User manual Interroll RollerDrive
Contents
1. such as necklaces or bracelets Wear safety shoes Do not use the RollerDrive in explosive atmospheres Always remove materials and objects which are not required from the work area Wear safety shoes Regulate and monitor careful placement of the goods on the conveyor Regularly check the RollerDrive for visible damage In case of fumes unusual noise or blocked or damaged goods stop the RollerDrive at once and ensure that the RollerDrive cannot be started accidentally Contact qualified personnel immediately to find the source the malfunction Do not step on the RollerDrive during operation As the product is maintenance free you only need to check regularly for visible damages unusual noise and that the screws and nuts are still tightened Do not open the RollerDrive gt Make sure that the RollerDrive cannot start up accidentally particularly during assembly maintenance work and in the event of a fault RollerDrive EC310 INTERROLL Normal mode Special mode Safety Interfaces By assembling the RollerDrive in a conveyor module potential hazards may occur These are not described in this manual and have to be analyzed during the design installation and startup of the conveyor module After assembling the RollerDrive in a conveyor module check the whole System for any new potential dangerous condition prior to turning on the conveyor Operating modes Operation of the installed device at th2. 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology Part 2 Technical principles Wermelskirchen 31st March 2010 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Appendix Version 1 3 10 2010 en 29 Translation of the original instructions Northern Europe Denmark Interroll Nordic A S Hammerholmen 2 6 DK 2650 Hvidovre Denmark Tel 45 36 88 33 33 Fax 45 36 88 33 72 dk sales interroll com Interroll Service Tel 45 36 88 33 88 Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 354 562 6858 Fax 354 562 6862 is sales interroll com Finland Tel 358 9 54 94 94 00 Fax 358 9 54 94 94 16 fi sales interroll com Norway Tel 47 32 88 26 00 Fax 47 32 88 26 10 no sales interroll com Sweden Tel 46 35 227077 Fax 46 35 227078 se sales interroll com Western Southern Europe France Interroll S A S ZI de Kerannou B P 34 F 29250 Saint Pol de L on Tel 33 298 24 41 00 Fax 33 298 24 41 02 fr sales interroll com Italy Rulli Rulmeca S p A Via A Toscanini 1 1 24011 Alm Bg Tel 39 035 4300111 Fax 39 035 545523 vendit
3. before assembly gt In order to prevent damage to the internal connections do not hold carry or secure the RollerDrive by the motor cable gt Do not force the RollerDrive when inserting it into the conveyor frame It should fit easily into the holes in the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the conveyor frame page 20 Do not twist the motor cable 17 RollerDrive EC310 INTERROLL Assembly Warning Notices for the Electrical Installation NOTICE Risk of damage to the motor and or RollerDrive cables Observe the following safety information All electrical work should only be performed by qualified and authorized persons Disconnect the power before installing removing or rewiring the RollerDrive gt Do not apply AC current to the RollerDrive or DriveControl device at any time as this will cause irreparable damage Do not apply too much tension or pressure stress to the motor connector Bending the cable and forcing the star washer over the cable can cause damage to the cable s insulation which could result in failure of the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the conveyor frame or supporting structure in which the RollerDrive and the DriveControl are installed I
4. used on conveyors on a gradient or incline The motor s rotor is held in position if no travel signal is pending In the event of failure of the supply voltage the holding brake becomes ineffective as it is not a mechanical brake The RollerDrive EC310 feeds energy back when the goods being conveyed brake This results in the motor heating up less in operation and improves the energy efficiency of the system Interroll DriveControls are fitted with a switch that prevents the voltage rising above 28 V in the supply voltage When installing the system ensure that the power units are capable of feedback Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 1 3 10 2010 en Translation of the original instructions Product information RollerDrive Label The information on the RollerDrive label is used to identify the RollerDrive This is necessary in order to use the RollerDrive as intended i P 2 ce e 03 10 zo Oe Ei 37W Se ga 24 VDC S3 0 05 SS 0 98 m s 8 9 E O Label Manufacturer Rated voltage Date of production Speed range Gear ratio Type of RollerDrive Performance Serial number Product Identification The following information is needed to identify a RollerDrive You can enter the values of your RollerDrive in the last column Information Possible value Own value RollerDrive label Motor ty
5. 20 0 49 0 16 9 1 0 09 to 1 75 0 45 1 10 0 36 12 1 0 07 to 1 31 0 61 1 46 0 48 16 1 0 05 to 0 98 0 81 1 95 0 64 24 1 0 03 to 0 65 1 21 2 92 0 96 36 1 0 02 to 0 44 1 82 4 38 1 44 48 1 0 02 to 0 33 2 42 5 85 1 92 64 1 0 01 to 0 25 3 23 7 80 2 56 96 1 0 01 to 0 16 4 84 11 69 3 84 10 Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Product information DriveControls for the RollerDrive EC310 Interroll recommends using the RollerDrive EC310 in combination with the corresponding Interroll DriveControl 20 or 54 i For more detailed information on the DriveControl please refer to the corresponding operating manual relevant catalogues or publications at www interroll com Speed Settings If you do not use the recommended DriveControl see DriveControls for the RollerDrive EC310 page 10 you may change the speed of the RollerDrive EC310 by altering the voltage on pin 5 of the motor plug Speed setting on the DriveControl DIP switch setting on the Speed at gear ratio DriveControl m s A BC D 44 94 121 16 1 241 36 1 481 641 96 1 on on on on 3 93 1 75 1 31 0 98 0 65 0 44 0 33 0 25 0 16 on on on off 3 66 1 63 1 22 0 92 0 61 0 41 0 31 0 23 0 15 on on off on 3 39 1 51 1 13 0 85 0 57 0 38 0 28 0 21 0 14 on on off off 3 13 1 39 1 04 0 78 0 52 0 35 0 26 0 20 0 13 on off on on 2 86 1 27 0 95 0 72 0 48 0 32 0 24 0 18 0 12 on off on of
6. 44 in hex 480mm 18 9 in 5 mm 0 2 in BF EL M12 x 1 mm Dimensions of Bearing Seats on the Non Drive Side 11 mm 0 44 in hex Female threaded M8 FTM8 shaft pin Spring loaded shaft 5 mm 0 2 in i 5 mm 0 2 in 15 5 mm 0 61 in Straight AF 13 mm 0 51 in BF EL 31 mm 1 22 in 31 mm 1 22 in 13 mm 0 51 in 13 5 mm 0 53 in 13 mm 0 51 in 4 mm 0 16 in 11 mm 0 44 in Round belt head 4 mm 0 16 in j x ux HS 1 937 8 mm 1 49 in l 997 8mm 1 49 in BF EL AF 19 mm 0 75 in BEEL 31 mm 1 22 1n 31 mm 1 22 in PolyVee head 4 mm 0 16 in lL 11 mm 0 44 in 4mm 0 16 in T ant 943 mm 1 7 in 043 mm 1 7 in BF EL BF EL E gt AF 19 mm 0 75 in Poly Chain GT 8 mm pitch 18 teeth Toothed belt head 35 mm 1 38 in 27 5 mm 1 08 in 4 mm 0 16 in un BF EL AF 11 mm 0 44 in hex 14 Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Sprocket head IGM8 female thread shaft pin single bearing Spring loaded hex double bearing Version 1 3 10 2010 en Translation of the original instructions Product information 11 mm 0 44 in hex Spring loaded shaft Female thread
7. Drive EC310 INTERROLL A Persons Electricity Rotating parts Working environment Malfunctioning during operation Maintenance Accidental start up Version 1 3 10 2010 en Translation of the original instructions Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the RollerDrive taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Dangers The following list informs you about the various types of danger or damage that may occur while working with the RollerDrive EC310 gt gt VV VVVV V VV VV Vv Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations Before turning on the RollerDrive ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the RollerDrive cannot be turned on accidentally Keep your fingers and hair away from moving parts If you have long hair always wear a hair net Never wear loose clothing Never wear jewellery
8. For relevant warnings see Safety page 3 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL gt Version 1 3 10 2010 en Translation of the original instructions Introduction Further symbols NOTICE This symbol identifies possible material damage Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out RollerDrive EC310 INTERROLL Safety General safety instructions The RollerDrive EC310 is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of physical injury to the user or bystande
9. INTERROLL User manual Interroll RollerDrive EC310 Version 1 3 10 2010 en Translation of the original instructions Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Table of contents Introduction Information about the operating instructions llli 1 Warnings in this manual llle 1 Further symbols llle 2 Safety General safety instructions llli llle 3 Intended use 2 naana els 3 Unintended use 20 0 0 ee eee 3 Qualified persons llli 4 Dangers E eee eee eee 4 Interfaces n on nunana 5 Operating MOdESa rirerire iie ea a a ei a eee eee 5 Product information Components o aona aah aiea Ea aE Ee eee aa Rs 6 Product Description saie hunsa gode a a aoda a Ea eee E apt a E EOST ENNA 7 RollerDrive Labels s sani gandis lilii 8 Product Identification n aana aaaea 8 Technical Data ied ag un ree o Bok dosha Po aod ENEO Kaa i hele ee de 9 Performa
10. a rulmeca it Portugal Rulmeca Interroll de Portugal Lda Apartado 69 Centro Civico P 6201 909 Covilha Tel 351 275 330 780 Fax 351 275 990 789 rulmeca rulmeca interroll pt Spain Interroll Espafia S A Parc Teconol gic del Vall s C Dels Argenters 5 Edificio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax 34 93 586 4895 es sales interroll com United Kingdom Interroll Ltd Brunel Road Earlstrees Industrial Estate GB Corby Northants NN17 4UX Tel 44 1536 200 322 Fax 44 1536 748 515 gb sales interroll com Version 1 3 10 2010 en Translation of the original instructions Central Europe Germany Interroll Fordertechnik GmbH H ferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2193 20 22 de sales interroll com Austria Tel 49 2193 23 187 Fax 49 2193 23 164 Belgium Tel 49 2193 23 131 Fax 49 2193 23 164 be sales interroll com Luxembourg Tel 49 2193 23 190 Fax 49 2193 23 164 Netherlands Tel 49 2193 23 151 Fax 49 2193 23 164 Switzerland Tel 49 2193 23 190 Fax 49 2193 23 164 ch sales interroll com Eastern Europe Czech Republic Interroll CZ s r o Na Radku 7 3172 CZ 69002 B eclav Tel 420 519 330 210 Fax 420 519 330 211 cz sales interroll com Hungary Tel 36 23 337 891 Fax 36 23 337 892 hu sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocifska 85 PL 03 044 Warszawa Tel 48 22 741 7410 Fa
11. able Check motor cable for damage If the motor cable is damaged replace the RollerDrive RollerDrive overloaded see Overload protection device page 7 25 RollerDrive EC310 INTERROLL 26 Abandonment and disposal Abandonment N CAUTION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the RollerDrive after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Disconnect the motor cable from the control Unscrew the outer nut at the threaded motor shaft If the RollerDrive has a spring loaded idler shaft push the idler shaft inwards If the RollerDrive has a FTM8 idler shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame VVVVV Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specific and local provisions must be observed for the disposal of the RollerDrive and its packaging Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 Belt DriveControls Connection accessories Version 1 3 10 2010 en Translation of the original instructions Appendix Accessories Part Properties Toothed belt INTERROLL Gates Poly Chain GT or similar pitch 8 mm 0 31 in Toothed belt width 11 2 mm 0 44 in Hub with 18 teeth Round belt Belts
12. are installed in the RollerDrive It has nine gear stages and can be operated at a constant conveying speed There are several overload protection systems Stall timing device If the RollerDrive is stalled while there is a run command the motor tries to restart ten times every three seconds for one second If the stall persists after these ten attempts a failure signal is set and the RollerDrive tries to restart with a 60 1 cycle restart for one second every 60 seconds until the stall is eliminated The RollerDrive will not be damaged if the system operates in a stall time device mode for a long period of time If the RollerDrive is running at the selected speed again or the run command is withdrawn the failure signal will be cancelled Slow running If there is a speed deviation of 2096 from the chosen value for more than 10 seconds the motor will be switched off and the failure signal will be set The RollerDrive will try to start again after 60 seconds If the RollerDrive is running at the selected speed again or the run command is withdrawn the failure signal will be cancelled Temperature monitoring The temperature of the motor and electronic assemblies is monitored If used appropriately the roller can be installed in the conveyor with the required controls and then operated maintenance free throughout the service life of the product The RollerDrive EC310 is fitted with an electronic holding brake that allows it to be
13. e end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Special operating mode Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and When de energized performing the test run Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Disposal of RollerDrive and packaging 6 Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 1 3 10 2010 en Translation of the original instructions Product information Components RollerDrive EC310 Motor plug with cable Motor shaft Fixed bearing housing assembly Motor Idler shaft 0000 Idler bearing housing assembly Tube Pipe coupling Gears RollerDrive EC310 INTERROLL Overload protection device Holding brake Zero Motion Hold Energy feedback Product information Product Description The RollerDrive EC310 is an electronically commutated drive roller The motor electronics motors and gears
14. ed M8 FTM8 shaft pin 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 16 8 mm 0 66 in 9 5 mm 0 37 in ur R 35 mm 1 38 in BF EL Between Frames Installation Length Arrangement of Round Belt Grooves for tube diameter 50 mm min 30 mm 1 2 in min 30 mm 1 2 in 938 5 mm 1 52 in 2 2 ILS 938 1 mm 1 5 in min 31 75 mm 1 25 in min 31 75 mm 1 25 i lt BF EL for tube diameter 1 9 in for tube diameter 50 mm min 30 mm 1 2 in min 50 mm 1 9 in 938 5 mm 1 52 in ES 1 min 31 75 mm 1 25 in 938 1 mm 1 5 in min 54 6 mm 2 15 in BF EL for tube diameter 1 9 in Other tube groove arrangements are possible Conical RollerDrives For conical RollerDrives there must be an 1 8 angle compensation on the motor end to avoid bending forces on the RollerDrive 15 RollerDrive EC310 INTERROLL 16 Transport and storage Transport Every RollerDrive has end protectors to cover its ends N CAUTION There is a risk of injury if transported incorrectly Only qualified and authorized persons should transport the product gt Follow the instructions below Do not stack pallets Do not stack more than four cardboard boxes on top of each other Check that the RollerDrives are correctly fixed prior to tran
15. ents Ensure that the wiring is in accordance with the specification and legal directives gt Check all protection devices Ensure that no personnel stand in hazardous areas near the conveyor i For information on commissioning refer to the DriveControl manual or the manual for your motor control Operation N CAUTION Rotating parts and accidental start up Risk of crushed fingers Do not insert fingers between the RollerDrive and the round belt PolyVee belt or roller chain Do not remove the protection device Keep fingers hair and loose clothing away from the RollerDrive NOTICE Damage to the motor or the control due to induction Do not push items along the roller conveyor by hand Do not spin the RollerDrive manually Pre commissioning checks gt Check the RollerDrive for visible damage gt Check all protection devices Ensure that no personnel stand in hazardous areas near the conveyor Clearly specify and monitor the way goods are placed on the conveyor Ensure that the RollerDrive is not blocked i Ambient conditions during operation see Technical Data page 9 Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally n case of an accident Provide first aid and call for emergency assistance gt Inform responsible persons Have the malfunction repaired by qualified persons Start the c
16. essories 29 4 v da EX GUT acm Py NUR Roe dame we es 26 Installation Declaration llle 27 Version 1 3 10 2010 en 1 Translation of the original instructions RollerDrive EC310 INTERROLL Contents Validity of the manual The manual is part of the product Structure of warnings Introduction Information about the operating instructions This manual contains important advice notes and information about the RollerDrive EC310 in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the RollerDrive EC310 as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the RollerDrive EC310 Keep the manual near to the RollerDrive EC310 gt Pass the manual on to any subsequent operator or occupant of the RollerDrive EC310 gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt If you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this document refer to risks which may arise while using the RollerDrive EC310
17. f 2 59 1 15 0 86 0 65 0 43 0 29 0 22 0 16 0 11 on off off on 2 33 1 03 0 78 0 58 0 39 0 26 0 19 0 15 0 10 on off off off 2 06 0 92 0 69 0 52 0 34 0 23 0 17 0 13 0 09 off on on on 1 80 0 80 0 60 0 45 0 30 0 20 0 15 0 11 0 07 off on on off 1 53 0 68 0 51 0 38 0 25 0 17 0 13 0 10 0 06 off on off on 1 26 0 56 0 42 0 32 0 21 0 14 0 11 0 08 0 05 off on off off 1 00 0 44 0 33 0 25 0 17 0 11 0 08 0 06 0 04 off off on on 0 73 0 32 0 24 0 18 0 12 0 08 0 06 0 05 0 03 off off on off 0 46 0 21 0 15 0 12 0 08 0 05 0 04 0 03 0 02 off off off on 0 20 0 09 0 07 0 05 0 03 0 02 0 02 0 01 0 01 off off off off Stop or in accordance with the signals on the Speed A C ports Version 1 3 10 2010 en 11 Translation of the original instructions RollerDrive EC310 INTERROLL Product information External speed setting via digital inputs Speed input on the DriveControl Speed at gear ratio m s A B C 4 1 9 1 12 1 16 1 24 1 36 1 48 1 64 1 96 1 H H H 3 93 1 75 1 31 0 98 0 65 0 44 0 33 0 25 0 16 H H L 3 31 1 47 1 10 0 83 0 55 0 37 0 28 0 21 0 14 H L H 2 68 1 19 0 89 0 67 0 45 0 30 0 22 0 17 0 11 H L L 2 06 0 92 0 69 0 52 0 34 0 23 0 17 0 13 0 09 L H H 1 44 0 64 0 48 0 36 0 24 0 16 0 12 0 09 0 06 L H L 0 82 0 36 0 27 0 20 0 14 0 09 0 07 0 05 0 03 L L H 0 20 0 09 0 07 0 05 0 03 0 02 0 02 0 01 0 01 L L L 0 0 0 0 0 0 0 0 0 H logically active L logically inactive 12 Version 1 3 10 2010 en Translation of the original instructions R
18. le and screw it onto the threaded motor shaft Ensure that washers are fitted on both sides of the profile Usea torque wrench to tighten this outer nut with 35 Nm 308 in Ibf while ensuring that the inner nut is not rotating An angular compensation on the motor end is needed to prevent bending forces on conical RollerDrives Mounting tool For mounting the PolyVee belt you may want to build a mounting tool as shown in the figure below Place the mounting tool between two rollers to reduce the gap between the adjacent rollers Dimensions of the mounting tool depend on the roller pitch and the roller tube diameter 21 RollerDrive EC310 INTERROLL 22 Assembly Electrical Installation gt Ifthe recommended DriveControl see DriveControls for the RollerDrive EC310 page 10 is used connect the motor plug to the DriveControl gt Ifthe DriveControl is not used connect your control to the motor plug refer to see Motor Plug page 12 for the pin assignment Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Initial startup and operation Commissioning Pre commissioning checks gt Ensure that no objects are in contact with rotating or moving parts gt Ensure that all bolts are tightened according to the specifications gt Ensure that there are no additional areas of danger caused by interfaces to other compon
19. nce Data for RollerDrive EC310 00000 aee 9 DriveControls for the RollerDrive EC310 0 000000 ee 10 Speed Settings 0 0 0 ee ee eee eens 10 Motor Plug 6364442046 RE EUR 3 eh y rey Y RR c9 eee ee 12 Dimensions of the Motor Shaft 0 0 0 0c cece ee eee 13 Dimensions of Bearing Seats on the Non Drive Side 13 Arrangement of Round Belt Grooves 0 000 cece eee 14 Conical Roller Drives s e siaa a anie a adipa diaa i E ea a a e da 14 Transport and storage Transport eee ee bw tel bene Pe eU E nee E a E EA 15 ci rcpc LET 15 Assembly Warning information for assembly 00002200 eee 16 Warning Notices for the Electrical Installation llle 17 RollerDrive Installation llle 18 Mounting toltes k easag engi a gus Rm um ee TR RR SL EUR EUR E mu 20 Electrical Installation llli 21 Initial startup and operation Commissioning llle eh 22 rub TT TET 22 Procedure in case of accident or malfunction 00 22 Maintenance and cleaning Warnings concerning maintenance and cleaning 23 Maintenance a Ea a a i ehee eel 23 Cleaning aeea eia sn ea Ge mee a Bt reared oh ag een a e a e ds BG eei 23 Troubleshooting Troubleshooting ue EE EA eal RE SES ee ES 24 Abandonment and disposal Abandonment 00000 cee eee eens 25 Disposal ase ce aoe ectetuer LET LU RE 25 Appendix Acc
20. ncorrect earthing can result in the build up of static charge causing the motor or DriveControl to malfunction or fail prematurely Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Inserting the motor shaft i Version 1 3 10 2010 en Translation of the original instructions Assembly RollerDrive Installation Remove the shipping tube from the RollerDrive Use caution when cutting the tie wrap from the harness Do not cut the sleeves or cables on the unit gt Place the first star washer on the motor shaft gt D gt Pass the motor cable through the 11 mm 0 44 in hex hole in the conveyor frame and insert the motor shaft into the hex hole NOTICE Internal damage to the RollerDrive due to improper handling gt Do not yet fit the retaining nut Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief gt Fit one or two round belts size 4 mm max 5 mm 3 16 in or RollerDrive belts if used on the non driven end of the RollerDrive 19 RollerDrive EC310 INTERROLL Assembly Inserting the idler shaft The type of axis dictates how the idler shaft is inserted in the conveyor frame The spring loaded shaf
21. ollerDrive EC310 INTERROLL Version 1 3 10 2010 en Translation of the original instructions Product information Motor Plug 109 O Pin Colour Function Value 1 brown Power supply input Rated voltage 24 VDC Voltage range 18 to 28 VDC 2 white Direction of rotation Low U lt 0 8 V counter clockwide seen from the cable end High U gt 2 4 V clockwise of the RollerDrive 3 blue Earth for power supply Earth and signal 4 black Fault output Open Collector Ucesat 0 5 V for l 5 mA Umax 30 V lomax 5 mA 5 gray Analogue speed start see table below signal Analogue speed start signal Pin 5 Voltage range 0 to 24 VDC Stop braked state 0 to 2 3 VDC Speed 2 3 VDC to 10 VDC Incline rate above 2 3 VDC 740 rpm motor revolutions linear between 2 3 and 10 VDC Max speed 10 VDC to 24 VDC The conveyor speed is calculated from the gear ratio and the nominal value also see Speed Settings page 10 In case the RollerDrive is not directly connected to the corresponding DriveControl or the Interroll extension cable connect the motor plug using a Conec M8 snap in coupling NOTICE Pins 1 and 3 are not protected against incorrect polarity connection Damage to the motor Ensure the correct polarity 13 RollerDrive EC310 INTERROLL Product information Dimensions of the Motor Shaft 16 1 mm 0 63 in 11 mm 0
22. onveyor only after this has been approved by qualified persons Version 1 3 10 2010 en 23 Translation of the original instructions RollerDrive EC310 INTERROLL 24 Checking the RollerDrive Replacing a RollerDrive Maintenance and cleaning Warnings concerning maintenance and cleaning N CAUTION Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Set up signs indicating maintenance work Maintenance If the RollerDrive is not secured as specified in the installation instructions see Assembly page 16 it may rotate in the hole in the conveyor frame This will result in the roller leads becoming twisted and eventually severed Monthly check the RollerDrive for visible damage Annually ensure that the roller shaft is secured properly in the conveyor frame If a RollerDrive is damaged or broken down it has to be replaced Install a new RollerDrive see Abandonment page 25 and see RollerDrive Installation page 18 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleaning will ensure good contact with the goods and reduce friction Remove foreign ma
23. outh America please contact Interroll Espafia S A Parc Teconoldgic del Vall s C Dels Argenters 5 Edificio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax 34 93 586 4895 es sales interroll com Asia China Interroll Suzhou Co Ltd Unit 10B Modern Industrial Square No 333 Xing Pu Road Suzhou Industrial Park Suzhou Jiangsu Province People s Republic of China Postal Code 215126 Tel 86 512 6256 0383 Fax 86 512 6256 0385 cn sales interroll com Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Sagamihara shi Kanagawa 229 1134 Japan Tel 81 42 764 2677 Fax 81 42 764 2678 jp sales interroll com Korea Interroll Korea Corporation Room 301 Dongsan Bldg 333 60 Shindang Dong Choong ku Seoul Korea Tel 822 2 231 1900 Fax 822 2 254 36 83 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ibrahim 629156 Singapore Republic of Singapore Tel 65 6266 6322 Fax 65 6266 6849 sg sales interroll com Thailand Interroll Thailand Co Ltd 41 6 Moo 6 Bangchalong Bangplee Samutprakarn 10540 Thailand Tel 66 2 337 0188 91 Fax 66 2 337 01 92 th sales interroll com India Interroll Drives and Rollers India Pvt Ltd SF 12 KSSIDC Building 10 Main IIl Stage Peenya Indl Estate Bangalore 560058 India Tel 91 80 2836 4996 Fax 91 80 4117 0559 in sales interroll com Australia amp New Zealand Australia Conveyor Solution
24. pe Gear ratio Serial number Tube diameter 50 mm or 1 9 in Tube material Zinc plated aluminium or stainless steel with or without sleeves Roller length EL BF Roller transmission Torque transmission Idler shaft Spring loaded or female threaded shaft pin see Dimensions of Bearing Seats on the Non Drive Side page 13 RollerDrive EC310 INTERROLL Product information Technical Data Rated voltage 24 VDC Voltage range 18 to 28 VDC Idle current 0 4 A Rated current 2A Maximum peak current 5A Rated power 32W Maximum ripple from power supply 3 Maximum number of starts stops per 30 minute Maximum noise emission mounted 55 db A 1 Lifetime under nominal conditions 20000 Protection classification IP54 and IP66 Ambient temperature in operation 0 C to 40 C 32 F to 104 F Ambient temperature during transport and storage 30 C to 75 C 22 F to 167 F Air humidity 5 to 85 Installation height above sea level max 1000 m max 3300 ft Mechanical performance performance data and characteristic curves apply to an ambient temperature of 20 C 68 F 1 Value can vary according to installation conditions profile shapes and the resonance behaviour of the system Performance Data for RollerDrive EC310 Gear ratio Speed range Nominal torque Starting torque Holding torque m s Nm Nm Nm 4 1 0 20 to 3 93 0
25. rs Adverse effects of the RollerDrive and other material Disregarding the warnings in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the RollerDrive and follow the information contained herein in full Only instructed and qualified persons may work with the RollerDrive Always keep this user manual at hand when working on the RollerDrive so that you can consult it quickly if required Always comply with relevant national safety regulations gt If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The RollerDrive EC310 may only be used for industrial applications and in an industrial environment to convey goods such as parts cartons totes or boxes It must be integrated in a conveyor module or a conveying system Any other use is not permitted Any changes that affect the safety of the product are not allowed The RollerDrive EC310 may only be used within the given operation limits Unintended use The RollerDrive EC310 may not be used to transport persons bulk cargo or small parts The RollerDrive is not intended for use under impact or shock loads Applications not according to the intended use of the RollerDrive EC310 require approval from Interroll Version 1 3 10 2010 en Translation of the original instructions Roller
26. s Australia Pty Ltd 70 Keon Parade Thomastown VIC 3073 Australia Tel 61 3 9460 2155 Fax 61 3 9460 2029 au sales2 interroll com New Zealand Automation Equipment NZ Ltd 45 Colombo Street Frankton Hamilton New Zealand Tel 64 7847 2082 Fax 64 7847 7160 nz sales interroll com For other countries please see contacts at www interroll com
27. sport Avoid serious impacts during transport Check every RollerDrive for visible damage after transport In the event of damage take photos of the damaged parts Report any damage caused by transport immediately to the transport company and Interroll to retain the right to claim for compensation Do not expose the RollerDrives to serious fluctuations in temperature as this could lead to condensation VVVVVV V Vv Storage N CAUTION Risk of injury due to improper storage Do not stack pallets Do not stack more than four cardboard boxes on top of each other Check each RollerDrive for damage after storage Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 1 3 10 2010 en Translation of the original instructions Assembly Warning information for assembly N CAUTION Rotating parts Risk of pinched fingers gt Do not insert fingers between the RollerDrive and the round belt PolyVee belt or roller chain Install a protection device such as a guard plate to prevent fingers from getting trapped in the round belt PolyVee belt or roller chain Install an appropriate warning on the conveyor NOTICE Risk of damage leading to failure or shortened life expectancy of the RollerDrive Follow the instructions below Do not drop or mishandle the RollerDrive to avoid internal damage Check each RollerDrive visually for damage
28. t is simplest to install Inserting the spring loaded hexagonal shaft gt Push the spring loaded shaft inwards and align the shaft with the hole in the conveyor frame gt Release the spring loaded hexagonal shaft and allow it to pop into the hole in the frame Inserting the FTM8 female thread shaft pin gt Place a split washer onto a M8 x 20 bolt gt Align the RollerDrive with the hole in the conveyor frame and insert the M8 bolt and split washer into the shaft Use a wrench to prevent the shaft pin from turning width across flats AF 13 mm or AF 19 mm depending on the shaft pin type see Arrangement of Round Belt Grooves page 14 gt Use a torque wrench to tighten the bolt with 20 Nm 177 in Ibf until the split washer is completely compressed 20 Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Securing the RollerDrive in the conveyor frame Version 1 3 10 2010 en Translation of the original instructions Assembly There is a nut and a retaining washer on the shaft next to the tube This inner nut has been preassembled and secured in the correct position Do not adjust the inner nut and retaining washer gt Use a flat wrench AF 19 mm to prevent the inner nut from turning Use a flat wrench AF 36 mm with the IP66 configuration Slip a second washer and a hex nut over the motor cab
29. terials and dirt with a simple cleaning brush not a wire brush by brushing gently Remove smaller amounts of dirt with a damp cloth When doing this make sure that wetting of the RollerDrive is no more than slightly damp Do not use sharp edged tools to clean the roller Version 1 3 10 2010 en Translation of the original instructions RollerDrive EC310 INTERROLL Symptom RollerDrive does not run Troubleshooting Troubleshooting N CAUTION Risk of injuries due to incorrect handling Troubleshooting may only be done by qualified and authorized persons Only perform troubleshooting after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Possible cause No power supply Help Check 24 VDC power supply Plug not connected properly Check cable connection RollerDrive is rotating in the wrong direction or at the wrong speed Wrong DriveControl settings on the Speed and rotational direction Dip Switches Change setting on DriveControl Wrong voltage at speed setting pin if the RollerDrive is not operated with the recommended Interroll DriveControl Check the voltage of the speed setting pins on the motor plug Abnormal noise coming from the RollerDrive Motor or gearbox is damaged Replace the RollerDrive Interrupted RollerDrive operation Version 1 3 10 2010 en Translation of the original instructions Damaged motor c
30. with 4 mm 0 16 in and max 5 mm 0 20 in diameter PolyVee belt Drive head with 9 grooves for flexible V ribbed belts PJ form ISO 9981 DIN 7867 Pitch 2 34 mm 0 09 mm Belts with a max of 4 ribs RollerDrive EC310 on DriveControl Part Part no DriveControl 20 89RA DriveControl 54 89RB Part Properties Part no Connecting cable Length 2000 mm 89VN 27 RollerDrive EC310 INTERROLL Appendix Installation Declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix Il B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range RollerDrive EC310 is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive The commissioning of these conveyor modules is not permitted until conformity of the entire machine system in which they are installed has been declared in compliance with the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Person authorized to compile the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC directives Machinery Directive
31. x 48 22 741 741 1 pl sales interroll com Slovakia Tel 421 2 4363 8102 Fax 421 2 4342 7294 sk sales interroll com Slovenia Tel 386 1 56 56 370 Fax 386 1 56 56 372 Turkey Rol er Makina San Ve Tic Ltd Sti Pembegul Sok Dostlar Apt No 12 D 10 Suadiye 347 40 Istanbul Turkiye Tel 90 216 386 37 75 Fax 90 216 386 38 22 tr sales interroll com Middle East Israel ComTrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4 27 27 47 Fax 972 3 7 44 08 64 il sales interroll com Africa South Africa Interroll SA Pty Ltd P O Box 327 Isando 1600 37 Director Road Spartan Ext 2 1619 South Africa Tel 27 11 281 9900 Fax 27 11 252 9083 za sales interroll com North amp South America USA Interroll Corporation 3000 Corporate Drive USA Wilmington NC 28405 Tel 1 910 799 11 00 Fax 1 910 392 38 22 us sales interroll com Canada Interroll Components Canada Ltd 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 Fax 1 905 660 4159 ca sales interroll com Interroll Canada Ltd Drives amp Rollers Canada 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 3399 Fax 1 905 727 3299 ca sales interroll com Brasil Interroll Logistica Ltda Rua Dom Joao VI 555 Parque Industrial S A Pindamonhangaba SP CEP 12412 805 Brasil Tel 55 12 3648 8021 br sales interroll com For other countries in S
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