STAPLER FOLDER
Contents
1. size with the side jogger opened standby position Test set paper Side jogger left After adjusting the side jogger be sure to move this unit and adjust the collator s paper line to the side jogger paper width mark by pressing the shift key and side jogger position key simultaneously When calling the memorized size again Paper line if the paper line and paper width mark do not correspond it means that the positions of the collator and this unit are wrong fs E ee Move the unit and correct their positions ain Paper width mark 39 5 SETTING NON STANDARD PAPER Il Select the saddle stapling size key M3 on the control panel or any other keys other than M3 if desired However keys other than M1 must be pressed together with the shift key 12 The lamp of M3 or other keys selected will light up and the memory lamp will blink 13 Press the memory key on the control panel for more than one second The memory lamp will go off indicating that it has been memorized 40 O A3 M3 5 SETTING NON STANDARD PAPER 5 2 Side stapling and Corner stapling Papers of lengths 139 to 231 mm and widths of 210 to 320 mm marked with in the table are applicable Length mm Width mm Side stapling Corner stapling I Measure the length L and width W of Test set the test set with the scale label Direction moved in lt 2 Turn on the power of the unit and set the2. Raise the knob open the guide plate and remove the jammed paper After removing the paper close the guide plate properly Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly ANOJ Be careful that your hand does not get caught when closing the belt conveyance unit Attach the paper receiving tray Belt conveyance unit 8 WHAT TO DO WHEN PAPER JAM OCCURS lt When paper jams at the folding stopper and nearby gt Remove the paper receiving tray Pull the belt conveyance unit release Knob and open the belt conveyance unit Belt conveyance unit Open the folding plate as shown by the arrow and remove the jammed paper After removing the paper close the folding plate as before Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly eu Be careful that your hand does not get caught when closing the belt conveyance unit Attach the paper receiving tray 53 8 WHAT TO DO WHEN PAPER JAM OCCURS 2 Press the DC 10 jam key and eject the remaining paper in the DC 10 after the jammed paper is removed 54 9 REPLACEMENT OF STAPLE CARTRIDGE I Lift up the lock lever of the staple cartridge Lock lever Staple cartridge Stapler head 2 Shake the staple cartridge sideways gently and pull out the cartridge from the stapler head 3 Replace the cartridge Staple tear line e Before replacing
3. stopper stopper 15 Clearance adjusting Clearance adjusting lever for the press roller lever 16 Belt conveyance unit Opens the belt conveyance unit release 17 Clearance adjusting Used for adjusting the clearance of the folding plate plate Folding plate Guide for moving the paper to each stopper 9 3 NAMES AND OPERATION OF PARTS 3 3 Control Panel wef ame Omen Folding position key 2 Back jogger position lt in the fine adjustment mode gt key When the key is pressed for less than 1 second moves briefly When pressed for more than 1 second moves continuously 3 Side jogger position key Automatic mode lamp Lights up when moved by operating the upstream processing device Manual mode lamp Lights up when the manual mode is set Auto manual key Automatic mode when the power is turned on Used for switching between upstream processing device operations and manual operations Conveyance lamp Lights up when the conveyance belt runs during the step mode e Paper alignment lamp Lights up when the side back jogger activates during the step mode a Stapling lamp Lights up when the stapling operations are performed during the step mode Folding lamp Lights up when folding operations are performed during the step mode Step mode lamp Lights up during the step mode 12 Step mode key The step mode is set when pressed for more than 1 second Enables jog staple and fold operations to be performed individually
4. A WARNING Ignoring this mark could result in the possibility of serious injury or even death As CAUTION ignoring this mark could result in the possibility of injury or physical damage W The following graphic symbols indicate the various types of actions to be performed or avoided This graphic symbol indicates a forbidden action means Do not disassemble Q means Do not touch This graphic symbol indicates actions that must be performed amp means Disconnect the power plug This graphic symbol indicates a Caution that must be observed A means Caution high temperature WARNINGS Do not place metal objects or vessels containing liquids on top of the unit The entry of any metal object or liquid could result in fire or electrical shock Do not insert any metal or easily combustible object inside this unit This could result in fire or electrical shock Do not touch or insert foreign objects into any rotating part during operation This could result in injury Do not remove the cover or back panel This unit contains high voltage components that could cause electrical shock Do not disassemble modify or repair this unit There is danger of fire electrical shock or injury Contact your dealer when repairs are necessary Use only the power supply voltage specified on the main nameplate Using other voltages could result in fire or electrical shock Keep this unit and the p
5. Move the unit and correct their positions Paper width mark Air RE 43 5 SETTING NON STANDARD PAPER H Select the side stapling size key M5 on the control panel by pressing it together with the shift key 10 The lamp of M5 selected will light up and the memory lamp will blink 44 4 SETTING NON STANDARD PAPER Il Press the memory key on the control panel for more than one second The memory lamp will go off indicating that it has been memorized 12 For details of the fine adjustments for precise binding refer to 4 8 Raising Binding Accuracy 45 6 SETTING THE AUTOMATIC MODE e This unit can be connected to most collators etc upstream processing devices Ask your dealer e Unlike the manual mode the paper sets from the upstream processing devices are received by the paper feed inlet e Therefore adjust the paper ejection gate of the upstream processing device and paper feed inlet of this unit together e This unit must be connected to the upstream processing device electrically If there is no electrical connection binding operations can be performed in the manual mode 6 1 Connecting the DC 10 For details of installation of the DC 10 refer to the installation manual Turn on the power of the DC 10 and then that of the unit Power switch 2 Set the unit into the installation ready state e Press the A3 saddle stapling size key on the control A3 panel a
6. manual mode O Q 3 Select and specify the side stapling A4 size 4 Move the guides and stoppers to the prescribed positions 41 5 SETTING NON STANDARD PAPER 5 Press any one of the right 4 keys on the 2 control panel for more than 1 second 6 The side stapling A4 and M5 lamps will blink e The guide fine adjustment mode and step mode have been set 7 Press the back jogger position key until the conveyance unit mark reaches the paper size of the test set L Mark Test set paper 42 5 SETTING NON STANDARD PAPER While referring to 4 8 Raising Binding Accuracy perform jogging to move the side jogger inside and at this position press the side jogger position key until the inner line of the side jogger reaches the paper size of the test set Remark For side stapling and corner stapling the paper size and side jogger scale sizes will differ Refer to the following Adjust the side jogger to the side jogger scale as follows for the following paper sizes For A5 paper A4 For A4 paper A3 After adjusting the side jogger be sure to move this unit and adjust the collator s paper line to the side jogger paper width mark by pressing the shift key and side jogger position key simultaneously When calling the memorized size again Paper line if the paper line and paper width mark do not correspond it means that the positions of the collator and this unit are wrong
7. Emironment 5 10 Monitor Displays and Steps to Take 57 2 3 Storage CGondmtons 5 11 Troubleshooting Guide ees 58 2 4 Maintenance cccccccsssecesssseeeeeees 5 12 Cleaning the Unit scaisececsncsadeccvassatines geesde 60 3 Names and Operation of Parts 6 EE ee erte E 61 OPE GM 6 3 2 Internal Parts sores vatuaronivacansseatinssauaenes 8 3 3 Control Panel s s seennenssnnnneennnneeneeene 10 4A BInNdiNG E 12 4 1 Setting the Staple Position 12 4 2 Adjusting the Press Roller Clealance 16 4 3 Turning on Power of the Unit 17 4 4 Setting the Paper Size Giaplmg method 19 4 5 Setting the Position of the Paper Guide Roller Unit ccceeeseeeeeeeeees 21 4 6 Setting the Clearance Adjusting Plate 22 4 7 Selecting the Ball Unit Ball 22 4 8 Raising Binding Accuracy 23 4 9 Adjusting Incorrect Staple and Folding Positions EN 32 4 10 Staple Detection Gensor 30 5 Setting Non standard bapner 36 5 1 Saddle stapling Center folding 36 5 2 Side stapling and Corner stapling 41 6 Setting the Automatic Mode annnaaannnnaannnnne 46 6 1 Connecting the DC 10 ee 46 1 SAFETY PRECAUTIONS Always observe the cautions and warnings explained below to prevent personal injury or property damage Mi The degree of danger and damage that could occur is indicated in two levels by the following marks
8. Stocks saddle stapled and corner folded paper paper receiving tray Side stapled paper Stocks side stapled and corner stapled paper receiving tray Manual feed slot Slot for inserting paper in the manual mode Paper infeed slot Slot for receiving the sets of paper from the upstream processing devices in the automatic mode 0 Be sure to connect to the wall outlet Connecting cable Signal cable for connecting to the upstream processing devices in the sch ch ch sch ch sch automatic mode 2 Movable table Moves the main unit to align the upstream processing devices and paper line Level adjuster Fixes the movable table Guide unit Used for side stapling and corner stapling the paper Q3 Paper holding Used for side stapling and corner stapling the paper guide unit 16 Scale label Measures the paper size Paper guide roller Used when setting the position of the paper guide roller 5 position label 18 Paper holder Holds the paper sets ejected 3 NAMES AND OPERATION OF PARTS 3 2 Internal Parts a es Se SE EE SCH d KE ege D 3 NAMES AND OPERATION OF PARTS ele ae M Ball unit Conveys the paper from the saddle stapling stopper to the folding position stopper Stapler head Staples the paper DG a Side stapling stopper Stopper used for side stapling or corner stapling the paper 10 Saddle stapling Stoppers used when saddle stapling the paper
9. and turn off the staple detection lamp Uu The unit will not stop even when it runs out of staples e The staple remaining amount lamp remains lit until the staple cartridge is replaced with a new one ec As o Oh o DAC gt As o Oh o DAC 35 5 SETTING NON STANDARD PAPER e This chapter describes the procedures for setting non standard paper in both the manual and automatic modes e Perform these procedures when memorizing new paper sizes or changing the memorized data 5 1 Saddle stapling Center folding In the following case the paper is fed in the portrait direction Measure the length L and width W of Test set the test set with the scale label Direction moved in 2 Turn on the power of the unit and set the manual mode O Q 3 Select and specify a paper size bigger but closest to the paper used from A3 or A4 4 For example if A3 is specified move the A3 guides and stoppers to the prescribed O M3 positions 36 5 SETTING NON STANDARD PAPER 5 Press any one of the right 6 keys on the Pe A control panel for more than 1 second lt L 3 L Z T T f f I L I L 6 The saddle stapling A3 M3 A4 M4 M1 Zeus and M2 lamps will blink e The guide fine adjustment mode and step mode have been set 7 Open the top cover remove the conveyance unit and place the test set paper at the set position Set the conveyance un
10. in order Staple fold lamp Lights up during saddle stapling operation mode Fold only lamp Lights up during center folding operation mode 15 Staple fold fold only Switches between staple or no staple key Set to staple fold to side staple paper 3 NAMES AND OPERATION OF PARTS we Mme eon Staple detection lamp Lights up when staple remaining amount detection is set ON 17 Staple detection Switches between staple remaining amount detection ON or OFF ON OFF key Memory lamp Blinks when memory is turned on Memory key Memorizes the paper size 20 Side A4 lamp Lights up when side stapling or corner stapling the A4 paper stapling M5 lamp Lights up when side stapling or corner stapling prememorized paper sizes 21 Side stapling size key Press the shift key simultaneously when M5 is selected Press the key slightly longer than usual 22 Saddle A3 lamp Lights up when saddle stapling or center folding the A3 paper stapling A4 lamp Lights up when saddle stapling or center folding the A4 paper M1 to M4 Lights up during saddle stapling or center folding prememorized paper sizes lamp 23 Saddle stapling size Press the shift key simultaneously when M2 M3 or M4 is selected key Press the key slightly longer than usual 24 Staple remaining When the No 17 staple remaining amount detection is ON lights up when the amount lamp staples reach the remaining amount specified 25 Paper receiving tray Lights up
11. pull out the staple about 20 mm from the cartridge and cut off the staple at the staple tear line of the stapler 4 Push in the cartridge completely into the stapler head and push down the lock lever e If the cartridge moves inside the stapler head before pushing down the lock lever pull out the staple about 20 mm from the cartridge and cut off the staple at the staple tear line of the stapler 55 9 REPLACEMENT OF STAPLE CARTRIDGE 5 After the replacement about the first 4 sets will be not stapled 6 Staple the paper and check if the stapling is horizontal e If not pull out the staple 20 mm more and cut off the staple at the staple tear line of the stapler with less force than before eu Should not start operating the unit with the staple cartridge removed as the stapler head will be damaged When the staples are jammed remove the staple cartridge or the stapler head and remove the jammed staples Also remove any staples on the clincher 56 10 MONITOR DISPLAYS AND STEPS TO TAKE e The control panel is equipped with monitor lamps which indicate the location of problems which have occurred Take the following steps when these monitor lamps light up e Sometimes paper may remain in the conveyance route of the DC 10 Remove them e Always remove the jammed paper inside the unit before performing forced paper ejection in the DC 10 fm JL Dee JL Pom The staple detection lamp lights e There a
12. switch and disconnect the power plug from the power outlet Accidental operation of the unit during cleaning could result in injury AVOEV ANSE OY N CAUTIONS Always disconnect the power plug from the power outlet when this unit is not to be used for an extended period Failure to do so could result in fire due to leakage current if the insulation should deteriorate Install this unit on a level stable stand or floor with sufficient space around it Failure to do so could result in the unit overturning and injury Do not install this unit in a location where there is excessive humidity or where contact with water is possible Failure to do so could result in deterioration of the insulation fire or electrical shock Disconnect the power plug from the power outlet before attempting to move this unit Failure to do so could result in power cord damage fire or electrical shock QUE Continued on the next page 3 SAFETY PRECAUTIONS continued Mi Warning and Caution Label Locations Ah CAUTION Top cover or Belt conveyer VX pinches your fingers You may get hurt WARNING Do not spray inflammable gas inside unit It could cause fire or combustion 2 USAGE PRECAUTIONS 2 1 Power supply Make sure the power supply used is always within the following range e 220 to 240 V AC fom 50 Hz Plug the power cord plug directly into a wall power outlet 2 2 Operating environment Operate this unit in th
13. the DC 10 for details of connecting the DC 10 Insert the power supply plug into the wall outlet and set the power switch to ON I Wait until the control panel display Stabilizes If the unit has been used before the paper size used the last time will be displayed When all the side stapling and saddle Stapling paper size lamps are blinking select the desired paper size These lamps will all blink in this way when the power is turned off before the size was memorized e When the desired paper size is selected the joggers stoppers and unit will start moving to the set position 2 When the power is turned on the automatic mode will be set O Q s If performing the same operations as before the power was turned on binding operations can be O AN started after checking one set of testing binding 17 4 BINDING 3 To perform binding operations in the manual mode switch to this mode using the auto manual key manual mode lamp will light up and binding operations can be performed by manual feeding e If paper is not inserted for more than 1 minute paper conveyance will be stopped dei e When the key is pressed for more than 1 second the e ER e When the key is pressed for less than 1 second in the manual mode paper conveyance will either turn ON or OFF e When the key is pressed until the buzzer stops in the manual mode for about 2 seconds the mode will be switched to the automatic mode 4 sele
14. when folding the paper after Stapling change the plastic ball to the steel ball Ball unit Steel ball 22 4 BINDING 4 8 Raising Binding Accuracy e The jogger stapling position folding position may have to be adjusted finely according to the paper used e Before beginning binding operations insert one set of paper and adjust as required When connecting the unit with the collator first set to the automatic mode O Ye When inserting the paper manually set to the manual mode e When setting from the automatic mode to the manual mode D ege Press the mode key for more than one second e When setting from the manual mode to the automatic mode Se Press the mode key until the buzzer stops for about 2 seconds eu 23 4 BINDING 24 Press the step mode key on the control panel for more than one second e Press the step mode key again and the conveyance belt will run e To stop the conveyance belt press the step mode key before inserting the paper To start it running press the step mode key again o XS ies Insert the paper from the manual feed inlet and the paper will move to the prescribed position and the conveyance belt will stop When connecting the unit with the collator press the start key of the collator and insert paper into the unit e The conveyance lamp goes off and the paper alignment lamp lights up e When the step mode key is pressed for less
15. 64 g m paper is used Refer to 4 8 Raising the Binding Accuracy Refer to 4 8 Raising the Binding Accuracy To increase the feeding amount Use a metallic ball To decrease the feeding amount Use a plastic ball Refer to 4 8 Raising the Binding Accuracy Adjust the clearance with the clearance adjusting plate To increase the feeding amount Use a metallic ball To decrease the feeding amount Use a plastic ball Finely adjust the width between the stoppers Select the appropriate position while continuing operations Perform inspections according to the monitor lamp lit Close Set to the automatic mode Memorize the setting with the memory key Refer to 4 2 Adjusting the Press Roller Clearance Clean the press roller if it is dirty When binding 64 g m paper use paper above 80 g m for the cover 11 TROUBLESHOOTING GUIDE When the power is turned on all This occurs if the power was Call the desired size the size lamps of the side stapling and saddle stapling blink After stapling the paper does not move forward or does not move forward smoothly and the paper jams The paper does not infeed the folding plate Especially when there are about 20 sheets of paper turned off while performing memory processing operations for the paper size used previously Check if the stapler and clincher positions are aligned Check if the side joggers are
16. STAPLER FOLDER 100 DBM INSTRUCTION MANUAL Duplo CE Duplo Corporation located at 7 6 Izumi Honcho 1 chome Komae shi Tokyo 201 Japan declares that the following product DECLARATION OF CONFORMITY Name of product STAPLER FOLDER Type No DBM 100 Complies with the provisions defined by the regulations listed below Regulation Low Voltage Directive 73 23 EEC under the application of IEC950 1991 A1 1992 A2 1993 including the deviation of EN60950 1992 A1 1993 A2 1993 Electromagnetic Compatibility Directive 89 336 EEC under the application of EN55011 1991 EN55014 1993 EN50082 1 1992 EN61000 3 2 1995 EN61000 3 3 1995 Note The testing of Electromagnetic Compatibility Directive is executed under the configuration of Model DC 10 DC 10B DBM 100 BEREINSTIMMUNGSERKL RUNG Die Duplo Corporation mit Sitz in 7 6 Izumi Honcho 1 chome Komae shi Tokyo 201 Japan versichert da das folgende produkt Bezeichnung des Produkts HEFT FALT MASCHINE Typen Nr DBM 100 Entspricht den Bestimmungen wie sie durch die unten aufgef hrten Vorschriften definiert sind Vorschriften EWG Niederspannungsrichtlinie 73 23 EEC unter Anwendung der IEC950 1991 A1 1992 A2 1993 einschlieBlich Abweichung von EN60950 1992 A1 1993 A2 1993 Vorschriften fur elektromagnetische Stdorungsfreiheit 89 336 EEC unter Anwendung der EN55011 1991 EN55014 1993 EN50082 1 1992 EN61000 3 2 1995 EN61000 3 3 1995 Zur besondere
17. actory 068 A4 Press the shift key on the control panel simultaneously Saddle stapling or center folding Setting at manufacturer factory e A4 Press the shift key on the control panel simultaneously e For how to memorize the paper size refer to 5 Setting Non Standard Paper e When the paper size is called the guide and unit will move automatically to the specified size While moving the lamp corresponding to the specified size will blink and light up continuously until they stop moving 4 BINDING MCalling the settings made at 20 shipment for the position of the paper guide At shipment the settings of the positions of joggers and stoppers for each type of paper are memorized with the memory Use it for the cases that you have mistaken memory operation lt To Call gt Press the size key five times continuously within three seconds For size set by pressing the shift key together while pressing the shift key press the size key five times continuously within three seconds The figure on the right shows panel operations when the M2 memory is set back to the positions set at shipment Buzzers beep continuously display lamps blink and the joggers and stoppers move automatically The buzzers stop the display lamps light up and the joggers and stoppers are set to the positions set at shipment IS When this function is used the settings stored in that memory previously wi
18. and swing it to the left and right The clincher will stop Clincher 12 4 BINDING 5 If the ball unit or side jogger must be See Ball unit removed temporarily to move the clincher ensure that each part is fixed properly after setting Staplers lt Setting Saddle Stapling gt e The position to be stapled is determined after setting the center of the paper on the unit Direction Paper Width Settable Staple Pitch mm 7 moved in frm f toe eo too eo Staples Paper width Staple pitch Two staplers can be set lt Setting Side Stapling gt e Staples within 6mm from the edge of the paper e The position to be stapled is determined after setting the center of the paper on the unit Paper Width Settable Staple Pitch mm moved in frm o f io 20 Paper width Two staplers can be set 13 4 BINDING lt Setting Corner Stapling gt e Staples the right or left corner of the paper within 6 mm from the top of the paper e Letter size paper can be corner stapling only if fed in wide edge leading e Remove the stapler head which is not used for corner stapling and attach the connector unit accessories Secure the clincher 80 mm from the center of the unit And set the corner stapling guide accessories at the same position eu Should not use stapler head without the staple cartridge instead of the corner stapling guide Stapling with the staple cart
19. cting the binding method e Select the binding method using the staple fold fold only key O L W Stapling and folding folding only switching function This unit has a function for selecting the type of binding When the size key is pressed with the folding only mode set the joggers and stoppers will be set and at the same time the stapling and folding mode will be set To perform folding only press the size key and then the switching key to set the folding only mode first before beginning operations 18 4 BINDING 4 4 Setting the Paper Size Stapling method e For A3 and A4 paper the appropriate jogger stapling position and folding position are set at manufacturer factory e The jogger stapling position folding position may have to be adjusted finely according to the paper used Refer to 4 8 Raising the Binding Accuracy for details of fine adjustments e Call the paper size Setting at manufacturer factory cceeee A3 Setting at manufacturer factory c ceeeees A3 Press the shift key on the control panel simultaneously Setting at manufacturer factory cc ceeeees A4 Setting at manufacturer factory 0ccee A3SR Setting at manufacturer factory c ceccee A3SR Press the shift key on the control panel simultaneously Setting at manufacturer factory c 0eccee A4 Side stapling or corner stapling Setting at manufacturer f
20. e following environment e Temperature range 5 to 35 C e Humidity range 20 to 85 RH no condensation e Avoid locations with direct sunlight e Avoid dusty locations e Avoid locations with vibration e Avoid locations that are salty e Avoid locations with special chemicals 2 3 Storage conditions Store this unit in the following environment e Temperature range 5 to 50 C e Humidity range 10 to 90 RH no condensation e Avoid locations with direct sunlight e Avoid dusty locations e Avoid locations with vibration e Avoid locations that are salty e Avoid locations with special chemicals 2 4 Maintenance To protect the characteristics of this unit the customer should never supply oil or grease to the parts except when the customer is specifically requested in this instruction manual Please contact your dealer in case of any problem 3 NAMES AND OPERATION OF PARTS YK K l V V i E 3 NAMES AND OPERATION OF PARTS e m OOO o 1 Top cover When this cover is opened during operations the unit will make emergency stops 2 Power switch In the automatic mode turn the power on after upstream processing devices being powered such as collator etc Control panel Refer to 3 3 Control Panel Belt conveyance unit Conveys saddle stapled and center folded paper to the paper receiving tray Paper guide roller unit Guides saddle stapled and center folded paper Saddle stapled
21. eed slot than one second to turn on the Stacker belt conveyance Arrange the paper gently with your hand one set at a time then feed it into the manual feed slot e If no paper is inserted for several seconds the stacker belt will rotate and the binding set will be conveyed to the paper receiving tray If no paper is inserted for several seconds after this conveyance will stop automatically To restart manual binding press the automatic manual key for less than one second to turn on conveyance 49 7 INSERTING PAPER MANUALLY 4 When the monitor lamp lights up and the 50 unit stops e Refer to 10 Monitor Displays and Steps to Take and correct the problems such as paper jamming and then press the automatic manual key for less than one second to turn on conveyance and then restart the manual biding de 8 WHAT TO DO WHEN PAPER JAM OCCURS I Before performing forced paper ejection in the DC 10 always remove the jammed paper inside this unit as follows lt When paper jams at the jogger gt Open the top cover remove the conveyance unit and remove the jammed paper Conveyance unit After removing the paper attach the conveyance unit as before and close the top cover 51 8 WHAT TO DO WHEN PAPER JAM OCCURS lt When paper jams at the folding roller and nearby gt 52 Remove the paper receiving tray Pull the belt conveyance unit release knob and open the belt conveyance unit
22. if the staple and folding positions are incorrect in saddle stapling and folding operations Remove the paper receiving tray 2 Pull the belt conveyance unit release knob and open the belt conveyance Belt conveyance unit unit 3 Open the folding plate as shown by the arrow Folding plate 4 Loosen the two cap screws of the folding position stopper using a hexagonal L wrench pana Width between the stoppers 32 4 BINDING 5 Check how much the stapled sets of paper have deviated from their actual positions and adjust by rotating the two knobs of the folding stopper lf the sets deviate as shown in the figure move the folding stopper to the arrow direction Folding position Se conveyance direction Staples If the sets deviate as shown in the figure move the folding stopper to the arrow direction Staples ger conveyance direction Folding position When the knobs are rotated 180 from the top to bottom the folding stopper will be moved by 3 mm Basically the knobs will move left and right for the same amount but the amount moved will differ according to the paper used and environment lf the width between the stoppers is in appropriate while checking that the Stapling and folding positions do not deviate move and finely adjust the Knobs To convey paper tighten the cap screws of step 6 4 BINDING 6 After adjust
23. ing the knobs tighten the two Cap screws properly iji j r Cap screws 7 After completing the adjustment close the folding plate as before A Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly eu Be careful that your hand does not get caught when closing the belt conveyance unit H Attach the paper receiving tray 34 e Connect the lead wire connector projecting from the stapler head to the connector on the face of the counter attached of the main unit e When the stapler head has been removed be sure to connect the connector unit provided into an empty connector eu Be sure to turn off the power when connecting and disconnecting the connector W Staple detection sensor 4 BINDING 4 10 Staple Detection Sensor E Connection between staple detection sensor and main unit Lead wire of staple detection sensors N yar a Aes Hh V KH Stapler heads This unit is mounted with the staple detection sensors The unit automatically stops when the staples reach the specified remaining amount e When the staples reach the specified remaining amount when the staple detection lamp is lit the staple remaining amount lamp lights up and the unit automatically stops e In the above case there will be about 70 staples remaining To be able to use up all of these staples press the staple detection ON OFF key
24. it as before and close the cover e The step mode key can be used to run the conveyance belt and insert the paper Refer to 4 8 Raising Binding Accuracy 37 5 SETTING NON STANDARD PAPER 38 Press the folding position key until the Ae A edge of the test set paper reaches the L gt an paper size L on the saddle stapling scale label When the key is pressed for less than 1 second moves briefly Side stapling scale label Saddle stapling scale label When pressed for more than 1 second moves continuously KE d i et l Test set paper _ IN A O Bu Press the back jogger position key until the conveyance unit mark reaches the paper size of the test set L When the key is pressed for less than 1 second moves briefly When pressed for more than 1 second moves continuously e Jogging operations can be performed using the step mode Refer to 4 8 Raising Binding Accuracy ve 5 SETTING NON STANDARD PAPER 10 While referring to 4 8 Raising Binding Accuracy perform jogging to move the side jogger inside and at this position press the side jogger position key until the inner line of the side jogger reaches the paper size of the test set Side jogger right Paper size position When the key is pressed for less than 1 a second moves briefly When pressed for more than 1 second moves continuously avin ES lan 3 scale label oh Remark The side jogger scale shows the paper EE
25. jogger position Change the amount of paper overlap Is the side jogger width set too narrow Replace the ball of the ball unit with a metallic one Set the clearance adjusting lever to the larger value Clean the press roller if it is dirty Look at the control panel of the DC 10 if it is connected Close properly 57 11 TROUBLESHOOTING GUIDE The paper is not aligned neatly e Check if the side jogger is set too The paper is not folded at the center The paper is not stapled at the center The staple has jammed The paper is not aligned neatly at the paper receiving tray The DC 10 does not start Only the cover sheet is damaged in saddle stapling folding and center folding only mode 58 wide Check if the back jogger is set too wide Check if the side jogger is set to narrow Check if the ball unit is appropriate Check if the side jogger is set too narrow Check if the ball unit is appropriate Check the folding position stopper position The staple cartridge is not attached properly Check if the paper guide roller unit position set is appropriate Check if the monitor lamp on the control panel of the unit is lit Check if the top cover of the unit is open Check if the unit is set to the manual mode Check if the unit is set to the fine adjustment mode Check if the clearance of the press roller is appropriate for the thickness of the paper Check if less than
26. ll be erased 4 BINDING 4 5 Setting the Position of the Paper Guide Roller Unit e Not necessary for side stapling and corner Stapling e Loosen the setting screw and adjust the Paper guide rollers Setting screw position of the paper guide roller so that the S AKAA NN leading edge of the paper ejected passes Nest Aa the center slightly NA After adjusting be sure to tighten and secure the setting screw fe at guide roller position ae The paper guide roller position label indicating the center of the roller is pasted near the paper guide roller The paper guide roller position label is set taking 10 sheets of A4 80g m paper as standard As this standard will differ according to the paper size quality and number of sheets in such cases set the scale accordingly de Pa Paper lt NNN eu The unit will not operate smoothly if the scale is not set to the appropriate position 21 4 BINDING 4 6 Setting the Clearance Adjusting Plate e When there are only a few sheets of paper or when saddle stapling and folding thin paper the position of the stapling and folding may deviate In this case decrease the clearance using the clearance adjusting plate e When side stapling or corner stapling paper set the clearance widely 4 7 Selecting the Ball Unit Ball e At manufacturer factory a plastic ball will be set But in case the stapling position shifts or paper jams
27. n Beachtung Die Messungen der elektromagnetischen Abstrahlungen sind untor folgenden Model konfigurationen gemessen DC 10 DC 10B DBM 100 DECLARATION DE CONFORMITE Duplo Corporation situ e a 7 6 Izumi Honcho 1 chome Komae shi Tokyo 201 Japon d clare que le produit suivant Nom du produit AGRAFEUSE PLIEUSE No de type DBM 100 est conforme aux dispositions definies par les reglementations suivantes R glementations Directive sur la basse tension 73 23 EEC en application de IEC950 1991 A1 1992 A2 1993 compris la d rogation de EN60950 1992 A1 1993 A2 1993 Directive de compatabilite electromagnetique 89 336 EEC application de EN55011 1991 EN55014 1993 EN50082 1 1992 EN61000 3 2 1995 EN61000 3 3 1995 A noter Les tests des directives de Comptabilit Electromagne tique ont t ex cut s pour la configuration des mod les DC 10 DC 10B DBM 100 INTRODUCTION Thank you for your purchase To ensure correct usage please read this instruction manual thoroughly especially the section Safety Precautions After reading please store this instruction manual in a safe place for future reference TABLE OF CONTENTS 1 Safety e Dr e TE 2 7 Inserting Paper Manually ssnsaeneeseennenneennnna 49 2 Usage Precautions nn0annnneennnnneannnnennnenae 5 8 What to Do When Paper Jam Occurs 51 2 1 Power Supply eege eege 5 9 Replacement of Staple Cartridge 55 2 2 Operating
28. nd move the guides to their prescribed O M3 positions 46 6 SETTING THE AUTOMATIC MODE 3 Check that the paper width mark of the side jogger at non operating side is adjusted to the paper line of the DC 10 ejection unit If the mark is not coinciding with the line adjust the position of this unit rae H idth k em AL I Paper line 4 set the speed on the control panel of the DC 10 No of Sheets of DC 10 Speed Main Unit A Paper in One Set Setting Processing Speed 35 sheets minute or 25 sheets minute 2 towers 11 to 20 sheets Fixed to Slow 25 sheets minute eu Set to Slow immediately after the power is turned ON When the DC 10 is used as one tower system and the speed is set to 1 tower Less than 10 sheets Fast or Slow Fast paper may jam according to the paper used In this case set the speed to Slow 5 Check that the paper size binding method saddle stapling and folding center folding only side stapling corner stapling staple position press roller clearance adjustment paper guide roller unit position adjustment etc have been set 47 6 SETTING THE AUTOMATIC MODE Check that the unit is set to the automatic mode lf the automatic mode is not set set it by Dressing the auto manual key Press until the buzzer stops for about 2 seconds Press the preset key on the control panel of the DC 10 Test operations will start One set fr
29. om the DC 10 is ejected to the side stapling paper receiving tray Follow the DC 10 instruction manual and check the number etc of set of paper Paper stapling and folding operations are not performed during test operations set 1 set on the DC 10 press the start stop key Check the binding condition lf the guide need not be adjusted finely proceed onto the following step 10 e If the guide need be adjusted finely refer to 4 8 Raising Binding Accuracy 10 Set the number of sets to be bound on 48 the DC 10 and start binding operations Uu For details of the DC 10 operations refer to the Instruction Manual for the DC 10 7 INSERTING PAPER MANUALLY I Check that the paper size binding method saddle stapling and center folding center folding only side Stapling and corner stapling staple position press roller clearance adjustment and paper guide roller unit position adjustment settings have been set e Refer to 4 Binding 2 Switch to the manual mode using the automatic manual key O Q When set to the automatic mode press the key for more than one second to set the manual mode The D SE manual mode lamp will light up When the key is pressed for less than one second in the manual mode conveyance turns ON or OFF To return to the automatic mode press the key until re the buzzer stops for about 2 seconds 3 Press the automatic manual key for less Manual f
30. ot be set IS When setting from the corner stapling mode to the side stapling saddle stapling and center folding modes be sure to replace the corner stapling jogger with the normal side jogger and press the staple detection ON OFF key to turn it ON 4 BINDING 4 2 Adjusting the Press Roller Clealance If folding operations are to be performed press roller clearance adjustment is required Set the clearance adjusting lever to an appropriate position shown in the following table according to the thickness of the paper bound thickness 2 This is to prevent the cover of the paper bound from damages in binding operations and to prevent paper jamming during conveyance at the folding section 3 However since conditions change according to the paper quality the setting position of the lever may differ from the following table 4 The clearance adjusting lever is Clearance adjusting lever provided at the left and right sides Be sure to set the same position number for both the left and right sides One Binding Position No peson f e wsom f 4 BINDING 4 3 Turning on Power of the Unit eu After this the state of the monitor lamps will be as follows xiz e ge Blinking Lit ae OFF After turning on the power of the upstream processing device collator etc turn on the power of the unit and start binding operations using the upstream processing device Refer to 6 1 Connecting
31. ower cord away from heaters and heater vents Excessive heat could melt the cover or power cord covering and result in fire or electrical shock OO VY O OO Do not use flammable sprays inside or near the unit e g when cleaning the unit Such flammable gas can be ignited and cause a fire or combustion Make sure that the current consumption listed on the main nameplate does not exceed capacity rating of the power outlet and do not connect other equipment to this same power outlet Connecting other equipment could cause the power outlet to overheat and catch fire Remove any dust that accumulates on the power plug prongs and the surface from which the prongs extend Accumulated dust can result in fire If any foreign object such as metal or liquid should enter this unit immediately turn off the power switch and disconnect the power plug from the power outlet Failure to do so could result in fire or electrical shock Contact your dealer immediately Do not damage the power cord or power plug Do not scratch alter bend twist pull or place heavy objects on the power cord or power plug This could result in damage fire or electrical shock Always grip the plug when disconnecting the power plug from the power outlet Pulling on the power cord could cause damage resulting in fire or electrical shock Do not handle the power plug with wet hands This could result in electrical shock Before cleaning this unit turn off the power
32. r of sheets in such cases set the scale accordingly Side jogger right 4 BINDING T f rd Side jogger left Clearance 1mm or less of With the side jogger closed press the step mode key for more than 1 second to start stapling operations e Press the step mode key again for less than 1 second Staple operations will be performed e When stapling operations end folding operations will start automatically eu If stapling operations are started without inserting the paper always inspect the clincher and remove any staples inside When the step mode key is pressed the paper will be folded and ejected onto the paper receiving tray e If the guide fine adjustment mode is set fine adjustments of the folding position can be started by pressing the folding position key 4 BINDING 4 BINDING 6 When re adjustment is reguired start from step 2 again Be sure to insert paper lt Simple Step Mode Operations To access the desired step quickly gt 1 Press the step mode key to set the step mode Press the step mode key while pressing the shift key The display repeatedly lights up the conveyance lamp paper alignment lamp gt Stapling lamp folding lamp and goes off Release the key once at the desired step This enables the middle steps to be skipped to the desired step lt Escape from the Step Mode gt 1 At the Off in step 3 press the step mode key for more
33. re no more staple in the e Replace the staple cartridge up and the unit stops operating Paper jam lamp for the paper receiving tray lights up and the unit stops running The conveyer paper jam lamp lights up and the unit stops operating The peripheral device error lamp lights up and the unit stops operating All error lamps light up stapler head or only a few are left e Paper has jammed inside the paper receiving tray Or the paper receiving tray has become full of bound paper Mi Paper has jammed inside the conveyer of the unit Paper has jammed before staple processing The paper is not aligned neatly Paper has jammed before folding Paper has not been conveyed properly from the saddle stapling stopper to the folding position stopper The paper did not pass through the press roller The folded paper is not ejected Error of the upstream processing device or device connected after the unit The top cover or belt conveyance unit is open The staples can be used up by turning off the staple detection ON OFF key However operations will continue even when no more staples are left e Remove the paper jammed at the paper ejection slot of the unit Us If there is paper in the conveyance route of the DC 10 remove them Remove the paper jammed and check that the paper size number of sheets and paper weight are within the specification Check the back side
34. ridge removed will cause the stapler head to damage Corner stapling guide accessories e Change the jogger of stapling side to the jogger exclusive for corner stapling As shown in the figure the side joggers for saddle stapling folding center folding and side stapling can be removed The corner Stapling side jogger left or right is to be attached instead either side according to the side of the paper to be stapled 4 BINDING mm Position from the Center moved in Feed in direction we gei Clincher Corner stapling guide lt Guide unit paper holding guide unit gt SO e To side staple or corner staple the paper set the guide units and paper holding guide unit on the side stapled paper receiving tray Place the paper to be stapled on the paper receiving tray And set the guide units about 20 mm away Paper holder from the left and right sides of the paper E Din ner Next set the paper holding guide unit about receiving tray Guide units 50 mm away from the top of the paper and insert the paper holder into the notch Paper holding guide unit However the position of the guide units and paper holding guide unit may change according to the paper quality and number of sheets to be processed Set the guide units and paper holding guide unit so that the curved in part faces outwards Set the curved in part inwards only when the paper is too big and the guide units and paper holding guide unit cann
35. set too narrow Check if the side joggers are attached raised Check that the leading edge of the paper is curled upwards Align the stapler and clincher positions Refer to 4 8 Raising the Binding Accuracy Lower the side joggers and attach them again Straighten the paper If the clearance adjusting plate is set too narrow set the clearance widely 59 12 CLEANING THE UNIT e If the conveyance rubber roller conveyance belt folding roller press roller etc used for conveying the paper is dirty with paper bits or ink problems will result Clean them once a month or according to the frequency of use e Do not use liquid detergent or aerosol detergent Moisten a clean cloth with water or neutral detergent squeeze tightly and clean Ah CAUTION Electric shock or fire hazards may occur if liquid is spilled in the unit Contact your dealer promptly Prohibited 60 13 SPECIFICATIONS DBM 100 Automatic paper size setting type saddle stapling and folding unit Paper size Saddle stapling and folding Center folding Length 200 to 450 mm Width 200 to 320 mm Side stapling Length 139 to 231 mm Width 210 to 320 mm Standard size from above A5 A4 feed direction wide edge leading Corner stapling A4 feed direction wide edge leading Paper quality Fine stencil paper medium quality paper fine quality paper 64 to 128 g m Note 1 However the cover must be above 80 g m No
36. te 2 Under both side and corner stapling mode in case of 64 g m up to 10 sheets Stapling capacity Fine quality paper 80 g m Equivalent to 25 sheets or less Folding capacity Fine quality paper 80 g m Equivalent to 25 sheets or less Maximum processing 40 sets minute A4 80 g m 10 sheets feed direction narrow edge leading speed Detection function Conveyance route stopper paper receiving tray paper jam detection top cover belt conveyance unit open close detection staple remaining amount detection 850 W x 550 D x 610 H Not including paper receiving tray Temperature 5 to 35 C Humidity 20 to 85 RH AC 220 to 240 Vd 50 Hz 5 Specifications and dimensions are subject to change without prior notice for improvements 61 This manual is printed on recycled paper to help protect the environment 98R 90258 98070200M 0
37. than 1 second 29 4 BINDING lt Operations when only the fine adjustment mode is set gt 7 Select the place in which the guide position and folding position finely adjusted are to be memorized e If side stapling was first called only side stapling can be selected The same is for saddle stapling e If the side stapling size lamp is blinking press the side stapling size key to select A4 and press the side stapling size key together with the shift key to select M5 Only the lamp of the selected size A4 or M5 will light up In the same way if the saddle stapling size lamp is blinking press the saddle stapling size key and shift key to select A3 A4 M1 M2 M3 or M4 If the selected size has not been memorized yet the size can be changed Press the key of the desired size The lamp of that size will light up e When the place in which the position is to be memorized is selected the memory lamp starts blinking indicating that memory processing operations must be carried out 30 4 BINDING Press the memory key for more than 1 second and memorize e When A4 saddle stapling is selected the A4 A4 saddle stapling lamp lights up and the memory lamp goes off O M4 When other sizes are selected the corresponding lamp lights up and the memory lamp goes off in the same way 31 4 BINDING 4 9 Adjusting Incorrect Staple and Folding Positions Perform fine adjustments of the stoppers
38. than one second the side jogger and back jogger stop at the operation position When the step mode key is pressed again for less than one second the side jogger and back jogger return to their original positions standby positions e If the positions of the side jogger and back jogger are not appropriate set the fine adjustment mode for the guide as follows and adjust their positions finely 4 BINDING 25 4 BINDING lt Adjusting with Fine Adjustment Mode gt 1 Press any one of the folding position key back jogger position key or side jogger position key for more than 1 second 2 If side stapling is currently selected the side stapling size lamp will blink that the fine adjustment mode has been set If saddle stapling is selected the saddle stapling size lamp will blink that the fine adjustment mode has been set 26 TN T f m L IE 3 The folding position key back jogger position key or side jogger position key can be used 4 Move the side and back joggers according to the paper using the back jogger position key and side jogger position key With the side jogger closed by pressing the step mode key for less than 1 second decrease the clearance between the paper and side jogger to less than 1 mm At the same time decrease the clearance between the back jogger and paper to about mm As this standard will differ according to the paper size quality and numbe
39. when paper jams at the paper receiving tray and the unit stops paper jam lamp 26 Conveyer paper jam Lights up when paper jams at the conveyor and the unit stops lamp 2 Peripheral device error Lights up during upstream processing device or downstream processing lamp device trimmer etc errors 28 Shift lamp Lights up while the shift key is pressed 29 Shift key Performs various operations such as setting of M2 M3 M4 M5 etc 30 Lights up when the power is turned on sch esch 4 BINDING This chapter describes binding operations in the automatic mode and manual mode eu Setting the wrong paper size with the stapler head clincher side jogger etc and the wrong stapling folding method saddle stapling center folding side stapling corner stapling will not only lead to poor finish but cause the unit to damage as well Read the following instructions carefully 4 1 Setting the Staple Position W Setting the Position To set the staple position the stapler head and clincher must be moved 2 To move the clincher a special tool provided is required 3 Disconnect the sensor connector and DEEN then rotate the Knob screw and remove Knob screw the stapler head 4 Insert the special tool into the clincher and while pushing it down move the clincher to the desired position e Set the projection of the special tool to the position to be set e Lift up the special tool slightly
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