Watlow PM Express Manual - Seagate Control Systems
Contents
1. Pending Overview 21 6 mm The EZ ZONE PM Express controllers take the pain 0 85 in out of solving your thermal loop requirements while reducing the cost of control loop ownership You can order this control as a single loop PID controller with a high amperage power output in 1 32 DIN Maximum Cutout either a 16 or 32 DIN panel mount package It just got a whole lot easier to solve the ther mal requirements of your system Because the EZ ZONE family of controls are highly scalable Dimensions 1 16 DIN Installation CASE CASE ng 19 8 mm BEZEL 4 0 62 in NI 101 6 mm 4 00 in 53 3 mm E 2 10 in EA H4 S GASKET L Gu H e BEZEL EL IS fq A D 53 3 mm N ME Removing the Mounted Controller from Its Case e d p Aa W 210i c n 1 From the controller s face pull out the tab on J cH a PANEL each side until you hear it click O C i m 2 1 Make the panel cutout using the mounting pide template dimensions in this chapter Insert the case assembly in2. D mn 3 f u Lockout Menu Sensor Type Linearization Decimal Display Units Range Low Range High Function One Output Type Function Two Heat Algorithm Heat Hysteresis Cool Algorithm Alarm Type Alarm Hysteresis Alarm Logic Alarm Latching Alarm Blocking Alarm Silencing Alarm Display Ramp Action Ramp Rate Scale Low Scale High Power Scale High Output 1 Power Scale High Output 2 Upper or Left Display Lower or Right Display Zone Address Operations Menu 16 amp 32nd DIN PID Controller Display Parameter Name Description Range Defaults are shown bold Autotune No AUt Start an autotune While active the upper or left and lower or right display will Yes flash EU Hand AEE a Appears if Heat or cool algorithm set to PID CPT Control Mode Active Off C M View the current control mode Auto Appears if Always Manual Heat Proportional Band 0 to 9 999 000 F or units h Pb Set the PID proportional band for the heat outputs 0 to 5 555 000 C Appears if Heat algorithm set to PID Units 25 0 F or 14 0 C Cool Proportional Band 0 to 9 999 000 F or units C Pb Set the PID proportional band for the cool outputs 0 to 5 555 000 C Appears if Cool algorithm set to PID Units 25 0 F or 14 0 C Time Integral 0 to 9 999 seconds per repeat ti Set the PID integral for the outputs 180 0 Appears if Heat or cool algorithm set to PID Time Derivative 0
3. AAAB AAAB output 1 PM C K output 2 PM C K HHHHHHBH fe o L Note In the drawings below for each input notice that the Slot A connector labeling is identified Note When using a 2 wire RTD jumper S1 and T1 together Inputs All inputs shown below represent input 1 the only input and are to be connected to slot A of the PID Control Process RTD Thermocouple Volts 2 or 3 Wire 1 Ti L R1 _o S1 S1 UC Ri S1 R1 Process Amperes i w T1 S1 Process Volts and Amperes e 4to 20 mA 100 Q input impedance 0 to 10V dc 20 KO input impedance Thermocouple e Scalable e 2KQ maximum source resistance e 20 MQ input impedance e 3 microampere open sensor detection e Thermocouples are polarity sensitive The negative lead must be connected to 1 e To reduce errors the extension wire for ther mocouples must be of the same alloy as the thermocouple lead wires must have the same resistance Resistance Temperature Detector RTD e Platinum 100 O 0 C e Calibration to DIN curve 0 00385 0 0 C e 20 0 total lead resistance e RTD excitation current of 0 09 mA typical Each ohm of lead resistance may affect the reading by 0 03 C e For 3 wire RTDs the 1 lead must be con nected to R1 e For best accuracy use a 3 wire RTD to com pensate for lead length resistance All three Switched DC e 100 mA minimum load e Supplied current up to a ma
4. C PID Controller w Universal Input Power Supply Digit 5 1 2 100 240 VAC 3 12 28VAC DC Output 1 and 2 Hardware Options Digits 6 and 7 Output 1 CA Switched dc open collector CH Switched dc open collector CC Switched dc open collector CJ Switched dc open collector CK Switched dc open collector EA Mechanical Relay 5 Amp form C EH Mechanical Relay 5 Amp form C EC Mechanical Relay 5 Amp form C EJ Mechanical Relay 5 Amp form C EK Mechanical Relay 5 Amp form C FA Universal Process FC Universal Process FJ Universal Process FK Universal Process AK None KK SSR Form A 0 5 Amp Future Options Digits 8 thru 11 AAAA None Menu Type Digits 12 Output 2 None NO ARC 15 Amp power control Switched DC Mechanical relay 5A Form A SSR Form A 0 5 Amp None NO ARC 15 Amp power control Switched DC Mechanical relay 5A Form A SSR Form A 0 5 Amp None Switched DC Mechanical relay 5A Form A SSR Form A 0 5 Amp SSR Form A 0 5 Amp SSR Form A 0 5 Amp B PM Express with English manual Limit or PID Additional Options Digits 13 and 14 AA Standard EZ ZONE face plate 12 Class 1 Div 2 not available with Limit Controller or mechanical relay outputs Multilingual User Manuals PID only and associated Watlow part numbers English 0600 0065 0000 Chinese 0600 0065 0001 Japanese 0600 0065 0002 Korean 0600 0065 0003 German 0600 0065 0004 French 0600 0065 0005 It
5. ac 25 VA at 24V ac e 100 000 cycles at rated load e Output does not supply power For use with ac or dc See Quencharc note Mechanical Relay Form A e 5 Aat 240V ac or 30V dc maximum resistive load e 20 mV at 24V minimum load e 125 VA pilot duty 9 120 240V ac 25 VA at 24V ac e 100 000 cycles at rated load e Output does not supply power For use with ac or dc See Quencharc note NO ARC Relay Form A e 15 A at 85 to 264V ac resistive load only e 1 16 DIN models only e 2 000 000 cycle rating for NO ARC circuit Power Supply Note Switched dc and Process outputs use a common power supply with a maximum current output of 40mA As an example supplied current mA from output 1 and 2 can be 20 20 30 10 40 0 10 30 etc Outputs Please note all outputs are connected exclusively to slot A Output availability is based on the part number of your PID Control Solid State Relay Switched DC Form A ou and or L2 Ak xv LE K1 and or K2 C C a PM C KK AAAAB PM C CC AAAAB Universal Process Mechanical Relay cdd MEM ME Form C 7 L1 inormally open OKI volts common 4 to 20 mA Y OH PM C F AAAAB PM O E AAAAB NO ARC Relay Form A Open Collector Power Supply PM C H AAAAB NEUE PM CO C AAAAB Mechanical Relay Form A L2 Quencharc Note Switching pilot duty inductive loads relay coils s
6. 6 mm screwdriver in the notch of the mounting collar assembly and push toward the panel while applying pressure to the face of the controller Don t be afraid to apply enough pressure to properly install the controller The seal system is compressed more by mat ing the mounting collar tighter to the front panel see picture If you can move the case assembly back and forth in the cutout you do not have a proper seal The tabs on each side of the mounting collar have teeth that latch into the ridges on the sides of the controller Each tooth is staggered at a different depth from the front so that only one of the tabs on each side 1 Ensure that the orientation of the controller is correct and slide it back into the housing 2 Using your thumbs push on either side of the controller until both latches click Note The controller is keyed so if it feels that it will not slide back in do not force it Check the ori entation again and reinsert after correcting Chemical Compatibility This product is compatible with acids weak alkalis alcohols gamma radiation and ultra violet radiation This product is not compatible with strong 0 85 in alkalis organic solvents fuels aromatic hydrocarbons chlorinated hydrocarbons esters and keytones is locked onto the ridges at a time 5 6 7 8 Terminal Definiti erminal Definitions Note In the pictures below notice that the Slot A connector does not show lab
7. A1 A2 Electrostatic Discharge Immunity EN 61000 4 3 2006 EN 61000 4 4 2004 EN 61000 4 5 2006 Surge Immunity EN 61000 4 6 1996 A1 A2 A3 Conducted Immunity EN 61000 4 11 2004 EN 61000 3 2 2006 Harmonic Current Emissions EN 61000 3 3 2005 Voltage Fluctuations and Flicker SEMI F47 2000 Specification for Semiconductor Sag Immunity Figure R1 1 For mechanical relay loads cycle time may need to be extended up to 160 seconds to meet flicker requirements depending on load switched and source impedance 2006 95 EC Low Voltage Directive EN 61010 1 2001 Safety Requirements of electrical equipment for measurement control and laboratory use Part 1 General requirements Compliant with 2002 95 EC RoHS Directive Per 2002 96 EC W E E E Directive Please Recycle Properly Raymond D Feller III Name of Authorized Representative General Manager Title of Authorized Representative OLS IL Signature of Authorized Representative CE DOC EZ ZONE PM 06 09 Winona Minnesota USA Place of Issue June 2009 Date of Issue Ordering Part Number Part number digits 1 through 14 PMXCXXX AAAABXX All Models include Universal Sensor Input Standard Bus Configuration Communications Dual line Red over Green 7 Segment displays Package Size Digit 3 3 1 32 DIN 6 1 16 DIN 8 1 8 DIN vertical future option 9 1 8 DIN horizontal future option 4 1 4 DIN future option Primary Function Digit 4
8. DIN curve 0 00385 0 0 C e Process 4 20mA 1000 or 0 10V dc 20kQ input impedance scalable Functional Operating Range Type B 50 to 1816 C 58 to 3301 F Type C 0 to 2315 C 32 to 4199 F Type D 0 to 2315 C 328 to 4199 F Type E 270 to 1000 C 454 to 1832 F Type F 0 to 1343 C 32 to 2449 F Type J 210 to 1200 C 346 to 2192 F Type K 270 to 1371 C 454 to 2500 F Type N 200 to 1300 C 328 to 2372 F Type R 50 to 1767 C 58 to 3213 F Type S 50 to 1767 C 58 to 3213 F Type T 270 to 400 C 454 to 752 F RTD DIN 200 to 800 C 328 to 1472 F Process 1999 to 9999 units Output Hardware e Switched dc 22 to 32V dc with a maximum of 40 mA supply current available Open collector maximum sink current 100 mA 30V dc e Solid state relay SSR Form A 0 5A 24V ac minimum 264V ac maximum opto isolated without contact suppression e Electromechanical relay Form C 5A 24 to 240V ac or 30V dc maximum resistive load 100 000 cycles at rated load e Electromechanical relay Form A 5A 24 to 240V ac or 30V dc maximum resistive load 100 000 cycles at rated load e NO ARC relay Form A 15A 24 to 240V ac no V dc resistive load 2 million cycles at rated load Universal process 0 to 10V dc into a minimum 1 0000 load 4 to 20mA into maximum 8000 load Operator Interface Dual4 digit 7 segment LED displays Typical dis
9. backed by a ler an over under limit controller or an integrated Dimensions 1 32 DIN three year warranty to the first purchaser for use controller PID and Limit the EZ ZONE family of providing that the units have not been misap controls can meet all of your needs Point your plied Since Watlow has no control over their use browser to http www watlow com to find out aul _15 9 mm and sometimes misuse we cannot guarantee more about the EZ ZONE family of controls 0 63 in _ 53 3 mm against failure Watlow s obligations hereunder For this particular control serial communications m 400in SN at Watlow s option are limited to replacement is accomplished using Watlow s Standard Bus mu repair or refund of purchase price and parts which protocol If the need arises to network your con E upon examination prove to be defective within the trols and communicate using other popular proto f c I warranty period specified This warranty does not cols such as Modbus RTU TCP EtherNet IP Cia ee S jy M3in 122i d e e6 o6 Sd apply to damage resulting from transportation DeviceNet or Profibus DP consider using the E e NA A eS alteration misuse or abuse The purchaser must EZ ZONE family Remote User Interface Gateway Side Front use Watlow parts to maintain all listed ratings RUI GTW Technical Assistance go If you encounter a problem with your Watlow a controller review your configuration information I poen e to
10. verify that your selections are consistent with your application inputs outputs alarms limits H b etc If the problem persists you can get technical i assistance from your local Watlow representative Nie see back cover by e mailing your questions to db Top wintechsupport watlow com or by dialing 1 i 507 494 5656 between 7 a m and 5 p m Central Standard Time CST Ask for an Applications Engineer Please have the following information available when calling 5 2 MM _ e Complete model number 1 78 in Recommended panel spacing All configuration information User s Manual Factory Page Return Material Authorization RMA 1 Call Watlow Customer Service 507 454 5300 for a Return Material Authorization i RMA number before returning any item for repair If you do not know why the product A panel thickness 1 53 to 9 52 mm failed contact an Application Engineer or rae OSU do Dos Product Manager i The EZ ZONE PM Controller User s Manual is 6210 copyrighted by Watlow Winona Inc April 2010 with all rights reserved The EZ ZONE PM is covered by U S Patent No 6 005 577 and Patents I 431 2 mm 30 9 mm j mA ZREN D S NS N oO09009 SS U
11. 2 id 07 2885168 07 2885568 Watlow Electric Taiwan Corporation 10F 1 No 189 Chi Shen 2nd Road Kaohsiung 80143 Taiwan Tel 886 7 2885168 Fax 886 7 2885568 Your Authorized Watiow Distributor TOTAL CUSTOMER SATISFACTION 3 Year Warranty
12. 4 Corsico MI Italy Tel 39 024588841 Fax 39 0245869954 E mail italyinfo watlow com Website www watlow it Asia and Pacific Watlow Singapore P te Ltd 16 Ayer Rajah Crescent 06 03 04 Singapore 139965 Tel 65 6773 9488 Fax 65 6778 0323 Email info watlow com sg Website www watlow com sg Watlow Australia Pty Ltd 4 57 Sharps Road Tullamarine VIC 3043 Australia Tel 61 3 9335 6449 Fax 61 3 9330 3566 Website www watlow com Watlow Electric Manufacturing Shanghai Company 1118 Fangyuan Road Anting Industrial Park J iading Shanghai PRC 201203 People s Republic of China Tel 86 21 39509510 Fax 486 21 5080 0906 Email info watlow cn Website www watlow cn TRO VrNU RANA 7101 0047 RRAF RA KA HH1 14 4 EE JL BI SEO PE Tel 03 3518 6630 Fax 03 3518 6632 Email infoj watlow com Watlow J apan Ltd 1 14 4 Uchikanda Chiyoda Ku Tokyo 101 0047 Japan Tel 81 3 3518 6630 Fax 81 3 3518 6632 Email infojG watlow com Website www watlow co jp Website www watlow co jp Watlow Korea Co Ltd 1406 E amp C Dream Tower 46 Yangpyeongdong 3ga Yeongdeungpo gu Seoul 150 103 Republic of Korea Tel 482 2 2628 5770 Fax 482 2 2628 5771 Website www watlow co kr Watlow Malaysia Sdn Bhd No 14 3 J alan 2 114 Kuchai Business Centre Jalan Kuchai Lama 58200 Kuala Lumpur Malaysia Tel 460 37980 7741 Fax 460 3 7980 7739 Stee SAR BRA RI 80143 BHT Bre e RE P1899 10328 7
13. Safety Information E 7 0 N E P M Ex ress We use note caution and warning symbols throughout Quis divifa this book to draw your attention to important opera ar Underwritets tional and safety information Een It U S e rs M d n U d l A NOTE marks a short message to alert you to an has bean evaluated important detail T to United States and A CAUTION safety alert appears with information on Canadian require that is important for protecting your equipment and menis ol p performance Be especially careful to read and follow Control Equipment all cautions that apply to your application UL A CSA A WARNING safety alert appears with informa C22 2 No 61010 tion that is important for protecting you others and File E185611 QUYX equipment from damage Pay very close attention to QUYX7 See WWW all warnings that apply to your application aeon i The electrical hazard symbol a lightning bolt in a i triangle precedes an electric shock hazard CAUTION ee safety statement Further explanations ollow Unit is a Listed device per Under writers Laborato ries It has been evaluated to United States and Canadian C US requirements for Hazardous Loca PROC CONT EQ FOR tions Class 1 Divi sion Il Groups A B C and D ANSI ISA 12 12 01 2007 File E184390 QUZW QUZW7 See www ul com Explanation CAUTION Warning or Hazard that needs further ex planation than label on unit can provide Consult us
14. alian 0600 0065 0006 Spanish 0600 0065 0007 21 22 23 24 How to Reach Us Corporate Headquarters Watlow Electric Manufacturing Company 12001 Lackland Road St Louis MO 63146 Sales 1 800 WATLOW2 Manufacturing Support 1 800 AWATLOW Email info watlow com Website www watlow com From outside the USA and Canada Tel 1 314 878 4600 Fax 314 878 6814 Watlow GmbH Postfach 11 65 Lauchwasenstr 1 D 76709 Kronau Germany Tel 49 0 7253 9400 0 Fax 449 0 7253 9400 900 Email info watlow de Website www watlow de Latin America Watlow de M xico S A de C V Av Fundici n No 5 Col Parques Industriales Quer taro Qro CP 76130 Mexico Tel 452 442 217 6235 Fax 452 442 217 6403 Europe Watlow France Tour d Asni res 4 Avenue Laurent C ly 92600 Asni res sur Seine France T l 33 0 1 41 32 79 70 T l copie 33 0 1 47 33 36 57 Email info watlow fr Website www watlow fr Watlow Italy S r l Watlow Ib rica S L U C Marte 12 Posterior Local 9 E 28850 Torrej n de Ardoz Madrid Spain T 34 91 675 12 92 F 34 91 648 73 80 E mail info watlow es Website www watlow es Watlow UK Ltd Linby Industrial E state Linby Nottingham NG15 8AA United Kingdom Telephone 0 115 964 0777 Fax 0 115 964 0071 E mail info watlow co uk Website www watlow co uk From outside The United Kingdom Tel 44 115 964 0777 Fax 44 115 964 0071 Viale Italia 52 54 2009
15. at Setup Menu ALP Alarm Tor Heat Algorithm of F Off Lati Lookout Mend h Ag Set the heat control method pd PID 5Ena Sensor Type Appears if Output 1 or 2 set to heat PM F On L n Linearization Hysteresis Heat amp Cool 0 to 9 999 000 F or units dE C Decimal hSC Set the control switching hysteresis for on off control This determines how far into 9 45 555 000 C C_F Display Units the on region the process value needs to move before the output turns on adis Appears if Heat or Cool Algorithm is set to On Off Units 3 0 F or 2 0 C c L o Range Low as CA9 Cool Algorithm of F Off r h _ Range High CAg Set the cool control method pd PID F4 T Function One Appears if If Output 1 or 2 is set to cool i ono F On Off Output Type eid l Alarm Type l l l of F Off FagjFunction Two Select how the alarm will or will not track the set point Aty Appears i Always Pr AL Process Alarm h A 9 Heat Algorithm JdEAL Deviation Alarm BSC Heat Hysteresis Ahy Alarm Hysteresis 0 001 to 9 999 000 F or units j et the hysteresis for an alarm This determines how far into the safe region the o EH Cool Algorithm LA process value needs to move before the alarm can be cleared 0 001 to 5 555 000 C Ret 9 Alarm Type Appears if When alarm type is set to process or deviation alarm Units 1 0 F or 1 0 C Ah 9 Alarm Hysteresis arg Alarm Logic T ALC Close on Alarm AL 9 Alarm Logic A Lg mus r e condition will be duri
16. autotuning the as ALA 1 simply push the infinity amp key to control loop execute the action e rc P I Ramping controller is ramping to a ALL 1 Alarm Low 1 sensor input below low new set point alarm set point Upon power up of the control using the advance key will scroll through the various prompts found in the Operations Menu At any point within the Operations menu to return to the default display push the Infinity key Operations Menu Autotune EPA Control Mode Heat Proportional Band Cool Proportional Band E Time Integral Eg Time Derivative o b Time Base o E b 2 Time Base A L o Alarm Low Set Point Ah Alarm High Set Point C A Calibration Offset To enter the Setup Menu push and hold the up and down arrow keys for ap proximately 3 seconds Once there push the green advance key to scroll through to the prompt of choice and then use the up and down arrow keys to change the range At any point within the Setup menu to return to the default display push the Infinity key Setup Menu Lol En mn E m a r ra J n m o 4 JX n 3 o rv uc Tn 3 fu T zo WO T Wn 3 m a Lo D rv uc D ba a Le zD ro LO D fe ma D o ro D D n
17. e displayed o eC Appears if Always DIS Range Low 1 999 000 to 9 999 000 r Lo Set the low range of the set point 0 0 Appears if Always j Range High 1 999 000 to 9 999 000 r hi Set the high range of the set point Appears if Always d eiue of F Off fni elect which function will drive this output umd Appears if If output 1 is ordered Cool Cool HEAL Heat ALP D Alarm Output Type l l u vol t Volts o ty Select whether the process output will operate in volts or milliamps PH Milliamps Appears if A process output PM C F AAAB To enter the Setup Menu push and hold Setup M the up and down arrow keys for ap xd enu proximately 3 seconds Once there push 16 amp 32nd DIN PID Controller the green advance key to scroll through to ie prompt of ace and then usd Display Parameter Name Description Range Defaults are shown bold the up and down arrow keys to change dn Function of Output 2 of F Off the range At any point within the Setup fno Select which function will drive this output rsh Coo menu to return to the default display Appears if If output 2 is ordered oo push the Infinity key h ERE He
18. eling for the outputs Labeling for Slot A outputs is based on the controller part number Terminal Function 98 power input ac or dc PM CO AAMB 99 power input ac or dc CF 0 _ H Slot A Slot B Slot C f SSS 7 Standard Bus EIA 485 common 7 N A 98 99 CF CD CE BB CD Standard Bus EIA 485 T R lo Tos 4 il soc CE Standard Bus EIA 485 T R E 99 T Se j BED DR id re S e CE EN Universal Sensor S1 T1 S2 RTD or current S1 a RTD thermocouple current or input 1 all configurations RT volts CK E AJ R1 S1 RTD thermocouple or volts XS A Warning Adjacent terminals may be labeled differently depending on the model number Note To prevent damage to the controller do not con nect wires to unused term
19. ers manual for further information ESD Sensitive product use proper grounding and handling techniques when installing or 0 ntro e r servicing product Unit protected by double reinforced insulation for shock hazard prevention Unit is compliant with European Union directives See Declaration of Conformity for further details on Directives and Standards used for Compliance Unit has been reviewed and approved by Fac Do not throw in trash use proper TOTAL ELA tory Mutual as a CUSTOMER or consult manu Temperature Limit SATISFACTION facturer for proper Davies Der EM Class 3 Year Warranty disposal 3545 standard See www fmglobal Unit can be powered com ISO 9001 with either alternat iim z International for CR TEEN ing current ac T I SZ WA OW Registered Company Winona Minnesota USA use as Temperature voltage or direct current dc voltage 1241 Bundy Boulevard Winona Minnesota USA 55987 Indicating Regu lating Equipment Phone 1 507 454 5300 Fax 1 507 452 4507 http www watlow com per CSA C22 2 No 24 See www csa 0600 0065 0000 Rev D Made in the U S A international org ALLEE ELIT OURO April 2010 Unit has been reviewed and approved by CSA 1 2 3 4 Warranty where you pay only for what you need So if you Installation and Wiring The EZ ZONE PM is manufactured by ISO are looking for a single or multi loop PID control 9001 registered processes and is
20. gorithm o hi1 set maximum value of output 1 range 100 0 Appears if Output 1 is Switched and set to heat or cool AE 9 Alarm Type Ah g Alarm Hysteresis Power Scale High Output 2 0 0 to 100 o hi2 Set maximum value of output 2 range 100 0 A L S9 Alarm Logic Appears if Output 2 is Switched and set to heat or cool AL RJ Alarm Latching PA IJ Upper or Left Display ACP au Active Process Value Ab L Alarm Blocking PAr1 Select parameter to display mong none E Appears if Always AS Alarm Silencing PA g Lower or Right Display ACSP Active Set Point Alarm Displ Hd 5P Alarm Display PAr2 Select parameter to display AA Alarm High Set Point Pj Ramp Action Appears if Always AL o Alarm Low Set Point r E Ramp Rate nont None S L o 1 Scale Low Zone Address Standard Bus Communication 1 16 HERES Ad S Set zone address from 1 16 1 5 Ij Scale High Appears if Always oh Power Scale High Output 1 o h 2 Power Scale High Output 2 PA I Upper or Left Display PAr 2 Lower or Right Display fd S Zone Address Specifications Line Voltage Power e All voltage levels represent minimums and maximums e 85 to 264V ac 47 to 63Hz e 20 to 28V ac 10 15 percent 50 60Hz 5 percent e 12 to 40V dc e 10VA maximum power consumption e Data retention upon power failure via nonvola tile memory Compliant with SEMI F47 0200 Figure R1 1 voltage sag requirements 24V ac or higher Environmen
21. inals Note Maintain electrical isolation between analog input 1 and switched dc open collector outputs Terminal Function Configuration Switched dc open collector output 1 PM C C AMB Use National Electric NEC or other country specific standard wiring and safety practices when wiring and connecting this controller to a power source and to electrical sensors or peripheral devices Failure to do so may result in damage to equipment and property and or injury or loss of life Note Maximum wire size termination and torque rating e 0 0507 to 3 30 mm 30 to 12 AWG single wire termination or two 1 31 mm 16 AWG e 0 8 Nm 7 0 Ib in torque common Any switched dc output can X1 use W1 dc open collector Y1 dc W2 dc Y2 dc F1 G1 voltage voltage or current H1 current Switched dc output 2 PM CO C AMB Universal Process output 1 PM CO F AMB L1 normally open Mechanical Relay 5 A Form C output 1 normally open common e 10VA maximum power consumption K1 common PM O E AMB __ J1 normally closed Power normally open NO ARC 15 A Form A output 2 Slot C common PMe C H AAAB_ _ og Power B e 47 to 63 Hz C Mechanical Relay 5 A Form A output 2 C PM CO J AMB Solid State Relay 0 5 A Form A Low Power e 12 to 40V dc 20 to 28V ac Semi Sig F47 High Power e 85 to 264V ac 100 to 240V ac Semi Sig F47 L1 normally open K1 common
22. ng the alarm state Open on alarm AL A Alarm Latching Alarm Latching nL RE Non Latching Abt Alarm Blocking ALA Turn alarm latching on or off A latched alarm has to be turned off by the user LHE Latchin AS Alarm Silencing Appears if When alarm type is set to process or deviation alarm 9 A d 5P Alarm Display RbL Alarm Blocking l o FF Off l A bL Select when an alarm will be blocked After startup and or after the set point chang COEF Startu c P Ramp Action es the alarm will be blocked until the process value enters the normal range Er p E Ramp Rate Appears if When alarm type is set to process or deviation alarm E PLE Set Point Cr bot h Both SL o 1 Scale Low 2 CE TScale High Alarm Silencing of F Off g A Si Turn alarm silencing on to allow the user to disable the output tied configured to on On o h _ I Power Scale High Output 1 this alarm 53 Power Scale High Output 2 Appears if When alarm type is set to process or deviation alarm oh wer Scale High Outpu Pa IjUpper or Left Display PA r 2 Lower or Right Display AS Zone Address 17 18 To enter the Setup Menu push and hold 19 20 the up and down arrow keys for ap proximately 3 seconds Once the
23. ocess or Deviation Alarm Calibration Offset 1 999 000 to 9 999 000 F or units i CA Set an offset value for a process output 1 110 555 to 5 555 000 C Appears if Always 0 0 13 14 15 16 Setup Menu 16th amp 3214 DIN PID Controller Display Parameter Name Description Range Defaults are shown bold Lol Lockout Menu 1to5 LoC Set the security clearance level The user can access the selected level and all 1 Operations Menu read only A M button disabled ede Operations Menu A M button disabled Set point R W ERREUR 3 Operations Menu A M button enabled Set point R W Control Mode R W 4 Operations Menu R W access 5 Operations Menu and Setup Menu full R W access You can change the security level at any level e E C Thermocouple SEn et the analog sensor type to match the device wired to this input bes Appears if Always iu oL E Volts dc f 1H Milliamps dc c Q 1HJ RTD 100 0 Linearization _ l _ C 6 B J J T Lin Set the linearization to match the thermocouple type wired to this input EE H K For example select for a type K thermocouple Ee D E N Appears if Sensor Type is set to Thermocouple d 2 EJE rj R FJF 5 wih etd 8 Whole dEC et the precision of the displayed value a Appears if Always D Tenths 0 00 Hundredths Display Units FJ F C F Select which units will b
24. olenoids etc with J K2 the mechanical relay solid state relay or open collector output op tions requires use of an R C suppressor PM C J AAAAB 9 10 11 12 Keys amp Displays 16th DIN PID Controller Upper Display Temperature Units Indicator In the Operations Menu Lights displays the process Indicates whether the tempera value otherwise displays ture is displayed in Fahrenheit the value of the param or Celsius Zone Display When found in the Factory Page is set to on indi cates the controller zone H to 9 zones 1 to 9 A zone 10 zone 14 eter in the lower display Output Activity b zone 11 zone 15 umber lights indicate activity of zone 12 zone 16 outputs 1 and 2 d zone 13 Percent Units Indicator Lights when the controller is displaying values as a percentage or when the open loop set point is displayed Communications Activity Flashes when another device is communicating with this controller Lower Display Indicates the set point or output power value during operation or the parameter whose value appears in the upper display A M Key This key will toggle the control mode between the current value of the C M prompt Off MAn AUto and Manual when the A M button is pushed and held for 3 seconds Infinity Key amp Advance Key Clears and Silences alarms press Advances through to back up one level or press and parame
25. play update rate 1Hz e Advance infinity up and down keys plus an EZ KEY key not available in 1 32 DIN e EZ KEY automatically programmed as an Auto Manual transfer mode function Declaration of Conformity Series EZ ZONE PM WATLOW 1241 Bundy Blvd Winona MN 55987 USA Declares that the following product Designation Model Numbers ce an ISO 9001 approved facility since 1996 Series EZ ZONE PM Panel Mount PM 3 6 8 9 or 4 Any Letter or number 1 2 3 or 4 A C E F or K A C H J or K Any letter or number Any letter or number A C E F or K A C H J or K Any three letters or numbers Classification Rated Voltage and Frequency Rated Power Consumption Temperature control Installation Category II Pollution degree 2 IP66 100 to 240 V ac 50 60 Hz or 15 to 36 VUdc 24 V ac 50 60 Hz 10 VA maximum PM3 PM6 Models 14 VA maximum PM8 PM9 PM4 Models Meets the essential requirements of the following European Union Directives by using the relevant standards show below to indicate compliance 2004 108 EC Electromagnetic Compatibility Directive Electrical equipment for measurement control and laboratory use EMC requirements Industrial Immunity Class B Radiated Field Immunity 10V M 80 1000 MHz 3 V M 1 4 2 7 GHz Electrical Fast Transient Burst Immunity Voltage Dips Short Interruptions and Voltage Variations Immunity EN 61326 1 2006 Emissions EN 61000 4 2 1996
26. re push Setup Menu the green advance key to scroll through 16th amp 32nd DIN PID Controller to the prompt of choice and then use the up and down arrow keys to change Display Parameter Name Description Range Defaults are shown bold the range At any point within the Setup menu to return to the default display Alarm Display oF F Off push the Infinity key A dSP Display an alarm message when an alarm is active 54 On Setup Menu Appears if When alarm type is set to process or deviation alarm Ramp Action of F Off _ tof Lockout Menu rP Select when the controller s set point will ramp to the defined end set point COEF Startup Sta Appears if Always Bal sensor Typa t PE Set Point Change L n Linearization bo Eh Both g E C Decimal Ramp Rate 1 0 F degrees or units per hour C _ F Display Units r rt Set the rate for the set point ramp Set the time units for the rate with the Ramp 1 0 C R L Scale parameter cL oj Range Low Appears if Ramp Action is set to Startup Set Point or Both Range High ch Scale Low Output 1 100 0 to 100 0 Fn I Function One S Lo1 Set minimum value of output 1 range 0 0 JEY Output Type Appears if Output 1 is a Process set to heat or cool Fang Function Two 6h 1 Scale High Output 1 100 0 to 100 0 S hi1 Set maximum value of output 1 range 10 0 9 Heat Algorithm Appears if Output 1 is a Process set to heat or cool ba LI neat hysteresis Power Scale High Output 1 0 0 to 100 C A 9 Cool Al
27. t e 18 to 65 C 0 to 149 F operating temperature e 40 to 85 C 40 to 185 F storage temperature e Oto 90 percent RH non condensing Accuracy e Calibration accuracy and sensor conformity 0 1 percent of span 1 C the calibrated ambient temperature and rated line voltage Type S 0 2 percent Type T below 50 C 0 2 percent e Calibration ambient temperature 25 C 3 C 77 F 5 F e Accuracy span 540 C 1000 F minimum e Temperature stability 0 1 C C 0 1 F F rise in ambient maximum Agency Approvals e UL EN 61010 Listed e ANSI ISA 12 12 01 2007 Class 1 Division 2 Groups A B C D Temperature Code T4A e UL 50 NEMA 4X EN 60529 IP66 indoor use only e CSA C22 2 No 24 File 158031 RoHS W E E E e SEMI F47 0200 Controller User selectable heat cool on off P Pl PD PID or alarm action e Auto tune control algorithm e Control sampling rates input 10Hz outputs 10Hz e Input and output capacity per controller type ordering information Serial Communications solated communications e Standard Bus Configuration Protocol Wiring Termination Touch Safe Terminals e Input power and controller output terminals are touch safe removable 12 to 22 AWG Use 75 C Cu conductor only Universal Input e Thermocouple grounded or ungrounded sen sors e gt 20MOinput impedance e Maximum of 2KQ source resistance e RTD 2 or 3 wire platinum 1000 0 C calibration to
28. ter hold for two seconds to return to prompts the Operations Menu Up and Down Keys O O In the Operations Menu adjusts the set point in the lower display In other pages changes the upper display to a higher or lower value or changes a parameter selection 32nd DIN PID Controller With a few exceptions all of the key functions described for the 16 DIN PID Controller apply to the 32 DIN PID Controller as well Right Display Indicates the set point or output power value during operation or the parameter whose value appears in the right display Left Display WATLOW EZ ZONE6 In the Operations Menu displays the process value otherwise dis plays the value of the parameter in the left display Responding to a Displayed Message 16 or 32nd DIN An active message will cause the display to toggle AL h I Alarm High 1 sensor input above high between the normal settings and the active mes alarm set point sage in the upper or left display and Attn in the ALE I Alarm Error 1 alarm state cannot be lower or right display Your response will depend on the message and the controller settings Some messages such as Tuning indicate that a process is underway If a message is generated in the determined due to lack of sensor input c I Error Input 1 sensor is not providing a valid signal to the control right or lower display that can be cleared such EUn I Tuning controller is
29. to 9 999 seconds td Set the PID derivative time for the outputs 0 0 seconds Appears if Heat or cool algorithm set to PID Time Base Output 1 0 1 to 60 0 seconds solid state relay or switched dc o tb1 Set the time base for fixed time base control 5 0 to 60 0 seconds mechanical relay amp NO ARC power control Appears if Output 1 set to heat or cool with control algorithm set to PID 1 sec SSR amp sw dc 20 0 sec mech relay amp NO ARC oL 62 Time Base Output 2 0 1 to 60 0 seconds solid state relay or switched dc 0 tb2 Set the time base for fixed time base control 5 0 to 60 0 seconds mechanical relay amp NO ARC power control Appears if Output 2 set to heat or cool with control algorithm set to PID 1 sec SSR amp sw dc 20 0 sec mech relay amp NO ARC Alarm Low Set Point 1 999 000 to 9 999 000 F or units A Lo Process set the process value that will trigger a low alarm 1 128 000 to 5 537 000 C Deviation set the span of units from the closed loop set point that will trigger Units 32 0 F or 0 0 C a low alarm Appears if If Alarm Type A ty is set to Process or Deviation Alarm Alarm High Set Point 1 999 000 to 9 999 000 F or units Ahi Process set the process value that will trigger a high alarm 1 128 000 to 5 537 000 C Deviation set the span of units from the closed loop set point that will trigger Units 300 0 F or 150 0 C a high alarm Appears if If Alarm Type A ty is set to Pr
30. to the panel cutout e IL ge a 2 While pressing the case assembly firmly s G T against the panel slide the mounting collar b 2 ee the back of the controll am 0 io m over the back of the controller a gt cq n in If the installation does not require a NEMA 4X C E ee seal slide the mounting collar up to the back of Tem dL mc e J the panel tight enough to eliminate the spacing SERERE UON EM s m Top E between the gasket and the panel hear it click and pull forward 2 Once the sides are released grab the unit above and below the face with two hands and pull the unit out If it is difficult to pull the unit out remove the connectors from the back of 45 2 mm the controller This should make it easier to 1 78 in Recommended panel spacing remove A Warning All electrical power to the controller and con i trolled Ae must Tis curie pee removing the controller from the front pane Slide the mounting cob Place the blade of a or disconnecting other wiring Failure to follow 45 2 mm lar over the back of the San ithe in the i these instructions may cause an electrical 1 78 in controller notc T e EDT shock and or sparks that could cause an explo ing collar assembly sion in class 1 div 2 hazardous locations 3 For a NEMA 4X seal place the blade of a Returning the Controller to its Case 0 060 to 0 375 panel thickness 1 53 to 9 52 mm 21 6 mm 0 85 in 21
31. ximum of 40 mA e 2 mA maximum off state leakage See Power Supply note above e Do not use on dc loads e Short circuit limited to lt 50 mA e Output does not supply power e 22 to 32V dc open circuit voltage e Use dc and dc to drive external solid state relay e DIN A MITE compatible single pole up to 4 in parallel or 4 in series 2 pole up to 2 in parallel or 2 in series 3 pole up to 2 in series Solid State Relay Form A e 0 5Aat 20 to 264V ac maximum resistive load e 20 VA 120 240V ac pilot duty e Opto isolated without contact suppression e Maximum off state leakage of 105 microam peres Open Collector e Output does not supply power e 100 mA maximum output current sink e Do not use on dc loads e 30V dc maximum supply voltage e See Quencharc note e Any switched dc output can use the common Universal Process terminal e 4to 20 mA into 800 Q maximum load ternal ly t trol Usg an external power Supply to control ade e Oto 10V dc into voltage 1 kO minimum load with the load positive to the positive of the power supply the load negative to the load open collector and common to the power sup Scalable ply negative e Output supplies power See Power Supply See Quencharc note note above e Cannot use voltage and current outputs at Mechanical Relay Form C samadine e 5 Aat 240V ac or 30V dc maximum resistive load e 20 mA at 24V minimum load e 125 VA pilot duty at 120 240V
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