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Hardware Introduction eCo

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1. 4 4 Analog input thermocouple N 270 1300 C i 4 4 Eingangswiderstand je Kanal eh a Me suo Ss s ene ae 2 2500 2500 i Spannung 100 Spannung 100 Zeitkonstante des Eingangsfilters us Strom 100 xm 100 us Strom us 100 us Wandlungszyklus 2 ms ber 8 Al 8 AO bei Pt Ni 1 s berspannungsschutz Up to 30VDC zs Up to 30VDC ES Konfigurationsm glichkeit pro AO Pro Modul und hinsichtlich der Konfiguration max Zahl von AO 0 V 10 V 10 V 410 V 2 2 0 20 mA 4 20 mA 2 2 Ausgangswiderstand B rde als Stromausgang 0 500 Q 0 500 Q S Ausgangsbelastbarkeit als Spannungsausgang max 10 mA max 10mA Nennwert 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC max Welligkeit 596 596 596 5 5 Verpolschutz x x x X x a Anzlog beitungen 100m 100m 100m 100m 100m Net en und typ 0 5 2e max typ 0 5 max Aufl sung im Nennbereich m 1s pro Modul x x x x x zwischen den Eingangs Kan len zwischen den Ausgangs Kan len Gelbe LED f r Status E A 1 1 1 1 1 Rote LED F r Modul und Gruppen Fehler 1 1 1 1 1 Einbaulage Up to 60 C all channels at nominal load for Vertical and Horizontal mounting K hlung Die nat rliche Konvektionsk hlung darf nicht durch Kabelkan le oder andere Schaltschrankeinbauten behindert werden AC500 eCo 24 Hardware Introduction 4 2 Order Number CPUs Cycle
2. AC500 eCo 32 Hardware Introduction 4 5 Bus System Overview Brief information about Ethernet Ethernet Ethernet operates with a data rate of 10 MBit s and as Fast Ethernet with 100 MBit s Ethernet utilizes the producer consumer model This means that every station possesses equal rights While it is transmitting all other stations listen in and accept the data directed to them Bus access is regulated by the CSMA CD procedure Carrier Sense Multiple Access with Collision Detection where each station may autonomously transmit when the bus is free If a collision occurs if two stations begin to transmit simultaneously both of them will stop transmission and wait for a randomly determined time before they transmit again Ethernet defines the Layers 1 Physical Link and 2 Data Link of the OSI model The AC500 supports transmission and reception of data using TCP IP and or UDP IP Further application layers can be implemented by subsequent loading Simultaneous operation of TCP IP UDP IP and application layer is also assured The IP TCP UDP ARP RP BOOTP and DHCP protocols are supported as a standard feature as application layer Modbus TCP Topology Star or ring shaped using Ethernet hub or switch Data transmission Max 10 MB s with 10 Base T and max 100 MB s with Fast Ethernet Transmission media Twisted pair cables with RJ45 connector The maximum cable length is 100 m for 100 MB s Diagnostics Detailed diagnost
3. u u u u 0 2ms Ye _ aus ein 50us AC cycle 50us 50us u u 0 2ms v2 _ ein aus 200us AC cycle 200us 200us 10 ms bei 10 ms bei Umschalten nodermaler nodermaler Spannung Spannung Ausgangsstrom 2 0A bei 2 0A bei B _ 0 5A bei UP UP 24V 0 3Abei 0 5 Abei UP 24 V JO 1A bei UP p Nennen je Kanal 24 V DC DC 230 V UP 24V UP 24V DC 230V 24V AC AC Maximalwert alle u u u Kan le zuschalten 4A 16A 24A 4A 16A 1 6A 1 1mA rms bei 132 Reststrom bei O Signal lt 0 5mA VAC und lt 0 5mA lt 0 5mA 1 8mA rrms bei 264VAC a a a free wheeli free wheeli free wheeli uber ng diode ng diode uber ng diode Entmagnetisierung beim Spannung ger teintern must be must be jger teinternj must be Abschalten von clamp bei e circuited in circuited in e circuited in induktiven Lasten UP 36VDC Varistodere parallel to parallel to Varistodere parallel to n the the n the inductive inductive inductive load load load Schaltfrequenz bei ohmscher Last e max 1 Hz max 10 Hz max 1 Hz bei induktiver Last max 0 5 Hz max 0 5 Hz max 0 5 Hz AC500 eCo 21 Hardware Introduction max 11 Hz max 11 Hz bei Lampenlast bei max 5 max 1 Hz max 10 Hz bei max 5 max 1 Hz W W Kurzschluss Uberlastfestigkei
4. Al561 AO561 AX561 AI562 AI563 Number of Channels per Module analoge Inputs 16x 4x 8x 4x 4x analoge Outputs 4x 8x 16x 2X 2X Inputs single configurable 2 5V 2 5V X X 5V 5V g X amp X 0 5V 5 X a X 0 10V X X X 7 X X 0 20mA X X z 4 20mA X X X X X Outputs single configurable 10V 10V X X X X X 0 20mA X X 4 20mA x X X X X Inputs RTD X X X 2X Thermo couple 4x S500 eCo AC500 eCo 6 Hardware Introduction 1 2 New Product of AC500 PLC Family The AC500 CPUs type PM554 PM564 and the S500 eCo I O modules are the new products of the AC500 PLC family The CPUs The new CPUs PM554 PM564 are the enter point of the AC500 CPUs of different performance classes as the compact and cost effective controller for small applications The 500 I O modules 14 new S500 eCo modules are in small housing half of previous S500 O module with different versions and new features The new CPUs PM554 PM564 and the S500 eCo I O modules need no longer the terminal base and the terminal units Using of the SD card and the programming software Control Builder PS501 are the same as the previous AC500 product Central expansion One CPU supports direct connection of up to seven S500 system I O devices Mechanical mounting of the electronic modules is designed for snap on mounting on a DIN rail
5. 20 mA MA 4 20 mA EN el PT100 PT1000 Ni100 AI562 2 0 Ni1000 Resistance 1500 1TNE968902HR1 102 3000 S T R E N K J Voltage AI563 4 0 range 80 mV 1TNE968902R1 103 Type Description Order Number Starter Kit CPU PM554 R AC TK503 programming cable PS501 Control Builder software for Starter Kit AC500 eCo 25 Hardware Introduction Accessories Type Descriptions Order Number MC502 SD Memory Card 512 MB 1SAP180100R0001 MC503 SD Memory Card adapter 1TNE968901R0100 TK503 Programming cable USB gt RS485 SUB D 5 m 1TNE968901R1100 TK504 Programming cable USB gt RS485 Terminal block 5 m 1TNE968901R2100 TA560 Lithium Battery 1TNE968901R3201 TA561 RTC Real time clock 1TNE968901R3200 TA562 RS Serial communication interface COM2 RS485 terminal block 1TNE968901R4300 TA562 RTC RS di a interface COM2 with real time clock RS485 1TNE968901R5210 TA563 9 9 poles terminal block for S500 I O modules Screw Front Cable Side 1TNE968901R3101 TA563 1 1 11 poles terminal block for S500 I O modules Screw Front Cable Side 1TNE968901R3102 TA564 9 9 poles terminal block for S500 I O modules Screw Front Cable Front 1TNE968901R3103 TA564 11 11 poles terminal block for S500 I O modules Screw Front Cable Front 1TNE968901R3104 TA565 9 8 poles terminal block for S500 I O modules Spring Front Cable Front 1TNE968901R3105 TA565 11 11 poles t
6. 30V DC 2 5mA 15 V DC 30V DC Eingangsverz gerung u ii ili 0 gt 1 oder 1 gt 0 0 1 1 8 32 ms 15ms 0 1 1 8 32 ms Eingangsstrom je Kanal bei Eingangsspannun re V gssp 9 Typ 4 mA Typ 4 mA Typ 5 mA Typ 4 mA Typ 4 mA AC500 eCo 20 Hardware Introduction bei Eingangsspannung 5 V lt 1mA gt 1mA 1mA 1mA 1mA DC bei Eingangsspannung ii _ ii ii 15 V DC gt 2 5mA gt 2 5mA gt 2 5mA gt 2 5mA gt 2 5 mA bei Eingangsspannung 30 VI lt 6 5mA lt 6 5 mA 6 5mA lt 6 5mA 6mA DC bei Eingangsspannung u EN E T m u 159 V AC SPA bei Eingangsspannung ii ili ili ii ili 40 V AC Somn Digitale Ausgange Transistoder 24 V DC u u E u u T 0 1A Transistoder 24 V DC x x u 0 5 A Relay 24 VDC 120 240 E E E VAC 2A ITriac 100 240 V AC 0 3 z X JA Ausgang r cklesbar x Relais Versodergung ber Prozess Spannung x x UP Wechsler Kontakte Schalten von 24 V Last x x x x x Schalten von 230 V Last x x x 19 2VDC Process 19 2V DC 19 2 V DC Ausgangsspannung bei u u u bei ey Spannung bei 24N DG bei oder 250 V l oder 250 V 1 Signal maximum AC L1 minus maximum AC maximum Strom 0 9V rms Strom Strom JAusgangsverzogerung
7. 10 2 1 6 Mode Selection Switch RUN STOP sees nee nennen eren 11 2 1 7 Status Display on the AC500 CPU sssesseeseeeeeeeeene nennen nennen erem nren nennen nne nenne 11 2 2 S500 eCo I O Modules OVeEVIGW na 12 2 2 1 VO Unit Components eante a e ei anzi eL RE MiG Era cse s ERR Sae Ra con 12 2 2 2 S500 eCo I O Modules Assortment sese 12 3 Hardware Installation and Wiring usssuusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 13 2 1 Hardware MONI ua 14 3 1 1 DIN Rail Mounting re Mounting esses een nenne nennen nnne 4 3 1 2 Wall Mounting eie eot eter l ed Dro ee i f e 16 32 ID ST H EH 17 3 2 1 Power Supply Wiurnng orare iG Rated EEE EEEE E EEE RS 17 P 18 2 3 AC500 Hard ware Dimension eei a Pet ERA Er ee 18 A Appendix OOE O O 19 dal Technical Babe ed e eevee Pm eU eisen 19 1 2 Order NUMDET E asia 25 4 2 Order YO Odin arena cm 25 4 3 Guidelines of Safety iss sia ekk pea B o b e kd b 26 4A Servic s and WAM in ee ee ee 31 4 4 1 Technical Support Center seen 31 4 4 2 Repair Services and Replacement Devices seen een rennen 32 4 4 3 Technical Training and Elearning eese neret rennen 32 AA A AGGIES SES vez tete
8. 2AO AX561 4A1 2AO AI562 actuator to the CPU 2RTD AI563 4Thermocouple A ATTENTION When attaching the CPU and I O modules make sure the bus connectors are securely locked together to ensure proper electrical connection Disassembly of a CPU or the I O module Follow the reverse order to disassembly Press top of the CPU or the I O module and then pull out the CPU or the I O module Figure 7 Disassembly of the CPU AC500 eCo 15 Hardware Introduction 3 1 2 Wall Mounting If the CPU or I O module should be mounted with screws Wall Mounting Accessories TA566 must be inserted at the rear side first 1 The Wall Mounting Accessories TA566 is snapped on the rear side of the CPU or the I O modules Figure 8 Wall mounting of the hardware 2 CPU or I Os fastened with screws Use two screws per module Use M4 or 8 pan head screws Mounting screws are required on every module x C 2 a e ei OJ A IS a CI O e C A Figure 9 Fastening with screws of the CPU and I O Modules AC500 eCo 16 Hardware Introduction 3 2 Wiring Wiring cautions Do not lay I O signal cables next to power cables or allow them to share the same trunk duct Low voltage cables should be reliably separated or insulated with regard to high voltage cabling Where I O signal lines are used over an extended distance consideration for voltage drop and nois
9. 3 ms 0 3 ms 0 3 ms word 0 3 ms 0 3 ms 0 3 ms floating 6 0 ms 6 0 ms 6 0 ms Onboard I Os see table 1 2 3 see table 1 2 3 see table 1 2 3 max digital inputs outputs 8 6 8 6 8 6 max analog inputs outputs 2 1 Max number of centralized inputs outputs Digital inputs 224 8 22448 22448 Digital outputs 16846 16846 16846 Analog inputs 112 112 11242 Analog outputs 112 112 11241 Max number of expansion I O modules centralized I O modules 7 7 7 Decentralized I O modules on CS31 bus up to 31 stations with up to 120 DI on CS31 bus up to 31 stations with up to 120 DI on CS31 bus up to 31 stations with up to 120 DI 120 DO each 120 DO each 120 DO each Data buffering in flash in flash in flash Real time clock option with battery back up x x x Program execution cyclical x x x time controlled x x x multi tasking x x x interruption x x x User program protection by password x x x Internal interfaces COM1 RS485 x x x Sub D connection Progamming Modbus ASCII CS31 COM2 option RS485 x x x Sub D connection x x x Progamming Modbus ASCII x x x Integrated Ethernet RUN STOP switch x x x LED display for power status and error x x x AC500 eCo 19 Hardware Introduction number of timers unlimited unlimited unlimited number of counters unlimited unlimited unlimited Programming languages Function Block Diagram FBS x x x Instruction List IL x x x Lad
10. den Eingangs Kan len zwischen den Ausgangs Kan len Intern ber Erweiterung Intern ber an sbus Schnit R ckwandb 9 tstelle us O Bus Uber 1 AC500 CP Uber Feldbus Anschluss U bzw AC500 CP Interface M U odul ber ber Aaresseinstell ng Software Software Betriebszustandsanzeigen Gelbe LED f r Status 8 16 8 8 8 8 16 16 16 E A Gr ne LED f r m Versodergungs U Rote LED F r Modul er und Gruppen Fehler Einbaulage Up to 60 C all channels at nominal load for Vertical and Horizontal mounting K hlun Die nar rliche Konvektionsk hlung darf nicht durch Kabelkan le oder andere 9 Schaltschrankeinbauten behindert werden AIO E A Module analog Tabelle 2 analoge E A AI561 AO561 AX561 AI562 AI563 analoge Eingange Al einzeln konfigurierbar 4 E 2 4 analoge Ausgange AO einzeln konfigurierbar 2 2 Aufl sung des Signals bei Konfiguration 2 5 V 2 5 V 11 Bit Vorzeichen x x 5 V 5 V 11 Bit Vorzeichen x x 10 V 10 V 11 Bit Vorzeichen x x 0 5 V 12 Bit x X ka 0 10 V 12 Bit x x 0 10 V 10 Bit 0 20 mA 4 20 mA 12 Bit x x x 0 20 mA 4 20 mA 10 Bit Temperatur 0 1 C AE x x Konfigurierbare berwachung pro Kanal Plausibilit t
11. time in ms 1000 instructions Bit Word Float Point Program memory Type Onboard I Os DI DO A AO Power supplv Order Number PM554 T 128 KB 0 3 0 3 6 8 6 24V DC PM554 R 128 KB 0 3 0 3 6 8 6 24V DC PM554 R AC 128 KB 0 3 0 3 6 8 6 100 240V AC PM564 T 128 KB 0 3 0 3 6 6 6 2 1 24V DC PM564 R 128 KB 0 3 0 3 6 6 6 2 1 24V DC All analog inputs on AC500 CPU PM564 can be configured as digital inputs The I O modules 1TNE968900R0100 1TNE968900R0200 1TNE968900R0220 1TNE968900R1 100 1TNE968900R1200 Type DI DO DC Inputs signal Outputs type Outputs signal Order Number DI561 8 24 V DC _ 1TNE968902R2101 DI562 16 24 V DC 1TNE968902R2102 DI571 8 100 240V AC _ 1TNE968902R2103 DO561 8 24V DC Transistor 24 V DC 0 5A 1TNE968902R2201 DO5SA 8 l Relay rd 120 240 V 1TNE968902R2202 DO572 8 Triac 100 240 V AC 0 3A 1TNE968902R2203 DX561 8 8 24V DC Transistor 24V DC 0 5A 1TNE968902R2301 DX571 8 8 24V DC Relay a rU E 240V TNE968902R2302 DC561 16 24V DC Transistor 24 V DC 0 1A 1TNE968902R2001 2 5 2 5 V 5 5 V 0 5 V Al561 4 0 0 10 V 0 20 mA 4 20 mA 1TNE968902R1101 10 10 V 0 20 AO561 0 2 mA 4 20 mA 1TNE968902R1201 2 5 2 5 V 5 5 V 0 5 V 10 10 V 0 20 ae 0 10 V 0 20 mA 4
12. COM2 option 240V AC 6ms interface to SD 24VDC 6x 6x 2 1 ard option PM564 T Transistor can be configured as digital inputs or analog inputs 2 1 3 The CPU onboard I Os New onboard I O Function has been added on the AC500 CPU PM554 and PM564 The AC500 CPU onboard digital channels are equipped with a filter function to prevent incorrect operation caused by chatter or noise in the input signal The user can select an input time constant of 0 1ms 1ms 8 ms or 32 ms it s have two configurable PWM channel 2 3 outputs The AC500 CPU PM564 has 2 configurable analog inputs and 1 analog output The analog input range can be set to 0 to 10 VDC the analog output range can be set to 0 to 10 VDC 0 to 20mA or 4 to 20mA CPU PM554 The AC500 CPU PM554 has following functionality Digital inputs 8 24 V DC transistor or relay sink or source 10 17 4 10 13 configurable 6 24 V DC source Digital outputs PWM outputs 2 configurable LED displavs For signal status CPU PM564 The AC500 CPU PM564 has following functionalitv Individually configurable for 1 analog outputs individually configurable for Voltage 0 10V Current 0 20mA 4 BOmA AC500 eCo 9 Hardware Introduction 2 1 4 Communication Interfaces COM1 gt The serial interface COMI is connected to a 9 pin SUB D Connector gt COM1 is a RS 485 serial interface and can be used for Online access RS 485 programming
13. Drahtbruch 4 Kurzschluss ir x Signal Konfiguration pro AI 2 5 V 2 5 V 4 4 4 4 ER 5 V 5 V 4 4 4 4 10 V 10 V 0 5 V 4 4 4 4 0 10 V 4 4 4 4 0 20 mA 4 20 mA 4 4 4 4 Pt100 50 C 400 C 2 Draht 2 2 Pt100 50 C 400 C 3 Draht belegt 2 Al 2 2 Pt100 50 C 70 C 2 Draht nai 2 2 AC500 eCo 23 Hardware Introduction Pt100 50 C 70 C 3 Draht belegt 2 Al 2 2 Pt1000 50 C 400 C 2 Draht 2 2 Pt1000 50 C 400 C 3 Draht belegt 2 Al 2 2 Ni1000 50 C 150 C 2 Draht 2 2 Ni1000 50 C 150 C 3 Draht belegt 2 Al 2 2 Ni100 50 C 150 C 2 Draht 5 2 2 Ni100 50 C 150 C 3 Draht belegt 2 Al 2 2 Analog input resistance 0 1500 2 2 Zu Analog input resistance 0 3000 2 2 Analog input 80mV 80mV 4 4 Analog input thermocouple J 210 1200 C 4 4 Analog input thermocouple K 270 1372 C F x 4 4 Analog input thermocouple R 50 1768 C 4 4 Analog input thermocouple S 50 1768 C 4 4 Analog input thermocouple T 270 400 C 4 4 Analog input thermocouple E 240 1000 C
14. Hardware Introduction to AC500 eCo AC500 eCo 1 Hardware Introduction About this Heft The AC500 eCo family is a comfortable and small control family with fully upward compatibility for the economic or stand alone solution This manual is just a short introduction to the AC500 eCo system For further information please refer to the AC500 system manual Chapter 1 Introduction gives a brief overview of the AC500 System and describes the system structures Chapter 2 AC500 eCo Hardware Descriptions describes the technical specifications and the main components of the AC500 eCo hardware Chapter 3 Installation and Wiring describes how to install and wire the AC500 eCo hardware The Appendix Chapter 4 gives the technical mechanical and service information Table of Contents About ihis Heil i ia a 2 1 EO GUC TION i e 4 1 1 AL OU SVS tere Li o m 4 1 2 New Product of AC500 PLC Family nn iii ea da 7 2 AC500 eCo Hardware Descriptions ccccccceseeeeseeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeeeeees 8 2 MG 2 OIE ONE EW een 8 2 1 CPU components 5 uH i e de Hee Hie klei Ha e OAAS 8 2 1 2 CPU Assortmenlts ra prre RERO ERO sonst EROS END suvesesasneesuda Cen Reve esae s EE eure s eR ode 9 2 1 3 The CPU onboard VOS vso teised anne en Ue e fe aa eere dens 9 2 1 4 Communication Interfaces cire irrepeta ba 10 2 1 5 CPI ACCESSOTIES edite ete edt resta eti cetera tentare a d Cetus eder ka See
15. N Plug in memory card SD card 512 MB 512 MB 512 MB 512 MB 512 MB 512 MB 512 MB Cycle time for 1000 instructions in ms Binary 0 3 0 3 0 3 0 15 0 15 0 02 0 02 Word 0 3 0 3 0 3 0 15 0 15 0 01 0 01 Floating point 6 6 6 3 3 0 02 0 02 Number of centralized inputs outputs max binary inputs 232 232 320 320 320 320 320 binary outputs 174 174 240 240 240 240 240 analog inputs 112 114 160 160 160 160 160 analog outputs 112 113 160 160 160 160 160 Number of decentralized inputs outputs max PM571 PM581 PM582 PM590 PM591 Ethernet integrated ETH ETH ETH ETH ETH PM581 PM582 AR PM590 A PM591 A ARCNET integrated E ARCNET CNET RCNET RCNET Data buffering Flash SDRAM Battery RTC Optional with battery x x x x x Program execution Cyclical x x x X x x X Time controlled X x x X X X x Multitasking X X X X X protection by x x x x x x x password Overview of the S500 digital I O modules Type DI DO DC Signal voltage D1524 32 24VDC DC522 16 24VDC DC523 24 24VDC DC532 16 16 24VDC DX522 8 8 24VDC DX531 8 4 100 240VAC DC541 8 24VDC DI561 8 x 2 24VDC DI562 16 24VDC DI571 8 100 240VAC DO561 8 24VDC DOS71 8 24VDC or 100 240VAC S500 eCo DO572 8 100 240VAC DX561 8 8 24VDC DX571 8 8 24VDC DC561 16 24VDC AC500 eCo 5 Hardware Introduction Overview of the S500 I O Module AI523 AX521 AX522 AO523
16. Red ete vated code eee EU a edt etes b lady Ha dca seen 32 4 5 B s System OYOrVIeW Pr ee 33 AC500 eCo 3 Hardware Introduction 1 Introduction This chapter describes the AC500 PLC s family and shows the system structures 1 1 AC500 System Overview Price AC500 PLC Family Performance Figure 1 AC500 PLC Overview This Figure shows the ABB AC500 PLC family different CPU Type with different performance and memory The principle AC500 PLC system structure is shown in the following figure AC500 CPU 500 I Os with without communication Module Figure 2 AC500 PLC System Structure Whole AC500 PLC is using PS501 Control Builder as the programming tools AC500 eCo 4 Hardware Introduction Following table shows the AC500 CPUs with different features Details Type PM554 PM564 PM571 PM581 PM582 PM590 PM591 Supply voltage DC 24 V DC 24 V DC 24VDC 24VDC 24 V DC 24 V DC 24 V DC 100 100 100 100 100 100 100 Supply voltage AC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC Program memory Flash EPROM und 128 128 64 256 512 4096 4096 RAM kByte Data memory 10kB 10kB 21 incl 288 incl 288 incl 3072 incl 3072 incl integrated 4 KB 32 KB 32 KB 512 KB 512 KB kByte RETAIN RETAIN RETAIN RETAIN RETAI
17. ce L and M are internal voltage outputs 24V DC and OV They are used for external modules OV FE 24V OV AC500 eCo 17 Hardware Introduction The terminal block has to be embedded on the fixed terminals and only after that the cable can be connected during the terminal block Depending on how many poles on the terminal block there were three kinds 5 poles for the power supply 9 poles for the inputs of the S500 modules 11 poles for the outputs of the S500 modules Depending on the wiring method there were also three kinds front screw side cable front spring front cable Side screw front cable For detailed wiring diagram please read the AC500 user s manual 3 3 AC500 Hardware Dimension CPU I O Module a id o E gt E E B E gt T gt E be E e E a e 9 a Figure 10 Dimensions of the AC500 CPU type PM554 PM564 and I O Module AC500 eCo 18 Hardware Introduction 4 Appendix 4 1 Technical Data CPU Table 0 Details Type FIRED ees PM554 T PM554 R PM554 R AC PM564 T PM564 R Supply voltage 24V DC 24V DC or 100 240V AC 24V DC Program memory 128 KB 128 KB 128 KB Integrated data memory KB 10 KB 10 KB 10 KB Memory card adapter option Plug in memory card SD card 512MB 512MB 512MB for storage user data x x x for storage program x x x for update firmware x x x Cycle time for 1000 instruction in ms binary 0
18. converter glass fibers max 3 km plastic max 100 m contact lines slip rings bus length max 50 m and data photocells Diagnostics Detailed diagnostic messages for rapid trouble shooting are shown on the CPU display or can be called using the programming tool AC500 eCo 34 Hardware Introduction
19. der Diagram LD x x x Structured Text ST x x x Sequential Function Chart SFC x x x Continuous Function Chart CFC x x x Approvals CE cUL DIO E A Module digital I O Tabelle 1 digitale E A DI561 DI562 DI571 DO561 DO571 DO572 DX561 DX571 DC561 Anzahl Kan le pro Modul digitale Eingange DI 8 16 8 Zu 8 8 digitale Ausg nge DO 8 8 8 8 8 als Ein oder Ausgang konfigurierbare Kan le 16 DC Kan le zus tzlich konfigurierbar als Schneller Z hler EN ES m E m Puls Weiten Modulbeiod er Drehzahl Zeit und Frequenzmesser Interrupt Eingang Interrupt response time Belegt max 1 DO bzw DC bei Nutzung als Zahler Digitale Eingange iced dco 24V DC 24V DC ui cu Y E 24VDC 24VDC 24VDC Frequenzbereich 47 63 Hz Eingangs Kennline gem u u EN61132 2 Type 1 Type 1 Type 1 Type 1 Type 1 Type 1 20 VAC O Signal 8 V DC 5 V DC oder 1mA 8 V DC 5 V DC AC T A 20V AC lt U P undefiniertes Signal 5 V DC 15V DC lt 79V AC 5 V DC 15V DC 1 Signal 15 V DC 430V DC 2VACbel _ 415 V DC 30V DC 2 5mA T i 20 VAC Restwelligkeit O Signal 3 yp 45VDC oderimA 3 V DC 5 V DC Bereich AC Restwelligkeit 1 Signal 79 V AC bei u u u Bereich 15 V DC
20. e following symbols are encountered its associated note must be read and understood Please always heed the information provided with them Failure to heed precautions can result in injury to people or damage to property AC500 eCo 26 Hardware Introduction A WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and A IMPORTANT understanding of the product A ATTENTION Identifies information about practices or circumstances that can lead to personal injurv or death propertv damage or economic loss Attentions help you identify a hazard avoid a hazard recognize the consequence SHOCK HAZARD Labels may be located on or inside the device to alert people that dangerous voltage may be present or surfaces may have dangerous temperatures Environment and Enclosure Information A ATTENTION Environment and Enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electro
21. e interference should be made Do not lay signal cables near high voltage power cabling or cabinet housing along the same trunk duct Effects of noise or surge induction may occur Replace the terminal cover provided after installation or wiring work is completed and before supplying power and operating the unit to avoid electric shock When performing incorrect wiring or operation serious damage will occur 3 2 1 Power Supply Wiring AC500 CPUs PM554 and PM564 use two kinds of power supply voltage 24VDC 100 240VAC A IMPORTENT Fo 24V DC variant exceeding the maximum power supply voltage gt 30V DC for process or supply voltages could lead to unrecoverable damage of the system The system could be destroyed A Removal of energized modules is not permitted All power sources supply CAUTION and process voltages must be switched off while working on any AC500 system The supply voltage 24V DC is connected to a 5 pin removable terminal block The 5 pins from left to right are L M FE L and M L and M exist twice so it is possible to supply external sensors from this terminal FE is for functional earth 24V OV FE 24V OV The supply voltage 100 240V AC is also connected RE to a 5 pin removable terminal block The 5 pins from left to right are L N FE L and M FE is for functional earth L and N are connected to AC power supply sour
22. ed data Operate the control system only in an enclosed housing switch cabinet Due to their construction degree of protection IP 20 according to EN 60529 and their connection technology the devices are suitable only for operation in enclosed housings switch cabinets A Earth the devices The earthing switch cabinet earthing PE is supplied both by the mains connection or 24 V supply voltage and via DIN rail The DIN rail must be connected to the earth before the device is subjected to any power The earthing may be removed only if it is certain that no more power is being supplied to the control system In the description for the devices operating manual or AC500 system description reference is made at several points to earthing electrical isolation and EMC measures One of the EMC measures consists of discharging interference voltages into the earthing via Y type capacitors Capacitor discharge currents must basically be able to flow off to the earthing in this respect see also VBG 4 and the relevant VDE regulations In the description special attention must be paid to designs using electrical isolation earthing and EMC measures for the reasons stated For more information see Target System gt AC500 S500 FBP gt Hardware AC500 gt System data gt General considerations for EMC conforming assembly and construction The earthing concepts of these busses apply to the connection to external bus systems AN Connecti
23. em AC500 and other components in the vicinity are operated with dangerous contact voltages Touching parts which are under such voltages can cause grave damage to health In order to avoid such risks and the occurrence of material damage everyone involved with the assembly starting up and servicing must possess pertinent knowledge of the following the automation technology sector dealing with dangerous voltages Using standards and regulations in particular VDE accident prevention regulations and regulations concerning special ambient conditions e g areas potentially endangered by explosive materials heavy pollution or corrosive influences Use as directed Properly installed systems that are used as directed and properly conform with the applicable codes regulations and sound engineering principles pose no risks or dangers to health Used as directed implies that the devices are installed maintained and operated in accordance with appropriate ABB manuals amp documents No liability is assumed for the direct or indirect consequences of the improper use improper application or inadequate maintenance of these devices AC500 eCo 28 Hardware Introduction Risk reduction instructions A Protect the devices from dampness dirt and damage during transport storage and operation Do not operate devices outside of the specified technical data Trouble free functioning cannot be guaranteed outside of the specifi
24. erial AC500 eCo 30 Hardware Introduction 4 4 Services and Training 4 4 1 Technical Support Center ABB operates a Technical Support Center to assist with even the most difficult of problems Consultation by phone Helpline Failure analysis and removal at the machine installation In order to provide the customer with qualified assistance customers are requested to provide the following Provide all required application documentation and information Provide access if required to the system being examined Assign key individuals to assist as required For inquiries and orders please contact Germany ABB STOTZ KONTAKT GmbH Dept STO CPT Control Engineering Helpline Eppelheimer StraBe 82 D 69123 Heidelberg Germany Postfach 10 16 80 D 69006 Heidelberg Germany Phone 49 6221 701 1444 Telefax 49 6221 701 1382 E Mail desst helpline desto de abb com France China For further information about control engineering please also refer to our Internet Website http www abb de stotzkontakt AC500 eCo 31 Hardware Introduction 4 4 2 Repair Services and Replacement Devices The following services are also covered by our activities Delivery of replacement devices Repair of defective devices and systems Please contact your responsible sales office for your inquiry 4 4 3 Technical Training and Elearning We also offer seminars and workshops to support you in planning commissioning a
25. erminal block for S500 I O modules Spring Front Cable Front 1TNE968901R3106 TA566 Wall Mounting Accessorv for AC500 CPU and S500 I O modules 1TNE968901R3107 TA567 Option cover for AC500 CPU module 1TNE968901R3202 TA568 abe terminal block for AC500 CPU power supply Cable Front Screw 1TNE968901R3108 4 3 Guidelines of Safetv Important user information This manual provides information for the installation and the usage of the ABB product AC500 ECO PLC In no event will ABB be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment Solid state equipment has operational characteristics differing from those of electromechanical equipment Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variants and requirements associated with any particular installation ABB cannot assume responsibility or liability for actual use based on the examples and diagrams Notes in this manual The following symbols are used to highlight points of information which are intended to ensure the user s personal safety and protect the integrity of the equipment in this manual Whenever any of th
26. g Inputs 4x 4x 2 Analog Outputs 2x 2x Inputs single configurable as 2 5V 2 5V x X 5V 5V x X 0 5V x X 0 10V x X 0 20mA X X 4 20mA X X Outputs single configurable as 10V 10V x X 0 20mA X X 4 20mA X X Inputs RTD 2x Thermo Couple 5 5 i 4x 3 Hardware Installation and Wiring This Chapter provides general precautions for using the AC500 and related devices The information contained in this chapter is very important for the safety and reliability of the applications Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment Touch a grounded object to discharge potential static Wear an approved grounding wrist strap Do not touch connectors or pins on component boards Do not touch circuit components inside the equipment If available use a static safe workstation When not in use store the equipment in appropriate static safe packaging AN ATTENTION Svstem planning Consider the following when planning vour AC500 svstem e The AC500 CPU can be powered by 24V DC or 100 240V AC e The AC500 CPU PM554 and PM564 support as many as 7 local I O expansion modules e An additional process power supply has to be provided for the I O modules of each module Each I O expansion modu
27. ic messages for rapid trouble shooting are shown on the CPU display or can be called using the programming tool In addition the device status is indicated at the communication module by four LEDs Brief information about Modbus Modbus RTU developed by Modicon in 1979 Modbus RTU is an open master slave protocol and can be easily implemented on serial interfaces Numerous automation systems have Modbus RTU interfaces as standard or optional features and are thus easily able to communicate with the AC500 via its integrated COM1 and COM2 interfaces RS232 or RS485 The Modbus is used not only in industrial applications but also in building installations in energy optimization systems for long distance data transmission and for linking up operator panels Communication By polling i e the master transmits a request to the slave and then receives the response Both interfaces COM1 and COM2 can operate simultaneously as Modbus interfaces The Modbus operating mode of an interface is set using the engineering tool Topology AC500 eCo 33 Hardware Introduction Point to point via RS232 or multi point via RS485 With RS232 a maximum of one master and one slave is possible while with RS485 one master and a maximum of 31 slaves can be operated The maximum cable length is 15 m with RS232 and 1 2 km with RS485 Data transfer Max 187 5 kB s Each telegram has a 16 bit CRC appended The telegrams permit process data input ou
28. interface for PC Control Builder Modbus RTU as master or slave ASCII serial protocols CS31 Master RTC Battery SD card on SD Card Adapter Option gt Dedicated communication interface COM2 Optional gt The serial interface COM2 is connected to a removable 5 pin terminal block gt lthas RS 485 serial interface and can be used for Online access RS 485 programming interface for PC Control Builder Modbus RTU as master or slave ASCII serial protocols COM2 does not support communication via CS31 system bus O Bus gt Thel O Bus is I O data bus for the S500 Input Output expansion modules Through this bus I O and diagnosis data are transferred between the AC500 CPU and the S500 I O expansion modules 2 1 5 CPU Accessories The AC500 CPU has following accessories Type Description Used for MC502 MC503 SD Memory Card with Adapter Backing up user data Storing user programs Updating the firmware TK503 D Sub RS485 USB Programming realize the communication between PLC to PC cable TA560 Lithium Battery Back up RTC TA561 RTC RTC Battery TA561 COM2 keeps track of the current time and keep time while the power supply is off or unavailable TA562 RS RS 485 Serial Adapter TA562 for communication and online access COM2 TA562 RTC RS RS485 Serial Adapter RTC Battery Integrates RTC function with battery and serial TA563 COM2 communication interface RS485 int
29. le can be powered with its own power supply for isolation purposes or the same power supply can also be used AC500 eCo 13 Hardware Introduction 3 1 Hardware Mounting A ATTENTION 3 1 1 DIN Rail Mounting re Mounting Mounting on DIN rail Step 1 Install the 7 5 mm or 15 mm DIN Rail Step 2 Snap the AC500 CPU on the DIN Rail The AC500 CPU will be placed on top of the DIN Rail and then snapped on the bottom s 7 ied a 7 L 7 a OK Se L L D a E e px 7 2 Figure 5 Mounting of the AC500 CPU Step 3 Mounting the I O Module to CPU The I O Module is snapped into the DIN rail in the same way as the CPU Once secured to the DIN rail slide the I O Module to the left until it fully locks into place creating a solid mechanical and electrical connection afaTa svate sata JOQDJODOJ T A vava JOCK XJ 7 IX Ye LICH Figure 6 Assembly the I O Module AC500 eCo 14 Hardware Introduction You can use the following components to add additional I Os If you want use the following component s e to connect a digital 24 VDC sensor or DI561 8D1 DI562 16D1 DO561 8DO DX561 8 actuator to the CPU DI T 8DO T DX571 8DI R 8DO R DC561 16DI DO T DO571 8DO R e o connect a 100 240 VAC sensor or actuator DI571 8DI DO572 8DO Triac DO571 8DO R e to connect an analog 24 VDC sensor or AI561 4Al AO561
30. magnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Also see the appropriate sections in this publication as well as the S500 User s manual for additional installation requirements pertaining to this equipment Apart from the basic Regulations for the Setting up of Power Installations DIN VDE 0100 and for Ihe Rating of Cree page Distances and Clearances DIN VDE 0110 Part 1 and Part 2 the regulations The Equipment of Power Installations with Electrical Components DIN VDE 0160 in conjunction with DIN VDE 0660 Part 500 have to be taken into due consideration To insure project success and to insure that all systems are properly and safely installed the customer must be familiar and proficient
31. nd operation of AC500 controls Please contact ABB STOTZ KONTAKT GmbH Dept STO VPS Eppelheimer Str 82 Postfach 10 16 80 D 69123 Heidelberg D 69006 Heidelberg Phone 49 6221 701 1202 or 1205 Telefax 49 6221 701 1361 E mail Dieter Druschke de abb com or Heinrich Happle de abb com If desired we also offer seminars at the customer s facility Please find detailed information in our seminar brochure You can order this brochure from the address given above or from every ABB STOTZ KONTAKT GmbH office or you can download it from our Internet website PDF file see the following link Please send your enrolment directly to ABB STOTZ KONTAKT GmbH using the address given above or via Internet http www abb de stotzkontakt gt Schulungen und Seminare gt Seminare If necessary it is also possible to arrange the seminar contents according to the customer s wishes Depending on the special requirements the training can be held in Heidelberg or at any other location favored by the customer We are pleased to prepare an individual offer for you according to your special requirements 4 4 4 Addresses ABB STOTZ KONTAKT GmbH P O Box 10 16 80 D 69006 Heidelberg Telephone 49 62 21 701 0 Telefax 4449 62 21 701 729 http www abb de stotz kontakt ABB Entrelec Control Division 184 rue L on Blum F 69100 Villeurbanne France Telephone 33 0 4 72 35 35 Telefax 4433 0 4 72 35 12 http www abb com lowvoltage
32. o one option board TA566 Wall mounting accessory For CPU wall mounting TA567 Option Cover TA568 5 poles terminal block For power supply wiring AC500 eCo 10 Hardware Introduction 2 1 6 Mode Selection Switch RUN STOP AC500 CPUs PM554 and PM564 have RUN STOP mode selection switch User application programs can only be implemented when RUN STOP switch is set to RUN mode If RUN STOP switch is set to STOP mode the user application programs will be stopped It must be use the screwdriver to change swatch s condition False tools can create CPU s damage 2 1 7 Status Display on the AC500 CPU Figure 4 Status LEDs of AC500 CPU PM564 Status of the LEDs for CPU module On the AC500 CPUs PM554 and PM564 modules 3 LEDs on the upper left side indicate the module operation status and 16 LEDs indicate the status of Input Output signals PWR 24 V DC or 100 240V AC voltage is present voltage is missing power supply is provided RUN activity status CPU is in RUN mode CPU is in STOP mode ERR error indication red An error has occurred No errors are encountered or only warnings Status of the LEDs for onboard I Os The statuses of the onboard inputs outputs are indicated by yellow LEDs one per channel There is no difference among the channels Module LED stats Color LED OFF LED ON Outputs O0 O5 Digital Output Output OFF Output ON CPU PM564 Inputs I6 17 Analog Input Input OFF Input ON Ou
33. on of the supplv voltage The supply voltage or mains connection terminal block must only be plugged in or withdrawn with the power off The same applies to the terminal blocks of input or output channels e g relay outputs if they are operated with dangerous contact voltages Do not open live devices The devices work with voltages with which contact must be avoided under all circumstances Therefore they must not be opened when live The same applies to the networking interfaces Lifting up the cover of the battery compartment to exchange the battery module is not construed as opening in this context A Do not obstruct the ventilation for cooling The ventilation slots on the upper and lower side of the devices must not be covered by wiring cable ducts and things like that A Run signal and power wiring separately Signal and supply lines power cables must be laid out so that no malfunctions due to capacitive and inductive interference can occur EMC AN Precautions against wiring short circuits and breakages AC500 eCo 29 Hardware Introduction Connection plans and user software must be created so that all technical safety aspects legal regulations and standards are observed In practice possible shortcircuits and breakages must not be able to lead to dangerous situations The extent of resulting errors must be kept to a minimum AN Use only ABB approved lithium battery modules At the end of the battery s lifetime al
34. or for screw mounting on a mounting panel Figure 3 the AC500 eCo System CPU 7x S500 eCo I O Modules AC500 eCo 7 Hardware Introduction 2 AC500 eCo Hardware Descriptions 2 1 CPU Overview The CPU PM554 and PM564 is the central unit of the AC500 system with the onboard digital analog inputs and outputs The CPUs can be powered by 24V DC or 100 240V AC depending on different variant The different between two CPU types is the onboard I O type Each AC500 CPU PM554 and PM564 can be used as Bus Master within the control System AC500 together with CS31 or and Modbus Stand alone CPU 2 1 1 CPU components Take CPU PM554 as the example 1 3 LEDs to display the CPU statuses 2 Allocation of signal name with 4 and 5 correspondences 3 yellow LEDs to display the inputs and the output 8 IN and 6 OUT 4 Allocation of terminal number 5 Allocation of signal name 6 9 and 11 poles I O terminal block fixed screw type terminals 7 DIN rail 8 SD Card Option 9 COM2 RTC Option 10 RUN STOP switch 11 COM1 RS485 12 Power supply terminal AC500 eCo 8 Hardware Introduction 2 1 2 CPU Assortments AC500 CPUs PM554 and PM564 have the following five Assortments cpu types Supply inputs Outputs Inputs Output Memory instructions intertace CPU types Supply Inputs Outputs Inputs Output Memory instructions Interface mr hsieb L E E PM554 T Transistor PM554 R i CNN een i
35. t no in ng m bd no M I gt 0 7 u ti ni ae ti tii He ee _ u u fib in no na hi m R ckspeisefestigkeit gegen ber zm no no no no no no 24 V Signale bei 200 W 230 V AC Kontaktbelastbarkeit 30 W 24 V DC Widerstandslast max m induktive Last max a 200 W 230 Lampenlast max V AC 30 p W 24 V DC Lampenlast 5W 5W 5W 5W 5W Lebensdauer Schaltspiele u u u E 100 000 00 E m 100 000 00 E mechanisch 0 0 unter Last 100 100 Externe MaBnahme Funkenl schung bei _ i B entspreche E u u induktiver AC Last nd der geschaltete n Last Externe Entmagnetisierung bei panum induktiver DC Last B Freilaufdiod i u e parallel zur Last Prozess Spannung UP 100 240 V 40 264 V Nennwert AC 24 V DC AC max Welligkeit 596 596 5 5 a 5 Verpolschutz yes yes yes yes yes Sicherung f r UP 3 A fast 3 A fast Anschl sse zur Sensoder Spannnungsv ersodergung Pro Anschluss Klemme 24V u OV Jede 4 er 8 er Gruppe mit 0 5A belastbar Sensoder Versodergung u a u u u u u u u sspannung 24 DC Mit Kurzschluss und Uberlastschutz Maximale Kabellange der angeschlossenen Prozess Signale geschirmt m 500 500 500 500 500 500 500 500 500 ungeschirmt m 300 300 300 150 150 150 150 150 150 Potentialtrennung pro Modul X AC500 eCo 22 Hardware Introduction zwischen
36. tput AO Analog Output Output OFF Output ON 1 I6 and 17 are configurable digital analog inputs AC500 eCo 11 Hardware Introduction 2 2 S500 eCo I O Modules Overview The S500 eCo I O modules are with compact housing for DIN Rail or wall mounting It has the same height and depth as the standard S500 modules and can be used or mixed with the standard S500 I Os on all AC500 CPUs 2 2 1 I O Unit components 1 l O Bus 2 Allocation of signal name 3 16 yellow LEDs to display the signal statuses 4 Allocation of terminal number 5 Allocation of signal name 6 9 and 11 poles I O terminal block screw type terminals 2 2 2 S500 eCo I O Modules Assortments DO DO DO DX DC 561 571 572 571 561 Digital I Os overview Number of Channels per Module Digital InputsDI_ 8 16 Digital OutputsDO_ Configurable as Input or Be Output DC STE EN EN b DEDE NEN Process voltage e EEE EEE fao ed EN EE 240 240 240 ew paw ew zw Lew Channels additional configurable as Fast Counter Max2cnamespermdue x Puswichh Mosuston x Revolutionstime frequency x nterrupt VO ese pos gps qose qoos pet AC500 eCo 12 Hardware Introduction Analog I Os overview AI561 AO561 AX561 AI562 AI563 Number of Channels per Module Analo
37. tput data to be written and read either individually or in groups The data are packed in the RTU format Transmission media May vary One widely used option is the RS485 bus physics a twisted pair shielded cable with terminators Diagnostics Detailed diagnostic messages for rapid trouble shoot ing are shown on the CPU display or can be called using the programming tool Brief Information about CS31 CS31 Communication Serial developed by ABB in 1989 for continuity and migration CS31 is a proprietary master slave field bus It is characterized by simple handling easy configuration and inexpensive installation The COM1 interface of the AC500 can be configured as a CS31 field bus master Communication Is handled using polling i e the master sends a request to the slave and then receives the response The CS31 operating mode of COM1 is set using the engineering tool Topology Multi point line RS485 approved without branch lines A system consists of one master and up to 31 slaves The maximum cable length is 500 m or 2 km with an amplifier Slaves are primarily decentralized input output modules with integrated CS31 bus connection Data transmission Is performed at 187 5 kB s Each telegram has an 8 bit CRC appended The telegrams enable process data input output data to be written and read Transmission medium Primarily a twisted pair shielded cable with terminators Other transmission media fiber optic cables via a
38. ways replace it only with a genuine battery module AN Never short circuit or operate lithium batteries with the polarities reversed They are likely to overheat and explode Avoid chance short circuiting and therefore do not store batteries in metal containers and do not place them on metallic surfaces Escaping lithium is a health hazard AN Never charge lithium batteriesl Lithium batteries are primarv cells and cannot be recharged Attempts to charge lithium batteries lead to overheating and possible explosions AN Dispose of lithium batteries environmentally consciously Do not open lithium batteries and never throw them into fires risk of explosion Do not dispose of along with the household rubbish but in an environmentally conscious manner in accordance to local authority regulations Additional notes Avoidance of electrostatic charging AN ATTENTION Electrostatic charging can cause internal defects of the devices and impair the proper function Observe the following rules when handling the svstem Touch an earthed object in order to discharge the electrostatic charging Wear a suitable earthed strap around vour wrist Do not touch anv connections or pins on the printed circuit boards Do not touch anv circuits inside the devices If available use a work place which is equipped with suitable electrostatic discharge In order to avoid electrostatic charging the devices must only be stored when packed in suitable packaging mat
39. with the following standards and must comply with their directives Working amp Process Machinery DIN VDE 0113 Part 1 8 Part 200 Close proximity to dangerous voltages DIN VDE 0106 Part 100 Protection against direct contact DIN VDE 0160 DIN VDE 0110 Part 1 AC500 eCo 27 Hardware Introduction The user has to guarantee that the devices and the components belonging to them are mounted following these regulations For operating the machines and installations other national and international relevant regulations concerning prevention of accidents and using technical working means also have to be met Advant Controller Devices are designed according to IEC 1131 Part 2 under over voltage category II per DIN VDE 0110 Part 2 For direct connection of AC Category III over voltages provide protection measures for over voltage category II according to IEC Report 664 1980 and DIN VDE 0110 Part 1 Equivalent standards DIN VDE 0110 Part 1 e IEC 664 DIN VDE 0113 Part 1 EN 60204 Part 1 DIN VDE 0660 Part 500 gt EN 60439 1 gt IEC 439 1 All rights reserved to change design size weight etc VDE stands for Association of German Electrical Engineers Safety technical instructions Please read General Completely safe installation and starting up and problem free functioning of the devices at their work location can be ensured by observing the following instructions Qualified personnel Both the control syst

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