Home

EV2100 Series Variable Speed Drive User Manual

1. Sanat EV2100 sey RS232 port Signal Pin Func Terminal l pay PE Enclosure Transmit TXD i TXD 3 Receive RXD RXD 2 PEERS Ground GND GND 5 PSTN 4 _ PC as I 8282 PC or PLC The kilobit of FF 00 DTR 4 MODEM or is set to 1 DSR 6 Telephone y RI 9 network RS232 7 CD e RS485 RTS CN14 aeie cas Wes atka Aen ek CTS 8 Fig 3 19 Wiring of RS232 MODEM PSTN MODEM RS232 communication The drive s RS485 port connects to PROFIBUS via the TDS PA01 field bus made by ENPC EV2100 gt TDS PA01 RS485 port fieldbus l Connect to Func Terminal Func Terminal PROFIBUS looms Z Twisted signal Func RS485 gt cable RS485 A signal Func RS485 RS485 B e RS232 d i Poa aa a Be able to connect RS485 1 32 RS485 A ateen a CN14 EV2000 u TDS PA01 TD3000 TDS PA01 Fig 3 20 Wire connections of RS485 TDS PA01 PROFIBUS communication If several drives are connected in the network via RS485 the disturbance to the communication system increases so the wiring is especially important you can connect the cables according to the figure below EV2100 Series Variable Speed Drive User Manual 26 Chapter 3 Installation and Wiring EV2100 EV2100 EV2100 Fig 3 21 Communicat
2. Fig 5 47 Operating parameter 2 displayed by LED Where A Thousand s place B Hundred s place C Ten s place D Unit s place The displayed terminal information includes status of terminal X1 X8 bi direction open collector output terminals Y1 and Y2 and relay output terminal TC The status of terminals are indicated by the On or Off of LED If the LED turns on that means the terminal is enabled and the terminal is disabled if the LED turns off as shown in Fig 5 48 X1 X2 X3 X4 X5 X6 X7 X8 E Normal on segment 4 segments Fig 5 48 Terminal status In Fig 5 48 the LEDs display that terminals X1 X2 X4 X5 and X8 are enabled terminals X3 X6 and X7 are disabled terminals Y1 and TC are enabled and terminal Y2 is disabled The central four LEDs are always on for the convenience of observation Note When the rotating speed and line speed are displayed these values can be revised by EV2100 Series Variable Speed Drive User Manual pressing A and directly no need to switch to frequency displaying status When F8 01 and F8 02 are all set to 0 the frequency before compensation will be displayed Press gt key to scroll through the parameters during operation F8 03 Parameters displayed at Range 0000 0OFFFH STOP state 1FFH A B C D BITO preset frequency Hz L J BIT1 external counting value BIT2 running rotating speed rpm BIT3 p
3. 38 4 2 2 Function of Keys 38 4 2 3 Function Descriptions of LED and Indicators 2 se205 ts Bie a aai ah 38 4 2 4 Display of the Operation Panel 39 4 2 5 Operation Panel using instruction 40 4 3 First time start up ceeeeeeeeeteeeeees 42 4 3 1 Checking before Start up 42 4 3 2 First Time Start up operation 42 Chapter 5 Parameter Function Introductions 44 5 1 Basic Operating Parameters Group FO 44 5 2 Parameters of Reference Frequency GrOUPtE AN neath ernc E 47 5 3 Starting and Braking Parameters Group 2 eet ee ate ete ete eae ES se ae 48 5 4 Auxiliary Operating Parameters Group F3 Peer rater rater een rere eT trae 50 5 5 PLC Operating Parameters Group F4 53 5 6 Close loop Control Parameters Group F5 56 5 7 Reserved Group F6 seese 59 5 8 Function of Terminals Group F7 59 5 9 Display Group F8 67 5 10 Enhanced Functions Group F9 69 5 11 Reserved Group FA 75 5 12 Communication Parameters Group FF 75 5 13 Motor Parameters Group FH 76 5 14 Protective Function Group FL 77 5 15 Drive Parameters Group Fn 81 5 16 Protection of Parameters Group FP 81 Chapter 6 Troubleshooting 0 ccecceeeeeereeeee 83 Chapter 7 Maintenance ccceeeeetteeteees 88 7 1 Daily Maintenance 88 7 2 Periodical Maintenance 88 7 3 Replacing Wearing Par
4. Luu Oo fe Input Phase Failure Pls Check ne 4 Fig 4 5 Parameter displayed in alarm status 4 Parameter configuration status When the drive is in stopping operating or alarming status pressing MENU ESC can configure the parameter If there is pass code for the drive refer to FP 00 and Fig 4 13 for configuration Configuring status can be displayed in 3 level menu as shown in Fig 4 6 they are parameter group parameter number parameter value You can enter the sub menus by pressing EV2100 Series Variable Speed Drive User Manual 40 Chapter 4 Operation Instructions ENTER DATA In parameter value menu press ENTER DATA to save the settings and press MENU ESC to exit current menu i First level menu Second level menu MENU ESC ENTER i ENTER DATA a pa a f g can f a FI mall E A PE fe 4a o 0 0 UE le EL l E DGE zu 2 T Press E D to enter Press E D to Digital reference 1 aea basic running enter frequency press E D to save q parameters setting mode parameters gt Jf MENUESC Parameters displayedin MENU ESC ATA stopping status or operating status or Editing status failure alarm code PRPA displayed Fig 4 6 Programming display status of the operation panel 4 2 5 Operation Panel using instruct
5. IA Drive Drive Fig 3 3 Installation of several drives 3 2 Removing and Mounting of Parts 3 2 1 Removing and Installation of Operation Panel Disassembly Put your middle finger into the hole on the top of operation panel press down the snapper and pull the panel outward as shown in Figure 3 4 EV2100 Series Variable Speed Drive User Manual 14 Chapter 3 Installation and Wiring Installation Place the bottom edge of the operation panel at the hooks of the mounting groove and press down the snapper with your middle finger Then press the panel inward to snap it in position as shown in Figure 3 4 FY mei Fig 3 4 Removing and Mounting of Operation Panel Where 1 amp 2 holding clamp 3 panel 3 2 2 Removing and Mounting of Cover The driver has two kinds of cover plastic or metallic one Follow the steps below to remove and mount the cover Removing and mounting of plastic covers Removing of plastic cover 1 Remove the operation panel 2 Remove two screws at bottom 3 Lift the bottom of cover up to 5 10 degrees move it upward at least 10mm until the clamp are out of the slot on the cabinet then remove the front panel Mounting of plastic cover 1 Tilt the cover 5 10 degree 2 Insert the top clamp into the slot at the top of the drive 3 Mount the screws at the bottom part of
6. 5V 24V TS DO nn 4 7K te yar tA BREE E S COM 9 30V i Digital frequency meter Fig 3 31 Wiring 2 of output terminal DO 3 Wiring relay output terminals TA TB and TC If the drive drives an inductive load such as relay or contactor then a surge suppressing circuit should be added such as RC snub circuit pay attention that the leakage current must be smaller than the holding current of the controlled relay or EV2100 Series Variable Speed Drive User Manual 30 Chapter 3 Installation and Wiring contactor and varistor or a free wheeling diode equipment wiring installation clearance and used in the DC electric magnetic circuit and pay earthing methods attention to the polarity during installation Snubbing components should be as close to the 1 Noise categories coils of relay or contactor as possible Noise i i L i Tt issii i c i Lo Notes creas Conduction noise AT noise 1 Don t short circuit terminals P24 and COM Route Route otherwise the control board may be damaged H H Earthi Transmission noise 2 Please use multi core shielded cable or roe eIll er eee ties multi stranded cable above 1mm to connect Route Route Radiation Radiation noise noise the control terminals 3 When using a shielded cable the shielded ee ses e layer s end that is nearer to the drive should be Roule Route Route connected to PE 4 The co
7. communication Fig 3 9 Basic wiring 1 co Notes 1 Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board 2 The auxiliary power supply comes from the bus and bus 3 Built in braking kit is installed and a braking resistor is required to be connected between and PB 4 In the above figure O is the terminal in main circuit and is the control terminal 5 Refer to Section 3 3 2 Wiring of Control Circuit for the using of control terminals EV2100 Series Variable Speed Drive User Manual Chapter 3 Installation and Wiring 19 Applicable models EV2100 4T0150 EV2100 4T0185 and EV2100 4T075 EV2100 4T2800 DCL DC reactor connect externally optional Braking resistor or braking unit parts for 75kW or below T P P Connect optional parts YN PB externally Pt i Breaker 3 phase R nee lt V SYTN 380V S me i KE 5060H T 4 i PE T 0 6 L Aux LN me Power P240 Y Ld pad E supply com pa PLC TO XO aa _ Forward stop le wy y Y FWD O Reverse stop A PE L V REV 0 4 20mA GND Multi function inputi A 099 O 10V i As DC current os i X1 000 Ao meter Multi function input2 pi Multi function input3 4 o CN16 Oona curr
8. 1 Note It is recommended to select second as the unit Reserved F9 11 Overshoot enabling Range 0 1 1 When the AC supply voltage is lower than 85 of rated input voltage for a long time or the drive has driven a heavy load for a long time the drive can increase its output voltage by increasing the utilization rate of DC bus voltage F9 11 decides whether to enable the overshoot function 0 disabled 1 enabled Note When overshoot function is enabled output current harmonics will increase EV2100 Series Variable Speed Drive User Manual 74 Chapter 5 Parameter Introductions F9 12 Threshold of zero frequency Range 0 00 600 00Hz operation 0 00Hz F9 13 Hysteresis of Range 0 00 600 00Hz zero frequency operation 0 00Hz F9 12 and F9 13 are used to set the zero frequency operation hysteresis Take CCI current reference for example see Fig 5 59 Starting process After the running command is sent out once CCI input current reaches or exceeds the preset value of Ib or the preset frequency reaches fb the motor will start and the frequency will accelerate to a certain value corresponding to the CCI input current Stopping process The drive will not stop immediately when the CCI input current is reduced to Ib It will stop its output when the CCI input current drops to la and the corresponding frequency is fa fa is the zero frequency operation threshold defined by F9 12
9. 90 170 100 65 22 50 130 132 K119 ER16 215 200 140 200 100 160 120 6 5 26 56 150 TDL 4A101 1320 160 K119 ER17 215 200 140 200 100 160 120 6 5 26 56 150 200 TDL 4Al01 1600 K119 ER18 280 245 226 150 240 110 185 125 13 40 85 188 K119 ER19 Fig A 3 280 245 226 150 240 110 185 125 13 40 85 188 220 TDL 4Al01 2200 K119 ER20 280 245 226 150 240 110 185 125 13 40 85 188 Table A 3 Parameters of 380V series 3 phase AC input reactor 4 ive s 3 3 Installation hed Reactor Outline dimension mm A Weight PC Pm power Reactor model Fig No dimension mm product code kg W W kW L Li L2 B h z n2 n d 7 5 K119 EM28 130 120 80 125 90 70 65 45 9 40 TDL 4A101 0075 11 K119 EM29 165 148 80 135 120 70 165 6 0 12 55 15 K119 EM30 Fig A 1 165 148 80 135 120 70 65 6 0 12 55 TDL 4A101 0150 18 5 K119 EM31 165 148 80 135 120 70 65 7 5 15 60 22 K119 EM32 165 148 80 135 120 70 65 7 5 15 60 TDL 4A101 0220 30 K119 EM33 190 170 80 160 70 140 70 65 10 15 60 37 K119 EM34 190 170 100 160 70 140 80 65 12 20 70 TDL 4A101 0370 __ 45 K119 EM35 Fig A 2 215 200 120 200 90 170 100 6 5 22 25 80 55 K119 EM36 215 200 120 200 90 170 100 6 5 22 50 130 H TDL 4A101 0550 ______ 75 K119 EM37 215 200
10. EV2100 Series Variable Speed Drive User Manual 18 Chapter 3 Installation and Wiring Wire Connections of Drive for Basic Operation Models EV2100 4T0075 EV2100 4T0110 DCL DC reactor connect optional parts Braking resistor connect optional parts externally externall Breaker 1 ay PB lt y R OR fe oU i oa 3 phase s i i re 380V eg rw 50 60Hz T ji OPE j hafi e eae P240 TI ower com PC Y PLC supply x7 aa Forward stop she X87 FWD PE Reverse stop _ _ h C L fni REV I o4 20ma GNDY DC current Multi function input 1 aoe aay aoi meter Multi function input2 ooe 0 4 20mA current Multi function input 3 7 CN16 A02 ional viai x3 0 4 20mA signa ulti function input 4 I o tov 4 Multi function input5 L X4 P24 i Output 0 24V pulse SEF Y x5 CN17 DO signal Multi function input 6 F t _ Multi function input7 37 X6 COM il requency meter Multi function input8 I ae EV2100 Y1 Output1 Bi direction open I X8 Y2 Output2 collector output COM k Speed command CME 10V We o i T OVE com Common terminal fe vel PTA ap ne A O CCl i l S 9 TB ii E o relay outpu enp V ig TC y outp Cl CN10 485 oo000x RS485 PE Base 485 communication port i TXD PA RS485 pyp RS232 CN14
11. S EMERSON Industrial Automation EV2100 Series Variable Speed Drive User Manual Document version V1 2 Archive date 2012 03 Part Number 31012390 CE CONTROL Wow YY TECHNIQUES EV2100 Series Variable Speed Drive User Manual Version V1 2 Revision date March 5 2012 BOM 31012390 All rights reserved The contents in this document are subject to change without notice Address 3rd Floor Sangda Science amp Technology Building No 1 KeJI Road Science amp Industry Park Nanshan District 518057 Shenzhen China Homepage www emerson ct cn Customer Service Hotline 400 887 9230 E mail emersonct emerson com Contents PLeOTACC ns s ene e eE EET 1 1 1 Unpacking Inspection ceeeeeereees 1 1 2 Model code explanation 0 e 1 Chapter 1 Safety Information 0 cceeeeeeee 2 TISA en e EE 2 1 2 Notes for Installations ccceeeeeeeeees 2 1 3 Notes for Using EV2100 neee 2 1 3 1 About Motor and Load e 3 1 3 2 About Variable Speed Drive 3 1 4 Disposing Unwanted Drive c ee 4 Chapter 2 Product Introduction 08 5 2 1 Specifications ccccecceeeeeeceeeeeeeeeeteee 5 2 2 Product Series ccccecceeeeeeeeeetee 7 2 3 Structure of drive 7 2 4 Outline and Gross Weight 8 2 4 1 Outline and gross weight 68 8 2 4 2 Optional panel and mounting box 11 2 5 Option
12. 13 Frequency ramp down DN 14 Pause the PLC operation 15 Acc Dec prohibit 16 3 wire operation control 17 External interrupt signal normally open input 18 External interrupt signal normally close input 19 Reserved 20 Close loop disabled 21 PLC disabled 22 Frequency selector 1 23 Frequency selector 2 24 Frequency selector 3 25 Frequency reference is input via terminal CCI 26 Reserved 27 Terminal control mode is enabled EV2100 Series Variable Speed Drive User Manual 60 Chapter 5 Parameter Introductions Setting Functions 28 Control channel selector 1 29 Control channel selector 2 30 Preset multistep close loop reference 1 31 Preset multistep close loop reference 2 32 Preset multistep close loop reference 3 33 Reserved 34 Reserved 35 External stop command 36 Reserved 37 Drive operation prohibiting 38 Reserved 39 Reserved 40 Auxiliary reference frequency clearing 41 Reset PLC stopping status 42 Counter s zero clearing signal input 43 Counter s trig signal input 44 Reserved 45 Pulse input 46 Single phase speed measuring input 47 Speed measuring input SM1 only set for X7 48 Speed measuring input SM2 only for X8 Introductions to functions listed in Table 5 4 1 3 multistep speed input terminal Up to 8 speed references can be set through different ON OFF combinations of terminals K3 K2 and K4 Table 5 4 On
13. 140 200 100 160 120 6 5 26 50 130 90 K119 EM38 280 245 226 150 240 110 185 125 13 40 56 150 TDL 4A101 0900 110 K119 EM39 280 245 226 150 240 110 185 125 13 40 85 188 132 K119 EM40 310 280 256 150 260 110 220 125 13 50 85 188 TDL 4A101 1320 160 K119 EM41 Fig A 3 310 280 256 150 260 110 220 125 13 50 120 240 200 TDL 4AI01 1600 K119 EM42 310 280 256 150 260 110 220 125 13 50 120 240 220 K119 EM43 360 330 308 170 310 120 265 150 13 80 120 240 TDL 4A101 2200 280 K119 EM44 360 330 308 170 310 120 265 150 13 80 170 360 EV2100 Series Variable Speed Drive User Manual 4 Parameters of 3 phase AC output reactor TDL 4A001 XXXX Appendix 2 Table A 4 Parameters of 380V series 3 phase AC output reactor Parameters of Accessories 113 ERTS Installation Drive s T Reactor Outline dimension mm t 3 Weight PC pm power Reactor model Fig No dimension mm roduct code k Ww WwW kW i Mita wel bh e we lm a to ew w 75 K220 EM05 T TDL 4A001 0075 130 120 80 125 90 70 165 45 9 40 15 K220 EM07 T TDL 4A001 0150 Fig A 1 165 148 80 135 120 70 6 5 6 0 12 55 22 E T K220 EM08 165 148 80 135 1
14. 5 8 Output frequency characteristic curve Analog input value A is a percentage without unit and 100 corresponds to 10V or 20mA Pulse frequency P is also a percentage without unit and 100 corresponds to the Max pulse frequency defined by F1 03 F1 02 defines the time constant of the filter used by the reference selector The input signal is filtered and the bigger the time constant the higher the immunity level but the response time is prolonged with the increase of the time constant That is the smaller the time constant the shorter the response time but the lower the immunity level EV2100 Series Variable Speed Drive User Manual 48 Chapter 5 Parameter Introductions F1 00 is used to select the output frequency curve when VCI CCI or PULSE input is selected as shown in Fig 5 9 A B C D VCI frequency curve selection 0 Curve 1 0 Curve 2 CCI frequency curve selection 0 Curve 1 0 Curve 2 PULSE frequency curve selection 0 Curve 1 0 Curve 2 Reserved Fig 5 9 Frequency curve selection Where A thousand s place B Hundred s place C Ten s place D Unit s place For example the requirements are Use the pulse signal input via terminal to set the reference frequency Range of input signal frequency 1kHz 20kHz 1kHz input signal corresponds to 50Hz reference frequency and 20kHz input signal corresponds to 5Hz refe
15. Close loop operation If the close loop operating function is enabled F5 00 1 the drive will select the close loop operation mode that is it will perform PI regulation according to the reference and feedback values See explanations of Parameter F5 Close loop operating function can be disabled by a multi function terminal No 20 function and the drive will operate with a lower priority mode PLC operation If PLC function is enabled once first digit of F4 00 is set to a non zero value the drive will select PLC operating mode and will operate in the pre defined 37 operating mode see explanation of parameter F4 The PLC function can be disabled by a multi function terminal No 21 function and the drive will operate with a lower priority mode Multi step MS speed operation Select MS frequency 1 7 F3 23 F3 29 F7 00 F7 07 to start MS speed operation by the ON OFF combinations of the multi function terminals No 1 2 and 3 Noted if the terminals can not be all OFF or else it is common operation mode Common operation Common operation is the open loop operation mode The operating logic of the drive is shown in Fig 4 1 Y i N l i Y l Close loop setting Y active F5 00 gt 0 Y _ Aeminal for disabling N Close loop i N a lt close loop operation p operation i v N enabled PLC setting active y l Y A rminal for disabling N lt I PL ti i N PLC
16. Ratio between Min reference 2 and base value of 0 1 0 0 VORA 03 Frequency F1 09 corresponding to REF2 LOW 0 00 F0 05 1 0 00Hz s FREQ Min reference 2 F1 08 100 0 100 0 F1 10 Max reference 2 MAX REF2 Ratio between Max reference and base value of 0 1 9 CURRIE 03 Frequency F1 11 corresponding to REPA DIIGH 0 00 F0 05 1 20 OOk FREQ Zz Max reference2 4 Note In order to be simple all the analog value is expressed by voltage value The formula that converts the current mA into voltage V is Voltage V Current mA 2 EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 95 Group F2 Starting and Braking Parameters F e e Te emen OO o a ee O start at start frequency 1 Start on the fly including direction judgment start at start frequency when speed is zero F2 00 Start mod START MODE 1 Gr MASS Note Starting process includes switching on the drive i for the first time recover of AC supply after power failure reset upon external fault and coast to stop F2 01 Start frequency START FREQ 0 20 60 00z oom os0z gt Start frequency HOLD TIME 0 0 10 0s 2 holding time F2 03 03 Reserved Reserved pt ee sone i i pes Acteleratinaidec l rat 0 Linear Accelerating decelerating mode f g j ACC DEC MODE 1 S ramp accelerating decelerating 1 x ing mode selection i 2 Auto Accelerating decelerating S CURVE START 10 0 50 0 Acc Dec time F2 06 Start
17. Sizes The sizes of EMI filter are shown in Fig A 6 See Table A 6 for the details E L Fig A 6 Outline of EMI EV2100 Series Variable Speed Drive User Manual Appendix 2 Parameters of Accessories 115 3 Parameters of 380V series EMI filter DL XXEBX1 Table A 6 Mechanical parameters of EMI filter Dimension mm a a Cra i epe me petet gt eee eee eee EI DLS0EBTI 243 220 281 ma 74 49 Me eaga ao 155 185 DL 100EBK1 354 320 384 66 86 56 8 6 4x94 90 DOC om fo oe ore 5 aro near ase a wee ee em aaa os on ve oe we we we forsa aa 3 Manufacturer Information Drive s power kW Filter model AC DC reactor Hua Shenglong Electrical Co Ltd Address head office 3 20 Yellow River Road Economic and Technological Development Zone Qinhuangdao City Hebei Province Postal Code 066004 Address Changzhou branch Furong Industrial park Wujin District Changzhou City Postal Code 213118 Telephone 86 519 8651555 Fax 86 519 8651777 Website www hslec com E mail whb2415 163 com EMI filter Changzhou Jianli Electronic Co Ltd Address 272 Qingtan Road Changzhou City Jiangsu Province P R China Pos
18. V F frequency value We FREQ F0 19 F0 15 0 01Hz 0 00Hz x F2 F0 18 V F voltage value V2 V F VOLT2 F0 20 F0 16 0 1 0 0 Fo 19 M F frequency value e FREQ 0 00 F0 17 0 01Hz 0 00Hz F0 20 V F voltage value V1 V F VOLT1 0 F0 18 0 1 0 0 Fo 21 Cut off point of BOORI 0 0 50 0 ratio of cut off frequency to setting of o 4 10 0 EA manual torque boost EV21 F0 06 00 Series Variable Speed Drive User Manual 94 Appendix 1 Parameters Group F1 Reference frequency parameters z F Factory LCD Display Setting range setting Modif Units place of LED VCI frequency curve selection 0 Curve 1 1 Curve 2 Selection of REF CURVE Tens place of LED CCI frequency curve selection frequency reference SELE 0 Curve 1 1 Curve 2 curve Hundred s place of LED Pulse frequency curve selection 0 Curve 1 1 Curve 2 F101 Gain of reference REF CHAN 0 00 9 99 0 01 1 00 selector GAIN F1 02 Reference time FILTER CONST 0 01 50 00s 0 01s 0 50s constant of filter Maximum input MAX INPUT us F1 03 pulse frequency PULSE 0 1 50 0k 10 0k E Minimum reference 0 0 F1 06 Ratio between Min reference 1 and 6 Bae AASE base value of 10V 20mA F1 03 Frequency F1 05 corresponding to REF1 LOW 0 00 F0 05 1 0 00Hz FREQ Min reference 1 F1 04 100 0 Ratio between Max reference 1 0 1 S 0 GEES F1 07 corresponding to REF THIGH 0 00 F0 05 se a FREQ Max reference 1 0 0 F 1 10 F1 08 Min reference 2 MIN REF2
19. at the input and output of the drive to suppress the emission noise of power lines 3 Motor cables should be placed in a tube thicker than 2mm or buried in a cement conduit Power cables should be placed inside a metal tube and be grounded by shielding layer Motor cable should be a 4 core cable where one core should be connected to the PE of the drive and another should be connected to the motor s enclosure Don t route the signal cables in parallel with the power cables or bundle these cables together because the induced electro magnetic noise and induced ESD noise may disturb the signal cables Other equipment should also be located as far away as possible from the drive The signal cables should be placed inside a metal tube and should be placed as far away as possible from the input output cables of the drive The signal cables and power cables should be shielded cables EMC interference will be further reduced if they could be placed inside metal tubes The clearance between the metal tubes should be at least 20cm Actions to reduce the noise 3 4 2 Field Wire Connections Control cables input power cables and motor cables should be installed separately and enough clearance should be left among the cables especially when the cables are laid in parallel and the cable length is big If the signal cables must go through the power cables they should be vertical to each other Chapter 3 Installation and Wiring 31 M
20. c fa 5 Addres Functio Register Content o Fram s ncode address written e trail lt t 3 9 O j1 jO J6 jO JOJO 2 jO F JA 0 4 8 Je LF G x O ASCI 3 3 3 3 13 3 14 14 133 3 13 0 30 31 30 36 1 a o Jo Jo 2 lo le 1 Jo la la Pla With the function codes the drive can set different response delays to meet the specific application demands of various master stations For the RTU mode the actual time of response delay shall be not less than the interval of 3 5 characters and for the ASCII mode the actual time of response delay shall be not less than 1ms 5 Protocol functions The main function of the Modbus is reading writing parameters Different function codes determine different operation requests The Modbus protocol of the drive supports the following function code operations peek Meaning of function code 0 Read the function code parameters and operating x03 status parameters of the drive Change single function code or control parameter 0x06 of the drive and the parameter values will not be saved after power off 0x08 Line diagnosis Change multiple function codes or control 0x10 parameters of the drive and the parameter values will not be saved after power off Change single function code or control parameter 0x41 of the drive and the parameter values will be saved after power off 0x42 Manage
21. insulation test to the ground Insulation test of single main circuit terminal to ground is forbidden otherwise the drive might be damaged Please use a 500V Mega Ohm Meter EV2100 OT Y P1 uy d GND COM TA Xr af P24 Pay d Te a Fig 7 1 Insulation test of drive 8 Before the insulation test of the motor disconnect the motor from the drive to avoid damaging it EV2100 ra oR n Be lt c A a XAH Fig 7 2 Insulation test of motor Note Dielectric strength test of the drive has already been conducted in the factory Do not do the test again otherwise the internal components might be damaged 7 3 Replacing Wearing Parts The wearing components of drive are cooling fan and electrolytic capacitors of filters Their lifetime depends largely on their application environment and preservation Normally lifetime is 30 000 40 000 hours Electrolyte capacitor 40 000 50 000 hours Relay TA TB TC About 100 000 times You can decide the time when the components should be replaced according to their service time 1 Cooling fan Possible reason of damages wear of the bearing aging of the fan vanes Criteria After the drive is switched off check if abnormal conditions such as crack exist on fan vanes and other parts When the drive is switched on check if drive running is normal and check if there is
22. position 4 Protocol Format The Modbus protocol can support both RTU mode and ASCII mode and its corresponding frame format is shown as follows EV2100 Series Variable Speed Drive User Manual Appendix 3 Parameters of Accessories 117 RTU mode lt Modus data frame _ _ Slave Function address code Data Verification Seti wh 02 ere Data Verification aw ASCII mode lt ___ __ Modus data frame __ Function address code Number of Register Checksum n c bytes content o a g responded pi s i 2 z The Modbus adopts the Big Endian encoding mode 3 8 ww which sends the high bytes first and then sends the 0x01 0x03 0x02 0x13 0x88 0xB5 0x12 low bytes RTU mode In this mode the larger value between the function code setting value and the Modbus internal convention value shall be selected as the idle time between frames The minimum idle time value between frames under the Modbus internal convention is as follows the idle time that the frame head and frame trail pass the bus shall not be less than that of 3 5 bytes to define the frame The data verification adopts CRC 16 and the checksum includes the whole information The high and low bytes of the checksum can only be sent after their exchanging Please refer to the example after the protocol for the detailed CRC verification Please note At l
23. time the drive s life will be reduced due to the deteriorating heat dissipation effect so a special variable frequency motor is needed if long time operation with constant torque is required Motor s over temperature protecting threshold The drive can protect the motor from over temperature If the ratings of the driven motor are not in compliance with the drive be sure to adjust the protective threshold to ensure the motor is properly protected Operation above 50Hz If the motor operated above 50Hz motor vibration noise as well as bearing and mechanical devices sufficient should be taken into consideration Lubrication of mechanical devices Over time the lubricants in mechanical devices such as gear box geared motor etc when running at low speed will deteriorate Frequent maintenance is recommended The mechanical resonance point of load The drive system may encounter mechanical resonance with the load when operating within certain band of output frequency Skip frequencies have been set to avoid it Frequent startup shutdown The drive should be started and stopped via its control terminals It is prohibited to start and stop the drive directly through input line contactors which may damage the drive with frequent operations Insulation of Motors Before using the drive the insulation of the motors must be checked especially if it is used for the first Chapter 1 Safety 3 time or if it has been
24. 0 10V or 0 20mA 1 2 10V or 4 20mA AOQ2 output range 0 0 10V or 0 20mA 1 2 10V or 4 20mA Reserved Reserved Fig 5 43 analog output offset settings Where A Thousand s place B Hundred s place C Ten s place D Unit s place F7 29 is used to select analog output ranges of AO1 and AO2 F7 30 Output gain of AO1 Re ay 100 0 F7 31 Output gain of AO2 Range 0 ora00o 100 0 As to the analog output of AO1 and AO2 you can adjust the output gain to change the measuring range or calibrate the meter Note Changing the settings of F7 30 and F7 31 will influence the analog output F7 32 Maximum output frequency Range 0 50 0kHz of DO 10 0KHz F7 32 defines the permissible maximum frequency of DO refer to F7 28 F7 33 Preset counting value Range F7 34 9999 0 F7 34 Specified counting value Range 0 F7 33 0 F7 33 and F7 34 are complements for No 12 and 13 functions in Table 5 9 EV2100 Series Variable Speed Drive User Manual It defines after Xi receives the number of pulse F7 33 the relay or Yi bi direction open collector output terminal will output an indicating signal For example as shown in Fig 5 44 when the eighth pulse signal is received by terminal Xi Y1 outputs an indicating signal At this time F7 33 8 When Xi receives the number of pulse F7 34 Yi will give a signal which will last until F7 33 arrives As shown
25. 0 Positive 1 Negative 0 characteristic Note reference has no connection with speed 0 Stop the Integral regulation when the Integral regulation INTEGRATION SELE frequency reaches the upper limit or lower limit 0 selection 1 Continue the Integral regulation when the frequency reaches the upper limit or lower limit F5 Close loop preset CLOSELOOP PRESET 0 00 600 0Hz 0 01Hz 0 00Hz frequency FREQ Holding time of F5 19 close loop preset PRESET HOLD TIME 0 0 3600s 0 1s 0 0s frequency 20 Preset close loop CLOSELOOP REF1 0 00V 10 00V 0 01V 0 00V reference 1 T T ao ao ao Ne a an oO N F5 21 Preset close loop CLOSELOOP REF2 0 00V 10 00V o 01v o 00v reference 2 F522 Preset close loop CLOSELOOP REF3 0 00V 10 00V 0 01V 0 00v reference 3 n oa N wo 23 Proset cose 1p CLOSELOOP REF4 0 00V 10 00V 0 01Vv 0 00v reference 4 Preset lose 0p CLOSELOOP REF5 0 00V 10 00V 0 01V 0 00v reference 5 F525 E treet close oop CLOSELOOP REF6 0 00V 10 00V 0 01V 0 00Vv reference 6 F526 Preset close loop CLOSELOOP REF7 0 00V 10 00V 0 01V 0 00v reference 7 mn oa N A EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 101 Group F6 Reserved Parameters Factory LCD Displ Setting R Paa Name a as gi ne unit Setting Moan a i Group F7 Terminal Function Parameters Factory muitifunction TERMINAL X1 FUNC terminal X1 0 No function Funct
26. 0 Saving auxiliary frequency at power off 1 Not saving auxiliary frequency at power off Ten s place of LED AUX FREQ CTR 0 Holding auxiliary frequency at stop 1 Clearing auxiliaryfrequency at stop Hundred s place of LED polarities of frequency 0 Positive 1 Negative Note Only valued at F9 01 1 2 or 3 10 Disabled 1 Percentage of F005 Frequency adjustment PREG ADJ 2 Percentage of present frequency Adjustment coefficient of DJ FACTOR 0 0 200 0 reference frequency Auxiliary frequency control EV2100 Series Variable Speed Drive User Manual Factory setting 1 000 1 00 ef o 0 01 0 01 0 00Hz 000 0 0 1 100 0 105 Modif 106 Appendix 1 Parameters Group F9 Enhanced Functional Parameters 000 x Unit s place of LED STOP RESET key s function selection 0 Valid in panel control mode 1 Valid in all control mode 2 Coast to stop with E015 in non panel control mode stop in stopping mode in panel control mode Ten s place of LED function of PANEL REMOTE key Function of keys KEY FUNC SELE nactve l 1 Stopping status active 2 Valid in stopping and running modes Hundred s place of LED Keypad locking function 0 No locking 1 Locked 2 All the keys except the STOP RESET key are locked 3 All the keys except the SHIFT key are locked 4 All the keys except the RUN and STOP RESET keys are locked 0 Auto stopping mode F9 08 Cooling fan control FAN CTR 1 Fan operate continuously
27. 2 wire operating mode 1 EV2100 Ko K4 Running command o P24 0 0 Sp o PLC 1 0 Run reverse K L ewD 0 1 Run forward L K REV dL leco COM 1 1 Stop co Fig 5 37 2 wire operating mode 1 1 2 wire operating mode 2 EV2100 K2 K1 Running command Pay a b P24 Stop Ll pic 0 Sop k SFWD 011 Run forward lt o REV 111 Run reverse COM Fig 5 38 2 wire operating mode 2 2 3 wire operating mode 1 sB2 pic FWD Ev2100 SB1 Ny O Xi SB3 ____ AREV i com Fig 5 39 3 wire operating mode 1 Where SB1 Stop button SB2 Run forward button SB3 Run reverse button Terminal Xi is the multi function input terminal of X1 Xg At this time the function of this terminal EV2100 Series Variable Speed Drive User Manual 64 Chapter 5 Parameter Introductions should be defined as No 16 function of 3 wire relay s output terminal Table 5 9 shows the operation functions of the above 3 terminals One function 3 3 wire operation mode 2 can be selected repeatedly Table 5 9 Functions of output terminals i P24 Setting Function SB2 PLC 0 Drive running signal RUN K Running direction lt FWD 1 Frequency arriving signal FAR SB1 EY 2199 2 Frequency detection threshold FDT1 0 Forward K NT 3 Frequency detection
28. 33 Start of traverse operation n terminal X5 FUNC 34 Clear the traverse operation status X6 35 external stopping command valid for all control mode 36 Reserved 37 Drive operation disabled 38 Reserved 39 Clear the length Function of 40 Clear the auxiliary reference frequency multi functio TERMINAL 41 Clear the memorized information at the stop process of PLC n terminal X7 FUNC operation X7 42 Counter clearing signal input 43 Counter trigger signal input 44 Length data input 45 Pulse frequency input 46 Single phase speed measuring input Function of 47 speed measuring input SM1 only for X7 multi functio TERMINAL 48 speed measuring input SM2 only for X8 n terminal X7 FUNC X8 Function of multi functio TERMINAL n terminal X5 FUNC X5 EV2100 Series Variable Speed Drive User Manual 102 Appendix 1 Parameters Group F7 Terminal Function Parameters 2 7 Factory rare icon Seung ranoo RAR F7 0 FWD REV OPR CTR 0 2 wire operation mode 1 8 running MODE 1 2 wire operation mode 2 1 x mode setup 2 3 wire control mode 13 3 wire control mode 2 10 Aim UP DN SPEED 0 01 99 99Hz s 0 01Hz s 1 00Hz s Ea 0 Running signal RUN dirati 1 frequency arriving signal FAR ay 2 frequency detection threshold FDT1 collector Y1 FUNC 3 frequency detection threshold FDT2 output SELE 4 overload signal OL terminal Y1 5 low voltage signal LU 6 external fault stop signal EXT 7 frequency high limit FHL 8 frequency low limit FLL Bi dire
29. 600 0Hz 0 01Hz 0 00Hz Lx F3 35 Range of skip frequency 3 ee 0 00 30 00Hz 0 01Hz 0 00Hz x EV2100 Series Variable Speed Drive User Manual 98 Appendix 1 Parameters Group F4 Operating Parameters LCD Display Setting range Unit Para Name Unit s place of LED PLC operation mode 0 disabled 1 Stop after operating for 1 cycle 2 Holding at the final value after single cycle of operation 3 Operate continuously Ten s place of LED Restarting mode after stopping 0 Run again from stage1 1 Continue to run from the stopping stage 2 Operate at the time and frequency when the drive stops or fault occurs Hundred s place of LED Save at power off 0 Not saving 1 Save the time and frequency at power off Thousand s place of LED selecting the unit of time 0 second 1 Minute Unit s place of LED Frequency setting 0 Pre set frequency 1 F3 23 1 Decided by F0 00 parameter 2 Close loop reference 1 F5 20 3 Decided by F5 01 parameter STAGE 1 Ten s place of LED Running direction selection F4 01 Stage1 setup SET 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 02 time in STAGE 0 0 6500 20 0 TIME Stage1 Unit s place of LED Frequency setting 0 Pre set frequency 2 F3 24 1 Decided by F0 00 parameter 2 Close loop reference 2 F5 a 3 Decided by F5 01 parameter STAGE 2 Ten
30. 6nd near PE the drive should be connected to the PE Fig 3 27 Method 2 of connections d Wire connections of multi function output terminal Multi function output terminals Y1 and Y2 can use the 24V power supply inside the drive and the wiring mode is shown in Figure 3 28 24V a P24 Lo o 5V Rela x ye Y1 Y2 I Z7 K K G gape A hy ail 1 e E EV2100 come Fig 3 28 Wire connections 1 of multi function output terminal Chapter 3 Installation and Wiring 29 Multi function output terminals Y1 and Y2 can also use the 9 30V power supply outside the drive and the wiring mode is shown in Fig 3 29 24V 5V L yP24 DC 9 30V T Y1 Y2 Z me x Relay ca ie t CME po EV2100 COM amp Fig 3 29 Wire connections 2 of multi function output terminal Pulse output terminal DO can use the 24V power supply inside the drive and the wiring is shown in Fig 3 30 EV2100 24V P24 5V 24V a DO ae O Yok COM Oj 4 7K HEBE Digital frequency meter Fig 3 30 Wiring 1 of output terminal DO Pulse output terminal DO can also use the external 9 30V power supply and the wiring is shown in Fig 3 31 EV2100 Vay L P24
31. AO2 output voltage signal 0 10V User Manual Chapter 3 Installation and Wiring 23 Wire connections of terminals on control board 1 Terminal CN5 on control board Arrangements of terminals of CN5 Functions of terminals of CN5 are given in Table 3 9 Table 3 9 Functions of the terminals RS485 RS485 Standard RS 485 communication communication RS232 RS485 can port please use twisted pair cable or RS485 port be selected by shielded cable RS232 Transmitting pin D HE a Standard RS232 communication port EEREN Reference ground GND pa Ne IS the 3 wire connection only use TXD port Receiving pin reference Claut mode RXD and GND ground GND Maximum distance 15m Communication Input voltage range 0 10V input resistance 100kQ Resolution 1 2000 Input voltage range 0 10V input resistance 100kQ Input current range 0 20mA input resistance 500Q Resolution 1 2000 Be able to accept analog voltage input Analog input VCI A Reference ground GND Analog input Analog input Be able to accept analog voltage current input Jumper CN10 can select voltage or current input mode Voltage input mode is the default mode reference ground GND Analog input CCl Be able to output analog voltage current total 12 kinds of signals Jumper CN16 can select voltage AO1 Analog output 1 or current input mode Voltage input mode is the default mode Refer to F7 26 for details reference ground G
32. EMI filter RST P1 3 DC reactor VZ ee Braking unit 5 Braking resistor Output EMI filter AC output reactor Fig 3 8 Wire connection between the drive and optional parts 1 Isolation switch should be connected between the AC supply and the drive to ensure the safety of the maintenance engineer 2 Circuit breaker QF or fuse should be connected between the AC supply and the drive to isolate the fault of other equipment Refer to Table 3 1 for the selection of circuit breaker Table 3 1 Recommended capacity of circuit breaker and the cross sectional area of copper cable Main circuit conio circuit mm Gis Fuse Input Output Control QF A A cable cable terminal 4T0075 32 20 4 4T0110 32 6 Input switch Model EV2100 50 6 100 80 16 125 100 25 160 125 25 200 160 35 E E EE Control circuit Input switch Main circuit Model mm Ev2100 Control terminal 1 aa Note 1 Parameters in the table are recommended values 2 The input protection fuses of inverters EV2100 4T0220 and EV2100 4T0300 are respectively the RT16 00 Series 63A and 80A products of Xi an Fusegear Manufacture Company 3 When a contactor is used for controlling the AC supply don t use it to switch on or off the Variable Speed Drive 4 DC reactor DC reactor is required for the drive whose power is greater than EV2100 4T0900 for
33. EV2100 Series Variable Speed Drive L3 e a na wf 2 n2 4 0d n1 L2 b1 L1 Fig A 5 Outline of DC reactor b User Manual 114 Appendix 2 Accessories The 90kW and larger drives with standard configurations have DC reactor The models and parameters for reactors applicable to 75kW or below drives are listed below Table A 5 Parameters of 380V series DC reactor Drive s Reactor Outline dimension Installation Weightk PC 5 Fig No i i elg m power Reactor model product code g mm dimension mm 9 W W kW Ly by h n2 n d 15 T TDL 4D101 0150 K424 EM02 114 100 98 100 80 6 5 4 15 23 5 z TDL 4D101 0220 K424 EM04 Fig A 4 134 100 114 120 80 6 5 6 8 24 30 6 37 K424 EM05 134 120 114 120 100 6 5 8 28 33 2 TDL 4D101 0370 45 K424 EM06 134 140 114 120 100 6 5 10 33 42 8 55 TO ADG 00 K424 EM07 Fig A 5 134 140 114 120 100 6 5 10 33 42 8 75 K425 EM10 135 120 225 100 80 6 5 14 36 63 7 2 380V Series EMI Filter 1 Model description DL 20EBT1 where DL denotes the power filter series of Changzhou Jianli Electronic Co Ltd 20 denotes the rated current EB denotes the 3 phase 3 wire system while T1 and K1 denotes the internal circuit structure 2
34. F0 02 and it can be adjusted via serial port 3 VCI analog input VCI GND The reference frequency is set by analog voltage input via terminal VCI and the input voltage range is DC 0 10V 4 CCI analog input CCI GND The reference frequency is set by analog voltage or current input via terminal CCI and the input range is DC 0 10V if jumper CN10 is placed at V side or DCO 20mA if jumper CN10 is placed at I side 5 Pulse input PULSE Set the reference frequency by pulse input via pulse terminal can only be input via terminal X7 or X8 see the definitions of F7 06 F 7 07 Input pulse signal voltage range 15 30V frequency range 0 50 0kHz BA Note Frequency calculating methods of channel 3 4 and 5 are decided by F1 00 F1 11 please refer to section 5 2 F0 01 Digital frequency control Range 00 11 00 Only valid when F0 00 0 1 or 2 0 Save preset freq at power off 1 Not save preset freq at power off 0 Hold the stopping freq 1 Stopping freq recover to F0 02 A B Cy D Reserved Reserved Fig 5 1 LED setting Where A thousand s place B Hundred s place C Ten s place Unit s place of LED 0 setting frequency can be saved at power off When the drive is switched off or under voltage fault occurs the setting of F0 02 will be refreshed to the present frequency value D Unit s place 1 setting frequency can not be save
35. F7 01 29 to select multi function input terminal X1 and X2 to input operating commands Set F7 08 1 to select 2 wire control mode 2 The drive run forward when FWD is enabled and run reverse when REV is enabled Set F9 07 020 to enable PANEL REMOTE Set F9 00 041 then terminal control mode is bundled to VCI analog reference and the panel control mode is bundled to digital reference setting 1 OF lu 3phase S dv SA AC A i EV2100 dw p supply x 11 PE L dyrr osol P24 ae PLC an fe VCI kK Ulta FWD VY K2 REV a e PE X19 KA x2 oY e COM Fig 5 52 Remote and local control connection Note The parameter is default 000 that is the frequency selector is not bundled with control mode F9 01 Auxiliary reference Range 0 12 0 frequency selector F9 02 Auxili fi uxary analog reference Range 0 00 9 99 1 00 frequency coefficient F9 03 Initial auxiliary digital Range 0 00 600 0Hz reference frequency 0 00Hz F9 04 Auxiliary digital reference Range 000 111 000 frequency control The preset frequency of the driver is calculated based on the main reference frequency and auxiliary reference frequency F9 01 F9 04 define the auxiliary reference frequency selector Fig 5 53 shows the process of operation EV2100 Series Variable Speed Drive User Manual F3 Coeff
36. None 0x02 0x003C 0x4995 9 Scaling relations of the drive A Scaling of the frequency is 1 100 To make the drive run at 50Hz the main setting shall be 0x1388 5000 B Scaling of time is 1 10 E For others such as terminal input output please refer to the Drive User Manual To make the acceleration time of the drive to be 30S the function code shall be set to 0x012c 300 C Scaling of current is 1 10 If the feedback current of the drive is 0x012C the present current shall be 30A D The output power is its absolute value EV2100 Series Variable Speed Drive User Manual
37. Range F1 04 100 0 F1 06 Max reference of curve 1 100 0 F1 07 Frequency corresponding to Range 0 0 F0 05Hz the Max reference of curve 1 50 00Hz Chapter 5 Parameter Introductions 47 F1 08 Min reference of curve 2 Range 0 0 F 1 10 0 0 Range 0 0 F0 05 0 00Hz F1 09 Frequency corresponding to the Min reference of curve 2 F1 11 Frequency corresponding to the Max reference of curve 2 Range F1 08 100 0 F1 10 Max reference of curve 2 100 0 Range 0 0 F0 05 50 00Hz When VCI or CCI or pulse input PULSE is selected the relationship between reference and the preset frequency is given below Ref rales selection J Filter Amplify A Set Freq curve __ Preset frequency F0 00 F1 02 F1 01 P or select F1 00 Fig 5 7 Relationship between reference and the preset frequency Reference frequency signal is filtered and amplified and then its relationship with the preset frequency is determined by Curve 1 or 2 Curve 1 is defined by F1 04 F1 07 and curve 2 is defined by F1 08 F1 11 Positive and negative characteristics are shown in Fig 5 8 Reference freq Reference freq 1 Positive 2 Negative P pulse terminal input A Reference of analog signal of VCI OR CCI Pmin Amin Min reference Pmax Amax Max reference fmin Freq corresponding to Min reference fmax Freq corresponding to Max reference Fig
38. User Manual 112 Appendix 2 Accessories 3 Parameters of 3 phase AC input reactor TDL 4AIl01 XXXX Table A 2 Parameters of 380V series 3 phase AC input reactor 2 woes 7 h Installation Drive s Outline dimension mm i power Reactor model eee de Fig No dimension mm Pie y on kW p E e a elm lml d 9 7 5 K119 ER04 120 106 80 100 80 60 65 21 7 25 TDL 4A101 0075 11 K119 ER05 Fig A 1 120 106 80 100 80 75 65 3 0 8 30 15 K119 ERO6 130 120 80 125 90 70 65 45 9 40 TDL 4A101 0150 18 5 K119 ERO7 165 148 80 135 120 70 65 60 12 55 22 K119 ER0O8 165 148 80 135 120 70 65 60 12 55 TDL 4A101 0220 30 K119 ERO9 Fig A 1 165 148 80 135 120 70 65 63 12 55 37 TpL 4a101 0370 MIS ERO 165 148 80 135 120 70 16 5 7 5 15 60 45 K119 ER11 165 148 80 135 120 70 16 5 7 8 15 60 55 K119 ER12 190 170 80 160 70 140 70 65 10 20 70 TDL 4A101 0550 75 K119 ER13 190 170 80 160 70 140 70 65 11 20 70 90 K119 ER14 _ 190 170 100 160 70 140 80 65 12 25 80 TDL 4A101 0900 Fig A 2 110 K119 ER15 215 200 120 200
39. Vv end that is connected to L the PE CN10 Fig 3 15 Wiring CCI Wiring connections analog output terminal If the analog output terminals AO1 and AO2 are connected to analog meters then various kinds of physical values can be indicated The jumper can select current output 0 4 20mA and voltage output 0 2 10V The wiring is shown in Fig 3 16 Analog Analog current output meter none l 0 4 20mA 0 10V EV2100 Ao2 ANI Aniog voltage output GND _ 0 4 20mA 0 10V AO1 CN16 AO2 CN17 Fig 3 16 Wiring analog output terminal The drive connects to the host via its RS232 port EV2100 RS232 port Function Terminal Transmit TXD Shielded Signal Pin aa Notes 1 When using analog input a common mode inductor can be installed between VCI and GND or CCI and GND 2 Analog input and output signals are easily disturbed by noise so shielded cables must be used to transmit these signals and the cable length should be as short as possible Wiring of Serial Communication Port Wire connections of serial communication port EV2100 drive provides two kinds of serial ports RS232 and RS485 which can be selected by Jumper CN14 Wire as following figures show and a single master single slave system or a single master multi slaves system can be formed The drives in the network can be monitored and controlled remotely a
40. action 2 Range 0000 3211 0000 3 NomputScuitput phase P uig y protect Under some abnormal conditions the drive can be set to ignore them and continue to operate without Fig 5 67 Protective action 2 alarm or taking protective action through FL 12 and Where Pea A Thousand s place B Hundred s place FL 12 defines the protective actions when ee sis pas C Ten s place D Unit s place communication fault contactor fault or EEPROM fault occurs Attention Please set FL 12 and FL 13 carefully otherwise human injury or equipment damage may occur FL 14 Type of third latest fault Range 0 24 0 FL 15 Type of second latest fault Range 0 24 0 FL 16 Type of the latest fault Range 0 24 0 FL 17 DC Bus Voltage at last fault Range 0 999V OV FL 18 Output current at last fault Range 0 999 9A EV2100 Series Variable Speed Drive User Manual 82 Chapter 5 Parameter Introductions 0 0A Press MENU ESC input the primary password select FP 00 at this time FP 00 0000 input new 0 00Hz password and press ENTER DATA to confirm The The driver has 24 types of protective alarms and it password will become effective if not pressing any can memorize the types of latest 3 faults key within 5 minutes FL 14 FL 16 and the voltage current and frequency FL 17 FL 19 of latest fault See chapter 6 for the detailed descriptions of alarms Note Please memorize the password FP 01 Para
41. any abnormal vibration 2 Filter electrolytic capacitors Possible reason of damages high ambient temperature aging of electrolyte and large pulse current induced by rapid changing loads Criteria Check if there is any leakage of liquids Check if the safety valve protrudes Measure static capacitance and insulation resistance 3 Relay TA TB TC Possible reason of damages corrosion or frequent actions Criteria Switch failure 7 4 Storage The following points must be followed for the temporary and long term storage of drive EV2100 Series Variable Speed Drive User Manual 1 Store in locations free of high temperature humidity dust metal powder and with good ventilation 2 Long term storage will cause the deterioration of electrolytic capacitors Therefore the drive must be switched on once for a test within 2 years at least for 5 hours The input voltage must be boosted gradually by the voltage regulator to the rated value 7 5 Warranty The drive will offer warranty service in the case of the following situations 1 The warranty clause is only confined to the drive 2 Emerson will take the responsibility of 18 months defects liability period for any faults or damages Chapter 7 Maintenance 91 under the normal operation conditions After 18 months maintenance will be charged 3 Even within 18 months maintenance would be charged under the following conditions Damages incurred to the drive due to
42. circuit as shown in Fig 3 23 PLC is the common terminal of terminals X1 X8 FWD and REV The current flows through terminal PLC can be pulling current and also the feeding current Wire connections X1 X8 FWD and REV are flexible and the typical wiring is shown below 1 Method 1 of connections Dry contacts If internal 24V power supply is used the wiring is shown in Figure 3 22 pos ek YH power l N a source 5V K X1 X2 X8 FWD REV P COM EV2100 Fig 3 22 Using internal 24V power supply f an external power supply is used then use the Wire connections shown in Fig 3 23 Be sure to disconnect the cable between P24 and PLC P24 4 ae Cc LPL g oe rover D Z yak K X1 X2 X8 FWD REV COM EV2100 Fig 3 23 Using an external supply 2 Method 2 of connections Drive s internal 24V power supply is used and the external controller uses NPN transistors whose common emitters are connected as shown in Figure 3 24 External controller EV2100 dpa D COM T 24V DC 5V LPLC ONAL g d 1 ra FWD i Z I P 5V z A Ail L 1 5X8 6 X l COM PE L Shielded cable s end near the drive should be connected to
43. code 1 0x42 Subfunction code 2 0x0000 0x0007 The specific range Data 2 depends on the drive types Response formats Application level Protocol data TE Value or range Function code 1 0x42 Subfunction code 2 0x0000 0x0007 Data 2 0x0000 0xFFFF If the operation request is rejected the response will be error code and abnormal code If the operation is failed the abnormal response will occur Please refer to the above text for the abnormal response codes The subfunctions supported by the function code management are as follows Subfunction Data request Data Meaning of code q response subfunctions The function code group number and Upper limit Upper limit of group internal of the the read write 0x0000 index occupy function function code the high byte code parameter and the low parameter byte respectively 0x0001 The function Lower limit Lower limit of EV2100 Series Variable Speed Drive User Manual Appendix 3 Parameters of Accessories 121 Subfunction Data Meaning of Feature code Data request response subfunctions parameter Bit Value Meaning code group of the the read write 00B Actual parameter number and function function code unchangeab
44. crc_check unsigned char data unsigned char length EV2100 Series Variable Speed Drive User Manual Appendix 3 int i unsigned crc_result Oxffff while length crc_result4 datat for i 0 i lt 8 i if crc_result amp 0x01 crc_result crc_result gt gt 1 0xa001 else crc_result crc_result gt gt 1 return crc_result crc_result amp Oxff lt lt 8 crc_result gt gt 8 8 Application examples To start No 5 drive and make it rotate forward with a speed of 50 00HZ expressed as 5000 internally the command is as follows Parameters of Accessories 125 Addre Function Register Number of Number of bytes of ss code address registers register content Register content Checksum ee 0x05 0x10 0x3200 0x0002 0x04 0x01C7 0x1388 0x16A9 Pa 0x05 0x10 0x3200 0x0002 None None Ox4EF4 The No 5 drive stops at its fastest speed Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00C3 OxC6A7 Response 0x05 0x06 0x3200 0x00C3 OxC6A7 No 5 drive jog forward Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00D0 0x876A Response 0x05 0x06 0x3200 0x00D0 0x876A No 5 drive jog stop Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00C0 0x86A6 Response 0x05 0x06 0x3200 0x00C0 0x86A6 No 5 drive failure reset
45. display status via gt key Fig 4 11 Operation example for running and Switching of running command channel stopping Before the operation the F9 07 shall be set as x1x r A zT SE og running operation Assuming that the current stopping switching enabled or x2x stopping and g g op g Lee B running command channel is operation panel and in running switching both enabled stopping status Press PANEL REMOTE key the PANEL REMOTE indicator will be on when the running command channel of the operation panel is selected Press aes 50 00 O 01 eee 5 00 50 00 PANEL REMOTE key again its indicator will be off Press and hold SS a elease Stop when the terminal running command channel is operation selected Press PANEL REMOTE key a third time The output frequency of its indicat ill flash when th ial rt Stopping status the parameter displayed The output frequency ts Inaicator will Tash when the serial port running display setting in operating status is is decreased gradually command channel is selected frequency increased gradually until to stopping until to the jog setting frequency value Fig 4 12 Operation example for jog running EV2100 Series Variable Speed Drive User Manual 42 Chapter 4 Operation Instructions Verification and unlocking operation of user password Assuming that the set value of user password FP 00 is 1368 The bold number in Fig Unlocking operation of the operation panel ke
46. earthing resistance flat cable should be used because the high frequency impedance of flat cable is smaller than that of round cable with the same CSA 2 For 4 core motor cable the end of one cable should be connected to the PE of the drive and the other end should be connected to the motor s enclosure If the motor and the drive each has its own earthing pole then the earthing effect is better 3 If the earthing poles of different equipment in one system are connected together then the leakage current will be a noise source that may disturb the whole system Therefore the drive s earthing pole should be separated with the earthing pole of other equipment such as audio equipment sensors and PC etc 4 In order to reduce the high frequency impedance the bolts used for fixing the equipment can be used as the high frequency terminal The paints on the bolt should be cleaned 5 The earthing cable should be as short as possible that is the earthing point should be as close to the drive as possible 6 Earthing cables should be as far away from the I O cables of the equipment that is sensitive to noise and also should be as short as possible 3 4 4 Installation Requirements of Relay Contactor and Electro magnetic Braking Kit The devices such as relay contactor and electro magnetic braking kit which may generate great noises should be installed outside of the drive cabinet and should be installed with surge suppres
47. enabled PELC operation i i l y l Y MS freq enabled gt funains i frequence i N Low priority CONA gt operation gt Fig 4 1 Operating status of the drive Five operating modes provide 5 basic frequency sources Except the Jog operating frequency other 4 frequency sources can be superposed by the auxiliary frequency to tune the final output frequency EV2100 Series Variable Speed Drive User Manual 38 Chapter 4 Operation Instructions 4 2 Operating Instructions 4 2 1 Operation Panel Using Guide The operation panel is used to setup the drive and display parameters There are two types of operation panels LED display and LCD display The LED display is the standard operation panel The LCD operation panel is an optional accessory It can display in English and Chinese characters with description for the displayed data The outlines dimensions and operating methods of these two types of operation panels are the same as shown in Fig 4 2 S PARAMETER aa Frequency unit Hz Ta CI Ci Ci PENT Rotating speed r min i lo 4 bit LED IILI l ig Current unit A SS Se ae Line speed m s Voltage unit V LCD display Freq before compensation RUN FWD Enter Program 7 Data input Control mode indicator ENTER PANEL _ Control mode selecting key ov OG Ou Running Indicator om o0 2 Run RUN RESET Reset S Z Increas
48. f and direction Fig 5 11 Start on the fly Note 1 Starting mode 1 is suitable for starting the motor that is running forward or reverse with large inertia load when the drive stops 2 The starting performance of starting mode 1 is dependent on the motor s parameters Please set the parameter group FH correctly EV2100 Series Variable Speed Drive User Manual 3 Starting mode 0 is recommended when the drive drives a synchronous motor F2 01 Starting frequency Range 0 20 60 00Hz 0 50Hz Ta Starting frequency holding Range 0 0 10 0s 0 0s i Starting frequency is the initial frequency when the drive starts as shown in Fig 5 12 as fs Starting frequency holding time is the time during which the drive operates at the starting frequency as shown in Fig 5 12 as t Frequency fmax fs ne Time t Fig 5 12 Starting frequency and starting time BA Note Starting frequency is not restricted by the lower limit of frequency F2 05 Acc Dec mode Range 0 1 2 0 0 Linear Acc Dec mode Output frequency increases or decreases according to a constant rate as shown in Fig 5 13 1 S ramp Acc Dec Output frequency increases or decreases according to a S ramp curve as shown in Fig 5 14 2 Auto Acc Dec mode The drive can maintain its output current below the current limiting threshold see FL 07 automatically complete the Acc or Dec process according to the load condition Chapt
49. factory setting is the leave factory set value of the function parameters The 7 column change is the change attribute of the function parameters i e whether any change and its conditions is allowed or not and the instructions are as follows O denotes the parameters can be modified during operation or at STOP state x denotes the parameters cannot be modified during operating denotes the parameters are actually detected and cannot be revised denotes the parameters are defaulted by factory and cannot be modified When you try to modify some parameters the system will check their modification property automatically to avoid mis modification Parameter settings are expressed in decimal DEC and hexadecimal HEX If the parameter is expressed in hexadecimal the bits are independent to each other The value of the bits can be 0 F 1 In the tables LCD display is available only for the drive with LCD keypad 2 Factory settings means the default value of the parameter When the parameters are initialized they will resume to the factory settings But the actual detected or recorded parameters cannot be initialized 3 The parameters can be protected against unauthorized modifications by password After the user s password is set up FP 00 is not set to zero you are required to input password when you press MENU ESC to enter menu For the parameters exclusive for factory use you cann
50. function code All the function code parameters control parameters and status parameters of the drive are mapped as the read write registers The read write features and range of the function code parameter follow the drive user manual The group number of the drive function code is mapped as the high byte of the register address and the group internal index is mapped as the low byte of the register address The control parameter and status parameter of the drive are virtual function code groups of the drive The correspondence between the group numbers of the function codes and the high bytes of the register address mapped are as shown below Group FO 0x00 Group F1 0x01 Group F2 0x02 Group F3 0x03 Group F4 0x04 Group F5 0x05 Group F6 0x06 Group F7 0x07 Group F8 Group 0x08 Group F9 0x09 Group FA 0x0A Group Fb 0x0B Group FC 0x0C Group Fd 0x0D Group FE OxOE Group FF Ox0OF Group FH 0x10 Group FL 0x11 Group Fn 0x12 Group FP 0x13 Group FU 0x14 control parameter group of the drive 0x32 status parameter group of the drive 0x33 For example if the register address of the function code parameter F03 02 of the drive is 0x302 then the register address of the function code parameter FF 01 of the drive is OxF01 As the format of the whole data frame has been detailed in the above text the following text will focus on the format and meanings of the function codes and data of the Modbus pr
51. highest address The save operation is either successful or returns from the first failed save address The function code 0x41 is used to change the function codes or control parameters of the drive and save the values into the nonvolatile memory cell Its command format is the similar to that of 0x06 The only difference is as follows the parameter value changed under the 0x06 command will not be saved upon power off but the parameter value changed under the 0x41 command will be saved Some control parameters can not be saved into the nonvolatile memory cell So for these parameters the function codes 0x41 and 0x06 have the same operation effect These parameters will be detailed in the following text The management of the drive function codes includes reading the upper lower limit of the parameter reading the parameter features reading the maximum group internal index of the function code menu reading the next previous function group number reading current display status parameter index and displaying the next status parameter The parameter features include the read write features units and scaling relations of the parameter These commands are used to remote change the function code parameters of the drive The application level protocol data units of the function code management are as follows Request formats Application level protocol data Data length number of bytes Value or range unit Function
52. incorrect operation which are not in compliance with User Manual 2 Damages incurred to the drive due to fire flood abnormal voltage and so on 8 Damages incurred to the drive due to the improper use of drive functions 4 Service fee will be charged according to the actual costs If there are any maintenance contracts the contract prevail EV2100 Series Variable Speed Drive User Manual 92 Appendix 1 Parameters Appendix I Parameters The drive s parameters are organized in functional groups Each group has several parameters that are identified by Group No Function Code For example F5 08 belongs to group 5 and its function code is 8 For the convenience of setting parameter group number corresponds to the first level menu parameter sub group corresponds to the second level menu and parameter value corresponds to the third level menu The parameter descriptions are listed below The 1 column function code is the number of function parameter group and parameter The 2m column name is the full name of function parameter The 3 column LED display is the brief instruction of the function parameter names on LED display of the operation panel The 4 column setting range is the valid setting range of the function parameters displayed on LED display of the operation panel The 5 column minimum unit is the minimum unit of the function parameter setting The 6 column leave
53. input terminal multi function digital input terminal 4 Common terminal PLC i Xi FWD REV x5 Multi function input terminal COM 5 6 Multi function input terminal 6 Terminals X7 and X8 can be used as Multi function input terminal XI ae f Equivalent circuit of optical isolator Multi function input terminal common multi function terminals same x KA input is shown above with X1 X6 they can also be used as i input resistance R 2kQ high speed pulse input port See Section f Max input frequency 100kHz er 5 8 Function of Terminals Group F7 for Multi function input terminal Sei single phase 50kHz dual phase etails 8 i Input voltage range 15 30V Common terminal PLC x lt Go i ae i Optical isolator output Open collector output Multi function digital output terminal can p i Operating voltage range 9 30V terminal 1 be defined See Section 5 8 Function of 5 Max output current 50mA Terminals Group F7 for details Open collector output Common terminal CME Refer to the eas of terminal 2 F7 10 F7 11 for the using methods Multi function pulse signal output terminal Output frequency range dependent Open collector pulse output can be defined See Section 5 8 Function i on F7 32 and the Max frequency is terminal of Terminals Group F7 for details 50kHz Reference ground COM Multi function output termi
54. operation after power failure including the operating stage operating frequency and operating time The drive will continue to operate in the mode defined by the ten s place Frequency setting 0 Preset frequency i 1 Determined by F0 00 2 Preset close loop reference i 3 Determined by F5 01 Thousand s place time unit SRT TET Running direction selection 0 Second 0 Forward 1 Reverse 1 Minute 2 Determined by operating command This unit is only valid for defining the PLC operating time The unit of Acc Dec time in PLC Acc Dec time selection 0 Acc Dec 1 operation is determined by F9 09 1 Acc Dec 2 2 Acc Dec 3 Note 3 Acc Dec 4 Reserved 1 The stage is ineffective if the time of this stage of PLC operation is set to 0 2 PLC function can be paused disabled cleared the memorized parameters by terminals Refer to group F7 parameters for function definition Fig 5 26 Settings of PLC stage i 1 7 Where A Thousand s place B Hundred s place C Ten s place D Unit s place Units place for setting stage i 0 Select preset frequency i for example if i 3 stage 3 frequency is multistep reference 3 Please refer to F3 23 F3 29 for definitions of preset frequencies 1 The frequency is determined by parameter F0 00 2 Preset close loop reference i for example if i 2 stage 2 frequency is multistep close
55. s place of LED Running direction selection F4 03 Stage2 setup SET 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 04 time in STAGE 2 0 0 6500 20 0 TIME Stage2 Unit s place of LED Frequency setting 0 Pre set frequency 3 F3 25 1 Decided by F0 00 parameter 2 Close loop reference 3 F5 a 3 Decided by F5 01 parameter STAGE 3 Ten s place of LED Running direction selection F4 05 Stage3 setup SET 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 06 time in STAGE 3 g 9 6500 20 0 TIME Stage3 Unit s place of LED Frequency setting 0 Pre set frequency 4 F3 26 1 Decided by F0 00 parameter 2 Close loop reference 4 F5 oa 3 Decided by F5 01 parameter STAGE 4 Ten s place of LED Running direction selection F4 07 Stage4 setup SET 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 08 time in Stage STAGE 4 0 9 6500 0 1 20 0 TIME PLC OPR MODE EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 99 Group F4 Operating Parameters LCD Factory paa reme T a Sti
56. slip compensation will be enabled by F3 07 F3 09 FH 09 Auto tuning Range 0 2 0 The function can enable auto tuning of motor s parameters and write the results in the related parameters automatically 0 Auto tuning is disabled 1 Stationary auto tuning Values on the motor s nameplate parameter FH OO FH 02 must be input correctly before starting auto tuning When starting auto tuning to a standstill motor the stator s resistance R1 rotor s resistance R2 and the leakage inductance X1 will be detected and written into FH 04 FH 05 and FH 06 automatically 2 Rotating auto tuning When starting a rotating auto tuning the motor is in standstill status at first and the stator s resistance R1 rotor s resistance R2 and the leakage inductance X1 will be detected and then the motor will start rotating mutual inductance Xm and unload current lo will be detected All the above parameters will be saved in FH 04 FH 05 FH 06 FH 07 and FH 03 automatically After auto tuning FH 09 will be set to 0 automatically Auto tuning procedures 1 Set the F0 06 basic operating frequency and F0 07 Max output voltage correctly according to the motor s parameter 2 Set the FH 00 FH 01 and FH 02 correctly 3 If FH 09 is set to 2 Acc time F0 10 and Dec time F0 11 should be set correctly Remove the load from the motor and check the safety 4 Set FH 09 to 1 or 2 press ENTER DA
57. terminals refer to F7 00 F7 07 function 30 32 for details These functions can also be used in conjunction with PLC operating functions see introductions to group F4 parameters for details The priority preset close loop reference control is higher than the reference selectors defined by F5 01 5 7 Reserved Group F6 Chapter 5 Parameter Introductions 59 Reserved 5 8 Function of Terminals Group F7 F7 00 Multi function terminal Range 0 43 O x1 F7 01 Multi function terminal Range 0 43 0 X2 F7 02 Multi function terminal Range 0 43 0 X3 F7 03 Multi function terminal Range 0 43 0 X4 F7 04 Multi function terminal Range 0 43 O X5 F7 05 Multi function terminal Range 0 43 0 X6 F7 06 Multi function terminal Range 0 47 0 X7 F7 07 Multi function terminal The functions of multi function input terminal X1 X8 are extensive You can select functions of X1 X8 according to your application by setting F7 00 F7 07 Refer to Table 5 3 Table 5 3 Multi function input selection Setting Functions 0 No function 1 Preset frequency 1 2 Preset frequency 2 3 Preset frequency 3 4 Acc Dec time 1 5 Acc Dec time 2 6 External fault signal normally open input 7 External fault signal normally close input 8 RESET signal 9 Forward jog operation 10 Reverse jog operation 11 Coast to stop FRS 12 Frequency ramp up UP
58. the cover 4 Install the operation panel Fig 3 5 Removing and installation of plastic cover Note Pull out or insert the plastic cover gently otherwise the mounting clamp may be damaged Procedures of removing and mounting the metal cover Procedures of removing the metal cover 1 Remove the operational panel 2 Remove all the screws on the cover 3 Take out the cover horizontally Procedures of installing the metal cover 1 Mount the cover on the frame by screws 2 Install the operation panel EV2100 Series Variable Speed Drive User Manual ee eg uN Fig 3 6 Removing and mounting metal cover 3 3 Wire Connections of Drive bh Danger Wiring can only be done after the drive s AC power is cut off and all the LEDs on the operation panel are off Wait for at least 5mins before removing the panel Wiring can only be done after confirming the charge indicator on the right bottom is off and the voltage between main circuit power terminals and is below DC36V Wire connections can only be done by trained and authorized personnel Check the wiring carefully before connecting emergency stopping or safety circuits Check the drive s voltage level before supplying power to it or human injuries and equipment damage may happen Attention Ensure that the drive s rated input voltage is in compliant with the AC supply voltag
59. the drive whose power is lower than EV2100 4T0750 it is optional Under following conditions a DC reactor should be used to reduce the impact of AC supply to the drive and to protect the drive and suppress the high order harmonics If a capacitor tank used for reactive power compensation or a SCR load shares the same AC supply with the drive the harmonics caused by the SCR load or the capacitor tank when it is switched on or off may damage the drive s input rectifying circuit When the unbalance rate of 3 phase AC supply of the drive is greater than 3 l f the input power factor of the drive is required to be greater than 0 93 When a large capacity transformer is connected to the drive the input current of the drive may damage the rectifying circuit Generally if the input EV2100 Series Variable Speed Drive User Manual AC supply capacity of the drive is above 550KVA or if the input AC supply capacity is 10 times that of the drive a DC reactor is required to connect to the drive 5 Input AC Line Reactor A line reactor should be used if the distortion of power network is severe or the input current harmonic level is high even after a DC reactor has been connected to the drive It can also be used to improve the AC input power factor of the drive 6 Output AC Line Reactor When the cables from the drive to motor are longer than 80m multi stranded cables and an AC line reactor should be used to suppress the hig
60. the parameters in the panel are still available for copying to other drives EV2100 Series Variable Speed Drive User Manual 84 Chapter 6 Troubleshooting Chapter 6 Troubleshooting Table 6 1 listed the possible faults of the drive Once a fault occurs you may check it against the table and record detailed phenomena before seeking service from your supplier Table 6 1 Faults and actions Fault S Fault categories Possible reasons of fault Too short Acc time Prolong the Acc time Check and adjust V F curve adjust torque VIF curve is not suitable boost or set the motor parameters correctly to Overcurrent ensure the normal auto torque boost E001 during The rotating motor re start after the drive stops 7 T acceleration instantly Set F2 00 to start on fly function Low AC supply voltage Check the drive s input AC supply Drive power is too small Select a higher power drive Too short Dec time Prolong the Dec time vet cuter The load generates energy or the load inertial is too E002 during g 9y Connect suitable braking kit deceleration g a Drive power is too small Sudden change of load Too short Acc Dec time Over current in E003 constant speed Abnormal load operation Low AC supply voltage Drive power is too small Abnormal AC supply voltage Over voltage Too short Acc ti E004 during ri ERAS acceleration The rotating motor re start after the drive stops Select a higher power drive Reduce the c
61. unit indicators have 7 different combinations and each combination corresponds to one type of unit The relationship between the combination of the indicators and the unit is shown in Fig 4 3 UNIT UNIT UNIT UNIT UNIT UNIT UNIT pag g j r min r min r min r min r min r min r min L L L L L L L rad pA pA y pA w pA y pA y pA m s mis m s m s mis m s mis L vi vl Vl L v Vv V L Vv No Hz A Vv r min m s unit On Off Fig 4 3 Unit represented by combination of the indicators Two status indicators Operating status indicator is above the RUN key The control command channel indicator is above the PANEL REMOTE key and the functions of these indicators are shown in Table 4 2 Table 4 2 Functions of status indicators Chapter 4 Operation Instructions 39 Other parameters can be displayed by pressing gt P key see F8 01 and F8 02 indicator Display Current status of status the drive Off Stoppi tat Operating status indicator opping SAWS On Running status On Panel control status Control command channel Off Terminal conve ogi status indicator Serial port control Flash status 4 2 4 Display of the Operation Panel The operation panel of the drive can display the parameters in st
62. when power is on 1 0 x Note Continue to operate for 3 minutes Unit of F9 09 Accelerating deceleratingACC DEC UNIT 0 Second 1 Minute ime OVER 0 Disabled F9 11 Overshoot enabled MODULATION 1 Enabled 1 ENABLE ero frequency operationIZERO FREQ a F9 12 hreshold THRESHOLD 0 00 600 00Hz 0 01Hz 0 00Hz o ero frequency ZERO FREQ S F9 13 hysteresis HYSTERESIS 10 00 600 00Hz 0 01Hz 0 00Hz o 0 Disabled F9 20 istics operating pane OFF 1 Enabled low voltage compensation 1 0 x Valid for the drive below 18 5kW Frequency decrease F9 21 rate at voltage syes oo 0 00 99 99Hz s 0 01Hz S 10 00HZ s jo compensation F9 22 Function of restart after RESTART AFTER 0 Disabled 1 0 S y power failure POFF 1 Enabled Delay time for restart DELAY TIME F9 23 Bit ower failire BEFORE 0 0 10 0s 0 1s 0 5s o P RESTART EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 107 Group FA Reserved Parameters Parameter Name LCD Display Setting range Unit Factory setting Modification Group FF Communication Parameters Uni s place of LED Baud rate selection 0 300bps 1 600bps 2 1200bps 3 2400bps 4 4800bps 5 9600bps 6 19200bps 7 38400bps Ten s place of LED Data format Communication 0 1 8 1 format no parity configuration 1 1 8 1 format Even parity 2 1 8 1 format Odd parity Hundred s place of LED virtual input terminal 0 Disabled 1 Enabled Thousand s place of LED wiring mode 0 Direct connection via ca
63. 0 Series Variable Speed Drive User Manual 54 Chapter 5 Parameter Introductions As shown in Fig 5 22 the drive will maintain the operating frequency and direction of last stage after completing one cycle of operation fs i f2 ay Fr ay fs i fi ay a as as fs ds i as fa RUN E command Fig 5 22 Maintain the frequency after single cycle 3 Continuous operation As shown Fig 5 23 the drive will start next cycle of operation automatically after completing one cycle of operation until receiving STOP command f f a PEE Ra PLC ami pee emt aa Pott digs operation PR E ARTN E eee e ee ee AR LPL T2iT3 T4 15 16 77 TL 12 73 7415 T6iT7i T1 First cycle Second cycle RUN kil command STOP command Fig 5 23 Continuous operation of PLC Tens place Restart after PLC operation pause 0 Operate from first cycle If the drive stops during PLC operation due to receiving STOP command fault or power failure it will run from the first stage after restarting 1 Continue from the stage where the drive stops When the drive stops during PLC operation due to receiving STOP command or fault it will record the operating time and will continue from the stage where the drive stops after restart at the frequency defined for this stage as shown in Fig 5 24 2 Continue to operate at the frequency when the drive stops When the drive stops during PLC operation due to receiving S
64. 10 by default FL 08 defines the decrease rate of output frequency when the drive is in auto current limiting status If FL 08 is set too small overload fault may occur If it is set too big the frequency will change too sharply and therefore the drive may be in generating status for long time which may result in overvoltage protection Auto current limiting function is always active in Acc or Dec process Whether the function is active in constant speed operating process is decided by FL O9 EV2100 Series Variable Speed Drive User Manual Chapter 5 Parameter Introductions 81 FL 09 0 Auto current limiting function is disabled A B c D in constant speed operating process Action for communication fault 0 Alarm and coast to stop 1 No alarm continue operation in constant speed operating process 2 No alarm stop in stopping mode only in serial port control mode 3 No alarm stop in stopping mode FL 09 1 Auto current limiting function is enabled In auto current limiting process the drive s output frequency may change therefore it is all control modes recommended not to enable the function when the i Action for contactor fault drive s output frequency is required stable 0 Alarm and coast to stop 1 No alarm continue operation When the auto current limiting function is enabled if FL 07 is set too low the output overload capacity Action for EEPROM fault will
65. 1D Setting deceleration time 1 The control Command reference channel 1 The control of the word is valid 0x331E 0 Panel control host PCis valid sent downward x 1 Terminal control Bit7 by the host PC 2 Serial port control The control 0x331F Running status character 2 0 The control of the word is invalid Frequency reference channel host PC is invalid sent downward 0 Digital reference 1 keyboard V adjustment by the host PC 1 Digital reference 2 terminal UP DN adjustment 1 The main setting is Enable the 0x3320 2 Digital reference 3 Serial port Bit8 valid main setting 3 VCI analog reference 0 The main setting is Disable the 4 CCI analog reference invalid main setting 5 Terminal PULSE reference 1 The failure reset is valid Bi The failure reset is Note The coding rules for the slave models are as 0 invalid follows for the range from 0 to 9999 the hundred s and Bit15 Bit10 AE Reserved thousand s places are used to identify different drive series such as TD EV etc The ten s and unit s place are used to identify drive series such as 1000 Series 2000 Series 3000 Series or 3100 Series For example same time the salve model of TDXXXX series drive is 0 1000 0 100 XXXxX 100 the salve model of EVXXXxX series drive is 1 1000 0 100 XXXX 100 the salve model of EV2100 series drive is 1 1000 0 100 XXXX 100 1 The definition of the drive control word bit is as follows Note The jog running referenc
66. 20 70 65 7 5 15 60 30 K220 EM09 165 148 80 135 120 70 165 7 5 15 60 37 K220 EM10 190 170 80 160 70 140 70 6 5 10 20 70 TDL 4A001 0370 45 K220 EM11 190 170 100 160 70 140 80 6 5 12 25 80 55 K220 EM12 190 170 100 160 70 140 80 6 5 12 25 80 TDL 4A001 0550 75 K220 EM13 190 170 100 160 70 140 80 6 5 12 25 80 90 it E K220 EM14 215 200 120 200 90 170 100 6 5 22 50 130 110 K220 EM15 Fig A 2 215 200 120 200 90 170 100 65 23 50 132 132 K220 EM16 215 200 120 200 90 170 100 6 5 24 50 133 TDL 4A001 1320 zz30 EM17 160 i 215 200 120 200 90 170 100 6 5 24 50 135 200 TDL 4A001 1600 K220 EM18 215 200 140 200 100 160 120 65 26 56 150 220 K220 EM19 215 200 140 200 100 160 120 65 26 56 151 TDL 4A001 2200 280 K220 EM20 Fig A 3 280 245 226 150 240 110 185 125 13 40 85 190 DC reactor 1 Model description TDL 4D101 0300 where 0300 denotes the power rating similar to the power rating of the drive 2 Sizes The sizes of DC reactor are classified into two types as shown in Fig A 4 Fig A 5 See Table A 5 for the details n2 L1 Fig A 4 Outline of DC reactor a n1 b1 3 Parameters of DC reactor TDL 4DI01 XXXX
67. 20 Chapter 3 Installation and Wiring 5 In the above figure O is the terminal in main circuit and is the control terminal 6 Refer to Section 3 3 2 Wiring of Control Circuit for the using of control terminals Applicable models EV2100 4T0220 EV2100 4T0550 DCL DC reactor braking unit and braking resistor external optional external optional p buffer resistor PPPO fpuiltin py A g LNEB breaker ane ak STi 3 phase R OR gt T 7 5 x oS Co fik 380V s i 4 i Transistor w M 50 60Hz y y PE il T L Auxiliary 7 RI Ay o 1e power P24 p i P24 m supply COM pg 8 PLC x7 X8 Foward Stop va 4 foo FWD PE Reverse Stop ah REV GND i 4 q 0 4 20mA 5 MS input 1 L P c i y x1 00 o tov A01 DC current meter MS input 2 Z ONt6 MS input 3 Vee A a AO2 AS 0 4 20mA current signal MS input 4 P sf X3 0 4 20mA_ MS input 5 o X4 0 10V P24 frequency meter open collector output i p X5 CN17 S MS input 6 a DO MS input 7 x I XB cCoM n 0 24V pulse output signal ne ea x7 MS input 8 _ _ d EV2100 g X8 Yt output 1 j leci ai way open collector outpu COM Y2 output 2 Speed instruction A CME l VRF Come common terminal LAV o 2o 2 Sosa VCI Y 0 10V 0 20MA p o o TA ji CCl l T 5 s TB Prog
68. 2100 Series Variable Speed Drive User Manual 1 001 0000 Appendix 1 Parameters 109 Group FL Protection Parameters Para Name e LCD display Setting range Unit R Modif 0 No fault 1 Over current in accelerating process E001 Type of third 2 Over current in decelerating process E002 1 fault 3 Over current in constant speed running process E003 4 Over voltage in accelerating process E004 5 Over voltage in decelerating process E005 6 Over voltage in constant speed running process E006 7 Control power supply over voltage E007 8 Input phase failure E008 9 Output phase failure E009 10 IGBT protection E010 11 IGBT Heatsink over temperature E011 Twos of second 12 Rectifier Heatsink over temperature E012 ee fault 2 fault 13 Drive overload E013 r 14 Motor overload E014 15 Emergent stop E015 16 EEPROM w r error E016 17 serial port communication fault E017 18 contactor fault E018 19 current detection circuit fault E019 hall sensor or amplify circuit fault 20 system disturbance E020 21 Reserved Type of latest rd 22 Reserved ei 3 FAULT 23 Paremeter copy fault E023 24 auto tuning fault E024 Note E010 can be reset after 10 seconds DC Bus Voltage VOLT AT zy A FL 17 ot the last fault FAULT 07999V Current at the last CURR AT 18 fault FAULT 0 0 999 9 l Frequency at the FREQ AT 3 0 01 x FL 19 last fault FAULT 0 00Hz 600 0Hz latest fault EV2100 Series Variabl
69. 6 0s 20 0s F3 18 Dec time 2 l Range 0 1 3600s min 6 0s 20 0s F3 19 Acc time 3 Range 0 1 3600s min 6 0s 20 0s F3 20 Dec time 3 Range 0 1 3600s min 6 0s 20 0s F3 21 Acc time 4 a Note 1 Acc Dec time 1 is defined in F0 10 and F0 11 2 For the drive of 37kW or above default Acc Dec time is 20 0s Range 0 1 3600s min 6 0s 20 0s F3 22 Dec time 4 Three types of Acc Dec time can be defined and the drive s Acc Dec time 1 4 can be selected by different combinations of control terminals refer to the introductions of F7 00 F7 07 for the definitions of terminals used to select Acc Dec time F3 23 Multi step frequency 1 Range Lower limit of frequency upper limit of frequency 5 00Hz F3 24 Multi step Range Lower limit of frequency upper F3 25 Multi step Range Lower limit of frequency upper F3 26 Multi step Range Lower limit of frequency upper F3 27 Multi step Range Lower limit of frequency upper F3 28 Multi step Range Lower limit of frequency upper F3 29 Multi step Range Lower limit of frequency upper These frequencies will be used in simple PLC operation and multi step speed operation refer to the introductions of F7 00 F7 07 and group F4 parameters Range 0 00 600 00Hz F3 30 Skip frequency 1 0 00Hz P Range 0 00 30 00Hz F3 31 Range of skip frequency 1 0 00Hz Range 0 00 600 00Hz 0 00Hz AIR a 3 Range 0 00 30 00Hz i ange of skip frequenc
70. 7 Range of slip compensation limit of slip compensation F3 08 x rated slip FH 08 Note The value of automatically compensated slip is dependent on the motor s rated slip therefore the motor s rated slip must be set correctly FH 08 F3 10 Carrier wave Range 0 7 15 0kHzI depend on drive frequency model Table 5 1 Drive s type and carrier wave frequency CWF CWF Highest Lowest IT Default kH ype kHz kHz Stewie 7 5kW 55kW 15 3 8 75kW 110kW 10 1 132kW 280kW 6 0 7 2 Table 5 2 CWF characteristics CWF Decrease Increase Motor s noise t Leakage current t Disturbance t Chapter 5 Parameter Introductions 51 Note 1 In order to achieve better control performances the ratio of carrier frequency to the maximum operating frequency of the drive should not be less than 36 2 There may be a mis current display if carrier frequency is too low F3 11 Auto adjusting of CWF Range 0 1 1 0 disabled 1 enabled When this function is enabled the drive can adjust the CWF automatically according to the internal temperature of the drive At this time the drive s actual Max CWF is restricted by F3 10 F3 12 Motor tone adjustment Range 0 10 0 F3 12 can be used to adjust the motor s tone and is only effective for the CWF below 6kHz If this parameter is set to 0 the function is disabled F3 13 J a Range 0 10 50 00Hz og op
71. 9 Reserved 20 Disabling close loop function If the setting is 20 the terminal can be used to realize the flexible switching between close loop operation and low level operating mode refer to section 4 1 4 for details Note The switching between operation modes is enabled only in close loop operation F5 00 1 When the drive is switched to low level operating mode its start stop operating direction ACC Dec time should be compliant with corresponding operating modes 21 Disabling PLC EV2100 Series Variable Speed Drive User Manual 62 Chapter 5 Parameter Introductions If the setting is 21 the terminal is used to realize the flexible switching between PLC operation and low level operating mode Table 5 7 Control modes Note The switching between operation modes can be enabled only in PLC operation unit s place of F4 00 is not 0 Terminal 2 Terminal 1 Control modes OFF OFF Hold the control mode OFF ON Panel control mode ON OFF Terminal control mode ON ON Serial port control mode When the drive is switched to low level operating mode its start stop operating direction ACC Dec time should be compliant with corresponding operating modes accordingly The control modes can be selected by the different On Off combinations of terminals 1 and 2 30 32 Selecting preset close loop reference frequencies via On Off combinations of terminals 1 3 Table 5 8 Preset close
72. ARRIER FREQ 75kW 110kW 10k 1k 3 0kHz o 132kW 280kW 6k 0 7k 2 0kHz CARRIER FREQ vi F3 11 Carrier frequency auto tuning REGULATION _ disabled 1 1 SELE 1 Enabled F3 13 Jog frequency JOGOPRFREQ 0 10 50 00Hz 0 01Hz 5 00Hz o F3 14 Jog interval ie te 0 0 100 0s 0 0s o F3 15 Acc time of Jog operation JOG ACC TIME oO 0 1 60 0s i F3 16 Dec time of Jog operation JOG DEC TIME 0 1 3600 F3 20 DEC TIME3 Default unit is second unit of Acc Dec time is decided by F9 09 F3 23 Multi stage frequency 1 1 5 00Hz F3 24 Multi stage frequency 2 2 10 00Hz 0 01Hz 0 1 F3 25 Multi stage frequency 3 ore 20 00Hz 30 00Hz MULTIBAND FREQ F0 13 Lower limit of frequency F0 12 upper 40 00Hz F3 26 Multi stage frequency 4 4 limit of frequency 45 00Hz F3 27 Multi stage frequency 5 PE RANY FREQ 50 00Hz F3 28 Multi stage frequency 6 a ica FREQ F3 29 Multi stage frequency 7 EBAN FREQ EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 97 Group F3 Auxiliary parameters ron tome Yeo o gje F3 30 30 F3 30 Skip frequency1 frequency Skip frequency1 SKIP SKIPFREQ1 O Jo o0 600 0Hz ssid 00 600 0Hz 0 01Hz 01Hz 0 00Hz O0OHz F3 31 Range of skip frequency 1 ere 0 00 30 00Hz 0 01Hz 0 00Hz es F3 32 Skip frequency 2 SKIP SKIP FREQ2 0 00 600 0Hz 0 01Hz 0 00Hz pox F3 33 Range of skip frequency 2 0 00 30 00Hz F3 34 Skip frequency 3 SKIP SKIP FREQ3 ooo so0oHz O 00
73. Az3 Fig 2 3 Dimensions of DC reactor Table 2 6 Mechanical Parameters of DC Reactor Applicable Recommended Gross drive Model of DC reactor size of copper Diameter of weight kW mm terminal 190 160 125 p12 30 TDL 4D101 1600 1600 210 180 135 130 85 320 12 TDL 4D101 2200 a 250 220 145 a 315 44 40 Q15 Notes 1 Columns B and C in Table 2 6 are the sizes of mounting holes of DC reactor 2 DC reactor should be installed at the bottom of the cabinet if it is to be installed inside a cabinet The clearance between reactor and the drive should be at least 35cm and the reactor should be as far away from the air inlet port of the drive as possible EV2100 Series Variable Speed Drive User Manual 2 4 2 Optional panel and mounting box 17 4 ry Ao het 40 o hoT g lt a a jane anewai YV Y Y mm AD Wwe 2 M3 AAA Y W Y WV 1 t lt lt lt __ a 72 Fig a Operation panel Chapter 2 Product Introduction 11 78 5 oO gi NN U U i S 1 og H i T 3 2 93 Fig b Mounting box Fig 2 4 Operation panel and mounting box mm 2 5 Optional Parts All the optional parts are g
74. DAP DAR php le SENG aa Amn wi Fig c EV2100 4T0370 Fig d EV2100 4T0750 Fig e EV2100 4T1320 EV2100 4T0550 EV2100 4T01100 EV2100 4T2800 Fig 2 2 Outline of the driver EV2100 Series Variable Speed Drive User Manual Chapter 2 Product Introduction 9 Table 2 4 Mechanical parameters 1 Diameter of Drive model Soton mounting Gross kW ight k kW mm mm Lan Be fa hale qr weight kg EV2100 4T0075 EV2100 4T0110 CEvat00 4T0150 E aca 5 ees Selb 5 EV2100 4T0220 6 EV2100 4T0450 EV2100 4T0550 00 4T0550 inser ee 00 4T0750 serra 00 4T0900 Se 471100 Table 2 5 Mechanical parameters 2 Drive model motor A p i w p Botner Gross kW mm mm mm mm mm a weight kg EV2100 4T1320 EV2100 4T1600 370 855 880 530 370 14 EV2100 4T2000 EV2100 4T2200 220 Ev21o04T2200 220 ozs 10001 e80 370 Wa EV2100 4T2800 co Notes For 90kW drive or above DC reactor is included in its standard configuration The weight of DC reactor in the above table is not included in the gross weight Outline and dimensions of DC reactor are as shown in Fig 2 3 EV2100 Series Variable Speed Drive User Manual 10 Chapter 2 Product Introduction Diameter of terminal Enlarged view of terminal MAX E F 5 A MAX I MAX H C22 Dz3
75. E EV2100 Series Variable Speed Drive User Manual 100 Appendix 1 Parameters Group F5 Close loop control parameters A Factory F5 00 Close loop function CLOSELOOP FUNC 0 disabled 1 0 j selection SELE 1 enabled F5 01 Reference selection REF CHAN SELE 0 Digital input i e F5 05 1 0 VCI 0 10V T CCI analog input Feedback selection cere CHAN 2 VCI CCl 3 VCI CCl 1 1 4 Min VCI CCI 5 Max VCI CCI F5 03 Filter of reference REF FILTER CONST 0 01 50 00s 0 50s F5 04 Filter of feedback Aenea FILTER 9 01 50 00s 0 01s 0 50s F5 05 Cal setting of DIGITAL REF 0 00V 10 00V 0 00 reference F 0 0 F5 10 Ratio of Min reference to base nE eee value of 10V 20mA wae ee Feedback value 0 0 100 0 F5 09 corresponding to the MIN FEEDBACK Ratio of Min reference to base value of 0 1 20 0 Min reference 10V 20mA F5 08 100 0 Ratio of Max reference to a F5 10 MAX REF base value of 10V 20mA 0 1 100 0 Feedback value 0 0 100 F5 11 corresponding to the MAX FEEDBACK Ratio of Max reference to base value of 0 1 100 0 Max reference 10V 20mA F5 12 Proportional gain KP PROPORTION GAIN 0 000 9 999 0 001 0 050 F5 13 Integral gain Ki INTEGRATION GAIN 0 000 9 999 0 001 0 050 F5 14 Sampling cycle SAMPLE CYCLE 0 01 50 00s 0 01s 0 50s 1 VCI 0 10V F5 02 HE 5 15 Error Limit of deviation ERROR LIMIT 0 0 20 0 corresponding to close loop o4 2 0 reference F5 16 Close loop regulation CLOSELOOP FEATURE
76. EV2100 Series Variable Speed Drive User Manual 126 Appendix 3 Accessories Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x0180 Ox86C6 Response 0x05 0x06 0x3200 0x0180 Ox86C6 Read the running frequency of No 5 drive and the response running frequency is 50 00HZ Number of Register registers or Register Address Function code address Number of content Checksum read bytes Request 0x05 0x03 0x3301 0x0001 None 0xDB0A Response 0x05 0x03 None 0x02 0x1388 0x44D2 Change the acceleration time 1 i e function code F0 10 of No 5 drive to be 10 0s which can not be saved upon power off Address Function code Register address Register content Checksum Request 0x05 0x06 0x000A 0x0064 OxA9A7 Response 0x05 0x06 0x000A 0x0064 OxA9A7 Read the output current of No 5 drive and the response output current is 30 0A Number of Register registers or Register Address Function code address Number of content Checksum read bytes Request 0x05 0x03 0x3306 0x0001 None 0x6ACB Response 0x05 0x03 None 0x02 0x12C 0x49C9 Read the deceleration time i e F0 11 of No 5 drive and the response deceleration time is 6 0s Number of g Register registers or Register Address Function code address Number of conte t Checksum read bytes Request 0x05 0x03 0x000B 0x0001 None OxF4C4 Response 0x05 0x03
77. It is recommended to disable the continuing integral regulation for the system that requires fast response F5 18 Preset close loop Range 0 00 600 00Hz frequency 0 00Hz F5 19 Holding time of Range 0 0 3600s 0 00s preset close loop frequency This function can make the close loop regulation enter stable status quickly If the close loop function is enabled the frequency will increase to the preset close loop frequency F5 18 within the Acc time and then the drive will start close loop operation after operating at the preset frequency for certain time defined by F5 19 EV2100 Series Variable Speed Drive User Manual Output freq Preset freq Holding time of t time preset freq Fig 5 33 Preset frequency of close loop operation Note You can disable the function by set both F5 18 and F5 19 to 0 F5 20 Preset close loop Range 0 0 10 00V F5 21 Preset close loop Range 0 0 10 00V F5 22 Preset close loop Range 0 0 10 00V F5 23 Preset close loop Range 0 0 10 00V F5 24 Preset close loop Range 0 0 10 00V reference 5 0 00V F5 25 Preset close loop Range 0 0 10 00V reference 6 0 00V F5 26 Preset close loop Range 0 0 10 00V reference 7 0 00V Among the close loop reference selectors besides the 3 selectors defined by F5 01 the voltage value defined by F5 20 F5 26 can also be used as the close loop reference Voltage of preset close loop reference 1 7 can be selected by
78. LED AO2 offset selection 0 0 10V or 0O 20mA 1 2 10V or 4 20mA 7 30 ee output A01 CALIB 0 0 200 0 7 31 ie output A02 CALIB 0 0 200 0 F7 29 EV2100 Series Variable Speed Drive User Manual Appendix 1 Parameters 103 Group F7 Terminal Function Parameters pe ee per oe Co T SET COUNT F7 34 Specified counting value Terminal s positive and negative logic SPECIFIED COUNT VALUE TERMINAL ENABLE STATE Binary setting Positive logic Terminal Xi is enabled if it is connected to corresponding common terminal and disabled if it is disconnected Negative logic Terminal Xi is disabled if it is connected to corresponding common terminal and enabled is it is disconnected Unit s place of LED BitO Bit3 X1 xX4 Ten s place of LED BitO Bit3 X5 X8 Hundred s place of LED Bit0O Bit1 FWD REV Bit2 Bit3 Y1 Y2 EV2100 Series Variable Speed Drive User Manual 104 Appendix 1 Parameters Group F8 Display Parameters Para Name LCD Display Setting Range Unit Factory Modif Setting F8 00 Language selection LANGUAGE 0 Chinese 1 English 1 0 o Chinese English SELECT Note This function is only applicable for LCD panel F8 01 Parameter group 1 OPR Binary settings 1 3FF o displayed during DISPLAY1 0 No display 1 Display operation Unit s place of LED Not flash A BitO Output frequency Hz before compensation and keys are Bit1 Output frequency Hz after compensation valid only in Bit2 R
79. ND Output current range 0 4 20mA Be able to output analog voltage current total 12 Output voltage range 0 2 10V kinds of signals Jumper CN17 can select voltage AO2 Analog output 2 or current input mode Voltage input mode is the default mode Refer to F7 27 for details reference PE ground GND 10V power Provide 10V power supply Maximum output current is 50mA Power supply suppl i upply GND of 10V Reference ground of analog signal and 10V Isolated with COM and CME power supply power supply Terminal used for the earthing the shielding layer Shielding GND of shielding The shielding layers of analog signal cable Connected To PE meide theidrive layer layer RS485 communication cable and motor cable can be connected to the terminal Wiring analog input terminal VRF 10V VCI can accept analog voltage signal input and wiring is shown below O 0 10V O P vci EV2100 Nearer shielding wire s end is connected to PE Fig 3 14 Wiring terminal VCI CCI can accept analog signal input and the jumper can be used to select voltage input 0O 10V EV2100 Series Variable Speed Drive User Manual 24 Chapter 3 Installation and Wiring and current input 0 4 20mA The wiring is shown below CCI current VRF 10V V O CCI S 0 10V E2100 CCI voltage r 0 4 20mA amp EENAA GND PE l Nearer shielding wire s C
80. Off combinations of terminals The reference frequency will be used in MS speed operation and simple PLC operation Take MS speed operation for example Definitions of terminals X1 X2 and X3 After setting F7 00 to 1 F7 01 to 2 and F7 03 to 3 terminals X1 X2 and X3 can be used in MS speed operation as shown in Fig 5 194 speed7 Output freq speed6 speed5 speeds i speed3 i i Common speed operating speed1 freq f 4 i Run A i i Time Command _ 3 Ki Kz Ks Fig 5 194 Multi step operation In Fig 5 35 terminal control is selected The operating direction can be controlled by K and Ks Common operating frequency and preset frequency 1 7 can be selected through different On Off combinations of K4 K2 and K3 EV2100 ar Ri E 7 oy 3 phase__ S iv na We AC aai w supply lt ore ls k1 o x k2 yo oe k4 F RNDR r com REW 9 COM amp _ Fig 5 35 Wiring for multi speed operation 4 5 selecting Acc Dec time Table 5 5 Acc Dec time selection Terminal Terminal Acc Dec time selection 2 1 OFF OFF Acc time 1 Dec time 1 OFF ON Acc time 2 Dec time 2 ON OFF Acc time 3 Dec time 3 ON ON Acc time 4 Dec time 4 Through the On Off combinations of terminals Acc Dec time 1 4 can be selected 6 7 external fault signal inpu
81. P PI O U V W E a E ER ee POWER SUPPLY MOTOR Table 3 4 Terminals of main circuit Terminas J Futon 3 phase 380V AC supply input terminals Positive pole of the rectifying bridge Reserved terminals for DC reactor connected by copper bar before delivery Output terminal for DC Minus Bus 3 phase AC output terminals Earth terminal 3 Applicable models EV2100 4T0750 Top OG P R S T POWER SUPPLY Bottom U V W PE L i 6 MOTOR Chapter 3 Installation and Wiring 21 Table 3 5 Terminals of main circuit emily Sn SSS 3 phase 380V AC supply input terminals P1 Reserved terminals for DC reactor Output terminal for DC Minus Bus 3 phase AC output terminals Earth terminal 4 Applicable models EV2100 4TO0900 EV2100 4T2800 TOP R S T L POWER SUPPLY BOTTOM U V W PI PE O MOTOR Table 3 6 Terminals of main circuit Terminals 3 phase 380V AC supply input terminals P1 Reserved terminals for DC reactor i i Ooo Output terminal for DC Minus Bus 3 phase AC output terminals Earth terminal U V W 3 3 2 Wiring of Control Circuit Terminals and jumpers of control board Locations of terminals CN5 CN6 and CN7 and jumpers CN10 CN14 CN16 and CN17 are shown in Fig 3 12 Terminal functions are given in Table 3 7 Refer to table 3 8 for the functions and settings of jumpers Wire the terminals and set the jumpers correctly before using the Driv
82. Pressure sensor m FWD P24 4 N er Col VREE GND J Tal Fig 5 27 Analog feedback control system with internal PI Analog feedback control system An analog feedback control system uses a pressure sensor as the feedback sensor of the internal PI As shown in Fig 5 27 pressure reference voltage signal is input via terminal VCI while the feedback pressure value is input into terminal CCI in the form of 0 4 20mA current signal The reference signal and feedback signal are detected by the analog channel The start and stop of the drive can be controlled by terminal FWD Note 1 The reference can also be input via panel or serial port Operating principles of internal PI of the driver is shown in diagram below KPx F5 12 poi 7 Ont Reference gt Reference gt E EFrrorlimit _ Regulation S lt Output i x F5 16 A F5 e ae 10 a 2Kix i F3 08 and R3 10 F5 13 Feedback ss regulation a Feedback F5 09 F5 11 Fig 5 28 PI control diagram In the above Fig KP proportional gain Ki integral gain In Fig 5 28 refer to F5 01 F5 15 for the definitions of close loop reference feedback error limit and proportional and Integral parameters There are two features of internal PI of the drive The relationship between reference and feedback can be defined by F5 08 F5 11 For example In Fig 5 27 if the refe
83. TA and then press RUN to start auto tuning 5 When the operating LED turns off that means the auto tuning is completed Note When setting FH 09 to 2 Acc Dec time can be increased if over current or over voltage fault occurs in the auto tuning process When setting FH 09 to 2 the motor s load must be removed first before starting rotating auto tuning The motor must be in standstill status before starting the auto tuning otherwise the auto tuning cannot be executed normally In some applications for example the motor cannot break away from the load or if you have no special requirement on motor s control performance you can select stationary auto tuning You can also give up the auto tuning At this time please input the values on the motor s nameplate correctly FH 00 FH 02 If the auto tuning cannot be applied and the correct motor s parameters are available the user should input the values on the motor s nameplate correctly FH OO FH 02 and then input the calculated values FH 03 FH 07 Be sure to set the parameters correctly If auto tuning is not successful the drive will alarm and display fault code E024 ree Range 0 255 dependent on FH 10 Motor s stabilization factor _ drive s model FH 10 is used to suppress the oscillation caused by the drive and the motor If the drive s output current changes frequently at constant load you can reduce the oscillation by adjusting the paramete
84. TOP command or fault it will record the operating time and the current frequency It will continue running at the recorded frequency from the stage where it just stops upon restart as shown in Fig 5 24 Stopping signal Output freq Hz fi F 4 2 ar i fs P ay 2 Time 1 Stage 1 Operating Remnant time of time of stage 2 stage 2 a1 Acc time of stage 1 43 Acc time of stage 3 42 Acc time of stage 2 d2 Dec time of stage 2 f1 Freq of stage 1 f2 Freq of stage 2 f 3 Freq of stage 3 Fig 5 24 PLC restart mode 1 Note The difference between mode 1 and mode 2 is that in mode 2 the drive can record the operating frequency when the drive stops and will run at the recorded frequency after restart Stopping signal Output freq Hz fi i a d2 a2 d2 f afs Stage 1 Operating Remnant time of E Time i time of stage 2 stage 2 a1 Acc time of stage 1 a3 Acc time of stage 3 f1 Freq of stage 1 f3 Freq of stage 3 a 2 Acc time of stage 2 a2 Dec time of stage 2 f2 Freq of stage 2 Fig 5 25 PLC starting mode 2 Hundred s place Store the PLC status after power failure 0 Not save The drive does not save the PLC operating status after power failure and start operating in first stage after restart 1 Save EV2100 Series Variable Speed Drive User Manual Chapter 5 Parameter Introductions 55 Memorize the operating parameters of PLC
85. The bigger the proportional gain of Kp the faster the response but oscillation may easily occur If only proportional gain Kp is used in regulation the error cannot be eliminated completely To eliminate the error please use the integral gain Ki to form a PI control system The bigger the Ki the faster the response but oscillation may easily occur if Ki is too big The sampling cycle T refers to the sampling cycle of feedback value The PI regulator calculates once in each sampling cycle The bigger the sampling cycle the slower the response F5 15 Error limit Range 0 0 20 2 0 It defines the max deviation of the output from the reference as shown in Fig 5 18 Pl regulator stops operation when the feedback value is within this range Setting this parameter correctly is helpful to improve the system output accuracy and stability Feedback value Error limit Ref time time Fig 5 18 Error limit F5 16 Close loop regulation characteristic Range 0 1 0 0 Positive Set F5 16 to 0 if the motor speed is required to be increased with the increase of the reference 1 Negative Set F5 16 to 1 if the motor speed is required to decrease with the increase of the reference F5 17 Integral regulation selection Range 0 1 0 0 Stop integral regulation if the frequency reaches the upper and lower limits 1 Continue the integral regulation if the frequency reaches the upper and lower limits
86. ULSE terminal input input analog value 7 VCI analog input see F1 00 for 8 CCI analog input frequency curves 9 PULSE terminal input 10 VCI 5 Determined by actual input analog value see 11 CCI 5 F1 00 for frequency 12 PULSE 0 5xF1 03 curves If digital setting 3 is selected and the frequency reference is input via the serial port then the auxiliary frequency can be changed by setting F9 03 through the host Chapter 5 Parameter Introductions 71 When selecting VCI 5 or CCI 5 to input auxiliary reference frequency the 5V analog input should be used as a central point from 0 to 5V the reference frequency drops with the increase of voltage while from 5 to 10V the frequency increases with voltage For example as shown in Fig 5 55 Auxiliary frequency tmas frequency comesponding to Max analog value F107 or F1 11 Fig 5 55 VCI 5 CCI 5 as auxiliary ref setting method When using PULSE 0 5xF 1 03 to determine auxiliary reference frequency one half of F1 03 Max pulse input frequency is the central point Within 0 0 5xF 1 03 pulse frequency the reference frequency decreases with the increase of pulse frequency within 0 5xF1 03 F 1 03 the reference frequency increases with pulse frequency For example as shown in Fig 5 56 ij Auxiliary frequency 0 5 fmax mme 7 ff r 0 _ Pmid F1 03 Pulse WK fo 0 5 fmax Pmid 1 2 Max input pulse frequency F1 03 fmax frequ
87. Vee Fig 4 10 Operation example for switching a3 5 Dee e gg 2s exe g72 E Zoos FE ga EEFE Terg TE EEES gt D A SE S852 pb5gz 28 2483 gs running command channel BE B28 55896 288 2288 zE 7 bese 3258 a2 SPER g A TE mae gute bie JH 35 Running and stopping operation Assuming that igs 5 gorg ae the running command channel is the serial port MOSI i channel and in stopping status then F9 07 will be Fig 4 9 Operation example for adjusting setting set as 01x or 02x frequency This method is applicable to the adjustment of reference frequency parameter with its initial display displey 50 00 50 00 0 01 eee 50 00 status as non operation spinning speed reference Key Stopping rane JENTER n 4 aN oN Stopping y A status REMOTE para y RESET speed line speed or reference line speed wu ee ee er When the initial status is spinning speed reference RFA z FEEF 2 ge speed line speed or reference line speed reference cs 3 BP ZERE bsg i i ifi z Zeo Sees FF speed or line speed can be directly modified and 82 ges oes 3 2885 Epo 28 2259 essa displayed in real time via pressing A or Y key To aaa Pat 2553 3538 5 FPE HPE HTE directly modify the reference frequency it can be D Tae FRL 2 53 z se S k 2i 3 modified only after switching into the setting frequency
88. a Be able to display about 20 kinds of parameters such as frequency setting output pay frequency output voltage and current etc s 7 i LCD display Optional Chinese English display eration pane R p Parameter copy Fast parameter copy can be realized by using LCD panel electi Keys locking up and function Be able to lock part or all the keys Be able to define the functions of part of the S on keys to avoid wrong operation f Phase failure protection Over current protection Over voltage protection Under Protection function h f i voltage protection Over heat protection overload protection LCD operation panel remote mounted keypad remote control cable and field bus Optional parts adapter a aA In door free from direct sunlight dust corrosive gas combustible gas oil mist Application environment steam water drop or salt 100 440 x ETNEN ALERS PERE F Enyirohiient Ambient temperature 10 C 40 C ambient temperature is within 40 C 50 C deration is required Humidity Less than 95 RH without condensation Analog output terminals Less than 5 9m s 0 6g Storage temperature 40 C 70 C Protection level IP20 Structure Mount modes Mounted on the wall or inside cabinet For 55kW or below 293 75kW or above 295 EV2100 Series Variable Speed Drive User Manual Chapter 2 Product Introduction 2 2 Product Series Table 2 2 Variable Speed Drive series 55kW or below Drive model 55kW or below Rated capaci
89. afety related information of the Drive 1 1 Safety Operations without following D Dagr instructions can cause personal injury or death Operations without following instructions can cause personal N Attention injury or damage to product or other equipment 1 2 Notes for Installations Only trained professionals can change the components it is prohibited to leave wires or metal parts inside the drive so as to avoid the risk of fire Parameter settings of the control board that has been changed must be revised otherwise accidents may occur The bare portions of the power cables must be bound with insulation tapes Attention Q Dagr Please install the drive on fire retardant material Keep the drive away from combustible materials Keep the drive away from explosive gas Only qualified personnel shall wire the drive Never wire the drive unless the input AC supply is totally disconnected The drive must be properly earthed to reduce electrical accident Install the cover before switching on the drive to reduce the danger of electric shock and explosion For drives that have been stored for longer than 2 years increase its input voltage gradually before supplying full rated input voltage to it in order to avoid electric shock and explosion Don t touch the live control terminals with bare hands Don t operate the drive
90. al Parts 0 ceeseeeeeeeeeeee 11 2 5 1 LCD Operational Panel 11 2 5 2 Communication Parts 11 Chapter 3 Installation and Wiring ceeeee 13 3 1 Installation Environment 2 8 13 3 2 Removing and Mounting of Parts 13 3 2 1 Removing and Installation of Operation Panel E E E E E dee arenas 13 3 2 2 Removing and Mounting of Cover 14 3 3 Wire Connections of Drive 05 15 3 3 1 Wire Connections of Main Terminals 16 3 3 2 Wiring of Control Circuit 21 3 4 Installation Methods Compliant With EMC Requirement 0 ccccceceeeececeecceeeeeeeseesetaeees 30 3 4 1 Noise Suppressing ceee 30 3 4 2 Field Wire Connections 05 31 3 4 3 Earthing cccccceeeceeecereeeeeeeteeees 32 3 4 4 Installation Requirements of Relay Contactor and Electro magnetic Braking Kit Whgotd A A E Aan el toad 32 3 4 5 Leakage Current 33 3 4 6 Correct EMC Installation 33 3 4 7 Application of Power Line Filter 34 3 4 8 EMI of the Drive n 35 Chapter 4 Operation Instructions 05 36 AM NOtCe n a ere ae ennir A 36 4 1 1 The Drive s Control Command Channel PE REA VOE REEE E PEE 36 4 1 2 Frequency Setting Channel 36 4 1 3 Operating Status eee 36 4 1 4 Operating Modes n 36 4 2 Operating Instructions eee 38 4 2 1 Operation Panel Using Guide
91. and other equipment should use leakage current circuit breaker designed for protecting the product against high order harmonics surge leakage current Leakage current between lines The line leakage current flowing through the distribution capacitors of the drive out side may cause the thermal relay falsely activated especially for the drive whose power is lower than 7 5kW When the cable is longer than 50m the ratio of leakage current to motor rated current may be increased that can cause the wrong action of external thermal relay very easily Suppressing methods Chapter 3 Installation and Wiring 33 1 Reduce the carrier wave frequency but the motor noise may become louder 2 Install reactor at the output side of the drive In order to protect the motor reliably it is recommended to use a temperature sensor to detect the motor s temperature and use the drive s over load protection device electronic thermal relay instead of an external thermal relay 3 4 6 Correct EMC Installation Divide the installation space into different areas In driving system the drive control equipment and sensors are installed in the same cabinet the noise should be suppressed at the main connecting points with the RFI filter and input reactor installed in cabinet to satisfy the EMC requirements The most effective but expensive measure to reduce the interference is to isolate the noise source and the noise receiver which should be
92. be impaired FL 10 Auto reset times Range 0 10 0 0 Alarm and coast to stop 1 No alarm continue operation FL 11 Reset interval Range 2 0 20 0s 5 0s Reserved Auto reset function can reset the fault in preset Fig 5 66 Protective action 1 times and interval When FL 10 is set to 0 it means Where auto reset is disabled and the protective device A Thousand s place B Hundred s place will be activated in case of fault i C Ten s place D Unit s place Note FL 13 defines the protective actions when the drive The IGBT protection E010 and external is in under voltage status auto reset interval and equipment fault E015 cannot be reset fault lock up status automatically A B C iD During the reset interval the drive stops output L_ pe ies we under volt fautt No indication and operates at zero frequency It will restart on folnalcate th fault the fly after reset Indication for auto reset fault i i 0 No indication Be careful in using auto reset function otherwise 1 Indicate the fault it may lead to human injury or equipment Fault lock up 0 Disabl damage et Enable no fault indication 2 Enable indicate the fault Phase failure protection FL 12 Protective action 1 Range 000 111 000 0 Input amp output phase failure protect 1 No input phase failure protect 2 Nooutput phase fail tect FL 13 Protective
93. ble RS232 485 1 MODEM RS232 FF 01 Local address LOCAL ADDR 0 126 127 is the broadcasting address x Time threshold for judging TIMEOUT E FFO the communication status SETTING 0 0 1000s 9 1 0 0s x Delay for responding to SCI REPLY 7 FF 03 control PC DELAY 0 1000ms 1 5ms x Group FH Motor Parameters Para Name LCD Display Setting range Factory setting FH 00 Number of polarities MOTOR POLARITY 2 14 4 x of motor NUM FH 01 Rated power RATED POWER 0 4 999 9kW Deer teres ioe FH 02 Rated current RATED CURR 0 1 999 9A 0 1A ee a diveg x FH 03 Current without load CURR WITH NO LOAD 0 1 999 9A pee a drive s ae FH 04 Resistance ofstator STATOR RESIS R1 0 00 50 00 E EREE ES FH 05 Leakage inductance LEAKAGE INDUC XI 0 00 50 00 1 CPEE T OE FH 06 Resistance of rotor ROTOR RESIS R1 0 00 50 00 Dependent on drive s R2 model m x FH 07 Mutual inductance MUTUAL INDUC Xm 0 0 2000 1 Dependent on drive s X model FH 08 Rated slip RATED SLIP 0 00 20 00Hz 0 00Hz 0 Disabled 1 Enabled motor in FH 09 Auto tuning PARA AUTOSET standstill state 2 Enabled motor is running Motor stabilization MOTOR STEAD Dependent on drive s FH 11 Reserved RESERVED FH 21 EV2100 Series Variable Speed Drive User Manual 108 Poa vane say Sea Be FL 00 protection mode Appendix 1 Parameters Motor overload selection OVERLOAD PROTECTION Group FL Protection Parameters 0 Di
94. considered in mechanical system design phase In driving system the noise source can be drive brake unit and contactor Noise receiver can be automation equipment coder and sensor The mechanical system is divided into different EMC area according to its electrical characteristics The recommended installation positions are shown in the following figure j m mm Mains Electric cabinet ATEAN Input filter Area O ah a ull Input reactor Such as PC Area II Lx Drive Manufacturing E __mechanics P EN Sensor such as 4 Motor Mechanical temperature position Linear noise Area IV H i p i system pressure filter H Area VI Separation board Motor cables Detecting signal cable Fig 3 43 Recommendation of Installation space Attention Area I should be used to install transformers of control power supply control system and sensor EV2100 Series Variable Speed Drive User Manual 34 Chapter 3 Installation and Wiring Area II should be used for interfaces of signal and control cables correct immunity level is required Area III should be used to install noise sources such as input reactor the drive brake unit and contactor Area IV should be used to install output noise filter and the wires of filter Area V should be used to install power source and cable connecting parts of RFI filter Area VI should be used to install motor and
95. control parameters and status parameters code group d Read th n mber co e onp ead the Pinan foll oas aa ane a cae A aoce SENS high byte and the high roup number Register Whether to be the low byte is b 9 dth group g Parameter name saved upon 00 yte an the address power off i low byte is 00 0x3200 Control command character No enni ee A 0x3201 Main setting Yes 0x0096 0x3300 parameter parameter 0x3202 Setting running frequency Yes index index Digital closed loo Next status Show the 0x3203 RAAS p Yes 0x0007 0x3300 parameter next status Impulse closed loo index parameter 0x3204 a E Yes The status parameter group can not be changed It 0x3205 Analog output AO1 setting No y 0x3206 Analog output AO2 setting No cannot support reading the upper lower operations 0x3207 Digital output DO setting No The length of the function code parameter feature is 2 0x3208 Frequency scale setting No A PE Virtual terminal control bytes and its bit definition is as follows 0x3209 setting No amaa Bi Value Meaning 0x320A Setting acceleration time 1 Yes 000B No decimals 0x320B Setting deceleration time 1 Yes 0108 One decimal Sake Parameter name Bit2 BitO 011B Two decimals address 100 Three decimals 0x3300 Running Status character 1 Others Reserved 0x3301 Actual running value of current main setting Bit3 Reserved 0x3302 Slave model 0x3303 Drive model Bit5 Bit4 ae change ihe step length to 1 0x3304 Software version ai PARTYS 0x3305 Curre
96. cording to the actual load so as to achieve best energy saving effects 4 Output voltage V Vmax Output frequency Hz fb Vmax Max output voltage F0 07 fb Basic operating frequency F0 06 Fig 5 5 Torque reducing curve If F0 14 is set to 0 V F curve can be defined via F0 15 F0 20 as shown in Fig 5 6 The V F curve can be defined by connecting 3 points of V1 F1 V2 F2 and V3 F3 to adapt to special load characteristics Default V F curve is a direct line as show in Fig 5 5 as curve 0 Voltage 4 100 a Freq Hz F1 F2 F3 Fh V1 V3 Voltage of sections 1 3 F1 F3 Freq of sections 1 3 Fb Basic operating freq of F0 06 Fig 5 6 Customized V F curve F0 21 Cut off point used for Range 0 50 10 0 manual torque boost F0 21 defines the ratio of the cut off frequency used for manual torque boost to the basic operating frequency defined by F0 06 as shown in Fig 5 3 as fz This cut off frequency adapts to any V F curve defined by F0 14 5 2 Parameters of Reference Frequency Group F1 F1 00 Ref fi selection F1 01 Gain of reference frequency Range 0 00 9 99 1 00 selector F1 02 Reference time constant of Range 0 01 50 00s filter 0 50s Feint Range 0 1 50 0kHz 1 ax input pulse frequenc ale s Y 10 0kHz Range 0 0 F1 06 F1 04 Min reference of curve 1 0 0 F1 05 Frequency corresponding to Range 0 0 F0 05 the Min reference of curve 1 0 00Hz
97. ction 0 ratio of load current to motor s rated current display fault code of E014 1 ratio of load current to drive s rated current display fault code E013 FL 05 defines the current threshold for overload pre alarm protection The setting range is a percentage value of rated current please refer to FL 04 FL 06 defines the time during which the drive current exceeds FL 05 If the status remains after this period of time the drive will output pre alarm signal Output current Detect threshold aaa Enabled Time Fig 5 65 Overload pre alarm function Note 1 Overload pre alarm detection threshold should be lower than the overload protection threshold 2 During the overload detection time if the drive s current is smaller than FL 05 the drive will time again for FL 06 and will not alarm FL 07 Auto current limiting Range 20 0 200 0 110 threshold l FL 08 Frequency decrease rate Range 0 00 99 99Hz s when current limiting 10 00Hz s FLOS Are current limiting Range 0 1 1 selection Auto current limiting function is used to limit the load current under the value defined by FL 07 in operation Therefore the drive will not trip due to surge over current This function is especially useful for the applications with big load inertia or significant change of load FL 07 defines the threshold of auto current limiting It is a percentage of the drive s rated current It is 1
98. ction 9 zero speed running open 10 Completion of simple PLC operation collector Y2 FUNC 11 PLC cycle completion indication output SELE 12 preset counting value arriving terminal Y2 13 specified counting value arriving 14 reference length arriving indication 15 drive ready RDY 16 drive fault 17 extended function 1 of host Function selection of output relay FDT1 LEVEL 0 00 600 0Hz 50 00Hz go FDT1 lag FDT1LAG 0 00 600 0Hz 0 01Hz 1 00Hz o F71 FDT2 FDTZIevel Foye 0 00 600 0Hz 0 01Hz 25 00Hz Lo FDT2 lag FDT2LAG 0 00 600 0Hz 0 01Hz 1 00Hz F7 1 8 F72 Reserved RESERVED 5 terminal AO1 OUTPUT1 1 Output frequency after slip compensation 0 Max output 0 Output frequency before slip compensation O Max output F7 2 Functions of ANALOG frequency frequency Functions of ANALOG 4 Output current 0 2 times of motor s rated current terminal AO2 OUTPUT2 5 Output torque 0 2 times of motor s rated torque 6 Output voltage 0 1 2 times of drive s rated voltage Functions of ee ce terminal a F7 2 DIGITAL 9 CCI 0 10V 0 20mMA 8 DO no output OUPUT when 10 Output power 0 2 times of rated power F7 07 44 46 11 Extended function of host 2 0 65535 6 2 Preset frequency O Max output frequency 3 Output current 0 2 times of drive s rated current F7 2 7 ANALOG Unit s place of LED AO1 offset selection Analog output OUTPUT 0 0 10V or 0 20mA 1 2 10V or 4 20mA range OFFSET Ten s place of
99. d at power off When the drive is switched off or under voltage fault occurs the setting of F0 02 will not be changed Ten s place of LED 0 Maintaining the setting frequency in stopping status When the drive is stopping the setting frequency is the final frequency value 1 setting frequency is refreshed to the setting of F0 02 When the drive is stopping the setting frequency will be refreshed to the setting of F0 02 automatically EV2100 Series Variable Speed Drive User Manual Range Lower limit of frequency F0 02 Set the operating phen upper limit of frequency frequency in digital mode 50 00Hz When the reference frequency is set in digital mode F0 00 0 1 2 this setting of F0 02 is the drive s initial frequency value F0 03 Input operating commands selector Range 0 1 2 KOJ The drive has 3 operating command selector 0 Panel control Input operating commands via panel Start and stop the drive by pressing RUN STOP and JOG key on the panel 1 Terminal control Input operating commands via terminals Use terminals FWD REV JOGF and JOGR to start and stop the drive 2 Serial port control Input commands via serial port Use serial port to start and stop the drive Note Please be careful that during operating the control modes can be changed through F0 03 or terminals or PANEL REMOTE key F0 04 Running direction setup Range 0 1 O0 This function is active in panel c
100. e Bit4 and Bit5 shall not be valid with the control word BitO to Bit2 at the The definition of the drive status word 1 is as follows Status word bit Value Description Remarks Bito Drive runs Drive stops Bit1 Drive runs reversely Drive runs forward Bit2 Meet the main setting Fail to meet the main setting Bit3 Enable the communication control Disable the communication control Bit7 4 0000B Reserved Control Function word bit Value name description 1114B8 Running Start the drive commands Stop according 110B Stop in mode 0 tothe set deceleration time Bit2 1 0 101B Stop in mode 1 Stop freely 011B Stop in mode 2 Reserved Stop freely and 100B Stop for external the drive failure displays external failure Others No command Bit15 8 00 0xF Failure code 0 means the drive is normal Non zero means there is any failures Please refer to the user EV2100 Series Variable Speed Drive User Manual Status word bit Value Description Remarks manual of the for the specific meaning of the failure code For example the motor overload E014 is 0x0E and Ox1F related drive series failure code for the the undervoltage is The definition of the drive status word 2 is as follows S
101. e It is recommended to use cables bigger than 1mm to connect to the terminals EV2100 Series Variable Speed Drive User Manual 22 Chapter 3 Installation and Wiring CNI CN3 ICN6 CN2 CNS CNA DSP CN9 cnie v mA CNI7 v cna 232 485 Niol v Table 3 7 Functions of terminals provided to users SN Function CN5 Analog input and output terminal RS232 and RSRS485 communication port CN6 Digital input output terminal CN7 Relay output terminal Table 3 8 Functions of jumpers provided to SN users Factory Function and settings 7 settings CN10 Used for selecting CCI current voltage input l 0 4 20mA current signal 0 10V V 0 10V voltage signal Fig 3 12 Locations of jumpers on the control _ SSS tt TY TTI board Fig 3 13 Control board EV2100 Series Variable Speed Drive CN14 Used for selecting communication ports RS232 or RS485 RS232 Select RS232 port RS485 Select RSRS485 port RS485 CN16 Used for selecting the output signal current or voltage of analog output terminal AO1 0 4 20mA AO1 output current signal 0 10V A01 output voltage signal 0 10V CN17 Used for selecting the output signal current or voltage of analog output terminal AO2 0 4 20mA AO2 output current signal 0 10V
102. e 0 0 60 0s 5 0s The drive has protection over drive and motor overload See Table 2 1 for drive overload protection and FL 00 and FL 01 for motor overload protection FL 04 FL 06 can monitor the overload condition before overload protection happens FL 06 Overload pre alarm detection time 80 Chapter 5 Parameter Introductions FL 04 defines overload pre alarm detection mode selector protection action selector and the threshold selector A B Cc D Overload alarm detection mode selector 0 Detect all the time 1 Detect in constant speed status Actions selector 0 No alarm and continue operation 1 Alarm and stop operation Overload detection threshold selector 0 of motor s rated current E014 1 of drive s rated current E013 Reserved Fig 5 64 Settings of FL 04 Where A Thousand s place B Hundred s place C Ten s place D Unit s place Unit s place overload pre alarm detection mode selector 0 overload pre alarm function is active all the time when the drive is operating 1 overload pre alarm function is active all the time when the motor is operating at constant speed Ten s place Actions selection for overload pre alarm 0 The drive does not alarm and continue to run when detecting active overload signal 1 The drive alarms and stops when detecting active overload signal Hundred s place overload detection threshold sele
103. e Decrease Fig 4 2 Illustration of operation panel Attention Operation panel of the drive is not compatible with the panel of other Emerson drives Key Name Function In panel control mode press this key to run the drive 4 2 2 Function of Keys There are 9 keys on the operation panel of the drive and the functions of each key are shown in Table 4 1 Table 4 1 Function of operation panel Key Name Function MENU ESC Programi Enter or exit programming status exit ENTER DATA Function Enter next level menu or confirm data data Increase Increase data or parameter Decrease Decrease data or parameter RUN Press this key to st tth STOP RESET Stop reset Pi et ee eens Notes Functions of RUN JOG STOP RESET and PANEL REMOTE are also limited by F9 07 4 2 3 Function Descriptions of LED and Indicators E In editing status pressing this Shift key to modify data In other status this key is used to scroll through the parameters The operation panel consists of a 4 digit eight segments display 3 unit indicators and 2 status indicators as shown in Fig 4 3 The LED segments can display the status parameters function parameters and fault codes of the drive These 3 Select control command channel press ENTER DATA to enter Control PANEL command REMOTE channel selection Jog key In panel control mode press this EV2100 Series Variable Speed Drive User Manual
104. e Kh Time functions of DC injection braking ee F2 09 F2 12 Reserved ty Fig 5 15 Hold time of zero frequency F2 13 Dynamic braking selection Range 0 1 0 0 Dynamic braking is disabled ane Reserved ened tree sae 0 disabled 0 Note 1 enabled For users who need to use this function please When th t t ithout load ith light seek the technical support Please make sure that ne on PRET ere eee ee this parameter is set properly according to the field load me drive can adjust its PUPU voltage by conditions otherwise the control performance may detecting the load current to achieve the be affected energy saving effects aT LO Note Feil Raig of wer time ot Range 0 0 100 0 2 0 brakinokitto drives toralvorkingiijt This function is especially useful for the fan amp time pump loads This function is effective for the drive with built in braking resistor F3 06 AVR function Range 0 1 2 2 Note 0 disabled Resistance and power of the braking resistor 1 enabled all the time must be taken into consideration when setting 2 disabled in deceleration these parameters AVR means automatic voltage regulation The function can regulate the output voltage and make it constant Therefore generally AVR Group F3 function should be enabled especially when the F3 00 Anti reverse running function Range 0 1 KO input voltage is higher than the rated voltage 0 disabled In Dec to stop pr
105. e Speed Drive User Manual 110 Appendix 1 Parameters Group Fn Drive s Parameters e e ee eee ee Fran Presstopeainotine ENGAGERUNTINE fressasKrows oomme o o Frat fostopesing ne FOTALRUNTIME fresszakrows ooo o Group FP Parameter Security Functions F 7 Factory FP 00 User s USER 0 No password password PASSWORD Others Protected by Password Selection of 0 Modifying all parameters is enabled FP 01 parameter PARA 1 Modifying other parameters is disabled except F0 02 write in PROTECTION and FP 01 states 2 Modifying other parameters is disabled except FP 01 0 Parameter modification enabled state 1 clear the memorizing information FL 14 19 2 Recover the factory settings before FL 12 0 disabled 1 parameter upload FP 03 Parameter PARA COPY 2 parameter download copy 3 parameter download except the parameters related to the drive itself Note Only valid to LCD panel Feo rene fe O Group FU Factory Settings Name LCD Display Setting range Factory setting Modit FU 00 Factory FACTORY sue 1 Factory i password PASSWORD password Parameter PARA initialization INITIALIZE EV2100 Series Variable Speed Drive User Manual Appendix 2 Accessories 111 Appendix II Parameters of Recommended Accessories Notes Our company does not supply reactor and EMI filter so you should order them separately The following models have been tested on our drive You can contact us or the supplier if you n
106. e before using it Dielectric strength test of the drive has been done in factory so you need not do it again See chapter 2 on connected braking resistor or braking kit It is prohibited to connect the AC supply cables to the drive s terminals U V and W Grounding cables should be copper cables with section area bigger than 3 5mm and the Chapter 3 Installation and Wiring 15 grounding resistance should be less than 10Q Leakage current exists in the drive The total leakage current is bigger than 3 5mA depending on the usage conditions To ensure safety the drive and the motor should be grounded and a leakage current protector RCD should be used It is recommended to choose B type RCD and set the leakage current at 300mA The drive should be connected to the AC supply via a circuit breaker or fuse to provide input over current protection or convenience for disconnecting the AC supply to maintain the drive Wire the drive according to Fig 3 7 during commissioning EV2100 co VRF 500 ooo 6 VCI Looe A VA FWD COM Fig 3 7 Wiring EV2100 Series Variable Speed Drive User Manual 16 Chapter 3 Installation and Wiring 3 3 1 Wire Connections of Main Terminals Connection between drive and optional parts R F N Isolator switch Circuit breaker or fuse AC input reactor EAA Contactor A Input
107. e cost effective to install the power filter at sensitive equipment side 3 4 7 Application of Power Line Filter Power source filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to the external EMI The power source filter should be a two way low pass filter through which only 50Hz current can flow and high frequency current should be rejected Function of power line filter The power line filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in EMC standard It can also suppress the radiation of the equipment It can prevent the EMI generated by equipment from entering the power cable and prevent the EMI generated by power cable from entering equipment Common mistakes in using power cable filter 1 Too long power cable The filter inside the cabinet should be located near to the input power source The length of the power cables should be as short as possible 2 The input and output cables of the AC supply filter are too close The distance between input and output cables of the filter should be as far apart as possible otherwise the high frequency noise may be coupled between the cables and bypass the filter Thus the filter will become ineffective 3 Bad earthing of filter The filter s enclosure must be earthed properly to the metal case of the drive In order to be earthed well make use of a special earthing terminal on the filte
108. e set F9 21 according to load inertia and the actual load Note This function is active only for the drive of 18 5kW or below F9 22 Restart after power failure Range 0 1 0 F9 23 Delay time for restart after power Range 0 0 10 0s failure 0 5s F9 22 and F9 23 decide whether the drive starts automatically and the delay time for power on after drive is stop due to power outage in different control modes If F9 22 is set to 0 the drive will not run automatically after power recover If F9 22 is set to 1 when the drive is powered on after power failure it will wait certain time defined by F9 23 and then start automatically depending on the current control mode and the drive s status before power failure See EV2100 Series Variable Speed Drive User Manual Chapter 5 Parameter Introductions 75 Table 5 13 EV2100 Series Variable Speed Drive User Manual 76 Chapter 5 Parameter Introductions Table 5 13 Restarting conditions AB C D Control modes Settin Status Serial 3 wire modes Baud rate of 9 before Panel f 1 and 2 2 wire 2 wire modes2 0 300bps power po modes 1 1 600bps F9 22 off 2 1200bps Without control command With 3 2400bps 4 4800bps gi sec at ec 0 0 rj 20 5 9600bps Run 0 0 0 0 6 19200bps Stop 0 0 0 0 1 7 38400bps Run 1 1 1 0 1 Data format 0 1 8 1 format no pari
109. e speed display Range 0 1 999 9 coefficient 1 0 F8 05 is used to correct the error of displayed line speed and it has no influence on actual speed F8 06 Close loop analog parameter Range 0 1 999 9 display coefficient 100 0 F8 06 is used to correct error between actual physical value pressure or flow and reference or feedback values voltage or current It has no influence on close loop PI regulation 5 10 Enhanced Functions Group F9 frequency selector 000 F9 00 can bundle 3 control modes with 6 reference frequency selectors that is if a control mode is selected then a frequency selector such as panel input analog VCI input will be selected automatically A B C D Reference selector in panel control mode 0 No bundling 1 Digital setting1 4 and w 2 Digital setting 2 terminal UP DN 3 Digital setting 3 serial port 4 VCI analog input 5 CCI analog input 6 Pulse terminal input ______ Reference selector in terminal control mode 0 6 same with above Reference selector in serial port control mode 0 6 same with above Reserved Fig 5 210 Control mode is bundled to frequency selector Where A Thousand s place B Hundred s place C Ten s place D Unit s place EV2100 Series Variable Speed Drive User Manual 70 Chapter 5 Parameter Introductions The reference frequency selector is defined by F0 00
110. east 3 5 characters of the BUS idle time shall be kept between the frames and it doesn t need to accumulate the start and end idle time The following is the data frame of 002 parameter which the request frame reads from No 1 unit Number of Checksum bytes read Register address Function code Q Address Q 0x03 0x00 0x02 0x00 0x01 0x25 OxCA The following is the response frame of No 1 unit In the ASCII mode the frame head is Ox3A and the frame trail is OxOD or Ox0A by default The frame trail can be set by the user as well In this mode except for the frame head and frame trail all the other data bytes are sent in the ASCII mode The 4 high bytes will be sent first and then the 4 low bytes In the ASCII mode the data has 7 bits For A to F their capital letter in the ASCII code will be used The data is verified by the LRC and the verification involves information from slave address to data The checksum is equivalent to the complement of the character sum of all the data in the check The examples of Modbus data frame in the ASCII mode are as follows The command frame formats of writing 4000 OxFAO into the internal register 002 of No 1 slave are as shown below LRC verification complement of 01 06 00 02 0x0F 0xA0 0x48 EV2100 Series Variable Speed Drive User Manual 118 Appendix 3 Accessories aol is
111. ed gt common running e g if the drive is running in MS mode the primary reference frequency is MS frequency Auxiliary reference frequency set by F9 01 F9 04 Present frequency the sum of main and auxiliary frequency multiply a factor which is set in F9 05 and F9 06 Please refer to F9 05 F9 06 and Fig 5 59 in Chapter 5 4 1 3 Operating Status There are 3 operating status stopping operating and motor parameter auto tuning Stopping status After the drive is switched on and initialized if no operating command is accepted or the stopping command is executed then the drive enters stopping status Operating status The drive enters operating status after it receives the operating command Motor parameters auto tuning status If there is an operating command after FH 09 is set to 1 or 2 the drive then enters motor parameters auto tuning status and then enters stopping status after auto tuning process is over 4 1 4 Operating Modes The drive has 5 operating modes which can be sequenced according to the priority Jog gt Close loop operation gt PLC operation gt Multi step speed operation gt Common operation as shown in Fig 4 1 Jog operation EV2100 Series Variable Speed Drive User Manual Chapter 4 Operation Instructions When the drive is in stopping status if received jog command e g pressed on the JOG key on the panel it will operate according to Jog frequency See explanations of F3 13 F3 16 for details
112. ed through the table The following is the C language source code for realizing CRC 16 Please note The final results have exchanged high and low bytes that is the result is the CRC checksum to be sent EV2100 Series Variable Speed Drive User Manual 124 Appendix 3 Accessories unsigned short CRC16 unsigned char msg unsigned The function returns the CRC as a unsigned char length short type unsigned char uchCRCHi OxFF high byte of CRC initialized unsigned char uchCRCLo OxFF low byte of CRC initialized unsigned ulndex index into CRC lookup table while length pass through message buffer ulndex uchCRCLo msg calculate the CRC uchCRCLo uchCRCHi crcvalue ulndex gt gt 8 uchCRCHi crcvalue ulndex amp 0xff return uUchCRCHi uchCRCLo lt lt s8 Table of CRC values const unsigned int crcvalue 0x0000 0xC1C0 0x81C1 0x4001 0x01C3 0xC003 0x8002 0x41C2 0x01C6 0xC006 0x8007 0x41C7 0x0005 0xC1C5 0x81C4 0x4004 0x01CC 0xC00C 0x800D 0x41CD 0x000F 0xC1CF 0x81CE 0x400E 0x000A 0xC1CA 0x81CB 0x400B 0x01C9 0xC009 0x8008 0x41C8 0x01D8 0xC018 0x8019 0x41D9 0x001B 0xC1DB 0x81DA 0x401A 0x001E 0xC 1DE 0x81DF 0x401F 0x01DD 0xC01D 0x801C 0x41DC 0x0014 0xC1D4 0x81D5 0x4015 0x01D7 0xC017 0x8016 0x41D6 0x01D2 0xC012 0x8013 0x41D3 0x0011 0xC1D1 0x81D0 0x4010 0x01F0 0xC030 0x8031 0x41F1 0x0033 0xC1F3 0x81F2 0x4032 0x0036 0xC1F6 0x81F7 0x4037 0x01F5 0xC035 0x8034 0
113. ed to clear the counter to zero in conjunction with terminal 43 43 Counter triggering signal input When the setting is 43 this terminal is used to input pulse signal to the internal counter of the drive The highest pulse frequency is 200Hz The present counting value can be saved at power off See F7 33 and F7 34 for details 44 Reserved 45 pulse signal input Only valid for multi function input terminals X7 and X8 The terminal is used to input pulse signal as frequency reference See Group F1 parameters for the relationship between input pulse frequency and the reference frequency 46 Single phase speed measuring input Only valid for multi function input terminals X7 and X8 See section 3 3 2 for input characteristic instruction The speed control accuracy is 0 1 Single phase speed feedback control can be realized by using this terminal and PG 47 Speed measuring input SM1 48 Speed measuring input SM2 Only valid for multi function input terminals X7 and X8 See section 3 3 2 for input characteristic instruction The speed control accuracy is 0 1 Dual phase speed feedback control can be realized by using this terminal and PG Chapter 5 Parameter Introductions 63 Note When the drive is performing motor auto tuning No 45 47 functions of X7 are disabled automatically F7 08 FWD REV operating modes setup Range 0 3 0 This parameter defines four operating modes controlled by external terminals 0
114. eed Drive User Manual Chapter 7 Maintenance 89 Chapter 7 Maintenance Many factors such as ambient temperature Table 7 1 Daily checking items humidity dust vibration internal component aging Instructions wear and tear will give rise to the occurrence of Cycle Checking Criterion methods potential faults Therefore it is necessary to Thermometer 10 C 40C s s Temperature conduct routine maintenance to the drives e ra and derating at y hygrometer 40 C 50 C Operati A Note sada Dust and water Y Visual No water environment drippin tme inspection drippin 1 As safety precautions before carrying out es p Eee Visual No strange Gas inspection smell ensure that Stable vibrati i F Vibration and Touch the EE 2 The drive has been switched off Resting Any ee and proper 3 The charging LED lamp inside the drive is off Drive on temperature 4 Use a volt meter to test the voltage between aes terminals and and the voltage should be Touch by PRI FN Motor Any time P 3 Low and regular Noise Listen 7 1 Daily Maintenance detain Current Within rated Output current m ter re The drive must be operated in the environment s Any time check and maintenance of the drive please Operating Within rated specified in the Section 2 1 Besides some status unexpected accidents may occur during operation parameters Temperature Thermometer rise is smaller than 35 C Inter
115. eed them 1 AC DC Reactor AC input reactor and output reactor 1 Model description AC input reactor TDL 4Al01 0300 where 0300 denotes the power rating similar to the power rating of the drive AC output reactor TDL 4A001 0300 where 0300 denotes the power rating similar to the power rating of the drive 2 Sizes The sizes of AC input reactor and output reactor are classified into three types as shown in Fig A 1 Fig A 3 See Table A 2 Table A 4 for the details L1 I H B x I I i n2 4A 0d n1 L2 b1 Fig A 1 Outline of 3 phase AC input and output reactor a L1 e ith fian fi a F I I I I eal I I I I F HA ia ey li y 4 YP 1 n2 4 10 n1 L2 b1 Fig A 2 Outline of 3 phase AC input and output reactor b L3 e l Tain Ala I I I I I BE k I To OA Y T Y P 1 n2 4 vd n1 L2 b1 L1 Fig A 3 Outline of 3 phase AC input and output reactor c EV2100 Series Variable Speed Drive
116. eference frequency Hz flashes frequency and Bit3 Output current A speed Ten s place of LED displaying BitO Spinning speed R MIN status The Bit1 Reference speed R MIN flashes status will be Bit2 Line speed M S saved at power __ Bit3 Reference line speed M S flashes off Hundred s place of LED Bit0 Output power Bit1 Output torque Note The frequency before compensation will be displayed if all the Bits are 0 F8 02 Parameter group 2 OPR Binary settings 1 000 o displayed during DISPLAY2 0 No display 1 Display operation Unit s place of LED nor flash the Bit0 Output voltage V Bit1 Bus voltage status will be Bit2 VCI V Bit3 CCI V saved at power Ten s place of LED off Bit0 Analog close loop feedback Bit1 Analog close loop frequency Bit2 External counting value no unit Bit3 Terminal status no unit F8 03 Parameter displayed at STOP Binary settings 1 1FF o STOP state DISPLAY 0 No display 1 Display Unit s place of LED flashes A and Bit0 Reference frequency Hz key are valid Bit1 External counting value no unit in frequency Bit2 Spinning speed R MIN displaying Bit3 Reference speed R MIN status the Ten s place of LED status will be Bito Line speed M S saved at power Bit1 Reference line speed M S off Bit2 VCI V Bit3 CCI V Hundred s place of LED BitO Analog close loop feedback Bit1 Analog close loop setup Bit2 Terminal status no unit Bit3 Bus v
117. enabled and the fault is cleared 3 Frequency detection threshold FDT2 See F7 16 F7 17 4 Overload signal OL ee Range 0 01 99 99Hz s The terminal outputs the indicating signal if the cual aie eis 1 00Hz s drive s output current is higher than the value F7 09 is used to define the change rate of defined by FL 05 and the overload time is longer reference frequency that is changed by terminal than the time defined by FL 06 This function is UP DN usually used in overload pre alarm See Fig 5 66 F7 10 Bi direction open collector output Range 0 17 5 Low voltage lock up signal LU terminal Y1 0 The terminal outputs the indicating signal if the DC SE traits aa Sala coca agen bus voltage is lower than the low voltage limit and terminal Y2 1 g g the LED displays P oFF 6 External stopping command EXT F7 12 Output functions of relay Range 0 17 16 Refer to Section 3 3 2 Wiring of Control Circuit for The terminal outputs the indicating signal if the the output characteristics of Y1 and Y2 that are drive outputs tripping signal caused by external bi direction open collector output terminal and the fault E015 EV2100 Series Variable Speed Drive User Manual 7 Upper limit of frequency FHL The terminal outputs the indicating signal if the preset frequency is higher than upper limit of frequency and the operating frequency reaches the upper limit of frequency 8 Lower limit of frequency FLL The
118. ency corresponds to Max analog value F1 07 or F1 11 Fig 5 56 PULSE 0 5xF1 03 as auxiliary ref setting method F9 02 Coefficient of analog auxiliary reference Only valid when F9 01 4 12 First use F9 02 to calculate the gain and then calculate the auxiliary reference frequency by the frequency curve defined by F1 00 EV2100 Series Variable Speed Drive User Manual 72 Chapter 5 Parameter Introductions F9 03 initial value of digital reference frequency Only valid when F9 01 1 3 F9 03 defines the initial values of digital reference frequency when F9 01 1 3 F9 04 digital auxiliary reference frequency control Only valid when F9 01 1 3 as shown in Fig 5 57 A B C D Save 0 Save ref Freq upon power outage 1 Not save ref Freq upon power outage Stopping freq 0 Hold ref Freq at stop 1 Clear ref Freq at stop Sign of auxi ref Freq 0 main ref auxi ref Freq 1 main ref auxi ref Freq Reserved Fig 5 57 Digital auxiliary reference frequency control Where A Thousand s place B Hundred s place C Ten s place D Unit s place Unit s place parameter saving function at power outage 0 Save the auxiliary reference frequency at power outage The auxiliary frequency will be stored in F9 03 at power outage The sign of auxiliary reference frequency is saved in F9 04 1 not save the auxiliary frequency at po
119. ent ws pp x E Z 9X3 0 4 20mA i AO2I signal ESAE ELE an UXA o 10v P241 Output 0 24V pulse Multi function input5 J x5 CN17 por signal Multi function inputs ye com Frequency meter _ Multi function input _ A mee X7 Y1 Output 1 Bi direction open _ Multi function input8 X8 Y2 Output 2 collector output COM EV2100 Speed command CME 2m0 VRE com Common terminal Als VCI TA 0 10V 0 20MA w ccI TB Programmable auf R l relay output 7 76nd V ie G CN10 485 3000 Ae RSie PE 485 9 communication port RS232 h ane RS485 Rp 5 RS232 I communication CN14 GND port Fig 3 10 Basic wiring 2 aa Notes 1 Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board 2 The auxiliary power supply s AC supply comes from RO and TO which are shorted with R and T of 3 phase input If you want to use an external AC supply the shorting bars between R and RO T and TO have to be removed before connecting the external AC supply via RO and TO Otherwise short circuit will occur 3 It is prohibited to connect to the control power supply without disconnecting the short circuit bar so as to avoid short circuit accident 4 If external braking parts are needed then braking kit and braking resistors should be included Pay attention to the polarity of the braking kit when wiring EV2100 Series Variable Speed Drive User Manual
120. er Model EVF KB02 EV2100 Series Variable Speed Drive User Manual Chapter 3 Installation and Wiring 13 Chapter 3 Installation and Wiring This chapter introduces the installation and wring of the Drive 3 1 Installation Environment Please mount the drive vertically inside a well ventilated location When selecting mounting environment the following issues should be taken into account Ambient temperature should be within the range of 10 C 40 C If the temperature is higher than 40 C the drive should be derated and forced ventilation is required Humidity should be lower than 95 non condensing Mount in the location where vibration is less than 5 9m s 0 69 Mount in the location free of direct sunlight dust metal powder corrosive gas or combustible gas If there are any special requirements for installation please contact us for clarifications The requirements on mounting space and clearance are shown in Fig 3 1 and Fig 3 2 When two Variable Speed Drives are mounted one on top the other an air flow diverting plate should be fixed in between as shown in Fig 3 3 S o o A A 383 5m eee 5cm or or above 4 above A S n a Al 10cm or above Fig 3 1 Installation clearance 55kW or below ar expulsion by fan o o i 15cm 900 15cm or or above above 35cm or above Fig 3 2 Installation clearance 75kW or above
121. er 5 Parameter Introductions 49 4 Frequency fmax e 1 Time ty to Fig 5 13 Linear Acc Dec 4 Frequency fmax 3 Time Fig 5 14 S ramp Acc Dec AA Note In auto Acc Dec mode settings of F0 10 F0 11 and F3 17 F3 22 are invalid F2 06 Starting time of S ramp Range 10 50 20 0 F2 07 Rising time of S ramp Range 10 80 60 0 F2 06 and F2 07 are only active when the Acc Dec mode is S ramp Acc Dec mode F2 05 1 and F2 06 F2 07 lt 90 Starting process of S shape curve is shown in Fig 5 14 as where the change rate of output frequency increases from 0 Rising process of S shape curve is shown in Fig 5 14 as where the output frequency s changing rate is constant Ending process of S shape curve is shown in Fig 5 14as where the changing rate of output frequency decreases to 0 S ramp Acc Dec mode is suitable for the conveying load such as elevator and conveying belt 0 Dec to stop After receiving the stopping command the drive reduces its output frequency according to the Dec time and stops when the frequency decreases to 0 1 Coast to stop EV2100 Series Variable Speed Drive User Manual 50 Chapter 5 Parameter Introductions After receiving the stopping commana the drive Output i 3 frequency stops outputting power immediately and the motor stops under the effects of mechanical inertia Refer to the introductions of F2 09 F2 12 for th
122. erating Ttrequenc fi ek Z 5 00Hz F3 14 Interval of Jog operation Range 0 0 100 0s 0 0s 3 Range 0 1 60 0s 6 0s 20 0s F3 15 Acc time of Jog operation Range 0 1 60 0s 6 0s 20 0s F3 16 Dec time of Jog operation F3 13 F3 16 define the relevant parameters of Jog operation As shown in Fig 5 17 t4 and ts are the actual Acc time and Dec time respectively tz is the Jog operating time t4 is the interval of Jog operation F3 14 f4 is the Jog operating frequency F3 13 Actual Acc time t can be determined by the following formula so does the actual Dec time t3 of jog operation F3 13 X F3 15 g F0 05 EV2100 Series Variable Speed Drive User Manual 52 Chapter 5 Parameter Introductions Frequency f ts Time ti t ita Jog command Jog command Time Fig 5 17 Jog Operating parameters Interval of Jog operation F3 14 is the interval from the time when the last Jog operation command is ended to the time when the next Jog operation command is executed The jog command sent during the interval will not be executed If this command exists until the end of the interval it will be executed Note 1 In Jog operation process the drive starts according to starting mode 0 and stops according to stopping mode 0 The unit of Acc Dec time is second 2 Jog operation can be controlled by panel terminals and serial port Range 0 1 3600s min 6 0s 20 0s F3 17 Acc time 2 f Range 0 1 3600s min
123. ettable Multi step speed running Multi step speed running can be realized by internal PLC or control terminal Internal PI Be able to form simple control system easily V F curve is optimized automatically according to the load condition to realize Auto energy saving operation i 2 energy saving operation When source voltage changes the modulation rate can be adjusted automaticall Auto voltage regulation AVR eee 9 zan JE j ae so that the output voltage is unchanged Auto current limiting Operating current is limited automatically to avoid frequent tripping of the drive Acc Dec curve TIF A Optional function The carrier frequency can be adjusted automatically according to Auto adjusting of carrier frequency ce the load condition Methods of inputti ti SNOS ae te sed el Commands can be input by terminals and serial ports commands Methods of setting up Digital setting Analog voltage current setup pulse frequency setup set via serial frequency port and different setting modes are selectable Auxiliary frequency reference Realize flexible fine tuning of auxiliary frequency Pulse output terminal 0 50kHz pulse signal output Signals like frequency setting and output frequency can be output EV2100 Series Variable Speed Drive User Manual 6 Chapter 2 Product Introduction Item Description 2 analog outputs of 0 4 20mA and 0 2 10V selectable Be able to output signals like reference frequency and output frequency LED displ
124. fault setting of Acc Dec time is 20 0s F0 12 upper limit of Range Lower limit of frequency Max output frequency 50 00Hz F0 13 lower limit of Range 0 upper limit of frequency frequency 0 00Hz EV2100 Series Variable Speed Drive User Manual F0 12 and F0 13 define the upper and lower limit of frequencies respectively as shown in Fig 5 2 as fy and f Notes Actual output frequency is possible to exceed 2 5Hz in the bus voltage control process Range 0 3 0 Range F0 17 F0 06 0 00Hz F0 14 V F curve setting F0 15 V F frequency value F3 F0 16 V F voltage value V3 Range F0 18 100 0 0 0 F0 17 V F frequency value Range F0 19 F0 15 0 00Hz F2 F0 18 V F voltage value V2 Range F0 20 F0 16 0 0 F0 19 V F frequency value Range 0 F0 17 0 00Hz F1 F0 20 V F voltage value V1 Range 0 F0 18 0 0 This group of parameters defines the V F setting of the drive so as to satisfy the requirements of different loads 3 pre defined curves and one user defined curve can be selected according to the setting of F0 14 If F0 14 is set to 1 a gna power curve is selected as shown in Fig 5 5 curve 1 If F0 14 is set to 2 a 1 7 power curve is selected as shown in Fig 5 5 curve 2 If F0 14 is set to 3 a 1 2 power curve is selected as shown in Fig 5 5 curve 3 The above curves are suitable for the variable torque loads such as fan amp pumps You can select the curves ac
125. fb fa is the hysteresis of zero frequency operation defined by F9 13 This function can enable the drive to enter dormant state so as to save energy besides the drive will not start at the threshold of zero frequency operation if the hysteresis is set properly CCI current input i Imas Ib Ic la Imin Fmin Fmax primary frequency setting 4 gt Actual A frequency Ves f oe setting 4 PERENS i fa fc fb Primary frequency setting fa Zero frequency threshold fb fa zero freq hysteresis fc Freq corresponding to Ic CCI input Fig 5 59 Hysteresis of zero frequency operation Reserved F9 20 Trip free operation Range 0 1 0 F9 21 Frequency decrease Range 0 00 99 99Hz s rate at voltage compensation 10 00Hz s Trip free operating function enables the drive to perform low voltage compensation when the voltage drops or instantaneous under voltage occurs The drive can continue to operate without tripping by reducing its output frequency and feedback energy via motor If F9 20 is set to 0 this function is disabled If F9 20 is set to 1 this function is enabled and low voltage compensation is activated If F9 21 frequency decrease rate at voltage compensation is set too big the feedback energy of motor will be too large and over voltage protection might be activated If F9 21 is set too small the feedback energy of motor will be too small to achieve voltage compensation effect So pleas
126. g SE y 0 00Hz 3 Range 0 00 600 00Hz F3 34 Skip frequency 3 0 00Hz Range 0 00 30 00Hz F3 35 Range of skip frequency 3 0 00Hz F3 30 F3 35 define the output frequency that will cause resonant with the load which should be avoided Therefore the drive will skip the above frequency as shown in Fig 5 18 Up to 3 skip frequencies can be set F3 32 Skip frequency 2 EV2100 Series Variable Speed Drive User Manual ii Adjusted preset frequency Skip frequency 3 i J range Sh eve es en CEN Skip ff ee ef Ski frequency 2 FS ne 2 Skip frequency 1 A Preset A frequency Fig 5 18 Skip frequency and skip range 5 5 PLC Operating Parameters Group F4 Simple PLC function can enable the drive change its operating frequency and directions automatically according to the operating time to satisfy the manufacturing requirements Before this function is realized by PLC now the drive itself can realize such function as shown in Fig 5 19 Simple PLC operation fe _f2 a Crs A az i i f ane ay ds ag aA f a lay 95 fa T bP B uU Tt Tto Tr m Indicating signal for complating one stage of PLC operation 500ms Indicating signal for completing a cycle of PLC operation Fig 5 19 Simple PLC operation In Fig 5 19 a az and d d7 are the Acc time and Dec time in different stages f f7 and T T7 wi
127. h frequency harmonics Thus the motor insulation is protected against heat due to harmonics leakage current is reduced and the drive will not trip frequently 7 Input EMI filter An EMI filter can be used to suppress the high frequency noise generated by the drive s power cables 8 Output EMI filter An EMI filter can be used to suppress the drive s output noise and leakage current of cables 9 Safety ground Since there is leakage current inside the drive to ensue safety both the drive and the motor should Chapter 3 Installation and Wiring 17 be grounded the grounding resistance should be less than 10Q The ground wire should be as short as possible Please refer to the section of the earth wire in Table 3 2 Note that the data in the above table apply when the conductor connected with the ground wire are made of the same metal otherwise please calculate the equivalent section based on the conductivity Table 3 2 Section of Ground Wire Min section of ground wire Sp mm Cable Section S mm 5216 S 16 lt Ss35 16 35 lt S S 2 Notes 1 The drive can meet the requirements of IEC 61800 3 after EMI filter is installed 2 Installation of input and output EMI filters must be as close to the drive as possible Refer to Section 3 4 for EMC installation instructions 3 Refer to Section 2 1 Universal Technical Specification and Appendix 2 for the recommended parameters of optional parts
128. hange of the load Prolong Acc Dec time Check the load Check the AC supply voltage Select a higher power drive Check the AC supply voltage Prolong the Acc time Set F2 00 to start on fly function instantly Too short Dec time with reference to regenerated Over voltage Prolong the Dec time energy E005 during a The load generates energy or the load inertial is too deceleration Connect suitable braking kit Abnormal AC supply voltage Over voltage in Too short Acc Dec time constant speed Abnormal change of input voltage operation Too big load inertia Drive s control E007 power supply over Abnormal AC supply voltage Check the AC supply voltage or seek service o a Check the AC supply voltage Prolong the Acc Dec time Install input reactor Connect suitable braking kit voltage Check the wiring and installation Check the AC supply voltage Check the drive s output wiring Check the cable and the motor Refer to E001 E003 E008 Input phase loss Any of phase R S and T cannot be detected E009 Output phase loss Any of Phase U V and W cannot be detected Instantaneous over current Short circuit among 3 phase output or line to ground Protections of short circuit IGBT module Rewiring Vent is obstructed or fan does not work Clean the vent or replace the fan Ambient over temperature Lower the ambient temperature EV2100 Series Variable Speed Drive User Manual Chapter 6 Troubles
129. hooting 85 Fault code i Wires or connectors of control board are loose Check and rewiring Fault categories Possible reasons of fault Actions Current waveform distorted due to output phase loss Check the wiring Sree ae is damaged or IGBT driving ahi Fe ee O E013 Drive overload The rotating motor restart after the drive stops Set F2 00 to start of fly mode instantly Low AC supply voltage Check the AC supply voltage Too heavy load Select a higher power drive Improper V F curve Adjust V F curve and torque boost value Low AC supply voltage Check the AC supply voltage E014 Common motor has operated with heavy load atlow Use a special motor if the motor is required to Motor over load speed for a long time operate at low speed for a long time Improper motor s overload protection threshold Modify the motor s overload protection threshold Motor block or load changes fast Check the load Emergent stop or STOP pressed when the drive is in stall status Check the definition of STOP function in F9 07 external The drive will report E015 fault if it is in stall status for equipment fails 1 minute Set FL 02 and FL 03 properly Terminal used for stopping the drive in emergent Disconnect the terminal if the external fault is status is closed cleared Press STOP RESET to reset EEPROM R W E016 R W fault of control parameters Seek service s Check the definition of STOP function in F9 07 STOP is pressed in non panel co
130. icient 4 Main ref freq E1 gt adjustment Beal rasar F9 05 F9 06 q Common t F2 operating freq Auxiliary F0 00 0 5 ref freq Preset freq No auxiliary F3 23 F3 29 freq F9 01 0 PLC operating freq F4 00 F4 14 Digital setting of auxiliary freq F9 01 1 3 Close loop operating freq Analog setting of auxiliary ref F5 00 F5 26 freq F9 01 4 12 Fig 5 53 Preset frequency Pre processing av UPDN EOR nitial value and sign R Digital Of aa Setting F9 04 Serial F9 03 and F9 04 port Setting Pre processing of Aux ref freq vci F9 01 CCI Analog Gain processing Setting of F1 00 F9 02 PULSE Fig 5 54 Auxiliary reference frequency selector Auxiliary reference frequency is controlled by F9 01 F9 04 F9 01 defines the auxiliary reference frequency selector Table 5 12 Auxiliary reference frequency selector SN Reference selector Features 0 No auxiliary reference frequency Zero 1 Digital setting 1 set the Reference is set by reference by A and F9 03 base on F9 04 2 Digital setting 2 set the setting up the changed reference by terminal UP DN frequency will be saved 3 Digital setting 3 set the in F9 03 upon power reference by serial port outage 4 VCI analog input 5 CCI analog input Determined by actual 6 P
131. in Fig 5 44 when Xi receives the 5th pulse Y2 outputs an indicating signal It lasts until X1 receives the 8th pulse In this case F7 34 5 F7 33 8 F7 34 is invalid if it is bigger than F7 33 Xi 4L_tel_I3l_J4lJsl_Iel_J7l_Jelol input Y Y2 Fig 5 44 Preset and specified pulse number Chapter 5 Parameter Introductions 67 Negative logic Terminal Xi is disabled if it is connected to the common terminal enabled if it is disconnected to the common terminal If the bit is set at 0 it means positive logic if set at 1 it means negative logic For example If X1 X8 are required to be positive logic terminals FWD and REV are required to be negative logic terminal Y1 is positive logic and terminal Y2 is negative logic then the settings Logic status of X4 X1 is 0000 and the hex value is 0 display of LED unit s place is 0 Logic status of X8 X5 is 0000 and the hex value is 0 display of LED ten s place is 0 Logic status of Y2 Y1 REV and FWD is 1011 and the hex value is B display of LED hundred s place is 0 so F7 35 should be set at OBOO Refer to Table 5 11 Table 5 11 Conversion of binary code and hex Where A Thousand s place value inal iti Bi i H l F7 emna s positive and Range 000 FFF 000 inary set
132. inal control mode is forcibly enabled When this terminal function is enabled the operating command is input through this terminal forcibly and the drive will be controlled in previous control mode if FWD REV terminal function is disabled 28 29 On Off combinations of terminals 1 and 2 for different control modes selection terminals 1 3 33 34 Reserved 35 External stopping command This stopping command is active in all control modes When terminal 35 is enabled the drive will stop in the mode defined in F2 08 36 Reserved 37 Disabling the drive s operation If terminal 37 is enabled the drive that is operating will coast to stop and is prohibited to restart This function is mainly used in application with requirements of safety protection 38 Reserved 39 Reserved EV2100 Series Variable Speed Drive User Manual 40 Clear the setting of auxiliary reference frequency This function is only active for auxiliary reference frequency F9 01 1 2 and 3 When terminal 40 is enabled the auxiliary frequency is cleared to zero and the reference is determined by main reference frequency 41 Reset the stopping status of PLC operation In stopping status of PLC operation the memorized PLC operating information operating stage operating time operating frequency etc will be cleared when this terminal is enabled See Group F4 parameters 42 Clearing the counter to zero When the setting is 42 this terminal is us
133. information on installation wiring parameter setting trouble shooting and daily maintenance To ensure the correct installation and operation of the drive please read this manual carefully before starting the drive and keep it in a safe place 1 1 Unpacking Inspection Upon unpacking please check for Any damage occurred during transportation Check whether the rated values on the nameplate of the drive are in accordance with your order Our product is manufactured and packed at factory with great care If there is any error please contact us or distributors The user manual is subject to change without notifying the customers due to the continuous process of product improvements 1 2 Model code explanation EV2100 4 T0075 Drive series Volt Code Code Motor 380V 4 power kW 0075 7 5 Input volt Code 0110 11 0150 15 sphase i T 0185 18 5 0220 22 0300 30 0370 37 0450 45 0550 55 0750 TS 0900 90 1100 110 1320 132 1600 160 2000 200 2200 220 2800 280 Fig A 1 Explanations of Drive Models The nameplate is located on the right hand side of the heatsink A barcode on the plastic cover also contains the information of the drive as shown in Fig A 2 Nameplate Fig A 2 Locations of Nameplate and Barcode EV2100 Series Variable Speed Drive User Manual 2 Chapter1 Safety Chapter 1 Safety Information This chapter is for the s
134. ion Various operations can be performed for the drive via the operation panel The examples in point are as follows Function code parameter setting The following is an example for modifying and setting the function code F3 13 from 5 00Hz into 6 50Hz The bold number in Fig 4 8 indicates the flashing bit Third level menu Switching display of status parameter LED 50 00 1500 display 2000 C 6 68 Setting External Spinning Reference Line Reference Key frequency counting value speed speed speed ine speed operation 0 00 2 34 E b gt A E Bus voltage Terminal status Fig 4 7 Operation example for displaying parameters in stopping status The switching method of operating status is the same as above wD 150 00 FO F3 Bae F3 13 05 00 05 00 displa play N A gt EA A EA pp DATA Ga g v z BE EJE Ese 22 Confirm the se Ba 65 Select functional 5 5 82 Select function function code 2s Eg Ke 20 ogE groupF3 89E codeF3 13 andenterthethid Bag ey cp Eds FERF level menu gs operation 58 3235 87a S 53 CoE sE BRE F3 F3 14 06 50 06 00 06 00 5S a 0 0 0 0 6 s 3 ke 2o Oe o amp 2 Besee l 2s v gE sagga fs a 9 g Bsz gs GO 2e 2 29 ERo0f amp o sP aa So 5
135. ion between PLC and the drive the drive and motor are grounded well If the communication is still abnormal then the following actions can be taken Feed a separate AC supply to the PLC or host PC and isolate the AC supply If RS485 RS232 conversion module is used then the module should be powered by a separate power supply Mount magnetic core to the communication cable reduce the carrier frequency if the field conditions permit 2 Description of control terminals CN6 and CN7 Layout of CN6 P24 Y4 Y2 CME COM DO P24 PLC X1 X2 X3 X4 COM X5 X6 FWD REV COM X7 X8 PE Layout of CN7 TA TB TC EV2100 Series Variable Speed Drive User Manual Chapter 3 Installation and Wiring 27 Table 3 10 Functions of terminals of CN6 and CN7 Category Terminal Name J Functions Specifications Terminal for inputting run Operation FWD gt See the explanations of F7 parameters forl forward operation command control Temninal for nouti the commands of run forward and run terminals REV Spa nor mpy mg ren reverse common terminal PLC ee reverse operation command Optical isolator input zi Multi function input terminal input resistance R 2kQ 1 Maximum input frequency 200Hz Multi function input terminal Input voltage range 9 30V 2 P24 TAY 3 Multi function input terminal See Section 5 8 Function of Terminals 1 lt i 3 Group F7 for the programmable i x4 Multi function
136. ion of 1 Preseting frequency 1 multi functio TERMINAL 2 Preseting frequency 2 n terminal X2 FUNC 3 Preseting frequency 3 X2 4 Setting Acc Dec time 1 5 Setting Acc Dec time 2 6 Normally open input terminal for external fault signal 7 Normally open input terminal for external fault signal 8 Terminal for external reset signal RESET Function of 9 Terminal for inputting Jog running forward command multi functio TERMINAL 10 Terminal for inputting Jog running reverse command n terminal X3 FUNC 11 Coast to stop FRS X3 12 Terminal for inputting command of increasing frequency UP 13 Terminal for inputting command of decreasing frequency DN 14 Terminal for inputting command of pausing PLC operation 15 Terminal for inputting command of disabling Acc Dec 16 Terminal for 3 wire operation control Function of 17 Normally open contacts for input external interruption multi functio TERMINAL 18 Normally closed contacts for input external interruption n terminal X4 FUNC 19 DC injection braking at stop X4 20 close loop inactive 21 PLC inactive 22 reference frequency input channel 1 23 reference frequency input channel 2 24 reference frequency input channel 3 25 Frequency reference is input via terminal CCI forcibly 26 Reserved 27 Terminal control mode is forcibly enabled 28 Command input channel 1 29 Command input channel 2 30 Multi voltage terminal 1 31 Multi voltage terminal 2 Function of 32 Multi voltage terminal 3 multi functio TERMINAL
137. it is necessary to use on two phases the phase loss protection function of the drive should be disabled The Drive must be derated for this operation For motors at which power is above 37kW if it is changed into 2 phase input then the input phases must be at phase R and phase T or else the drive will not work After the 3 phase input is changed into 2 phase input bus voltage and current ripple may increase which not only influences the life of electrolytic capacitor but it also deteriorates the performance of the drive The drive s operating current should be derated and should not exceed 67 of rated value Harmonic radiation The product is not intended to be connected to low voltage systems interfacing with the public supply at the low voltage level but to be connected to low voltage systems interfacing with the public supply only at the medium or high voltage level Protection against lightning strike There are transient surge suppressors inside the Drive which protects it against lighting strike Derating due to Altitude Derating must be considered when the drive is installed at high altitude greater than 1000m This is because the cooling effect of Drive is deteriorated due to the thin air as shown in Fig 1 3 that indicates the relationship between the elevation and rated current of the Drive Tout 4 100 90 80 1000 2000 3000 4000 Cm Fig 1 3 Derating Drive s output current with alt
138. itr RUN FREQ F0 13 F0 12 F0 02 poy in digital Only for F0 00 0 1 2 0 01Hz 50 00Hz Pel Inbutoveratin RUN 0 Input via panel LED turns on Fo 03 Apa ope aind ator COMMAND 1 Input via terminal LED off 1 0 SELE 2 Inpuy via serial port LED flashes Running direction RUN F0 04 DIRECTION 0 Run forward 1 Run reverse 1 0 za Maximum output MAX OUTPUT Max 50 00 upper limit of frequency F0 05 os nee 0 01Hz 50 00Hz x Fo o Basic operation BASE RUN 1 00 600 0Hz 0 01Hz 50 00Hz x frequency FREQ MAX OUTPUT Drive s rated F0 07 Max output voltage VOLT 1 480V 1V value TORQ 0 0 auto d 5 F0 09 Torque boost BOOST 0 1 30 0 0 1 0 0 F0 10 Acc time 1 ACC TIME1 9 1 3600 7 5kW 30kW Note 0 1 6 0s Default unit is second Unit of Acc Dec time is i 37kW 280kW F0 11 Dec time 1 DEC TIME1 defined by F9 09 20 0s F0 12 Upper limit of UPPER FREQ _ Lower limit of frequency Maximum output 0 01Hz 50 00Hz frequency LIMIT frequency Lower limit of LOWER FREQ sia F0 13 frequency LIMIT 0 00 upper limit of frequency 0 01Hz 0 00Hz Paes 0 User defined V F curve decided by F0 15 F0 20 1 Torque stepdown characteristic curve 1 2 0nd i V F CURVE power BO Sa curve setting MODE 2 Torque stepdown characteristic curve 2 1 7 1 p i power 3 Torque stepdown characteristic curve 3 1 2 power Fo 15 V F frequency value WE FREQ3 F0 17 F0 06 0 01Hz 0 00Hz x F3 F0 16 V F voltage value V3 V F VOLT3 F0 18 100 0 0 1 0 0 Fo 17
139. itude 1 4 Disposing Unwanted Drive When disposing the Drive pay attention to the following factors The capacitors may explode when they are burnt Poisonous gas may be generated when the plastic parts like front covers are burnt Disposing method Please dispose the Drive as industrial waste EV2100 Series Variable Speed Drive User Manual Chapter 2 Product Introduction 5 Chapter 2 Product Introduction This chapter introduces the specification model and structure of the drive 2 1 Specifications Table 2 1 General specifications ere ere eee ee eee Input Main control functions Permissible fluctuation range Voltage 320V 460V Voltage unbalance rate lt 3 Frequency 5 110 rated current for 1 minute 150 rated current for 1 second Over load ability 150 rated torque at 0 50Hz lt 0 5 rated synchronous speed Digital setting highest frequencyx 0 01 analog setting highest frequencyx 0 2 Digital setting 0 01Hz analog setting highest frequencyx0 1 Torque boost futon torque boost Manual torque boost 0 1 30 0 4 modes 1 V F curve mode set by user and 3 kinds of torque derating modes 2 0 V F curve order 1 7 order and 1 2 order 3 modes linear Acc Dec S ramp Acc Dec and auto Acc Dec Acc Dec time maximum 60 hours and unit second or minute are settable fo Range of jog frequency 0 20HzZ 50 00Hz Acc Dec time of Jog operation g 0 1 60 0s Interval of Jog operation is also s
140. ive in running and stopping status Panel lock up 0 No lock up 1 Lock up 2 Lock all the keys except STOP 3 Lock up all the keys except PP 4 Lock up except RUN and STOP Reserved Fig 5 58 Functions of keys Where A Thousand s place B Hundred s place EV2100 Series Variable Speed Drive User Manual C Ten s place D Unit s place Unit s place STOP RESET function selector This Bit defines in which modes the key is valid for stopping the drive 0 Enabled only in panel control mode 1 Enabled in panel control mode terminal and serial control modes The drive stops in the defined manner when this key is pressed 2 Enabled in panel control mode terminal and serial control modes In panel control mode the drive stops in defined manner when this key is pressed But in terminal and serial control modes the drive will alarms and display fault code of E015 and coasts to stop The STOP RESET key is valid for all control modes when resetting a fault Ten s place PANEL REMOTE function selector 0 PANEL REMOTE is disabled 1 PANEL REMOTE is enabled only in stopping state not valid for operating state 2 PANEL REMOTE can be used to select the control mode both in operating status and stopping status Switching sequence of running command channel Press the key to switch the control mode and the LED will indicate the mode accordingly When panel control mode is se
141. iven below make additional orders if needed 2 5 1 LCD Operational Panel Model TDP LCD03 Language Chinese English optional LCD operation panel can perform fast parameter copy Interface As shown in Fig 2 5 the interface is divided into main display area operation instruction area and explanations for operation instructions Main display area Display the status parameters Operation display area Display the next operation if there are several operations for selection the operation contents will be displayed in this area one by one Explanations for operations Display the explanations for the operation display area Freq Set Mode Main display area Parameter Operation display area FREQ SET Main display area DATA SET Operation display area Fig 2 5 LCD display interface 2 5 2 Communication Parts Communication cables 1 Cables of operation panel Model TDC CB0015 1 5m TDC CB0030 3 0m The cables are used to connect the panel to the drive 2 Communication cables of remote mounted keypad Two models FRC21W1 3 0m FRC21W2 30m The cables are used to connect the remote mounted keypad to the drive Remote mounted keypad Model EVO RC03 It uses the same structure with operation panel of the drive It is easily to be installed and secured EV2100 Series Variable Speed Drive User Manual 12 Chapter 2 Product Introduction and c
142. kage inductance converted to stator s side based on base frequency or the mutual inductance V Rated voltage I Motor s rated current FH 03 Current without Range 0 1 999 9A dependent on If motor s parameters are available please oe load 10 eero FH 04 FH 07 to the values calculated according FH 04 Resistance of Range 0 0 50 00 dependent on to the above formula stator R1 drive s model If the drive performs auto tuning of motor s FH 05 Leakage Range 0 0 50 00 dependent on parameters the results will be written to inductance XI drive s model FH 03 FH 07 automatically se o 5 FH 06 Resistance of rotor Range 0 0 50 00 Idependent on After motor power FH 01 is changed the drive R2 drive s model will change FH 02 FH 07 accordingly FH 07 Mutual inductance Range 0 0 2000 0 dependent on Xm drive s model FH 08 Rated slip frequenc Ranga 00072900 erated 0 00Hz See Fig 5 61 for the above parameters Motor s rated slip frequency can be calculated by the motor s rated speed nameplate value EV2100 Series Variable Speed Drive User Manual 78 Chapter 5 Parameter Introductions Rated slip frequency motor s rated frequency e g basic frequency FO 06 x motor s synchronous speed motor s rated speed motor s synchronous speed Where motor s synchronous speed motor s rated frequencyx120 number of motor s poles FH 00 After setting the slip frequency the
143. ke START STOP FWD REV JOG and others There are 3 types of control command channel Panel control The drive is controlled by RUN STOP and JOG keys on the operation panel Terminal control The drive is controlled by terminals FWD REV and COM 2 wire mode or by terminal Xi 3 wire mode Serial port control The operations such as START and STOP can be controlled by host PC The control command channel can be selected by parameter F0 03 PANEL REMOTE key and ENTER DATA key on the operation panel and multi function input terminal No 27 28 and 29 of F7 00 F7 07 Warning The user must ensure that the selected control command channel is suitable for the application Wrong selection of control mode may cause damage to equipment or human injury 4 1 2 Frequency Setting Channel In common operating modes the drive has 6 channels to input reference frequency the reference frequency can be input by A and Y keys on the panel Terminals UP DN Serial port Analog VCI Analog CCI Pulse terminal PULSE Frequency setting method The output frequency is determined by calculation of the above 6 frequency setting methods which involves the concept of main and auxiliary reference frequency Main reference frequency set by FO 00 multi speed MS PLC or close loop control The main reference frequency is determined by the priority of running mode The priority level is Jog gt close loop gt PLC gt MS multi spe
144. ker of the drive to supply AC power to it The drive s panel will display 8 8 8 8 at first and then the contactor closes If the LED displays the setting frequency the drive initialization is completed If the LED on the PANEL REMOTE is on the drive is in panel control mode Procedures of first time start up EV2100 Series Variable Speed Drive User Manual Wiring according to section 3 3 Connection is correct Input volt is correct Within 1s Display 8 8 8 8 Within2s Display freq setting Fig 4 16 Procedures of first time drive start up EV2100 Series Variable Speed Drive User Manual Chapter 4 Operation Instructions 43 44 Chapter 5 Parameter Introductions Chapter 5 Parameter Function Introductions This chapter introduces the parameter functions of the drive Notes The values in are the default parameter value 5 1 Basic Operating Parameters Group FO F0 00 Reference frequency selector Range 0 5 0 0 digital input 1 To set the reference frequency via A and VW keys on the panel Initial frequency is the value of F0 02 and it can be adjusted via A and YW keys on the panel 1 digital input 2 To set the reference frequency via terminal UP DN Initial frequency is the value of F0 02 and it can be adjusted via terminal UP DN 2 digital input 3 To set the reference frequency via serial port Initial frequency is the value of
145. lace of LED Select the frequency reference selector in terminal control mode 0 No bundling 1 Digital setting 1 set via A and W 2 Digital setting 2 set via terminal UP DN 3 Digital setting 3 set via serial port 4 Set the reference via VCI 5 Set the reference via CCl 6 Set in pulse mode via terminals Hundred s place of LED Select the frequency reference selector in serial port control mode 0 No bundling 1 Digital setting 1 set via A and VW 2 Digital setting 2 set via terminal UP DN 3 Digital setting 3 set via serial port 4 Set the reference via VCI 5 Set the reference via CCl 6 Set in pulse mode via terminals 0 No auxiliary reference frequency 1 Digital setting 1 set by A and given by F9 03 directly 2 Digital setting 2 set by terminal UP DN given by F9 03 directly 3 Digital setting 3 set by serial port given by F9 03 directly 4 Set the reference via VCI 5 Set the reference via CCl 6 Set in pulse mode via terminals 4 Set the reference via VCI 5 Set the reference via CCl Control mode is bundled FREQ COMMAND o frequency selector ATTACHING Auxiliary reference selector 11 CCI 5 12 PULSE 0 5xF 1 03 Note Disabled together with main reference selector frequencies in items 4 12 use the setting of F1 00 Auxiliary reference AUX REF E ae analog coefficient FACTOR 0 00 9 99t0nly for F9 01 4 12 Initial auxiliary digital AUX FREQ 0 00 600 0Hz requency Uni s place of LED Saving control
146. le group internal code parameter 0000B Other units or no units index occupy parameter 0001B The unit is Hz the high byte 0010B The unit is A and the low 0011B The unit is V byte 0100B The unit is r min respectively Bit11 Bits 0101B Reserved The function For specific 0110B The unit is percentage code group feat f number and Fa TES O the function Features of Others Reserved group internal F code the read write ae index occupy please refer function code pa the high byte to th t Change the upper limit and the low i S parameter 1 according to the restriction of ollowing 4 byt byt description Bit12 ytes respectively pion Change the upper limit The function 0 according to the restriction of code group Maximum Maxi the characters aximum number TP read write 0x0003 occupies the internal roun interaj Bit15 Bit13 Reserved high byteand index a ee the low byte is 00 f The next The control parameters of the drive can realize the The function function code group code group umbar On Readuhe nad start stop running frequency setting and other 0x0004 occupies the occupies function code aes high byte and the high group number functions of the drive and be able to obtain its the low byte is byte and the ti t tput tand tput QQ low byte is operating parameters output current and outpu 00 Lae Ack The torque of the drive by searching its status parameters previous on The function function The specific
147. lected the LED turns on when terminal control mode is selected the LED turns off when serial port control mode is selected the LED flashes Note After selecting a control mode by using PANEL REMOTE be sure to press ENTER DATA key to confirm within 3 seconds Hundred s place Panel lock up 0 Not lock any key on the panel 1 Locking up function is enabled and all keys on the panel are locked up 2 Except STOP RESET other keys are locked up 3 Except gt other keys are locked up Chapter 5 Parameter Introductions 73 4 Except RUN and STOP all other keys are locked up After setting the parameter you have to do certain operation on the keypad to lock the panel Please refer to Fig 4 14 Unlock method refer to Fig 4 15 F9 08 Fan control mode Range 0 1 0 0 Auto stopping mode The fan runs all the time when the drive is operating After the drive stops its internal temperature detecting program will be activated to stop the fan or let the fan continue to run according to the IGBT s temperature 1 The fan operates continuously The fan operates continuously after the drive is switched on F9 09 Unit of Acc Dec time Range 0 1 0 F9 09 decides the unit of Acc Dec time 0 Second 1 Minute This function is active for all the Acc or Dec process except Jogging process Up to 60 hours Acc Dec time can be set suitable for the application with a requirement of long Acc Dec time
148. led when F0 00 1 or F9 01 2 Increase or decrease rate is determined by F7 09 14 Pausing PLC operation If the setting is 14 the terminal is used to pause the PLC operation and the drive operates at zero frequency when the terminal is enabled There is no timing of PLC operation If the terminal is disabled the drive will start on the fly and continue Chapter 5 Parameter Introductions 61 the PLC operation Refer F4 00 F4 14 to how to use this terminal 15 Acc Dec prohibiting command If the setting is 15 the terminal can make the motor operate at present speed without being influenced by external signal except stopping command Note This terminal is disabled in normal Dec to stop process 16 3 wire operation control Refer to F7 08 operation mode 2 and 3 3 wire operation mode 1 and 2 17 18 external stopping signal input Normally open close input During operating the drive stops its output and operates at zero frequency when it receives external STOP signal Once the signal is removed the drive will start on the fly and resume normal operation There are two inputting modes of external stopping signal normally open and normally close input As shown in Fig 5 36 Xs is normally open contact and Xs is normally close contact Note Different with No 6 7 functions the external stopping signal will not trigger alarm and the drive can resume normal operation after the signal is removed 1
149. lem can be solved if can be used as a reference for field installation the equipment is not grounded If the external equipment shares the same AC supply with the drive the drive s noise may be transmitted along its input power supply cables which may cause nuisance tripping to The noise generated by the drive may disturb the other external equipment Take the following equipment nearby The degree of disturbance is actions to solve this problem Install noise filter 3 4 1 Noise Suppressing dependent on the drive system immunity of the AMIE alae ofthe drive and use an EV2100 Series Variable Speed Drive User Manual Noise emission paths isolation transformer or line filter to prevent the __ roseton date eae avant If the signal cables of measuring meters radio equipment and sensors are installed in a cabinet together with the drive these equipment cables will be easily disturbed Take the actions below to solve the problem 1 The equipment and the signal cables should be as far away as possible from the drive The signal cables should be shielded and the shielding layer should be grounded The signal cables should be placed inside a metal tube and should be located as far away as possible from the input output cables of the drive If the signal cables must cross over the power cables they should be placed at right angle to one another 2 Install radio noise filter and linear noise filter ferrite common mode choke
150. ll be defined in the following parameters Bi direction open collector output terminals Y1 and Y2 or the relay that output the 500ms pulse can indicate the completion of PLC operation refer to the introductions of F7 10 F7 12 F400 Simple PL i a Simple PLC operation Range 0000 1123 0000 Chapter 5 Parameter Introductions 53 PLC operating mode selection 0 Disabled 1 stop after single cycle 2 Hold final value after 1 cylce running 3 continuous operation PLC restarting mode selection 0 Restart from 1st stage 1 Continue to run at the frequency in the stafe when the drive stopes 2 Continue to run at the frequency when the drive pauses Save PLC operating parameters upon power outage 0 No save 1 Save the frequency and running stage upon power outage Unit of running time 0 Second 1 Minute Fig 5 20 Simple PLC operation mode Where A thousand s place B Hundred s place C Ten s place D Unit s place Unit s place PLC operation mode 0 disabled PLC operation mode is disabled 1 Stop after single cycle As shown in Fig 5 21 the drive stops automatically after one cycle of operation and will start when receiving RUN command again fe Ad fz ays X fz fs d7 ay a5 a3 fs d5 RUN a command Fig 5 21 Stop after single cycle of PLC 2 Hold the final value after single cycle of operation EV210
151. loop reference 2 Please refer to F5 20 F5 26 for definitions of preset close loop reference 3 Determined by Parameter F5 01 PLC can realize close loop operation in a certain stage Close loop reference selectors can be preset close loop reference i or determined by F4 01 F4 03 F4 05 F4 07 F4 09 F4 11 and F4 13 are used to configure the operating frequency direction and Acc Dec time of each PLC operating stage These functions are all selected by digits as shown in Fig 5 26 The 7 stages of PLC can correspond to MS or close loop running parameter F5 01 and the feedback is determined by F5 02 When the reference selector is determined by parameter F5 01 the terminals can be selected via preset close loop reference See F7 00 F7 07 and F5 20 F5 26 for details Note When the PLC operating direction is determined by operating commands the direction of the motor can be controlled by external terminals For example to run forward by closing EV2100 Series Variable Speed Drive User Manual 56 Chapter 5 Parameter Introductions FWD COM terminal and run reverse by closing REV COM If no command is given the drive will run in the direction of last stage 5 6 Close loop Control Parameters Group F5 The analog close loop control cable connection diagram is as shown in Fig 5 27 EV2100 QF T OR Uc Ra 3 phase TRS 5 vd WAP Output 380v 2T ese we M ja L gt
152. loop reference selection j Terminal 3 Terminal 2 Terminal 1 Hapa Sanaa 22 24 Terminals 1 3 for reference frequency raferencereclection selector z l o i OFF OFF OFF ies PEA Different ON OFF combinations of terminals 1 2 IS GOSEA DY ra Preset close loo and 3 can select different reference frequency OFF OFF ON ee TED 7 selectors as shown in Table 5 6 The drive will act Preset close loop to the command from the terminal or F0 00 OFF on OFF reference 2 whichever comes late OF ON ON Preset close loop Table 5 6 F l reference 3 l a e requency selector X aT as Preset clos loop Terminal 3 Terminal 2 Terminal 1 Freq seiecton reference 4 OFF OFF OFF ue the aig Bn BEE An Preset close loop OFF OFF ON Digital setting 1 reference 5 OFF ON OFF Digital setting 2 SN oN GEE Preset close loop OFF ON ON Digital setting 3 reference 6 ON OFF OFF VCI anal g input SN ON ON Preset close loop ON OFF ON CCI analog input reference 7 ON ON OFF PULSE terminal input PULSE terminal The preset close loop references in Table 5 10 can ON ON ON Nos input be selected by the different On Off combinations of 25 Frequency reference is input via terminal CCI forcibly If the setting is 25 the frequency reference will be input via terminal CCI forcibly The frequency selector will be changed to the previous one if this terminal function is disabled 26 Reserved 27 Term
153. low The smaller the time constant the faster the response but the immunity capability becomes weak F5 05 Digital setti f 5 Digital setting of ange 0 00 10 00V 0 00 reference When analog feedback is used F5 02 0 5 this function can realize digital setting of reference via panel or serial port Reserved j Range 0 0 F5 10 0 0 F5 08 Min reference F5 09 Feedback value Range 0 0 100 0 20 0 corresponding to the Min reference Range F5 08 100 0 F5 10 Max reference 100 0 Range 0 0 100 0 100 0 F5 11 Feedback value corresponding to the Max reference F5 08 F5 11 define the relationship between the close loop reference and feedback value The setting is the ratio percentage value of input and feedback value to reference 10V or 20mA EV2100 Series Variable Speed Drive User Manual 58 Chapter 5 Parameter Introductions Max reference corresponding to feedback value Min reference corresponding to feedback value Min Max reference reference 1 Positive regulation of feedback Min reference corresponding to feedback value Max reference corresponding to feedback value Min Max reference reference 2 Negative regulation of feedback Fig 5 31 Relationship between feedback and reference F5 12 Proportional 7 roportional gain Range 0 000 9 999 0 050 F5 13 Integral gain Ki Range 0 000 9 999 0 050 F5 14 Sampling cycle T Range 0 01 50 00s 0 50s
154. mber of bytes Value or range Function code 1 0x08 Subfunction code 2 0x0000 0x0030 Abnormal z code Meaning of abnormal code 0x1 Invalid function code 0x2 Invalid register address 0x3 Data error the data is beyond the upper lower range Slave operation failure including the error caused 0x4 by that the data is within the upper lower range but it is invalid The command is valid and in process It is mainly 0x5 used to save the data into the nonvolatile memory cell The salve is busy please try again later It is mainly 0x6 used to save the data into the nonvolatile memory cell Information frame error including information 0x18 ee length error and verification error 0x20 Parameters can not be changed 0x22 Password required for parameters The application level protocol data units of changing the parameters of single drive are as follows Request formats Application level protocol data unit Data length number of bytes Vvalue or range Function code 0x06 Register address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF Response formats Application level Data length Value or range protocol data unit number of bytes Function code 0x06 Register address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF If the operation request is rejected the response will be erro
155. meter write in protection Range 0 2 1 5 15 Drive Parameters Group Fn FP 01 is used to protect the parameter settings 0 All parameters are allowed modifying Fn 00 Preset operating time Range 0 65 535k hours 0 i v 0 02 and EP 01 5 dified on an a can be moaliTIied Fn 01 Total operating time Range 0 65 535k hours 0 y 2 only FP 01 can be modified Fn 02 T t f heatsink Si A Sk 2 The factory setting of FP 01 is 1 If you want to When the total operating time reaches the preset modify parameters FP 01 must be set to 0 After operating time Fn 00 the drive can output an the modification set the parameter back to 1 or indicating signal See F7 10 F7 12 for details 2 When this parameter is set to 0 and then all Fn 01 records the actual operating time from first the parameters are restored to factory settings it use of the drive to the present will still be O Temperature of heatsink 1 is the temperature of IGBT modules Different IGBT modules have FP 02 Parameter initialization Range 0 2 0 different over temperature threshold 0 No operation Temperature of heatsink 2 is the temperature of 1 Clear memory rectifier The drive of 55kW or below does not When FP 02 is set to 1 the fault records of detect this temperature FL 14 FL 19 will be cleared Temperature display range 0 100 C accuracy 2 Restore to factory settings 5 If FP 02 is set to 2 the parameters before FL 12 except FH 00 are re
156. motor cables Areas should be isolated in space so that electro magnetic decoupling effect can be achieved The minimum distance between areas should be 20cm Earthing bars should be used for decoupling among areas the cables from different area should be placed in different tubes The filter should be installed at the interfaces between different areas if necessary Bus cable such as RS485 and signal cable must be shielded Electrical installation of the drive 10kV T PA Power O transformer 7 T T Isolation Power transformer source ce gt 20cm cable of inverter Filter Power source cable of meters Circuit breaker I gt 30cm AC input reactor PLC or Metal meters Metal cabinet cabinet Drive Control cable Motor cable gt 50cm AC Output reactor a By AEN B EK Fig 3 44 Installation of the drive Motor cable should be earthed at the drive side if possible the motor and drive should be earthed separately Motor cable and control cable should be shielded or armored The shield must be earthed and avoid entangling at cable end to improve high frequency noise immunity Assure good conductivity among plates screw and metal case of the drive use tooth shape washer and conductive installation plate Generally if there are some sensitive equipment it is mor
157. nal Multi function output terminal TA TB normally closed TA TC normally open Capacity of contacts Multi function relay output terminal can be AC250V 2A COS 1 Output terminals of relay defined See Section 5 8 Function of AC250V 1A COS 0 4 DC30V 1A Terminals Group F7 for details Refer to the explanations of F7 12 for the using methods Overvolt class of the input volt at 4 gt Relay s 4 output terminals 4 O relay output terminal Il Provide 24V ly fi t 24V power supply NE aa aa a ae Maximum output current 200mA Common terminal of Common terminal of multi function input Common terminal of X1 X8 FWD multi function input terminal terminal short circuit with P24 and REV PLC is isolated with P24 Power supply COM Common terminal of 24V Total 3 common terminals which are used power supply in conjunction with other terminals S COM is isolated with CME and Cormont viand Common terminal of multi function Y1 and GND CME Sora Y2 output p Short circuit with COM by manufacturer EV2100 Series Variable Speed Drive User Manual 28 Chapter 3 Installation and Wiring Category Terminal Name Shielding PE Shielded GND layer Grounding terminal connected to shielding Functions Specifications Connected to PE inside the drive Wire connections multi function input terminals terminals FWD and REV The driver multi function input terminal uses a full bridge rectifying
158. nal You should maintain the drive conditions according temperature to the table below record the operation data and find out problem in the early stage 7 2 Periodical Maintenance Customer should check the drive every 3 months or 6 months according to the actual environment Note 1 Only trained personnel can dismantle the drive to replace or repair components 2 Don t leave metal parts like screws or pads inside the drive otherwise the equipment may be damaged General Inspection 1 Check whether the screws of control terminals are loose If so tighten them with a screwdriver 2 Check whether the main circuit terminals are properly connected whether the copper busbar are over heated 3 Check whether the power cables and control cables are damaged check especially for any wear on the cable tube EV2100 Series Variable Speed Drive User Manual 90 Chapter 7 Maintenance 4 Check whether the insulating tapes around the cable lugs are stripped 5 Clean the dust on PCBs and air ducts with a vacuum cleaner 6 For drives that have been stored for a long time it must be powered on every 2 years When supplying AC power to the drive use a voltage regulator to raise the input voltage to rated input voltage gradually The drive should be powered for 5 hours without load 7 Before performing insulation tests all main circuit input output terminals should be short circuited with conductors Then proceed
159. nal is equivalent to the actual terminal The setting of thousand s place does not affect the communication process If FF 00 is set to MODEM 5 12 Communication Parameters Group RS232 mode the MODEM will be initialized via FF the RS232 port each time when the drive is switched on so that the MODEM can answer the FF 00 Communication Range 0000 1127H call automatically after it receives 3 ringing signals See Section 3 3 2 Wring of Control Circuit for the wiring of remote control circuit formed by dialed circuits FF 01 Local address Range 0 127 1 In serial communication FF 01 is used to identify the drive s address Note 127 is the broadcast address When the address is set to broadcast address the drive can EV2100 Series Variable Speed Drive User Manual Chapter 5 Parameter Introductions 77 receive and execute the command sent by control Ri jX Rs Xa PC but will not answer the PC DASS Sea FF 02 Time threshold for judging Range 0 1000 0s 0 0s l4 R lo communication status m 7 1 S R U 2 gs 2 lo Xm If the drive has not detected the communication signal from the serial port for certain time it will judge that communication failure occurs The time threshold is defined by FF 02 Fig 5 61 Motor s equivalent circuit In Fig 5 61 Ry Xi Ro X2 Xm and Ip represent stator s resistance stator s leakage inductance rotor s
160. nd automatically in real time by using a PC or PLC controller Thus more complicated operation control can be realized e g Unlimited multi step PLC operation Control PC RS232 DB9 PE Enclosure RXD N Receive RXD TXD GND GND The kilobit of FF 00 is set to 0 RS232 RS485 GND DTR _ DSR he RI J cD RTS CTS DOIN ojo ajo Fig 3 17 RS232 RS232 communication cables Connection between the drive s RS485 port and the host PC EV2000 Series Universal Variable Speed Drive User Manual Chapter 3 Installation and Wiring 25 Control PC oaea aeae eee po prrseremrme rmmm RS232 DB9 RS485 RS232 converter ae Function Terminal oe Signal mau i JASIN POWET TON if PE Enclosure RS232 i l Transmit TXD_ Ff ae i Receive RXD 7 RXD 2 CN14 i i Ground GND Hi TXD 3 poi GND 5 i Function Terminal Terminal _ Function DTR 4 Signal Func RS485 RS485 Signal Func DSR 6 i Signal Func RS485 RS485 Signal Func RI 9 EAE E AT ce E ea KY CD RTS 7 CTS 8 Fig 3 18 RS485 RS485 RS232 RS232 communication cable Connect the drive to the host PC via a MODEM The kilobit of FF 00 is set to 1
161. nd the drive fails settings of FF 02 FF 03 and FL 12 Input correct user s password Control mode is changed Check the setting of relevant parameters The drive stops Logic of control terminal changes Check the settings of F7 35 during operating Check the setting of auto reset and fault process Auto reset upon a fault aver pe ieee AC ly is int ted Check the AC diti STOP command supply is interrupte eck the supply condition Bho Scar aiontausss Check the terminal used for inputting signal of Motor stops when P P PLC operation pause there is no stopping Stopping command is input from external Check the setting of this external terminal and command while the terminal fault reason drive s RUN LED is on and operates at Stops at zero frequency Check the settings of F9 12 and F9 13 zero frequency Preset frequency is 0 Check the frequency setting Skip frequency is set incorrectly Check the setting of skip frequency Positive logic close loop feedback value gt reference Motor stops without d Check the close loop reference and feedback Negative logic close loop feedback value stopping command The drive st e drive stops While thedrive s lt reference duri ti S mg RUN LED is on and Frequency adjust is set to 0 Check the settings of F9 05 and F9 06 operates at zero Low voltage compensation is applied when frequency i A the drive restarts after power failure besides the AC supply voltage i
162. ng rarae eae Unit s place of LED Frequency setting 0 Pre set frequency 5 F3 27 1 Decided by F0 00 parameter 2 Close loop reference 5 F5 24 3 Decided by F5 01 parameter STAGE 5 Ten s place of LED Running direction selection F4 09 Stage5 setup SET 0 Run forward 1 Run reverse 1 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 10 time in STAGES 0 0 6500 20 0 TIME Staged Unit s place of LED Frequency setting 0 Pre set frequency 6 F3 28 1 Decided by F0 00 parameter 2 Close loop reference 6 F5 25 3 Decided by F5 01 parameter F4 11 Stage 6 setup aea 6 Ten s place of LED Running direction selection 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F412 ime in Stage ce 0 0 6500 DA Unit s place of LED Frequency setting 0 Pre set frequency 7 F3 29 1 Decided by F0 00 parameter 2 Close loop reference 7 F5 26 3 Decided by F5 01 parameter F4 13 Stage 7 setup sar r Ten s place of LED Running direction selection 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Operating F4 14 time in Stage STAGE 0 0 6500 0 1 20 0 7 TIM
163. nt running frequency 01B Changeable i 0x3306 Output current 10B Unchangeable upon operation 0x3307 Output voltage Bit7 Bit6 The parameter is set by the 0x3308 Output power 11B manufactures and can not 0x3309 Rotating speed in running be changed by the user 0x330A Reserved EV2100 Series Variable Speed Drive User Manual 122 Appendix 3 Accessories Whether to be Control Function ri i Parameter name saved upon word bit vale name description power off 1 Run reversely Set the running 0x330B Analog closed loop feedback command 0x330C Bus voltage when the 0x330D External counter Bit3 running 0x330E__ Output torque 0 Run forward direction is Status of digital input output terminal valid invalid for 0x330F BITO 14 X1 xX8 Y1 Y2 TC FAN BRAKE FWD the jog REV command 0x3310 Reserved 1 Jog forward 0x3311 Running frequency after compensation Bit4 0x3312 The 1 running failure 0 Jog forward stops 0x3313 The 2 running failure 0x3314 The 3 the latest one running failure 1 Jog reversely 0x3315 Setting running frequency Bits 3 Reserved Jog 0x3316 Setting running rotation speed stops 0x3317 Analog closed loop reference Enable 0x3318 Reserved 1 acceleration decel 0x3319 VCI gt eration 0x331A CCI Bito Disable Reserved 0x331B Reserved 0 acceleration decel 0x331C Setting acceleration time 1 eration 0x33
164. ntrol cables should be as far away at Fig 3 32 Noise categories least 20cm from the main circuits and high Noise propagation paths voltage cables as possible including power supply cables motor cables relay cables and S O SS cables of contactor The cables should be roy vertical to each other to reduce the disturbance to minimum 5 The resistors R in Fig 3 27 and Fig 3 28 l i should be removed for 24V input relays and the a ey i resistance of R should be selected according the ne parameters of relay for non 24V relay Sensor 3 4 Installation Methods Compliant With Fig 3 33 Noise transmission paths EMC Requirements Basic methods of suppressing the noise The drive inevitably generates noise due to its high Table 3 11 Basic methods of suppressing the switching frequency so relevant EMC problems noise must be solved so as to reduce the drive s Noise disturbance to external equipment This chapter emission Actions to reduce the noise j aths deals with the installation methods compliant with H EMC requirements from the aspects of noise When the external equipment forms a loop 3 ne with the drive the equipment may suffer suppression field wiring grounding leakage nuisance tripping due to the drive s earth current and the using of power filter This chapter leakage current The prob
165. ntrol mode and the operating mode E015 fault Wrong baud rate setting Set the baud rate correctly RS232 RS485 Serial port communication error Press STOP RESET to reset seek service E017 communication failure Improper settings of alarm parameters Modify FF 02 FF 03 and FL 12 Replace the contactor in main circuit and seek Contactor damaged Contactor not service closed Buffer resistor is damaged Replace the buffer resistor and seek service Input phase loss Check the wiring of R S T Host PC does not work Check the host PC Check the wiring Low AC supply voltage Check the AC supply voltage E018 3 EV2100 Series Variable Speed Drive User Manual 86 Chapter 6 Troubleshooting Fault code Wires or connectors of control board are loose Check and re wire E019 Fault categories Possible reasons of fault Actions Press STOP RESET to reset or install power Severe disturbance a E020 System filter at the input side of the drive disturb mentees R W fault of DSP in main control board Press SNORRES to reset Seek service Update the panel s parameters and version Panel s parameters are not complete or the version of rents j again First set FP 03 to 1 to upload the cies Parameter copy the parameters are not the same with that of main parameters and then set FP 03 to 2 or 3 to download the parameters p Set the parameters correctly according to the Improper settings of parameters on the nameplate E024 A
166. o Ee Ep IS key operation eS D o D ra of gt on o E2 5 ESS amp 3 z 2se8 Z8 gt ox aw c So O Cong ZE 28 f e858 Bet wae v a seS Sp ZG gs o L oL Se mi a oes ao FW oo xe 2ees 0 Zzesg 26 3 gt 2u05 Doo ine 5 2 CEES oec BG ae a gaS 50 gt vog SE 590X ota geo ps g lt x Soo cox zaa DL pr osag 325 co co x ne gt cog Boo 23 S goles ges aes se 8 soe 83 Qo os o ages 89 LS S gal GO x G uw gt me wa a Fig 4 14 Operation example for unlocking the Operation panel keys nae 45 68 45 68 45 68 display 2 gt 2 gt A Ce key CY operation eX 3 gee DZ gy gt 20 au T of of Ss x v Lage a cg DD 50 Leg 25 Egas TELc 22 a oZ 5 G 20 7 n O 2o gues eo 23 D D Q ko r oe ge EDBS Moe fad BESS Z2oo 55g Q98ad mec ons BZoc o aro 522 ages E 220 Q ox OSa c ggep SoFo gt s of ae passy 3 2 5 2 CooL goa Qge GEIG TE DIoy Ege ogS Eq St eg zifo0 oP a oes Pokut FLL ae PSS a CESOS Fig 4 15 Operation example for unlocking the operation panel keys Note Even if the set value of the hundreds place of F9 07 is unequal to 0 the operation panel is allowed to be locked each time when the drive powers up the operation panel is in unlocked status 4 3 First time start up 4 3 1 Checking before Start up Please connect the drive according to Section 3 3 and refer to Fig 3 7 4 3 2 First Time Start up operation After checking the wiring and AC supply switch on the circuit brea
167. o2 obese 5 a2 2g 3 og EFote 28 5 E 3 E S gt Sagsg 35 9 3 a Fig 4 8 Operation example of editing parameters In the third level menu if the parameter has no flashing bit it indicates this function code cannot be modified The possible reasons are as follows 1 This function code is an unchangeable parameter such as actual detection parameter running record parameter etc 2 This function code cannot be modified in operating status It can be modified only after the drive is stopped 3 The parameter is protected When the function code FP 01 is set as 1 or 2 it cannot be modified It is a kind of parameter protection against misoperation To edit the function code parameter please set the function code FP 01 as 0 first EV2100 Series Variable Speed Drive User Manual Chapter 4 Operation Instructions 41 Reference frequency adjustment of common dency 40 00 40 00 40 001 40 00 40 00 operation The following is an example for p PE g p Running command O OFF Mrtasting ew Ow Ow modifying the reference frequency from 50 00Hz to channel indicator HER ES 40 00Hz gt a eee Oe ee complaton operation Suara Select serial Select channels earns Switching ifor the operation pi operating status port channel selection taking effect No key operation within 3s to confirm j 168 50 00 49 99 49 98 40 00 168 Laat ee ae SAN Weds 29 y
168. ocess if AVR function is disabled l the Dec time is short but the current is big If AVR 1 enabled at pl 8 f function is enabled all the time the motor Note decelerates steadily the current is small but the Dec time is prolonged F3 07 Gain of slip fenmen 100 0 compensation F3 01 Hold time of run R 0 3600s 0 0 F3 08 Limit of slip DERNE ange 073600S 0 08 Range 0 0 250 0 200 0 The hold time is the transition time at zero F3 09 Compensation frequency when the drive switching its running LTE MSE direction as shown in Fig 5 15 as t4 The motor s slip changes with the load torque which results in the variance of motor speed The drive s output frequency can be adjusted automatically through slip compensation according 5 4 Auxiliary Operating Parameters This function is effective in all control modes Range 0 1 25 0s 2 0s EV2100 Series Variable Speed Drive User Manual to the load torque Therefore the change of speed due to the load change is reduced as shown in Fig 5 16 Slip 4 Positive slip fA compensation 100 j Motor s load 100 Wei ives bas coal Negative slip compensation Fig 5 16 Auto slip compensation Motoring status Increase the gain of slip compensation gradually when the actual speed is lower than the reference speed F3 07 Regenerating status Increase the gain of slip compensation gradually when the actual speed is higher than the reference speed F3 0
169. oltage Note The reference frequency will be displayed in default if all the Bits are 0 F8 04 Coefficient of displayed SPEED 0 1 999 9 0 1 100 0 o speed FACTOR Spinning speed actual spinning speed F8 04 PG Spinning speed 120 operating Frequency FH 00 F8 04 non PG Reference speed close loop reference speed F8 04 PG Reference speed 120 reference frequency FH 00 F8 04 non PG Note No influence to actual speed F8 05 Coefficient of displayed LINE SPEED 0 1 999 9 0 1 1 0 o line speed FACTOR Line speed running frequency F8 05 non PG Line speed spinning speed F8 05 PG Reference line speed reference frequency F8 05 non PG Reference line speed reference speed F8 05 PG Note No influence to actual speed F8 06 Coefficient of displayed CLOSELOOP 0 1 999 9 0 1 100 0 o analog close loop DISPLAY Note Analog close loop reference feedback parameter feedback FACTOR displaying range 0 999 9 EV2100 Series Variable Speed Drive User Manual F9 00 F9 01 F9 02 F9 03 F9 04 F9 05 F9 06 Appendix 1 Parameters Group F9 Enhanced Functional Parameters Name LCD Display Setting range Unit s place of LED Select the frequency reference selector in panel control mode 0 No bundling 1 Digital setting 1 set via A and W 2 Digital setting 2 set via terminal UP DN 3 Digital setting 3 set via serial port 4 Set the reference via VCI 5 Set the reference via CCl 6 Set in pulse mode via terminals Ten s p
170. ontrol mode and serial port control mode and inactive in terminal control mode 0 Forward 1 Reverse F0 05 Max output Range Max 50 00 F0 12 upper limited frequency frequency 600 00Hz 50 00Hz Range 1 00 600 00Hz 50 00Hz F0 06 Basic operating frequency F0 07 Max output voltage Range 1 480V drive s rating values Max output frequency is the highest permissible output frequency of the drive as shown in Fig 5 2 as fmax Basic operating frequency is the Min frequency when the drive outputs the max voltage as shown in Fig 5 2 as fp Max output voltage is the drive s output voltage when the drive outputs basic operating frequency Chapter 5 Parameter Introductions 45 normal equivalent to motor rating voltage as shown in Fig 5 2 as Vmax Output voltage Mima r see 2 ee A Output frequency gt fL fb fH fmax Fig 5 2 Characteristic parameters The f and f are defined by F0 12 and F0 13 as upper limit of frequency and lower limit of frequency respectively co Note Please set fmax fo and Vmax according to motor parameters otherwise the equipment may be damaged Reserved F0 09 Torque boost Range 0 30 0 0 0 In order to compensate the torque drop at low frequency the drive can boost the voltage so as to boost the torque If F0 09 is set to 0 auto torque boost is enabled and if F0 09 is set non zero manual torque boost is enabled as shown in Fig 5 3 Out
171. onvenient for hand held operation Its display is similar to the operation panel RS485 communication mode is used between the drive and the remote mounted keypad A 4 core cable is used to connect the drive and the keypad and the maximum distance can be 1000m Master slave communication mode is used The keypad is the master and the drive is the slave Cable terminals can be secured by common screws which makes it convenient for maintenance One remote mounted keypad can control several drives by connecting the communication cables of 485 and 485 of each drive to form a RS485 network Functions 1 Be able to control the start stop jog operation fault reset of slave drives and change the frequency settings and operation direction 2 Identify the type of slave machine automatically Be able to monitor the operating frequency frequency setting output voltage and current analog close loop feedback analog close loop setting and external counting value automatically Fieldbus adapter Model TDS PA01 Be able to connect ENYDRIVE drive to PROFIBUS network via the TDS PA01 fieldbus adapter In the PROFIBUS network system the drive operates as a slave Functions 1 To send control commands to drive such as start stop and jog 2 To send speed or frequency reference signal to the drive 3 To read operating status information and actual values from the drive 4 To reset the drive when fault occurs in it Keypad Hold
172. opping operating editing and alarming state 1 Parameters displayed in stopping status When the drive in stop status the panel will display the parameters in stopping status as shown in Fig 4 4 The unit indicator on the right indicates the unit of the parameter Other parameters can be displayed by pressing gt P key see F8 03 2 Parameters displayed in operating status When the drive receives operating command it starts running and its panel will display the parameters in operating status as shown in Fig 4 4c The unit indicator at right indicates the unit of the parameter BARBS onia 4528 E E E D eee e Fig a Fig b Fig c Initialize at power on all LED turns on Stopping state Stopping information is displayed RUN indicator turns off Running state running information is displayed RUN indicator turns on Fig 4 4 Displayed during initialization STOP operation 3 Parameter displayed in alarm status When the drive detects a fault signal the panel will display the fault code The code will flash as shown in Fig 4 5 Reference frequency can be viewed by pressing the gt gt key in stopping status Fault information can be checked by pressing MENU ESC key The drive can be reset by pressing the STOP RESET key or sending the reset commands via the control terminal or serial port The fault code will not disappear until the fault is cleared f N PARAMETER m
173. ore compensation BIT1 output freq Hz after compensation BIT2 preset freq Hz BIT3 output current A BITO running speed rpm BIT1 preset speed rom BIT2 running line speed m s BIT3 preset line speed m s BITO output power BIT1 output torque BIT2 reserved BIT3 reserved BITO reserved BIT1 reserved BIT2 reserved BIT3 reserved Fig 5 46 LED displayed parameter group 1 in operation Where A Thousand s place B Hundred s place C Ten s place D Unit s place F8 01 and F8 02 define the parameters that can be displayed by LED in operating status If Bit is 0 the parameter will not be displayed If Bit is 1 the parameter will be displayed For example Unit place of LED Bit0 is to display the output frequency before compensation if BitO 0 the parameter will not be displayed if BitO 1 the parameter will be displayed See F7 35 for the relationship between the values of each Bit and the displayed value of LED F8 02 Displayed parameter group 2 Range 000 OFFH during operation 000H i BITO output volt V BIT1 DC bus volty BIT2 VCI V BIT3 CCI V BITO closeloop feedback BIT1 closeloop reference BIT2 external counting value BIT3 terminal status BITO actual length BIT1 preset length BIT2 reserved BIT3 reserved BITO reserved BIT1 reserved BIT2 reserved BIT3 reserved
174. ot change them After the password is set if no keypad operation within 5 minutes the modification of parameters will be protected by password You can modify the password at any time if password protection is unlocked The last input password is valid The user s password can be disabled by setting FP 00 to 0 The above rules should be observed when changing the password or setting the parameters via the serial port Attention It is defaulted that no parameters except frequency settings are allowed changing If you need change them please first set FP 01 parameter write in protection from 1 to 0 EV2100 Series Variable Speed Drive User Manual Appendix 1 Table A 1 Parameters Group FO Basic Operating Parameters Setting range Unit 0 Digital input 1 set the reference via A and V keys on panel 1 Digital input 2 set the reference via terminal Parameters 93 Factory setting F0 00 Reference frequency FREQ SET UP DN 1 0 selector MODE 2 Digital input 3 set the reference via serial port 3 Set the reference via VCI 4 Set the reference via CCI 5 Set the reference via PULSE terminal Uni s place of LED 0 Frequency value can be saved at power off e 1 Frequency value can not be saved at power off F0 01 Digital frequency DIGITAL FREQ Ten s place of LED 1 00 control CTR X 0 Stopping frequency holding 1 Stopping frequency recovery F0 02 Note Only for F0 00 0 1 2 Set operating
175. otocol These two parts constitute the Modbus application layer protocol data unit Any reference to application layer protocol data unit to below refers to such two parts The introduction to the frame format below is based on RTU mode For the ASCII mode the length of the application layer protocol data unit shall be doubled The application layer protocol data units of reading the parameter of the drive are as follows Request formats so gi Data length Application level 3 number of Value or range protocol data unit bytes Function code 1 0x03 es 2 0x0000 OxF FFF oer 2 0x0001 0x0004 EV2100 Series Variable Speed Drive User Manual Response formats Appendix 3 Request formats Parameters of Accessories 119 Application level Data length Application levei Data length aipe data number of bytes Value or range tocol aata unit number of Value or range uni Protocol data unt bytes Function code 1 0x08 Function code 1 0x03 Subfunction code 2 0x0000 0x0030 Number of bytes 1 2 Number of Data 2 0x0000 0xF FFF read registers Content read 2 Number of Response formats registers a Application layer Data length If the operation request is rejected the response will be error code and abnormal code Error code equals to function code 0x80 abnormal code shows the error cause in detail Examples for abnormal codes protocol data unit nu
176. otor cable gt 50cm Power cable gt 20cm Signal Control cable Power source or motor cable Signal Control cable Fig 3 34 Wire connections The motor cables should be derated if they are too long or their cross sectional area CSA is too big The drive s cables should be the cables with specified CSA See Table 3 1 because the capacitance of the cable to ground is in proportional to the cable s CSA If the cable with big CSA is used its current should be reduced Shielded armoured cable High frequency low impedance shielded cable should be used For example Copper net aluminum net or iron net Generally the control cables should be shielded cables and the shielding metal net must be connected to the metal enclosure of the drive by cable clamps enclosure enclosure RE Fig 3 35 Correct shielding method of shielding layer f enclosure enclosure Fig 3 36 Incorrect earthing method of shielding layer EV2100 Series Variable Speed Drive User Manual 32 Chapter 3 Installation and Wiring 3 4 3 Earthing Independent earthing poles best Drive Other equipment PE Fig 3 37 Earthing diagram 1 Shared earthing pole good Fig 3 38 Earthing diagram 2 Shared earthing cable not good Fig 3 40 Earthing diagram 4 Besides pay attention to the following points 1 In order to reduce the
177. put voltage Vmax Output gt freq fz fo Vmax Max output voltage Vb Manual torque boost fz Cut off freq for torque boost fb Basic operating freq Fig 5 3 Torque boost shadow area is the boosted value EV2100 Series Variable Speed Drive User Manual 46 Chapter 5 Parameter Introductions LO Note 1 Wrong parameter setting can cause overheat or over current protection of the motor 2 Refer to F0 21 for definition of fz 3 When the drive drives a synchronous motor manual torque boost function is recommended to be used and V F curve should be adjusted according to the motor parameters F0 10 Acc time 1 Range 0 1 3600s min 6 0s 20 0s F0 11 Dec time 1 Range 0 1 3600s min 6 0s 20 0s Output frequency f max gt Time oo ta t2 Fig 5 4 Acc Dec time definition Acc time is the time taken for the motor to accelerate from OHz to the maximum frequency as set in F0 05 as t in Fig 5 4 Dec time is the time taken for the motor to decelerate from maximum frequency F0 05 to OHZ as tz in Fig 5 4 The drive has defined 4 types of Acc Dec time Here only Acc Dec time 1 is defined and Acc Dec time 2 4 will be defined in F3 17 F3 22 please refer to Section 5 4 Auxiliary operating parameters Group F4 Note 1 Unit second minute of Acc Dec time 1 4 can be configured by F9 09 and the default unit is second 2 For the drive of 37kW or above the de
178. r Reserved 5 14 Protective Function Group FL FL 00 Mot load protecti 0 otorovenoa protection Range 0 1 2 1 mode selection 0 Disabled EV2100 Series Variable Speed Drive User Manual The overload protection is disabled Be careful to use this function because the drive will not protect the motor when overload occurs 1 Common mode with low speed compensation Since the cooling effects of common motor deteriorates at low speed below 30Hz the motor s overheat protecting threshold should be lowered which is called low speed compensation 2 Variable frequency motor without low speed compensation The cooling effects of variable frequency motor are not affected by the motor s speed so low speed compensation is not necessary FL 01 Motor s overload protection Range 20 0 110 0 coefficient 100 0 In order to apply effective overload protection to different kinds of motors the Max output current of the drive should be adjusted as shown in Fig 5 62 4 Time 80 100 Motor overload protective coefficient IMIN Ae Seeks oes WS n 160 200 Current Fig 5 62 Motor s overload protection coefficient Use the following coefficient to calculate the coefficient motor rated current Motor overload zs l z X 100 protection coefficient i drive s rated output current Generally the Max load current is the motor s rated current Note If the mo
179. r code and unexpected code Error code equals to function code 0x80 Please refer to the above text for the abnormal code details The application layer protocol data units of line diagnosis are as follows Data 0x0000 0xFFFF If the operation request is rejected the response will be error code and abnormal code The error code is 88H Please refer to the above text for the abnormal code details The subfunctions supported by the line diagnosis are as follows Data response Data request Subfunction code Meaning of subfunctions Reinitialize the communication make the no response mode become invalid 0x0000 0x0000 0x0001 Reinitialize the communication make the no response mode become invalid OxFFOO OxFFOO Setting the frame trail of ASCII mode The new frame New frame trail will replace trail and New frame the original line 00 ail and feeds and it can not 3 00 respectively be saved upon occupy respective ly power off Note high byte oe The new frame and low eens trail shall not be byte we neither larger than Ox7F nor be equivalent to 0x3A 0x0003 Set the no response mode the slave only responds to the request of reinitializing the communication This function is mainly used to isolate the slave with failure No response 0x0004 0x0000 Setting the slave not to respond to invalid or
180. rammable relay output GND Vv TC CN10 48549 PE 485 0 Standard RS485 port RS232 ty RS485 RXD o Standard RS232 port CN14 GND Fig 3 11 Basic Wiring 3 W Notes 1 Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board 2 The auxiliary power supply of EV2100 4T0220 EV2100 4T0300 is from bus and 3 The auxiliary power supply of EV2100 4T0370 EV2100 4T0550 is from R and T If you want to use an external AC supply the jumper on CN4 should be connected to CN3 first and then connect it to RO and TO 4 If external braking kit the braking unit and braking resistors should be included Pay attention to the polarity of the braking kit when wiring 5 In the above figure O is the terminal in main circuit and is the control terminal 6 Refer to Section 3 3 2 Wiring of Control Circuit for the usage of control terminals EV2100 Series Variable Speed Drive User Manual Input Output Terminals in Main Circuit 1 Applicable models EV2100 4T0075 EV2100 4T0185 S T P1G PB U V W PE PB POWER SUPPLY MOTOR Table 3 3 Terminals of main circuit Terminals Function connected with copper bar before delivery PE 3 phase AC output terminals PE Earth terminal Notes Terminals PB of EV2100 4T0150 and EV2100 4T0185 are suspended 2 Applicable models EV2100 4T0220P EV2100 4T0550 R S T
181. rence frequency According to the above requirements the parameter settings are OFO 00 5 select pulse input to set the reference frequency F7 06 45 input pulse signal via terminal X7 F1 00 100 select curve 2 F1 03 20 0kHz set the Max input pulse frequency to 20kHz F1 08 1 20x100 5 0 the minimum reference of curve 1 is actually the percentage of 1kHz to 20kHz F1 03 F1 09 50 00Hz set the frequency that corresponds to the Min reference 1kHz pulse signal F1 10 20 20x100 100 0 the Max reference of curve 2 is actually the percentage of 20kHz to 20kHz F 1 03 F1 11 5 00Hz set the frequency that corresponds to the Max reference 20kHz pulse signal A Output frequency F1 09 50 F1 11 5 1 7 Pulse signal input w F1 08 5 F1 10 100 F0 00 5 F1 00 100 F1 03 20 F7 06 45 Fig 5 10 Pulse signal input 5 3 Starting and Braking Parameters Group F2 F2 00 Starting mode Range 0 1 0 0 Start from the starting frequency Start at the preset starting frequency F2 01 within the holding time of starting frequency F2 02 1 Start on the fly Search and catch the motor s running direction and speed start the rotating motor smoothly without impact as shown in Fig 5 11 Motor speed JS Drive s output freq i Run reverse without load Forward Drive s running direction covet ieina Reverse a Lag Detect motor s speed
182. rence is analog signal of 0 10V the controlled value is 0 1MP and the signal of pressure sensor is 4 20mA then the relationship between reference and feedback is shown in Fig 5 29 4 Feedback 20mA 4mA Reference 0 gt 10V Fig 5 29 Reference and feedback The reference value is a 0 10V signal 10V corresponds to 100 and the feedback value is 4mA 20mA 20mA corresponds to 100 In Fig 5 29 reference regulation and feedback regulation mean that the reference value and EV2100 Series Variable Speed Drive User Manual feedback value are converted from current or voltage value to percentage values so that feedback value can be added to or subtracted from the reference value Close loop reference is selected via F5 16 to satisfy different application requirements If the motor s speed is required to increases with the reference speed this kind of control characteristic is called positive characteristic If the motor speed is required to decrease when the reference value increases this control characteristic is called negative characteristic Please refer to Fig 5 30 and F5 16 Speed Positive Negative Close loop reference gt Fig 5 30 Close loop control characteristic After the control type is determined follow the procedures below to set close loop parameters Determine the close loop reference and feedback channel F5 01 and F5 02 The relationship bet
183. reset rotating speed rpm BIT BIT BIT BIT running line speedm s preset line speed m s VCI Vv CCI V WNO VN BITO closeloop reference BIT1 closeloop setting BIT2 terminal status BIT3 bus voltage TO reserved T1 reserved T2 reserved T3 reserved wvv Fig 5 49 Stopping parameters displayed by LED Where A Thousand s place B Hundred s place C Ten s place D Unit s place F8 03 defines the parameters that can be displayed by LED in STOP status If Bit is 0 the parameter will not be displayed if Bit is 1 the parameter will be displayed For example BitO decides whether to display the preset frequency if BitO 0 the parameter will not be displayed if Bit0 1 the parameter will be displayed When setting this parameter see Table 5 12 for conversion of binary code and HEX value Note When the rotating speed and line speed are displayed these values can be revised by pressing A and Y directly no need to change to frequency displaying status When the setting of F8 03 is 0 the preset frequency will be displayed Chapter 5 Parameter Introductions 69 Press gt gt key to scroll through the parameters set when the drive stops F8 04 Rotating Speed display Range 0 1 999 9 coefficient 100 0 F8 04 is used to correct the error of displayed rotating speed and it has no influence on actual speed F8 05 Lin
184. resistance rotor s leakage inductance If FF 02 is set to 0 the drive will not detect the communication signal of serial port and this function is disabled FF 03 Host PG response delay Range 0 1000ms mutual inductance and current without load PaE an respectively The setting of FH 05 is the sum of It refers to the time from drive receiving the host stator s leakage inductance and rotor s inductance PC command to returning response frame to it The settings of FH 04 FH 07 are all percentage values calculated by the formula below R R x 100 VAV3 7 motor R Stator s resistance or rotor s resistance that is FH 01 Rated power Range 0 4 999 9kW dependent on converted to the rotor s side drive s model V Rated voltage Range 0 1 999 9A dependent on FH 02 Rated current Grivel smacelll Motor s rated current FH 00 FH 01 and FH 02 are used to set the Formula used for calculating inductance leakage inductance or mutual inductance 5 13 Motor Parameters Group FH motor s parameters In order to ensure the control performance please X a x 100 set FH OO FH 02 with reference to the values on V 3 1 the motor s nameplate The motor s power should match that of the drive Generally the motor s power is allowed to be lower than that of the drive by 20 or bigger by 10 otherwise the control performance cannot be ensured X sum of rotor s leakage inductance and stator s lea
185. rs enclosure If you use one cable to connect EV2100 Series Variable Speed Drive User Manual the filter to the case the earthing is useless for high frequency interference When the frequency is high so is the impedance of cable hence there is little bypass effect The filter should be mounted on the enclosure of equipment Ensure to clear away the insulation paint between the filter case and the enclosure for good earthing contact 3 4 8 EMI of the Drive The drive s operating theory decides that its EMI is unavoidable The drive is usually installed in a Chapter 3 Installation and Wiring 35 metal cabinet the instruments outside the metal cabinet is disturbed by the drive lightly The cables are the main EMI source if you connect the cables according to the manual the EMI can be suppressed effectively If you install the drive and other control equipment in one cabinet the area rule must be observed Pay attention to the isolation between different area cable layout and shielding EV2100 Series Variable Speed Drive User Manual 36 Chapter 4 Operation Instructions Chapter 4 Operation Instructions This chapter introduces the operation instructions of the drive 4 1 Notice Please read this section carefully It will help you to understand and use the functions to be discussed correctly 4 1 1 The Drive s Control Command Channel It defines the physical channels by which drive receives operating commands li
186. s too low Check the settings of restart after power failure and the AC supply voltage EV2100 Series Variable Speed Drive User Manual 88 Chapter 6 Troubleshooting Phenomena Conditions Possible reasons of fault Actions Terminal used for coasting to stop is enabled Check the terminal used for coasting to stop The terminal used to prohibit the running of Check the terminal for prohibit the running of the drive is enabled drive Terminal used for stopping the drive is Check the terminal used for stopping the enabled drive The drive does not i In 3 wire control mode the terminal used to f The drive does work and its RUN rate Set and close the terminal control the 3 wire operation is not closed not work LED is off when the RUN key is pressed Fault alarm occurs Clear the fault Disable the function of this terminal or set it Virtual terminal of host is set incorrectly properly via the host or change the settings of F7 35 Positive and negative logic of input terminal N SETIS ORE a Check the settings of F7 35 are not set correctly POWEROFF is reported when Transistor or Since the transistor or contactor is the drive begin contactor disconnected the bus voltage drops at Run the drive until the transistor or contactor to run disconnected and heavier load therefore the drive displays is connected immediately overload POWEROFF not E018 message after power on EV2100 Series Variable Sp
187. sabled 1 Common motor with low speed compensation 2 Variable frequency motor without low speed compensation Factory setting Modif FL 01 protection Over voltage at OVERVOLT EROE STALL Over voltage FL 03 point at stall FL 04 Overload FL 05 detection threshold Frequency FL 08 decrease rate in FREQ SLOW 4 09 99 goHz s on Haga RATE 2 Hz s current limiting Auto current FL 09 limiting action AUTO CURR LIMIT selection FL 10 Auto reset times Motor overload coefficient setup Overload detection setup THERMAL RELAY STALL OVERVOLT REF OVERLOAD DETECT OVERLOAD LIMIT 20 0 110 0 0 Disabled when braking resistor is mounted 1 Enabled 0 1 100 0 120 0 150 0 Udce 140 0 Unit s place of LED 0 Detect all the time 1 Detect only at constant speed running Ten s place of LED alarm selection 0 Drive will not alarm and continue to operate 1 Drive alarms and stops Hundred s place of LED selection of detected value 0 of rated current of motor E014 1 of rated current of drive E013 20 0 200 0 0 Invalid at constant speed 1 Valid at constant speed Note Acceleration and deceleration are valid 0 10 0 means auto reset function is disabled No auto reset function for module protection and external equipment fault 000 130 0 Overload OVERLOAD FL 06 detection time DETECT TIME 2 89 0s 5 0s Au
188. see Section 5 1 Basic Operating Parameters Group FO for details Different control modes can be bundled to one reference frequency selector Synchronic switch with bundled mould can be realized by following method Method 1 change F0 03 Control modes selector Method 2 use PANEL REMOTE or ENTER DATA Method 3 use the terminals that can select control modes Functions of terminals X1 X8 should be set to No 28 and 29 functions For example In order to realize remote and local control it requires that Control modes selection The control modes can be selected by terminal remotely or by PANEL REMOTE locally f panel control mode is used press RUN to run the drive and press STOP to stop the drive The preset frequency can be adjusted by pressing A and V f terminal control mode is used connect FWD terminal to run forward and connect REV terminal to run reverse The preset frequency is adjusted via VCI Terminal control mode is enabled after the drive is switched on Remote Local Multi function input Terminal Xi Terminal control 7 gt Panel control mode mode a PANEL REMOTE gt Digital setting ENTER DATA VCI input mode 1 Power on Fig 5 51 Remote and local control Set the parameters below to realize remote and local control Set F0 03 1 to select terminal control mode and remote control is enabled after the drive is switched on Set F7 00 28
189. sors E Varistor o I 220VAC O thi A Diode Drive Q amp 24VDC O ae ll RC Filter O 220VAC O Fig 3 41 Relay contactor and electro magnetic braking kit EV2100 Series Variable Speed Drive User Manual 3 4 5 Leakage Current Leakage current may flow through the drive s input and output capacitors and the motor s capacitor The leakage current value is dependent on the distributed capacitance and carrier wave frequency The leakage current includes ground leakage current and the leakage current between lines Distributed capacitor AC supply QF between lines Rx sy a A Ad d S x Drive Motor Eh p a n ta z1 Capacitor E z between lt a motor and Distributed earth capacitor between cable and earth Fig 3 42 Flowing path of leakage current Ground leakage current The ground leakage current can not only flow into the drive system but also other equipment via earthing cables It may cause the leakage current circuit breaker and relays falsely activated The higher the drive s carrier wave frequency the bigger the leakage current also the longer the motor cable the greater the leakage current Suppressing methods 1 Reduce the carrier wave frequency but the motor noise may be louder 2 Motor cables should be as short as possible 3 The drive
190. stored for a long time This is to reduce the risk of the Drive from being damaged by the poor insulation of the motor Wiring diagram is shown in Fig 1 1 Please use 500V insulation tester to measure the insulating resistance It should not be less than 5MQ Motor Mega Ohm Meter l a Earthing conductor Fig 1 1 Checking the insulation of motor 1 3 2 About Variable Speed Drive Varistors or Capacitors Used to Improve the Power Factor Don t connect any varistor or capacitor to the output terminals of the drive because the drive s output voltage waveform is pulse wave otherwise tripping or damaging of components may occur in addition don t install circuit breaker or contactor at the output side of the drive as shown in Fig 1 2 EV2100 Fig 1 2 Capacitors are prohibited to be used Circuit breakers connected to the output of the drive If circuit breaker or contactor needs to be connected between the drive and the motor be sure to operate these circuit breakers or contactor when the drive has no output to avoid damaging of the drive EV2100 Series Variable Speed Drive User Manual 4 Chapter1 Safety Using outside the range of rated voltage The drive is not suitable to be used out of the specified range of operation voltage If needed please use suitable voltage regulation device Change from 3 phase to 2 phase It is not recommended to change the drive from 3 phase input to 2 phase input If
191. stored to factory settings 5 16 Protection of Parameters Group FP 02 will be changed to 0 automatically after FP clearing the memory or restoring to factory settings FP 00 User s password Range 0000 9999 0000 FP 03 Parameter copy Range 0 3 0 User s password can prevent unauthorized FP 03 is only valid for LCD panel persons from checking and modifying the functional parameters Set FP 00 to 0000 if the user s password is unnecessary 0 No action 1 parameters upload 2 parameters download 3 parameters download except the parameters If the user s password is necessary input a 4 digit 5 related to drive type none zero figure press ENTER DATA to confirm If not pressing any key within 5 minutes the password will become effective Changing the password EV2100 Series Variable Speed Drive User Manual Note 1 For LCD panel you must upload parameters to the panel s memory first otherwise there will be no data in the memory Once the data are uploaded they will exist permanently 2 Before downloading the parameters to the drive the drive will check the version and integrity of the parameters stored in the panel The operation cannot proceed if no data in the memory incompleteness of the parameters or Chapter 5 Parameter Introductions 83 the parameter set is incompliant with the version of the drive e g number of parameters an error signal will be indicated 3 After the download
192. t normally open close input If the setting is 6 7 the fault signal of external equipment can be input via the terminal which is convenient for the drive to monitor the external equipment Once the drive receives the fault signal it will display E015 The fault signal has EV2100 Series Variable Speed Drive User Manual two inputting modes normally open and normally close input EV2100 X5 Y COM Fig 5 36 Normally open close input As shown in Fig 5 36 Xs is normally open contact and Xs is normally close command KM is the relay for inputting external fault signal 8 external reset signal input If the setting is 8 the drive can be reset via this terminal when the drive has a fault The function of this terminal is the same with that of RESET on the panel 9 10 jog operation signal input JOGF JOGR If the setting is 9 10 this terminal can enable jog operation JOGF is for inputting forward jog command and JOGR is for reverse jog command Jog frequency interval and Acc Dec time of jog operation are defined in F3 13 F3 16 11 Coast to stop If the setting is 11 the function of the terminal is the same with that defined by F2 08 It is convenient for remote control 12 13 Frequency ramp UP DN If the setting is 12 13 the terminal can be used to increase or decrease frequency Its function is the same with 4 and vw keys on the panel which enables remote control This terminal is enab
193. tal code 213015 Telephone 86 0519 6972136 6973215 6984439 Fax 86 0519 6960580 Website www cnfilter com E mail jianli cnfilter com EV2100 Series Variable Speed Drive User Manual 116 Appendix 3 Accessories Appendix IJ Communication Protocol 1 Networking Construction Master PC Or Master PLC Master PC Master PC RS232 RS232 RS232 RS232 RS485 RS232 RS485 adapter adapter RS485 EV3100 PV EV1000 EV2100 EV2100 EV2100 Fig A 7 Networking diagram of drives 2 Interfaces RS485 or RS232 asynchronous semi duplex Default 8 N 2 19200bps See Group FF for parameter settings 3 Communication Modes 1 The communication protocol of the drive is Modbus protocol which does not only support common register reading writing but also expands some commands to manage the drive function codes 2 The drive is a slave in the network It communicates in point to point mode The drive will not response to the command sent by the master via broadcast address 3 In the multiple unit communication or long distance communication it is recommended that the signal earthing of the master station be connected with the signal earthing GND to enhance its immunity to interference 4 EV2100 provides two interfaces RS232 and RS485 Pay attention that the Jumper CN14 should be in correct
194. tatus word bit Value Description 1 Jog running BitO 0 Non jog running 1 Closed loop running Bit1 0 Non closed loop running 1 PLC running Bit2 0 Non PLC running 1 Multi step frequency running Bits 0 Non multi step frequency running 1 Common running Bit4 0 Non common running 1 Reserved Bit5 0 Reserved 1 Undervoltage Bit6 0 No undervoltage Others Reserved 6 Cautions 1 For the data frame of the ASCII code format if the frame length is an even number then this frame will be discarded 2 The drive can not be communicated while restoring parameters to default values and identifying the parameters its communication will resume normal after finishing them 3 The internal parameter of the drive FH 09 and FP 03 cannot be changed by communication setting 4 The user password can be verified by writing FP 00 When the verification password is successfully verified then the upper unit can have the authority to access the drive parameter After accessing you can Appendix 3 Parameters of Accessories 123 close this access authority by writing the invalid password into FP 00 5 The same setting of several multiple functional input terminal functions may result in dysfunction therefore the user shall avoid this situation while changing the multiple functional input terminal functions via the MODBUS protocol 7 CRC verification For the purpose of improving speed CRC 16 is often realiz
195. terminal outputs the indicating signal if the preset frequency is lower than lower limit of frequency and the operating frequency reaches the lower limit of frequency 9 Zero speed running The terminal outputs the indicating signal if the drive s output frequency is 0 and the drive is in operating status 10 Completion of simple PLC operation The terminal outputs the indicating signal single pulse signal 500ms width if the present stage of PLC operation is finished 11 PLC cycle completion indication The terminal outputs the indicating signal signal pulse 500ms width if one cycle of PLC operation is finished 12 preset counting value arriving 13 specified counting value arriving Refer to F7 33 F7 34 for terminals 12 and 13 14 preset operating time arriving indication The terminal outputs the indicating signal if the drive s total operating time Fn 01 reaches preset operating time Fn 00 15 drive ready RDY If RDY signal is output it means the drive has no fault DC bus voltage is normal stop command is disabled and it can receive starting command 16 Drive fails The terminal outputs the indicating signal if the drive has faults 17 extended function 1 of host The output signal of terminal Y1 Y2 or TC is directly controlled by a serial port Refer to the communicating protocol of the drive F7 13 Range of frequency Range 0 00 600 00Hz arriving signal FAR 2 50Hz Chapter 5 Parameter Introd
196. the PE Fig 3 24 Method 2 of connections a Drive s internal 24V power supply is used and the external controller uses PNP transistors whose common emitters are connected as shown in Figure 3 25 External controller EV2100 co oo P24 oe p ACOM at 24V DC 5V PLC O 1 l FWD i YT K oF Ilya 10 X8 See PE Shielded cable s end 9 near the drive should be connected to the PE Fig 3 25 Method 2 of connections b EV2100 Series Variable Speed Drive User Manual Use external power supply be sure to remove the connecting wire between PLC and P24 External controller EV2100 p24 P2 com 24V DC TOR Eo sv FWD ut FPA 3oy H i SCE x a j i Lod l 19 X8 _ OK J emee eean Shielded cable s end near the drive should be connected to the PE Fig 3 26 Method 2 of connections c Use external power supply be sure to remove the connecting wire between PLC and P24 External controller EV2100 24 D2 Tel r il PARP AS 1 FWD K io X8 S loa J T shielded cable s
197. threshold FDT2 4 aoe I a 4 Overload signal OL 5 Low voltage lock up signal LU Fig 5 40 3 wire operating mode 2 6 External fault stop command EXT 7 Upper limit of frequency FHL Where 8 Lower limit of frequency FLL SB1 Stop button 9 Zero speed running 10 Completion of simple PLC operation SB2 Run button 11 PLC cycle completion indication Terminal Xi is the multi function input terminal of 12 Preset counting value arriving X1 Xs At this time the function of this terminal 13 Specified counting value arriving should be defined as No 16 function of 3 wire 14 Preset operating time arriving Indication hee 15 Drive ready RDY operation 16 Drive fails Note 17 Extended function 1 of host In Table 5 9 In terminal control mode for 2 wire operating mode 1 and 2 although the terminal is enabled 0 Drivesrunning signal RUN the drive will not run forward or reverse when the When the drive is in operating status there will be drive stops due to the STOP command from running indication signal output by this terminal terminal function 11 or 35 see F7 00 F7 07 1 Frequency arriving signal FAR PLC stop after single cycle stop due to the See F7 13 arrival of fixed length pressing STOP key If you 2 Frequency detection threshold FDT1 need to start the drive again enable FWD REV See F7 14 F7 15 again However when the drive stops due to a fault it will start immediately if the terminal FWD REV is
198. ti fS 0 19 20 09 ee 10 0 80 0 Acc Dec time F2 07 Rising time of S curve S CURVE UP F2 06 F2 07 lt 90 60 0 Ea 0 Dec to stop F2 08 Stopping Mode STOP MODE 1 Coast to stop 1 x pope RESERVED o a m e E E M F212 Reseved RESERVED oea a asas D braki t used F2 13 Dynamic braking BRAK UNIT SELE yramic braking We BOL use 1 Dynamic braking is used 0 Ratio of working ime UTILITY OF BRAK 0 0 100 we E l l l F2 14 of braking kit to drive s UNIT Note valid for the built in braking kit of 7 5 11kW drive 0 1 2 0 x total working time and dynamic braking should be applied in Dec process EV2100 Series Variable Speed Drive User Manual 96 Appendix 1 Parameters Group F3 Auxiliary parameters z Factory RUN REV 0 Run reverse enabled 1 Run F3 00 Anti reverse running function DISABLE reverse disabled 1 o j gt F3 01 Run reverse forward dead time ere DEAD 0 3600s ots oos o F3 03 Reserved RESERVED F3 04 Reserved RESERVED ENERGY SAVING O disabled F3 05 Auto energy saving operation t enabled 0 disabled F3 06 AVR function AVR FUNC 1 enabled 1 2 x 2 disabled in decelerating process SLIP F3 07 Gain of Slip compensation COMPENSATION 0 0 300 0 0 1 100 0 GAIN SLIP F3 08 Slip compensation limit COMPENSATION 0 0 250 0 0 1 200 0 LIMIT F 3 09 Compensation time COMPENSATION 0 1 25 0s 0 1s 2 0s x TIME CONST 7 5kW 55kW 15k 3k 8 0kHz 0 1kHz F3 10 Carrier frequency adjustment C
199. tings f ex value negative logic Bit3 Bit2 Bit Bito Displaying of LED 0 0 0 0 0 0 0 0 1 1 i BITO positive negative logic of X1 0 0 1 0 2 BIT1 positive negative logic of X2 0 0 1 7 3 BIT2 positive negative logic of X3 BIT3 positive negative logic of X4 0 1 0 0 4 BITO positive negative logic of X5 Q 1 9 1 3 BIT1 positive negative logic of X6 0 1 1 0 6 BIT2 positive negative logic of X7 0 1 1 1 7 BIT3 positive negative logic of X8 7 0 0 0 3 BITO positive negative logic of FWD 1 0 0 1 9 BIT1 positive negative logic of REV 7 0 0 0 8 BIT2 positive negative logic of Y1 BIT3 positive negative logic of Y2 1 0 0 1 9 BITO d i 9 1 z A reserve BIT1 reserved 1 0 1 1 B BIT2 reserved 1 1 0 0 Cc BIT3 reserved 1 1 0 1 D Fig 5 45 Terminal s positive and negative logic i 2 B Hundred s place Note C Ten s place D Unit s place F7 35 defines the terminal s positive and negative logic Positive logic Terminal Xi is enabled if it is connected to the common terminal disabled if it is disconnected to the common terminal Default setting of all the terminals is positive logic 5 9 Display Group F8 F8 00 Language selection Range 0 1 0 0 Chinese EV2100 Series Variable Speed Drive User Manual 68 Chapter 5 Parameter Introductions 1 English F8 00 is only valid for LCD panel F8 01 Displayed parameter group 1 Range 000 3FFH during operation 3FFH A B C D BITO output freq Hz bef
200. to current FL O7 iting threshold CURR LIMIT 20 0 200 0 o nox 10 00 Hz s RESET FL 11 Reset interval INTERVAL 2 0 20 0s time 5 0s FL 12 FL 13 Protective action 1 Protective action 2 PROTECTION ACTION 1 PROTECTION ACTION 2 Unit s place of LED Protective action triggered by communication failure 0 Alarm and coast to stop 1 No alarm and continue running 2 No alarm and stop in stopping mode only in serial port control mode 3 No alarm and stop in stopping mode in all control modes Ten s place of LED Protective action triggered by contactor failure 0 Alarm and coast to stop 1 No alarm and continue running Hundred s place of LED Protective action triggered by EEPROM fault 0 Alarm and coast to stop 1 No alarm and continue Unit s place of LED Protective action triggered by under voltage 0 Disabled 1 Enabled under voltage is considered as a fault Ten s place of LED Fault indication during auto reset interval enabled 0 Disabled 1 Enabled Hundred s place of LED fault locking function selection 0 Disabled 1 Enabled fault indication is disabled 2 Enabled fault indication is enabled Thousand s place of LED Phase failure function enabled 0 Input and output phase failure protective function enabled 1 Input phase failure protective function disabled 2 Output phase failure protective function disabled 3 Input and output phase failure protective function disabled EV
201. tor s rated current does not match that of the drive motor s overload protection can be realized by setting FL 00 FL 01 FL 02 Protection of Over voltage at stall Range 0 1 1 FL 03 Over volt int at stall pange e ro A er voltage point at sta ae 140 0 EV2100 Series Variable Speed Drive User Manual Chapter 5 Parameter Introductions 79 0 Disabled 1 Enabled During deceleration the motor s decelerate rate may be lower than that of drive s output frequency due to the load inertia At this time the motor will feed the energy back to the drive resulting in the voltage rise on the drive s DC bus If no measures taken the drive will trip due to over voltage During the deceleration the drive detects the bus voltage and compares it with the over voltage point at stall defined by FL 03 If the bus voltage exceeds the stall overvoltage point the drive will stop decreasing its output frequency When the bus voltage is lower than the point the deceleration continues as shown in Fig 5 63 Overvolt point at stall Output freq Fig 5 63 Over voltage at stall Note 1 The drive will alarm and display E015 when it is in the status of over voltage at stall for more than 1 minute 2 If the stall point is set too low recommended to prolong the Acc and Dec time properly FL 04 Overload pre alarm OE Range 000 111000 FL 05 Overload pre alarm Range 20 150 130 0 detection threshold Rang
202. ts 0 eeeee 89 TA SOAGE veshnin ended ened tte 89 25 Warranty venience iene nae 90 Appendix I Parameters cccccccsscecessteeeeenees 91 Appendix II Parameters of Recommended Accessories leit ie eed a aie Satie 110 1 AC DC Reactor 110 2 380V Series EMI Filter eee 113 3 Manufacturer Information 0008 114 Appendix III Communication Protocol 115 1 Networking Construction eee 115 Z INtEMACES 2 22 ie te ee Seales 115 3 Communication Modes cccccccceees 115 4 Protocol Format cccccccsssseseseseseseeeees 115 5 Protocol functions ccccceseeeeeeeeeeeeeees 117 7 CRC verification cccccccceceeeseeeeeeeees 122 8 Application examples ccceee 124 9 Scaling relations of the drive 125 Preface 1 Preface Thank you for using EV2100 series Variable Speed Drive hereafter referred to as Drive made by Emerson The Drive satisfies the high performance requirements by using a unique control method to achieve high torque high accuracy and wide speed adjusting range Its anti tripping function and capabilities of adapting to severe power system temperature humidity and dusty environment exceed those of similar product made by other companies which improves the product s reliability noticeably Low noise and EMI can be achieved by applying optimized PWM technology and EMC design This manual provides
203. ty 7 1 1 8 1 format even parity J Note 2 1 8 1format odd parity Table 5 13 shows the drive s action under A Ri i Virtual input terminal different conditions 0 means the drive enters 0 Disabled ready status and 1 means the drive start 1 Enabled operation automatically Wiring mode When using the panel or serial port or 3 wire 0 Cable RS232 485 i 1 MODEM RS232 modes 1 and 2 to start or stop the drive the command signal is in pulse mode and there is no Fig 5 60 Communication parameters operating command when the drive is switched Where on A Thousand s place B Hundred s place If there is a stopping command the drive will f pping C Ten s place D Unit s place stop first FF 00 is used to set the parameters of serial communication When the function of restart after power failure is enabled the drive will start on the fly after power on if it is not switched off totally that is the Virtual terminal is used by the host PC to send motor still runs and drive s LED displays commands Each Bit of the data represents one P OFF It will start in the starting mode defined terminal BitO 12 represent the status of virtual in F2 00 after power on if it is switched off totally terminal X1 X8 FWD REV YI Y2 and TC LED turns off respectively Please refer to Table A 8 of Appendix 3 The actual terminal is disabled if the virtual 5 11 Reserved Group FA terminal is enabled The virtual termi
204. ty Rated input current Rated output current Motor power es A A kW EV2100 4T0370 EV2100 4T0450 Table 2 3 Variable Speed Drive series 75kW or above Eee ica iat Cl E marec Rated input current Rated output current Motor power WEN A A kW SS a a 2 3 Structure of drive The structure of the drive is as shown in Fig 2 1 Cover Port for operation Control Cover s panel board mounting hole Multi function terminal Compartment for operation panel Control terminal Barcode Charge indicator Power terminal Power terminal shielding board Outlet holes for AC output holes ____ Inlet holes for signal cables Ventilation holes Mounting hole Nameplate Fig 2 1 Structure of drive EV2100 Series Variable Speed Drive User Manual 7 8 Chapter 2 Product Introduction 2 4 Outline and Gross Weight 2 4 1 Outline and gross weight faafe i A W D Fig a EV2100 4T0075 Fig b EV2100 4T0220 EV2100 4T0185 EV2100 4T0300 D m m 7 fi Cnet a ented A T i a L i OA si gt A 2 A aD w i A n
205. uctions 65 As shown in Fig 5 41 if the drive s output frequency is within the detecting range of preset frequency a pulse signal will be output A Output Preset L freq A detecting range r Time I i l Time Fig 5 41 Frequency arriving signal F7 14 F7 15 is a complement to the No 2 function in Table 5 9 F7 16 F7 17 is a complement to the No 3 function in Table 5 9 Their functions are the same Take F7 14 F7 15 for example when the drive s output frequency reaches a certain preset frequency FDT1 level it outputs an indicating signal until its output frequency drops below a certain frequency of FDT1 level FDT1 level FDT1 lag as shown in Fig 5 202 4 Output frequency FDT1 level Hennes pee FDT1 lag Time eee ed Time Fig 5 202 FDT level F7 18 F7 25 Reserved Reserved F7 26 Functions of terminal AO1 F7 27 Functions of terminal AO2 F7 28 Functions of terminal DO Range 0 11 0 Range 0 11 3 Range 0 11 0 AO1 and AO2 are analog output terminals and DO is pulse output terminals EV2100 Series Variable Speed Drive User Manual 66 Chapter 5 Parameter Introductions Refer to section 3 3 2 Wiring of Control Circuit for the output characteristics of AO1 and AO2 their analog output ranges are defined by F7 29 Pulse frequency range of DO 0 Max output pulse frequency defined by F7 32 The relationship between the displaying range and the outp
206. ut values of AO1 AO2 and DO are given in Table 5 10 Table 5 10 Displaying range of output terminals Setting Functions Range Output frequency before 0 0 M tput fi slip compensation ae se aiid Output frequency after sli 1 g4 T P o Max output frequency compensation 0 Max output frequency 2 Preset frequency 0 2 times of drive s rated 3 Output current current 0 2 times of motor s 4 Output current rated current 0 2 times of motor s 5 Output torque pase rated torque 0 1 2 times of drive s 6 Output voltage eee rated voltage 7 Bus voltage 0 800V 8 VCI 0 10V 9 CCl 0 10V 0 20mA 10 Output power 0 2 times of rated power 11 owe function of host 0 65535 If the extended function 2 of host 2 is enabled the output signal of terminal Y1 Y2 or TC is directly controlled by a serial port 65535 corresponds to the Max output of 10V or 20mA Refer to the communication protocol of the drive for details For example AO1 outputs 4 20mA which indicates bus voltage 0 800V The settings OF7 26 7 output bus voltage F7 29 01 output of terminal AO1 is 4 20mA F7 30 100 output gain is 100 AO1 jumper of CN16 short circuited at 0 4 20mA side Note If terminal X8 selects functions of 44 46 DO is disabled automatically Fr Aea output range Range 00 11 00 selection A B C D AO1 output range 0
207. uto tuning fails nameplate Overtime of auto tuning Check the motor s wiring error control board EV2100 Series Variable Speed Drive User Manual Chapter 6 Troubleshooting 87 Table 6 2 Abnormal phenomena and action In stopping status first press ENTER DATA and hold on then press 3 times Panel is locked up continuously to unlock the panel No response of Part of the keys or all Power on the drive after it shuts down operation panel the keys are disabled completely Panel s cables are not well connected Check the wiring Panel s keys are damaged Replace operation panel or seek service Operatin status Parameter not allowed changing durin peratng j ging Eunng Change the parameter at STOP state cannot be changed operation FP 01 is set to 1 or 2 Set FP 01 to 0 Part of parameters cannot be changed Parameter is actually detected not allowed f These parameters cannot be changed changing Parameters MENU ESC is cannot be disabled l Panel is locked up See No response of operation panel changed Parameter not displayed when pressing MENU ESC User s password is required Instead 0 0 0 0 is i displayed Seek service Fault alarm occurs Find the fault reason and reset the drive Single cycle of PLC operation is completed Check the parameter settings of PLC The drive stops and Communication between host or remote Check the communication circuits and the its RUN LED is off mounted keypad a
208. ween close loop reference and feedback value F5 08 F5 11 should be defined for close loop control Determine the close loop regulation characteristic If the reference increases and motor speed decreases the close loop is negative characteristic F5 16 1 Set up the integral regulation function and close loop frequency presetting function F5 17 F5 19 Adjust the close loop filtering time sampling cycle error limit and gain F5 12 F5 15 F5 00 Close loop control function Range 0 1 0 0 disabled 1 enabled F5 01 Reference selector Range 0 1 2 1 0 digital input Take the value of F5 05 Chapter 5 Parameter Introductions 57 1 VCI analog voltage input 0O 10V 2 CCI analog input Analog input range 0 10V Jumper CN10 is on side V or O 20mA Jumper CN10 is onside 1 0 VCI 0 10V analog voltage input 1 CCI analog input 2 VCI CCl 3 VCI CCI 4 Min VCI CCI 5 Max VCl CCl Settings of jumper CCI are the same as above When current input is selected the signal will be converted into voltage signal by the formula Voltage value V current value mA 2 F5 03 Reference filter Range 0 01 50 00s 0 50s F5 04 Feedback filter Both the reference signal and feedback signal carry noise These signals can be filtered by setting the time constant of filter F5 03 and F5 04 The bigger the time constant the better the immunity capability but the response becomes s
209. wer outage Ten s place Processing of frequency at power off 0 Hold the auxiliary reference frequency after stop 1 Clear the preset frequency after stopping Hundred s place Sign of reference frequency 0 Plus Preset frequency main reference frequency auxiliary reference frequency 1 Minus Preset frequency main reference frequency auxiliary reference frequency Note When the inputting mode of auxiliary reference frequency such as input via panel terminal or serial port is the same with that of main reference frequency the auxiliary frequency is invalid F9 05 Frequency adjustment Range 0 2 0 per fe F9 06 Adjustment coefficient of Range 0 0 200 0 F9 05 and F9 06 define the adjustment of preset frequency as shown in Fig 5 55 0 Disabled No adjustment is done to the preset frequency F4 F3 1 adjust based on max output frequency F5 Preset frequency F4 F3 F0 05x F9 06 100 2 adjust based on the main reference frequency Preset frequency F4 F3 F3x F9 06 100 F3xF9 06 F9 07 Function of keys Range 000 422 000 F9 07 defines the functions of PANEL REMOTE and STOP RESET key and the locking up function of panel A B C D STOP RESET 0 Active in panel control mode 1 Active in all control modes 2 Active in panel control mode drive displays E015 if used in other control modes PANEL REMOTE 0 Inactive 1 Active in stopping status 2 Act
210. with wet hands Perform the maintenance job after confirming that the charging LED is off or the DC Bus voltage is below 36V Don t carry the drive by its cover The cover cannot support the weight of the drive and may drop Please install the drive on a strong support failing which the drive may fall off Don t install the drive in places where water pipes may leak onto it Don t allow screws washers and other metal foreign matters to fall inside the drive otherwise there is a danger of fire or damage Don t operate the drive if parts are not complete otherwise there is a danger of a fire or human injury Don t install the drive under direct sunshine otherwise it may be damaged Don t short circuit P1 PB and terminal otherwise there is a danger of fire or the drive may be damaged Cable lugs must be connected to main terminals firmly Don t apply supply voltage AC 220V or higher to control terminals except terminals TA TB and TC 1 3 Notes for Using EV2100 Pay attention to the following issues when using the drive EV2100 Series Variable Speed Drive User Manual 1 3 1 About Motor and Load Compared to the power frequency operation The drive is a voltage type variable speed drive The output voltage is in PWM wave with some harmonics Therefore temperature rise noise and vibration of motor are higher Low Speed Constant Torque Operation Driving a common motor at low speed for a long
211. wrong commands 0x0000 0x0000 0x0030 Setting the slave to respond to invalid and wrong commands 0x0001 0x0001 EV2100 Series Variable Speed Drive User Manual 120 Appendix 3 Accessories The application layer protocol data units of changing the function codes and status parameters of multiple drives are as follows Request formats TAR Data length Application layer fi number of Value or range protocol data unit bytes Function code 1 0x10 erica 2 0x0000 OxFFFF feat aly 2 0x0001 0x0004 Number of bytes of 2 Number Of 1 registers in register content operation 2 Number of Register content registers in operation Response formats Application layer Data length ar data number of bytes Value or range Function code 1 0x10 ies 2 0x0000 OxF FFF Number of registers in 2 0x0001 0x0004 operation This command is used to change the content of the continuous data units from the start register address The register address is mapped as the function code parameter and control parameters etc of the drive For the specific the mapping relationship please refer to the definition of mapping relationship of the register address in the following text If the operation request is rejected abnormal responses are mentioned as above text When saving several register parameters the drive will save from the register of lowest address to the register of
212. x41F4 0x003C 0xC1FC 0x81FD 0x403D 0x01FF 0xCO3F 0x803E 0x41FE 0x01FA 0xC03A 0x803B 0x41FB 0x0039 0xC1F9 0x81F8 0x4038 0x0028 0xC1E8 0x81E9 0x4029 0x01EB 0xC02B 0x802A 0x41EA 0x01EE 0xC02E 0x802F 0x41EF 0x002D 0xC1ED 0x81EC 0x402C 0x01E4 0xC024 0x8025 0x41E5 0x0027 0xC1E7 0x81E6 0x4026 0x0022 0xC1E2 0x81E3 0x4023 0x01E1 0xC021 0x8020 0x41E0 0x01A0 0xC060 0x8061 0x41A1 0x0063 0xC1A3 0x81A2 0x4062 0x0066 0xC 1A6 0x81A7 0x4067 0x01A5 0xC065 0x8064 0x41A4 0x006C 0xC1AC 0x81AD 0x406D 0x01AF OxCO6F 0x806E 0x41AE 0x01AA 0xCO6A 0x806B 0x41AB 0x0069 0xC1A9 0x81A8 0x4068 0x0078 0xC1B8 0x81B9 0x4079 0x01BB 0xC07B 0x807A 0x41BA 0x01BE 0xC07E 0x807F 0x41BF 0x007D 0xC1BD 0x81BC 0x407C 0x01B4 0xC074 0x8075 0x41B5 0x0077 0xC1B7 0x81B6 0x4076 0x0072 0xC 1B2 0x81B3 0x4073 0x01B1 0xC071 0x8070 0x41B0 0x0050 0xC190 0x8191 0x4051 0x0193 0xC053 0x8052 0x4192 0x0196 0xC056 0x8057 0x4197 0x0055 0xC195 0x8194 0x4054 0x019C 0xC05C 0x805D 0x419D 0x005F 0xC19F 0x819E 0x405E 0x005A 0xC19A 0x819B 0x405B 0x0199 0xC059 0x8058 0x4198 0x0188 0xC048 0x8049 0x4189 0x004B 0xC18B 0x818A 0x404A 0x004E 0xC18E 0x818F 0x404F 0x018D 0xC04D 0x804C 0x418C 0x0044 0xC184 0x8185 0x4045 0x0187 0xC047 0x8046 0x4186 0x0182 0xC042 0x8043 0x4183 0x0041 0xC181 0x8180 0x4040 If the CRC checksum of each byte to be sent is computed online it will take a longer time but it can save the program space occupied by the table The code for computing CRC online is as follows unsigned int
213. ys Assuming that the keys on the operation panel are locked 4 13 indicates the flashing bit aay 50 00 0 0 0 0 0 0 0 8 0 0 0 8 1 0 0 8 Key z z ED A gt gt gt a gt operation Bes KBE T gt 9 a 53 o Ps 8828 as 208 3 Log sss xz Zo 555 L SEL Dya E 58a o 289 sgsaS og ges EE 5S5 5 FRE cfs 3 a a FO 1 3 6 8 1 3 0 8 1 3 0 8 1 0 0 8 0H A e c a N o see E gg 38 L228 eas a ea 5E neg Eo 558 g SSe A 35 Og oro x gt eg 2 Sok 2 03 ee LE o A z SES 2 gag n 2d ss 2 S i 8 55 Fig 4 13 Operation example for unlocking user password Locking operation of the operation panel keys The following is the operation example for setting the hundreds place of the function code F9 07 first and then locking the keys LED 50 00 FO F9 F9 00 F9 07 0020 0020 display WEN as ENTER ENTER Key GA aN E 69 gt i 7 EP25 age Operation g 4 SRST By Toop woe eee p SS Sez5 58 ES 5E Bgg ERST ESS OOS SREBE BBS ELSSZ5 BER ELEH2E RF eR opn EPLE BER ESSESS N58 ESPL ISELE Sga w d 2 8t5e 8 ESOoPeEL Sa ea eat SvE pog g e If the hundreds place of F9 07 is not equal to 0 oO 7 ae a Ge 50 00 50 00 F9 F9 08 0120 The key is locked n

EV2100 Series Variable Speed Drive User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents