User Manual - Affordable Scales & Balances
Contents
1. 60204 1 2006 A1 2009 AC 2010 N B Een kopie van het technisch bestand voor deze apparatuur is verkrijgbaar van M S Williams op het onderstaande adres ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP Engeland Reg Kantoor Admiral House St Leonards Road Berkshire SL4 3BL Engeland Geregistreerd in Engeland nr 00559693 Produttore Avery Weigh Tronix Modello Brecknell BCS 1000 BCS 3000 BCS 5000 N di serie A partire da 101400001 L apparecchio rispetta tutte le disposizioni rilevanti della Divertiva Macchine 2006 42 CE Inoltre l apparecchio conforme a tutti i requisiti delle seguenti direttive CE Normativa EMC 2004 108 CE Normativa per la bassa 2006 95 CE tensione Le norme standard armonizzate e nazionali applicate sono EN61000 6 1 2007 EN 60204 1 2006 A1 2009 AC 2010 EN 61000 6 3 2007 Nota Una copia della scheda tecnica di questo apparecchio disponibile presso M S Williams all indirizzo seguente ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Sede legale Admiral House St Leonards Road Berkshire SL4 3BL England N iscrizione al registro delle imprese inglese 00559693 Authorised signatory for Avery Weigh Tronix van Avery Weigh Tronix Signataire autoris d Avery Weigh Tronix Konformit tserkl rung Dichiarazione di conformita Declaraci n de Conformidad Fabric2. Brecknell BCS High Resolution Digital Crane Scale Brecknell A Cap 5000 kg 10 000 lb Hi isso let T TARE HOLD Ae User Instructions AWT 35 501402 Issue AB Brecknell is part of Avery Weigh Tronix Avery Weigh Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc Illinois Tool Works Copyright 2014 Illinois Tool Works All rights reserved No part of this publication may be reproduced by making a facsimile copy by the making of a copy in three dimensions of a two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the time of going to print however Avery Weigh Tronix reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time BCS crane scale u en 501402 book Table of Contents Chapter 1 General Information and Warnings ocoooccoccccncncccconncnnncncncncnanonncnonononnnonnnnnnnnnonnnnnninnnanos 5 FROO UME TINS MANU Me 5 TEX CoNVENTONS sspe a ee See cadadan 5 Special Messages in M dex v en nt uia m a Ma M bise 5 Safe H
3. Digital Crane Scale User Instructions 1 General Information and Warnings 1 1 About this Manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 and 1 1 headings shown above The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text Conventions Key names are shown in bold and reflect the case of the key being described This applies to hard keys and onscreen or soft keys Displayed messages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special Messages all Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard CAUTION This ts a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This ts a Note symbol Notes give additional and important information hints and tips that help you to use your product BCS Digital Crane Scale User Instructions 5 1 2 Safe Handling of Equipment with Batteries Q CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or eq
4. order to conserve battery life enable Auto Off and Idle Mode dim LED brightness O Charging time for a completely discharged battery is approximately 12 hours e To obtain maximum service life battery should be stored between 20 4 F and 50 122 F Stored batteries should be recharged every three months While charging the red LED indicates charging in progress while the green LED indicates fully charged 6 2 Troubleshooting Refer to the table below for possible symptoms and solutions If problems still exist please contact your local representative will not power on after On Off is pressed weight reading not stable keep load stable weak Anti Motion change Anti Motion level damp loadcell or mainboard dry loadcell or mainboard defective mainboard contact representative weight reading not zero when no load discharged battery charge battery loadcell stressed too long hang scale in storage discharged battery charge battery 22 BCS Digital Crane Scale User Instructions Symptom Possible Cause Suggested Solution large error in weight reading scale not zeroed before applying load manual Zero scale before loading wrong weigh unit switch to correct unit scale requires calibration calibrate scale defective loadcell or mainboard contact representative battery can not be recharged defective charger board contact representative defective battery contact representative short remote control distance dischar
5. andling of Equipment with Batteries esses 6 salety C0 fo A e o eo 7 E eee eee 6 ROUTINE MAINISNANCE ctra den isis 6 o iiss cde echt ed elite at eu ni ne T Ro O eileen 7 FCC and EMC Declarations of Compliance VV 7 Declaration of Conformity ritos rito 8 Chapter Z Introductorio 9 FEAS ii 9 SCC LE AION de e EE rem 9 A T 10 Dimensions and Weight iii 10 DISDIAY ANG KEYS an odia 11 FAceplale dur 11 Scale KGS ae 11 REMOS IO Sn ann one een nina er ion te net 12 Display ANNUNCIALOLS SR a 13 Displayed Messages iii 13 Chapter 3 OP RATION taa A nent en aie 14 moie Sl EE Ls 14 74 o MIU O OU URSINI UE e PUER ET IER ERE 14 Tate Aa OU asa E M rm cC RT RE 14 E 1 A a pu ln et 15 ACCUMUIALE Tor 15 A lis us uu EEUU E M EUM aU EI Lien aac Oe 15 DEGIE Las VV CIGIN rd 15 eub cC 16 URI SWIC IAIN ES iaa ise 16 Chapter 4 User Men sia date 17 Access User Setup Menu ii A ees 17 Parameters WR EE E E 17 A o o 17 Boye eho dle g B oceans ne ne TE D donna un 17 le MOGEN catador ee dti 18 Chapter 5 Loading Procedures inci o 19 COMECE LOGGING NR e 19 INCOF C Moreno a adobe 20 Chapter 6 Maintenance and Troubleshooting occoocccoccccocncccnonoconocnnncncnononaconnnncnnnonncnnnnnnnanonanos 22 Ballery Mamtenanee ti batas 22 TFOUDISSHOOUN O crc 22 BCS Digital Crane Scale User Instructions BCS
6. ant Avery Weigh Tronix Type Brecknell BCS 1000 BCS 3000 BCS 5000 Num ro de s rie A partir de 101400001 La machine remplit l ensemble des sp cifications du cahier des charges de la Directive relative aux machines 2006 42 CE L quipement r pond galement aux exigences des directives CE suivantes Directive CEM 2004 108 CE Directive Basse Tension 2006 95 CE Les normes harmonis es applicables sont EN61000 6 1 2007 EN 61000 6 3 2007 EN 60204 1 2006 A1 2009 AC 2010 Remarque Pour obtenir un exemplaire de la Fiche technique de cet quipement s adresser M S Williams l adresse ci dessous ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP Angleterre Si ge social Admiral House St Leonards Road Berkshire SL4 3BL Angleterre Enregistr en Angleterre sous le num ro 00559693 Fabricante Avery Weigh Tronix Tipo Brecknell BCS 1000 BCS 3000 BCS 5000 N mero de serie A partir del 101400001 La m quina cumple con todas las disposiciones pertinentes de la Directiva 2006 42 CE relativa a las m quinas Adem s el equipo satisface los requisitos de las siguientes directivas CE Directiva CME 2004 108 CE Directiva de baja 2006 95 CE tensi n Las normas armonizadas en vigor son EN61000 6 1 2007 EN 61000 6 3 2007 EN 60204 1 2006 A1 2009 AC 2010 Nota Puede solicitarse a M S Williams una copia del expediente t cnico corr
7. automatically enters Idle Mode when there s no action or the load is stable In Idle Mode scale works in low power consumption status Any key pressing or motion in load wakes up scale from Idle Mode i 9 Press or to exit User Setup 18 BCS Digital Crane Scale User Instructions 5 Loading Procedures The following drawings illustrate how to load and how not to load the crane scale 5 1 Correct Loading Use hardware that creates single point attachments Refer to Figure 5 1 Figure 5 1 Correct Crane Scale Loading BCS Digital Crane Scale User Instructions 19 5 2 Incorrect Loading The following drawings demonstrate incorrect crane scale loading e DONOT attach oversized interface Refer to Figure 5 2 Figure 5 2 Oversized Interface Attachment e DO NOT push pull on loaded scale or directly on hook Refer to Figure 5 3 Figure 5 3 Side Stress on Hook 20 BCS Digital Crane Scale User Instructions e DONOT use multiple attachments Refer to Figure 5 4 Figure 5 4 Multiple Attachments BCS Digital Crane Scale User Instructions 21 6 Maintenance and Troubleshooting 6 1 Battery Maintenance To maximize battery life please note the following battery maintenance guide O This scale is powered by a 6V4 0Ah rechargeable lead acid battery O The battery is permanently fixed inside battery housing O Depending on LED brightness and idle mode settings the battery works from 60 hours to 200 hours e In
8. e erf llt die entsprechenden Bestimmungen der Maschinenrichtlinie 2006 42 EG Dar ber hinaus entspricht das Ger t den Anforderungen der folgenden EG Richtlinien EMV Richtlinie 2004 108 EG Niederspannungs Richtlinie 2006 95 EG Die angewendeten harmonisierten Normen sind EN61000 6 1 2007 EN 60204 1 2006 A1 2009 AC 2010 EN 61000 6 3 2007 Anmerkung Eine Kopie der technischen Unterlagen fiir dieses Ger t kann von M S Williams bei der unten stehenden Adresse angefordert werden ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Signature Name Handtekening Naam Signature Nom Unterschrift Name K Detert 1 8 Declaration of Conformity Brecknell is part of Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Fabrikant Avery Weigh Tronix Type Brecknell BCS 1000 BCS 3000 BCS 5000 Serienummer Vanaf 101400001 De machine voldoet aan alle relevante bepalingen van de Richtlijn inzake machines 2006 42 EC Bovendien voldoet de apparatuur aan de vereisten van de volgende EU richtlijnen EMC Richtlijn 2004 108 EG Laagspanningsrichtlijn 2006 95 EG Toegepaste geharmoniseerde normen EN61000 6 1 2007 EN 61000 6 3 2007 EN
9. espondiente a este equipo en la direcci n que se indica ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP Inglaterra Reg Office Admiral House St Leonards Road Berkshire SL4 3BL Inglaterra Registrado en Inglaterra bajo el n 00559693 Unterschriftsberechtigter fiir Avery Weigh Tronix Firma Nome Firma Nombre Firmatario autorizzato per Avery Weigh Tronix Firmante autorizado para Avery Weigh Tronix Global Head of R amp D 4 September 2014 76501 396 Iss1 8 BCS Digital Crane Scale User Instructions 2 Introduction 2 1 Features This scale is a combination of sound and proven mechanical design using the most advanced electronics and provides a superb feature set lt is versatile reliable accurate and easy to operate O Superb Quality Chinese GB T 11883 2002 national standards e Exceptional Safety The aluminum cast case secure hook and shackle provide for safe installation and use O Reliability Cutting edge technology with quality integrated circuitry insure high performance and long time stability O Easy to Use Operation via local keypad or infrared remote control e Complete Functionality Resolution switch unit conversion auto power off battery inspection etc 2 2 Specifications Accuracy Class Chinese GB T 11883 2002 Class III Stable Time lt 10sec Safety Load 150 F S Ultimate Load 400 F S Battery 6V 4 0Ah lead acid rechargeable bat
10. ged defective remote battery replace remote control batteries BCS Digital Crane Scale User Instructions 23 24 BCS Digital Crane Scale User Instructions Brecknell Brecknell USA 1000 Armstrong Dr Fairmont MN 56031 Tel 507 238 8702 Fax 507 238 827 1 Email sales brecknellscales com http www brecknellscales com Brecknell UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8452 46 6717 Fax 44 0 8452 46 6718 Email sales brecknellscales co uk http www brecknellscales com
11. load at a new CC A Rg NOTE Tare will reduce the apparent overload range of scale For example if a weight of 4018kg 5000 1000 additional 9 divisions BCS Digital Crane Scale User Instructions T 2 In net mode press Or s to tare out TARE light will turn off 3 4 Lock Unlock fa 1 Press or to lock screen HOLD light will turn on on 2 Press Or O to unlock screen HOLD light will turn off 3 5 Accumulate Press to accumulate current weight acc is displayed indicating weight is accumulated Scale uses displayed weight so gross or net weight is added into the same accumulator If load is in motion or negative or does not return to zero before err is displayed 3 6 View 1 Press e to enter View mode Display flashes accumulated weight a 2 Press or to view high 5 digit or low 5 digit 0 O 3 Press WW or to exit View mode 3 Delete Last Weight Press to delete last accumulated weight Idel is displayed indicating last accumulated weight is deleted The Delete function will only delete the last weight If last accumulated weight has been deleted err is displayed BCS Digital Crane Scale User Instructions 15 3 8 Clear All Weight O Press first and then press to clear all accumulated weight c r is displayed indicating all weight is cleared 3 9 Unit Switching Press P to switch unit in between kg lb and User Unit When unit is kg kg LED light on When unit i
12. s Ib lb LED light on When unit is User Unit kg and Ib all lights are off fem m NOTE For more information about User Unit refer to Scale Configuration in Technical Manual 16 BCS Digital Crane Scale User Instructions 4 User Menu 4 1 Access User Setup Menu E f Press first and then press Or to enter User Setup menu Setup is displayed 4 2 Parameters 4 2 1 Auto Off Timing 1 Press or to enter Auto Off Timing off is displayed gt Q 2 Press or T and ga to change timing value Auto Off Timing can be set to O disabled 5 5min 10 10min 15 15min 30 30min 60 60min It is disabled by default timer when there s no action or load is stable Any key pressing or motion in load CC e all NOTE Auto Off function maximizes scale s battery life Auto Off starts countdown restarts countdown timer 4 2 2 Display Brightness o 1 Press or to enter Display Brightness br is displayed gt Q 2 Press or T and to change brightness value Display Brightness can be set to 1 dim 2 normal 3 bright Ay a NOTE Dim LED brightness saves battery power dramatically BCS Digital Crane Scale User Instructions 17 4 2 3 Idle Mode Timing fa 1 Press or to enter Idle Mode Timing id is displayed 2 Press or and to change timing value Idle Mode Timing can be set to O disabled 5 5sec 10 10sec 15 15sec 30 30sec 60 60sec It is 30sec by default To maximize battery life scale
13. tempt to operate or complete any procedure on a machine unless you have received the appropriate training To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which IS ergonomically satisfactory to the user Take frequent breaks during prolonged usage 1 6 Sharp Objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys 1 7 FCC and EMC Declarations of Compliance This is a Class B device BCS Digital Crane Scale User Instructions Brecknell Manufacturer Avery Weigh Tronix Type Brecknell BCS 1000 BCS 3000 BCS 5000 Serial No 101400001 Onwards The machinery fulfills all the relevant provisions of the Machinery Directive 2006 42 EC The equipment additionally corresponds to the requirements of the following EC directives EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC The applicable harmonised standards are EN61000 6 1 2007 EN 61000 6 3 2007 EN 60204 1 2006 A1 2009 AC 2010 Note A copy of the Technical File for this equipment is available from M S Williams at the address below ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Hersteller Avery Weigh Tronix Typ Brecknell BCS 1000 BCS 3000 BCS 5000 Seriennummer Ab 101400001 Diese Maschin
14. tery Charger 100 250VAC 50 60Hz input 7 2VDC 1000mA output Display 3omm 1 4inch LED module Operating Temp 10 C 40 C Operating Humidity 20 C lt 90 BCS Digital Crane Scale User Instructions 9 2 3 Capacity BCS 1000 1 000kg 2 0001 10kg 201b O5kg Tb 200 Bs 3000 3 000kg 6 000 lb 20kg 40 Ib 1kg 2 Ib a BCS 5000 5 000kg 10 000 Ib 40kg 80 Ib 2kg 5 Ib 2 500 2 4 Dimensions and Weight UN LN Koy ez BCS 1000 68mm 2 67 112mm 441 40mm 1 60 420mm 16 54 11 0kg 24 25 lb BCS 3000 68mm 2 67 112mm 4 41 40mm 1 60 420mm 16 54 11 0kg 24 25 Ib BCS 5000 68mm 2 677 142mm 441 45mm 1 77 450mm 17 71 12 5kg 27 56 Ib 10 BCS Digital Crane Scale User Instructions 2 5 Display and Keys 2 5 1 Faceplate 2 5 2 Scale Keys gt ON OFF ZERO TARE HOLD Press 1s to power on off scale b Return to weighing mode ON OFF Manual Zero Increase flashing digit Tare in out Right scroll flashing digit Lock unlock reading Confirm BCS Digital Crane Scale User Instructions 11 2 5 3 Remote Keys Brecknell CRANE SCALE a O ACC p4 DEL UNIT e D Zero Same as EA Tare Te Same as Hold Same as Accumulate Accumulate weight Decrease flashing digit Delete Delete last weight Clear all weight Left scroll flashing digit View Input decimal point UT Press 1s to power off Return to
15. uivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 3 Safety Guide For the best performance and precise measurement e Do NOT overload the scale This will damage the loadcell and void the warranty Do NOT leave a load on the scale when not in use This will decrease the scale s accuracy and shorten the loadcell life e Inspect the shackle and hook before using Check clips pins and screws regularly O Check the battery frequently When the scale display flashes charge the battery with its dedicated charger e Rotate the load rather than the scale if binding occurs e DO NOT use the scale during thunder storms e Hang scale while in storage in dry and well ventilated room Do NOT place the scale directly on the ground e Do NOT attempt to repair the scale yourself Contact your local representative 1 4 Routine Maintenance Q IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation BCS Digital Crane Scale User Instructions 1 5 Training Do not at
16. weighing mode 2nd function 12 BCS Digital Crane Scale User Instructions 2 5 4 Display Annunciators Stable lit when weight is stable Zero lit when weight is at zero TARE lit when scale is tared HOLD lit when scale weight is locked 2 5 5 Displayed Messages esos Dee Me ee qp f ree m ei miis axmmewi WW DELete delete last weight Cir delete all weight BCS Digital Crane Scale User Instructions 13 3 1 3 2 3 3 14 Operation Power On Off D 1 Press LV for 1 second to power on scale scale performs initialization and power on test shows twice Next the display shows the capacity battery life percentage weight detection and then auto zero all NOTE For information about Auto Zero refer to Scale Configuration in Technical Manual y 2 Press Wf or 6 for 1 second to power off scale Battery life percentage bat90 is displayed off message loff is displayed and then the power turns off Zero 0 Press or uH to zero The ZERO light will turn on If load is in motion tared or out of Manual Zero Range err is displayed E NOTE For information about Manual Zero Range refer to Scale Configuration in Technical Manual Tare In Out T 1 In gross mode press Or s to tare in TARE light will turn on If load is in motion negative value or out of Tare Range err is displayed 5000 2kg scale has a 1000kg container as its tare the scale will over
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