Icount PD
Contents
1. D type connector to convert 8 Channel C ISO 14m c Channel C ISO 14m c RS232 to USB 0 5V Note If the moisture sensor is option connections fitted without either option then Product supply 9 40Vdc the output is RS232 M12 Limit Relay amp Alarm Levels Wiring Configuration Product supply 9 40Vdc 2 4 20mA supply 12 20Vdc 0 5 0 3V supply 12 24Vdc Parkerrecommendsthatthe 3 Relay Normally Closed if fitted Relay Normally Closed if fitted mating M12 connector cables 4 Relay Normally Open if fitted Relay Normally Open if fitted are screened These cables are 5 NOT USED NOT USED available from Parker through the 6 NOT USED 0 5 0 3V supply OVdc ordering information section T Main supply OVdc Product supply OVdc a Op Sonal rei rioor dering 8 Relay Common if fitted Relay Common if fitted information section The following table can be used to equate the CO u nt P D analogue output to an ISO or NAS Code Example ISO code 12 is equal to 10mA Variable mA output settings Om Iso Om NAS ISO V MILLIAMP o 40 0 a ee 00 20 0 AB 1 ee 0 18 0 mso l 2 BE 2E 1 16 0 aa 3 2 3 14 0 Ceo 4 a a 3 512 0 Eo 5 EE y 4 a 10 0 W o 6 O 5 80 a 86207 im o 60 80 8 7 4 0 ica 9 E a 8 2 0 Coo 10 ne 3 0 0 E 11 is 10 0123 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ISO CODE e i ON 14 ae a z 15 is E NAS V MILLIAMP Boog L 20 ERROR 20 E 7 E pi2. cable 2008 Parker Hannifin Corporation Bulletin 2300 425 03 2008 Parker Hannifin Corporation Hydraulic Filter Division USA 16810 Fulton County Road 2 Metamora OH 43540 USA phone 419 644 4311 fax 419 644 6205 email hydraulicfilter parker com www parker com hydraulicfilter
3. The moisture sensor reading RH e Solid digit s code s that are actual measured codes the channel will also be shown if the moisture at or below the set point limit u size and the user defineable sensor option is fitted e Flashing digit s code s that limits Note that the channel size ot lies and limits will alternate between The order of trigger for both of the aortic pone tant the twa codes and moisture sensor option The display for IS04406 and is NAS1638 are identical The ISO _ display is shown below MTD calibrated Channel sizes limits Measured ISO codes Moisture sensor reading Automatic light sensor Error detection In the unlikely event of an error occurring the digital display on the Icount PD will simply display the actual error code only i e ERROR 13 a full list of error codes PEE Spey ean is detailed in the Icount PD user The LED display uses 3 sets of LED for manual the indication of ISO 4406 and NAS1638 code figures Individual code lights will Moisture sensor output settings trigger based on the customer settings The moisture sensor is an option that can be included when specifying the Icount PD The moisture sensor reports on the saturation levels of the fluid passing through the Icount PD sensing The order of trigger will be e Solid green one ISO code or better below the set oint limit Pp limit cell The output is a linear scale e Blinking green ISO code at
4. aerospace climate control electromechanical filtration fluid amp gas handling hydraulics pneumatics process control sealing amp shielding w a arei icount PD Online Particle Detector ENGINEERING YOUR SUCCESS Icount PD The Icount Particle Detector from Parker represents the most up to date technology in solid particle detection Typical Applications Mobile Equipment e Earth Moving Machinery e Harvesting e Forestry e Agriculture Industrial Equipment e Production Plants e Fluid Transfers e Pulp amp Paper e Refineries The design dynamics attention to detail and small size of the permanently mounted on line particle detector brings a truly innovative product to all industry Features and benefits of the Icount PD include e Independent monitoring of system contamination trends e Early warning LED or digital display indicators for Low Medium and High contamination levels e Moisture RH LED indicator optional e Cost effective solution in prolonging fluid life and reducing machine downtime e Visual indicators with power and alarm output warnings Power Generation e Wind Turbines e Gearboxes e Lubrication Systems Maintenance e Test Rigs e Flushing Stands The laser based leading edge technology is a cost effective market solution to fluid management and contamination control e Continuous performance for dependable analysis e Hydraulic phosphat
5. aw parameters to be read HyperTerminal program this e Start Stop allows the user to program is not currently supplied Baud rate 9600 start and stop tests with the Windows Vista operating Data bits 8 system Paty teegeadeavaws None All commands are sent in ASCII Stop bits o u 1 characters and the protocol orcino e a None accepts both upper and lower case characters as the examples below The commands used with this SDF product are made up of Set Read SdF d Start St ds and Start Stop commands Note A full list of commands is detailed in the user manual Ordering Information 10 Deutsch DT series connector 30 M12 8 pin plug connector 2 LED 2 Yes 2 RS232 4 20mA 3 LCD 3 RS232 0 5V 1 Mineral 2 Aggressive 3 Aviation fuel Hazardous areas 4 Aviation fuel Non Hazardous areas 1 Meter Hose Length B 84 224 B 84 827 2 Meter Hose Length B 94 802 B 94 801 5 Meter Hose Length B 84 730 B 84 828 1 4 BSP Test point P 653109 M16 P 843081 5 8 BSF 1 8 BSP Test point P 653110 M16 P 853008 5 8 BSF 1 8 NPT Test point P 653512 M16 P 853005 5 8 BSF Single Point Sampler SPS2021 SPS2026 External Flow Device S840074 Contact Factory Power Supply B 84 829 B 84 829 5 meter M12 8 pin plug and socket cable kit Contact Factory Contact Factory M12 Cable kit consists of two 5 meter cables to enable all output options Communications cable and Relay Power Supply
6. e ester amp fuel fluid compatible construction e Self diagnostic software e Fully PC PLC integration technology such as RS232 and 0 5 Volt 4 20mA Icount PD Features and Benefits 5 seconds 5 to 180 seconds 0 to 3600 seconds Every second Changes occur 1 ISO code at set limit Hysteresis ON or customer set Hysteresis OFF Continuous Laser diode optical detection of actual particulates ISO 7 21 NAS 0 12 AS 00 12 contact Parker Icount will also report less than ISO 7 subject to the statistical uncertainty defined in 1S04406 1999 which is shown in the RS232 reporting results as appropriate e g gt 6 By recognized on line methods confirmed by the relevant International Standards Organization procedures k NO O gt 02 1 ISO Code dependant on stability of flow Better than 1 ISO Code Regulated 9 to 40Vdc Maximum current draw 150mA M16 x 2 hydraulic test points 5 8 BSF for aggressive version 40 to 140 ml min optimum flow 60ml min Size 0 6 to 25 l min optimum flow 15 l min Size 1 24 to 100 l min optimum flow 70 l min Size 2 170 to 380 l min optimum flow 250 l min 5 8 psi 0 4 bar minimum 10 to 500 cSt Operating environment 20 C to 60 C 4 F to 140 F Storage 40 C to 80 C 40 F to 176 F Operating fluid 0 C to 85 C 32 F to 185 F 2 to 420 bar 30 to 6 000 PSI 5 RH over compen
7. l now automatically control the flow rate through the IcountPD to within its working range of 40 140ml min Note The flow control device will still operate correctly even with the high pressure side at 200bar and the return back to an open system of 0 bar DP 200bar oe P2 FAX CU Pt a N f s a oO L gt 2 High Pressure Line Side G1 8 ports either side of mounting block O j In oles IN OUT Low Pressure 0 26 6 60 PI Return Side Thro al pS 2 C15 Flow Control N Q Device Actuator Manual flow rate adjustable via control Knob Mounting type 4 off mounting holes to suit M6 screws not supplied Any 41 F to 176 F 5 C to 80 C 4 F to 104 F 20 C to 40 C 20cSt to 500cSt if lower than 20cSt contact Parker 5 to 315 bar 315 bar IN to OUT flow control function Viton Icount PD Communication Options The IcountPD may be configured Communication protocol e Set commands allow using the Icount PD Setup Utility the value or values of The communication protocol for For more direct control of the E an ian parameters to be set oe se the serial communication link is to device using its communications protocol you may also use be used with Microsoft Windows HyperTerminal The settings are as Read commands allow the value or values of the Microsoft Windows fl
8. mean 19 4 20mA output sett 3 14 a0 20 m ig put settings Sas ae 21 ISO Setting 210 ecm ae mi ar ISO C oe 7 A 4 E j 155 e9 10mMA 30 12 2 4 o cm of 4 16 5 ee ISO Code mA current 4 2 2 ioe x j ISO 12 10mA 7 9 1 2 39 4 5 6 7 8 9 0 1 12 43 a peel ee NAS CODE Se Cee ies _15mA NAS 10 5 19 0 OVERRANGE i aos OVERRANGE NAS Code mA current 5 co ERROR eg NAS 10 15mA 5 Variable voltage output settings The variable voltage output option commands on how to change the For example in a 0 5Vdc range has the capability of two different voltage output is available from ISO code 16 is eaual to an output voltage ranges a 0 5Vdcrangeas Parker of 3 5Vdc In a 0 3Vdc range ISO standard and a user selectable The following tables can be used code 8 is equal to an output of 0 3Vdc range The full list of to relate the analog output to an 1 0Vdc ISO or NAS code Table relating ISO codes to voltage output a ie eS ee ee ae ee an 0 5Vdc lt 0 2 0 7 0 3Vde lt 0 15 0 2 0 3 0 4 0 5 0 6 O7 0 8 0 er K UE CS a TC a el a cont 0 5Vdc 2 gt 4 8 0 3Vdc 1 4 1 5 16 ETE 1 8 19 2 0 Z 22 2 3 2 4 gt 2 45 1 0 Ail I2 1 3 Table relating NAS codes to voltage output 0 5Vdc lt 0 4 ET gt 4 6 0 3Vdc lt 0 2 N S 0 3 0 5 0 7 0 9 Ta 1 3 1 5 ley lee Z 2 3 2 5 21 gt 28 Icount PD Display parameters ISO 4406 NAS 1638 Digital display indication The digital display will show the
9. sated temperature range of 10 C to 80 C 5 RH to 100 RH 0 2 RH typical at 50 RH in one year IP66 rated EMC RFI EN61000 6 2 2001 EN61000 6 3 2001 User friendly construction Stainless Steel hydraulic block Viton seals 7 2 xX 6 1 x 3 4 182mm x 155mm x 86mm 2 9 Ibs 1 3 kg Icount PD Dimensions Installation Details Limit Relay Wiring Instructions NORMALLY OPEN NORMALLY CLOSED COMMON 1S0 MTD 2 4 CTRS 182 60 CTRS 2 mounting locations to suit M5 socket head cap screw Screw pack supplied with Icount PD Icount PD flange thickness 0 4 10mm 6 1 155 Maximum Torque 5Nm M12 Communication Cable Wiring Configuration Note It is the responsibility of the optio stions O onnections end user to ensure that the cable s NOT USED NOT USED braided screen is terminated to a 1 2 RS232 Ground pin 5 RS232 Ground pin 5 suitable earth bonding point 4 Channel B ISO 6um c Channel B ISO 6um c part number specifier section in the or NAS if selected or NAS if selected manual 5 RS232 Receive Pin 3 RS232 Receive Pin 3 6 RS232 Transmit Pin 2 RS232 Transmit Pin 2 A standard USB serial adaptor if Moisture sensor channel if fitted Moisture sensor channel if fitted can be used with the recommended 9 way
10. the set point limit reporting within the range of 5 e Solid red one ISO code above the set point limit saturation to 100 saturation e Blinking red two ISO codes or more above the set point limit Icount PD Auxilliary Flow Device The pressure compensated flow This flow control device control device Part Number automatically compensates for S840074 has been developed to pressure and viscosity changes give the Icount PD user greater while maintaining its setting even flexibility The flow control device as the workload changes will enable testing where flow ranges are outside the Icount PD specifications 40 140 ml min or where pipe diameters do not allow the Icount PD to be installed The chart below can be used to determine the valve position Simply position the valve to match the viscosity of the oil you are testing The flow control device fits onto the downstream outlet side of lalve sitio cSt Range the Icount PD connecting through 3 up to 1 00 a manifold block via a self sealing 3 8 90 200 quick connection test point and is fitted with a differential pressure 4 2 190 320 valve 5 310 500 Hydraulic Connection Diagram Icount PD Example If the fluid you wish to analyse has a viscosity of 50cSt under normal operating conditions then the control knob on the Flow Control Device should be set to valve position 3 The flow device wil
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