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1. 87 8500 FAURE HERMAN Mastering the Flow www faureherman com 88 TEC 05 09 08 412522 Revision index I 09 07 2013 Appendix Lifting Arrangement Drawing lingues quip es de manille 2 slings equipped with manilles 89 8500 Lifting Arrangement Drawing Diameter 2 e EOS eue weight by Inches mm Inches 2 Mm 50 sling lifting 4 100 26 65 65 2 Bei 13 Ke 120 Kg 6 150 22 55 60 in sati 200 Kg 150 Kg 8 200 25 63 60 M10 255 Kg 200 Kg 10 250 27 67 60 M10 345 Kg 260 Kg 12 300 30 74 60 M10 415 Kg 320 Kg 14 350 35 88 609 M14 600 450 16 400 37 93 609 M14 760 570 18 450 38 96 60 M14 900 680 20 500 39 98 609 20 1100 Kg 830 24 600 44 1100 60 M20 1510 Kg 1150 Kg 90 TEE 05 03 09 412522 Revision index 09 07 2013 Appendix Ill FH8X00 HART Commands list Unniversal Commands Command 0 Read unique identifer Command 1 Read primary variable Command 2 Read loop current and percent of range Command 3 Read dynamic variables and loopd current Command 6 Write polling address Command 7 Read loop configuration Command 8 Read dynamic variable classifications Command 9 Read device variables with status
2. pe xot THY TQOOQ OVTAL os orkqu otgatoec OSnyia 94 9 Tia Adyoug aoyahsiac pe Sivovtat oto motonoinuxd ATEX tyy AvaYyVOELGNS Ua THONOTE o81ylec xov xot ovytherons XAL TWV TOV aNOTEAOby auto N XENON N ovvtnEenoy va AT xat etBoco vo yAooosc x amp noto eyysieidio 7 ue pet FAURE HERMAN FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 33 0 2 43 60 28 89 gt fhservices idexcorp com Protection hazardous area 8500 The FH8500 counter can be used hazardous areas Protection of the enclosure containing the electronic boards Ex d flameproof enclosure surface temperature which cannot exceed 85
3. FAURE HERMAN Mastering the Flow Faure Herman Route de Bonn table BP 20154 72406 La Fert Bernard Cedex FRANCE 33 0 2 43 60 28 60 Fax 33 0 2 43 60 28 70 E mail fhprojects idexcorp com Faure Herman Meter Houston TX 77086 U S A Phone 1 713 623 0808 Fax 1 713 623 2332 E mail FHH Sales idexcorp com FH 8500 Attention This manual contains important instructions and important warnings It is essential to read and apply it before commencing installation connection and commissioning work Failure to observe these instructions and warnings may damage the flowmeter and endanger persons Qualification and training of the personnel The flowmeter must be installed and maintained by personnel trained and qualified for this work Hazards arising from failure to observe the instructions and warnings Failure to observe these instructions and warnings may e Endanger personnel as a result of mechanical electrical or chemical problems e Damage the flowmeter the environment by releasing hazardous substances Safety at work The safety instructions appearing in this manual must be observed as must all accident prevention and occupational safety regulations in force in the country of installation Safety instructions Disconnect the power supply and depressurize the flowmeter before servicing prevention of electrical hazard
4. Modbus Format Access address Name and description CM NCM 1028h FLUID VELOCITY ON BEAM 15 FLOAT R R 102Ah FLUID VELOCITY ON BEAM 16 FLOAT R R 102Ch FLUID VELOCITY ON BEAM 17 FLOAT R R 102Eh FLUID VELOCITY ON BEAM 18 FLOAT R R VELOCITY OF SOUND ON BEAM 1 1030h FLOAT R R Velocity of sound on beam 1 in m s 1032h VELOCITY OF SOUND ON BEAM 2 FLOAT R R 1034h VELOCITY OF SOUND ON BEAM 3 FLOAT R R 1036h VELOCITY OF SOUND ON BEAM 4 FLOAT R R 1038h VELOCITY OF SOUND ON BEAM 5 FLOAT R R 103Ah VELOCITY OF SOUND ON BEAM 6 FLOAT R R 103Ch VELOCITY OF SOUND ON BEAM 7 FLOAT R R 103Eh VELOCITY OF SOUND ON BEAM 8 FLOAT R R 1040h VELOCITY OF SOUND ON BEAM 9 FLOAT R R 1042h VELOCITY OF SOUND ON BEAM 10 FLOAT R R 1044h VELOCITY OF SOUND ON BEAM 11 FLOAT R R 1046h VELOCITY OF SOUND ON BEAM 12 FLOAT R R 1048h VELOCITY OF SOUND ON BEAM 13 FLOAT R R 104Ah VELOCITY OF SOUND ON BEAM 14 FLOAT R R 104Ch VELOCITY OF SOUND ON BEAM 15 FLOAT R R 104Eh VELOCITY OF SOUND ON BEAM 16 FLOAT R R 1050h VELOCITY OF SOUND ON BEAM 17 FLOAT R R 1052h VELOCITY OF SOUND ON BEAM 18 FLOAT R R SIGNAL ON BEAM 1 1054h FLOAT R R Signal attenuation on beam 1 in dB 1056h SIGNAL ON BEAM 2 FLOAT R R 1058h SIGNAL ON BEAM 3 FLOAT R R 105Ah SIGNAL ON BEAM 4 FLOAT R R 105Ch SIGNAL ON BEAM 5 FLOAT R R 105Eh SIGNAL ON BEAM 6 FLOAT R R TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables
5. Modbus Format Access address Name and description CM NCM 1060h SIGNAL ON BEAM 7 R R 1062h SIGNAL ON BEAM 8 R R 1064h SIGNAL ON BEAM 9 R R 1066h SIGNAL ON BEAM 10 R R 1068h SIGNAL ON BEAM 11 R R 106Ah SIGNAL ON BEAM 12 R R 106Ch SIGNAL ON BEAM 13 R R 106Eh SIGNAL ON BEAM 14 R R 1070h SIGNAL ON BEAM 15 R R 1072h SIGNAL ON BEAM 16 R R 1074h SIGNAL ON BEAM 17 R R 1076h SIGNAL ON BEAM 18 R R 4 WORDS NOT USED R R 83 Structure of the table n 8 84 FH8500 Reference address 1800h consultation of the Event logger Modbus Format Access address Name and description CM NCM EVENT LOGGER RECORD 1800h to 1807h Event logger record corresponding to the number given in 1809h see structure on page 85 MOST RECENT RECORD NUMBER 1808h INT R R Number of the last record performed by FH8500 RECORD NUMBER 1809h Number of the transmitted record or number of INT R W R W the records to be read EVENT LOGGER CLEAR 180A INT Ww Ww Reset of the event logger by writing a 0 value TEC 05 03 08 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Structure of an Event logger record Modbus Format Access address Name and description CM NCM RECORD NUMBER 1800h INT R R Number of the current record STATUS REGI
6. Chapter 5 Modbus transmission tables Modbus Format Access address Name and description CM NCM 2F0h to Velocity of fluid velocity of sound signal Eid R 2F7h attenuation and correction of the path 16 2F8h to 2FFh Words not used 300h to Velocity of fluid velocity of sound signal FLOAT 3078 attenuation and correction of path 17 308h to 30Fh Words not used 310h to Velocity of fluid velocity of sound signal ewe x x 317h attenuation and correction of the path 18 318h CORRECTED DIAMETER FLOAT R R 31Ah to 31Fh Words not used ZEROING PROCESSING 32Ah LONG R R Processing of the FH8500 zeroing 0 to 100 71 Structure of the table n 4 72 Definition of K factor Tuning values FH8500 Reference address 400h custody and calibration parameters Modbus Format Access address Name and description CM NCM K FACTOR VALUE 400h FLOAT R R W K factor value expressed in the unit stored in 402h K FACTOR UNIT K factor unit 1 pulses m 2h LONG R R 2 pulses 1 v 3 pulses gallon 4 pulses barrel INSIDE DIAMETER 404h FLOAT R R W Flowmeter inside diameter TOTALIZER VALUE BEFORE POWER OFF 406h FLOAT R R W Value of the totalizer before the last power off 408h and THERMAL EXPANSION FACTOR FLOAT R R W 4091 Expansion factor of the
7. 263 Should this draining need partial de tightening of the equipment connecting rods check the line is perfectly de pressurized before de tightening and implementation of the liquid recovery tank Flange gaskets shall not be re used Important The equipment is a measuring instrument and shall be used as such The equipment body of the associated components flowstraightener bosses are designed to support stresses in reasonably foreseeable operating conditions They are not designed to be used as supports equipment carry means or step 105 106 8500 Any modification brought to the equipment susceptible to affect the pressure resistance after delivery is STRICTLY PROHIBITED For any replacement of Electronic Board the used Electronic Board is subjected to restrictive disposal according to the WEEE Directive The disposal of the used Electronic Board should be either sent back to Faure Herman who will take care of its disposal or dispose by the customer according to the EPA rules of its country TEC 05 09 08 412522 Revision index 09 07 2013 Detailed contents General contents 5 ATEX recommendations 7 Protection hazardous area 10 ATEX recommendations for FH8500 transducer 11 ATEX recommendations for FH8500 electronic enclosure 13 Chapter 1 General overview 15 Measuring principle 15 Sizes and Flowrates 18 Standard K factors 18 Working modes 18 Constitutive p
8. Command 11 Read unique identifier associated with tag Command 12 Read message Command 13 Read tag descriptor date Command 14 Read primary variable transducer information Command 15 Read device information Command 16 Read final assembly number Command 17 Write message Command 18 Write tag descriptor date Command 19 Write final assembly number Command 20 Read long tag Command 21 Read unique identifier associated with long tag Command 22 Write long tag Transmitter Specific Commands Command 140 Read variables produced Command 141 Read units of variables produced Command 142 Write units of variables produced Command 143 Read custody configuration Command 145 Read inputs outputs configuration Command 146 Write inputs outputs configuration Command 147 Read alarms configuration Command 148 Write alarms configuration Command 151 Read versions 1 Command 152 Read meter type Command 153 Read versions n 2 Command 154 Read units of alarms amp inputs outputs Command 155 Write units of alarms amp inputs outputs Command 157 Read measures on beams 1 to 3 Command 158 Read measures on beams 4 to 9 Command 159 Read measures on beams 10 to 18 91 8500 FAURE HERMAN Mastering the Flow www f
9. Remark When the operating temperature is higher than the indicated value the maximum authorized pressure shall be reduced in strict application of the NF EN 1759 1 Standard 101 8500 Gasket The equipment shall be assembled with gaskets according to NF EN 1514 and NF EN 12560 standards and depending on flange type Spiral wound gaskets are forbidden for flanges rating below class 300 or PN 63 Flange bolting The material of flange bolting shall be chosen in ASTM A 193 B7 rods and ASTM A 194 2H nuts according to EN ISO 898 1 standard for temperature between 45 C and 480 C Tightening torque Recommended tightening torque for Klingersil gasket type Bolt size Nm Bolt size Nm M14 110 M30 1130 M16 170 M33 1520 M20 330 M36 1960 M24 570 M39 2525 M27 828 M42 3135 The link of a flowmeter equipped with a flow straightener is tightened at the factory but must be checked and retightened before commissioning A label affixed to the flanges of this link calls attention to this requirement 102 TEC 05 09 08 412522 Revision index 09 07 2013 Equipment installation Appendix VI Before installation keeping the equipment in its original packing sheltered from bad weather and possible impacts The equipment mechanical installation on the measurement line shall not generate excessive stresses Especially the alignment of upstream and dow
10. C Protection of the enclosure containing the cabling connec tors Ex d IIB T6 flameproof enclosure surface tempe rature which cannot exceed 85 C Protection of the ultrasonic probes Ex m II T6 to T4 probes encapsulated surface temperature which cannot exceed 85 C to 135 C depending on the use conditions Protection of the remote control Ex ia IIC T4 intrinsic safety 2 possible faults surface temperature which cannot exceed 135 C Protection of the supply and the instrumentation cables part of customers duty the protection must be perfor med according to the local standards and rules In parti cular the cables must correspond to one of the following standards IEC 60092 300 series NEK600 BS 6883 7197 NF M 87 202 Remark The FH8500 is delivered with ATEX certificates and corresponding elements TEC 05 09 08 412522 Revision index 09 07 2013 ATEX recommendations ATEX recommendations for FH8500 transducer This equipment is ATEX certified and complies with the essential health and safety requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres 94 9 CE directive For a safety utilisation be sure that you use this equipment in totally compliance with its ATEX certificate and nameplate indications and respect the equipment user s manual and recommendations bellow Equipment nameplate Refer to the equipmen
11. quipement est utilis conform ment aux indications d finies dans le certificat ATEX et la plaque d identification et respectez les manuels d utilisation d installation et de maintenance de l quipement et des sous ensembles qui le composent L installation l utilisation et la maintenance doivent tre r alis es par un personnel form et sp cialis comprenant l une des langues du manuel S il vous manque un manuel ou pour toute information contactez le service Apr s vente de FAURE HERMAN Raccomandazioni ATEX La presente apparecchiatura certificata ATEX e conforme alle esigenze essenziali nell ambito della sicurezza e la salute per la concezione e la costruzione d apparecchi destinati a essere utilizzati atmosfere potenzialmente esplosive Direttiva 94 9 CE Per un utilizzo altamente sicuro accertatevi che l apparecchiatura sia usata conformemente alle indicazioni fornite nel certificato ATEX e nella piastra d identificazione rispettate i manuali d utilizzo installazione e manutenzione dell apparecchiatura e dei sottoinsiemi che la compongono L installazione l utilizzo e la manutenzione vanno effettuati da un personale formato e specializzato edotto di una delle lingue del manuale Se vi manca un manuale o per qualsiasi informazione contattate il Servizio Clientela di FAURE HERMAN FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 2
12. bbl h RW Velocity of fluid unit RW Velocity of sound unit RW Temperature unit RW Pressure unit RW Totalizer unit R Meter type R Meter serial number R Interface board CPU code R Interface board CPLD code R TR board CPLD code R Process board DSP code __alarm active when lt threshold 95 8500 FAURE HERMAN Mastering the Flow www faureherman com 96 TEC 05 09 08 412522 Revision index I 09 07 2013 Appendix V Pipe Flanges and flanged fitting ASME B16 5 2003 Table 2 1 1 Pressure Temperature ratings for Group 1 1 Materials Nominal Designation Forgings Castings Plates C Si A 105 1 A 216 Gr WCB 1 A 515 Gr 70 1 C Mn Si A 350 Gr LF2 1 A 516 Gr 70 1 2 C Mn Si V 250 Gr LF6 Cl 4 34 Ni 350 Gr 537 1 3 Working Pressure by Classes bar Class Temp C 150 300 400 600 900 1500 2500 A 29 to 38 19 6 51 1 68 1 102 1 153 2 255 3 425 5 50 19 2 50 1 66 8 100 2 150 4 250 6 417 7 100 17 7 46 6 62 1 93 2 139 8 233 0 388 3 150 15 8 45 1 60 1 90 2 135 2 225 4 375 6 200 13 8 43 8 58 4 87 6 131 4 219 0 365 0 250 12 1 41 9 55 9 83 9 125 8 209 7 349 5 300 10 2 39 8 53 1 79 6 119 5 199 1 331 8 325 9 3 38 7 51 6 77 4 116 1 193 6 322 6 350 8 4 37 6 50 1 75 1 112 7 187 8 313 0 375 7 4 36 4 48 5 72 7 109 1 181 8 303 1 400 5 5 34 7
13. 1 in the SI unit corresponding to the variable assigned to the output 524h Word not used INPUT TEMPERATURE 4 mA IN S I UNIT 525h Scale limit assigned to the 4 mA value of the FLOAT R R temperature input in C INPUT TEMPERATURE 20 mA IN S I UNIT 527h Scale limit assigned to the 20 mA value of the FLOAT R R temperature input in C INPUT PRESSURE 4 mA IN S I UNIT 529h Scale limit assigned to the 4 mA value of the FLOAT R R pressure input in bar INPUT PRESSURE 20 mA IN S I UNIT 52Bh Scale limit assigned to the 20 mA value of the FLOAT R R pressure input in bar 52Dh to 538h Words not used OUTPUT 4 20 mA N 1 4 mA VALUE CALIBRATION 539h Calibration value for the 4 mA limit of of output FLOAT n 1 only in factory mode OUTPUT 4 20 mA N 1 20 mA VALUE CALIBRATION 53Bh Calibration value for the 20 mA limit of output FLOAT n 1 only in factory mode 53Dh to 54Fh Words not used TEC 05 08 09 412522 Revision index 09 07 2013 Setting of the analog 4 20 mA scale limits for Calibration of the output n 2 the analog output n 2 in S I units analog output n 2 Chapter 5 Modbus transmission tables Modbus Format Access address Name and description CM NCM OUTPUT 4 20 mA N 2 UNIT 550h Depending on the variable assigned to the analog INT R R output n 2 unit used by the output see words 00Ch to 011h of the table 1 OUTPUT 4 20 mA N
14. 2 Materials98 Pipe Flanges and flanged fitting ASME B16 5 2003 99 Table 2 2 2 Pressure Temperature ratings for Group 2 2 Materials99 Appendix VI 101 Operating restrictions Special recommendations 101 Gasket 102 Flange bolting 102 Tightening torque 102 Recommended tightening torque for Klingersil gasket type 102 Equipment installation 103 Equipment disassembly 105 Detailed contents 107 Personal notes 113 8500 FAURE HERMAN Mastering the Flow www faureherman com 112 TEC 05 09 08 412522 Revision index I 09 07 2013 Personal notes 113
15. 389 583 87 4 145 7 242 9 450 4 6 28 8 38 5 577 86 5 144 2 240 4 475 3 7 287 38 2 573 86 0 143 4 238 9 500 2 8 28 2 376 56 5 84 7 140 9 235 0 538 1 4 25 2 33 4 50 0 75 2 125 5 208 9 550 sss 25 0 333 498 74 8 124 9 208 0 575 na 24 0 319 47 9 718 119 7 199 5 400 rw 19 9 26 5 39 8 597 99 5 165 9 625 158 21 1 31 6 47 4 79 1 131 8 650 ase 127 16 9 26 3 38 0 63 3 105 5 675 10 3 138 20 6 31 0 51 6 86 0 720 8 4 11 2 16 8 25 1 51 9 65 8 725 74 9 3 14 0 21 0 34 9 58 2 750 TP 3 75 117 17 6 29 3 48 9 775 46 6 2 20 12 7 22 0 29 0 800 T 3 5 438 7 0 10 5 17 4 29 2 816 T 2 8 33 5 9 8 6 14 1 23 8 NOTES 1 At temperatures over 5387 use only when the carbon content is 0 04 or higher 2 Not ta be used aver 455 C 3 Not to be used over 538 C 8500 FAURE HERMAN Mastering the Flow www faureherman com 100 TEC 05 09 08 412522 Revision index I 09 07 2013 Appendix VI Operating restrictions Special recommendations The equipment nominal operating field is specified on its nameplate This field is mainly defined in terms of Minimum Maximum Flowrate e Maximum Pressure Minimum Maximum Temperature The flowrate restrictions specify the equipment optimal performance field measurement accuracy and repeatability The pressure and temperature restrictions involve exclusively the equipment mechanical dimensions and define the authorized operating field
16. Input Calibration of the 4 and 20 mA limits of the pressure input 15 Set Alarms Setting of the alarms 16 Set Serial bus Setting of the serial link 17 Set Loggers Selection of the Data logger storage period and reset of the Data or Event loggers 18 Real Time Clock Updating of the date and time 19 Set Backlight Setting of the backlight 2 Reset Totalizer Reset the Volume totalizer 3 Corrected diameter value of the inside diameter in mm with a 1 um resolution according to the temperature 4 Serial Number Display of the FH8500 serial number TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 3 Using the FH8500 remote control device 5 Configuration Setting of the measurement parameters parameters modifiable only in non custody transfer mode after a meter stop e 50 Calibration Definition of the damping filter time constant and display of the factory set parameters e 51 Set Pulse Output Definition of the K factor unit definition of the K factor 6 Zeroing Adjustment of the zero normally achieved in factory and accessible only in non custody transfer mode after a meter stop Selection of units Display unit for the flow rate 100 Flowrate menu Possible units m h m mn m s 1 h l mn l s gpm gallon per minute bph blue barrel per hour Display unit for the temperature 101 Temperature menu Possible units C F Display
17. af overholdes Installationen anvendelsen og vedligeholdelsen skal foretages af specialuddannet personale som forst r et af de sprog manualerne er udf rdiget p Hvis De mangler en manual eller for enhver anden information kontakt venligst FAURE Serviceafdeling FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com Cs Recomendaciones ATEX Este equipo certificado ATEX cumple con los requisitos esenciales relativos a la seguridad y la salud en el disefio y la construcci n del material utilizable en atm sferas potencialmente explosivas Directiva 94 9 CE Para un uso seguro compruebe que el equipo se utiliza seg n las indicaciones descritas en el certificado ATEX y la placa de identificaci n y respete los manuales de utilizaci n de instalaci n y de mantenimiento del equipo y de los elementos que lo componen La instalaci n utilizaci n y el mantenimiento deben efectuarse por un personal cualificado que entienda por lo menos uno de los idiomas del manual Si le falta un manual o para cualquier informaci n contacte con el servicio de postventa de FAURE HERMAN Cs ATEX rekommendationer Denna utrustning r certifierad enligt ATEX och uppfyller de v sentl
18. data measured by paths Modbus Format Access address Name and description CM BEAMO1 VELOCITY 200h Velocity of fluid in m s computed by the path 1 FLOAT R R Remark The value is equal to 0 if the path is not valid BEAMO1 VOS 202h Velocity of sound in m s computed by the path 1 FLOAT R R Remark The value is equal to 0 if the path is not valid BEAMO1 SIGNAL 204h FLOAT R R Attenuation in dB computed by the path 1 BEAMO1 BIAS STAT 206h FLOAT R R Correction brought to the path 1 208h to 20Fh Words not used 210h to Velocity of fluid velocity of sound signal TONT x 217h attenuation and correction of the path 2 218h to 21Eh Words not used 220h to Velocity of fluid velocity of sound signal x gt FLOAT R R 227h attenuation and correction of the path 3 228h to 22Eh Words not used 230h to Velocity of fluid velocity of sound signal Exin 237h attenuation and correction of the path 4 238h to 23Fh Words not used 240h to Velocity of fluid velocity of sound signal FIORT 247h attenuation and correction of the path 5 248h to 24Eh Words not used 250h to Velocity of fluid velocity of sound signal mee 25h attenuation and correction of the path 6 258h to 25Eh Words not used 69 8500 Modbus Format Access
19. ducers is determined by the method called transit time difference method based on the expression below upstream transducer direction of flow bow downstream transducer B lt E AT V e where AT TAB 2D TABTBA Tap transit time of the ultrasonic wave from the upstream transducer to the downstream transit time of the ultra sonic wave from the downstream transducer to the upstream Remark The expression above is independent of the velocity of sound inside the product flowing in the pipe This velocity can be computed by the meter by using the following expression T ate TBA The tri dimensional configuration generated by the 18 paths allows to free oneself from almost any kind of swirls or asymmetric turbulent or laminar flows and then to obtain a high quality measurement to a great extent independent on the flow conditions A single path measurement depends noticeably on 17 Sizes and Flowrates Standard K factors Working modes 18 8500 the regularity and symmetry of the flow The greater number of paths is the less the dependence of the measurement on the flow velocity profile will be Faure Herman offers 10 standard diameter versions from 4 DN100 to 24 DN600 except 22 See in Appendix I the dimensions and weight of each of these counters The factory set K factors are depending on t
20. non fiscal mode allows to stop the meter and modify all the parameters except the ones set by Faure Herman inside diameter and calibration coefficients The changeover between these two modes is done by a switch located at the rear side of the board controlling the display Custody transfer Non custody mode transfer mode 35 FH8500 Remote control device s keypad 10 figures and decimal point moving a digit right or left selection of a menu a sub menu a parameter validation key Information displayed in measure mode In measure mode the screen displays the following information Number of paths in operation Velocity of sound e Temperature e Pressure Flow rate Volume The first four indications are displayed alternately number of valid paths and velocity of sound temperature and pressure Flow rate and the volume are displayed permanently 36 TEC 05 08 09 412522 Revision index I 09 07 2013 Chapter 3 Using the FH8500 remote control device General parameter setting procedure From the local display enter the parameter setting mode by pressing the Enter key of the remote control device Use the T and J keys for selecting a sub menu or a parameter The selected option is indicated by an arrow on the left of the item The parameters stored in the FH8500 are indicated by a character For the numerical values select the value of each digit separate
21. practice the tests which have been performed by a third party have shown that the meter error remains within the 0 15 limits with up to 15 paths in operation Switching mode of the alarm n 1 151 Set Alarm1 Lim menu Possible choices lt and gt except for the alarm allocated to the number of paths in operation where comparison corresponds systematically to lt The alarm is active opening of the contact when the parameter value becomes inferior ot superior to the value defined in the 152 menu Threshold of the alarm n 1 152 Set Alarm1 Val menu structured as follows Variable allocated to the alarm Limit Value threshold value unit defined in the 11 menu Summary of the alarm n 1 153 Alarm1 registered menu Setting of the alarm n 2 154 155 156 and 157 menus corresponding respectively to the 150 151 152 and 153 menus Setting the serial link Selection of the link protocol 160 Modbus Hart menu In Modbus link the FH8500 works in slave mode query by the device linked to the FH8500 response by the FH8500 43 8500 Modbus protocol baud rate 161 Modbus Baudrate menu displayed only if the selected protocol is Modbus Possible choices 9 600 and 19 200 bauds Make sure that both equipments FH8500 and control command system have the same baud rate Remark If the Hart protocol is selected the transmission rate is set to 1 200 bauds Modbus s
22. 12522 Revision index 09 07 2013 Units for the 4 20 mA outputs and alarms Chapter 5 Modbus transmission tables Modbus Format Access address Name and description CM NCM FLOW RATE UNIT Unit used for the gross flow 4 20 mA and alarms 1 m h 2 m mn 00Ch 3 m s _ INT R W R W 4 l h Eu 1 mn 6 1 6 27 gpm bph VELOCITY OF FLUID UNIT Unit used for the velocity of fluid 4 20 mA and 00Dh INT R W R W 1 m s 221 ft s VELOCITY OF SOUND UNIT Unit used for the velocity of sound 4 20 mA and o0Eh aee INT R W R W 1 m s 72 ft s TEMPERATURE UNIT Unit used for the temperature 4 20 mA and alarms 00 1 C INT R W R W 2 F ES K 63 Units for 4 20 mA and alarms followed Values expressed in SI units 64 8500 Modbus Format Access address Name and description CM NCM PRESSURE UNIT Unit used for the pressure 4 20 mA and alarms 010h 1 bar INT R W R W 2 kPa 3 psi TOTALIZER UNIT Unit used for the totalizer 4 20 mA and alarms 1 m3 0118 1 INT R W R W 3 gal 4 bbl FLOW RATE IN S I UNIT 012h FLOAT R R Flow rate expressed in m s TEMPERATURE IN S I UNIT 014h FLOAT R R Temperature expressed in C PRESSURE IN S I UNIT 016h 7 FLOAT R R Pressure expressed in bar TOTALIZER IN S I UNIT 018h FL
23. 12522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Structure of a Data logger record Modbus Format Access address Name and description CM NCM FLOW RATE 1000h FLOAT R R Gross flowrate in m s VELOCITY OF FLUID 1002h FLOAT R R Velocity of fluid in m s VELOCITY OF SOUND 1004h f FLOAT R R Velocity of sound in m s METER TEMPERATURE 1006h FLOAT R R Temperature in C METER PRESSURE 1008h FLOAT R R Pressure in bar SIGNAL 100Ah FLOAT R R Average signal in dB FLUID VELOCITY ON BEAM 1 100Ch FLOAT R R Fluid velocity on beam 1 in m s 100Eh FLUID VELOCITY ON BEAM 2 FLOAT R R 1010h FLUID VELOCITY ON BEAM 3 FLOAT R R 1012h FLUID VELOCITY ON BEAM 4 FLOAT R R 1014h FLUID VELOCITY ON BEAM 5 FLOAT R R 1016h FLUID VELOCITY ON BEAM 6 FLOAT R R 1018h FLUID VELOCITY ON BEAM 7 FLOAT R R 101Ah FLUID VELOCITY ON BEAM 8 FLOAT R R 101Ch FLUID VELOCITY ON BEAM 9 FLOAT R R 101Eh FLUID VELOCITY ON BEAM 10 FLOAT R R 1020h FLUID VELOCITY ON BEAM 11 FLOAT R R 1022h FLUID VELOCITY ON BEAM 12 FLOAT R R 1024h FLUID VELOCITY ON BEAM 13 FLOAT R R 1026h FLUID VELOCITY ON BEAM 14 FLOAT R R 81 82 8500
24. 2 4 mA VALUE 551h Scale limit assigned to the 4 mA value of the FLOAT R W R W analog output n 2 in the unit stored in 550h OUTPUT 4 20 mA N 2 20 mA VALUE 553h Scale limit assigned to the 20 mA value of the FLOAT R W R W analog output n 2 in the unit stored in 550h OUTPUT 4 20 mA N 2 TYPE 555h Variable assigned to the analog output n 2 INT R W R W see 505h OUTPUT 4 20 mA N 2 4 mA IN S I UNIT 556h Scale limit assigned to the 4 mA value of the FLOAT R R analog output n 2 in the SI unit corresponding to the variable assigned to the output OUTPUT 4 20 mA N 2 20 mA IN S I UNIT 558h Scale limit assigned to the 20 mA value of the FLOAT R R analog output n 2 in the SI unit corresponding to the vatiable assigned to the output 55Ah to 55Eh Words not used OUTPUT 4 20 mA N 2 4 mA VALUE CALIBRATION 55Fh Calibration value for the 4 mA limit of output n 2 FLOAT only in factory mode OUTPUT 4 20 mA N 2 20 mA VALUE CALIBRATION 561h Calibration value for the 20 mA limit of output FLOAT n 2 only in factory mode 563h to 56Fh Words not used 77 Setting of the analog Calibration of the 78 output n 3 4 20 mA limits for the An O n 3 in SI units analog output n 3 8500 Modbus address Name and description Format Access CM NCM 570h OUTPUT 4 20 mA N 3 UNIT Depending on the variable assigned to the analog output n 3 unit used by the ou
25. 2 Modbus words that is 4 bytes e IEEE 32 bit floating number symbol FLOAT 2 Modbus wotds that is 4 bytes constituted as follows sign bit lt lt Exponent on 8 ASSASSINI T fol Mantissa on 23 bits gt 59 8500 A 128 127 Example Given the value 40 21 80 40b o 1 olo S 0 E 128 M 218040h 2195520 la 1 0 2195520 2128 127 2 523452759 2 Data are put in the tables starting with the most significant byte MSB except fot the CRC 16 control word which is transmitted beginning by the least significant byte The Modbus functions accepted by the FH8500 are the 3 reading of n words and the 16 writing of n words functions Framework for the reading of Modbus words 1 lt lt 125 Request Slave Function Address of Number of CRC16 number code 3 the Ist words Control word 1 byte 1 byte 2 bytes 2 bytes 2 bytes Response Slave Function Number of Value of Value of CRCI number code 3 read bytes the Ist the last Control word word 1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes 60 TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Framework for the writing of n Modbus words 1 lt n lt 123 Request Slave Func
26. 46 3 69 4 104 2 173 6 289 3 425 5 5 28 8 38 4 57 5 86 3 143 8 239 7 450 4 6 23 0 30 7 46 0 69 0 115 0 191 7 475 3 7 17 4 23 2 34 9 52 3 87 2 145 3 500 2 8 11 8 15 7 23 5 35 3 58 8 97 9 538 1 6 5 9 7 9 11 8 17 7 29 5 49 2 NOTES 1 Upon prolonged exposure to temperatures above 425 C the carbide phase of steel may be converted to graphite Permissible but not recommended for prolonged use above 425 C 2 Not to be used over 455 C 3 Not to be used over 370 C 4 Nat to be used over 260 C 97 98 FH8500 Appendix V Pipe Flanges and flanged fitting ASME B16 5 2003 Table 2 1 2 Pressure Temperature ratings for Group 1 2 Materials Nominal Designation Forgings Castings Plates C Mn Si A 216 Gr WCC 1 352 Gr LCC 2 C Mn Si V A 350 Gr LF6 Cl 3 ANI 352 LC2 302 1 3 ANi A 352 Gr LC3 203 Gr E 1 Working Pressure by Classes bar Class Temp C 150 300 400 600 900 1500 2500 729 to 38 19 8 81 7 68 9 103 4 155 1 258 6 430 9 50 19 5 51 7 68 9 103 4 155 1 258 6 430 9 100 17 7 51 5 68 7 103 0 154 6 257 6 429 4 150 15 8 50 2 66 8 100 3 150 5 250 8 418 1 200 13 8 48 6 64 8 97 2 145 8 243 2 405 4 250 12 1 46 3 61 7 92 7 139 0 231 8 386 2 300 10 2 42 9 57 0 85 7 128 6 214 4 357 1 325 9 3 41 4 55 0 82 6 124 0 206 6 344 3 350 8 4 40 0 53 4 80 0 120 1 200 1 333 5 375 7 4 37 8 50 4 75 7 113 5 189 2 315 3 400 6 5 34 7 46 3 69 4 104 2 173 6 289 3 425 5 5 28
27. 8 38 4 57 5 86 3 143 8 239 7 450 4 6 23 0 30 7 46 0 69 0 115 0 191 7 475 3 7 17 1 22 8 34 2 51 3 85 4 142 4 500 2 8 11 6 15 4 23 2 34 7 57 9 96 5 538 1 4 5 9 7 9 11 8 17 7 29 5 49 2 NOTES 1 Upon prolonged exposure to temperatures above 425 C the carbide phase of steel may be converted to graphite Permissible but not recommended for prolonged use above 425 C 2 Not to be used over 340 C 3 Not to be used over 260 C TEC 05 08 09 412522 Revision index I 09 07 2013 Appendix V Appendix V Pipe Flanges and flanged fitting ASME B16 5 2003 Table 2 2 2 Pressure Temperature ratings for Group 2 2 Materials Nominal Designation Forgings Castings Plates 16 12 2 0 A 182 Gr F316 1 351 Gr 2 240 Gr 316 1 182 Gr 3168 351 Gr 1 240 Gr 316H 18Cr 13Ni 3M6 1826 F317 1 240 Gr 317 1 19Cr 10Ni 3Ma 351 Gr CG8M 3 Working Pressures by Classes bar Class Temp C 150 300 400 600 900 1500 2500 29 to 38 19 0 49 6 66 2 99 3 148 9 248 2 513 7 50 18 4 58 1 64 2 96 2 144 3 240 6 400 9 100 16 2 42 2 56 3 84 4 126 6 211 0 3514 150 148 38 5 774 115 5 192 5 320 8 200 13 7 35 7 47 6 71 3 107 0 178 3 297 2 2 12 1 33 4 44 5 66 8 100 1 166 9 278 1 309 10 2 3 6 422 632 94 9 1584 263 5 325 5 3 30 9 41 2 61 8 927 154 4 257 4 350 8 4 30 3 40 4 60 7 91 0 151 6 252 7 375 7 4 29 9 398 59 8 39 6 149 4 249 0 400 65 29 4 39 3 58 9 88 3 147 2 245 3 425 55 291
28. 8 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com Cm ATEX recommendations This equipment is ATEX certified and complies with the essential Health and Safety requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres 94 9 EC Directive On safety grounds please ensure that this equipment is used in total compliance with the instructions given on the ATEX certificate and nameplate Please consult the user manuals equipment installation and maintenance manuals and the various parts used in this device This item of equipment must be installed and serviced by trained specialist staff who understand one of the languages used in the manual If you require a manual or any additional information please contact the FAURE HERMAN After Sales team ATEX anbefalinger Dette udstyr er ATEX certificeret og overholder de v sentlige sundheds og sikkerhedsmessige krav til design og konstruktion af apparater der er beregnet til anvendelse i eksplosive atmosf rer Direktiv 94 9 EF For en sikker anvendelse b r De s rge for at udstyret anvendes i henhold til de forskrifter der er defineret i ATEX certifikatet og p identifikationsskiltet og at bruger installations og vedligeholdelsesvejledningerne for udstyret og de underenheder det er sammensat
29. 9 08 412522 Revision index 09 07 2013 Chapter 1 Measuring principle General overview The FH8500 is the only 18 path ultrasonic flow meter volume counter specially designed for custody transfer measurements of fluids such as crude oil or refined products according to the recommendations of both OIML International Organization of Legal Metrology R117 Class 0 3 and API American Petroleum Institute chapter 5 8 of the Manual for Petroleum Measurement Standard MPMS In particular the measuring error compared with a proving device is guaranteed to be inferior to 0 15 for a flow range from 1 m s to 15 m s e Please contact Faure Herman for flow velocities beyond this range Remark FH8500 is delivered with an individual calibration certificate The FH8500 is equipped with 12 ultrasonic transducers divided into two sets 6 transducers per set Note The figure shows only the transducer seatings 1 The API recommendations are more restrictive than the OIML s ones which recommends an 0 2 class 3 error 15 aum FH8500 Each transducer is composed of 3 ultrasonic elements alternatively transmitting and receiving an ultrasonic wave in 3 directions the 6 x 3 paths representing a tri dimensional star 16 TEC 05 03 08 412522 Revision index 09 07 2013 Chapter 1 General overview The velocity of flow along the path between two paired trans
30. Factory settings R Coefficient 1 R Coefficient 2 R R R Coefficient 5 R Coefficient 6 R Coefficient 7 R Coefficient 8 R Coefficient 9 R Coefficient 10 Pulse output R Kfactor R Kfactor unit pulse m3 pulse l pulse US gal pulse bbl 4 20mA outputs Output n1 RW Variable Velocity of sound Velocity of fluid Flowrate Totalizer Pressure Temperature Signal RW 4mA value 20mA value Output n2 RW Variable Velocity of sound Velocity of fluid Flowrate Totalizer Pressure Temperature Signal RW 4mA value RW 20mA value Output n3 RW Variable Velocity of sound Velocity of fluid Flowrate Totalizer Pressure Temperature Signal RW 4mA value RW 20 value 1 TEC 05 09 08 412522 Revision index 07 2018 Versions 1 4 20 inputs Alarms Units Appendix IV Temperature input RW 4mA value RW 20 value RW 4mA value Pressure input RW 20 value Alarm n1 RW Variable Alarm n2 RW Limit RW Threshold R Status Velocity of sound Velocity of fluid Flowrate Totalizer Pressure Temperature Signal alarm active when threshold alarm active when threshold RW Variable RW Limit RW Threshold R Status Velocity of sound Velocity of fluid Flowrate Totalizer Pressure Temperature Signal alarm active when gt threshold RW Flowrate unit m3 h m3 min m3 s Vs US gal min
31. Installations und Wartungshandb cher des Ger ts und dessen Komponenten Installation Gebrauch und Wartung m ssen von spezialisiertem Fachpersonal durchgef hrt werden die eine der Handbuchsprachen verstehen Wenn Sie ein Handbuch oder weitere Informationen ben tigen wenden Sie sich bitte an den FAURE HERMAN Kundendienst FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com Este equipamento certificado ATEX est conforme s exig ncias essenciais no que concerne a seguran a e a sa de para a concep o e a constru o de aparelhos destinados a serem utilizados em atmosferas potencialmente explosivas Directiva 94 9 CE Para uma utiliza o com total seguran a assegure se de que equipamento utilizado de acordo com as indicac es definidas no certificado ATEX e na placa de identifica o e respeite os manuais de utiliza o de instala o e de manuten o do equipamento e dos subconjuntos que o comp em A instala o a utiliza o e a manuten o devem ser realizadas por um pessoal formado e especializado que compreenda uma das l nguas do manual Se faltar lhe um manual ou para quaisquer informa es entre em contact
32. OAT R R Totalizer expressed in m 01Ah to 021h Words not used FLOAT R R VELOCITY OF SOUD IN S I UNIT 022h FLOAT R R Velocity of sound expressed in m s VELOCITY OF FLUID IN S I UNIT 024h FLOAT R R Velocity of fluid expressed in m s 026h to 03Eh Words not used TEC 05 09 09 412522 Revision index 09 07 2013 Display units Reset of the totalizer Chapter 5 Modbus transmission tables Modbus address Name and description Format Access CM NCM 040h FLOW RATE DISPLAY UNIT Unit used for the display of the flow rate see 00Ch for the list of units INT R W R W 041hh VELOCITY OF FLUID DISPLAY UNIT Unit used for the display of the velocity of fluid see 00Dh for the list of units INT R W R W 042h VELOCITY OF SOUND DISPLAY UNIT Unit used for the display of the velocity of sound see O0Eh for the list of units INT R W R W 043h TEMPERATURE DISPLAY UNIT Unit used for the display of the temperature see OOFh for the list of units INT R W R W 044h PRESSURE DISPLAY UNIT Unit used for the display of the pressure see 010h for the list of units INT R W R W 045h TOTALIZER DISPLAY UNIT Unit used for the display of the totalizer see 011h for the list of units INT R W R W 046h TOTALIZER RESET Write a 1 value in this word to demand the reset of the tot
33. STER 4 byte status register bit 0 Power on 1 Power off 2 Alarm 1 on 3 Alarm 1 off 4 Alarm2 on 5 Alarm2 off 1801h 7 Operating mode LINT R R 00 non custody mode 01 custody mode 10 factory mode 8 Flow rate on 9 Flow rate off VOF 0 for all the 18 beams 10 Oil presence 11 Oil absence VOF 0 and VOS 0 for all the 18 beams 12 to 31 bits not used 1803h YEAR INT R R 1804h DAY INT 1805h HOUR INT 1806h MINUTE INT W W 1807h SECOND INT Ww W 85 8500 FAURE HERMAN Mastering the Flow www faureherman com 86 TEC 05 09 08 412522 Revision index I 09 07 2013 Appendix Dimensions weight maximal flow rate vs meter size Diameter A B Min flow rate Max flow rate Weight approx approx 1 m s 15 m s approx inches DN in cm in cm m h Bbl h m h Bbl h kg Ibs 4 100 23 58 13 8 35 27 170 405 2 550 125 275 6 150 26 66 14 4 36 60 380 900 5 660 150 330 8 200 30 76 14 4 36 110 690 1 650 10 380 180 396 10 250 32 81 14 6 37 170 1 070 2 550 16 040 215 473 12 300 35 89 15 6 39 240 1 510 3 000 22 040 270 594 14 350 37 94 173 44 290 1 820 4 350 27 360 400 880 10 400 40 102 19 1 48 380 2 390 5 700 35 850 550 1 210 18 450 43 109 19 3 49 480 3 020 7 200 45 290 750 1 430 20 500 46 117 20 9 53 600 3 770 9 000 56 610 900 1 790 24 600 52 132 26 2 66 850 5 350 12 750 80 200 1 200 2 640
34. address Name and description CM NCM 260h to Velocity of fluid velocity of sound signal ey R R 267h attenuation and correction of the path 7 268h to 26 Words not used 270h to Velocity of fluid velocity of sound signal BEDS a R 277h attenuation and correction of the path 8 278h to 27Eh Words not used 280h to Velocity of fluid velocity of sound signal X x 287 attenuation and correction of the path 9 288h to 28Eh Words not used 290h to Velocity of fluid velocity of sound signal 297h attenuation and correction of the path 10 PLOI 5 La 298h to Words not used E 29Fh R 1 y i i y i 2A0h to Velocity of fluid velocity of sound signal x m CN 2A7h attenuation and correction of the path 11 oO 5 E 2 E Words not used SL 2BOh to Velocity of fluid velocity of sound signal Am 2B7h attenuation and correction of the path 12 i 2B8h to 2BFh Words not used 2COh to Velocity of fluid velocity of sound signal TORT x 2C7h attenuation and correction of the path 13 5 2C8h to 2CEh Words not used 2DOh to Velocity of fluid velocity of sound signal R R 2D7h attenuation and correction of the path 14 5 2D8h to 2DFh Words not used 2E0h to Velocity of fluid velocity of sound signal ONT x x 2E7h attenuation and correction of the path 15 2E8h to 2EFh Words not used 70 TEC 05 03 08 412522 Revision index 09 07 2013 Values calculated by the paths 16 to 18 Processing of the zeroing
35. alizer Remark This word is reset to 0 when tbe totalizer reset 25 over INT R W R W 65 LI 8500 Structure of the table n 2 Reference address 100h alarm and operation data Modbus Format Access address Name and description CM NCM 5 ALARM 1 COUNTER 1008 INT R R Counter of occurrences of alarm 1 E ALARM 2 COUNTER 5 1018 INT R R a Counter of occurrences of alarm 2 y VALID BEAMS 1024 INT R R BS Number of valid beams a SIGNAL gt 103h FLOAT R R Average attenuation of the ultrasonic signals in dB CUSTODY NON CUSTODY El 8500 working mode UU 5 8 00h custody mode INE S 2 FFh non custody mode ALARM CLEAR og 106h Reset of both alarm counters write a 0 value for INT wW W resetting 107h Word reserved for internal use 66 TEC 05 03 08 412522 Revision index 09 07 2013 Definition of the alarm 1 Definition of the alarm 2 Chapter 5 Modbus transmission tables Modbus address Name and description Format Access CM NCM 108h ALARM 1 VARIABLE Variable assigned to the alarm 1 1 Velocity of sound Velocity of fluid Flow rate Volume Pressure Temperature Gain Number of valid paths oo o BR OW bd INT R W R W 109h ALARM 1 LIMIT Type of comparis
36. arts of the FH8500 19 FH8500 inputs outputs 20 Data logger and Event logger 21 Maximum line pressure 22 Pressure drop 22 Using the FH8500 in a vertical pipe 22 Power supply 22 Other characteristics 23 Chapter 2 Commissioning procedure 25 107 108 8500 handling Reception and storage Choice of the FH8500 location on the pipe Installing the FH8500 Cabling the FH8500 Setting the FH8500 s parameters Commissioning of the plant Remote control device s keypad Information displayed in measure mode General parameter setting procedure Principle of menus and sub menus numbering Menus and sub menus structure Selection of units Setting the analog outputs Setting the temperature input Setting the pressure input Setting the alarms Setting the serial link Setting the data logger and resetting both loggers Setting FH8500 date and time Setting the back light FH8500 25 25 26 26 27 33 33 Chapter 3 Using the FH8500 remote control device35 36 36 37 37 38 39 41 42 42 42 43 44 44 45 TEC 05 09 08 412522 Revision index 09 07 2013 Detailed contents Resetting the totalizer 45 Display of the temperature corrected inside diameter 45 Display of the serial number 45 Time constant of the floating average filter 45 Factory set parameters 46 Setting the K factor 46 Zeroing 46 Chapter 4 Spare parts and Maintenance 47 parts 47 1 Replacing the converter s electroni
37. aureherman com 92 TEC 05 09 08 412522 Revision index I 09 07 2013 R Meter type Device config Produced variables Appendix IV FH8X00 HART Menu Tree Device info R Distributor R Manufacturer R Model R Dev id RW Tag RW Date R Write protect RW Descriptor RW Message RW Final asmbly num HART 6 R Max Number Of Devices Variables R Config Change Counter vr Extended Device Status R Maintenance Requi R Device Variable Alert RW Loop Current Mode Disabled Enabled RW Poll addr RW Long Tag R Flowrate R Totalizer R Velocity of fluid R Velocity of sound R Temperature R Pressure R Diagnostic R Mode R Valid beams R Signal Meter health Beam 1 R Velocity of fluid R Velocity of sound R Signal Bias Beam 2 R Velocity of fluid R Velocity of sound R Signal R Bias Beam 18 R Velocity of fluid R Velocity of sound R Signal R Bias Units RW Flowrate unit m3 h m3 min m3 s Vs US gal min RW Velocity of fluid unit ms fts RW Velocity of sound unit ms 4 ft s 93 94 Configuration Inputs Outputs 8500 RW Temperature unit k RW Pressure unit bar kPa psi RW Totalizer unit I US gal bbl R Diameter R Damping
38. body in m m 1 2 1 10 0 DAMPING 40Ah FLOAT R R W Filter time constant COEF 1 40Ch FLOAT R R W Calibration coefficient 1 COEF 2 40Eh FLOAT R R W Calibration coefficient 2 COEF 3 410h FLOAT R R W Calibration coefficient 3 COEF 4 412h FLOAT R R W Calibration coefficient 4 TEC 05 08 09 412522 Revision index 09 07 2013 Tuning values followed Chapter 5 Modbus transmission tables Modbus Format Access address Name and description CM NCM COEF 5 414h FLOAT R R W Calibration coefficient 5 COEF 6 416h FLOAT R R W Calibration coefficient 6 COEF 7 418h FLOAT R R W Calibration coefficient 7 COEF 8 41Ah FLOAT R R W Calibration coefficient 8 COEF 9 41Ch FLOAT R R W Calibration coefficient 9 COEF 10 41Eh FLOAT R R W Calibration coefficient 10 K FACTOR IN 8 1 UNIT 420h FLOAT R R K factor expressed in pulses 73 Structure of the table 5 Setting of the analog output n 1 Setting of the temper ature Reference address 500h non custody parameters FH8500 Modbus address Name and description Format Access CM NCM 500h OUTPUT 4 20 mA N 1 UNIT Depending on the variable assigned to the analog output n 1 unit used by the output see words 00Ch to 011h of the table 1 INT 501h OUTPUT 4 20 mA N 1 4 mA VALUE Scale limit assigned to the 4 mA value
39. c boards and equipped with a 4 lines 20 characters display Important In custody transfer counting this enclosure is sealed and can be opened only by an authorized person an explosion proof enclosure containing the cabling connectors an intrinsically safe infrared remote control allowing the meter parameter setting Remark The parameter setting can also be done by means of the Faure Herman FHview PC software or a control command device linked to the FH8500 19 8500 Enclosure containing the electronics The connection enclosure is behind display 4 4x20 character Casings protecting the transducers FH8500 inputs outputs The FH8500 is equipped with the following inputs outputs e two 4 20 mA analog inputs for the temperature and pressure measurements e two 1 2 phase shifted pulse outputs which can be either TTL type or open collector type for the volume counting in custody transfer counting only these outputs are considered as being authentic Pulse outputs characteristics In TTL mode 5 V max 1 mA max 10 kHz max n open collector mode 30 V DC max 500 mA max 300 mW max 10 kHz max 5 kV AC or DC opto insulation three 4 20 mA analog outputs for the recopy of variables such as flow rate volume velocity of flow velocity of sound 20 TEC 05 03 09 412522 Revision index I 09 07 2013 Chapter 1 General overview e two Reed type contact
40. cement of both electronics transducers requires turning off the power supply Once power supply is off wait at least one minute before opening the converter s enclosure Spare parts To reduce the downtime period which might be due to either transducer or electronics failures Faure Herman recommends the following spate parts e A transducer set transducer wire cable gland etc e A full electronics set Important The replacement of the electronics must be done by a Faure Herman technician 47 118500 1 Replacing the converter s electronics Removing the electronics Q Turn off the power supply If necessary unseal the converter s enclosure Unscrew and remove the cover Q Disconnect the 5 terminal strips as shown from the connecting board Unscrew and remove connecting board 48 TEC 05 08 09 412522 Revision index I 09 07 2013 Chapter 4 Spare parts and Maintenance O Unscrew and remove the stainless steel plate GIU FEY II TG oer O Unscrew the epoxy base plate this base plate is fastened by 3 screws and remove carefully the complete electronic set 49 8500 Installing new converter s electronics 50 a D D D UO Prepare the new electronic plate Install and screw the electronics block 3 screws Connect the transducers cables Install and screw the stainl
41. cs 48 Removing the electronics 48 Installing a new converter s electronics 50 2 Removing and replacing the transducers 51 Removing a transducer 51 Installing a new transducer 55 3 Performing a zeroing procedure 56 Chapter 5 Modbus transmission tables 57 Avalaible tables 57 Main characteristics of the transmission 59 Transmission formats 59 Framework for the reading of n Modbus words 1 n 125 60 Framework for the writing of n Modbus words 1 lt n lt 123 61 109 110 Structure of the table n 1 Structure of the table n 2 Structure of the table n 3 Structure of the table n 4 Structure of the table n 5 Structure of the table n 6 Structure of the table n 7 Structure of a Data logger record Structure of the table n 8 Structure of an Event logger record Appendix Dimensions weight maximal flow rate vs meter size Appendix II Lifting Arrangement Drawing Lifting Arrangement Drawing Appendix III FH8X00 HART Commands list Appendix IV FH8X00 HART Menu Tree Appendix V 8500 62 66 69 72 74 79 80 81 84 85 87 87 89 89 90 91 91 93 93 97 TEC 05 03 09 412522 Revision index 09 07 2013 Detailed contents Pipe Flanges and flanged fitting ASME B16 5 2003 97 Table 2 1 1 Pressure Temperature ratings for Group 1 1 Materials97 Pipe Flanges and flanged fitting ASME B16 5 2003 98 Table 2 1 2 Pressure Temperature ratings for Group 1
42. cular K factor value and unit filter time constant inside diameter calibration coefficients e Table n 5 reference address 500h Table containing the non custody parameters in particular setting of the 3 analog outputs setting of the temperature and pressure inputs date and time of the FH8500 Table n 6 reference address 600h Table containing the release numbers of the FH8500 components Table n 7 reference address 1000h Table containing the Data logger data in particular contents of the last record number of the last record number of the record to be read Data logger period 58 TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Table n 8 reference address 1800h Table containing the Event logger data in particular contents of the last record number of the last record number of the record to be read Main characteristics of the transmission Protocol used Modbus RTU 8 bit binary transmission e Working mode of the FH8500 slave e Baud rate 9 600 or 19 200 bauds Number of bits 8 Number of start bits 1 Number of stop bits 1 e Parity None e Error check CRC16 Transmission formats A Modbus wotd is composed of two bytes Data ate transmitted according to one the following formats Integer symbol INT 1 Modbus word that is 2 bytes e Long integer symbol LINT
43. d the release dates are expressed in ASCII by means of 64 character chains 32 Modbus containing each two characters ended by CR LF Example V 2 0 17 11 2002 n Modbus Format Access address Name and description CM NCM METER TYPE 600h 32 INT R R Type of the meter example FH8500 0 METER S N 620h 32 INT R R INTERFACE BOARD CPU 640h 32 INT R R INTERFACE BOARD CPLD 660h 32 INT R R TR BOARD CPLD 680h 32 INT R R PROCESS BOARD DSP 6A0h 32 INT R R 79 Structure of the table n 7 80 FH8500 Reference address 1000h consultation of the data logger Modbus address Name and description Format Access CM NCM 1000h to 10FFh DATA LOGGER RECORD Data logger record corresponding to the number given in 1101h see table 7 1 1100h MOST RECENT RECORD NUMBER Number of the last record performed by FH8500 INT R R 1101h RECORD NUMBER Number of the transmitted record or number of the record to be read INT R W R W 1102h DATA LOGGER PERIOD Recording period of the data logger 1 1s 2 5s 3 10s 4 30 s 5 1 mn 6 2 mn 7 5 mn 8 10 mn 9 15 mn 10 11 13 14 30 1h 2h 6h 12h 24h INT R W R W 1103h DATA LOGGER CLEAR Reset of the data logger by writing a 0 value INT W W TEC 05 03 09 4
44. dB not very attenuated signal risk of saturation above to 45 dB strongly attenuated signal risk of interference below Calibration of 4 and 20 mA limits of the analog output 1 1201 Set 04 mA Value and 1202 Set 20 mA Value menus Setting of the analog output n 2 1210 1211 and 1212 menus See above 41 8500 Setting of the analog output n 3 1220 1221 and 1222 menus See above Setting the temperature input 130 Set 04 mA Value and 131 Set 20 mA Value menus Define the values corresponding respectively to 4 and 20 mA the unit being the one defined in the 115 menu Setting the pressure input 140 Set 04 mA Value and 141 Set 20 mA Value menus Define the values corresponding respectively to 4 and 20 mA the unit being the one defined in the 114 menu Setting the alarms Allocation of the alarm n 1 150 Set Alarm1 Var menu The alarm can be allocated to one of these variables Velocity of sound Velocity of flow Flow rate Volume Pressure Temperature Gain Number of paths in operation opening of the contact if the number of paths in operation becomes inferior to this value In theory as the meter is calibrated with all the 18 paths in operation the loss of only one path may lead to an error outside the 0 15 interval 42 TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 3 Using the FH8500 remote control device In
45. e 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com Zalecenia ATEX Niniejsze wyposa enie posiada certyfikat ATEX i jest zgodne 2 podstawowymi wymaganiami dotycz cymi bezpiecze stwa i higieny odnosz cymi si do projektu i budowy urz dze przeznaczonych do u ytkowania w przestrzeniach zagro onych wybuchem Dyrektywa 94 9 WE W celu zapewnienia bezpiecznego u ytkowania nale y upewni si e wyposa enie jest u ywane zgodnie z zaleceniami podanymi w certyfikacie ATEX i na tabliczce znamionowej oraz nale y przestrzega zalece instrukcji obs ugi instalacji i konserwacji wyposa enia i jego podzespo w Instalacja u ytkowanie i konserwacja musz by realizowane przez przeszkolony i wyspecjalizowany personel korzystaj cy z dokumentacji przygotowanej w j zyku jakim si pos uguje W przypadku braku dost pu do danego podr cznika lub informacji prosimy o skontaktowanie si z dzia em obs ugi po sprzeda y FAURE HERMAN ATEX Empfehlungen Dieses Ger t ist ATEX zertifiziert und entspricht den grundlegenden Sicherheits und Gesundheitsanforderungen an Konstruktion und Bau f r Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen Richtlinie 94 9 EG F r eine sichere Anwendung muss das Ger t gem den Angaben im ATEX Zertifikat und dem Typenschild verwendet werden Ber cksichtigen Sie die Gebrauchs
46. er to the pipe As the meter s electronics is floating potential designed the meter can be connected to the pipe without risk of damage in the case of pipe with cathodic protection For connecting the meter to the pipe screw the end of the small black wire of the connection enclosute If this wire is disconnected the meter works in floating potential 32 TEC 05 08 09 412522 Revision index I 09 07 2013 Chapter 2 Commissioning procedure Setting the FH8500 s parameters Commissioning of the plant The FH8500 parameter setting is described in the next chapter Make sure that measurement is not altered by gas pockets or bubbles as well as particles in suspension The gas pockets or bubbles and the particles in suspension impede the propagation of ultrasonic waves If their number is too large the measurement may become non valid 33 8500 FAURE HERMAN Mastering the Flow www faureherman com 34 TEC 05 09 08 412522 Revision index I 09 07 2013 Chapter 3 Using the FH8500 remote control device The parameter setting of the FH8500 can be achieved by means of the remote control device delivered with the FH8500 or the FHview PC softwate The extent of the parameter setting depends on the custody transfer or non custody transfer mode of the meter Reminder The custody mode allows to set the only parameters which have no influence on the measurement The
47. ess steel plate Install and screw the connecting board Connect terminal strips on the connecting board Close the converter and screw the cover Apply silicone grease on seal surface We recommend the use of silicone grease DOW CORNING DC4 TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 4 Spare parts and Maintenance 2 Removing and replacing the transducers Removing a transducer D Identify the missing ultrasonic path and failed transducers by using FHview see p Erreur Signet non d fini Erreur Signet non d fini Reminder One path corresponds to two transducers Empty the line Turn off the powert supply If necessary unseal the converter s enclosure Unscrew and remove the converter s cover D D DO D Unscrew and remove the cable covet Unscrew and remove both transducer protection casings 51 118500 Disconnect the 5 terminal strips as shown from the connecting board Unscrew and remove the connecting board Unscrew and remove the stainless steel plate 52 TEC 05 03 08 412522 Revision index 08 07 2013 Chapter 4 Spare parts and Maintenance Q Disconnect carefully the concerned tranducer s cables Ic Q Measure the transducers capacitance The value must be about 2 9 nF If the value is 2 nF one active element is faulty e If the value is 1 nF 2 acti
48. he power supply cable and the shielding Important The 7 19 12 and 24 terminals are reserved for a later use and then should not be wired Remark The cabling enclosure includes three glands two 1 2 glands for the instrumentation cables and one 1 4 gland for the power supply cable 27 FH8500 Cabling the RS 485 link transmission 1 transmission Cabling the 4 20 mA ouputs output 1 output 1 output 2 output 2 output 3 output 3 Cabling the temperature input temperature Wiring the pressure input pressure temperature pressure 28 TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 2 Commissioning procedure Wiring the alarms Alarm 1 Alarm 2 Alarma 20 dam 2 21 For both polarity Selection of the pulse outputs working mode The working mode of each pulse output is defined by a jumper U shaped wire located on the electronic board controlling the display a output n 2 output n 1 When you face the display Output in TTL mode jumper placed on the two right pins Output in open collector mode jumper placed on the two left pins 29 8500 Remarks 1 Removing a jumper leads to the di
49. he size FH8500 diameter Pulses m3 Pulses barrel 4 DN100 32 000 5 000 6 DN150 16 000 2 500 8 DN200 8 000 1 300 10 DN250 6 000 1 000 12 DN300 4 000 650 14 DN350 3 000 480 16 DN400 2 200 350 18 DN450 1 600 250 20 DN500 1 400 220 24 DN600 1 000 160 Remark For a given size the recommended K factor has been adjusted to provide the best repetability of the measurement The FH8500 can operate in two modes custody transfer mode and non custody mode e In custody transfer mode only the parameters which have no influence on the measurement display units and units used for the 4 20 mA outputs and the alarms parameters concerning the different inputs outputs can be modified TEC 05 03 09 412522 Revision index I 09 07 2013 Chapter 1 General overview e The non custody transfer mode allows to stop the meter and to set all the parameters except the factory ones meter diameter calibration coefficients temperature correction factor of the diameter which can be only read The changeover between these two modes is done by a switch located in the sealed enclosure containing the electronics Constitutive parts of the FH8500 A FH8500 includes the following main elements see figure next page a flanged body two sets of 6 transducers each set being protected by a casing an explosion proof enclosure containing the electroni
50. iga kraven i fr ga om s kerhet och h lsa vid utformning och tillverkning av apparater som r avsedda f r anv ndning i explosionsfarliga omgivningar Direktiv 94 9 EG F r en fullt s ker anv ndning se till att utrustningen anv nds i verensst mmelse med de anvisningar som figurerar i A TEX certifikatet samt p identifikationsskylten och f lj instruktionsb ckerna f r anv ndning installation och underh ll av utrustningen och dess ing ende underenheter Installationen anv ndningen och underh llet skall utf ras av personal som r utbildad specialiserad och som f rst r n got av instruktionsbokens spr k Om du saknar n gon av instruktionsb ckerna eller f r all annan information kontakta FAURE HERMANS kundservice FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com ATEX anbefalinger Dette utstyret er ATEX sertifisert og oppfyller hovedkravene nar det gjelder hensyn til sikkerhet og helse ved utforming og konstruksjon av utstyr til bruk i eksplosjonsfatlige omgivelser Europapatlaments og R dsdirektiv 94 9 EF For full sikkerhet ma det kontrolleres at utstyret benyttes i samsvar med anvisningene i ATEX sertifikatet og pa merkeplaten Instruksjone
51. lave number 162 Modbus address menu displayed only if the selected protocol is Modbus Setting the data logger and resetting both loggers Choosing the data logger storage period 170 Set Data Freq menu Possible values 1s 5s 10s 30s 1 2 min 5 min 10 min 15 min 30 min 1 hr 2 hrs 6 hrs 12 hrs 24 hrs Resetting the Data Logger 171 Clear Data Log menu Resetting the Event logger 172 Clear Event Logger menu Setting FH8500 date and time Setting the date 180 Date Setting menu The date is stored and displayed in the international format dd mm yy Remark Day month and year must be validated separately 44 TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 3 Using the FH8500 remote control device Setting the time Setting the back light Resetting the totalizer 181 Clock Setting menu The time is stored and displayed in the format hh mm 19 Set Backlight menu Possible choices On permanent backlight Off backlight switched off Timer backlight switched on during about 10 s after pressing a key of the remote control 2 Reset Totalizer menu Display of the temperature corrected inside diameter Display of the serial number 3 Corrected diameter menu The value of the temperature corrected inside diameter is given in mm with a resolution of 1 um 4 Serial Number The serial number comprises up to 20 characters Time co
52. ly The sign is modified by means of the lana 7 keys Press the Enter key to validate the selected parameter or value Remark Each parameter setting screen includes an Exit line and Stop Start line The Stop Start line is displayed only when the FH8500 is in non custody transfer mode The Exit line allows to return into the measure mode display The Stop Start line allows to stop and restart the meter The stopping and restarting of the meter are recorded in the Event logger Principle of menus and sub menus numbering Each menu or sub menu is numbered by means of a 1 2 3 or 4 figure number Example The 113 menu corresponds to the following arbo rescence 1 Settings 11 4 20 Alarm units 113 Volume 37 8500 Important The sub menus of the 2nd 3rd 4th levels are numbered from 0 Menus and sub menus structure 38 1 Settings Setting of the parameters having no influence on the measurement 10 Display units Selection of the display units 11 4 20 Alarm units Selection of the units used for the analog outputs and alarms Remark It is possible to define separately the display units and the units used for 4 20 mA outputs and the alarms 12 Set 4 20 Outputs Allocation of the analog outputs and calibration of the corresponding 4 and 20 mA limits 13 Set T Input Calibration of the 4 and 20 mA limits of the temperature input 14 Set P
53. m valves The pressure shall stay at the value obtained in the previous step Wait 10 to 15 minutes for the random velocities to become quiet Perform the zeroing operation by using the remote control device see p 46 TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Avalaible tables The FH8500 comprises 8 data tables Table n 1 reference address Oh Table containing the main measure data in particular display units units used for the 4 20 mA and the alarms flow rate in m3 s temperature in C pressure in bar volume in m velocity of flow in m s average velocity of sound in m s Table n 2 reference address 100h Table containing the alarm and working data of the 8500 in particular alarm counters number of paths in operation average value of the signal attenuation working mode custody non custody factory alarm settings 57 FH8500 Table n 3 reference address 200h Table containing the variables measured by the paths in particular for each path velocity of flow velocity of sound signal attenuation volume in liters average flow rate in m s average velocity of flow in m s average velocity of sound in m s average signal attenuation in dB Table n 4 reference address 400h Table containing the custody and calibration parameters in parti
54. ne i brukerhandboker samt installasjons og vedlikeholdsanvisninger for utstyret og delene det bestar ma folges omhyggelig Installasjon bruk og vedlikehold ma utfores av spesialisert faglart personell som forstar et av sprakene i handbokene Hvis det mangler en handbok eller hvis du trenger ytterligere opplysninger vennligst ta kontakt med serviceavdelingen i FAURE HERMAN 8500 richtlijnen Deze apparatuur heeft de certificering beantwoordt essenti le eisen inzake veiligheid en gezondheid voor het ontwerp en de bouw van apparaten bedoeld voor gebruik op plaatsen waar ontploffingsgevaar kan heersen Richtlijn 94 9 EG Voor een veilig gebruik dient u te controleren of de apparatuur gebruikt wordt volgens de in het ATEX certificaat vermelde aanwijzingen en op het kenplaatje en de gebruiks installatie en onderhoudshandleidingen van de apparatuur en de samenstellende onderdelen in acht te nemen De apparatuur moet geinstalleerd gebruikt en onderhouden worden door speciaal hiervoor opgeleid personeel dat minstens n van de talen van de handleiding begrijpt Indien een handleiding ontbreekt of u aanvullende informatie nodig heeft neem dan contact op met de servicedienst van FAURE HERMAN FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn tabl
55. nstant of the floating average filter 500 Damping menu Indicate the number of flow measurements used for the calcu lation of the average flow rate The average flow rate is displayed by the FH8500 and is used for the pulse outputs the analog outputs and the alarms and is transmitted via the serial link The greater the Damping parameter is the more filtered the fluctuations and fast variations 45 Factory set parameters Setting the K factor K factor unit 8500 The calibration coefficients 501 menu the inside diameter 502 menu and the diameter temperature correction factor 503 menu can only be displayed 510 Set KF Unit menu Possible choices pulses m pulses litre pulses gallon pulses barrel Value of the K factor Zeroing 46 511 Set KF menu Indicate the K factor value number of pulses per volume unit according to the unit selected in 510 menus 6 Zeroing menu The FH8500 zero nil flow rate value for a nil flow is set in factory On site zeroing must be done only by Faure Herman or by an authorized operator TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 4 Spare parts and Maintenance The FH8500 ultrasonic flow meter is a maintenance free instru ment mainly because it does not have any moving part However it might happen that users have to replace either transducers or electronics Warning The repla
56. nstream flanges shall allow to avoid the transmission of stresses on the equipment body 103 8500 The equipment shall be installed by means of the suitable tools Never use a hammer or impact wrench Q No equipment element is designed to contribute to the tightening of connecting rods Q Specific tools shall be used when necessary for the spacing between upstream and downstream flanges il i e Dapper m Lifting or pre positioning means used when necessary shall be kept in place until installation achievement tightening of all connecting rods 104 TEE 05 08 08 412522 Revision index 09 07 2013 Equipment disassembly Appendix VI Check the fitting of new gaskets adapted to the application material and flange size By definition the equipment is designed to operate under pressure Allowing for the potential danger these fluids represent the equipment shall be imperatively and completely drained before disassembling the equipment complete disassembly or removal of a component under pressure
57. nts and from large temperature swings For prolonged storage arrangements to protect from damp may be necessary Return Before any return contact Faure Herman If the flowmeter has been used with hazardous corrosive or toxic substances the operator must make sure that it has been correctly rinsed cleaned and decontaminated before being returned to Faure Herman FH 8500 FAURE HERMAN Mastering the Flow www faureherman com 4 TEC 05 09 08 412522 Revision index I 09 07 2013 General contents Note The detailed contents are inserted on the end of manual General contents 5 ATEX recommendations 7 Chapter 1 General overview 15 Chapter 2 Commissioning procedure 25 Chapter 3 Using the FH8500 remote control device35 Chapter 4 Spare parts and Maintenance 47 Chapter 5 Modbus transmission tables 57 Appendix 87 Appendix II 89 Appendix III 91 Appendix IV 93 Appendix V 97 Appendix VI 101 Detailed contents Personal notes 8500 107 113 05 08 09 412522 Revision index 09 07 2013 ATEX recommendations Recommandations ATEX Cet quipement est certifi ATEX et conforme aux exigences essentielles en ce qui concerne la s curit et la sant pour la conception et la construction d appareils destin s tre utilis s en atmosph res explosibles Directive 94 9 CE Pour une utilisation en toute s curit assurez vous que l
58. o com o Servico Ap s Venda da FAURE HERMAN Ca ATEX Suositukset T m laite on ATEX varmennettu ja vastaa turvallisuutta ja terveytt koskevia oleellisia vaatimuksia koskien r j hdysvaarallisissa tiloissa k ytett v ksi tarkoitettujen laitteiden suunnittelua ja valmistusta Direktiivi 94 9 EY Turvallisuussyista teid n tulee varmistaa ett laitetta k ytet n ATEX sertifikaatissa ja tunnistuslaatassa m riteltyjen ohjeiden mukaisesti ja teid n tulee noudattaa laitteen k ytt asentamis ja huolto ohjeita sek laitteen ett sen muodostamien osien ollessa kyseess Asentamisen k yt n ja huollon saa toteuttaa ainoastaan koulutettu ja erikoistunut henkil kunta joka ymm rt jotain k ytt ohjeissa k ytetty kielt Jos teill ei ole k ytt ohjeita tai haluatte lis tietoja ottakaa yhteytt myynninj lkeishuoltoon FAURE HERMAN FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 gt fhservices idexcorp com TEC 05 09 08 412522 Revision index I 09 07 2013 ATEX recommendations gt Trepi ATEX ATEX xot ovppoepmveta yia THY opasa xar THY
59. of the analog output n 1 in the unit stored in 500h FLOAT R W R W 503h OUTPUT 4 20 mA N 1 20 mA VALUE Scale limit assigned to the 20 mA value of the analog output n 1 in the unit stored in 500h FLOAT R W R W 505h OUTPUT 4 20 mA N 1 TYPE Variable assigned to the analog output n 1 Velocity of sound Velocity of fluid Flowrate Volume Pressure Temperature Gain NIAJ OTR oO NMI e INT R W R W 506h to 508h Words not used 509h INPUT TEMPERATURE 4 mA VALUE Scale limit assigned to the 4 mA value of the temperature input expressed in the unit defined in table 1 s 00Fh word FLOAT R W R W 50Bh INPUT TEMPERATURE 20 mA VALUE Scale limit assigned to the 20 mA value of the temperature input expressed in the unit defined in table 1 s 00Fh word FLOAT R W R W TEC 05 03 09 412522 Revision index 09 07 2013 Setting of the pressure Date and time of Calibration of temperature and the FH8500 pressure inputs Chapter 5 Modbus transmission tables Modbus Format Access address Name and description CM NCM INPUT PRESSURE 4 mA VALUE 50Dh Scale limit assigned to the 4 mA value of the FLOAT R W R W pressure input expressed in the unit defined in table 1 s 010h wo
60. on with the alarm 1 threshold 1 gt 2 lt INT R W R W 10Ah ALARM 1 THRESHOLD Value of the alarm 1 threshold FLOAT R W RW 10Ch ALARM 1 UNIT Unit assigned to the alarm 1 threshold INT R RW 10Dh ALARM 2 VARIABLE Variable assigned to the alarm 2 see 108h for the list of variables INT R W RW 10Eh ALARM 2 LIMIT Type of comparison with the alarm 2 threshold see 109h INT R W RW 10Fh ALARM 2 THRESHOLD Value of the alarm 2 threshold FLOAT R W RW 111h ALARM 2 UNIT Unit assigned to the alarm 2 threshold idem 10Ch INT R RW 67 Alarm thresholds 68 in S I units 8500 Modbus Format Access Name and description address ALARM 1 THRESHOLD IN S I UNIT Value of the alarm 1 threshold expressed in the SI 112h unit of the variable assigned to the alarm 1 FLOAT R R for example m s if the variable assigned to the alarm 1 is the flow rate ALARM 2 THRESHOLD IN S I UNIT 114h Value of the alarm 2 threshold expressed in the SI FLOAT R R unit of the variable assigned to the alarm 2 TEC 05 03 08 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Structure of the table n 3 Values calculated Values calculated by the paths 2 to 6 by the path 1 Reference address 200h
61. rd INPUT PRESSURE 20 mA VALUE 50Fh Scale limit assigned to the 20 mA value of the FLOAT R w R W pressure input expressed in the unit defined in table 1 s 010h word 511h YEAR INT R W R W 512h MONTH INT R W R W 513h DAY INT R W R W 514h HOUR INT R W R W 515h MINUTE INT R W R W 516h SECOND INT R W R W 517h Word not used INPUT TEMPERATURE 4 mA VALUE CALIBRATION 518h Calibration value for the 4 mA limit of tempe FLOAT R R rature input only in factory mode INPUT TEMPERATURE 20 mA VALUE CALIBRATION 51Ah Calibration value for the 20 mA limit of tempe FLOAT R R rature input only in factory mode INPUT PRESSURE 4 mA VALUE CALIBRATION 51Ch Calibration value for the 4 mA limit of pressure FLOAT R R input only in factory mode INPUT PRESSURE 20 mA VALUE CALIBRATION 51Eh Calibration value for the 20 mA limit of pressure FLOAT R R input only in factory mode 75 Scale limits 4 and 20 mA in S I units Calibration of the analog output n 1 76 8500 Modbus Format Access address Name and description CM NCM OUTPUT 4 20 mA N 1 4 mA IN S I UNIT 520h Scale limit assigned to the 4 mA value of the FLOAT R R analog output n 1 in the SI unit corresponding to the vatiable assigned to the output OUTPUT 4 20 mA 1 20 mA IN S I UNIT 522h Scale limit assigned to the 20 mA value of the FLOAT R R analog output n
62. rded events Both Data and Event loggers can be read by means of either FHview software or any DCS Distributed Control System linked to the FH8500 The reset of both loggers can be individually done by means of the remote control device the FHview software or DSC Remark Both loggers operate according to the cyclic memory principle when all the available records are used the most recent records erase the oldest ones The FH8500 is designed for a line pressure of 100 bar max 1 450 psi Remark Refer to Appendix V for pressure temperature rating as a function of body material ASME B16 5 2003 Tables 2 1 1 2 1 2 2 2 2 The FH8500 is a full bore flowmeter which does not generate pressure drop Using the FH8500 in a vertical pipe Power supply 22 The FH8500 can be installed on a vertical pipe without restriction The FH8500 can equally be supplied with a 110 220 V AC 50 60 Hz power supply The voltage and frequency are automatically recognized Then no specific cabling is needed Consumption for both voltages 25 W TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 1 General overview Other characteristics Repeatability typically 0 05 for 5 runs Remark The repeatability is defined by API as being for several consecutive runs performed at a given measurement the ratio value max value min value min See the 5 8 chapter of the MPMS Ambient temperatu
63. re from 40 to 60 C 40 to 140 F Fluid temperature from 40 to 120 C 40 to 248 F Fluid kinematic viscosity from 0 2 to 500 cSt greater demand Fluid density from 400 to 1 500 kg m e Ingress Protection IP66 Available flanges 150 ISO PN 20 300 ISO PN 50 600 ISO PN 100 900 ISO PN 150 with any case a maximum line pressure of 100 bar Remark For all the 8500 models the body is made by casting e EMC according to EN 50081 and EN 50082 2 standards Back up battery allowing data and parameter storage during at least 10 years e Material used for the meter body stainless steel ASTM A351 CF8M ASTM 182 316 in wrought version and carbon steel ASTM A 216WCB ASTM A 105 in wrought version Other materials may be available upon request Material used for both electronic enclosures Cast steel Model approval Gost Russia n 11397 PTB Germany n 5 722 02 02 ONML Algeria 021 DIR ONML 04 23 8500 FAURE HERMAN Mastering Flow www faureherman com 24 TEC 05 09 08 412522 Revision index I 09 07 2013 Chapter 2 Commissioning procedure FH8500 handling Like any measurement device the FH8500 must be handled with the greatest cate The handling must be done as follows e With lifting rings fitted on the FH8500 for equipments with a weight gt 35 kilos e with straps on bo
64. s 300 50 The material of the flange bolting shall be chosen in ASTM A 193 B7 according to NF EN ISO 898 1 standard for temperature between 45 C and 480 C The tightening couple is provided by the table of Appendix VI page Erreur Signet d fini Erreur Signet non d fini Check that the meter and the pipe are correctly aligned See Appendix VI page 102 for details Remark Both flanges have a slightly conical edge allowing to correct a difference of thickness schedule or alignment between the pipe and the meter Before installing the meter on the pipe carefully check the cleanliness of flanges in order to obtain an absolute tightness between meter and pipe Check that the meter positioning does not cause any traction effort on cables TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 2 Commissioning procedure Cabling the FH8500 Open the cabling enclosure by unscrewing the four bolts fastening the cover by using a 6 x 10 mm side spanner The cabling enclosure includes 2 x 3 connectots The left side connectors are wired by Faure Herman and must not be manipulated e The two upper right connectors are dedicated to the instru mentation cables The right connector includes the 1 to 12 terminals and receives the inputs outputs wires The left connector includes the 13 to 24 terminals and receives the inputs outputs wires The lower right connector receives t
65. s and hazards created by pressurized equipment Conditions of operation The reliability of the flowmeter is guaranteed only if it is installed and used as described in this manual The extreme conditions of use indicated on the data plate must not be exceeded 2 TEC 05 09 08 412522 Revision index 09 07 2013 FH 8500 Reconditioning repair modifications Reconditioning repair or modification are allowed only after Faure Herman has been consulted The use of parts and accessories approved by Faure Herman avoids compromising safety If any other parts are used Faure Herman cannot be held liable for the consequences Transport handling and storage The flowmeter must be handled with care so as to avoid damage Transport and handling must be performed using resources appropriate to the weight and bulk of the flowmeter When the flowmeter has lifting rings they must be used The flowmeter must in no case be handled or secured by the electrical boxes The use of end caps serves to protect the flanges during transport and handling Unpacking The flowmeter must be checked and inspected in order to make sure that it has not been damaged and that nothing is missing Protections and devices such as screws placed to immobilize moving parts must be withdrawn before installation Storage If the flowmeter is not installed as soon as it is received it must be suitably stored in a dry place protected from the eleme
66. s for alarms for instance an alarm can be allocated to the velocity of sound in order to indicate a product change in the pipe RS485 serial link or a Hart link using the analog output n 1 allowing the data and parameters transmission to a control command system as well as the remote parameter setting Data logger and Event logger The FH8500 includes two loggers Data logger and Event logger The Data logger records in a non volatile memory 1 024 available records with a storage period which can be chosen from 1 s to 24 h some measurement data as the counting mode the flow rate value the velocity of flow see in page 81 the complete list of stored data Remark The total recording duration depends on the selected period The table below gives the recording duration for several period values Recording period Total available recording duration 1s 17mn 105 2h50mn 1 mn 17h 10 mn 7 days and 2 h 25 mn 1h 42 days and 16 h 24h amp 2 years and 292 days 1 The two modes of link are exclusive either RS485 Modbus link or analog output n 1 Hart link 21 Maximum line pressure Pressure drop 8500 The event logger records non volatile memory 1 024 available records some events such as the FH8500 power on or off the change of state of the alarms the changeover from a counting mode to another see page 85 the complete list of reco
67. sconnection of the corresponding output 2 On delivery the pulse outputs are set according to the customer demand By default the pulse outputs are set in the TTL mode Connecting scheme for a pulse output The diagram below shows a typical connection of a pulse output External resistor between 4800 and20000 22 or 23 FH 8500 1 10 or 11 External power 4BE supply 24V DC Pins 22 and 23 are connected together and are at the reference potential of the Modbus output Check the correct compatibility of the potentials when several of these outputs are used simultaneously Cabling the pulse outputs mainoutput 22 EE 7 2 ouput 23 Tome Suput 30 TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 2 Commissioning procedure Important For both working modes or open collector the indicated above polarity must be imperatively applied A polarity mistake may damage or even destroy the pulse outputs Wiring the power supply Neutral Live wire 110 ou 220 V Remarks 1 The power supply cable must be a 0 6mm 1 RV cable AWG 19 2 The FH8500 is protected by a 5x20mm 500 mA delay fuse located in the enclosure containing the electronic boards 31 8500 Wiring the shielding Shielding Earthing of the met
68. se in potentially explosive atmospheres 94 9 CE directive For a safety utilisation be sure that you use this equipment totally compliance with its ATEX certificate and nameplate indications and respect the equipment user s manual and recommendations bellow Equipment nameplate Refer to the equipment nameplate for operating field specifications ATEX nameplate on each equipment includes this kind of indications example Company name Company address Model Serial number Manufacturing year CE Logo Notified organism number ATEX marking Equipment category Protection type Gas classification Temperature classification ATEX agreement number Do not open while energized FAURE HERMAN Route de Bonn table 72400 La Fert Bernard France ADS8500 S N Year CE 0081 2G IIB T6 LCIE 03 ATEX 6356 X The eq uipment can also carry the usual marking required by the manufacturing standards applying to such equipments 13 8500 Installation WARNING This equipment is suitable in hazardous area complying with the indications specified on its nameplate Hazardous location information operating conditions and restrictions specific installation CAUTION Handle the equipment with care and Select a mounting location so that the equipment will not be subjected to impact by heav
69. t nameplate for operating field specifications ATEX nameplate on each equipment includes this kind of indications example Company name Company address Model Serial number Manufacturing year CE Logo Notified organism number ATEX marking Equipment category Protection type Gas classification Temperature classification ATEX agreement number Do not open while energized Ue Pe FAURE HERMAN Route de Bonn table 72400 La Fert Bernard France USTT S N Year CE 0081 2G Exm None T6 to T4 LCIE 03 ATEX 6239 X 400V 1W The eq uipment can also carry the usual marking required by the manufacturing standards applying to such equipments 11 8500 Installation WARNING This equipment is suitable in hazardous area complying with the indications specified on its nameplate Hazardous location information operating conditions and restrictions specific installation CAUTION Handle the equipment with care and Select a mounting location so that the equipment will not be subjected to impact by heavy objects Impacts can damage the equipment WARNING Electrical power must be OFF before and during installation WARNING The equipment shall be installed by means of the suitable tools Never use a hammer or impact wrench WARNING If this equipment is supposed to be connected to other devices verif
70. th sides of the flowmeter body when there are no lifting rings Important Follow the handling recommendations as described in Appendix VI Reception and storage Check the general appearance of the packing and FH8500 in order to identify possible damages inflicted during trans portation Before installing the equipment it is recommended to keep it in its initial packing Q The flanges of the FH8500 equipped with protection covers which must be removed only during its installation on the pipe Store the FH8500 in a dry and clean place The storage tempe rature should be between 40 and 60 C 40 and 140 F In case of extended storage typically more than one year we recommend to check on a bench the calibration curve of the meter 25 8500 Choice of the 8500 location on the pipe Installing the FH8500 26 Faure Herman recommends an upstream straight length of 20 times the pipe diameter 20D without flow straightener or a 10D straight length with a flow straightener upstream The downstream recommended straight length is equal to 5D min A straight length is a pipe portion sufficiently free from any disturbance such as bends valves etc Please contact Faure Herman so as to determine the most suitable flow straightener with regard to your application Gasket according to NF EN 12560 standard shall be used The spiral Wound Gaskets are forbidden for flanges clas
71. tion Address Number Nb Value of number code ofthe of words bytesin the 151 16 157 word n demand 1 byte lbyte 2bytes 2bytes 1 byte 2 bytes Function Address of Number of CRC16 code 16 the Ist words n control word 1 byte 1 byte 2 bytes 2 bytes 2 bytes Value of CRC16 the last control word 2 bytes 2 bytes Response Slave number 61 Structure of the table n 1 Reference address 000h main measure data FH8500 Modbus address Name and description Format Access CM NCM 000h DISPLAYED FLOW RATE Gross flow expressed in the unit selected for the display see 040h FLOAT 002h DISPLAYED VELOCITY OF FLUID Fluid velocity expressed in the unit selected for the display see 041h FLOAT 004h DISPLAYED VELOCITY OF SOUND Sound velocity expressed in the unit selected for the display see 042h FLOAT 006h Dsiplayed values DISPLAYED TEMPERATURE Temperature expressed in the unit selected for the display see 043h Remark 0 if temperature sensor not wired FLOAT 008h DISPLAYED PRESSURE Pressure expressed in the unit selected for the display see 044h Remark 0 if pressure sensor not wired FLOAT 00 DISPLAYED TOTALIZER Totalizer expressed in the unit selected for the display see 045h FLOAT 62 TEC 05 09 08 4
72. tput see words 00Ch to 011h of the table 1 INT 571h OUTPUT 4 20 mA N 3 4 mA VALUE Scale limit assigned to the 4 mA value of the analog output n 3 in the unit stored in 570h FLOAT R W R W 573h OUTPUT 4 20 mA N 3 20 mA VALUE Scale limit assigned to the 20 mA value of the analog output n 3 in the unit stored in 570h FLOAT R W R W 575h OUTPUT 4 20 mA 3 TYPE Variable assigned to the analog output n 3 see 505h INT R W R W 576h OUTPUT 4 20 mA N 3 4 mA IN S I UNIT Scale limit assigned to the 4 mA value of the analog output n 3 in the SI unit corresponding to the vatiable assigned to the output FLOAT 578h OUTPUT 4 20 mA N 3 20 mA IN S I UNIT Scale limit assigned to the 20 mA value of the analog output n 3 in the SI unit corresponding to the vatiable assigned to the output FLOAT 580h to 57Eh Words not used 57Fh OUTPUT 4 20 mA N 3 4 mA VALUE CALIBRATION Calibration value for the 4 mA limit of output n 3 only in factory mode FLOAT 581h OUTPUT 4 20 mA N 3 20 mA VALUE CALIBRATION Calibration value for the 20 mA limit of output n 3 only in factory mode FLOAT TEC 05 09 08 412522 Revision index 09 07 2013 Chapter 5 Modbus transmission tables Structure of the table n 6 Reference address 600h version of the components The version number an
73. unit for the pressure 102 Pressure menu Possible units bar kPa psi Display unit for the totalizer 103 Totalizer menu Possible units m3 1 gal bbl blue barrels 39 8500 Display unit for the velocity of sound 104 VOS menu Possible units m s ft s Transmission unit for the velocity of sound 110 V O S menu Possible units m s ft s Transmission unit for the velocity of flow 111 menu Possible units m s ft s Transmission unit for the flow rate 112 Flow rate menu Possible units m h m3 mn m s l h l mn 1 5 gpm bph Transmission unit for the totalizer 113 Totalizer menu Possible units m3 1 gal bbl Transmission unit for the pressure 114 Pressure menu Possible units bar kPa psi 40 TEC 05 03 09 412522 Revision index 09 07 2013 Chapter 3 Using the FH8500 remote control device Transmission unit for the temperature 115 Temperature menu Possible units C F K Setting the analog outputs Allocation of the output n 1 1200 Set 04 20 Var menu The output n 1 can be allocated to one of these variables Velocity of sound Velocity of flow Flow Totalizer Pressure Temperature Gain The gain corresponds to the average value for the paths in operation of the attenuation of ultrasonic waves through the fluid The acceptable values go from 2
74. ve elements are faulty If the value is 0 nF all active elements are faulty In all these cases the transducer must be replaced Pull the cable out of the converter enclosure 53 aum FH8500 Q Remove the transducers cable fasteners Unscrew and remove the transducer carefully from its location by using the ref 204524ENC Faure Herman tools F 54 TEC 05 03 08 412522 Revision index 09 07 2013 Chapter 4 Spare parts and Maintenance Installing a new transducer D D D D DO Take a new transducer and put a thin layer of multi function grease on the housing Place the new transducer in its location a positioning pin avoids any misplacement Connect the transducer s cable into the converter Install and screw the stainless steel plate Install and screw the connecting board Connect terminal strips on the connecting board Close the converter and screw the cover Put the cable cover and transducers casing back in place Turn the power supply on Perform a zeroing according to the appropriate procedure see next section Note After transducers replacement the FH 8500 flow meter does not require any re calibration 55 FH8500 3 Performing a zeroing procedure 56 a Turn down the flow and keep the pipe at the working pressure or at a pressure greater than 3 4 bars Shut off the closest upstream and downstrea
75. y objects Impacts can damage the equipment WARNING Electrical power must be OFF before and during installation WARNING The equipment shall be installed by means of the suitable tools Never use a hammer or impact wrench WARNING If this equipment is supposed to be connected to other devices verify that the protection systems are compatible Maintenance WARNING Electrical power must be OFF before and during Maintenance WARNING Always disconnect primary power source before opening equipment for inspection or service WARNING Maintenance operation shall be done by means of the suitable tools Never use a hammer or impact wrench Frequent inspection should be made A schedule for maintenance checks should be determined by the environment frequency of use Perform visual electrical and mechanical checks on all components on a regular basis Visually check for undue heating evidenced by discoloration of wires or other components damaged or worn parts or leakage evidenced by water or corrosion in the interior Electrically check to make sure that all connections are clean and that the device is operating properly For specifically installation and maintenance advices contact FAURE HERMAN After Sales Department FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 fhservices idexcorp com Don t forget to give us your equipment serial number 14 TEC 05 0
76. y that the protection systems are compatible Maintenance WARNING Electrical power must be OFF before and during Maintenance WARNING Always disconnect primary power source before opening equipment for inspection or service WARNING Maintenance operation shall be done by means of the suitable tools Never use a hammer or impact wrench Frequent inspection should be made schedule for maintenance checks should be determined the environment frequency of use a Perform visual electrical and mechanical checks on all components on a regular basis Visually check for undue heating evidenced by discoloration of wires or other components damaged or worn parts or leakage evidenced by water or corrosion in the interior Electrically check to make sure that all connections are clean and that the device is operating propertly For specifically installation and maintenance advices contact FAURE HERMAN After Sales Department FAURE HERMAN Route de Bonn table 72400 LA FERTE BERNARD T 33 0 2 43 60 28 80 amp 33 0 2 43 60 28 89 services idexcorp com Don t forget to give us your equipment serial number 12 TEC 05 09 08 412522 Revision index 09 07 2013 ATEX recommendations ATEX recommendations for FH8500 electronic enclosure This equipment is ATEX certified and complies with the essential health and safety requirements relating to the design and construction of equipment intended for u

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