Home

4150 HART Communicator User Manual 9R000053-B

1. 5 Click on the Update Handhelds button and DPC Manager will automatically update the unit from the computer The latest firmware and DOFs will be downloaded from the computer to your handheld First the firmware will be updated if needed then the device object files DOFs will be updated 6 The DPC Listing button provides a list of all unit s that have been registered with DPC Manager on the host computer Using the DOF Download Site Directly Go to http www meriam com customers login asp The log in page of the Download Site requires the user to enter a valid User Name and Password to authenticate user identity and permit entry to the Site These two codes are initially assigned by Meriam and can be found on a card included with shipment Locate the card and place in a safe place for future reference The Latest Release Notes screen appears first listing and describing the firmware and DOF releases posted since the user s last download session Individual files can be downloaded by clicking on the desired hyperlink and then clicking on the hyperlinked file name that appears on the detailed description page of each DOF or firmware file Also available on this screen are the navigation buttons for Current Release Notes File Download Area and Subscriber Options The Current Release Notes screen describes all DOF and firmware releases available and dates posted Five 5 columns are shown on this page Date Title Descrip
2. Isolator Material Flange Size Number of Remote Engr Display Unit Engr Disp LRV Engr Disp URV Engr Disp Point Self Test Loop Status Display Save Send Variables 36
3. Number of Remote Seals Remote Seal Fill Fluid Remote Seal Type Self Test Self Test Loop Test Status Display Save Send 35 EJA Rev 2 Menu Tree Zero Trim Lower Sensor Trim Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Pressure Value Pressure Percent Range Analog Output Temperature Value Static Pressure Value Engr Display Unit Engr Display Value Process Vars Pressure Lower Range Value Pressure Upper Range Value Re Range Set 4mA Range Signal Cond Set 20mA Range o Units Pressure Lower Range Limit Pressure Upper Range Limit Sensor Trim Sensors Pressure Units H20 Unit Select Temperature Units Pressure Units H20 Unit Select Low Cut Point Low Cut Mode Bi Dir Mode Pressure Output Transfer Function Pressure Damping Value Analog Output Alarm Select Device Setup Press AO Trim 4mA Trim 20mA Loop Test URV LRV Module Isolator Tag Material Basic Info Hart Output Display Cond Write Protect Diagnostics Save Send Review Edit Date Descriptor Message ASC Model Ext SW Mode Revisions Const Mats Device ID Polling Address Request Preambles Burst Mode Select Universal Revision Transmitter Revision Software Burst Command Number Disp Mode Disp Func Engr Disp Write Protect Write Enable 10min New Password Self Test Module Fill Fluid Gasket Material Flange Material Drain Vent Material Flange Type Remote Seal
4. s or revisions of existing ones are posted Automatic email notices of new DOF postings are sent to all users who have logged on to the Download Site and registered their email address under Subscriber Options Firmware updates are free of charge DOFs are available by subscription A list of currently available DOF s for HART device communication can be viewed at the http www meriam com customers past asp Sort the list by clicking on any column header Who has access to the Download Site All 4150 4150X customers can purchase a subscription to the DOF Download Site These customers may download any published file from the site to their host PC upon entry of the proper authenticating codes User Name and Password shipped with each unit Contact Meriam at 216 281 1100 or Meriam meriam com for more information and to purchase subscriptions PC Requirements for Download Operations Meriam recommends IBM compatible Pentium I PCs or higher for download operations The PC should have an available RS 232 port minimum modem speed of 28K and access to Internet service USB ports can be used with USB to serial adapters as well The RS 232 port must not be shared with other software applications during update operations Preparing the 4150 4150X All models come ready to connect to an IBM compatible PC Connect the supplied Communication AC Adapter Dongle P N Z4150 10A to the unit Connect the Dongle to the PC using the supplied six f
5. AC power use the AC adapter is connected to the Communication AC Adapter Dongle and then the dongle is connected to the fitting on the top of the 4150 4150X NOTE Power icons may temporarily disappear during certain HART Communication operations Communication AC Adapter Dongle The Communication AC Adapter Dongle included with each unit is used to connect the AC adapter to the 4150 4150X when needed The dongle is also used to connect the unit to a PC for serial communications See the Updating 4150 4150X Firmware and DOFs and Documenting HART Configurations with Meriam DMS Software sections of this manual for more information on communications Note For 4150X Intrinsically Safe units the Communication AC Adapter Dongle can only be used in a safe area See the Hazardous Area Use section of this manual and the Intrinsic Safety Control Drawing in the Appendix of this manual for more information Communication AC Adapter To mating Communication AC Adapter Dongle P N Z4150 10A lt connector on the 4150 4150X Br C To AC Adapter P N Z9B000007 ch ge included with shipment To PC via serial cable P N ZA900447 gt 00052 included with shipment 5 Navigating Menus on the Display Several methods of navigating through display menus are available to the user for maximum convenience and utility l Soft keys Use Up and Down Soft Keys to move cursor arrow to the desired menu optio
6. Edit Configs Screen List Edit Configs m PT 105A 18 The editing function allows review of all HART parameters in a config uration and modification of editable parameters The edit function can be locked out if desired see the Lockout section of this manual for more EE information To view detailed information of a stored configuration move the cursor to the desired tag number and press the Select soft key The Device ID 1365 Config Detail screen see example at right provides information to help EN u SE Endress Hauser the user confirm the identity origin and save date time of the configuration Cerabar S Pressing Select again opens the configuration for review or offline editing Complete Config Uses DOF 11070702 New configurations saved are added to the bottom of the List Edit Config 51 Variables list If multiple entries for one device are shown the most recently saved EE configuration is always shown at the bottom Copy Del Select Back Entries in the List Edit Config list may have been saved or created from Offline List Edit various sources Possible sources include the save command from a Configs Detail Screen connected HART device created in Offline Mode using the Create Configs function copied from another configuration and renamed or created by editing an existing file The unit will also list configurations downloaded from the separately available Device Management System software from Meriam see www
7. HART menu option selected Chng change the present menu setting Thumb operated Keys Up Select and Down side keys provide convenient alternate methods of menu navigation Use these in addition to Soft keys and numbered HART menu lines to make menu navigation fast and easy A Up Prev O Select Edit Do not use these keys when the symbol is displayed V Down Next GENERAL OPERATION Power options The 4150 general purpose unit can be powered for portable operation by six 6 each AA alkaline or NiMH batteries The 4150X Intrinsically Safe unit must be powered by approved AA alkaline batteries see the Hazardous Area Use section of this manual and the I S Control Drawing shipped with each 4150X for more information AA alkaline batteries are standard with shipment Meriam offers NiMH batteries and charger cradles external charge only as an option for general purpose non I S only For bench top applications and download operations the AC adapter P N Z9B000007 included with each unit is recommended The AC adapter is only for use in safe areas Located in the upper right corner of the display this icon displays the remaining battery power Fresh batteries produce a full black cell body As the power drains the black segment retreats indicating remaining power When the optional AC adapter P N Z9B000007 is used the battery circuit is bypassed and a wall plug icon replaces the battery icon on the display header For
8. Top View Lanyard aA R R mounts Coe 2x E T w ii H Display Up Select Down thumb Communication Be keys LL E AC Adapter Dongle BE E SICH HT Sa Soft keys connection Q TAP OF Feature keys SE as Hand E CA ES strap DOS GOL a pha numeric Bie EE kev Bottom View o000 AL a NTN OOooo Sn SE PA m Geh D 7 R T RS RAR RSR Side View Front View Note For Intrinsically Safe model 4150X consult the Hazardous Area Use section of this manual and the Intrinsic Safety Control Drawing in the Appendix of this manual for specific details on use of approved 4150X and applicable restrictions DISPLAY OVERVIEW The display of the 4150 4150X is a 128 x 128 pixel graphic display with backlight Viewable area is 2 6 x 2 6 for 13 viewable message lines The display provides three types of information 1 header information including display titles HART communication status indicator SHIFT indicator alpha or numeric entry mode indicator and battery gauge 2 main data display section for display of operating menus HART menus and device information and 3 footer information defining the display s soft key functionality Photo below depicts the 4150 4150X with HEADER LINE SYMBOLS initial HART display and Soft keys heart symbol indicates active HART communication t up arrow indicates SHIFT key is on number sign indicates numeric symbol entry
9. at once with all alkaline or all NiMH cells Do not mix alkaline or NiMH batteries with each other or with other battery types Battery replacement is recommended when the Replace Batteries notice is posted on the display however the 4150 4150X will function for a time after the notice is posted Warning For Intrinsically Safe model 4150X replace batteries only in Non Hazardous Areas Use only approved AA alkaline batteries in Intrinsically Safe units Replace AA alkaline batteries with approved types only see the Intrinsic Safety Control Drawing in the Appendix of this manual for a list of approved AA alkaline batteries S 4 5 External Connections 1 Connector for Communication AC Adapter Dongle Each unit has an electrical connector located at the top of the handheld The connector provides fast and secure connection to the Communication AC Adapter Dongle supplied with each handheld Simply line up the key on the Dongle connector with the white arrow on the MFT s mating connector and insert To disconnect pull on the light gray connector attached to Dongle lead see photo below The Dongle is used to connect the AC adapter to the 4150 4150X when AC power is desired The Dongle is also used to connect the unit to a PC for serial communications See the Updating 4150 4150X Firmware 12 and DOFs and Documenting HART Configurations with Meriam DMS Software sections of this manual for more
10. be connected across the loop and or to the HART device communication terminals Refer to the following diagram for connecting across the loop and art Device m Loop Power Supply Hu 2 250 ohms reen Digital Display Meter 0000 0000 0000 0 0 00000 00000 00000 00000 Connecting to communication terminals HART Communications Initial Screens Online Mode Upon power up the 4150 4150X automatically detects if a field device is connected and attempts to establish HART communications this is the factory default Auto poll function When a device with address zero is found the 4150 4150X provides feedback to the user and starts the initial HART display for the connected device See an example of Online Mode below Communicator VM ees 3051 PT 1012D Mm 1 Online Setup m Device setup 2 Offline Menu 2 Pres 0 01 inH2O 3 AO 4 001 mA Device 0 On Line 4 LRV 0 00 inH2O Rosemount 5 URV 250 00 inH2O 3051C Fld Dev Rev 03 Dof Name 26060309 Up Down Select Cfg Up Down Select Back Main Navigation Screen Initial HART Screen Online Mode Auto Poll Launch Device 0 found When no device connection is detected the 4150 4150X enters the Main Navigation Screen and the message Device 0 Not Found is displayed Upon selecting the 1 Online Setup option the unit checks again for Device address O and if not found
11. completion of the insert operation Soft Keys unlabeled The four gray keys located immediately below the display are Soft Keys The specific functions of these keys change depending on the operating mode Present definitions are displayed at the bottom of the display Whenever possible the two Soft Keys on left are used for navigation functions the third from the left for action functions and the right most for back function The following are examples of Soft Key definitions and their uses Up moves indicator arrow up one line in a menu list Down moves indicator arrow down one line in a menu list Select selects the indicated menu item Cfg provides access to configuration settings Users Applications Lockouts Clock Timers Other Back returns to prior display Inc increment the value shown above the cursor Dec decrement the value shown above the cursor Next Prev these keys move to Next or Previous item within the list function accessed Next and Prev are for navigation only Done ends data entry session and proceeds with the selected operation Edit activate edit function for displayed parameter Abort aborts present operation without affecting prior settings or values Save saves the present value Store stores the present value Yes affirmative response to question presented No negative response to question presented Trim executes the trim function called for by the
12. is the active entry mode for all dual functions keys meri s lech nologies A the letter A indicates alpha entry is the active entry mode for all dual function keys DR battery symbol indicates unit under battery power filled portion indicates remaining battery electrical plug symbol indicates the AC adapter is connected and powering the unit BUSY text box replaces either power symbol when the microprocessor is busy executing a previously requested task Do not press keys when this status symbol is displayed KEY PAD OVERVIEW The keypad has three basic key types single function keys dual function keys and soft keys with changing definitions Single function keys control a dedicated 4150 4150X function H sine 26 Dual function keys through the use of the Alpha Lock AD or Shift Tf keys toggle between two separate functions as needed to facilitate data entry Bko lt lt la 2 Soft key functions change depending on the operating mode Soft key definitions are displayed at the bottom of the LCD just above their respective gray soft keys The left hand thumb keys can be used to scroll up scroll down and to select menu items On Off Pressing the ON OFF key powers up or turns off the unit As the unit powers up an internal diagnostic check is performed Any abnormalities are posted on the display The unit will briefly display the model number and
13. is used to activate the secondary functions of the Unit s dual function keys for the next keystroke only When the Shift key is active an up arrow is displayed at the top of the display to the left of the battery power or AC wall plug symbol is also used to activate the Page Up and Page Down soft key functions while viewing lists of information installed DOFs stored configs etc CH Alpha Lock This key changes the keypads dual function keys from numeric symbol entry mode to alpha character entry mode and back The active entry mode is indicated in the display header line next to the power supply indicator on the upper right of the screen The letter A in the display header line indicates that alpha entry is active while a sign in the display header indicates that numeric symbol entry is active cs gt Left Right Arrow keys These keys support cursor movement forward and backward for text numeric editing needs The default edit mode is overwrite For navigating functions the left arrow emulates the Back soft key and the right arrow emulates the Select soft key IX Delete This editing key will delete the character located above the cursor in a text numeric string Y y Insert The Insert text edit function is activated by pressing the Y key sequence Once activated the next alpha or numeric symbol keystroke will be inserted into the open text field The overwrite default mode is restored upon
14. key to return to the Lockouts screen To enable the lockout options selected be sure the display reads 1 Lockout Enabled If it does not press the Chng soft key to toggle from Disabled to Enabled A prompt will appear to Enter Code 0 0 0 Lockout Code At this point the user will be prompted to enter a 3 digit lockout code This code will be required to gain access and change any menu item previously locked out The number keys of the unit will not work here Use the Increment Decrement and Next Soft Keys to input a lockout code value Alternatively you may use the cS 5 green keys for Increment and Decrement functions When you are satisfied with the lockout code value press Store IMPORTANT After the code is entered the user must cycle the power to activate the lockout BE SURE TO SAVE THIS CODE IN A SAFE PLACE IN THE EVENT YOU FORGET THE NUMBER ACCESS TO LOCKED OUT FEATURES WILL BE DENIED WITHOUT THE PROPER CODE Note the 4150 4150X is shipped with a factory lockout code of 3 2 1 The user must enter this code the first time Lockout is used Disable Lockout When you wish to use a function or edit a value that is protected by the lockout code enter the three digit Lockout code when prompted and press Save You will now be able to use the function or edit the setting as normal Entering an incorrect code will display the message Incorrect Code and allow you to try again Changing the Lockout Code To c
15. meriam com dm_solns htm for more information Tag numbers date time of save type of configuration stored and other information are displayed under List Edit Configs Configuration types are Complete Config saved from connected device in Online mode or a complete config that was downloaded from DMS Default Config created by 4150 4150X in Offline mode or created in DMS and downloaded to unit Edit Vars Only created by editing an existing configuration and includes only the edited parameters MVar Primary Cfg for multivariable devices Primary Variable configuration MVar Sub Config for multivariable devices Sub configuration secondary tertiary fourth etc variables 3 Create Configs The Create Configs function allows the user to configure a HART device file in Offline Mode for sending to the intended device later when connected in the Online Mode Use the soft key controls to move through the list and select the device model number required The menus prompt the user to make the necessary configuration selections tag the file for later retrieval and use and edit configuration lines as required This function can be locked out See the Lockout Section of this manual for more information 4 Delete All Configs The Delete All Configs function clears all configurations from memory including active and hidden configs When this menu option is selected the unit will ask Delete ALL Configs ARE YOU SURE Se
16. or changes in operating requirements New configurations can be downloaded to memory for later recall and use in the field 4150 with Meriam Device Management System 4150 4150X Device Specific amp Generic HART Communications Meriam supports a large and growing number of Device Specific DOFs Device Object Files For a current listing of HART devices with full Device Specific communication support go to www meriam com select the Resources tab Download Center page and then select the Available DOFs link Information found there can be sorted by clicking on the column headers manufacturer name model number etc To facilitate communication with HART devices that are not yet supported with Device Specific DOF files or that do not require DOF files the 4150 4150X includes Generic HART Communication capability This allows the user to communicate with any HART device using Universal and Common Practice commands to poll configure and maintain HART devices Specific functions supported include most polling tagging device configuration and trim operations for analog outputs Generic communications do not support Device Specific commands for higher order HART functions see the HART Commands section of this manual or the User s Manual for the HART device of interest for more information on the three command levels Using Generic HART Communication The 4150 4150X s Generic HART Communication mode starts automatic
17. 51 0d laseng auey pais 8591 ue auto Aayeg Aus ssn ON og asoydsounye snopiezey JO asisopdxa u sovapeg Oplo WON og e SJAMPOE JUAAYP oU SOU om LU JO MOU ULM 5911918 po ypx JON Ge AALS e oantotleon 10 ap ELLE ut quan ede ayeg BUI PO SUI pun euaige Jo uedo po Gs Dupage 810 99 amod pauvo e Salaldscue asoida IO 86014101811 jo tonut Wann oi AL SiS SSM ELUM Hidh ARA SUNS AY OS d0 SHLUNLUSANS SINNATA VI Bebe N A a ON SMES AL LSS Oo Ka 03 Pulao ete COST a Su IEN HOLS Sa LOLS OA A A HL ee ALO E E THO UU Cid HEIKI D REDONDA TAi MHF F ar He A HA IC 3 DHA 2 a MI MEA AE HA Lu REEMA AA LA PA A agiw E JO AICA NOS JU Ou SS ROAD U r DE HO CRU DO w FUE VE Gem E dn uu HIM TY EIERE VAIO Ow A Buimeig joujuep wruayy HS JOE UNOS LY WA OS 94M KIK RE o EN HA al Ku ASE EE EK kengen 3 Oe Sp Main Ed Sek kul KE 41841 1000 MMA ld Te ERT bb En ri eM 3 Eau ep CS WIEL E Ka Wat 1 05T ep ESA E CIE OR 5 DIED HLA CH H D Wer DMM EA AO HOUT IE F BS ADF DAA HS DOMO AA MOLL SICHER AALS E HEM LOA Ld SCH S dey SUD AMO MAA CE Sal HD 7d de Td Lt HOM PANG Tis ae TO ON ee ii TTL mel SEE TEM BELO BEN Id L Ls E WD OLJINN OJ SIENDO den LON 09 pasn dus aqe Joy HZ e pue Yudos 8 3055 asp Sistaug gd Aqua ayy Ag pauneds sar jea SU Dana 0 POU AE PIOJO ayes AJESISULYU ay O DapauuO2 SAN EA SWERNPU PUE SOUEVOEdES 30N aatan Dit 0 2 WWD Bu HO AD
18. Appendix of this manual VVV VV WARNING Serious injury or death may result from explosions Do not connect the Communication AC Adapter Dongle to a 4150X while in a hazardous area This warning applies to the Dongle and to both of the external connections to the Dongle the AC Adapter and Serial Cable WARNING Serious injury or death may result from explosions Before making electrical connections to an Intrinsically Safe model at the HART jacks verify the HART instrument of interest is installed in accordance with intrinsically safe field wiring practices Note Restrictions apply to the use of Intrinsically Safe units in hazardous areas Refer to the Intrinsic Safety Control Drawing in the Appendix of this manual for more information Meriam reserves the right to revise the Intrinsic Safety Control Drawing without notice Contact Meriam phone 216 281 1100 for the current Intrinsic Safety Control Drawing For Intrinsically Safe model 4150X consult the Intrinsic Safety Control Drawing in the Appendix of this manual for restrictions for special instructions in use and for electrical connections allowed 14 HART Communications with the 4150 4150X Overview The 4150 4150X HART communicator provides device specific HART communication functions that allow the user to poll configure and maintain supported HART field devices The 4150 4150X uses Universal Common Practice and Device Specific commands to facilitate communication
19. C Adapter P N Z9B000007 is powering the 4150 4150X Off Timer master To conserve battery life the 4150 4150X allows the user to set the unit to shut off after a certain period of keypad inactivity To change the off timer on the unit scroll Down to Off Timer and press Chng repeatedly until the desired value is displayed The shutoff timer can be disabled or set to shut off after time periods of from 1 minute up to 2 hours NOTE The Off Timer is disabled when the optional AC Adapter P N Z9B000007 is powering the unit 5 Other Model information and special settings are available from this menu item Press number key 5 or arrow to this menu line and press Chng to select This reveals menu options for the following 1 Model Info select to view model number serial number firmware revision last update date number of DOFs loaded with corresponding free memory space and number of HART configurations saved with corresponding free memory space 2 Battery shows present battery setting and optimizes the battery life indicator for the battery type entered Press number key 2 to scroll through Alkaline factory default and NiMH battery options or arrow down to this menu item and press Chng soft key repeatedly until the desired value is displayed 3 HART shows present HART communication setting The 4150 4150X is a HART secondary master Compatible setting means the handheld will inform the user if another s
20. Calibrator or Communicator Default Directory For Device Object Files DOFs and DPC Firmware CProgram FilesiDPC Manager DOF Aa Update DOFs on DPC gt Update DPE Auta Manual List DOFS Update Firmware DP Computer BOF Update Status Firmware Update Status ESA H Auto Install DOF Update Options df YES Erase all existing DPC DOFs and Reload DOFs From PC Default DOF Directory NO Update Existing DPC DOFs and Load New DOFs to DPC e ze 8 Use the browser button to navigate to the location of the DOF files on the host PC 9 Start a Firmware update by clicking on the Update Firmware button under the Update DPC header 10 Start a DOF update by clicking on the Auto button under the Update DOFs on DPC header a Answer YES to erase all DOFs in memory and re install all DOFs b Answer NO to add any new or revised DOFs to existing memory 12 DPC Manager will provide updates as firmware or DOFs are being loaded To report any difficulties with downloading operations please contact Meriam at 216 281 1100 or meriam O meriam com 27 RETURNING FOR REPAIR In the event that a 4150 4150X requires service and must be returned for repair please contact Meriam at the numbers listed below DO NOT send any unit in for repair without first contacting Meriam for a Return Material Authorization RMA number If this number has not been obtained and cle
21. E EWA LLO HEH I Auo prao apes ANENSULJU pappan 0 JOSULOD S EUILUS HEH ala 9 09 gt 51 gt 9 9 t1 0 9 9 y sdnoug ad Sse ex ayes jes sunm OZIELO KILY 90 OMWSO VE FLOI EI 233 oLlS ren 3 XOS LP DAW NOILWOOT SsnodevZzvH Buimeig o1Juoy Ajajyes IISULjJU SaaS OSL DAM HOLIANN OS JaN OL av 319409 ad oi una dE Su Y HOLIANNOS 370000 LULU JE XEN 208 DE Seu HEH SOA6 Beyo mdu SAN up WM 40980 UU 350 BLLUOU OYA AA D pesn eq Aew pod ZEzS4 Rat l Yh SONG MdnO qa 01 06 be Nid Wweuepy pisn eq ABR Ioouupc oun omt2pInUu PU so 9d Jussay p jo Ip sauayeg pasn ypa Mal XIL pou og Bade Enopuerey uou e ut pernoyrad eq Au pays 10086 SU Ole eoged 419189 aiey Yy olsenajjed XOSLP DIN OSLP DIN NOILW307 SOC WZWH NON YOLVOINNININOD LYVH 531435 OSL ON lt lt 31 A En meram process technologies l a Scott Fetzer company EC Declaration of Conformity This is to declare in accordance with Directive 94 9 EC that the following product s are designed and manufactured in accordance with Annex II of Directive 94 9 EC The manufacturer attests on their own responsibility that the apparatus has been constructed in accordance with the principles of good engineering in safety matters and that any routine verification and test required by Clause 27 of EN 60079 0 2006 has been successfully completed Manufacturer Meriam Process Technologi
22. File No 4150 440 2 9R000053 B April 2008 4150 General Purpose HART Communicator 4150X ATEX LS Certified HART Communicator USER S MANUAL process technologies a Scott Fetzer company _ 4150 4150X HART Communicator OPERATOR USER S MANUAL IMPORTANT NOTICE Important information on the product is contained in this manual Read this manual carefully and completely before operating the product For the safety of the operator and the system a thorough understanding of this manual is necessary before commissioning using or maintaining the product ASSISTANCE For customer assistance please contact the local Meriam Representative or Meriam Process Technologies directly For a geographic listing of Representatives and contact information visit our web site at www meriam com and click on the Representatives link Contact Meriam Process Technologies directly by phone at 216 281 1100 or by e mail at meriam meriam com Direct all assistance inquiries to Technical Services HART is a registered trademark of the HART Communication Foundation Meriam Process Technologies 10920 Madison Avenue Cleveland Ohio 44102 TELEPHONE 216 281 1100 FAX 216 281 0228 E mail meriam meriam com Web Site www meriam com 4150 4150X HART Communicator USER S MANUAL TABLE OF CONTENTS Subject Page ASO FAIR Communi Cater Ov er view ee l Display ONEIVE Wa ee A IA ie oa l Header Line Symbol ars an an
23. HART device These functions are useful for cloning a device configuration for use in another transmitter of the same configuration for recording as found and as left configurations for later review for returning HART devices to previously used configurations etc The Save Send function may be accessed in one of two ways Document Utilities 1 Press the Document key on the 4150 4150X for the screen m 1 Save Send Configs shown at right Then select the Save Send Configs menu option 2 List Edit Configs to launch a HART communication poll and use the Save Send 3 Create Configs options 4 Delete All Configs 2 Use the Save Send menu option within the HART device s Configs Stored 3 standard menu The 4150 4150X would be in Online mode in this case Save Send is normally found under the Device Setup menu option on the initial HART display for the device Up Down Select Back Document Key Menu Screen 21 DOF Memory Maintenance DOF flash memory will become fragmented after many DOF download sessions to add new or update existing DOFs Fragmentation reduces the total number of DOFs that can be saved in memory 560 DOFs is the nominal capacity of the flash memory When fragmentation becomes extreme the 4150 4150X will not accept additional DOF downloads Periodic DOF memory maintenance will be needed to optimize DOF memory The Offline screen indicates the number of DOF files stored in memo
24. Provides a list of installed DOFs Device Object Files used by the unit to communicate with HART devices Lists can be viewed by Manufacturer by Device Name or by stepping through all Devices one at a time Use the soft key controls to move through the list Pressing the key changes soft key definitions Down and Up to PgUp and PgDn To quickly advance to the next page of a list press the PgDn soft key To retreat to the prior page press the PgUp soft key Once engaged the PgUp and PgDn soft keys remain active until the Up or Down soft keys or Dis pressed again Utilities 1 List Show DOFs 2 List Edit Configs 3 Create Configs 4 Delete All Configs DOFs 401 Free 20 Configs 3 Free 99 HART Offline Menu Screen 2 List Edit Configs This screen lists all stored HART configurations by Tag Number The configurations stored enable fast commissioning of replacement devices cloning of existing systems or re configuring for changes in process conditions or batch runs Any configuration in the list can be sent to another HART device of the same manufacture and model The display can show 20 character tag numbers Truncated tags are listed if more than 20 characters are used Moving the cursor down to the tag of interest and PT 6174 pressing the Select soft key will provide a detailed information screen including full tag number up to 28 characters for the tag of interest see Down Select Back example below right Offline List
25. This polling method is best for 4 20 mA loops where a device with address 0 is present and another device with a non zero address is on the same loop Selecting Digital Polling here sets it as the Unit s default poll setting 17 Manual Launch of Device 0 Poll When the message Device 0 On line is displayed on the Main eee li 11 h HA m 1 Online Setup Navigation Screen selecting Online Setup wi l launc HART 2 Offline Menu communication with the device The message indicates that a HART device with address O has been detected at the HART connection and the Device 0 On Line unit is standing by to initiate communications The Device 0 On line message is shown 1 if a physical connection is made to a HART device after the unit power is turned on or 2 if the user exits from a HART communication session without disconnecting the lead wire by using the Up Down Select Cfg soft key controls provided Main Navigation Screen Manually launch polling on device 0 Offline Menu Mode The Offline Menu gives the user access to lists and functions that can be viewed or performed in Offline Mode at the user s convenience for the purposes of reviewing the Unit s DOF list reviewing stored device configurations or creating HART configurations Stored configurations can also be edited and then applied later to a connected HART device When the Offline Menu is selected from the Main Navigation Screen the display at right is shown
26. a E ei EPs 2 Keypad OVNIs iia lidad picada 2 EE MOE aiii 3 Let RINCON ae 4 Ee 4 Thumb Operated EE 5 CS A o On MU II A 5 A Cee E ne a icnTT ee 5 Communcationt AC Adapter nn sin 5 INavieatine Menus on display A 6 Tuin ne AA ee ee ee Bee ER 6 WA ei IDS DIAY EE 8 BEEM 8 ER EE 8 ZL AP PICAS A SEIS AA A ES 8 3 Lockouts Lockout PV Prompt setting View Lockout Details 8 E E ee O A ee 9 Disable Lock dee 9 EE dee 9 GT AOC KY Kr 9 hy SOT OCR El a O EEE IE D cee 9 2 Backlsshel tt A E a E a 10 O EE EE 10 A e A E E E AE 10 ENOL ela acy EE 10 2 Battery Ee e DEE 10 3 HART Communication Mode selectpon ENEE 10 A Poer eg Coma EE 10 5 Polling Type Auto default to address 0 or Digital default poll for addresses O 15 11 Battery Installation amp Removal all model 12 External enne e EE 12 Connector for Communication AC Adapter Donegle ooooconocccococcnonoccnonccoonnccnnnncnonononnnnonnos 12 Ee EE 13 Hazardous Area EE 14 Fitrinsieal Date Oper an reihe ehe 14 HART Communications with 4150 4120 15 FEAR EC OB A essen 15 ebe ern Hr reine ann 15 HART CoOMmMmMUNCAUONS oe E 16 rte E BR e EE 16 Multidrop Poll addresses SD enin E 17 Digital Poll addresses O 15 for One Power Cycle 17 Auto and Disital Poll Derault Set tia 17 Manual Free Device O LO Rene 18 Ofl ne Menu Mod EEE 18 t 21567 So DORF enter 18 2 ESG EU On ee EE 18 3 EEN 19 A DEIELESNN CONSUMOS ana eeh 19 Delete Individual Co
27. ally when HART communication is initiated with a device for which no Device Specific DOF device object file is stored in the handhelds flash memory When this occurs line two of the display will indicate Generic and the device tag number 23 In general the Generic HART mode operates similarly to its device specific DOF counterpart see HART Communication section of this manual for more details However the 4150 4150X does not display Device Specific related communication menus or options when in the Generic communication mode For example the Zero and Sensor trim menu options normally executed by Device Specific commands are not displayed for pressure transmitters without DOF support Please see the Download Site section of this manual for information on downloading the latest Device Specific DOF files to your 4150 4150X Updating the 4150 4150X Firmware and DOFs Overview Firmware upgrades and new DOFs can be downloaded via the Internet in either of two ways The first way 1s to use the DPC Manager utility shipped with each 4150 4150X or downloaded from the DOF Download Site on a PC with Internet access to download files from the DOF Download Site automatically and then update the 4150 4150X The second way is to use the DOF Download Site to download the needed files to the host PC and then use the DPC Manager utility to coordinate the update of the 4150 4150X The Download Site enables users to stay current as new DOF
28. arly marked on the package being shipped back the unit will be returned at the shipper s expense This number will be provided by the Meriam Repair Department when you call fax or e mail your information An RMA number must accompany all incoming packages to insure proper tracking processing and repair work To assist us in processing your repair request please have the Model amp Serial Number of the unit available when you call This information is located on the 4150 4150X label This information can also be obtained directly from the 4150 4150X display by pressing the Cfg soft key from the Main display then 5 Other and then 1 Model Info See the Main Display section in this manual for more details Meriam Process Technologies 10920 Madison Avenue Cleveland Ohio 44102 TELEPHONE 216 281 1100 FAX 216 281 0228 E mail meriam meriam com Web Site www merlam com 28 APPENDIX PRODUCT SPECIFICATIONS BASE UNIT 10 375 L 4 25 W top 4 375 W middle 1 875 D Handle 2 50 W 1 25 D ABS plastic case with shock absorbing boot 1 7 Ibs including batteries and boot DISPLAY 128 x 128 pixel graphic display 2 6 x 2 6 viewable area backlight POWER six 6 AA alkaline batteries six 6 AA NiMH batteries or 100 240 Vac universal power adapter P N Z9B000007 connected to the 4150 4150X via the Communication AC Adapter Dongle Note Use only approved AA alkaline batteries in Intrinsicall
29. ckouts 3 Cfg Soft Key is selected to configure 4150 4150X settings and 4 Clock Timers view unit information such as Model Serial and Firmware 5 Other numbers DOFs installed and Configurations stored Up Down Chng Back Configuration Settings 1 Users Not currently used 2 Applications Various applications are available here including Digital Poll polling device addresses O 15 and other user and factory applications 3 Lockouts The HART Communicator can be programmed to lockout certain standard functions that a supervisor may wish to control The functions included are used to set up the 4150 4150X for normal use change online HART device configurations create offline HART device configurations update the installed DOFs list HART device profiles or to update the Unit s operating firmware For example locking out the Configs feature makes the unit a read only HART communicator while locking out DOFs and Firmware prevents unauthorized updates The lockout can be limited to individual Lockout Details items or all Lockout Details items can be locked out at one time To enable the lockout feature press the 3 key or move the selection cursor to the Lockouts menu option on the Configuration screen see below left Choose the Lockouts selection by pressing the Chng soft key The 4150 4150X will enter the Lockout Enable Disable Screen The three choices and current status information are provided see below c
30. correct PC COM port has been configured see Settings topic in Tool Bar then Communications and then Port to select COM port C Dongle and RS 232 Cable are connected to the 4150 4150X and the unit is turned on Note HART communication cannot occur while communicating using the RS 232 connection D The AC power adapter is connected to the Dongle required for all RS 232 communications DPC Manager Manage DPC Manage DPC Device Driver Calibration Configuration And Data l Firmware Updates E DPC Manager v3 9 Settings Help DPC Documenting Process Calibrator or Communicator Register DPC DPC Listing gt ER ak be Check for Updates Update Handhelds K DOF Update Status Firmware Update Status 25 1 Open the DPC Manager Utility and select the Manage DPC Device Driver and Firmware Updates button 2 Click on Settings in the toolbar and make sure the Advance Settings option is unchecked 3 Click the Register DPC button and the Model Number Serial Number Expiration Date and Firmware version of the unit will be retrieved and registered 4 Click on Internet Check for Updates button and DPC Manager will automatically download all firmware and DOF files to your computer NOTE Problems here may be due to firewall settings See Downloading from the DOF Download Site and Using DPC Manager to Update section below for alternative approach
31. displays the Multidrop Retry 0 screen This screen allows selection of either of three options launch Multidrop poll by selecting the Multi soft key retry Device 0 communication after re checking physical connections to the device by the selecting Retry soft key or exit to Offline mode by selecting the Exit soft key Communicator V ees Communicator O mm Communicator 9 es Multidrop Polling 1 Online Setup No device found m 2 Offline Menu Press Multi to begin multidrop polling Device 0 Not Found Retry to poll addr 0 or Exit to go Offline 1 3 4 Scanning Address 7 Up Down Select Cfg Retry Exit Main Navigation Screen Multidrop Retry 0 Screen Multidrop Polling Screen No device or Non zero address found No device or Non zero address found Multidrop amp Burst Mode Support Multidrop Poll addresses 1 15 To initiate a Multidrop Poll select the Online Setup option from the Main screen when the Device 0 Not Found message is displayed Then select Multi soft key from the Multidrop Retry 0 screen This function polls for all non zero addresses 1 15 Located addresses are listed on the display as the remaining addresses are checked When polling is complete or upon pressing Stop after the address of interest is found use the soft key controls to select the address of interest The initial HART menu for the selected device will be displayed Digital Poll addresses 0 15 for One Power Cycle Only Digital P
32. econdary master is on line Such situations will require the removal of the other secondary master before HART communication can occur Fast setting results in faster communications but will cause interference if a HART primary master is on line example a HART Multiplexer or I O In normal operation the 4150 4150X automatically selects the best setting 4 Enter PC Comm Mode When the 4150 4150X is connected to a PC for updates via DPC Manager see DPC Manager Utility section in this manual a DB 9 serial cable is used Occasionally a DB 9 Serial cable is encountered that does not have a DTR line The DTR line is important to the update process because it is used to initiate and confirm communication between the two machines If a DB 9 cable without a DTR line is used the unit must be manually placed in the Enter PC Comm Mode Go to the Main display and select Cfg Select menu option 5 Other Select the Enter PC Comm Mode Proceed with update and cycle power when the update is complete It is recommended to use fresh batteries or an AC adaptor during update procedures This mode will automatically time out after approx minute of inactivity and return to the main display 5 Polling Type Two user selectable options are available 10 Auto polling directs the 4150 4150X to always poll for HART device address O zero first When found communications begin automatically If address O is not found the unit automatically ask
33. elect Burst Com Number Device ID Preambles Perform Test Test Results Self Test Loop Test Variables Save Send 34 Module Isolator Material Module Fill Fluid Gasket Material Flange Material Drain Vent Material Flange Type Remote Seal Isolator Material Flange Size Number of Remote Seals Remote Seal Fill Fluid Remote Seal Type Device Setup Press AO URV LRV 3051C Rev 2 Menu Tree Process Vars Sensors Analog Trim Basic Info Hart Output Diagnostics Save Send Review Edit Pressure Value Pressure Percent Range Analog Output Temperature Value Sensor Trim Re Range Signal Cond Units Pressure Units Temperature Units Trim 4mA Trim 20mA Loop Test Universal Revision Transmitter Revision Software Revision Final Assbly Number Remote Seal Isolator Tag Date Descriptor Message Revisions Const Mats Device ID Polling Address Request Preambles Burst Mode Select Burst Command Number Zero Trim Lower Sensor Trim Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Pressure Lower Range Value Pressure Upper Range Value Set 4mA Range Set 20mA Range Pressure Lower Range Limit Pressure Upper Range Limit Pressure Units Pressure Output Transfer Function Pressure Damping Value Analog Output Alarm Select Module Isolator Material Module Fill Fluid Gasket Material Flange Material Drain Vent Material Flange Type Material Flange Size
34. enter Configuration mes Configuration Configuration Current Settings Lockouts Lockout Details Users 1 Lockout Disable All Disabled 2 Applications 2 PV Prompt Disable 2 Setting Enabled 3 Lockouts 3 View Details 3 DOFs Disabled 4 Clock Timers 4 Configs Disabled 5 Other 5 Firmware Disabled 6 PV Prompt Enabled Up Down Chng Back Up Down Chng Back Up Down Chng Back Configuration Screen Lockout Enable Disable Screen Lockout View Details Screen 1 Lockout Indicates Enable Disable status of Master Lockout feature 2 PV Prompt In addition to the primary variable multivariable HART devices have secondary tertiary and sometimes more variables When PV Prompt on the Lockout screen is Disabled and a Save command is issued by the 4150 4150X the handheld saves only the primary variable When PV Prompt is Enabled and a Save command is issued the handheld saves the HART parameter information for all variables present The factory default for PV Prompt on the Lockout screen is Disabled 3 View Details This option takes the user to the Lockout Details screen listing all 4150 4150X parameters that can be protected by lockout see above right Individual functions can be locked or if preferred the lockout can be set to deny unauthorized access to all parameters Press the number of the desired menu item to toggle between Enabled and Disabled Once satisfied with the setting press the Back soft
35. es a Scott Fetzer Company 10920 Madison Avenue Cleveland Ohio 44102 USA Product Description Multifunction Calibrator with HART Communication Terminals Model 4150X series Certifying Agency UL International DEMKO A S Testing amp Certification 0539 P O Box 514 Lyskaer 8 DK 2730 Herlev Denmark This Declaration is based on Compliance with the following Standards Regarding Hazardous Environments e EN 50020 Electrical apparatus for explosive gas atmospheres Intrinsic safety 1 e EN 50014 Electrical apparatus for explosive gas atmospheres Part 0 General requirements e EN 60079 0 2006 Electrical apparatus for explosive gas atmospheres General requirements e EN 60079 26 Special requirements for construction test and marking of electrical apparatus of equipment group II Category 1 G Regarding Electromagnetic Compatibility EMC for Handheld Class A device Series 4150 hand held unit compliant with EMC Directive 89 336 EEC as amended by 92 3 1 EEC and 93 68 EEC e EN 61326 1997 A1 1998 A2 2001 A3 2003 e EN 60529 2004 Degrees of Protection Provided by Enclosures IP Code For and on behalf of Meriam Tim Lint Standards Engineer Doc 9R000051 Rev A 28Jan2008 32 Generic DOF HART 5 devices Config Menu Process Vars Menu PV Process Vars Range AO Rerange Menu LRV edit URV edit Set 4mA Range Set 20mA Range LSL USL Sensors Sensor Menu Rerange Signal Condit
36. ew Edit this menu option allows the user to review configurations line by line 4150 4150X supports editing of the configuration once the parameter of interest is located 20 Device Setup 3051 PT 1012D m Process variables 2 Diag Service 3 Basic setup 4 Detailed setup 5 Save Send 6 Review Edit Up Down Select Back Online Device Setup Screen Communications Trouble Shooting If an operating HART device is connected to the unit but the Device 0 Not Found notification is received a Multidrop Poll may be executed to determine if the connected device has a non zero address Select Online Setup from the Main Navigation Screen and then select the Multi soft key to initiate the Multidrop poll If the No Devices Found message is received then the loop connections to the 4150 4150X should be carefully checked If an operating HART device with address zero 0 is connected to the unit but the Device 0 Not Found notification is received the loop connections to the 4150 4150X should be carefully checked Make sure all connections are correct and secure Check for shorts open circuits and multiple grounds Determine if the loop resistance is greater than 250Q and less than 1100Qs If less than 250 Q then use the supplied 250 load resistor in series with the loop see diagram HART Connections section If communication is still not established check the List Show DOFs menu under Offline Menu Check the l
37. f protection against drop related damage sl p on HART Test Lead Kit included w unit standard banana plugs mini grabbers 250 Q resistor Std size 250 Q shunt resistor incl d w unit req d for HART low resistance loops DB 9 cable Male x Female 6 ft length incl d w unit required for updates communication Soft carrying case included w unit custom soft case with adjustable shoulder strap and HART lead compartment Adjustable detachable shoulder strap included w unit clips directly to unit s attachment points Dongle Communications and AC Adapter input to mating connector 6 pack AA Alkaline Batteries included w unit 6 required for operation 6 pack AA NiMH Batteries general purpose use only 6 required for operation general purpose use non hazardous area only NiMH battery charger 100 240 vac 50 60 Hz universal plug kit Power adapter 100 Vac to 240 Vac 50 60 Hz universal plug kit incl d with unit Paper instructions for 4150 4150X PDF instructions incl d with unit on CD 30 Intrinsic Safety Control Drawing Sand I JOM CO 140 1 Go vw Z5000046 Ol am AY ON SMA SBS Pippi ee oo Sy A Zr OIHO ON WENO SNE ROW Gol Bene CETERE v weuaw WA STVA Gidd Y up pB ya UI vill AA O SN 10 8907 SN OIE EH YEL LON D st ag WON En adep 90 09 0 Pas ag WON na Lo um ZEZSH pg pas 98 JON 1504 Ioeauup72 ayBuag E Dik EHE A og DOSEN eeng auljeypy yy gl 00
38. hange the lockout code disable the lockout function for all the parameters selected shut the unit off and follow the procedures outlined above 4 Clock Timers Clock Edit The Clock Edit option allows the user to correct the date and time of the Unit s internal clock To edit the clock press the 4 key or scroll Down to Clock Edit and press the Chng soft key Choose a clock or date option to adjust by scrolling Up or Down Press Chng to choose that option Enter the correct value using the numeric keypad You will be asked 1f you wish to save the new data Press Yes to accept the new value Pressing No will take you back to the previous menu without making any changes to the 4150 4150X clock When all the changes are complete press Chng to save the new value NOTE When replacing the AA batteries the date and time will remain active Date amp time information is continuously powered by an internal 10 year life back up battery This battery is not serviceable by the user Backlight off timer To conserve battery life the 4150 4150X allows the user to set the backlight to shut off after a certain period of keypad inactivity To change the backlight off timer on the unit scroll Down to Backlight and press Chng repeatedly until the desired value is displayed The shutoff timer can be disabled or set to shut off after time periods of from minute up to 30 minutes NOTE The Backlight Off Timer is disabled when the optional A
39. ice Second Common Practice Commands are used for calibration and maintenance functions that are common to many devices An example of this would be tr ms or adjustments for the devices analog outputs Third Device Specific Commands are used to handle functions that are unique to a particular device or manufacturer Examples of these commands include sensor zero sensor trim calibration curve characterization density inputs required for calculations made by the HART device or other configuration functions unique to the specific device HART Connections HART connections are made using two standard banana jacks 3 4 center located at the top end of the 4150 4150X Refer to the following diagram Polarity is not a concern for HART connections therefore both jack collars are black Meriam supplies a HART lead kit P N ZA900529 00014 complete with mini grabber connections and a 250 Q load resistor with each unit 4150 with HART HART connections are standard banana jacks 3 4 center For low load loops less than 250 2 a 250 2 resistor may be needed in the loop to insure reliable HART communications Meriam supplies a 250 Q load resistor in the form of a standard adaptor P N ZA36821 Refer to the following diagram for connection details 15 Hart Device Loop Power Supply 250 ohm Load Resistor When connecting the 4150 4150X to a loop with a resistive load greater than 250 Qs the HART jacks may
40. information on communications Note For 4150X Intrinsically Safe units the Communication AC Adapter Dongle must be used only in a safe area See the Hazardous Area Use section of this manual and the Intrinsic Safety Control Drawing in the Appendix of this manual for more information WARNING Serious injury or death may result from explosions Do not make any connection to the Unit s Dongle connector while in a hazardous area Use the connector Dongle only in non hazardous areas gt to AC adapter 9 PC u v wj x onza 2 HART Jacks Lead Set All models are equipped with a standard size banana jack on 0 75 center The lead set supplied with the 4150 4150X has a standard banana plug on one end and mini grabbers on the other for convenient connections Note For Intrinsically Safe model 4150X verify the instruments in the loop are installed in accordance with intrinsically safe field wiring practices before making connection from the field device to the Unit s HART jack See the Hazardous Area Use Section of this manual and the Intrinsic Safety Control Drawing in the Appendix for more information 13 HAZARDOUS AREA USE Intrinsically Safe Operation The 4150X HART Communicator includes ATEX certification for Intrinsically Safe operation Refer to the Intrinsic Safety Control Drawing in the Appendix of this manual for more information The following table identifies model numbers and a
41. ing problem is resolved A proper connection will be indicated when line three changes to Device 0 Online Up Down Select Cfg 2 2 Select Online Setup if properly connected HART device Communicator 1s setup for Multidrop loop or Burst Mode operation device address 0 The 4150 4150X will respond with a No device found Press Multi to begin statement and the Soft Key options shown at right To multidrop p SE initiate a Multidrop poll press the Multi soft key To Retry to poll addr 0 retry the address O poll after rechecking connections or Exit to go Offline press the Retry soft key Press the Exit soft key to enter Offline mode Retry Exit Communicator Main Display Online Setup 2 Offline Menu The Main display provides access to Online Setup Offline Menu and to 4150 4150X configuration settings via the right hand Soft Key Cfg Device 0 On Line Rosemount 3051C 1 Online Setup is described above in Turning On the 4150 4150X Fld Dev Rev 03 Dof Name 26060309 2 Offline Menu is selected to provide access to Offline Utilities Up such as List Show DOFs List Edit Configurations and Create Configurations The number of DOFs installed HART Down Select Cfg device profiles and the number of device Configurations stored Configuration are also available on Offline Utilities screen See the Offline SE Settings section of this manual for more information Users 2 Applications 3 Lo
42. ioning Signal Conditioning Transfer Function Main Menu Damping Value Device Config Analog Trim Menu Units PV 4mA Analog Trim Analog Alarm Analog Trim 20mA Analo g Trim DAC Trim URV Loop Test Range Scaled DAC Trim Basic Info Tag Basic Info Date Revisions Descriptor HART Revision Message Device Revision Private Label Software Revision Revisions Final Assbly Number HART Output Polling Address Burst Mode Select Burst Command Number Device ID Preambles Hart Output Diagnostic Menu Diagnostics Self Test Loop Test Save Send Review Edit 33 Device Setup PV AO URV LRV of Range 1151 Rev 5 Menu Tree Process Vars Sensors Analog Trim Basic Info Hart Output Diagnostics Save Send Review Edit Pressure Value Pressure Percent Range Analog Output Pressure Trim Re Range Signal Cond Pressure Output Transfer Function Pressure Damping Value Pressure Units Analog Output Alarm Select Trim 4mA Trim 20mA Loop Test Zero Trim Lower Sensor Trim Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Pressure Lower Range Value Pressure Upper Range Value Set 4mA Range Set 20mA Range Pressure Lower Range Limit Pressure Upper Range Limit HART Revision Device Revision Tag Software Revision Date Final Assembly Number Descriptor Message Private Label Revisions Const Mats Polling Address Burst Mode S
43. ist for the presence of the Generic DOF under the manufacturer name Meriam If Generic is found then HART communication is possible when the device is properly wired and connected to the 4150 4150X see connection troubleshooting details above When the message Generic is displayed after connecting to a HART device there are two possible causes 1 No device specific DOF for that device is currently installed in 4150 4150X memory Check for availability of the DOF needed by going to the Available DOFs site at www meriam com customers past asp Sort the list by clicking on any column header For download instructions see the DOF Firmware Download Site section of this manual 2 The connected HART device supports only HART Universal and Common Practice commands 1 e generic commands There are several such devices on the market particularly level type devices More Status Message HART device events diagnostic flags cause the 4150 4150X to display a More Status Message at the display bottom This message notifies the user of one or more diagnostic warnings in the Review Status menu option of the connected device Upon receipt of this message enter the HART mode and select Detailed Setup Diagnostics Service Test Status View Status to retrieve the diagnostic information Save Send Configuration Functions HART device configurations may be saved to 4150 4150X memory or sent from memory to a
44. le flash memory for 4150 4150X firmware DOFs and Configurations DOF Memory 560 HART devices based on average DOF size Configuration Memory 200 HART devices based on average configuration size AUTO SHUT OFF occurs after user selected period of keypad inactivity or can be disabled both 4150 4150X auto shut off and backlight auto shut off are user selectable DIAGNOSTICS 4150 4150X self tests upon power up Advisories are posted on the display 29 MODELS OPTIONS ORDERING INFORMATION MFC MODEL NUMBER MFC 4150 MFC 4150X HART Communicator Includes CE Mark HART Lead Kit Batteries Communication AC Adapter Dongle RS 232 Serial Cable Universal Power Adapter Protective Boot Soft Carrying Case Adjustable Shoulder Strap User s Manual CD includes User s Manual and DPC Manager Utility Same description as above plus ATEX certified Intrinsic Safety to ex II 1 G EEx ia IIC T4 He Listed Intrinsically Safe Exia Class I Div 1 Groups A B C D T4 5 C lt Ta lt 50 C Download Subscription DLS Fee options 00 No DLS 01 Standard 3 year DOF Download Subscription 02 Discounted DLS Price Based on Volume Discount See File No 4300 110 MFC 4150x__ 01 HART Cmmunicator Std 3 Years DLS ACCESSORIES LIST Z4150 7R ZA900529 00014 ZA36821 ZA900447 00052 74150 13 ZA36937 ZA150 10A ZA36800 ZA36843 ZA37134 Z9B000007 F N 4150 440 Protective red boot provides degree o
45. lect Yes to clear all stored configurations from memory List Edit Configs Delete Individual Configs Clearing Configuration Memory Tag PT 105A Individually stored Configurations may be deleted with Del soft key function see example at right When this menu option is selected the unit will ask Device ID 1365 Delete CURRENT Config ARE YOU SURE Select Yes to clear only PV Pressure the selected configuration from memory ee Cerabar S Complete Config The Del key only hides the record from the display screen it does not clear Uses DOF 11070702 memory space This function can be locked out See the Lockout Section of 51 Variables this manual for more information 12 18 03 4 58 PM Copy Del Select Back Offline List Edit 19 Configs Detail Screen Online Setup Mode Online Setup is the normal HART communication mode for the 4150 4150X This mode enables communication with HART field devices at the Universal Common Practice and Device Specific Command levels for full device setup and functionality Menus displayed for the connected device follow the HART device manufacturer s menu structure for the connected device Consult the device manual for menu structure details The 4150 4150X features two unique online features for added convenience to the user 1 Live HART connection monitor display lets you know from the Main Navigation Screen when a device is On line and ready for communication 2 Revi
46. n Then use the Select soft key to accept the indicated choice Soft key navigating tools are found throughout the 4150 4150X Main displays and HART communication displays Side keys Up Down and Select keys are also provided on the left hand side of the unit These keys are thumb operated and provide a convenient alternative to the Soft Key navigation buttons Side key functionality is not always available in the HART communication displays Multi page lists Multi page lists have a A and or V symbol along the right hand side of the display indicating the existence of information on the previous or next page s Several pages of information may need to be viewed when reviewing lists of installed DOFs stored configuration files or finding a specific device in Offline Mode to create a configuration for While in these list areas pressing the SHIFT key TI changes soft key definitions Select and Back to PgUp and PgDn respectively To quickly advance to the next page of a list press and then the PgDn soft key To retreat to the prior page press and then PgUp PgUp and PgDn soft keys remain active until the Up or Down soft key is used or until is pressed again Numbered HART menus All HART displays have numbered menu lines when needed This gives fast access directly to the desired menu line 4150 4150X displays also have numbered menus with the exception of multi page list screens HART menu HOME key To quickly retreat from any loca
47. nfigurations Clearing Configuration Memor 19 Online SetUp EE 20 Communications Trouble Shootin t san a DH a a 21 ENEE 21 Save Send Configuration FUNCIONS estadal 21 IOC 22 Documenting HART Configurations with Meriam DMS Software ccccccccccccnononononccnnnnnnnnonnnnnnnnnnnnnnnnnnnos 23 4150 4150X Device Specific amp Generic HART Communication ccccccccccnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnananos 23 Using Generic HART Tree EE 23 Updatine 4150 4150X Firmware and DOES cia u a an 24 CN CL VOW ee EEE EEE Cee 24 Who has access to the Download Stets 24 PC Requirements tor Download Operation EE 24 Prepare BEA ISO LA DOK EE 24 Klee DPC Manager Uulty to Update di 24 Usine the DOF tee 25 Downloading from the DOF Download Site and Using DPC Manager to Update 26 Rene Tor RED Ee ade 28 APPENDIX Ee 29 Models Options Ordering Intormatnon 30 ee e E 30 Intrinsic Satety ig 31 EC Declaration OC oo LER 32 HART Command Structure Meint Trees eegene 33 36 Genen HART ee E 33 O re 34 A ae cancer an 35 EJA EE 36 4150 4150X HART COMMUNICATOR OVERVIEW The 4150 4150X HART Communicator is a full function HART Communicator supporting Universal Common Practice and Device Specific commands for commissioning configuration and maintenance operations HART field devices can be configured polled and trimmed using the 4150 4150X with HART communications Communication AC Adapter Dongle connection N
48. olling is a special feature accessible through the Unit s Main navigation screen and the Cfg soft key Press the Cfg soft key and then select the 2 Applications menu option Select the 1 Digital Poll menu option to launch a polling operation that starts with address 0 and ends with address 15 All addresses on the loop will be displayed on the Unit s screen The address of interest can be selected from the list to launch HART communication with that device This Digital Poll is for one power cycle only and can only be launched from this location in the handheld s menu structure Turning the power off will return the unit to the unit s default HART poll setting Auto and Digital Poll addresses 0 15 Default Setting Options Auto Poll is the factory default setting To set Digital Polling or re set Auto Polling as the unit s default poll setting press the Cfg soft key and then select the 5 Other menu option Select 5 Polling Type Two user selectable options are available Auto polling directs the 4150 4150X to always poll for HART device address O zero first When found communications begin automatically If address O is not found the unit automatically asks for direction select Multi from soft key to start a multi drop poll from address 1 15 or select the Retry soft key to try to find address 0 again Digital polling directs the 4150 4150X to always poll for HART devices addresses 0 15
49. om the default DOF directory i YES Erase all existing DPC DOFs and Reload DOFs from PC Default DOF Directory NO Update Existing DPC DOFs and Load New DOFs to DPC 401 DOFs will take approximately 112 minutes to load 22 Documenting HART Configurations with Meriam DMS Software 7 Document The documentation functions of the 4150 4150X provide additional Utilities functionality for use with the Meriam Device Management System DMS m 1 Save Send Configs software DMS is a database product for complete device management 2 List Edit Configs 3 Create Configs 4 Delete All Configs services including calibration documentation with the Meriam MFT 4000 Series of multifunction calibrators and HART configuration documentation with the 4150 4150X Complete device histories are maintained in the database For HART devices these histories can include as found and as Configs Stored 3 left HART configuration data to complete this important part of a device s history Up Down Select Back Document Key Menu Screen The Document key O on the 4150 models will save configurations in as found or as left categories as selected by the user These configuration files can be uploaded later to DMS When the Save Send Configs menu option is selected the unit automatically polls for an online device for subsequent user selections DMS can also be used as a configuration repository ready to download stored device configurations for batch runs
50. oot male DB 9 to female DB 9 cable P N ZA90047 00052 Similar cables are acceptable Provide power to the Dongle using the supplied AC Adapter P N Z9B000007 The unit is ready for download operations Warning To avoid damage to a PC serial port do not connect the Unit s HART leads to an AC powered HART device while the 4150 4150X is on AC power and a serial cable is connected to a PC Meriam recommends disconnecting the HART leads from the 4150 4150X prior to any communication activity 24 Using DPC Manager Utility to Update The DPC Manager Utility should be installed on the host PC from the User s Manual CD included with shipment or from the DOF Download Site where it can be found at the bottom of the File Download Area page DPC Manager coordinates the download operations from the DOF Download Site to the host PC and from the host PC to the unit Periodic improvements may be incorporated into this Utility Therefore Meriam recommends periodic comparison of the DPC Manager version installed on the host PC see Help topic in Tool Bar and About to the latest available version listed on the Download Site to insure use of the most up to date utility tool Directions for using DPC Manager are found under the Help Tool Bar selection Prerequisites A DPC Manager is installed on a computer that has Internet access This software is shipped with each 4150 4150X on a CD and is available on the DOF Download Site B The
51. reas of acceptable use Model Number Use Description Non hazardous Area 4150 General Purpose 11 4150X Intrinsically Safe VP N Units with Intrinsically Safe certification can be identified by model number or by a special name plate on rear of the unit A sample of the Intrinsically Safe name plate is shown below for reference 9P00001 40 1 4150X Proc Cont Eq for Hazardous Locations EEx ia IIC T4 DEMKO 08 ATEX 0726203 intrinsically Safe Exia le CE 0539 Ex II 1 G Class I Div 1 Groups A B C D T4 LISTED 5 C lt Ta lt 50 C Li 0 Ci 0 22W1 WARNING Component substitution may impair intrinsic safety Refer to Manual for approved batteries list and safety precautions Assembled in USA with foreign and domestic parts Meriam Process Technologies 10920 Madison Ave Cleveland OH 44102 USA Note the following WARNINGS and REQUIREMENTS for 4150X models e Substitution of components may impair Intrinsic Safety e To prevent ignition of flammable or explosive atmospheres Disconnect power before servicing DO NOT open the unit including battery compartment or attempt to service the unit when located in flammable or potentially explosive atmosphere Remove to safe area DO NOT mix old batteries with new or mix batteries from different manufacturers DO NOT replace batteries while in explosive or hazardous atmospheres DO NOT use any battery type other than those listed on the Intrinsic Safe Control Document found in the
52. ry and the percentage of free memory available for additional files 401 Utilities DOFs ideally use about 72 of the available memory so 28 of DOF m 1 List Show DOP memory should be free The example at right indicates that only 20 of A Fa a TERY l reate Configs DOF memory is free This indicates fragmentation 4 Delete All Configs To optimize DOF flash memory it is necessary to delete all DOFs and DOFs 401 Free 20 then reload them all in one session Connect the 4150 4150X to a host Configs 3 Free 99 PC that has DPC Manager installed see the DPC Manager Utility section of this manual for more information Launch DPC Manager and Gp Dow See Back select the Manage DPC Device Driver and Firmware Updates option Go to the Tool Bar and click on Settings then click on the Advanced HART Offline Menu Screen option The following screen will appear e DPC Manager v3 5 Settings Help DPC Documenting Process Calibrator or Communicator Default Directory For Device Object Files DOFs and DPC Firmware Program FilesiDPC Manager DOF e e l Pa Update DOFs on BPC Update DPZ List DOFs Update Firmware Auto Install Under Update DOFs on DPC section on left side click on the Auto button An Auto Install dialog box will appear a DOF Update Options Select the Yes response to the DOF Update Options question to erase all existing DOFs and re load DOFs fr
53. s for direction select Multi soft key to start a multi drop poll from address 1 15 or select Retry soft key to try to find address 0 again for more details see the HART Communications section Digital polling directs the 4150 4150X to always poll for HART device addresses O 15 This polling method is best for 4 20 mA loops where one device with address 0 is present and another device with a non zero address is on the same loop 11 Battery Installation amp Removal all models The 4150 4150X monitors battery condition and displays a REPLACE BATTERY notice when the batteries get low The unit will function for approximately one 1 hour after the notice is posted on the display To install batteries remove the 4150 4150X from the soft carrying case if used and remove the hand strap retaining screw from rear of unit using a flat screw driver or coin Remove protective boot and turn the unit face down on a work surface Use a flat screw driver to loosen the captive battery door screw and remove the door Six 6 AA batteries are required Install the positive end of each battery first and then press the negative end into place Follow the and signs that are molded into the battery compartment for proper polarity See details below Replace the battery door and tighten the captive door screw Replace the boot and reinstall the hand strap screw Note For general purpose models replace all six 6 AA batteries
54. scription period expiration User Name and Password for the account are listed as well as the subscription expiration date In addition this screen allows the user to change the account Password Press the Update Subscriber Options button to save all Subscriber Options changes Downloading from the DOF Download Site and Using DPC Manager to Update 1 Establish connection to the DOF Download Site described above and go to the File Download Area for bulk downloads 2 Select individual files for downloading from the list of downloadable files including DPC Manager Utility 4150 4150X Firmware and DOF s by locating the file name s of interest with the PC mouse and clicking on the corresponding selection box es Alternatively all files can be marked for download by clicking on the Check All Files button at the top of the page 3 Start the download process by scrolling to the bottom of the page and clicking on the Download Checked Files button 26 4 Follow the dialog boxes to save the downloaded file to a directory on the host PC Remember the directory location 5 Once the download is completed open the file and use the unzip application to extract the individual files 6 Open DPC Manager and select the Manage DPC Device Driver and Firmware Updates button 7 Click on Settings in the toolbar and select Advance Settings ae DPC Manager v3 9 Settings Help DPC Documenting Process
55. st This key allows the user to adjust the contrast of the LCD display for ambient lighting and user preferences at any time and in any operating mode Pressing and holding this key cycles through all available contrast settings After adjusting Display Contrast wait at least five 5 seconds before turning unit off to insure storage of new contrast setting Ambient temperature compensation is included O00 Backlight This key toggles the backlight feature between Off Low intensity High intensity to illuminate the display for ambient light conditions Battery life is impacted by use of the backlight feature High intensity is the most aggressive An automatic shut off timer is available by pressing the Cfg soft key from the main menu Alphanumeric Symbol Entry CD The alphanumeric keys have the heaviest population on the keyboard and are the method of entering data into the 4150 4150X Each display type has a default alpha or numeric symbol entry mode based on the most likely used mode for the display s function Pressing the ALPHA LOCK key activates the other entry mode for alphanumeric keys Pressing the SHIFT key converts the next key stroke to the inactive entry mode and then automatically reverts back to the active mode The letter A in the display header line indicates the alpha input is active while a sign in the display header indicates the numeric symbol input is active 1 Shift CT The key
56. then check for a HART device with address of zero If a device with 2 zero address is found the unit immediately goes into online status and displays information about the device If no device is found the Main navigation screen is displayed To turn the 4150 4150X off press and hold the ON OFF key for approximately 5 seconds Unit will power down provided a critical HART operation is not in process Quick Menu The Quick Menu key initiates HART communications and then displays ten 10 HART menu choices for the connected device These menus are used to short cut the traditional HART menus to enable the user to arrive quickly at desired functions Typical Quick Menu options include Main Menu Config Menu Rerange Basic Info Construction Materials Display Sensors Signal Conditioning Self Test Quick Menu is disabled while critical HART operations are in process A Home The key sequence TI i returns the user to the initial or home HART menu for the connected device The Home function is disabled while critical HART operations are in process a Document This key provides rapid access to HART communication Save Send Configs options List Edit Configs and Create Configs functions for all models For Documenting operations this key also provides documenting functions used with the Meriam Device Management System software Access to this key is disabled while critical HART communications are in process Display Contra
57. tion Manufacturer Model These categories will assist the user in finding the release descriptions of the DOF DPC Manager or 4150 4150X Firmware releases of interest Each column can be sorted to assist searches of the release database Individual files can be downloaded from the detailed description page of each DOF or firmware file listed Also available on this screen are the navigation buttons for Latest Release Notes File Download Area and Subscriber Options The File Download Area screen is the download page for bulk downloads Select individual files for downloading from a list of downloadable files including DPC Manager Utility 4150 4150X Firmware and DOF s by locating the file name of interest with the PC mouse and clicking on the corresponding selection box All files can be marked for download by clicking on the Check All Files button Start the download process by scrolling to the bottom of the page and clicking on the Download Checked Files button Dialog boxes guide the user through the process Also available on this screen are the navigation buttons for Latest Release Notes Current Release Notes and Subscriber Options Subscriber Options The Subscriber Options screen provides useful account information and is displayed immediately upon first log in The user should provide contact information and e mail address that allows Meriam to provide automatic notification of new firmware updates DOF releases and sub
58. tion in the HART menu to the initial HART menu screen for a device press the key sequence This will return the display to the initial HART screen The Home function will be disallowed 1f a critical HART task is in process Left Right Arrow keys Emulate Back and Select soft keys respectively Turning on the 4150 4150X Use the dedicated ON OFF key to power up the unit A brief diagnostic runs while the Meriam logo model number and firmware version is displayed A message is displayed indicating active scanning for a HART device at address zero The following scenarios are possible If the unit is connected to a HART device with address O and Online there Is sufficient loop resistance the 4150 4150X 3051 PT 1012D immediately establishes HART communication with the device m1 Device setup A display similar to the example at right appears The 2 Pres 0 01 inH2O numbered menus and Soft Keys are then used to commission 3 AO 4 001 mA re configure or maintain the connected device 4 LRV 0 00 mH20 i 5 URV 250 00 inH2O Up Down Select Back 2 Ifno HART device is connected if a HART device with Communicator address 0 is connected or if a connected device is not found due to wiring or loop resistance problem the 4150 4150X will enter the Main navigation display depicted at right 1 Online Setup m2 Offline Menu Device 0 Not Found 2 1 Select Online Setup once a HART device 1s connected or once the wir
59. with a HART field device Use the 4150 4150X to commission devices for operational re configuration needs or maintain devices through analog and sensor trim adjustments and many other features The 4150 4150X will communicate with any HART device through Universal and Common Practice Commands using the standard Generic DOF Device Object File but must have the DOF for a specific HART device installed before it can execute Device Specific Commands Consult the large and growing list of available DOFs at www meriam com for an up to date list of HART devices with device specific support The list is found under the Resources tab Download Center page by selecting the Available DOFs link When HART device support for new devices becomes available the 4150 4150X can be easily field updated via Internet downloads Warning To avoid damage to a PC serial port do not connect the Unit s HART leads to an AC powered HART device while the unit is on AC power and a serial cable is connected to a PC Meriam recommends disconnecting the HART leads from the communicator prior to any communication activity HART Commands Three HART command types are used by the 4150 4150X to communicate with HART field devices First Universal Commands are primarily used to identify a field device by its model number and tag number and to read process data from the device This communication is referred to as polling The 4150 4150X can poll any Hart Dev
60. y Safe units DO NOT USE unapproved AA alkaline batteries AA NiMH batteries or other types of AA batteries in Intrinsically Safe units Do not use the Dongle or AC Adapter with Intrinsically Safe units in a potentially hazardous environment See the Hazardous Area Use section of this manual the specifications below and the Intrinsic Safety Control Drawing in the Appendix for more information BATTERY LIFE Approximate 60 hours using AA alkaline batteries without backlight 27 hours using AA alkaline batteries with backlight 65 hours using NiMH alkaline batteries without backlight 28 hours using NiMH alkaline batteries with backlight TEMPERATURE SPECIFICATIONS Storage 40 F to 140 F 40 C to 60 C Operating 23 F to 122 F 5 C to 50 C CONNECTIONS Standard banana jacks 34 center for HART communications Communication AC adapter connector for Dongle connection AC power adapter and serial cable to PC port connects to Dongle Dongle connects to 4150 4150X APPROVALS 4150X A TEX LS ATEX Intrinsically Safe 5 II 1 G EEx ia IIC T4 UL Listed Intrinsically Safe Exia Class I Div 1 Groups A B C D T4 5 C lt Ta lt 50 C Entity parameters Li 0 C1 0 Ce CE compliance Approved Batteries for ATEX I S 6 AA alkaline Duracell PC1500 6 AA alkaline Duracell MN1500 6 AA alkaline Varta 4906 APPROVALS 4150 general purpose CE CE compliance MEMORY separate dedicated non volati

4150 HART Communicator User Manual 9R000053-B

Contents

Download Pdf Manuals

Related Search

Related Contents