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Betriebsanleitung MiniFlat ModuFlat

1. 8 jGND powersupplyforLCdisplayGND_________ Main spindle drive connector Use this connector to tap speed controlled working spindle asynchronous motor e g SA500 The optional frequency inverter is mounted inside the controller and will be controlled over the security circuit and l O module d Only machinery models with frequency inverters Compressed air outlet from solenoid valves Depending on the installed components e g vacuum table cool spray device can be integrated here for up to five solenoid valves in the controller case Note the air pressure values for the respective components in chapter 7 Accessories Compressed air supply valve with integrated maintenance unit Compressed air supply from compressor Page 25 CNC base machinery CNC machinery MiniFlat ModuFlat 6 3 Operation modes The processors operating system firmware processor core provides the following operation modes e DNC mode of the control Computer Laptop is permanent connected to the stepper motor controller via serial interface Software Remote optional ProNC Galaad is used to operate the controller e CNC mode of the control The stepper motor controller executes user programs stand alone without a connected PC Laptop Software PALPC 2 1 is used for programming and download of user programs into the flash memory of the controller In DNC mode the stepper motor controller of th
2. 6 1 4 Work piece clamping When you set up your machine you have to use only suitable and safe clamping tools see also chapter accessories Note that the work pieces are always solid fixed Page 18 CNC base machinery CNC machinery MiniFlat ModuFlat 6 2 Connections on the underside of the controller case a a AIOUSEOUT JNJCIES3ESEQLAT e JJEJEJEAL standard connections Page 19 CNC base machinery CNC machinery MiniFlat ModuFlat 6 2 1 Connection of the standard version D RS485 Bus bus connector in preparation Not used in this version of the controller 2 RS232 PC programming interface Sub D9 pin plug Communication between stepper motor control and control PC is realized via a serial interface RS232 Use the delivered communication null modem cable for connection A software protocol realizes the faultless transmission of the ASCII characters Therefore it s necessary that both systems respect the communication protocol e The connected control PC sends a command which ends with a line end character CR char 13 e The processor unit quits the execution or storing of a command with the quitting signal O char 48 or returns an occurred error with an ASCII character unequal 0 Data transfer parameters 19200 baud 8 data bits 1 stop bit no parity Sub D9 Sub D9 female female 3 Analog Out Sub D9 pin female Use this connector to dr
3. plastic stoppers Lp a trees Pull the stopper out and move the axis manually left or right until you can see the grease nipples cel aed En MN URSI A A DEA BANAT SRE RERERENSRENS O Lubricate the axis with the grease gun Push the stopper back into their Original position MiniFlat ModuFlat grease nipples on the X axis Page 34 CNC base machinery CNC machinery MiniFlat ModuFlat 8 2 4 Lubrication of the Y axis n Mug agnmnane 50 MiniFlat ModuFlat grease nipples on the Y axis 8 2 5 Lubrication of the Z axis ill 750 MiniFlat ModuFlat grease nipples on the Z axis The grease nipples of the Y axis are located near the guiding rails of the axis If not already done move the Y axis in the half of the possible traversing area otart the lubrication of each single guiding rail from the bottom on the front and back side of the machine To lubricate the ball screw you have to attach the grease gun from the rear right to the angled grease nipple On the Z axis vertical mounted to the slide plate of the X axis is on the lower side bearing surface side relating to drive a cover plate is mounted Remove the fixing screws and the cover plate Under the cover plate is located a grease nipple Attach the grease gun on the grease nipple and lubricate your axis If you have finished the lubrication moun
4. Basic terminology methodology pr Safety of machinery fundamental terms general principles of design SE Part 2 Technical principles EN ISO 13850 2008 Safety of machinery Emergency Halt Design guidelines EN 14121 1 2007 Safety of machinery Risk assessment Part 1 Guidelines Safety of machinery Electrical equipment of machines EN 60204 1 2006 Part 1 General requirements Also the following EU Directives have been applied EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EG The technical documentation for this partly completed machine was created corresponding Annex VII Part B The manufacturer obligates to provide the technical documentation in electronic mode on demand of authorized governmental agency Representative for composition of technical documentation is Mr Dieter Eckart The product partly completed machine is provided for integration in a machine or to be bonded with other partly completed machine in sense with Machinery Directive 2006 42 EU Article 1 Chapter 1 Character a The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of Machinery Directive 2006 42 EU Place Eiterfeld Date 01 06 2010 Hugo Isert Manager Page 41 CNC base machinery CNC machinery MiniFlat ModuFlat 12 Bibliography 1 2 3 4 6 T 1
5. CNC machinery MiniFlat ModuFlat 10 Technical data of the CNC machine CNC base machine 10 1 Clamping area and Traversing range MiniFlat Traversing range X Y Z in mm Table clamping area W x D in mm Opening mm Dimensions W x D x H in mm ModuFlat Traversing range X Y Z in mm Table clamping area W x D in mm Opening mm Dimensions W xD x H in mm without base frame with base frame 850 x 820 x 1310 MiniFlat MiniFlat MiniFlat MiniFlat 20 40 80 100 300 x 200 x 150 300 x 400 x 150 300 x 800 x 150 300 x 1000 x 150 325 x 600 325 x 800 325 x 1200 325 x 1400 200 750 x 630 x700 750 x 830 x 700 750 x 1230 x 700 750 x 1430 x 700 ModuFlat ModuFlat ModuFlat ModuFlat 30 60 70 120 400 x 300 x 150 400 x 600 x 150 800 x 600 x 150 800 x 1200 x 150 550 x 750 550 x 1000 950 x 1000 950 x 1750 200 850 x 820 x730 850 x 1070 x 730 1250 x 1070 x 730 1250 x 1820 x 730 850 x 1070 x 1310 1250 x 1070 x 1310 1250 x 1820 x 1310 10 2 Mechanical values electrical values MiniFlat Guides Process speed X Y Z in mm s Repeat accuracy mm Drive motors Drive elements X YIZ Control operation Software Weight kg linear units with precision steelshafts and ball circulation skid clearance free adjustable 100 lt 0 02 stepper motors ball screw assemblies adjustable backslash free Step Controller MC P with 4 motor power amplifiers 48V 4 5A and power supply unit 500W with
6. Not permitted are materials which produces during processing harmful gases o The CNC machine is prepared for an extraction unit device This extraction unit is preferably suitable for dry dust wood dust fibreglass fibreglass dust platinum dust etc e he CNC base machine partly completed machine can be added by you as the buyer of the base machine with a variety of appropriate processing tools to a CNC machine complete machine in compliance with the requirements of the machinery directive You are responsible for CE certification if you use the machine itself resp sell bring to market The CE certification also includes the legally required identification of a safe machine by the CE mark e CNC machinery for milling processes o The CNC milling machines are designed for milling drilling of the following materials aluminium copper brass plastics e g GRP fibreglass wood The processing of magnesium is prohibited because of fire During the processing of steel stainless steel only engraving or a processing with low cutting forces is possible o It shall not be used milling spindles with a tool holder greater than ISO 25 or HSK 25 hollow shank taper The speed of the spindle drive may not be higher than the corresponding processing speed for the material o All machines are designed for milling spindles spindle machining induction motor with a maximum of 3 kW drive power Cutters and drills may be used up to a maxi
7. Use this button to switch on motor power supply voltage for the motor power amplifiers Conditions for switch on Main power switch on the controller back side is switched on Emergency stop button is pulled out Page 29 CNC base machinery CNC machinery MiniFlat ModuFlat Be sure that the contacts for external emergency stop switch on the remote connector are bridged If power supply voltage is successfully switched on the power button is lighted green 4 start button If you press the start button in CNC mode see chapter 6 3 Operation modes a saved user program in the flash memory will be executed d You cannot use the start switch in DNC mode 5 stop button If you press the stop button in CNC mode an active user program axis motion will be stopped You can continue the execution of the user program by pressing the start button If you press the stop button in DNC mode an active user program axis motion will be stopped To continue the execution of the user program you have to use the controller software ProNC Remote 6 cover button Use this button to open the machines cover or safety door This is possible only if the conditions from point 6 operation mode switch are complied An enable for opening of the cover or safety door is signalized by a white lighted cover button 7 ACK ACKnowledge button This button has no function on 4 axis Controller MC M and MC MP 8
8. operation mode switch key switch Use this switch to choose between automatic and setup mode In automatic mode you can only open the cover or safety door of A the machine if no axis is in motion and the mounted working spindle is switched off means that spindle does not turn In the setup mode you can only open the cover or safety door of the machine if the mounted working spindle is switched off means that spindle does not turn You can just move the axes at opened cover or safety door if you press the ACK button Ensure that in setup mode key switch on TEST only authorized personal operates on the machine Page 30 CNC base machinery CNC machinery MiniFlat ModuFlat 6 6 Installing the CNC operation software The CNC software e Remote supplied with your CNC machine is inclusive of the relevant manuals e Remote operation instruction 6 The manuals are stored in PDF format on your installation medium For installing Remote please read the operation instruction of the software Remote on chapter 2 8 3 1 Configuration 6 More information on the CNC software please see the appropriate manuals or the ReadMe files on the installation media d Alternatively you can start the installation assistant This assistant will guide you through the setup process Page 31 CNC base machinery CNC machinery MiniFlat ModuFlat 7 Accessorles Matching for each CNC machine you can order the following
9. For the lubrication of linear bearings with waves is only the isel special grease used Under the following article numbers the grease can be ordered e 299032 0002 grease cartridge e 299032 0003 grease gun Depending on the application is recommended that every 500 to 1000 operating hours you have to lubricate the axles Unplug the power supply cable of the machine before each lubrication process Page 33 CNC base machinery CNC machinery MiniFlat ModuFlat grease properties The isel special grease has the following properties Enormously wear out reduction less grease consumption mixable with lithium and calcium greases water resistant highly resistant against cold hot and salt water as well as solvent temperature range 25 till 200 C fail safe gt 300 C up to six fold service life extension extremely good adhesion to metal surfaces Classification and marking complies with the EC directives 67 548 EC and 88 379 EC water hazard class 1 Before you start up lubrication of the axis 1 Move the X axis and Y axis to the centre of the traversing area and the Z Axis up to their reference position 2 Open the safety door cover of the machine and switch off the main switch of the control 3 Unplug the power supply cable of the machine 8 2 3 Lubrication of the X axis Ca From the operator side you can see on the X axis transverse axis two white Lm BEEN SE EET a
10. accessories clamping set clamp lever SH1 SH2 2 stop rails hexagon socket wrench additional mounting material for T groove panel bench vise 1 2 additional collet chucks for working spindle tool kit cutter driller graver three different tool changer linear direct or round changer with high frequency main spindle drive option length measurement button rotation axis axes main spindle drive SA 500 750 900 working spindle UFM 500 UFM 1050 vacuum clamping system sel Vakufit pneumatics accessories cold air cooling sel CoolMin cooling unit with cold air nozzle up to 20 C exhaust unit industrial vacuum cleaner engraving spindle diamond engraving head spray cooling unit cooling medium HL4 isel special grease for central lubrication o fatcartridge article number 299032 0002 o greaser article number 299032 0003 e CAD CAM software isyCAD CAM 2 5 Galaad Lancelot ProNC 6 Information for compressed air connection of accessories To use the optional vacuum clamping system or the tool changer and collets of the working spindle it s necessary that the location of the machine has a compressed air connection pneumatic vacuum pump 100 150 l min 1 nozzle cold air nozzle 3 10 bar 100 150 l min cover of the tool changer impulse milling spindle with automatic tool change impulse on the milling spindle mounted swivel unit for exhaust aia ce specially for woodworking p The necessary software for tool changing inc
11. compressed air connection with maintenance unit and solenoid valves frequency inverter max 1 5KW variable speed milling spindle integrated control PC iPC10 CNC control panel 10 Page 12 CNC base machinery CNC machinery MiniFlat ModuFlat 5 Installation and connection of the CNC machine 5 1 Space requirements F7 DETTA aa z Po tae E 4 BI OE am Pam y y m iu 7A 30 MiniFlat 20 1385 ModuFlat 30 2080 Poor y TALA y y CATA LE FOR tas tant tate EET Sette alte ea a R500 1225 Anime Menn a fil lil 3 M NE e 9 A a E e TS i MiniFlat 100 1785 1100 645 Page 13 ModuFlat 120 CNC base machinery CNC machinery MiniFlat ModuFlat The required space for the machine is limited to the outer dimensions of the machine the controller case and the optional CNC control panel as well as enough space in front or side of the machine to operate it and to be able to set up The door of the machine hood opens upward so you need additional space above the machine see also chapter 10 When planning the floor space for the CNC machine regard the universal access for instructed personnel during a maintenance resp service phase 5 2 Transport of the CNC machine Remove the trans
12. emergency stop Spin 5 and 6 bridged pin 7 and 8 bridged The length of the connection cable for the external emergency stop button must not more than 5m Use external power button pin 1 and 2 bridged connect external power button make contact on pin 3 and 4 Page 21 CNC base machinery CNC machinery MiniFlat ModuFlat Output digital outouts 8 pin female The controller has 8 digital user outputs Use these outputs to connect external devices like relays or inputs from other devices The maximum load of each relay output is 24 VDC 300 mA Do not short 24VDC reference potential of the controller with GND or case ground If you have pushed the emergency stop switch all states of the binary user outputs will be maintained and not reset The binary user outputs 1 8 left to right must be wired as shown opposite The transistor outputs output 1 8 can be rated with 300 mA per output If all outputs are switched 1 active the maximum load of the internal 24VDC power supply unit is 1 5 A ca 180mA per output I mox 300mA gt I lt 1 5A Input digital inputs 8 pin female The controller has 8 digital user inputs Use these inputs to connect external devices like sensors switches or outputs from other devices All inputs are optodecoupled If 24VDC lies on the input a logical HIGH is signalized Not connected e g switch open a logical LOW is signalized Do not
13. enclosure i dimod CNC base machine In the new at 29 12 2009 legally binding machine directive 2006 42 EC is the term partly completed machinery defined as follows quote from EC directive article 2 letter g machinery An assembly which is almost machinery but which cannot in itself perform a specific application A drive system is machinery machinery is only intended to be incorporated into or or equipment thereby forming machinery to which this Directive applies Each i dimod CNC base machine delivered without a tool and therefore not for a specific application Is for the purpose of the directive 2006 42 EC a partly completed machine e he CNC machine CNC base machine is used for work in dry rooms workshops laboratories and industrial firms max ambient temperature 40 C Page 7 CNC base machinery CNC machinery MiniFlat ModuFlat e CNC machine o The CNC machine complete machine is according to the type mounted on the machine tool appropriately used That is the concrete tool of the CNC machine specifies the intended use of the machine within the meaning of the Machinery Directive Annex I Section 1 1 2 Under this premise the CNC machine is Suitable for milling drilling cutting engraving metering measuring or water jet cutting The CNC machine is not suitable for graphite machining o Appropriate processing materials are light metals plastics wood glass platinum materials etc
14. gn 24 Be A ES Er oi o e CE E A 28 DOOP NO ME EE EE TE 30 O A 23 E SUE SINC a M o y EE 9 FE VCS T E EE EN EN TT e Po NR NE SE GE 18 external emergency TN 23 external power Dutton eissira URINE ISI PUN IPRC EEE IINE ME MMC ERa Ta aiaa ai 23 F UNN 38 TNT NN ii iii 19 do a E N P A O e E E SO E E OET 22 G MN 25 BIOS osea EE ER RA 34 CNC base machinery CNC machinery MiniFlat ModuFlat H mae des niera gT a IRI 11 j Malae VOI a EE EE EN E E E N 19 Mee e pEr ON asado a 10 WCET 19 10201990 RER ENER EEE EEE ENER VE ED EEE EEE ER OR EK EE NN EEE 25 FIIN 26 iSA34 LIQE91 7 ET ee Nee ee ney EA ad 34 EVT 34 K ENN 32 L ERE SAUE O o POC SU Eo II eauieeeaueatoss 14 MINN 35 M Mae NN 20 Main spindle drive cccccccsssecccccessececseeseeeeauseeceeseseeeeesaeeeeeeeeeeeeeeeaeeeeeeeaeeeeeesseeseeeeeeeseeeesaeeeceesaeueceesaassceesaeaseeesaansceesseneecessugeeeeesegeeeenes 27 BU Pell E 5 Da ED o ooo e E En e 11 MT 12 NON 25 O PESTEN 31 ere 7 1 410 aa ol 0 TJ 28 OUTPUT aia ees tes 24 P partiy completed Machmel ns ke ee ee ee ne ee m 5 ao pe EE OO E T O 17 R EEE ERE EE EE 20 KN NN 11 Re IN 13 KE O 22 P
15. level without working spindle lt 75 dB A d Technical changes reserved Page 38 CNC base machinery CNC machinery MiniFlat ModuFlat 11 Declaration of Conformity or Declaration of Incorporation In the new at 29 12 2009 legally binding machine directive 2006 42 EC the term machinery is defined as follows quote from EC directive article 2 letter a e An assembly fitted with or intended to be fitted with a drive system other than directly applied human or animal effort consisting of linked parts or components at least one of which moves and which are joined together for a specific application For each f dimod CNC machine delivered with a tool e g milling or engraving spindle metering device measuring device like CCD camera or triangulation laser water jet nozzle plasma burner the Declaration of Conformity in this manual is valid Those CNC machinery have to be used purposive for a specific application This application results from the kind of tool mounted on a moveable axis tool milling tool gt usage for milling drilling tool engraving tool gt usage for engraving tool metering device gt usage for metering tool water jet nozzle gt usage for water jet cutting and so on In the new at 29 12 2009 legally binding machine directive 2006 42 EC the term partly completed machinery is defined as follows quote from EC directive article 2 letter g partly completed machin
16. mode on demand of authorized governmental agency Representative for composition of technical documentation is Herr Dieter Eckart Place Eiterfeld Date 01 06 2010 Hugo Isert Manager Page 40 CNC base machinery CNC machinery MiniFlat ModuFlat 11 2 Declaration of incorporation for partly completed base machinery Declaration of Incorporation corresponding Machinery Directive 2006 42 EU Annex II B The manufacturer i dimod GmbH Im Leibolzgraben 16 D 36132 Eiterfeld declares hereby that the following products Product designation CNC machine MiniFlat ModuFlat without safety hood resp with safety hood but without an working tool Types MiniFlat 20 Item No 281110 0101 281111 0101 MiniFlat 40 Item No 281110 0102 281111 0102 MiniFlat 80 Item No 281110 0103 281111 0103 MiniFlat 100 Item No 281110 0104 281111 0104 ModuFlat 30 Item No 275409 55665 275408 55665 ModuFlat 60 Item No 275419 55665 275418 55665 ModuFlat 70 Item No 275429 55665 275428 55665 ModuFlat 120 ltem No 275439 55665 275438 55665 conforms to the safety and health requirements of the Machinery Directive 2006 42 EU Annex I including those at the time of declaration current alterations The following harmonized standards have been applied EN 349 2008 09 Safety of machinery Minimum distances to avoid bruising of parts of the body ry Safety of machinery fundamental terms general principles of design EE Part 1
17. 1 21 MD24 MD28 micro stepping driver Instruction Manual hardware description MD24 MD28 isel Germany AG 02 2009 Operating Instruction 4 axis stepper motor controller iMC M iMC MP Operating instruction 4 axis stepper motor controller MC M iMC MP isel Germany AG 08 2009 Operating instruction isel control computer iPC10 Operating instruction for control computer iPC10 isel Germany AG 02 2009 Operating instruction for CNC Bedienpanel Operating instruction for CNC control panel iBP10 iBP17 isel Germany AG 07 2008 Remote Operation and output program for ISO NCP and CNC files Software manual Remote isel automation 06 2005 EC machinery directive 98 37 EG till 28 12 2009 useable EC machinery directive 2006 42 EG as from 29 12 2009 legally binding Up to date Operating instructions and manuals for download you can find here www isel data de manuals Page 42 CNC base machinery CNC machinery MiniFlat ModuFlat 13 Index A 2 00 34 MIN m M 26 MTU NT O O 34 VIENNE 22 B PT 11 C ENN 9 18 Circular form measuring SUSTO Mii iia 13 CIB AMIS RENEE 35 NENNE 5 TEN 26 NENNE 33 GOE 0 0 netos 28 NENNE 5 ol baii 26 COVO ato 23 D Declaration of Conformity rar ANN 41 PEPE 41 CUE 1 0 OR EEE NET 24 ee APP A
18. CPU board alternatively with step direction interface module function keys Emergency OFF optional CNC control panel PAL PC Remote optional Windows ProNC isyCAD CAM Galaad ca 60 ca 66 ca 8 ca 84 Page 37 CNC base machinery CNC machinery MiniFlat ModuFlat Controller case with net input 1 phase Connection type ModuFlat Guides Process speed X Y Z in mm s Repeat accuracy mm Drive motors Drive elements X Y Z Control operation Software Weight kg 100 230VAC 50 60 Hz L1 N PE Net fuses 6 3A slow not fixed installation according to EN 60204 1 section 5 1 net input connectors linear units with precision steelshafts and ball circulation skid clearance free adjustable 50 100 lt 0 02 stepper motors ball screw assemblies adjustable backslash free Step Controller iMC P with 4 motor power amplifiers 48V 4 5A and power supply unit 500W with CPU board alternatively with step direction interface module function keys Emergency OFF optional CNC control panel PAL PC Remote optional Windows ProNC isyCAD CAM Galaad ca 60 ca 66 ca 8 ca 84 Controller case with net input 1 phase Connection type 100 230VAC 50 60 Hz L1 N PE Net fuses 6 3A slow not fixed installation according to EN 60204 1 section 5 1 net input connectors 10 3 Sound pressure level The sound pressure level varies by application and toolkit Sound pressure
19. E t0 eet 32 Page 3 CNC base machinery CNC machinery MiniFlat ModuFlat 8 Cleaning lubrication and maintenance rnnnvrnnnvnnnnvennnnnnnnvnnnnvennnnnnnnnnnnnnnnnnnnnnnr 33 8 1 cen C CC MM 33 8 2 LAT Gia OM Telle ao u052 c202252 9 3988 9 2 99 0 05 909990 399 0 09 90 5 0 05 33 8 2 1 Basic lubrication 33 8 2 2 Later lubrication 33 8 2 3 Lubrication of the X axis 34 8 2 4 Lubrication of the Y axis 35 8 2 5 Lubrication of the Z axis 35 9 Ice 36 10 Technical data of the CNC machine CNC base machine 37 10 1 Clamping area and Traversing range occcocccccccnconcnconcncnncncnnnncnnnnnnnrncnnnnonnnos 37 10 2 Mechanical values electrical values cooocccconnccnnnccncnccnnnncnnncnnrnonnrnnonons 37 10 3 SOUNA Dros SUE TOVE EE 38 11 Declaration of Conformity or Declaration of Incorporation 39 11 1 Declaration of conformity for complete Machinery 40 11 2 Declaration of incorporation for partly completed base machinery 41 12 BIDHOOTAPNY PM M 42 1 ME 43 Page 4 CNC base machinery CNC machinery MiniFlat ModuFlat 1 Introduction All i dimod CNC base machinery corresponding MD 2006 42 EC partly completed machinery respectively dimod CNC ma
20. I dimo didactic and motion drive Assembly Instruction for CNC base machinery partly completed machinery Operating Instruction for CNC machinery complete machinery Type Model MiniFlat MiniFlat P20 40 80 100 ModuFlat ModuFlat P30 60 70 120 i dimod GmbH Im Leibolzgraben 16 D 36132 Eiterfeld Tel 06672 898 800 Fax 688 CNC base machinery CNC machinery MiniFlat ModuFlat About this manual Used shortcuts MD Machinery directive 2006 42 EC Used symbols You will find different symbols in this manual that signalizes important information facts and danger Warning This symbol indicates dangers that cause damages for person s health physical injury or death Warning Dangerous voltage Warning of danger from electricity lgnoring can lead to serious injury or death Attention This Symbol indicates important notes Ignoring this symbol leads to damages and malfunctions of the machinery Information This symbol indicates important information and notes Observe the safety instructions Before you take the CNC machine CNC base machine MiniFlat or ModuFlat in operation working with the machine or make additions or changes to the wiring of the machine in the housing of the machine make sure to read carefully the safety instructions in this manual Chapter Fehler Verweisquelle konnte nicht gefunden erden Page 1 CNC base machinery CNC machinery MiniFlat ModuFlat O i
21. S232 COM is used for communication with the machine contro in CNC and DNC mode Detailed information can be found in the user manual of the PC series 3 Using the iPC10 with a isel CNC control panel To use the PC10 with a CNC control panel see also 4 CNC control panel operating instruction you have to connect the 8 pin connector of the CNC control panel to the 8 pin socket 9 The wires on the plug connecting the power button on the right side of the CNC control panel the LEDs on the front panel and the power supply for the LC display with the appropriate connectors on iPC10 Switch the iPC10 on by shortly pressing the button on the right side of the CNC control panel The power LED green on the CNC control panel should now shine Page 24 CNC base machinery CNC machinery MiniFlat ModuFlat Connection for CNC control panel 8 pin female To use the iPC10 with a CNC control panel see also 4 CNC control panel operating instruction you have to connect the 8 pin connector of the CNC control panel to the 8 pin socket 69 The wires on the plug connecting the power button on the right side of the CNC control panel the LEDs on the front panel and the power supply for the LC display with the appropriate connectors on iPC10 Switch the iPC10 on by shortly pressing the button on the right side of the CNC control panel The power LED green on the CNC control panel should now shine 6 HDDLED 5VDC HDDactivitylED
22. actuated NC i J The connection of a stepper motor with brake is only on the connector of the Z axis possible At this jack the switching signal 24 V to pin 6 for the motor brake is provided l ole Page 23 CNC base machinery CNC machinery MiniFlat ModuFlat 2 Working spindle 115 230V output 3 poles Use this output connector to directly tap a working spindle without speed control Use the delivered mating connector Maximum load of the relay output is 230 V AC 6A 3 Control elements Sub D25 pin plug On this connector you can plug the control elements button switches from an external control console standard version the front side of the machine the mounted CNC control panel CNC control panel 10 with the corresponding signal connector of the security circuit module inside the controller case 4 AC Input net input module 230 VAC 60 Hz The net input module consists of net input socket net filter fuse holder and net main switch Connect the controller via delivered net cable to a free receptacle After that you can switch on the controller with the net main switch 6 2 2 Optional connections for components 5 PC 10 connection for control computer PC 10 8 pin female The control computer IPC10 is used instead of an external PC notebook Operating units such as mouse keyboard and monitor can be plugged to the corresponding connectors The existing serial port R
23. age 44 CNC base machinery CNC machinery MiniFlat ModuFlat S E A EE E 8 o PP EP 18 serial MTOR EEE EE NE NE RE ito lirio io 22 OJ ale fo VE RE NE EE EE REN 10 40 Space Tee SINT EEE EE EEE RENERE NENNE SSE EEE EE EE NE EN 15 FEE 7 eN M EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEMMMMMMMM 11 standard 22 TV 25 MEN NNN 18 T Technical datan a dis 39 TN 16 triangular key REIR iii 16 W work AA m o UE Pi CO O S EEES Errno rareeoseereoseeeene 19 ALA E Nea 26 Page 45
24. base machinery CNC machinery MiniFlat ModuFlat Table of contents 1 xd os eo IIA ooo O 5 2 Intended use and reasonably foreseeable misuse 7 3 Safety instructions n rnnnnnnnnnnnrnnnnnnnnnnnnnnnnennnnnennnnnennnnnennnnnennnnnennnnnennnnnennnnnennnnnennnnr 9 4 Scope of delivery distribution State cessus 11 4 1 NTN A 11 4 1 1 MiniFlat 11 4 1 2 ModuFlat 12 5 Installation and connection of the CNC machine 13 5 1 Space MENE 13 52 Transport of the CNC machine sees nennen nnns 14 5 3 KS EE ION ofthe ONG MANE Lua 15 5 4 ENCIOSULO MN ee ee 16 5 4 1 Enclosure with safety interlock on CNC machinery 16 5 4 2 Mounting of suitable protection measures at CNC base machinery 16 6 MIAN OP nn o E 17 6 1 sg ea sarna A AS 17 6 1 1 Coordinate system and work piece zero point 17 6 1 2 Assignmet of the motion axles 17 6 1 3 Reference point machine zero 18 6 1 4 Work piece clamping 18 6 2 Connections on the underside of the controller case 19 6 2 1 Connection of the standard version 20 6 2 2 Optional connections for components 24 6 3 Operation modes ssssssssssssseeeeeee nennen nnne nnn nnn nans 26 6 4 DOOF TOCK EE EE 28 6 5 PENNE 29 6 6 Installing the CNC operation software ooccooonccccccccconcnconacncnoncnonnncnnnnncnnnnnons 31 E
25. both the axes X Y or Z as axis letter for linear axes A Bor C as letter for rotation axis as well as the positive negative axis direction of linear axis resp positive negative rotation direction or rotation axis If you need to change the arrangement of the coordinates please read the EH instruction manual of the control software Remote 6 For questions please contact our technical support 6 1 2 Assignmet of the motion axles The assignment of the axles depending by the user position is e On flatbed machinery X axis transverse axis X right X left Y axis longitudinal axis Y away from the operator Y to the operator Z axis lift axis Z up Z down On the flatbed machinery e g MiniFlat ModuFlat the work piece clamping area is mounted on the machinery frame The work piece is not moved A Y axis movement of the tool i e work tool tip in positive direction Y is away from the user C X E Page 17 CNC base machinery CNC machinery MiniFlat ModuFlat 6 1 3 Reference point machine zero The reference point of the machine machine zero and home position are ex factory at the following axis position e Atthe back Y axis e left X axis e atthe top Z axis The reference point is set by the hardware limit switches factory set The axis direction is always considering by the tool tip therewith the coordinate system is a right system right hand regular
26. chinery corresponding MD 2006 42 EC complete machinery of tyoe MiniFlat or ModuFlat are proven CNC machinery They provide the user a wide range of possibilities for 2D or 3D processing of work pieces The machinery are constructed in different sizes and accomplishments The base are exactly fitted and variable mountable standard profiles and drive units Depending from the machinery demands according kinematics the units are mounted The appearance of machine of one type is always the same Applications of a concrete machine respectively the tool mounted on the Z axis are variously All CNC base machinery CNC machinery of type MiniFlat and ModuFlat have a unique control and safety concept as well as a unique design of the mechanics Each single machine becomes configured measured and tested for many hours before delivery to the customer As presupposition for your work you need basic knowledge in CNC technique and PC application It would be good to know also the terminology of the current valid MD MD 98 37 EU applicable until 28 12 2009 MD 2006 42 EU from 29 12 2009 obligingly by law Please note this manual that you e install and do commissioning of CNC base machine CNC machine correctly e can work safety fast and effectively e keep away danger from persons and the equipment e can fully profit from the capabilities of CNC base machine CNC machine The statements in this manual orientate to a standard complexity of deliver th
27. ction hood ModuFlat 30 with under frame and with protection hood ModuFlat 60 as desktop version without protection hood ModuFlat 60 as desktop version with protection hood ModuFlat 60 with under frame and without protection hood ModuFlat 60 with under frame and with protection hood ModuFlat 70 as desktop version without protection hood ModuFlat 70 as desktop version with protection hood ModuFlat 70 with under frame and without protection hood ModuFlat 70 with under frame and with protection hood ModuFlat 1200 as desktop version without protection hood ModuFlat 120 as desktop version with protection hood ModuFlat 120 with under frame and without protection hood 2 5437 55665 ModuFlat 120 with under frame and with protection hood Standard version CNC base machine ModuFlat as desktop version without protection hood Drive axles with ball screw spindle 16 x 5mm 2 5mm inclusive end switches Controller case inclusive o Net input filter with main switch and fuses o 2 phase stepper motor power amplifiers up to 4 axles with max 4 5 A rated current OO 0 O0 O Connector board with processor core module Security circuit module Power supply unit 48V and 24V Hand control unit with function keys and emergency stop switch net main cable o communication cable control software Remote version 1 46 2 1 or higher Operating instruction assembly instruction Options protection hood with solenoid interlock under frame
28. dimod GmbH 2010 All rights reserved Despite all care printing errors and mistakes cannot be excluded For suggestions and information on errors we are grateful CE mark for completed CNC machinery i dimod CNC machinery are CE compliant and marked accordingly For these machines is the CE declaration of conformity valid No CE mark for partly completed machinery Partly completed machinery definition from EC machinery directive 2006 42 EC has no CE mark For partly completed machinery the declaration of incorporation referred to in Annex Il part 1 section B is valid For all other machinery parts and components be applied to the CE safety directives initial operation are prohibited until all appropriate requirements are met The company i dimod GmbH assumes no responsibility or liability if you make any changes without the consent of the manufacturer of the machine that affect the CE conformity of the machine The EMC test is valid only for the controllers original configuration ex works i e the delivery state Manufacturer i dimod GmbH Im Leibolzgraben 16 D 36132 Eiterfeld Phone 06672 898 800 Fax 06672 898 688 E Mail info i dimod com http www i dimod com Item no 970280 BE015 translation of operation instruction in German language State 06 2010 Technical changes reserved ig Latest operating instructions and manuals for download visit www isel data de manuals Page 2 CNC
29. distribution state 4 1 Standard delivery 4 1 1 MiniFlat Models model CAS Standard version CNC base machine MiniFlat as desktop version without protection hood Drive axles with ball screw spindle 16 x 5mm 2 5mm inclusive end switches Controller case inclusive o Net input filter with main switch and fuses o 2 phase stepper motor power amplifiers up to 4 axles with max 4 5 A rated current Connector board with processor core module Security circuit module Power supply unit 48V and 24V Hand control unit with function keys and emergency stop switch net main cable communication cable control software Remote version 1 46 2 1 or higher operating instruction assembly instruction oO 00D Options protection hood with solenoid interlock under frame compressed air connection with maintenance unit and solenoid valves frequency inverter max 1 5KW variable speed milling spindle integrated control PC iPC10 CNC control panel 10 Page 11 CNC base machinery CNC machinery MiniFlat ModuFlat 4 1 2 ModuFlat Models ltem No 2 9409 55665 2 9400 55665 2 9408 55665 2 9407 55665 2 9419 55665 2 9410 55665 2 9418 55665 2 5417 55665 2 9429 55665 2 9420 55665 2 9428 55665 2 9427 55665 2 5439 55665 2 5430 55665 2 5438 55665 ModuFlat 30 as desktop version without protection hood ModuFlat 30 as desktop version with protection hood ModuFlat 30 with under frame and without prote
30. e CNC machine is ready for operation Notes not related to the machine e g accessory or software you can skip when reading the manual the first time The statements in this manual are basing on the following configuration technical state of the CNC machine control system e Operator software is ProNC 6 or Remote 7 higher then version 1 45 6 0 For installation and commissioning the software or accessory please note the supplemental manuals They are composed in the source index of this manual Page 5 CNC base machinery CNC machinery MiniFlat ModuFlat Example CNC base machine MiniFlat 40 ModuFlat 60 partly completed machine equipped without tool no clearly definition of application purpose with without hood safety door this CNC base machine is delivered without CE mark for this CNC base machine the Declaration of Incorporation is valid Example CNC machine MiniFlat 40 ModuFlat 60 complete machine equipped with tool milling spindle so applicable for milling or drilling hood safety door this CNC machine is delivered with CE mark for this CNC machine the Declaration of Conformity is valid Page 6 CNC base machinery CNC machinery MiniFlat ModuFlat 2 Intended use and reasonably foreseeable misuse i dimod CNC machinery i dimod CNC base machinery of type MiniFlat or ModuFlat are CNC controlled machinery with more than one linear axis resp one or two optional rotation axis The motor
31. e machine is connected permanently via RS 232 interface with a control computer IBM compatible PC or Notebook A user program stored in flash memory will not be executed The commands to execute an action motion e g reference motion motion of the axis or I O actions will be sent by user software from the computer with the new Remote optional ProNC Galaad motion control for 4 axis stepper motor controller IMC4 compatibility mode COM interface on computer 9 pin Sub D plug serial cable Sub D9 pin socket amp socket Remote ProNC CN Galaad Page 26 CNC base machinery CNC machinery MiniFlat ModuFlat The CNC mode automatic mode CNC mode is the program controlled mode of the stepper motor control of the machine That means that a user program which is saved in the controller s memory flash will be executed till the end During the automatic mode CNC mode you can stop the execution of the active user program by pressing the STOP key on the hand control unit CNC control panel or by using the external STOP input A following operation of the START key hand control unit CNC control panel or the activation 1 active of the external start input effects the resumption of the automatic mode COM interface on computer 9 pin Sub D plug serial cable Sub D9 pin socket socket PALPC E Page 27 CNC base machinery CNC machinery MiniFlat ModuFlat 6 4 Door lock For specia
32. ery e An assembly which is almost machinery but which cannot in itself perform a specific application A drive system is machinery machinery is only intended to be incorporated into or or equipment thereby forming machinery to which this Directive applies For each i dimod CNC base machine delivered without a tool e g milling or engraving spindle metering device measuring device like CCD camera or triangulation laser water jet nozzle plasma burner the Declaration of Incorporation in this manual is valid These CNC base machinery have no purpose for a specific application Page 39 CNC base machinery CNC machinery MiniFlat ModuFlat 11 1 Declaration of conformity for complete machinery EC Declaration of Conformity corresponding Machinery Directive 2006 42 EU Annex Il A The manufacturer i dimod GmbH Im Leibolzgraben 16 D 36132 Eiterfeld declares hereby that the following products Product designation CNC machine MiniFlat ModuFlat with safety hood and working tool Types MiniFlat 20 Item No 281110 1101 281111 1101 MiniFlat 40 Item No 281110 1102 281111 1102 MiniFlat 80 Item No 281110 1103 281111 1103 MiniFlat 100 Item No 281110 1104 281111 1104 ModuFlat 30 Item No 275400 55665 275407 55665 ModuFlat 60 Item No 275410 55665 275417 55665 ModuFlat 70 Item No 275420 55665 275427 55665 ModuFlat 120 Item No 275430 55665 275437 55665 conforms to the safety and health requirements
33. iece clamping device or other parts of the machine occur In case of emergency you will find an emergency HALT switch on your hand control unit CNC control panel It will interrupt power supply for the power electronics motor power amplifiers and frequency inverter for main spindle drive STOP category 0 interrupt of drives power supply The key switch on the hand control unit may be used only by knowledgeable and instructed persons because in TEST mode there is an increased risk of damage Page 9 CNC base machinery CNC machinery MiniFlat ModuFlat A A Please keep the replacement key switch under your personal check The operator has guarantee sufficient ventilation according accruement of dust or gas caused by the operation process of working pieces lf the sound pressure level near the machine should be higher than 70 dB A the operator has to wear an applicative ear protection The work at and with the machine is only allowed for authorized knowledgeable and instructed persons Those persons have to be informed by a special instruction about possibly appearing endangerments especially residual risk Do not use running water for cooling but a spray cooling system with a spray fog causing the cooling effect look accessories Drop formation and their gathering below the mounting table must be avoided Page 10 CNC base machinery CNC machinery MiniFlat ModuFlat 4 Scope of delivery
34. ive an external frequency inverter with the corresponding working spindle via a 0 10 V analog output description 24VDC N U N U make contact 1 potential free contact o analog 0 10V GND N U make contact 1 potential free contact Page 20 CNC base machinery CNC machinery MiniFlat ModuFlat Cover Sub D9 pin female This connector is used to integrate a door lock switch to the security circuit of the controller pin description 1 coll break contact 2 switch 1 1 bridge to pin 3 if no safety door is used switch 1 2 bridge to pin 2 if no safety door is used switch 2 1 bridge to pin 5 if no safety door is used 5 switch 2 2 bridge to pin 4 if no safety door is used 6 coil break contact If no cover or safety door hood is used the pins 2 3 and 4 5 must be bridged Therefore use the enclosed Sub D 9 pin plug amp Remote security circuit interface 8 pin female Use this connector to include the controller into a higher ranked security circuit system Please note that the external power input is only useable if the power button from the controller front is switched off That will be realized by bridging the pins 1 and 2 pim description gt 1 power button select power button select external power make contact external power make contact brake contact 11 BI CE brake contact 12 brake contact 21 MI C brake contact 22 Use external
35. l cases e g door lock defect or loss of power supply voltage of the machine you can use the triangular key enclosure of the CNC machine to open the door lock manual Manual door unlock Switch off the machine 2 Turn the triangular key without using great force a half turn to the left and open the door The stepper motors of the machine are not powered 3 Turn the triangular key back to the right A You may not operate the machine in this state Page 28 CNC base machinery CNC machinery MiniFlat ModuFlat 6 5 Operation elements The operation of the CNC machine takes place via the buttons on the external hand control unit or optionally via the buttons on the CNC control panel 4 external hand control unit CNC control panel 1 emergency stop switch Turns off the power supply for the motor power amplifiers and the working spindle in case of any danger This means dangers for the user s health or machine safety The integrated security circuit is applicable till safety category 3 DIN EN945 1 If you push the emergency stop switch the motor power supply will be switched off immediately DIN EN 60204 1 stop category 0 and any axes motion will be stopped The main power supply voltage of 115 230VAC lies still on the device only the motor power supply voltage for the amplifiers is switched off 2 fault lamp The fault lamp indicates an error within the safety circuit 3 POWER button
36. lusive tool length measurement is a part of the control and programming software Remote ProNC Look at all accessories for a professional installation and note the applicable standards and safety regulations Page 32 CNC base machinery CNC machinery MiniFlat ModuFlat 8 Cleaning lubrication and maintenance Switch off the main switch before every cleaning or maintenance avoiding an accidental switching on 8 1 Cleaning e Clean the machine regularly with a hand brush or vacuum cleaner no compressed air from all chips This protects the mechanics from premature wear e The seal lips include a Teflon component and require no special maintenance e Clean the polycarbonate panes with a not scouring plastic cleaner 8 2 Lubrication maintenance e he guide rails and drive shafts are fitted from the factory with a long term central lubrication Depending on the strain you should regrease the guides and drive shafts in an interval of about 500 1000 hours of operation Please use the grease gun available as accessories for centralized and the associated specialty grease e If you use oil please lubricate in an interval of about 100 200 hours of operation e Lubricate not too much at once the wave rails and steel rails must not swim in the grease 8 2 1 Basic lubrication The drive components are lubricated at the factory with isel special grease You can immediately drive the axis 8 2 2 Later lubrication
37. mum shaft diameter of 12 mm The tools form cutters and conical formers for timber industry may be used up to a maximum cutting diameter of 45mm and a shaft diameter of 12 mm e The rapid traverse velocity should not exceed the values of 150mm sec till 200mm sec depending on the machine size e The feed rate of the processing tool in the material must be determined technologically and should be smaller than the rapid traverse speed e For the secure clamping of the tools in the tool holder the user is responsible e Tothe reasonably foreseeable misuse belongs the operation of the machine by two persons It is prohibited that one person executes a motion of the axis of the CNC machine via software manual move or program start or by pressing the START button on the operating console CNC operation panel and another person is touching into the machines workspace or do work in another way when the safety door is open and an axis movement is going on e You are not allowed to manipulate the locking of the safety door Page 8 CNC base machinery CNC machinery MiniFlat ModuFlat 3 Safety instructions A Do not operate the machine in a potentially explosive atmosphere The machine is fully enclosed The transparent panes material polycarbonate mounted in the machine frame resp in the door ensure during operation of the machine setup or working process protection against moving machine parts as well as eventually thr
38. of the Machinery Directive 2006 42 EU Annex I including those at the time of declaration current alterations The following harmonized standards have been applied Safety of machinery fundamental terms general principles of design Part 1 Basic terminology methodology Safety of machinery fundamental terms general principles of design Part 2 Technical principles Safety of machinery Safety distances to avoid reaching of dangerous regions with upper and lower extremities EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 13857 2008 EN 349 1993 Safety of machinery Minimum distances to avoid bruising of parts of the body Safety of machinery Guards general requirements for the design and construction of fixed and moveable guards Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 953 1997 EN 954 1 1996 EN ISO 13850 2008 Safety of machinery Emergency Halt Design guidelines EN 14121 1 2007 Safety of machinery Risk assessment Part 1 Guidelines Safety of machinery Electrical equipment of machines Part 1 General requirements Also the following EU Directives have been applied EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EG EN 60204 1 2006 The technical documentation for this machine was created corresponding Annex VII Part A The manufacturer obligates to provide the technical documentation in electronic
39. operation of the machine setup or working process protection against moving machine parts as well as eventually thrown work piece fragments from the work area You are not allowed to put a CNC marked CNC machine into operation if the enclosure is not complete intact or the polycarbonate panes ore damaged 5 4 2 Mounting of suitable protection measures at CNC base machinery The delivered CNC base machinery without safety door hood resp without in the machine frame fixed transparent panes are partly completed machinery for the purpose of the directive 2006 42 EC They are delivered without a CE marking It applies the declaration of incorporation and the assembly instruction You are not allowed to put the delivered CNC base machine into operation if you have not mounted appropriate protective measures A As the operator of the CNC base machine you are responsible for taking appropriate protective measures based on your risk assessment to comply the requirements for the machine according to Machinery Directive 2006 42 EC Page 16 CNC base machinery CNC machinery MiniFlat ModuFlat 6 Initial operation 6 1 Preliminary 6 1 1 Coordinate system and work piece zero point The coordinate system of the CNC machine is set as a right system as shown in the picture The work piece zero point PO be defined by the software e g via teach in or is freely programmed in the user program Yellow labels on the axes marks
40. own work piece fragments from the work area The housing protects you from moving tools reduces the noise level and holds back chips The door is locked during operation and cannot be opened safety solenoid interlock Please do not change or remove this mechanism You are not allowed to put a CE marked CNC machine into operation if the enclosure is not complete intact or the polycarbonate panes are damaged The delivered CNC base machinery without safety door hood are partly completed machinery for the purpose of the directive 2006 42 EC They are delivered without a CE marking It applies the declaration of incorporation and the assembly instruction As the operator of the CNC base machine you are responsible for taking appropriate protective measures based on your risk assessment to comply the requirements for the machine according to Machinery Directive 2006 42 EC During operation of the CNC machine we recommend the wearing of appropriate hearing protection and appropriate protective equipment e g protective glasses Be careful that work pieces are tightly clamped The use of save and Suitable parts devices for work piece clamping is one of the tasks of the operator of the CNC machine Unsuitable not safe devices for work piece clamping can cause unfasten of work piece from device during operation This can result in heavy damage and accidents with fatality or personal damages In this case can also damages of tool work p
41. port lock from the frame feeds Use only appropriate lifting equipment fork lift trucks see picture Lift the machine only from below and do not pull up on the cover In case of a later transfer please make sure that the net and connection cables are not damaged Unplug the power supply cable before each transport Take care during transport that the machine is not suspended to heavy vibrations Keep the triangular wrench for manual unlock of the door outside the machine Page 14 CNC base machinery CNC machinery MiniFlat ModuFlat 5 3 Installation of the CNC machine The clamping processing area of the CNC machine and all axes are aligned precisely at right angles from the factory which the transverse axis X fitted axis Otherwise the machine must be re measured by a technician from manufacturer i dimod GmbH Never loosen the fastenings of the axles or the mounting bracket in Place the machine on a plane and solid area You can compensate the unevenness of the floor table with the adjustable feet For precise alignment of the machine you need a spirit level with an accuracy of at least 0 1 mm m Save the height of the machine feet with the lock nut Page 15 CNC base machinery CNC machinery MiniFlat ModuFlat 5 4 Enclosure 5 4 1 Enclosure with safety interlock on CNC machinery The transparent panes material polycarbonate mounted in the machine frame resp in the door ensure during
42. power amplifiers will be driven via a PC based stepper motor control All control and power electronics for the axis is mounted in a control cabinet El Differences between CNC machine and CNC base machine i dimod CNC machine In the new at 29 12 2009 legally binding machine directive 2006 42 EC is the term machinery defined as follows quote from EC directive article 2 letter a machinery an assembly fitted with or intended to be fitted with a drive system other than directly applied human or animal effort consisting of linked parts or components at least one of which moves and which are joined together for a specific application Each i dimod CNC machine delivered with a tool e g milling or engraving spindle metering device measuring device like CCD camera or triangulation laser water jet nozzle plasma burner is for the purpose of the directive 2006 42 EC a machine because she was manufactured for a specific purpose resp specific application and therewith a specific usage The usage results from the kind of tool which is mounted on a moveable axis e g tool milling tool gt usage for milling drilling tool engraving tool gt usage for engraving tool metering device gt usage for metering tool water jet nozzle gt usage for water jet cutting The manufacturer i dimod GmbH is able to effect a legal prescribed risk assessment for the CNC machines CNC machines will be delivered with a machinery
43. short 24VDC reference potential of the controller with GND or case ground The binary user inputs 1 8 left to right must be wired as shown opposite The load of the controller internal 24V power supply unit amounts on 1 active l state 4 mA per input I co 4 mA Page 22 CNC base machinery CNC machinery MiniFlat ModuFlat Impulse interface impulse control 8 pin female Use this connector to integrate the function keys start button stop button and reset from the controller front side as external signal inputs pin description gt input external START button 24VDC input external STOP button output lamp START button output lamp STOP button input length measure switch 24VDC If the external STOP button is not used pins 2 and 3 must be bridged 9 GND GND connection of the 24V DC 8 pin female 24V 24V DC 8 pin female 40 Stepper Motor motor axis X Y Z A Sub D9 pin socket SubD 9 pin connector for motor modules CNC axis Connect disconnect the Sub D plug only if the controller is switched off Ignoring this instruction can lead to damage the motor cable or stepper motor amplifier description motor phase 2B motor phase 2A motor phase 1B motor phase 1A 24VDC brake 24VDC 1 8A output with reference potential GND limit switch 2 Input gt 24VDC if limit switch 2 is not actuated NC GND limit switch 1 Input gt 24VDC if limit switch 1 is not
44. t the cover plate again to the Z axis Page 35 CNC base machinery CNC machinery MiniFlat ModuFlat 9 Faults Error reason solution net input plug not connected check net input cable connection machine will not turn on main switch not switched on switch on main switch sede remove net input plug renew fuse power supply voltage hood door is not closed close hood door cannot switch on by E tch lock E POWER button mergency stop switch is unlock Emergency stop unlocked switch main switch not switched on switch on main switch works not power supply for the power power amplifiers by correctly amplifiers not switched on pressing POWER button motor cables not connected check motor cables no communication via __ Incorrect COM port selected select correct COM port serial interface incorrect baud rate select 19200 baud incorrect setting in the spindle module DLL ja eg anaienange milling spindle is not only DNC mode dE working switch on the milling spindle MN only 115 230 V is switched switch on OFF spindle pitch is not correct in the software Remote in DNC mode moving distances of the spindle pitch is not correct axles is incorrect set in the initialize section of user program or in the programming software PALPC in CNC mode change spindle pitch in software Remote 6 change spindle pitch in the user program or programming software PALPC Page 36 CNC base machinery

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