4 WASHER 1 1 4 24 LOCKWASHER SPLIT RING 1 2 48 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Parts List SHCS 3 4 16 x 2 1 2 LNG NUT HEX JAM 3 4 16 1 2 13 x 2 1 2 LNG PIN DOWEL 3 8 DIA x 1 1 2 LNG SSS 5 16 18 x 3 4 LNG 316 STAINLESS STEEL NUT JAM 5 16 18 816 STAINLESS STEEL 2 IM N N E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 49 Guillotine Super D Pipe Saw User s Manual P06 052 511 MODEL SUPER D HYDRAULIC AUTOFEED Quantity Part No Desctiption
4. 1 P06 052 150 HOUSING FEED BOX OUTPUT P06 052 155 COUPLING MATEX MOTOR P06 052 158 COUPLER DRIVE P06 052 159 HOUSING FEED BOX INPUT P06 052 160 YOLK FEED 06 052 161 BUSHING FEED CLUTCH P06 052 180 SCREW SUPER D PLANET FEED P06 052 181B SPROCKET 2 40 PITCH x 375 PITCH P06 052 182 SPROCKET 1 80 PITCH x 375 PITCH 1 P06 052 183 PLATE SUPER D HYD MOTOR MOUNTING 1 REF P06 052 184 PLATE SUPER D GUILLOTINE CHAIN COVER 1 REF PLANET OUTPUT BLANK FOR TEST 1 PLANET INPUT BLANK FOR TEST PLANET SPACER PLANET SET 3 1 PLANET SET 4 1 BEARING 75 x 1 625 x 438 SNAP RING 3 4 O D SHAFT SNAP RING 1 5 8 I D BORE STANDOFF 3 8 OD x 5 8 LNG SPECIFY 10 24 THD 1 O RING 033 2 ID 2 1 8 OF x 1 16 WIDE 24 O RING 041 3 ID x 3 1 8 OD x 1 16 WIDE 1 35 CHAIN SS 1 35 CHAIN CONNECTING LINK 4 BEARING SLEEVE 5 8 ID x 23 32 OD x 1 2 LNG 2 WASHER BELLEVILLE SPRING 2 OD x 1 ID x 065 THICK 1 ZERK GREASE 1 4 28 FEED MOTOR Fasteners 16 SHCS 8 32 x 1 2 LNG 7 SHCS 8 32 x 2 LNG 1 SHCS 1 4 28 x 5 8 LNG 5 SHCS 1 4 28 x 7 8 LNG 4 SHCS 5 16 18 X 5 8 LNG 4 SHCS 10 24 x 1 1 4 LNG 2 SSS 1 4 20 x 5 16 LNG 1 PIN SPRING 3 32 DIA x 3 8 LNG SS 1 PIN CLEVIS 1 4 OD x 1 1 2 LNG
5. E H Wachs Company 600 Knightsbridge Parkway Lincolnshire IL 60069 www wachsco com Autoclamp Autofeed Guillotine Super D Pipe Saw User s Manual E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 June 2007 Revision History June 2007 Copyright 2007 E H Wachs Company All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs Company Guillotine Super D Pipe Saw User s Manual Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Contents Chapter 1 About This 1 Purpose of This Manual 1 How to Use The Manual 2 Symbols and Warnings 2 Manual Updates and Revision Tracking 3 Chapter 2 Safety o ieie xx susu QUE UE e Ro exe UD E nO 5 Operator Safety 52535555558 Wars e em ORI CR e Re RERO OS eI RE 5 Protective Equipment 1 6 Safety 69 e x ENT EVEN ee ER 7 Machine Safety ca 53 806 sine RE ORA EE 8 Chapter 3 Introduction to the Super D Pipe 9 Usage amd Applications
6. Push the cutting speed lever up slowly until the saw motion begins E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 25 Guillotine Super D Pipe Saw User s Manual Set the feed direction lever to the FORWARD posi tion as shown in Figure 5 16 5 Open the feed drive lever by pushing it down 6 Adjustthe feed speed lever until the feed motion starts Set the lever to the desired speed 1 Figure 5 16 With the feed direction lever in the FOR WARD position move the feed drive lever shown here in the up position down to start the drive Then move the feed speed lever to start flow to the feed drive 7 Setthe cutting drive lever for the speed you want Typically you can set it to the maximum 26 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Operation ENGAGE CLAMP RETRACT lt SPEED ADJ UNIVERSAL CONTROL PANEL Figure 5 17 Set the cutting speed lever to the desired cutting speed 8 Allow the saw to operate at a slow feed rate until the blade has parted through the near wall of the pipe Oscillating bow Blade Frame Pipe Figure 5 18 Cut at a slow feed rate until the blade parts through the wall of the pipe 0 After the blade has parted the near wall you can speed up the feed rate by adjusting the feed speed lever You may need to slow the rate down if you are cutting an i
7. 316SS 2 KEYWAY 3 16 x 3 4 LNG ROUND ENDS 4 FHCS 3 8 16 x 3 4 LNG 1 PIN DOWEL 1 4 DIA X 1 1 4 LNG 50 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Parts List P06 052 513 MODEL SUPER D LIFTING FRAME AUTOCLAMPING FRAME ONLY 1 P06 052 012 WELDMENT LIFTING FRAME 1 REF P06 052 319 TUBE LIFT FRAME BOTTOM 2 REF P06 052 323 FRAME BOTTOM MOUNT 1 REF P06 052 324 TUBE LONG LIFT FRAME FOOT 1 REF P06 052 325 TUBE SHORT LIFT FRAME FOOT 2 REF P06 052 320 LIFT FRAME ARM 2 REF 06 052 321 CHANNEL LIFT FRAME ARM 4 REF P06 052 326 PLATE LIFT FRAME FOOT END Fasteners 8 NUT HEX 1 2 13 16 WASHER 1 2 8 LOCKWASHER SPLIT RING 1 2 8 5 1 2 13 x 1 1 2 LNG E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 51 Guillotine Super D Pipe Saw User s Manual 52 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 9 Accessories Chapter 9 Accessories The Super D Guillotine can be supplied with the following accessories autofeed drive lifting frame hydraulic connector bulkhead for topside control You should keep a supply of spare blades E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 53 Guillotine Super D Pipe Saw User s Manual 54 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 1
8. LEVER DOWN D SET FEED FORWARD REVERSE OPEN FEED BALL VALVE LEVER COwN 4 MET FEED SPEED SEE MACHINE REQUIREMENT 7 MONTOR CUT AND FEED PRES ADJUST FEED SPORO F S CLOSE ALL BALL VALVES ALL LEVERS UP WOMTOR CLAMP PRESSURE CLAMP F REQUIRED CLOSE FEED BALL VALVE CLOSE CUTTER BALL VALVE REPEAT UCP OPERATION STEPS 2 DOU 8 i 5 i E i Figure 5 1 The instruction label on top of the TCU provides brief instructions for operating the saw MACHINE SET UP Before lifting the Guillotine Super D make sure the feed drive is at its starting point The saw bow should be retracted all the way back from the V saddle Ensure that the blade is sharp install a new blade if necessary see Chapter 6 for instructions In This Chapter MACHINE SET UP OPERATION REMOVING THE SAW E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual CAUTION Before cutting with the saw make sure you remove the lifting strap from the frame after clamping the saw in place Keep the lift attached to the lift hooks CAUTION Make sure the lift strap does not bind against the saw blade or the oscillat ing bow Positioning the Saw 1 Attach a lift to the lift hooks at the top of the frame If you will be setting up the saw vertically cutting a hor izontal pipe you can lift it into place using just the two li
9. in designing and manufacturing safe high quality products We make user safety a high priority in the design of all our products Read this chapter carefully before operating the Guillotine Super D pipe saw It contains important safety instructions and recommendations OPERATOR SAFETY Follow these guidelines for safe operation of the equip ment READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bolts or nuts leaking lubricant rusted components and any other physical conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury ALWAYS READ PLACARDS AND LABELS Make sure all placards labels and stickers are clearly legible and in good condition You can purchase replacement labels from E H Wachs Company KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts In This Chapter OPERATOR SAFETY SAFETY LABELS MACHINE SAFETY Look for this symbol through out the manual It indicates a safety warning E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual Always turn machine off before doing any adjustments or service SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind
10. ios ais erra 9 Mechanical Overview Es e IR ER RB e ERE od CR 9 Machine Specifications eve Rr hh xh eee X Er RR Re 12 Operating Envelope UCET Re RECEN E AGES PET CE E CK 13 Chapter 4 Assembly Disassembly and 15 Environmental 15 Long Term St ra Eoo RERO eC ROR Rw OTR Ws E OR 15 Shipping oos ers CE A RE QUE RN ES X SEM EX ee See te 16 Chapter 5 Operating 17 Machine ees ex ES Ps ipw or eR AERE PROS YR RU ehe cn 17 Positioning th Saw was re Bub qa RU dhe 18 Conn ctime the HoSesc yea RI AEG MERE RE ES 19 Clamping the Saw to the 22 Operation CINE PAG GNE EERERSGG 24 Removing the Saws oa E hes CR RR ERR ew ee c s 29 Chapter 6 Routine Maintenance 33 Lubrication AL EES 33 Blade Replacements vu ass VERE KO 35 Chapter 7 Service and Repair
11. long hair to prevent them from getting caught in moving parts of the machine KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area DONOT OPERATE IN POTENTIALLY EXPLOSIVE ENVIRONMENTS The Guillotine saw can create sparks which can cause an explosion in the presence of flammable or explosive materials Protective Equipment Requirements WARNING Always wear impact resistant eye pro tection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regula tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Z87 1 is available from the American National Standards Institute Inc 1430 Broadway New York NY 10018 CAUTION Personal hearing protection is recom mended when operating or working near this tool Hearing protectors are required in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 2 Safety S
12. work station 90 dBA peak C weighted maximum sound pressure 86 dBA sound power level emitted by machine OPERATING ENVELOPE The following drawing shows the operating envelope and required clearances for using the Super D saw E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 13 Guillotine Super D Pipe Saw User s Manual Weight 495 Ibs 06 052 SUPER D 2 9 5 O z lt a SHEET 1 OF 1 SUPER D GUILLOTINE ENVELOPE DRAWING MATERIAL lt O w E 8 52 40 u I 25 AND DRAWING REVISIONS rev ECONUmBER DATE APPROVED Jamnes 14 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 4 Assembly Disassembly and Storage Chapter 4 Assembly Disassembly and The Guillotine Super D pipe saw is factory assembled and ready for set up The machine is skidded and crated for shipping and storage ENVIRONMENTAL REQUIREMENTS The Guillotine Super D pipe saw can be used in any indus trial or field service environment including underwater The machine can be used for dry cutting or with coolant applied to the workpiece LoNG TERM STORAGE If you will be storing the Guillotine Super D take the fol lowing steps to prepare it Reverse the feed drive to the end of travel Remove the blade Make sure the machine is thoroughly cleaned and cleared of ch
13. 0 Ordering Information Chapter 10 Ordering Information To place an order request service or get more detailed In This Chapter information on any Wachs Company products call us at one of the following numbers PARTS US 800 323 8185 REPAIR INFORMATION WARRANTY INFORMATION International 847 537 8800 RETURN GOODS ADDRESS ORDERING REPLACEMENT PARTS When ordering parts refer to the parts lists in Chapter 8 Please provide the part description and part number for all parts you are ordering REPAIR INFORMATION Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information Your name company name Your address Your phone number A brief description of the problem or the work to be done E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 55 Guillotine Super D Pipe Saw User s Manual Before we perform any repair we will estimate the work and inform you of the cost and the time required to com plete it WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Company Retain the owner s registration record and warranty card for your information RETURN GOODS ADDRESS Return equipment for repair to the following address E
14. 6 052 004 42 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Drawings PO6 052 01 6 25 026 00 25 048 00 HIDDEN 04 074 02 04 053 00 25 01 6 00 04 020 00 Z 25 022 00 25 069 00 25 030 00 25 026 00 25 002 00 25 004 00 25 068 00 HIDDEN 25 004 00 04 043 01 04 005 00 SEAL 04 212 00 03 007 00 03 009 00 03 008 00 25 01 1 00 25 070 00 25 013 00 Wachs Company Part No 06 150 510 MAN Rev 0 0607 43 Guillotine Super D Pipe Saw User s Manual 06 052 161 P06 052 181B P06 052 183 P06 052 011 25 080 00 25 052 00 25 095 00 5 052 180 04 054 00 04 054 00 90 215 01 44 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Drawings 25 026 00 25 069 00 25 030 00 25 002 00 25 004 00 25 024 00 25 051 00 25 037 00 04 032 00 25 036 00 25 028 00 25 016 00 32 12 qu m T 72 S S lt N M N 1 X RA SS SS Scu EC KOE AS 719 a KN S SIN PS SECTION C C SCALE 1 4 06 052 161 P06 052 160 P06 052 184 P06 052 18 P06 052 183 P06 052 011 25 052 00 04 06 1 00 P06 052 180
15. E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 45 Guillotine Super D Pipe Saw User s Manual 25 039 00 04 101 00 25 034 00 TY 02 199 00 90 047 08 5077 02 203 00 25 040 00 5 a Z 25 026 00 12 254 23 25 069 00 7 25 01 00 P06 052 016 25 125 00 vi 25 050 00 Im 46 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 8 Parts Lists and Drawings Parts List PARTS LIST P06 052 510 AUTOCLAMPING MODEL SUPER D Quantity Part No Description 1 6 052 001 SADDLE 1 P06 052 002 RAIL 1 P06 052 003 SLIDE 1 P06 052 004 ROLLER 1 P06 052 009 TOWER 1 REF P06 052 010 WELDMENT TOWER 1 P06 052 011 PLATE BEARING 1 P06 052 014 BLOCK SUPER D RAIL LOCKDOWN 1 P06 052 015 PLATE BULKHEAD MOUNTING 1 REF P06 052 300 PLATE SADDLE 1 REF P06 052 301 PLATE SADDLE FRONT 2 REF P06 052 302 PLATE SADDLE CLAMPING 1 REF P06 052 303 PLATE SADDLE REAR 1 REF P06 052 304 BLOCK SADDLE BEARING 2 REF P06 052 305 PLATE SADDLE GUSSET 1 1 REF P06 052 306 PLATE SADDLE SIDE 2 REF P06 052 307 PLATE SADDLE GUSSET 2 1 REF P06 052 308 PLATE SADDLE GUSSET 3 2 REF P06 052 309 BLOCK SADDLE SHAFT SUPPORT 1 REF P06 052 310 PLATE RAIL 1 REF P06 052 311 PLATE RAIL BOW 1 REF P06 052 312 RAIL
16. H Wachs Company 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA 56 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company
17. MOUNTING 1 REF P06 052 313 PLATE RAIL CYLINDER MOUNTING 1 REF P06 052 314 PLATE SLIDE BOW 2 REF P06 052 315 PLATE SLIDE END 1 REF P06 052 316 BLOCK SLIDE ROLLER 1 REF P06 052 317 PLATE TOWER BASE 1 REF P06 052 318 PLATE FEED TOWER GUSSET 1 25 002 00 GREASE COVER YOKE 1 25 004 00 YOKE 4 04 005 00 SEAL 2 04 006 00 BRONZE BUSHING 1 03 007 00 TENSIONING SCREW 1 03 008 01 TENSIONING BRACKET 1 03 009 00 BLADE TENSIONING KNOB 1 25 011 00 BLADE TENSION BAR 1 25 013 00 BLADE TENSIONING BAR HOLDER 1 25 016 00 SAW FRAME 1 04 020 00 BLADE HOLD DOWN CLAMP 1 25 022 00 BLADE HOLDER PIN 1 25 023 00 GUIDE RAIL 1 25 024 00 GREASE SEAL 1 25 026 00 COVER GEAR BOX E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 47 Guillotine Super D Pipe Saw User s Manual Hydraulic Oylinder 20 stroke Hydraulic Motor FITTING BULKHEAD 8 JIC M x 8 NPT M FITTING BULKHEAD 12 JIC M x 12 NPT M NUT BULKHEAD 8 NUT BULKHEAD 12 QUICK DISCONNECT 1 2 NPT F x 3 4 BODY MALE W FLANGE QUICK DISCONNECT 3 4 NPT F x 3 4 BODY MALE W FLANGE NEEDLE VALVE 1 8 NPT 1 25 028 00 FOLLOWER 1 04 101 00 ADAPTER MACHINE DRIVE 1 25 030 00 GEAR 1 04 032 00 GEAR SHAFT 1 25 034 00 PINION 4 90 500 00 GREASE FITTING 1 25 036 00 BEARING 1 25 037 00 BEARING 1 25 038 00 BEARING
18. Operating Instructions Chapter 9 Accessories If you will be performing service or repairs make sure you read and understand these chapters Chapter 1 About This Manual Chapter 4 Assembly and Disassembly Chapter 6 Routine Maintenance Chapter 7 Service and Repair In This Chapter How TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES AND REVISION TRACKING E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual Throughout this manual refer to this column for warnings cautions and notices with supplementary information You will also want to refer to Chapter 8 Parts Lists and Drawings How TO USE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining your equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain the equipment The narrower column on the outside contains additional information such as warnings special notes and definitions Refer to it for safety notes and other information SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understan
19. afety Labels regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI 512 6 Hearing Protectors SAFETY LABELS There are two safety labels on the Super D Guillotine saw These are illustrated in Figure 2 1 and Figure 2 2 Moving parts present Keep hands away to avoid injury Disconnect power before servicing Figure 2 1 Observe the warning label for moving parts hazards Blade hazard Keep hands away to avoid injury Disconnect power before servicing Figure 2 2 Observe the warning label for blade haz ard E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual MACHINE SAFETY To avoid damaging the Guillotine Super D follow these usage guidelines Do not exceed 1800 psi hydraulic pressure Lubricate the machine according to the recommenda tions in Chapter 6 Before starting the machine make sure the feed drive is retracted so that the blade is not in contact with the sur face being cut 8 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 3 Introduction to the Saw Chapter 3 Introduction to the Super D Pipe Saw Read this chapter carefully to become familiar with the components of the Guillotine Super D pipe saw USAGE AND APPLICATIONS The Guillotine Super D pipe saw is designed for cold cut ting pipes of any material from 10 to 24 diameter as well as sol
20. any Part No 06 150 510 MAN Rev 0 0607 21 Guillotine Super D Pipe Saw User s Manual Cutting drive Feed drive Clamping drive pressure pressure pressure Cutting drive Feed drive Clamping drive return return return Figure 5 9 Connect the clamping drive hoses to the saw as shown Clamping the Saw to the Workpiece 1 Position the saw at the cutting location on the pipe with the saddle against the pipe surface 2 Startthe hydraulic power unit 3 sure that the clamping drive levers and cut ting drive lever on the TCU are in the closed up posi tion as shown in Figure 5 10 4 Set the clamping direction lever on the TCU to the ENGAGE position 22 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Machine Set Up INN UNE p Figure 5 10 Before clamping make sure that both clamping levers and the cutting lever are in the up position and that the clamping direction lever is in the ENGAGE position 5 Open both clamping drive levers down position at the same time to engage the autoclamp drive When the clamp pressure equalizes with the system pressure the clamp is fully engaged against the pipe Figure 5 11 Put both clamping levers down at the same time to engage the clamping drive E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 23 Guillotine Super D Pipe Saw User s Manual 6 Cl
21. d associated drawing in this chap ter for ordering and maintenance There are separate part listings for Guillotine Super D auto clamp machine and for the autofeed and lifting frame accessories Call service at 800 323 8185 for assistance in ordering DRAWINGS The following drawings illustrate the Super D Guillotine s components Refer to the Parts List for part descriptions In This Chapter DRAWINGS PARTS LIST E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 39 Guillotine Super D Pipe Saw User s Manual HYDRAULIC AUTOFEED STANDARD 06 052 511 SAW SUPER D 06 052 510 LIFITING FRAME OPTIO NAL P06 052 513 LOCAL SIDE CONTROL OPTIONAL NOT SHOWN 06 052 512 BLADE SAW BI M ETAL STYLE 25 402 00 40 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company 2 Oo tu u N 5 um x o o o o o o 2 m LJ N Bc e N N x UM of uy oOo wy oa 15014 Ge 2 S 38 28 sO so so oO on oc ow of 41 Chapter 8 Parts Lists and Drawings Drawings Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Guillotine Super D Pipe Saw User s Manual PLATE BULKHEAD P06 052 015 TOWER P06 052 00 SADDLE P06 052 001 RAIL P06 052 002 SLIDE 04 052 003 BLOCK P06 052 014 ROLLER P0
22. d what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTE This symbol indicates a user notice Notices provide additional information to supplement the instructions or tips for easier operation Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 1 About this Manual Manual Updates and Revision Tracking MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary When a manual is revised we will update the revision history on the title page You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you Current versions of E H Wachs Company manuals are also available in PDF for mat You can request an electronic copy of this manual by emailing customer service at sales wachsco com E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual 4 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 2 Safety Chapter 2 Safety The E H Wachs Company takes great pride
23. e saw may slide or shift abruptly when it is lifted Proceed slowly and reposi tion the lift if necessary to keep it over the saw s center of gravity E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 19 Guillotine Super D Pipe Saw User s Manual HPU FITTINGS Heturn Pressure Figure 5 5 HPU hose fittings on the back of the con trol unit 3 Connectthe cutting drive hose set from the machine or from the hose reel to the cutting drive fittings on the back of the TCU The hoses and fittings are color coded Return Pressure CUTTER DRIVE Figure 5 6 Connect the cutting drive hoses to the TCU 4 Ifthe machine has a hydraulic clamping mechanism connect the clamping drive hose set to the clamping drive fittings on the back of the TCU The hoses and fittings are color coded 20 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Machine Set Up Return Pressure CLAMPING DRIVE Figure 5 7 Connect the clamping drive hoses to the TCU for machines with hydraulic clamping mecha nism 5 Connect the feed drive hose set from the machine or from the hose reel to the feed drive fittings on the back of the TCU Return Pressure FEED DRIVE Figure 5 8 Feed drive connectors for machines with hydraulic feed drives 6 Connect the hoses from the TCU or hose reel to the fittings on the saw bulkhead as shown in Figure 5 9 E H Wachs Comp
24. feed direction lever to the REVERSE position and use the feed drive lever to operate the drive You may have to remove the blade first to prevent it from binding on the pipe REMOVING THE SAW Slowly raise the lift holding the saw until there is just enough tension to hold the saw in place 2 Setthe clamping direction lever to the RETRACT position E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 29 Guillotine Super D Pipe Saw User s Manual Figure 5 22 Set the clamping direction lever to the RETRACT position 3 Open both clamping drive levers down position at the same time to retract the autoclamp drive When the clamp pressure equalizes with the system pressure the clamp is fully retracted Figure 5 23 Put both clamping levers down at the same time to retract the clamping drive 4 Close both clamping drive levers up position at the same time 30 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Removing the Saw Figure 5 24 When the clamping drive is fully retracted clamping pressure equals system pressure return both clamping levers to the up position Set the clamping direction lever back to the ENGAGE position for the next operation Ave P 44 igure 5 25 When the clamp has been retracted move the clamping direction lever back to the ENGAGE position Use the crane to remove t
25. ft hooks Figure 5 2 There are two lift hooks at the top of the saw frame If you will be using the saw in a horizontal or angled position cutting a pipe that is not horizontal you will need to attach lift straps to the other end of the saw frame as illustrated in Figure 5 3 Adjust the length of the strap to hold the saw at the required angle Figure 5 3 If you are positioning the saw horizontally or at an angle use the lift hooks and also attach lift straps around the frame at the locations shown 18 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Machine Set Up Lift the saw carefully positioning the lift so that it is over the center of gravity as you pick it up If you are lifting from the top of the saw and the other end starts to slide stop and reposition the lift Move the saw into position on the pipe so that the V saddle is against the pipe at the cut position The saw should be close to square with the pipe the clamping mechanism will precisely square it Figure 5 4 Position the saw so that both touch points of the V saddle are against the pipe The photo shows the touch point on one side Connecting the Hoses 1 2 Wipe all hose couplers with a clean lint free cloth before making connections Connect the hoses from the hydraulic power unit HPU to the HPU fittings on the back of the topside control unit TCU WARNING AN Th
26. hanical com ponents of the Super D pipe saw 10 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 3 Introduction to the Saw Mechanical Overview Clamping drive cylinder Feed drive motor Manual feed adapter Cutting drive motor Figure 3 2 The Super D drive components are illus trated Cutting drive Feed drive Clamping drive pressure pressure pressure Cutting drive Feed drive Clamping drive return return return Figure 3 3 The photo shows the hydraulic connector bulkhead E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 11 Guillotine Super D Pipe Saw User s Manual Figure 3 4 The photo shows the topside control unit MACHINE SPECIFICATIONS The following specifications are for the Guillotine Super D with autofeed and autoclamping accessories installed Capacity Drive Length Width Height Weight 10 24 254 610 mm diameter pipe solids up to 24 1 2 622 mm Hydraulic 15 gom 1800 psi 76 3 1938 mm 45 1143 mm 25 7 653 mm 1500 Ib 682 kg operating 1571 Ib 714 kg shipping 12 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 3 Introduction to the Saw Operating Envelope Lubrication Grease fittings at all wear points auto clamp rail Finish Paint Blades General purpose and heavy duty Feed rate Variable up to 1 per minute Noise level 72 dBA continuous A weighted sound pressure at
27. he saw from the workpiece 7 If you are finished with the saw turn off the HPU Set the saw in its storage location and disconnect the hoses E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 31 Guillotine Super D Pipe Saw User s Manual 32 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 6 Routine Maintenance Chapter 6 Routine Maintenance LUBRICATION Grease all fittings on the Guillotine frame every day before using the saw There are 7 grease fittings on the machine as shown in the following figures Use a high quality grade of soft grease Figure 6 1 Grease the frame guides there are two fittings one on each side of the machine Figure 6 2 Grease the feed screw In This Chapter LUBRICATION BLADE REPLACEMENT E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 33 Guillotine Super D Pipe Saw User s Manual Figure 6 3 Grease the two fittings on the feed drive motor and gear Figure 6 4 Grease the two fittings on the cutting gear housing 2 Grease the clamp drive rail every day of use 34 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 6 Routine Maintenance Blade Replacement Figure 6 5 Apply grease to the top and bottom of the clamp drive rail BLADE REPLACEMENT Check the sharpness of the blade after each cutting opera tion Replace blades using the following procedure
28. ids such as bar stock and rails The saw has a saddle base that ensures square alignment with the work piece and an autoclamping mechanism to simplify installa tion on the workpiece The Guillotine Super D will cut approximately one diameter inch per minute The reciprocating motion of the Guillotine saws lifts the blade from the cut on the return stroke greatly increasing blade life Blades are easily changed out when worn Guillotine saws are available for hydraulic electric and pneumatic power sources Available accessories include hydraulic autoclamping for fast setup in difficult environ ments such as underwater cutting and adjustable autofeed for automated cutting MECHANICAL OVERVIEW Figure 3 1 and Figure 3 2 illustrate the mechanical compo nents of the Super D pipe saw Figure 3 3 shows the In This Chapter USAGE AND APPLICATIONS MECHANICAL OVERVIEW MACHINE SPECIFICATIONS OPERATING ENVELOPE E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual hydraulic connector bulkhead Refer to them during set up instructions for identifying the parts of the machine The topside control unit TCU which is used for control of the Super D saw is shown in Figure 3 4 Oscillating bow Blade tension knob Hydraulic connector Blade mounts bulkhead Feed screw saddle Lift hooks Auotclamp arm Figure 3 1 The photo illustrates the mec
29. ips and debris Spray the machine with a rust preventative Grease all fittings according to the instructions in Chap ter 6 In This Chapter ENVIRONMENTAL REQUIREMENTS LONG TERM STORAGE SHIPPING E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 Guillotine Super D Pipe Saw User s Manual SHIPPING The Guillotine Super D pipe saw is shipped on a skid To ship the machine skid it and strap it securely as you would any industrial machinery 16 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Chapter 5 Operating Instructions The Guillotine pipe saw can be installed on a pipe in any orientation horizontal vertical or at an angle Once the saw is clamped into place you will release tension on the lift to allow the clamping mechanism to support the saw Refer to Chapter 3 if necessary for identification of the machine s components The Super D is operated from the topside control unit TCU fig shows the instruction panel on the top of the TCU UNIVERSAL CONTROL PANEL UCP uc SETUP AMD OPERATION D STANT MPU REMOTE MYORAUUC POWER Let D OPEN CLAMP BALL VALVES BOTW LEVERS DOWN D FOR CLAMP PRESSURE CLAMP PRESSURE SYSTEM PRESSURE SET CLAMP DIRECTION FORWARD REVERSE lt CLOSE CLAMP BALL VALVES BOTH LEVERS UP D SET CUTTER SPEED SEE REQUIREMENT OPEN CUTTER BALL VALVES
30. nternal casing Reduce the feed speed if the machine starts to bind or chatter or if you see the blade deflect ing as it cuts 10 As the blade approaches the far wall of the pipe slow the feed rate to the setting used at the start Finish the cut at this feed rate E H Wachs Company Part No 06 150 510 MAN Rev 0 0607 27 Guillotine Super D Pipe Saw User s Manual 1 When the cut is complete move the feed speed lever back to 0 to stop the feed motion es UNIVERSAL CONTROL PANEL 227 REVERSE Figure 5 19 Stop the feed motion by setting the feed speed lever back to 0 12 Move the feed drive lever back to the up position CUTTER 8 9 4 GPM SPEED ADJ UNVERSAL CONTROL PANEL Figure 5 20 Move the feed drive lever up to stop the feed motion 13 Set the cutting speed lever back to 0 and pull the cut ting drive lever back up to the off up position 28 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Removing the Saw E nl a a 4 2 6 5 ADJ UNIVERSAL CONTROL PANEL 222217 Figure 5 21 When the cut is complete set the cutting speed lever back to 0 Then return the cutting drive lever to the off up position 14 To reverse the feed and move the saw bow back to the start position set the
31. ose both clamping drive levers up position at the same time The valves will hold pressure on the clamping drive to keep the saw clamped on the pipe Figure 5 12 When the clamping drive is fully engaged clamping pressure equals system pressure return both clamping levers to the up position 7 Slightly lower the crane holding the saw to allow the clamp to hold the saw s weight Leave the crane attached to the saw OPERATION CAUTION Make Using coolant during cutting is recommended to increase sure the pipe is blade life and make cutting easier supported securely on both Make sure that the pipe being cut is supported securely on sides of the saw both sides of the saw WARNING 1 sure the cutting drive speed control lever is set Make sure all per to 0 sonnel and loose objects are clear of the machine during cutting 24 Part No 06 150 510 MAN Rev 0 0607 E H Wachs Company Chapter 5 Operating Instructions Operation OS e ry 4 2 2 i SPEEO ADJ Tufts UNNERSAL CONTRO Figure 5 13 Set the cutting drive speed lever to 0 before starting the saw 2 Open the cutting drive lever down position Figure 5 14 Push the cutting drive lever down to open it 3 Move the cutting drive speed lever up gradually When sufficient flow reaches the saw the saw bow will begin the cutting motion TT Figure 5 15
Download Pdf Manuals
Related Search