Anchorlift Barracuda Installation Manual
Contents
1. NCHORLIFT VW ORL CH CC LAS S WIN DOLL h E S SYSTEM CE Thank you for choosing ANCHORLIFT windlass system on your boat Please take the time to read the instruction in this user and installaition guide carefully This will help you set up and operate your windlass system so you can have a truoble free operation in years to come More installation information can be found on our web pages www anchorlift com User and Installation Manual ANCHORLIFT Ke ss WINDLA ZNCRHORBLIET Regent ASS WINDLASS SYST Please ensure that you thoroughly understand the operation and safety requirements of the windlass before you begin installing READ THIS USER MANUAL THOROUGHLY BEFORE INSTALLATION OF YOUR WINDLASS WARNING Windlasses are designed to cast and lift anchors DO NOT use the equipment for other purposes WARNING Always fasten the chain or rope preferably with a chain stopper before moving to navigation WARNING Always use a circuit breaker to protect the windlass engine and electrical cables WARNING To avoid personal injury keep well clear of the windlass while it is under motion WARNING Do not operate the windlass by using the electrical power when the clutch handle is inserted in the cover of the gypsy Make sure that the electrical power to the motor is shut off when working on the windlass Carefully remove the chain or rope from the gypsy or the rope from the drum WARNING Make sure th2. responsibility in connection with such suitability Anchorlift shall not be liable in any way for 1 Failures loss or damage due to use of products in applications for which they are not intended 2 Failures loss or damage due to corrosion ultra violet Degradation wear and tear or improper installation 3 Failures loss or damage due to incorrect maintenance 4 Failures loss or damage due to conditions that exceed the product s performance specifications and water damage 5 Product subject to warranty claim must be returned to Anchorlift or examination unless otherwise agreed by Anchorlift in writing 6 Anchorlift shall not be responsible for shipping charges nor installation labour associated with any warranty claim 7 Service by anyone other than authorised Anchorlift representatives shall void this warranty 8 Anchorlift s products are intended for use only for marinepurposes Buyers intending to use them for any other purpose should seek advice from Anchorlift and Anchorlift shall be under no liability arising from used which Anchorlift has not approved Exceptions Warranty is limited to a period of one year from the date of purchase for the following items 1 Rope Chain combinations 2 Gear amp electrical motors 3 Electrical equipment 4 Electronical controls Liability Anchorlift s liability under this warranty shall be the exclusion of all other warranties or liabilities to the extent permitted by
3. authorized A NCHORLIFT dealer Save your receipt this counts as proof of purchase Complete Windlass System Barracuda Chain 90101 Controll Units 6 7 1 4 Anchors 90801 90800 Rope 13 22 bs 5 10kg 12 13 1 2 i Boats to E S ei 35ft Fs 90102 Dolphin Anchors Chain 17 33lbs 8 15kg 7 8 1 4 5 16 TM Rope P e 12 14mm e 9 16 5 8 Boats to 90103 45ft Anchors 22 44lbs 10 20kg Mako Chain a eee 0 A 8 10mm g f 5 16 3 8 90105 Rope Anchors 16mm 5 8 66 110lbs 30 50kg Boats to 65ft m i e Ascuonsiry 2 Mako C Chain 8 10mm 90126 5 16 3 8 Anchors Rope 17 44lbs 8 20kg 16mm 5 8 Boats to o ee 65ft r Aquarius C Chain XR Anchors Size 6 to 80 10 12 13mm Stainless steel Boats 20 to 90ft 3 8 1 2 Rope ChainCombo Boats to Double Braid Nylon Rope 90ft Galvanized or Stainless steel chain 1 4 Chain 1 2 rope 5 16 chain 9 16 rope 5 16 Chain 5 8 rope 3 8 rope 5 8 rope Chain to anchor swivel connectors 964408 Chain 5 6 7mm 1 4 Plow Anchors 18lbs to 110lbs Reder PO nan Stainless Steel 6 50kg V 8 10mm 5 16 3 8 eege y gt ee SES OS SE Oe om eo oo ee mm 964412 Chain 10 13mm 3 8 1 2 964420 Chain 13 19mm 1 2 3 4 Bow Plank Rollers Chain Galvanized and Stainless Steel 90114 Europe std 5 6 7 8 10 13 14mm 90128 USA Standard 1 4 5 16 3 8 1 2 ANCHORLIFT Ancholift USA Florida WWW ANCHORLIFT COM WORLD CLASS WINDLASS SYSTEM 90127
4. law In particular but without limitation 1 Any indirect or consequential loss including without limitation any loss of anticipated profits damage to reputation of goodwill loss of expected future business damages costs or expenses payable to any third party or any other indirect losses 2 Any damage to the yachts or equipment 3 Death or personal injury Unless caused by Anchorlift s negligence 4 Water damage to gear electrical motor electrical equipment and electronical controls Anchorlift shall not be liable for 1 Anchorlift grants no warranties regarding the fitness for purpose use nature or satisfactory quality of the goods 2 Where the laws of the country do not permit a warranty to be excluded then such warranty if permitted by the countries law shall be limited to a period of one year 3 Any dispute between Anchorlift and other parties shall be solved in a Norwegian court of law Severance of clause If any clause of these warranties is held by any competent Authority to be invalid or unenforceable in whole or in part Of the validity of the the clause of this warranty and the Remainder of the clause in question shall not be affected This warranty gives you specific legal rights and you may also have other legal rights which vary from country to country Anchorlift reserves the right to alter design and specifications without prior notice 5 year factory warranty applies only to products purchased through
5. at the windlass shaft gear box hollow shaft are well greased with suitable marine grease before installing See picture P 1 Protect the complete gear box and electric motor with suitalble marine anti corrusion wax spray such as CRC Heavy Duty Corrosion Inhibitor Tectyl or simmilar products see picture P 2 P1 Grease Here P 2 AN Improper installation will result in a void in warranty Anchorlift gear box is fitted with removeble mounting flange that can be mounted on both sides of the gear box Its important that the motor are mounted as far away as possible from the chain pipe hole Ideal Ideal I ANCHORLIFT Lee Installation Before mounting The standard package consists of Windlass deck unit Gear motor unit Solenoid Clutch handle Bolts amp screws for fastening and user manual i gp d e Kee E i NA Oh m d a CS Y 1 F a fe d E IOo S T Za SI ST a we F d d e jo D s D Le Www FER f en Lg T LG el rell E e BS i Recommended on all installations Helm switch Foot switches Circuit breaker Radio remote optional 90800 90801 90900 90060 175 91354 WINDLASS a ANCHORLIFT Assembly The windlass is to be placed in position by aligning the gypsy with the bow point rope or chain level with the deck and wound around the gypsy at an angle of about 180 degree Before drilling holes check the following There are to be no obstacles below deck in order to install th
6. clutch The windlass operates normally but the chain does not come in Answer The chain is probably jammed on the windlass or below deck This can happen with new chain due to the galvanizing It can also be that the storage room fro chain or rope is too small to handle the lenght of rope and chain Solution Bring the chain out and then in again Make sure storage room is sufficient in height My windlass seems weak and powerless and the drop and haulage speed is slow Answer Your battery is weak or the main cables from the windlass to the battery is to thin windlass to the battery is to thin Remember we are dealing with a lot of power consumption Your memo ANCHORLIFT D CLASS WINDLASS SYSTEM Warranty 10 Anchorlift limited warranty Anchorlift warrants its product in normal usage to be free of defects in materials and workmanship for a period of five year from date of purchase by the original purchaser subject to the conditions limitations and exceptions listed below Any part which proves to be defective in normal usage during that five year period will be repaired or at Anchorlift s option replaced by Anchorlift Conditions amp Limitations Anchorlift s liability shall be limited to repair or replacement of The goods or parts defective in materials or workmanship Determination of the suitability of the material for the use contemplated by the buyer is the sole responsibility of the buyer and Anchorlift shall have no
7. e bottom part There must be enough space for the chain Rope chain Also make sure the top and bottom surfaces of the deck are as parallel as possible if necessary compensate for any differences to prevent base amp gearbox se picture P 5 from being damaged Once the ideal position has been found drill the holes using the mounting template Place the top part base in position and connect it to the bottom part geared motor Fit the shaft into the gearbox MAKE SURE THE SHAFT IS WELL MAKE SURE THE SHAFT AND GIR BOX HOLLOW SHAFT IS WELL GREASED before connected to the gearbox See the wiring diagram for the electrical installation for your windlass size After installing USE anti corrosion marine wax protection on the motor and gearbox See picture P 2 The vertical windlasses Barracuda Dolphin amp Mako are n equipped with 4 8 mm stainless steel pin bolts When installing the windlasses on deck use a 10 mm drill for the pin bolts Deck thickness Barracuda 20 40mm 3 4 1 1 2 Dolphin amp Mako 25 50mm 1 2 Aquarius Up to 150mm 6 Stingray With standard bolts Up to 60mm 2 5 For deck thickness greater then the maximum measures mentioned here please contact your nearest dealer for advice 2 ANCHORLIFT raan F s WINDLASS When installing make sure to position the windlass so that the centre line of the chain rope aligns with the bow roller in a horizontal plane and that the vertical
8. ger 3 from the gypsy 18 and remove the gypsy Clean all the parts removed to avoid corrosion and grease the shaft 10 11 and the gypsy 18 where the clutch cones rest 17 Use grease suitable for the marine environment WARNING MAKE SURE THE ELECTRICAL POWER TO THE MOTOR IS SHUT OFF WHEN WORKING ON THE WINDLASS CAREFULLY REMOVE THE CHAIN OR ROPE FROM THE GYPSY OR THE ROPE FROM THE DRUM ANCHORLIFT Rope amp Chain Anchorlift windlasses are designed to operate both with chain and DB rope and 3 strand nylon rope The table below shows a selection of chain and rope that will fit the Anchorlift windlasses NOTE The chain or rope chain combination you prefer to use on the windlass has to be specified on order Before use please make sure that you have the correct gypsy for the chain or rope chain combination you have chosen 5 6mm DIN766 7mm DIN766 1 4 HT 12 13mm 1 2 Dolphin 8mm DIN766 10mm DIN766 5 16 HT 14 16mm 9 16 5 8 Mako 8mm DIN766 10mm DIN766 5 16 HT 3 8 HT 16mm 5 8 Aquarius 10mm ISO 12 13mm DIN766 1 2 HT 6mm DIN766 7mm DIN766 1 4 HT 12 13mm 1 2 Anchorlift Original Chain Europe Standard 2006 fmm_ Jostwe 18 5x8mm 1800kg Barracuda Stingray Dolphin 2007 7mm_ f1 06kg 21x9mm 2550kg Barracuda Stingray Dolphin Anchorlift Original Chain USA and Canada Standard ANCHORLIFT Rope amp ChainGombo LASS WINDLA With USA and Canada Standard Galvan
9. ized HT Chain De12250 w2 12mm 250t 75m 1477mm 15t 45m 265t780m Baracuda Stingray SS D n 3 8 10mm With ASIS 316 Stainless Steel Chain 12 2mm S5061 2200 V2 12mm SS DB9 16 250 9 16 14mm 250ft 75m 5 16 8mm 15ft 4 5m 265ft 80m Dolphin DB5 8 250 5 8 16mm 250ft 75m 5 16 8mm 20ft 6m 270ft 82m Mako 1200 Mako 1500 SSDB3 8 200 5 8 16mm 200ft 60m 3 8 10mm 15ft 4 5m 215ft 65m Mako 1500 SSDB3 8 250 5 8 16mm 250ft 75m 3 8 10mm 20ft 6m 27 0ft 82m Mako 1500 mm a N E E EEE LI 5 S2ZSRAPPSERPAAS Sab as 00228 ANCHORLIFT E SOR HOES i es i GASSASASABSasssasssssssessee l ANCHORLIFT Trouble shooting DLA Here we have listed some of the most FAQ regarding why the windlass will not work properly Nothing happens when I use the UP DOWN switches Answer It is a shortage of power to the switch controls Solution See if the fuse has blown Check the wiring to see if they are connected properly The solenoid click but the windlass will not go either way Answer It is sufficient power to the solenoid but not to the windlass motor Solution Check the power supply for the windlass motor See if the main fuse has blown or connected properly Solenoid fuse is 5A and the main fuse from 50 150A The windlass works normally but has not enough power to haul the anchor Answer The windlass clutch is too loose Solution Use the clutch handle to tighten the
10. line is within 10 degrees P 4 of the rope chain gypsy Before installing turn the windlasses over and supply a P 3 suitable bead of sealant as shown below Drill and cut out holes to the size detailed on the template Ensure that the chainpipe hole is angled P 3 and clean to allow rope to smoothly pass through it With a sandwich construction it is important to seal the exposed surface P 4 P 4 max min 10degree P 5 P 6 P7 Care should be taken when installing the windlass to ensure that the vertical drop below the chain pipe exit is maximized Remember that rope coils is unlike chain and will require as much anchor locker space as possible see picture P 6 and P 7 Wiring data Cable sizes Anchorlift recommend the use of the following cable switch wiring and circuit breaker sizes Note Cable and terminals should be suitable for 6 mm Barracuda Dolphin and 8mm for Mako Aquarius The Stingray has motor cables supplied as standard Windlass performance is directly related to cable size and length Voltage drop over the complete wiring run must not exceed 2 volts Use the Anchorlift original slow blow breaker on your windlass Windlass Cable lenght 0 8m 0 24ft_ over 8m 24ft Circuit Breaker 16mm2_ 5AWG_ 25mm2 2AWG Barracuda 900 1000 D nn 2AwG 35mm2 1AWG 25mm2 2AWG mm 2AWG Stingray 1000 16mm2 sawe 25mm2 2296 Mako 1200 150012v Deet 2awG Eine 2 AWG Mako 1200 150024v 25mm2 2 AWG 35m
11. m2 206 Aquarius 2500 24v____ 35mm2__2 AWG _ 50mm2__O AWG Sek E Wiring Diagram 4 Electrical connections 2 wire motor Anchorlift wiring diagram 600 to 1000w P 7 DOWN Panel 2 wire motors a Barracuda 600 700 900 1000 E Dolphin 1000 T e Battery supply for footswitch radio remote hand held remote Motor Red Black Black KSE es e FC WR 3 Conductor cable 1 5mm 16AWG Note If windlass go down when you push UP change position on wire green and yellow on solenoid Fuse 5amp Motorcable 16 35mm 6 2 AWG Motorcable 16 35mm 6 2 AWG Electrical connections 3 wire motor Anchorlift New Combi Solenoid rie own Gane 3 wire motor Dolphin 1200 Mako 1200 1500 Aquarius 2500 p q i Cam Patten supply for footswitch radio remote hand held remote Red Black a 3 Conductor cable 1 5mm 16AWG Note If windlass goes UP when DOWN button is pressed change place on gray and black wires to A1 and A2 a E ts o Ke 5 LL Motorcable Motorcable WARNING MAKE SURE THE ELECTRICAL POWER IS SWITCHED OFF BEFORE WORKING WITH ELECTRIC CABLES ANCHORLIFT Selection Guide 5 LD CLASS WINDLASS SYSTEM Motor boat installation using the vertical low profile windlass model with 2 wire motor Teacher rer PEHEE Com Hij HI ia oe Sail boat installation using the vertical low profile windlass model with 3 wire motor Wets srg mer Wer C capea recet p Da ri co
12. mer in Ze oe ar a went ree Foouwk Short sier Motor boat installation using the Stingray horizontal model Zeg besse rec 0380 ANCHORLIFT Maintenance 6 ITEM DESCRIPTION 1 Chain pipe cover 2 Pin spring 22 3 Pressure finger 4 Spring 5 Base 6 Connection bolt 7 Rope fork 8 Lid cover bolt 9 Key 10 Gypsy shaft 11 Combo shaft 12 Clip 1 13 Bearing 14 Clip 2 15 Oil seal 16 Washer 17 Cone clutch 18 Gypsy 19 Gypsy cap 20 Capstan 21 Capstan screw 22 Clutch handle m EB e Fe Ca Gans engt LAN el WS 7 Kg SE Anchorlift windlasses are constructed with materials resistant to marine environments In case any salt deposits on the outside must be removed periodically to avoid corrosion and damage to the equipment The part where salt may have built up should be washed thoroughly with fresh water Once a year the drum and gypsy are to be taken a part as follows Drum version Use the handle 22 to loosen the capstan screw 21 pull off the drum capstan 20 and the top clutch cone 17 Loosen the lid cover bolts 8 on the chain pipe cover 1 and remove both parts Pull away the pressure finger 3 from the gypsy 18 and remove the gypsy Low profile version Use the handle 22 to remove the gypsy cap 19 Remove the the top clutch cone 17 loosen the lid cover bolts 8 on the chain pipe cover 1 and remove both parts Pull away the pressure fin
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