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KISS 4U V2

1. 4 www kontron com 2 Introduction RISS 4U V2 User s Guide Version 1 01 2 Introduction Kontron Europe would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Europe products The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Europe This manual is protected by copyright All rights are reserved by Kontron Europe Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and impro
2. 12 Slot for the locking mechanism N 13 Fan slide in module with knurled screws 14 Cover fastening screw on the front side 15 Indicators Power LED HDD activity LED 16 Filter mat and filter mat holder with knurled screw Fig 13 Front side tower version with opened front access panel www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 1 1 Interfaces on the Front Side 7 1 1 1 USB Interfaces The KISS 4U V2 platform is equipped with two USB interfaces on the front side see Fig 12 pos 4 and Fig 14 pos 2 You can connect various USB devices to these tvvo USB 2 0 interface connectors 1 Power button 2 USB 2 0 ports 3 Access panel detail Fig 14 Power button and USB ports at the front side se If USB devices are connected to the USB ports on the front of the device the front access panel cannot be closed and locked 7 1 2 Controls and Indicators 7 1 2 1 Power Button The power button see Fig 12 pos 3 and Fig 14 pos 1 is Located on the front side of the system behind the front access panel Press this button to turn the system on or off Please observe the setting options for the power button in the BIOS Setup m For system configurations with 24VDC 48VDC PSU When the KISS 4U V2 system is powered on with the power button Fig 12 pos 3 the green Power ON LED Fig 21 and Fig 22 of the DC PSU on the rear of the system lights up Even
3. dl dt oe Fi I a 1 a L Le se k a ul eae ap he I d q i i Fo KISS 4U V2 User s Guide Version V1 01 0 0096 6766 l T o LE ey n r mi AA A A el Va i a Des LI l 1 3 fe J cil PVCU cu 7 f pe AN J OEY 4 1 Table of Contents RISS 4U V2 User s Guide Version 1 01 1 Table of Contents 1 Table of Contents ssssssccecscssosececscssssececsesssseseessesssseceessssssesecsessoseseessssoseseessssossecessssssesessssosseecsssssssesesoo 1 Loe OW FTE ee I E E E EE O E E RS 3 C IMO O E E E 5 2 1 Symbols used in this Manual eeeesessssssssssosssosossoseesessssessssssosooosoososessesesesesessssssssooosoososossssessssssssosooooeoe 6 7 1 1 Interfaces on the Front SO Oroareconnttdusentmgsstmudanmesimtsimmitucconttumdmcieitmssbutmedetisesicom tesi 18 7 1 2 Controls and IndicatorS cecemadinenoninonameninsi momenesomscnmenmesnessiesmesisessnesiisseeescis iaia iceeni 18 Ds FONC ACCESS PINEL erresira rne EEEE acmenoni amenttcei 19 7 1 4 Cover fastening screw on the front SIdC cccececcecscececsccccecscececsecccececscecececesesesscsecesesstesscscseseseseceees 19 Vols Fan idein MOdULE sepa a tecetasacet ia atasatactemncenstun vend ccuestessade me ieiensi ist tesi teuiisttit are eds satdmicicteennttts i 19 7 16 Filter Mal and Filter Mat NO LOE etemmelementessossermtsssmenmssesseeniomssts me imsmuetsmitecsi us 20 7 1 7 Steel Mesh Guard for IP52 Variantonly se
4. 2 8 After the positioning plate Fig 47 and Fig 48 pos 4 is properly inserted into the fan compartment push the upper part of the fan slide in module into the fan compartment until the fan control connector Fig 47 pos 2 is firmly inserted into the socket Fig 46 pos 4 9 Secure the fan slide in module by fastening the knurled screws m If step 6 was skipped the installation of the filter mat holder with filter mat has to be performed as the final step Q Install the filter mat holder put aside in step 1 with the filter mat to the front side of the fan slide in module as described in chapter 10 1 Cleaning the Filter Mat step 7 and step 8 www kontron com 10 Maintenance and Prevention RISS 4U V2 User s Guide Version 1 01 10 3 Replacing the Lithium Battery The integrated motherboard or SBC board of your system is equipped with a lithium battery To replace the battery please proceed as follows 1 2 ee oe 99 Open the unit as described in chapter 8 4 1 Installing Removing the Expansion Cards step 1 4 If you have added expansion cards to your system first remove the expansion cards plus all the corresponding connecting cables to gain access to the lithium battery following the instructions in chapter 8 4 1 Installing Removing the Expansion Cards step 5 7 Remove the lithium battery from the holder by pulling the ejector spring outwards Place a new lithium
5. 4U V2 platform only with an additional inserted steel mesh guard and with closed front access panel 7 1 8 Drive Bays Depending on the ordered system configuration the system can be equipped with up to five drives on the front side see Fig 12 and Fig 13 pos 6 7 8 9 11 Externally accessible 5 25 drive bay shown with a DVD drive installed Externally accessible 5 25 drive bay shown with covering plate Externally accessible 5 25 drive bay shown with covering plate One internal 3 5 drive bay for a SATA HDD or for a front accessible slim line drive bay shown L4 I with an internal not externally accessible HDD installed Externally accessible 3 5 drive bay shown with covering plate For KISS 4U V2 system configurations with a disk subsystem with five HDDs the drive bays L1 L2 and L3 are occupied by this subsystem with removable HDDs For customer specific versions and system configurations please refer to the corresponding KISS 4U V2 Systems Configuration Guides for KISS 4U V2 on our website www kontron com www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 2 Rear Side Depending on the KISS 4U V2 platform configuration ordered the rear panel will have the external interfaces of the integrated motherboard or SBC board any additional interfaces the power supply unit and the air exhaust openings m The positioning and number of the KISS 4U V2 platform in
6. Power Connection The AC input connector is located at the rear side of the KISS 4U V2 system AC input connector Fig 36 KISS 4U V2 rear side without PE marked grounding stud To connect the KISS 4U V2 platform to an AC power supply perform the following steps 1 The KISS 4U V2 systems with grounding studs marked with a PE symbol have to be grounded by establishing a large area contact between the grounding stud at the rear side and an appropriate grounding connection point see chapter 7 2 3 Grounding Stud Fig 23 and Fig 24 2 Connect the AC power cord to the AC input connector 3 Connect the other end of the AC power cord to a corresponding mains outlet IS Make sure that the power supply power outlet is properly grounded and that the power cord is in perfect condition without any visible damage An ungrounded power supply is not permissible www kontron com 9 Starting Up RISS 4U V2 User s Guide Version 1 01 9 2 DC Povver Connection The DC version of the KISS 4U V2 platform is equipped with a 24V or 48V power supply with a 2 pin terminal block and an ON OFF power switch The system has to be mounted and installed only by qualified personnel for this area familiar with the associated dangers It must be ensured that the platform can be powered ON and OFF via an easy accessible two pole isolating switch and an overload protection These should be incorporated in the building installation
7. attr titre re ee ES eg ee a Sn 3 a ELL VT LES ES LL i apu ds Es ls a Ei Da he LE EL LI Boas TUT Fig 44 IP52 variant Positioning of the steel mesh guard and of the filter mat in the filter mat holder I The frontal IP52 protection class is ensured for the KISS 4U V2 platform only with an additional inserted steel mesh guard and with closed front access panel www kontron com 10 Maintenance and Prevention RISS 4U V2 User s Guide Version 1 01 10 2 Replacing the System Fans The operation of the KISS 4U V2 system is permitted only with a functional fan slide in module Defective components may only be replaced by Kontron original spare parts Q part number of the fan slide in module 1035 6968 The fan slide in module can be replaced during operation This should only be carried out by a qualified specialist or a suitably instructed user who is aware of the associated dangers Keep your hands and fingers away from rotating parts of the fans Before taking out the fan slide in module wait until the fans have totally stopped To replace fan slide in module proceed as follows 1 Remove the filter mat holder as described in chapter 10 1 Cleaning the Filter Mat step 1 to 3 and put it aside for later reassembly 2 Loosen the two knurled screws of the fan slide in module Fig 45 pos 1 3 Pull the fan slide in module out of the cabinet using the knurled screws to disconnect it from the inte
8. battery into the battery holder Pay attention to the polarity of the battery The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Europe Reinstall the expansion cards which you removed and reconnect their data cables following the instructions in chapter 8 4 1 Installing Removing the Expansion Cards step 8 11 Close the device as described in chapter 8 4 1 Installing Removing the Expansion Cards step 12 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The Lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for disposal of batteries www kontron com 11 Slide Rails Option RISS 4U V2 User s Guide Version 1 01 11 Slide Rails Option Kontron offers slide rails for installing the KISS 4U V2 platform into a 19 industrial cabinet These can be ordered separately m The KISS 4U V2 systems should be installed into a 19 industrial cabinet with slide rails PN 1016 5807 Use therefore the rack slide rails mounting kit for KISS 1U and KISS 2U 4U V2 systems PN 1051 7200 Fig 49 Attaching the inner part to a KISS 4U V2 platform Fi
9. for the HDD LED and the power LED You can convert your rackmount system to a desktop unit by removing the two handle brackets one handle bracket on each side 19 handle bracket Chassis and cover of the KISS 4U V2 platform Holes for mounting in 19 racks Fastening screws of the 19 bracket The desktop version is delivered with rubber feet To attach the rubber feet please follow the instructions in chapter 8 1 Attaching the Rubber Feet Fig 11 19 handle bracket with fastening screws www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 The power button the power and HDD LEDs 2x USB interfaces 1x filter mat holder and the integrated drives are located at the front side of the KISS 4U V2 platform behind the access panel DO 00G Fig 12 Front side rackmount version with opened access panel Legend for Fig 12 and Fig 13 Access panel holder Access panel a DE 1 2 3 Power button 4 ex USB 2 0 5 6 Securing lock mechanism two keys are provided L4 one internal 3 5 drive bay for an internal SATA HDD or for a front accessible slim drive bay L3 front accessible 5 25 drive bay shown with covering plate 8 L2 front accessible 5 25 drive bay shown with covering plate 9 L1 front accessible 5 25 drive bay shown with a DVD drive installed 10 Access panel buffer 11 L5 front accessible 3 5 drive bay
10. holder to the corresponding positioning holes of the card hold down bracket using the provided screws Fix the upper edge of the expansion card especially with long expansion cards into the notch of the PCB holder height adjustable Thus the expansion card is firmly kept in place during high mechanical load shock and vibrations 11 In order to re assemble the card hold down brackets follow the steps in reversed order Tighten the corresponding screws half way at first Then tighten firmly the externally accessible screws and the retaining bracket Only then tighten firmly the screws at the notches that secure the card hold down brackets 12 Close the KISS 4U V2 platform and secure the cover with the captive knurled screws IZ The chassis of the KISS 4U V2 platform with attached cover is properly closed only if the following knurled screws are tightened Q the cover fastening screw Fig 12 and Fig 13 pos 14 and Fig 28 on the front side Q the knurled screws Fig 16 and Fig 17 pos 8 and Fig 29 on the rear side www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 8 5 Installation in a 19 Industrial Cabinet Expansion card installation should be performed before installing the KISS 4U V2 system into a 19 industrial cabinet Please consider the instructions described in the section 8 4 Accessing Internal Components Before closing the industrial cabinet you must connect
11. little bit Fig 30 to release the cover centering and fixing brackets Fig 26 pos 3 and pos 4 from the retaining brackets of the chassis see Fig 8 Fig 9 pos 4 Fig 30 Pull out the cover centering and fixing brackets from the retaining brackets of the chassis 4 Lift the cover up on the rear edge and remove it Fig 31 Fig 31 Removing the cover Two card hold down brackets and a retaining bracket Fig 8 and Fig 9 pos 6 pos 7 and pos 8 secure the SBC card and the expansion cards to the corresponding expansion slots Fig 32 Card hold down bracket for long expansion cards Fig 33 Card hold down bracket for long expansion cards 1 Threaded holes for the externally accessible 3 Notches for the fastening screws that secure the card fastening screws Fig 25 pos 5 and pos 7 hold down brackets to the internal brackets 2 Holes for the internal bolts Fig 25 pos 4 and 4 Threaded hole for attaching the retaining bracket pos 6 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 In order to install short expansion cards half length only the card hold down bracket for short expansion cards see Fig 8 and Fig 9 pos 7 has to be removed step 1 to 4 Tl EEES v Fig 34 Opened KISS 4U V2 platform removing the card hold down brackets Loosen the internal and then the externally accessible fastening screw that secure the card hold down bracket for short expansi
12. the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system Note for power supplies PSU A corresponds to the systems with a 400W wide range AC power supply B corresponds to the systems with a 650W wide range AC power supply C corresponds to the systems with a 500W redundant wide range AC power supply D corresponds to the system configuration with a 24 VDC 400W power supply E corresponds to the system configuration with a 48 VDC 400W power supply www kontron com hia s hi NC 2 ae rs a a4 7 Product Description KISS 4U V2 User s Guide Version 1 01 7 Product Description The KISS 4U V2 platform expands the Kontron KISS computer line KISS 4U V2 is a scalable 4U 19 platform that can be equipped with either a motherboard or a Single Board Computer SBC board supporting various system configurations refer to KISS 4U V2 Systems Configuration Guides on our website The flexible customer specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 4U V2 platform offer the superior qualities of a computer designed for operation in harsh industrial environment The KISS 4U V2 platform is designed to be installed in 19 racks It is also offered as tower and desktop version Versions of the KISS 4U V2 platform Fig 2 Rackmount version w
13. 2 IP52 Filter mat holder with inserted steel mesh guard and filte rmat cesccsccccccccccccccccecccsccescceccecccs 39 Fig 43 Steel mesh Guard cccsccccccssccsccccccscccsccasccscsencssccsscssnccsccescessccscsensssscescssncsscsenscsccsscssnccscsenscsccsscceccs 39 Fig 44 IP52 variant Positioning of the steel mesh quard and of the filter mat in the filter mat holder 39 Fig 45 Detail Fan slide in module without filter mat holder cc cccecccccccccecccecccccceccescceccceccesccecaceccessceccecacs 40 Fig 46 Detail Fan compartment without fan slide in MOCULE ccc eccescceccccccccccccceccceccecccecccscceccescsecsceccecacs 40 Fig 47 Inner sider Of the fan s de in module ss ciscccsccisescvesadecsessvedescosvesccacelaccucciusbcesebieeeseesssdedecebesuwcewededcaxeeebecees 41 Fig 48 Fan slide in module with inserted filter Mat cccecccccccccccccccccccceccceccecccencesccecccencesccesceecsescceccesccecacs 41 Fig 49 Attaching the inner part to a KISS 4U V2 platform ccc cceccceccccccecccccceccecccecceecceccceccceccecscescescceccecacs 43 Fig 50 KISS 4U V2 platform with slide railin pulled out position ccccecccccsccscccccssceccsccesceccesccscesccsccsseceeces 43 Fig 51 KISS 4U V2 platform with slide railin pushed in position cccccccccccsccscccccsccccesccsccsecsccescsscescesccscesccesees 43
14. 4U V2 User s Guide Version 1 01 12 4 CE Directives and Standards CE Directive Elektrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Richtlinie 2004 108 EC Compatibility EMC CE Marking CE Richtlinie 93 68 EEC Elektrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 A11 2009 A1 2010 A12 2011 AC 2011 U S A CANADA to meet UL60950 1 2006 CSA C22 2 No 60950 1 7 2007 Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 USA FCC 47 CER Part 15 Class A CANADA ICES 003 Class A www kontron com 13 Standard Interfaces Pin Assignments RISS 4U V2 User s Guide Version 1 01 13 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 13 1 1 Serial Interface RS232 Pin Signal Name 9 pin D SUB Connector Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 13 1 2 VGA Port Pin Signal Name Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC www kontron c
15. 8 and Fig 39 1 Fan slide in module with bolt with tapped hole 4 Filter mat holder 2 Airintake openings at the front side of the fan slide 5 Knurled screw of the filter mat holder in module 6 Positioning plates of the filter mat holder 3 Positioning holes for the filter mat holder L 10 Maintenance and Prevention KISS 4U V2 User s Guide Version 1 01 10 1 1 Cleaning Steel Mesh Guard for IP52 Protection Class only If you have ordered a KISS 4U V2 platform with IP52 Protection Class the filter mat holder Fig 42 is fitted with an additional steel mesh guard Fig 43 In order to remove the steel mesh guard follow the steps 1 to 3 of the section 10 1 Cleaning the Filter Mat Use a vacuum cleaner or compressed air to remove dust and debris from the steel mesh guard Reinsert the steel mesh guard Fig 43 and filter mat Fig 41 after cleaning into the filter mat holder Fig 39 The positioning of the protective guard and the filter mat in the filter mat holder is shown in Fig 44 Reattach the filter mat holder to the front side of the fan slide in module as described in the section 10 1 Cleaning the Filter Mat step 7 and 8 Fig 42 IP52 Filter mat holder with inserted steel mesh guard and filte rmat ae P Layer 1 IP52 Filter mat holder IP52 Steel mesh guard Layer 2 EL UDG QUE FATAL CCA MPO REUE AACE Le ROPERS CR TES RP Se ott ieee ee En AG EE Ta Tit ee ae ot Pr Th
16. are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 2 Exclusion of Accident Liability Obligation Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 3 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation www kontron com 7 4 General Safety Instructions for IT Equipment RISS 4U V2 User s Guide Version 1 01 4 General Safety Instructions for IT Equipment Please consider the instructions described in the included General Safety Instructions for IT Equipment Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel familiar with the associated dangers The installation instructions fo
17. ated in horizontal position rack and desktop version or in vertical position tower version If you operate the KISS 4U V2 platform in vertical position please observe that the system fans slide in module must be to the lower front and the drives to the upper front of the system When powering on the KISS 4U V2 system make sure that the air intake and exhaust openings are not obstructed by objects The frontal IP52 protection class for the KISS 4U V2 platform is ensured only with an additional inserted steel mesh guard and with closed front access panel www kontron com 7 Product Description KR WUW N 9 OO amp KISS 4U V2 User s Guide Version 1 01 Fig 8 KISS 4U V2 opened rackmount version with motherboard 19 rack mountable bracket with handle not available for tower and desktop version Front access panel Access panel lock Cover retaining plate on the front side Li L2 L3 and L4 Drives mounted on top of each other in a drive cage Card hold down bracket for long expansion cards Card hold down bracket for short expansion cards Retaining bracket for the card hold down bracket 9 AC power supply unit 10 Grounding stud 11 External interfaces of the motherboard 12 Exhaust openings on the rear side 13 Slots for expansion cards 14 Motherboard 15 Fastening screw for the card hold down bracket internal accessible 16 Card guides for full length cards 17 Drive brack
18. ation warning label cc ccsscssccsccesccsscccccccccsccescesscccsccnccsscsscesnccsscsscesscsscssssccusssccsscsscesssecsees 8 KISS 4U V2 opened tower version with Single Board Computer SBC cccsccccccsccscccsccccccssccscccccessees 15 www kontron com 3 1 Table of Contents RISS 4U V2 User s Guide Version 1 01 Fig 35 KISS 4U V2 rear side with PE marked Grounding Stud cccccscsccccccsccsccsccsccccesccscsccsscescsscesceccescesccesees 34 Fig 36 KISS 4U V2 rear side without PE marked Grounding Stud cccccscssccscccccscccccsccsccsccsccescsscesceccescescsesees 34 Fig 37 Detail Filter mat holder on the front side of the KISS 4U V2 platform ccccccsccecccccscccscssccsccscescesccesees 37 Fig 38 Detail without filter mat at the front Side cc ccesccsccccceccceccccccecccsccecccenceccceccteccescssscesccecceeccecscescecacs 38 Fg 39 Filter mat holder without filter Mat iwsscnsswecdscssdacscersseuvesedbecvenweceedeees bua aaa lesedneeveneeceeliesebaaves s 38 Frid 405 Filter mat holder with Miter MAE fixe sescscesteacccnedastecadesmeceaavecssewsdoneeencseuslesas ie eekeksesesicosineseav Sans ceveverseaavenseece 38 El ole Me DOC cerca draroreusececoarsctuttee de wep arenn eon occas aes aroverateeceice tsa den de aca armereaed iaia ament nna sa eid eis wornraroe sic aaaia teeta a gmreceinacaeneis aor dmemmtentionaion 38 Fig 4
19. bol the integrated power supply unit 2 ACinput connector 3 Ventilation openings of the power supply 4 32 bit or 64 bit free expansion card slots depending on the integrated board 5 Single Board Computer SBC 8 Rear side of the cover with captive knurled screws 9 Housing cover 10 Air exhaust openings 11 Externally accessible screw countersunk screw M3x6 for the fastening of the retaining bracket 12 Cut outs for optional customer specific interfaces 6 Interfaces routed to the rear panel 9 pin D SUB type connector routed to the rear panel 7 2 1 Interfaces on the Rear Side The positioning and number of the KISS 4U V2 platform interfaces may vary depending on the system configuration Information and technical data can be found in the corresponding board manual of the installed motherboard or SBC card You can download the relevant board manual for your system configuration from our web site at www kontron com by selecting the product name www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 2 1 1 Interfaces routed to the Rear Panel Depending on the installed CPU card motherboard or SBC the on board interfaces such as serial interfaces can be routed to the rear panel refer to Fig 16 pos 10 and pos 12 and Fig 17 pos 6 und pos 12 You can connect peripheral devices to these connectors e A detailed description of the ports can be found in the manual of the corresp
20. ed off and disconnected from the mains power supply Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel familiar with the associated dangers Please follow the safety instructions for components that are sensitive to electrostatic discharge ESD Failure to observe this warning notice can result in damage to the device Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from your system www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 To install or remove an expansion card perform the following steps 1 Turn your system off and disconnect it from the AC power supply IEN In order to remove the cover following knurled screws have to be loosen L the cover fastening screw Fig 12 and Fig 13 pos 14 and Fig 28 on the front side Q the knurled screws Fig 16 and Fig 17 pos 8 and Fig 29 on the rear side 2 Loosen the knurled screws the cover fastening screw on the front side and the two knurled screws on the rear side which secure the cover see Fig 28 and Fig 29 Fig 29 Loosening the knurled screw on the rear side www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 3 Pull the cover out a
21. esesessoseesoesesoesoseessseesossossesossosessesessossesossosessossesossesossosesse 20 Fc eo DVE DANS e EEEE EATEN 20 www kontron com 1 1 Table of Contents RISS 4U V2 User s Guide Version 1 01 SAP CIN GW Dcccavcceecuscacasousasseescaccesvasconuesusasvavsecediucsuawuceevinneneccauwes euuusesdevosuadicsscusaencau rac vestedsoacearveseessanieeuesice 34 OT Ac POW CFC OMMOCLIO Ma ceseeconcctsaena wonanwaccse E ines gai cemanasaaamnoseaulanunceamacesaleree tuneneaniensaueian os aeaa ia 34 02 DC Power COMING LOM sonets ene sitats tec iDiio ae reac at a E ENAERE Net renal 35 9 3 Operating System and Hardware Component Drivers ccsscscccccccccccccccccccccccccesccecccescccecccesscseccsescccsccesscceess 36 10 Maintenance and PreventiOn cccccccccsccccccccccsccccccsccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccscccccccsces 37 10 1 Ceamng the Filter Mat tomdertatesosomsdotSemetsecitatacocont AE EAA a 37 10 2 Replacing the System FANS wacccceccssismenncccdnesdcewnoneewne chee dauawduciedaciowedodwemesuneceeedeusweuscesanonecocwswesGeeeseeateoawawesosuss 40 11 Slide Rails Option ceciomsiasciocintz mic ioiaeiizaioimm asi Gtz imeiseciueimesii ci cites zuiisin0siiia i ei iiciociosim ests s 43 DE VOCII ICAU A Cal vice ve E mia Iceta E TEA cuescdexvoisesavevssceuneusesesucrssaseutoidscuisuscucvesedeascoucesecs 44 U2 EVOCh iad ES DOC CE eae cecs atesos cine ai veia site atac ia
22. et for a 3 5 drive bay L5 18 Fan compartment www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 Fig 9 KISS 4U V2 opened tower version with Single Board Computer SBC 1 Mounting of the front access panel tower and 9 AC power supply unit desktop versions 10 Grounding stud Front access panel 11 Backplane PEC p INEN OE 12 Exhaust openings on the rear side Cover retaining plate on the front side 13 Slots for expansion cards a BR UU N L1 L2 L3 and L4 Drives mounted on top of 14 Single Board Computer SBC each other in a drive cage 15 Fastening screw for the card hold down bracket internal 6 Card hold down bracket for long expansion accessible cards 16 Card guides for full length card 7 Card hold down bracket for short expansion ard guides for full length cards cards 17 Drive bracket for a 3 5 drive bay L5 8 Retaining bracket for the card hold down bracket 18 Fan compartment www kontron com 7 Product Description KISS 4U V2 User s Guide Version 1 01 7 1 Front Side Depending on the ordered system configuration the KISS 4U V2 platform will be delivered as rackmount or tower version D yw e Kontron Fig 10 Front side rackmount version with closed front access panel 1 19 handle bracket 4 Kontron Logo 2 Holes for mounting in 19 racks 5 Securing lock mechanism 3 Air grille on the front access panel 6 Light diffusers
23. g 51 KISS 4U V2 platform with slide rail in pushed in position Legend for Fig 49 Fig 50 and Fig 51 1 Side view of the KISS 4U V2 4 Locking unlocking lever 2 5x M4x6 rounded head screws per each side ofthe unit 5 Slide railin pulled out position 3 Inner part of the slide rail 6 Slide railin pushed in position Please note that only the specified M4x6 screws should be used to attach telescope rails to the KISS 4U V2 platform www kontron com 12 Technical Data RISS 4U V2 User s Guide Version 1 01 12 Technical Data Installed Board See KISS 4U V2 Systems Configuration Guides Interfaces I O interfaces of the CPU card nn See manual of the installed motherboard SBC Drive Bays Up to five drive bays aaa Optional equipment depending on the system configuration ordered see also KISS 4U V2 Systems Configuration Guides Free Expansion Slots Up to 14 slots Optional equipment depending on the system configuration ordered see also KISS 4U V2 Systems Configuration Guides Lithium Battery See manual of the installed motherboard SBC Rated Voltage Range See type label KISS 4U V2 System type l The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system The corresponding KISS 4U V2 Sy
24. ia maia a Es oC atesos emeses oe vant 44 122 MECC ae SCI IG ANON REC RE RE ateiencs ae vanes EEEE OE AR RNE 45 12 3 Environmental SpecilicationS sssssissossssisucoss ruris tnosti eundonvondes edRereeavensedsadaencdeeewyess wee dundee vendeessiderseaversevevens 45 12 4 CE Directives and Standards sccscaedewnctute vercebedewesudescurncaveiuvaduceusdebensadwsnesiceckncsmwsadwateabebacsewdbeevedOneseebouudssGes 46 13 Standard Interfaces Pin Assignments c cecccccccccscccccccscccccccccccccccccsccccccccccccccccccccccccccccccccccccccccccccccccecs 47 13 1 1 Serial Interface RS 222 lt esdadccccciasdoncsenceuccecsiusitesctnaceapaieeanasewisine das dncoenwbegospac oudaussanvnestacnvnutesebacseenaneds 47 dd VA POE a feck sae a Dora eina o ciee ena et leas oci S 47 Te lig USB POR oecemetdiemenmitzentcescomosionei io E beat agususidievawsteances Pendaeeobeeckaaeuas es 48 13 1 4 PS 2 Keyboard Connector sssssssesesssssssssocooossoesseseeseesesessosoosososooseseseeseeesssssssososoosossosesesseseesesssseeoo 48 LS P2 Mouse CONNEC CCO eccune aaa a ON E e ea ia 48 NO Para EPO EP a E EE AEE T E EE EE E O EAE AT 49 12 lechnical SUD DONT esere onnaa A E A 50 14 1 Returning Defective Merchandise sccccesccccccccccccecccecccsccesceeccesccencesccesceecceeccescesncesaceccesccescesssecscesceecs 50 2 www kontron com 1 Table of Contents RISS 4U V2 User s Guide Version 1 01 1 1 Table of Figures Fig 1 Laser radi
25. ices you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 14 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron Europe 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No e Mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Oskar von Miller Str 1 14118 Stowe Drive 17 Building Block 1 ABP 85386 Eching Munich Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 8165 77 777 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 8165 77 219 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info
26. id part of the KISS 4U V2 platform o Fig 27 Fan slide in module 1 Fan slide in module with two knurled screws 3 2x fans temperature controlled 2 Connector for fan control independently from each other 4 Bracket of the fan slide in module The operation of the KISS 4U V2 platform is permitted only with a functional fan slide in module Defective components may only be replaced by Kontron original spare parts LI fan slide in module part number 1035 6968 Important Instructions The fan slide in module can be replaced during operation This should only be carried out by qualified personnel aware of the associated dangers see chapter 10 2 Replacing the System Fans www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 8 4 Accessing Internal Components This chapter contains important information on working safely with internal components Please follow these instructions when handling cards or replacing system fans 8 4 1 Installing Removing the Expansion Cards When you install or remove expansion cards please consider the corresponding safety instruction included in chapter 4 and the provided document General Safety Instruction for IT Equipment Activities such as working inside the system or handling the expansion cards have to be carried out by qualified personnel for this area Before removing the device cover ensure that your system is switch
27. ides M3x6 for fastening the card hold down bracket for 3 Cover with captive knurled screws for long expansion cards full length mounting the cover 6 Internal bolt for the card hold down bracket for 4 Internal bolt for the card hold down bracket short expansion cards half length for long expansion cards full length 7 Externally accessible screw countersunk screw M3x6 for fastening the card hold down bracket for short expansion cards half length www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 8 Assembly Disassembly 8 1 Attaching the Rubber Feet The rubber feet can be used for the desktop version of the system To attach the rubber feet to the bottom side of the chassis please perform the following steps 1 Turn your system off and disconnect it from the main power supply 2 Make sure that all cards are secured into unit and that the system cover is installed and secured 3 Turn the system upside down 4 Remove the protective film from the self adhesive rubber feet 5 Attach the self adhesive rubber feet to the bottom side of the chassis 8 2 Cover The cover will be fixed to the chassis using two fixing brackets at the front side of the cover Fig 26 pos 3 and pos 4 two fixing brackets with captive knurled screws at the rear side of the cover Fig 26 pos 6 and the cover fastening screw Fig 12 and Fig 13 pos 14 at the front side of the KISS 4U V2 pla
28. inet you can order from Kontron slide rails PN 1016 5807 and the Rack Slide Rails Kit for KISS 1U and KISS 2U 4U PN 1051 7200 The KISS 4U V2 platform should be installed into a 19 industrial cabinet with slide rails The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit www kontron com 9 Starting Up KISS 4U V2 User s Guide Version 1 01 9 Starting Up I gt Please consider the Hints included in the chapter 4 General Safety Instructions for IT Equipment When used as intended the KISS 4U V2 platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key it is ensured that the user doesn t have access to the internal parts of the KISS 4U V2 platform loaded with hazardous energy The rated voltage range of the mains AC DC must agree with the voltage value on the type label 9 1 AC
29. ith Fig 3 Towerversion with Fig 4 eo version with closed access panel i closed access panel closed access panel ME Fig 5 Rackmount version with Fig 6 Tower version with Fig 7 Desktop version with opened access panel opened access panel i opened access panel The system can be equipped with up to five drive bays depending on the system configuration Q L1 L2 and L3 three 5 25 front accessible drive bays Q L4 one internal 3 5 drive bay or one front accessible slim drive bay LI L5 one 3 5 front accessible drive bay www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 The power button of the KISS 4U V2 platform is located on the front side behind the front access panel The LED indicators are located on the front side and consist of a power LED and a hard disk activity LED Two of the system fans are installed at the front side of the unit These are attached to the system by means of a fan slide in module The fan slide in module simplifies the installation and removal of these components even during operation The washable filter mat which protects your system against dust and dirt is located on the front side of the system This filter mat can be replaced during operation The type label is attached to the right side of the device The system can be ordered with frontal IP52 protection class IS The KISS 4U V2 platform may only be oper
30. ity of the connectors The DC power source has to be switched off 7 Switch on the DC power source www kontron com 9 Starting Up RISS 4U V2 User s Guide Version 1 01 9 3 Operating System and Hardware Component Drivers The KISS 4U V2 system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully operational when you switch it on for the first time Please observe the information below e Important information for using the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and condition for using the pre installed operating systems are defined in the document MICROSOFT SOFTWARE LICENSE TERMS This document can be downloaded from our web site www kontron com by selecting the product name tab Downloads Windows If you have ordered KISS 4U V2 without a pre installed operating system you will need to install the operating system and the appropriate drivers for the system configuration you have ordered optional hardware components yourself z You can download the relevant drivers for the installed hardware from our web site at www kontron com by selecting the product Consider the manufacturer s s
31. kontron cn www kontron com
32. lder out of the positioning holes Fig 38 pos 3 into the marked direction see Fig 37 and Lift it off 4 Remove the soiled filter mat Fig 37 pos 2 and Fig 41 5 Clean the filter mat as follows Q Rinse in water up to approx 40 C possibly with the addition of a standard mild detergent LI Itis also possible to beat the filter pad to vacuum it or blow it with compressed air Q For dirt that contains grease oil the filter pad should be rinsed with warm water with the addition of a degreaser Filter pads should not be cleaned with powerful water jets or wrung out www kontron com rid ul 10 Maintenance and Prevention RISS 4U V2 User s Guide Version 1 01 6 After cleaning and drying the filter pad place it in the filter mad holder see Fig 40 7 Reattach the filter mat holder to the front side of the fan slide in module by inserting the positioning plates Fig 39 pos 6 into the positioning holes Fig 38 pos 3 8 Fix the filter mat holder by tightening the knurled screw Fig 39 pos 5 to the bolt with tapped hole Fig 38 pos 1 at the fan slide in module Defective components may only be replaced by Kontron original spare parts Air filter mat part number 1035 6957 LLALL LPL LC Fig 38 Detail without filter mat at the front side Fig 39 Filter mat holder without filter mat Fig 40 Filter mat holder with filter mat Fig 41 Filter mat Legend for Fig 3
33. led screws Fig 16 and Fig 17 pos 8 and Fig 29 on the rear side The chassis of the KISS 4U V2 platform is properly closed only if the cover is attached and the above mentioned screws are fastened 7 1 5 Fan Slide in Module The two system fans are integrated in a user friendly replaceable fan slide in module hot swap see chapter 8 3 Fan Slide in Module and Temperature Sensor The fan slide in module Fig 12 and Fig 13 pos 13 can be replaced during operation see chapter 10 2 Replacing the System Fans www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 1 6 Filter Mat and Filter Mat Holder The filter mat and the filter mat holder Fig 12 and Fig 13 pos 16 are located behind the air grilles of the front access panel Fig 10 pos 3 The filter mat holder is fastened to the fan slide in module Fig 12 and Fig 13 pos 13 via two knurled screws and two positioning plates A filter mat is inserted in the filter mat holder This filter mat protects your system against dust and dirt see chapter 10 1 Cleaning the Filter Mat 7 1 7 Steel Mesh Guard for IP52 Variant only The KISS 4U V2 platform variant with IP52 protection class provides for indoor use protection against dust and moisture Please observe the details in the subsection 10 1 1 Cleaning Steel Mesh Guard for IP52 Protection Class only IF The frontal IP52 protection class is ensured for the KISS
34. lights up green when the system is turned on by pressing the power button green Prerequisite 3 The system has to be connected to an appropriate AC DC power source For system configuration with AC PSU the power ON OFF switch of the AC PSU must be set to ON 7 HDD LED 7 This LED Fig 15 pos 2 lights up during hard disk activity orange l aj ww e cme wwe ow cme c wwe c mn ow we cme c we ow em c we omen c we em a oe cee c we ow cmo o we o orn o oo ocne ow oo a orn o oo o ome ooo oono ooo o onmo ooo oone naan ag 7 1 3 Front Access Panel The securing lock mechanism Fig 10 pos 5 located at the access panel allows you if required to protect your system from unauthorized use When the access panel is locked the cover of the KISS 4U V2 system can not be removed and the drives filter mat holder and power button are not accessible The key should be kept somewhere where itis not accessible to unauthorized persons gt If USB devices are connected to the USB ports on the front of the device the front access panel cannot be closed and locked 7 1 4 Cover fastening screw on the front side The cover fastening screw Fig 12 and Fig 13 pos 14 secures the cover to the chassis on the front side IEN To remove the cover of the KISS 4U V2 platform the following knurled screws have to be loosened L The cover fastening screw Fig 12 and Fig 13 pos 14 and Fig 28 on the front side Q The knur
35. of the DC power supplies always operate the KISS 4U V2 systems with the protective cover available Please observe that the ON OFF switch of the AC wide range redundant PSU Fig 20 does not disconnect the KISS 4U V2 platform from the main power source Even you turn off the system using the power button Fig 12 pos 3 or the ON OFF switch of this PSU there is still a standby voltage of 5 VSb on the motherboard or SBC 7 2 3 Grounding Stud The grounding stud is located on the rear side of the KISS 4U V2 platform see Fig 16 pos 9 and Fig 17 pos 7 The KISS 4U V2 systems with grounding studs marked with a PE symbol have to be grounded by establishing a large area contact between the grounding stud and an appropriate grounding connection point Fig 23 Grounding stud marked with PE symbol Fig 24 Unmarked grounding stud www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 3 Side View Five M4 metric tapped holes are available at the left and right side of the unit Fig 25 pos 2 These can be used in order to attach slide rails not included see chapter 11 Slide Rails Option to the KISS 4U V2 platform for system installation into a 19 industrial cabinet DOS Of om ae Fig 25 KISS 4U V2 platform side view 1 Right side view of a KISS 4U V2 platform 5 Externally accessible screw countersunk screw 2 5x M4 tapped holes on both s
36. om 13 Standard Interfaces Pin Assignments 13 1 3 USB Port Pin Signal Name 13 1 4 PS 2 Keyboard Connector Keyboard Data N C GND 5V Keyboard Clock V C 13 1 5 PS 2 Mouse Connector Mouse Data N C GND 45 V Mouse Clock N C KISS 4U V2 User s Guide Version 1 01 4 pin USB Connector Type A Version 2 0 www kontron com 13 Standard Interfaces Pin Assignments RISS 4U V2 User s Guide Version 1 01 13 1 6 Parallel Port LPT Pin Signal Name 25 pin D SUB Connector female STROBE DATAO DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 ACRN BUSY PE SELECT AUTOFD ERROR INIT SLCTIN 18 25 GND Je D gt OO NJ DV HT ATI ol nt e GO LCD LOE SOL CCE AE A OG www kontron com 14 Technical Support RISS 4U V2 User s Guide Version 1 01 14 Technical Support For technical support please contact our Technical Support department Tel 49 0 8165 77 112 e mail support keu kontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit partid number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Europe or our products and serv
37. on cards see Fig 8 and Fig 9 pos 7 Fig 34 step 1 and 2 Pull the card hold down bracket to the left Fig 34 step 3 to detach it from the sideways mounted bolts Lift the card hold down bracket out step 4 Put the card hold down bracket and the screws aside for later use Loosen the internal and then the externally accessible fastening screw that secure the retaining bracket see Fig 8 and Fig 9 pos 8 Fig 34 step 5 and 6 Lift the retaining bracket out Fig 34 step 7 Put the retaining bracket and the screws aside for later use Loosen the internal and then the externally accessible fastening screws that secure the card hold down bracket for long expansion cards see Fig 8 and Fig 9 pos 6 Fig 34 step 8 and 9 Pull the card hold down bracket to the left Fig 34 step 10 to detach it from the sideways mounted bolts Lift the card hold down bracket out Fig 34 step 11 Put the card hold down bracket for long expansion cards and the screws aside for later use Install remove the expansion card into out of the expansion slot of the backplane motherboard and fasten the slot bracket or the expansion card bracket to the rear slot of the device Reinstall the card hold down bracket s and if applicable the retaining bracket and secure it them with the screws retained in step 5 6 or 7 www kontron com 8 Assembly Disassembly KISS 4U V2 User s Guide Version 1 01 10 If required mount the PCB
38. onding CPU card motherboard or SBC You can download the relevant CPU card manual for your system configuration from our web site at www kontron com by selecting the product See also KISS 4U V2 Systems Configuration Guides on our vvebsite 7 2 2 Power Supply The power supply is located on the rear side of the KISS 4U V2 platform On request the KISS 4U V2 platform can optionally be equipped with an AC wide rage PSU a redundant AC wide rage PSU or a DC PSU The integrated power supply version also depends on the ordered system version and system configuration The respective power supply version and the corresponding nominal voltage range can be found on the type label on the right side of the system sise eo Fig 18 Detail Fig 19 Detail Fig 20 Detail 400W AC wide range PSU 650W AC wide range PSU 500W AC redundant wide range PSU 48V OV For system configuration with 24VDC 48VDC PSU The green Power ON LED Fig 21 and Fig 22 of the 24VDC 48VDCPSU on rear side of the system lights up only when the KISS 4U V2 systems is powered on with the power button ee UE Laia ae E ee A ml ls Power ON LED Power ON LED Fig 12 pos 3 Fig 21 Detail Fig 22 Detail 24VDC Netzteil 400W 48VDC Netzteil 400W www kontron com 7 Product Description KISS 4U V2 User s Guide Version 1 01 After attaching the cables to the terminals
39. pecifications for the operating system and the integrated hardware components www kontron com 10 Maintenance and Prevention KISS 4U V2 User s Guide Version 1 01 10 Maintenance and Prevention Equipment from Kontron Europe requires only minimum servicing and maintenance for problem free operation U For light soiling clean the KISS 4U V2 with a dry cloth LI Stubborn dirt should be removed using a mild detergent and a soft cloth Q Clean the filter mat regularly see chapter 10 1 Cleaning the Filter Mat 10 1 Cleaning the Filter Mat The filter mat is inserted in the filter mat holder at the front side of the fan slide in module Fig 37 pos 4 The soiling of the filter mat is caused by the pollution of the operating environment A heavily soiled filter mat can cause excessive heating of the device For this reason we recommend to clean the filter mat as often as necessary The filter mat can be changed during operation of the system Front side of the KISS 4U V2 platform Filter mat Filter mat holder with knurled screw Fan slide in module Mm BR Ww PO Fe Front access panel Fig 37 Detail Filter mat holder on the front side of the KISS 4U V2 platform To replace the filter mat proceed as follows 1 Open the front access panel Fig 37 pos 5 2 Loosen the knurled screw that secures the filter mat holder to the fan slide in module Fig 37 pos 4 and Fig 39 pos 5 3 Pull the filter mat ho
40. r bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats 2 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 eS er ae ee MS Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam 4 3 Instructions for the Lithium Battery The installed motherboard or SBC Single Board Computer is equipped with a Lithium battery When replacing the lithium battery please follow the corresponding instructions in the chapter 10 3 Replacing the Lithium Battery www kontron com 9 Caution Danger of explosion
41. r the KISS 4U V2 Platform is the responsibility of the distributor When used as intended the KISS 4U V2 platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key it is ensured that the user doesn t have access to the internal parts of the KISS 4U V2 platform loaded with hazardous energy 4 1 Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Laser radiation warning label The optional DVD drives contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 8 www kontron com 4 General Safety Instructions for IT Equipment RISS 4U V2 User s Guide Version 1 01 sb 4 2 Electrostatic Discharge ESD A A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 3 4 4 Transport boards in static safe containers such as boxes o
42. radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian standard ICES 003 English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class A est conforme a la norme NMB 003 du Canada www kontron com 6 Scope of Delivery KISS 4U V2 User s Guide Version 1 01 6 Scope of Delivery LI KISS 4U V2 platform system configuration ordered LI Two keys for the access panel lock LJ Rubber feet self adhesive LI AC power cable LI General Safety Instruction for IT Equipment Optional Parts LI Slide Rails PN 1016 5807 Q Rack Slide Rails Kit for KISS 1U and KISS 2U 4U V2 PN 1051 7200 6 1 Type Label and Product Identification The type label product designation serial number and the inspection status label of your KISS 4U V2 platform are located on the right side of the device System Type Product Designation Product Identifikation KISS 4U V2 KISS 4U V2 xxxxxxxx y KISS 4U V2 System type The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents
43. rnal fan control socket Fig 46 pos 4 4 Lift the fan slide in module as shown Fig 45 pos 2 out of the fan compartment see Fig 46 Fig 45 Detail Fan slide in module without filter mat holder Fig 46 Detail Fan compartment without fan slide in module Legend for Fig 45 and Fig 46 1 Fan slide in module with two knurled screws 3 Front access panel 2 Fixing plate for the fan slide in module chassis 4 Socket for fan power supply and control 5 Fan compartment www kontron com 10 Maintenance and Prevention RISS 4U V2 User s Guide Version 1 01 Fig 47 Inner sider of the fan slide in module Fig 48 Fan slide in module with inserted filter mat Legend for Fig 45 and Fig 46 1 Fan slide in module with two knurled screws 4 Positioning plate of the fan slide in module 2 Connector for fan control 5 Housing of the fan slide in module 3 2x fans temperature controlled 6 Inserted filter mat holder at the front side of the fan independently from each other slide in module 5 Replace the fan slide in module with a new functional module 6 Install the filter mat holder put aside in step 1 with the filter mat to the front side of the fan slide in module as described in chapter 10 1 Cleaning the Filter Mat step 7 and step 8 see also Fig 48 7 Insert the positioning plate Fig 47 and Fig 48 pos 4 into the fan compartment Fig 46 pos 5 behind the fixing plate Fig 45 and Fig 46 pos
44. stems Configuration Guides and the manual of the installed board can be downloaded from our web site at www kontron com by selecting the product name 12 1 Electrical Specifications The corresponding electrical specifications of your KISS 4U V2 platform can be found on the type label www kontron com 12 Technical Data RISS 4U V2 User s Guide Version 1 01 12 2 Mechanical Specifications RISS 4U V2 al ela aa Front 19 482 mm Chassis 430 mm 16 9 ine oid a Weight without Packaging Approx 18 kg 39 6 lbs Chassis Chassis black RAL 7021 Front access panel blue RAL 5017 12 3 Environmental Specifications Thermal Management 2x System fan temperature controlled fan slide in module 1x CPU fan 1x PSU fan Operating Temperature 0 50 C 455 C at 10 POH per month 32 122 F 131 F at 10 POH per month Storage Transit 20 70 C Temperature 4 158 F Relative H i ve amily f 10 95 40 C non condensing Operating Storage Transit Max Operation Altitude 2 0000 m 6 560 ft Max Storage Transport a Taliep 10 000 m 32 810 ft Altitude 15 G 11 ms half sine 30 G 11 ms half sine 10 500 He 1 06 10 500 Wa 2 0 Acoustic Noise lt 35 dB A at 1 m in front of the system 40 dB A for systems with Intel Quad Core processor or redundant PSU Protection Class Front IP20 optional IP52 www kontron com 12 Technical Data RISS
45. terfaces may vary depending on the system configuration e Pa osoo ooto o gt lt mi 0 val H es t ececscecscees seesecesesesesecese SET oa is ee3640 AM A A M A A JJ D A AA ju ES gt i i il a ae a i i i ii aia aa Y 9 o 2 o Q Fig 16 Rear side of a KISS 4U V2 platform with motherboard and AC wide range PSU 1 AC power supply unit PSU 7 Air exhaust openings 2 Power supply fan 8 Rear side of the cover with captive knurled screws 3 ACinput connector 9 Grounding stud marked with PE symbol 4 On Off switch of the power supply unit 10 Optional serial interface RS232 routed to the rear panel 5 Interfaces of the SBC card or motherboard 11 Externally accessible screw countersunk screw M3x6 for the depending on the system configuration fastening of the retaining bracket 6 Free expansion card slots depending on the 12 Cut outs for optional customer specific interfaces routed to integrated CPU card the rear panel 9 pin D SUB type connector www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 es Sosesese e ssteseesese 090909090909 l m L LL n A AY Sl MWM l ty Q ORR Fig 17 Rear side of a KISS 4U V2 platform with Single Board Computer SBC and AC wide range PSU 1 On Off switch of the AC PSU depending on 7 Grounding stud not marked with PE sim
46. tform When closing the cover make sure that the fixing brackets Fig 26 pos 3 and pos 4 are inserted properly into the corresponding retaining bracket of the cabinet Fig 8 pos 4 The centering bracket Fig 26 pos 3 and the front cover fastening screw Fig 12 and Fig 13 pos 14 secure the cover on the front side o 1 Inside of the cover 4 Fixing bracket on the front side Fig 26 Inside of the cover with fixing brackets 2 Front part of the cover 5 Rear part of the cover 3 Angulated centering bracket with tapped 6 Fixing brackets with knurled screws hole on the front side www kontron com 8 Assembly Disassembly RISS 4U V2 User s Guide Version 1 01 8 3 Fan Slide in Module and Temperature Sensor The two system fans Fig 27 and Fig 47 pos 3 are integrated in a user friendly replaceable fan slide in module hot swap The fan slide in module is mounted in a fan compartment on the front side of the system Fig 46 pos 5 The system fans are temperature controlled via the temperature sensors installed in the KISS 4U V2 platform Thus a reliable air circulation for optimal active cooling of the platform is guaranteed The temperature conditions of the system depending on the environmental temperature and the system load are detected by two temperature sensors One temperature sensor is located in the rear part near the ventilation openings and the second sensor is placed sideways in the m
47. vements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing 2012 by Kontron Europe Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Office Eching Oskar von Miller Str 1 85386 Eching Germany www kontron com 5 2 Introduction KISS 4U V2 User s Guide Version 1 01 2 1 Symbols used in this Manual Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the productif the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration l This symbol precedes helpful hints and tips for daily use SP 6 www kontron com 3 Important Instructions KISS 4U V2 User s Guide Version 1 01 3 Important Instructions This manual provides important information required for the proper operation of the KISS 4U V2 platform This chapter contains instructions which must be observed when working with the KISS 4U V2 platform 3 1 Warranty Note Due to their limited service life parts which by their nature
48. when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries 5 Electromagnetic Compatibility Class A Device RISS 4U V2 User s Guide Version 1 01 5 Electromagnetic Compatibility Class A Device 5 1 Electromagnetic Compatibility EU This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply Warning This is a class A product In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 5 2 FCC Statement USA This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate
49. when the system is turned off via the power button Fig 12 pos 3 there is still a standby voltage of 5 VSb on the motherboard or SBC Warning For system configuration with AC wide range PSU The unit is completely disconnected from the mains only when the ON OFF switch of the PSU is set to OFF or when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible AC wide range redundant PSU Please observe that the ON OFF switch of this PSU does not disconnect the KISS 4U V2 from the AC power source The unit is completely disconnected from the mains only when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible 24VDC bzw 48VDC Netzteil The unit is only completely disconnected from the mains when the power wires are disconnected either from the mains or the unit Therefore the power wires not provided and theirs connectors must always remain easily accessible www kontron com 7 Product Description RISS 4U V2 User s Guide Version 1 01 7 1 2 2 Power LED and HDD Activity LED The indicators see Fig 12 pos 15 of the KISS 4U V2 platform are located on the front side behind the front access panel 2 HDD activity LED Fig 15 LED indicators on the front side poo a lt Povver LED This LED Fig 15 pos 1
50. wiring The unit is only completely disconnected from the DC power source when the DC power wires are disconnected either from the power source or the unit Therefore the DC power wires and its connectors must always remain easily accessible Please ensure that during the DC connection procedure there is no power flowing from the external DC power source to the KISS 4U V2 system 1 Prepare two isolated wires according to the connectors of the screw terminal IS The minimum cross section of up to 4 00 mm for the 24VDC PSU and minimum cross section of up to 2 5 mm for the 48VDC PSU must be selected corresponding the KISS 4U V2 system configuration and the customer specific expansion cards installed In order to determine the minimum cross section of the power wires please observe the table 3D and 3E of the EN 60950 1 2 Loosen the two cross head screws of the screw terminal so that you can insert the stripped ends of the wires Pay attention to the polarity of the wires 3 Fasten the cross head screws firmly 4 Cover the connectors of the screw terminal with the protective cover available After attaching the cables to the terminals of the DC PSU 24VDC or 48VDC always operate the DC versions of KISS 4U V2 systems with the protective cover provided 5 Prepare the other ends of the wires according to the terminal of the DC power source 6 Connect the wires prepared to the DC power source Pay attention to the polar
51. your peripherals to the corresponding system ports For KISS 4U V2 versions and system configurations please refer to the corresponding KISS 4U V2 Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding board manual motherboard or SBC depending on the system configuration ordered You can download the manual from our web site at www kontron com by selecting the product In order to setting up installing removing the KISS 4U V2 platform into from a 19 industrial cabinet please observe the instructions described in this manual Please consider the corresponding safety instruction included in chapter 4 and the provided document General Safety Instruction for IT Equipment The system has to be mounted and installed only by qualified personnel for this area familiar with the associated dangers Ensure there is sufficient air circulation around the device when installing the KISS 4U V2 platform The openings for air intake and exhaust on the device must not be obstructed by objects Leave at least 5 cm 1 969 of free space in front and behind the KISS 4U V2 platform to prevent the device from possibly overheating The KISS 4U V2 platform should be installed into a 19 industrial cabinet by use of slide rails or by use of corresponding L rack mounting brackets not available For the installation of the KISS 4U V2 platform in a 19 industrial cab

KISS 4U V2

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