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ALTIVAR® 11 User`s Guide

1. 20 Calculating Enclosure SIze eee 20 Ventilation i5 E amie Packed 22 BUS VOLTAGE MEASUREMENT PROCEDURE eee 23 ELECTRICAL INSTALLATION lssseseee eR eee 23 POWER TERMINALS ehh 25 RECOMMENDED FUSES een 27 CONTROL TERMINALS ra Lui acie ee RR err are ec aba ete Rin 28 WIRING DIAGRAM cctv 29 EUROPEAN COMMUNITY EMC DIRECTIVE 0 000 c cece eee ee 30 LOGIC INPUT APPLICATION FUNCTIONS 0000 esee 32 2 Wire Gontrol eat A sc ewes eed Speed et qd 32 3 Wire Control sui t RR RR vu pu Y ra be eee 32 Operating Direction Forward Reverse cece e eee eee 32 Preset Speeds oc a RR beu eee 33 Fault Reset coe th ta 33 Second Ramp isole ARA ER be Y VIEN VET iu ER PUR Y Rehd rE 33 DO OUTPUT APPLICATION FUNCTIONS 0000 eee eee 34 Current in the Motor AO 34 Motor Erequency AO cde tae tete Ae Eure dE das ete 34 Frequency Threshold Reached LO 000 e eee eee eee eee 34 Reference Reached LO 0 0 0 cece eee teens 34 Current Threshold Reached LO 0c eect eee 34 DO Output Wiring Diagram 1 eee 35 Configuration of the Analog Input 0 0 c cece eee ee 35 Wiring Diagram for the Analog Input 0 0 eee ee eee 36 2003 Schneider Electric All Rights Reserved 5 ALTIVAR 11 User s Guide VVDED302026USR2 03 Table of Contents 02 2003 PROGRAMMING teenies 37 Precautions ix to ale ned adn Ee ld ute Rd E eia 37 Programming the Drive Controlle
2. temperature rise occurs The temperature rise is sensed by a PTC probe in the power module Derate the nominal drive current as follows for continuous operation above 4 kHz 10 for 8 kHz 20 for 12 kHz 30 for 16 kHz Dy Nominal voltage values 208 V for the North American U Range 200 V for the Asian A Range 230 V for the European E Range For 60 seconds A The symbol in a catalog number indicates that the drive controller is available in two versions For drive controllers with a heatsink replace the with an H for example ATV11HUO9MO2E For drive controllers with a base plate replace the with a P for example ATV11PU09M2E Q 2003 Schneider Electric All Rights Reserved 9 ALTIVAR 11 User s Guide Technical Characteristics VVDED302026USR2 03 02 2003 Table 2 Three Phase Supply Voltage 200 230 V 15 15 50 60 Hz Three Phase Output Motor Mains Drive Controller Power Motor Input Line Short Nominal Max A Dissipated Power Current Circuit Current Transient Nominal 4 Rating Current Catalog Number Load kW hp A kA A A Ww North American U Range 0 18 0 25 1 8 5 1 6 2 4 13 5 ATV11HUO5M3U 0 37 0 5 3 6 5 2 4 3 6 24 ATV11 U09M3U 0 75 1 6 3 5 4 6 6 3 38 ATV11 U18M3U 15 2 11 5 7 5 11 2 75 ATV11HU29M3U 22 13 15 2 5 10 6 15 94 ATV11HU41M3U Asian A Range 0 18 0 25 1 8 5 1 4 2 1 13 5 ATV11HU05M3
3. 362 131 5 157 0 92 2 033 U18F1U 117 4 606 142 5 591 156 6 142 106 4 173 131 5 157 4x4 1 6 3 536 U18F1A 117 4 606 142 5 591 163 6 417 106 4 173 131 5 157 0 157 U29 U E 117 4 606 142 5 591 156 6 142 106 4 173 131 5 157 4x4 1 6 3 536 U29 A 117 4 606 142 5 591 163 6 417 106 4 173 131 5 157 0 157 i U41 U E 117 4 606 142 5 591 156 6 142 106 4 173 131 5 157 4x4 1 6 3 536 U41 A 117 4 606 142 5 591 163 6 417 106 4 173 131 5 157 0 157 ATV11P All ratings U E 72 2 835 142 5 591 101 3 976 60 2 362 131 5 157 2x5 0 67 1 481 All ratings A 72 2 835 142 5 591 108 4 252 60 2 362 131 5 157 0 197 16 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Mounting and Temperature Conditions MOUNTING AND TEMPERATURE CONDITIONS 4 DANGER HAZARDOUS VOLTAGE Before working on this equipment Disconnect all power Place a DO NOT TURN ON label on the drive controller disconnect Lock the disconnect in the open position Failure to follow this instruction will result in death or serious injury Install the drive controller vertically x10 with the output power terminals at the bottom Do not place the drive controller close to heating sources Leave sufficient free space around the drive controller
4. ADJUSTMENT PARAMETERS EM The parameters in shaded boxes can be modified with the controller operating or stopped The parameters in unshaded boxes can be modified only when the controller is stopped Em o 0 z Lu Displays drive controller status 1st level i adjustment parameters Menu Motor control Menu Application functions Menus Menu Monitoring Table 13 First Level Adjustment Parameter Descriptions Adjustment range Factory setting 60 Hz U Range 50 Hz A and E Ranges This parameter is displayed here only the first time the drive controller is powered up You can modify it at any time in the FUn menu Motor frequency 50 or 60 Hz 2003 Schneider Electric All Rights Reserved 41 ALTIVAR 11 User s Guide VVDED302026USR2 03 First Level Adjustment Parameters 02 2003 Table 13 First Level Adjustment Parameter Descriptions continued Code Adjustment range Factory setting Configuration of the analog input 5 V 10 V 0 mA 4 mA 5V SU voltage 0 5 V internal power supply A IE 10 U voltage 0 10 V external power supply OA current 0 20 mA HB current 4 20 mA In nominal drive controller current 2 Appears only if function PS2 remains at the factory setting or was reconfigured in the FUn menu Settings for preset speeds below LSP and above HSP have no effect because LSP and HSP take precedence 42 2003 Schneider Electric Al
5. LIA is assigned SP3 and SP4 are accessible if ACT in tCC 3C only if LIA and Llb are assigned no 5 P 2 209 preset speed adjustable from 0 0 to 200 Hz 10 5P 3 3 preset speed adjustable from 0 0 to 200 Hz 25 5 P 4 4 preset speed adjustable from 0 0 to 200 Hz 50 rar Fault reset nO n O function inactive L I Ito L 14 selects the input assigned to this function The fault reset occurs when the input changes state on the rising edge 0 to 1 The fault is reset only if the cause of the fault is no longer present See page 33 Q 2003 Schneider Electric All Rights Reserved 49 ALTIVAR 11 User s Guide FUn Application Functions Menu rP2 StP and brA Menus Controlled stop on loss of line supply Deceleration ramp adaptation Table 17 Code PE Second ramp rP2 StP brA Parameters Description Ramp Switching VVDED302026USR2 03 02 2003 The parameters in unshaded boxes can be modified only when the controller is stopped The parameters in shaded boxes can be modified with the controller operating or stopped Factory Setting ALE ellie Assignment of the 2nd ramp control input n O function inactive L 1 Ito L 1 selects the input assigned to the function AC2 and dE2 are accessible only if Ll is assigned 2nd acceleration ramp time adjustable from 0 1 to 99 9s 2nd deceleration ramp time adj
6. Table 25 Application Functions Menu F LH 5 Code Factory setting Customer setting Code Factory setting Customer setting ECC AdE ACE 2C ACE YES ECE trn EdE 0 5 s s res LI2 5AE A A PSe2 SFE LIA LIB ACE LF L Ib LI4 SFr 4 kHz kHz T 10 HZ HZ Fler nO 5P3 25 Hz Hz dl SPY 50 Hz Hz ACE rFr r5F nO FEd 50 60 Hz Hz rP CL d A A L I nO A IE 5U ALE 5 S S HEr nO dEg 5 s s LSc T LOC SEP nO nPL POS brA YES bEr 50 60 Hz Hz IPL YES 1 A range only 2003 Schneider Electric All Rights Reserved 65 ENGLISH ALTIVAR 11 User s Guide Configuration and Settings Tables VVDED302026USR2 03 02 2003 66 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 A AC2 50 ACC 41 acceleration ramp time 41 second ramp time 50 ACt 47 51 52 54 AdC 51 agency approvals 13 AIC rating power supply 14 Alt 42 altitude 13 application functions DO output 34 logic input 32 Atr 55 automatic restart 61 B bFr 41 57 brA 50 braking torque 14 braking module 26 bus voltage measurement 23 C cable 14 25 capacitors 25 catalog number 9 11 catch on the fly 53 CE markings 13 CFF 62 clearances 17 CLI 44 condensation 22 configuration backup 57 fault 62 reset 57 control three wire 32 47 two wire 32 47 COS 44 CrF 62 Ctd 54 current limiting 44 max line 9 11 max transient 9 11 14 motor 34 motor thermal 41 nominal 9 11 nominal motor 44 threshold 3
7. VVDED302026USR2 03 DO Output Application Functions 02 2003 DO OUTPUT APPLICATION FUNCTIONS The DO output can be used as an analog output or a logic output depending on the function chosen In either mode the DO terminal is current sinking an open collector output When the DO terminal is used as a logic output and is active it is low with respect to the 0 V terminal When used as an analog output the DO terminal is switched at a 2 kHz rate using a pulse width modulated signal Therefore The load device must be capable of averaging the PWM waveform The full signal is dependent on the value of the voltage source Vs and the sum of the resistance of the external device Z and the fixed 1 kQ internal resistance Current in the Motor AO The full signal corresponds to 200 of the nominal drive current Motor Frequency AO The full signal corresponds to 10096 HSP Frequency Threshold Reached LO Output active if the motor frequency exceeds an adjustable threshold Reference Reached LO Output active if the motor frequency reaches the reference Current Threshold Reached LO Output active if the motor current exceeds the adjustable threshold 34 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 DO Output Application Functions DO Output Wiring Diagram External Power Supply PETRA 1 Internal Power Supply ATV11 Controller OV DO 1
8. a eee x de E o Z iu COM V If a logic output is assigned Z is an external device such as a low voltage relay If an analog output is assigned Z is an external device such as a meter For the resistance of a meter R the maximum voltage Vz delivered is R Q Vz Vs x ROT 1000 Q The voltage source Vs is the 15 V internal supply or an external source of 30 V maximum Configuration of the Analog Input Configure the analog input as one of the following 0 5V 0 10V 0 20 mA 4 20 mA 2003 Schneider Electric All Rights Reserved 35 ENGLISH ALTIVAR 11 User s Guide DO Output Application Functions Wiring Diagram for the Analog Input Analog input Use with external 10 V Reference potentiometer 2 2 to 10 kQ Speed potentiometer Source 0 20 mA or 4 20 mA VVDED302026USR2 03 02 2003 Analog input 0 20 or 4 20 mA 36 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Programming PROGRAMMING Precautions A DANGER UNINTENDED EQUIPMENT OPERATION Before powering up and configuring the drive controller ensure that the logic inputs are open state 0 to prevent an accidental startup Otherwise an input assigned to the run command may cause the motor to start immediately on exiting the configuration menus Ensure that changes to the current operating settings do not present any
9. both ends Do not interrupt the shielding If using intermediate terminal blocks they must be in EMC shielded metal boxes 7 Shielded cable for connection to control command devices For applications which require a large number of conductors use small cross sections 0 5 mm Do not interrupt the shielding If intermediate terminal blocks are used they must be in EMC shielded metal boxes 8 Ground conductor cross section 10 mm NOTE If using an additional input filter mount it on the drive controller and connect it directly to the line supply with an unshielded cable Then connect the power supply wiring item 3 to the drive controller using the filter output cable Although there is an HF equipotential ground connection between the drive controller the motor and the cable shielding you must still connect the PE protective conductors green yellow to the appropriate terminals on each of the devices NOTE For very long cable runs you may need to disconnect the shield at the motor end to alleviate noise generation Q 2003 Schneider Electric All Rights Reserved 31 ALTIVAR 11 User s Guide VVDED302026USR2 03 Logic Input Application Functions 02 2003 LOGIC INPUT APPLICATION FUNCTIONS 2 Wire Control 3 Wire Control Each of the following functions can be assigned to one of the logic inputs A single logic input can activate several functions at the same time reverse and 2nd ramp for example You must
10. drive controller before performing the test Failure to follow this instruction can result in injury or equipment damage FAULT STORAGE An existing fault is saved and displayed on the keypad display as long as power is maintained When the drive controller trips the fault relay deenergizes To reset the fault Remove power from the drive controller Identify and correct the cause of the fault Restore power This resets the fault if it has been corrected In certain cases if automatic restart is enabled the drive controller automatically restarts after the cause of the fault is removed Refer to the description of Atr on page 55 Q 2003 Schneider Electric All Rights Reserved 61 ALTIVAR 11 User s Guide List of Faults and Corrective Action VVDED302026USR2 03 02 2003 LIST OF FAULTS AND CORRECTIVE ACTION Faults cannot be reset until the cause is removed Faults OHF OLF OSF ObF and PHF can be reset via a logic input rSF if configured for this function Faults OHF OLF OSF ObF and PHF can be reset via automatic restart Atr if configured for this function and if the drive controller is configured for 2 wire control Fault USF resets as soon as the fault is removed neither a logic input nor automatic restart is required for the reset All faults can be reset by cycling the power Table 22 List of Faults Fault Probable cause CFF configuration fault ErF precharge circuit precharge circ
11. for 1 phase power supply lt 5000 for 3 phase power supply Output voltage Maximum 3 phase voltage equal to ATV11 U M2 the input voltage ATV11 U F1 twice the input voltage Maximum motor cable length 50 m 164 ft for shielded cable 100 m 328 ft for non shielded cable Verify that the motor is designed for use with AC drive controllers Cable runs longer than 12 2 m 40 ft may require output filters to reduce voltage spikes at the motor terminals Galvanic isolation Galvanic isolation between power and control inputs outputs and power supplies Available internal supplies Protected against short circuits and overloads 5 V 15 for speed reference potentiometer 2 2 to 10 KQ max 10 mA 15 V 15 for control inputs max 100 mA Analog input Al1 1 programmable analog input Maximum sampling time 20 ms resolution 0 496 linearity 5 Voltage 0 5 V or 0 10 V impedance 40 kQ Current 0 20 mA or 4 20 mA without added resistance impedance 250 Q 14 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 ALTIVAR 11 User s Guide Technical Characteristics Table 7 Electrical Characteristics continued Logic inputs Ll 4 programmable logic inputs impedance 5 KQ Power supply internal 15 V or external 24 V minimum 11 V maximum 30 V With multiple assignments several functions can be combined on a single input example LI1 assigned t
12. is integrated in the drive controller by lt calculation Thermal memory is erased at power up Ground insulation resistance gt 500 MQ galvanic isolation Frequency resolution Display 0 1 Hz Analog inputs 0 1 Hz for maximum 200 Hz Time constant upon a change of setpoint 5ms Q 2003 Schneider Electric All Rights Reserved 15 ALTIVAR 11 User s Guide VVDED302026USR2 03 Dimensions 02 2003 DIMENSIONS 29 H U uL ELLE Y i E b H H il Y Y c S G U ll a a ATV11U18F1U U29 U U41 U a b C G H Weight ATV11Heeeeee mm in mm in mm in mm in mm in mm in kg Ib U05 U E 72 2 835 142 5 591 101 3 976 60 2 362 131 5 157 2x4 0 70 1 547 U05 A 72 2 835 142 5 591 108 4 252 60 2 362 131 5 157 0 157 U09 U 72 2 835 142 5 591 125 4 921 60 2 362 131 5 157 2x4 U09 E 72 2 835 142 5 591 125 4 921 60 2 362 120 4 724 0 157 0 85 1 879 U09 A 72 2 835 142 5 591 132 5 197 60 2 362 131 5 157 U12 E 72 2 835 142 5 591 138 5 433 60 2 362 120 4 724 E 0 92 2 033 U18M U 72 2 835 147 5 787 138 5 433 60 2 362 131 5 157 2x4 0 95 2 099 U18M2E 72 2 835 142 5 591 138 5 433 60 2 362 120 4 724 0 157 0 92 2 033 U18M A 72 2 835 142 5 591 145 5 709 60 2
13. least 20 in 0 5 m long Do not run control power or motor wiring in the same conduit Do not run motor wiring from different drive controllers in the same conduit Separate metallic conduit carrying power wiring from metallic conduit carrying control wiring by at least 3 in 8 cm Separate non metallic conduits or cable trays used to carry power wiring from metallic conduit carrying control wiring by at least 12 in 31 cm Always cross power and control wiring at right angles Do not immerse motor cables in water Donotuse lightning arrestors or power factor correction capacitors on the output of the drive controller Equip all inductive circuits near the drive controller such as relays contactors and solenoid valves with electrical noise suppressors or connect them to a separate circuit POWER TERMINALS You can access the power terminals without opening the cover The drive controller has through wiring the line supply is at the top of the drive controller R L1 S L2 in single phase 230 V R L1 S L2 T L3 in three phase 230 V R L1 N in single phase 120 V and the motor power supply is at the bottom U V W NOTE Connect the power terminals before connecting the control terminals Table 8 Power Terminal Specifications Maximum Connection Capacity Tightening Torque ATV1i AWG mm Ib in Nem U05 U09 AWG 14 1 5 6 6 0 75 U18M U18F1 U29 AWG 10 4 8 9 1 U4 1 eee 2003 Schn
14. maintenance 59 menus drC motor control 43 FUn application functions 45 57 overview 40 SUP display 58 motor thermal current 41 mounting in enclosure 20 precautions 17 N nCr 44 nEG 56 noise suppressors 25 nPL 56 nSL 44 O ObF 62 OCF 62 OHF 62 OLF 62 OSF 62 output DO 15 28 54 relay 15 overcurrent 15 24 62 overheating 15 overload 14 controller 62 motor 62 overspeed 63 overtorque 14 overvoltage 15 during acceleration 62 during deceleration 62 during steady state operation 62 P parameters drC motor control 43 factory settings 64 65 first level adjustment 41 FUn application functions 45 57 monitoring 58 SUP display 58 PHF 62 POS 56 potentiometer 14 28 39 power factor 44 precharge circuit fault 62 preset speeds 33 41 49 programming 37 39 precautions 37 protection branch circuit 24 controller 15 degree of 13 motor 15 overcurrent 24 thermal 44 PS2 49 PTC probe 9 11 15 R range 7 ratings 7 9 11 receiving 8 reference reached 34 restart automatic 55 61 reverse 49 rP2 50 rrS 49 rSF 49 RUN button 39 S SCF 63 SCS 57 SdC 51 second ramp 50 SFr 52 SFt 52 shipping damage 8 VVDED302026USR2 03 02 2003 shock 13 short circuit 14 15 33 motor 63 slip compensation 44 nominal motor 44 SLP 44 SOF 63 SP2 41 49 SP3 41 49 SP4 41 49 speed 14 StA 44 stop controlled 50 fast 50 freewheel 50 on ramp 50 STOP button 39 storage 8 StP 50 switching frequen
15. therefore ensure that these functions are compatible To select two wire control in the FUn menu set the ACt function of tCC to 2C The same logic input controls both run forward or reverse and stop There are three types of 2 wire control 1 tCt LEL state 0 or 1 is taken into account for run or stop 2 CL trn a change of state transition or edge must occur to initiate operation in order to prevent accidental restarts after a power supply interruption 3 1Ct PFO state 0 or 1 is taken into account for run or stop but the forward input always takes priority over the reverse input To select three wire control in the FUn menu set the ACt function of tCC to 3C Run forward or reverse and stop are controlled by 2 different logic inputs LI1 is always assigned to the stop function A stop on ramp is obtained on opening state 0 The pulse on the run input is stored until the stop input opens When the drive controller is powered up upon a manual fault reset or after a stop command the motor can only be supplied with power once the forward and reverse commands have been reset Operating Direction Forward Reverse With 2 wire control forward operation must be assigned to LI1 It cannot be reassigned to any other logic input With 3 wire control forward operation must be assigned to LI2 and cannot be reassigned to any other logic input To disable reverse operation for applications with a single direction of
16. 4 54 D DB resistance values 12 DC injection 51 current 51 time 51 dE2 50 dEC 41 deceleration ramp adaptation 50 ramp time 41 second ramp time 50 dielectric tests 61 dimensions 16 direction forward operation 32 reverse operation 32 display 38 39 dO 54 DO output 15 E electromagnetic compatibility 13 30 31 EMC mounting plate 31 emissions 13 enclosure IP54 20 sizing 20 22 thermal resistance 20 type 12 20 ventilation 22 ENT button 38 39 ESC button 38 39 F fan 18 22 fault corrective actions 62 detection 59 list of 62 relay contact 28 reset 33 49 59 61 ALTIVAR 118 User s Guide Index storage 61 FCS 57 FLG 44 FLr 53 frequency loop gain 44 loop stability 44 motor 34 41 57 nominal motor 44 output 14 power supply 14 reference 56 resolution 15 switching 9 11 14 52 threshold 34 54 FrP 50 FrS 44 FSt 50 Ftd 54 fuses 24 27 G galvanic isolation 14 grounding 23 terminal 26 H heater 22 high speed 41 holding torque 52 HSP 41 humidity 13 l incompatibility application functions 46 InF 62 input analog 14 28 35 42 logic 15 28 32 56 phase failure 62 inspection 8 internal fault 62 internal supplies 14 IPL 57 IR compensation 44 ItH 41 L LI 50 LIA 49 2003 Schneider Electric All Rights Reserved 67 ALTIVAR 119 User s Guide Index Llb 49 lightning arrestors 25 line contactor 37 phase loss 57 LOC 56 low speed 41 LSP 41 LSr 56
17. 5011 Class A requirements follow these installation recommendations Ensure that the ground connections of the drive controller the motor and the cable shields are at equal potential Use shielded cables with the shields connected to ground at both ends of the motor cable control cables and the braking resistor if used Conduit can be used for part of the shielding length provided that there is no break in continuity Ensure maximum separation between the power supply cable line supply and the motor cable Installation Diagram 30 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 European Community EMC Directive The following table describes the parts shown in the installation diagram on page 30 Item Description 1 EMC mounting plate ordered separately catalog number VW3A1 1831 ALTIVAR 11 drive controller Non shielded power supply wires or cables Non shielded wires for the output of the safety relay contacts The shields for the motor connection and the connection to control devices items 6 and 7 must be securely attached to the EMC mounting plate with stainless steel clamps item 5 Strip the cables to expose the shields Apply appropriately sized clamps around the stripped portion of the cables and fasten them to the EMC plate on A N 6 Shielded cable for connection to the motor with shielding connected to ground at
18. 94 Retain for Future Use Conservar para uso futuro A conserver pour usage ult rieur VVDED302026USR2 03 Instruction Bolet n de Directives 02 2003 Bulletin instrucciones d utilisation Raleigh NC USA ALTIVAR 11 Adjustable Speed Drive Controllers User s Guide Variadores de velocidad ajustable Gu a del usuario Variateurs de vitesse Guide de l utilisateur 8 retemecanique D SQUARE D VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 ALTIVAR 11 Adjustable Speed Drive Controllers User s Guide ENGLISH Variadores de velocidad ajustable ALTIVAR 11 Guia del usuario 9 z lt a no UU Variateurs de vitesse ALTIVAR 11 Guide de l utilisateur FRANCAIS 2003 Schneider Electric All Rights Reserved 3 ALTIVAR 11 User s Guide VVDED302026USR2 03 02 2003 A DANGER HAZARDOUS VOLTAGE Read and understand this manual before installing or operating the ALTIVAR 11 drive controllers Installation adjustment repair and maintenance must be performed by qualified personnel The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in this drive controller including printed wiring boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short acr
19. A 0 37 0 5 3 6 5 24 3 6 24 ATV11 U09M3A 0 75 1 6 3 5 4 6 38 ATV11 U18M3A 15 2 11 5 7 5 11 2 75 ATV11HU29M3A 22 3 15 2 5 10 15 94 ATV11HU41M3A 1 Power ratings are for a switching frequency of 4 kHz in continuous operation The switching frequency is adjustable from 2 to 16 Hz Above 4 kHz the drive controller will reduce the switching frequency if an excessive temperature rise occurs The temperature rise is sensed by a PTC probe in the power module Derate the nominal drive current as follows for continuous operation above 4 kHz 10 for 8 kHz 20 for 12 kHz 30 for 16 kHz N w For 60 seconds Nominal voltage values 208 V for the North American U Range 200 V for the Asian A Range The symbol lt in a catalog number indicates that the drive controller is available in two versions For drive controllers with a heatsink replace the with an H for example ATV11HUO9M3A For drive controllers with a base plate replace the with a P for example ATV11PU09M3A 10 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 Table 3 ALTIVAR 11 User s Guide Technical Characteristics Single Phase Supply Voltage 100 120 V 15 10 50 60 Hz Three Phase Output Motor Mains Drive Controller Input Short Max Power Motor p duo Nominal y Dissipated Power Line Circuit Current l ansient Nominal 4 Current Rating Current
20. Catalog Number Load kW hp A kA A A W North American U Range 0 18 0 25 6 1 1 6 2 4 14 5 ATV11HU05F1U 0 37 0 5 9 1 2 4 3 6 23 ATV11 U09F1U 0 75 1 18 1 4 6 6 3 43 ATV11HU18F1U Asian A Range 0 18 0 25 6 1 1 4 2 1 14 ATV11HUO5F1A 0 37 0 5 9 1 2 4 3 6 25 ATV11 U09F1A 0 75 1 18 1 4 6 40 ATV11HU18F1A 1 Power ratings are for a switching frequency of 4 kHz in continuous operation The switching frequency is adjustable from 2 to 16 Hz Above 4 kHz the drive controller will reduce the switching frequency if an excessive temperature rise occurs The temperature rise is sensed by a PTC probe in the power module Derate the nominal drive current as follows for continuous operation above 4 kHz 10 for 8 kHz 20 for 12 kHz 30 for 16 kHz N For 60 seconds Values for 100 V nominal voltage The symbol lt in a catalog number indicates that the drive controller is available in two versions For drive controllers with a heatsink replace the with an H for example ATV11HUO9F14 For drive controllers with a base plate replace the with a P for example ATV11PUO9F14 Q 2003 Schneider Electric All Rights Reserved 11 ALTIVAR 11 User s Guide Technical Characteristics VVDED302026USR2 03 02 2003 Table 4 Minimum Dynamic Braking Resistance Values For Use with External Braking Module VW3A11701 230 V PA PB 230 V PA PB 115V PA PB Single Phase Minimum Three P
21. The ALTIVAR 11 ATV11 family of adjustable speed AC drive controllers is used for controlling three phase asynchronous motors The controllers range from e 0 25 to 3 hp 0 37 to 2 2 kW 208 230 240 V single phase input e 0 25 to 3 hp 0 37 to 2 2 kW 208 230 240 V three phase input e 0 25 to 1 hp 0 37 to 0 75 kW 100 115 120 V single phase input ATV11 controllers have been designed for the global marketplace with three regional adaptations Each version of the product has the same wiring configuration and functionality The variations among the regional versions are summarized in the following sections North American U Range ATV11 U Designed for the North American market Qurrent ratings meet or exceed NEC requirements see pages 9 11 European E Range ATV11 E Designed for the European market Available only in 230 V single phase input line voltage Qurrent ratings have been adapted to meet European standards see pages 9 11 Hasan integrated EMC filter to meet European CE requirements Asian A Range ATV11 A Designed for the Asian market Current ratings have been adapted to meet Asian standards see pages 9 11 Speed reference potentiometer and run stop buttons have been integrated onto the keypad display for local operation see pages 39 47 and 56 Logic inputs can be configured for negative logic see page 56 This instruction bulletin covers the technical
22. al display is one of the following e dY Drive controller ready e 43 0 Display of the parameter selected in the SUP menu default selection reference frequency e dcb DC injection braking in progress nSt Freewheel stop If there is a fault the display flashes 38 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Programming Programming the Drive Controller A Asian Range Returns to the previous menu or parameter or increases the displayed value Three 7 segment E relemecanique displays Enters a menu or a parameter or saves the displayed parameter or value Exits a menu or parameter or aborts the displayed value to return to the previous value in the memory STOP button always active to control the stopping of the motor If ACt in tCC FUn menu is not configured as LOC the motor will freewheel stop If ACt in tCC FUn menu is configured as LOC the motor follows the deceleration ramp to a stop but if injection braking is in progress a freewheel stop occurs RUN button switches on the motor in forward direction if parameter tCC in the FUn menu is configured as LOC Goes to the next menu or parameter or decreases the displayed value Reference potentiometer active if function ACt of parameter tCC in the FUn menu is configured as LOC To save the displayed choice press En Pressing A or Y does no
23. braking does not provide holding torque at zero speed DC injection braking does not function during loss of power or during a drive controller fault When required use a separate brake for holding torque EXCESSIVE DC INJECTION BRAKING Application of DC injection braking for long periods of time can cause motor overheating and damage Protect the motor from extended periods of DC injection braking Failure to follow this instruction can result in death serious injury or equipment damage SFE Switching frequency AL E Frequency range L F r random frequency around 2 or 4 kHz according to SFr LE L F fixed frequency of 2 or 4 kHz according to SFr HF fixed frequency of 8 12 or 16 kHz according to SFr 52 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 ALTIVAR 11 User s Guide FUn Application Functions Menu FLr and dO Menus Catch on the fly FL Output assignment as logic analog Table 19 Code FLr nl 0 SES a le Te cet Je foul ES Value Parameters FLr and dO Description Catch on the fly Enables a smooth restart if the run command is maintained after the following events loss of line supply or removal of power fault reset or automatic restart freewheel stop The motor resumes from the estimated speed at the time of the restart then foll
24. characteristics installation wiring programming and maintenance of all ATV11 drive controllers Q 2003 Schneider Electric All Rights Reserved 7 ALTIVAR 11 User s Guide VVDED302026USR2 03 Storing and Shipping 02 2003 RECEIVING AND PRELIMINARY INSPECTION Before installing the ATV11 drive controller read this manual and follow all precautions Before removing the drive controller from its packaging verify that the carton was not damaged in shipping Carton damage usually indicates improper handling and the potential for device damage If any damage is found notify the carrier and your Square D Schneider Electric representative After removing the drive controller from its packaging visually inspect the exterior for shipping damage If any is found notify the carrier and your sales representative Do not install a damaged device e Verify that the drive controller nameplate and label conform to the packing slip and corresponding purchase order A CAUTION DAMAGED EQUIPMENT Do not operate or install any drive controller that appears damaged Failure to follow this instruction can result in injury or equipment damage STORING AND SHIPPING If the drive controller is not being immediately installed store it in a clean dry area with an ambient temperature between 25 and 69 C 13 to 156 F If the drive controller must be shipped to another location use the original shipping carton and packin
25. ctive devices must be properly coordinated The National Electrical Code requires branch circuit protection Use the fuses recommended on the drive controller nameplate to achieve published fault withstand current ratings Donotconnectthe drive controller to a power feeder whose short circuit capacity exceeds the drive controller withstand fault rating listed on the drive controller nameplate Failure to follow these instructions can result in death serious injury or equipment damage Provide overcurrent protection To achieve the fault withstand current rating listed on the drive controller nameplate install the line power fuses recommended on the drive controller nameplate A WARNING IMPROPER WIRING CONNECTIONS Do not apply input line voltage to the output terminals U V W This will damage the drive controller Check the power connections before energizing the drive controller f replacing another drive controller verify that all wiring connections to the ATV11 drive controller comply with all wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage 24 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Power Terminals Do not use mineral impregnated cables Select motor cabling with low phase to phase and phase to ground capacitance Motor cables must be at
26. cy 9 11 14 T tCC 47 tCt 47 tdC 51 temperature mounting 17 operating 13 storage 8 13 tEr 56 terminals control 28 power 25 26 torque braking 14 U UFr 44 undervoltage 15 63 UnS 44 USF 63 V V F ratio 14 ventilation 22 vibration 13 voltage bus 23 68 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Index nominal 9 1 1 nominal motor 44 output 14 power supply 14 supply 60 Ww wiring control 25 diagram 29 power 25 I o edi 9 Z iu O 2003 Schneider Electric All Rights Reserved 69 ENGLISH ALTIVAR 119 User s Guide Index VVDED302026USR2 03 02 2003 70 O 2003 Schneider Electric All Rights Reserved
27. d and radiated emissions for drive controllers All ATV11 controllers IEC EN 61800 3 environments 2 industrial network and 1 public utility network in limited distribution ATV11 U05M2E U18M2E EN 55011 EN 55022 Class B 2 12 kHz for motor cables lt 16 ft 5 m and Class A Group 1 2 16 kHz for motor cables lt 33 ft 10 m ATV11 U29M2E U41M2E EN 55011 EN 55022 Class B 4 16 kHz for motor cables lt 16 ft 5 m and Class A Group 1 4 16 kHz for motor cables lt 33 ft 10 m ATV11HU05M2E HU41M2E With additional EMC filter EN 55011 EN 55022 Class B 2 16 kHz for motor cables lt 66 ft 20 m and Class A Group 1 2 16 kHz for motor cables x 165 ft 50 m ATV11HUO05 U HU41 U and ATV11HUO5 A HUA41 A With additional EMC filter EN 55011 EN 55022 Class B 2 16 kHz for motor cables lt 16 ft 5 m and Class A Group 1 2 16 kHz for motor cables lt 66 ft 20 m CE markings The drive controllers are CE marked on the basis of European directives governing low voltage 73 23 EEC and 93 68 EEC and EMC 89 336 EEC Agency approvals UL CSA NOM C TICK and CUL Degree of protection IP20 Vibration resistance Per IEC EN 60068 2 6 1 5 mm peak from 3 to 18 Hz 1 gn from 13 to 200 Hz Shock resistance 15 gn for 11 ms per IEC EN 60068 2 27 Maximum relative humidity 5 93 non condensing and without dripping per IEC 60068 2 3 Maximum ambient te
28. danger Changes must be made with the drive controller stopped Failure to follow these instructions will result in death or serious injury CAUTION RAPID CONTACTOR CYCLING With power switching via a line contactor avoid operating the contactor frequently Use inputs LI1 to LI4 to control the drive controller These instructions are vital for cycles of less than five minutes to avoid damaging the precharge resistor and capacitors Failure to follow these instructions can result in equipment damage O 2003 Schneider Electric All Rights Reserved 37 ALTIVAR 11 User s Guide VVDED302026USR2 03 Programming 02 2003 Programming the Drive Controller E European and U North American Ranges Exits a menu or parameter or aborts the displayed value and returns to the previous value in the memory Three 7 segment displays Enters a menu or parameter or saves the displayed Returns to the previous parameter or value menu or parameter or increases the displayed value Goes to the next menu or parameter or decreases the displayed value To save the displayed choice press END Pressing A or Y does not save the choice The display flashes when a value is stored Programming Example Parameter Value or assignment E The display flashes when a value is stored 105 1e a olo e a S Next parameter With no fault present and no run command the norm
29. dy state operation or during acceleration line voltage too high Check the line voltage Compare with the drive controller nameplate ratings induced voltage on output wiring Reset the drive controller Verify that the wiring is correct see pages 23 29 input phase loss blown fuse input phase imbalance transient phase fault 3 phase controller used on a single phase line supply unbalanced load PHF input phase failure Verify that the input power is correct Check the line fuses Verify input power connections Supply 3 phase power if needed Disable IPL set to nO 62 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 List of Faults and Corrective Action Table 22 List of Faults continued Fault Probable cause Corrective Action SCF short circuit or grounding at the Check the cables connecting the drive controller to motor short circuit drive controller output the motor and check the insulation of the motor 50F instability Check the motor gain and stability parameters Add a braking module and resistor and verify the overspeed overhauling load drive controller motor and load Puce Rm Check that the line voltage matches the nameplate USF P 9 rating transient voltage dip damaged precharge resistor Check the setting of parameter UnS Replace the drive controller undervolta
30. e 0 OV Common for logic inputs outputs 0 V Analog input 0 5 V or 0 10 V 30 V maximum Impedance 40 kQ Resolution 0 4 Precision linearity 5 gt Sampling time 20 ms max Al Voltage or current analog input Analog input 0 20 mA or 4 20 mA Impedance 250 Q with no external resistor Resolution 0 4 Precision linearity 5 Sampling time 20 ms max 45V Power supply for reference Precision 0 596 potentiometer 2 2 to 10 kQ Max current available 10 mA Analog output PWM open collector analog output at 2 kHz Voltage 30 V max 1kQ 10mA 3 Output mpedange 10 MA max DO b pignad nal El Linearity 1 can guias ana og grs e Sampling time 20 ms max logic output Logic output open collector Voltage 30 V max Impedance 100 Q 50 mA max Sampling time 20 ms max Power supply 15 V max 30 V Li Impedance 5 kQ Ll2 Programinable logic miis Positive logic state 0 if lt 5 V state 1 if gt 11 V LIS 9 Sp Negative logic state 1 if lt 5 V state 0 if gt 11 V or switched off LI4 A range only Sampling time 20 ms max 15V Logic Input power supbl 15 V 15 protected against short circuits and overloads x 9 put p Pply Maximum current available 100 mA 28 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Wiring Diagram WIRING DIAGRAM Singe aaia 10051204 NOTE The line supply terminals h d e SR are shown at t
31. eat the procedure for L2 and L3 and L1 and L3 When all phases have been measured remove power Remove leads and reinstall covers Procedure 2 Checking the Peripheral Equipment Check the equipment for the following conditions Follow the manufacturer s procedures 1 A protective device such as fuses or a circuit breaker may have tripped A switching device such as a contactor may not be closing at the correct time Conductors may require repair or replacement Connection cables to the motor or to ground may be loose Follow NEMA standard procedure WC 53 NOTE Bus voltage can exceed 400 Vdc Use appropriately rated measuring equipment The motor insulation may be worn Follow NEMA standard procedure MG 1 Do not apply high voltage to U V or W see Table 9 on page 26 Do not connect high potential dielectric test equipment or an insulation resistance tester to the drive controller since the test voltages used may damage it Always disconnect the drive controller from the conductors or motor while performing such tests 60 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Maintenance and Troubleshooting 44 CAUTION DIELECTRIC TESTS WHEN CONNECTED Do not perform high potential dielectric tests on circuits while the circuits are connected to the drive controller Any circuit requiring high potential dielectric tests must be disconnected from the
32. eider Electric All Rights Reserved 25 ENGLISH ALTIVAR 11 User s Guide Power Terminals VVDED302026USR2 03 02 2003 Table 9 Power Terminal Functions Terminals Function For ATV11 t Ground terminal All ratings R L1 ATV11 M2 S L2 R L1 S L2 Power supply ATV11 M3 T L3 R L1 ATV11 F1 N PA Output DC to the braking module All ratings PC Output DC to the braking module All ratings U V Outputs to the motor All ratings Ww t Ground terminal All ratings Ll Line power supply l Line power supply O OOOO o e TA J PA PC PA PC SY Motor Motor To braking connections To braking connections module module optional optional ATV11U18F1U U29 U U41 U 26 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Recommended Fuses RECOMMENDED FUSES Table 10 Recommended Fuses for 230 V Single Phase Controllers Motor Drive Controller 600 V Fuses kW hp ATV Hesse Class CC Class J DI 0 18 0 25 HUO5M2U E A 4 4 0 37 0 50 HUO9M2U E A 8 8 0 55 0 75 HU12M2E 8 8 0 75 1 HU18M2U E A 12 12 1 50 2 HU29M2U E A 22 22 2 20 3 HU41M2U E A 30 30 0 37 0 5 PUO9M2U E A 8 8 0 75 1 PU18M2U E A 12 12 1 Use either fast acting or time delay Class J fuses Table 11 Recommended Fuses f
33. en the drive controller is running it displays the value of one of the monitoring parameters The default display is frequency reference parameter FrH To change the display scroll to the desired monitoring parameter and press ENT to display its value While this value is being displayed press ENT a second time to confirm the change of the parameter and to store it From now on the value of this parameter is displayed while the drive controller is running even after it has been disconnected If the new selection is not confirmed in this way the display returns to the previous parameter after the drive controller is disconnected 58 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Maintenance and Troubleshooting MAINTENANCE AND TROUBLESHOOTING Precautions Read the following safety statements before proceeding with any maintenance or troubleshooting procedures 4 DANGER HAZARDOUS VOLTAGE Read and understand these procedures and the precautions on page 2 of this manual before servicing ATV11 drive controllers Installation adjustment and maintenance of these drive controllers must be performed by qualified personnel Failure to follow this instruction will result in death or serious injury The maintenance and troubleshooting procedures in this section are intended for use by qualified electrical maintenance personnel and should not be viewed as suffici
34. ence is given by the potentiometer on the front of the drive controller EE r the speed reference is given by analog input Al1 For LOC and tEr to be taken into account the ENT key must be held down for 2 s nPL Choice of Logic for inputs POS This parameter is only accessible on A range drive controllers PU 5 the inputs are active state 1 at a voltage of 11 V or more for example 15 V terminal and inactive state 0 when the drive controller is disconnected or at a voltage of less than 5 V n E G the inputs are active state 1 at a voltage of less than 5 V for example 0 V terminal and inactive state 0 at a voltage of 11 V or more or when the drive is disconnected For POS and nEG to be taken into account the ENT key must be held down for 2 s 56 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 ALTIVAR 11 User s Guide FUn Application Functions Menu bFr IPL SCS and FCS Menus OJO e Motor frequency KF S gt Value OI o ae n Phase loss fault configuration FL a yes a Qo e Configuration backup l a r amp 4j 79 Q ala YES a nr a Reset the configuration r 5 k S AELE S In OJO Table 21 Parameters bFr IPL SCS and FCS Factory Description i Code escriptio Setting bFr Motor frequency 60 Same as bFr 1st level adjustment parameter Set to 50 Hz or 60 Hz depending on
35. ent instruction for those who are not otherwise qualified to operate service or maintain the equipment Routine Maintenance Perform the following steps at regular intervals e Check the condition and tightness of the connections Make sure that the ventilation is effective and that the temperature around the drive controller remains at an acceptable level Remove dust and debris from the drive controller if necessary Fault Detection If a fault is detected the drive controller trips and the fault relay deenergizes unless Atr is active See parameter Atr on page 55 for a description of automatic restart See Table 22 on page 62 for fault descriptions All faults can be reset by cycling the power to the drive controller When taking corrective action verify that there is no voltage present on the DC bus see the bus voltage measurement procedure on page 23 then check the supply voltage and peripheral equipment as outlined below O 2003 Schneider Electric All Rights Reserved 59 ALTIVAR 11 User s Guide VVDED302026USR2 03 Maintenance and Troubleshooting 02 2003 Procedure 1 Checking the Supply Voltage To measure the input line voltage 1 2 Remove all input line voltage Attach meter leads to L1 and L2 Set the voltmeter to the 600 Vac scale Reapply power and check for the correct line voltage according to the drive controller nameplate rating Remove power If the controller is wired for three phase rep
36. f the input open or closed 1 or 0 controls running or stopping ee A SNC we a T Example of wiring Log gt LI1 forward LIS reverse 3 wire control pulse control a forward or reverse pulse is sufficient or a start command a stop pulse is sufficient for a stop command Example of wiring lagy ut Le Ux LI1 stop Exo ns ae L ct LI2 forward EJEA E LIS reverse Local control The Run Stop button is always active to control the stopping of the motor If tCC is not configured as LOC the motor will reewheel stop If tCC is configured as LOC the motor follows the deceleration ramp to a stop but if injection braking is in progress a reewheel stop takes place NOTE To change the assignment of tCC press the ENT key for 2 s This causes the following functions to return to factory setting rrS tCt Atr PS2 LIA Llb ELE Type of 2 wire control trn parameter can only be accessed if tCC 2C L E L If the forward or reverse input is high when the drive controller is powered up the drive controller will start the motor If both inputs are high on power up the controller will run forward E r n The drive controller must see a transition from low to high of the forward or reverse input before it will start the motor Therefore if the forward or reverse input is high when the drive controller is powered up the input must be cycled before the drive controller will start the motor P F O Same as LEL except the forward input has p
37. face provided that The maximum ambient temperature is 40 C 104 F The drive controller is mounted vertically 10 2 The drive controller is mounted at the center of a surface exposed to open air with a minimum thickness of 0 4 in 10 mm and with a minimum square cooling area S of 1 3 ft 0 12 m for steel and 1 ft 0 09 m for aluminum The surface support area for the drive controller is a minimum of 5 6 x 2 9 in 142 x 72 mm with a machined surface smoothness of 100 um and a roughness of 3 2 um maximum The tapped holes are milled lightly to remove any burrs The whole support surface of the drive controller is coated with thermal contact grease NOTE Monitor the tHd parameter in the SUP menu during normal operation to verify the drive controller thermal state Attach the drive controller using two Two M4 screws not Md supplied oles zu n M4 Zo EUN e S b SIS 20 4 0 E Minimum hdi d oce C area D o e e 2 4 60 Dim in mm gt 2 9 72 O 2003 Schneider Electric All Rights Reserved 19 ALTIVAR 11 User s Guide VVDED302026USR2 03 Mounting the EMC Plate 02 2003 MOUNTING THE EMC PLATE An EMC plate VW3A11831 ordered separately is available for ATV11 drive controllers To mount the EMC plate align it with the holes in the drive controller heatsink and secure it with the two screws provided as shown in the figures below See pages 30 31 for wiring i
38. g material to protect it 8 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Technical Characteristics TECHNICAL CHARACTERISTICS Table 1 Single Phase Supply Voltage 200 240 V 15 10 50 60 Hz Three Phase Output Motor Mains Drive Controller Input A Max RET Motor Short Circuit Nominal Dissipated Power Line 2 Rating Current Transient at Nominal 4 Current Current Catalog Number Load kW hp A kA A A W North American U Range 0 18 0 25 3 3 1 1 6 2 4 14 5 ATV11HU05M2U 0 37 0 5 6 1 2 4 3 6 23 ATV11 U09M2U 0 75 1 9 9 1 4 6 6 3 43 ATV11 U18M2U 1 5 2 17 1 1 7 5 11 2 77 ATV11HU29M2U 2 2 3 24 1 1 10 6 15 101 ATV11HU41M2U Asian A Range 0 18 0 25 3 3 1 1 4 2 1 14 ATV11HU05M2A 0 37 0 5 6 1 2 4 3 6 25 ATV11 U09M2A 0 75 1 9 9 1 4 6 40 ATV11 U18M2A 1 5 2 17 1 1 7 5 11 2 78 ATV11HU29M2A 2 2 3 24 1 1 10 15 97 ATV11HU41M2A European E Range 0 18 0 25 2 9 1 1 1 1 6 12 ATV11HUO5M2E 0 37 0 5 5 3 1 2 1 3 1 20 5 ATV11 U09M2E 0 55 0 75 6 3 1 3 4 5 29 ATV11 U12M2E 0 75 1 8 6 1 3 6 5 4 37 ATV11 U18M2E 15 2 14 8 1 6 8 10 2 72 ATV11HU29M2E 2 2 3 20 8 1 9 6 14 4 96 ATV11HU41M2E Power ratings are for a switching frequency of 4 kHz in continuous operation The switching frequency is adjustable from 2 to 16 Hz Above 4 kHz the drive controller will reduce the switching frequency if an excessive
39. ge Drive Controller Does Not Start No Fault Displayed On power up a manual fault reset or after a stop command the motor can be powered only after the forward and reverse commands are reset unless tCt LEL or PFO If they have not been reset the drive controller displays rdY or NST but does not start If the automatic restart function is configured parameter Atr in the drC menu and the drive controller is in 2 wire control these commands are taken into account without a reset O 2003 Schneider Electric All Rights Reserved 63 ALTIVAR 11 User s Guide VVDED302026USR2 03 Configuration and Settings Tables 02 2003 CONFIGURATION AND SETTINGS TABLES ATV11 controller catalog no Customer identification no Table 23 First Level Adjustment Parameters Code Factory Setting Customer Setting Code Factory Setting Customer Setting Fr 50 760 Hz Hz csF o He H ACC 3 s s HSP 50 60 Hz Hz dEL 3 S S IEH A A Table 24 Motor Control Menu dr C Code Factory Setting Customer Setting Code Factory Setting Customer Setting Uns V V nor A A Fes 50 60 Hz Hz CLI A A SEA 20 n5L Hz Hz FLG 20 SLP 100 UFr 50 96 96 cos 64 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Configuration and Settings Tables
40. hase Minimum Single Phase Minimum Controllers Resistance Controllers Resistance Controllers Resistance ATV11 cocos Q ATV1 1 000000 Q ATV11o0oo Q HUO5M2U A E 75 HUO5M3U A 75 HUOSF1U A 75 HUO9M2U A E 75 HUO9MSU A 75 HUO9F1U A 79 HU12M2E 75 HU18M2U A E 75 HU18M3U A 75 HU18F1U A 75 HU29M2U A E 51 HU29M3U A 51 PUO9F1U 75 HU41M2U A E 51 HU41M3U A 51 PUO9M2U 75 PUO9MSU 75 PU18M2U 75 PU18M3U 75 A WARNING damage BRAKING RESISTOR OVERHEATING Select the proper braking resistors for the application Provide adequate thermal protection Enclose the braking resistors in an enclosure that is suitable for the environment Failure to follow this instruction can result in serious injury or equipment 12 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 ALTIVAR 11 User s Guide Technical Characteristics Table 5 Environmental Specifications Codes and standards ATV11 drive controllers have been developed in accordance with IEC and EN the strictest international standards and recommendations regarding electrical equipment for industrial monitoring specifically EN 50178 governing electromagnetic compatibility and conducted and radiated emissions Electromagnetic compatibility EC EN 61000 4 2 level 3 IEC EN 61000 4 3 level 3 IEC EN 61000 4 4 level 4 EC EN 61000 4 5 level 3 power access EC EN 61800 3 environments 1 and 2 Conducte
41. he top and the motor ohh terminals are shown at the bottom i o Z Connect the power terminals before connecting the control terminals Install surge suppressors on all Single phase line supply 200 230 V inductive circuits located near the ee drive controller or coupled to the Tro same circuit 1 Fault relay contacts for remote indication of drive controller status 2 Internal 15 V If an external source is used 30 V max connect the 0 V of the source to the 0 V terminal and do not use the 15 V terminal on the drive controller wo phase line supply 200 240 V x y y yl ATO M3 Hi 3 Meter or low level relay I I I 4 Refer to the drive controller nameplate for recommended fuses Fast acting or time I delay Class J fuses can be used I f I I I I I 1 1 I Speed 1 potentiometer Motor 200 230 V Braking module and resistor optional O 2003 Schneider Electric All Rights Reserved 29 ALTIVAR 11 User s Guide VVDED302026USR2 03 European Community EMC Directive 02 2003 EUROPEAN COMMUNITY EMC DIRECTIVE The ATV11 controller is considered to be a component It is neither a EE machine nor a piece of equipment ready for use in accordance with 2 the European Community EMC directive machinery directive or electromagnetic compatibility directive It is the user s responsibility to ensure that the machine meets these standards To meet EN5
42. ication needs consider the following Use a larger enclosure Add a passive heat exchanger to the enclosure Add an air conditioning unit to the enclosure When mounting the drive controller inside a Type 12 or IP54 enclosure Mount the drive controller with the minimum clearances specified in Mounting and Temperature Conditions on page 17 Follow the installation precautions on page 23 Astirring fan may be necessary to circulate the air inside the enclosure to prevent hot spots in the drive controller and to distribute the heat uniformly to surfaces used for convection cooling 44 CAUTION CONDENSATION Where condensation is possible keep the drive controller powered up when the motor is not running or install thermostatically controlled strip heaters Failure to follow this instruction can result in injury or equipment damage 22 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Bus Voltage Measurement Procedure BUS VOLTAGE MEASUREMENT PROCEDURE 4 DANGER HAZARDOUS VOLTAGE Read and understand the precautions on page 4 before performing this procedure Failure to follow this instruction will result in death or serious injury The bus voltage can exceed 400 Vdc Use appropriately rated measuring equipment when performing this procedure To measure the bus capacitor voltage 1 Disconnect all power from the drive cont
43. l heat sources such as direct sunlight can add to the enclosure heat load e If additional devices are present inside the enclosure consider the heat load of the devices in the calculation The actual useful area for convection cooling of the enclosure varies depending upon the mounting method The mounting method must allow for free air movement over all surfaces considered for convection cooling The following sample illustrates calculation of the enclosure size for an ATV11HU18M3U drive controller mounted in a Type 12 or IP54 enclosure Maximum external temperature T 25 C 77 F Power dissipated inside the enclosure P 2 38 W Maximum internal temperature T 40 C 104 F Thermal resistance per square inch of the enclosure K 186 Calculate the maximum allowable thermal resistance Rth 40 C 25 C PE 38 W 0 395 C W Calculate the minimum useful heat exchange surface area S S 470 9 in O 2003 Schneider Electric All Rights Reserved 21 ALTIVAR 11 User s Guide VVDED302026USR2 03 Mounting in a Type 12 or IP54 Metal Enclosure 02 2003 Ventilation Useful heat exchange surface area S of the proposed wall mounted enclosure Height 28 in 711 mm e Width 24 in 610 mm Depth 12 in 305 mm front area top area side area S 24 x 28 24 x 12 2 28 x 12 1632 in If the selected enclosure does not provide the required surface area or does not meet appl
44. l Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 drC Motor Control Menu drC MOTOR CONTROL MENU The parameters in unshaded boxes can be modified only when the controller is stopped The parameters in shaded boxes can be modified with the controller operating or stopped E DO E Nominal motor voltage Nominal motor frequency pea ae Frequency loop stability E noe Frequency loop gain UE e Lue IR compensation 00 6 a Nominal motor current e EL LT Value Current limit Qe Nominal motor slip st P value Slip compensation Motor nominal power factor 2003 Schneider Electric All Rights Reserved 43 ALTIVAR 11 User s Guide VVDED302026USR2 03 drC Motor Control Menu 02 2003 Table 14 drC Motor Control Parameters Description Adjustment range Factory setting x D Uns Nominal motor voltage marked on the 100 to 500 V According to rating ES nameplate 5 A a a F 5 Nominal motor frequency marked on the 40 to 200 Hz 50 60 Hz depending on nameplate bFr Nominal motor current marked on the nameplate According to rating 0 25 to 1 5 IN 0 to 10 0 Hz ASL Calculate using the formula nSL parameter FrS x 1 Nn Ns Nn nominal motor speed marked on the nameplate Ns motor synchronous speed Nominal motor slip According to rating Nominal motor po
45. motor rotation do not assign any logic input to reverse operation in the FUn menu set rrS to nO 32 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Logic Input Application Functions Preset Speeds You can assign two or four preset speeds requiring one or two logic inputs respectively Assign LIx to LIA first then assign Lly to Llb Consult the following table 2 Preset Speeds 4 Preset Speeds Assign LIx to LIA Assign Llx to LIA then Lly to Llb LIx Speed Reference Lly Lix Speed Reference O Reference min LSP 0 0 Reference Min LSP 1 SP2 0 1 SP2 1 0 SP3 1 1 SP4 The preset speeds take priority over the reference given by the analog input or by the potentiometer on A range controllers only Fault Reset A change in state from 0 to 1 of the logic input assigned to fault reset clears the stored fault and resets the drive controller if the cause of the fault is removed The exceptions are the OCF overcurrent SCF motor short circuit and InF internal fault faults which require removal of power from the drive controller Second Ramp This function allows switching between the primary ACC DEC and the secondary AC2 DE2 acceleration and deceleration ramps by activating a logic input assigned to the ramp switching function rP2 O 2003 Schneider Electric All Rights Reserved 33 ALTIVAR 11 User s Guide
46. mperature Storage 25 to 69 C 13 to 156 F Operating 10 to 50 C 14 to 122 F by removing the protective cover from the top of the drive controller see page 17 Up to 60 C derate the current by 2 2 for every C above 50 C Maximum altitude 1000 m 3280 ft without derating Above 1000 m derate the current by 196 for each additional 100 m 328 ft 1 Drive controller without DIN rail option Q 2003 Schneider Electric All Rights Reserved 13 ALTIVAR 11 User s Guide Technical Characteristics VVDED302026USR2 03 02 2003 Table 6 Drive Characteristics Output frequency 0 200 Hz Switching frequency 2 16 kHz Speed range 1 20 Transient overtorque 150 of rated motor torque Braking torque 20 of nominal motor torque without dynamic braking typical value Up to 150 with optional dynamic braking module and resistor Maximum transient current 150 of rated drive controller current for 60 seconds Voltage frequency ratio Table 7 Electric Power supply voltage Sensorless flux vector control with pulse width modulation PWM type motor control signal Factory preset for most constant torque applications al Characteristics ATV11 U M2 1 phase 200 15 to 240 10 ATV11 U M3 3 phase 200 15 to 230 15 ATV11 Us F1 1 phase 100 15 to 120 10 Power supply frequency 50 Hz 5 or 60 Hz 5 Power supply AIC rating lt 1000
47. n see page 57 2003 Schneider Electric All Rights Reserved 45 ALTIVAR 11 User s Guide VVDED302026USR2 03 FUn Application Functions Menu 02 2003 Incompatible Application Functions The following application functions are inaccessible or deactivated as described below Automatic restart is only possible in 2 wire control ACt in tCC 2C and tCt in tCC LEL or PFO Changing the type of control deactivates the function Catch on the fly is only possible in 2 wire control Changing the type of control deactivates the function Catch on the fly is inaccessible if continuous automatic DC injection is configured AdC Ct Switching to continuous automatic DC injection ADC Ct deactivates the function For A range controllers the reverse function is inaccessible if local control is active ACt in tCC LOC NOTE Multiple functions can be assigned to a single logic input and function simultaneously If FWD and REV are assigned to the same logic input FWD takes precedence 46 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 FUn Application Functions Menu tCC Menu OO e e et o Type of control ECE gt ACE P ir eio e LDC I Qo e LELIO ELE ES krn PE D I Table 15 Parameter CC Code Description Factory Setting ECC Type of control ALE 2C 2 wire control 2C 3 3 wire control L OE Local control 2 wire control The state o
48. nstructions 2 screws 2 screws 5 screws 4 mm for 5 screws 4 mm for securing EMC clamps securing EMC clamps ATV11U18F1U U29 U U41 U MOUNTING IN A TYPE 12 OR IP54 METAL ENCLOSURE Calculating Enclosure Size The equation for calculating the maximum allowable thermal resistance of the enclosure Rth C W is as follows Ti Max internal ambient temp C around the controller Ti Tg To Max external ambient temp C around enclosure P Total power dissipated in enclosure W For the power dissipated by the drive controllers at rated load see Tables 1 3 on pages 9 11 20 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Mounting in a Type 12 or IP54 Metal Enclosure The useful heat exchange surface area S in of a wall mounted enclosure generally consists of the sides top and front The minimum surface area required for a drive controller enclosure is calculated as follows K Rth Thermal resistance of the enclosure calculated above Rth K Thermal resistance per square inch of the enclosure S NOTE Contact the enclosure manufacturer for K factors Consider the following points when sizing the enclosure Useonly metallic enclosures since they have good thermal conduction This procedure does not consider radiant or convected heat load from external sources Do not install enclosures where externa
49. o forward and preset speed 2 LI3 assigned to reverse and preset speed 3 Positive logic state 0 if lt 5 V state 1 if gt 11 V Maximum sampling time 20 ms Negative logic available by programming only in A range drive controllers State 0 if gt 11 V or unwired cable input state 1 if lt 5 V Maximum sampling time 20 ms Output DO Factory setting Pulse width modulation PWM type open collector output at 2 kHz Can be used on a meter Maximum current 10 mA Impedance 1 KQ linearity 196 maximum sampling time 20 ms Can be configured as a logic output Open collector logic output impedance 100 Q maximum 50 mA Internal voltage see available internal supplies above External voltage maximum 30 V 50 mA Relay outputs 1 protected relay logic output contact open if there is a fault Minimum switching capacity 10 mA for 24 Vdc Maximum switching capacity On resistive load power factor 1 and L R 0 ms 5 A for 250 Vac or 30 Vdc Oninductive load power factor 2 0 4 and L R 7 ms 2 A for 250 Vac or 30 Vdc Drive controller protection Thermal protection against overheating via a built in PTC probe in the power module Short circuit protection between output phases Overcurrent protection between output and ground phases at power up only Overvoltage and undervoltage protection Single phasing protection in 3 phase Motor protection Thermal protection
50. or 230 V Three Phase Controllers Motor Drive Controller 600 V Fuses kw hp ATV11Heccooo Class CC Class J D 0 18 0 25 HUO5M3U A 3 3 0 37 0 50 HUO9M3U A 5 5 0 75 1 HU18M3U A 8 8 1 50 2 HU29M3U A 15 15 2 20 3 HU41M3U A 20 20 0 37 0 5 PUO9M3U A 0 75 1 PU18M3U A 1 Use either fast acting or time delay Class J fuses Table 12 Recommended Fuses for 115 V Single Phase Controllers Motor Drive Controller 600 V Fuses kW hp ATV 1 1Heeeeee Class CC Class J D 0 18 0 25 HUO5F1U A 8 8 0 37 0 50 HUO9F1U A 12 12 0 75 1 HU18F1U A 22 22 0 37 0 5 PUO9F1U A 12 12 1 Use either fast acting or time delay Class J fuses 2003 Schneider Electric All Rights Reserved 27 ALTIVAR 11 User s Guide Control Terminals CONTROL TERMINALS VVDED302026USR2 03 02 2003 Open the cover as shown below to access the control terminals Not used Maximum wire gauge AWG 16 1 5 mm 5V 15 V O Q RA O ov Q an O Qut O lU 2 Qus Q ua O O a o Maximum tightening torque 4 4 Ib in 0 5 N m Terminal Function Electrical Characteristics Min switching capacity 10 mA for 24 Vdc Max switching capacity RC a ES forthe 2A for 250 Vac and 30 Vdc on inductive load RA K controller is off Time constant 0 4 inductance resistance 7 ms 5 A for 250 Vac and 30 Vdc on resistive load Time constant 1 inductance resistanc
51. oss terminals PA and PC or across the DC capacitors Install and close all covers before applying power or starting and stopping the drive controller Before servicing the drive controller Disconnect all power Place a DO NOT TURN ON label on the drive controller disconnect Lock the disconnect in the open position Disconnect all power including external control power that may be present before servicing the drive controller WAIT 15 MINUTES for the DC bus capacitors to discharge Then follow the DC bus voltage measurement procedure beginning on page 23 to verify that the DC voltage is less than 45 Vdc The drive controller LEDs are not accurate indicators of the absence of DC bus voltage Failure to follow this instruction will result in death or serious injury 4 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Table of Contents INTRODUCTION 5 4 Rp ER IAS E eMe Vb praep Ede bara 7 North American U Range ATV11 U Loco 7 European E Range ATV11s E ooo 7 Asian A Range ATV11 A occ 7 STORING AND SHIPPING ee n 8 TECHNICAL CHARACTERISTICS ns 9 DIMENSIONS scort e eee wee ORE Y VR I AR ea 16 MOUNTING AND TEMPERATURE CONDITIONS 00000 e eee eee 17 MOUNTING DRIVE CONTROLLERS WITH BASE PLATES 19 MOUNTING THE EMC PLATE 0 tte 20 MOUNTING IN A TYPE 12 OR IP54 METAL ENCLOSURE
52. ows the ramp to the reference speed This function requires 2 wire control ACt in tCC 2C with tCt in tCC LEL or PFO n U function inactive 4 E 5 function active This function intervenes at each run command resulting in a start after a delay of 1 second maximum If continuous automatic injection braking is configured Ct this function is inactive The parameters in unshaded boxes can be modified only when the controller is stopped The parameters in shaded boxes can be modified with the controller operating or stopped Factory Setting no O 2003 Schneider Electric All Rights Reserved 53 ALTIVAR 11 User s Guide VVDED302026USR2 03 FUn Application Functions Menu 02 2003 Table 19 Parameters FLr and dO continued at 0 Z UU 54 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 ALTIVAR 11 User s Guide FUn Application Functions Menu Atr LSr and nPL Menus Frequency reference mode L 5r Choice of logics for inputs eet k OO Automatic restart Aer La as S ge e tEr o amp LOC l FoS lO REG ole Table 20 Code HEr Parameters Atr LSr and nPL Description Automatic restart n DU function inactive YE 5 Allows automatic restart after stopping on a fault if the fault has been cleared and the other operating conditions permit the restart A series of automatic resta
53. r E European and U North American Ranges 5 S Ta A a Sean 38 Programming the Drive Controller A Asian Range 39 ACCESS TO MENUS ere RU A ia 40 FIRST LEVEL ADJUSTMENT PARAMETERS sees 41 drC MOTOR CONTROL MENU 0000 ee eee tees 43 FUn APPLICATION FUNCTIONS MENU 000000 e eee eee eee 45 Incompatible Application Functions ee 46 CC Men iml DEI XR ead Be ae ae ee bes 47 tS PS2 and tSF Menus ccs ii a ees AP Seed has Eons ced 48 rP2 StP and DrA MenUS irracional ee 50 AdC and SFt Men s e scooter a dd o wees 51 FLranddO Menus seg due REP a ee ESSE 53 Atr LSr and nPL Menus a TE a a e T RT ee eee eens 55 bFr IPL SCS and FCS Menus 2 0 0 0 c eee eee 57 SUP DISPLAY MENU 21 eth ei eec n eee oka bate ars 58 MAINTENANCE AND TROUBLESHOOTING sees eee eee 59 Precautions a3 scans AA A eee hoster ease ews 59 Routine Maintenance e x eee ete 59 Fault Detection 2 37 ena y TT Gilet ce Unt eh pia t pde 59 Procedure 1 Checking the Supply Voltage 0 0 0 cee eee eee 60 Procedure 2 Checking the Peripheral Equipment annaran 60 LIST OF FAULTS AND CORRECTIVE ACTION 0 00 cece eee eee 62 Drive Controller Does Not Start No Fault Displayed o o o o 63 CONFIGURATION AND SETTINGS TABLES 00 00 e eee eee eee 64 6 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Introduction INTRODUCTION
54. riority over the reverse input with this control If forward is activated while the controller is running in reverse the controller will run forward Q 2003 Schneider Electric All Rights Reserved 47 ALTIVAR 11 User s Guide FUn Application Functions Menu rrS PS2 and rSF Menus Reverse Preset speeds Fault reset VVDED302026USR2 03 02 2003 The parameters in unshaded boxes can be modified only when the controller is stopped The parameters in shaded boxes can be modified with the controller operating or stopped 48 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 FUn Application Functions Menu Table 16 Parameters rrS PS2 rSF Code Description Factory Setting rr5 if ACt in tCC 2C Reverse DU function inactive Hs nr N 5 L 11 toL M selects the input assigned to the reverse command ind IUe de P5g Preset speeds If LIA and Llb 0 speed reference on Al1 If LIA 1 and Llb 0 speed SP2 If LIA 0 and Llb 1 speed SP3 If LIA 1 and Llb 1 speed SP4 L 1A Assignment of input LIA if ACt in tCC 2C n O function inactive LI3 L I Ito L 14 selects the input assigned to LIA if ACt in CC 3C L Ib Assignment of input Lib Ed n LI function inactive if ACt in tCC 2C L I Ito L 14 selects the input assigned to Llb Ll4 SP2 is accessible only if
55. roller 2 Wait 15 minutes to allow the DC bus to discharge 3 Measure the DC bus voltage between the PA and PC terminals to verify that the DC voltage is less than 45 Vdc Refer to Power Terminals on page 25 for the location of the terminals 4 Ifthe bus capacitors are not fully discharged contact your local Square D Schneider Electric representative do not operate the drive controller ELECTRICAL INSTALLATION Ensure that the electrical installation of this drive controller conforms to the appropriate national and local codes e Verify that the voltage and frequency of the input supply line and the voltage frequency and current of the motor match the rating on the drive controller nameplate A DANGER HAZARDOUS VOLTAGE Ground equipment using the provided ground connecting point as shown in the figure below The drive controller panel must be properly grounded before power is applied Failure to follow this instruction will result in death or serious injury 2003 Schneider Electric All Rights Reserved 23 ALTIVAR 11 User s Guide VVDED302026USR2 03 Electrical Installation 02 2003 Drive Controller Verify that resistance to ground is 1 Q or less Ground multiple controllers as shown in the figure Do not loop the ground cables or connect them in series Drive Controller Drive Controller A WARNING INADEQUATE OVERCURRENT PROTECTION Overcurrent prote
56. rt attempts are separated by increasingly long waiting periods 1 s 5 s and 10 s then 1 min for the remaining periods If the restart does not occur after 6 min the procedure is aborted and the drive controller remains in a fault state until the power is cycled The following faults permit automatic restart OHF OLF ObF OSF and PHF The drive controller fault relay remains activated if this function is active The speed reference and the operating direction must be maintained Automatic restart is only accessible in 2 wire control ACT in tCC 2C with tCt in tCC LEL or PFO Factory Setting no A WARNING UNINTENDED EQUIPMENT OPERATION Automatic restart can only be used for machines or installations that present no danger to personnel or equipment in the event of automatic restarting f automatic restart is active R1 will only indicate a fault after the restart sequence has timed out Equipment operation must conform with national and local safety regulations Failure to follow this instruction can result in death serious injury or equipment damage Q 2003 Schneider Electric All Rights Reserved 55 ALTIVAR 11 User s Guide VVDED302026USR2 03 FUn Application Functions Menu 02 2003 Table 20 Parameters Atr LSr and nPL continued Factory Code Description Setting L5r Frequency reference mode LOC This parameter is only accessible on A range drive controllers L OC the speed refer
57. t save the choice The display flashes when a value is stored With no fault present and no run command the normal display is one of the following dY Drive controller ready e 43 0 Display of the parameter selected in the SUP menu default selection reference frequency e dcb DC injection braking in progress nSt Freewheel stop If there is a fault the display flashes O 2003 Schneider Electric All Rights Reserved 39 ALTIVAR 11 User s Guide VVDED302026USR2 03 Access To Menus 02 2003 ACCESS TO MENUS eO Displays the drive status 00 e Motor frequency the setting is visible in this location only the Nn a first time the drive controller is powered up _ ___1 29 Acceleration ramp time REL m 29 Deceleration ramp time dE L v Low speed DE O Su High speed ASP GG e 1st level Motor thermal current adjustment parameters 24 preset speed 1 Ga en 99 3 preset speed 1 sp gt 29 e 4 preset speed 1 seu 299 e Configuration of the analog input CI Menu Motor control ERA Qo Menus Menu Application functions F I9 Menu Display SHP z 1 The preset speeds appear only if PS2 remains at the factory setting or was reconfigured in the FUn menu 40 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 First Level Adjustment Parameters FIRST LEVEL
58. the motor nameplate rating IPL Line phase loss fault configuration YES This parameter is only accessible on 3 phase drive controllers n LI inhibits the line phase loss fault YE 5 activates monitoring for a line phase loss SCS Configuration backup nO YE 5 saves the current configuration in EEPROM memory as a backup configuration SCS automatically switches to nO as soon as the save is complete Drive controllers ship with both the current configuration and the backup configuration set to the factory configuration FOS Reset the configuration nO n DU function inactive r EL resets the configuration to the backup configuration previously saved using SCS rEC is only visible if a backup has been performed FCS automatically switches to nO as soon as the reset is complete In l resets the configuration to the factory setting FCS automatically switches to nO as soon as the reset is complete NOTE To perform the rEC and Inl commands you must hold down the ENT key for 2 s Q 2003 Schneider Electric All Rights Reserved 57 ALTIVAR 11 User s Guide VVDED302026USR2 03 SUP Display Menu 02 2003 SUP DISPLAY MENU 22 e pa rene SUP FrH Value requency reference e Value Output frequency applied o the motor Value Current in the motor Value Line voltage ob bE gt do do do EHr PS Vale Motor thermal state 9 2 vane Drive thermal state eo Wh
59. to ensure that air can circulate from the bottom to the top of the unit Leave a minimum of 0 4 in 10 mm of free space in front of the drive controller 14 to 104 F e d22in 50 mm no special precautions gt in omm 101040 C d 0 side by side controllers remove the protective cover as shown in the figure below ze zd 104 to 122 F d 2in 50 mm remove the protective cover ATN 40 to 50 C as shown below gt 2 in 50 mm 122 to 140 F d22in 50 mm remove the protective cover 50 to 60 C as shown below and derate the drive nominal current by 2 2 for every C above 50 C 2003 Schneider Electric All Rights Reserved 17 ENGLISH ALTIVAR 11 User s Guide VVDED302026USR2 03 Mounting and Temperature Conditions 02 2003 Yo gt ATV11U18F1U U29 NOTE Monitor the tHd parameter in the SUP menu during normal operation to verify the drive controller thermal state The following drive controllers include a fan The fan automatically turns on when the drive controller is powered up ATV11HU18F1A ATV11HU18F1U ATV11 U18M2U ATV11 U18M3U ATV11HU29 ATV11HU41 18 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 Mounting Drive Controllers with Base Plates MOUNTING DRIVE CONTROLLERS WITH BASE PLATES ATV11P drive controllers can be mounted on a steel or aluminum machined sur
60. uit damaged Corrective Action Restore the factory settings or the backup configuration if it is valid See parameter FCS in the FUn menu see page 57 Reset the drive controller Replace the drive controller PRE internal fault internal fault internal connection fault Remove sources of electromagnetic interference Replace the drive controller ObF overvoltage during deceleration braking too rapidly or overhauling load Increase the deceleration time Install a braking resistor if necessary Activate the brA function if it is compatible with the application acceleration too rapid Increase acceleration time DEF drive controller and or motor Ensure that the size of the motor and drive controller overcurrent undersized for load is sufficient for the load mechanical blockage Clear mechanical blockage c Check the motor load the drive controller ventilation OHF continuous motor current load 3 E and the environment Wait for the controller to cool drive controller too high overload ambient temperature too high is Increase ACC for high inertia loads thermal trip due to prolonged J l OLF motor overload Check the setting of the motor thermal protection motor overload motor power rating too low for the application ItH See page 41 Check the motor load Wait for the motor to cool before restarting O5F overvoltage during stea
61. ustable from 0 1 to 99 9 s no 5 0 5 0 TEF Controlled stop on loss of line supply n O function inactive motor freewheels F r P stop according the valid ramp dEC or dE2 F 5 E fast stop the stopping time depends on the inertia of the load and the braking capability of the drive controller nO Deceleration ramp adaptation nO function inactive YES automatically increases the deceleration time if set too low for the inertia of the load thus avoiding an overvoltage fault YES 50 O 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 ALTIVAR 11 User s Guide 02 2003 FUn Application Functions Menu AdC and SFt Menus The parameters in unshaded boxes can be modified only when the controller is stopped EN The parameters in shaded boxes can be modified with the controller operating or stopped z al a e e nO z Automatic DC injection A d E E Sl AGE wa s O ce o Oo e Lar Value O OJO e alle ecu Value e e LFr 9 Switching frequency 5F E ACE E LF F ur Oo 4 EE 19 e 12 16 Table 18 Parameters AdC and SFt 2003 Schneider Electric All Rights Reserved 51 ENGLISH ALTIVAR 11 User s Guide VVDED302026USR2 03 FUn Application Functions Menu 02 2003 Table 18 Parameters AdC and SFt continued A WARNING NO HOLDING TORQUE DC injection
62. wer factor marked on the 0 50 to 1 00 According to rating nameplate A CAUTION MOTOR OVERHEATING This drive controller does not provide direct thermal protection for the motor Use of a thermal sensor in the motor may be required for protection at all speeds or loading conditions Consult the motor manufacturer for the thermal capability of the motor when operated across the desired speed range Failure to follow this instruction can result in injury or equipment damage 44 2003 Schneider Electric All Rights Reserved VVDED302026USR2 03 02 2003 FUn APPLICATION FUNCTIONS MENU ER NO oO Funk ALTIVAR 11 User s Guide FUn Application Functions Menu Type of control see page 47 Reverse see page 48 2nd direction of operation Preset speeds see page 48 Fault reset see page 48 Second ramp see page 50 Controlled stop on loss of line supply see page 50 Deceleration ramp adaptation see page 50 Automatic DC injection see page 51 Switching frequency see page 51 Catch on the fly see page 53 Assignment as logic analog output see page 53 Automatic restart see page 55 Frequency reference mode Range A only see page 55 Choice of logics for inputs Range A only see page 55 Motor frequency see page 57 PHF fault configuration 3 phase ratings only see page 57 Configuration backup see page 57 Reset the configuratio

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ALTIVAR® 11 User`s Guide