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SOLENOID VALVES SERIES

1. MiModel W Manifold fitting specification Back pressure prevention valve BilBlock off plate wiring A specification JA10 Non locking type Locking protruding type With 4 4 0 157in fittings Blank iF Pao Standard type 33 ama Without back pressure prevention valve Wiring is always the one for D amp DOS t he double solenoid JA10L Yu rv E2 Low current type as Ja With back pressure prevention valve S When S is designated the block With 4 610 236i iti off plate wiring of the station is ith 6 0 236in fittings changed to the single solenoid WiValve specification SaL d a Wiindividual air supply spacer rm Cu 1 A1 2 port normally closed A7 3 position closed center a s Without spacer H voltage n Bi Tsay g
2. D250 D250E special cable assembly 54 2 1 L ES 300 11 8 E Label 20 0 8 FMA 250W e Par For w o processed lead wire end specifications 24 23 aa 22 I 21 js 20 n 18 19 1 Note Caution should be exercised that 16 M R j there are differences between E 13 S E o the pin location numbers and fo 11 5 Li rc connector numbers 8 rc 6 5 4 3 Hirose Electric Co Ltd HDB CTH M2 6 cre 2 g Connector Hirose Electric Co Ltd FDB 25S female D250 pin location Markertube B side A si For Y terminal specification A sid D250 pin location 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 side Connector No IDIA d aG d9 0 0 e 9 60 63 d 0 2 Q5 d3 B side Label and marker tube No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 s D251 D251E special cable assembly 64 2 1 L E Goto Label 20 0 8 FMA 251 W 13 LO For w o processed lead wire end specifications 25 IA 95 24 LT 4 23 5 63 x ZI j E 8 QD N JL 20 7 GO a J 19 69 i g f 18 m 09 B rc
3. specification JA10 Non locking type Locking protruding type With 4 0 157in fittings Blank Blank Standard type H iF 4 d m J Without back pressure prevention valve Wiring is always the one for X E DOD he double solenoid d ute JA10L Ve s E2 Low current type With back pressure prevention valve S J4 When S is designated the block off plate wiring of the station is With 6 0 236in fittings changed to the single solenoid WiValve specification P Ha Wiindividual air supply spacer S s ara 1 A1 gw normally closed A7 a poston closed center ir Duos wl Without spacer W Voltage 4 sB sa 7 12 14 al IIe TL 7715 D4 DC24V n pm With 1 8 inch fittings A2 2 port normally open A8 3 position exhaust center D5 9 ei 9 p DC12V SB SA T i2 14 zT n aT ZB i 315 9 82 P RI A3 3 port normally closed A9 3 position pressure center A 4 58 sa es 12 IE 14 With 1 4 inch fittings sl i lign pi Hl ELLE LT Pl A4 3 port normally open AA Tandem 3 port normally closed amp normally closed 8 g 9 W Py sl lkr pi le Z ah R W Port isolator A5 Spon 2poston singl
4. S type plug connector i Manual override 2 1 8 2 Rc1 8 2 432 Mounting hole aN Muning hole _ 3 Rc1 8 TNX P ic E SD sjaj e iT il lios Od 7 5 NY o 6 16 5 7 7 6 a 24 21 10 QIN 45 7 18 24 Tandem 3 port 4 position S type plug connector Manual override S 2 418 2 Rc1 8 Mounting hole i 2 93 2 x Mounting hole i i Ley B 8 amp ive Opa l 1 el ie E E 7 5 urs I 16 5 7 6 2 y 24 21 10 ne 45 7 18 24 Option Locking protruding type manual override 83 UNE e o p 9 cna O0 I Jet mt P LM Le 217 Dimensions of JA Series Monoblock Manifold mm JAM _JAJ Installation example JAM5AJ L 108 19 Manual override lY 10 5 ll 8 Pitch S x Bae 6 Rc1 8 4 445 Both sides NN S el Mounting hole 5 e ERR 3 g x e A E x 419 JM ME f i 2 eps P o a e NN Em ssl d E la xx es ails TS 8 5
5. fetu TP 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 stn 5 17 JA10A6 J4 D4 Left side Right side stn 18 JABPP J4 ejejJeJeJeJejejej ejJel ejJe Je e e eo o e peal of units 18 units Wiring specification D370U a Wiring connection specification Glololololeolololelolelole e BI k ked wiring ee ank packe g Block off plate Single solenoid Double solenoid TOP VIEW 1 9 5 v Q9 41 19 15 17 19 21 53 25 27 29 31 39 35 37 O 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Pin No 1 8 5 S 11 13 18 1719 21 23 25 127 29 31 93 85 97 Valve No 1A 3A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A16AHM7A 18A Pin No 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Valve No 2A 4A 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B T EE JAM16PJ JR D370U D D4 stn 1 4 JA10A5 J4 D4 Sm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 stn 5 15 JA10A6 J4 D4 Left side Right side stn 16 JABPP J4 e ejejJejejJeje Jeje Jeje eje o o e _ ela Number of units 16 units Wiring specification D370U h Wiring connection specification elolololololololelolo ae D double wiring Block off plate Single solenoid Doubl
6. E d gt ud Mm F d 4 A E 5 R1 4 A 2 B 1 P 2 B T S gt 3 R2 12 SB JA10A3 JA10A4 JA10A5 JA10A6 De energized condition after De energized De energized De energized energizing solenoid 12 SB Eu mr fEHET l 186 Operating Principles and Symbols 5 port 3 position Closed center JA10A7 14 SA 4 A ler 12 SB Hj Normal
7. Note As shown on the left remove the connector and then perform the wiring For F200 For F201 For F260 Pin locations with protruded part upward Connection to power supply terminals Connection to power Pin locations with protruded Zw supply terminals part upward 2 Pin locations with protruded part upward lt Connection to power supply Connection to power supply terminals terminals To plug in connector Connection to power supply Insert the contact so that the protruded terminals part latches Regarding the position shown in the above illustration for the upper To plug part insert the contact facing upward and for the lower part insert the contact facing downward Connection to power supply terminals To plug in connector D sub connector For D370U For D250 Unused pins Unused pin Insert the pin into the additional locations Insert the pin into the additional locations Insert the pin into the additional locations Connection to power supply n COM For negative common terminals Connection to power supply terminals Connection to power supply Connection to power supply COM For positive common terminals SS EN EN To plug in connector To plug in connector To plug in conne
8. N JA10AC 129A JA1 OALI Single valve unit JAM JAJ Monoblock manifold Single Valve Unit Order Codes WiModel WiValve specification JA10 A1 mod normally closed Standard type s 5 z KI JA10L d 9 Low current type A2 2 port normally open B 2 I alil i 1 P A3 3 port normally closed a 4 1 Re A4 3 port normally open B 2 DB fl 3 31 R2 P A5 5 port 2 position Single solenoid B A 24 zy l 315 R2 P R1 S Te PoS r8 A6 5 port 2 position double solenoid B A sg 24 A7 3 position closed center B A SA Then B 2 A8 3 position exhaust center Ee S 1 I BO E R2 P I od H z 9 SB sA 12 14 SANAA 315 R2 P R1 A9 3 position pressure center B A SB 24 SA 12 T 14 Kal TIL HE q 8 15 R2 P R1 AA Tandem 3 port normally closed amp normally closed B
9. gt CAD drawing data catalog is available KOGIANCI VALVES GENERAL CATALOG F Ne ava cs Nee MI ia Eli t Vee SOLENOID VALVES b E NT v JA SERIES INDEX Features 15 Handling Instructions and Precautions 177 Disassembly Diagram of Split Manifold 181 Detailed Diagram of Wiring Block Internal Connections 184 Serial Transmission Block Specifications 185 Operating Principles and Symbols 186 Order Codes 188 Pin Locations by Wiring Specification 205 Cable Assemblies by Wiring Specification 206 Pin Numbers and Corresponding Solenoids 208 Specifications 213 Dimensions of Single Valve Unit 216 Dimensions of Monoblock Manifold 218 Dimensions of Split Manifold Non Plug in Type 219 Dimensions of Split Manifold Plug in Type 220 Dimensions of Serial Transmission Type 227 A Caution Before use be sure to read the Safety Precautions on p 31 174 SOLENOID VALVES JA SERIES f We have achieved Miniaturization and Low Power 3 port valves for high value added new generation New Valves for the New Century Solenoid Valves J A Series Thin and compact Q Valve width of only 10 5 mm 0 41in achieves a thin and compact size valve enabling space saving in equipment design G Effective area 3 5mm Cv 0 19 Suitable for operating up to 40 1 1 2in bore size cylinders Manifold height 50mm 2in Product Range Sel
10. Notes 1 In the figures the valve numbers 1A 1B 2A 2B show the stn numbers while the letters A and B show the A or B side of the solenoid 2 The stn numbers are counted from the left 1 2 with the solenoid on top and the valve outlet ports in front 3 When selecting wiring connection specification D all wiring is double wiring regardless of valve specifications 4 The wiring for the block off plate is normally assigned as double wiring 2 pins to 1 unit regardless of the wiring specifications However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid 5 Connector pin numbers are assigned for the sake of convenience Use the V mark as a reference 208 SOLENOID VALVES JA SERIES I Pin Numbers and Corresponding Solenoids For Split Manifold Plug in Type The examples below show the relationship between the split manifold pin numbers and the corresponding solenoids The installation examples show the maximum numbers of outputs in use Flat cable connector 26 pin Wiring specification F260 Ast unit S 1 2 345 6 7 8 9101112 Maximum 20 outputs JAM12PJ JR F260 D4 stn 1 4 JA10A5 J4 D4 stn 5 11 JA10A6 J4 D4 stn 12 JABPP
11. 2 EIS Pin No Valve No 6A 6B 7A 7B 8A 8B 9A 9B 10A10B Notes 1 In the figures the valve numbers 1A 1B 2A 2B show the stn numbers while the letters A and B show the A or B side of the solenoid 2 The stn numbers are counted from the left 1 2 with the solenoid on top and the valve outlet ports in front 3 When selecting wiring connection specification D all wiring is double wiring regardless of valve specifications 4 The wiring for the block off plate is normally assigned as double wiring 2 pins to 1 unit regardless of the wiring specifications However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid 210 SOLENOID VALVES JA SERIES ni Pin Numbers and Corresponding Solenoids For Split Manifold Plug in Type The examples below show the relationship between the split manifold pin numbers and the corresponding solenoids The installation examples show the maximum numbers of outputs in use D sub connector 37 pin Caution For the sake of convenience the connector pins are Wiring specification D370U Maximum 32 outputs assigned based on the solenoid valve wiring sequence which differs from the pin locations and pin numbers marked prescribed in JIS X5103 for the data circuit terminating equipment DCE JAM18PJ JR D370U D4 stn 1 4 JA10A5 J4 D4
12. ittings Positive common S type plug connector Lead wire 3000mm 118in Negative common S type plug connector Lead wire 3000mm 11 8in WO PS3 E Blank MS3 E1 hi S type plug connector Lead wire 300mm 11 8in Positive common pre wired terminal Negative common pre wired terminal S type plug connector Lead wire 300mm 11 8in S type plug connector Positive common pre wired terminal Negative common pre wired terminal S type plug connector Lead wire 3000mm 118in WiBack pressure prevention valve Without back pressure prevention valve With back pressure prevention valve With individual air supply spacer Note2 9 W T gy B d 9 Lead wire 3000mm 118in F T T x LUZ SZ ee Ts 315 D 3 i 5 R2 P R1 R2 p R A6 5 port 2 position double sol AC Tandem 3 port normally closed amp normally open g 24 w w I P o 12 14 12 F i4 SEMBRA EPA ke ARA E db D amp d amp Number of Valve Manual Wiring Manifold Back pressure Individual air Model units Station Model specification override specification fitting specification prevention valve
13. D250 ec Wiring connection specification b Blank packed wiring o ojo o o e z Block off plate Single solenoid Double solenoid JAM8PJ JR D250 D D4_ stn 1 4 JA10A5 J4 D4 stn 5 7 JA10A6 J4 D4 stn 8 JABPP J4 it stn dstwi 7 5 3 4 5867 8 Left side re Right side e e e e eje e Number of units 8 units d Wiring specification D250 Cc ec Wiring connection specification ejejelc Block off plate Single solenoid Double solenoid Caution For the sake of convenience the connector pins are assigned based on the solenoid valve wiring sequence which differs from the pin locations and pin numbers marked prescribed in JIS X5101 for the data circuit terminating equipment DCE TOP VIEW 18 8 O Wl we We iv ae i es 2S 2 4 6 8 10 12 14 168 18 20 22 24 23 Tf L9 S Sz 09 JL Valve No 2A 4A 5B 6B 7B 8B 9B 10B Padi Por TOP VIEW 19 21 23 25 i ge ry 9 uu 39 ie dy 2 46 8 10 12 14 16 18 20 22 24 iniNtey i S amp x NS TAD S ai ur aI al ES Valve No 1A 2A 3A 4A 5A 6A 7A 8A exse e Pin No 24a 6 Valve No 1B 2B 3B 4B 5B 6B 7B 8B ees ess ns D sub connector 25 pin e Wiring specification D251 a stn stunt 23 4 5 6 7 8 9 10 11
14. 10 units E Wiring specification F200 sue Ehr ehel nle yalala EG Gc Wirin i ification g connection specification Valve No 10A 9A 8A 7A 6A 5A 3A 1A 2n Blank packed wiring M 9 HT elelelele e X PinNo 20 18 16 14 12 10 8 6 4 2 SSeS S i T Valve No 10B 9B 8B 7B 6B 5B 4A 2A Single solenoid Double solenoid TOP VIEW Triangle mark JAM8PJ JR F200 D D4 stn 1 4 JA10A5 J4 D4 Vv E stn 5 7 JA10A6 J4 D4 iB dye wh 7 8 8 i Um j stn 8 JABPP J4 20 18 16 14 12 10 8 6 4 2 Left side Right side e Number of units 8 units E22 SLCLL AZGLZGGLL G LILUL LL LULL LPTCP DBOBBAIMG Wiring specification F200 PinNo 19 17 15 13 11 9 7 5 3 1 om OIS m E Wiring connection specification Valve No 8A 7A 6A BA 4A 8A 2A 1A on D double wiring JPR e PinNo 20 18 16 14 12 10 8 6 4 2 Th cB icol di Valve No 8B 7B 6B 5B 4B 3B 2B 1B Single solenoid Double solenoid S A Flat cable connector 20 pin Wiring specification F201 _ Maximum 16 outputs TOP VIEW riangle mari JAM10PJ JR F201 D4 stn 1 4 JA10A5 J4 D4 ijs ty stn stn 5 9 JA10A6 J4 D4 11 12 13 14
15. A 8 SA T s pi 3 5 D R2 i RU AB Tandem 3 port normally open amp normally open B 9 Qs 12 14 p Mis IK Y 1 Y R p Ri AC Tandem 3 port normally closed amp normally open 58 W WiSub base Without sub base te WiWiring specification S type plug connector Without connector and leads Blank X ie With sub baseNete Positive common S type plug connector Lead wire 300mm 11 8in Lead wire 3000mm 118in Positive common S type plug connector RI E PS3 WiManual override Non locking type Negative common S type plug connector Lead wire 300mm 11 8in Lead wire 3000mm 118in Negative common S type plug connector IE li MS3 Ho tan T 4 Blank li MS Locking protruding type livoitage D4 DC24V D5 Note3 DC12V sa 2 4 sa 12 ap 7 En 12 14 LIIS D amp amp l l Model Valve specification Sub base Manual override Wiring specification Voltage A1 A2 A3 A4 Blank ee A5 PN JA10 A6 Blank Blank PS D4 JA10L A7 Ply 83 PS3 D5 8 A8 MS A9 MS3 AA AB AC Notes 1 Cannot be used as a s
16. Low current type Hivaive specification A1 2 port normally closed A7 3 position closed center 9 gu Tj d LI D ol z T7 Als ty ys ca P D q DPR A2 2 port normally open A8 3 position exhaust center B B A 2 SB PES SA B 12 14 MM SMBIPAIPZA P DOR R2 P R1 A9 3 position pressure center B A 4 sB a SA 12 T1 14 lAl lez Eg LIL HLZZRA 00 Re P 8 A4 3 port normally open AA Tandem 3 port normally closed amp normally closed 8 B a n He oem ol lkm pi Tf 782 3 1 3 1 5 R2 P R2 p RY A5 5 port 2 position single sol AB Tandem 3 port normally open amp normally open A B A E H PN Positive common S type plug connector Lead wire 300mm 11 8in Negative common S type plug connector Lead wire 300mm 11 8in WiManifold fitting specification Wiindividual air supply spacer Without spacer With 4 0 157in fittings J4K With 6 0 236in
17. PJ 1 P and 3 5 R ports 8 fittings End blocks one set of left and right PJ1 A 1 P and 3 5 R ports 1 4 inch fittings PJ3 8 1 P and 3 5 R ports 3 8 inch fittings JAZ EP PM 1 P port 8 fitting 3 5 R ports built in mufflers PM1 4 1 P port 1 4 inch fitting 3 5 R ports built in mufflers PM3 8 1 P port 3 8 inch fitting 3 5 R ports built in mufflers Valve base assembly valve base gasket lead wire and plug in connector JAZ F Piping specification VJ4 With 4 fitting VJ6 With 6 fitting VJ1 8 With 1 8 inch fitting VJ1 4 With 1 4 inch fitting Serial transmission block single unit raion Blank For replacement of JA Series serial transmission block U With flat cable general purpose type Note compatible with F201 Note For general purpose type see p 185 Serial transmission block specification A1 For Omron CompoBus S 16 outputs A2 For Omron CompoBus S 8 outputs B1 For Mitsubishi Electric CC Link D1 For DeviceNet CompoBus D iTable for maximum number of valve units by serial transmission block specification Maximum number of units Wiring specification Transmission block specification Max outputs Packed wiring Blank Double wiring D A1 For Omron CompoBus S 16 outputs 16 Varies depending on the mounted number 8 units A2 For Omron CompoBus S 8 outputs 8 o o rp ips pae ce 4 units z lock off plates The number of controll
18. SOLENOID VALVES JA SERIES Hm Dimensions of JA Series Split Manifold Plug in Type mm JAM IPJ D sub connector 25 pin Connector on side specification D sub connector Conforms to MIL C 24308 x eo 2 LN ot or v 9 775 ory Kraut TO CO sb ONG torr 2 3 3 12 5 25 M Mjw 20 5 Dimensions of DIN rail mounting hole Installation example JAMS5PJ MR D25 E D4 stn 1 JA10A1 J6 D4 stn 2 JA10A5 J6 D4 stn 3 JA10A6 J6 D4 stn 4 JA10A7 J6 D4 stn 5 JABPP J6 225 Manual override 98 50 2 B port Unit dimensions L1 L2 stn 1 stn 2 stn 3 stn 4 stn 5 10 Fitting 26 J4 94 J1 8 1 8 in J1 4 1 4 in Fitting 28 MR1 4 1 4 in MR3 8 3 8 in 37 MR MR1 4 6 ue uen For built in muffler type 1 P port ae U 59 Lowe engi 2 95 0 150 113 0 175 3 105 5 WZ 123 5 ars 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 1 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 2295 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 279 12 200 0 250 218 0 275 13 21015 275 228 5 275 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 i 252 5 300 270 5 325 18 263 0 325 281 0 350 is 273 5 325 29165 350 20 284 0 350 302 0 350 Note When using two piping
19. current type 198 SOLENOID VALVES JA SERIES Hm Additional Parts Order Codes for Split Manifold Plug in Type Manifold parts JAZ Parts description GS2 Gasket for split type E2 Back pressure prevention valve 2 pcs for split type and 1 pc gasket J4 2pcs 4 fittings and 1 pc stopper pin J6 2 pcs 46 fittings and 1 pc stopper pin J8 2pcs 48 fittings and 1 pc stopper pin J1 8 2 pcs 1 8 inch fittings and 1 pc stopper pin J1 4 2 pcs 1 4 inch fittings and 1 pc stopper pin J1 4P 2 pcs 1 4 inch fittings for 1 P and 3 5 R ports and 1 pc stopper pin J3 8 2 pcs 3 8 inch fittings and 1 pc stopper pin M Muffler for piping block PPM Individual air supply spacer spacer body gasket 2 mounting screws and connector Ass y S1 Portisolator for 1 P port S3 Portisolator for 3 R2 and 5 R1 ports SA Portisolator for 1 P port 3 R2 and 5 R1 ports Block off plate block off plate 2 mounting screws and plug Piping block assembly JABPP JAZ Piping specification PJ 1 P and 3 5 R ports 4 8 fittings PJ1 4 1 P and 3 5 R ports 1 4 inch fittings PJ3 8 1 P and 3 5 R ports 3 8 inch fittings PM P port 4 8 fitting 3 5 R ports built in mufflers PM1 4 1 P port 1 4 inch fitting 3 5 R ports built in mufflers PM3 8 1 P port 3 8 inch fitting 3 5 R ports built in mufflers Wiring block assembly one set End blocks on
20. lt iim ce RS o co Y zz torr tlolala a tat co For built in muffler type Flat cable connector 20 pin Conforms to MIL C 83503 stn 1 stn 2 stn 3 stn 4 stn 5 2 B port 10 18 a25 25 send os 2 20 5 E e o airs 4 A port Fitting 26 Fitting 8 N 1 P port Dimensions of DIN rail mounting hole SUPE in patei n J1 4 1 4 in Installation example JAMS5PJ MR F20 E D4 stn 1 JA10A1 J6 D4 stn 2 JA10A5 J6 D4 stn 3 JA10A6 J6 D4 stn 4 JA10A7 J6 D4 stn 5 JABPP J6 Unit dimensions Number DIN rail Note DIN rail of units e length lengthNe e 2 95 0 150 113 0 175 3 105 5 175 123 5 175 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 i 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 225 186 5 250 10 179 0 225 197 0 250 M 18915 250 207 5 275 12 200 0 250 218 0 275 13 210 5 275 228 5 exo 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 Note When using two piping blocks 221 JAM _ PJ Flat cable connector 26 pin Connector on upper side specification x 2 5 oN o e t X zo 5 4 1 5 125 25 ro e ud i 20 5 Installation example JAM5PJ JR F260 D4 stn 1 JA10A1 J4 D4 stn 2 JA10A5 J4 D4 stn 3 JA10A6 J4 D4 stn 4 JA10A7 J4 D4 stn 5 JABPP J4 Flat cable connector 26 pin L1 L2 Manual override 98 m ai Conforms to MIL C 83503 Di
21. mm JAM ISJ 9 8 L1 L2 3 Serial transmission block Manual override 10 5 Pitch Note Panel design and shape of terminal block depend 1 on the each serial transmission block specications Eis 14 3 27 o I I ST IN g i DE 2 LN s 3 6 6 2 Es a TSJ z S c gt f iO de es RJ a BUES r NJ an lt Q Y i ra I s EF 7 EE TRY co c9 torr Tholala as co For built in muffler type stn 1 stn 2 stn 3 stn 4 stn 5 10 18 2 B port F1 F 125 25 Ez P EPI D iD to B i ds g A He SASZ Di 2 20 5 o o ar eee sns o 4 A port Fitting 26 Fitting 8 N 1 P port J4 04 MR1 4 1 4 in Dimensions of DIN rail mounting hole J1 8 1 8 in MR3 8 3 8 in J1 4 1 4 in Installation example JAM5SJ MR D1 stn 1 JA10A1 J6 D4 stn 2 JA10A5 J6 D4 stn 3 JA10A6 J6 D4 stn 4 JA10A7 J6 D4 stn 5 JABPP J6 Unit dimensions Number DIN rail Note DIN rail of units e length lengthNe e 2 125 0 175 143 0 200 3 135 5 200 15
22. s Le E pb ERR Pun eS ef co co zz IE I BREE I 22221 For built in muffler type Flat cable connector 26 pin Conforms to MIL C 83503 sin sin2 sin3 stn 4 stn 5 2 B port 10 18 42 5 25 7 3 y e 20 5 fe 2 ram 4 A port Fitting 26 Fitting 58 N 1 P port Dimensions of DIN rail mounting hole MA in Macs in J1 4 1 4 in Installation example JAM5PJ MR F260E D4 stn 1 JA10A1 J6 D4 stn 2 JA10A5 J6 D4 stn 3 JA10A6 J6 D4 stn 4 JA10A7 J6 D4 stn 5 JABPP J6 Unit dimensions ae U 59 Lowe engi 2 95 0 150 113 0 175 3 105 5 WZ 123 5 ars 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 1 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 2295 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 279 12 200 0 250 218 0 275 13 21015 275 228 5 275 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 i 252 5 300 270 5 325 18 263 0 325 281 0 350 is 273 5 325 2915 350 20 284 0 350 302 0 350 Note When using two piping blocks 223 JAM PJ D sub connector 25 pin Connector on upper side specification J 2 5 Ln os Or Tt zo 35 ory 3 Nent TAMEO YOrr ee oe Jerr oer 12 5 25 7 wp 2 Mjw 20 5 Dimensions of DIN rail mounting hole Install
23. 1 P 3 R2 and Can supply two different pressures 5 R1 ports and can isolate exhaust air Model JAZ SA prevents exhaust interference Can supply two different pressures S1 Port isolator for Caution Mounting port isolators requires disassembly and re assembly of manifolds See the disassembly diagram unit adding procedure and cautions on p 181 183 Replacement of muffler When using a piping block with built in muffler follow the below proce dure to replace the muffler Muffler single unit model JAZ M D Remove the mounting screws 2 pcs holding the cover on top of the piping block 2 Remove the muffler to be replaced 3 Insert the new muffler so that it reaches the bottom of the groove Reinstall the cover and tighten the mounting screws Tightening torque 49N cm 5kgf cm 4 3in Ibf f Muffler JAZ M 179 Fittings Replacement of fittings 1 Replacement of delivery port fittings for monoblock manifolds Remove the fitting to be replaced attach a gasket to the new fitting and tighten Tightening torque 196N cm 20kgf cm 17 3in Ibf Fitting single unit model JAZ J4K JAZ J6K 2 Replacement of delivery port fittings for split manifolds D Loosen the mounting screws of the valve for the fitting to be replaced and remove the valve Use a flatblade screwdriver blade width 2mm 0 08in to remove the stopper pin holding the fitting to t
24. 17 07 rc 16 4 KD h 15 5 Case Hirose Electric Co Ltd HDB CTH M2 6 Le 14 Z 4 ce SY Connector Hirose Electric Co Ltd FDB 25S female P di D251 pin location Connector No Marker tube B side A side For Y terminal specification A side D251 pin location 2 3 4 5 6 F 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Connector No O O d d2 d3 doj d5 deo O 9 0 G2 O3 Q9 O5 B side Label and marker tube No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 207 Pin Numbers and Corresponding Solenoids For Split Manifold Plug in Type The examples below show the relationship between the split manifold pin numbers and the corresponding solenoids The installation examples show the maximum numbers of outputs in use Flat cable connector 20 pin Wiring specification F200 Maximum 16 outputs TOP VIEW Triangle mark JAM10PJ JR F200 D4 stn 1 4 JA10A5 J4 D4 dd cand Tstunit Sn 24 48 E Belo stn 5 9 JA10A6 J4 D4 19 17 15 13 11 9 7 5 3 1 stn 10 JABPP J4 20 18 16 14 12 10 8 6 4 2 Left side Right side E SIEIEIEEBIEBIEBIE e Number of units
25. 8 1 P and 3 5 R ports 3 8 inch fittings PM P port 8 fitting 3 5 R ports built in mufflers PM1 4 1 P port 1 4 inch fitting 3 5 R ports built in mufflers PM3 8 1 P port 3 8 inch fitting 3 5 R ports built in mufflers End blocks one set of left and right JAZ E Connector related JAZ Valve base assembly valve base and gasket Connector specification JAZ CP Positive common plug connector lead wire length 300mm 11 8in CP3 Positive common plug connector lead wire length 3000mm 118in CPN Positive common plug connector without lead wire short bar and contacts included PA Positive common A type plug connector lead wire length 300mm 11 8in PA3 Positive common A type plug connector lead wire length 3000mm 118in PB Positive common B type plug connector lead wire length 300mm 11 8in PB3 Positive common B type plug connector lead wire length 3000mm 118in PC Positive common C type plug connector lead wire length 300mm 11 8in PC3 Positive common C type plug connector lead wire length 3000mm 118in CM Negative common plug connector lead wire length 300mm 11 8in CM3 Negative common plug connector lead wire length 3000mm 118in CMN Negative common plug connector without lead wire short bar and contacts included MA Negative common A type plug connector lead wire length 300mm 11 8in MAS Negative common A type plug connector lead wire length 3000
26. A 5 port single solenoid JA10 JA5 PS S type plug connector 5 port double solenoid JA10 A6 PS S type plug connector plugged in 2 port normally closed type plugged in 2 port normally open type plugged in 3 port normally closed type plugged in 3 port normally open type 300 Manual override 2 Rc1 8 wm Mounting hole ENS Ys el n ele wot oL e eo i af ll T L I O 7 5 7 6 16 5 d 24 18 24 8 eo E 2 Rc1 8 al 2 482 Mounting hole Manual override hs af PH 2 Rc1 8 j 2 432 7 6 e 10 18 24 i Mounting hole E oj N oO Manual override 2 918 Mounting hole Options Locking protruding type manual override 83 Toon For single solenoid eat cg E n For double solenoid SOLENOID VALVES JA SERIES Hm Dimensions of JA Series Single Valve Unit mm 5 port 3 position JA10LJA7 L PS JA10LJA8 L PS JA10 JA9 PS 300
27. J4 Number of units 12 units Wiring specification F260 Wiring connection specification Blank packed wiring TOP VIEW Triangle mark V 25 23 21 19 17 15 13 il 9 7 26 24 22 20 18 16 14 12 10 8 Left side pp Right side H e ele ele e e eJe e e cBO OS p elololololole e Blocicoff plate Single solenoid Double solenoid 1stunit stn stuni 4 2 3 4 5 6 7 8 9 10 Left side Right side ejejejJejJejJe eje o H O Oc aul poo Pap e i Blockcoff plate Single solenoid Double solenoid JAM10PJ JR F260 D D4 stn 1 6 JA10A5 J4 D4 stn 7 9 JA10A6 J4 D4 stn 10 JABPP J4 Number of units 10 units Wiring specification F260 Wiring connection specification Igino 25523 P238 On ET ETT tin ETT ON EN S NT Valve No 12A 11A 10A4 9A BA 7A 6A 5A 3A 1A Pin No 26 24 22 20 18 16 14 12 10 8 6 4 2 Valve No 12B 11B 10B 9B 8B 7B 6B 5B 4A 2A TOP VIEW Triangle mark AV 25 23 21 19 17 15 13 1 9 7 T 26 24 22 20 18 16 14 12 10 8 4 2 RiniNow F255 2s RTS a Valve No 10A 9A 8A 7A 6A 5A 4A BA 2A 1A Pin No 26 24 22 20 Aie Ae aAA e A2 Valve No 10B 9B 8B 7B 6
28. Tech Inc Crimping tool Model F1 For 706312 2MK Manufactured by Sumiko Tech Inc 5 Common connector assembly for manifold Using common connector assembly for the solenoid valve for mani fold provides common wiring for all solenoid valves and greatly reduces wiring work The common connector types are determined by the location viewed from the lead wire side the right end one is A type the left end one is C type and all others are B type See below For positive common Single solenoid valve Double solenoid valve Common wire Red Common wire Red For negative common Single solenoid valve Double solenoid valve Common wire Black Common wire Common wire Black Black D C type l n o e For common connector assembly order the common connector assemblies listed below G For positive common A type Model JAZ PA Red Common wire lt Black A side 4 m White B side Insert when using as double solenoid B type Model JAZ PB 3 Red Common wire af Black A side E White B side Insert when using as double solenoid C type Model JAZ PC Red Common wire m Black A side 7 Exc White B side Insert when using as double solenoid Red Common wire 7X Lead wire length Blank 30
29. Years E mu TVeYe ae 7 Yarat With 8mm quick fitting type Built in muffler type With 1 4 inch quick fitting type With 3 8 inch quick fitting type Individual air supply spacer optional By installing dedicated air pay supply spacer between the P manifold and the valve Es o individual air supply is n possible a SY vavay e A Individual air supply spacer a era r t Ti 176 SOLENOID VALVES JA SERIES m Handling Instructions and Precautions Solenoid Internal circuit Positive common DC24V DC12V Single solenoid Inside connector Lead wire Red A 77 j 14 iod SA Lead wire Black AC bod iM Double solenoid Inside connector Lead wire a Black C F mom 14 Red SA tead eg co eo gt rs Green 12 ie eat SB Lead wire White BC Ld lt Low current type DC24V Single solenoid Inside connector Lead wire Red AC act 44 j j Timer SA circuit i Red Ys Lead wire Black A Double solenoid Inside connector Lead wire Black A C igi 01 Red 4 timer circuit 14 i SA Lead wire ie Red COM cH gt t 12 Timer SB Pod circuit Lead wire L Green Ys White B lt Negative common DC24V DC12V Single solenoid Inside connector Lead wire Red ACH 4 5 EG Red 44 SA Lead wii eem ac L Do
30. block Wiring block Split manifold J4 44 fitting B With fitting Built in muffler End block J1 8 1 8 inch fitting J6 46 fitting 48 fitting 3 8 inch 48 fitting 3 8 inch F20 F26 D25 D370U J1 4 1 4 inch fitting 1 4 inch fitting fitting 1 4inch fiting fitting Plug in type 28Xn 0 99Xn 24Xn 0 85Xn 67 2 36 98 8 46 66 2 33 83 2 93 55 1 94 56 1 98 58 2 05 155 5 47 123 4 34 Block off plate 5 5g 0 1902 Split Manifold Serial Transmission Type Mass g oz Mass calculation of each unit n number of units Additional mass Manifold outlet port specification Piping block Serial transmission block Split manifold J4 4 fitting 7 With fitting Built in muffler End block J1 8 1 8 inch fitting J6 46 fitting 48 fitting 3 8 inch 8 fitting 3 8 inch A B1 D1 J1 4 1 4 inch fitting 1 4 inch fitting fitting 1 4inch fiting fitting Serial transmission type 28Xn 0 99Xn 24Xn 0 85Xn 67 2 36 98 3 46 66 2 33 83 2 93 120 4 23 129 4 55 126 4 44 123 4 34 Block off plate 5 5g 0 190z Calculation example JAM8SJ JR B1 stn 1 8 JA10A6 J6 D4 44X8 24X8 67 129 123 863g 1 55 X8 0 85 X8 2 36 4 55 4 34 30 450z 215 Dimensions of JA Series Single Valve Unit mm 2 3 port single solenoid JA10LJA1 L PS JA10LJA2 L PS JA10LJA3 L PS JA10LJA4 L PS S type plug connector Caution A1 2 B A2 4 A A3 2 B A4 4
31. built in mu The photo shows the MR type W Serial transmission block specification W Wiring connection specification 3 These are serial transmission block specifications compatible with each System For details see p 185 A1 For Omron CompoBus S 16 outputs A2 For Omron CompoBus S 8 outputs B1 For Mitsubishi Electric CC Link D1 For DeviceNet CompoBus D Blank Packed wiring Wiring is made in accordance with the mounted valve specifications N t D Double wiring Wiring is always the one for the double solenoid regardless of the speci fications of the mounted valve ote Note The wiring for the block off plate is normally the one for the double solenoid However when S is designated as the block off plate wiring specifi cation the block off plate wiring of the station is changed to the single solenoid Piping block specification Serial transmission block Wiring connection Model Vave units air supply and exhaust specification specification Manifold model JR MR JL ML JD MD 2 4 A1 JR1 4 MR1 4 A2 Blank JAM SJ JL1 4 ML1 4 B1 D JD1 4 MD1 4 D1 lote1 Notes 1 For the maximum number of units see the table for the maximum number of valve units by serial transmission block specification on p 203 201 W Manual override
32. common connector assemblies listed above 192 SOLENOID VALVES JA SERIES E Split Manifold Non Plug in Type Order Codes WiPiping block specification air supply and exhaust Model 2 JR P and 3 5 R ports 8 0 315in fitting right side mounting Left side gas a JL 1 P and 3 5 R ports 8 0 315in fitting left side mounting JA10 Aux PES JD P and 3 5 R ports 8 0 315in fitting both side mounting Standard E x JR1 4 1 P and 3 5 R ports 1 4 inch fitting right side mounting F f JL1 4 1 P and 3 5 R ports 1 4 inch fitting left side mounting JA10L l dr JD1 4 1 P and 3 5 R ports 1 4 inch fitting both side mounting m JR3 8 1 P and 3 5 R ports 3 8 inch fitting right side mounting LOW Current type M x pe JL3 8 1 P and 3 5 R ports 3 8 inch fitting left side mounting ma JD3 8 1 P and 3 5 R ports 3 8 inch fitting both side mounting WiValve specification A1 2 port
33. in z Negative common pre wired terminal S type plug connector Lead wire 3000mm 118in With 1 4 inch fittings WiBack pressure prevention valve Blank Without back pressure prevention valve E2 With back pressure prevention valve TN Wiindividual air supply spacer Without spacer Port isolator Blank Without port isolator S1 For 1 P port Wivoitage Note3 bd S3 For 3 R2 and 5 R1 ports SA For 1 P 3 R2 and 5 R1 ports Notes 1 Valve mounting location is from the left with the solenoid on top and the 4 A and 2 B ports in front 2 Port isolators can be installed only when piping blocks are mounted on both sides In addition only one location for each port isolator can be installed in one manifold for SA or one each port isolator for 81 and S3 for a total of two locations When shipping the designated port isolators are installed between the designated station and the station to its immediate left the next smaller stn No 3 D5 DC12V is not available in the low current type Valve Wiring Manifold Back pressure Individual air i Station Model specification Manual override s
34. normally closed A7 3 position closed center 8 4 24 The photo shows the JR type 1 34 UU Pt P R2 P R1 MR 1 P port 4 8 0 315in fitting 3 5 R ports built in ioe Dcus muffler right side mounting A2 2 n normally open A8 3 position exhaust center ML 1 P port 4 8 0 315in fitting 3 5 R ports built in e SB 24 muffler left side mounting ky EM M Jr A MD P port 8 0 315in fitting 3 5 R ports built in 1 vty muffler both side mounting P R2 P R1 MR1 4 1 P port 1 4 inch fitting 3 5 R ports built in muffler A3 3 port normally closed A9 3 position pressure center right side mounting A A ML1 4 1 P port 1 4 inch fitting 3 5 R ports built in muffler 4 SB A left side mounting L I len Kpl Y E LL MD1 4 1 P port 1 4 inch fitting 3 5 R ports built in muffler 1 315 both side mounting RD VEU MR3 8 1 P port 3 8 inch fitting 3 5 R ports built in muffler A4 3 port normally open AA Tandem 3 port normally closed amp normal right side mounting B sB 8 A SA ML3 8 1 P port 3 8 inch fitting 3 5 R ports built in muffler 12 2 4 j4 left side mounting 4 KI SP I pra MD3 8 1 P port 3 8 inch fitting 3 5 R ports built in muffler r b N amp 1 amp both side mounting P A5 5 port 2 position single sol AB Tandem 3 port normally open amp normal HA m 8 9 W SA SA 12 T 14 14 j Ala SB an 15 RA PRD D E amp amp A6 5 port 2 p
35. supply spacer Voltage Manifold mode Mounting valve model A1 A2 A3 PN PS At PS3 Aa CPS sind JA10 A6 Blank CPS3 Blank D4 2 JA10L A7 83 JAK Blank NPM D5 e JAM AJ fe MS i MS3 J6K E1 stn A9 20 Note1 AA CMS CMS3 AB AC JABP for block off plate Notes 1 Valve mounting location is from the left with the solenoid on top and the 4 A and 2 B ports in front 2 D5 DC12V is not available in the low current type 191 Additional Parts Order Codes for Monoblock Manifold Manifold parts JAZ Parts description GS1 Gasket E1 Back pressure prevention valve 2 pcs for monoblock type JAK 4 fitting 2 pcs for monoblock type and 1 pc gasket J6K 6 fitting 2 pcs for monoblock type and 1 pc gasket NPM Individual air supply spacer Spacer body gasket and 2 mounting screws Block off plate block off plate and 2 mounting screws JABP Connector related JAZ JAZ GS1 Gasket JABP Block off plate Connector specification CP CP3 PA PA3 PB PB3 PC PC3 CM MA MB MC Positive common plug connector lead wire length 300mm 11 8in Positive common plug connector lead wire length 3000mm 118in CPN Positive common plug connector without lead wire short bar and contacts included Positive common A type plug connector lead wire length 300mm 11 8in Positive common A type plu
36. the air supply In addition always confirm that air has been completely exhausted from the manifold mm in Tube size Minimum bending radius 4 0 157in 20 0 8 6 0 236in 30 1 2 8 0 315in 50 2 0 1 8 in 20 0 8 1 4 in 30 1 2 3 8 in o 2 0 Precautions for use of back pressure prevention valve Mounting the back pressure prevention valve on the manifold enables users to prevent erratic cylinder operation due to exhaust from other valves This is particularly effective when using single acting cylinders or exhaust center valves Care should be taken however that the effective OUT EXH area is reduced to 2 5mm Cv 0 14 when using the back pressure prevention valve In addition do not let the mani fold s exhaust port throttle the exhaust air since the back pressure prevention valve allows leaks in back pressure When mounting addi tional back pressure prevention valves to existing units observe the following items Loosen the valve mounting screws used to install the back pressure prevention valve and remove the valve For the monoblock manifold temporarily remove the gasket from between the valve and manifold insert the back pressure preven tion valve into the exhaust port place the gasket and then mount the valve g Mounting screw Gasket Back pressure prevention valve For the split type manifold remove the gasket from between the valve and m
37. to M lio em J 1 e 20 5 irs iD o vis 4 A port Fitting 24 Fitting 8 N 1 P port Dimensions of DIN rail mounting hole J6 46 JR1 4 1 4 in J1 8 1 8 in JR3 8 3 8 in J1 4 1 4 in Installation example JAM5PJ JR F20 _ D4 stn 1 JA10A1 J4 D4 stn 2 JA10A5 J4 D4 stn 3 JA10A6 J4 D4 stn 4 JA10A7 J4 D4 stn 5 JABPP J4 Unit dimensions Number DIN rail Noe DIN rail of units length eem length 2 95 0 150 113 0 175 3 105 5 175 123 5 175 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 uf 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 225 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 275 12 200 0 250 218 0 275 13 210 5 275 228 5 275 14 221 0 275 239 0 300 15 291 5 300 249 5 300 16 242 0 300 260 0 325 Note When using two piping blocks 220 SOLENOID VALVES JA SERIES E Dimensions of JA Series Split Manifold Plug in Type mm JAM PJ Flat cable connector 20 pin Connector on side specification 18 7 L1 L2 Manual override 10 5 Pitch 14 3 27 X D eo emm E eo 5 N op o e mm BE 5x G c 5 a 35 i us zo DE S 1
38. 025 O 2 4 6 8 10 12 14 16 18 20 22 24 1 16 Control pin 20 21 22 pin Short circuited within the wiring block 23 24 25 pin Short circuited within the wiring block Caution For the sake of convenience the connector pins are assigned based on the solenoid valve wiring sequence which differs from the pin locations and pin numbers marked prescribed in JIS X5101 for the data circuit terminating equipment DCE D251 Pin locations based on JIS Maximum 20 outputs c e a E oC ee Ol O mile 213 O 14 15 16 17 18 19 20 21 22 23 24 25 1710 14 23 Control pin 12 13 pin Short circuited within the wiring block 24 25 pin Short circuited within the wiring block D sub connector 37 pin D370U Maximum 32 outputs Q 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 Q 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 1 32 Control pin 34 35 Common pin For negative common 36 37 Common pin For positive common Caution For the sake of convenience the connector pins are assigned based on the solenoid valve wiring sequence which differs from the pin locations and pin numbers marked prescribed in JIS X5103 for the data circuit terminating equipment DCE OG Special cable assemblies are available For details see p 206 207 Flat cable connector and D sub connecto
39. 0mm 11 8in 3 3000mm 118in G For negative common A type Model JAZ MAI i Red amp ME 3dcr White Common wire Aside B side Insert when using as double solenoid B type Model JAZ MBI NP niinc c Red amp r 30 5 White Common wire Aside B side Insert when using as double solenoid C type Model JAZ MC Black Common wire rn Red Aside 4 a White B side Insert when using as double solenoid Black Common wire 7X Lead wire length Blank 300mm 11 8in 3 3000mm 118in Manual override Manual override Blank Non locking type 83 Locking protruding type To lock the locking protruding type use a small screwdriver to push down on the manual override all the way and turn it clockwise 90 degrees When locked turn ing the manual override 90 degrees in the counterclockwise direction releases a spring on the manual override returns it to the original position and releases the lock When the manual override is not turned this type acts just like the non lock ing type like the valve energizing status as long as the manual override is pushed down and returning to the rest position upon release SB side manual override SA side i manual override Pink Locking protru
40. 12 JAM12PJ JR D251 D4 stn 1 4 JA10A5 J4 D4 stn 5 11 JA10A6 J4 D4 stn 12 JABPP J4 Left side Right side SEEEEEBIEIBIEIEIS e Number of units 12 units er Wiring specification D251 Gc Wiring connection specification P P Blank packed wiring ajeje elelelelelejoe e Block off plate Single solenoid Double solenoid tstunit Stn 1 234567 8 910 JAM10PJ JR D251 D D4 stn 1 6 JA10A5 J4 D4 stn 7 9 JA10A6 J4 D4 stn 10 JABPP J4 Left side Right side eie es gg e Number of units 10 units d d Wiring specification D251 Gc Wiring connection specification D double wiring elole e or Block off plate Single solenoid Double solenoid Pin locations based on JIS specification Maximum 20 outputs TOP VIEW 1 2 9S 4 o G y amp amp WO ih ue ke 14 15 16 17 18 19 20 21 22 23 24 25 Ani NIMES ENSE ETE E5M NCE NOE EO 10 11 12 13 PinNo 14 15 16 17 18 19 20 21 22 23 24 25 Valve No 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B TOP VIEW iUc ey d S e 7 Gk OE uo jab ca e 14 15 16 17 18 19 20 21 22 23 24 25 piro i 2 8 4 o 6 7 8 TKO a
41. 15 16 17 18 19 20 tstunit S 2345678910 stn 10 JABPP J4 i 8 94 6 Go v o 9 w9 Left side Right side Number of units 10 units Wiring specification F201 PinNo 11 12 13 14 15 16 17 18 19 20 Wiring connection specification Valve No 7A 7B 8A 8B 9A 9B HOA OB Blank packed wiring Fe init 1 2 GN ETE 5 6 7 8 amp vo ejej jejejejej ej e o e e OIL l Il IL Valve No 1A 2A 3A 4A 5A 5B 6A 6B Single solenoid Double solenoid ui S S _Sx Sa 6 Oe TOP VIEW Triangle mark JAM8PJ JR F201 D D4 stn 1 4 JA10A5 J4 D4 iuc ond istut SPP 4 563 8 stn 5 7 JA10A6 J4 D4 11 12 13 14 15 16 17 18 19 20 A i M NM No y a ow Left side Right side atte IRR PA Number of units 8 units nn a a o Wiring specification F201 Pin No 131 32 13 14 15 16 17 18 19 20 Wiring connection specification Valve No A 5B 6A 16B 7A 7B 8A 8B D double wiring MM MM n Awo i 2 8 4 5 6 7 8 9 io Block off plate Single solenoid Double solenoid Caution Connector pin numbers are assigned for the sake of convenience Use the V mark as a reference Valve No 1A 1B 2A 2B 3A 3B 4A 4B
42. 35 200 4 146 0 200 164 0 225 5 156 5 225 174 5 225 6 167 0 225 185 0 250 Ui 177 5 225 195 5 250 8 188 0 250 206 0 275 9 198 5 250 210 5 275 10 209 0 275 227 0 275 M 219 5 275 29 55 300 12 230 0 275 248 0 300 13 240 5 300 258 5 325 14 251 0 300 269 0 325 15 261 5 325 279 5 325 16 272 0 325 290 0 350 Note When using two piping blocks 227
43. 9 P 9 7575 i 4 11 5 t Kr 19 3 rN a xx to Ed stn 1 sin 2 stn 3 sin stn 5 2 B port N LL Lie lel je lec F ausyovays m ed WU CUAL 3 5 Fitting 9 N 9 Jeke NAA port stn 1 JA10A1 PS J4K D4 stn 2 JA10A5 PS J4K D4 stn 3 JA10A6 PS J4K D4 stn 4 JA10A7 PS J4K D4 stn 5 JABP J4K Unit dimensions Number of units a m 2 48 5 30 5 3 59 0 41 0 4 69 5 51 5 5 80 0 62 0 6 90 5 72 5 7 101 0 83 0 8 111 5 93 5 9 122 0 104 0 10 132 5 114 5 11 143 0 125 0 12 153 5 135 5 13 164 0 146 0 14 174 5 156 5 15 185 0 167 0 16 195 5 177 5 17 206 0 188 0 18 216 5 198 5 19 227 0 209 0 20 237 5 219 5 218 SOLENOID VALVES JA SERIES m Dimensions of JA Series Split Manifold Non Plug in Type mm C JAM NJ L1 L2 10 5 Pitch 149 27 Manual override 300 y e lt 5 sol ae 83 E p Se Nere I 0 TONG x DE 855 lt i For built in muffler type stn 1 stn 2 stn 3 stn 4 stn 5 2 B port 10 18 3 5 R port 12 5 25 Not available in built in muffler type 8 ud j 8 J 20 5 i m o 4 A port Fitting 4 Fitting 28 1 P port Dimensions of DIN rail mounting hole Sin D J1 4 1 4in Installation example JAM5NJ JR stn 1 JA10A1 PS J4 D4 stn 2 JA10A5 PS J4 D4 stn 3 JA10A6 PS J4 D4 stn 4 JA10A7 PS J4 D4 s
44. B 5B 4B 3B 2B 1B Notes 1 In the figures the valve numbers 1A 1B 2A 2B show the stn numbers while the letters A and B show the A or B side of the solenoid 2 The stn numbers are counted from the left 1 2 with the solenoid on top and the valve outlet ports in front 3 When selecting wiring connection specification D all wiring is double wiring regardless of valve specifications 4 The wiring for the block off plate is normally assigned as double wiring 2 pins to 1 unit regardless of the wiring specifications However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid 5 Connector pin numbers are assigned for the sake of convenience Use the V mark as a reference 209 The examples below show the relationship between the split manifold pin numbers and the corresponding solenoids The installation examples show the maximum numbers of outputs in use D sub connector 25 pin Wiring specification D250 tst unit S 1 2345678910 Maximum 16 outputs JAM10PJ JR D250 D4 stn 1 4 JA10A5 J4 D4 stn 5 9 JA10A6 J4 D4 stn 10 JABPP J4 Left side Right side ejejejejejejejeje Number of units 10 units Wiring specification
45. C24V Standard specification DC24V low current specification DC12V Standard specification 21 6 26 4 21 6 26 4 10 8 13 2 Operating voltage range y 24 10 244 10 12 10 5 Current when rated voltage is applied mA r m s 21 42 a Power consumption Ww 0 5 x 0 5 S Current when rated Starting mA 21 5 voltage is applied Holding mA 10 5 Power consumption Starting W HS 8 Holding W Im 0 25 8 Start up time standard time ms 50 Allowable leakage current mA 1 0 Insulation resistance MQ Over 100 value at DC500V megger Color of LED indicator 14 SA Red 12 SB Green Surge suppression as standard Surge absorption transistor Flywheel diode Surge absorption transistor 213 Port Size Piping specification Port 2 B 4 A 1 P 8 5 R With sub base Rc1 8 Rc1 8 Rc1 8 Monoblock manifold 4 0 157in or 6 0 236in fitting Rc1 8 Rc1 8 Split manifold Effective Area Cv cx trem uc mU C EE FE rrr a a e When mounted on a manifold e When used as a single unit Basic model JA10 A1 25 JA10 A2 25 JA10 A3 25 JA10 A4 25 JA10 A5 25 JA10 A6 25 Effective area Cv 3 2 0 18 4 0 157n 6 0 236in fitting or 1 8 1 4 inch fitting mm JA10 A7 25 JA10 A8 25 JA10 A9 25 3 1 0 17 JA10 AA 25 JA10 AB 25 JA10 AC 25 Flow
46. Normally open amp Normally open type ae 20 aes JA10C AC Normally closed amp Normally open type yarol lac Goss Noma BEL Er 7 G The same valve operation is possible as 3 position NC NO adm ace sean valve JA10 AA works as exhaust center valve JA10 AB works as pressure center valve Wire saving is possible Common terminal pre wired type available for monoblock manifold and split manifold non plug in type Flat cable connector and D sub connector available for split manifold plug in type Conforming to serial transmission Conforming to CC Link DeviceNet and CompoBus S Common terminal pre Flat cable connector Flat cable connector D sub connector on D sub connector on Serial transmission type wired plug connector on top surfaceNe e on side surfaceNete top surface side surface Note Connector mounting direction can be changed But in the D370U D sub connector on top surface is only available Back pressure prevention valve optional Supply and exhaust piping block This prevents erratic operation occuring from back You can select either quick fitting type or built in muffler type for pressure in such as single acting cylinder applications exhaust port except for monoblock type manifold Cow o ae gx ZW Wax xix j pF jm fa Back pressure I ig i prevention valve j w amp h PIS j E S a P 5 st
47. O Remark For the optional specifications and order codes see p 188 Specifications Basie model PE me JA101A7 JA10 AA E JA10L A3 JA10 A6 JA10 A8 JA10_JAB JA10L A4 JA10 A9 JA10 JAC Media Air Operation type Internal pilot type Effective area Cv Note mm 3 5 0 19 3 4 0 19 3 5 0 19 Port size Note 4 6 fitting 1 8 1 4 inch fitting Rc1 8 Lubrication Not required Operating pressure range MPa kof cm psi 0 2 0 7 2 7 1 29 102 Proof pressure MPa kof cm psi 1 05 10 7 152 Response time ON OFF Ne e 3 ms 15 15 15 20 or below 15 20 or below 15 25 15 35 or below 15 20 15 80 or below Maximum operating frequency Hz 5 Minimum time to energize for self holding ms 50 Operating temperature range atmosphere and media C F 5 50 41 122 Shock resistance m s G 245 25 Mounting direction Any Notes 1 For details see the effective area on p 214 2 For details see the port size on p 214 3 Values when air pressure is 0 5MPa 73psi Values in parentheses are for the low current specification In addition the values for the 3 position valves are switching time from neutral position 4 For double solenoid valve Solenoid Specifications Rated voltage em D
48. Rate 3 2 0 18 4 8 0 315in fitting or 1 4 3 8 inch fitting 8 0 315in fitting or 1 4 3 8 inch fitting or muffler mm Cv Manifold model JAMLIAJ JAMLIN P S J Outlet port Outlet port 4 0 157in 6 0 236in 40r1 8 60r1 4 VEI etl fitting fitting inch fitting inch fitting JA10 A1 JA10 A2 JA10LJA3 JA10L AA4 2 8 0 16 3 0 0 17 3 2 0 18 3 5 0 19 JA10JA5 JA10 A6 JA10LJA7 JA10 A8 2 7 0 15 2 9 0 16 3 1 0 17 3 4 0 19 JA10LJA9 JA10 JAA JA10 JAB 2 8 0 16 3 0 0 17 3 2 0 18 3 5 0 19 JA10 JAC Notes 1 When using the back pressure prevention valve the effective area of OUT EXH is reduced to 2 5mm Cv 0 14 regardless of the manifold specifications 2 When the individual air supply spacer is used effective area decreases about 20 JA10 Valve outlet pressure 1MPa 145psi F T Supply pressure MPa 100 200 300 400 Flow rate min ANR 1 min 0 0353ft3 min How to read the graph When the supply pressure is 0 5MPa 73psi and flow rate is 170 min 6ft3 min ANR the valve outlet pressure becomes 0 4MPa 58psi 214 SOLENOID VALVES JA SERIES n Mass CE U T Single Valve Unit Mass g oz Options Additional mass Wiring specifica
49. Su TR Bi ga pi Lil dA S D4 P aed DC24V A2 2 port normally open A8 3 position exhaust center B B A 2 s8 24 SA z i2 14 5 x KI7 gt Ei ra z fa IT 1 315 9 D P RD A3 3 port normally closed A9 3 position pressure center a B A 4 S8 24 SA 12 ES 14 5 n 1 Ika DEl a Pj 7A ps m hie R1 P AA 3 port normally open AA Tandem 3 port normally closed amp normally closed B B A e m of Zk SR Teel 754 RO E amp amp Port isolator A5 d REL single sol AB Tandem vont pone tal open Blank Without port isolator 24 sa E 2 4 b S1 For 1 P port ARAS pi kos Rz S3 For R2 and 5 R1 ports amp D d 8 SA For 1 P R2 and e og m 5 R1 ports A6 5 port 2 position double sol AC Tandem 3 port normally closed amp normally open BA so t A M H n E 1 14 rot Za SBI Av 15 3 1 5 R2 P R1 R2 p RY Valve Manifold Back pressure Individual air Block off plate MM Model specification Manual override fitting specification prevention valve supply spacer Port isolator wiring specification Voltage Mounting valve model A1 A2 A3 A4 A5 JA10 A6 Blank Blank J4 Blank D4 stn 1 JA10L A7 83 PPM A8 J6 Blank eS poe A9 J1 8 E2 g3Noe3 stn Note3 Note2 AA J1 4 SA AB AC Blank JABPP for block off plate s Notes 2 Valve mounting location is from the left with the solenoid on top an
50. able z B1 For Mitsubishi Electric CC Link 16 solenoids should be the maximum number 8 units D1 For DeviceNet CompoBus D 16 of outputs or less 8 units 203 JAZ GS2 Gasket JABPP Block off plate JAZ S3 Port isolators for 3 R2 and 5 R1 ports JAZ S1 Port isolator for 1 P port Piping block assembly Plug in connector Valve base assembly End block Serial transmission block Manifold Order Code Example 8 units of JA series JAM8SJ JR A1 stn 1 4 JA10A5 J4 D4 stn 5 7 JA10A6 J6 D4 stn 8 JABPP J6 Note This order code example has no relation to the illustration above Precautions for Order Codes Order for valves only Place orders by Single Valve Unit Order Codes on p 189 The wiring specification however is compatible with the Blank plug in type only Wiring connection specification Blank packed wiring Wiring is made in accordance with the mounted valve specifications D double wiring Wiring is always for the double solenoid regardless of the mounted valve specifications Note The wiring for the block off plate is normally the one for the double solenoid However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid SOLENOID VALVES JA SERIES E Split Manifold Plug in Type Pin Locations by Wiring Specification TOP VIEW Flat cable
51. anifold insert the back pressure prevention valve into the exhaust port mount the dedicated gasket provided and then install the valve g Mounting screw Dedicated gasket Back pressure prevention valve STAN Ny Tightening torque of mounting screw 17 6N cm 1 8kgf cm 1 56in Ibf Back pressure prevention valve single unit model JAZ E1 for monoblock type JAZ E2 for split type Precautions for use of individual air supply spacer By mounting an individual air supply spacer on the manifold air supply can be provided individually on the unit Care should be taken that when spacers are used the effective area is reduced by about 20 When mounting additional spacers to existing units observe the following items G Procedure for mounting spacers Loosen the valve mounting screws for the added individual air supply spacer and remove the valve Q Install the gaskets provided with the individual air supply spacer and use the mounting screws provided to mount the valve and spacer on the manifold See below For plug in type also install the provided connector Ass y Tightening torque of the mounting screw 17 6N cm 1 8kgf cm 1 56in Ibf Individual air supply spacer single unit model JAZ NPM JAZ PPM T Mounting screw Illustration shows the split manifold plug in type SOLENOID VALVES JA SERIES p Connector Ass y Remark When attaching fittings to th
52. as shown above that achieves power savings by switching to holding operations mode after a certain period of time to operate at about 1 2 of the starting power consumption Power waveform Solenoid valves o io 5 Power consumption Reduced power consumption Start up time 50ms 177 Wiring instructions When using as a single unit or non plug in type manifold 1 Attaching and removing plug connector Use fingers to insert the connector into the pin push it in until the lever claw latches onto the protruded section of the connector hous ing and complete the connection To remove the connector squeeze the lever along with the connec tor lift the lever claw up from the protruded section of the connector housing and pull it out Protruded section Lead wire Caution When removing the connector confirm that the lever claw is complete ly disengaged from the protruded section before pulling out The hous ing may be damaged if it is pulled out while engaging with the protrud ed section 2 Attaching and removing plug connector and contact Attaching Insert the contact with lead wire into a plug connector _ hole until the contact hook latches on and is secured to the plug connector Confirm that the lead wire cannot be easily pulled out See below Removing To remove it insert a tool with a fine tip such as a small screwdriver into the rectangular hole on the sid
53. ation example JAMBPJ JR D25 D4 stn 1 JA10A1 J4 D4 stn 2 JA10A5 J4 D4 stn 3 JA10A6 J4 D4 stn 4 JA10A7 J4 D4 stn 5 JABPP J4 Manual override L1 L2 71 10 5 Pitch 20 18 10 5 143 27 e x e og d S 5 rN A 58 co oo 2222 stlolaila D sub connector Conforms to MIL C 24308 stn 1 stn2 stn 3 stn 4 stn 5 2 B port 10 18 3 5 R port Mm 8 aN 8 ANS a amp ay f NL pu el E we 3 i 4 A port Fitting 4 Fitting 28 J6 26 JR1 4 1 4 in 1 P port J1 8 1 8 in JR3 8 3 8 in J1 4 1 4 in Unit dimensions Number DIN rail Note DIN rail of units length kee lengthNete 2 95 0 150 113 0 175 3 105 5 175 123 5 175 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 a 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 225 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 275 12 200 0 250 218 0 275 18 210 5 275 228 5 275 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 i 25215 300 270 5 325 18 263 0 325 281 0 350 19 273 5 325 291 5 350 20 284 0 350 302 0 350 Note When using two piping blocks 224
54. blocks JAMI PJ D sub connector 37 pin Connector on upper side specification L1 L2 Manual override 10 5 Pitch 143 27 10 5 l nnnnnnnnnana E 8 5 LN ep on 35 e 7272 ERIT ES t LONG 0 NOT or oe cc 3455 oe i 2 No 4 40UNC x D sub connector e Conforms to MIL C 24308 stn 1 sin 2 stn 3 stn 4 stn 5 D Ej 2 B port 10 18 3 5 R port x 12 5 25 a o d 5 gt LLI DO g e uo eo c J 20 5 fe o 4 A port Fitting Fitting Dimensions of DIN rail mounting hole t Breii in 1 P port J1 8 1 8 in Installation example JAM5PJ JR3 8 D370U D4 stn 1 JA10A1 J1 4 D4 stn 2 JA10A5 J1 4 D4 stn 3 JA10A6 J1 4 D4 stn 4 JA10A7 J1 4 D4 stn 5 JABPP J1 4 Unit dimensions tunis ie Lowe length 2 95 0 150 113 0 175 3 105 5 175 123 5 175 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 7 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 225 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 275 12 200 0 250 218 0 275 18 210 5 275 228 5 275 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 i7 252 5 300 270 5 325 18 263 0 325 281 0 350 19 273 5 325 29 15 350 20 284 0 350 302 0 350 Note When using two piping blocks 226 Dimensions of JA Series Serial Transmission Type
55. connector 20 pin Q9 F200 Maximum 16 outputs Triangle mark 19 17 15 13 119 7 5 3 1 20 18 16 14 12 10 8 6 4 2 1716 Control pin 17 18 pin Short circuited within the wiring block 19 20 pin Short circuited within the wiring block Q F201 Maximum 16 outputs Triangle mark V 11 12 13 14 15 16 17 18 19 20 Y 2 oe A S SB YY 8 9 10 1 8 Control pin 11 18 Control pin 9 19 pin Short circuited within the wiring block 10 20 pin Short circuited within the wiring block Caution The above pin numbers are assigned for the sake of convenience Use the V mark as a reference Remark The F201 corresponds Koganei s pin locations for the PC wiring system wire saving unit For details see Catalog No V3124 PC Wiring Systems Flat cable connector 26 pin Q9 F260 Maximum 20 outputs Triangle mark M 25 23 ei 19 17 15 13 mM 9 7T 5 3 1 26 24 22 20 18 16 14 12 10 8 6 4 2 1 20 Control pin 23 24 pin Short circuited within the wiring block 25 26 pin Short circuited within the wiring block X For the relationship between the pin No terminal No and the corresponding solenoid see p 208 211 Detailed Diagram of Wiring System D sub connector 25 pin 9 D250 Maximum 16 outputs Q Wey 7 amp ahh dey aby aie ak 218 232
56. ctor Serial transmission block Pin locations with protruded M Note Serial transmission blocks compatible with 8 part upward output cannot use pin Nos 8 15 Insert the contact so that the protruded part latches Regarding the position shown in the left illustration for the upper part insert the contact facing upward and for the lower part insert the Unused pins contact facing downward Note As shown in the illustration above remove the connector and then perform the wiring To plug in connector 184 SOLENOID VALVES JA SERIES Wu Serial Transmission Block Specifications ee eee General Specifications Voltage DC24V 10 Operating temperature range 5 50 C 41 122 F Vibration resistance 49 0m s 5 0G Conforms to JIS C 0911 Shock resistance 98 1m s 10 0G Conforms to JIS C 0912 For details of specifications see the user s manual See below Serial Transmission Block and Terminal Block LED Part Names For OMRON CompoBus S Transmission block specification A1 16 outputs A2 8 outputs Dip switch for various settings PWR COMM ERR XU LED indicator OG For Mitsubishi Electric CC Link Transmission block specification B1 Dip switch for various settings For DeviceNet OMRON CompoBus D Transmission block specification D1 Dip
57. d the 4 A and 2 B ports in front 3 Port isolators can be installed only when piping blocks are mounted on both sides In addition only one location of each port isolator can be installed in one manifold for SA or one each port isolator for S1 and S3 for a total of two locations When shipping the designated port isolators are installed between the designated station and the station to its immediate left the next smaller stn No 202 SOLENOID VALVES JA SERIES E Additional Parts Order Codes for Serial Transmission Type Manifold parts JAZ Parts description GS2 Gasket for split type E2 Back pressure prevention valve 2 pcs for split type and 1 pc gasket J4 2 pcs 4 fittings and 1 pc stopper pin J6 2pcs 6 fittings and 1 pc stopper pin J8 2 pcs 48 fittings and 1 pc stopper pin J1 8 2 pcs 1 8 inch fittings and 1 pc stopper pin J1 4 2 pcs 1 4 inch fittings and 1 pc stopper pin J1 4P 2 pcs 1 4 inch fittings for 1 P and 3 5 R ports and 1 pc stopper pin J3 8 2 pcs 3 8 inch fittings and 1 pc stopper pin M Muffler for piping block PPM Individual air supply spacer spacer body gasket 2 mounting screws and connector Ass y S1 Portisolator for 1 P port S3 Port isolator for R2 and 5 R1 ports SA Port isolator for 1 P port 3 R2 and 5 R1 ports Block off plate block off plate 2 mounting screws and plug Piping block assembly JABPP JAZ Piping specification
58. des to secure the DIN rail in place JA Series Disassembly Diagram of Split Manifold Plug in Type Figure 1 Mounting screw End block Piping block assembly Cover Valve base assembly End block key Piping block assembly Manifold Unit Adding Procedure JA Series Plug in Type Adding valve base unit Figure 2 Use the valve base assembly for adding manifold units D Loosen the mounting screw on the end block until it can slide see Fig 1 2 Add units on the side shown in Fig 1 with the solenoid on top and the right Disconnect the link between the bases where the new unit is to be added 3 Mount the valve base assembly to be added on the DIN rail shown in Fig 2 4 Press the bases together from both sides to ensure that there is no gap between them and then tighten the end block mounting Screws and install the units in place on the DIN rail see Fig 3 First let the hook latch onto this side and then press down the base to Secure it onto the DIN Tightening torque 147N cm 15kgf cm 13in Ibf Fi 3 igure Note Confirm that the DIN rail mounting bracket hooks secure the DIN 3 End block Mounting screw rail see Fig 3 Use hooks on both sides to secure the DIN rail in place 182 SOLENOID VALVES JA SERIES E JA Series Disassembly Diagram of Split Manifold Plug in Type HiWiring Procedure for posit
59. ding type Cautions 1 The JA series valves are pilot type solenoid valves As a result the manual override cannot switch the main valve without air supplied from the 1 P port 2 Always release the lock on the locking protruding type manual overrides before commencing normal operation 3 Do not attempt to operate the manual override with a pin or other object having an extremely fine tip It could damage the manual override button 178 SOLENOID VALVES JA SERIES E Handling Instructions and Precautions Manifold Installing and removing valves To remove the valve body from the sub base or manifold loosen the valve mounting screws 2 places and pull the valve straight out in the direction of the arrow see illustration to the right For mounting perform the same procedure in reverse The recommended tightening torque for the valve mounting screw is 17 6N cm 1 8kgf cm 1 56in Ibf Port isolator In the split manifold inserting port isolators into the 1 P 3 R2 and 5 R1 ports between each of the stations isolates the air path between stations equipped with port isolators and stations with smaller station numbers Care should be taken however that a piping block must be placed on both ends Port isolator for 1 P port Model JAZ S1 Port isolator for 3 R2 and 5 R1 ports Can isolate exhaust air Model JAZ S3 prevents exhaust interference Port isolator for
60. e Individual air supply spacer use the recom mended fittings shown below TSH4 M5M TSH4 M5 TSH6 M5M TS4 M50 TS4 M5M However only the TSH4 M5M can be attached to JA10A7 A8 and A9 3 position valve Dimensions mm in For non plug in type For plug in type JAZ NPM JAZ PPM Connector Ass y M5X08 42 5 1 673 N M5X0 8 42 5 1 673 14 8 0 583 E E3 X DE Bn SS gl i Ua 5 5 Si Changing the direction of the connector bracket Change the connector from upward facing to side facing by removing the wiring block mounting screws setting the connector bracket in the position shown in the illustration and then turning the connector 90 degrees so that it faces to the outside Tightening torque of mounting screw 49N cm 5kgf cm 4 3in Ibf Caution The direction of the D370U connector cannot be changed D sub on top is the only option 180 JA Series Disassembly Diagram of Split Manifold Non Plug in Type Figure 1 Mounting screw End block Piping block assembly Valve base assembly End block Manifold Unit Adding Procedure JA Series Non Plug in Type llAdding valve base unit Use the valve base assembly for adding valve base units D Loosen the mounting screw on the end block until it can slide see Fig 1 Disconnect the link between the valve base assembly s bases where
61. e of the plug connector to push up on the hook and then pull out the lead wire When re using the contacts restore the hook back so that they spread outward Plug connector Hook j EXE Contact Lead wire Indication of polarity DC 3 Common terminal and short bar A short bar is attached to the plug connector to ensure that the wiring of solenoid A and B become positive common or negative common Do not remove the short bar G For positive common G For negative common Plug connector Plug connector Short bar Contact without lead wire Short bar Contact without lead wire Caution The plug connectors for positive common and negative common differ in shape 4 Crimping of connecting lead wire and contact To crimp lead wires into contacts strip off 4mm 0 16in of the insu lation from the end of the lead wire insert it into the contact and crimp it Be sure to avoid catching the insulation on the exposed wire crimping section Insulation crimp holder Exposed wire 4mm 0 16in Exposed wire crimping section q Lead wire Applicable wire AWG 24 30 Contact Insulation Maximum outer diameter 1 5 0 06in Cautions 1 Do not pull the lead wire too hard 2 Always use a dedicated tool for crimping of connecting lead wire and contact Contact Model 706312 2MK Manufactured by Sumiko
62. e set of left and right JAZ 0 JAZ EP Voltage D4 DC24V D5 DC12V Pre wired common Blank Positive common CM Negative common Wiring specification F200 Flat cable connector F201 Flat cable connector F260 Flat cable connector D250 D sub connector with M2 6 mounting screws D251 D sub connector with M2 6 mounting screws D250U D sub connector with 4 40 UNC mounting screws D251U D sub connector with 4 40 UNC mounting screws D370U D sub connector with 4 40 UNC mounting screws Valve base assembly valve base gasket lead wire and plug in connector JAZ L 1 Pre wired common Blank Positive common CM Negative common Wiring specification z PES xis F D For D sub connector iTable for maximum number of valve units by wiring specification F For flat cable connector Maximum number of units Piping specification Wiring specification VJ4 With 4 fitting Wiring specification Max outputs Packed wiring Blank Double wiring D Vb with 6 fitting aie F200 Flat cable 20P 16 Varies depending on the mounted 8 units VJ1 8 With 1 8 inch fitting ber of single solenoids doubl a Wi inch fitti F201 Flat cable 20P 19 eee oSI g So CLOS Goue 8 units VJ1 4 With 1 4 inch fitting solenoids and block off plates F260 _ Flat cable 26P 20 The number of controllable solenoids 10 units D250 D sub connector 25P 16 should be the maximum number of 8 units D251 D sub connector 25P 20 outputs or les
63. e sol AB Tandem part oinal apen amp normaly open Blank Without port isolator 24 sa m 2 4 Gi S1 For 1 P port ct lI wet 7L ke IZ S3 For 3 R2 and R1 ports RPR E i 9 SA For 1 P m cun cds 3 R2 and 5 R1 ports A6 5 port 2 position double sol AC Tandem 3 port normally closed amp normally open BA so t w TZ SRL leet LZ XP ID KI pir is x 1I 7T H Syy R2 P R1 R RI n Valve Manifold Back pressure Individual air Block off plate Station Model specification Manuel override fitting specification prevention valve supply spacer Port isolator wiring specification Voltage Mounting valve model A1 A2 A3 A4 A5 JA10 A6 Blank Blank D4 stn 1 JA10L A7 83 J4 PPM Blank D5Nete4 A8 J6 Blank dex se A9 J1 8 E2 ges stn 1 4 S ANote3 Note2 AA J E AB AC Blank JABPP for block off plate s Notes 2 Valve mounting location is from the left with the solenoid on top and the 4 A and 2 B ports in front 3 Port isolators can be installed only when piping blocks are mounted on both sides In addition only one location of each port isolator can be installed in one manifold for SA or one each port isolator for S1 and S3 for a total of two locations When shipping the designated port isolators are installed between the designated station and the station to its immediate left the next smaller stn No 4 D5 DC12V is not available in the low
64. e solenoid TOP VIEW Q1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 O 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Pin Nomim TEST ENSE EIS ht ion Mia IO F2 2S 257 27a 29 Sin GST SI tor Valve No 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B Notes 1 In the figures the valve numbers 1A 1B 2A 2B show the stn numbers while the letters A and B show the A or B side of the solenoid 2 The stn numbers are counted from the left 1 2 with the solenoid on top and the valve outlet ports in front 3 When selecting wiring connection specification D all wiring is double wiring regardless of valve specifications 4 The wiring for the block off plate is normally assigned as double wiring 2 pins to 1 unit regardless of the wiring specifications However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid 211 JA SERIES SPECIFICATIONS Specifications Basic Models and Functions JA10 JA1 JA10 JA2 Basic model Number of positions 2 positions 3 positions 4 positions Number of ports 2 3 ports 5 ports Tandem 3 ports Closed center Exhaust center Pressure center Valve function Single solenoid NC NO Single solenoid Double solenoid NC NC NO NO NC N
65. ead wires are not trapped by the cover HiWiring Procedure for negative common D Press down the upper part of the cover and open it Loosen the mounting screws of the valves next to the valve base assemblies to be added remove the valves and remove the plug in connectors see Fig 4 2 The end terminal lead wire short black wire is inserted into the pin insert section No 3 of the plug in connectors that were removed in step 1 see Fig 6 When shipping the end terminal lead wire is inserted into the plug in connector of the end unit valve Remove this end terminal lead wire and insert it into the insertion section No 3 of the plug in con nector for the valve base assembly to be added Afterward insert the common wire black of this plug in connector into the insertion section No 3 of the removed plug in connector Note When inserting the lead wire confirm that the short bar of the plug in connector s common wire insertion section has been attached Install each of the wired plug in connectors in step 2 to the valve base and mount the valve 4 Remove the wiring block mounting screws and place them in the posi tions shown in Fig 7 then connect the lead wire white of the added valve base after confirming the pin location For details see the detailed diagram of the wiring block internal connections on p 184 Return the connector brackets to their original position and tighten the wiring block mou
66. ect from a choice of five types for customers applications Sub base Split Manifold Non Plug in Type 15 Split Manifold Plug in Type Low power consumption Q Standard 0 5W 21mA at DC24V 42mA at DC12V Low current type 0 25W 10 5mA current at DC24V Nte Note When using power saving circuit Starting current is 21mA Negative common is available Positive or negative common is selectable on connector side using the same valve type Excluding serial transmission type T S Photo shows split type manifold plug in type with flat cable and 20 pin connector with built in muffler on exhaust port in the piping block Serial Transmission Type Consumption as well as the addition of Tandem valves Tandem 3 port 4 position valve Two 3 port valve functions in one valve body Model 4 A side 2 B side Symbol The same 3 port valve operation with half the number of a AO Normally Normally 12 SB 4 SA the current valves Two 3 port valves can be operated JA10 AA closed closed Za independently in the same valve NC NC 3 R2 p 5 R1 3 valve types are available Normally Normally 1X88 2E 409 sa np krz JA10_ AA Normally closed amp Normally closed type aiid NO NO A LSE A D JA10_ AB
67. fler right side mounting D251U 25 pin connector on upper side ML3IB 1 P port 3 8 inch fiting 3 5 R ports builtin muffler left side mounting 4 40UNC mounting screws MD3 8 1 P port 3 8 inch fitting 3 5 R ports built in muffler both side mounting X For details of wiring specification see p 205 The photo shows the MR type l Y Model Valve units Piping block specification Wiring specification Wiring connection pre wired common Voltage air supply and exhaust specification Manifold model F200 F201 F260 JR MR F200E JL ML F201E JD MD F260E 2 JR1 4 MR1 4 D250 JAM PJ JL1 4 ML1 4 D251 rou piu 24 D CM D5No4 JD1 4 MD1 4 D250U Notet JR3 8 MR3 8 D251U JL3 8 ML3 8 D250E JD3 8 MD3 8 D251E D250EU D251EU D370U Notes 1 For the maximum number of units see the table for the maximum number of valve units by wiring specification on p 199 197 H Model W Manual override Wi Manifold fitting specification Back pressure prevention valve Block off plate wiring
68. g connector lead wire length 3000mm 118in Positive common B type plug connector lead wire length 300mm 11 8in Positive common B type plug connector lead wire length 3000mm 118in Positive common C type plug connector lead wire length 300mm 11 8in Positive common C type plug connector lead wire length 3000mm 118in Negative common plug connector lead wire length 300mm 11 8in CM3 CMN Negative common A type plug connector lead wire length 300mm 11 8in MAS Negative common plug connector lead wire length 3000mm 118in Negative common plug connector without lead wire short bar and contacts included Negative common A type plug connector lead wire length 3000mm 118in Negative common B type plug connector lead wire length 300mm 11 8in MB3 Negative common B type plug connector lead wire length 3000mm 118in Negative common C type plug connector lead wire length 300mm 11 8in MC3 Negative common C type plug connector lead wire length 3000mm 118in X For details see p 178 JAM6AJ Manifold Order Code Example 6 units of JA series stn 1 2 JA10A5 PS J4K D4 stn 3 5 JA10A6 PS J6K D4 stn 6 JABP J6K Note This order code example has no relation to the illustration above Precautions for Order Codes Order for valves only Place orders by Single Valve Unit Order Codes on p 189 For common terminal wiring connections order separately the
69. he valve base from the valve base hook and pull it out Remove the fitting to be replaced and push in and attach the new fitting as far as it will go Push in the stopper pin until it hooks onto the valve base 5 Mount the valve back into place Note Ensure that the fitting and the stopper pin mounting in place are firmly secured Fitting single unit model JAZ J4 JAZ J6 JAZ J1 8 JAZ J1 4 Stopper pin Tube 1 Attaching and removing tubes For tube connection insert an appropriate size tube unitl it comes into contact with the tube stopper and lightly pull it to check the connection For tube removal push the tube against the tube stopper then push the release ring and at the same time pull the tube out 2 Either a nylon tube or urethane tube can be used Use tubes with an outer diameter tolerance within 0 1mm 0 004in of the nominal diameter and ensure the ovalness difference between large diameter and small diameter is 0 2mm 0 008in or less Using a Koganei tube is recommended Cautions 1 Do not use extra soft tubes since their pull out strength is significantly reduced 2 Only use tubes without scratches on the outer surfaces If a Scratch occurs during repeated use cut off the scratched section 3 Do not bend the tube excessively near the fittings The minimum bending radius for nylon tubes is as shown in the table below 4 When attaching or removing tubes always stop
70. ingle valve unit Two manifold mounting screws are provided 2 When ordering with a sub base the Blank plug in cannot be selected as the wiring specification Select from among PN PS PS3 MS or MS3 189 3 D5 DC12V is not available in the low current type Additional Parts Order Codes for Single Valve Unit Parts for single valve unit JAZ Parts content 25 Sub base sub base and gasket Nete 1 GS1 GasketNote 2 Notes 1 Valve mounting screws are not included 2 Care should be taken that this gasket is different from the GS2 gasket for the split manifolds Connector related JAZ Connector specification CP Positive common plug connector lead wire length 300mm 11 8in CP3 Positive common plug connector lead wire length 3000mm 118in CPN Positive common plug connector without lead wire short bar and contacts included CM Negative common plug connector lead wire length 300mm 11 8in CM3 Negative common plug connector lead wire length 3000mm 118in CMN Negative common plug connector without lead wire short bar and contacts included SOLENOID VALVES JA SERIES m JAZ GS1 Gasket JAZ 25 Sub base 190 Monoblock Manifold Order Codes WiManual override axe Right side Non locking type Left side WiWiring specification S type plug connector Without connector and leads lWiModel JA10 Standard ype JA10L
71. ive common Press down the upper part of the cover and open it Loosen the mounting screws of the valves next to the valve base assemblies to be added remove the valves and remove the plug in connector see Fig 4 The end terminal lead wire short red wire is inserted into the pin insert section No 4 of the plug in connectors that were removed in step see Fig 5 When shipping the end terminal lead wire is inserted into the plug in connector of the end unit valve Remove this end terminal lead wire and insert it into the insertion section No 4 of the plug in connector of the valve base assembly to be added Afterward insert the common wire red of this plug in connector into the inser tion section No 4 of the removed plug in connector Note When inserting the lead wire confirm that the short bar of the plug in connector s common wire insertion section has been attached Install each of the wired plug in connectors in step 2 to the valve base and mount the valve 4 Remove the wiring block mounting screws and place them in the posi tions shown in Fig 7 then connect the lead wire white of the added valve base after confirming the pin location For details see the detailed diagram of the wiring block internal connections on p 184 Return the connector brackets to their original position and tighten the wiring block mounting screws in place then install the cover while exercising caution that the l
72. location Connector No A side Marker tube For Y terminal specification B side A side F200 pin location 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ConnectorNo 0D 2 9 0 56 6 0 AAM DIP BIM GITD 0 O a B side Label and marker tube No 1 2 13 4 5 6 7 89 10 11 12 13 14 15 16 ot 206 SOLENOID VALVES JA SERIES T JA Series Split Manifold Plug in Type Cable Assemblies by Wiring Specification mm in F201 special cable assembly 50 2 L ce 300 11 8 Label 20 0 8 m For w o processed lead wire end specifications Fal FMA 201W 10 20 Q0 9 19 eG Red wire 8 18 Note Caution should be exercised that 7 17 Oo 8 there are differences between 6116 L i the pin location numbers and 2 55 f p 4 14 3 Cj c
73. ly closed NC Normally closed NC JA10AA 14 SA 4 A 2 B 12 SB 187 Both 14 SA and 12 SB are de energized Exhaust center j4 sa N T JA10A8 12 SB Pressure center JA10A9 12 SB Both 14 SA and 12 SB are de energized Normally open NO 14 sA K Normally open NO Normally closed NC 14 s4 Normally open NO I 4 A d L 2 B F
74. m of 64 units can be connected to one master station Related materials User s manual document No HV031 LED indicator Indicator State color Description Lights up Green Normal status Flashing No setting status MS Lights up Red Serious breakdown Flashing Minor breakdown Shut off No power supply Lights up Communication connection achieved Green Flashing No communication connection NS Li Seri icati ights up Red Serious communication fault Flashing Minor communication fault Shut off No power supply Remarks X Conforms to DeviceNet CompoBus D Number of outputs per block Maximum of 16 solenoids Related materials User s manual document No HV032 For details about specifications and handling see the above listed user s manuals Document No HV030 HV032 lBlApplication Examples for Serial Transmission Block of General Purpose Type If manifolds with flat cable connectors released previously have F201 wiring specifications with positive common specifications only the serial transmission blocks general purpose type with F201 compatible flat cable YS5 into a serial transmission compatible manifold 185 Connectable Manifolds FM SOLID MANIFOLD X80M X88M Series Koganei Solenoid Valves F series Koganei Solenoid Valves JA series X Voltage should meet DC24V specifications U can be connec
75. mensions of DIN rail mounting hole 2 B port 61 7 1 1 10 5 stn 1 stn 2 stn 3 stn 4 stn 5 H 0 5 Pitch 43 27 18 3 5 R port o 1 P port Ico e re JR JR1 4 6 JR3 8 21 T 4 A port Fitting 4 Fitting 48 J6 46 JR1 4 1 4in J1 8 1 8in JR3 8 3 8in J1 4 1 4in Unit dimensions HERES rg La longi 2 95 0 150 113 0 175 3 105 5 175 123 5 175 4 116 0 175 134 0 200 5 126 5 175 144 5 200 6 137 0 200 155 0 200 7 147 5 200 165 5 225 8 158 0 225 176 0 225 9 168 5 225 186 5 250 10 179 0 225 197 0 250 11 189 5 250 207 5 275 12 200 0 250 218 0 275 13 210 5 275 228 5 275 14 221 0 275 239 0 300 15 231 5 300 249 5 300 16 242 0 300 260 0 325 17 252 5 300 270 5 325 18 263 0 325 281 0 350 19 273 5 325 291 5 350 20 284 0 350 302 0 350 Note When using two piping blocks 222 SOLENOID VALVES JA SERIES B Dimensions of JA Series Split Manifold Plug in Type mm Sa JAM PJ Flat cable connector 26 pin Connector on side specification 18 7 L1 L2 Manual override 10 5 Pitch 2 EE 5 rH 5 5c 6 Se Us 5 Za ro Dd
76. mm 118in MB Negative common B type plug connector lead wire length 300mm 11 8in MB3 Negative common B type plug connector lead wire length 3000mm 118in MC Negative common C type plug connector lead wire length 300mm 11 8in MC3 Negative common C type plug connector lead wire length 3000mm 118in Piping specification VJ4 With 4 fitting VJ6 With 6 fitting VJ1 8 With 1 8 inch fitting VJ1 4 With 1 4 inch fitting X For details see p 178 195 JAZ GS2 Gasket JABP Block off plate JAZ S1 Port isolator for 1 P port End block Piping block assembly Valve base assembly K SS JAZ S3 Port isolators for 3 R2 and 5 R1 ports Manifold Order Code Example 6 units of JA series JAM6NJ JR stn 1 2 JA10A5 PS J4 D4 stn 3 5 JA10A6 PS J6 D4 stn 6 JABP J6 Note This order code example has no relation to the illustration above Precautions for Order Codes Order for valves only Place orders by Single Valve Unit Order Codes on p 189 For wiring specifications Blank plug in type valve cannot be selected For common terminal wiring connections order separately the common connector assemblies listed to the left 196 SOLENOID VALVES JA SERIES m Split Manifold Plug in Type Order Codes WiWiring specification WiWiring connection specification Right side wiring block Left side e Flat cable connector Blank with socket a
77. nd strain relief D sub connector Packed wiring Wiring is made in accordance r with the mounted valve EN specifications D Double wiring Wiring is always the one for the double solenoid regard D25 E less of the specifications of n T the mounted valve WiPiping block specification F200 20 pin connector on upper side D250E 25 pin connector on side M air supply and exhaust F201 20 pin connector on upper side M2 6 mounting screws Note The wiring for the block off F260 26 pin connector on upper side D251E 25 pin connector on side plate is normally the one for the JR 1 P and 3 5 R ports 8 0 315in fitting right side mounting M2 6 mounting screws double solenoid However JL 1 P and 3 5 R ports 8 0 315in fitting left side mounting D250EU 25 pin connector on side eL See ae JD in fiti sj i 4 40UNC mounting screws dai add JD 1 P and 3 5 R ports 4 8 0 315in fitting both side mounting AMBIEUE 26 bio conhecior on side cation the block off plate wiring JR1 4 1 P and 3 5 R ports 1 4 inch fitting right side mounting of the station is changed to the 4 40UNC mounting screws JLUA 1 P and 3 5 R ports 1 4 inch fitting left side moun
78. nting screws in place then install the cover while exercising caution that the lead wires are not trapped by the cover Caution Always cut off the power and air supply before working In addition always confirm that air has been completely exhausted from the manifold When removing lead wires from the plug in connector use a tool with a fine tip such as a small screwdriver to press lightly on the contact hook from a hole on the side of the plug in connector and pull out the lead wire When re inserting the lead wire to the connec tor spread the contact hooks so that they face outward and then insert into the plug in connector At this time pull the lead wire light ly to confirm that it is securely inserted Always connect the end terminal lead wire see Figs 5 and 6 Care should be taken not to become trapped or lose gaskets Before supplying air to the manifold always confirm that the bases are connected and that the end block mounting screws are tight ened etc Supplying air when either of the end blocks do not secure the DIN rail could result in air leaks or separate manifold bases Be aware that the number of valve units that can be added is limited in the manifold by the wiring specifications and wiring connection type etc When there are large number of valves simultaneously delivering air to the secondary side or when there is a large number of valves overall we recommend using two air su
79. onnector numbers 3 13 OKO 2 12 Socket Sumitomo 3M _7920 6500SC 1 14 O Strain relief 3448 7920 F201 pin location Connector No A side Marker tube i For Y terminal specification B side A side F201 pin location 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Connector No d d6 d d2 d0 8 oO djd4d amp d d3 9 0oo o o B side Label and marker tube No 2 3 4 5 6 7 8 d 9 10 11 12 13 14 15 16 t F260 _ special cable assembly 50 2 L m 300 11 8 Label 20 0 8 m For w o processed lead wire end specifications m FMA 260W 2 4 2 E 4 3 6 5 Red wire 8 7 10 9 d 42 11 14 13 L 16115 18 17 E 20 19 22 21 ee 24 23 3 63 Socket Sumitomo 3M 7926 6500SC 26 25 69 amp Strain relief 3448 7926 F260 pin location Connector No Marker tube B side A side For Y terminal specification A side F260 pin location 2 3 4A4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Connector No 0G do d d2 d3 dn d5d d d O 0 0 Aa D DD B side Label and marker tube No 2 383 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SR ce
80. osition double sol AC Tandem 3 port normally closed amp normal B A GB B A sa The photo shows the MR type 24 si 12 2 4 34 Uk SPAL ee AA 315 3 i 5 V 82 P R1 p 8D Piping block specification Model Valve units air supply and exhaust Manifold model JR MR JL ML JD MD 2 JR1 A MR1 4 JAM NJ JL1 4 ML1 4A 38 JD1 4 MD1 4 JR3 8 MR3 8 JL3 8 ML3 8 JD3 8 MD3 8 193 y open WiManual override Non locking type WiWiring specification S type plug connector Without connector ass y Positive common S type plug connector Lead wire 300mm 11 8in MiManifold fitting Negative common S type plug connector Lead wire 300mm 11 8in li ii i Positive common S type plug connector Negative common S type plug connector Lead wire 3000mm 118in Lead wire 3000mm 118in A specification With 4 0 157in fittings 3333 oF J4 With 6 0 236in fittings E PS3 l MS3 With 1 8 inch fittings neg Positive common Negative common k pre wired terminal pre wired terminal S type plug connector S type plug connector Lead wire 300mm 11 8in Lead wire 300mm 11 8in TX m 7T E Positive common pre wired terminal S type plug connector Lead wire 3000mm 118in
81. pecification fitting specification prevention valve supply spacer Portisolator Voltage Mounting valve model A1 A2 A3 PN PS AI PS3 2 CPS sind JA10 A6 Blank CPS3 J4 Blank Blank Di JA10L A7 83 MS J6 Blank NPM S 1 Note2 D5 i id MS3 J1 8 E2 Sg ve stn A9 P Note1 AA CMS J1 4 SA s CMS3 AB AC JABP for block off plate 194 SOLENOID VALVES JA SERIES Hm Additional Parts Order Codes for Split Manifold Non Plug in Type Manifold parts Block off plate block off plate and 2 mounting screws JAZ JABP Parts description GS2 Gasket for split type E2 _ Back pressure prevention valve 2 pcs for split type and 1 pc gasket Piping block assembly J4 2 pcs 4 fittings and 1 pc stopper pin J6 2 pcs 6 fittings and 1 pc stopper pin JAZ J8 2 pcs 8 fittings and 1 pc stopper pin J1 8 2 pcs 1 8 inch fittings and 1 pc stopper pin J1 4 2 pcs 1 4 inch fittings and 1 pc stopper pin J1 4P 2 pcs 1 4 inch fittings for 1 P and 3 5 R ports and 1 pc stopper pin J3 8 2 pcs 3 8 inch fittings and 1 pc stopper pin M Muffler for piping block NPM Individual air supply spacer spacer body gasket and 2 mounting screws S1 Portisolator for 1 P port S3 Portisolator for 3 R2 and 5 R1 ports SA Portisolator for 1 P port 3 R2 and 5 R1 ports Piping specification PJ 1 P and 3 5 R ports 8 fittings PJ1 4 1 P and 3 5 R ports 1 4 inch fittings PJ3
82. pplies and exhausts on each side Adding units of the piping block assembly is performed in the same way as adding units of the valve base assembly When the wiring specification is D370U and adding units is required consult us 183 Figure 4 Plug in connector Pull straight out Figure 5 For positive common Newly adding plug in connector Endterminal _ lead wire Red Lead wire White Lead wire White Common wire Red Contact Common wire Red Replace the end terminal End terminal lead wire lead wire Short red wire 3 1 Always insert the end terminal lead wire X2 Shows when both A and B are used Figure 6 For negative common Newly adding plug in connector End terminal lead wire Black x2 Common wire Black Lead wire White Common wire Black Lead wire White Contact End terminal lead wire Replace the end terminal od wire Short black wire X1 Always insert the end terminal lead wire X2 Shows when both A and B are used Figure 7 Note For the serial transmission type remove the serial transmission block Connector bracket Be a Tightening torque of mounting Res Mounting screw screw 49N cm 5kgf cm 4 3in Ibf See Detailed Diagram of Wiring Block Internal Connections on p 184 Detailed Diagram of Wiring Block Internal Connections Flat cable connector 20 26 pins
83. r DC24V DC12V GO Positive common Pin number F200L 19 20 F201 10 20 O F260 25 26 D250 23 24 25 D251 L 24 25 Solenoid Power supply Pe ron eion terminal e 1 T Solenoid F200 1 16 MCN F2010 1 8 11 18 F260L 1 20 es PE D2500 1 16 D251 1 10 14 23 4 O n F200 17 18 F201 9 19 O F260 23 24 D250 20 21 22 D251 12 13 205 Ge Negative common Pin number F200 19 20 F201l 10 20 O F260L 25 26 D250 23 24 25 D251L_ 24 25 Solenoid i d Power supply M F200 1 16 connection Ap Red F201 1 1 8 11 18 terminal F260 1 1 20 ia di D250 1 16 7 Solenoid D251 1 10 14 23 m o n o E 9 F200 17 18 F201 9 19 O F260 23 24 D250 20 21 22 D251 12 13 Detailed Diagram of Wiring System D sub connector D370U Positive common Solenoid O COM terminal 36 37 L M o 32 Ge Negative common Solenoid LP o 1 O COM terminal 34 35 JA Series Split Manifold Plug in Type Cable Assemblie
84. s 10 units Max 20 units possible D370U D sub connector 37P 32 16 units 199 JAZ GS2 Gasket JABPP Block off plate JAZ S3 Port isolators for 3 R2 and 5 R1 ports JAZ S1 Port isolator for 1 P port Piping block assembly Plug in connector Valve base assembly End block Wiring block assembly Manifold Order Code Example 8 units of JA series JAM8PJ JR F201 D4 stn 1 4 JA10A5 J4 D4 stn 5 7 JA10A6 J6 D4 stn 8 JABPP J6 Note This order code example has no relation to the illustration above Precautions for Order Codes Order for valves only Place orders by Single Valve Unit Order Codes on p 189 The wiring specification however is compatible with the Blank plug in type only Wiring connection specification Blank packed wiring Wiring is made in accordance with the mounted valve specifications D double wiring Wiring is always for the double solenoid regardless of the mounted valve specifications Note The wiring for the block off plate is normally the one for the double solenoid However when S is designated as the block off plate wiring specification the block off plate wiring of the station is changed to the single solenoid SOLENOID VALVES JA SERIES ni Serial Transmission Type Order Codes WiPiping block specification Right side JR1 4 JL1 4 JD1 4 JR3 8 MR ML MD air supply and exhaus
85. s by Wiring Specification mm in Special cable assemblies are individually available for every wiring specification llOrder Code Cable length m 0 5 5 0 20 197in Lead wits end processi Enter with 0 5m 20in pitch P 9 skUsed cable UL STYLE NO 20266 150V 80 C ___ Types of special cables Blank w o processed lead Me end AWG28 7 0 127 cables mm BOW sgh acabi with special label No indication DON F200 SPEC cape asset Y Yterminal M3 5 with marker tube No indication 201W F201 _ special cable assembly 260W F260 special cable assembly 250W D250L special cable assembly 251W D2510 special cable assembly Note Always perform wiring correctly by confirming the pin locations connector numbers label numbers marker tube numbers etc 09 F200 special cable assembly 50 2 L T 300 11 8 Label 20 0 8 FMA 200W m For w o processed lead wire end specifications 2 1 OKO 4 3 eG Red wire 6 5 8 7 Oo 8 10 9 L 12 11 f 14 13 oo gi 16 15 18 17 Kb Socket Sumitomo 3M _7920 6500SC 20 19 e Strain relief 3448 7920 F200 pin
86. switch for various settings F RREA g DA tS DB iS DG n SLD SS S 1 ov JiS 24V FG LED indicator Indicator State color Description Indicator Description Lights up During power supply PW Lights up when power is turned on PWR Green Shut off Power is not supplied L RUN Lights up when normal data is Lights up During normal communication received from a master station COMM Yellow SD Light duri ding dat Shut off eCommunication fault or standby ights up during sending data Lights up Communication fault occurred RD eLights up during receiving data ERR Shut off Red During nomal communication or standby Lights up during transmission errors and shuts off when time is over L ERR Lights up during a station number setting error or transmission speed Remarks setting error X For details about CompoBus S see the OMRON Remarks catalog user s manual etc Number of outputs per block 16 solenoids transmission block specification A1 8 solenoids transmission block specification A2 Related materials User s manual document No HV030 X For details about CC Link see the Mitsubishi Electric catalog user s manual etc Number of outputs per block 16 solenoids transmission block specification B1 X Since the block occupies one station if the block is entirely composed of remote I O stations a maximu
87. t 1 P and 3 5 R ports 8 0 315in fitting right side mounting 1 P and 3 5 R ports 8 0 315in fitting left side mounting 1 P and 3 5 R ports 8 0 315in MR1 4 1 P port 1 4 inch fitting 3 5 R ports 1 P port 1 MD1 4 1 P port 1 1 P port 3 ML3 8 1 P port 3 MD3 8 1 P port 3 fitting both side mounting 1 P and 3 5 R ports 1 4 inch fitting right side mounting 1 P and 3 5 R ports 1 4 inch fitting left side mounting 1 P and 3 5 R ports 1 4 inch fitting both side mounting 1 P and 3 5 R ports 3 8 inch fitting right side mounting JL3 8 1 P and 3 5 R ports 3 8 inch fitting left side mounting JD3 8 1 P and 3 5 R ports 3 8 inch fitting both side mounting The photo shows the JR type 1 P port 8 0 315in fitting 3 5 R ports built in muffler right side mounting P port 8 0 315in fitting 3 5 R ports built in muffler left side mounting P port 8 0 315in fitting 3 5 R ports built in muffler both side mounting built in muffler right side mounting inch fitting 3 5 R ports er left side mounting inch fitting 3 5 R ports er both side mounting inch fitting 3 5 R ports er right side mounting inch fitting 3 5 R ports er left side mounting inch fitting 3 5 R ports er both side mounting af built in mu af built in mu oO built in mu o built in mu z
88. ted to the manifold to convert it Flat cable length approximately 90mm 3 5in DIN rail length 75mm S3in Operating Principles and Symbols CR Normally closed NC Normally open NO 3 H H 4 A H H1 P 2 B k 1 P Exhaust valve Flapper Lip seal Synthetic rubber Valve Flapper JA10A1 JA10A2 De energized De energized Column Plunger spring M Plunger m L Molded solenoid Piston t Manual override z on Major Parts and Materials Exhaust valves ss Parts Materials lt x Body Aluminum alloy anodized s Stem Aluminum alloy gt eo LLI e N Sub base Aluminum alloy anodized Valve body Plunger Magnetic stainless Lip seal Column steel i P End cover Plastic 5 Monoblock Aluminum alloy anodized a Split type Plastic Manifold End cover eu Block off plate Mild steel nickel plated Sea Synthetic rubber 5 port 2 position Normally closed NC Normally open NO Single solenoid Double solenoid N N 1AN T 14 SA
89. the new unit is to be added 3 Mount the valve base assembly to be added on the DIN rail shown in Fig 2 Press the bases together from both sides to ensure that there is no gap between them and then tighten the end block mounting Screws and install the units in place on the DIN rail see Fig 3 Tightening torque 147N cm 15kgf cm 13in Ibf Note Confirm that the DIN rail mounting bracket hooks secure the DIN rail see Fig 3 Caution Always cut off the power and air supply before working In addition always confirm that air has been completely exhausted from the manifold Care should be exercised not to become trapped or lose gaskets Before supplying air to the manifold always confirm that the bases are connected and the end block mounting screws are tightened etc Supplying air when either of the end blocks is not securing the DIN rail could result in air leaks or separate manifold bases When there are a large number of valves simultaneously delivering air to the secondary side or when there is a large number of valves overall we recommend using two air supplies and exhausts on each side Adding units of the piping block assembly is performed in the same way as adding units of the valve base assembly 181 Figure 2 First let the hook latch onto this side and then press down the base to Secure it onto the DIN Figure 3 End block Mounting screw pnm Use hooks on both si
90. ting single solenoid JD1 4 1 P and 3 5 R ports 1 4 inch fitting both side mounting JR3 8 1 P and 3 5 R ports 3 8 inch fitting right side mounting WiPre wired common JL3 8 1 P and 3 5 R ports 3 8 inch fitting left side mounting F200E 20 pin connector on side JD3 8 1 P and 3 5 R ports 3 8 inch fitting both side mounting F201E 20 pin connector on side Blank F260E 26 pin connector on side Positive common D sub connector CM Negative common D370U 37 pin connector on upper side 4 40UNC mounting screws The photo shows the JR type i i Wvoltage MR 1 P port 4 8 0 315in fitting 3 5 R ports built in muffler right side mounting ML 1 P port 8 0 315n fitting 3 5 R ports built in muffler left side mounting D250 25 pin connector on upper side D4 MD 1 P port 8 0 315in fitting 3 5 R ports built in muffler both side mounting M2 6 mounting screws DC24V MR1 4 1 P port 1 4 inch fitting 3 5 R ports built in muffler right side mounting D251 25 pin connector on upper side Miel NILUA 1 P port 1 4 inch fiting 3 5 R ports built in muffler left side mount m26 mounting Sorews D5 SWF port 1 4 inch fiting 3 R ports builtin muffer leftside mounting nosoy 25 pin connector on upper side MD1 4 1 P port 1 4 inch fitting 3 5 R ports built in muffler both side mounting 4 40UNC mounting screws DC12V MR3 8 1 P port 3 8 inch fitting 3 5 R ports built in muf
91. tion Valve specification picta Ka rd 25 iin sub bees JATOL ATTA a6 qt 27 4001 41 61 215 54 180 JA10L_ A5 JA10L A6 44 1 55 49 1 73 81 2 86 mo JA10L A7 A9 46 1 62 B1 1 80 83 2 93 JA10L AA AC 44 1 55 49 1 73 81 2 86 Monoblock Manifold Mass g oz Mass calculation of each unit n number of units Monoblock manifold Manifold outlet port specification Additional mass J4K 44 fitting J6K 46 fitting Monoblock Manifold AJ type 83 5Xn 1 18Xn 80 5Xn 1 08Xn 79 2 79 Block off plate 5g 0 180z Split Manifold Non Plug in Type Mass g oz Mass calculation of each unit n number of units Additional mass Manifold outlet port specification Piping block emane J4 4 fitting With fitting Built in muffler End block J1 8 1 8 inch fitting J6 96 fitting 48 fitting 3 8 inch 28 fitting 3 8 inch J1 4 1 4 inch fitting 1 4 inch fitting fitting 1 4inch fiting fitting Non plug in type 25 5Xn 0 90Xn 21 5Xn 0 76Xn 67 2 36 98 3 46 66 2 33 83 2 93 126 4 44 Block off plate 5g 0 180z Split Manifold Plug in Type Mass g oz Mass calculation of each unit n number of units Additional mass Manifold outlet port specification Piping
92. tn 5 JABP J4 Unit dimensions orure ka Lowe engin 2 75 0 125 93 0 125 3 85 5 125 103 5 150 4 96 0 125 114 0 150 5 106 5 150 124 5 alm 6 117 0 150 135 0 175 T 1275 175 145 5 175 8 138 0 175 156 0 200 9 148 5 200 166 5 200 10 159 0 200 177 0 225 11 169 5 200 187 5 225 12 180 0 225 198 0 250 18 190 5 225 208 5 250 14 201 0 250 219 0 250 15 2i 5 250 229 5 275 16 222 0 275 240 0 275 i 232 5 275 250 5 300 18 243 0 275 261 0 300 is 253 5 300 271 5 325 20 264 0 300 282 0 325 Note When using two piping blocks 219 Dimensions of JA Series Split Manifold Plug in Type mm JAMi PJ Flat cable connector 20 pin Connector on upper side specification L1 L2 Manual override 10 5 Pitch 20 18 10 5 143 27 FE 4 Pir e ole ag o an i o T FH o a Cee is o Se P ix 2 5 l TN ub ers 1 1 ee c E TON 0 s a 9 torr 9709 79 29 So 0 lNIN Flat cable connector 20 pin Conforms to MIL C 83503 stn 1 stn 2 stn 3 stn 4 stn 5 2 B port 10 18 3 5 R port 125 25 R
93. uble solenoid Inside connector Lead wire A F m m Red 14 SA Lead wire irj Black COM 2 ji a Pod M4 SB Green beats act Lt lt Low current type DC24V Single solenoid Inside connector Lead wire ERN Red CP M 14 j Timer SA MINES Pod Lead wire AC Re Black Em Double solenoid Inside connector Lead wire z Red gt 14 Pd eri ex Red Yal Lead wire Black COM Green amp Timer kd circuit 12 Lead wire SB White B i Cautions 1 Do not apply megger between the pins 2 Leakage current inside the circuit could result in failure of the solenoid valve to return to the rest position or in other erratic operation Always use it at less than the allowable leakage current shown in the solenoid specifications on p 213 If circuit conditions etc cause the leakage cur rent to exceed the maximum allowable leakage current consult us 3 For the double solenoid specification avoid energizing both solenoids simultaneously Excluding the tandem 3 port valve A light blue The standard housing type is colored blue while the low current type is 5 The low current type will not activate if the power supply voltage is raised slowly Always apply the appropriate voltage Operating principles of low current type The low current type uses a timer circuit

SOLENOID VALVES SERIES

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