Catalog - tn incorporated ltd.
Contents
1. Mass 1 0 kg Mass 1 5 kg Frame 3 Frame 3A SRW RYC152C3 VVT2 RYC182B3 VVT2 2 i 1500 r mi Ooo min __ ___ RYC202C3 VVT2 201 0 RYC292B3 VVT2 1500 r min 13kW RYC132B3 VVT2 Unit mm Unit mm Installation Installation hole size hole size o n Gi 6 COR FAT SES NES E YANG C SSE Mass 2 5 kg Mass 2 6 kg Model Code List 3000 r min 17 bit INC IP67 2000 r min 17 bit INC 1500 r min 17 bit INC 1 Excluding the shaft sealing and connectors of the GYS motor and the shaft sealing of the GYG motor 2 Servomotors with an oil seal are made to order 8 Servomotors without an oil seal and key are made to order Servo amplifier Without an oil seal with a key 2 Without an oil seal and a key 2 With an oil seal and a key 3 With an oil seal and a key 32. Without a brake 0 05 kW GYS500DC2 T2A 0 1 kW GYS101DC2 T2A 0 2 kW GYS201DC2 T2A 0 4 kW GYS401DC2 T2A 0 75 kW GYS751DC2 T2A With a brake 0 05 kW GYS500DC2 T2A B 0 1 kW GYS101DC2 T2A B 0 2 kW GYS201DC2 T2A B 0 4 kW GYS401DC2 T2A B 0 75 kW GYS751DC2 T2A B Without a brake 0 05 kW GYS500DC2 T2B 0 1 kW GYS101DC2 T2B 0 2 kW GYS201DC2 T2B 0 4 kW GYS401DC2 T2B 0 75 kW GYS751DC2 T2B With a brake 0 05 kW GYS500DC2 T2B B 0 1 kW GYS101DC2 T2B B 0 2 kW GYS201DC2 T2B B 0 4 kW GYS401DC2 T2B B 0 75 kW GYS751DC2 T2B B Without a brake With a brake Without a brake GYG501CC2 T2E GYG751CC2 T2bE GYG102CC2 T2E GYG152CC2 T2E GYG202CC2 T2E GYG501CC2 T2E B GYG751CC2 T2E B GYG102CC2 T2E B GYG152CC2 T2E B GYG202CC2 T2E B GYG501BC2 T2E GYG851BC2 T2E GYG132BC2 T2E GYG182BC2 T2G GYG292BC2 T2G With a brake GYG501BC2 T2E B GYG851BC2 T2E B GYG132BC2 T2E B GYG182BC2 T2G B GYG292BC2 T2G B Low inertia series GYS motor For 0 05 kW RYC500D3 VVT2 3000 r min For 0 1 kW RYC101D3 VVT2 Single phase 200 to 230 V For 0 2 kW RYC201D3 VVT2 For 0 4 kW RYC401D3 VVT2 For 0 75 kW RYC751D3 VVT2 For 0 5 kW RYC501C3 VVT2 For 0 75 kW RYC751C3 VVT2 Single phase or 3 phase 200 to 230 V Middle inertia series GYG motor 2000 r min For 1 kW RYC102C3 VVT2 For 1 5 kW RYC152C3 VVT2 For 2 kW RYC202C3 VVT2 For 0 5 kW RYC501B3 VVT2 For 0 85 kW RYC851B3 VVT2
3. EENEEHEEHEEEEEN 11110177 0 mu 99 BH EN E EH COPE 550 EH EEEE E EH Contracted Service Companies USA Canada Central amp South America Area USA OESS CORPORATION Head Office NEW JERSEY NEW JERSEY 800 Huyler Street Teterboro NJ 07608 USA Phone 201 288 4422 CHICAGO 4825 N Scott Suite 210 Schiller park IL 60176 USA Phone 847 233 9412 LOS ANGELES 5550 Cerritos Ave Suite H Cypress CA 90630 USA Phone 714 220 1879 Q SAN JOSE 1440 Koll Circle Suite 107 San Jose CA 95112 USA Phone 408 437 1582 Q PORTLAND 7921 SW Cirrus Drive Beaverton OR 97008 USA Phone 503 520 5044 Far East Asia Area Q KOREA GAIUS INDUSTRIES CO LTD Cana Bldg 10 59 Yangjae Dong Seocho Gu Seoul 137 887 R O KOREA Phone 02 3463 0766 a a l Q TAIWAN ELTA Electrical Co Ltd 4F No 32 Sec 3 Cheng TehRoad Taipei Taiwan Phone 02 2597 6458 Q TAIWAN Full Key International Technology Ltd 12F No 111 8 HSING TEH RD SAN CHUNG CITY TAIPEI TAIWAN Phone 02 2995 2008 Europe Middle East amp Africa Area F R GERMANY OESS GmbH Senefelder Strasse 1 63110 Rodgau F R GERMANY Phone 06106
4. 3000 r min Single phase RYC500D3 VVT2 0 05 For control relay ACR2 0 4A 200 to 230V RYC101D3 VVT2 nai 51 8 0 RNFTC06 20 SC 03 Specification WSR 401 RYC201D3 VVT2 EA32AC 5 EG32AC 5 200 ACR2 0 75A RYC401D3 VVT2 EA32AC 10 EG32AC 10 01 UE ACR2 1 5A RNFTC10 20 RYC751D3 VVT2 EA32AC 15 EG32AC 15 OkayaElectic ACR2 2 2A 20 20 3 phase 200 to 230 V RYC751D3 VVT2 10 EG33AC 10 _ 5 03 Industries ACR2 1 5A RNFTC10 20 2000 r min Single phase RYC501C3 VVT2 0 5 EA32AC 10 EG32AC A0 ACR2 1 5A RNFTC10 20 20010230V RYC751C3 VVT2 075 EA32AC 15 EG32AC 15 ee ACR2 2 2A _ RNFTC20 20 3 phase RYC501C3 VVT2 0 5 contactor ACR2 0 75A RNFTC06 20 WSR 152 20010230V RYC751C3 VVT2 LM S2 A 0 2 1 5 RYC102C3 VVT2 EA33AC 15 EG33AC 15 Specification oA RYC152C3 VVT2 EA33AC 20 EG33AC 20 SOUEN VAW SC 4 1 40 2 uF RNFTC20 20 DB11 2 RYC202C3 VVT2 EA33AC 30 EG33AC 30 Electric ACR2 8 7A 1500 r min Single phase 20010230 V RYC501B3 VVT2 0 5 2 10 EG32AC 10 Industries ACR2 1 5A RNFTC10 20 RYC501B3 VVT2 RYC851B3 VVT2 3 phase 200 to 230 V EA33AC 10 ACR2 0 75A RNFTCO6 20 RNFTC10 20 WSR 152 EG33AC 10 ACR2 1 5A RYC132B3 VVT2 EA33AC 15 RYC292B3 VVT2 1 3 RYC182B3 VVT2 1 8 SC 4 1 pe ase EA33AC 30 EG33AC 30 ACR2 2 2A ACR2 3 7A EG33AC 15 RNFTC20 20 ACR2 5 5
5. Fig A Fig B Fig A 2 3 y 2 Signal line 12 g amp 18 487 1 2 6 E d e XN SHAFT EXTENSION SHAFT EXTENSION length Rated speed output Type Rated speed du Type mr e _ O2kW GYS201DC2 T2A 126 5 0 2kW GYS201DC2 T2A B 164 5 134 5 3000 r min 3000 r min 0 4 GYS401DC2 T2A 154 5 124 5 0 4kW GYS401DC2 T2A B 192 5 162 5 Unit mm Unit mm Rated speed Rated output Type Rated speed 3000 r min GYS751DC2 T2A 3000 r min 0 75 kW GYS751DC2 T2A B Unit mm Unit mm Signal line e SHAFT EXTENSION Mass 3 4 kg Mass 4 2 kg External Dimensions Servomotor Middle inertia series GYG motor 2000 r min lll Standard type Motor with a brake Rated Overall Dimension Rated Overall Dimension T inal Rated speed output Type length flange ermina Rated speed output Type length flange ermina L5 qo S I NM L K sean itinin m Um 075KW GYG751CC2T2E 1875 1325 60 64 UI GYGTSICCZT2E B 230 175 645 86 Unit mm Unit mm Signal line Rated Overall Dimension Rated Overall Dimension inal Rated speed output Type length flange ermina Rated speed output Type length flange ermina be NN 2000 min 1564 GYGISCCAT2E 225 170 975 2000 min Unit mm
6. 1500 2000 Speed r min 2500 3000 0 500 1000 Speed r min 1500 2000 2500 3000 0 500 1000 1500 2000 Speed r min 2500 3000 Specifications Servomotor Middle inertia series GYG motor 1500 r min Standard specifications 0 85 1 3 1 8 29 Rated output kW 0 5 Rated torque N m 3 18 5 41 8 28 11 5 18 5 Max torque N m 9 50 16 2 24 8 27 6 44 6 Rated speed r min 1500 Max speed r min 3000 Moment of inertia kg m 11 55 x 107 15415 x 107 22 33 X 107 29 5 x 104 43 3 x 10 Rated current A 4 7 7 3 11 5 17 8 23 6 Max current A 14 1 21 9 34 5 42 7 56 6 Winding insulation class Class F Operation duty type Continuous Degree of enclosure protection Fully closed self cooled IP67 excluding the shaft sealing Fully closed self cooled IP65 excluding the shaft sealing Terminals motor Cannon connectors Terminals encoder Cannon connectors Overheat protection Mounting method Shaft extension Not provided The servo amplifier detects temperature By securing motor flange IMB5 L51 IMV1 L52 IMV3 L53 Straight shaft with a key with oil seals Straight shaft with a key with tap with oil seals Paint color N1 5 Encoder 17 bit serial encoder Incremental Vibration level V10 or below V15 or below Installation place altitude Environment For indoor use 1000 m or below locations without corrosive or flammab
7. 3 phase 200 to 230 V Single phase or 3 phase 200 to 230 V Middle inertia series GYG motor 1500 r min 3 phase 200 to 230 V For 1 3 kW RYC132B3 VVT2 For 1 8 kW For 2 9 kW RYC182B3 VVT2 RYC292B3 VVT2 I E31 Cables with connectors Applicable model 1 T B 1 For applicable models see Table 1 Applicable models below 2 Use the cable together with the connector for motor power supply wiring WSK MO4P CA 8 Use the cable together with the connector for motor power supply wiring WSK MO6P CA The customer is requested to make a cable for brakes Cable for sequence input output for connection between host controller and amplifier WSC D26P03 Single connector Power cable for power supply wiring for connection between power supply and amplifier WSC S03PO3 B Single connector WSC PO6P05 D WSC PO6P10 D WSC PO6P20 D WSC PO6P05 CD WSC PO6P10 CD WSC P06P20 CD WSC M04P05 B WSC M04P10 B WSC M04P20 B Cable for encoder Double connector for connection between amplifier and motor 3m 3m 5m 10m Double connector Power cable for motor Double connector for connection between amplifier and motor WSC MO6P05 B WSC MO6P10 B WSC MO6P20 B WSC M04P05 WD WSC M04P10 WD WSC M04P20 WD 10m 5m Single connector 10m 20m Double connector Connectors wnen customer makes a
8. Unit mm LL SHAFT EXTENSION SHAFT EXTENSION External Dimensions Servomotor Middle inertia series GYG motor 1500 r min ll Standard type Motor with a brake Overall Dimension Overall Dimension HE 1 rype RON L LL OSKW GYGSUBCETZE FipA 1905 1925 60 64 OSKW GYGSOIBC2 T2E8 233 175 645 86 1500 r min 1500 rmi 43KW GYG132BC2T2E Fio B 228 170 975 98 Unit mm Unit mm 58 Fig A LL Fig B 6 Power supply line 6 7 3 5 4 3 5 SHAFT EXTENSION SHAFT EXTENSION Overall Dimension Overall Dimension T T Rated speed length flange 9 mina Rated speed aun Type length flange omina BUNTEN Unit mm Unit mm 114 3h7 114 3h7 144 Signal line Power supply line M12 DEPTH12 M12 DEPTH12 SHAFT EXTENSION SHAFT EXTENSION Specifications Servo Amplifier Basic specifications Outer frame number Frame Frame Mass kg 25 2 _ Main power _ Phase S phase 2 supply Voltage AC200 to 230 V 15 to 10 10 to 10 at Single phase 2 frequency 50 60 Hz Control power Phase Single phase 5 supply Voltage AC200 to 230 V 15 to 10 frequency 50 6
9. cable use any of the connectors shown in this table Applicable model 1 Connector for sequence input output wiring Half pitch connector soldered type 26 pinx1set WSK D26P Connector for power supply wiring Dynamic connector X key 3 pin x 1 set WSK S03P B Connector for encoder wiring Amplifier side Half pitch connector soldered type 20 pin x 1 set WSK D20P Motor side MATE N LOCK connector 9 pin x 1 set WSK PO9P D Cannon plug angle 6 pin x 1 set WSK PO6P C Connector for Amplifier side Dynamic connector Y key 3 pin x 1 set WSK MOSP B motor power supply wiring Motor side connector apinxtset _ wsk moap MATE N LOCK connector pinxtset 9 wskwos Cannon plug angle 4 pin x 1 set WSK M04P CA Cannon plug angle 6 pin x 1 set Herne WSK MO6P CA Cannon plug angle 9 pin x 1 set WSK MO9P CC 1 For applicable models see Table 1 Applicable models below Common options Connector for control power supply wiring Dynamic connector X key 2 pin x 1 set WSK LO2P D For personal computer loader Conversion adapter RS 232C RS 485 conversion Both a converter and a cable NWOH CNV connection are required WSC PCL External regenerative resistor Connector for external regenerative WSR 401 0 5 kW to 1 kW resistor Use it with WSK RO3P B WSR 152 1 3 kW to 2 9 kW DB11 2 Connector for external regener
10. compatible The 3 motor lineup with different rated motor speeds meets a wide range of applications Wide Range 0 05 kW 0 1 kW 0 2 kW 0 4 kW 0 5 kW 0 75 kW 0 85 kW 1 kW 1 3 kW 1 5 kW 1 8 kW 2 kW 2 9 kW Vibration Suppressing Control Function equipped as standard Suppresses mechanical vibration to the limit Features Two RS 485 ports as standard Realizes the integral control of parameters Maximum 31 axis connection Easy tuning Simple optimum tuning between the machine and servomotor r IP67 Servomotor Water and dust proof servomotor Environmentally friendly servo system Monitor output function Side by side installation High resolution encoder a Servo analysis function Globally compatible Control power back up function Test operation function FALDIC W Variation Low Inertia Series GYS Motor Rated speed 3000 r m n Input power Rated output supply 0 05kW _ GYS500DC2 T2A 50003 VVT2 0 1kW _ GYS101DC2 T2A 10103 VVT2 20010 2204 0 2kW GYS201DC2 T2A 20103 VVT2 O4kW _ GYS401DC2 T2A 40103 VVT2 Single phase g 75 kW QvS7z51DC2 T2A 75103 VVT2 200 to 230V Motor type standard type Amplifier type 3000 r min type Middle Inertia S
11. not this company s responsibility such as lightning or other disaster 2 Furthermore the warranty specified herein shall be limited to the purchased or delivered product alone 3 The upper limit for the warranty range shall be as specified in item 1 above and any damages damage to or loss of machinery or equipment or lost profits from the same etc consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty 1 3 Trouble diagnosis As a rule the customer is requested to carry out a preliminary trouble diagnosis However at the customer s request this company or its service network can perform the trouble diagnosis on a chargeable basis In this case the customer is asked to assume the burden for charges levied in accordance with this company s fee schedule 2 Exclusion of Liability for Loss of Opportunity etc Regardless of whether a breakdown occurs during or after the free of charge warranty period this company shall not be liable for any loss of opportunity loss of profits or damages arising from special circumstances secondary damages accident compensation to another company or damages to products other than this company s products whether foreseen or not by this company which this company is not be responsible for causing 3 Repair Period after Production Stop Spare Parts Supply Period Holding Period Concerning models products which have gone
12. operation Parameter initialization Alarm history initialization Luc r nu Pattern operation Alarm reset LI uut PF UC 1 Manual feed Position reset Integrated pulse clear L Automatic offset adjustment Z phase position adjustment Auto tuning gain Easy tuning _ ru Explanation of Model Codes Servo amplifier FALDIC M Servo amplifier ___________________ Basic type Input voltage FALDIC W Series AC 200 V series Code Applicable motor output 500 50x10 0 05 kW Code Encoder 101 10x10 0 1 kW T 17 bit INC 201 20x10 0 2 kW 401 40x10 0 4 kW Code Upper interface 501 50x10 0 5 kW V DI DO speed 751 75x10 0 75 kW 851 85x10 0 85 kW 102 10x10 1 kW Code Major functions 132 13x10 1 3 kW V Pulse train speed control 152 15x10 1 5 kW 182 18x10 1 8 kW 202 20x10 2 kW 292 29x10 2 9 kW Code Series D 3000 r min C 2000 r min B 1500 r min Code Order of development Servomotor GYS 500 DC2 T2A B Basic type L Code Brake Low inertia type Omitted Not provided Middle inertia type B Provided Code Rated output pue Oil seal AD 500 50x10 0 05 kW shaft 101 10x10 0 1 kW Without an oil seal 201 20x10 0 2 kW A straigh
13. 0 Hz Control system IGBT PWM sinusoidal PWM drive Feedback 17 bit serial encoder incremental Sequence input 1 Servo ON 2 over travel 3 over travel 4 emergency stop 5 P action 6 free run command 7 anti resonant frequency selection 1 CONT1 to 5 8 anti resonant frequency selection 2 9 control mode switching 10 external regenerative resistor overheat 11 alarm reset These functions can be assigned to sequence inputs CONT1 to CONT5 and used 1 Sequence output 1 Servo ready 2 positioning complete 3 servo alarm detection a contact 4 servo alarm detection b contact 5 dynamic braking control OUT1 to 4 6 over travel detection 7 emergency stop detection 8 deviation zero 9 speed zero 10 current limit detection 11 brake timing These functions can be assigned to sequence outputs OUT1 to OUT4 and used Pulse output setting 16 to 32768 pulses rev dividing output Signal form 1 Line driver output A phase B phase and Z phase 2 open collector output Z phase Monitor output Analog voltage output for signal measurement alternating pulsating x 2 1 Speed command 2 speed return 3 torque command 4 positional deviation 5 positional deviation expansion 6 pulse command frequency These functions can be assigned to monitor outputs and MON and used and the output voltage scale and offset can be set by setting parameters Pulse frequency max command input 1 MHz differen
14. 05 to 0 75 kW WSC M04P05 B 5 m provided 5 1 RI WSC PO6P10 D 10 m Provided 0 05 to 0 75 kW WSC PO6P20 D 20 m WSC MO6P05 B 5 m E WSC MO6P10 B 10 m WSC MO06P20 B 20 m 2000 r min 0 5 to 1 kW WSC M04P05 WD 5 m 2 WSC M04P10 WD 10 m WSC M04P20 WD 20 m Provided 0 5 to 1 kW WSC M04P05 WD 5 m 3 WSC M04P10 WD 10 m WSC M04P20 WD 20 m 1 5 to 2 kW 71 5 1500 r min 0 5 to 0 85 kW WSC PO6PO5 CD 5 m MS ie 2 o WSC P06P10 CD 10 m WSC M04P20 WD 20 m WSC P06P20 CD 20 m TA 4 Provided 0 5 to 0 85 kW WSC M04P05 WD 5 m 3 WSC M04P10 WD 10 m WSC M04P20 WD 20 m 1 3 kW i 1 8 kW 4 2 9 kW 1 The customer is requested to make this cable with a specified connector Specified connector WSK M04P CA for motors without a brake WSK MO6P CA for motors with a brake 2 Use the cable together with the connector for motor power supply wiring 4 8 Use the cable together with the connector for motor power supply wiring WSK MO6P CA The customer is requested to make a cable for brakes 4 The customer is requested to make this cable with a specified connector Specified connector WSK MO9P CC for both motors without brakes and motors with brakes Connector corres pondence table When the customer makes a cable use any of the connectors shown in this table r Between amplifier and motor Connector for encoder wiring Connector for mot
15. 201 1 QS Accreditation R009 EC97J1061 Fuji Electric Systems Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7283 Fax 81 3 5435 7425 Printed on recycled paper Information in this catalog is subject to change without notice Printed in Japan 2009 6 LO6c C04a 8CM
16. 285 7890 SE amp S Asia Oceania SINGAPORE Fuji Technical Center S pore Pte Ltd Block 5000 Ang kio Ave 5 02 03 Techplacell SINGAPORE 569870 Phone 6481 5079 AUSTRALIA CNC and ROBOTIC AUTOMATED SERVICES Unit 33 16 Macquarie Place Boronia Victoria 3155 AUSTRALIA Phone 03 9483 8629 D INDIA AUTONUM CONTROLS PVT LTD 109 Sagar Building Prabhat Industrial Estate W E Highway Befor Check Naka Dahisar East Mumbai 400 068 INDIA Phone 022 28960027 SAFETY PRECAUTIONS 1 This catalog is intended for use in selecting required servo systems Before actually using these products carefully read their instruction manuals and understand their correct usage 2 Products described in this catalog are neither designed nor manufactured for combined use with a system or equipment that will affect human lives lf you are considering using these products for special purposes such as atomic energy control aerospace medical application or traffic control please consult our sales office 3 If you use our product with equipment that is expected to cause serious injury or damage to your property in case of failure be sure to take appropriate safety measures for the equipment The Inverter Value Engineering Center Suzuka Area has acquired environment management system 15014001 and quality management system 1509001 certifications ENVIRONMENTAL MANAGEMENT EMS Accreditation RE 009 EC98J
17. A RNFTC30 20 1 To connect the external regenerative resistor WSR 401 or WSR 152 to the amplifier a connector for external regenerative resistors type WSK RO3P B is required DB11 2 Specifications Servomotor Low inertia series GYS motor 3000 r min Standard specifications Rated output kW 0 05 0 1 0 2 0 4 0 75 Rated torque Nem 0 159 0 318 0 637 1 27 2 39 Max torque Nem 0 478 0 955 1 91 3 82 FAL Rated speed r min 3000 Max speed r min 5000 Moment of inertia kg m 0 0192 x 10 3 1 05 0x35 x05 0 246 x 10 0 853 x 102 Rated current A 0 85 0 85 1 5 2 7 4 8 Max current 2 55 255 4 5 8 1 14 4 Winding insulation class Class B Operation duty type Continuous Degree of enclosure protection Fully closed self cooled IP67 excluding the shaft sealing and connectors Terminals motor With 0 3 m flexible leads and connectors Terminals encoder With 0 3 m flexible leads and connectors Overheat protection Mounting method Shaft extension Not provided The servo amplifier detects temperature By securing motor flange IMB5 L51 IMV1 L52 IMV3 L53 Straight shaft with a key Paint color N1 5 Encoder 17 bit serial encoder Incremental Vibration level V5 or below Installation place altitude Environment For indoor use 1000 m or below locations without corrosive or flammable gases oil mist and dust Am
18. CONM Q 4 CONT3 5 CONT4 c 6 CONTS Servo amplifier 1 Connect the shielded lines of CN1 and CN2 to the connector shell Ground the connector shell 2 Ground both ends of each shielded line Connector amplifier side end to the connector shell and the pulse generator side end to FG earth 3 Connect the control power supplies sL1 sL2 as necessary b Z phase pulse output differential j Z phase pulse output open collector CK EE CK LE i 4 eta Dev c Settings made at manufacturer s plant CONT 1 Servo ON Alarm reset Servo ready Positioning complete Servo alarm detection b contact The diagram shown above is given as a reference for model selection CAUTION When actually using the selected servo system make wiring connections according to the connection diagram and instructions described in the user s manual External Dimensions Servo Amplifier Frame 1 Frame 2 Q05kW RYC500D3 VVT2 3000 r min 0 75 kW RYC751D3 VVT2 m ot RW RYC101D3 VVT2 __ RYC501C3 VVT2 3000 r min 1 02kW RYC201D3 VVT2 2000 r min 0 75 kW RYC751C3 VVT2 RYC401D3 VVT2 RYC102C3 VVT2 in KW RYC501B3 VVT2 Unit mm worm osskw RYC851B3 VVT2 Unit mm Installation hole size Installation hole size
19. a 5 7 Nihonbashi Chuo ku Tokyo 103 0011 Japan Phone 03 5847 8072 USA Service Center Service Area USA Canada Central amp South America 5550 Cerritos Ave Suite H Cypress CA 90630 USA Phone 714 220 1879 CHICAGO Service Station 4825 N Scott St Suite 210 Schiller Park IL 60176 USA Phone 847 233 9844 EC Service Center Service Area Europe Middle East amp Africa Goethering 58 63067 Oftenbach Main Germany Phone 69 669029 0 South East Asia amp Oceania Service Center Service Area SE amp S Asia Oceania 171 Chin Swee Road 712 01 San Centre Singapore 169877 Phone 6481 5079 FUJI ELECTRIC TECHNOLOGY AND SERVICE SHENZHEN CO LTD Service Area China 5F Liming Bldg No 144 Zhongxing Rd Luohu District Shenzhen Phone 0755 8220 2745 8218 4287 TT TTT EE 7 511 LLL 00 PTC Lee EE 1111178 15 5841 5 25 EH 11 1118 HENEEEHEEEHEEENEEEENE T 555 9 E EH PCC E
20. ative resistor Common to applicable models A to D 1 dynamic connector 3 pin X key WSK RO3P B with insertion error preventive key x 1 set 1 For applicable models see Table 1 Applicable models below Table 1 Applicable models 3000 r min Withouta 0 05 kW GYS500DC2 T2A RYC500D3 VVT2 2000 r min GYG501CC2 T2E B RYC501C3 VVT2 brake GYS101DC2 T2A RYC101D3 VVT2 0 75 kW GYG751CC2 T2E B RYC751C3 VVT2 GYS201DC2 T2A RYC201D3 VVT2 GYG102CC2 T2E B RYC102C3 VVT2 GYS401DC2 T2A RYC401D3 VVT2 GYG152CC2 T2E B RYC152C3 VVT2 0 75 kW GYS751DC2 T2A RYC751D3 VVT2 GYG202CC2 T2E B RYC202C3 VVT2 With a 0 05 kW GYS500DC2 T2A B RYC500D3 VVT2 1500 r min Withouta 0 5kW GYG501BC2 T2E RYC501B3 VVT2 brake 0 1 kW GYS101DC2 T2A B RYC101D3 VVT2 brake 0 85 kW GYG851BC2 T2E RYC851B3 VVT2 GYS201DC2 T2A B RYC201D3 VVT2 GYG132BC2 T2E RYC132B3 VVT2 GYS401DC2 T2A B RYC401D3 VVT2 GYG182BC2 T2G RYC182B3 VVT2 0 75 kW GYS751DC2 T2A B RYC751D3 VVT2 GYG292BC2 T2G RYC292B3 VVT2 2000 r min Withouta 0 5kW_ GYG501CC2 T2E RYC501C3 VVT2 GYG501BC2 T2E B RYC501B3 VVT2 brake 0 75 kW GYG751CC2 T2E RYC751C3 VVT2 0 85 kW GYG851BC2 T2E B RYC851B3 VVT2 GYG102CC2 T2E RYC102C3 VVT2 1 3kW 132802 2 RYC132B3 VVT2 1 5kW GYG152CC2 T2E RYC152C3 VVT2 1 8kW GYG182BC2 T2G B RYC182B3 VVT2 GYG202CC2 T2E RYC202C3 VVT2 2 9kW GYG292BC2 T2G B RYC292B3 VVT2 FALDIC Please take the followi
21. bient temperature humidity 10 to 40 C 90 RH or below without condensation Vibration resistance m s Mass kg Motor with a brake 4 9 0 45 1 8 34 moss _ Rated output 0 4 0 75 Rated torque Nem 0 159 0 318 0 637 1 27 2 39 Static friction torque Nem 0 34 1 27 2 45 Moment of inertia kg m 0 0223 x 10 0 0402 x 10 0 159 x 10 0 270 10 0 949 x 10 Rated DC voltage V DC24 10 Attraction time ms 35 40 60 Release time ms 10 20 25 Brake input W 6 1 at 20 7 3 at 20 8 5 at 20 Mass kg O6 07 1 7 2 3 4 2 0 1000 2000 Speed r min 3000 4000 5000 Torque N m 0 1000 2000 3000 4000 5000 0 Speed r min 1000 2000 3000 4000 5000 Speed r min Torque 0 1000 2000 3000 4000 Speed r min 1000 2000 3000 4000 5000 Speed r min Specifications Servomotor Middle inertia series GYG motor 2000 r min Standard specifications 0 75 Rated output kW 1 0 15 2 0 Rated torque Nem 2 39 358 4 77 7 16 9 55 Max torque N m 7 2 10 7 14 3 21 5 28 6 Rated speed r min 2000 Max speed r min 3000 Moment of inertia kg m 7 96 x 10 1155 x10 15 14 x 107 22 33 x 104 29 51 x 104 Rated current A 3 5 5 2 6 4 10 0 12 3 Max current A 10 5 15 6 19 2 30 0 36 9 Winding insulation class Class F Operation duty type Continuous Degree of enclosure p
22. e Front runners FUJI SERVO SYSTEM FALDIC W 5 Wide Range g 9 0 3000 r min type E e 0 05 kW 0 75 kw WULE n 0 5 kW 2 kw Shoes idk i FL 144 78 Hrb a ee 1 EE AH ee 3 Ful rA SIMPLE amp SMART MEH549c Contents Features Operation and Indication Explanation of Model Codes Guide to System Configuration Servomotors Specifications Servomotor External Dimensions Servomotor Servo Amplifiers Simple amp Smart Servo system for evolving machines FALDIC FUJI SERVO SYSTEM Specifications Servo Amplifier Connection Diagram Reference External Dimensions Servo Amplifier 1 Model Code List Product Warranty Service Network The FALDIC W a brand new basic model of the FALDIC series now uses a RoHS compatible environmentally friendly servo system Additionally the range of application has increased with the new addition of 1 8 kW and 2 9 kW rated output The FALDIC series keeps evolving to meet all market requirements While pursuing the advanced functions and sophisticated features required for servo systems the FALDIC W improves usability with its easy tuning function etc and realizes environmental friendliness by being RoHS
23. ecial connector to it to observe signals Two signals can be observed from the return speed torque command positional deviation etc Side by side installation Servo amplifiers can be installed side by side which saves space required to install them in the machine enclosure gt Arm lt vibration 9 Actual speed Two RS 485 ports as standard Servo amplifiers Maximum 31 axis connection Feature 4 Water and dust proof servomotor IP67 Servomotor Since the servomotor complies with IP67 it can be used in environments where it is exposed to water and dust Excluding the shaft sealing and connector of the GYS motors and the axis through portion of the GYG motors The GYG motor 1 8 kW and 2 9 kW comply with IP65 Globally CE marking and UL cUL standards The sequence l O signals are also sink source shared compatible The FALDIC W is compatible with NEW laser displacement gauge Arm vibration lt Actual speed RS 485 links the host controller to each servo amplifier enabling the integral control of the servo amplifier parameters by the host controller Image of system configuration Parameter management screen Feature 5 NEW RoHS compatible Environmentally friendly servo system The Servo system complies with The Restriction of Hazardous Substances RoHS Directive of the EU It is an environmentally friendly servo syst
24. eed control input 1 Multi speed selection 1 2 multi speed selection 2 3 forward operation 4 reverse operation 5 acceleration deceleration time selection These functions can be assigned to sequence inputs CONT1 to CONT5 and used 1 External torque command input Torque control by analog voltage commands 10 V input the voltage torque scale and offset can be set by setting parameters 8 Torque control input 1 Forward operation and 2 reverse operation can be assigned to sequence inputs CONT1 to CONT5 and used 1 Regenerative braking Regenerative braking to DC intermediate circuit the regenerative resistor can be externally installed Additional functions Zero clamp function vibration suppressing control notch filter easy tuning brake timing output etc Protection Overcurrent OC1 OC2 overspeed OS overvoltage Hv encoder error Et control power error Ct memory error dE regenerative transistor overheat rH2 encoder communication error EC CONT duplication Cnt overload OL insufficient voltage LV regenerative resistor overheat rH1 excessive deviation OF amplifier overheat AH For indoor use at max altitude of 1 000 m or below The installation place shall be free from dust corrosive gas or direct sunlight To meet European standards Pollution degree 2 overvoltage category TII Temperature humidity 10 to 55 C 10 to 90 RH without condensation Vibration shock resistance 4 9
25. em which restricts 6 toxic substances 6 Toxic Substances Lead mercury cadmium hexavalent chromium polybrominated biphenyl polybrominated diphenyl ether BU Control power back up function A control power input for the servo amplifier is installed separately from the main power input Even if the system cuts off the main power supply in emergencies information on the alarm and encoder can be maintained Operation and Indication Personal computer loader The loader software for personal computers for the FALDIC W Series can be downloaded from our website http www fujielectric co jp fcs Menu screen You can set the following with the personal computer loader 1 Real time trace 2 Historical trace 3 Monitor 2 4 Parameter edit 5 Communication setting 6 Easy tuning 7 Servo analysis ll Keypad The keypad allows you to use ado bree Se i the similar functions as personal computer loader i m The keypad does not display trace but displays a value A Mode change key Shift Enter key SHIFT ENT Speeds and torque curves can be continuously obtained Shorter more detailed curves than real time trace can be obtained can be checked and alarm history and the system configuration can be Parameters can be edited transferred compared and initialized The servomotor is automa
26. eries GYG Motor Rated speed 2000 r m n Input power Rated output supply Singe phaseor3 phase 0 5KW _ GYG501CC2 T2E RYC501C3 VVT2 200 to 230V 075kW _ GYG751CC2 T2E 751 3 VVT2 1kW GYG102CC2 T2E 102 3 VVT2 3 ph 500155388 1 5kW GYG152CC2 T2E 152 3 VVT2 2kW GYG202CC2 T2E RYC202C3 VVT2 Motor type standard type Amplifier type 2000 r min type Middle Inertia Series GYG Motor Rated speed 1 500 r m n Motor type Input power Rated output supply standard type Single phase or 3 phase 200 to 230V 0 5 kW GYG501BC2 T2E RYC501B3 VVT2 0 85 kW GYG851BC2 T2E RYC851B3 VVT2 3 phase 1 3 kW GYG132BC2 T2E RYC132B3 VVT2 1 8kW _ GYG182BC2 T G RYC182B3 VVT2 2 9 kW GYG292BC2 T2G RYC292B3 VVT2 Amplifier type 1500 r min type Other Features High resolution encoder The FALDIC W is installed with a high resolution 131072 pulse encoder Higher resolutions reduce rotation fluctuation and achieve smooth machine motion at low speeds IS Servo analysis function This is a tool installed in the loader to be equipped with a personal computer which analyzes the resonance frequencies inherent in each machine to make effective use of the vibration suppressing control function the Notch Filter etc Test operation function Continuous reciprocation is supported in addition to JOG operation in a single direction You can eas
27. ily check the performance of the machine by a test operation and the effective torque by rough actual operation before preparing the host controller Feature 1 Suppresses mechanical vibration to the limit Our original vibration suppressing control function patent pending A Vibration Suppressing Control Function is introduced Stop which is effective in controlling robot arm end vibration Fuji s original Vibration Suppressing Control Function is installed as a standard feature It effectively reduces Vibration vibration especially for low rigidity units such as a robot arm end and minimizes machine cycle time Suppressing lt lt Direction of movement lt Direction of movement 9 Control Function Vibration waveform measured by Vibration waveform measured by laser displacement gauge Feature 2 Integral control of parameters Host controller Feature 3 L Easy tuning Simple optimum tuning between the machine and servomotor The servo amplifier automatically performs auto tuning on the machine and servomotor to the optimum setting by setting the simple operation pattern in the parameters Since tuning can be done prior to preparing host devices such as positioning adjustment of the controller the length of the operation can be decreased Qut Put Monitor output jojo function m analog monitor output function is equipped on the front of the servo amplifier Connect a sp
28. le gases oil mist and dust Ambient temperature humidity 10 to 40 90 RH or below without condensation 0 to 40 90 RH or below without condensation Vibration resistance m s 24 5 19 6 Mass kg 75 165 205 Motor with a brake Rated output 1 8 2 9 Rated torque N m 3 18 5 41 8 28 11 5 18 6 Static friction torque N m 17 32 Moment of inertia kg m 13 6 x 104 178 026 24 5 x 104 42 3 x 10 56 0 x 10 Rated DC voltage V DC24 10 Attraction time ms 120 170 Release time ms 50 Brake input W 14 at 20 34 7 at 20 C Mass kg 86 j 97 120 SS 5 5 0 500 1000 1500 2000 Speed r min 2500 3000 0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000 Speed r min Speed r min Speed r min Speed r min External Dimensions Servomotor Low inertia series GYS motor 3000 r min lll Standard type Motor with a brake Rated SET risen ESTE Shatt eng Overall Dimension Rated speed ze Type aft en length _ flange Rated speed ate Type length flange output shape output shape Em D OSKW GYS500DC2T2AB 1375 1125 06 _ mih GYSIDDCZT2A Fi B 121 96 055 minl 0 1010 272 8 Fig B 1555 1305 07 Unit mm Unit mm 40
29. m s 0 5G 19 6 m s 2 Standards Conforming to UL cUL UL508c and CE Mark low voltage directive EN50178 Working conditions 1 Functions you want to keep ON at all times can be used without wiring up to four functions can be set by setting parameters as normally ON signals Interface specifications I O signal specifications Pulse train input CA CA Pulse train form Selectable from 1 command pulse command code 2 forward operation pulse reverse operation pulse CB CB and 3 two 90 phase different signals Drive power supply input during open collector input 24 V DC Frequency dividing output FFA FFA Differential output two 90 phase different signal output FFB FFB Set output pulses 16 to 32768 pulse rev FEZ 2 Differential output 1 pulse rev FZ M5 Open collector output 1 pulse rev Analog input VREF Speed control and torque control analog command input 10 V input impedance 20 Power input for sequence signals P24 24 V DC for sequence signals is input from outside M24 300 mA power is required as an external power supply Sequence input signal CONT1 to CONT5 Each terminal is ON when connected to M24 and OFF when disconnected 24 V DC 10 mA per point The terminals can be assigned to each function by setting parameters Compatible with sink source input method Sequence output signal OUT1 to OUT4 ON while connected to the M24 terminal 30 V DC 50 mA max The termi
30. nals can be assigned to each function by setting parameters Compatible with sink source output method Monitor output 1 monitor output 2 MON1 MON2 Analog voltage output for signal measurement alternating pulsating Selectable from 1 speed command 2 speed return 3 torque command 4 positional deviation 5 positional deviation expansion and 6 pulse command frequency Communication specifications Interface Two RS 485 ports Synchronization system Start stop synchronization Non procedure Transmission system Four wire half duplex communication Baud rate 9600 19200 38400 bps Max number of axes 31 axes Connection Diagram Reference FALDIC 3 phase 200 to 230 V commercial power supply VU wA External regenerative resistor outside Single phase 200 to 230 V commercial power supply Mi bmi mi us n m i i n i n id ni n cR ni d ud d i ndi ui m Servomotor GYS without a brake A phase pulse output differential B phase pulse output differential PC loader Analog speed command input Power supply input at pulse train open collector input Pulse train input 3 i i b CA differential gt Q Ll o N 1 A Q Q ere Y 1 P24 b 2
31. ng items into consideration when placing your order When requesting an estimate and placing your orders for the products included in these materials please be aware that any items such as specifications which are not specifically mentioned in the contract catalog specifications or other materials will be as mentioned below In addition the products included in these materials are limited in the use they are put to and the place where they can be used etc and may require periodic inspection Please confirm these points with your sales representative or directly with this company Furthermore regarding purchased products and delivered products we request that you take adequate consideration of the necessity of rapid receiving inspections and of product management and maintenance even before receiving your products 1 Warranty Period and Warranty Range 1 1 Warranty period 1 The product warranty period is 1 year from the date of purchase or 24 months from the manufacturing date imprinted on the name place whichever date is earlier 2 However in cases where the use environment conditions of use use frequency and times used etc have an effect on product life this warranty period may not apply 3 Furthermore the warranty period for parts restored by Fuji Electric s Service Department is 6 months from the date that repairs are completed 1 2 Warranty range 1 In the event that breakdown occurs during the product s warra
32. nty period which is the responsibility of Fuji Electric Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered However if the following cases are applicable the terms of this warranty may not apply 1 The breakdown was caused by inappropriate conditions environment handling or use methods etc which are not specified in the catalog operation manual specifications or other relevant documents 2 The breakdown was caused by the product other than the purchased or delivered Fuji s product 3 The breakdown was caused by the product other than Fuji s product such as the customer s equipment or software design etc 4 Concerning the Fuji s programmable products the breakdown was caused by a program other than a program supplied by this company or the results from using such a program 5 The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric 6 The breakdown was caused by improper maintenance or replacement using consumables etc specified in the operation manual or catalog etc 7 The breakdown was caused by a chemical or technical problem that was not foreseen when making practical application of the product at the time it was purchased or delivered 8 The product was not used in the manner the product was originally intended to be used 9 The breakdown was caused by a reason which is
33. or power supply wiring Motor series Rated speed Rated output 3 Amplifier side 4 Motor side 5 Amplifier side 6 Motor side S GYS 3000 r min Not 0 05 to 0 75 kW WSK P09P D Provi 75 kW V WSK M03P B 0 05 to 0 75 V WSK M06P 21 2000 r min Not 0 5 to 1 kW WSK M04P CA provided 4 5 to 2 kW IE Ib ng Terminal block wiring Provided 0 5 to 1 kW WSK MOSP B v GK MOGP CA 5 0 10 U WSK M04P CA o ng Terminal block wiring 3 B WSK M09P CC eS Provided 0 5 to 0 85 kW WSK SO3P B WSK MOSP B WSK MO6P CA Terminal block wiring WSK MO9P CC Common options Description Remarks WSK LO2P D 4 8 Connector for external regenerative resistor WSK RO3P B For personal computer loader 9 Conversion adapter NWOH CNV RS 232C RS 485 conversion A converter and a cable connection 10 Cable WSC PCL are required 4 The 1 3 kW 1 5 kW 1 8 kW 2 kW and 2 9 kW amplifier do not require this connector because they are connected with a terminal block Peripheral devices Input power Servo amplifier Applicable Sur IV Rated speed motor output ge E i supply type kW P Circuit breaker absorber AC reactor Power filter resiser Ch 7 Connector for control power supply wiring Earth leakage Magnetic circuit breaker contactor
34. out of production this company will perform repairs for a period of 7 years after production stop counting from the month and year when the production stop occurs In addition we will continue to supply the spare parts required for repairs for a period of 7 years counting from the month and year when the production stop occurs However if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to procure or produce those parts there may be cases where it is difficult to provide repairs or supply spare parts even within this 7 year period For details please confirm at our company s business office or our service office 4 Transfer Rights In the case of standard products which do not include settings or adjustments in an application program the products shall be transported to and transferred to the customer and this company shall not be responsible for local adjustments or trial operation 5 Service Contents The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs Depending on the request these can be discussed separately 6 Applicable Scope of Service Above contents shall be assumed to apply to transactions and use of the country where you purchased the products Consult the local supplier or Fuji for the detail separately Service Network Fuji FA Service Centers Overseas Service Center Service Area Far East Asi
35. rotection Fully closed self cooled IP67 excluding the shaft sealing Terminals motor Cannon connectors Terminals encoder Cannon connectors Overheat protection Mounting method Shaft extension Not provided The servo amplifier detects temperature By securing motor flange IMB5 L51 IMV1 L52 IMV3 L53 Straight shaft with a key with oil seals Paint color N1 5 Encoder 17 bit serial encoder Incremental Vibration level V10 or below Installation place altitude Environment For indoor use 1000 m or below locations without corrosive or flammable gases oil mist and dust Ambient temperature humidity 10 to 40 C 90 RH or below without condensation Vibration resistance m s Mass Motor with a brake 24 5 kd 53 dea 75 98 120 1C C2 GYG751CC 3 Y6 102C C2 BICC nYG202CC2 B 2 1 2 B 12 T2 _ B Rated output 0 5 2 0 Rated torque Nem 2 39 3 58 4 77 7 16 9 55 Static friction torque N m 17 Moment of inertia kg m 10x 107 13 6 x 107 17 2 x 10 24 4 x 104 31 6 x 107 Rated DC voltage V DC24 10 Attraction time ms 120 Release time ms 30 Brake input W 14 at 20 Mass Kg 75 dee 3 ________ 120 142 Torque N m 0 500 1000 Speed r min 1500 2000 2500 3000 0 500 Torque N m Torque Torque N m 1000 1500 2000 Speed r min 2500 3000 0 500 1000
36. t shaft 401 40x10 0 4 kW a 501 50x10 0 5 kW E e 751 75x10 0 75 kW without a key 851 85x10 20 85 kW Without an oil seal ie With an oil seal 152 15 10 1 5 kW E straight shaft 182 18x10 1 8 kW wale KEY 202 20x10 2 kW With an oil seal F straight shaft 292 29x10 2 9 kW without a key Code Rated speed G puri 3000 r min series with a key with tap C 2000 r min series 1 1 8 kW and 2 9 kW excluded B 1500 r min series 2 1 8 kW and 2 9 kW only Q Standard item Near standard items Code Installation method Flange mounting Code Input voltage Code Order of development 2 AC 200 V series Code Encoder T 17 bit INC Guide System Configuration I Circuit breaker earth leakage circuit breaker magnetic contactor 1 Cable for sequence input output 9 RS 232C RS 485 conversion adapter JD 10 PC loader cable 3 3 Cable for encoder Power filter 4 Power cable for motor 2 Power cable for power supply wiring 4 7 Connector for control power supply wiring IV External regenerative resistor 8 Connector for external regenerative resistor Guide System Configuration Connector provided cable correspondence table Between amplifier and motor Motor series Rated speed Rated output 3 Cable for encoder 4 Power cable for motor 3000 r min Not 0
37. tial 200 kHz open collector dividing output 500 kHz differential Max command pulse frequency g Input pulse signal form Compatible with two systems 1 RS 422 line driver signals and 2 open collector signals Input pulse type Selectable from 1 command pulse command sign 2 forward operation reverse operation pulse and 3 two 90 phase different signals c Command pulse m command pulse correction 1 to 32767 Four types of command pulse correction o can be set 8 correction Position pulse command pulse x command pulse correction 1 to 32767 and constant switching operation is available o Position control input 1 Command pulse correction o selection 1 2 command pulse correction selection 2 3 deviation clear 4 command pulse disabled These functions can be assigned to sequence inputs CONT1 to 5 and used 1 Functions input output signals Speed control range 1 5000 Acceleration deceleration time setting 0 to 10 s 2000 r min acceleration and deceleration times can be set separately two acceleration times and deceleration times can be set S curve acceleration deceleration is possible External speed command input Speed control by analog voltage commands 10 V input the voltage speed scale and offset can be set by setting parameters Internal speed setting Three speeds can be set by setting internal parameters Speed control Sp
38. tically reciprocated with easy settings to adjust it Changes the mode MODE Cancels the mode ESC Shifts the data setting digit to the right Determines the mode or the value Sub mode selection key UP Increases the value 1 y Sub mode selection key DOWN Decreases the value 1 RE s m m Ne Real time trace rs El 1 Tm monitored Set the conditions for communication between the servo amplifier and the personal computer to the auto tuning gain suitable for the machine system Historical trace Inspects the resonance and antiresonance points of the machine system The effect of the Notch Filter can also be checked with the Keypad panel initial display parameter setting Sequence mode Current alarm Gafla Galla anui Each monitor __ Alarm history Station number display Command current position Positional deviation LEO Feedback speed Command speed Average torque Feedback current position Feedback integrated pulse Command integrated pulse Peak torque Load inertia ratio 0 Input voltage signal DC intermediate voltage minimum DC intermediate voltage maximum Pulse train input frequency Regenerative resistance OL thermal value thermal value Parameter Parameter edit CUL Test
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