I/O Boards
Contents
1. Adapter boards NXOPT D_ OPT D1 DE 17457 System Bus adapter board 2 x fiber optic pairs OPT D2 17458 System Bus ad2. 2 a 5 PM O 54 5 R25 x O 0 et O 1g X35 STA NE Jumper X5 Jumpers X15 and X16 Duplicate encoder board for Vacon NXP Encoder input board with program mable control voltage for the encoder The OPT A7 board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated The OPT A7 board includes too the qualifier inputs ENC1Q and ENC2Q meant to trace positions in positioning applications The board can be used as both Masterand Slave device The encoder input Signal is repeated on the board and carried to the next device through the digital output C 16695 Two terminal blocks Screw terminals 2 6 Coding in terminals 3 and 14 4 X5 X15 and X16 see 30 None Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 33 1 0
3. 1 16689 6 1 2 i 1 2 2 16690 2 16691 1 44 16692 OPT A5 16693 OPT A7 16695 N OPT A8 16696 6 21 1 1 2 92 16697 OPT AE gt olw w gt 16709 1 0 expander OPT B_ boards 2 1 2 3 1 16945 6 1 2 1 2 BCDE 16946 1 1 1 OPT B4 BCDE 16948 12 22 OPT B5 BCDE 16949 OPT B8 BCDE 16952 OPT B9 BCDE 16953 OPT BB C 16962 16963 Table 4 1 Vacon option boards types A and B
4. cdd ta 32 Sc et Ut EL c Sd due p CHR 37 OPTA o oot onsec ia teta o Dm erdt cial alae hed son leon es tah et ti ae 41 SOPTSAE uid deer it M bota s Aot ed cu UE 42 3 2 1 0 Expander Boards OP TSB buda dae Meg 46 99 At SOP AB EE ioa dU danda e MIU enfin 47 922 2 2 ote a dst scd nas Rt t dris cei Qu pcc cuffs dd etd 49 5222 OPI BA aturesit qubd ecdesia tu cub mA UIS ARE 50 dA tak sett uadit sc ut i 51 320 OPT BOn cs feat att hol E late Mare Ad cei t dd ud a sse CAR itor ct fs 52 Tel 358 0 201 2121 Fax 358 0 201 212 205 INDEX VACON 204 UE E cess etas dR sh at Seaham aan eR cna Sahn 54 OPT B Bair hi EE MG erhalte c rudy 55 3 3 Adapter Boards Or Teb aeneo eit Aen kata 59 SUPT AD 60 OPT D2 rP M 62 OPTA DI da ai oa o
5. 1 Gm 513 6 Expander boards C NXOPTC1 b Parameters G123G5 G19G2 CHANGE VALUE Ga D 61311 G13l EP Slave address Slave address CONFIRM CHANGE 126 126 VA n A p Baud rate Auto Figure 1 9 Board parameter value editing Note Fieldbus boards OPT C also have fieldbus related parameters These boards are however described in the separate fieldbus board manuals please visit http www vacon com support documents html Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION 9 15 2 INSTALLATION OF VACON OPTION BOARDS It is not allowed to add or replace option boards or fieldbus boards ona frequency converter with the power switched on This may damage the boards Vacon NX frequency converter Remove the cable cover Open the cover of the control unit Continues on next page 24 hour support 358 0 40 8371 150 Email vacon dvacon com 16 9 VACON INSTALLATION Install the option board in a correct slot on the control board of the frequency converter On attaching also removing the board hold it in horizontally straight position to avoid twisting the connector pins See the photos below s WX Make sure that the board see below fits tightly in the metal clamp and the plastic groove If the board seems to be difficult to fit in the slot you may have to check the allowed slots for your option board Note Check that th
6. e ej eee eee Channel DIC Channel DID selected selected Master function Slave function selected selected Jumper block X4 Auxiliary voltage level 24v e e 24V 15 15V e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control positioning applications The OPT A7 encoder board is mainly used in demanding system applications e g when measuring the motor speed with two encoders Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 35 Encoder connection The figures below present examples of a chain connection of several OPT A7 boards Figure 3 7 and a connection of two encoders to the OPT A7 option board Figure 3 8 Master 15V 24V GND DIC1A DID1 A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B OPT A7 Slave 1 DIC1A DID1A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B OPT A7 Slave 2 DIC1A DID1A DIC1A DID1A E DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B Figure 3 7 Connection of encoder and three OPT A7 boards 24 hour support 358 0 40 8371 150 Email vacon dvacon com F fis au 36 DESCRIPTIONS Encoder 1 15V 24V from OPT A7 did ee ee a _ H met IHE 0 ITI ce
7. 65 Som OPTADO Re BB 67 4 Vacon Option Boards operational details 68 24 hour support 358 0 40 8371 150 Email vacon dvacon com 4 GENERAL INFORMATION 1 GENERAL INFORMATION Vacon NX range embodies a wide selection of expander and adapter boards with which the available I O of Vacon NX frequency converter can be increased and its versatility improved The input and output configuration 1 0 of Vacon NX is designed with modularity in mind The total 1 0 is comprised of option boards each having its own input and output configuration The boards contain not only normal analogue and digital inputs and outputs but also fieldbuses and additional application specific hardware The basic expander and adapter boards are placed in the board slots on the control board of the frequency converter 1 0 boards are usually interchangeable between different Vacon types i e NXS and NXP However the control boards of these types differ from each other to some extent which means that the use of some 1 0 boards in different Vacon frequency converter types may be restricted 1 1 Board slots on the control board of Vacon NXS and NXP A Figure 1 1 Board slots on control board of the Vacon NXS and NXP The control board is situated inside the control unit of the Vacon NX frequency converter There
8. Pulse input A input A 4 2 5 DIC3Z Pulse input Z one pulse per revolution 6 DIC3Z 7 ENC1Q Reserved for future use 8 DICA Reserved for future use 9 GND Ground for control and inputs ENC1Q and DIC4 10 5V 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 See chapter 1 4 4 Table 3 6 OPT A4 1 0 terminals Technical data Encoder control voltage 5V 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Encoder inputs are RS 422 interface compatible Max load per encoder input li ln 25mA Qualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50us Fast digital input DIC1 Digital input 24V gt 5 Digital input is single ended connected to GND Jumper selections On the OPT A4 board there are two jumper blocks The jumper X2 is used to define the status of the termination resistor R2135Q The jumper X4 is used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level EUR 522 32 Jumper block X2 o6 O dap Termination resistor e Auxiliary voltage 5V Auxiliary voltage 15V Auxiliary voltage 24V Termi
9. dm OPT A3 NDA 1 NO 3 DI encoder RS 422 1 4 201 nn ad qualifier amp fast input 3 DI encoder wide range NXS 15V 24V NXP PISA qualifier amp fast input 2 NXS e TIRANI 42 ND OPT A8 10 10V decoupled uc GND de coupled from GND 24V EXT 24V from GND i 2 10ref 2 5 mm 9 incl 1 mA V terminals 10 10V 24V EXT 24V NXS 3 DI encoder 15V 24V E et ___ E Table 3 1 Vacon NX Basic boards and their PUTET Encoder board can be used in Vacon NXS with special applications only DI Digital input DO Digital output TI Thermistor input Al Analogue input AO Analogue output RO Relay output Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 19 3 1 1 OPT A1 L Nu 1 3 N N A E o o e N RB e N e Figure 3 1 Vacon OPT A1 option board Description Standard 1 0 board with digital inputs outputs and analogue inputs outputs Allowed slots A Type ID 16689 Terminals Two terminal blocks coded mounting of blocks in wrong order prevented terminals 1 and 12 Screw terminals 2 6 Jumpers 4 X1 X2
10. 0 10V Ri 200 10V 10V Joy stick control selected with a jumper Resolution 0 1 Accuracy 1 5 AI2 GND ISOL Voltage input GND 1501 Connected to GND ISOL selected with jumper 6 24Vout 24V auxiliary voltage output Short circuit protected bidirectional 15 maximum current 150 mA see 1 4 4 24Vdc external supply may be connected Galvanically connected to terminal 12 7 GND Ground for reference and controls Galvanically connected to terminal 13 8 DIN1 DigIN A 1 Digital input 1 Common CMA R min 5kQ 9 DIN2 DiglN A 2 Digital input 2 Common CMA R min 5kQ 10 DIN3 DigIN A 3 Digital input Common CMA R min 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Connection by default to GND Selection with jumper block X3 see page 39 24 Vout Same as terminal 6 bidirectional Galvanically connected to terminal 6 13 GND Same as terminal 7 Galvanically connected to terminals 7 14 DIN4 DigIN A 4 Digital input 4 Common CMB min 5kQ 15 DIN5 DiglN A 5 Digital input 5 Common CMB R min 16 DIN DigIN A 6 Digital input 6 Common CMB R min 5kQ 17 CMB Digital input common A for DIN4 DIN5 and DIN6 Connection by default to GND Selection with jumper block X3 see page 39 18 1 AnOUT A 1 Analogue output 19 A01 Output signal range Current 0 4 20mA max 5000 or Voltage 0 10V gt 1kQ Selection with jumper b
11. 48 DESCRIPTIONS Jumper selections On the OPT B1 board there are two jumper blocks The jumper block X2 is used to define the bidirectional terminal as either input or output The other jumper block X4 is used to connect the common terminals to GND The factory default and other available jumper selections are presented below Jumper block X2 Jumper block X4 DIO mode CM A CMB connection to GND CMB connected to GND DIO1 DIO1 0102 0102 DIO3 DIO3 CMB DIO4 DIO4 2 2 DIO5 0105 floating DIO6 22 22 H DIO6 66 66 906 606 696 06 DIO1 to DIO6 DIO1 to DIO6 mode OUT mode IN Factory default Figure 3 12 Jumper positions for 1 1 Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 49 3 2 2 2 e O O Glew a fis e 1 Description Vacon 1 0 expander board with a thermistor input and two relay outputs Allowed slots B C D E Type ID 16946 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None 1 0 terminals on OPT B2 Terminal Parameter reference Technical information Keypad NCDrive Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Switching capacity 24VDC 8A RO2 common
12. Batiment le Sextant 462 rue Benjamin Delessert 21 de Moissy Cramayel BP 83 77 554 Moissy Cramayel telephone 33 0 1 64 13 54 11 fax 33 0 1 64 13 54 21 Germany Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 0 201 806 7093 Great Britain Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 0 1455 611 515 fax 44 0 1455 611 517 Vacon distributor Italy Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telephone 39 0522 276811 fax 39 0522 276890 The Netherlands Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0183 642 971 Norway Vacon AS Langgata 2 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 PR China Vacon Suzhou Drives Co Ltd Building 13CD 428 Xinglong Street Suchun Industrial Square Suzhou 215126 telephone 86 512 6283 6630 fax 86 512 6283 6618 Vacon Suzhou Drives Co Ltd Beijing Office A205 Grand Pacific Garden Mansion 8A Guanhua Road Beijing 100026 telephone 86 10 6581 3734 fax 86 10 6581 3754 Vacon Traction Oy Vehnamyllynkatu 18 33700 Tampere telephone 358 0 201 2121 fax 358 01201 212 710 Russia ZAO Vacon Drives Bolshaja Jakimanka 31 stroenie 18 109180 Moscow telephone 7 095 974 14 47 fax 7 095 974 15 54 ZAO Vacon Drives 2ya Sovetskaya
13. 3 1 4 OPT A4 L N AB a e OOOO OOOO Description Allowed slots Type ID Terminals Jumpers Board parameters 24 hour support 358 0 40 8371 150 Email vacon dvacon com Jumper X4 Encoder board for NXP Encoder input board with programmable control voltage for an encoder The encoder board OPT A4 is for TTL type encoders TTL TTL R providing input signal Levels that meet the 5 422 interface standard Encoder inputs A and 7 are not galvanically isolated The OPT A4 board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a special fast digital input DICA used to trace very short pulses These two inputs are used in special applications The TTL type encoders do not have an internal regulator and use therefore a supply voltage of 5V 5 whereas the TTL R type encoders have an internal regulator and the supply voltage can be e g 15V 10 depending on the encoder manufacturer E 16692 One terminal block Screw terminals 2 6 Coding in terminal 3 2 and X5 see page 26 Yes see page 27 OPT A4 26 DESCRIPTIONS 1 0 terminals OPT A4 coded terminal painted black Terminal Parameter reference Technical information Keypad NCDrive DIC1A DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse
14. OR WN e Encoder voltage Brown green Table 3 22 1 0 terminals on OPT BB terminal X6 0 terminals OPT BB terminal X7 Terminal Technical data SimA Incremental pulse output A differential 0 SimA square wave signal level RS 422 Impedance 1200 Input hysteresis 5mV SimB Incremental pulse output B differential 0 SimB square wave signal level RS 422 Impedance 1200 Input hysteresis 5mV Not used Not used FDIN1 Fast digital input 1 HTL Min pulse length 50us CMA Common FDIN1 FDIN2 Fast digital input 2 HTL Min pulse length 50us CMB Common FDIN2 Table 3 23 1 0 terminals on OPT BB terminal X7 Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 57 Jumper selections On the OPT BB board there is one jumper block used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X11 Auxiliary voltage level sv ee ee 5 ee 12V ee 12 Uv ee 15V 15 15v e e Factory default OPT BB board Parameter Selections Description CEE re Manually selectable rotation direction O Not used iis Incremental pulse reading rate Reading rate 4 1 2 5 ms 9 Note Use value 1 Closed Loop mode 3 10 ms 4 50 ms If activated the sinusoidal incremental pulses 0 Interpolation 1 1 Yes are used to calculate the pola
15. Table 3 27 Vacon NX adapter boards a 1 o 24 hour support 358 0 40 8371 150 Email vacon dvacon com 60 DESCRIPTIONS 3 3 1 OPT D1 Description System Bus adapter board for Vacon NXP Allowed slots D E Type ID 17457 Terminals Double optical input and output terminals Agilent HFBR 1528 Receiver HFBR 2528 Transmitter Jumpers None Board parameters None 0 terminals on OPT D1 Terminal Technical information System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HEBR RUS500 amp HFBR 4531 4532 4533 connectors System Bus optical input 2 RX2 Use 1 mm optical cable e g Agilent HEBR RUS500 amp HFBR 4531 4532 4533 connectors System Bus optical output 1 TX1 Use 1 mm optical cable e g Agilent HFBR RUS500 System Bus optical output 2 TX2 Use 1 mm optical cable e g Agilent HFBR RUS500 Table 3 28 OPT D1 1 0 terminals Note The terminals of the board are protected with a rubber pin Be sure to leave the pin in the unused terminals in order to avoid disturbances Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 61 Connections between frequency converters with OPT D1 Basic connection Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2 of Device 2 Note that in the end devices one terminal pair remains unused See Figure 3 73 below M
16. a o Table 3 31 24 hour support 358 0 40 8371 150 Email vacon dvacon com 64 DESCRIPTIONS MASTER SLAVE 1 SLAVE 2 SLAVE Figure 3 15 Connection example of frequency converters with OPT D2 Tel 358 01201 2121 e Fax 358 0 201 212 205 DESCRIPTIONS VACON 9 65 3 3 3 OPT D3 im n r Jumper block X3 Description RS 232 adapter board Galvanically decoupled Used mainly for application engineering to connect another keypad Allowed slots D E Type ID 17459 Terminals 9 female sub D connector Jumpers 1 X3 see page 66 Board parameters None 1 0 terminals on OPT D3 Terminal Technical information Transmit data Receive data Ground isolated 9V isolated 1 2 3 4 5 6 7 8 9 Table 3 32 OPT D3 1 0 terminals 24 hour support 358 0 40 8371 150 Email vacon dvacon com 66 DESCRIPTIONS Jumper selections There is one jumper block on the OPT D3 board The factory defaults and other available jumper selections are presented below Jumper block X3 Connector connection to GND M i e Connected to GND Connected through RC filter directly to GND OPT D3 option board status LEDs LED Meaning Green LED 1 Receiving data Red LED 2 Transmitting data 1 au Tel 358 0 201 2121 Fax 358 0 201 212
17. and X6 See Figure 3 2 Board parameters Yes see page 22 24 hour support 358 0 40 8371 150 Email vacon dvacon com 20 DESCRIPTIONS 1 0 terminals OPT A1 coded terminals painted black Terminal Parameter reference Technical information on keypad and NCDrive 1 10 Vref Reference output 10V Maximum current 10 mA 2 An IN A 1 Selection V or mA with jumper block X1 see page 21 Default 0 10V Ri 200 10V 10V Joy stick control selected with 0 20mA Ri 250 Resolution 0 1 Accuracy 1 3 Differential input if not connected to ground Allows 20V differential mode voltage to GND 4 Al2 An IN A 2 Selection V or mA with jumper block X2 see page 21 Default 0 20mA Ri 250 0 10V Ri 200 10V 10V Joy stick control selected with a jumper Resolution 0 1 Accuracy 1 5 Al2 Differential input if not connected to ground Allows 20V differential mode voltage to GND 6 24 Vout bi 24V auxiliary voltage output Short circuit protected directional 15 maximum current 150 mA see 1 4 4 24Vdc external supply may be connected Galvanically connected to terminal 12 7 GND Ground for reference and controls Galvanically connected to terminals 13 19 DIN1 DigIN A 1 Digital input 1 Common CMA R min 5kQ DIN2 DigIN A 2 Digital input 2 Common CMA R min 5kQ DIN3 DigIN A 3 Digital input 3 Common CMA R
18. vacon DRIVEN BY DRIVES USER S MANUAL NX FREQUENCY CONVERTERS BASIC BOARDS EXPANDER I O BOARDS ADAPTER BOARDS 2 9 VACON INDEX INDEX 1 Gensralinformationi sid CERE vE EUR aU duod idet e PE 4 1 1 Board slots on the control board of Vacon NXS and 4 1 2 Board Slots on the control board of Vacon NXL aciei io I i nieto te Deb ed ise 5 1 3 Option board eT 5 E Technical Hale ucc E A E E E 7 Sla Ol eom TE nck E E 7 1 4 2 Analogue inputs MAN usa dte e tenete abo e tate 7 1 4 3 Analogue outputs MAN 8 1 4 4 Control voltage 22 V EXT cene amnion eta 8 1 4 5 Digital input signal 8 1 5 HardWare protections msee rena aen ae EE aves exo ERE Y Y eux ko nS VOLES e Eee ge cea 11 1 5 1 Terminal block coding ssssssssssssesssesenene eene nennen eren nennen nennen enne 11 1 5 2 Board slot guides and allowed slots 2 2020002 1 1 00 000000000000 00030000000 11 1 6 Fopeidentficatioh mn rm
19. Digital input Pt 100 Sensor input for Pt 100 Al Analogue input AO Analogue output Thermistor input RO Relay output Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 47 3 2 1 OPT B1 Jumpers X2 Jumper X4 Q Q w O o E Ole Oly Description Vacon 1 0 expander board with six bidirectional terminals Allowed slots B C D E Type ID 16945 Terminals One terminal block Screw terminals 2 6 No coding Jumpers 2 X2 and X4 see page 48 Board parameters None 1 0 terminals on OPT B1 Terminal Parameter reference Keypad NCDrive DiglN X 1 DigOUT X 1 DigIN X 2 DigOUT X 2 DigIN X 3 DigOUT X 3 DiglN X 4 DigOUT X 4 DigIN X 5 DigOUT X 5 DigIN X 6 DigOUT 6 Table 3 16 OPT B1 0 terminals 24 hour support 358 0 40 8371 150 Email vacon dvacon com Technical information Digital input 24V gt 5 Digital output Open collector 50mA 48V See above See above Common for 0101 0103 Note CMA is internally connected to GND with jumper by default Digital input 24V Rj5kO Digital output Open collector 50mA 48V See above See above Common for 0104 0106 1 0 ground Ground for reference and controls Control voltage output Voltage for switches etc max current 150mA Short circuit protected
20. Email vacon dvacon com 40 DESCRIPTIONS OPT A8 parameters Number Parameter i Default mode Al2 mode 01 mode Table 3 12 OPT A8 board related parameters Lr o Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 9 41 3 1 8 L QUOGOCO QUOOOQU N B e Jumper X2 Jumper X3 Description Vacon NX basic 1 0 board similar to the OPT A1 except that the 1 0 terminals are bigger for 2 5mm wires screws Allowed slots Type ID 16697 Terminals Two terminal blocks Screw terminals M3 Coding in terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see page 21 Board parameters Yes see page 22 1 0 terminals on See page 20 Jumper selections See page 21 OPT A parameters See page 22 24 hour support 358 0 40 8371 150 Email vacon dvacon com OPT A9 42 9 VACON DESCRIPTIONS 3 1 9 OOOO OOOO OG N RB QM e Description Allowed slots Type ID Terminals Jumpers Board parameters Jumper X4 Encoder board for Vacon NXP Encoder input board with programmable control voltage for an encoder The OPT AE board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL ope
21. command from the frequency converter Blinking fast Option board is activated and in RUN state once sec e Option board is ready for external communication Blinking slow Option board is activated and in FAULT state once 5 s e Internal fault of option board Green LED LED Meaning OFF Option board not activated ON Encoder is being initialised Option board is reading encoder parameters Blinking fast Encoder detected by option board once s Option board receives data from encoder Blinking slow Encoder detected by option board once 5 s Option board cannot read encoder data or data is invalid CRC error broken cable etc Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 9 59 3 3 Adapter Boards OPT D_ The adapter boards do not provide any additional I O but are used to connect the frequency converter to a Vacon communication bus System Bus SPI CAN Note that if you use any of the major fieldbuses Profibus Modbus etc for communication you will need a corresponding fieldbus board For more information see the specific fieldbus board manual Note Do not plug two adapter boards into the same control board in order to avoid incompatibility problems 1 0 Allowed n OPT D1 System Bus adapter board OPT D2 B D E System Bus adapter board with interface to fast monitoring bus NXS OPT D3 RS 232 adapter board Monitor Bus adapter board for
22. converter are noted Please check Option board 1 mark the board type 2 the slot into which the board is mounted 3 and the mounting date 4 on the sticker Finally attach the sticker on your drive Drive modified Option board 4 ele Peres in slot A B 54 upgrade Collar EMC level modified H to T Tto H Date 24 hour support 358 0 40 8371 150 Email vacon dvacon com 18 DESCRIPTIONS 3 DESCRIPTIONS OF VACON OPTION BOARDS 3 1 Basic boards OPT A_ e Basic boards used for basic 1 0 normally pre installed at the factory e This board type uses slots B and The standard Vacon NXS and NXP frequency converters contain two boards placed in slots A and B The board in slot A 1 8 or OPT A9 has digital inputs digital outputs analogue inputs and an analogue output The board in slot B OPT A2 has two change over relay outputs As an alternative to OPT A2 a board of type can also be placed in slot B In addition to the two relay outputs this board has one thermistor input The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory Pipa 9 59819 other NXS 4 1 10Vref NXP mA V 24V EXT 24V 10 10V Me ore EX ME p RD
23. e e OPT AE NXP only m E 1 0 expander boards OPT B_ 1 e e OPT B2 e e OPT B4 e e e 6 e OPT B5 e e OPT B8 e e OPT B9 e e Adapter boards OPT D_ OPT D1 NXP only E OPT D2 NXP only OPT D3 e e e e e e OPT D 6 NXP only z a Table 4 3 All in One applications and supported Vacon NX option boards Used with this application 5 6 Digital inputs digital outputs analogue inputs and analogue outputs can be programmed Used with this application NXP 7 This board is supported by specified applications if program NC Drive is used A Used with special applications only Used with this application NXL Vaasa Vacon Plc Head office and production Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 Helsinki Vacon Plc Ayritie 12 01510 Vantaa telephone 358 0 201 212 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehnamyllynkatu 18 33700 Tampere telephone 358 0 201 2121 fax 358 01201 212 750 SALES COMPANIES AND REPRESENTATIVE OFFICES Austria Vacon AT Antriebssysteme GmbH Aum hlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 Belgium Vacon Benelux NV SA Interleuvenlaan 62 3001 Heverlee Leuven telephone 32 0 16 394 825 fax 32 0 16 394 827 France Vacon France s a s
24. just will not work there is no danger of health or equipment damage s 1 1 4j Slot guide PEN P a E E Figure 1 7 Board guide to prevent incorrect mountings 1 6 Type identification number Note This information 15 relevant only for special applications designers using the Vacon NC1131 3 engineering tool Each Vacon OPTxx board has a unique type designation code Besides the type designation code each board has a unique Type identification number which is used by the system program to identify which board is plugged into which board slot The system program and the application use the Type ID also to establish the needed connections in order to achieve the desired functionality of the available 1 0 boards in the control unit The ID code is loaded in the memory of the board 1 7 Defining functions to inputs and outputs How to connect functions and the available 1 0 depends on the application you use The Vacon All in One Application Package includes seven applications Basic Application Standard Application PID Control Application Multi Step Speed Control Application Local Remote Control Application Pump and Fan Control Application with Autochange and Multipurpose Control Application see Application 24 hour support 358 0 40 8371 150 Email vacon dvacon com 12 9 VACON GENERAL INFORMATION Manuals All but two applications of these use the conventional Vacon method to connect functions an
25. min 5kQ CMA Digital input common for DIN1 DIN2 and DIN3 Connection by default to GND Selection with jumper block X3 see page 21 24 Vout bi Same as terminal 86 directional Galvanically connected to terminal 6 GND Same as terminal 7 Galvanically connected to terminals 7 and 19 DIN4 DigIN A 4 Digital input 4 Common CMB R min DIN5 DigIN A 5 Digital input 5 Common CMB R min 0136 DigIN A 6 Digital input 6 Common CMB R min CMB Digital input common for DIN4 DIN5 DIN6 Connection by default to GND Selection with jumper block X3 see page 21 18 1 AnOUT A 1 Analogue output 19 01 Output signal range Current 0 4 20 max 5000 or Voltage 0 10V gt 1kQ Selection with jumper block X6 see page 21 Resolution 0 1 10 bits Accuracy 2 20 001 DigOUT A 1 Open collector output Maximum U 48VDC Maximum current 50 mA Table 3 2 OPT A1 1 0 terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 21 Jumper selections There are four jumper blocks on the OPT A1 board The factory defaults and other available jumper selections are presented below Jumper block X1 Al1 mode A D Al1 mode 0 20mA Current input 6 9 H Al1 mode Voltage input 0 10V B C 0 A BC D See Al1 mode Voltage input 10 10V Al1 mode Voltage input OV diff
26. p ope TO HIE SHH oe oe rh Figure 3 8 Connection of two encoders to OPT A7 board Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 37 3 1 7 OPT A8 L N PR e eo o Description Allowed slots Type ID Terminals Jumpers Board parameters 24 hour support 358 0 40 8371 150 Email vacon dvacon com IER ME ZU A T Jumper X3 Vacon NX basic 1 0 board similar to 1 except that the analogue inputs output are galvanically isolated A 16696 Two terminal blocks Screw terminals 2 6 Coding in terminals 1 and 12 4 X1 X2 X3 and X6 see page 39 Yes see page 40 38 DESCRIPTIONS 1 0 terminals on OPT A8 coded terminals painted black Terminal Parameter reference Technical information Keypad NCDrive 1 10 Vref Refer output 10V Max current 10mA Decoupled from FC GND 2 All An IN A 1 Selection V or mA with jumper block X1 see page 39 Default 0 10V Ri 200 10V 10V Joy stick control selected with a jumper 0 20mA Ri 250 Resolution 0 196 Accuracy 1 3 All GND ISOL Voltage input GND 1501 Connected to GND ISOL selected with jumper 4 Al2 An IN A 2 Selection V or mA with jumper block X2 see page 39 Default 0 20mA Ri 250
27. range 10 24V Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V Pulse input Z one pulse per revolution differential Voltage range 10 24V Reserved for future use Reserved for future use Ground for control and inputs ENC1Q and DICA Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 See chapter 1 4 4 Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections inputs A A B B Z Z Max input frequency lt 150kHz Inputs A B and Z are differential Qualifier input ENC1Q Fast digital input DIC1 Max input frequency lt 10kHz Min pulse length 50us Digital input 24V gt 5 Digital input is single ended connected to GND Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder 24 hour support 358 0 40 8371 150 Email vacon dvacon com 30 DESCRIPTIONS Jumper selections the 5 board there is one jumper block
28. terminals 7 Terminal Parameter reference Technical information Keypad NCDrive 1 DIC1A Pulse input A differential Voltage range 10 24V 2 DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 Qualifier input Single ended input with GND 8 ENC2Q Qualifier input Single ended input with GND 9 GND Ground for control and inputs ENC1Q and ENC2Q 10 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 11 DID1A Pulse input A differential input voltage range 10 24V 12 DID1A 13 DID2B Pulse input B 90 degrees phase shift compared to the pulse input A differential input voltage range 10 24V 14 DID2B 15 DID3Z Pulse input Z one pulse per revolution differential input voltage range 10 24V 16 DID3Z 17 DOD1A Pulse output A differential output voltage 24V Pulse input DIC1A or DID1A is internally repeated in the card and con nected to the DOD1A output 18 DOD1A 19 DOD2B Pulse output B differential output voltage 24V Pulse input DIC2A or DID2A is internally repeated in the card and connected to the DOD2A output 20 DOD2B Table 3 9 OPT A7 I O terminals Note Encoder inputs are wide range inputs tha
29. 1 normal closed RO1 common RO1 normal open RO2 normal closed RO2 common RO2 normal open Parameter reference Technical information on keypad and NCDrive Relay output 1 Switching capacity 24VDC 8A DigOUT B 1 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Relay output 2 Switching capacity 24VDC 8A DigOUT B 2 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Table 3 4 OPT A2 1 0 terminals 24 hour support 358 0 40 8371 150 Email vacon dvacon com 24 9 VACON DESCRIPTIONS 3 1 3 O 8 O Description Relay board with two relay outputs and one thermistor input for Vacon NX frequency converter Allowed slots B Type ID 16691 Terminals Three terminal blocks Screw terminals 3 No coding Jumpers None Board parameters None 1 0 terminals on OPT A3 Terminal Parameter reference Technical information on keypad and NCDrive Relay output 1 RO1 normal closed Switching capacity 24VDC 8A RO1 common DigOUT B 1 250VAC 8A RO1 normal open 125VDC 0 4A Min switching load 5V 10mA Relay output 2 Switching capacity 24VDC 8A DigOUT B 2 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA DigIN B 1 Thermistor input Ry 4 7 RO2 common RO2 normal open 1 1 Table 3 5 OPT A3 1 0 terminals Tel 358 0 201 2121 358 0 201 212 205 5 5 VACON 9 25
30. 205 5 5 VACON 9 67 3 3 4 OPT D Description Monitor Bus adapter board for Vacon NXP Interface to fast monitor bus used by the NCDrive PC tool Allowed slots B D E Type ID 17462 Terminals One screw terminal block M3 Jumpers 2 X3 X4 Board parameters None 1 0 terminals on OPT D6 Terminal Technical information 21 Monitor Bus negative data 22 Monitor Bus positive data 23 CAN_GND Monitor Bus ground Table 3 33 OPT D 1 0 terminals Jumper selections There are two jumper blocks on the OPT D6 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination e ele ele e ele ele el Connected to shield connected to shield Terminated Not terminated Factory default Figure 3 16 Jumper selections for OPT D 24 hour support 358 0 40 8371 150 Email vacon dvacon com 4 VACON OPTION BOARDS OPERATIONAL DETAILS Board type Slots allowed DI DO mA V mA isol AO mA V AO RO RO 10V ref Tl 24V 24V 42 240 VAC DI Enc 10 24V DI Enc RS 422 Out 5 15V Out 15 24V Pt 100 Basic boards OPT A isol 1
31. 250VAC 8A RO2 normal open 125VDC 0 4A Min switching load 5V 10mA 11 Thermistor input galvanically isolated T11 Ped Ru 4 7 Table 3 12 OPT B2 0 terminals RO1 normal closed RO1 common DigOUT X 1 RO1 normal open Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter 1 7 24 hour support 358 0 40 8371 150 Email vacon dvacon com VACON DESCRIPTIONS 3 2 3 4 o Of O fa o o Description Vacon 1 0 expander board with one galvanically isolated analogue input and two galvanically isolated analogue outputs standard signals 0 4 20 Allowed slots B C D E Type ID 16948 Terminals One terminal block Screw terminals 2 6 No coding Jumpers None Board parameters None 1 0 terminals on OPT B4 Terminal Parameter reference Technical information Keypad NCDrive AnIN X 1 0 4 20mA R 250Q galvanically isolated Resolution 10 bits 0 1 Accuracy 1 of the full display AnOUT X 1 0 4 20 5000 Resolution 10 bits 0 1 Accuracy lt 296 galvanically isolated AnOUT X 2 0 4 20mA lt 5000 Resolution 10 bits 0 1 Accuracy lt 2 galvanically isolated 24
32. 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 Singapore Vacon Plc Singapore Representative Office 102F Pasir Panjang Road 02 06 Citilink Warehouse Complex Singapore 118530 telephone 65 6278 8533 fax 65 6278 1066 Spain Vacon Drives Ib rica S A Miquel Servet 2 Bufalvent 08240 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 Sweden Vacon AB Torget 1 172 67 Sundbyberg telephone 46 0 8 293 055 fax 46 0 8 290 755
33. AE and to the encoder ground 15 24 Figure 3 9 HTL type encoder connection source using single ended inputs Note Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection 15V 24V from the OPT AE board or from external supply ee ld OPT AE 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z If external supply is used remember ENC1Q to connect the ground of external DIC1 supply to terminal 9 of the OPT AE and to the encoder ground 15 24 Figure 3 10 HTL type encoder connection open collector using single ended inputs Note Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 45 Encoder connection differential 15V 24V from the OPT AE board or from external supply 15V 24V GND Encoder DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q 41 BV 24V DIC1 Figure 3 11 HTL type encoder connection using differential inputs OPT AE parameters Number Parameter i Default Invert direction 1 nes 1 Yes Time used to
34. V 415 Max load 250mA total Load from EXT 24V outputs max 150mA from one board See Figure 7 3 on page 8 ONO WN 24V 15 in special applications where PLC type functions are included in the control module this input can be used as external auxiliary power supply for control boards as well as for 1 0 boards Table 3 18 0 terminals Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter 1 7 Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 9 51 3 2 4 5 I O expander board with three relay outputs Three terminal blocks Screw terminals 3 No coding Description Allowed slots B C D E Type ID 16949 Terminals Jumpers None Board parameters None 1 0 terminals OPT B5 Terminal 22 RO1 common 23 ROT normal open 25 RO2 common 26 RO2 normal open 28 RO3 common 29 RO3 normal open DigOUT X 1 DigOUT X 2 DigOUT X 3 Table 3 19 OPT B5 0 terminals Parameter reference Keypad NCDrive Switching capacity Min switching load Switching capacity Min switching load Switching capacity Min switching load Technical informati
35. apter board 1 x fiber optic pair amp CAN bus adapter galvanically decoupled OPT D3 DE 17459 RS232 adapter card galvanically decoupled OPT D6 BDE 17462 MonitorBus adapter board galvanically decoupled Table 4 2 Vacon option boards type D Explanations 11 Analogue inputs AI1 and AI2 analogue output AO1 and voltage reference 10Vref galvanically decoupled all these in same potential 2 Analogue input Al1 and analogue outputs AO1 and 02 galvanically decoupled from each other and other electronics 3 Similar to 1 only with bigger terminals for 2 5mm wires 4 Special application required for use in NXS 5 Bidirectional terminals 6 In case of several optional slots the bold slot letter indicates the factory default slot NOTE not applicable if several boards with the same default slot are installed 7 If the board is placed in slot B the SystemBus is not available only the Monitor Bus can be used Remove jumpers X5 and X6 5 NXL sera pase summe core MUS gma pre M OPT A_ NXFIFFO1 NXFIFFO2 NXEIFFO3 NXFIFF04 NXFIFFO5 06 NXFIFFO7 1 e e e e e 2 e e e e e e OPT A3 e e e e e OPT A4 a a L L OPT AS NXP only E a OPT A7 NXP only A A A A A A A OPT A8 e e e e e 9 e
36. are five board slots labelled A to E on the control board of NXS and NXP See User s Manual Chapter 6 2 1 The connectability of different option boards to different slots depends greatly on the type of the board For more information on this see Chapter 1 2 See also the descriptions of the options boards on pages 18 to 68 Usually when the frequency converter is delivered from the factory the control unit includes at least the standard compilation of two basic boards 1 0 board and relay board which are normally installed in slots A and The 1 0 boards mounted at the factory are indicated in the type code of the frequency Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 9 converter The three expander slots D and E are available for different option boards i e 1 0 expander boards fieldbus boards and adapter boards 1 2 Board Slots on the control board of Vacon NXL Option Board Figure 1 2 Board slots on control board of Vacon NXL The control board of NXL includes fixed standard 1 0 and one place for option boards see User s Manual of NXL Chapter 6 2 The most typical option board for NXL OPT AA is specified in the User s Manual Chapter 10 1 3 Option board types The Vacon option boards are divided in four groups according to their characteristics types A B C and D Short descriptions of the types below OPT A_ e Basic boards used for basic 1 0 NXS NXP norma
37. ax Max number of devices speed achieved in line Mbit s Table 3 29 Figure 3 13 Basic connection of frequency converters with OPT D1 24 hour support 358 0 40 8371 150 Email vacon dvacon com 62 DESCRIPTIONS 3 3 2 OPT D2 n J Description System Bus adapter board for Vacon NXP with single optical input and output Interface to fast monitor bus used by the NCDrive PC tool Allowed slots B D E Note f only the Monitor Bus terminals 21 to 23 will be used the board can also be placed in slot B The System Bus 15 then unavailable Remove therefore jumpers X5 and X6 See page 63 Type ID 17458 Terminals Single optical input and output one screw terminal block M3 Agilent HFBR 1528 Receiver HFBR 2528 Transmitter Jumpers 4 X3 5 and X6 See page 63 Board parameters None 1 0 terminals on OPT D2 LLL M H Technical information System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HEBR RUS500 amp HFBR 4531 4532 4533 connectors Note Not available if the board is placed in slot B System Bus optical output 1 2 1 2 Selected with jumper X5 Use 1 mm optical cable e g Agilent HFBR RUS500 amp HFBR 4531 4532 4533 connectors Note Not available if the boar
38. boel eo eie ee petii derelicta eh s evi dei et a e 11 1 7 Defining functions to inputs and 11 1 8 Defining a terminal for a certain function with NCDrive programming tool 13 1 9 Option board related 14 2 Installation of Vacon Option Board S Lu x CUu ia Eus ruga SERRE EUR 15 cable S i meet est ien pere rl 16 2 131 Cabl dgroundingazuss iita E sse eria 17 2 2 Board information Sticker eo ei ent e cvi xa enn 17 3 D scriptions of Vacori oplion bOSFds excisa sarn ica e Apre Ec I NUUS 18 3 1 Basic boards OPT A 2 1 0 14 1 4 hene 18 COPTSATG reco Pei edet eo ase 19 2212 T 23 CK EMEN IE Cher TP c 24 Juba Maa uasa 25 apr OPI M LACE 28 NOP TA iat oda aab aay
39. calculate speed actual value Note Use value 1 in Closed Loop mode 0 No calculation 121ms 2 5ms 3 10ms 4 50ms Divider Value 2048 Input pulses Divider Divider Output Hysteresis for 511 Number of pulses before direction Direction Out signal change state Table 3 14 board related parameters OPT AE Reading rate 24 hour support 358 0 40 8371 150 Email vacon dvacon com 46 9 DESCRIPTIONS 3 2 1 0 Expander Boards OPT B_ e Option boards used for 1 0 expansion e This board type can normally be plugged into slots B C D or E The number of control inputs and outputs on your Vacon frequency converter can be increased with the 0 Expander boards This kind of boards can usually be placed in any board slot inside the frequency converter control unit except for slot A There are no board related parameters for 1 0 expander boards except for board The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory 1 0 Allowed 42 240 board slots Pt 100 VAC Other a oer BCDE OPT B4 B C D E Tw mo 24V EXT 24V mA OPT B5 B C D E NXL NXS we feet NXS NXS w e Table 3 15 Vacon NX I O Expander boards and their equipment DI
40. d is placed in slot B CAN L Monitor Bus negative data CAN H Monitor Bus positive data CAN SHIELD Monitor Bus shield Table 3 30 OPT D2 1 0 terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 63 Jumper selections There are four jumper blocks on the OPT D2 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination e ele e eje ole Connected to shield Not connected to shield Terminated Not terminated Jumper block 5 Jumper block X6 System bus output System Bus input ON OFF 2 Output TX1 Output TX2 ON Factory default If the board is placed in slot B the SystemBus is not available Remove jumpers X5 and X6 Figure 3 14 Jumper selections for OPT D2 Connections between frequency converters with OPT D2 Special connection See next page In this connection example the leftmost device is the Master and the others are slaves The Master can send and receive data from the slaves The slaves cannot communicate with each other Changing of masters is not possible the first device is always the Master The OPT D2 board in the Master has the default jumper selections i e X6 1 2 X5 1 2 The jumper positions have to be changed for the slaves X6 1 2 X5 2 3 Max Max number of devices speed achieved in line Mbit s N a 1
41. d the 1 0 In the Function to Terminal Programming Method you have a fixed input or output that you define a certain function for The mentioned two applications Pump and Fan Control and Multipurpose Control Application however use the Terminal to Function Programming Method TTF in which the programming process is carried out the other way round Functions appear as parameters which the operator defines a certain input output for Connecting a certain input or output to a certain function parameter is done by giving the parameter an appropriate value the address code The code is formed of the Board slot on the Vacon NX control board see page 4 and 5 and the respective input output number See below Terminal type Example You use the Pump and Fan Control Application You want to connect the digital output function Reference fault warning parameter 2 3 1 7 to the digital output 001 on the basic board OPT Af First find the parameter 2 3 1 7 on the keypad Press the Menu button right once to enter the edit mode On the value line you will see the terminal type on the left DigIN DigOUT An IN An OUT and on the right the present input output the function is connected to A 2 etc or if not connected a code 0 When the value is blinking hold down the Browser button up or down find the desired board slot and input output number The program will scroll the board slots starting from 0 and proceeding from A t
42. der is a type of encoder capable of specifying its absolute position The position data is retained even during a power failure or breakdown The position data carried by the absolute encoder can be used by the frequency converter motor control in the control of a synchronous motor Encoder cable Heidenhain cable Max length 100m Encoder voltage 5V 12V or 15V Max current consumption 300mA Measuring steps 4 2 billion max 32bit revolution Z Distiguishable revolutions 0 65535 max 16bit m Signal periods revolution 1 65535 5 ENDAT is bidirectional synchronic serial interface for absolute encoders For example the encoder position data can be read and encoder parameters can be set via the ENDAT connection It also forwards the messages related to the encoder functions All Endat connections are available in terminal 6 The board uses Endat version 2 24 hour support 358 0 40 8371 150 Email vacon dvacon com 56 9 VACON DESCRIPTIONS 1 0 terminals OPT BB encoder terminal X6 Terminal Heidenheim Technical data colour code Grey Pink Violet Clock line 1200 RS 485 Yellow 200 400kHz Data line 1200 RS 485 Green black 1Vpp 0 5V impedance 1200 Max input 350 Yellow black kHz Blue black 1Vpp 0 5V impedance 1200 Max input 350 Red black kHz GND White green Input ground Selectable encoder voltages 5V 12V and 15V Max current consumption 300mA
43. e Contrl E P 2 3 1 15 ExtBrakeCtil Inv P 2 3 1 16 FreqDut SupvLim1 P 2 3 1 17 FreqDut SupvLim2 P 2 31 18 Ref Lim Superv Figure 1 8 Screenshot of NCDrive programming tool Entering the address code Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless WARNING operation Note The nputs unlike the outputs cannot be changed in RUN state 24 hour support 358 0 40 8371 150 Email vacon dvacon com 14 VACON GENERAL INFORMATION 1 9 Option board related parameters Some of the input and output functions of certain option boards are controlled with associated parameters The parameters are used to set the signal ranges for analogue inputs and outputs as well as values for different encoder functions The board related parameters can be edited in the Expander Board Menu 7 of the control keypad Enter the following menu level G with the Menu button right At this level you can browse through slots A to E with the Browser buttons to see what expander boards are connected On the lowermost line of the display you also see the number of parameters associated with the board Edit the parameter value as shown below For more information on the keypad operation see Vacon NX User s Manual Chapter 7 See Figure 7 9 uy cp Gy D NXOPTC2 Monitor G19G2 gt V12V2 gt
44. e jumper settings on the board correspond to you needs Finally close the cover of the frequency converter and the cable cover LLLA 2 1 Control cables The control cables used shall be at least 0 5mm screened multicore cables The maximum terminal wire size is 2 5mm for the relay terminals and 1 5 mm for other terminals Find the tightening torques of the option board terminals in the table below Terminal Tightening torque screw Nm lb in Relay and thermistor 05 45 terminals screw M3 Other terminals screw M2 6 122 1 8 Table 2 1 Tightening torques of terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 17 Cable type LevelH C _LevelL Control cable 4 4 Table 2 2 Cable types required to meet standards Level H EN 61800 3 A11 1 environment restricted distribution EN 61000 6 4 Level L EN61800 3 2 environment 4 Screened cable equipped with compact low impedance shield NNCABLES Jamak SAB OZCuY 0 or similar 2 7 7 Cable grounding We recommend to ground the control cables in the manner presented above Strip the cable at such distance from the terminal that you can fix it to the frame with the grounding clamp Figure 2 1 Grounding of control cable 2 2 Board information sticker Each 1 0 option board package delivered by the factory includes a sticker shown below where possible modifications made in the frequency
45. ember ENC1Q to connect the ground of external DIC1 supply to terminal 9 of the OPT A5 and to the encoder ground 15 24 Figure 3 5 HTL type encoder connection open collector using single ended inputs Note Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection LO Encoder connection Differential 15V 24V from the 5 board or from external supply Twisted pairs with own shield 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 If external supply is used remember to connect the ground of external supply to terminal 9 of the OPT A5 and to the encoder ground 15 24 CONDOARWN Figure 3 6 HTL type encoder connection using differential inputs OPT A5 parameters See page 27 24 hour support 358 0 40 8371 150 Email vacon dvacon com OPT A7 32 DESCRIPTIONS 3 1 6 7 L 00 6 8 9 S C O O O O O O O O O O Description Allowed slots Type ID Terminals Jumpers Board parameters Jumper X4 62
46. erential Jumper block X6 AO1 mode A B C D 1 mode 0 20mA Current output A D HE AO1 mode Voltage output 0 10V Factory default Jumper block X2 AI2 mode A BC D 0222 Al2 mode 0 20mA Current input OPT A1 A BC k Al2 mode Voltage input 0 10V A BC D Al2 mode Voltage input 0 10V differential A BC D 2222 Al2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding CMB connected to GND e e CMA connected to GND CMB isolated from GND ee CMA isolated from GND CMB and CMA 2 internally connected together isolated from GND Figure 3 2 Jumper block selection on OPT A1 24 hour support 358 0 40 8371 150 Email vacon dvacon com 22 DESCRIPTIONS OPT A1 parameters Number Parameter i Default mode OPT A1 Al2 mode A01 mode Table 3 3 OPT A1 board related parameters Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 9 23 3 1 2 2 Ki A B Ui N OO Fl a x2 S Description Standard Vacon NX frequency converter relay board with two relay outputs Allowed slots B Type ID 16690 Terminals Two terminal blocks Screw terminals 3 No coding Jumpers None Board parameters None 1 0 terminals on OPT A2 Terminal RO
47. hold 35V 0 33V 1 gt 35 240 VAC threshold 35V Q 33V 1 35V 240 VAC threshold 35V Q 33V 1 35V 240 VAC threshold 35V Q 33V 1 35V 240 VAC threshold 35V 0 33V 1 35V 24VDC 8A DigOUT X 1 250VAC 8A RO1 normal open 125VDC 0 4A Table 3 21 OPT B9 0 terminals Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 Tel 358 0 201 2121 Fax 358 01201 212 205 DESCRIPTIONS VACON 55 3 2 7 OPT BB O O O 20 a e Jumper block X11 Main board Secondary board Description Absolute encoder board for Vacon NXP with inputs for an Endat type encoder Programmable control voltage fast digital inputs and simulation pulse output The output pulse is produced from sinusoidal input signals The galvanically isolated fast digital inputs are used to trace very short pulses Allowed slots C Type ID 16962 main board 16963 secondary board The secondary board is mounted on top of the main board Terminals Two terminal blocks Screw terminals M2 6 No coding Jumpers 1 X11 see page 57 Board parameters Yes see page 57 An absolute enco
48. lly pre installed at the factory e This board type uses slots A C See pages 18 to 45 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 68 OPT B_ e Option boards used for 1 0 expansion e Normally pluggable into slots B C Dand E See pages 46 to 58 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 68 24 hour support 358 0 40 8371 150 Email vacon dvacon com 6 GENERAL INFORMATION OPT C e Fieldbus boards e g Profibus or Modbus e These boards are connected to slots D and E See a separate manual on each individual Fieldbus Board Ask factory or your nearest distributor for more information OPT D_ e Adapter boards e Boards with fiber optic adapters e g System Bus Fiber Optic Adapter Board e Connect the adapter boards to slots D and E see however page 65 See pages 59 to 68 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 69 Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 9 7 1 4 Technical data The data in the table below applies to the inputs and outputs on all basic and expander boards Input output type Specification Analogue inputs Al voltage 0 10 R gt 200
49. lock X6 see page 39 Resolution 0 1 10 bits Accuracy 2 DigOUT A 1 Open collector output Max Un 48VDC Max current 50 mA Table 3 10 OPT A8 I O terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 39 Jumper selections There are four jumper blocks on the OPT A8 board The factory defaults and other available jumper selections are presented below Jumper block X1 Al1 mode sss Al1 mode 0 20mA Current input A Beim 11 mode Voltage input 0 10V B A eo Al1 mode Voltage input 0 10V differential A 22 Al1 mode Voltage input 10 10 Jumper block X6 AO1 mode A B C D eo 1 mode 0 20mA Current output A D HHE AO1 mode Voltage output 0 10V Factory default Jumper block X2 AI2 mode BEC D 2685 2 mode 0 20 Current input A e Al2 mode Voltage input 0 10V B D Al2 mode Voltage input 0 10V differential A BC D Al2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding CMB connected to GND connected to GND CMB isolated from GND eje CMA isolated from GND OPT A8 e CMB and CMA internally connected together P isolated from GND Table 3 11 Jumper positions for OPT A8 24 hour support 358 0 40 8371 150
50. n collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated In addition the board includes an Encoder Direction Signal and an Encoder Pulse Output Signal The Encoder Direction Signal value 1 indicates a backward motor direction and 0 a forward motor direction The Encoder Pulse Output signal is produced from The Encoder input signals channel A divided by the divider parameter see page 45 C 16709 One terminal block Screw terminals 2 6 Coding in terminal 3 1 X4 see page 43 Yes Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 9 43 1 0 terminals OPT AE coded terminal painted black Terminal Parameter reference Technical information Keypad NCDrive DIC1A Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V DIC2B DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V DIC3Z DO1 Encoder divider output Encoder input signals are divided by divider paramater see parameter list on page 45 DO2 Encoder direction output The signal value 1 means that the motor direction is backward and 0 is forward GND Ground for control 15V 24V Control voltage auxiliary voltage output to encoder Output voltage
51. nation resistor Termination resistor Factory default used not used Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 27 Encoder connection Differential 5V 15V 24V from the OPT A4 board or from external supply Mene da ld 10 5V 15V 24 GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q If external supply is used remember DIC1 to connect the ground of external supply to terminal 9 of the OPT A4 and to the encoder ground 5V 15V 24V OPT A4 Figure 3 3 RS 422 type encoder connection using differential inputs Note The encoder pulses are handled by Vacon software as presented below OUTPUT SIGNALS Clockwise seen from shaft C 360 el 1 period 907 el channel separation LL B T OPT A4 parameters Number Parameter i Default 7311 Pulse revolutio 1024 1 n 1 Yes Time used to calculate speed actual value Note Use value 1 in Closed Loop mode Reading rate 4 1 0 121ms 2 5ms 3 10ms 4 50ms Table 3 7 4 board related parameters 24 hour support 358 0 40 8371 150 Email vacon dvacon com 28 DESCRIPTIONS 3 1 5 OPT A5 Jumper 4 93 wi mi Ear EL py Hs N AB a e Description Encoder board for Vacon NXP Encoder input b
52. o E and the 1 0 numbers from 1 to 10 Once you have set the desired code press the Enter button once to confirm the change READY READY READY 11 Ref Faul Warn DigO UT A 1 Al Ref Faul Warn Ref Faul Warn DigOUT 0 0 DigOUT 0 0 Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 13 1 8 Defining a terminal for a certain function with NCDrive programming tool If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input output in the same way as with the control panel Just pick the address code from the drop down menu the Value column see Figure 7 8 below LOADED Compare G 2 2 5 ANALOG INPUT 4 index Variable Test Dea Mn C G 22 6 DIGITAL INPUTS 31 radl igQQUT A TT 3 1 ault Inverte 0 ig 0 1 Digi ib SIGNALS 31 5 Waming 9007 0 019007 0 1 DigDUT E 10 C3 G 2 3 1 DIG OUT SIGNALS 31 6 Extemal Fault igQUT 0 DigQUT 0 1 DigQUT E 10 P23 1 1 Ready 2 31 7 g DigOUT 0 1 P 2 3 1 2 Run B P 2 3 1 3 Fault P 2 3 1 4 Fault Inverted P 2 3 1 5 Warning 2 3 1 9 Reserved P 2 3 1 10 Direct Differenc 2 3 1 11 At Ref Speed 5 2 3 1 12 Jogging Speed 5 P 2 3 1 13 ExtControl Place P 23 1 14 Ext Brak
53. oard with programmable control voltage for an encoder The 5 board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated The OPT A5 board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a fast digital input DICA used to trace very short pulses These two inputs are used in special applications The OPT A5 is similar to the OPT A4 in connections but the encoder inputs A B and Z have different signal levels voltage level The input levels for A B and Z of the OPT A4 are compatible with RS 422 while those of the OPT A5 are more general wide range inputs Inputs ENC1Q and DICA are identical in both boards Allowed slots C Type ID 16693 Terminals One terminal block Screw terminals 2 6 Coding in terminal 3 OPT A5 Jumpers 1 X4 see page 30 Board parameters Yes see page 27 Tel 358 0 201 2121 Fax 358 0 201 212 205 5 5 VACON 29 0 terminals OPT A5 coded terminal painted black Terminal Parameter reference Technical information Keypad NCDrive DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DICA GND 15V 24V Table 3 8 OPT A5 1 0 terminals Pulse input A differential Voltage
54. on 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 24 hour support 358 0 40 8371 150 Email vacon dvacon com 52 DESCRIPTIONS 3 2 5 8 ie Ei Ng 295 ay Fo as 5 Eels E 02 l REM O EJ 541 a Eg BER SS v 3 E O ole a gt 22 g gt 5 vi C2 TP10 o s JE ZH q e 1S3 Z lt 9 9 E u eon cals 5 _ fp O e E Du y DI ul ES a ag oF a By 8 JTP1 Som Jis BS tM s H ES 6 8 i X2 123 Jumper block X2 Description Temperature measuring board with three Pt 100 sensor 3 inputs measu
55. power back up output voltage 24DC 10 max ripple voltage 100mV RMS max current 1A 1A external fuse no internal short circuit protection on the control board Note Analogue outputs and inputs do not work with only 24V supplied to the control unit If there is a 24V EXT 24V output on the board it is short circuit protected locally Should one of the 24V EXT 24V outputs short circuit the others would remain powered because of the local protection 1 4 5 Digital input signal conversion The active signal level depends on which potential the common input CMA and CMB if available is connected to The alternatives 24V or Ground 0V See Figure 7 4 Figure 1 5and Figure 1 6 The 24 volt control voltage and the ground for the digital inputs and the common input can be either internal or external Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 9 9 Some typical input signal conversion examples are shown below If you use the internal 24V from the frequency converter the following arrangements are possible 24V EXT 24V Jumper setting e e CMA connected to GND Figure 1 4 If CMA is connected to GND with inboard Jumper the internal 24V 15 used and the CMA terminal ed not be wired If you use an external 24V the following arrangements are possible External 24V 24V EXT 24V GND Ground l ee Jumper setting isola
56. r angle in order 7 to optimize the encoder accuracy Table 3 24 OPT BB board parameters OPT BB board monitoring values Code Monitored value Unit Description Motor speed in Hz calculated from encoder pulses Encoderspeed rpm Motor speed in rpm calculated from encoder pulses Absolute position of encoder read from Endat Encoder fault EE Encoder warning Encoder messages Number of messages between encoder and Table 3 25 OPT BB board monitoring values m o 24 hour support 358 0 40 8371 150 Email vacon dvacon com 1 Lr oO o 58 DESCRIPTIONS OPT BB board information pages Information Description 0 No encoder connected 1 4 Incremental linear encoder 5 Linear absolute encoder 6 Unknown 7 Linear absolute encoder Encoder type 8 Unknown 9 12 Rotational incremental angular encoder 13 Absolute encoder singleturn 14 Unknown 15 Absolute encoder multiturn 16 Unknown Pulses Revolution Sinusoidal pulses revolution Accurate position 1 1024 10bit 2 1024 7 3 3 4 Accurate number of revolutions 1 1024 10bit 21 1024 Table 3 26 OPT BB board information pages OPT BB option board status LEDs Yellow LED LED Meaning OFF Option board not activated ON Option board in initialisation state waiting for activation
57. rable temperature range is 30 200 C on Pt 100 input Both 3 wire 2 wire elements can be used Allowed slots B C D E Type ID 16952 Terminals One terminal block Screw terminals 2 6 No coding Jumpers X2 Board parameters None 1 0 terminals on OPT B8 Terminal Parameter reference Technical information Keypad NCDrive AnIN X 1 PT100 Input 30 200 C one sensor Accuracy lt 1 C Sensor current 10 mA AnIN X 2 PT100 Input 30 200 C one sensor Accuracy lt 1 C Sensor current 10 mA AnIN X 3 PT100 Input 30 200 C 1 3 sensors see X2 jumper selections Accuracy 1 C Sensor current 10 mA DWN ook WYN Not connected Table 3 20 OPT B8 I O terminals Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 9 53 Connection of PT100 sensors One PT100 sensor can be connected to the first two inputs terminals 1 to 3 and 4 to 6 and up to three sensors to the third input terminals 7 to 9 The sensors must be connected in series with a two or three wire connection See Chapter Jumper selections below Connection of one sensor Connection of several sensors R R R eye u 9 438 QR R QR 3 wire connection 2 wire connection 3 wire connection 2 wire connection Note e This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be
58. replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 7 e Insulation level 4kV sqrt 2 DIN VDE 01 10 1 2kV in sensor and 2kV in option board Jumper selections Up to three PT100 sensors can be connected to the third PT100 input You can select the number of sensors in use with jumper block X2 e e 123 123 123 1 Sensor 2 Sensors Sensors Factory default ea 1 A o 24 hour support 358 0 40 8371 150 Email vacon dvacon com 54 DESCRIPTIONS 3 2 6 OPT B9 O Jw gt o fo o Description 1 0 expander board with five 42 240 VAC digital inputs and one normal relay output Allowed slots B C D E Type ID 16953 Terminals One terminal block Screw terminals M2 6 No coding Jumpers None Board parameters None 1 0 terminals on 9 Terminal ACIN1 ACIN2 ACIN4 ACINS COMA RO1 common Parameter reference Keypad NCDrive DigIN X 1 DigIN X 2 DigIN X 3 DiglN X 4 DigIN X 5 Digital input 42 Control voltage Digital input 42 Control voltage Digital input 42 Control voltage Digital input 42 Control voltage Digital input 42 Control voltage Digital input 42 Control voltage Switching capacity Technical information 240 VAC threshold 35V Q 33V 1 gt 35 240 VAC thres
59. s inputs outputs See OPT A4 OPT A5 OPT A7 OPT AE and OPT BB technical data Ambient operating temperature 10 55 C Storing temperature 40 60 C Humidity lt 95 no condensation allowed Altitude Ma 1000m Vibration Table 1 1 Technical data 1 4 1 Isolation 0 5 at 9 200 Hz control connections isolated from the mains potential and the I O ground is connected directly to the frame of the frequency converter Digital inputs and relay outputs are isolated from the 1 0 ground For digital input arrangements see Chapter Digital input signal conversions on page 8 1 4 2 Analogue inputs mA V Analogue inputs of 1 0 boards can be used as either current inputs or voltage inputs see detailed description of each board The signal type is selected with a jumper block the board In case the voltage type input is used you still have to define the voltage range with another jumper block The factory default value for the analogue signal type is given in the description of the board For detailed information see the description of the board in question 24 hour support 358 0 40 8371 150 Email vacon dvacon com 8 VACON GENERAL INFORMATION 1 4 3 Analogue outputs mA V In the same way as in the analogue inputs the output signal type current voltage can be selected with jumper except for some expander boards with analogue outputs used only with current
60. selectable with jumper X4 Table 3 13 OPT AE I O terminals Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Encoder divider output 001 Max load voltage 60Vdc Encoder direction output DO2 Max load current 50mA Max output frequency lt 300kHz Jumper selections On the OPT AE board there is one jumper block used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level 24v e e 24V 0 15V 15V le e Auxiliary voltage 24V Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control The OPT AE board is mainly used in conventional industrial applications where encoder cable lengths are relatively long 24 hour support 358 0 40 8371 150 Email vacon dvacon com 44 DESCRIPTIONS Encoder connection single ended 15V 24V from the OPT AE board or from external supply Twisted pairs with own shield 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z If external supply is used remember ENC1Q to connect the ground of external DIC1 supply to terminal 9 of the OPT
61. signals 1 4 4 Control voltage 24V EXT 24V The control voltage output 24V EXT 24V can be used in two ways Typically the 24V control voltage is wired to digital inputs through an external switch The control voltage can also be used to power up external equipment such as encoders and auxiliary relays Observe that the specified total load on all available 24V EXT 24V output terminals may not exceed 250mA The maximum load on the 24V EXT 24V output per board is 150mA See Figure 1 3 max max max max max 150 150 150 150 150 o o o o max 250mA 24 t 24M t 24M t 24M 24 out out out out out O O Figure 1 3 Maximum loads 24V EXT 24V output The 24V EXT 24V outputs can further be used to externally power up the control board as well as the basic and expander boards If an external power supply is connected to EXT 24V output the control board basic boards and expander boards remain live even if mains should be lost on the frequency converter This ensures sufficient functioning of the control logic not the motor control however and some alarms in exceptional power loss situations Furthermore fieldbus links remain powered which enables e g the Profibus Master to read valuable data on the frequency converter Note The power unit is not powered through the EXT 24V and therefore the motor control does work if the mains is lost Requirements for an external
62. single ended Resolution 10 bits 0 1 accuracy 1 of the full display 10 10V joystick control Analogue inputs Al current 0 4 20 2500 differential Resolution 10 bits 0 1 accuracy 1 of the full display Digital inputs DI DC voltage controlled 24V 07 lt 10 1 218V R gt Digital inputs DI AC voltage controlled Control voltage 42 240 VAC Q 33V 1 35V Auxiliary voltage output 24V Auxiliary voltage input ext 24V 24V 415 max 250mA total summarized load from ext 24V outputs max 150 mA from one board 24VDC 10 max ripple voltage 100mV RMS max 1 In special applications where PLC type functions are included in the control unit the input can be used as external auxiliary power supply for control boards as well as 1 0 boards Reference voltage output 10V e 10V 0 2 max 10mA Analogue output AO current mA 0 4 20 R 5000 resolution 10 bits 0 1 accuracy x 2 Analogue output 0 voltage 0 2 10 RL gt 1kQ resolution 10 bits accuracy x 2 Relay outputs Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A 2A rms 5V 10mA Max continuous load Min switching load Thermistor input Rerip 4 7 type Encoder control voltage 5V 12V 15V 24V See OPT A4 OPT A5 OPT A7 OPT AE and OPT BB technical data Encoder connection
63. t can be used with encoders using 15V or 24V 24 hour support 358 0 40 8371 150 Email vacon dvacon com 34 DESCRIPTIONS Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A A B B Z Z Inputs A B and Z are differential Qualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50 Fast digital input DIC1 Digital input 24V Rj55kO Digital input is single ended connected to GND Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather Lower than 24V The manufacturer also recommends to place jumper X4 to position if allowed in the voltage range specification of the encoder Jumper selections On the OPT A7 board there are four jumper blocks Jumper X4 is used to program the control voltage auxiliary voltage The setting of jumper X5 defines the encoder channel DIC DID used to carry the signal to the repeater The setting of jumpers X15 and X16 is changed according to whether the board is used as a Master Slave device The factory default and other available jumper selections are presented below Jumper blocks p LI ni Jumper block X5 M ue a Encoder channel tunction eee e e e eje e b
64. ted from GND Figure 1 5 Positive logic with external 24V when CMA is Isolated from GND using onboard jumper The input is active when the switch is closed 24 hour support 358 0 40 8371 150 Email vacon dvacon com 10 GENERAL INFORMATION Ground 24V EXT 24V Jumper setting ele CMA isolated from GND Figure 1 6 Negative logic with external 24V when CMA is Isolated with onboard jumper The input is active when the switch is closed 0V is the active signal You can make the positive and negative logic arrangements also with the internal 24V Place the jumper block in the CMA isolated from GND position as above and wire the CMA terminal to the GND terminal of the frequency converter Tel 358 0 201 2121 Fax 358 0 201 212 205 GENERAL INFORMATION VACON 9 11 1 5 Hardware protections 1 5 1 Terminal block coding In order to avoid incorrect connections of terminal blocks to boards some terminal blocks as well as related terminal connectors on the board are uniquely coded For more information see the description of the individual board 1 5 2 Board slot guides and allowed slots You cannot mount an option board into any slot Table 4 1 and Table 4 2 show which slots are allowed for which option boards For reasons of safety slots A and B are protected in hardware against mounting of unallowed boards As regards mounting of unallowed boards into slots C D and E the boards
65. used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level 24v e e 24V 15V ee 15V e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control The OPT A5 board is mainly used in conventional industrial applications where encoder cable lengths are relatively long Encoder connection Single ended 15V 24V from the OPT A5 board or from external supply N 15V 24V LAT GND E 77 Q GND LE e ee DIC1A o minig a Soo If O DIC2B DIC2B V DIC3Z DIC3Z If external supply is used remember ENC1Q to connect the ground of external DIC1 supply to terminal 9 of the OPT A5 and to the encoder ground 15 24 Figure 3 4 HTL type encoder connection source using single ended inputs Note Grounding is to be connected only at the frequency converter to avoid circulating current in the shield Isolate shield at the encoder It is recommended to use double shielded cable for encoder connection Tel 358 0 201 2121 Fax 358 0 201 212 205 DESCRIPTIONS VACON 9 31 15V 24V from the OPT A5 board or from external supply Twisted pairs with own shield 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z If external supply is used rem
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