KR540 KR550 KR600 KR650F - Service
Contents
1. Ti BLACKS DECKER lt A Ge dy Z gt lt x 2 Ge ds Ge ON N gy ge YA gt 2 X X geb E X X lt Z lt lt lt d oe de Ge g lt gt wa d wa ge Gi lt gt d x Ki Ke R Ke G KR650F 06 02 2001 10 23 600 UK p01 12 KR540 _ WEIT e LR LIP Congratulatons KR540 600 UK p01 12 2 To ensure the bestresults from your corded drill please read these safety and usage instructions carefully If you have any questions or queries after reading this user manual please do not hesitate to call our Service and Information Centre whose number you will find towards the back ofthis user manual or one of our Authorised Repair Agents Alist ofthese Agents and further information is available on the Internet at www 2helpU com 06 02 2001 10 23 Contents Safetyinstructions Double insulation Electrical safety Mains plug replacement Extension cables Unwanted tools andthe environment The Black amp Decker guarantee After sales service for your Black amp Decker product The after sales service policy Accessories Technical data Features E Fittingthe drillbit Removingthe chuck Fittingthe side handle Setting the adjustable depth stop Preparing your drill for operation Using your drill Handy hints Cooling down2. KR540 600 UK p01 12 9 06 02 2001 10 23 _ WEIT e LR LIP Australia DeWalt Power Tool Company Pty Ltd Tel 039895 9200 7 Clarice Road Box Hill Fax 039899 7465 Victoria 3128 New Zealand Black amp Decker Tel 095797600 483 Great South Road Fax 095798200 Penrose Auckland SouthAfrica Black amp Decker South Africa Pty Ltd Tel 0113144431 Suite no 107 PostNet X65 Fax 0113144435 Halfway House 1685 United Kingdom Black amp Decker Tel 01753574277 210 Bath Road Slough Berkshire SL13YD Tix 848317 BAND MH Fax 01753551155 Part no 374225 02 2 01 2 KR540 600 UK p01 12 06 02 2001 10 23 S8IUBdul09 13470 10 Jaja 9BId WO uoneuuolul 9AI999 013pu 18j9Jd NOA J XOq SI 91 ace upn gt snoucl ema 18qunu an6oleleo 19npoJd paseyoind sem UD JnoA alaym Jajeap ayy jo SS8JDDV nuno9 9D091S0d 06 02 2001 10 23 AIUD Jno jo aoud ay sem BU 911S 10 Aun0J aueug9eld8 e se 1U5nod p JnoA se UMOL 9SBU9Jnd zs INOA UUD JnoA Se oN SIA 9UBN saseyoind JnoA Jo ajeg D9SBU9Jnd sem IIUD JnoA asaym Jajeap ay Jo SS9JDDV ub e jup JnoA SEM 199J1S pue 9UUBU JO Jagwnu SNOH KR540 600 UK p01 12 _ SITTI GUARANTEECARDFORTHEUK IRELANDANDSOUTHAFRICA SouthAfrica Black amp Decker South Africa Pty Ltd Suite no 107 PostNetX65 H
3. 230 240V Power 540W 550W No load speed 0 2800min 0 2800min Drilling capacities Steel 13mm 13mm Concrete 13mm 13mm Wood 25mm 25mm KR600 KR650F Voltage 230 240V 230 240V Power 600W 650W No load speed 0 3000min 0 3000min Drilling capacities Steel 13mm 13mm Concrete 13mm 13 mm Wood 25mm 25 mm S GE KA GE lt Ke Note This user manual also covers more than one catalogue number within this product group Refer to your carton for details of your product FEATURES 1 Variable speed on off switch Lock on button Side handle Adjustable depth stop Chuck jaws Chuck Hammer drill switch Forward reverse switch SA mb tot Your drill includes some or all of these features e The on off switch or variable speed switch is used to operate your drill in all modes of operation e Thelock on button provides continuous operation of your drill e The side handle gives a secondary gripping position for your drill e Your drill can operate as a hammer drill or as a rotary drill depending on the setting of the hammer drill switch 06 02 2001 14 05 JI Wa KR540 600 UK p01 12 7 e The forward reverse switch controls the direction of rotation when your drill is used as a screwdriver or when clearing a jammed drill bit e The adjustable depth stop gives precise control of the hole depth when you drill blind holes FITTING THE DRILL BIT KEYLESS CHUCKS Disconnect the plug from the electric
4. intended for example do notuse a circular saw to cuttree limbs orlogs e Dress properly Donotwear loose clothing or jewellery as they can be caughtin moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair e Use safety glasses Use a face or dust mask as well ifthe operation is dusty or if the tool is being used in enclosed spaces e Connecting dustextraction equipment If devices are provided for the connection of dust extraction and collection ensure these are connected and properly used especially in confined areas e Donotabuse the cord Never carry the tool by its cord or yank itto disconnect it from the socket Keep the cord away from heat oil and sharp edges e Secure the work Use clamps or a vice to hold the work Itis safer than using a hand and it frees both hands to operate the tool Donotoverreach Keep proper footing and balance at alltimes e Maintain the tool with care Keep a cutting tool sharp and clean for better and safer performance Followthe instructions for lubricating and changing accessories Inspectthe tools cord periodically and if damaged have repaired by an authorised service facility Inspectthe extension cord periodically and replace if damaged Keep the handles dry clean and free from oil and grease e Disconnectthe tool when notin use before servicing and when changing accessories suchas blades bits an
5. Overload EC declaration of conformity Black amp Decker phone numbers and addresses Guarantee card KR540 600 UK p01 12 3 06 02 2001 10 23 _ WEIT e LR LIP KR540 600 UK p01 12 4 Corded drills user manual SAFETY INSTRUCTIONS Warning When using electric tools the following basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Read allthese instructions before attempting to operate the product and save this booklet Forsafe operation e Keepthe workarea clean Cluttered areas and benches invite injuries e Consider the w ork area environment Do not expose the power tool to rain and do not use in damp or wet locations Keep the work area well lit Do not use the power tool where there is a risk to cause fire or explosion e Guardagainstelectric shock Avoid body contact where possible with earthed or grounded surfaces e g pipes radiators ranges and refrigerators e Keepchildrenaway Do notletvisitors touch the tool or extension cord All visitors should be kept away from the work area e Storeidle tools When notin use tools should be stored ina dry high or locked place out of reach of children e Do notforce the tool It will do the job better and more safely at the rate for which it was intended e Use the right tool Do not force small tools or attachments to do the job of a heavy duty tool Do notuse the tool for purposes not
6. alfway House 1685 UnitedKingdom amp lreland PU Box821 Slough Berkshire SL13AR Please completethis section immediately afterthe purchase ofyour corded drill and postittothe Black amp Decker address in your country above Ifyoulive in Australia or New Zealand please register your purchase by using the alternative guarantee card supplied Part no 374225 02 2 01 2 06 02 2001 10 23 e b 12 KR540 600 UK p01 12
7. an genuine Black amp Decker accessories and parts may damage or reduce the performance of your Black amp Decker product and may also endanger the user The terms and conditions of the warranty may also be effected OUR AFTER SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY It is our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contact your local Black amp Decker authorised repair agent who will be happy to help Full details of our after sales service and a list of these agents can be found on the Internet at www 2helpU com Alternatively call our Service and Information Centre whose number you will find towards the back of this manual ACCESSORIES The performance of any power tool is dependant upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of your tool Buying a Black amp Decker accessory will ensure that you get the very best from your Black amp Decker tool TECHNICAL DATA The level of sound pressure of the tool is in accordance with EEC legislation It is recommended that you take appropriate measures for the protection of your hearing if the sound level seems uncomfortable This normally equates to a sound pressure in excess of 85dB A KR540 KR550 Voltage 230V
8. be carried out by qualified persons using original spare parts otherwise this may resultin considerable dangerto the user Save these instructions DOUBLE INSULATION The tool is double insulated This means that all the external metal parts are electrically insulated 06 02 2001 10 23 JI Wa KR540 600 UK p01 12 5 from the mains power supply This is done by placing insulation barriers betweenthe electrical and mechanical components making itunnecessary for the tool to be earthed Note Double insulation does nottake the place of normal safety precautions when operating the tool The insulation system is for added protection againstinjury resulting from a possible electrical insulation failure within the tool ELECTRICAL SAFETY Be sure the supply is the same as the voltage given on the rating plate The tool is fitted with a two core cable and plug MAINS PLUG REPLACEMENT UK ONLY Should the mains plug need replacing and you are competentto do this proceed as instructed below If you are in doubt contact a Black amp Decker service centre ora qualified electrician e Disconnectthe plug fromthe power supply Cutoffthe plug and dispose of safely A plug with bared copper conductors is very dangerous if engaged ina live socket outlet e Only fitBS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection against electric shock e The cable wire colours or a lett
9. d cutters e Remove adjusting keys andwrenches Formthe habit of checking to see that keys and adjusting wrenches are removed from the tool and replaced in the storage area before switching on e Avoidunintentional starting Do not carry a plugged in tool with a finger on the switch Ensure the switch is off when plugging in e Usean outdoor extension cord When a toolis used outdoors only use an extension cord intended for outdoor use and so marked e Stayalert Watch whatyou are doing use common sense and do not operate the tool when tired e Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affectits operation A guard or other partthatis damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated inthe productbooklet Have defective switches replaced by an authorised service centre Do notuse the tool ifthe switch does notturn it on and off e Warning The use of any accessory or attachment otherthan recommended inthe product booklet may presenta risk of personal injury e Have the tool repaired by a qualified person The electrical toolis in accordance with the relevant safety requirements Repairs should only
10. e spindle Remove the chuck from the spindle by rotating it anti clockwise To fasten the chuck put it on the thread and turn it clockwise until it stops Put in the screw and turn it anti clockwise until absolutely firm REM OVING THE CHUCK KEYED CHUCKS Proceed as follows To remove the chuck open the jaws of the chuck with the chuck key Hold the chuck firmly in one hand and with a screwdriver turn the screw set in the chuck clockwise with the other hand until it comes out Use only the correct chuck key Place the chuck key into the chuck and hold the drill firmly in one hand with the chuck pointing away from you Rotate the chuck so that the chuck key is just above the horizontal position on the right hand side of the machine Give the crossbar end of the key a sharp downward blow with a mallet or light hammer The chuck should now be sufficiently loose to be unscrewed by hand FITTING THE SIDE HANDLE Proceed as follows Loosely locate the handle on the body of your drill Rotate the handle around the body of your drill until it is in the desired position Tighten the handle by turning clockwise SETTING THE ADJ USTABLE DEPTH STOP Proceed as follows Fit the drill bit Loosen the side handle Slide the depth stop until the end of the depth stop aligns with the end of the drill bit 06 02 2001 10 23 KR540 600 UK p01 12 8 ENGLISH Slide the dep
11. er will be marked at the connection point of most good quality plugs Attach the wires to their respective points inthe plug see diagram Brownis L live and blue is N neutral Fit a BS1363A Fit a 5 amp fuse approved approved resilient plug to BS1362 Connect Connect blue to brown to N neutral L live Make sure that the outer sheath of the 230 volts AC only cable is held firmly a Never use a light by the clamp socket e Before replacing the top cover of the plug ensure thatthe cable restraintis holding the outer sheath of the cable firmly and that the two leads are correctly e Liz TE ENGLISH fixed atthe terminal screws If the fuse cover is missing or damaged do notuse the plug Forreplacementor detachable fuse covers contacta Black amp Decker service centre Warning Never connectlive or neutral wires to the earth pin marked E or L MAINS PLUG REPLACEMENT AUSTRALIA AND NEW ZEALAND ONLY Should the mains plug or cordset of the product be damaged it must only be replaced by an authorised Black amp Decker service agent because special purpose tools are required EXTENSION CABLES Up to 30m 100ft of 3 core extension cable can be used without undue loss of power Note An extension cable should not be used unless absolutely necessary Use of animproper extension cable could resultin a risk of fire and electric shock If an extension cable must be used make sure itis properly wired con
12. ity supply While holding the rear section of the chuck rotate the front section until the jaws of the chuck are sufficiently open Insert the drill bit in the jaws of the chuck Hold the rear section of the chuck while tightening the front section Twist the two sections firmly in opposite directions to securely grip the drill bit FITTING THE DRILL BIT KEYED CHUCKS Proceed as follows Disconnect the plug from the electricity supply Rotate the barrel of the chuck until the jaws are sufficiently open Insert the drill bit in the jaws of the chuck Insert the chuck key with the end of the chuck key in one of the three holes in the body of the chuck ensuring the head of the chuck key is engaged with the barrel of the chuck Turn the chuck key clockwise to tighten the jaws and securely grip the drill bit Remove the chuck key REMOVING THE CHUCK KEYLESS CHUCKS Proceed as follows To remove the chuck open the jaws hold it firmly in one hand and with a screwdriver held in the other hand turn the set screw in the chuck clockwise approximately one turn to loosen it Place an allen key in the chuck and tighten the jaws Give the allen key a short powerful blow in an anti clockwise direction with a hammer to loosen e Liz TE ENGLISH the chuck on the spindle Remove the allen key Use the screwdriver to turn the set screw clockwise until it totally disengages from th
13. switch to the drill mode Na e Setthe forward reverse switchtothe correctdirection e Neverchange the direction of rotation when your drillisin operation e Afteruse remove the drill bit and gently tap the side of the chuck with a soft faced hammer to remove the dust This will extend the life of the chuck COOLING DOWN If your drill becomes too hotin use allow your drill to operate withoutload for 2 minutes OVERLOAD Never use excessive force when using your drill Too much pressure can reduce the speed of your drill and reduce its efficiency This can resultin an overload which can cause damage to the motor of your drill EC DECLARATION OFCONFORMITY We declare that units KR540RE KR540CRE KR550RE KR550CRE KR600RE KR600CRE KR650CRF conform to 98 37 EC 89 336 EEC EN55014 73 23 EEC EN55104 EN50144 Aweighted sound pressure 99dB A Aweighted sound power 112dB A Hand arm weighted vibration 8 89m s g Brian Cooke Director of Engineering Black amp Decker Ltd Spennymoor County Durham DL166JG United Kingdom The Black amp Decker policy is one of continuous improvementto our productand as such we reserve the rightto change the productspecification without prior notice 06 02 2001 10 23 BLACKS kR550RE KR600RE KR572 KR6S50CRF DECKER KR540CRE KR550CRE KR600CRE e KR550RE KR600RE KR540CRE KR550CRE KR600CRE KR650CRF KR572 e D 18 08 2000
14. tains the correctrated fuse as recommended inits literature and is in good electrical condition UNWANTEDTOOLS AND THE ENVIRONMENT Gy Should you find one day that the tool needs replacement oris of no further use think of the protection of the environment Black amp Decker service agents will accept old tools and will dispose of them in an environmentally safe way THE BLACK amp DECKER GUARANTEE UK AUSTRALIA AND NEW ZEALAND ONLY Ifthe Black amp Decker product becomes defective due to faulty materials and workmanship within 24 months fromthe date of purchase we guarantee to either replace all defective parts or at our discretion replace the unit free of charge provided that e The productis returned to us or our authorised repairers with evidence of date of purchase e The producthas not been used for trade professional or hire purposes e The producthas not been subjected to misuse orneglect e The producthas not sustained any damage through foreign objects substances or accidents e Repairs have not been attempted by anyone other than our authorised repair distributors This guarantee is offered as an extra benefit andis additional to the customers statutory rights 06 02 2001 10 23 KR540 600 UK p01 12 6 ENGLISH AFTER SALES SERVICE FOR THE BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black 8 Decker offers a nationwide network of authorised service agents The use of other th
15. th stop until the distance between the end of the depth stop and the end of the drill bit is equal to the length of the screw you will fit Tighten the side handle PREPARING YOUR DRILL FOR OPERATION Proceed as follows Fit the correct accessory for the job As a general rule for large size drill bits use low speeds and for smaller drill bits use high speeds Set the forward reverse switch to the desired direction of rotation Never change the setting of the hammer switch the speed switch or the forward reverse when your drill is in operation USING YOUR DRILL To switch your drill on depress the variable speed on off switch Your drill stops when the switch is released If continuous operation is required depress the lock on button while the variable speed on off switch is depressed To stop your drill when operation is continuous depress the switch again and release While your drill is in operation do not touch the chuck HANDY HINTS e Fit the correct size and type of drill or screwdriver bit e Always hold your drill using the handle and the side handle S SC 0 SE 0 d zozote SA 2 SC S X e Always hold your drill at right angles to your work When drilling wood and metal set the hammer switch to the drill mode Na When drilling masonry set the hammer switch to the hammer mode fm When screwdriving set the hammer
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