Home

ZFX-C10 Smart Sensor User`s Manual

1. Area p 55 p 59 p 64 p 68 p 71 p 75 Bright amp Color p 77 CT ote p 80 Color filter p 84 Color Pickup Binary p 85 Filtering p 86 BGS level p 87 See pages for respective measurement items Position ase pE p 103 Menu List ZFX C User s Manual tet a System Measure ZFX C User s Manual RS 232C 422 p 116 Normal Parallel D D A a ja 3 3 OR output p 118 ENABLE range p 118 Ethernet p 119 Data output p 120 Judgement output p 120 Date format Serial p 121 Date format SD Card p 121 Total jg output p 120 ECO mode p 122 Display Setting p 123 Designate Colors p 123 Display capture p 124 Save at switch Bank Group Password p 125 RUN mode key lock p 125 Image storage p 126 Trig in measure p 127 Startup Bank Group p 127 Startup Bank p 127 p 127 p 132 White balance Strobe delay time Strobe polarity Strobe width Trigger delay time p 125 Menu List 181 SASIGNAddV L Bank 182 Menu List ZFX C User s Manual INDEX Symbols Measuring indicator 17 Additional Functions 100 ADJ Mode 31 42 109 Adjusting focus 21 Adjusting Measurement Conditions 112 All results Judge 106 109 All results Region 106 109 Angle 71 Area 55 Automatic setting 41 Backup 129 Bank 115
2. When adjusting optional lighting connected to the ZFX SR__ SC___ or adjusting the lighting intensity of the ZFX SC150 only ON OFF control is available The recipe function and intensity cannot be adjusted Place the camera with lighting at the specified distance adjust the focus and perform the following P MENU mode Setup Cameras Light Control Light Control D 1 Select the AUTO button A B An image obtained by altering the illumination pattern is captured H 5 5 4 Note ALL B C Div The amount of emitted light of each block A onwards is adjusted as the illumination pattern The shutter speed is not changed Capture Light Control O 2 Select the image that meets your specific require ments from the thumbnails displayed on screen 000 OS 000 oS Apply Cancel Capture Light Control 3 The lighting conditions of the selected image are dis D B played Fine adjust these conditions as required Cc 2 Note How blocks are displayed 3 2 3 4 ALL LA B C D v Example When the ZFX SR__ SC__ is connected Li Auto Apply Cancel Capture Top surface surface printed with model No Display image View from F A Amount of emitted light
3. Attach the connector caps to connectors that are not in use to prevent dust or dirt from getting inside the connectors and to prevent the Controller from static electricity ZFX C ZFX C User s Manual 1 BEFORE USE PA g Fa pen 2 E E we E E gt E D 1 E E E E poso E E e j J E BEI z f o T L E 1 9 E i g i E E a D lt POr E E I S E Oo E a j Z i i 5 E E oOo ma 2 1 E E i E le E pass 5 T O H B rar n oO S 5 jag oO l D 8 3 no ge E Sd 7 3 2 nO gt og 2g E OL 2 p 3 T E I V0 o 6 x 2 I D x T T N r A _ E E E o pan ge E l o 3 Cc 8 E co g E D D E E 12 2 A D 5 r c E 3l e E i o 3 E E E z E z E E T 8 Oo E Y a z 3 o y E E g g a O 3 E E p a 0 od 3 y o g E E pan te 5 7 y 19 E E E O 2 2 Es E E z 2 9 o G 20 Note The lens has a fixed focal point The actual detection range and focal point vary from lens to lens so adjust the distance to the measurement target after replacing the lens or camera The camera mounting distance listed in the following tables is an approximate value Mount the Camera so that the distance to the measurement target can be adjusted easily
4. Name Function 1 AUTO key Executes automatic setup of measurement conditions This key is enabled only when the AUTO icon is displayed on the LCD screen 2 ESC key Returns to the previous menu or cancels the current menu 3 SET key Applies each item 4 L key Changes movement of the focus or numerical values in the Order of focus movement gt R key following screens E T UP key Item selection e Threshold value parameter selection 2 3 DOWN key Parameter setup Measurement region setup Mos i e Numerical value setup noe Al 5 Function keys Directly sets each item that is dis played on the LCD screen The function varies according to the display screen Menu button Displays the function corresponding to the function key Basic Knowledge for Operation ZFX C User s Manual Parameter Setup Setting numerical values A software keyboard is displayed on screen for parameters that require input of numerical values Operate this software keyboard to input numerical values Setting numerical values by the bar display Touch pen input Camera0 LIVE oK Oy PRA Tap and drag the V lt To input numerical values directly gt Camera0 LIVE v H x lu ollo gt Wee Tap the numerical value display Set and apply the numerical values on the s
5. Setting Measurement Items ZFX C User s Manual Size Inspection Area The area gravity and angle of the desired color can be measured This allows you to inspect the size of the measurement target and detect positions and stance Setup Measurement Only the picked up color is judged to be the measurement target m Measurement region Angle angle of main axis The color of the measurement target Gravity of desired color is picked up Number of pixels of desired color area Note When a color camera is connected up to four colors can be specified as the color to be measured When a monochrome camera is connected to the Controller black and white images are binarized White pixels are targeted in measurement Image adjustment This function picks up the color to be measured P MENU mode Setup Item Img Adj Item Description Color Fekupe inary LT For details see Image Adjustment p 84 Filterin Filtering and BGS level can be used only when a monochrome camera is connected BGS level ZFX C User s Manual Setting Measurement Items 55 SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 56 Region settings This function sets the measurement region P MENU mode Setup Item Region ltem Description Measurement region This function sets the region to be measured El Setting the Region p 178 Reference registration
6. Description Sets the password Key Lock in RUN Mode Menu buttons and operation of the touch panel in the RUN mode can be locked to prevent erroneous operation Note however that mode switching is not locked P MENU mode System Operation RUN mode key lock Setting value OFF Description The key lock is disabled default value ON The key lock is enabled ZFX C User s Manual System Settings 125 SNOILINNA IWNOILIGGV G 126 Measurement Control Conditions Set and change measurement processing related functions Measurement Image Save Conditions Sets the conditions for saving measurement images Note Saving measurement images Up to 100 images can be saved When the number of saved images exceeds 100 new images are saved by over writing the oldest image When the Controller is turned OFF images saved on the Controller are cleared Saved images only can also be cleared without turning the Controller OFF LT Jp 128 P MENU mode System Measure Image storage Setting value Description None Measurement images are not saved default value Only NG Measurement images are saved only when the measurement result is NG All All measurement images are saved regardless of the measurement result Saved Image Delete Conditions Sets the conditions for clearing saved images P MENU mode System Measure Image deleti
7. Detail Setup Item Setting value Description Search mode Hi speed Matching is performed at high speed Use this mode to shorten the processing time Normal The search is performed in the normal mode for both speed and precision Use this mode to measure large text or roughly drawn pictures Precision default value Positioning is performed at high precision followed by matching Use this mode to measure fine text or detailed patterns Sensitivity Low The model is subdivided into nine models of up to three divisions in each of the horizontal and vertical directions and then measured Middle default value The model is subdivided into 25 models of up to five divisions in each of the horizontal and vertical directions and then measured High The model is subdivided into 100 models of up to ten divisions in each of the horizontal and vertical directions and then measured Rotation range 0 to 180 default value 0 Skipping angle 1 2 3 5 6 10 15 20 30 default value 10 Sets in which angle range the model rotated in degree units is to be created The smaller the skipping angle that is set the higher the precision becomes however the longer the process ing time becomes Interpolation OFF default value Calculates the angle in skipping angle units ON The angle is calculated as a numerical value down to three digits past the decimal point
8. End Plate sold separately PFP M Exhaust Unit DIN track sold separately PFP 100N 1 m PFP 50N 0 5 m PFP 100N2 1 m Removing procedure 1 Pull the Controller s lower hook downwards 2 Lift up the Controller from its bottom to remove it from the DIN track 26 z Mounting and Connecting Devices ZFX C User s Manual Mounting on a Panel Panel mount adapters MED NIE S Ne Mounting bracket ZFX C User s Manual Install the long Panel Mount Adapters on the four holes on the Controller Install the short Panel Mount Adapters on the two holes on the long Panel Mount Adapter Install the Controller with Mount Adapters attached onto the panel from the front Hook the hooks of the mounting bracket onto the two holes two each at top and bottom of the longer Mount Adapters and tighten the screws Tightening torque 1 2 Nem Make sure that the Controller is firmly fixed on the panel Mounting and Connecting Devices 27 sn 3u0338 28 Connecting Devices Connecting the Controller to the Power Supply Use a power supply that meets the following specifications Item Specification Power supply voltage Approx 24 VDC 21 6 to 26 4 VDC Output current 1 0 A min Recommended power supply S8VS 06024 24 VDC 2 5 A Recommended electric wire size 0 14 to 1 5 mm max 1 m
9. Item Judgment result Description Message The judgment result is output 0 OK 1 NG 2 not measured Judge JG Number of edges The number of detected edges is output 0 to 255 Number of edges N Average pitch The average detected pitch is output 0 to 9999 999 Average pitch P Minimum pitch The minimum detected pitch is output 0 to 9999 999 Min pitch PL Maximum pitch The maximum detected pitch is output 0 to 9999 999 Max pitch PH Average width The average detected edge width is output 0 to 9999 999 Average width W Minimum width The minimum detected edge width is output 0 to 9999 999 Min width WL Maximum width The maximum detected edge width is output 0 to 9999 999 Setting Measurement Items Max width WH ZFX C User s Manual Angle This item uses the changes in brightness in a region to detect edge s This item finds the edges of a specified color black white in two measurement regions and outputs the angle between 2 points Setup Measurement The edge is searched in the region according the preset direction and change in color The inclination of the straight line made by joining 2 points is calculated Measurement region Change in color light gt dark Region settings This function sets the measurement region P MENU mode Setup Item Region Item Description Measurement region
10. Measurement position The X Y coordinates of the position where the model was found are Position X Y output 9999 999 to 9999 999 X Y Measurement angle The rotation angle of the model that was found is output 180 to 180 Angle TH Search number The number of searches that have a correlation value at the Search count N correlation lower limit value or above is output 0 to 99 Reference position The X Y coordinates when the model was registered are output Reference X Y 9999 999 to 9999 999 SX SY Reference angle The angle when the model was registered is output 180 to 180 Ref angle ST Position difference The position difference obtained by measurement position Position dif X Y reference position is output 9999 999 to 9999 999 DX DY Angle difference The angle difference obtained by measurement position reference Angle dif DT position is output 180 to 180 Note Reference position angle position difference angle difference Reference position position of model when Measurement position position of model found by model is registered measurement Reference angle angle of model when model Measurement angle angle of model found by is registered measurement Angle difference Ll e D measurement angle R reference angle Position difference measurement position reference position 50 Setting Measurement Items ZFX C
11. Processing resolution When ZFX SR_ SC_ is connected 464 H x464 V When ZFX S SC is connected 608 H x464 V Display LCD monitor 3 5 TFT color LCD 320 x 240 pixels Indicator Measuring indicator color green RUN Trigger indicator color blue ENABLE Judgment indicator color orange OUTPUT Error indicator color red ERROR External Parallel interface Input 12 points RESET DSA DIO to 8 TRIG Le Output 23 points OR ERROR RUN ENABLE GATE STGOUTO DOO to 15 Circuit type NPN PNP Serial interface USB2 0 1 port FULL SPEED MINI B connector RS 232C 1 port max 115200 bps cannot be used simultaneously with RS 422 interface RS 422 1 port max 115200 bps cannot be used simultaneously with RS 232C interface Network Ethernet 1 port 100BASE TX 10BASE T communications Monitor output Analog RGB output 1 ch resolution VGA 640 x 480 Memory card I F SD card slot 1 ch Operation I F Touch panel key operation console connection Main Number of registered banks 32 banks ele Number of setup items 32 items 1 bank Measurement Shape inspection Pattern search sensitive search items TSAR s Size inspection Area Edge inspection Position width count angle Brightness color inspection Brightness HUE Application based inspection Defects Position correction 1 model search 2 model search position area Additional Image memory function Max 100 images fun
12. System Settings ZFX C User s Manual Normal Set the conditions required for performing serial communications in the normal mode P MENU mode System Comm Normal Setup Item Setting value Delimiter CR default value LF CR LF Parallel Communication Parallel communication Set the conditions required for performing parallel communications P MENU mode System Comm Parallel Setup Item Description Polarity Sets the ON condition when the judgment result is output to the DOO to DO15 and OR sig nals NG ON Signals turn ON when the judgment is NG default value OK ON Signals turn ON when the judgment is OK Output cycle Sets the output cycle for the measurement results Set a time that is Gate ON delay Gate ON time or more and that is shorter than the measurement cycle Range 2 0 to 10000 0 ms default value 10 0 ms Gate ON delay Sets the time from output of the measurement result to the DOO to 15 signals until the GATE signal turns ON This is the time to wait until stable output data can be obtained Set a value longer than the ON delay OFF delay time of the external device Range 1 0 to 1000 0 ms default value 0 0 ms Gate ON time Sets the time that the GATE signal is ON Set a value that allows the external device to capture the measurement result Range 1 0 to 1000 0 ms default value 5 0 ms Handshaking Sets the output method for the measurement results
13. To perform adjustments with a different image repeat the settings for measurement items too Edge Position Density changes Measurement target is not at an angle Image can be binarized 1 model Measurement target has a characteristic pattern High accuracy correction is needed Area Measurement target is at Image can be binarized an angle Density changes Position Correction The position is detected by density changes and is corrected BE Edge position p 59 The image is binarized to detect the position of the measurement target color area to correct the position BE Area p 55 If the measurement target has a characteristic pattern the position of that pattern is detected to correct the position Dl Pattern Search p 46 Two models are registered and the position difference is corrected using the center coordinates of a straight line joining the two models and the angle of that line to the horizontal O Pattern Search p 46 The image is binarized to detect the position of the measurement target color area to correct the position LT Area p 55 Two positions are detected by density changes and position difference is corrected using the center coordinates of a straight line joining these two positions O Angle p 71 ZFX C User s Manual Note This section describes guidelines for selecting position correction items The setup parameters fo
14. OFF Measurement results are output asynchronously with external devices default value ON Measurement results are output synchronously with external devices Timeout Sets the time until the timeout error is output A timeout error occurs when there is no response from the external device within the preset time Range 1 0 to 60 0 s default value 10 0 s ZFX C User s Manual System Settings SNOILINNA IWNOILIGGV G OR signal Set the output conditions of the OR signal P MENU mode System Comm OR output Setup Item Description Output mode Sets the output conditions of the OR signal One shot The OR signal tums ON for the specified time only when the ON condition Polarity is satisfied The OR signal turns OFF when the specified time has elapsed Level The ON OFF status is held until it next changes after the OR signal has been output default value Output time Sets the time that the OR signal is output as a one shot signal Range 0 to 255 ms default value O ms ENABLE signal ON range Set the timing during measurement processing that the ENABLE signal is turned ON P MENU mode System Comm ENABLE range Range Setting value Input image Description Turns the ENABLE signal ON when image input is complete This serves as a guideline as to whether it is OK or not to move the measurement target TRIG Y Image input y Measurement ENABLE a y lt
15. SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 74 Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Edge angle The measured angle is output 180 to 180 Angle TH Edge position The X Y coordinates of the edge position are output 9999 999 to Position x Y 9999 999 X Y Reference angle The angle when the measurement region is set is output 180 to 180 Ref angle ST Reference position The X Y coordinates of the edge position when the measurement region is set are output 9999 999 to 9999 999 Reference X Y SX SY Angle difference The difference obtained by measurement angle reference angle is output 360 to 360 Angle dif DT Position difference The difference obtained by measurement position reference position is output 9999 999 to 9999 999 Position dif X Y DX DY LT For details on reference position position difference p 50 Setting Measurement Items ZFX C User s Manual Bright Color Inspection Bright Use this item to measure the brightness of measurement targets The density average and density deviation brightness fluctuations are output Change in brightness can be used to inspect whether or not parts are present Setup Measurement Measurement region Density average
16. Setup Item Region Item Description Register model This function registers the image pattern to find as the model LT Setting the Region p 178 Reference model The image that is registered as the model can be referenced Search region Sets the region in which to search for the model Threshold This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Solid color rate Sets the range of solid color to be judged as OK Range 0 to 100 Angle Sets the range of rotation angle to be judged as OK Range 180 to 180 LT direction of angle p 47 Image adjustment if necessary The following items can be changed and set to the image of the measurement target P MENU mode Setup Item Img Adj Item Description Color filter LT For details see Image Adjustment p 84 Filtering BGS level Setting Measurement Items ZFX C User s Manual Detailed settings if necessary When measurement is not stable adjust the detailed conditions gt MENU mode Setup Item
17. Threshold When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Area Sets the range of the area to be judged as OK Range 0 to 9999999 999 When calibration is OFF the range becomes 0 to 307200 Gravity XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 608 and 0 to 464 respectively Axis angle Sets the rotating range of the measurement tar get to be judged as OK oa Range 90 0 to 90 0 hey x Setting Measurement Items ZFX C User s Manual Detailed settings if necessary When measurement is not stable adjust the detailed conditions P MENU mode Setup Item Detail Setup Item Measure axis angle Setting value OFF default value ON Description Sets whether or not to measure the axis angle When ON is selected the process ing time increases proportionately to the time it takes to measure the axis angle Fill profile OFF default value ON To measure the ou
18. 0 to 15 having the smallest value of the maximum of 16 arguments is returned IMIN argument 1 argument 2 argument 3 and so forth to argument 16 Example IMIN 10 54 25 Result 0 IMIN 20 54 1 Result 1 ZFX C User s Manual Additional Functions 101 SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS Trigonometric functions Function Description SIN Calculates the sine The result is returned in the range 1 to 1 Specify the angle in the numerical expression in degrees SIN numerical expression COS Calculates the cosine The result is returned in the range 1 to 1 Specify the angle in the numerical expression in degrees COS numerical expression ATAN Calculates the arc tangent of the Y axis and X axis components The result is returned as a radian in the range n to n ATAN Y axis component X axis component Example To calculate the angle formed between a horizontal line and a straight line join ing the gravities of items 0 and 1 ATAN 1001 I1000 Y 1001 X 1000 X When both of the two arguments are 0 0 is returned as the calculation result to indicate that the judgment is NG Geometrical functions Function Description ANGL Calculates the angle formed by a straight line connecting two points gravity and center of model The angle is calculated with respect to the horizontal line The result is returned in the range 180 to 180 ANGL Y axis component X axis component Example
19. Console AA ZFX KP 3 RS 232C cable Poo ZFX XPT_A Color camera i oo o reinici i RS 422 cable Fin ZFX SC aerate E ZPT B miii Monochrome camera Parallel I O cable ZFX S f 3 ZFX VP A CCTV lens and light source will be required ZFX VS VSR 1 The Touch Pen ZFX TP is supplied with the Controller 2 The same image as in the Controller s LCD monitor can be displayed in the LCD monitor option 3 The console can be used instead of the Controller s keys and menu buttons 4 Conforms to the SD Card Physical layer specifications 1 01 File format FAT16 ZFX C ZFX C User s Manual Options Extension cable for connecting cameras and the Controller Cameras with lighting Extension cable O Om ZFX XC_A XC_AR cable built in 3m 8m 5 to 18m Camera only Camera cable ZFX VS VSR Extension cable i ZFX XC_A XC_AR S556 3m 8m Ely 2 8 to 19m 1 Up to two ZFX XC_A XC AR can be connected between the camera cable and the Controller 2 Two ZFX XC8A cannot be connected to each other when used with ZFX VS 8 m Optional lighting The following optional lighting can be connected to ZFX SC50 SC50W SC90 SC90W Bar lighting ZFV LTLO1 Bar double lighting ZFV LTLO2 Bar low angle lighting ZFV LTLO4 Light Source for Through beam Lighting ZFV LTF01 ZFX C User s Manual ZFX C asn 3u0338 Part Names and Functions Cameras
20. Display 1 1 E 1 1 1 Measurement in progress When Input image is selected do not input the next command until measurement is complete even if the ENABLE signal is ON If the next command is input the measure ment currently being executed or the input command will not be executed normally Measurement Turns the ENABLE signal ON when measurement is complete default value TRIG Y Image input z Measurement Display gt ENABLE na rs gt Measurement in progress ate System Settings ZFX C User s Manual Setting value Description Display ENABLE reverse Turns the ENABLE signal ON when display of the measurement result is complete Pro cessing until end of display is processed as measurement in progress TRIG Y Image input Measurement Display i En F_N ON Measurement in progress Set whether or not to reverse the ON OFF state of the ENABLE signal P MENU mode System Comm ENABLE output Reverse Setting value OFF Description The ON OFF state of the ENABLE signal is not reversed default value ON Ethernet Communication Set the communications specifications for performing communications with external devices on an Ethernet connection P MENU mode System Comm Ethernet The ON OFF state of the ENABLE signal is reversed The ENABLE signal turns ON dur ing processing by the ZFX The ENABLE signal can b
21. Item Region Setup Item Description Measurement region This function sets the region to be measured LT setting the Region p 178 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen ZFX C User s Manual Setting Measurement Items SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 78 Threshold This function sets the judgment conditions Note The color can be distinguished more precisely as threshold values can be set to each of hue saturation and value Alternatively if you set wide allowable saturation and value ranges color can be distinguished more stably by hue without being influenced by fluctuating lighting conditions P MENU mode Setup Item Limits Setup Item Description Hue average Sets the range of hues to be judged as OK Range 0 to 360 0 Saturation average Sets the range of saturations to be judged as OK Range 0 to 100 0 Value average Sets the range of values to be judged as OK Range 0 to 100 0 Hue deviation Sets the range of hue fluctuation to be judged as OK Range 0 to 180 0 Saturation deviation Sets the range of saturation fluctuation to be judged as OK Range 0 to 50 0 Val
22. SASIGNAddV L Color Filter This function improves the contrast of images This function can be set only when a color camera is connected to the Controller Example With regular monochrome image conversion the result is a low contrast image Color filter processing improves contrast Setting color filter processing There are three ways of setting custom colors AUTO The optimum filter is automatically selected from seven color filters Custom colors can be set for Select filter ee This setting allows you to select from six color filters gray filter to match the color whose contrast is to be improved Custom filter This setting allows you to set the color filter to any custom color You can select the desired color from the color palette Note For monochrome images the color of the currently selected filter is displayed as white and complementary colors are displayed as black Complementary colors refers to colors that lie on opposite sides of the white point in a chromaticity diagram Example When the blue filter is selected blue is displayed as white and yellow is displayed as black 190 How Color Images are Processed ZFX C User s Manual AUTO With measurement items that can use color filters the optimum color filter is automatically set when the AUTO setting is executed The color filter for enhancing the contrast between the color having the largest area and the color ha
23. To calculate the angle formed by a straight line joining the gravities of items 0 and 1 ANGL 1001 Y 1000 Y 1001 X 1000 X horizontal line 2nd point When both of the two arguments are 0 0 is returned as the calculation result to indicate that the judgment is NG DIST Calculates the distance between two points gravity and center of model 102 Additional Functions DIST X axis coordinate of 1st point Y axis coordinate of 1st point X axis coordinate of 2nd point Y axis coordinate of 2nd point Example To calculate the distance between the gravities of items 0 and 1 DIST 1000 X 1000 Y 1001 X 1001 Y The following calculation is performed internally J 1001 X 1000 X 1001 Y 1000 Y y ZFX C User s Manual Logic functions Function Description AND Calculates the logical product When either of the arguments is 0 0 is returned as the calculation result and 1 is returned for the other argument AND argument argument 2 OR Calculates the logical sum When both of the arguments is 0 0 is returned as the calculation result and 1 is returned for the other argument OR argument argument 2 NOT Calculates the logical NOT NOT argument1 argument 2 List of operators The following describes the arithmetic operators that are available for expressions Operator Description of Operation Addition Subtraction iS Multiplication Division of real numb
24. Weight Approx 1 000 g 43 Specifications of LCD panel The optical characteristics differ slightly as a protective cover is attached on this product ZFX C User s Manual Specifications and External Dimensions SASIGNAddV L 170 Monitor Cable FZ VM 29 8 L Unit mm E O E N o N NA oO o 2 LO 2 15 pin square connector L Cable lengths 2 m 5 m Item FZ VM Material Cable sheath Heat resistant PVC Connector PVC Minimum bending radius 75 mm Weight Approx 170 g Console ZFX KP Unit mm Y 19 o A L cable length 2 m 5 m Item ZFX KP Current consumption Max 14 mA when all buttons are pressed Cable length 2m 5m Minimum bending radius 75 mm Ambient temperature range Operating O to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in 6 directions up down left right forward backward Material Body ABS Cable sheath PVC Connector 66 nylon Weight Approx 260 g 5 m Approx 150 g 2 m Note Key entry switches are located on the rear of the console ENABLE Entry by console keys is enabled DISABLE Entry by console keys is disabled excluding the M
25. density deviation Region settings This function sets the measurement region P MENU mode Setup Item Region Setup Item Description Measurement region This function sets the region to be measured LT setting the Region p 178 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen Threshold This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Density average Sets the range of the density average to be judged as OK Range 0 to 255 0 Density deviation Sets the range of the density deviation to be judged as OK Range 0 to 127 0 ZFX C User s Manual Setting Measurement Items SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 76 Image adjustment if necessary The following items can be changed and set to the image of the measurement target P MENU mode Setup Item Img Adj Item Description Color filter 7 f y MA For details see Image Adjustment p 84 Filtering BGS level Possible output results The following values can be output when expressions are set ltem Judgment result Description The judgment result is output 0
26. synchronizing communications Handshaking is effective when multiple measurement results are output in numerical order and the handshaking function transfers data with more certainty Trigger Measurement TRIG _ _ _ OFF l 4 ENABLE pa OFF OR X Overall judgment ON E OFF DO ON GATE OFF ON ON 2 lt Th lt T4 lt T4 5 6 7 TE Set to ON for at least 0 5 ms Trigger input time T2 This time is image input measurement This time can be changed to only image Measurement time input or image input measurement display TEE This is the time to wait until stable output data can be obtained This time can be changed Gate ON time T4 This is the time out time for the following operations Timeout time Measurement end gt DSA signal ON GATE signal ON gt DSA signal OFF GATE signal OFF gt DSA signal ON The default time out time is 10 s This time can be changed Explanation of operation 1 When measurement ends the ENABLE signal turns ON 2 The DSA signal turns ON by the external device requesting data transmission 3 When the DSA signal turns ON the DO signal is output 4 When the DSA signal turns OFF the GATE signal also turns OFF 5 A time out error occurs if the DSA signal does not turn ON during the preset time out time after measurement ends 6 6 A time out error occurs if the DSA signal does not turn OFF during the preset time out time after the
27. that the processing time increases This function is enabled only when the search mode is the nor mal mode or the precision mode Verification OFF default value The search is performed in detail near a candidate point having the highest correlation value ON The search is performed in detail near all candidate points Select ON when the model cannot be searched for stably Candidate level 0 to 100 Sets the level at which the model is searched for during a rough default value 60 search Images having a correlation value at the candidate level or more are taken to the candidate points in the Verification Set a lower level when the model cannot be searched for stably Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction LT Coordinates mode p 63 48 Setting Measurement Items When position shift correction is set the position information is output using the coordinate system corrected to the original state when the coordinate system was registered ZFX C User s Manual Note Verification and Candidate level Verification ON A rough search is performed in side the s
28. 139 SOVAYSALNI 13 T1IVWHVd 9 Signal I O Input Signal The following signals can be input when the ZFX C is in the RUN mode Measurement Timing Input A one time measurement is performed if the TRIG signal is turned ON Command Input Input format DI8 DI7 DIG DI5 DI4 DI3 DI2 DI1 DIO PA PA AI Commands Parameters Parallel command confirmation signal Commands Signals DIO to DI7 can input the following commands Allow at least 5 ms after DIO to DI7 are determined to be ON before turning DI8 ON Command Description DI7 DI6 DI5 DI4 DIS DI2 DI1 DIO Continuous measurement Measurements continue while the 0 0 0 i iz ai 7 i command is being input Bank switching Switches the bank to measure 0 1 0 Bank number Bank group switching Switches the bank group data 1 1 0 Bank group number Model re registration Registers the model again based 1 0 0 Item number on the last measurement image that was read In the above table a 0 indicates the signal is OFF a 1 indicates the signal is ON A indicates that the ZFX C does not read the bit status so the bit status can be either 0 or 1 ao Signal I O ZFX C User s Manual Example Command Example DI7 DI6 DI5 DI4 DIS DI2 DI1 DIO Bank switching Switching to bank 2 0 1 0 0 0 0 1 0 Bank group switching Switching to bank group 2 1 1 0 0 0 0 1 0 Mode
29. 22 8 mm Material Cable sheath Heat resistant vinyl chloride PVC Weight Approx 50 g Specifications and External Dimensions Approx 150 g Approx 350 g ZFX C User s Manual LCD Monitor FZ M08 Unit mm Mountable plate thickness 1 6 to 4 8 75 4 M4 seit Panel cutout dimensions 161 5 Dim 221 5 mm Item FZ M08 Power supply voltage 21 6 to 26 4 VDC Current consumption 0 7 Amax Video input signal Analog RGB video input 1 ch Screen size 21 3 cm across corners 8 4 type or equivalent Number of pixels 1024 vertical x 768 horizontal pixels Number of display colors 16 7 million 8 bits color Brightness 0 500 cd m Contrast ratio 1 600 1 Visible angle C1 Left right Angle 65 Up 60 Down 50 contrast ratio 10 1 min Backlight Edge light system White LED Dielectric strength Across all DC external terminals and GND 840 VAC 50 60 Hz Vibration resistance 10 to 150 Hz Single amplitude 0 1 mm max acceleration 15 mis 10 times for 8 min each in 3 directions Ambient temperature range Operating 0 to 50 C Storage 20 to 60 C Ambient humidity range Operating and storage 20 to 85 with no condensation Degree of protection IP20 IEC60529 Material Case PC PBT Buttons ABS
30. 4 Ventilation Film Do not peel of the ventilation film or prod it with a sharp pointed object This might impair its protective structure Do not cover the ventilation film Doing so might cause the Camera s front panel to cloud ZFX C User s Manual 5 Optional Lighting Connector When the optional lighting is not connected be sure to attach the connector cap Otherwise its protective structure might be impaired 6 Camera s Connector Cap When using only one camera attach the connector cap to cameras that are not in use 7 Communication with a Host Device Before communicating with a host device make sure that the product has started up Also clear the receive buffers on the device in use or perform other measures since undetermined signals might be output from the host interface when this product is started up ZFX C User s Manual Editor s Note E Meaning of Symbols Menu items that are displayed on the Controller s LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids Indicates points that are important to achieve the full product performance such as operational precautions Note Indicates application procedures O1 Indicates pages where related information can be found ZFX C User s Manual 1 BEFORE USE TEC a A A A bats AR a ee a 14 System Configuration soassa neea ne eng i T a R E eee 14 Part Names and F
31. 65 C with no icing or condensation environment temperature range bust iS Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection ZFX SC___ IP65 IEC60529 ZFX SC___W IP67 IEC60529 Dielectric strength 1000 VAC 50 Hz 60 Hz 1 min Vibration resistance 10 to 150 Hz Single amplitude 0 35 mm Acceleration 50 m s 10 times for 8 min each in X Y and durability Z directions Shock resistance 150 m s 3 times each in 6 directions up down left right forward backward destructive Connection method Cable built in type standard cable length 2 m Material Case ABS mounting fixture PBT Weight Approx 200 g including mounting fixture and cable Approx 270 g including mounting fixture and cable Approx 300 g including mounting fixture and cable Approx 600 g including mounting fixture and cable Accessories mounting fixture ZFV XMF 1 p ce Ferrite core 2 p ces Instruction Sheet mounting fixture ZFV XMF2 1 p ce Ferrite core 2 p ces mounting fixture ZFV XMF2 1 p ce Ferrite core 2 p ces Instruction Sheet Ferrite core 2 p ces Instruction Sheet Instruction Sheet 4 ZFX C User s Manual Applicable standards IEC62471 159 Specifications and External Dimensions 160 Camera only ZFX S SC Item ZFX S monochrome type ZFX SC color type Image
32. Available 1 Available ZFX SC90_ Available Not available Available Available 1 Available ZFX SC150_ Available Not available Available Available 1 Not available Camera only Monochrome ZFX S Available Available Not available Available Not available Color ZFX SC Available Not available Available Available 1 Not available mM The shutter speed is determined by the image rate and partial function settings Image Rate Partial Function and Shutter Speeds Shutter Speed s 1 170 1 1000 1 1400 11 1500 1 2000 1 2500 1 3000 1 4000 1 8000 1 20000 1 200 1 300 1 500 ZFX SR_ Image rate Fine 2 Available Available Available Available Available Available Available Available Available Image rate 2 2 2 2 Available Available Available Available Available Available Normal Image rate High 2 2 2 2 2 2 2 Available Available Available speed ZFX SC10 Partial function 2 Available Available Available Available Available Available Available Available Available ZFX SC50_ None ZFX SC90 s i 7 P 7 E Partial 1 2 2 Available Available Available Available Available Available Available Available Available Partial 1 4 2 2 2 2 Available Available Available Available Available Available ZFX SC150_ Partial function 2 Available Available Available Available Available Available Available Available Available 41 None Partial 1 2 2 Available Available Available Available Avai
33. Cameras with lighting ZFX ZFX SC50 SC50W ZFX SC90 SC90W ZFX SC150 SC150W SC10 SR10 SR50 Camera only C mount type ZFX S SC Name Description 1 Optional lighting connector This connector is used to connect an optional lighting ZFX SC50 SC50W SC90 SC90W When no optional lighting is used make sure that the connector is covered with the cap If not water resistant performance will be deteriorated 2 Ventilation film This film prevents the front panel from condensation Do not peel off or probe the ventilation film with a sharp pointed object If you do that the protective structure rating may no longer be satisfied Do not cover the ventilation film rating Doing so might cause the front panel to be condensed 3 Focus adjustment control This control is used for adjusting the focus of the image 4 Mounting fixture This mounting fixture is used for fastening the camera when installing it The mounting fixture can be installed on all of the four mounting surfaces 5 Lighting connector This connector is used to connect external lighting Strobe Controller 324S LT MLEK C100E1TSX 6 Camera cable connector This connector is used for connecting to the Controller via a camera cable ZFX VS VSR 7 Camera mounting base This camera mounting base is fastened with screws to hold the camera in place The camera mounting base can be installed on all of the four mounting surfaces as ZFX C ZFX C User
34. Correlation 92 Position X 462 Position X 462 Position Y 352 Position Y 352 Angle 15 Angle 15 Previous Next bsptaysw Capture Previous Next Diplay sw Capture The 1 4 display is available only for the individual results display and position correction display No image OK 353ms Individual result 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Previous Next Diplay sw Capture In the Variables list Data list or Judgments list display each press of the T UP key J DOWN key toggles display hide of the camera image No image Image display OK 353ms Variables list 0 15 OK 353ms Variables list 0 15 an ERASE ara aia Varg ee arg ere e Vara er Yar q0 e a Varo a Varg ee Vand taeae arg ree Vara ea Vara ena Vara e arpa gt Varg tA Yar 42 tee ae Var5 tt Yar 43 reee Vare tN Vara ea Var7 ttt He Var 15 reee Varg era Var 5 tere Var Varg era yarq eee Var7 ee Var 15 tenets ene Previous Next Dsplay sw Capture Previous Next Dsplay sw Capture Monitoring the Measurement Status RUN Mode ZFX C User s Manual Checking Adjusting the Measurement ADJ Mode Checking Measurement Status Display the image currently being measured and measurement results on the LCD screen
35. Input Signal Output Signal Timing Charts Measurement Handshaking OFF Measurement Handshaking ON Commands Other than for Measurement Signal Operation in terms of Measurement 134 134 138 140 140 141 145 145 148 149 150 Connection Signals such as measurement triggers can be input to the Controller and signals such as measurement results can be output from the Controller via its parallel interface Prepare a parallel I O cable and connect it to the Controller s parallel port for using the parallel interface to input commands and output measurement results Parallel Connector Specifications The Controller has two parallel ports a standard parallel port and an extended parallel port Connector 1 for expansion Connector 0 Standard Impo Before the Controller is turned ON make sure that connectors 0 and 1 are wired correctly If these connectors are wired in reverse the cables or external devices may be damaged Parallel I O Connector 0 Standard Parallel Port Wire the Terminal Block Adapter supplied and plug it into the Controller s parallel I O connector 0 Cable diameter 0 14 to 1 mm AWG26 to 16 twisted lead Cable length 30m Tightening torque for the respective wire 0 22 to 0 25 Nem Tightening torque for the Terminal Block Adapter 0 3 Nem Terminal block adapter mounting screws M2 6 x 7 screws accessories 4 p ces S
36. This function sets the region to be measured With edge angle set 2 measurement regions since 2 edges are calculated Ela Setting the Region p 178 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen LT Edge search direction p 59 ZFX C User s Manual Setting Measurement Items SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS Threshold This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Angle Sets the angle range of the measurement target to be judged as OK Range 180 00 to 180 00 The angle calculated by edge angle is calculated as follows according to the positional relationship between the 2 edge positions Edge position 1 Edge position 2 E 180 to 0 pa ae 0 to 180 Position 1XY Sets the range of movement in the X and Y axes of measurement region 1 of the mea surement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Position 2XY Sets the range of movement in the X and Y axes of measurement region 2 of the mea surement target to be judged
37. a cloudy effect to soften the unevenness taining slightly unevenness Erosion Black measurement targets Reduces the white component to eliminate the noise containing white noise Dilation White measurement tar Spreads the white component to eliminate the black noise gets containing black noise Median Measurement targets con Softens the unevenness while keeping the image contour taining slightly unevenness intact Sharpen Measurement targets con Enhances the border lines between light and dark areas in taining fuzzy areas the image fluctuating lighting etc V Edge Images that are difficult to Picks up the vertical border lines contrast in the image pick up due to poor contrast H Edge Images that are difficult to Picks up the horizontal border lines contrast in the image pick up due to poor contrast All Edge Images that are difficult to Picks up all border lines contrast in the image pick up due to poor contrast Note Filter Strength The filter strength can be selected when applying the filtering options to images Each selection of the 5x5 filter 3x3 filter in the filtering setup screen toggles the filter strength Setting Measurement Items ZFX C User s Manual Background Suppression This function removes unwanted background from the images to exclude them from the measurement target Setting the BGS level converts images at the lower limit value or below to density O
38. and images at the upper limit or above to density 255 so that only an image of density within the range lower limit value to upper limit value is extended and turned into a measurement target having O to 255 tones When you move the cursor an image of the image at the cursor position is displayed at the cursor position with unwanted background removed Set the BGS level while monitoring the image on screen Example Set the lower limit value to 100 and upper limit value to 220 Image before background is removed Image with background removed 0 Pattern BGS level i LI 060 H 200 Lower limit value 100 gt E Upper limit value 220 Background density Measurement target density All parts of the image having a density of 100 or less are not treated as the measurement target and are converted to 0 Only parts of the image within the density val ue range of 100 to 220 are treated as the measurement target and are extended to tones within the range 0 to 255 P MENU mode Setup Item Img Adj BGS level ZFX C User s Manual Setting Measurement Items 87 SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 88 Cameras Lighting Set the camera and lighting operating conditions for capturing images and measuring measurement targets in an optimum state Shutter Speed Set the shutter speed to match the speed of movement of the measurement target and the lighting environment The type of camera
39. are searched in the region Edge 1 is searched from the start point towards the end point Edge 2 is searched from the end point towards the start point Measurement region Edge 1 Edge 2 start point side end point side Dimension This function sets the measurement region P MENU mode Setup Item Region ltem Measurement region Description This function sets the region to be measured BA Setting the Region p 178 Reference registration Threshold When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only reference values you can use this function to re register only reference values based on the image currently on screen This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Width Sets the range of the edge width to be judged as OK Range 0 to 9999 999 When calibration is OFF the range becomes 0 to 800 Position X1 Y1 Position X2 Y2 Sets the range of movement in the X and Y axes to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and O to 480 respectively Setting Measurement ltems ZFX C User s Manual Image adjustment if necessary The following items can be changed and set to the image of the measurement targe
40. be specified for the OR signal Level output Output of the overall judgment is retained until output of the next overall judgment OFF ENABLE l ON Measurement time Measurement time OFF OR Overall judgment ON One shot output The OR signal is remained to be ON during the output time set in System Comm OR output Output time when One shot is set in System Comm OR output Output mode OFF ENABLE ON L E Measurement time OFF OR l ON EA e Output time ZFX C User s Manual Timing Charts LA 39VJ3Y431NI 13 T1IWHVd 9 152 Operation at Startup This section shows the Controller s operation when it is powered ON in the RUN mode The following describes the order in which signals change OFF POWER ON ENABLE OF OFF j RUN ON OFF DO ON OFF OR ON OFF ERROR ON An error Recovered occurs from an error Tie Startup processing at power ON The time required changes according to the settings T2 RUN mode initialization processing The time required changes according to the settings Explanation of operation 1 The RUN signal turns ON when the startup process is completed after the Controller is powered ON in the RUN mode 2 When the RUN signal turns ON initialization processing in the RUN mode is performed When the initialization processing is completed the ENABLE signal turns ON and command inputs can be accept
41. difference obtained by measurement value Axis angle dif reference value is output 180 0 to 180 0 DT O1 Reference position and Position difference p 50 Setting Measurement Items ZFX C User s Manual Edge Inspection Position This item uses the changes in brightness in a region to detect edge s Use this item to calculate the coordinates of the edge s of a measurement target Setup Measurement The edge is searched in the region according the preset To acquire the X coordinate of the edge direction and change in color Measurement region Change in color light gt dark Region settings This function sets the measurement region P MENU mode Setup Item Region Item Measurement region Description This function sets the region to be measured OJ Setting the Region p 178 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen Note Edge search direction The edge is searched from the start point towards the end point of the region 1 Start point tol 7 End point Endpoint Start point 2 ZFX C User s Manual 59 Setting Measurement Items SNOILIGNOS LNAWSYNSVAW JHL ONILLAS Thresho
42. immediately stop use turn OFF the power supply and contact your OMRON representative ZFX C User s Manual Precautions for Correct Use Observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install this product in locations subjected to the following conditions Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Direct vibration or shock e Reflection of intense light such as other laser beams electric arc welding machines or ultra violet light Direct sunlight or near heaters Strong magnetic or electric field Also do not install this product in locations subjected to the following conditions to ensure its protective performance as described in the specifications Presence of corrosive or flammable gases e Presence of dust salt or iron particles Water oil or chemical fumes or spray or mist atmospheres 2 Power Supply and Wiring When using a commercially available switching regulator make sure that the FG terminal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short c
43. length 2 m Cr Tr o O iS LO a 26 5 34 Output for external lighting Mounting brackets can be mounted on each side 30 45 ZFX SC90 SC90W color type Unit mm 34 _ 1 4 20UNC Depth 6 Mounting hole dimensions 20 0 10 2M4 Output for external lighting 35 5 Heat resistant PVC shielded cable 857 6 2 mm dia standard length 2 m Ds 35 5 8 5 NU 851 14 Focus adjustment control Mounting brackets can be mounted on each side 162 a Specifications and External Dimensions ZFX C User s Manual ZFX SC150 SC150W color type 110 2 Unit mm Heat resistant PVC shielded cable 6 2 mm dia standard length 2 m Focus adjustment control Mounting surface 20 01 Heat oil resistant PVC shielded cable 10 10 SS 5 mm dia standard length 200 mm 2 M4 ES Mounting hole dimensions 2 M4 depth 6 U1 4 20UNC depth 5 Camera only ZFX S monochrome type SC color type Unit mm 28 mm dia SASIGNAddV L 14 5 25 5 2 M4 depth 8 21 25 2 EEFT A 163 ZFX C User s Manual Specifications and External Dimensions 164 Controller Specifications ZFX C10 C15 Item ZFX C10 ZFX C15 Number of connected cameras 1 Connectable camera ZFX SR_ SC_ S SC
44. of laser radiation f Indicates the possibility of explosion under specific conditions lA Z WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes SO The camera with lighting emits visible light which may adversely affect the eyes in rare instances Do not look directly into the light emitted from the Camera When the subject is a specular reflective object protect your eyes from reflected light A A lithium battery is built into the Controller and may occasionally combust explode or burn if not treated properly WA Dispose of the Controller as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the Controller ZFX C User s Manual Precautions for Safe Use The following points are important to ensure safety so make sure that they are strictly observed 1 Installation Environment Do not use the product in environments where it can be exposed to inflammable explosive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e Install the product in such a way that its ventilation holes are not blocked e Tighten mounting screws at the torque specified in this manual 2 Power Supply and Wiring e The voltage and AC power supply must be within the rated range 24 VDC 10 e Reverse connection of
45. port default value ON System Settings ZFX C User s Manual Output Conditions When Serial output or SD card is output as the data output destination set the output form and output format ASCII format When outputting measurement values in ASCII format set the following items P MENU mode System Output Date format Serial SD Card Setup Item Description Output form Selects ASCII Digits of integer Sets the number of output digits of the integer section When 0 is selected all of the dig its of the data are output shifted to the left When there are fewer data digits than the preset number of digits 0 is inserted in free digits When there are more data digits than the preset number of digits 9 is output for the pre set number of digits Range 0 to 8 default value 8 Digits of decimal Sets the number of output digits past the decimal point When 0 is selected digits past the decimal point are rounded up to the nearest integer Range 0 to 3 default value 3 Field separator Sets the separator between individual output data items Range None Comma default value Tab Space Semicolon Decimal separator Sets the number of digits past the decimal point Range None Period default value Comma Record separator Sets the separator between individual output data records Range None Comma Tab Space Delimiter default value Dis
46. s Manual Controller Operation Top Bottom panel cover 2 5 2 6 A 7 a 8 mE Front Name Function 1 Indicator Measuring indicator RUN Lights in green when in the RUN mode Error indicator ERROR Lights in red when an error occurs Judgment indicator OUTPUT Lights in orange when the judgment result is OK or NG according to the setting Note Trigger indicator ENABLE Lights in blue when the ZFX C is ready for the measurement trigger input 2 LCD monitor touch panel The LCD monitor displays setup menus and images captured from the cam eras Various settings can be made on the touch panel by tapping menu but tons in the LCD monitor using the touch pen 3 Function keys Specific functions are allocated to the Function keys 4 Touch pen The touch pen is used to operate the touch panel This pen can be attached to the Controller by tying its strap to the strap holder for the touch pen 5 USB port This port is for connecting to a personal computer via a USB cable 6 SD card slot This slot is for inserting the SD Card When the SD Card is inserted the SD mark is displayed at the top right of the screen Blue SD mark The SD card is inserted but not being accessed Red SD mark The SD card is being accessed 7 Mode switch This s
47. the SD card is not read only Make sure that the SD card has not run out of free space Illegal syntax in An operation expression setting is probably illegal as follows p 100 expression The number of brackets on the left and right differ The region Nos are continuous The operators are continuous The constants are continuous The functions are continuous There are not enough or too many function arguments Automatic setting failed Make sure that images are being captured appropriately p 88 91 If images are too dark adjust the shutter speed or the brightness of the lighting Camera error A camera connection error occurred p 29 Make sure that the connector between the camera and the Controller is con nected correctly Calibration failed Execute sampling or specify points at three locations that are not on a straight p 92 line SYSTEM ERROR A hardware error occurred BOOT error A probable cause is a Controller malfunction Contact an OMRON sales representative Communication error A serial communications RS 232C 422 error occurred p 116 Make sure that the serial cable is connected correctly Make sure that the communications specifications of the Controller match those of the external device Make sure that the external device is operating correctly Make sure that the serial cable is not located near power lines or noise gener ating sources Input value is incorrect The input numerical values are not w
48. the defect value Detection interval Detection area corresponding to detection size Noise level 0 to 255 Places having a defect value lower than the noise level are default value 60 removed as the noise component while places having a defect value higher than the noise level are counted as defect posi tions Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction DA Coordinates mode p 63 Setting Measurement Items When position shift correction is set the position information is output using the coordinate system corrected to the original state when the coordinate system was registered ZFX C User s Manual Note Guidelines for setting detection size and detection interval Detection size Determine the detection size roughly according to the size of the defect to be detected Setting a smaller detection size results in stronger detection sensitivity while setting a larger detection size results in weaker detection sensitivity 1 2 Detection size Defect 5 i y Sensitivity Stronger lt 7 Weaker Longer lt gt Shorter When a larger detection size
49. the power supply is not allowed Use the power supply within the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage e Use the product within the power supply voltage specified in this manual Use a DC power supply with safety measures against high voltage spikes safety extra low voltage circuits on the secondary side Tighten mounting screws at the torque specified in this manual 3 Regulations and Standards EN61326 1 Electromagnetic environment Industrial electromagnetic environment EN IEC 61326 1 Table 2 The following condition is applied to the immunity test of this product If the level of disturbance of the video is such that characters on the monitor are readable the test is a pass Notice for Korea Radio Law Aa 2121 473 485477 Ol FE AFS AB MASS EHNA EE ASAE 0 HS Fe 2 Bp2po4 78 219 AAAA ABSE AS SHOS PH ch 4 Other Do not use this product in safety circuits associated with nuclear power and human life Do not disassemble repair modify deform by pressure or incinerate this product e Dispose of this product as industrial waste e Connect the exclusive devices Camera Controller Strobe Controller Cable The product might break down or malfunction if you use a part not included in the exclusive products Should you notice any abnormalities
50. this side 7 A O D B a 5 a Cc Cc e The number of division blocks differs according to the camera e The larger the number for the amount of emitted light the brighter the image becomes 0 indicates that illumination is off ZFX C User s Manual Cameras Lighting 91 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS Calibration This function converts measurement values from pixels to actual dimensions for output By setting the relationship between camera coordinates and actual coordinates measurement results expressed in pixels can be converted to actual dimensions and output Note To enable the calibration function set Calibration in the Detail setup screen for each measurement item to ON When Calibration is still OFF default value measurement values are output using camera coordinates and not the actual dimensions Pixel units can be converted to actual dimensions and output y Display image lt gt 540 pixels 30 mm Both the origin and the coordinate system can be corrected Camera coordinates Display image 0 X Camera coordinates y a origin Angle direction 464 pixels Actual coordinates origin Ne ee A a 608 pixels Actual coordinat s origin Camera coordinates origin Three calibration setup options are available Sampling input Specifying point and Parameter Input 2 C
51. when the coordinate system was registered ZFX C User s Manual Setting Measurement Items 61 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 62 Note Measurement mode Sets the method for calculating the position of the moooi Bottom side near start point edge s i EN si point The side far from the start point of the measurement T region is the peak and the side near the start point is the End point e Start point bottom i Average 7 EEN MN Peak side far from start point Split size The inside of the measurement region is divided into smaller areas to search for the edge s and the peak bot tom average are calculated This calculated width is then set End point 7774 Start point Edge level Edges are detected as follows 1 The density distribution of the entire measurement a Measurement region region is calculated 1 4 2 The maximum value is taken to 100 from the mini mum density value 100 Sees 22 Maximum density value 3 Places where the density of the edge level changes O A Edge level are detected as edges 0 2M eee Minimum density value Noise level The minimum and maximum density values in the edge detection region are calculated and it is judged that there are no edges when the difference between these values is at the noise level or lower Normally this setting may be left it its default value of 20 However Set a higher value when noise causes an edge to be detect
52. 173 ZFX C User s Manual Specifications and External Dimensions SASIGNAddV L 174 Item ZFV LTFO1 ZFV LTLO1 ZFV LTLO2 ZFV LTLO4 Applicable camera ZFV ZFX Lighting method Pulse lighting Lighting interval Fixed 1 1 to 1 4 ms Lighting source White LEDs x 60 p ces White LEDs x 20 p ces White LEDs x 40 p ces White LEDs x 80 p ces Power supply voltage 48 VDC supplied from camera Current consumption Approx 160 mA Approx 80 mA Approx 120 mA Approx 210 mA Dielectric strength 300 VAC 50 Hz 60 Hz 1 min Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions Shock resistance destructive 150 m s 3 times each in 6 directions up down left t right forward backward Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Connection method Cable built in type standard cable length 2 m Degree of protection IP20 IEC60529 Material SPCC SPCC aluminum Weight Approx 500 g packaged Approx 250 g packaged Approx 650 g packaged Approx 900 g packaged state approx 550 g state approx 300 g state approx 900 g state approx 1 150 g LED Class m Risk G
53. 8 38 42 42 43 43 43 44 44 The following describes the flow of basic setup using as an example inspection of whether different types of objects are mixed in Setting Measurement Conditions MENU Mode On the ZFX a 3 step operation completes basic inspection setup step1 Selecting measurement items S e Edge Bright amp Color Application El a al Cameras gister Posi Add func Measurement Measurement type group items Inspection Setup and Measurement step2 Setting measurement regions 130 140 Enclose the desired measurement area step3 Executing automatic setting Register model Reference model Search region Reference point al Dela The optimum measurement conditions are automatically set just by selecting AUTO Measurement conditions can also be checked and changed ZFX C User s Manual step 1 Selecting measurement items ADJ MENU RUN L Mode switch Top menu LIVE v Size Edge System Pattern f Sensiti Bright amp Color Application ZFX C User s Manual ra e y annj Zan Cameras Register Item Position Add func 1 Switch to the MENU mode The top screen is displayed 2 Select the Setup icon 3 Select Shape 4 Select the Pattern icon
54. Bank Group 115 Bank Settings 114 BGS level 87 Binary 85 Bright 75 Bright Color Inspection 75 Brightness value 194 Calculation Data 100 Judgment 100 Variables 100 Calibration 92 Camera Connecting 29 Extension cable 15 External Dimensions 161 Installing 19 Part Names and Functions 16 Specifications 158 Camera connector 18 Camera specifications 116 Checking Communication Status 131 Checking Density Distribution 130 Checking Measurement Status Checking Adjusting the Measurement Circuit diagram Color Filter ZFX C User s Manual 42 109 109 138 139 190 Color images processing 189 Color Pickup 85 192 Communication Setup Parallel Communication 117 Serial Communication 116 Connecting Devices 28 Connecting the camera 29 Connecting the power supply 28 Console connector 18 Control keys 17 Controller External Dimensions 165 Installing 25 Part Names and Functions 17 Specifications 164 Coordinates mode 63 Count 68 Data 100 Data list 106 109 Data output destination 120 Date format Serial 121 122 Date setting 128 Defect 80 Designate Colors 123 Display capture 124 Display Setting 123 Displaying Measurement Information 106 ECO Display 122 Edge Inspection 59 Error indicator 17 Exhaust Unit 30 Extended Parallel Port 136 Extension Tube 24 Ferrite Core 28 Focus adjustment control 16 Gain Setting 88 Hue 77 194 INDEX 183 SASIGNAddV VA K L O Image Adjustment 84 Image deletion 126 I
55. D card When an SD card is not used only bank group 0 is used Bank group 0 Bank 0 Bank 1 bN Bank 30 Bank 31 When the SD card is mounted bank groups 1 to 31 can be used Bank group 0 1 Bank group 31 Bank 0 a Bank 1 Max 1024 banks Bank group 0 Data is saved on internal flash memory Bank groups 1 to 31 Data is saved on SD card a Bank Settings ZFX C User s Manual Bank Data Operations The following operations can be performed on bank data P MENU mode Bank Bank Setup Item Description Switch Switches the currently selected bank to other banks Switching of banks can also be instructed by operating the keys on the Controller or by issuing external signals or serial communication commands Range 0 to 31 Copy Copies already created bank data to other banks Select Copy and the copy destination bank after displaying the copy source No default value Bank0 Be sure to save bank data after copying a bank Data is cleared when the Controller is turned OFF after you just copy the data Rename Specified bank No can be renamed with any name within 16 characters Erase Deletes specified bank data Bank Group Operations When the bank group is switched to any group other than O and saved the directory BANKGRP is automatically created on the SD c
56. ENU ADJ RUN mode switch Specifications and External Dimensions ZFX C User s Manual Panel Mount Adapters ZFX XPM Unit mm 172 Cp J PA PA GE D ly Panel cutout dimensions Note 1 Note 1 A Dimensions when the panel thickness is 2 0 mm m y le 168 1 al Item ZFX XPM Applicable controller ZFX Material Polycarbonate PC Weight Approx 100 g s 171 ZFX C User s Manual Specifications and External Dimensions SASIGNAddV L Optional Lighting ZFV LTLO1 bar lighting 62 Unit mm 2x3 M3 depth 5 P5 8 x 9 52 2 Mounting hole dimensions A 69 0 1 Mounting hole dimensions Unit mm 100 0 1 100 0 1 Mounting hole dimensions 172 a Specifications and External Dimensions ZFX C User s Manual ZFV LTLO4 bar low angle lighting 4 M4 thru ee Unit mm 140 350 92 165 4 140 2000 4 100 0 1 100 0 1 Mounting hole dimensions ZFV LTF01 light source for through beam lighting 103 70 Unit mm light emitting surface a 2 4 M3 depth 8 74 0 1 74 0 1 Mounting hole dimensions
57. For details on types of measurement items see Setting Measurement Conditions in Chapter 3 Inspection Setup and Measurement E SNOILV43d0 SISVd rd step 2 Setting measurement regions v A 1 Select Register model Reference model Search region Reference point img Adj Limits 2 Select Box 4 lt p gt Img Adj il Limits 130 140 3 Enclose the desired measurement area First move the region Next select Size and apply the size Note The location of the region can be changed or the region resized by the amount of drag movement if you drag any where on screen The drag start position need not be the line of the region To set a region on top of Cancel or other buttons at the bottom of the screen drag somewhere else on screen BA Setting the Region p 178 4 Select Apply 40 Inspection Setup and Measurement ZFX C User s Manual step 3 Executing automatic setting 1 Either press the AUTO key on the controller or select AUTO on screen Note When the automatic setting is executed the following parameters are set to their optimum values Img Adj filter setup Register model Sac fi r P Reference model e Limits Differs according to measurement item Search region Reference point Detail Differs a
58. GATE signal turns ON 7 When multiple data items are being output for a single measurement a time out error occurs if the DSA signal does not turn ON with the preset time out time after the GATE signal turns OFF Timing Charts ZFX C User s Manual Commands Other than for Measurement Bank switching Bank group switching Model re registration 1 RUN ON pi OFF 0to7 ON OFF T2 OFF DI8 y 1 ON To 73 OFF E ENABLE ON lt lt T4 Wile Executing trigger delay time This is the delay time until the execution trigger DI8 is input after commands are set to DIO to DI7 5 ms or more T2 Executing trigger ON time 5 ms or more TEE 0 5 ms or less Execution delay time T4 This time varies depending on settings for banks bank groups model registration ENABLE OFF time Explanation of operation 1 The command input is accepted only in the RUN mode ZFX C User s Manual Timing Charts 149 SOVAYSALNI 14 TIVWHVd 9 Signal Operation in terms of Measurement Trigger Input f T1 i OFF CLOU ff TRIG ON L T2 T3 re ENABLE OFF ON i 174 T5 Close H i i Shutter open close Open OFF STGOUTO 1 ON We Set to ON for at least 0 5 ms Trigger input time T2 This is the time after the trigger is input until the ENABLE signal turns ON 0 5 ms or less ENABLE output response time T3 Measurement time Th
59. ION ADDITIONAL FUNCTIONS PARALLEL INTERFACE APPENDICES READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISU
60. If the object size and detection range are incompatible use a combination of a camera without lighting standard CCTV lens and light source EE Camera Only p 22 Installing the mounting fixture The mounting fixture can be installed on all of the four mounting surfaces Hooks Mounting 1 fixture Align the two hooks on one side of the mounting fix ture with the two grooves on the camera body rooves On camera 2 Push the other hook down until it is snapped into place Make sure that the mounting fixture is firmly fixed on the camera 3 Fasten the mounting fixture at the mounting location with screws Tightening torque M4 1 2 Nem 1 4 20 UNC 2 6 Nem Removal procedure 1 Insert a screwdriver into the gap one of the two gaps be tween the mounting fixture and the camera case and re move the mounting fixture Mounting and Connecting Devices ZFX C User s Manual Adjusting the camera focus 1 Adjust the distance between the camera and the mea surement target and fasten the camera Refer to the optical chart and set the camera in a position so that the area to be checked is within the detection area LCD monitor 000 Setting distance L Optical chart p 19 Detection range H Focus _ adjustment Zg control 2 Turn the focus adjustment control to the left and right to adjust the focus Note First
61. Item Description File operation Deletes or renames files for example Note The remaining space on the SD card can be checked Checking Density Distribution Profile The graph indicating the density distribution of a single line in the screen is called a profile Profiles can be displayed for any horizontal or vertical line When a color camera is connected to the Controller profiles can be displayed using a specified color filter P MENU mode Tool Profile PA Vertical line Graph line Displays the density distribu tion of the vertical line Move this line to the desired position to check its density This line can be moved by the lt L key gt R key Graph line Displays the density distribu tion of the horizontal line Horizontal line Move this line to the desired e position to check its density This line can be moved by the T UP key DOWN key Color filter The profile can be checked while you switch color filters Retum Capture 10 Tools ZFX C User s Manual Note How to fully utilize the profile function e You can check whether or not light is illuminating the measurement target evenly If the graph lines are inclined even though the measurement target illuminated as a uniform color on screen you can judge that lighting is uneven You can judge the extent of the density difference between the background and desired in
62. L x 2 0 Coarse conspicuous noise Cameras Lighting ZFX C User s Manual Partial Function Settings Set the image capture area Limiting the image capture area in this way speeds up processing The items that can be selected by this function change according to the camera connected to the Controller and shutter speed conditions BA List of Available Functions for Each Camera p 155 When the partial function setting is changed the size of the input image also changes When the partial function set ting has been changed set the measurement conditions including the model conditions of measurement items and position shift compensation again P MENU mode Setup Cameras Partial Function Each selection of Size switches the image capture area in the following order None Full display 1 2 display 1 4 display 2 Note Adjustment of Image Capture Area When 1 2 display or 1 4 display is displayed the capture area can be adjusted up and down E gt The capture area can be moved to any position vertically ZFX C User s Manual Cameras Lighting 89 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 90 Image Rate Set the Image Rate mode for capturing images Setting a faster image rate increases the processing speed though precision becomes worse The items that can be selected by this function change according to the camera connected to the Controller and shutter speed conditions MA
63. LED Type Direct lighting Guide light Available center measurement region Optional lighting I F Not available Ratings Power supply voltage 15 VDC supplied from Controller Current consumption Approx 200 mA Operation Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation eee Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection IP65 IEC60529 Dielectric strength 1000 VAC 50 Hz 60 Hz 1 min Vibration resistance 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions durability Shock resistance destructive 150 m s 3 times each in 6 directions up down left right forward backward Connection method Cable built in type cable length 2 m Material Case ABS mounting fixture PBT Weight Approx 200 g including mounting fixture and cable Accessories mounting fixture ZFV XMF 1 p ce Ferrite core 2 p ces Instruction Sheet Specifications and External Dimensions ZFX C User s Manual ZFX SC10 SC50 SC50W SC90 SC90W SC150 SC150W color type Item ZFX SC10 4 9 mm x 4 9 mm to ZFX SC50 SC50W 9 8 mm x 9 8 mm to ZFX SC90 SC90W 49 mm x 49 mm to ZFX SC150 SC150W 89 mm x 89 mm to Detection range H x V Detection T i A 8 9 mm x 8 9 mm variable range 49 mm x 49 mm variable range 89 mm x 89 mm varia
64. List of Available Functions for Each Camera p 155 When the Image Rate mode is changed the size of the input image also changes When the partial function setting has been changed set the measurement conditions including the model conditions of measurement items and position shift compensation again P MENU mode Setup Cameras Image Rate Setting value Description Fine The image is captured at normal size default value Normal High speed The image is captured and then compressed SSeS Normal 2 pixels each in the horizontal and vertical direc i tions are compressed to 1 pixel when they are cap tured EA High speed 4 pixels each in the horizontal and vertical i directions are compressed to 1 pixel when l they are captured Cameras Lighting ZFX C User s Manual Light Control Recipe Functions This recipe type function enables you to determine the lighting just by selecting the image that meets your specific requirements from the thumbnails of images automatically captured under different illumination patterns This allows the number of man hours taken to finalize the lighting conditions to be greatly reduced The amount of emitted light can also be fine adjusted after the illumination pattern is selected from the recipe This item is displayed only when a camera that supports this function is connected to the Controller LT List of Available Functions for Each Camera p 155 Note
65. OILIGNOOS LNAWSYNSVAW JHL ONILLAS 68 Count This item uses the changes in brightness in a region to detect edge s This item finds the edges of a specified color dark light in a single measurement region and outputs the number width and pitch of the edges Setup Measurement Measurement region A A Target color dark k Pitch distance between mid points Number of edges gt Width Region settings This function sets the measurement region P MENU mode Setup Item Region Item Description Measurement region This function sets the region to be measured LT Setting the Region p 178 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen Setting Measurement Items ZFX C User s Manual Threshold This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Number of edges Sets the range of the number of edges to be judged as OK Range 0 to 255 Average pitch Sets the range of the edge pitch to be judged as OK Range 0 to 9999 999 When calibration is OFF the range becomes 0 to 640 Average width When calibration is OFF the range b
66. OK 1 NG 2 not measured Message Judge JG Density average The average of the density inside the measurement region is out put 0 to 255 0 Density average AV Density deviation The brightness fluctuations in the measurement region are output 0 to 127 0 Density deviation DV Reference density aver age The density average when the measurement region is set is output 0 to 255 0 Ref average SA Reference density deviation The density deviation when the measurement region is set is out put 0 to 127 0 Ref deviation SD Density average difference The difference obtained by measurement value reference value is output 0 to 255 0 Average dif DA Density deviation difference The difference obtained by measurement value reference value is output 0 to 127 0 Deviation dif DD Setting Measurement Items ZFX C User s Manual HUE Use this item to measure the color of measurement targets This item can be used to measure whether or not different colored products are mixed in for example Average hue saturation and brightness value and respective deviations fluctuations can be output Important This function cannot be used when a monochrome camera is connected Setup Measurement Measurement region Hue saturation brightness value Region settings This function sets the measurement region P MENU mode Setup
67. OMRON Smart Sensor Vision Sensor with built in LCD monitor ZFX C10 User s Manual tE Eon RUN ERROR ENABLE 4 PULL OPEN Cat No Z251 E1 04 Introduction Thank you for purchasing the ZFX C This manual provides information regarding functions performance and operating methods that are required for using the ZFX C When using the ZFX C be sure to observe the following e The ZFX C must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary Manuals Provided with this Product OMRON m User s Manual this document ini This manual describes basic operations such as installation and connections and information on settings and specifications to ensure safe and correct use of this product omron Serial Communication Command Serial Communication Reference Command Reference This manual provides reference information for when this product performs communications with an external device such as a PC or a programmable controller via the serial interface User s Manual Smart Sensor Vision Sensor with built in LCD monitor ZFX C10 APPLICATION CONSIDERATIONS Please Read BEFORE USE BASIC OPERATIONS SETTING THE MEASUREMENT CONDITIONS FUNCTIONS USED DURING OPERA T
68. SE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPO NENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ZFX C User s Manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles
69. T DIO to DI8 and DSA signals Mode NPN PNP Input voltage 12 to 24 VDC 10 12 to 24 VDC 10 ON current 1 5 mA min 5 mA min ON voltage 1 8 8 V min 8 8 V min OFF current 2 0 5 mA max 0 5 mA max OFF voltage 2 1 1 V max 1 1 V max ON delay 5 ms max 5 ms max OFF delay 0 7 ms max 0 7 ms max Internal circuit a diagram COMIN ca Respective n terminal O Ad l ela T k sl j L Po T o o LA Respective terminal COMIN TRIG signal Mode NPN PNP Input voltage 12 to 24 VDC 10 12 to 24 VDC 10 ON current 1 5 mA min 5 mA min ON voltage 1 8 8 V min 8 8 V min OFF current 2 0 5 mA max 0 5 mA max OFF voltage 2 0 8 V max 0 8 V max ON delay 0 1 ms max 0 1 ms max OFF delay 0 1 ms max 0 1 ms max Internal circuit diagram COMIN L Respective 212 terminal O ho A a p PA a i L i TO UA YA Respective L dl i Y erminal COMIN 1 The ON current voltage is the value of the current voltage that changes the status from OFF to ON The value of the ON voltage is the potential difference between COM IN and each input terminal 2 The OFF current voltage is the value of the current voltage that changes the status from ON to OFF The value of the OFF volta
70. Use a DC power supply with countermeasures against high voltages safe extra low voltage circuits on the secondary side If the system must meet UL standards use a UL class Il power supply Attaching Ferrite Cores 1 N Loosen the two screws on the top of the Power con nector male using a flat blade screwdriver Insert the DC power terminal wire into the Power connector male and tighten the two screws on the top of the Power connector to fasten the power termi nal with the screwdriver Tightening torque 0 22 to 0 25 Nem Plug the Power connector male into the Controller s Power connector female Tighten the two screws on the left and right of the Power connector male with the screwdriver to fasten it Tightening torque 0 22 to 0 25 Nem Attach ferrite cores supplied to both ends of the camera s cable and the Controller s power cable respectively Ferrite core Ferrite core E Mounting and Connecting Devices Gy Ferrte core When attaching ferrite cores to the Controller s power cable pass the cable once through each ferrite core DC power supply ZFX C User s Manual Connecting the Camera to the Controller Tinsert the camera s connector into the Controller s Camera connector Zrighten the two fastening screws of the Controller s Camera connector Tightening torque 0 15 Nem Important Do not touch the terminals inside the connector Fasten t
71. User s Manual Sensitive Search Use this item to detect minute differences Models are automatically subdivided to check the degree of match in detail The correlation indicating how much parts resemble each other and the position of the measurement target can be output The correlation and position information of the model having the lowest degree of match of the subdivided models is output Setup Measurement Parts resembling the model are searched and the degree of match is checked in detail by subdivided models When subdivided models are a solid color the solid color rate also can be inspected Search region region for searching model Subdivision Model image pattern to find Note Comparison with pattern search Example Passed product Different type Reversed lt Distribution of Measurement Results gt In a pattern search a difference in correlation values In a Sensitive search even small differences does not appear making correlation values difficult to can be distinguished distinguish as there are small differences Reversed 7 different type Wa assed Measurement product count Threshold Measurement count Correlation Correlation 51 ZFX C User s Manual Setting Measurement Items SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS Region settings This function sets the region to be registered as the model and the region to search for the model P MENU mode
72. alue t0 shows the case where an Extension Tube is not required and the value t5 0 shows the case where a 5 mm Extension Tube is used Example When a 3Z4S LE SV 2514V CCTV Lens is being used and a detection range of 40 mm is required at the measurement target a camera distance of 300 mm and 2 mm Extension Tube are required A o Camera To Extension Tube t_ mm Camera distance Lens Measurement object lt Field of view 22 z Mounting and Connecting Devices ZFX C User s Manual Lenses and lens diameters O 1 32 UNF Filter thread C mount Max dia wA Total length Asn 340338 L outside diameter 3Z4S LE SV 03514V 3 5mm F1 4 29 5mm 30 4mm 3Z4S LE SV 04514V 4 5mm F1 4 29 5mm 29 5mm 3Z4S LE SV 0614V 6 20 mm F1 4 29 mm 30 0 mm M27 P0 5 3Z4S LE SV 0813V 8 05 mm F1 3 28 mm 34 0 mm M25 5 P0 5 3Z4S LE SV 1214V 12 43 mm F1 4 29 mm 29 5 mm M27 P0 5 3Z4S LE SV 1614V 16 34 mm F1 4 29 mm 24 0 mm M27 P0 5 3Z4S LE SV 2514V 25 17 mm F1 4 29 mm 24 5 mm M27 P0 5 3Z4S LE SV 3518V 34 75 mm F1 8 29 mm 33 5 mm WD oo to M27 P0 5 37 5 mm WD 300 mm 3Z4S LE SV 5018V 47 97 mm F1 8 32 mm 37 0 mm WD co to M30 5 P0 5 39 4 mm WD 1000 mm 3Z4S LE SV 7527V 76 71 mm F2 7 32 mm 42 0 mm WD oo t
73. ameras Lighting ZFX C User s Manual Setting Calibration by Sampling Input With this method calibration is set based on the measurement results First a pre registered model is measured to find its position in sub pixel units When the actual coordinates of the position that was found is input the calibration data is automatically calculated When the scale in the X and Y directions is the same Measure 2 locations and input the actual coordinates Model When each of the scales in the X and Y directions are different Measure 3 locations and input the actual coordinates Setup method Image adjustment The image adjustment function can be set for calibration measurement P MENU mode Setup Cameras Calibration Sampling input Img Adj Item Description Color filter a x MA For details see Image Adjustment p 84 Filtering BGS level Registering the model Register the model to be used for calibration P MENU mode Setup Cameras Calibration Sampling input Region Description Region Registers the model to be used for calibration Search region Sets the region in which to search for the model ZFX C User s Manual Cameras Lighting sE SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 94 Executing a search Perform an actual search and input the actual coordinates of the location where the model was found Before performing an actual search register the mod
74. arch 0 E cee 51 SIZE INSPECHON rag kk eed Set ee ia ed bs 55 A atach ar nae siete eB sce tae ak Dis he ig on dane os 55 Edge Inspection lo ei ee eee e ee eed ee hae ee 59 POS IG OM at ao 59 Width ic Sete d a ae 64 COUN tess ii bare ise aes A eee eta tees ees 68 ARE viet i eh SA att he eae ok techie ot ee rh aed 71 Bright Color Inspection 0 0 0 0 eee eee ene 75 Brights Laca sth Sule Cals iter bates do late tne Cees ad aly a 75 HUB ricerca A Cea bee ad hate E 77 Inspection by Individual Application 0 0 000000 eee eee 80 Defectos ea bans See eek hw eee at hal E A oe Pe 80 Image Adjustment 0 0 0 ee eee 84 Cameras Lighting 2 0c eee 88 Shutter S peed Viteri ta A See ne Ae ae 88 Gain Setting svi sid Sens Sesto Shee reales Se seesaw ea Oa han ete de ed 88 Partial Function Settings 2 0 0 cee eee eae 89 Image Rate uri ot ude aceon a AE Sega pend ate ic 90 Light Control Recipe Functions 0 0 0 0 c cece eee 91 Calibracion 92 Registering IMageS ooooooccoonno eee eee 97 Position Correction s edou hani aa calles ala taria Daina cer Beane Seal 98 Additional Functions 000 doped inn i ho a 100 Calculator DAA A a 100 Setting Reflection of Individual Results o oo oooooooooooo 103 Monitoring the Measurement Status RUN Mode 106 Displaying Measurement Information o oooocoooorooooco ooo 106 Switch
75. ard The data of bank groups is saved to this directory using file names BGR_0001 BNG to BGR_0031 BNG When setup data has been changed save the setup data before switching the bank group Otherwise the newly changed setup data is cleared To automatically save setup data when a bank group is switched set Save at switch BG to ON MA Saving during Switching of Bank Groups p 125 P MENU mode Bank Bank Group Setup Item Description Switch Switches the bank group with the SD card attached After the bank group is switched select the target bank No Range 0 to 31 Note Copy erase rename can be executed on bank groups also ZFX C User s Manual Bank Settings 115 SNOILONN A IWNOILIGGV G 116 System Settings Camera Specifications Set the basic conditions of the camera connected to the Controller P MENU mode System Camera Setup Item Description White balance The environment or lighting around the camera sometimes makes images captured from the camera look as if they are color tinted even if the image is of a white measurement target The function for correcting the color so that white objects are reproduced correctly in white on screen is called white balance Automatically adjusts the white balance while displaying white paper or cloth on screen This function can be set only when a color camera is connected to the Controller Strobe delay time Set the de
76. are saved to internal memory in the RUN mode If the L key R key is pressed in the Individual results display or All results Region display the screen switches to the saved image and re measurement is executed Note Up to 100 images can be saved Images that were judged as NG also can be saved LT Measurement Image Save Conditions p 126 ZFX C User s Manual Checking Adjusting the Measurement ADJ Mode 111 NOILVaesadO 9NI4NA GaASN SNOILONNA v Adjusting Measurement Conditions If you switch to the adjustment mode screen the ADJ mode is still active and you can adjust measurement conditions Adjusting Measurement Item Conditions Adjusting conditions while monitoring the live image OK 353ms Individual result 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Previous Next Display sw Adjust Adjusting conditions while monitoring a saved image Adjust Mode PY 0 Pattem search 1 Pattern search Adjust Mode Register model Reference model Select the target item gt 2 Pattern search Search region Reference point Individual result Adjust OK 353ms Region Adjusting the measurement region e Adjusting the image Adjusting the threshold value Previous Next Display sw ma Checking Adjusting the Measur
77. as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Image adjustment if necessary The following items can be changed and set to the image of the measurement target gt MENU mode Setup Item Img Adj Item Description Seas BA For details see Image Adjustment p 84 Color Pickup Binary s Selects which of Color filter or Color Pickup is to be used at Detail Color mode The Filtering default is use of Color filter BGS level 72 Setting Measurement Items ZFX C User s Manual Detailed settings if necessary When measurement is not stable adjust the detailed conditions By the automatic setting the edge search color is automatically set P MENU mode Setup Item Detail Setup Item Setting value Description Color mode Color filter default value Color filter processing improves the contrast of images so that edges are detected Color pickup Specify the color to be measured to find the edge of that color Measurement mode 1 2 Average default value Peak Bottom Sets the edge position calculation method Split size 1 to 99 default value 1 Sets the calculation width when the peak bottom positions are 1 2 to be calculated The peak or bottom is calculated after the measurement region is split up by the calculatio
78. ata can be obtained This time can be changed Gate ON delay os This is the time required for the external device to capture output data from the Controller Gate ON time This time can be changed T6 This is the interval in which the DO signal state changes This time can be changed Output cycle WE This time is equivalent to output cycle T6 x number of output data items Set the total Total output time output time to be shorter than the measurement time T2 When the total output time is longer than T2 non output data accumulates in the Controller as the next measurement is executed before measurement results are output When the Controller becomes filled up with this non output data data can no longer accumulate in the Controller When this happens output of non output data continues and the next measurement is no longer possible until queued data has finished accumulating Explanation of operation 1 Continuous measurement is started synchronized with the rising edge of the DI8 signal OFF gt ON 2 When the timing for turning the ENABLE signal ON is set to end of image input a delay occurs until output is started as measurement is also executed after the ENABLE signal turns ON The timing of measurement result output OR DO does not change even if the ENABLE signal ON timing is set to end of image input or display end 3 The GATE signal is used to control the timing at which the external device ca
79. ations of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZFX C User s Manual Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or A WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol A Indicates the possibility
80. aximum twice When parallel output is OFF judgment is not output 5 The overall judgment is output Overall judgment is NG if there is even one NG for the preset measurement items and judgment results in the expression In the case of level output the ON OFF status of the OR signal does not change until the next output as shown in this example 6 When the timing for turning the ENABLE signal ON is set to end of image input a delay occurs until output is started after the ENABLE signal turns ON as measurement is also executed after the ENABLE signal turns ON Do not input the next trigger until measurement is completed Continuous Measurement DIO OFF DI8 OFF UA l ce ON gt lt an 2 _ 73 7 i PC LL ENABLE 1 T2 T2 T2 4 OFF OR X Overall judgment X Overall judgment ON Judgment OFF 6 Foto 15 o OOOO ON udgment_ OFF 16to31 GATE ALLE bi ON Timing Charts ZFX C User s Manual Tie This is the delay time until the execution trigger DI8 signal is input after commands are set Execution trigger delay to DIO to DI7 Set a delay of at least 5 ms time T2 This time is image input measurement This time can be changed to only image Measurement time input or image input measurement display T3 This time changes according to the ENABLE signal conditions Measurement interval time T4 This is the time to wait until stable output d
81. ay the image display is switched between 1 4 display and full display Full display 1 4 display No image OK 353ms Individualresult OK 353ms Individual result OK 353ms Individual result 0 Bank00 0 Bank00 0 Bank00 0 Pattern Search 0 Pattern Search 0 Pattern Search Judge OK gt Judge OK R Judge OK Correlation 92 Correlation 92 Correlation 92 Position X 462 Position X 462 Position X 462 Position Y 352 Position Y 352 Position Y 352 Angle 15 Angle 15 Angle 15 Previous Next Display sw Adjust Previous Next Display sw Adjust Prev Next Display sw Adjust The 1 4 display is available only The image is not displayed for the individual results display while a saved image is dis and position correction display played In the Variables list Data list or Judgments list display each press of the T UP key J DOWN key toggles display hide of the camera image No image Image display OK 353ms Variables list 0 15 OK 353ms Variables list 0 15 Var 0 Vare Var 0 Var 1 Var 1 Var 2 i Var 2 Var 3 A Var 3 Var4 na ia Var 4 Var 5 x Var 5 Var 6 k Var 6 Var 7 E pd Var 7 Previous Dspiay sw Adjust Previous Dsplay sw Adjust Using a Saved Image to Perform Re measurement Re measurement can be performed using a measurement image saved in internal memory Images
82. based on the value obtained in skipping angle units Note however that the processing time increases This function is enabled only when the search mode is the normal mode or the precision mode Verification OFF default value The search is performed in detail near a candidate point having the highest correlation value ON The search is performed in detail near all candidate points Select ON when the model cannot be searched for stably Candidate level 0 to 100 Sets the level at which the model is searched for during a rough search default value 60 Images having a correlation value at the candidate level or more are taken to the candidate points in the Verification Set a lower level when the model cannot be searched for stably Solid color check OFF default value ON Select ON when inspecting sections of solid color on subdi vided models Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set the position information is output using the coordinate system corrected to the original state when the coordinate system was registered OJ Ve
83. be included in the overall judgment result The user can select whether a signal is output when the overall judgment result is OK or NG LT Setting Reflection of Individual Results p 103 Position correction item Measurement item Calculation variable result Calculation judgment result Individual judgment result The judgment results based on the expressions that were set in the Add func Calculation Judge judge 0 to 31 are output to DOO to DO15 The user can select whether a signal is output when the judgment result is OK or NG The default setting is for a signal to be output when the judgment result is NG LT Calculation p 100 Judgment result for expression 0 to 15 ij DO15 D014 D013 D012 D011 D010 DO9 DO8 DO7 DO6 DOS DO4 DO3 DO2 DO1 DOOD 1st time Expression 15 Expression 0 Judgment result for expression 16 to 31 DO15 DO14 DO13 DO12 DO11 DO10 DO9 DO8 DO7 DO6 DOS DO4 DO3 DO2 DO1 DOD 2nd time Expression 31 Expression 16 Up to 32 individual judgment results are output No data is output when the judgment is not set in the Expression Signal I O ZFX C User s Manual Measurement Value Output The measurement values for expressions that were set in O to 31 of Add func Calculation Data is output before the judgment results output when Parallel Output ON was selected as the data output des
84. ble range 148 mm x 148 mm variable range Setting distance L 34 mm to 49 mm 31 mm to 187 mm 67 mm to 142 mm 115 mm to 227 mm Relationship between setting distance and detection range Setting distance L 49mm 8 9mm Detection range H Setting distance L 9 8 mm 49 mm Detection range H Setting distance L 49 mm 89 mm Detection range H Setting distance L 89 mm 148 mm Detection range H Image capture element All pixel capture inter line transfer type 1 3 CCD color Effective number of pixels 659 H x 494 V Pixel size 7 4 um H x 7 4 um V Shutter speed 1 170 to 1 20000 s Partial function partial capture 1 2 partial 1 4 partial Image rate function Not available SASIGNAddV L Frame rate 90 fps at capture of entire screen Lighting Lighting method Pulse lighting LED White LED Type Direct lighting Guide light Not available Optional lighting I F Not available Available ZFV LT Not available Indicator Class Risk Group 1 Risk Group 1 Ratings Power supply 15 VDC 15 VDC 48 VDC voltage supplied from Controller Current Approx 200 mA Approx 350 mA 15 VDC approx 150 mA 48 VDC approx 200 mA consumption including current consumption when optional lighting is connected Operation Ambient Operating 0 to 40 C Storage 20 to
85. both sides of the connector of the parallel I O cable ZFX VP to unlock the connector and connect it to the Controller s parallel I O connector 1 To lock the connector again release the latch locks Specification of a parallel I O cable Item Connector Flat cable Manufacturer name Hirose electric Co Ltd Hitachi Cable Ltd Model number FX2B 20SA 1 27R UL20012 ST10X28AWG Electric wire size thickness 0 89 mm Total cable width 12 70 mm Cable length 2m 5m 139 Connection ZFX C User s Manual Pin No Signal name Wire color Signal direction Function ZFX VP 1 STGOUTO Brown Output Strobe trigger O output 2 Open Red Output Leave open 3 DOO Orange Output Data output 4 DO1 Yellow Output 5 DO2 Green Output 6 DO3 Blue Output 7 DO4 Purple Output 8 DO5 Gray Output 9 DO6 White Output 10 DO7 Black Output 11 DO8 Brown Output 12 DO9 Red Output 13 DO10 Orange Output 14 DO11 Yellow Output 15 DO12 Green Output 16 DO13 Blue Output 17 DO14 Purple Output 18 COMOUT Gray Common for STGOUTO STGOUT1 and DOO to DOG signals 19 OPEN White Leave open 20 COMOUT Black Common for DO7 to DO14 signals 1 Use the STGOUTO signal when you want to connect a strobe device to the ZFX ZFX C User s Manual Connection 137 AOVAYSALNI 14 11VHYd 9 Internal Specifications Input Specifications RESE
86. capture element All pixel capture inter line transfer type 1 3 CCD monochrome All pixel capture inter line transfer type 1 3 CCD color Effective number of pixels 659 H x 494 V Pixel size 7 4 um H x 7 4 um V Shutter speed 1 170 to 1 20000 s Partial function partial capture Not available 1 2 partial 1 4 partial Image rate function Fine Normal High speed Not available Frame rate 90 fps at capture of entire screen Lens mount C mount Lighting Optional lighting Available I F External lighting 324S LT 1 Flash Controller made by Moritex Corporation 3Z4S LT MLEK C100E1TSX 1 Ratings Power supply 15 VDC 48 VDC voltage supplied from Controller Current consumption Approx 160 mA Operation Ambient Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation environment temperature range bust a Ambient humidity Operating and storage 35 to 85 with no condensation range Ambient atmo sphere No corrosive gases allowed Degree of protection IP20 IEC60529 Dielectric strength 500 VAC 50 Hz 60 Hz 1 min Vibration resis tance durability 10 to 150 Hz Single amplitude 0 35 mm Acceleration 50 m s 10 times for 8 min each in X Y and Z directions Shock resistance destructive 150 m s 3 times each in 6 directions up down left right forward backward Connection method Connec
87. ccording to measurement item Automatically made settings can be checked in each of the setup screens ET AUTO Setting p 156 A 41 ZFX C User s Manual Inspection Setup and Measurement SNOILV43d0 SISVd A 42 Checking the Measurement Status ADJ Mode Check whether or not measurement can be performed accurately under the conditions you have set and adjust threshold values Measurement results are only displayed on screen and are not output to external devices ADJ MENU r RUN 1 Select the ADJ mode i i Mode switch The results of continuous measurement are displayed on screen Make sure that measurement can be performed accurately and stably OK 353ms Individual result 0 Bank00 0 Pattern Search Previous Dsplay SW Adjust Starting Measurement RUN Mode When you have checked the measurement conditions you have set use the RUN mode to perform measurement In the RUN mode measurement results are also output to external devices ADJ MENU m RUN 1 Select the RUN mode 1 Mode switch 2 Input the trigger Measurement is executed Input the trigger using the SET and UP keys Note Switching display content In the RUN mode you can switch the display content to check various information Be Displaying Measurement Information p 106 After you have set the measurement conditions be sure to
88. ck output of measurement value set in Add func Calculation Data Only the preset judgments are output Only the preset data are output Number of times for the output Number of times for the output Number of preset judgments 16 max 2 Number of preset data max 32 Signal I O ZFX C User s Manual Timing Charts Measurement Handshaking OFF When handshaking is set to OFF the ZFX C outputs measurement results to the external device without synchronizing communications Monitor the ZFX C s GATE signal from the external device and read the measurement results at the external device while the ZFX C s GATE signal is ON Trigger Measurement RUN ON TRIG ENABLE OFF OR Overall judgment ON i 5 3 A esis i 00 o ED CES CD a A x OFF oe i GATE E ON AR li eee 2 gt TS TA gt T5 gt T6 Tale Set to ON for at least 0 5 ms Trigger input time T2 This time is image input measurement This time can be changed to only image Measurement time input or image input measurement display T3 This is the time to wait until stable output data can be obtained This time can be Gate ON delay changed T4 This is the time required for the external device to capture output data from the Controller Gate ON time This time can be changed TSE This is the interval in which the DO signal state changes This time can be changed Output
89. ctions Menu language Japanese English can be switched Ratings Power supply voltage 21 6 to 26 4 VDC including ripple Current consumption 1 0 A max Insulation resistance Across all lead wires and controller case 20 MQ by 250 V megger Dielectric strength Across all lead wires and controller case 1000 VAC 50 60 Hz 1 min Operation environment robustness Ambient temperature range Operating O to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection IP20 IEC60529 Vibration resistance durability Vibration frequency 10 to 150 Hz Single amplitude 0 35 mm Acceleration 50 m s 10 times for 8 minutes in X Y and Z directions Shock resistance destructive 150 m s 3 times each in 6 directions up down left right forward backward Material Case Polycarbonate PC Plate face PMMA Weight Approx 620 g Accessories Touch pen ZFX TP Exhaust unit ZFX EU Terminal block adapter ZFX XTB Terminal block adapter mounting screws 4 p ces Ferrite core 2 p ces Instruction Sheet Power connector Specifications and External Dimensions ZFX C User s Manual External Dimensions ZFX C10 C15 145 x ry iQ A AJ o Oooo i i 1 i 1 i 1
90. cycle T6 This time is equivalent to output cycle T5 x number of output data items Input the trig Total output time ger at an interval longer than this time When the total output time is longer than T2 non output data accumulates in the Controller as the next measurement is executed before measurement results are output When the Controller becomes filled up with this non out put data data can no longer accumulate in the Controller When this happens output of non output data continues and the next measurement is no longer possible until queued data has finished accumulating ZFX C User s Manual Timing Charts 145 39VJ3Y431NI 14 T1IWHVd 9 146 Explanation of operation 1 When the measurement trigger TRIG signal is input from the external device measurement is executed once synchronized with the rising edge of the TRIG signal OFF gt ON 2 The GATE signal is used to control the timing at which the external device captures measurement results Set the Gate ON delay T3 and Gate ON time T4 so that T3 T4 lt T5 3 When parallel output is set to ON as the data output destination data is output for the number of times in the expression set at Calculation data maximum 32 times When parallel output is OFF data is not output 4 When parallel output is set to ON as the judgment output destination judgment is output for the number of times in the expression set at Calculation judgment m
91. d on SD card and is saved using the following folder names One image file each can be saved and the image file is overwritten when the registered image is next saved on SD card Image 0 REGIMGO0 BYR Image 1 REGIMGO01 BYR Delete image Deletes the registered image Using registered images The following settings can be made to registered images 0 Pattern Region a Register mo Image adjustment Reference model Region settings Search region Switch between live images and registered images by selecting Image sw that is displayed in each of the above menu A ry z2 Ef hierarchies r De i Img Adj Limits Image sw Setup menu Capture Reference point ZFX C User s Manual Registering Images SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 98 Position Correction This function is used when the position or orientation of the measurement target is not fixed If you use this function the amount of the shift from the reference position is calculated and the position of the measurement region is corrected before measurement is performed After using an image for setting position correction save the image to SD card LT Registering Images p 97 When adjusting by position correction use a saved image If you use an image different from the one that was initially set to perform adjustments position correction might not be set correctly
92. defects having an extent of defects at or exceeding the Number of defects judgment condition is output 0 to 255 N Defect position The X Y coordinates of the defect position are output Position X Y 9999 999 to 9999 999 X Y Reference position The X Y coordinates of the defect position when the measurement Reference X Y region is drawn are output 9999 999 to 9999 999 SX SY Position difference The difference obtained by measurement position reference Position dif X Y position is output 9999 999 to 9999 999 DX DY LT For details on reference position position difference p 50 ZFX C User s Manual Setting Measurement Items 83 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 84 Image Adjustment This section describes the functions for apply filters etc to process images captured from the camera so that they can be easier to measure ltems that can be set differ according to the measurement item and type of camera Only available items are displayed Color Filter The contrast of images can be improved by passing images through color filters This function can be set only when a color camera is connected to the Controller When a color filter setting is changed a new image processed by the color filter is displayed on the right side of the monitor Set the color filter while monitoring the image on screen Note AUTO Setting p 156 When AUTO is set for measurement item
93. e keys down moves the region at high speed Combining multiple shapes Depending on the measurement item up to five shapes can be combined to set a measurement region Combining various shapes in this way allows you to draw complex shape regions or exclude unwanted parts from the measurement region Item Description OR When drawing a complex shape register a combination of shapes as a single region NOT This item is used for excluding part of a region Example Shape 1 OR region Shape 2 NOT region l The gray partis o the measurement 4 i region O l m e _ _ j E Ya a Shape 3 OR region ie Basic Knowledge for Operation ZFX C User s Manual The shapes that can be selected differ according to the measurement item Only selectable shapes are displayed Shape How to draw this shape Box The entire shape moves The bottom right coordinates move PE ere ae The new size is applied p ef e Applying the shape The region Earn R is moved Circle The entire shape moves The diameter is changed wide he snape UT The new size s k is applied i pi Applying the shape mor The region is moved Ce Ellipse The entire shape moves The bottom right coordinates move The shape __ pe is resized The new size y 9 is applied 4 i j Applying the shape The region is moved Polygon Specificatio
94. e pixel is to be equivalent to 0 010 to 9 999 Note The coordinate system used for expressing the actual coordinates is the left handed coordinate system The plus direction of the angle is as follows depending on the origin setting Origin upper 0 left A direction x X X Plus 0 direction Origin Origin Y center roi lower Y y direction left de Cameras Lighting ZFX C User s Manual Registering Images This function is for making a series of settings using the same image Two images can be registered in the Controller s internal memory and called up so that they can be used for use in setup The following three types of images can be registered Live images from a camera connected to the Controller Measurement images saved on the Controller Images saved on SD card The following operation is not required when making setups using live images Also registered image data is cleared when the Controller is turned OFF To retain image data save them on SD card Selecting operation P MENU mode Setup Register Image 0 1 Setting value Description Register image Selects the image to be registered Live image Registers the image captured from camera Stored image Registers the stored measurement image Image in SD card Registers the image saved in SD card Save to SD card Saves the registered image on SD card The folder IMAGE is automatically create
95. e system the position information is output using itself is output the coordinate system corrected to the When position shift correction is original state when the coordinate set the position of the system was registered measurement region is corrected In this example edge position OK NG by the amount of calculated shift can be judged using only the Y axis coordinate threshold value Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Edge position The X Y coordinates of the edge position are output Position X Y 9999 999 to 9999 999 X Y Reference position The X Y coordinates of the edge position when the measurement Reference X Y region is set are output 9999 999 to 9999 999 SX SY Position difference The difference obtained by measurement position reference Position dif X Y position is output 9999 999 to 9999 999 DX DY LT For details on reference position position difference p 50 ZFX C User s Manual Setting Measurement Items 63 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 64 Width This item uses the changes in brightness in a region to detect edge s Two edges are found in a single measurement region and the distance between these edges is output as a dimension Setup Region settings Measurement Two edges
96. e to Perform Re measurement Adjusting Measurement Conditions 106 106 108 109 109 111 111 112 106 Monitoring the Measurement Status RUN Mode Displaying Measurement Information Measurement information is displayed on the LCD screen You can switch the screen to display different measurement information according to your specific application To switch the screen display either select Display SW or press the F3 key Individual results All results Region All results Judge OK 353ms Individual result OK 353ms All results Region OK 353ms All results Judge 0 Bank00 2345 67 8 9 0 Pattern Search Judge OK gt Correlation 92 Position X 462 Position Y 352 Angle 15 Previous Next Dsplay SW Capture Results are displayed individ The entire measurement re All measurement results are displayed as ually for each measurement gion is displayed a list item Horizontal axis Smallest digit of item No Vertical axis Upper two digits of item No Green circle OK Red circle NG Position correction Variables list Data list OK 353ms Position OK 353ms Variables list 0 15 OK 353ms Data list 0 15 o akid Varo men arg era ane Datad 8 Datag mueren wan eee UN Varg SHEER arg ena Data mee Datag eme wen Vara aro U ae Data2 ee Datato mee ane see Bid an WO Vara mem yap 1 ea ine Datas ee Datad teen nee Coman 92 Varg SHEER Yar 19
97. e used as a signal for indicating that the ZFX C is executing processing Setting value Description SNOILINNA IWNOILIGGV G Connection Sets whether to enable or disable Ethernet communications ON Ethernet communications is enabled default value OFF Ethernet communications is disabled This shortens the measurement time IP address Sets the same address excluding the rightmost address as the PC that the ZFX C is connected to Set a unique address as the rightmost address Do not set the same address twice in the network 0 0 0 0 to 255 255 255 255 default value 192 168 0 250 Subnet mask Sets the same subnet mask as the PC that the ZFX C is connected to 0 0 0 0 to 255 255 255 255 default value 255 255 255 0 e Before connecting to an existing LAN consult with the network administrator to confirm the network settings If wrong settings are set the ZFX C and other devices on the network might no longer function properly The ZFX C cannot be controlled simultaneously from multiple PCs on the network e The network state sometimes causes a delay in data communications with the ZFX C If a fast response is required we recommend performing data communications over a parallel I O interface ZFX C User s Manual System Settings TE 120 The firewall functions of the PC that the ZFX C is connected to might disturb data communications with the ZFX C In this case disable the firewall on the PC Out
98. ea Datad ener Data1 ener ae a PORO AE Vara a yap q3 mens Datas 8 Data13 eee an Bacilaiy ako Vang SHEER Vara Renin nae Datas eee Dataq mena Angle H Var7 SHEER ER Var 15 ens Data7 Heee e Dataq5 mean Previous Next Dsplay sw Capture Previous Next Dsplay sw Capture Previous Next Dsplay SW Capture The position correction result is The variable results are displayed The data results are displayed as displayed as a list a list Judgments list OK 353ms Judges list 0 15 Judged Judges sts ws Judged e Judgeg tte se Judge2 Judge10 tH e Judges e Judget1 st we Judged Judget12 ten Judges Judge13 st me Judged Judget4 ste e Judge Judge15 st e Previous Next Dsplay SW Capture The judgment results are dis played as a list Input the trigger using the SET and UP keys Monitoring the Measurement Status RUN Mode ZFX C User s Manual Menu Buttons Select the menu buttons displayed on the LCD screen by the touch pen or function keys The functions that are assigned to buttons differ according to the screen o 2 e a OK 353ms Individual result 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Menu buttons Previous Next Dsplay SW Capture Screen F1 F2 F3 F4 Individual results Previous Next Display switch
99. earch region to find the candidate point gt A detailed search is per formed at images near all candidate points A detailed search is performed at im ages near the candidate point having the highest correlation Search Rotation Range Models in the range set by Rotation range are created based on the registered model Example When Rotation range is 15 and Skipping angle is 5 Registered model Reference 10 D 40 15 15 Most similar model among these model is searched for Setting the Candidate level The candidate level can be set while checking which part is to be detected as the candidate point The search takes longer when there are many candidate points Adjust the candidate level if necessary 5 Pattern Search Candidate level Camera 0 LIVE NA AI AAA Camera image A A A A A A Search candidate A A A A A A Crosshair cursors are displayed at candidate level or higher locations 60 Apply Cancel Capture ZFX C User s Manual Setting Measurement Items SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Correlation The degree of match between the measurement image and model Correlation CR image are output as a correlation value 0 to 100
100. ecomes 0 to 640 Sets the range of the edge width to be judged as OK Range 0 to 9999 999 Image adjustment if necessary The following items can be changed and set to the image of the measurement target P MENU mode Setup Item Img Adj Item Color filter 0 For details see Image Adjustment p 84 Color Pickup Binary Filtering BGS level Description Selects which of Color filter or Color Pickup is to be used at Detail Color mode The default is use of Color filter Detailed settings if necessary When measurement is not stable adjust the detailed conditions P MENU mode Setup Item Detail Setup Item Measurement mode Selects this item in the case of measurement targets whose pin Setting value Normal default value Description width and pitch are at least two pixels Fine Selects this item to stably measure widths narrower than nor mal and the number of gaps Color mode Filter mode Color filter processing improves the contrast of images so that default value edges are detected Pickup mode Specify the color to measure to find the edge of that color Target color for counting when this setting is set to Light ZFX C User s Manual Light default value Dark Selects the target color to be counted as the number of edges When a color camera is in use the picked up color is targeted Setting Measu
101. ed 3 The ENABLE signal turns OFF when the Controller accepts command and stays OFF during processing commands 4 The signal turns ON OFF after output of data such as measurement results Reset Input Set the RESET signal to ON for at least 10 ms Timing Charts ZFX C User s Manual APPENDICES Error Messages and Corrective Actions List of Available Functions for Each Camera AUTO Setting AUTO Setting of Measurement Items AUTO Setting in Individual Adjustment Screens Specifications and External Dimensions Camera Controller Accessories 8 Options LED Safety Basic Knowledge for Operation Menu List INDEX How Color Images are Processed Color Filter Color Pickup Hue Saturation and Brightness Value Version Upgrade Information Revision History 154 155 156 156 157 158 158 164 166 175 176 180 183 189 190 192 194 195 196 SASIGNAddV VE 154 Error Messages and Corrective Actions The following shows error messages that are displayed on the LCD screen and their corrective actions Error message Probable cause Reference Draw at least one OR The NOT figure mode is used to delete part of a drawn area p 178 figure Draw in the OR region SD card access error An error occurred during accessing of the SD card Make sure that the SD card is inserted Make sure that the SD card is not locked Make sure that the attribute of files on
102. ed by mistake in region Maximum density value minimum density value lt noise level gt Judged as no edge gt Measurement result NG Maximum density value minimum density value gt Noise level gt Judged as edge Taken to be measurement target Measurement region Measurement region pon Maximum density value 60 7y 75 Maximum density value 25 AS Minimum density value 10 a Minimum density value 15 60 15 gt 30 25 10 lt 30 Measurement is performed with an edge Processed as no edge Measurement result is NG judged as being present Noise width When the density distribution reaches or falls below the edge level again within the range of the noise width from r n the initial edge detection position the detected point is i i regarded as noise Normally this setting may be left it its default value of 0 However set a higher value when noise causes an edge to be detected by mistake Noise is judged as being present Noise width pixel when the density distribution is at the edge level or lower in the preset range 50 RA Edge level Setting Measurement Items ZFX C User s Manual Note Coordinates mode Sets correction of the output coordinate system at output of the position information to ON OFF Registered image Input image Coordinate system correction ON 20 The position information of the When position shift correction is set input image coordinat
103. el to be used in the search at Region P MENU mode Setup Cameras Calibration Sampling input Sampling Sam a set 2 places Set 3 places La rP 7 Img Adj Beh Sampling 53 60 401 394 Cameras Lighting 1 Select either Set 2 places or Set 3 places 2 Place the measurement target and select search The search is executed and a frame and crosshair cursor are displayed at the location where the model was found 3 Select Apply 4 Input the actual coordinates of the 1st point 5 Move the measurement target to the 2nd point and se lect Search 6 Select Apply 7 Input the actual coordinates of the 2nd point When sampling 3 points repeat steps 4 to 6 ZFX C User s Manual Setting Calibration by Specifying Points With this method calibration is set by specifying desired points in pixel units When the actual coordinates of a specified position are input the calibration data is automatically calculated When the scale in the X and Y directions is the same Specify 2 locations and input the actual coordinates When each of the scales in the X and Y directions are different Specify 3 locations and input the actual coordinates Setup method P MENU mode Setup Cameras Cal
104. em was registered LT coordinates mode p 63 ZFX C User s Manual Setting Measurement Items 57 SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 58 Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Area The area of the measurement target color is output Area AR 0 to 9999999 999 Gravity position The X Y coordinates of the gravity of the measurement target color Gravity X Y are output 9999 999 to 9999 999 X Y Axis angle The angle of the measurement target color is output 90 0 to 90 0 Axis angle TH Reference area The area when the measurement region is set is output 0 to 9999999 999 Ref area SA Reference position The X Y coordinates of the gravity when the measurement region is set are output 9999 999 to 9999 999 Reference X Y SX SY Reference axis angle The angle when the measurement region is set is output 90 0 to 90 0 Ref axis angle ST Area difference The area difference obtained by measurement value reference value is output 9999999 999 to 9999999 999 Area dif DA Position difference The position difference obtained by gravity position reference Position dif X Y position is output 9999 999 to 9999 999 DX DY Axis angle difference The axis angle
105. ement ADJ Mode ZFX C User s Manual Bank Settings Bank Data Operations Bank Group Operations System Settings Camera Specifications Communication Setup Output Settings Display Settings Operation Settings Measurement Control Conditions Operation Conditions during Startup Setting Changing the Display Language Setting Changing the Date Clearing Saved Images Tools Saving Loading Data SD Card Operations Checking Density Distribution Profile Checking the Communication Status with External Devices Displaying the Controller Information ADDITIONAL FUNCTIONS 114 115 115 116 116 116 120 122 124 126 127 127 128 128 129 129 130 130 131 132 SNOILINNA IWNOILIGGV G The ZFX C can hold up to 32 sets of settings which are called a bank in internal memory Bank 0 is displayed as the default bank when the Controller is turned ON Banks 1 to 31 are also provided in addition to this The device setup can be changed easily by just switching banks if banks are registered to suit specific conditions and content Note The number of banks can be increased to 1024 by attaching an SD card capacity 256MB 32 banks are handled as a single group and up to 32 groups can be set In other words this means that 32 bank groups are the same as having set 1024 banks In this case bank group 0 is saved on the Controller s internal flash memory and bank groups 1 to 31 are saved on the attached S
106. ers Setting Reflection of Individual Results You can select which item results are to be reflected in the overall judgment that is output to the OR signal of the parallel interface The overall judgment result can be checked in the RUN mode or ADJ mode P MENU mode Setup Add func OR setting Setting value Description Measurement item Sets measurement items to be included in the overall judgment to ON Range ON default value OFF Position correction item Sets position correction items to be included in the overall judgment to ON Range ON default value OFF Calc variable Sets whether or not include the results of Calculation Variable in the overall judgment Range ON default value OFF Calc judge Sets whether or not include the results of Calculation Judgment in the overall judgment Range ON default value OFF Calc alarm Sets whether or not to include the Calculation Logging Monitor alarm in the overall judg ment Range ON OFF default value ZFX C User s Manual Additional Functions E SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS MEMO 0 Additional Functions ZFX C User s Manual FUNCTIONS USED DURING OPERATION Monitoring the Measurement Status RUN Mode Displaying Measurement Information Switching the Image Display Method Checking Adjusting the Measurement ADJ Mode Checking Measurement Status Switching the Image Display Method Using a Saved Imag
107. es out of the preset measurement region which prevents accurate measurement The ZFX C is provided with a position shift correction function that corrects the position shift of measurement regions such as this before performing measurement The position shift correction function enables measurement targets whose position or orientation is not fixed to be measured accurately BA Position Correction p 98 When setting the measurement When the measurement target The position of the measurement region reference image moves out of position target is measured after the mea surement region is shifted by the amount of position shift Measurement region ZFX C User s Manual Troubleshooting SNOILV43d0 SISVd rd To Output Measurement Values to a PC or PLC Measurement values and judgment results can be output to a personal computer PLC or other external device Set the items to output and the output destination The following data can be output Output Item Output Destination Data measurement val Serial interface RS 232 RS 422 USB Bee Parallel interface SD card Judgment Parallel interface LT e Setting Output Content p 120 e Assigning the Data Output Destination p 121 To Output Position Information of Measurement Targets as Actual Coordinates As the controller default measurement values are output in pixel units and camera coordinates You can convert measurement results in pixels to actual di
108. ext Dsplay sw Adjust The variable results are displayed as a list Stored image OK 353ms Stored image Saved images are displayed All results Judge OK 353ms All results Judge Dsplay SW All measurement results are displayed as a list Horizontal axis Smallest digit of item No Vertical axis Upper two digits of item No Green circle OK Red circle NG Data list OK 353ms Data list 0 15 Datad Datag tte ae Datal tekak Datag eee Data2 ee DataiQ tte ee Data3 Datay sete x Datad ee er Data12 tne ax gt Datas ee Data13 eee Data Datat4 eee Data7 ee er Data15 eee Previous Next Dsplay sw The data results are displayed as a list Checking Adjusting the Measurement ADJ Mode NOILV3d0 9NI4NA AJSN SNOILONNA v 110 Menu Buttons Select the menu buttons displayed on the LCD screen by the touch pen or function keys The functions that are assigned to buttons differ according to the screen OK 353ms Individual result Dsplay SW Adjust 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Menu buttons Previous Next Function keys Screen F1 F2 F3 F4 Individual results Previous Next Display switch sw _ Adjust All results Region Display switch sw Adjust All results Jud
109. ge Display switch sw Adjust Position correction Previous Next Display switch sw Adjust Variables list Previous Next Display switch sw Adjust Data list Previous Next Display switch sw Judgments list Previous Next Display switch sw Adjust Stored image Previous Next Display switch sw Menu button functions Function Name Description Previous Individual results Position correction The previous measurement item results are dis played Variables Data Judgment list The previous page is displayed Saved image The previous saved image is displayed Next Individual results Position correction The next measurement item results are displayed Variables Data Judgment list Saved image The next page is displayed The next saved image is displayed Display switch sw Switches the content of the measurement information that is displayed Adjust Adjusts the measurement items related parameters Note Capture function In the ADJ mode the capture function is assigned to the AUTO key Checking Adjusting the Measurement ADJ Mode ZFX C User s Manual Switching the Image Display Method In the Individual results display or Position correction display you can hide or reduce the size of images that are displayed simultaneously with measurement information Each press of the T UP key DOWN key switches the image display as follows In the Stored image displ
110. ge is the potential difference between COM IN and each input terminal 3 The ON OFF delay time for TRIG signal is different from the circuit diagram for RESET DIO to DI8 and DSA signals 138 Internal Specifications ZFX C User s Manual Output Specifications OR ERROR RUN ENABLE GATE DOO to DO15 signals Mode NPN PNP Output voltage 12 to 24 VDC 10 12 to 24 VDC 10 Load current 45 mA max 45 mA max ON residual voltage 2 V max 2 V max OFF leakage current 0 2 mA max 0 2 mA max Internal circuit A A diagram Respective il terminal Load ih COMOUT Yue ote OWN 4 Load o Se Iei terminal STGOUT 0 to 1 signals Mode NPN PNP Output voltage 12 to 24 VDC 10 12 to 24 VDC 10 Load current 45 mA max 45 mA max ON residual voltage 2 V max 2 V max OFF leakage current 0 2 mA max 0 2 mA max Internal circuit Ml A renn diagram COMOUT ip COMIN ES O Yu Respective a 5 terminal Load fT LL O COMOUT Respective terminal A 7 COMIN Connect a load that matches the output specifications Otherwise a short circuit may occur which will cause the Controller to break down ZFX C User s Manual Internal Specifications
111. get P MENU mode Setup Item Img Adj Item Description Color filter gt ii LT For details see Image Adjustment p 84 Filtering BGS level BGS Background Suppression ZFX C User s Manual Setting Measurement Items SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS Detailed settings if necessary When measurement is not stable adjust the detailed conditions P MENU mode Setup Item Detail Setup Item Search mode Setting value Hi speed Description The search is performed at high speed Normal default value The search is performed in the normal mode for both speed and precision Precision The position is calculated at high precision in sub pixel units units smaller than pixels Rotation range 0 to 180 Sets in which angle range the model rotated in degree units is default value 0 Skipping angle 1 2 3 5 10 15 20 30 default value 10 to be created The smaller the skipping angle that is set the higher the precision becomes however the longer the pro cessing time becomes Important When the rotation range and skipping angle have been changed register the model again Interpolation OFF default value Calculates the angle in skipping angle units ON The angle is calculated as a numerical value down to three digits past the decimal point based on the value obtained in skipping angle units Note however
112. haracters to be sent to the external device Echoback Sets whether or not the content received from an external device is to be returned to that device as it is ON The content received from an external device is sent to that device as it is default value OFF The content received from an external device is not returned Parallel Communication You can check the communication status on the parallel interface Input signals A reversed signal indicates that an input from an external device f GATE STGO STG1 to the ZFX C is ON OR JERR 21001105 DO2 DO3 DO lt DO5 DOs Do7 Output signals RUN lil bos pos boroorborzlporapopors A reversed signal indicates that an output to an external device from the ZFX C is ON You can simulate turning output signals ON OFF by selecting the signal to be tested on screen Be i Mos pia D15 Die DI7 D18 osaj o P MENU mode Tool I O mon Parallel Displaying the Controller Information Display the Controller s system information This information allows you to check the version memory usage and other information P MENU mode Tool Sys Info Setup Item Description Version Displays the Controller s version Memory capacity Displays the memory usage Tools ZFX C User s Manual PARALLEL INTERFACE Connection Parallel Connector Specifications Internal Specifications Signal I O
113. he CAPTURE directory The format of file names is CAPT BMP A running number starting from 000 is automatically assigned to MARA System Settings ZFX C User s Manual Saving during Switching of Bank Groups Set whether or not to save setup data when a bank group is switched If saving of setup data is disabled the total time taken to switch bank groups can be shortened When setup data is changed at the default setting saving of setup data set to OFF be sure to manually save the data before you switch bank groups Otherwise the newly changed setup data is cleared MA Saving Setup Data p 36 P MENU mode System Operation Save at Switch BG Setting value ON Description Saves setup data when a bank group is switched OFF Does not save setup data when a bank group is switched default value Password You can set a password for enabling switching to other modes to prevent erroneous operation Note If you have forgotten your password you can confirm it by entering the PASSWORD command via the serial interface LT Serial Communication Command Reference P MENU mode System Operation Password MENU ADJ RUN mode Setting value OFF Description No password is set for moving to other modes default value ON A password must be input to switch to other modes P MENU mode System Operation Password Setting value Password settings
114. he connector while making sure that it is not subjected to vibration or shock Do not mount the Controller in such a way that a load is steadily applied on the connector for example with tension applied to the cables LT To extend the installation distance between cameras and the Controller see p 15 Disconnection procedure Loosen the fastening screws two locations to unlock the camera s cable and then pull the camera s cable connector straight out Be sure to hold the connector of the camera to disconnect it Failure to do so may damage the camera s cable Do not touch the terminals inside the connector ZFX C User s Manual Mounting and Connecting Devices 29 asn 3u0338 30 Connecting the Optional Lighting to the Camera The optional lighting can be mounted to the rear connector of the camera ZFX SC50_ SC90_ with a single motion Since the power is supplied from the camera side no power supply is required for the optional lighting Remove the cap from the optional light ing connector on the rear of the camera Connector of the optional lighting Attaching the Exhaust Unit to the Controller Attach the Exhaust Unit supplied to the Controller when installing other devices next to the Controller on the same DIN track The Exhaust Unit also serves as the Touch Pen Holder Touch Pen Holder 1 Attach the Exhaust Unit to the four mounting holes on the Controller Mounting and Connecting Device
115. he difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is judged that there are no edges Set a higher value when noise causes an edge to be detected by mistake Noise width 1 2 0 to 255 default value 0 Sets the width to be judged as noise Set a higher value when noise causes an edge to be detected by mistake Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function ZFX C User s Manual Setting Measurement Items 65 SNOILIGNOS LNAWSYNSVAW JHL ONILLAS Setup Item Setting value Description Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set the position information is output using the coordinate system corrected to the original state when the coordinate system was registered LT Split size Edge level Noise level Noise width p 62 e Coordinates mode p 63 Note Measurement mode When Maximum and Minimum are selected the measurement region is split up into small regions by Split size to calculate the edge width The maximum value or the minimum value is output When Average is selected the aver age of the entire measurement regi
116. hen the Controller is turned on Top menu System Setup Menu These menus are used for setting measurement conditions gt aga pa ang Register Iter Position Add func This returns to the top menu Measurement item Menu This selects measurement items and sets the measure ment region Up to 128 measurement regions can be set Select measurement item Region Limits This returns to the setup menu 32 z Overview of Settings and Measurement ZFX C User s Manual Measurement Items and Banks Measuring Multiple Locations Up to 32 locations in a single measurement image can be measured A measurement type is called an item and desired measurement types are assigned to items 0 to 31 Cap color item O Hue inspection asn 3u0338 Label attached state f item 1 Pattern Search TEA Label lettering item 2 Sensitive Search Data for Change of Device Setup If you register bank data for each individual product you can reduce the time required for changing the device setup as all you need to do is to select different bank data to change the measurement conditions For inspection of For inspection of For inspection of product A product B product C For inspection of product Z y SW 33 ZFX C User s Manual Overview of Settings and Measurement 34 Relationship between I
117. i 1 i 1 y ZFX C User s Manual Unit mm 4 5 82 Specifications and External Dimensions 165 SASIGNAddV L 166 Accessories 8 Options Camera Cable ZFX VS 3M 8M ZFX VSR 3M e L A Unit mm 26 pole male 38 14 Vinyl insulated round cable 6 1 mm dia 15 core L ZFX VS 3M 3m ZFXVS 8M 8m ZFX VSR 3M 3 m Nameplate Item ZFX VS 3M ZFX VS 8M ZFX VSR 3M 1 Applicable controller ZFX Cable length 3m 8m 3m Minimum bending radius 40 mm Weight Approx 250 g Approx 550 g Approx 250 g 41 Robot cable type Camera Extension Cable ZFX XC3A XC8A ZFX XC3AR Unit mm 26 pole male Vinyl insulated round cable 6 1 mm dia 15 core L ZFX XC3A 3m ZFX XC8A 8m ZFX XC3AR 3 m Item ZFX XC3A ZFX XC8A ZFX XC3AR 1 Applicable controller camera ZFX Cable length 3m 8m 3m Minimum bending radius 40 mm Power supply voltage 15 VDC Current consumption Approx 30 mA extension cable only excluding camera Ambient temperature range Operating 0 to 50 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions Shock resistance de
118. ibration Specifying point Specifying point 1 Set 2 places Set 3 places Place the measurement target at the 1st point and se lect either Set 2 places or Set 3 places EL a Register Position Add func 1st 53 60 2 Move the crosshair cursor to the 1st point and select Q Apply Apply Cancel X Axis Y Axis 3 Input the actual coordinates of the 1st point rta 7108 91 Ac 4 5 e BS EN 0 PET Apply Cancel Next ZFX C User s Manual Cameras Lighting 2 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 2nd point mee 4 Move the crosshair cursor to the 2nd point and select Apply 5 Input the actual coordinates of the 2nd point When specifying 3 points repeat steps 4 to 5 Setting Calibration by Parameter Input With this method calibration is set based by directly inputting numerical values When the origin and coordinate system of the actual coordinates and pixel magnification are input the calibration data is calculated P MENU mode Setup Cameras Calibration Parameter Input Setting value Description Origin Specify where the origin of the actual coordinates is to be set Upper left of display D G Center of display Lower left of display D Magnification Sets how much of the actual dimensions on
119. ignal cable Note Instead of the Terminal Block Adapter the parallel I O cable ZFX VP can be connected to it as well The wir ing of the parallel I O cable is the same as that of the parallel I O connector 1 LT p 136 as Connection ZFX C User s Manual The pin assignment is as follows Wire only required pins Pin No Signal name Wire color Signal direction Function ZFX VP 1 RESET Brown Input Restarts the ZFX 2 TRIG Red Input Measurement trigger signal input 3 DIO Orange Input Command parameter 4 DI Yellow Input 5 DI2 Green Input 6 DI3 Blue Input 7 DI4 Purple Input 8 DI5 Gray Input Command input 9 DI6 White Input 10 DI7 Black Input 11 DI8 Brown Input Parallel command confirmation signal 12 DSA Red Input Data send request signal input 13 OR Orange Output Overall judgment output 14 ERROR Yellow Output ON when an error occurs 15 RUN Green Output ON while in the RUN mode 16 ENABLE Blue Output ON when measurement trigger signal can be input 17 GATE Purple Output ON for the preset output time 18 DO15 Gray Output Data output 19 COMIN White Common for input signals STGOUTO and STGOUT1 20 COMOUT Black Common for OR ERROR RUN ENABLE GATE DO15 signals ZFX C User s Manual Connection 135 AOVAYSALNI 13 T1IVWHVd 9 Parallel I O Connector 1 Extended Parallel Port Hold down the two latch locks on
120. imum minimum values are output 0 to 360 0 Max H Min H HH LH Saturation maximum The saturation maximum minimum values are output 0 to 100 0 Max S Min S minimum HS LS Value maximum mini The value maximum minimum values are output 0 to 100 0 Max V Min V mum HV LV MA Nos indicating hue saturation and value p 194 ZFX C User s Manual Setting Measurement Items SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS Inspection by Individual Application Defect Use this item to detect dirt scratching chipping burrs and other defects on plain measurement targets The extent of the defects at locations having the highest number of defects and their positions are output The number of locations where the extent of defects equals or exceeds the noise level also are output Setup Measurement The measurement region is automatically subdivided into smaller sections to detect for changes in their respective brightness density The density difference with the surround ing area is collected parts having a large difference are judged to be a defect and the position information and extent of the defects of the locations having the highest number of defects are output Subdivision Measurement region A DS ae ein MAS Sure Parsee oer eas aes ae ene E St ais rie Sse ire Ir oro roo r Scratch Chipping and burrs on the outer periphery also can be detected Burr Chipping Note Numbe
121. ing the Image Display Meth0d o oo ooooocooooocoo 108 Checking Adjusting the Measurement ADJ Mode 109 Checking Measurement Status oooocooooooor eee 109 Switching the Image Display Method 0 000 111 Using a Saved Image to Perform Re measurement 000005 111 Adjusting Measurement Conditi0NS ooooooooooooo oo 112 ZFX C User s Manual 5 ADDITIONAL FUNCTIONS Bank Settings lt a gi oeae e aaa eda i ae ene 114 Bank Data Operations unaua anaua 115 Bank Group Operations sasas aaaea 115 System Settings fies Giese A a ee gee e E ddt eee a es 116 Camera Specifications 0 0 0 0 ene 116 Communication Setup 0 0 teen ees 116 Output Settings 0 0 eee een es 120 Display Seting Seim wcecs cul ik alk a dled at wee heels 122 Operation Settings terro eo A ee ca 124 Measurement Control Conditions 0 0000 ee 126 Operation Conditions during Startup 0 0 0 0 00 127 Setting Changing the Display Language 0 cece eee nee 127 Setting Changing the Date a an nananana 128 Clearing Saved Images 0 0 cc eens 128 TOON Sida cata ia da 129 Saving Loading Data oooococoococo 129 SD Card Operations ico toi ga lhe Urol ee ae haw 130 Checking Density Distribution Profile o oooooo 130 Checking the Communication Status with External Devices 131 Displaying the Co
122. ircuit and the load current is appropriate Incorrect wiring may result in breakdown of the product Before connecting disconnecting cables make sure that the product is turned OFF The product may break down if it is connected disconnected while the power is ON For cables use only the exclusive products specified in this manual DO p 14 p 15 Use only combinations of the Camera Controller and Strobe Controller specified in this manual Using other combinations may cause malfunction or damage Do not turn the power OFF in the following instances Doing so will damage data that is in the process of being saved While data is being saved on the Controller While data is being saved on the SD card The LCD panel has been made using precision technology and sometimes a few pixels are missing in the panel This is due to the structure of the LCD panel and is not a malfunction Do not remove the base from the Camera 3 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Camera and Controller If large dust particles adhere to the Camera use a blower brush used to clean camera lenses to blow them off Do not use breath from your mouth to blow the dust off To remove dust particles from the Camera wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use excessive force to wipe off dust particles Scratches to the Camera might cause error
123. is set the difference with elements that are not defects decreases as the density of elements other than defects also is included in the calculation at 2 In other words the more background that is included in the detection area the weaker the detection sensitivity becomes e Detection interval Determine the detection interval roughly according to the size of the defect and the detection size The larger the detection interval that is set the shorter the processing time becomes When the detection area is greater than the defect set a smaller detection interval When the defect is greater than the detection area set a slightly larger detection interval When a small detection interval is set elements overlapping the edge of the defect also are included in the com parison and so the defect value decreases which results in less stable detection of the defect Ses a e e pt Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Defect Measured extent of defects is output 0 to 255 Defect F Maximum density The maximum density value inside the measurement region is output 0 to 255 Max density GH Minimum density The minimum density value inside the measurement region is output 0 to 255 Min density GL Number of defects The number of
124. is started up default value 0 When bank groups 1 to 31 are selected start up the Controller with the SD card contain ing the corresponding bank data attached Startup Bank Sets the bank No to be displayed when the Controller is started up Range 0 to 31 default value 0 Setting Changing the Display Language Set the display language of the LCD screen P MENU mode System Language Setting value Description Japanese ul text in the LCD screen and menus is displayed in Japanese English UI text in the LCD screen and menus is displayed in English ZFX C User s Manual System Settings 127 SNOILINNA IWNOILIGGV G Setting Changing the Date Set the date and time of the Controller s internal calendar timer gt MENU mode System Date Setup Item Description Year Month Day Hour Set the date and time units Minute Second Clearing Saved Images Measurement images saved on the Controller can be cleared without turning the Controller OFF P MENU mode System Init Clear stored images dee System Settings ZFX C User s Manual Saving Loading Data You can back up setup data and measured image data on SD cards Alternatively these backed up data can be loaded to the Controller Data that can be saved loaded System data Setup data under System Bank data bank group data Setup data under Setup Image data Measurement image data saved internally on
125. is time is image input measurement This time can be changed to only image input or image input measurement display T4 This is the time after trigger input until the camera s shutter is opened max 65 535 ms Trigger delay time T5 This is the time that the image is captured max 2 ms Shutter time This time can be changed by setting the shutter speed T6 This is the time after trigger input until the Controller outputs the STGOUT signal max Strobe delay time 65 535 ms We Strobe pulse width This is the strobe trigger output time max 65 535 ms Explanation of operation 1 The STGOUT signal is used to output the strobe firing trigger to the strobe device connected to the Controller After the shutter opens the STGOUT signal is output after the STGOUT delay time T6 has elapsed and the strobe fires The ON OFF polarity of the STGOUT signal can be changed 150 Timing Charts ZFX C User s Manual ENABLE Signal Output The following three output pattern can be specified for ENABLE signal gt Starts measurement results output Image input Display gt Outputs when an OFF NA image is input ENABLE Ni p Measurement time X gt Outputs when OFF i measurementprocessing ENABLE ON l i I is completed Measurement time Outputs when OFF display is completed ENABLE ON Measurement time OR Signal Output The following two output pattern can
126. ithin the permissible range Change the numerical values so that they are within the permissible range Passward is incorrect Input the correct password p 125 Timeout error A timeout occurred in parallel I O p 117 parallel I O Make sure that the DSA signal is connected correctly Make sure that the DSA signal is connected correctly to the host side Insufficient free space of Delete unwanted banks and measurement items p 115 memory Model registration failed Make sure that images are being captured appropriately p 88 91 If images are too dark adjust the shutter speed or the brightness of the lighting Loaded file is incorrect Specify the correct file and load the file again p 129 Fan error A fan error occurred A probable cause is a Controller malfunction Contact an OMRON sales representative Error Messages and Corrective Actions ZFX C User s Manual List of Available Functions for Each Camera Gain Image Rate Partial Shutter Speed Lighting control Function Camera with lighting Monochrome ZFX SR10 Available Available Not available Available Available ZFX SR50 Available Available Not available Available 7 Available Color ZFX SC10 Available Not available Available Available 1 Available ZFX SC50_ Available Not available Available
127. judgment conditions P MENU mode Setup Item Limits Setup Item Description Defect Sets the defect judgment value to be judged as OK Range 0 to 255 Density Sets the density range to be judged as OK Range 0 to 255 Number of defects ZFX C User s Manual Sets the range of number of defects to be judged as OK Range 0 to 255 Setting Measurement Items 81 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 82 Image adjustment if necessary The following items can be changed and set to the image of the measurement target P MENU mode Setup Item Img Adj Item Description Color filter 7 f y MA For details see Image Adjustment p 84 Filtering BGS level Detailed settings if necessary When measurement is not stable adjust the detailed conditions P MENU mode Setup Item Detail Setup Item Detection size Setting value 4 to 64 default value 8 Detection interval 4 to 64 default value 8 Description Creates a small detection area corresponding to the detection size inside the measurement region The average density is calculated for each detection area The average density of the detection area is then compared with the surrounding average density and the defect position is detected by how much the average density differs with the sur rounding area The difference with the average density that was the largest is output as
128. l re registration Re registering the model of item 6 1 0 0 0 0 1 1 0 Output Signal Measurement results are output each time a measurement is made Measurement values and judgment results can be output as the measurement results Up to 32 data are output respectively except for overall judgment result outputs They are output for the number of times in the expression set at Calculation Expression lr Judgment 31 lr Variable 31 Data output Judgment output Only the preset data is output For example only data 0 and data 7 are output when data 0 and data 7 is set Only the preset judgment is output For example only judgments 0 to 15 are output when judgment 0 is set and the remaining judgment results are not output Data is output only when the ZFX C is in the RUN mode data is not output when the ZFX C is in ADJ mode O p 100 Note After measurements have been made in the RUN mode the data that is output to the OR and DO signals is retained until new measurements are made in the RUN mode The status of these output is retained even if the ZFX C is switched from the RUN mode to another Mode ZFX C User s Manual Signal I O 141 SOVAYSALNI 1a TIWaVd 9 142 Judgment Result Output Overall judgment result The ZFX C outputs the OR signal indicating the overall judgment result The following items can be specified whether or not to
129. lable Available Available Available Available Partial 1 4 2 Available Available Available Available Available Available Available Available Available ZFX S Image rate Fine 2 Available Available Available Available Available Available Available Available Available Image rate 2 2 2 2 Available Available Available Available Available Available Normal Image rate High 2 2 2 2 2 2 2 Available Available Available speed ZFX SC Partial function 2 Available Available Available Available Available Available Available Available Available None Partial 1 2 2 Available Available Available Available Available Available Available Available Available Partial 1 4 2 2 2 2 Available Available Available Available Available Available k The LED lights for 1 ms only when it is turned ON OFF 2 These shutter speeds can be selected only when the lighting is turned OFF ZFX C User s Manual List of Available Functions for Each Camera SASIGNAddV l AUTO Setting Support functions for automatically optimally adjusting the measurement conditions are collectively referred to as the AUTO setting The AUTO button is displayed at the bottom of screens that support execution of the AUTO setting The following explains the screens in which the AUTO button is displayed and items that are automatically set AUTO Setting of Measurement Items Basic setting of measurement items is com
130. lay time from input of the TRIG signal up to output of the STGOUT signal Range 0 to 60000 us Strobe polarity Sets the output polarity of the STGOUT signal Range Positive Negative lt Positive when signal is in PNP type gt lt Negative when signal is in NPN type gt lt Negative when signal is in PNP type gt lt Positive when signal is in NPN type gt High High Low J LW Low 4 LJ When strobe polarity is set to Negative a delay of about 50 to 100us occurs from input of the TRIG signal until the STGOUT signal turns Low When a high speed shutter is used use the Controller with the strobe polarity set to Positive Strobe width Sets the time that the STGOUT signal is output Range 0 to 60000 us Communication Setup Set the communication specifications for the Controller matched to the communication specifications of external devices Serial Communication RS 232C 422 Set the basic communication specifications for when communications is performed with external devices on the serial interface Set the communication specifications to match those of the external devices P MENU mode System Comn RS 232C 422 Setup Item Setting value Interface RS 232C default value RS 422 Baud rate 9600 19200 38400 default value 57600 115200 Data length 7 bit 8 bits default value Parity None default value Even Odd Stop bits 1 bit default value 2 bits
131. ld This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and O to 480 respectively Image adjustment if necessary The following items can be changed and set to the image of the measurement target P MENU mode Setup Item Img Adj Item Description Color filter r m BA For details see Image Adjustment p 84 Color Pickup Binary Selects which of Color filter or Color Pickup is to be used at Detail Color mode Filtering The default is use of Color filter BGS level 60 Setting Measurement Items ZFX C User s Manual Detailed settings if necessary When measurement is not stable adjust the detailed conditions By the automatic setting the edge search color is automatically set P MENU mode Setup Item Detail Setup Item Setting value Description Measurement mode Average default value Sets the method for calculating the position of the edge s Peak Bottom Color mode Filter mode Color filter processing improves the contrast of images so that default value edges are detected Pickup mode Specify the color to mea
132. ld values are automatically set for the following measurement items Area Position Width Count Angle Bright HUE Edge search color of detailed conditions The edge search color of detailed conditions is automatically set for measurement items in edge inspection Measurement items in edge inspection Position Width Count Angle Reference value ee AUTO Setting The measurement value of the currently displayed image is registered as the reference value This reference value is updated when the region is changed and AUTO setting need not be executed again ZFX C User s Manual AUTO Setting in Individual Adjustment Screens The ZFX displays candidates to support setting of items that take time to adjust Automatic Pickup of Candidate Color The currently displayed image is analyzed to pick up a maximum of four candidate colors for the measurement target E Color Pickup p 192 Saturation Value Measurement object Automatic renewal Color 1 Color2 Color3 Color 4 an Color Setup Menu Capture AUTO Selection of Color Filter The currently displayed image is analyzed to automatically select the optimum color filter This is used to adjust only the color filter independently of AUTO setting of measurement items Color Filter p 190 TH Cyan Blue Cancel Capt
133. mage Rate 90 Image Saving 126 Individual judgment result 142 Individual results 106 109 Initialization 35 Input Methods 176 Inspection by Individual Application 80 Installing the mounting fixture 20 24 Item No 101 Judge 100 Judgment indicator 17 Judgment output destination 120 Judgments list 106 109 Key Lock 125 Language 127 Lenses 23 Light Control 91 Loading Data 129 Measurement Condition Adjusting 112 Setting 38 measurement display settings 123 Measurement items Selecting 39 Measurement items and banks 33 Measurement regions Setting 40 Measurement values judgment 100 Memory capacity 132 Menu Button ADJ Mode 110 RUN Mode 107 MENU Mode 31 38 Mode switch 17 Monitor connector 18 Monitoring the Measurement Status 106 Optical chart Camera only 22 Camera with lighting 19 INDEX P Optional lighting 15 30 Overall judgment result 142 Panel output dimensions 171 Parallel Connector Specifications 134 Parallel I O cable Connecting 136 Pin assignment 137 Parallel port 18 Parameter Setup 177 Partial Function Settings 89 Password 125 Pattern Search 46 Perform Re measurement 111 Position 59 Position correction 98 106 109 Power connector 18 Pre processing 86 Profile 130 Recipe Function 91 Registering Images 97 RS 232C 422 connector 18 RUN Mode 31 42 106 Saturation 194 Saving Data 129 Saving during Switching of Bank Groups 125 Saving Setup Data 36 SD Card 121 122 Sensitive Search 51 Setti
134. mensions um or mm or actual coordinates for output by enabling the calibration function MA Calibration p 92 Troubleshooting ZFX C User s Manual SETTING THE MEASUREMENT CONDITIONS Setting Measurement Items Shape Inspection Pattern Search Sensitive Search Size Inspection Area Edge Inspection Position Width Count Angle Bright Color Inspection Bright HUE Inspection by Individual Application Defect Image Adjustment Cameras Lighting Shutter Speed Gain Setting Partial Function Settings Image Rate Light Control Recipe Functions Calibration Registering Images Position Correction Additional Functions Calculation Setting Reflection of Individual Results 46 46 46 51 55 55 59 59 64 68 71 15 75 77 80 80 84 88 88 88 89 90 91 92 97 98 100 100 103 SNOLLIANO9 LNANWSYNSVAW JHL ONILLAS Setting Measurement Items Shape Inspection Pattern Search Register an image pattern in beforehand as a model and search for parts that most resemble an already registered model The correlation indicating how much parts resemble each other the position of the measurement target and their angle can be output Use this function to check for whether different type products are mixed in or to calculate the position of the measurement target Setup Measurement Parts resembling the model are searched for 1 Search region region for searching model Reference point Region se
135. mprove heat radiation install the Controller only in the orientation show below Right asn 3u0338 Do not install the Controller in the following orientations Wrong Wrong Install the Controller so that the distance between the Controller and other devices is at least the dimensions shown in the figure below to improve the ventilation When installing Controller only When installing the Controller With the Exhaust Unit attached Min 15 mm Min Min l i Min 50 mm 15 mm 50 mm Keep the ambient temperature less than 50 C If the ambient temperature is higher than 50 C install a fan forced cooling system or an air conditioner to keep the temperature lower than 50 C Avoid mounting on a panel in which high voltage emitting devices are installed to prevent ZFX C operation from being affected by noise Allow at least 10 m between the Controller and power lines to keep noise at a low level in the operating environ ment A 25 ZFX C User s Manual Mounting and Connecting Devices Installing on the DIN Track 1 Hook the Controller s upper hook onto the DIN track 2 Push the Controller down onto the DIN track until its lower hook is snapped into place Attach the End Plate sold separately to both sides of the Controller on the DIN track Attach the Exhaust Unit supplied to the Controller when installing other devices adjacently on the same DIN track as the Controller MA p 20
136. n Specificationof Specification of Applying the The shape moves of 1st point 2nd point 3rd point onwards shape only when it is A A SET key Specification of The E ad corrected 3rd point i pen ye i _ gt A 7 e AR O NO O TN es eG Return Return y 4 Circum The entire The diameter is The width is changed shape moves changed The shape The width is resized is changed The new size gt lie is applied 4 Ni Applying the Return Return shape K A Arc The entire The end point The center The width is shape moves moves moves changed U The end point The center iy The width yyy 1 The new size is T moves _ point moves is change applied Pu pus Applying a T the shape sE Return Return Return Mm Box The entire The end point The width is The shape diagonal shape moves moves changed moves development The end point wt The width is A A The new size is moves changed cal 7 applied j y gt y gt A gt Applying the 7 _ Be ao shape Return Return i ZFX C User s Manual Basic Knowledge for Operation ae Gain p 88 Cameras Partial Function p 89 Image Rate p 90 Light Control p 91 Calibration p 92 Image 0 1 Register image Live image p 97 Stored image p 97 Image in SD card p 97 ang Register Save to SD card p 97 Delete image p 97 Pattern p 46 Sensitive p 51
137. n X Position Y OK NG color Angle Count Previous Next Display SW Adjust Normal color P MENU mode System Display Designate colors Setup Item Description Normal color Changes normal colors to a desired color default value Yellow OK color Changes OK colors to a desired color default value green NG color Changes NG colors to a desired color default value Red ZFX C User s Manual System Settings 123 SNOILINNA IWNOILIGGV G 124 Operation Settings Set and change operation related functions Display Capture This function captures the content displayed on the LCD screen and saves it on SD card Note lt takes several seconds to capture displays during which measurement cannot be executed To prevent the inability to perform measurement due to erroneous operation set this function to OFF P MENU mode System Operation Display capture Setting value Description OFF Disables the display capture function default value ON Enables the display capture function Executing display capture Displays can be captured when Capture is displayed on the LCD screen Select either the F4 function key or Capture on the LCD screen File names When display capture is executed the directory CAPTURE is automatically created at the root directory on the SD card and an image file of the currently displayed screen is stored to t
138. n width to find the edge s Color 1 2 Light Dark Selects the density change direction of the edge s to be default value detected Dark Light Edge level 1 2 0 to 100 Sets the level of density change to be judged as an edge default value 50 Noise level 1 2 0 to 255 default value 20 Sets the level to be judged as noise When the difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is judged that there are no edges Set a higher value when noise causes an edge to be detected by mistake Noise width 1 2 0 to 255 default value 0 Sets the width to be judged as noise Set a higher value when noise causes an edge to be detected by mistake Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set the position information is output using the coordinate system corrected to the original state when the coordinate system was registered Measurement mode Split size Edge level Noise level Noise width p 62 e Coordinates mode p 63 ZFX C User s Manual Setting Measurement Items 73
139. ng Reflection of Individual Results 103 Setting the Region 40 178 Shape Inspection 46 Shutter Speed 88 Size Inspection 55 Standard Parallel Port 134 Starting Measurement 42 Startup 127 Stored image 109 Switching the image display 108 111 System Configuration 14 System information 132 Terminal Block Adapter Pin assignment 135 Wiring 134 ZFX C User s Manual Timing Chart Bank group switching 149 Bank switching 149 ENABLE Signal Output 151 Measurement Handshaking OFF 145 Measurement Handshaking ON 148 Model re registration 149 Operation at Startup 152 OR Signal Output 151 Reset Input 152 Trigger Input 150 Touch pen 17 Trigger indicator 17 USB port 17 V Variables 100 Variables list 106 109 Ventilation film 16 Version information 132 WwW Width 64 ZFX C User s Manual INDEX 185 SASIGNAddV VA MEMO es INDEX ZFX C User s Manual MEMO SASIGNAddV VA ZFX C User s Manual INDEX oer MEMO Ea INDEX ZFX C User s Manual How Color Images are Processed The ZFX C performs measurement with the processes Color filter or Color Pickup applied to images captured from the camera This section describes how color images are processed Input image Measurement p 190 gt a gt p 192 B gt Hue p 194 Monochrome camera xx search etc gt gt res y y Monochrome image ZFX C User s Manual How Color Images are Processed 189
140. ntroller Information 0 0000 eee eee 132 6 PARALLEL INTERFACE ZFX C User s Manual GOMMECEION eaaa ci ca la tps tt lt alleen 134 Parallel Connector Specifications 0 0 0 0 0 0 0 cee 134 Internal Specifications 0 000 ee 138 SON MO lA A Anns tee 140 INpPUESIGNAl omic it Ai ee ae as 140 Output Signals e e a a ta Phi Re 141 Timing Charts it aida 145 Measurement Handshaking OFF 0 000 c cece eee een eee 145 Measurement Handshaking ON 0 0000 e cece eee eee 148 Commands Other than for Measurement 0000 eee eee 149 Signal Operation in terms of Measurement 0 0 00000 cee eee 150 11 SLNALNOO 12 7 APPENDICES Error Messages and Corrective Acti0NS ooooooomoooo 154 List of Available Functions for Each Camera o oooooo 155 AUTO Seti iii de nic 156 AUTO Setting of Measurement Items 0 0 00 0c 156 AUTO Setting in Individual Adjustment Screens oooooooooo 157 Specifications and External Dimensions 158 Camella soci ete tacit ie a oe ee a oe er ed pak 158 Controller usara ogee ya et ele ah a ee be ea 164 Accessories amp Options 0 0 cee eee 166 LEED Safety sscce2 a ob Bet eens acca ene ted a Payee aot ean 175 Basic Knowledge for Operation 20000e eee eee eee 176 Menu EIS tits tee ial it a ei aati ciara este ater tients anata te 180 INDEX 20d cates aaa eG eee 183 Ho
141. o M30 5 P0 5 44 4 mm WD 1000 mm 3Z4S LE SV 10035V 95 4 mm F3 5 32 mm 43 9 mm WD oo to M30 5 P0 5 46 3 mm WD 1000 mm ZFX C User s Manual Mounting and Connecting Devices Extension Tubes One or more Extension Tubes can be inserted between the lens and the Camera to focus the Camera image Use a combination of one or more of the seven tubes to achieve the required length Extension Tube Model Maximum outer diameter Length 3Z4S LE SV EXR 31 dia Set of 7 tubes Length 40 mm 10mm 5mm 2mm 1mm 0 5mm Do not use the 0 5 mm 1 0 mm and 2 0 mm Extension Tubes attached to each other Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube the connection may loosen when more than one 0 5 mm 1 0 mm or 2 0 mm Extension Tube are used together Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration Installing the Camera Mounting Base The camera mounting base mounted on the bottom of the camera can be installed on all of the four mounting surfaces To change the mounting surface remove the three mounting screws M2 x 6 from the camera e Tightening torque when fastening the camera mounting base at the mounting location M4 1 2 Nem 1 4 20 UNC 2 6 Nem 24 z Mounting and Connecting Devices ZFX C User s Manual Installing the Controller Installation Precautions To i
142. of functions The following describes the functions that are available for expressions General functions Function Description ABS Calculates the absolute value ABS argument MOD Calculates the remainder obtained by dividing the dividend by the ordinal MOD dividend ordinal If the numerical value to be handled is a real number when calculating the remainder numbers past the decimal point of the real number are rounded to the nearest whole num ber before calculation of the remainder is executed The result is the remainder of division of the integer Example MOD 13 4 Result 1 remainder obtained by dividing 13 by 4 MOD 25 68 6 99 Result 1 remainder obtained by dividing 26 by 7 MAX The largest value of the four arguments is returned MAX argument 1 argument 2 argument 3 argument 4 MIN The smallest value of the four arguments is returned MIN argument 1 argument 2 argument 3 argument 4 SQRT Calculates the square root When the argument is a minus number 0 is returned as the calculation result to indicate that the judgment result is an NG SQRT argument AVE Calculates the average AVE Up to 4 arguments can be set IMAX The index 0 to 15 having the largest value of the maximum of 16 arguments is returned IMAX argument 1 argument 2 argument 3 and so forth to argument 16 Example IMAX 10 54 25 Result 1 IMAX 20 54 1 Result 2 IMIN The index
143. oftware keyboard Key input Camera LIVE AC BS v ASS o w lo ko y Cancel Set Select the target for input of the nu Set and apply the numerical values on the software keyboard merical values using the L key gt R key and press the SET key ZFX C User s Manual Basic Knowledge for Operation ta SASIGNAddV L Setting the Region Moving and resizing regions lt Moving regions gt 130 140 Touch pen operation Tap any point in the screen and drag the touch pen in this state The region moves by the amount that the touch pen is dragged X Y Key operation T UP key Moves the region upwards 4 DOWN key Moves the region downward Size button t Move button R key Moves the region to the right lt L key Moves the region to the left Holding the keys down moves the region at high speed lt Resizing regions gt Touch pen operation Tap any point in the screen and drag the touch pen in this state The region is resized enlarged or reduced by the amount that Cancel the touch pen is dragged X Y Also you can drag somewhere else on screen to set a region on top of Cancel or other buttons at the bottom of the screen and resize the region Key operation J DOWN key gt R key Enlarges a region T UP key lt L key Reduces a region Holding th
144. olor inspection Parameter Description Hue The name of a color such as red yellow or blue that is perceived subjectively Hue is expressed by a chromaticity diagram Saturation The degree to which color is mixed with white When a color has little saturation it becomes an achromatic color The higher saturation becomes the purer the color becomes in proportion to hue Brightness value The ratio of light intensity in a color Brightness value 100 white Q0 achromatic 4 color a Hue 359 Y 0 E gt wa Chromaticity diagram E SO uy aa S 194 How Color Images are Processed ZFX C User s Manual The following describes the content of the version upgrade Ver1 00 gt Ver1 20 The coordinates mode function has been newly added to the following measurement items p 63 Pattern Search Sensitive Search Area Position Width Defect Camera images can now be displayed also when the Variables list Data list and Judgments list p 108 are displayed in the RUN mode or the ADJ mode p 111 Measurement data can now be prefixed with time information when measurement information is out p 121 put on the serial interface or to SD card Clearing or holding saved image data in memory can now be selected at bank switching p 126 Ver1 20 gt Ver1 30 Angle has been newly added to the measurement items p 71 Angle has been newly added to the po
145. on Setting value Description At bank switch Clears saved image at bank switching default value OFF Disables clearing of saved image at bank switching System Settings ZFX C User s Manual Handling the ENABLE Signal Set how the ENABLE signal is handled Note ENABLE signal The ENABLE signal is a control signal for indicating that the ZFX C is ready to accept a measurement trigger or a command from an external device External devices monitor the ON OFF timing of this ENABLE signal to input the measurement trigger or commands to the ZFX Operation when the TRIG signal is input during measurement Next measurement is not executed even if the TRIG signal from an external device is input during measurement Set whether or not to notify an external device that TRIG signal input was not accepted gt MENU mode System Measure Trig in measure Setting value Description OFF The ERR signal does not turn ON even if the TRIG signal turns ON during measurement ERR ON The ERR signal turns ON when the TRIG signal turns ON during measurement default value The ERR signal turns OFF when the next TRIG signal is input at the correct timing Operation Conditions during Startup Set the bank data to be displayed when the Controller is started up gt MENU mode System Startup Setup Item Description Startup Bank Group Sets the bank group No to be displayed when the Controller
146. on is calculated Width when Maximum is selected Width when Minimum is selected 66 Setting Measurement Items ZFX C User s Manual Possible output results The following values can be output when expressions are set Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Edge width The measured edge width is output 0 to 9999 999 Width WD Edge position 1 2 The X Y coordinates of the edge position are output Position 9999 999 to 9999 999 X1 Y1 X2 Y2 Imp The start point side of the region becomes Position X1 Y1 and the end point side becomes Position X2 Y2 X1 Y1 X2 Y2 Reference edge width The edge width when the measurement region is set is output 0 to 9999 999 Reference width SW Reference edge position 1 2 The X Y coordinates of the edge position when the measurement region is set are output 9999 999 to 9999 999 Reference X1 Y1 X2 Y2 SX1 SY1 SX2 SY2 Width difference The width difference obtained by measurement value reference value is output 9999 999 to 9999 999 Width dif DW Position difference 1 2 The difference obtained by measurement position reference position is output 9999 999 to 9999 999 Position dif X1 Y1 X2 Y2 DX1 DY1 DX2 DY2 BA Position Difference p 50 ZFX C User s Manual Setting Measurement Items 67 SN
147. play at time Prefixes the output data with time information Range OFF default value ON File name Sets the name of the output file only when SD card is selected The directory OUTFILE is automatically created in the root directory of the SD card Output files are stored in this directory Output format lt Measurement value of data 0 gt lt Measurement value of data 1 gt lt Measurement value of data 31 gt Delimiter Field separator Record separator When Display at time is set to ON the data is prefixed with the time information lt Year month day gt lt Hours minutes seconds gt lt Measurement value of data 0 gt lt Measurement value of data 1 gt lt Measurement value of data 31 gt Delimiter A Example Example On August 1st 2007 At 1 minute 20 seconds past 12 am 2007 8 1 12 01 20 ZFX C User s Manual System Settings Led SNOILINNA IWNOILIGGV G 122 Binary format When outputting measurement values in binary format set the following items Setup of other items is not required as they are for ASCII format P MENU mode System Output Date format Serial SD Card Setup Item Description Output form Selects binary Display at time Prefixes the output data with time information Range OFF default value ON File name Sets the name of the output file only when SD card is selected Note Output format The value obtained by m
148. pleted by selecting the measurement item setting measurement regions and then executing automatic setting step7 step2 step3 Selecting measurement Setting measurement Executing automatic items regions setting 130 140 he a ca read Register model Size xX JE Reference model atter Sensiti Edge Search region Bright amp Color Reference point Application gt gt s7 E 2 dal Cameras gistel Item Positi Add func ma Measurement Measurement Enclose the desired measurement The optimum measurement type group items area conditions are automatically set just by selecting AUTO Measurement conditions can also be checked and changed Automatically Set Items Item Explanation Color filter The currently displayed image is analyzed to automatically select the optimum color filter for measurement items that use a color filter Measurement items that use a color filter Pattern Search Sensitive Search Position Width Count Angle Defect Model image The image after the automatically set optimum color filter is applied is registered as the model for measure ment items that use a model When only the region is changed after AUTO setting is executed the model image and not the color filter is updated Measurement items that require registration of the model Pattern Search Sensitive Search Threshold The thresho
149. ptures measurement results Set the Gate ON delay T4 and Gate ON time T5 so that T4 T5 lt T6 4 The overall judgment is output Overall judgment is NG if there is even one NG for the preset measurement regions and judgment results in the expression In the case of level output the ON OFF status of the OR signal does not change until the next output as shown in this example 5 When parallel output is set to ON as the data output destination data is output for the number of times in the expression set at Calculation data maximum 32 times When parallel output is OFF data is not output 6 When parallel output is set to ON as the judgment output destination judgment is output for the number of times in the expression set at Calculation judgment maximum twice When parallel output is OFF judgment is not output 7 lf DIO to DI7 are in the continuous measurement command execution status and DI8 is ON when measurement processing ends the next measurement is executed The next measurement is also executed after display processing is executed when the timing that the ENABLE signal turns ON is set to display end When the timing is set to other than display end the next measurement is executed as soon as measurement ends ZFX C User s Manual Timing Charts 147 AOVAYSLNI 13 TIVWHVd 9 148 Measurement Handshaking ON When handshaking is set to ON the ZFX C outputs measurement results to the external device while
150. put Settings Set the output destination for the measurement results and the various conditions required according to the output destination Output Destination Set the items that are output as the measurement result and their output destinations The ZFX C can output two items data and judgment as measurement results Data output destination Set the items that are output as the measurement result and their output destinations P MENU mode System Output Data output Setup Item Description RS 232C 422 Selects ON to output data on the RS 232C 422 interface default value OFF Parallel Selects ON to output data via the parallel port default value OFF SD card Selects ON to output data to the SD card default value OFF USB Selects ON to output data via the USB port default value OFF Ethernet Selects ON to output data on an Ethernet connection default value OFF Judgment output destination Set the output destination when judgments are to be output as the measurement results gt MENU mode System Output Judgement output Setup Item Description Parallel Selects ON to output judgments via the parallel port default value OFF Overall Judgment Output Set whether or not to output the overall judgment gt MENU mode System Output Total jg output Setup Item Description Parallel Selects OFF to disable overall judgment on the OR signal of the parallel
151. r each item are the same as those for the measurement items For details see those items Normally a single position correction is sufficient However to ensure reliable correction of positions or to shorten the processing time correct the position in 2 stages Position0 is the correction performed for the 1st position correction and Position1 is the correction performed for the 2nd position correction The direction in which shift can be corrected automatically turns ON according to the preset position correction method Change the setting for directions to exclude from position correction to OFF P MENU mode Setup Position Position0 1 Correction setting Setting value Description X correction Correct shift in the X direction Y correction Correct shift in the Y direction 8 correction Corrects shift in the rotary direction Items not supported in correction of shift in the rotary direction are not displayed ZFX C User s Manual Position Correction 99 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 100 Additional Functions Calculation The ZFX C can output two types of data measurement values and judgment values to external devices Output content is set as calculation expressions Measurement values judgment The measurement values and judgments of each region can be output As the output content can be set as an expression calculations can be made with the meas
152. r of Defects The extent of the defects is calculated in subdivided regions and regions at or exceeding the defect threshold are output as the number of defects 1 thas ps Dr a Er d cilia A on in N TE ol te 80 Setting Measurement Items ZFX C User s Manual Region settings Set the measurement region P MENU mode Setup Item Region ltem Description Measurement Region This function sets the region to be measured LT Setting the Region p 178 Inspection is classified into the following four inspections for each region setup Line Select this item to inspect measurement targets for chipping burrs and other defects The shape that can be drawn is one straight line Circum Arc Select this item to inspect round measurement targets for chipping burrs and other defects The shape that can be drawn is one circumference or arc Measurement region gt L Area Select this item to inspect the entire measurement target for scratches and dirt A com bination of up to five shapes rectangles ellipses circles polygons Reference registration Threshold When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen This function sets the
153. rement Items 69 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS Setup Item Setting value Description Edge level 0 to 100 Sets the level of density change to be judged as an edge default value 50 Noise level 0 to 255 Sets the level to be judged as noise default value 20 When the difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is judged that there are no edges Set a higher value when noise causes an edge to be detected by mistake Noise width 0 to 255 Sets the width to be judged as noise default value 0 Set a higher value when noise causes an edge to be detected by mistake Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function LT Noise level Noise width p 62 Note Edge level a f Measurement With the count function the edge is detected by derivative ttt E region distribution Max density 1 The amount of change in directions light gt dark and 100 er Sas edie koh difference value dark gt light is calculated 50 ANNA A Edge level 2 The place where the amount of change exceeds the 0 f edge level is detected as the edge eae Min density difference value Possible output results The following values can be output when expressions are set
154. rification and Candidate level p 49 Search Rotation Range p 49 e Verification and Candidate level p 49 Coordinates mode p 63 ZFX C User s Manual Setting Measurement Items 53 SNOLLIONO9 LNAWSYNSVAW JHL ONILLAS 54 Note The minimum size of subdivided models is 32 x 32 pixels im When the sensitivity rotation range and skipping angle have been changed register the model again Possible output results The following values can be output when expressions are set ltem Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG Correlation The degree of match between the measurement image and model image are output as a correlation value The correlation and position information of the model having the lowest degree of match of the subdivided models is output 0 to 100 Correlation CR Measurement position The X Y coordinates of the location having the lowest correlation value as a result of having calculated the correlation value in detail by subdivided models are output 9999 999 to 9999 999 Position X Y X Y Solid color rate The rate that the model is a solid color is output The higher the solid color rate the higher the value increases 0 to 100 Solid color rate SC Measurement angle The rotation angle of the model that was found is output 180 to 180 Angle TH
155. roup 1 M Applicable standards IEC62471 Specifications and External Dimensions ZFX C User s Manual For LED devices class classification to indicate dangerous level and safety standards are stipulated in respective countries Take necessary safety preventive measures according to the standards Classification ZFX SC50 SC50W SC90 SC90W Risk Group 1 Exception 41 Safety standards vary with the country in which the instrument is to be used except for Japan Europe and the U S A Refer to the safety regulations and standards for laser devices stipulated in the country in which the instrument is to be used ZFX C User s Manual LED Safety SASIGNAddV Z 176 Basic Knowledge for Operation Input Methods The ZFX C uses three input methods input by the touch pen input by operating the keys on the front of the Controller and input from the console Input by the touch pen lt Tapping gt lt Dragging gt Top menu Setup menu a Patter Size Edge Bright amp Color Application rapa 7 e Es Tap the desired part with the This selects applies the part you Tap any point in the screen and The region is moved or resized by the touch pen tapped move the touch pen in this state amount that the touch pen is moved Key entry from the Controller Console Controller Console
156. s ZFX C User s Manual Overview of Settings and Measurement Operation Modes The ZFX C has the following three modes Switch to the desired mode before you start operation To switch the operation mode ADJ MENU RUN use the mode switch L__ Mode switch Mode Description MENU mode This mode is for setting the measurement conditions The easy to follow icon based display allows operations to be performed intuitively Top Screen Top menu LIVE ADJ mode This mode is for checking the measure ment status and adjusting conditions Measurement results are only displayed on the monitor and are not output Top Screen Individual result Position X 462 Position Y 352 Angle 15 Previous Dsplay sw Adjust RUN mode This mode is used for performing actual measurement Measurement results are displayed on the monitor and output Top Screen OK 353ms Individual result 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Previous Dsplay SW Capture ZFX C User s Manual Overview of Settings and Measurement 31 Asn 340338 L Outline of MENU mode The MENU mode is broadly divided into three levels The icons used for basic setup are displayed in the center Use icons other than those in the center whenever required These menus are displayed w
157. s can be fine adjusted for each candidate color When Auto function is set to OFF the color pick up is not updated when the automatic setting is next executed LT Color Pickup p 192 When a monochrome camera is connected to the Controller P MENU mode Setup Item Img Adj Binary Item Description Binary level Sets the level for converting contone images made up of 256 tones captured from a cam era to binarized images As white pixels are targeted in measurement the binary level is adjusted so that the measurement target is transformed into white pixels Reverse Reverses the black and white of binary images After the image is inverted the area converted to white pixels is the measurement target ZFX C User s Manual Setting Measurement Items 85 SNOILIGNOOS LNAWSYNSVAW JHL ONILLAS 86 Pre processing This function processes images captured from the camera so that they can be easier to measure Eight filtering options are available so that you can set filtering different for each of position correction and actual measurement When you move the cursor a filtered image of the image at the cursor position is displayed on the right side of the monitor Set the filter while monitoring the image on screen P MENU mode Setup Item Img Adj Filtering Filtering Target Image Description of Filtering OFF default value Smooth Measurement targets con Creates
158. s that support use of color filters the optimum color filter is automatically set LT Color Filter p 190 P MENU mode Setup Item Img Adj Color filter Item Description Select filter The color filter can be selected as desired Red Blue Green Yellow Cyan Magenta Gray Custom When Custom filter is selected any color in the color bar can be set to the filter Auto function Sets whether or not to perform automatic selection of color filter processing when the automatic setting is executed On The current image is analyzed to automatically select the optimum color filter each time that the automatic setting is executed Off The currently selected color filter is fixed and is not cleared and held even if the automatic setting is executed Setting Measurement Items ZFX C User s Manual Color Pickup Binary This function picks up the color to be measured When a color camera is connected to the Controller P MENU mode Setup Item Img Adj Color Pickup Item Description Region When an area containing a color to be measured is specified and AUTO is selected up to four colors are automatically picked up in order of the color having the largest area Pickup Color If the appropriate image is not obtained by automatic color pick up the three parameters To exclude a specific color from the measurement target set Enable Disable to Disable hue saturation and brightnes
159. safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specific
160. save the setup data All settings will be deleted if you turn the power OFF without saving the data BA Saving Setup Data p 36 Inspection Setup and Measurement ZFX C User s Manual Troubleshooting Clear Images Cannot be Obtained Measurement sometimes cannot be performed successfully e g measurement image is dark or contrast is low depending on the characteristics of the measurement target Sharp images can be obtained by applying filtering or performing correction and adjustment to remedy the trouble Trouble Remedy Reference Poor lighting The recipe method light control settings can be used You can set the lighting p 91 just by selecting the image that meets your specific requirements from the thumbnails of images automatically taken under different lighting patterns Low contrast You can apply filters such as Sharpen to the image to enhance the bound p 86 aries between shadow and highlight areas Uneven image e You can apply filters such as Smooth to the image to smooth out p 86 p 116 unevemness in the image White parts of the image can be corrected to be reproduced appropriately by adjusting the white balance Dark image You can raise the camera s sensitivity or lengthen the shutter time to make the p 88 p 91 image brighter Measurement Target Cannot be Measured Accurately Due to Movement When the measurement target is moving e g its position or orientation are not fixed it mov
161. screen in the RUN mode and the ADJ mode can be selected Total Judge l ESTI TOK 353ms Measure Time These items can Banko ok 353ms be displayed or Camera 0 Camera No display hidden 0 Bank00 Bank No display 0 Pattern Search P MENU mode System Display Display Setting Setup Item Description Total Judge Sets whether to display or hide the overall judgment ON Displays the overall judgment default value OFF Hides the overall judgment Measure Time Sets whether to display or hide the measurement time ON Displays the measurement time default value OFF Hides the measurement time Bank No display Sets whether to display or hide the bank No and bank name ON Displays the bank No default value OFF Hides the bank No Camera No display Sets whether to display or hide the camera No ON Displays the camera No default value OFF Hides the camera No Designate Colors Change the color of text displayed in the measurement screen in the RUN mode and the ADJ mode to a desired color You can choose from Red Yellow Green Cyan Blue Magenta and White OK NG color 353ms Individual result 1 Normal color Lamera U 0 Bank00 0 Pattern S arch Judge These characters can Correlation be changed as desired Positio
162. sition correction items p 98 IMAX and IMIN have been added to the general functions in Add Func Calculation p 101 Display Setting and Designate colors have been added to the system settings p 123 ZFX C User s Manual Version Upgrade Information os SASIGNAddV VA A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z251 E1 04 t Revision code 01 April 2007 Original production 02 August 2007 New details as explained in Version Upgrade Information added Ver1 20 03 November 2007 New details as explained in Version Upgrade Information added Ver1 30 Minor corrections 03A March 2012 Additions for Notice for Korea Radio Law 04 August 2015 Additions corresponding to change of EN standard 18 Revision History ZFX C User s Manual Authorized Distributor
163. spection location Example Defect inspection You can monitor depressions on the graph lines to the extent of density differences at certain locations Checking the Communication Status with External Devices When the Controller is connected to an external device via the RS 232C 422 interface or parallel interface you can monitor the communication status to verify the normality of the wiring and communication setup RS 232C 422 Communication Check the communication status of the RS 232C 422 interface Serial Display SO SOJTEST This is the content sent to the external device SIRECEIVE TEST When Send Text is selected a test string is sent to the external device from the ZFX The test string can be edited Display SI This is the content received from the external device When a test string exceeding 16 characters is sent SendTent Return Capture characters from the 17th character onwards are not displayed When the echoback setting is set to ON the re ceived content is sent to the external device as it is 131 ZFX C User s Manual Tools SNOILINNA IWNOILIGGV G Monitor conditions Edit the test string and echoback setting gt MENU mode Tool I O mon RS 232C 422 Setup Item Description Monitoring The content sent to the external device and content received from the external device are displayed Test string Sets the text string maximum 16 alphanumeric c
164. structive 150 m s 3 times each in 6 directions up down left right forward backward Material Case Polycarbonate PC Weight i Robot cable type Specifications and External Dimensions Approx 250 g Approx 550 g Approx 250 g ZFX C User s Manual Parallel I O Cable ZFX VP Item ZFX VP Cable length 2m 5m Minimum bending radius 5 5 mm Material Cable sheath Non lead heat resistant vinyl Connector PBT resin polyamide resin Weight 2 m type approx 100 g 5 m type approx 250 g ZFX C User s Manual Specifications and External Dimensions 167 SASIGNAddV VA 168 RS 232C 422 Cable ZFX XPT2A XPT5A XPT15A RS 232C ZFX XPT2B XPT5B XPT15B RS 422 41 4 10 pin square connector Made by JAE DA1P010M94E 9 pin square connector Note 1 Vinyl insulated round cable 3 89 mm dia AWG28 Unit mm L ZFX XPT2_ 2m Conductor cross sectional area 0 013 mm insulator diameter 0 38 mm ZFX XPT5_ 5m Note 1 Plug type connector ZFX XPT2A XPTSA XPT15A Controller side Fitting section PLC side 1 Note 1 2345 ZFX XPT15_ 15m 1 E z zz aoe 8 EX E Fi S R C N N N G G D S S Cc Cc Cc N D aaa Shell Note 1 Male connector Item ZFX XPT2A ZFX XPT2B ZFX XPT5A ZFX XPT5B ZFX XPT15A ZFX XPT15B Cable length 2m 5m 15m Minimum bending radius
165. sure to find the edge of that color Split size 1 to 99 default value 1 Sets the calculation width when the peak bottom positions are to be calculated The peak or bottom is calculated after the measurement region is split up by the calculation width to find the edge s Color Light gt Dark Selects the density change direction of the edge s to be default value detected Dark gt Light Edge level 0 to 100 Sets the level of density change to be judged as an edge default value 50 Noise level 0 to 255 Sets the level to be judged as noise default value 20 When the difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is judged that there are no edges Set a higher value when noise causes an edge to be detected by mistake Noise width 0 to 255 Sets the width to be judged as noise default value 0 Set a higher value when noise causes an edge to be detected by mistake Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set the position information is output using the coordinate system corrected to the original state
166. sw Capture All results Region Display switch sw Capture All results Judge Display switch sw Capture Position correction Previous Next Display switch sw Capture Variables list Previous Next Display switch sw Capture Data list Previous Next Display switch sw Capture Judgment list Previous Next Display switch sw Capture Menu button functions Function Name Description Previous Individual results Position correction The previous measurement item results are dis played Variables Data Judgment list The previous page is displayed Next Individual results Position correction The next measurement item results are displayed Variables Data Judgment list The next page is displayed Display switch SW Switches the content of the measurement information that is displayed Capture Captures the display screen and saves it on SD card ZFX C User s Manual Monitoring the Measurement Status RUN Mode non NOILV3d0 9NI4NA AASN SNOILONNA v 108 Switching the Image Display Method In the Individual results display or Position correction display you can hide or reduce the size of images that are displayed simultaneously with measurement information Each press of the T UP key l DOWN key switches the image display as follows Full display 1 4 display OK 353ms Individual result OK 353ms Individual result 0 Bank00 0 Bank00 0 Pattern Search 0 Pattern Search Judge OK Judge OK Correlation 92 d
167. t P MENU mode Setup Item Img Adj Item Description Galar iler BA For details see Image Adjustment p 84 Color Pickup Binary F n Selects which of Color filter or Color Pickup is to be used at Detail Color mode Filtering The default is use of Color filter BGS level Detailed settings if necessary When measurement is not stable adjust the detailed conditions By the automatic setting the edge search color is automatically set P MENU mode Setup Item Detail Setup Item Setting value Description Measurement mode Average default value Sets the method for calculating the edge width Maximum Minimum Color mode Filter mode Color filter processing improves the contrast of images so that default value edges are detected Pickup mode Specify the color to measure to find the edge of that color Split size 1 to 99 default value 1 Sets the calculation width when the Maximum Minimum widths are to be calculated The Maximum or Minimum is calculated after the measurement region is split up by the calculation width to find the edge s Color 1 2 Light gt Dark Selects the density change direction of the edge s to be default value detected Dark gt Light Edge level 1 2 0 to 100 Sets the level of density change to be judged as an edge default value 50 Noise level 1 2 0 to 255 Sets the level to be judged as noise default value 20 When t
168. tems and Bank Data Up to 32 items can be registered to a single bank data Up to 32 bank data can be set to and saved on the ZFX Position correction function Region information setup information Measurement item information Output condition setup Image adjustment information information Judgment threshold value information Note e If you use the bank group function you can set up to 1024 banks LT Bank Settings p 114 e Bank and items can be given any name up to 16 characters Bank and item names make it easier to recognize which measurement is being performed when multiple items and banks have been set Overview of Settings and Measurement ZFX C User s Manual Initializing Controller Settings Important The settings of all banks and system settings excluding the display language setting are initialized regardless of the currently selected bank No To save the settings back them up to a SD card before performing initialization MA Saving Loading Data p 129 1 Switch to the MENU mode The top screen is displayed ADJ MENU RUN Top menu O LIVE 2 Select the System icon tem nitatizo controter 3 Select the Init icon Reset the controller to factory default settings Cancel 4 Select Initialize controller aD al Da Measure Startup Language 5 Select OK ZFX C User s Man
169. ter periphery of the measurement target set this item to ON When this item is set to ON measurement is performed with all of the area between the start point colors outside of measurement target gt measurement target color and the end point measurement target color gt colors outside of measurement target inside the measurement region judged to the measurement target color Measurement Start point End point Fill profile ON When the measurement target color is overlaps the measurement region Input image Fill profile OFF Fill profile ON Pixels that are measurement target color are not recognized as the start point as pixels that are colors outside of measurement target are next scanned When measuring the measurement target with unevenness The measurement result changes according to the direction in which the measurement target is fed Input image Fill profile OFF Fill profile ON Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set the position information is out put using the coordinate system corrected to the original state when the coordinate syst
170. that is connected is automatically recognized and only shutter speeds that can be set are displayed LT List of Available Functions for Each Camera p 155 P MENU mode Setup Cameras Shutter Speed Setting value Description 1 170 to 1 20000 s Fixes the shutter speed to the desired value Only available candidate shutter speeds are displayed The candidates differ with the camera that is connected and setup conditions Note Guidelines for setting shutter speed Shutter speed characteristics are as follows Select the appropriate shutter speed to suit your inspection requirements Shutter Speed Speed of Movement of Measurement Target 1 170 s Slow 1 20000 s Fast Gain Setting The sensor s gain sensitivity can be adjusted if bright images cannot be obtained just by the Shutter Speed and Light Control settings P MENU mode Setup Cameras Gain Setting value Description X10 1 5 20 Sets the gain factor x 1 0 The gain factor is not changed default value x 1 5 The gain factor is set to 1 5X x 2 0 The gain factor is set to 2 0X Note Guidelines for setting gain Increasing the gains results in a brighter image however the noise component contained in the image also becomes more conspicuous Select the appropriate gain factor to suit your inspection requirements Gain Image Image Quality x 1 0 Good little noise T
171. the Controller proprietary format color images BYR black and white images GRY During execution of a save or a load do not input the RESET signal or turn the power OFF Doing so might damage the data or prevent the Controller from functioning normally when it is next started up gt MENU mode Tool Backup Image data Select the target data to perform save load on Bas Save Saves the target data on the Controller to SD card G as Load Loads target data saved on SD card to the Controller Bank group data System data Note Configuration of directory files on SD Card SD Card Bank data B AN K Directory for storing bank data L BNK Any file name within 8 characters Bank group data BANKGRP Directory for storing bank group data L BNG Any file name within 8 characters Image data IMAGE Directory for storing measurement image L BYR File name differs according to the save method All Stored Image IMAGE BYR is a running number starting from 000 Individual save Any file name The file extension differs according to the file type color or black and white Color image BYR Black and white image GRY System data SYSTEM Directory for storing system data L SYS Any file name within 8 characters ZFX C User s Manual Tools SNOILINNA IWNOILIGGV G SD Card Operations P MENU mode Tool SD card Setup
172. tination in the System Output Data output menu Only integer values are output The real values are rounded to the nearest integer Data is output in 2 s complement format The measurement values for respective expressions are output in 16 bit at a time When two or more expres sions are set 16 bit measurement values are output sequentially by the number of times equivalent to the set expressions DO15 DO14 DO13 DO12 DO11 DO10 DO9 DO amp DO7 DOG DOS DO4 DO3 DO2 DO1 DOOD Measurement value for expression x Note Values in the range 32 768 to 32 767 can be output A value of 32 768 will be output if the measurement is less than 32 768 and a value of 32 767 will be output if the measurement is greater than 32 767 Output example When measurement value is 1234 DO15 D014 D013 DO12 DO11 DO10 DO9 DO8 DO7 DO6 DOS DO4 DO3 DO2 DO1 DOOD 0 0 0 0 0 1 0 0 1 1 0 1 0 04 1 70 When measurement value is 1234 DO15 D014 DO13 DO12 DO11 DO10 DOY DO8 DO7 DO6 DOS DO4 DO3 DO2 DO1 DOD 1 1 1 1 1 011 1 0 0 1 0 1 1 1 0 ZFX C User s Manual Signal I O 143 SOVAYSALNI 14 T1IVWHVd 9 144 Output timing example Trigger input OFF ENABLE ON peer Measuring OR X Overall judgment DO Judgment Y Judgment 0 to 15 16 to 31 Blo
173. to set the region p 178 Select PickUp Select AUTO Candidates for up to four colors are displayed in order of the color having the largest area Check whether or not the color to be measured is picked up Select the icon of a candidate color Only an image of the corresponding color is displayed If there are colors not to be used as the measurement target select Enable Disable Disable Enable The picked up color is used as the measurement target Disable The picked up color is not used as the measure ment target ZFX C User s Manual Fine adjusting colors If the appropriate image is not obtained by automatic color pick up fine adjust three parameters hue saturation and brightness The image can be adjusted while comparing the picked up color image and original image 6 Select Hue Saturation Value Hue PS ws 2 Set a narrower hue range Saturation Brightness Value Saturation Value Set a narrower saturation range Set a narrower brightness range MA Hue Saturation and Brightness Value p 194 7 Select Apply 8 Select Auto function OFF The picked up color is fixed The icons of fixed colors are not cleared and are held even if the AUTO button is selected again ZFX C User s Manual How Color Images are Processed 193 SASIGNAddV L Hue Saturation and Brightness Value The parameters hue saturation and brightness value are used in the measurement values in c
174. tor connection type camera cable ZFX VS VSR required Material Case Aluminum die cast alloy C mount section zinc die cast alloy mounting base side Cover Zinc plated copper plate 0 5 mm thick Camera mounting base ABS Weight Approx 80 y Accessories Instruction Sheet 1 3Z4S LT are not yet released for overseas Specifications and External Dimensions ZFX C User s Manual External Dimensions Camera with lighting ZFX SR10 SR50 monochrome type Unit mm 1 4 20UNC Depth 6 N Mounting hole dimensions 20 0 1 rT 2 M4 SN Focus adjustment control Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m ooo ES 17 9 34 Mounting brackets can be mounted on each side ZFX SC10 color type Unit mm 1 4 20UNC Depth 6 Y gt U U m 2 M4 Mounting hole Q dimensions op 20 0 1 7 2 M4 SN Focus adjustment control 30 6 36 Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m a of Y 4 3 3 Mounting brackets can be mounted on each side 161 ZFX C User s Manual Specifications and External Dimensions ZFX SC50 SC50W color type Unit mm 86 38 14 1 4 20UNC Mounting hole dimensions 20 0 1 r Focus adjustment control 35 5 Heat resistant PVC shielded cable 6 2 mm dia standard
175. tput 0 to 100 0 Ref V average SV Hue difference The hue difference obtained by measurement value reference value is output 360 0 to 360 0 H average dif DH Saturation difference The saturation difference obtained by measurement value reference value is output 100 0 to 100 0 S average dif DS Value difference The value difference obtained by measurement value reference value is output 100 0 to 100 0 V average dif DV Reference hue deviation The hue fluctuation when the measurement region is set is output 0 to 180 0 Ref H deviation SHD Reference saturation deviation The saturation fluctuation when the measurement region is set is output 0 to 50 0 Ref S deviation SSD Reference value deviation The value fluctuation when the measurement region is set is output 0 to 50 0 Ref V deviation SVD Hue deviation difference The hue deviation difference obtained by measurement value reference value is output 180 0 to 180 0 H deviation dif DH Saturation deviation difference The saturation deviation difference obtained by measurement value reference value is output 50 0 to 50 0 S deviation dif DSD Value deviation The value deviation difference obtained by measurement value V deviation dif DVD difference reference value is output 50 0 to 50 0 Hue maximum minimum The hue max
176. ttings This function sets the region to be registered as the model and the region to search for the model P MENU mode Setup Item Region Item Description Register model This function registers the image pattern to find as the model BA Setting the Region p 178 Reference model The image that is registered as the model can be referenced Search region Set the region in which to search for the model Reference point Set the coordinates of which part of the model are to be output The default is the center position of the model 46 Setting Measurement Items ZFX C User s Manual Threshold This function sets the judgment conditions P MENU mode Setup Item Limits Setup Item Description Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Angle Sets the range of rotation angle to be judged as OK Range 180 to 180 0 N 7 Search point enabled only when Veri fication is set to ON Sets the number of search candidates to be judged as OK Range 0 to 99 Image adjustment if necessary The following items can be changed and set to the image of the measurement tar
177. turn the focus adjustment control slightly to the left and right to make sure that the Focus adjustment control is not at the upper or lower limit positions Do not exert unnecessary force to turn the control at the upper or lower limit positions as this might damage the control For ZFX SC90_ SC150_ the control stops turning at the nearest position It turns free at the farthest position ZFX C User s Manual Mounting and Connecting Devices sn 30338 Camera Only Optical chart The values in the following chart are approximations and the Camera must be adjusted after it is mounted 10 000 3Z4S LE EE SV 03514V SV 04514V E g SV 1614V s 1 000 SV 2514V 2 S SV 5018V SV 7527V 2 SV 10035V 5 t Macro ring 8 100 Examples e t0 Macro ring is not required t5 A 5 mm macro ring is required 30 2 10 100 1 000 Y axis of field of view mm The X axis of the optical chart shows detection range L mm and the Y axis shows the camera distance A mm The curves on the optical chart show the relationship between the detection range and camera distance for each CCTV lens The values are significantly different for each lens so double check the model of the lens before using the graph The t values indicate the lengths of the Extension Tubes The v
178. ual Overview of Settings and Measurement 35 asn 3u0338 36 Saving Setup Data After you have set the measurement conditions be sure to save the setup data All settings will be deleted if you turn the power OFF without saving the data 1 Switch to the MENU mode The top screen is displayed ADJ MENU RUN L Mode switch Top menu SO 2 Select the Save icon E f D w Setup a 3 Select OK Setting Data will be saved Data Saved on the Controller Bank settings and system settings are saved internally on the Controller Image data is not saved on the Controller Save image data on the SD card When Using the Bank Group Function Bank data that is set to bank group 0 is saved internally on the Controller When the bank data of bank groups 1 to 31 is saved the bank data on the SD card is overwritten with the bank data of bank groups 1 to 31 Overview of Settings and Measurement ZFX C User s Manual BASIC OPERATIONS Inspection Setup and Measurement Setting Measurement Conditions MENU Mode Checking the Measurement Status ADJ Mode Starting Measurement RUN Mode Troubleshooting Clear Images Cannot be Obtained Measurement Target Cannot be Measured Accurately Due to Movement To Output Measurement Values to a PC or PLC To Output Position Information of Measurement Targets as Actual Coordinates 3
179. ue deviation Sets the range of value fluctuation to be judged as OK Range 0 to 50 0 Detailed settings if necessary When measurement is not stable adjust the detailed conditions P MENU mode Setup Item Detail Setup Item Setting value Description Deviation OFF Selects whether or not the deviation values of hue saturation ON default value and value are to be calculated Setting Measurement Items ZFX C User s Manual Possible output results The following values can be output when expressions are set ltem Judgment result Description The judgment result is output 0 OK 1 NG 2 not measured Message Judge JG Hue The hue average is output 0 to 360 0 H average H Saturation The saturation average is output 0 to 100 0 S average S Value The value average is output 0 to 100 0 V average V Hue deviation The hue fluctuation is output O to 180 0 H deviation HD Saturation deviation The saturation fluctuation is output 0 to 50 0 S deviation SD Value deviation The value fluctuation is output 0 to 50 0 V deviation VD Reference hue The hue when the measurement region is set is output 0 to 360 0 Ref H average SH Reference saturation The saturation when the measurement region is set is output 0 to 100 0 Ref S average SS Reference value The value when the measurement region is set is ou
180. ultiplying the measurement value by 1000 times is output continuously as 4 bytes per single data item Minus numbers are output as 2 s complement lt Measurement value of data 0 x 1000 gt lt Measurement value of data 1 x 1000 gt lt Measurement value of data 31 x 1000 gt A A AAA 4 bytes 4 bytes 4 bytes Example When data 0 is 256 324 and data 1 is 1 000 l 11 Data 0 256324 Data 1 1000 256 324 x 1000 1 000 x 1000 When Display at time is set to ON the data is prefixed with the time information lt Year month day hours minutes seconds gt lt Measurement value of data 0 x 1000 gt lt Measurement value of data 1 x 1000 gt lt Measurement value of data 31 x 1000 gt SSS 6 bytes 4 Year month day hours minutes and seconds are assigned to each byte Display Settings Set the Controller s display conditions ECO Display The ZFX C has an ECO mode display function for darkening the LCD screen to suppress current consumption when control keys or menu buttons are not operated for three minutes or more Set this item to ON to enable the ECO mode display function The ECO display setting is enabled only in the RUN mode P MENU mode System Display Eco mode Setting value Description ON Enables the ECO mode display function default value OFF Disables the ECO mode display function System Settings ZFX C User s Manual Display Setting The items displayed in the measurement
181. unctions ooocccccccco tees 16 Mounting and Connecting Devices oooocoooccccconnnmooo 19 Installing Cameras 1 0 0 0 0 eee eens 19 Installing the Controller 0 00 00 0 cee eee eee eee 25 Connecting Devices as o a hei cee e dr evs 28 Overview of Settings and Measurement 0 20005 31 Operation MOdesS o coooococo ee eee eens 31 Outline of MENU mode uaaa ccc tte 32 Measurement Items and Banks aasa nanana ae 33 Initializing Controller Settings nnana eannan annene 35 Saving Setup Data 0 0 0 cee eee 36 9 T 2 BASIC OPERATIONS 7 o Inspection Setup and Measurement ooooooccoc 38 Setting Measurement Conditions MENU Mode 0 000005 38 Checking the Measurement Status ADJ Mode 0 000e eee 42 Starting Measurement RUN Mode 0 000 cece eee 42 Troubleshooting 2 22 ie eee ee e nae eg a 43 Clear Images Cannot be Obtained 000 0000 000000 43 Measurement Target Cannot be Measured Accurately Due to Movement 43 To Output Measurement Values to a PC or PLC 0000 cee eee 44 To Output Position Information of Measurement Targets as Actual Coordinates 44 ZFX C User s Manual 3 SETTING THE MEASUREMENT CONDITIONS Setting Measurement Items o o ocoococoooo ee 46 Shape Inspection ccs be dee ee es tle en Pa peace 46 P tter Searching ica a bee ee eae 46 Sensitive Se
182. ure AUTO Setting of Lighting Candidate lighting patterns are displayed as images O Light Control Recipe Functions p 91 Light control A of b 7 gt 515 amp C D w Auto Apply Cancel Capture Apply Cancel Capture ZFX C User s Manual AUTO Setting Ter SASIGNAddV L 158 Specifications and External Dimensions Camera Specifications Camera with lighting ZFX SR10 SR50 monochrome type Item ZFX SR10 ZFX SR50 Detection range H x V Detection Vv range k 1 4 9 mm x 4 9 mm to 8 9 mm x 8 9 mm variable range 9 8 mm x 9 8 mm to 49 mm x 49 mm variable range Setting distance L 34 mm to 49 mm 38 mm to 194 mm Relationship between setting distance and detection range Setting distance L Setting distance L 49 Lo mm 34 mm Detection Detection range H range H 4 9 mm 8 9 mm Image capture element All pixel capture inter line transfer type 1 3 CCD monochrome Effective number of pixels 659 H x 494 V Pixel size 7 4 um H x 7 4 um V Shutter speed 1 170 to 1 20000 s Partial function partial capture OFF Image rate function Fine Normal High speed Frame rate at capture of entire screen 90 fps Lighting Lighting method Pulse lighting LED Red
183. urement values of other regions Up to 32 expressions can be set gt MENU mode Setup Add func Calculation Data or Judge Setting value Description Data The measurement value is output Up to 32 expressions 0 to 31 can be set Judgment The judgment is output Up to 32 expressions 0 to 31 can be set Judgment conditions can be set for each expression Note Select the output destination at System Output LT p 120 Variables Calculation expressions that are not output to external devices can be set These expressions are called variables You can set frequently used expressions or part of long expressions that cannot fit into the maximum number of digits of calculation expressions and you can reference variables from other calculation expressions Up to 32 expressions can be set P MENU mode Setup Add func Calculation Variables Setting value Description Variables Up to 32 expressions 0 to 31 can be set Judgment conditions can be set for each expression Additional Functions ZFX C User s Manual Setup Parameters Item No Item Nos are displayed as follows Measurement items 1000 to 1031 Position correction PO TT Region No 0 1 L Position correction repeat No 0 1 The parameters that can be set to expressions differ according to the measurement item MA Possible output results from measurement items List
184. ving the second largest area in the region is selected Select Filter The color filter can be selected to match the color whose contrast is to be improved You can choose from Red Blue Green Yellow Cyan Magenta Gray and Custom as the color filters P MENU mode Setup Item Img Adj Color filter Select filter When Blue is selected Select filter 1 Select the desired color 2 Select Apply The color bar is displayed when Custom is selected from the color filters You can set any color from this color bar to custom filters SASIGNAddV L Fixing the Color Filter To hold the color filter without changing its settings when the AUTO setting is next executed change Auto function to OFF P MENU mode Setup Item Img Adj Color filter Auto function Auto funtion O Select filter 1 Select OFF Auto function 191 ZFX C User s Manual How Color Images are Processed 192 Color Pickup This function picks up colors to be measured This function can be set only when a color camera is connected to the Controller Up to four measurement target colors can be specified for one measurement item gt MENU mode Setup Item Img Adj Color Pickup Automatically picking up colors Pickup Hue CO function How Color Images are Processed Select Region Specify the area having the color to be measured BE For details on how
185. w Color Images are Processed cece eee eee eee 189 Color Filtrar tad Bhai eee 190 Color Pickups tects agate pest ieee ee etl noes ee Se Phe date 192 Hue Saturation and Brightness Value 0 0 0 194 Version Upgrade Information 000 cece eee eee eee 195 Revision History z ni 55 228s ceed tee eee tee 196 ZFX C User s Manual BEFORE USE ZFX C 14 System Configuration 14 Part Names and Functions 16 Mounting and Connecting Devices 19 Installing Cameras 19 Installing the Controller 25 Connecting Devices 28 Overview of Settings and Measurement 31 Operation Modes 31 Outline of MENU mode 32 Measurement ltems and Banks 33 Initializing Controller Settings 35 Saving Setup Data 36 The ZFX C is a series of vision sensors that senses objects by their surfaces Objects captured by a camera can be checked on the built in 3 5 inch LCD monitor System Configuration Basically the ZFX C is configured by the Controller and the camera Other external devices can be selected to be used in combination with the ZFX C according to the user s specific requirements Cameras with lighting LCD monitor option lt i ZARE Monitor cable FZ MO8 2 an EN cable built in Color camera ZFX SC10 SC50 SC50W ZFX SC90 SC9O0W ZFX SC150 SC150W Monochrome camera Kg ZFX SR10 SR50 OOOO L Pananaaninniii AT Ethemet AE Touch pen i YA OS Camera only 1 E A i
186. while performing continuous measurement In the ADJ mode trigger input is not accepted Saved images can also be displayed To switch the screen display either select Display SW or press the F3 key Individual results OK 353ms Individual result 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 Previous Next Dsplay SW Results are displayed individ ually for each measurement item Position correction OK 353ms PositionO 0 Bank00 0 Pattern Search Judge OK poa 20 111 Correlation 92 direction 42 513 Position X 462 se Position Y 352 Angle 15 Previous Next Dsplay sw The position correction result is displayed Judgments list OK 353ms Judges list 0 15 Judged e Judges sete w Judget e Judgeg ss w Judge e Judge10 ses Judge3 e Judge11 tet wer Judged RA Judge12 sti ss Judge5 e Judge13 sts Judge6 Re Judge14 sti ss Judge e t Judge15 ste x Previous Next Dsplay SW Adjust The judgment results are displayed as a list ZFX C User s Manual All results Region OK 353ms All results Region Dsplay SW The entire measurement re gion is displayed Variables list OK 353ms Variables list 0 15 Varo sR Varg e Vard se yapo er Varo tH Yar PAAA He Var tHE Var Jg ee Varg Pe Var 19 er Var5 ee Var 13 oe Varo er Var 14 er Var tH Var 15 er Previous N
187. witch selects the operation mode MENU Select this mode when setting measurement conditions ADJ Select this mode when adjusting setting parameters as necessary refer encing the image and values displayed on the LCD monitor during con tinuous test measurement measurement without measurement data output to external devices RUN Select this mode when performing measurement 8 Control keys These keys are used to perform operations without the use of the touch pen 9 Strap holder for touch pen This holder is for attaching the touch pen Note The judgment result is output to the OR signal via the parallel interface ZFX C User s Manual ZFX C y Asn 340338 L 18 Top Name Function 1 Monitor connector This connector is for connecting to the LCD monitor option via a monitor cable 2 Camera connector This connector is for connecting to a camera Bottom Name Function 1 Ethernet port This port is for connecting to a personal computer via a 100Base TX 10Base T cable 2 RS 232C 422 connector This connector is for connecting to a PLC via an RS 232C or an RS 422 cable LT p 14 3 Console connector This port is for connecting to the Console LU p 14 4 Power connector This connector is for connecting to the DC power supply LT p 28 5 Parallel port This port is for connecting to devices such as a PLC using the parallel cable J p 14 p 134

ZFX-C10 Smart Sensor User`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents