使用说明书 - 华高自动化
Contents
1. Press RUN key or Confirm key to running state Actual temperature 36 5 C Setting temperature 080 0 C Speed rate 2 5 time 30min Technology 03 00 heating While heating the computer will alarm if the temperature don t increase in four minutes In order to better see the actual running circs we design three ways of running interface Actual temperature 36 5 C Set temperature 080 0 C Speed rate 2 5 time 30min Technology 03 00 heating press gt key Actual temperature 36 5 C HEAT Cooling outlet O Direct heating Q COOL O Positive turn O Negative turn O press V key CALL O 8 technology leap running Under running state Actual temperature 36 5 C Actual temperature 36 5 C Set temperature 080 0 C press RUN key Setting temperature 080 0 C Speed rate 2 5 time 30 min gt Speed rate 2 5 time 30 min Technics 03 00 heating Technics 03 00 pause Actual temperature 36 5 Actual temperature 36 5 C Set temperature 050 0 press RUN key Speed rate 2 0 time 00 gt Technics 03 01 heating Set temperature 050 0 Speed rate 2 0 ti me 00 Enter running state 9 Operation Attentions 13 HG TC2006A a While programming the speed rate of up and down gradient temperature can t be 00 but 99 b If you need to exit from oper2. H6 T02006A Nar posi HG TC2006A HG TC2006A CONTROLLER FOR DYEING MACHINE USER S MANUAL FOSHAN HUAGAO AUTOMATION CO LTD HG TC2006A Directory I Overview rente reset sesesesesoe 2 II Operating Guide pp 3 III Installation and Adjusting pe 13 IV Temperature checking methodSs eere 13 V The back line diagram of the computer 14 VE After service nnne 14 HG TC2006A I Overview HG TC2006 Microcessor Controller For Dying Machine adopts Chinese vision screen adopting friendly man machine interface Simple operation makes it is possible for you to finish most of the operation according to the interface even without the user s manual With the perfect effect of controlling temperature this machine can be widely applied for different objects of controlling temperature such as Normal temperature Dyeing machine High temperature dyeing machine and yarn dyeing machine Main technique functions 1 Output to connect relay output 7 Relay output 240VAC 3A one for heating control one for cooling one for
3. curve 00 technics 00 Enter history curve number under this interface we can look over ten latest runned technology curve Curve 0 is the latest technology curve Curve 1 is the second new technology curve in this case curve 9 is the oldest technology curve The technology number here stands for the technology it belongs to Under this interface enter the curve needed to look over then press confirm key is ok Just as the following picture picture 14 Picture 14 in the above picture y axis is temperature the abscissa is time The start point of temperature is 30 C the highest is 150 C the interval of y axis is 2 C the big interval of y axis is 20 C the interval of abscissa is 10 mins The time of each page is 120 mins Every curve includes two pages we can use gt key to page up and down and we can use the V key to return to history curve interface picture 13 press reset to main interface picture 2 4 program examples take the third step technology as example step number starts from 0 F03 L00 80 C isotherm phase 30 minutes in AN Nm 2 0 C min normal boss da 50 C to finish the above technology curve can be shown as the following table Subroutine functions Temp Speed rate Time number 0 Up grading temp 2 5 C min heat to 080 0 2 5 30 80 C isotherm phase 30 mins 1 down grading temp 2 0 C min cool to 050 0 2 0 00 80 C no isotherm phase
4. under heat preservation state open cooling when the temperature is 0 5 C over set temperature as picture 10 Function of lower limit of heat preservation under heat preservation state open heating when the temperature is 0 2 C below set temperature as picture 10 Proportion it will work when set 4 20mA as output way the original digit of factory is 010 If you find it is over adjusting output digit wave is big and test digit appear surge you can reduce the digit as picture 11 Integral time it will work when set 4 20mA as output way the original digit of factory is 005 If you find it is over adjusting output digit wave is big and test digit appear surge you can reduce the digit as picture 11 Differential time it will work when set 4 20mA as output way the usual digit is 5 30 as picture 11 heating way relay output and 4 20mA output press key to choose the way of output as picture 11 Contact address the code of centralized control as picture 12 password the original password can be changed into any other four digit number press t 55 HG TC2006A AEC AL HG EA PH TS CEEX confirm key to return to the main interface picture 2 language event can use key to choose Chinese or English way as picture 12 d Record Under main interface press RECORD then press confirm key to enter into the following interface picture 13 picture 13 Actual temperature 36 5 C
5. HG TC2006A Program procedurals as following Press RST key to enter the main interface press stop key first if it is under running state actual temperature 36 5 C 1 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND Choose PROGRAM key then press Confirm key Present temperature 36 5 C password Enter password Actual temperature 36 C Technology 00 subroutine number 00 Enter program technics enter technies dumber 03 subroutine number 00 press confirm 7 key Technology 03 subroutine numbery 00 Function end Set temperature 000 0 C Speed rate 0 0 time 00 mins press key to temperature control function enter the data of step 0 heat to 80 C isotherm phase 30 mins Up grading temp 2 5 C Anin Technology 03 subroutine number 00 Function temperature control Set temperature 080 0 Speed rate 2 5 time 30 Set the data of step 1 in the same way Technology 03 subroutine number 01 Function end Set temperature 000 0 C Speed rate 0 0 time 00 mins HG TC2006A Press confirm key Technology 03 subroutine number 01 Function temperature control Set temperature 050 0 Speed rate 2 0 00 Technology 03 subroutine number 02 Function end Set temperature 000 0 Speed rate 0 0 time 00 Pr
6. RUN key computer will enter running interface Picture 5 Actual temperature 36 5 C Setting temperature 065 0 C speed 2 5 time 30 technics 01 03 heating b Program Under reset state press PROGRAM key then press confirm Key to enter the following interface picture 6 Picture 6 Actual temperature 036 5 C Pin number Enter the password Now enter four digit password then press confirm key to the following interface picture 7 The original password is 0000 In order to prevent the parameters from being changed by others you should change it into four easy remembered number when you first time use this computer picture 7 Actual temperature 36 5 C Technics 00 Step 00 Enter program technics HG TC2006A Now enter technics number and step number press confirm key to program interface picture 8 technics 00 step 00 picture 8 function temperature control set temperature 050 0 speed rate 1 0 time 30 Press confirm key to save technics after each step program Press RST to return to main interface picture 2 1 positive and negative turn open 2 this function is used to control the time of positive and negative turn Positive turn sector program its time negative turn sector program its time for example 000 3 min or 18 seconds interval sector program interval time unit second If just need
7. computer VI After service Our company supply one year free guarantee for the product and forever after service If you have any problem while using our product please contact with us anytime We are always at your service Company Address Building 41 ShiDongXiaLu FoShan GuangDong China TEL 0757 83273176 FAX 0757 83273179 Post Code 528000 HG TC2006A 400 800 7812 www fshg88 com 0757 81631133 0757 83273176 n 0757 83273179 528200 E mail hg fshuagao com E B 88 1009
8. positive turn program negative sector as 0 interval time is 0 The time range of positive and negative turn is 0 0 9 9 mins Interval time range is 00 99 seconds 2 positive and negative turn stop this function is used fo stop the above three ways of positive and negative turn running 3 temperature control program the object temperature in temperature sector program up and down gradient of temperature in speed rate sector 0 1 9 9 C min program isotherm phase in time sector 00 99mins if the setting temperature is higher than actual temperature that means heating if the setting temperaturews lower than actual temperature that means cooling There are two ways of output relay output 3 lines and Stimulant amount output 4 20mA 1 line you can choose either of them choose in output of 3 parameter 4 pause when program pause in any step during craft process it will escape from control state and alarm when it runs to this step It is convenient for the worker to carry out the other craft operation Press gt to move to next line after finishing then press RUN key to go on running 5 stop It is the last step of craft process and every craft must have this step The computer will display finish the other sector such as temperature sector speed rate sector time sector will display 0 automatically Press confirm then finish the whole craft When the computer r
9. ation under Operation state and return to reset state you should press RUN key first then RST key c Each technology need one step to stop make all as 0 otherwise the computer will have errors III Installation and Adjusting It is better to install the computer in a place with low temperature best dry well ventilated and no dust You had better keep the computer from transducer which has strong electromagnetism the power cable of the computer had better not share with the electric appliances of the big power The temperature probe line of PT100 should adopt three cores shield cable combining will shield the layer connects to earth line of electric appliances controlling cabinets or machine hulls This computer is valuable and need to be best carefully protected prohibition against touch or squeeze LCD manifestation window prevent from dye liquid or water and keep the front panel clean IV Temperature checkingxsmethods use standard six resistance box to replace PT100 output Temperature Pt100 resistance figure Temperature Pt100 resistance figure 0C 100 000 50 C 119 4009 10 C 103 9000 100 C 138 5000 20 C 107 790 130 C 149 820 30 C 111 6780 150 C 157 3700 Three minutes pre heating after switching the computer the bottom choose 50 and high point for 130 as the final figure H0 TC2006A V The back line diagram of the
10. e 36 5 C 1 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND actual temperature means exact temperature of dying container If the computer is under technology running state it will show the running interface Picture 3 actual temperature 36 5 C setting temperature 065 0 C speed rate 2 5 time 30 technics 01 03 heating HG TC2006A This interface shows that the computer is under heating condition from present temperature 36 5 C to setting temperature 65 0 C up gradient of temperature is 2 5 C min isotherm phase is 30 minutes The design of the third step L03 of the first technics F01 can keep the normal operation from unexpected power cut while the computer is operating If you need to quit from operation and retune to the reset condition press operation key first then RST key you can reshow the picture 1 3 Operation menu the main interface menu under reset condition are follows I RUN 2 PROGRAM 3 PARAMETER 4 RECORD you can use key to choose menu event your expect then press confirm key If you choose operation you can directly press RUN key to enter a RUN Under reset state picture2 choose running event and press confirm key or directly press RUN key to enter running interface Picture 4 Actual temperature 36 5 C Technics 00 Step 00 Enter running technics Now enter the technics number and step number press Confirm key or
11. ess RST to the main interface actual temperature 36 5 C LORUN 3 PARAMETERS 2 PROGRAMTEE 4 RECOND 5 Insert step example Cinsert one step before step 1 technics 3 actual temperature 36 5 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND Choose Program press confirm key actual temperature 36 5 C password enter password i enter password 0000 press confirm key Actual temperature 36 C Technology 00 subroutine number 00 Enter program technics enter technics number 03 subroutine number 01 press confirm key Technology 03 subroutine number 01 Function temperature control Set temperature 050 0 Speed rate 2 0 time 00 HG TC2006A press RUN key together with gt key Technology 03 subroutine number 01 Function end Set temperature 000 0 Speed rate 0 0 time 00 set the data of insert step Technology 03 subroutine number 01 Function temperature control Set temperature 065 0 Speed rate 2 5 time 10 Press confirm key to safe the data of insert step Finish insert step Technology 03 subroutine number 02 Function temperature control Set temperature 050 0 Speed rate 2 0 timer 00 Press RST to the main interface actual temperature 36 5 C 1 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND 6 Delete ste
12. ke the computer return the main interface of reset state running state need to press RUN key first RUN key make computer enter working state that key is for replying to use under running state press key then the computer pause working under pause state press RUN key then computer works Confirm key make pick out menu enter submenu or save function for finishing of technics program and parameter setting gt key right moving key to control cursor move right press once move right one bit Under programming state this key can be used with RUN key and NUM key When it is with RUN key inset one step technic data before the present step when it is with NUM key require about the technics data of last step V key down key for the cursor to move down press once move to next line Under programming state this key can be used with RUN key and NUM key When it is with RUN key delete technics data of present step when itis with NUM key require about the technics data of next step Number key Used for key inning 0 9 2 Main interface After the power connect the information interface will be shown first if the computer was not under the running state before power cut last time Picture 1 HG2006A if the computer was not under the running state before power cut last time the computer will shift to main interface in one second the interface of restoration state Picture 2 actual temperatur
13. p example delete step 1 technics 3 actual temperature 36 5 C 1 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND Choose Program press confirm key actual temperature 36 5 C password enter password i Enter password 0000 press confirm key Actual temperature 36 C Technology 00 subroutine number 00 Enter program technics HG TC2006A enter technics number 03 subroutine number 01 press confirm key Technology 03 subroutine number 01 Function temperature control Set temperature 065 0 Speed rate 2 5 time 10 press RUN key together with ora key Technology 03 subroutine number 01 Function temperature control Set temperature 050 0 Speed rate 2 0 time 00 Finish delete step press RST to the main interface actual temperature 36 5 C RUN dee PARAMETERS 2 PROGRAMTEL 4 RECOND 1 7 Running example from technics 3 run from step 00 Main interface actual temperature 36 5 C 1 RUN 3 PARAMETERS 2 PROGRAMTEL 4 RECOND Press RUN key or choose RUN key then press confirm key Actual temperature 36 5 C Technology 00 subroutine number 00 Enter running technics Enter technics 03 subroutine number 00 Actual temperature 36 5 C Technology 03 subroutine number 00 Enter running technics HG TC2006A
14. positive turn one for negative turn oneforDirect heating one for Cooling outlet and one for calling 2 Temperature control specifications Wuyi PE BB temperature measurement component Pt100 platinum heat resistance Test temperature range 000 C 153 C temperature Control range 030 C 145 C temperature s Control Speed 0 1 9 9 C min temperature s Control accuracy isotherm state 0 5 C temperature control method optimized automatically control 3 Programmable functions programmable process number 100 0 99 100 programmable steps per process 4 Protective function 1 The parameters of programmed technics process won t be lost after sudden power cutting with the advanced IC equipment 2 If there is suddenly power off while the machine is running the present data can be kept and go on working if the power comes again 3 It will alarm and stop running when the temperature is over 150 C 5 Power working range Power supplying range AC 180 250 V 50 60HZ Power consume of the whole machine lt 5 W 6 Working environment Working temperature lt 50 C Relative humidity lt 90 7 Dimension of apparatus 96 W 96 H 100 L mm Installing hole dimension 91x91 mm Installing way embedded way of tray HG TC2006A II Operating Guide 1 Functions of Keyboard RST key ma
15. uns to this step it will finish control state and alarm c Parameter Under the main interface state press confirm key after choosing parameter event to enter the following interface picture 9 Picture 9 Actual temperature 36 5 C password Enter the password HG TC2006A Enter the The original password is 0000 then press confirm key enter into parameter interface picture 10 Picture 10 Revised temperature 0 0 C Adjust before heat preservation 085 C lower limit of heat preservation 0 2 C Upper limit of heat preservation 0 5 C Picture 11 Proportion 005 Integral time 010 second Differential time 020 0 second Picture 12 Contact address 00 Password 0000 LAUGUAGE CH As picture 10 if there is deflection between actual temperature and display temperature we can adjust by temperature revising Revising range 9 9 C Function of adjusting before heat pr servation when temperature enter the range of adjusting before heat preservation the computer will slower the speed rate of up grading temperature for stable heat preservation and reduce over adjusting For example set 1 0 C as adjusting before heat preservation set temperature as 100 C the computer will slower the speed rate of up grading temperature when heating to99 C Function of adjusting before heat preservation Function of upper limit of heat preservation
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