GP Series CA1-PFSALL-21 User`s Manual
Contents
1. Pro Tace GP Series CA1 PFSALL 21 Profibus DP Slave I F Unit for GP2000 User s Manual Pro face Europe B V CA1 PFSALL 21 User s Manual Table of Contents Table of Contents Essential Safety Precautions Note on CE Marking Package Contents Chapter 1 Introduction CA1 PFSALL 21 Unit Specifications External Dimensions Component Names and Functions Installation Chapter 2 Operation Connectable GPs Cable Diagram Configuration as a Profibus DP Slave Chapter 3 Diagnostics Error Diagnostics CA1 PFSALL 21 User s Manual 10 11 12 13 14 Essential Safety Precautions This manual includes procedures that must be followed to operate the CA1 PFSALL 21 Unit and GP correctly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of the CA1 PFSALL 21 Unit and GP e To prevent Internal Damage or Malfunction of the CA1 PFSALL 21 Unit e Be sure to use the CA1 PFSALL 21 Unit only within its designated operating temperature range Operating the CA1 PFSALL 21 Unit outside this range can lead to breakdown or malfunction e Be sure that water liquids or metal particles do not enter the CA1 PFSALL 21 Unit since it may cause the unit to malfunction or can lead to an electric shock e DO NOT store the CA1 PFSALL 21 Unit in a place where it will be exposed to direct sunlight high temperatures excessive dust or vibration e The2. ee GP2400 Series CA1 PFSALL 21 Rated Voltage DC24V Power Supply DC19 2V DC28 8V Hs Power 30W Max onsumption AC1000V 10mA for 1 minute between charging and FG terminals DC500V 20MQ or higher between charging and FG terminals Voltage Endurance Insulation Resistance CA1 PFSALL 21 User s Manual 4 When used with the models GP2500 2600 TC41 24V GP2501 LG SC41 24V GP2500 2600 Series CA1 PFSALL 21 Rated Voltage DC24V Power Supply DC19 2V DC28 8V Mar Power 52W Max Consumption Voltage Endurance AC1000V 10mA for 1 minute between charging and FG terminals Insulation Resistance DC500V 20MQ or higher between charging and FG terminals 1 1 2 Environmental Specifications OOOO O mser 10 RH to 90 RH no condensation Operating Atmosphere Must be free of corrosive gasses Grounding 100Q or less grounding resistance Vibration Non E J 10 57Hz 0 075mm 57 150Hz 9 8m s2 Vibration Continuous 10 57Hz 0 035mm 57 150Hz 4 98m s2 CA1 PFSALL 21 User s Manual 5 1 1 3 External Specifications CA1 PFSALL 21 External Dimensions 109 9mm W x 105mm H x 19 0mm D Weight 145g or less Attachment Method Attached to the back of GP CA1 PFSALL 21 Module GP Main Unit CA1 PFSALL 21 CA1 PFSALL 21 CA1 PFSALL 21 CA1 PFSALL 21 GP2300 Series GP2400 Series GP2500 Series GP2600 Series 171mm W x 215mm W x 317mm W x 317mm W x 138mm H x 170mm H x 243mm H x 243mm H x
3. 4 Below is an example of wiring between two Profibus DP Nodes Station 1 Station 2 9 pin 9 pin RxD TxD P 3 C 3 RxD TxD P DGND 5 C 5 DGND VP 6 C 6 VP RxD TxD N 8 D 8 RxD TxD N Protective Le Ground CA1 PFSALL 21 User s Manual 12 2 3 Configuration as a Profibus DP Slave 2 3 1 2 3 2 2 3 3 Introduction to Profibus DP Profibus DP is a field bus network for control of remote I O by a master typically a PLC The master on the Profibus DP network reads input and writes output data to all the slaves on the network The CA1 PFSALL 21 Unit is a Profibus DP Slave It enables a GP to connect to a Profibus DP network as a slave hence it is treated by the Profibus DP master as remote I O Profibus DP Master Configuration Each slave on the Profibus DP network has to be entered into the Profibus DP master s configuration Here is defined the Input and Output size that the slave will occupy and the Node ID for the slave For this purpose each slave requires a unique GSD file This is an electronic description of the slave device The CA1 PFSALL 21 has a GSD file also The name is GPE12982 GSD This file can be found in the GP PRO PBIII for Windows European Software v5 0 or later otherwise please contact your local Pro face Supplier GP Configuration The Node ID has to be set on the CA1 PFSALL 21 module This should be set to match the Node ID assigned to it by the Profibus DP m
4. 79 mm D 79 mm D 77 mm D 77 mm D External Dimensions Weight 1245 or less 2645g or less 3645g or less 3645g or less Attachment Method Mounted in a solid enclosure Cooling N LAreeiie t Method atural Air Circulation CA1 PFSALL 21 User s Manual 6 1 1 4 Profibus DP Specifications PROFIBUS ENS0170 8 DIN 19245 Part 1 Medium EIA RS485 twisted pair cable Wire Gauge 0 64mm Cable Tvpe Conductor Area gt 0 34mm2 9 6 19 2 45 45 93 75 187 5 500 1500 3000 6000 Supported Baud Rates 12000 kbit s 1200m 9 6 93 75 kbit s extendible with repeaters 1000m 187 5 kbit s extendible with repeaters 400m 500 kbit s extendible with repeaters Length of Cable 200m 1 5 Mbit s extendible with repeaters 100m 12 Mbit s extendible with repeaters Valid for the Cable Type as specified above 32 Max in one segment 127 possible with repeaters Including Master I O per SI 128 Bytes Input Max 64 Words Max Patan 128 Bytes Output Max 64 Words Max Number of Nodes CA1 PFSALL 21 User s Manual 7 1 2 External Dimensions The CA1 PFSALL 21 Unit s external dimensions are as follows Unit mm nil ic 1099mm J 3 7mm 19mm _ 8mm CA1 PFSALL 21 User s Manual 1 2 Component Names and Functions Node ID Selection Connector for GP Main Unit kan a Network Status LEDs Termination Switch Connector for Profibus DP Network Notes NODE ID This
5. is coded in Hexadecimal e g GP as slave No 1 gt 01 HIGH 0 LOW 1 GP as slave No 31 gt 1F HIGH 1 LOW F TERM The first and last nodes on the Profibus DP network should have their termination switched on Many Profibus DP connectors have a built in TERM switch then the GP377 PF21 TERM should be switched to the OFF position PWR led Module Power indicator see diagnostic section ERR led Network Error Status indicator see diagnostic section CA1 PFSALL 21 User s Manual 1 4 Installation WARNING Prior to installing the CA1 PFSALL 21 Unit be sure to check that the GP s power is OFF Otherwise it can cause an electric shock 1 Remove the GP unit s expansion interface s protective cover 2 Secure the CA1 PFSALL 21 Unit in place with its four 4 attachment screws see figure A torque of only 0 5 to 0 6 Nm is needed CA1 PFSALL 21 User s Manual 10 Chapter 2 Operation 2 1 Connectable GPs 2 1 1 Connectable Medium Size GPs GP2301 LG41 24V GP2301 SC41 24V GP2300 LG41 24V GP2300 TC41 24V GP2400 TC41 24V GP2501 LG41 24V GP2501 SC41 24V GP2500 TC41 24V GP2600 TC41 24V Note CA1 PFSALL 21 Connects directly to the back of the bus connector on the GP CAl PFSALL 21 User s Manual 11 2 2 Cable Diagram 2 2 1 Cable Diagram The CA1 PFSALL 21 Profibus DP Slave units are connected via RS485 2 Line connections Please use the cable type as recommended in section 1 1
6. CA1 PFSALL 21 Unit is a high precision piece of equipment DO NOT subject it to excessive shocks e DO NOT store the CA1 PFSALL 21 Unit near chemicals or where chemicals can come into contact with the unit CE Marking The CA1 PFSALL 21 is a CE marked product that conforms to EMC directives EN55011 class A and EN61000 6 2 Package Contents The CA1 PFSALL 21 Unit s packing box contains the items listed below Please check to confirm that all the items shown below have been included CA1 PFSALL 21 Profibus DP Slave I F CREET ATE User s Manual Pro face GP Series CA1 PFSALL 21 Profibus DP Slave I F Unit User s Manual Pro face HMI B V This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local GP distributor immediately for prompt service CA1 PFSALL 21 User s Manual Chapter 1 Introduction 1 1 CA1 PFSALL 21 Unit Specifications 1 1 1 General Specifications Power Supply DC5V Consumption When used with the models GP2300 TC41 LG41 24V GP2301 LG SC41 24V GP2300 Series CA1 PFSALL 21 Rated Voltage DC24V Power Supply DC19 2V DC28 8V Max Power 24W Max Consumption AC1000V 10mA for 1 minute between charging and FG terminals DC500V 20MQ or higher between charging and FG terminals Voltage Endurance Insulation Resistance When used with the models GP2400 TC41
7. Interface Pro face European Headquarters Pro face HMI B V Amsteldijk 166 1079 LH Amsterdam The Netherlands Tel 31 0 20 6464 134 Fax 31 0 20 6464 358 http Avww proface com info proface com Pro face France Pro face France S A S Le Vinci 1 rue Henri Becquerel 77290 Mitry Mory France Tel 33 0 1 60 21 22 91 Fax 33 0 1 60 21 22 92 Pro face Germany Pro face Deutschland GmbH Albertus Magnus Strasse 11 42719 Solingen Germany Tel 49 0 212 258 260 Fax 49 0 212 258 2640 Pro face Italy Pro face HMI B V Italy Via Carcano 44 20033 Desio MI ltalv Tel 439 0362 33 71 63 Fax 39 0362 30 77 25 Pro face Scandinavia Pro face Scandinavia ApS Copenhagen Europe Center Vesterbrogade 149 DK 1620 Copenhage V Denmark Tel 445 0 33 27 0616 Fax 45 0 70 27 0506 Pro face UK Pro face UK Ltd The Venture Centre The Science Park Coventrv CV4 7EZ United Kingdom Tel 44 0 2476 692363 Fax 44 0 2476 692365 Manual CA1 PFSALL 21 MAN E01 CA1 PFSALL 21 User s Manual 16
8. aster Please note that the Node ID on the CA1 PFSALL 21 is represented in Hexadecimal Only the range 01h 7Eh 1 126 decimal are valid The Input amp Output area size on the GP have also to match what was assigned by the Profibus DP master These have to be configured using the GP PRO PBIII for Windows Software Please see the PLC Connection Manual and the documentation on the CD ROM for instructions CA1 PFSALL 21 User s Manual 13 Chapter 3 Diagnostics 3 1 Error Diagnostics 3 1 1 Status LEDs N PWR LED Status ERR LED Status Emor JI Cause 8 Remedv Module not connected properly to the bus connector on the GP Please check that the mounting screws are No Power to the fixed firmly Orr OFE Profibus Module Module damaged Contact your Pro face dealer GP damaged Contact your Pro face dealer Profibus DP Master configuration not present Verify that the GP slave with the error has been entered in the master s configuration and that the correct GSD file has been used Node ID incorrect Set the Node ID on the module to match the master s configuration Cable Error Verify that the cable is connected properly to the GP unit and the wiring is correct I O Size Error Verify that the GP s I O size matches with that configured by the master Termination incorrect Verify that the termination is only ON for the first and last nodes If the bus connectors have a termination switch
9. then turn the termination OFF for all GPs Module and Profibus DP network ON Green No Error configuration are OK Profibus DP Network Error CA1 PFSALL 21 User s Manual 14 3 1 2 GP Error Codes Error Description Cause amp Remedy Interface module incorrect type Please replace Interface module not connected Securely mount 02 14 Interface Module Hardware Error the module with the 3 mounting screws Interface module damaged Contact your Pro face supplier GP unable to send data i Check that the cables are VEEE Qal gn imedul connected correctiv and that the master is running Cable error Check Cable is correct and connected correctly PLCinstop mode Data cannot be received by the GP while the PLC is in stop mode 02 FE Date Receive Timeout Profibus DP network not active Interpreter function block FB99 not present or not called in PACKET TRANSFER mode Check PLC program Illegal Data Received by the GP in PACKET TRANSFER 02 FC Protocol Error mode Check the PLC program and for bad cables or noise on the bus Illegal Data Received by the GP in PACKET TRANSFER 02 FD Data Error mode Check the PLC program and for bad cables or noise on the bus Illegal address being accessed by GP Check 02 FA Address out of range error that the address type exists and that the range is supported by the PLC CA1 PFSALL 21 User s Manual 15 Pro face Human Machine
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